1 R100005259E - Enta Villa Mechanical Component Installation Manual - A

Doc. Cat. Installation Manual Ver.
Doc. No. R100005259E Rel. Date DD-MM-YYYY
Doc. Name enta villa Mechanical Component Installation Manual
Translated by Sophie Li
Proofread by
On Language Kaley Ding
On Content He Haihao
Information of Source-language Document

Doc. No. R100005259
Doc. Name enta villa 机械部件组装手册
Compiled by He Haihao
Reviewed by Wang Zhao’an
Approved by William Zhao
Language Chinese
Version A
TKEC.CM-F-08-04k Product Design Center (China)

Version: A
No.: R100005259E Rel. Date: DD-MM-YYYY
Installation Manual
enta villa Mechanical Component
Product Design Center (China)
TKEC.CM-F-08-04k Product Design Center (China)

R100005259E Version: A
Amendment Record
Version Main Modification Content Last Modified
A First version DD-MM-YYYY
Copyright as per GB/T 19827 i/i Product Design Center (China)

Preface
It is a requirement that you shall read carefully and comprehend each item in this manual before any
installation, operation, maintenance and usage of the elevator. If you have any trouble in fully understanding the
literal content, diagrams or pictures in this manual, please contact TK Elevator (China) for necessary technical
support. Please note that any incorrect installation, operation or maintenance may lead to potential abnormal
operation of the elevator and then possible loss of property or injury of persons.
1. The installation and maintenance personnel of elevator must have obtained relevant legal operating
certificate, and shall strictly observe the national and local regulations on safety, installation and maintenance
during operation. If the national or local regulations on safety, installation and maintenance are inconsistent with
this manual, please contact TK Elevator (China) for clarification beforehand.
2. The installation and maintenance personnel of elevator shall be professionally trained and instructed by TK
Elevator (China). If unfamiliar with the relevant knowledge on installation or maintenance of TK Elevator, they shall
immediately contact TK Elevator (China) for obtaining relevant information and instructions.
3. If inconsistency is found between any product mentioned in this manual and the actual one on the jobsite,
be sure not to carry out any installation, operation or maintenance without authorization, and meanwhile
immediately contact TK Elevator (China) for obtaining relevant information and instructions.
4. This manual has been scrutinized in technical details, and shall be immune from any prosecution for
incomplete information.
5. TK Elevator (China) will be exempted from any liabilities to the damage or losses arising from
nonobservance to this manual.
6. TK Elevator (China) expressly reserves the sole right to make changes to and update this manual at any
time without opinion inquiry or prior notice. Please obtain the up-to-date product information, data and operation
manuals via the official website mentioned below.
7. TK Elevator (China) reserves all the intellectual property rights and exclusive rights on this manual. Any
copying or distribution of any part of this manual in any form which is not authorized by TK Elevator (China) with
the express written approval is strictly forbidden.
8. Obtain the up-to-date product information, data and instructions of TK Elevator via the following ways:
Official website: http://www.tkelevator.com.cn
24-hour service hotline: 400 820 0604
Nearest TK Elevator service branch.

R100005259E Ver: A
Contents
1 Overview ...................................................................................................................................................... 1
2 Overall Structural Diagram of the Shaft .................................................................................................2
3 Installation Position of Component at Top Landing and Installation of Guide Rail ........................3
3.1 Installation of Guide Rail .......................................................................................................................... 4
3.2 Installation of Guide Rail Bracket ............................................................................................................5
4 Installation of Traction Machine, Machine Beam Assembly and Traction Sheave Cover ..............8
4.1 Installation of Traction Machine and Machine Beam ...........................................................................8
4.2 Installation of Traction Sheave Cover .................................................................................................... 9
5 Installation of Overspeed Governor and Governor Beam Assembly ............................................... 10
5.1 Installation of Overspeed Governor Beam ........................................................................................... 10
5.2 Installation of Overspeed Governor ....................................................................................................... 11
5.3 Installation of Tensioning Device ........................................................................................................... 12
5.4 Installation of Overspeed Governor Rope ............................................................................................ 13
5.5 Installation of Rope Clamp ..................................................................................................................... 14
6 Installation of the Rope ........................................................................................................................... 15
6.1 Reeving Method of the Rope ................................................................................................................. 15
6.2 Installation of Rope Hitch and Bracket of Load-weighing Device ................................................... 16
7 Installation of Counterweight Buffer, Counterweight Frame and Counterweight Filler.............. 17
7.1 Installation of Counterweight Buffer .................................................................................................... 17
7.2 Installation of Counterweight Frame .................................................................................................... 18
7.2.1 Installation of Counterweight Pulley ..................................................................................................... 18
7.2.2 Installation of Roller Guide Shoe ........................................................................................................... 19
7.3 Adding Counterweight Filler into Counterweight Frame ................................................................. 20
7.4 Adjustment of Buffer .............................................................................................................................. 22
7.5 Adjusting Anti-rebound Device of Rope ............................................................................................. 22
7.6 Installing Protective Cover for Counterweight Pulley ....................................................................... 23
7.7 Installing Counterweight Guard............................................................................................................ 24
8 Installation of Lock Lift Plate and Blocking Device ........................................................................... 25
8.1 Installation of Lock Lift Plate and Baffle Block Assembly ............................................................... 25
8.2 Installation Position of Lock Lift Plate and Baffle Block Assembly................................................ 26
8.3 Installation of Lower Blocking Device.................................................................................................. 27
9 Installation of Electrical Equipment in the Shaft ............................................................................... 28
9.1 Installation of Traveling Cable ............................................................................................................... 28
9.2 Protective Part of Traveling Cable ........................................................................................................ 30
10 Installation of Cam ................................................................................................................................... 31
11 Installation of Car .................................................................................................................................... 32
11.1 Installation of Buffer ............................................................................................................................... 32
11.2 Installation of Car .................................................................................................................................... 33
11.2.1 Installing Car Bottom.............................................................................................................................. 33
11.2.2 Installing Upright and Lower Guide Shoe ........................................................................................... 34
11.2.3 Installing Car Panel ................................................................................................................................. 35
11.2.3.1 Installing Door-side Car Panel ............................................................................................................... 38
11.2.3.2 Installing Car Roof................................................................................................................................... 39
11.2.3.3 Installation of Door Lintel....................................................................................................................... 40
11.2.3.4 Installing Car-roof Toe Guard Plate ....................................................................................................... 41
12 Installation of Glass Car ......................................................................................................................... 42
Copyright as per GB/T 19827 I/II Product Design Center (China)
R100005259E Ver: A
12.1 Unpacking Check .................................................................................................................................... 42
12.2 Relevant Installation Work Required to Be Completed .................................................................... 42
12.3 Installing Glass Car ................................................................................................................................. 42
12.3.1 Process Flow of Installation................................................................................................................... 42
12.3.2 Car Mounting Sequence of Square Panoramic Elevator .................................................................. 42
12.3.3 Instructions on Applying Sealant to Glass .......................................................................................... 50
12.3.4 Inspection after the Completion of Installation ................................................................................. 52
13 Installation of Top Beam Assembly ...................................................................................................... 53
13.1 Installation of Upper Guide Shoe .......................................................................................................... 54
13.2 Installing Car-roof Pulley........................................................................................................................ 55
13.3 Installing the Latch ................................................................................................................................. 56
13.4 Installing Top Beam................................................................................................................................. 57
13.5 Connection of Safety Gear and Pulling Device .................................................................................. 58
13.6 Inspection of Safety Switch .................................................................................................................. 59
13.7 Installation of Rope Fixing Beam and Protective Cover ................................................................... 60
13.8 Installing Top Beam Cover ...................................................................................................................... 61
13.9 Installing Lower Guide Shoe.................................................................................................................. 62
13.10 Adjustment of Roller Guide Shoe and Guide Rail .............................................................................. 63
13.11 Installing the Car Roof Protection Balustrade .................................................................................... 64
Copyright as per GB/T 19827 II/II Product Design Center (China)

