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Anritsu Manual Metal Detector Kds2105anw
Anritsu Manual Metal Detector Kds2105anw
Metal Detector
M6-h Series
9th Edition
* Actual products may differ from photographs / pictures / illustrations in this manual.
* Content current as of May 2021
* All rights reserved. No part of this manual may be reproduced without the prior written permission of
ANRITSU CORPORATION.
* The operational instructions of this manual may be changed without prior notice.
For safety and warning information, please read this manual before attempting to use the equipment.
Keep this manual with the equipment.
Models Covered by This Manual
This manual is for use with the following models. Please check the model number printed on
the nameplate.
Product Models
KDS2105ABF KDS3005ABF KDS4505ABF
KDS2105ABW KDS3005ABW KDS4505ABW
KDS2105ABFT KDS3005ABFT KDS4505ABFT
KDS2105ABWT KDS3005ABWT KDS4505ABWT
KDS2108ABF KDS3008ABF KDS4510ABF
KDS2108ABW KDS3008ABW KDS4510ABW
KDS2108ABFT KDS3008ABFT KDS4510ABFT
KDS2108ABWT KDS3008ABWT KDS4510ABWT
KDS2110ABF KDS3010ABF KDS4513ABF
KDS2110ABW KDS3010ABW KDS4513ABW
KDS2110ABFT KDS3010ABFT KDS4513ABFT
KDS2110ABWT KDS3010ABWT KDS4513ABWT
KDS3012ABF KDS4515ABF
KDS3012ABW KDS4515ABW
KDS3012ABFT KDS4515ABFT
KDS3012ABWT KDS4515ABWT
KDS3015ABF KDS4518ABF
KDS3015ABW KDS4518ABW
KDS3015ABFT KDS4518ABFT
KDS3015ABWT KDS4518ABWT
KDS3018ABF
KDS3018ABW
KDS3018ABFT
KDS3018ABWT
2
Introduction
Read the operation manual thoroughly before using the product. Keep the operation manual with the product for
easy reference.
• Installation
Manager and equipment
Operation Manual (this document) • Details on how to operate
maintenance personnel
• Maintenance
Symbol Description
3
Contents
■ Models Covered by This Manual ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 2 ● Adjusting Touch Screen ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 114
■ M6-h Series Metal Detector ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 7 ● Setting the Language ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 118
■ Checking the Package Contents ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 8 ● Changing the Display Language ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 118
■ Turning on the System for the First Time ꞏꞏꞏꞏꞏꞏ 25 ● Other Functions ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ127
● Operating and Stopping ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 29 ■ Options and Peripheral Devices ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 135
● Registering a New Product ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 30 ● Setting Signal Tower and Buzzer (option) ꞏꞏꞏꞏꞏꞏꞏꞏ135
● Investigating the cause of incorrect detections ꞏꞏꞏꞏ 53 ● Adjusting the product guide ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ154
● Adjusting the RJ timing ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 68 ● Registering Products Using Other Auto Setting
● Saving Data to the USB Memory (option) ꞏꞏꞏꞏꞏꞏꞏꞏꞏ 69 ● Correcting the Phase based on Characteristic
Change (Product check function) ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ178
● Setting External I/O Signals ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 84
● Changing the Metal Detection Sensitivity ꞏꞏꞏꞏꞏꞏꞏꞏ180
● Adjusting I/O Timing ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 107
● Chronologically Viewing the Effect Value of the
● Connecting Ethernet (LAN) (option)ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 108
Product (Product effect monitor) ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ186
■ Other Settings and Adjustments ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 114
● Checking the Effects such as External Noise
● Performing an installation check ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 114
(Noise monitor) ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ189
4
● Using FOCUS Setting Function ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 192 ■ Ethernet Connection ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 286
● Setting Default Values at ■ Timing Chart ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 288
Product Registrationꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 197 ■ Specifications ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 289
1 Basic Operations
■ Copyright, etc. ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 299
3 Installation and Connection ꞏꞏꞏꞏꞏꞏꞏꞏ 200 ■ CE Conformity Markingꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 300
■ Selecting Installation Location and
Transportation ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 201
■ Installation ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 204
■ Connecting External Equipment ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 206
■ Connecting Power Supply and Grounding,
Turning On the Power ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 209
2 Advanced Operations
4 Maintenance ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 210
■ Daily Maintenanceꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 211
● Daily Maintenance ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 211
5
Safety Symbols
To prevent the risk of personal injury or loss related to equipment malfunction, Anritsu Corporation (Anritsu) uses
the following safety symbols to indicate safety-related information. Insure that you clearly understand the meanings
of the symbols BEFORE using the equipment. Some or all of the symbols may not be used on this equipment. In
addition, when drawings are included in this manual, labels on the equipment may not be shown on them.
This indicates a very dangerous procedure that could result in death or serious
DANGER injury if not performed properly.
This indicates a hazardous procedure that could result in death or serious injury
WARNING if not performed properly.
The following safety symbols are used inside or on the equipment near operation locations, and/or in manual to
provide information about safety items and operation precautions. Insure that you clearly understand the meanings
of the symbols and take the necessary precautions BEFORE using the equipment.
This indicates a warning or caution. The contents are indicated in or near the
triangle.
6
M6-h Series Metal Detector
7
Checking the Package Contents
Make sure that all of the following items are present. If any item is damaged or missing, please contact us.
□ Main unit 1
Fe Sus304
8
Names and Functions
● Main unit
[1] Indicator
[1] Processes signals from detector head,
displays product contamination status and
[2] [3]
controls metal detector functions.
[2] Detector head
Detects metals in the products
[3] Conveyor unit
Conveys products to be inspected.
[4] [4] Stand
Supports the indicator and conveyor unit.
● Indicator
● Detector head
[1] Photocell
Sensor for detecting the location of a
product.
[2] Reflector
[1] [2] Reflective plate for reflecting photocell
beam.
* The photocell and the reflector are always
installed at the upstream position of
product flow direction.
9
Names and Functions
● Conveyor unit
KDS21XX/30XX/45XX ABF/ABFT
[1] Motor
A motor to drive conveyor.
[2] Tension roller
[1] A roller to tighten the conveyor belt.
[3] Connection plate (2 pieces)
Plates for mounting rejector (option).
[4] Tension adjusters
(only KDSXXXXABF/ABFT)
Tension adjusters for conveyor belt to
adjust after belt replacement.
[5]
[4]
KDS21XX/30XX/45XX ABW/ABWT
[1] Motor
A motor to drive conveyor.
[2] Tension roller
[1] A roller to tighten the conveyor belt.
[3] Connection plate (2 pieces)
Plates for mounting rejector (option).
[4] Catch clip
[2] Clip for securing conveyor.
[4] [3]
10
Names and Functions
■ Conveyor part
KDS21XX/30XX/45XX ABF/ABFT
[1] Conveyor belt
[2] Driven roller
[1] [3] Drive roller
[4]
[4] Drive belt
[2]
[3]
KDS21XX/30XX/45XX ABW/ABWT
[1] Drive roller
[1] [2] Conveyor belt
[3] Coupling
[2]
[4] Driven roller
[3]
[4]
11
Names and Functions
● Operation screen
[4] [5]
Push-button switches
[1] [Start] button
[7] Starts the operation of the metal detector.
[2] [Stop] button
[8] Stops the operation of the metal detector.
[9] [6] [3] [Home] button
[10] Displays the Smart guide screen.
[11]
Others
[12] USB port
Used for inserting a USB memory for data storage (sold separately).
12
Description of Operation Screen
● Metal detection level bar and evaluation result icons
The test result for metal contamination is displayed by the metal detection level bar and icons as
shown below.
[For metal contamination checks] ( P. 35 Registering a New Product – Step 9)
Metal detection level bar Icon Detection result
No metal contamination
The metal effect value has
not reached the metal
13
Description of Operation Screen
14
Description of Operation Screen
● Adjusting detection sensitivity
"Sensitivity Adjustment 2" screen:
The evaluation limit magnification can be adjusted while checking the latest information and
the nine previous items of information.
* For bulk inspection, the maximum value is recorded every 10 seconds, and the nine
previous items of information are displayed.
15
Description of Operation Screen
● Icon display
At the top of the operation screen, the icons are displayed to show the state of network, USB
memory and code reader.
(QUICCA, USB memory and code reader are optional.)
Disconnected
Network (Other)
Connected correctly
Disconnected
*1 Indicates the connecting status of QUICCA (Quality Management and Control System
Software by Anritsu)
*2 Appears when inserting a USB memory when an optional USB memory is used.
*3 The animation of code reader is displayed while the bar code (Item code etc.) is readable.
Example 1 [Menu]
The first layer of the setting menu is called.
When a button is pressed, the detailed
setting menu is displayed.
16
Description of Operation Screen
Example 2 [Others]
When a button is pressed, the submenu is
displayed above the button. When an item
is pressed, the function is called directly
without opening another menu.
17
Description of Operation Screen
■ Setting selection
When a setting is to be selected from the
provided options, a list screen containing the
options is displayed.
Select an option (the selected option is
highlighted) and press the [OK] button to
specify the option.
18
Description of Operation Screen
■ Software keypad
When a numeric value is to be entered, the keypad is displayed.
