Outdoor Sensor

(to Master Boiler)

SL
IBC45-260
Boiler IBC Boiler
master
SL-40-399 G3 SL-40-399 G3

Notes
1 – Pump sizing by others according to boiler piping
3 length and pipe diameter. At 45gpm the boiler
heat exchanger has a pressure drop of 6 feet.
Secondary Loop
2 – Expansion tank sizing sizing by others.
Sensor 1 1
(to Master Boiler) 3 – Inlet and outlet connections 1½" NPT; minimum
flow 20 gpm through each boiler.
4 – Closely spaced tees are maximum four primary
circuit piping diameters apart, with a minimum of
Domestic Water eight pipe diameters of straight tubing upstream of
Piping not shown first tee and a minimum four pipe diameters
(for clarity) straight tubing downstream of second tee.
4

2
2½" or 3" fill station with isolation
valve closed
or: fill tank

IBC 399.2.2.reverse-return
DRAWN BY DATE

BRAD POULSEN 2017/07/06

DHW Sensor To / from DESCRIPTION
(to Master Boiler)
Space Heating Two-boiler network serving two indirect tanks and
space heating through a reverse-return primary
loop.
CAUTION: This drawing is a simple schematic guide to a successful installation. There may be many necessary components not shown here. We require that our
PAGE
boilers be installed by licensed and experienced trades people who are familiar with the applicable local and national codes. System design is to be completed by an
experienced hydronic designer or Engineer. It is necessary to carefully read and follow the installation instructions that come with the boiler along with the 1 OF 2
application drawing that fits your system.
 Wiring Diagram
Master Boiler Subordinate Boiler
120VAC 120VAC
(HOT) (COM) (HOT) (COM)

G G

Field-wiring
Field-wiring

black black
AC in L L
Bundle

Bundle
white AC in white
N N
Primary L yellow
Boiler Primary L yellow
Boiler Wiring Notes
white white
Pump N Pump Pump N Pump 1 – No external voltages to be applied to TB2 control
terminal strip connections 1-20.
DHW Pump 2 – DHW sensor wired to 17 & 18; if instead an Aquastat
is used, that will be wired to 5 (Therm 24V) and 6
Space Heating
(Therm 1) to correspond to the DHW set as Load 1, and
Pump
the DHW sensor connections will be empty.
4 3 – Outdoor sensor installed on North exterior wall,
exposed to actual outdoor air temperature.
4 – Pump circuits are fused for a total draw of 5A;
Factory- maximum amperage draw of 4A is recommended.
Factory-installed
installed

Programming Notes
– See memo Multiple Boiler Systems for full details about network
Building Thermostat or configuring. For the Master Boiler only, in Installer Settings
Summer / Winter Switch Menu / MultiBoiler, set Master Boiler to Yes, and define Boiler ID
as 1 . At subordinate boiler set Boiler ID to 2 , leaving Master
Boiler at No.
– For Master Boiler, in Installer Setup menu set Load 1 as DHW.
Set Load 2 as Reset Heating (requires Outdoor Sensor) or Set Point
1 1
as desired.
3
– In Installer Setup Menu / Edit, for all loads: Maximum Supply
Temperature acts as a high limit. The operating limits Design
Supply Temperature (for Reset Heating) or Supply Set Point (for
Set Point) must remain below this limit.

2
IBC 399.2.2.reverse-return
DRAWN BY DATE

BRAD POULSEN 2017/07/06

DESCRIPTION

Two-boiler network serving two indirect tanks and

space heating through a reverse-return primary
Boiler network wires are polarity-sensitive, loop.
and must be twisted once per inch, and
PAGE
not be routed parallel to line voltage wires
2 OF 2