R100005259E Ver: A
1 Overview
1.1 Introduction
This manual applies to the installation of machine-room-less (hereinafter referred to as MRL) elevators.
This manual only describes the assembly relations and assembly requirements of the relevant components,
and please refer to the corresponding documents from TKE for the relevant installation technology.
The installation work is closely related to the customers. With a view to successfully carrying out the work
and improving the efficiency, the installation personnel must maintain good communication with the customers
and try to gain as much support as possible from the customers for the installation work.
Note: This manual concerns the methods of installation with scaffold. For the methods of installation
without scaffold, please refer to the materials relevant to installation without scaffold from the Installation
Department.
1.2 Normative Reference

This manual complies with the following standards:
Q_TKEC 0003-2022 Safety Rules for the Construction and Installation of Private Residential Lifts (2022).
1.3 Unit and Symbol

1) Unit
This manual adopts International System of Units (SI). Data without unit is considered to be in the
international units unless otherwise specified in the manual.
2) Symbol
Symbols are explained in the corresponding places in this manual.
Copyright as per GB/T 19827 1/65 Product Design Center (China)

R100005259E Ver: A
2 Overall Structural Diagram of the Shaft
Traction
machine
Overspeed Controller
governor
Landing door Baffle block

system
assembly
Lock lift plate
Car guide rail
Traveling cable
Car door system
Counterweight
guide rail
Lower blocking
device
Car
Overspeed governor
tensioning device

R100005259E Ver: A
3 Installation Position of Component at Top Landing and Installation of Guide
Rail
Plan and Elevation Views
Plan Views of Traction Machine Beam and Overspeed Governor Beam
Elevation View of Traction Machine Beam
Elevation View of Overspeed Governor Beam

R100005259E Ver: A
3.1 Installation of Guide Rail
Installation Diagram of Guide Rail
Guide rail base

Dimensions: 100 × 100 ×
5
M12 × 25 Bolt
1
2
The length of this M8 × 30 Bolt

bolt must conform
to M12 × 25,
otherwise
interference will
occur.
Note: The opening for

this fishplate shall be
Note: The opening for
threaded hole.
this fishplate shall be
through hole.
T70 Guide rail T50 Guide rail

Detailed components:
1. Tight nut; 2. M8 shim, spring washer, nut
Installation instructions:
1. The guide rails must be installed one by one from the bottom to the top. It is strictly forbidden to carry out
the installation at the bottom and at the top simultaneously in the three-dimensional way.
2. It is not allowed to adopt welding or bolts for the connection between the guide rails and the rail brackets.
3. The installation and adjustment shall be realized by installing a pair of guide rails and then adjusting and
aligning this pair.
4. One guide rail shall be joined with another at slow speed to avoid damaging its tenon and mortise.
5. The guide rail must be cut by a cutting machine, and it is not allowed to melt it directly with an electric
welding machine.

R100005259E Ver: A
3.2 Installation of Guide Rail Bracket
Installation Diagram of Guide Rail Bracket

Common rail bracket
2 1
M8 × 30 Bolt M10 × 30 Bolt
Car rail bracket
M10 × 30 Bolt 3 M12 × 35 Bolt
1. M10 anchor bolt; 2. Counterweight-rail clip assembly; 3. Car-rail clip assembly;
1. Each guide rail shall be provided with at least two sets of rail brackets with a distance not more than 2.5 m in
between.
2. The positions of the rail brackets shall take into account the positions of the fishplates. The rail brackets shall
not interfere with the fishplates and they shall be mutually staggered. The distance between each rail bracket
and rail joints shall be at least 300 mm.
3. The specific installation positions of rail brackets shall be determined in accordance with relevant
requirements in the construction layout drawing of the elevator shaft.

R100005259E Ver: A
Installation Diagram of Top Combined-type Rail Bracket
M8 × 30 Bolt
2
M10 × 30 Bolt
M10 × 30 Bolt
1. M10 anchor bolt; 2. Counterweight-rail clip assembly; 3. Car-rail clip assembly; 4. Attachment bracket;
1. The specific installation positions of top combined-type rail brackets shall be determined in accordance with
relevant requirements in the construction layout drawing of the elevator shaft.
2. It is required to hoist in place the machine beam before connecting and installing the attachment bracket for
top combined-type rail brackets.
3. It is required to complete the position adjustment of machine beam before securing the fasteners of the
attachment bracket for top combined-type rail brackets.

R100005259E Ver: A
Major Component at Shaft Top
Before the installation of machine beam and governor beam:
Magnified view of shaft top
2 1 3
After the installation of machine

beam and governor beam:
2 4
3
1
1. Car rail; 2. Car rail bracket; 3. Counterweight rail; 4. Top common rail bracket; 5. Governor beam assembly; 6.
Machine beam assembly
For the specific layout, see the relevant GAD of the project.