Enter a number and press the [OK] button to set the value.
BS key
Deletes the last digit.
▲ key
Increases the value by 1.
▼ key
Decreases the value by 1.
C key
Clears the input value to 0.
+/- key
Reverses positive and negative.
19
Description of Operation Screen
■ Software Keyboard
When characters are to be entered, a software keyboard is displayed.
Enter characters and press the [OK] button to set the characters.
Aa key
Switches upper case
and lower case.
Num key
Switches to input
number.
Space key
Enters one space.
20
Description of Operation Screen
Press the selection key at the top-left corner of the screen to switch.
Entering letters
When [A/a] is pressed, the button is
highlighted. Input is switched to
lower-case letters.
Korean and Chinese product names do not support output to USB memory, printer, or serial (it is
replaced with "?" when output).
21
Description of Operation Screen
Entering numbers
In addition to numbers, frequently used
units and symbols can be entered.
Entering symbols
Other symbols can be entered.
22
Memo
23
1 Basic Operations
This chapter describes the basic operations.
1 Basic Operations
Basic Usage 27
24
Turning on the System for the First Time
Turning on the System for the First Time
1 Basic Operations
time after it has been delivered, the
Confirmation at installation screen, which
provides cautions for using the system
safely, is displayed. Be sure to read the
contents of this screen before using the
system.
2 Advanced Operations
Tap [Do not display] to stop the Confirmation at installation screen from being
displayed when the system is started next time.
The Confirmation at installation screen shows safety messages in the following order.
25
Turning on the System for the First Time
4 Select the check box on the screen, and
then tap [Completed].
1 Basic Operations
For USB memory (option) and signal tower settings, refer to the respective sections.
4 Maintenance
5 Appendix
26
Basic Usage
Basic Usage
1 Basic Operations
To turn off the power, turn it counterclockwise.
Power switch ON
OFF
2 Advanced Operations
> Changing Access Level
The access level can be changed to change the range of operation according to the level
of the operator.
This machine has 4 access levels. Level 3 is only for Anritsu service engineers and not
available for general use. The following 3 levels can be used:
To set parameters, change the access level from “Operator Level” to “Manager Level”.
5 Appendix
27
Basic Usage
1 Select “Menu” screen → “Control Panel”
→ “Access Level Change” and click [Set].
The “Access Level Change” screen is
displayed.
1 Basic Operations
2 Select the Manager Level radio button and click [OK]. The password input screen is
displayed.
2 Advanced Operations
3 Enter the password “7777” and tap [OK] to change the access level to Manager Level.
For instructions on changing and initializing the password, refer to “Changing or
Initializing Password”.
When the power is turned off while in Level 2 and turned on again, the level returns to Level 1b.
When the power is turned off while in Level 1a and turned on again, the level is Level 1a.
4 Maintenance
To change the level from Level 1a to Level 1b or Level 2, or from Level 1b to Level 2, enter the
password.
The password to Level 1b is "5555".
The password to Level 2 is "7777".
The access level of each function can be set in the “Set Access Authority” screen.
P. 172 Setting Access Level By Function
5 Appendix
28
Basic Usage
> Operating and Stopping
▪ Before starting operation, make sure that the area near the metal
Caution
1 Basic Operations
detector is safe. It is extremely dangerous to start operation while
inspecting components such as the conveyor belt and drive belt.
▪ Be careful not to get your clothes caught in the equipment.
▪ Remove all inspected products on the metal detector conveyor and
upstream conveyors before starting and running the conveyors. For
stable metal detection, metal detection is not performed for about 1
second after the [Start] key is pressed.
Also, metal detection is not performed for about 1 second after
2 Advanced Operations
changing the product number while the conveyors run.
▪ Before starting operation, take off any ornament. If it falls onto the
conveyor belt, it might end up as a contaminant.
▪ Avoid applying load or making an impact on the indicator. They may
be a cause of the touch screen failure.
For stable metal detecting operation, we recommend that you turn on the power at least 10
Before starting the conveyors, remove products on the conveyor. If operation is started while
products are on the conveyors, inspecting and rejection may not be performed correctly.
■ Operating
Tap the [Start] button. The conveyor starts
up and becomes operational.
The area around the Start button illuminates
4 Maintenance
in green.
■ Stopping
Tap the [Stop] button.
The conveyor stops, and the area around
the Stop button illuminates in red.
5 Appendix
29
Basic Usage
> Registering a New Product
In this equipment, parameters of up to 200 products can be registered.
Registering products allows you to perform production control properly and operate the
1 Basic Operations
equipment effectively.
Tapping "Register new product." opens the product registration start screen. Follow the
instructions on the screen to input and set a new product.
2 Advanced Operations
Tap [Next].
5 Appendix
30
Basic Usage
3 Tap the Product Name text box to display
the keyboard.
1 Basic Operations
2 Advanced Operations
Check that the product name is correctly
input, and tap [Next].
31
Basic Usage
5 Check that the correct value is input.
Item Description
Product Name Shows the name of the product.
Shows the length of the product in the conveyance
Product Length(L)
direction.
3 Installation and Connection
Test piece size(Fe) Set the size of the test piece for control sensitivity.
When a test piece is fed for an evaluation and rejection
check, the size input here is displayed (*) and recorded
Test piece size(SUS)
in the history as the result.
* If this value is Φ0.0, the size is not displayed.
Main Conveyor Speed Set the conveyor speed of the metal detector.
Set whether the rejection timing (T3 and T4) is
calculated automatically.
* When the check method is Metal check (packaged),
5 Appendix
RJ timing
automatic calculation is executed by using the rejector
manufactured by Anritsu (flipper type and drop type)
connected.
32
Basic Usage
Item Description
Input the time taken until the product reaches the
T3 (Rejector delay time)
rejector.
Input the time taken for operating the rejector in the case
1 Basic Operations
T4 (Rejector operation time)
of NG.
Sets the EXNG delay time (the shift time until the metal
EXNG Delay Time
detector accepts the External NG signal).
Sets the EXNG2 delay time (the shift time until the metal
EXNG2 Delay Time
detector accepts the External NG2 signal).
Appears when the NG product process (operation)
NG product parameter is the product parameter.
Set it to "NG stop" in case of NG.
2 Advanced Operations
After checking the input items, tap [Back] to return to the screen displayed in step 5.
Tap [Next].
33
Basic Usage
8 Check the back and forth movements of
the conveyor.
▪ Yes
1 Basic Operations
▪ No
To allow an operator to feed the master
product when performing the Auto-Set.
2 Advanced Operations
Note that it is not appropriate to automatically move products back and forth under
the conditions described below.
▪ A product whose height is 10 mm or less and that does not block the photocell
▪ A product whose gravity center is high and is unstable
▪ A product of a shape prone to falling over
▪ A long product that could drop from the edge of the conveyor
▪ A product prone to changing its orientation when moved back and forth
3 Installation and Connection
9 Execute auto-setting.
Auto-setting automatically adjusts the
inspection and evaluation conditions so
that optimal inspection is executed
according to the product characteristics.
34
Basic Usage
▼ Metal contamination check
1 Basic Operations
The auto-setting result is displayed.
2 Advanced Operations
estimated detection sensitivity are
displayed.
The estimated detection sensitivity value is a guide to the kind of test piece that can be
detected. This is not a guaranteed value. Be sure to check the detection sensitivity after
The setting market by ★ is the highest in detection sensitivity. The sensitivity value in
5 Appendix
35
Basic Usage
▼ Checking for a missing product
When executing a missing product check, always feed products through keeping at least 280
mm space between them. For stable metal detection, we recommend that you turn on the
1 Basic Operations
36
Basic Usage
Tapping [Details] displays a “★” mark on
the line of the sensitivity mode
determined by auto-setting. To change
the mode, select another mode, tap
1 Basic Operations
[Change], and then tap [Completed] to
finalize the change.
Cautions on auto-setting
2 Advanced Operations
(1) Contaminants in the master product are not detected during auto-setting. Therefore, be
careful not to let the piece pass to the downstream equipment. When selecting a rejector
manufactured by Anritsu, the product is rejected in the direction set as "Forced" in "RJ
direction settings". Take extreme care if the rejector is waiting in the OK direction since air
jet and pusher type rejectors cannot control the rejection direction.
(2) Be careful not to use an incorrect product during auto-setting. If an incorrect product is
used, inspection may not be performed correctly and a contaminated product may pass.
(3) Do not feed a product heavier than prescribed in the specifications of this device. This
may cause motor failure or burn injuries since the amount of heat generated by the motor
37
Basic Usage
After "Register new product." is completed, the settings of the registered product type
can be verified.
If the settings are not correct, start again from step 1 or change the item in question by
using the "Adjust registered products" function.
P. 40 Adjusting Registered Products
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
38
Basic Usage
> Checking Operations
Operation Check is a function to check if the equipment is operating correctly.
By making sure that the equipment is operating normally at the beginning and end of
1 Basic Operations
production of a day, or at the beginning and end of a lot, operational reliability can be
guaranteed indirectly.
“Eval./RJ Confirmation*” is a function to check for the correct evaluation and rejection of
products.
* This can be performed when the check method is "Metal check (packaged)". If "Metal
check (bulk)" is selected, check this in "Check Mode".
P. 174 Using Check Mode
Smart Guide can also be used to check operations during the daily operations procedure.
2 Advanced Operations
P. 155 Using Smart Guide
Setting
Name Description
(Default:_)
Fix Route Eva/RJ check is performed when the operator feeds
Eva/RJ Check
* Read only products according to on-screen instructions.
This sets on or off for the function that automatically saves
4 Maintenance
Store at end of No the operation check results to USB memory at the end of
operation check Yes an operation check.
* Only when the USB memory option is used.
5 Appendix
39
Basic Usage
Select [Eval./RJ Check Settings] to set and check the conditions. See the following table
for details.
Setting
Name Description
1 Basic Operations
(Default:_)
Eval./RJ Sample 2 to 10 Set the number of sample products used for an
Count (Initial value: 3) evaluation/rejection check.
Set the size of the Fe test piece used in the pattern method
Test Piece Size φ0.0
for the operation check. When this value is φ0.0, the test
(Fe) (φ0.0 to 20.0)
piece size is not displayed on the screen.
Set the size of the SUS test piece used in the pattern
Test Piece Size φ0.0
method for the operation check. When this value is φ0.0,
(SUS) (φ0.0 to 20.0)
2 Advanced Operations
Fe
evaluation/rejection check.
Test Piece Type SUS
Set this parameter for the number of times (3 to 10) to
Non-Fe
perform an operation check per product.
40
Basic Usage
■ Product information
(Adjust registered products → Product settings → Product information)
Setting
Name Description
1 Basic Operations
(Default:_)
Sets the product name. This is the same as Disp
Type1 in the “Enter Product Information” screen.
(Max. 28 characters
Product name To register both Product name and Product name2,
in alphabet)
you can change the display of them.
P. 118 Changing the Display Language
Sets the product name. This is the same as Disp
Type2 in the “Enter Product Information” screen.
Product name 2 (Max. 28 characters)
2 Advanced Operations
This is available in blank.
P. 118 Changing the Display Language
Sets the Lot No.. The Lot No. is displayed in the
Lot No. (Max. 10 characters)
“Statis” screen.
Product Length Sets the maximum length of the product.
Product Length
Displays the value set for the product.
(L)
Product Width
Displays the value set for the product.
Setting
Name Description
(Default:_)
Test Piece Size φ0.0 Sets the test piece size Fe. When this value is φ0.0, the
(Fe) (φ0.0 to 20.0) test piece size is not displayed on the screen.
Test Piece Size φ0.0 Sets the test piece size SUS. When this value is φ0.0,
(SUS) (φ0.0 to 20.0) the test piece size is not displayed on the screen.
Test Piece Size φ0.0 Sets the test piece size SUS. When this value is φ0.0,
(Non-Fe) (φ0.0 to 20.0) the test piece size is not displayed on the screen.
5 Appendix
41
Basic Usage
Setting
Name Description
(Default:_)
Indicates what type of the inspection is being performed
based on the results of product registration.
1 Basic Operations
Metal 1 Metal 1
Checks fed products for each metal and
(Packaged)
Metal 2 evaluates NG when either of them is
Metal 2 to 4
Metal 3 evaluated as NG.
Evaluation mode (Bulk Type)
Metal 4
Evaluates the product as OK when metal
Missing
component in it exceeds evaluation limit.
* Read only
Missing Evaluates the product as NG when metal
component in it is lower than evaluation
2 Advanced Operations
limit.
Set whether to perform the “Double Product Evaluation”.
Double product This item is set to “Yes” when checking a missing product
No/Yes/ALL
evaluation and you cannot change this setting. When ALL is set,
double-OK products are rejected as Double Product.
This is the check method being used for the currently
selected product.
If a product is evaluated as NG in a metal
evaluation, the product being fed is
3 Installation and Connection
evaluated as NG.
Metal check Set this when the interval between fed
(bulk) products is 280 mm or less, when the
product cannot block the photocell since
it is too thin, or when inspecting smaller
products such as candies.
Metal check If a product is evaluated as NG in a metal
(bulk) evaluation, the product being fed is
Check method Metal check evaluated as NG.
(packaged) Metal check Set this when the interval between fed
Missing (packaged) products is 280 mm or more, when the
4 Maintenance
42
Basic Usage
■ Set conveyor speed (option)
Set main conveyor speed
(Adjust registered products → Product settings → conveyor speed → Set main
conveyor speed)
1 Basic Operations
Setting
Name Description
(Default: )
Main Conveyor 39
Sets the conveyor speed of metal detector.
Speed (5 to 91 m/min)
2 Advanced Operations
settings)
Setting
Name Description
(Default: )
RJ Conveyor 39
Sets the conveyor speed of the rejector.
Speed (5 to 120 m/min)
■ Measurement timing
Setting
Name Description
(Default:_)
Sets the EXNG delay time (the shift time until the metal
1 detector accepts the External NG signal). This is set
EXNG Delay Time
(0 to 9999) ms when conveyor speed by product and I/O input: EXNG
signal are used together. 4 Maintenance
Sets the EXNG2 delay time (the shift time until the metal
EXNG2 Delay 1 detector accepts the External NG2 signal). This is set
Time (0 to 9999) ms when conveyor speed by product and I/O input: EXNG2
signal are used together.
5 Appendix
43
Basic Usage
■ RJ timing
RJ timing settings
(Adjust registered products → Product settings → RJ timing → RJ timing settings)
1 Basic Operations
Setting
Name Description
(Default:_)
T3
Sets the rejector delay time (from the end of evaluation to
(Rejection delay (1 to 9999) ms
the start of rejector operation).
time)
T4
Sets the RJ operation time (from start to end of RJ
(RJ operation (45 to 9999) ms
operation).
time)
2 Advanced Operations
RJ output.
rejection output type is set to "Hold” or when the product is “Bulk Type”.
44
Basic Usage
■ Detection sensitivity
Adjust detection sensitivity
(Adjust registered products → Product settings → Det. Sens. → Detection sens. settings)
1 Basic Operations
Setting
Name Description
(Default:_)
Eval. Limit
Magnification*
(ML1)
Eval. Limit This parameter sets the evaluation limit magnification that
Magnification* is automatically set when the auto setting of the metal
(ML2) 5.0 contamination check finishes.
2 Advanced Operations
Eval. Limit (0.1 to 19.0) The estimated detection sensitivity displayed after auto
Magnification* setting is the value for the evaluation limit magnification set
(ML3) by this parameter.
Eval. Limit
Magnification*
(ML4)
Eval. Limit This parameter sets the evaluation limit magnification
Magnification automatically specified when the auto setting for the
(Fe) 5.0 missing product check finishes. The estimated detection
* Read only This is the value of the estimated detection sensitivity (Fe)
Est. Sens (Fe)
displayed after auto setting.
* Read only This is the value of the estimated detection sensitivity
Est. Sens (SUS)
(SUS) displayed after auto setting.
* The evaluation limit magnification value is set to 3.5 after auto setting, depending on
the product type.
4 Maintenance
5 Appendix
45
Basic Usage
■ Test piece control sensitivity
(Adjust registered products → Product settings → Set test piece ctl sense)
Setting
Name Description
1 Basic Operations
(Default:_)
Sets the size of the Fe test piece for control sensitivity
(values indicating the size of the test piece to be
referenced for detection).
Test Piece Size φ0.0
The specified test piece size appears on the screen
(Fe) (φ0.0 to 20.0)
during evaluation and RJ check.
The test piece size is not displayed on the screen if
this value is φ0.0.
2 Advanced Operations
■ Conveyor mode
(Adjust registered products → Product settings → Conveyor Mode)
4 Maintenance
Setting
Name Description
(Default:_)
MD Conveyor No Sets when use the conveyor without metal
Mode Yes contamination detection.
46
Basic Usage
■ Product check
(Adjust registered products → Product settings → Product check)
Setting
Name Description
1 Basic Operations
(Default:_)
Set whether to perform a product check.
No Does not perform a product check.
Performs a product check when the conveyor
starts running first after the power is turned on
No Standard or the product is changed. Note that a product
Default Phase
Standard check is not performed when the product is
Correction
Each changed while the conveyor is running.
2 Advanced Operations
Always performs a product check when the
conveyor starts running.
Each
* This setting cannot be specified when a
smart guide is being used.
Default Phase Set the allowable range of the phase shifting when multiple
0.5°
Correction master products are fed through during a product check.
(0.1 to 10.0°)
Range Increasing the value reduces the accuracy.
Default Phase
1 Set the number of master products fed through during a
Correction
P. 178 Correcting the Phase based on Characteristic Change (Product check function)
Setting
Name Description
(Default:_)
5 Appendix
Hi freq. : FSNo.2 * Read only This is the optimum processing method determined based
Lo freq. : FSNo.2 on the result of the FOCUS setting.
47
Basic Usage
■ Tracking conditions
(Adjust registered products → Product settings → Tracking conditions)
Setting
Name Description
1 Basic Operations
(Default:_)
This parameter sets parameters related to auto tracking from
the characteristics during the production.