R100005259E Ver: A
4 Installation of Traction Machine, Machine Beam Assembly and Traction
Sheave Cover
4.1 Installation of Traction Machine and Machine Beam
Installation Diagram of Traction Machine and Machine Beam

M8 × 25 Bolt (for the machine beam with a depth of 12 mm)
M8 × 30 Bolt (for the machine beam with a depth of 16 mm) M8 × 25 Bolt (for the machine beam with a depth of 12 mm)
M8 × 30 Bolt (for the machine beam with a depth of 16 mm)
Washer 70 × 55
Washer 90 × 75
M8 × 30 Bolt
M12 × 35 Bolt
1. Traction machine; 2. Machine beam assembly; 3. Counterweight rail; 4. Car rail
Traction machine, machine beam assembly and controller have been assembled in factory; hoist them to their
installation positions, fix them to counterweight rail and car rail after confirming that the height difference
between the top surfaces of car rail and counterweight rail is within ±5 mm, then make adjustment with shims;
upon completion of the adjustment, the height difference in a horizontal plane shall be within ±1 mm. Make the
top of guide rail press against the baseplate of machine beam assembly, and secure the bolts after proper
adjustment.

R100005259E Ver: A
4.2 Installation of Traction Sheave Cover
Installation Diagram of Traction Sheave Cover

1
M6 × 18 Hexagon
socket bolt
M12 × 40 Bolt M4 Nut with

flange 4
1. Traction machine; 2. Machine beam assembly; 3. Traction sheave cover; 4. Acrylic sheet
Note: Controller is hidden from the view for the convenience of illustration.

R100005259E Ver: A
5 Installation of Overspeed Governor and Governor Beam Assembly
5.1 Installation of Overspeed Governor Beam
Installation Diagram of Governor Beam and Bracket
2
3
M12 × 45 Bolt
M12 × 45 Bolt
1. Governor beam; 2. Connecting plate; 3. Governor bracket

R100005259E Ver: A
5.2 Installation of Overspeed Governor
Installation Diagram of Overspeed Governor
M10 × 30 Bolt
Overspeed governor; 2. Governor beam
Please read the accompanying installation instructions for overspeed governor before installation.
a) Prior to using overspeed governor, all of its moving parts must be checked to ensure their flexible
movement and make sure all the contact switches are at normal state.
b) The client is not allowed to dismantle or adjust the overspeed governor at will, and collision is forbidden
during transport.
c) It is strictly forbidden to apply lubricant to the overspeed governor rope.
d) The overspeed governor shall be kept clean to a certain degree; mud, foreign matters and too much
dust may affect its performance.

R100005259E Ver: A
5.3 Installation of Tensioning Device
Installation of Tensioning Device
M10 × 90 Anchor bolt
1. Installation height H = 500 ± 10 mm

R100005259E Ver: A
5.4 Installation of Overspeed Governor Rope
Installation Diagram of Overspeed Governor Rope
Overspeed Tensioning
governor rope device
Overspeed Overspeed
governor governor rope
Hang the overspeed governor rope with its upper end hanging on the governor pulley and its lower end
wrapping around the tension pulley. Both ends of the rope are connected to the rope hitch plate of the
safety-gear pulling mechanism on the car frame.

R100005259E Ver: A
5.5 Installation of Rope Clamp
Installation Diagram of Rope Clamp
Car guide rail
(35 mm)
Pulling mechanism of
safety gear
Overspeed
governor rope
U-bolt
clamping the
final segment
of the rope
Clamping plate
clutching the
working
segment of the
rope
1. Three sets of rope clamps are needed for each connecting position. The distance (A) between every
two rope clamps is approximately 36 mm.
2. Make sure that the clamping plate clutches the working segment of the rope and the U-shape bolt
secures its final segment.
3.Rational force of every rope clamp shall be taken into consideration while fixing the clamp. Rope clamp
that is the farthest away from safety lifting assembly shall not be fixed alone at first; rope clamp (i.e., the
first rope clamp) that is the closest to safety lifting assembly shall be as close to the assembly as possible.
At the same time, assure the rope clamp be correctly tightened without damaging outer steel wire of the
rope.

R100005259E Ver: A
6 Installation of the Rope
6.1 Reeving Method of the Rope
Reeving Diagram of the Rope
1 2 3 4
Rope hitch on
counterweight
side
Counterweight
pulley
Traction sheave
Car-roof pulley
Car-roof pulley
Rope hitch
on car side
1 2 3 4
The rope used by anti-twist device shall be the redundant rope on site.

R100005259E Ver: A
6.2 Installation of Rope Hitch and Bracket of Load-weighing Device
Installation Diagram of Rope Hitch and Bracket

Installation of rope hitch and bracket on overspeed governor side:
3
Installation of rope hitch on traction machine side:
1 2
1. M12 Nut; 2. Rope clamp; 3. Bracket of load-weighing device
1. Bracket of load-weighing device is required to be installed between the two sets of nuts.
2. The rope hitch at overspeed governor side is equipped with springs, while the rope hitch at the machine
side is not equipped with them.
3. Each set of rope hitch only requires one rope clamp assembly; make sure that the clamping plate
clutches the working segment of the rope and the U-shape bolt secures its final segment.
4. The distance H between the rope hitch top at the machine side and the upper surface of the machine
beam is approximately 40 mm.

R100005259E Ver: A
7 Installation of Counterweight Buffer, Counterweight Frame and
Counterweight Filler
7.1 Installation of Counterweight Buffer
Installation Diagram of Counterweight Buffer
Socket
M16 × 40 Hexagon
socket screw
1 Counterweight frame; 2 Counterweight buffer
The counterweight buffer shall be installed to the underneath of counterweight frame, where the two shims
are not required to be removed during the installation of buffer; the fixing bolt of buffer shall be fixed
temporarily without being fastened, and secure the bolt after the adjustment to buffer is completed.

R100005259E Ver: A
7.2 Installation of Counterweight Frame
7.2.1 Installation of Counterweight Pulley
Installation Diagram of Counterweight Pulley
Rope guard plate
Rope fixing
beam
M12 × 30 Bolt
1. Counterweight frame; 2. Counterweight pulley
After installing counterweight deflection pulley onto the counterweight frame, slightly loosen the bolts for
rope guard plate and rope fixing beam of the rope pulley and do not tighten them for the moment; make
adjustment upon installation of the rope.