When measuring a product that requires auto-tracking
OFF
function, the auto-tracking function is automatically enabled
Standard according to the auto-setting. But if the status of the product
Temp Chg1 changes rapidly, the auto-tracking function might not be
Temp Chg2 enabled with the parameters set by the auto-setting. To
Tracking Type
Temp Chg3 prevent this problem from occurring, this parameter can be
2 Advanced Operations
Setting the auto-tracking function requires special knowledge. Ask Anritsu or its distributor for
service to perform the setting.
■ Full detection
(Adjust registered products → Product settings → Full Detection)
Setting
Name Description
(Default:_)
This is used for detecting when the rejected-products
0
BoxFull Qty. box is full. This sets the permissible count from when full
(0 to 9999)
is detected until the conveyor is stopped.
4 Maintenance
48
Basic Usage
■ RJ operation adjustment
(Adjust registered products → RJ operation adjustment → RJ Parameter list)
Setting
Name Description
1 Basic Operations
(Default:_)
T3
Sets the rejector delay time (from the end of evaluation
(Rejection delay (1 to 9999) ms
to the start of rejector operation).
time)
T4
Sets the RJ operation time (from start to end of RJ
(RJ operation (45 to 9999) ms
operation).
time)
This parameter is automatically set according to the
2 Advanced Operations
specified RJ model type.
Pulses
RJ Output Type*1 Pulses The RJ output is kept for T4 time.
Hold
The current RJ output is kept until the next
Hold
RJ output.
*1 The default of RJ Output Type depends on the type of Rejector.
■ Auto-set
(Adjust registered products → Auto-set)
4 Maintenance
5 Appendix
49
Basic Usage
> Handling Errors and Alarms
When the equipment detects any abnormality, an error or alarm message is displayed on
the screen.
1 Basic Operations
The date and time when the error occurred, model name, serial number, and a detailed
description of an error appears automatically, and tapping the [Help] button while
an alarm message is displayed makes a detailed description appear. When [Help] is
tapped while the detailed alarm message is being displayed, the operation history related
to the events currently causing the error or alarm is displayed. If there are multiple
possible measures, they can be viewed sequentially by tapping the [Others] button. When
the buzzer alarm is enabled ( P. 135 Setting Signal Tower and Buzzer (option)), it can
2 Advanced Operations
If the “Contact your dealer's customer support center” message is displayed, contact
your dealer and report the status when the error occurred, "Error No.", "Model", and
"SN".
Reset button
4 Maintenance
50
Basic Usage
■ Checking the error or alarm occurrence status
The types and numbers of errors or alarms that have occurred are listed.
This function is used for a daily check of the production status of device status during or
1 Basic Operations
after production.
Note that you may be asked to describe the message displayed on the screen when
making a customer support inquiry.
2 Advanced Operations
list in the order of date or number of
occurrences.
4 Maintenance
5 Appendix
51
Basic Usage
> If NG frequently occurs
If the metal detector frequently detects metal incorrectly, you can check what might be
causing the incorrect detection by following the guidance.
1 Basic Operations
2 Tap [Next].
Note that if your access level is
Administrator Level or higher and you tap
[Environment Diagnosis], you can launch
a function to narrow down the cause of
the incorrect detections. ( P.53
Investigating the cause of incorrect
3 Installation and Connection
detections).
5 Tap [Completed].
52
Basic Usage
> Investigating the cause of incorrect detections
If the metal detector frequently detects metal incorrectly, the cause of the incorrect
detections can be narrowed down.
1 Basic Operations
1 Select [?] → [If NG frequently occurs...] ,
and then tap [Environment Diagnosis]. To
perform this operation, your access level
must be Administrator Level or higher.
2 Advanced Operations
2 Tap [Next].
This function automatically controls the
operation (on/off) of the conveyor. Do not
perform this operation during production
or while products remain on the
conveyor.
53
Basic Usage
5 Tap [Next].
By saving the data here, you can output
the inspection results if requested.
1 Basic Operations
6 Tap [Completed].
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
54
Basic Usage
List of inspection results
1 Basic Operations
▪ Product characteristics such as temperature, moisture, sodium
contents and shape is changing.
▪ Product flow is not stable.
▪ Operation is unstable due to deterioration or machine failure.
If problem persists, Call Anritsu or its distributor for service.
SN-02 Sharing same power source between MD and other peripheral devices
Noise from such as packaging or filling machine can generate influential noise and
power source could cause false detection.
2 Advanced Operations
or other Separate the power source or change one plug to different nearby
devices outlet.
False detection may occur by electromagnetic noise generated from a
device with an inverter.
Change carrier frequency of an inverter by following the device
operation manual.
Peripheral MD may affect and cause false detection.
Need to arrange peripheral devices around or change frequency.
55
Basic Usage
SN-04 False detection may occur due to filthy conveyor belt.
Noise from Clean the conveyor belt. There may be residue left on the belt.
conveyor ( P. 213 Cleaning)
movement Any fray or scratch found, the belt should be replaced.
1 Basic Operations
* Noise can easily occur if the piece can be detected with sufficient margin, increase the
evaluation limit magnification value or perform auto-setting again.
3 Installation and Connection
4 Maintenance
5 Appendix
56
Daily Operation Procedure
Daily Operation Procedure
Warning (1) In an emergency, cut the power to the metal Turn leftwards
ON
detector by turning the power switch leftward
OFF
1 Basic Operations
Power switch
If the optional Emergency Stop Switch is Press to stop CW
fitted, press it first to stop the metal detector in an emergency
in an emergency.
An alarm message (A361) is displayed on the
screen.
2 Advanced Operations
method
(a) Release Emergency Stop Switch
Turn the head of the switch in the marked
direction.
(b) Use the Reset button to reset the alarm.
Tap the Reset // button displayed on the
screen.
(c) Tap the Stop button to stop the metal
detector.
Address the cause of the emergency stop,
remove the product on the metal detector
4 Maintenance
5 Appendix
57
2 Advanced Operations
This chapter describes the operations according to the purpose.
Screen Hierarchy 59
Adjusting Equipment 65
2 Advanced Operations
58
Screen Hierarchy
Screen Hierarchy
1 Basic Operations
Register new product.
RJ operation adjustment *2
Check sensitivity. Check Mode Auto-set
2 Advanced Operations
Date setting
? (Help)
Regional and Language
Version Information
Master information **
Home display settings *3
Others
Operation Check Evaluation/RJ Confirmation
Clear Stats. Check Mode
Eva/RJ Confirmation Common set for Ope. check
Evaluation & RJ check settings
Language
59
Screen Hierarchy
*1 Product information
Product settings
Inspection condition set
Conveyor Mode
Tracking conditions
Full detection
*2
RJ operation adjustment Adjust RJ timing
RJ Parameter list *7
Security and rules Set Access Authority
*3
3 Installation and Connection
** Not available
5 Appendix
60
Screen Hierarchy
*5
Unit/connected device
set Conveyor Set main conveyor
RJ conveyor settings
1 Basic Operations
Rejector Common set of RJ
RJ direction settings
I/O output settings
IO timing adjustment
Printer (option)
2 Advanced Operations
Printer setting
Printer output settings
4 Maintenance
5 Appendix
61
Viewing Inspection Data
Viewing Inspection Data
Item Description
2 Advanced Operations
Switch the
Switches the product.
product.
Register new
Moves to the navigation screen for registering new products.
product.
Moves to the "Check Mode" screen where you can check the detection
Check sensitivity.
sensitivity.
Moves to the screen for adjustment if OK products are evaluated as NG or if
Adjust sensitivity.
test pieces cannot be detected.
3 Installation and Connection
62
Viewing Inspection Data
> Statistics
Tap the [Statistics] area on the "Basic
display" screen to open the "Statis" screen.
1 Basic Operations
(This screen can also be displayed by
specifying a "Home screen disp. sel."
setting.)
In the left side of the screen, the total count
and OK, NG products, and double product
count and percentages (%) are displayed.
Also in the right side of the screen, Lot No.
and start time are displayed.
2 Advanced Operations
Item Description
Current total count of all products since statistics last cleared. This is not
Total
counted for bulk type products.
Current total count and percentage of all OK products since statistics last
OK
cleared. This is not counted for bulk type products.
Current total count and percentage of all MDNG products since statistics last
MDNG cleared. The products for which an A605 Evaluation timing alarm (when
(Year/Month/Day Hour:Minute:Second)
See “Statistics Control” (P. 122) for details about satatistics setting.
63
Viewing Inspection Data
> General
From the "Menu" screen, select "Control
Panel" → "Home display settings" → "Home
1 Basic Operations
Item Description
2 Advanced Operations
Displays the total count including OK and NG products. This is not counted
Total
for bulk type products.
NG Displays the number of products other than OK.
Detection limit Displays the value of detection limit.
See “Description of Operation screen” (P. 13) for details about the metal detecting level
bar and the icon, “Changing the Metal Detection Sensitivity” (P. 180) for details about
detection limit.
3 Installation and Connection
4 Maintenance
5 Appendix
64
Adjusting Equipment
Adjusting Equipment
1 Basic Operations
detection.
Use a master product that has the property (temperature, water content and shape) after the
change.
The FOCUS setting can be adjusted when performing the auto setting again for the product
for which the FOCUS setting is effective.
2 Advanced Operations
stopped to move to the "Sensitivity
Adjustment 2" screen, and select
[Auto-set].
65
Adjusting Equipment
4 Select whether to move the master
product back and forth for auto setting,
and then press [Next].
1 Basic Operations
master product.
66
Adjusting Equipment
▼ Missing product check
Feed through the master product once
and a missing product (NG sample
product) once.
1 Basic Operations
2 Advanced Operations
When the auto setting finishes, the
determined sensitivity mode and the
stability index are displayed. Press
[Completed] to apply the new settings.
4 Maintenance
5 Appendix
67
Adjusting Equipment
> Adjusting the RJ timing
The RJ timing can be adjusted by feeding through a product and checking the evaluation
result. From the "Menu" screen, select "Adjust registered products." → "RJ operation
1 Basic Operations
68
Saving, Inputting, and Outputting Data
Saving, Inputting, and Outputting Data
1 Basic Operations
■ Statistics (total statistics)
■ Individual
■ History (Operation History, Parameter History, NG History, Alarm History, Operation
Check History)
■ Parameters set to the metal detector (product parameters, common parameters)
■ Support data (used when a trouble occurs in the metal detector)
2 Advanced Operations
The data recorded to the USB memory is in the CSV format and can be edited easily by
using any spreadsheet application such as Microsoft Excel (except for information for
restoration after a failure).
The specifications regarding USB memory are as shown below.
Item Description
Max Speed Individual output 600 products/min
Individual Output is Standard: Approx. 30 million records
Maximum number of records
The number of days to save data in the USB memory for the production volume per day
is shown below.
4 Maintenance
69
Saving, Inputting, and Outputting Data
falsely, and data may be destroyed. This may also result in losing the metal
detector’s ability to record data.
(2) Inserting and removing USB memory
USB memory can be inserted or removed while the power is ON. After completing
the removal command, remove the USB making sure that the writing indication
LED has turned off. If the USB memory is removed while the LED is still blinking (or
if power is suddenly turned off while the LED is still blinking), it may result in
destroying the data and the data may become unreadable. After removing USB
memory, make sure to close the cover. Otherwise, foreign objects or water may
2 Advanced Operations
70
Saving, Inputting, and Outputting Data
■ Removing USB memory
This section describes how to remove USB memory.
1 Basic Operations
To remove USB memory safely, make sure to perform the “removal” operation in the metal
detector.
2 Advanced Operations
2 Turn the cap counter-clockwise to open
the USB port.
Cap
Open Close
If USB memory is removed during data recording, files may be destroyed and become
unreadable. Before removing USB memory, make sure that data is not being recorded by
checking the LED on the USB memory.
Especially when measured values are being recorded in high production capacity, USB memory
may be accessed more than 10 seconds after the last product is fed. Make sure to check the
LED blinking state before removing USB memory.
4 Maintenance
4 Remove the USB memory from the metal detector, and turn the cap clockwise to close
the port.
5 Appendix
71
Saving, Inputting, and Outputting Data
■ File/folder configuration of USB memory
Data recorded by the metal detector is stored in folders sorted by date. As device
information, folders can optionally be set with a Level 1 and Level 2 “Line Name” and
“Sub-number”.
1 Basic Operations
“Record Type” and “Serial number” are automatically added to a file name. The serial
number counts up in the following cases, and a new file is created. When the date
changes, the serial number returns to 00. When the serial number is 00, addition of the
serial number to the file name is omitted.
Level 2 folder
Record type Record data
Header
3 Installation and Connection
MD HEADER.csv
Record
Directory Record data
Year/Month/Day (RecordType_SerialNumber.csv)
History
Record HIST 20120913 HACT.csv
Directory 20120914 HPRM.csv
HNG.csv
HALM.csv
HOPCHK.csv
Individual RECORD 20120913 INDIV.csv
Record
Directory INDIV_01.csv
20120914 INDIV.csv
4 Maintenance
INDIV_01.csv
Statistics
Record STATS 20120913 STTS.csv
Directory
20120914 STTS.csv
Parameter
Record PARAM 20120913 PP.csv
Directory
20120914 PCOM.csv
5 Appendix
“Level 1”, “Level 2”, “Record Type”, and “Year/Month/Day” folders are created automatically by
this unit.
72
Saving, Inputting, and Outputting Data
■ USB memory storage settings
(Maint. and Setting → Unit/connected device set. → USB memory → Set USB memory
store)
1 Basic Operations
When data is recorded to USB memory, the Level-1 Folder and Level-2 Folder can
optionally be specified to identify the device. To manage recorded data, specify folder
names before use. By adding an expiration date to data recorded to USB memory,
insufficient capacity of USB memory can be resolved.
Setting
Name Description
(Default:_)
Sets the USB memory folder structure.
USB Memory Level-1 Disable Disable Sets the standard folder structure.
2 Advanced Operations
Folder Enable Sets a specified character string to the
Enable
folder name.
Sets folder name for the USB memory folder
USB Memory Level-1 (Up to 4
structure. Do not enter a single-byte space at the
Folder Name characters)
beginning of a folder name.
Sets the USB memory folder structure.
USB Memory Level-2 Disable Disable Sets the standard folder structure.
Folder Enable Sets a specified character string to the
Store at operation No
save the operation check results into USB memory
check end Yes
at the end of the operation check.
73
Saving, Inputting, and Outputting Data
When setting a data expiration date, set the number of days in which recorded data becomes
unnecessary. Auto deletion of data is performed when the power is turned on. Make sure to
insert USB memory before turning on the power.
1 Basic Operations
If no data expiration date is used for operation, save the data in the USB memory to the PC
periodically to make sure the USB memory will have free space.
Item Remarks
ID Code Measured value ID code [ ] (space)
Product No. Product No.
Measured Value Output No. Serial number for recording measurement data
Date and Time Measurement date and time YYYY/MM/DD HH:MM:SS
Normal : Space
MDNG : 0
3 Installation and Connection
EXNG : 1
Option Code
When evaluations are entered simultaneously, option code is
output in the following order of priority.
MDNG > EXNG
Value RJ 3 levels
0 D-Prod.
2 OK
3
4
5
4 Maintenance
6
7
Rank Code
8
9
A
B
C
D
5 Appendix
E NG
F OVERFLOW
74
Saving, Inputting, and Outputting Data
Item Remarks
(blank)
Metal Eval. Level 1 Detection sensitivity/evaluation limit factor
1 Basic Operations
Metal Eval. Level 2 Detection sensitivity/evaluation limit factor
Metal Eval. Level 3 Detection sensitivity/evaluation limit factor
Metal Eval. Level 4 Detection sensitivity/evaluation limit factor
RJ check result
*Only when the RJ check option is used
If the result is 2, 3, or 4, option code is set to 2 of RJ check error
(RJNG). If the result is 4, rank code is output as 0.
If it is 4, it is not included in statistics because the product is not
2 Advanced Operations
evaluated. Be careful because the counts of statistics and
measured value output result may become different.
Upper: RJ check PASS side detection
Value
Lower: RJ check NG side detection
Product was rejected correctly at NG evaluation.
(Not passing PASS side photocell)
0
Product was passed correctly at OK evaluation.
(Not passing NG side photocell)
75
Saving, Inputting, and Outputting Data
An image of measured value data recorded to USB memory is shown below.
Opened in Notepad
1 Basic Operations
2 Advanced Operations
If Microsoft Excel is installed, double-click the file to open Excel and load the CSV file.
Setting
Name Description
(Default: _)
Sets ON/OFF of the function to automatically save
Store at Operation operation check result at the end of an operation
No/Yes check.
Check End
Ope.Check …(Eva/RJ Confirmation)
76
Saving, Inputting, and Outputting Data
(2) Record format
Data items are recorded to USB memory in the CSV format (comma-delimited) in the
order of the table below.
Item Description
1 Basic Operations
ID Code History type “4”
History Type Outputs history type.
Product No. Product No.
Product Name Product name
History No. History serial number
Date and Time YYYY/MM/DD HH:MM:SS
2 Advanced Operations
Event Event occurred
Result Result
User Access level
Test Piece Size (Fe) Set value
Test Piece Size (SUS) Set value
Test Piece Size (Non-Fe) Set value
Metal Eval. Level 1 Set value
Metal Eval. Level 2 Set value
Pass/NG of check
Result N
result
5 Appendix
77
Saving, Inputting, and Outputting Data
■ Saving total statistics data
Select “Menu” “USB memory” “Save to
USB memory”, select the target item to save
from the list in the left part of the screen, and
1 Basic Operations
folder “STATS”.
Total Statistics Output No. Number of times total statistics are output
Compilation Start Total statistics start date and time YYYY/MM/DD HH:MM:SS
Compilation End Total statistics end date and time YYYY/MM/DD HH:MM:SS
Statistics Method 1 (Fix)
Product Name Product name
Lot No. Lot No.
OK OK
NG Metal NG count
EXNG External input NG count
4 Maintenance
78
Saving, Inputting, and Outputting Data
■ Saving parameter data
Similarly, select [Parameter] and press [Save].