R100005259E Ver: A
7.2.2 Installation of Roller Guide Shoe
Installation Diagram of Roller Guide Shoe
Adjusting shim
M10 × 30
Hexagon socket bolt
2
1
Adjusting shim
2
1
M10 × 30
Hexagon socket bolt
Adjusting
shim
Detailed components: 1. Counterweight frame; 2. Roller guide shoe

Installation instructions: 1. Install the upper and lower roller guide shoes on one side, then hoist
counterweight frame onto the support frame, clutch the upper and lower roller guide shoes in guide rails,
then install the roller guide shoes on the other side.
2. It is required to make adjustments after the guide shoes are installed. Check with a feeler gauge the
clearance between the end face of counterweight guide shoe and the end face of guide rail, as well as the
clearance between their side faces. The requirements are as follows: The clearance between the guide
shoe and the rail end face shall be within 0 to 1 mm and even and consistent, if not, make adjustments
with adjusting washers; the clearances between the guide shoes and the side faces of the guide rails shall
be even and consistent (i.e. a = b), and keep the upper and lower guide shoes on the same side of the same
vertical plane, and the deviation shall not be larger than 1 mm.
R100005259E Ver: A
7.3 Adding Counterweight Filler into Counterweight Frame
a) Installation Diagram of Counterweight Filler (Compound CWT Filler for All)
The top two

CWT fillers C03 Rail clip
(15 kg per filler) assembly
Middle
CWT
filler
The bottom
1
two CWT fillers
Detailed components: 1. Counterweight frame; 2. Counterweight filler; 3. Counterweight filler fixing plate
Installation instructions: Installation of the fillers is a link being most vulnerable to accidents and thus it is
required that the installation personnel carry out the installation in strict accordance with the relevant process
documents from our company; the elevator balance coefficient shall reach 40% to 50% upon installation.
R100005259E Ver: A
b) Installation Diagram of Counterweight Filler (Compound CWT Filler + Cast-iron CWT filler Mixed Together)
The top
one cast-iron
CWT filler
3
Two compound
CWT fillers
(15 kg per filler)
Compound
CWT filler
Cast-iron
CWT Filler
Detailed components: 1. Counterweight frame; 2. Counterweight filler; 3. Counterweight filler fixing plate
Installation instructions: 1. In the case that the counterweight fillers are composed of compound counterweight
fillers mixed with cast-iron counterweight fillers, one cast-iron filler shall be installed at the top, and the rest
cast-iron fillers shall be installed to the lower position as shown in the diagram above; 2. The other installation
requirements are the same as those in a) specified above.

R100005259E Ver: A
7.4 Adjustment of Buffer
Adjustment of Buffer
1 2 3
Detailed components: 1. Counterweight frame; 2. Counterweight buffer; 3. Shim (included in counterweight

frame)
Instructions on adjustment: After the ropes are installed, remove the support frame; adjust the buffer according
to the depth of pit, the height of top landing, car position and then secure the buffer, as shown above; upon the
adjustment, the distance between counterweight buffers and pit floor shall comply with the requirements in
GAD.
It is not required to remove the shims from the underneath of the counterweight frame; but if the distance
between counterweight buffer and pit floor is too small, the shims (one or two of them) may be removed.
7.5 Adjusting Anti-rebound Device of Rope
Adjusting Anti-rebound Device of Rope
1
2
2
This component is
transparentized for
illustrative purposes.
1. Rope; 2. Anti-rebound device (in three positions)
Instructions on adjustment:
Upon installation of the traction rope on the counterweight pulley, its anti-rebound device of the rope must be
adjusted. The distance between the anti-bound device and the rope is required to be within 3 mm.
R100005259E Ver: A
7.6 Installing Protective Cover for Counterweight Pulley
Installation Diagram of Protective Cover for Counterweight Pulley
M5 × 10 Hexagon socket screw

M4 × 10 Pan head screw
M5 × 10 Hexagon socket
screw 3
1. Protective cover assembly for counterweight pulley; 2. Counterweight frame; 3. Counterweight pulley
When installing protective cover of counterweight pulley onto counterweight frame, be sure to keep the
distance unchanged between the two upper anti-rebound devices and the ropes.

R100005259E Ver: A
7.7 Installing Counterweight Guard
Installation Diagram of Counterweight Guard
M6 × 10 Hexagon socket screw, large flat washer, spring washer
1. Counterweight guard
There are four guard plates in all for the upper, lower, front and rear sides of counterweight; pay attention
to the clearance between guard plate and car guide rail during the installation, and too small clearance
will lead to the interference and friction between moving counterweight and car rail, which shall be
avoided.

R100005259E Ver: A
8 Installation of Lock Lift Plate and Blocking Device
8.1 Installation of Lock Lift Plate and Baffle Block Assembly
Installation Diagram of Lock Lift Plate and Baffle Block Assembly

Baffle block assembly
M10 × 40 Bolt
4
M8 × 30 Hexagon socket bolt
Lock lift plate
M10 × 40 Bolt
1. Baffle block assembly; 2. Lock lift plate; 3.Rail clip assembly; 4. Rubber block
1. Install lock lift plate and baffle block assembly onto the top rail (at the same side of lock lift device).
2. Please refer to 13.3 Installation of Latch for the installation of lock lift device.
3. Baffle block assembly can be installed symmetrically according to the actual situation.

R100005259E Ver: A
8.2 Installation Position of Lock Lift Plate and Baffle Block Assembly
Installation Position of Lock Lift Plate and Baffle Block Assembly
Top of shaft
L1
L2
1. The distance between bottom of baffle block assembly and top of rail: L1= 1000 mm;
2. The distance between center of lock lift plate and bottom of baffle block assembly: L2 = 500 mm.

R100005259E Ver: A
8.3 Installation of Lower Blocking Device
Installation Diagram of Blocking Device in Pit
Inactive state:
M10 × 40 Bolt
Car guide rail
Active state:
1. When the blocking device is in active state, the distance (H) between square bar and the pit floor shall be
approximately 1.5 m.
2. During pit maintenance, the blocking device shall be manually switched to active state, while during normal
operation of elevator, it shall be under inactive state.

R100005259E Ver: A
9 Installation of Electrical Equipment in the Shaft
9.1 Installation of Traveling Cable
Installation Position Diagram of Traveling Cable
Top of
shaft
535
Traveling
cable
Travel height /2+1500

20±5
Pit depth
Determine the position configured for the traveling cable in the shaft according to the requirements in the
construction layout drawing of the elevator and the relevant configuration in the attachment.

R100005259E Ver: A
Installation Diagram of Traveling Cable
M12 × 40 Bolt
M6 × 25 Bolt
2 3
M16 × 40 Bolt
1. Shaft cable bracket; 2. Car-bottom cable bracket; 3. Upright cable bracket; 4. Protective steel wire
Firstly install the seat of shaft cable bracket onto shaft wall, then fix the traveling cable into cable bracket
via bracket clamping plate; afterwards, install car-bottom cable bracket and upright cable bracket in
place, and fasten the traveling cable into car-bottom cable bracket via clamping plate.

R100005259E Ver: A
9.2 Protective Part of Traveling Cable
Installation Diagram of Protective Part of Traveling Cable
Bottom rail bracket:
Steel wire
Common
rail bracket
Electrical
tape
1. Steel wire shall be installed from the bottom rail bracket, and the number of the rail brackets covered is "(total
number of rail brackets + 1) / 2", which shall be rounded up to an integer.
2. Firstly fix the steel wire to the top rail bracket, then straighten the steel wire and fix it to the bottom rail
bracket.
3. Upon winding the wire onto the rail brackets at the two ends, it is required to cut off the excessive wire, and
wrap electrical tape around the wire end to prevent scratches.

R100005259E Ver: A
10 Installation of Cam
Installation of Upper and Lower Cam Assemblies
Upper cam
Overspeed
governor beam
M8 × 30 Bolt
M6 × 14 Bolt
Lower cam
M6 × 14 Bolt
M10 × 30 Bolt
1. Bracket of upper cam; 2. Bracket of lower cam; 3.Striking block; 4. Shim
Cam shall be used together with final limit switch, and please refer to Installation Manual of MC2-E Positioning
System for the specific installation position and adjusting method.

R100005259E Ver: A
11 Installation of Car
11.1 Installation of Buffer
Installation Diagram of Buffer
2 3
1. Car bottom; 2. Shim; 3. Buffer
Pre-install the buffers. Install four buffers onto the car bottom and secure them. Insert shims between
buffer and car bottom, and five shims shall be provided in advance for the clearance between each buffer and
the car bottom. After completing the adjustment regarding the elevator installation, in the case of elevator
leveling at the bottom landing, ensure that the distance is 10 mm between the bottom of buffer and the impact
area of the buffer on the pit floor by changing the number of shims.

R100005259E Ver: A
11.2 Installation of Car
11.2.1 Installing Car Bottom
Installation Diagram of Car Bottom
Hoist the car bottom into the shaft, put it in place with the distance between the left / right side of the car
bottom to the corresponding guide rail being identical each, and adjust the distance between the car bottom
and the door plumb line. Adjust the car bottom with shim(s) so that its horizontal and lengthwise levelness is
not greater than 2/1000.

R100005259E Ver: A
11.2.2 Installing Upright and Lower Guide Shoe
Installation Diagram of Upright and Lower Guide Shoe
1
M12 × 40 Bolt
|A1-A2|≤1mm;
|B1-B2|≤1mm;
|C1-C2|≤1mm.
1. Upright; 2. Car bottom; 3. Lower guide shoe
Connect the uprights and lower guide shoes to the car bottom via bolt assemblies. Upright and lower guide
shoe shall be secured with the same bolt assembly.
The verticality of the upright shall not exceed 1 mm without twisting. If the requirements cannot be met,
use thin shim(s) to carry out the adjustment between the upright and the connecting faces of bottom beam,
and the total thickness of the adjusting shim(s) for each connecting face shall not exceed 1 mm.
Take the car guide rail as the measuring datum, use the steel ruler to carry out measurement, and make
sure that the clearance between each side of the upright top and the corresponding side blade of guide rail shall
be identical, that the clearance between each side of the upright bottom and the corresponding side blade of
guide rail shall be identical, and that the clearance between the front face of upright and the end face of guide
rail shall be identical vertically. Upon the adjustment, tighten the connecting bolts.

R100005259E Ver: A
11.2.3 Installing Car Panel
Installing Car Panel
Table 3-1 Dimensions of Car Panel for the Car with the Load of 320 kg or 400 kg
Load (kg) CW (mm) CD (mm) DW (mm) A (mm) B (mm) C (mm) E (mm) F (mm)
320 900 1100 700 1100 950 1100 125 125
400 1100 1100 800 1100 1150 1100 125 225
400 1100 1100 800 1100 1150 1100 225 125
400 1100 1100 800 1100 1150 1100 175 175

R100005259E Ver: A
Assembly Requirement of the Car Panel
Clear width of car ± 2 mm Plumb Plumb
Clear depth of car ± 2 mm

Door frame
Door height ± 1 mm
Door width ± 1 mm Door width ± 1 mm
Plumb Car floor
Top view of car panel Front view of car panel Elevation view of car panel
|A1 - A2| 0.5 mm, |B1 - B2| 1 mm, |C1 - C2| 1 mm, |D1 - D2| 1 mm.
Installing Sequence of Car Panel

1. Simultaneously installing the rear panel and side panel; 2. installing the door-side car panel; 3. installing the
car roof; 4. installing the door lintel; 5. installing the car-roof toe guard plate.
Assembly Requirement of the Car Panel:
Generally, the surface of car panel has been provided with protective film before delivery. Before
installation, be sure to remove the protective film on the side faces of car panel (also removing it if there is any
on the end faces), and reserve the protective film on the front faces. During the installation, be sure to protect
the product. Use the plumb line and the straight ruler to measure the verticality of car panel: within the effective
height, the verticality deviation of its front face as well as of its side face shall both be within 2 mm, and the
planeness deviation between adjacent car panels shall be less than 0.5 mm.

R100005259E Ver: A
Installation Diagram of Car Panel
2 3
M6 × 20 Bolt
M6 × 20 Bolt
1. Car bottom; 2. Side panel; 3. Rear panel
The enclosure panels shall be installed in the way of stacking layers inside the car. To be specific, installers
inside the car firstly fix the rear panel and side panels of the bottom layer onto the car bottom via hexagon
socket bolts and shim(s), then they install the rear panel and side panels of the upper layer until the whole
enclosure panels are completely installed. Only hexagon socket bolt assemblies are used for the connection
between car panels.
Note: Check the light proof sponge in the seams between car panels.