1 Basic Operations
(1) Folder and file names
Parameter data is saved with the following
2 Advanced Operations
file names (ΔΔ indicates a serial number)
under the folder “PARAM”.
PCOM_ΔΔ.csv: common parameter
PP_ΔΔ.csv: Product Parameter
79
Saving, Inputting, and Outputting Data
■ Saving history data
Similarly, select [History] and press [Save].
Item Description
ID Code History type “4”
History Type Outputs history type.
Product No.
Product No.
(“-” is the output if product does not exist)
Product Name Product name
5 Appendix
80
Saving, Inputting, and Outputting Data
Item Description
Mode Equipment mode when the event occurred
Event Event occurred
1 Basic Operations
Description Description
For the formats of Operation Check History (Eva/RJ Confirmation), refer to the following;
P. 76 Saving operation check data
2 Advanced Operations
Used Space Displays used space of USB
memory.
Once USB memory is formatted, all data is erased. Erased data cannot be recovered.
4 Maintenance
5 Appendix
81
Saving, Inputting, and Outputting Data
Reference: Formatting USB memory on a PC
82
Saving, Inputting, and Outputting Data
3 Make sure that the file system is “FAT”, and press [Start].
1 Basic Operations
Make sure that the
file system is “FAT.”
2 Advanced Operations
Make sure to format the USB memory as a “FAT” file system. USB memory formatted with a file
system other than “FAT” does not operate on this unit. Leave Volume Label blank. If Volume
Label is used, it may not operate.
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Saving, Inputting, and Outputting Data
> Setting External I/O Signals
This section describes input and output signals for external control.
To adjust I/O timing, refer to "Adjusting I/O Timing”.
1 Basic Operations
This metal detector has two contact inputs and two contact outputs as standard. When an
optional KCU2504A is added, 8 more points can be added. For an overview of I/O
settings, refer to the table below.
IN2 OUT2
OUTA1, OUTA2, OUTA3,
KCU2504A INA1, INA2, INA3, INA4,
OUTA4, OUTA5, OUTA6,
Expansion I/O (optional) INA5, INA6, INA7, INA8
OUTA7, OUTA8
For expansion by Anritsu OUTB1, OUTB2, OUTB3,
INB1, INB2, INB3, INB4,
service engineer OUTB4, OUTB5, OUTB6,
INB5, INB6, INB7, INB8
* These are not available. OUTB7, OUTB8
For Signal Tower, Buzzer
– OUTP1, OUTP2, OUTP3
3 Installation and Connection
(both optional)
1 In the “Menu” screen, select “Maint. and Setting” “Unit/connected device set.”
“Gen. I/O connection”.
4 Maintenance
84
Saving, Inputting, and Outputting Data
Select the target destination and press [Input]. The input screen is displayed. For
descriptions of the items, refer to the table below.
1 Basic Operations
Type Description
– No signal input
This is the Operate/Stop switch input.
Switches between operation and stop every time this input is set to
ON. Set the input ON time at 100 ms or faster.
Mot.ON/OFF This signal cannot be used at the same time as “Mot.ON/OFF
(Momentary) (Alternate)” or “Mot.ON/OFF2 (Alternate)”. When both signals are set,
this signal is prioritized.
If this input is switched to stop while the IO output signal “Error” is ON,
2 Advanced Operations
turn it OFF.
This is the Operate/Stop switch input.
The device is in the operating status while this input is ON.
Mot.ON/OFF This input cannot be used at the same time as the “Mot.ON (Pulse
(Alternate) input)” signal. When both signals are set, this signal is prioritized.
If this input is switched to stop while the IO output signal “Error” is ON,
turn it OFF.
Run input. The Metal detector runs while this input is ON.
However, the Mot.OFF (Par. Priority) input has priority over this input
and this input cannot stop the Metal detector. Use the Mot.OFF (Par.
Mot.OFF The conveyor motor is forcibly stopped while this signal is ON. The
(Par. Priority) conveyor motor cannot be set to ON while this signal is ON.
85
Saving, Inputting, and Outputting Data
Type Description
Input for rejecting products in EXNG direction irrespective of
evaluation result. The rejector gate operates at the same timing as at
weight NG.
1 Basic Operations
and stops the conveyors. When the full count is set to 9999, the Metal
detector does not stop the conveyors.
The alarm will be deactivated automatically after this input changes
from ON to OFF, and the full detection output goes OFF and the count
will be re-set to 0.
This input can be used along with the optional rejection confirmation
function.
All Clear Clears statistics data.
This switches the Metal detector to the Conveyor mode while this
Forced motor ON input signal is ON even if the Metal detector is in normal operation.
(Alternate) However, when a conveyor error is generated, the Metal detector
cannot run (in the Conveyor mode) even if this input goes ON.
This is the Operate/Stop switch input.
4 Maintenance
Switches between operation and stop every time this input is set to
ON. Set the input ON time at 100 ms or faster.
Mot.ON/OFF2 This signal cannot be used at the same time as “Mot.ON/OFF
(Momentary) (Alternate)” or “Mot.ON/OFF2 (Alternate)”. When both signals are set,
this signal is prioritized.
Even if this input is switched to stop, the IO output signal “Error” is not
turned OFF.
This is the Operate/Stop switch input.
The device is in the operating status while this input is ON.
Mot.ON/OFF 2 This input cannot be used at the same time as the “Mot.ON (Pulse
(Alternate) input)” signal. When both signals are set, this signal is prioritized.
Even if this input is switched to stop, the IO output signal “Error” is not
5 Appendix
turned OFF.
86
Saving, Inputting, and Outputting Data
Type Description
The conveyor motor is forcibly stopped while this signal is ON without
releasing error output.
Motor ON disabled
Use the “Motor. OFF(Par. Priority)” input for releasing error output with
the conveyor-motor stop at the same time.
1 Basic Operations
Conveyor 2 Speed Conveyor 2 speed: This signal cannot be used.
This is a conveyor error input signal. Error 161 occurs if this signal
Carrying Unit Error
becomes active.
NGBOX RJ1 These input signals are used to indicate the open states of the
NGBOX RJ2 corresponding NGBoxes with electronic locks (optional).
If one of these signals becomes active, the corresponding NGBox is
NGBOX RJ4 regarded to be open. If the NGBox open state continues for 5 seconds
NGBOX RJ5 or more, alarm A072 occurs.
2 Advanced Operations
Input for monitoring the air pressure. Error 061 “Air pressure error” is
Air Pressure Detection
output if this signal is enabled (ON).
Signal input to restart feeding of products after the conveyor has been
NG reset signal temporarily stopped. If NG-prod Proc. is Rev. Rej. and products are
(momentary switch) temporarily stopped, operation can be resumed by setting this input
signal to active.
Setting this input to ON starts the judgment/rejecting operation
Judgment/Rejection
confirmation.
confirmation start This signal cannot be used with Smart Guide.
When using the Reverse Reject function, the conveyor operates in
Motor reverse
reverse mode while this input signal is active. (Option)
Make sure that the operator is safe before operating or stopping the equipment externally.
4 Maintenance
5 Appendix
87
Saving, Inputting, and Outputting Data
Types of output signals
Output
Type Type Signal Explanation (at standard output type)
Setting
1 Basic Operations
– No signal output
Standard
Motor. ON This signal is ON while the metal detector conveyor is running.
Pulse
This signal is ON while the metal detector is in an abnormal status
ABNORMAL Standard (EXXX displayed).
Pulse
Hold 2 This signal is ON when the metal detector is in an abnormal status
BUZZER
and when is it stopped by NG products in the NG Stop mode.
This signal is ON when the metal detector is able to perform
measurement.
2 Advanced Operations
Measurable Standard This signal is OFF when the metal detector is stopping, performing
adjusting timing, performing Operation check, performing Auto
setting, generating error, NG Stop, and Conveyor Mode.
This signal is ON when the following alarm occurrs and product is
RJ Alarm
Standard discharged in alarm direction.
Direction
Target: A051 to A055, A504
OK
Pulse These signals go ON at each respective evaluation.
Eval output
MDNG
Hold 1 Note:
3 Installation and Connection
EXNG
RJ Sync When the evaluation output is MDNG or external NG or
EXNG2 Hold 2 external NG2, both of the NG go ON at the same time.
D-Prod.
This signal is the evaluation output strobe signal and goes ON 10 -
Timing Pulse
20 ms after the evaluation output.
Standard
Pulse
Hold 1 This signal goes ON when a NG (MDNG, EXNG and Dbl. Prod.)
NG output Reject evaluation occurs.
sync
Hold 2
Rejection Standard
4 Maintenance
This signal goes ON when a rejector error occurs when the optional
confirmation Pulse
rejector confirmation function is installed.
error output Hold 2
This goes ON when the printer out-of-paper alarm occurs. It goes
No paper alarm Standard
OFF when the alarm is released.
This output goes ON when the Full detection input is ON for 5
Full detection Standard
seconds. It goes OFF when the Full detection input is OFF.
This signal is output when the products are evaluated as OK.