R100005259E Ver: A
11.2.3.1 Installing Door-side Car Panel
Installation Diagram of Door-side Car Panel
1. Door-side car panels shall be connected to side panels via M6 × 20 hexagon socket bolt assemblies.
2. Connect the door-side car panels and the car bottom via M6 hexagon socket bolts that are reserved on car
bottom.

R100005259E Ver: A
11.2.3.2 Installing Car Roof
Installation Diagram of Car Roof
M6 × 12 Bolt
1
M12 × 40 Bolt
1. Car roof; 2. Upright
Firstly hoist car roof onto the predetermined position: Fasten the two ends of the belt to the front part of
car roof to hoist the car roof into the shaft, adjust the car roof to the right position (namely the decorative
surface of car roof faces towards the landing door entrance), then slowly place the car roof under the top beam
of car frame by using the chain hoist right above door entrance. Use the other chain hoist and belt to pull the
rear edge of car roof, and coordinate the two chain hoists to make the car roof horizontally rest above the
upright.
Lower the car roof that has been hoisted to the predetermined position for connecting to the car panels
via hexagon socket bolt assemblies, and for connecting to the uprights via bolt assemblies reserved on uprights.
Use tape to measure the diagonal lines of door entrance, and the difference between them shall not be greater
than 5 mm. Finally secure all the connection bolts.
Note: Before installing the top beam, it is required to install COP cables in advance.

R100005259E Ver: A
11.2.3.3 Installation of Door Lintel
Installation Diagram of Door Lintel
M6 × 12 Bolt M6 × 12 Bolt
1. Car roof; 2. Door lintel; 3. Door-side car panel
Both the connection of door lintel and door-side car panel and the connection of door lintel and car roof
shall use hexagon socket bolt assemblies.

R100005259E Ver: A
11.2.3.4 Installing Car-roof Toe Guard Plate
Installation Diagram of Car-roof Toe Guard Plate
2
1
ST4.2 × 9.5 Self-tapping

screw
1. Car-roof toe guard plate; 2. Car roof
Toe guard plate shall be connected to car roof via M4 self-tapping screw. During the installation, note the
distance from toe guard plate to top beam and to door header, and avoid the interference.

R100005259E Ver: A
12 Installation of Glass Car
12.1 Unpacking Check
Prior to unpacking, ensure that the workplace shall be spacious, tidy and free from water.
The detailed check items:

There shall be no water, damage or broken traces on the exterior of packing case.
Such information as the specification, type and quantity of the glass shall meet the requirements.
The visible surface of glass and sheet metal shall have no bubbles, mechanical damage, etc.
If the inspection items above are beyond the specification requirements or do not meet the requirements,
be sure to stop using or correct the glass car!
Only the car components corresponding to the elevator number can be used for installation,
and the car components for other elevator number shall not be borrowed and used.
If the quality of the product is detected to be abnormal, it shall not be installed forcibly.
Be sure to report it to the project manager immediately and then obtain the handling suggestions from the
factory.
12.2 Relevant Installation Work Required to Be Completed
Prior to the installation of glass car, the relevant corresponding installation work is required to be completed
for the elevator.
1) Installation of shaft components such as guide rails, rail brackets, etc. shall be completed.
2) Assembly of car bottom, which is supported at a certain height above the pit according to the safe
buffering distance, shall be completed.
3) Other necessary installation shall be completed.
12.3 Installing Glass Car
12.3.1 Process Flow of Installation
Here the panoramic elevator car is taken as an example for introducing the installation process of three-
side glass car, which can be used as reference for one-side glass elevator car.
Preparations→installing car bottom→installing car panels→installing car roof→installing decorative sheet of
car bottom→installing vertical beam→installing decorative sheet of car roof→installing handrails→installing
decorative sheet of front panel→applying sealant and other tail-in work.
12.3.2 Car Mounting Sequence of Square Panoramic Elevator
1) Installing buffer: It is the same as 11.1.

2) Installing car bottom: It is the same as 11.2.1.
3) Installing upright: It is the same as 11.2.2.

R100005259E Ver: A
4) Installing the car panel:
Diagram of Removing Protective Film
Before installation, remove the protective films from the connection faces of all the car panels, then install the
car bottom with M6 × 20 flat head Allen bolt so that the car bottom is connected with the rear bottom sill (note
that the one with hardy holes shall be installed inside the car). Use hammer to correct the perpendicularity of
car panels to car bottom so that it is not greater than 5 mm.

R100005259E Ver: A
5) Installing glass:
The exterior
surface that is
provided with
double faced
adhesive tape
shall be the upper
side of the car.
The glass on this

side is movable.
Install the left and right panels in sequence. Prior to installing the left and right panels, firstly lift them up,
clip fasteners into the hardy holes in rear bottom sill, use hexagon socket bolts to fix the left and right glass
panels (note that the left and right panels are an entire pane of panel wherein the surface with double-sided
tape is the exterior side and also the top side of car panel); during transporting the panels, please note that the
rear glass is movable, which shall face upwards without bearing of any force during its transportation; pay
attention to the marking on rear glass (avoiding installing it in reverse); fix the rear glass with suction cups,
insert the glass into the long seam in the rear bottom sill , fasten the glass with rear top sill, then adjust the
positions of the three panes of glasses.

R100005259E Ver: A
6) Installation of car roof, door header and door-side car panel: It is the same as 11.2.3.2, 11.2.3.3, 11.2.3.4.
7) Lower decorative sheet for car bottom:
The decorative sheets for car bottom are composed of three pieces of materials, rear C-shaped enclosing
sheet, one left sheet and one right sheet. Upon confirming that they are in good condition, clip them into the
car bottom. In the later step, secure the car bottom with the self-tapping screws for car bottom cover plate.
8) Decorative sheets for car roof:

R100005259E Ver: A
3 4 2
1. Decorative sheet for car roof; 2.C-shaped decorative sheet for car roof; 3.Decorative sheet for car roof;
4.Bracket
See the diagram for the installation of decorative sheet for car roof, wherein the left and right decorative sheets
are spliced ones, which shall be inserted into the inner side of uprights for installation, and the C-shaped sheet
is integrated one. Note that check whether the decorative sheets are in good condition before removing the
sticker of the rear double-sided tape. Press the double-sided tape with force upon completion of sticking it; the
inner side of the decorative sheet shall be connected to car roof via brackets, and use ST4.2 × 16 self-tapping
screw for the connection of the brackets and car roof.