Pulse Note:
Hold 1 It is not output at MDNG, external NG, external NG2 , Double
OK Output Reject
product, Evaluation timing alarm, Evaluation disable alarm or
sync
5 Appendix
88
Saving, Inputting, and Outputting Data
Output
Type Type Signal Explanation (at standard output type)
Setting
Monitoring
This checks the controller CPU at starting and outputs a 500-ms
output for CPU Standard
1 Basic Operations
pulse when operation is normal.
operation
Standard
Conveyor error
Pulse This goes ON when a conveyor error is generated.
output
Hold 2
2 Advanced Operations
Related Alarm
NGBOX OPEN
Standard
RJ1 These output signals are used to enable the corresponding
NGBOX OPEN NGBoxes with electronic locks (optional) to open.
Standard
RJ2 These signals become active if the NGBoxes are unlocked,
NGBOX OPEN enabling the NGBoxes to open.
Standard These signals do not become active if they are selected while no
RJ4
NGBOX OPEN NGBox with an electronic lock is connected.
Standard
RJ5
Output OUT1 by reset pulse when the safety relay unit is mounted.
OptionOutput2
– Settings for options
OptionOutput3
OptionOutput4
5 Appendix
89
Saving, Inputting, and Outputting Data
Logic, Type, Delay Time, and Hold Time settings
Setting
No. Name Description
(Default: _)
1 Basic Operations
Standard
page
0 ms
3 Delay time This screen is used to set the Output ON delay time.
(0 to 9999 ms)
0 ms This screen is used to set the signal hold time. It is only
4 HOLD time
(0 to 9999 ms) enabled when “Pulse” is selected as the output type.
For connection terminals, refer to Appendix “External I/O Specifications” and “Timing
Chart”.
P. 278 External I/O Specifications, P. 288 Timing Chart
4 Maintenance
5 Appendix
90
Saving, Inputting, and Outputting Data
Usually use “IO input setting”. Use “IO input setting (Details)” when setting the logical
combination of the signal.
1 Basic Operations
(Maint. and Setting → Unit/connected device set. → Gen. I/O connection → IO input
setting(Details).)
Setting
Name Description
(Default: _)
Input Signal ID No Input Displays the signal name.
Selects the input terminal No. of terminal block.
Corresponding numbers are described below: Do not
2 Advanced Operations
change.
Input Terminal
0 to 255 IN1.2 180, 181
No. 1
INA1 to INA8 182 to 189
INB1 to INB8 190 to 197
Not Reverse Specifies the logic of the input signal from the selected
Input Logic 1
Reverse terminal.
Specifies the delay time of the input signal from the
Delay Time 1 0 to 9999
selected terminal.
Not Reverse Specifies the logic of the input signal from the selected
Input Logic 2
Reverse terminal.
Specifies the delay time of the input signal from the
Delay Time 2 0 to 9999
selected terminal.
Delay Time 2 Specifies the delay time of the input signal from the
0 to 9999
(Low) selected terminal.
Signal Specifies the logical connection of the signals input
None/And/Or
Connection 2 from the input terminal No. n and [n+1].
5 Appendix
91
Saving, Inputting, and Outputting Data
Setting
Name Description
(Default: _)
Selects the input terminal No. of terminal block.
Corresponding numbers are described below: Do not
1 Basic Operations
change.
Input Terminal
0 to 255 IN1.2 180, 181
No. 3
INA1 to INA8 182 to 189
INB1 to INB8 190 to 197
Not Reverse Specifies the logic of the input signal from the selected
Input Logic 3
Reverse terminal.
Specifies the delay time of the input signal from the
Delay Time 3 0 to 9999
2 Advanced Operations
selected terminal.
Delay Time 3 Specifies the delay time of the input signal from the
0 to 9999
(Low) selected terminal.
Signal Specifies the logical connection of the signals input
None/And/Or
Connection 3 from the input terminal No. n and [n+1].
Rejector
Conveyor
Checkweigher
Metal detector
3 Installation and Connection
X-ray inspect.
Destination system Sets the connection of input signal.
Weigher
Packager
Labeler
Other inspect.
system
4 Maintenance
5 Appendix
92
Saving, Inputting, and Outputting Data
Usually use “IO output setting”. Use “IO output setting (Details)” when setting the
combination of the signal.
1 Basic Operations
(Maint. and Setting → Unit/connected device set. → Gen. I/O connection → IO output
setting (Details) )
Setting
Name Description
(Default: _)
Selects the input terminal No. of terminal block.
Corresponding numbers are described below: Do not
change.
Output Terminal
2 Advanced Operations
0 to 255 OUT1.2 80, 81
No.
OUTA1 to OUTA8 82 to 89
OUTB1 to OUTB8 90 to 97
Output Signal
No Output Displays the signal name.
ID1
Pulse
Hold1
Specifies the format of the signal output from the
Output Type 1 RJ Sync.
93
Saving, Inputting, and Outputting Data
Setting
Name Description
(Default: _)
Specifies the delay time of the signal output from the
Hold Time 2 0 to 9999
output terminal block.
1 Basic Operations
Standard
Not Reverse Specifies the logic of the signal output from the output
Output Logic 3
Reverse terminal block.
Specifies the delay time of the signal output from the
Delay Time 3 0 to 9999
output terminal block.
Specifies the delay time of the signal output from the
Hold Time 3 0 to 9999
output terminal block.
Signal Specifies the logical connection of the signals output
3 Installation and Connection
None/And/Or
Connection 3 from the output terminal No. n and [n+1].
Rejector
Conveyor
Checkweigher
Metal detector
X-ray inspect.
Destination system Sets the connection of output signal.
Weigher
Packager
Labeler
Other inspect.
4 Maintenance
system
5 Appendix
94
Saving, Inputting, and Outputting Data
Extension I/O connection setting
(Maint. and Setting → Unit/connected device set. → Gen. I/O connection → Extension
I/O connection setting)
1 Basic Operations
Setting
Name Description
(Default: _)
Selects the method of treating error occurring upon
abnormal IO-NET connection.
This parameter is set to Yes if the
EXT-I/O (channel A) connection is
detected when the power is turned to
Extension I/O Auto Auto
ON. This parameter is not changed to
(A): Connection No
No when the EXT-I/O (channel A) is
2 Advanced Operations
monitoring Yes not connected.
Restrains the occurrence of the
No
abnormal IO-NET connection.
Generates the occurrence of the
Yes
abnormal IO-NET connection.
Selects the method of treating error occurring upon
abnormal IO-NET connection.
This parameter is set to Yes if the
95
Saving, Inputting, and Outputting Data
■ Serial connection (option)
When inputting and outputting data through external devices such as code reader, specify
the settings by referring to the table below.
1 Basic Operations
Serial1 Setting
(Maint. and Setting → Unit/connected device set. → Serial connection → Serial1
Setting)
96
Saving, Inputting, and Outputting Data
Setting
Name Description
(Default: _)
This is used to set whether evaluation results are output
or not.
1 Basic Operations
No Does not output evaluation results.
Standard Outputs evaluation results.
Outputs details are output as well as the
Expansion
No output items in “Standard” setting.
Standard Outputs details (other than Expansion 1)
Serial1:Eval. Expansion Expansion 2 are output as well as the output items in
Output Expansion 2 “Standard” setting.
2 Advanced Operations
Expansion 3 Outputs "Expansion" and "Expansion 2"
Expansion 4 Expansion 3 details in addition to the output items in
"Standard" setting.*1
Outputs evaluation results for each
measurement with the product number
Expansion 4 (No. 001 to 200), evaluated value,
product effect value, and phase value
appended.*1
This is used to set the delay time until the result is output
Serial1:Eval.
97
Saving, Inputting, and Outputting Data
Setting
Name Description
(Default: _)
Does not output the evaluated value and
No effect value of a bulk product to the serial1
1 Basic Operations
Yes
reader.
98
Saving, Inputting, and Outputting Data
Setting
Name Description
(Default: _)
Serial1:User code 1 Specifies the start digit of the user code in the barcode of
(start digit) (1 to 10) the user.
1 Basic Operations
Specifies the number of digits of the user code in the
Serial1:User code 0 barcode of the user.
(digit count) (0 to 10) If “0” is specified, the start digit and the subsequent
digits are regarded as the user code.
2 Advanced Operations
* The items displayed differ depending on the Serial2(A):Connection setting.
*1 Three digits (up to 200 products) can be used for the product No. in the message.
Setting
Name Description
(Default: _)
Select the connection method of Serial2(A) I/O.
Does not connect to the external
No
No device.
99
Saving, Inputting, and Outputting Data
Setting
Name Description
(Default: _)
This is used to set whether evaluation results are
output or not.
1 Basic Operations
100
Saving, Inputting, and Outputting Data
Setting
Name Description
(Default: _)
Select the item to be linked during standalone MD
linkage.
1 Basic Operations
Links with product change in the main
Product
Product and unit and with start/stop. The standalone
Serial2(A): Remote and
operation metal detector cannot start or stop by
link switch operation
Product only itself.
Links only with product change in the
Product
main unit. The standalone metal
only
detector can start or stop by itself.
Selects whether to output them to the serial2(A) I/O
2 Advanced Operations
when an error or alarm occurs.
Serial2(A):Err. Alarm No Does not output errors and alarms to the
No
Output Yes serial2(A) I/O.