R100005259E Ver: A
9) Installation of handrail:
The handrails shall be installed inside the car, so it is required to fix fasteners onto left and right car panels
in advance before installation of handrail. Upon securing the fasteners, firstly fix the rear handrail, clip the
handrail into fasteners in order, then turn the bolts under the handrail with Allen key, and secure the bolts so
that the handrail will not get loose; then fix the handrail onto the left and right car panels with hexagon head
bolt.

R100005259E Ver: A
10) Decorative sheets for left and right front panels:
Decorative
sheets for
front panels
Upon completion of the installation of handrails, fix decorative sheets onto left and right front panels with
(M4 × 12) cross-recessed countersunk head screws.

R100005259E Ver: A
11) Installing cover plate for car bottom:
Upon completion of the installation of car, the cover plate for car bottom shall be installed. And also the
cover plate and the installed car-bottom decorative sheet shall be fixed to the car bottom stiffener via hexagon
socket cheese head screws (M4 × 12 flat head).

R100005259E Ver: A
12) Remove all the protective films.
12.3.3 Instructions on Applying Sealant to Glass
Step one: Complete the installation of the glass according to the layout position in general assembly
diagram and adjust the position of the glass between the top and bottom sills. Generally the clearance shall be
2-3 mm between the glass and the interior/exterior decorative sheets, and the clearance shall be 3-5 mm
between two pieces of glass, this is the foundational work and must be accomplished well, otherwise no
remedying work is possible after applying sealant.
Note: The adopted sealant shall be neutral transparent glass glue.
Step two: Bonding interior decorative sheets: Before bonding them, check whether the interior decorative
sheets fit the car panel to ensure appropriate assembling. Clean the bonding surface to be free from dust or
greasy dirt; apply sealant or adhesive tape onto the interior side face (or the outer surface of sill) of the interior
decorative sheet, pay attention to the top, down, left and right positions when bonding the interior decorative
sheets and bond them only after confirmation; after bonding, external force is required to be continuously
applied on them for 12 hours to strengthen the bonding, then external force can be removed.

R100005259E Ver: A
Step three: Remove dust and dirt on the glass within 5 cm of the sealant position. Apply masking tape on
the glass at the edge of the sealant position so that the sealant will not be applied to other positions. Note that
a seam of 3-5 mm between masking tapes shall be reserved for applying sealant, and ensure the straightness
of the bonded masking tape.
Step four: Select the proper type of sealant opening according to different gaps for sealant.

R100005259E Ver: A
Step five: When applying sealant, it is required to adopt a top-down or bottom-up method, and manual
force and moving speed shall be uniform. Immediately after the sealant is applied, use hand wrapped with film
or other smooth items to scrape the sealant, to ensure that the thickness of the sealant line is uniform, and the
bond between the glass is firm.
Step six: After the sealant is scraped, remove the masking tape in the reverse direction of applying sealant;
pay special attention to protect the position of masking tape, which shall not be touched or crashed in 12 hours;
12 hours later, check whether it needs to be corrected or repaired (note that after the masking tape is removed,
do not make repair immediately, but wait for 12 hours before repairing it). The method is the same as above, i.e.,
paste masking tape before applying sealant.
Step seven: Finally, remove the protective film after confirmation (note that the protective film shall be cut
off along the bending edge of steel plate before being removed).
12.3.4 Inspection after the Completion of Installation
1) The installation site shall be cleaned upon the installation of car.
2) Check whether the surface of glass is intact with no foreign matter.

R100005259E Ver: A
13 Installation of Top Beam Assembly
Overall Layout
Note the positions of governor pulling point and the latch.
1 2 3
Entrance/Exit
1. Traction machine; 2. Latch; 3. Top beam; 4. Position of pulling point
1. Firstly install the components of top beam, guide shoe, the latch, car-roof pulley, etc. onto the top
beam, and then install them together onto the car roof.
2. The diagram here shows the layout of the traction machine installed on the left side, while the layout
of the traction machine installed on the right side shall be symmetrical.

R100005259E Ver: A
13.1 Installation of Upper Guide Shoe
Installation Diagram of Upper Guide Shoe
M10 × 30 Hexagon socket screw 1 3 2
1. Upper guide shoe; 2. Top beam; 3. Adjusting shim
Connect the upper guide shoe to the top beam via the hexagon socket screw, spring washer and large flat
washer of top beam.

R100005259E Ver: A
13.2 Installing Car-roof Pulley
Installation Diagram of Car-roof Pulley
1. U-bolt (M10), nut with flange, thin nut; 2. Car-roof pulley
Connect car-roof pulley to top beam via U-bolt.

R100005259E Ver: A
13.3 Installing the Latch
Installation Diagram of the Latch
6
4 3 2 1
7 8
1. Latch; 2. Bracket; 3. M6 × 16 Hexagon socket screw, spring washer, flat washer; 4. Thumbscrew, spring washer,
flat washer;
5. M4 × 30 Pan head screw assembly; 6. Safety switch; 7. Bracket of switch; 8. M6 × 25 Hexagon socket bolt
assembly
Lock lift device is installed on the top beam of car frame. Please install the switch to the position as shown in
the diagram/sign.

R100005259E Ver: A
13.4 Installing Top Beam
Installation Diagram of Top Beam

2
4 3 5
1. Latch bar; 2. Bracket; 3. Top beam; 4. Car roof; 5. M12 × 30 Bolt with flange
Remove latch bar and bracket before installing the top beam. Connect the top beam and car roof via flange
bolts, and the tightening torque of the bolts shall comply with the requirements in the standard. After the
bolts are secured, re-install the latch bar and bracket.

R100005259E Ver: A
13.5 Connection of Safety Gear and Pulling Device
Connection Diagram of Safety Gear and Pulling Device
1. Large washer, split pin
Connect the safety gear to the pulling mechanism and fix them with large washer and split pin.

R100005259E Ver: A
13.6 Inspection of Safety Switch
Inspection of Safety Switch
4 2 3
1. Connecting rod of the pulling mechanism; 2. Bracket of safety switch; 3. Safety switch cam; 4. Safety
switch
Inspection instructions:
Check the relative position between the safety switch and the cam. Under the released state, the safety
cam rear and the switch contact center shall be in the same plane, and safety switch shall be
disconnected in the case that the brake shoe of safety switch operates.
Before the cam operates, the switch contact shall be released, and the switch shall be connected; after
the cam operates, the switch contact shall be pressed tightly, and the switch shall be disconnected.

R100005259E Ver: A
13.7 Installation of Rope Fixing Beam and Protective Cover
Installation Diagram of Rope Fixing Beam and Protective Cover
2 1
3 3
1. Car-roof pulley; 2. Rope; 3. M6 × 16 Hexagon socket screw; 4. Protective cover; 5. Rope fixing beam
Fix the rope fixing beam onto protective cover via M6 × 16 hexagon socket screw, spring washer, and flat
washer; the protective cover is connected to the top beam with M6 × 16 hexagon socket screw, spring
washer and flat washer.

R100005259E Ver: A
13.8 Installing Top Beam Cover
Installation Diagram of Top Beam Cover
3 2
1. Top beam; 2. Cover; 3. M6 × 12 Pan head screw
Install the cover onto the top beam with M6 × 12 pan head screws, spring washer and flat washer.

R100005259E Ver: A
13.9 Installing Lower Guide Shoe
Installation Diagram of Lower Guide Shoe
1 2
1. Lower guide shoe; 2. Upright; 3. M12 × 40 Bolt assembly; 4. Adjusting shim; 5. Adjusting shim
Connect lower guide shoe to upright with the M12 × 40 bolt assembly of upright.

R100005259E Ver: A
13.10 Adjustment of Roller Guide Shoe and Guide Rail
Adjustment of Roller Guide Shoe and Guide Rail
Clearance of 1-2 mm
1. Upper guide shoe; 2. Lower guide shoe; 3. Adjusting shim
Adjust the clearance in accordance with the requirements in the diagram above by changing the number
of adjusting shims.

R100005259E Ver: A
13.11 Installing the Car Roof Protection Balustrade
Type of Car Roof Protection Balustrade
2 3 1 6
2 1
5 4
5 4
Retractable one-sided protection balustrade Retractable three-sided protection balustrade
Fixed one-sided protection balustrade Fixed three-sided protection balustrade
Fixed two-sided protection balustrade Retractable two-sided protection balustrade

1.Upper protection balustrade; 2. Lower protection balustrade; 3. Retraction limit switch of protection
balustrade; 4. Extension limit switch of protection balustrade; 5. Spring plunger; 6.Index plunger; 7.
Integrated protection balustrade
For the installation of fixed protection balustrade, refer to the installation of retractable protection
balustrade.
R100005259E Ver: A
Installation of Retractable Protection Balustrade
1 2
7 6
1. M6 × 16 Bolt with flange, nut with flange; 2. Top beam; 3. Spring plunger; 4. M4 × 10 Slotted cheese-head
screw
5.M4 × 30 Pan head screw, nut with flange; 6. Socket, split pin; 7. M6 × 40 Bolt, flat washer, locknut
1.Connect the protection balustrade to top beam with M6 × 16 bolt with flange and nut with flange.
2. The upper protection balustrade may be moved upwards or downwards, and extended or retracted to the
highest or lowest position; use index plunger to fix the upper protection balustrade.
3. Regarding the upper balustrade and lower balustrade of the three-sided protection balustrade, they shall
be connected in the middle by socket and split pin.
4. Fix the warning sign onto the upper protection balustrade with M6 × 40 bolt, flat washer and locknut.

1 R100005259E - Enta Villa Mechanical Component Installation Manual - A

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Doc. Cat. Installation Manual Ver.

Doc. No. R100005259E Rel. Date DD-MM-YYYY

Doc. Name enta villa Mechanical Component Installation Manual

Information of Source-language Document

TKEC.CM-F-08-04k Product Design Center (China)

No.: R100005259E Rel. Date: DD-MM-YYYY

enta villa Mechanical Component

Product Design Center (China)

TKEC.CM-F-08-04k Product Design Center (China)

Version Main Modification Content Last Modified

A First version DD-MM-YYYY

Copyright as per GB/T 19827 i/i Product Design Center (China)

Official website: http://www.tkelevator.com.cn

24-hour service hotline: 400 820 0604

Nearest TK Elevator service branch.

Copyright as per GB/T 19827 II/II Product Design Center (China)

1.2 Normative Reference

1.3 Unit and Symbol

Copyright as per GB/T 19827 1/65 Product Design Center (China)

2 Overall Structural Diagram of the Shaft

Landing door Baffle block

Lock lift plate

Car guide rail

Car door system

Copyright as per GB/T 19827 2/65 Product Design Center (China)

3 Installation Position of Component at Top Landing and Installation of Guide

Plan and Elevation Views

Plan Views of Traction Machine Beam and Overspeed Governor Beam

Elevation View of Traction Machine Beam

Elevation View of Overspeed Governor Beam

Copyright as per GB/T 19827 3/65 Product Design Center (China)

3.1 Installation of Guide Rail

Installation Diagram of Guide Rail

Guide rail base

The length of this M8 × 30 Bolt

Note: The opening for

T70 Guide rail T50 Guide rail

Copyright as per GB/T 19827 4/65 Product Design Center (China)

3.2 Installation of Guide Rail Bracket

Installation Diagram of Guide Rail Bracket

M8 × 30 Bolt M10 × 30 Bolt

Car rail bracket

M10 × 30 Bolt 3 M12 × 35 Bolt

Copyright as per GB/T 19827 5/65 Product Design Center (China)

Copyright as per GB/T 19827 6/65 Product Design Center (China)

Magnified view of shaft top

After the installation of machine

Copyright as per GB/T 19827 7/65 Product Design Center (China)

4 Installation of Traction Machine, Machine Beam Assembly and Traction

4.1 Installation of Traction Machine and Machine Beam

Installation Diagram of Traction Machine and Machine Beam

Copyright as per GB/T 19827 8/65 Product Design Center (China)

4.2 Installation of Traction Sheave Cover

Installation Diagram of Traction Sheave Cover

M12 × 40 Bolt M4 Nut with

Copyright as per GB/T 19827 9/65 Product Design Center (China)

5 Installation of Overspeed Governor and Governor Beam Assembly

5.1 Installation of Overspeed Governor Beam

Installation Diagram of Governor Beam and Bracket

Copyright as per GB/T 19827 10/65 Product Design Center (China)

5.2 Installation of Overspeed Governor

Installation Diagram of Overspeed Governor

Copyright as per GB/T 19827 11/65 Product Design Center (China)