Outputs errors and alarms the serial2(A)
Yes
I/O.
Selects the type of state change output to the serial2
I/O.
Does not output state change to the
No No
101
Saving, Inputting, and Outputting Data
Setting
Name Description
(Default: _)
Leave it as Old (Default setting).
Serial2(A):Comm. Old
Old KD80XX series
1 Basic Operations
message New
New Devices later than KD80XX
Specifies whether to read the item code in the product
barcode by the barcode reader.
The item code cannot be read by the
No
Serial2(A):Item code No barcode reader. Enter the user code
Yes
using the touch panel.
The item code can be read by the
Yes
2 Advanced Operations
barcode reader.
Serial2(A):Item code 2 Specifies the start digit of the item code in the product
(start digit) (1 to18) barcode.
Specifies the number digits of the item code in of the
Serial2(A):Item code 6 product barcode.
(digit count) (0 to 18) If “0” is specified, the start digit and the subsequent
digits are regarded as the item code.
Specifies whether to read the user code in the
barcode of the user by the barcode reader.
3 Installation and Connection
102
Saving, Inputting, and Outputting Data
Serial3(B) settings (option)
(Maint. and Setting → Unit/connected device set. → Serial connection → Serial3(B)
settings)
1 Basic Operations
* The items displayed differ depending on the Serial3(B):Connection setting.
*1 Three digits (up to 200 products) can be used for the product No. in the message.
Setting
Name Description
(Default: _)
Select the connection method of Serial3(B) I/O.
Does not connect to the external
No
No device.
Yes Connects to the external device
2 Advanced Operations
Anritsu Yes (other than Anritsu Product,
Serial3(B):Connection Labeler or Code Reader).
Product
Labeler Anritsu Product Connects to the Anritsu device.
Code Reader Labeler Connects to the Labeler.
Makes a connection with a code
Code Reader
reader (optional).
Serial3(B):transfer RS232C
Sets the transmission standard (transfer method).
method Current loop
103
Saving, Inputting, and Outputting Data
Setting
Name Description
(Default: _)
This is used to set whether evaluation results are
output or not.
1 Basic Operations
104
Saving, Inputting, and Outputting Data
Setting
Name Description
(Default: _)
Select the item to be linked during standalone MD
linkage.
1 Basic Operations
Links with product change in the main
Product and Product and unit and with start/stop. The
Serial3(B): Remote
operation operation standalone metal detector cannot
link switch
Product only start or stop by itself.
Links only with product change in the
Product only main unit. The standalone metal
detector can start or stop by itself.
Selects whether to output them to the serial3(B) I/O
2 Advanced Operations
when an error or alarm occurs.
Serial3(B):Err. Alarm No Does not output errors and alarms to
No
Output Yes the serial3(B) I/O.
Outputs errors and alarms the serial3(B)
Yes
I/O.
Selects the type of state change output to the serial3
I/O.
Does not output state change to the
No No
105
Saving, Inputting, and Outputting Data
Setting
Name Description
(Default: _)
Leave this as Old (default setting) during use.
Serial3(B):Comm. Old
Old: KD80xx
1 Basic Operations
message New
New: Devices later than KD80XX
Specifies whether to read the item code in the product
barcode by the barcode reader.
The item code cannot be read by the
No
Serial3(B):Item code No barcode reader. Enter the user code
Yes
using the touch panel.
The item code can be read by the
Yes
barcode reader.
2 Advanced Operations
Serial3(B):Item code 2 Specifies the start digit of the item code in the product
(start digit) (1 to18) barcode.
Specifies the number digits of the item code in of the
Serial3(B):Item code 6 product barcode.
(digit count) (0 to 18) If “0” is specified, the start digit and the subsequent
digits are regarded as the item code.
Specifies whether to read the user code in the
barcode of the user by the barcode reader.
3 Installation and Connection
106
Saving, Inputting, and Outputting Data
> Adjusting I/O Timing
This screen monitors input and output signals for external control. Use this screen for
input and output signals that require a timing adjustment.
1 Basic Operations
In the “Menu” screen, select “Maint. and
Setting” “Unit/connected device set.” From
“Gen. I/O connection”, select “I/O timing
adjustment”.
2 Advanced Operations
The adjustment screen shown on the right is
displayed.
When one of items 1 to 8 in the left side of the screen is tapped while
[Input] is displayed, the settings for the item such as signal type and delay
Input
time can be changed.
Signals must be set in advance.
When one of items 1 to 8 in the left side of the screen is tapped while [Set]
Set
is displayed, the signal to display is selected.
Get St. Starts capturing waveform data and displays the data.
107
Saving, Inputting, and Outputting Data
> Connecting Ethernet (LAN) (option)
When connecting to the network via Ethernet, specify the settings by referring to the table
below.
1 Basic Operations
Setting
Name Description
(Default: _)
IP Address 192.168.0.100 Sets the IP address of the metal detector.
2 Advanced Operations
Subnet Mask 255.255.255.0 Sets the subnet mask of the metal detector.
Default
192.168.0.1 Sets the default gateway of the metal detector.
Gateway
The MAC address of the metal detector. It cannot be
xx-xx-xx-xx-xx-xx changed.
MAC Address
* Read only The MAC address varies depending on the individual
item.
3 Installation and Connection
4 Maintenance
5 Appendix
108
Saving, Inputting, and Outputting Data
Comm. content settings
(Maintenance and Setting Unit/connected device set. Network connection
Comm. content settings)
1 Basic Operations
*Three digits (up to 200 products) can be used for the product No. in the message.
Setting
Name Description
(Default: _)
Network: No
Sets whether to connect to the network.
Connection Yes
Standard
Network: Applicable
QUICCA Selects the applicable connection.
connection
Mobile monitor
2 Advanced Operations
This is used to set whether evaluation results are output
or not.
No Does not output evaluation results
Standard Outputs evaluation results
Outputs details are output as well as the
Expansion
No output items in “Standard” setting.
Standard Outputs details (other than Expansion 1)
Network:Eval. Expansion Expansion 2 are output as well as the output items in
109
Saving, Inputting, and Outputting Data
Setting
Name Description
(Default: _)
Selects whether to output equipment state change to
external device.
1 Basic Operations
Network:Ext. No
Leave it as No (Default setting).
system output Yes
Set to New (default setting) before use.
Network:Comm. Old
Old: KD80XX
message New
New: Devices later than KD80XX
Sets message format of Ethernet communication. When
connecting to QUICCA, follow the procedures in the
Invld. QUICCA operation manual.
Network:ANP Used when connected to other than
Version 1
version No
Version 2 QUICCA
4 Maintenance
110
Saving, Inputting, and Outputting Data
Setting
Name Description
(Default: _)
Selects operation when a communication alarm occurs
during operation.
1 Basic Operations
When data accumulation function is available, generates
alarm when communication is disconnected and
Network:Proc. at Alarm
accumulation starts. After reaching limit, operates
comm. alarm Error according to the settings below.
Processes communication alarm as
Alarm
alarm.
Error Processes communication alarm as error.
This parameter specifies the number of seconds to wait
2 Advanced Operations
before the system considers that the periodic data from
QUICCA (optional) or the PC are terminated since they
are received last. The communication status is not
Network:Keep alive
10 monitored if 0 is specified.
timer
The connection status is indicated by the connection
status icon on the QUICCA connection status display
screen. This parameter is valid if “Ethernet” is specified
for the “Data out device” parameter.
This specifies on how to perform if the connection with
111
Saving, Inputting, and Outputting Data
Time synchronization setting
(Maintenance and Setting Unit/connected device set. Network connection
Time synchronization setting)
1 Basic Operations
Setting
Name Description
(Default: _)
Network:SNTP No Selects whether to perform time synchronization with
time sync. Yes external server using NTP.
Network:SNTP
connect interval 0 to 60 (10) min
(M)
Specifies interval of NTP synchronization.
Network:SNTP
2 Advanced Operations
(M)
4 Maintenance
5 Appendix
112
Saving, Inputting, and Outputting Data
■ Setting on the PC
Start the “Command Prompt” on a PC connected to a common network, enter the ping
command with the IP address (e.g. ping 192.168.0.1), and press the [Enter] key.
1 Basic Operations
For Windows Me/2000/XP/Vista/7, select “All
Programs” “Accessories” “Command
prompt” to open the command prompt.
For Windows 8, select "All apps" or
displayed at the bottom of the start screen,
and select "Command prompt" to open the
command prompt.
2 Advanced Operations
For Windows 10, select "All apps" "
Windows System Tool" “Command
prompt” to open the command prompt.
• Network status
(Maint. and Setting → Unit/connected
device set. → Network connection →
Network status)
• Version upgrade
(Maint. and Setting → Unit/connected
device set. → Network connection
→Version upgrade)
This function updates the software of the
device. Use this function only when
4 Maintenance
When the screen shown on the right is C:¥>ping 192.168.0.1 ← Command entered
displayed, network settings are complete. Pinging 192.168.0.1 with 32 bytes of data:
113
Other Settings and Adjustments
Other Settings and Adjustments
Square
2 Press the square button on the screen. button
3 Installation and Connection
seconds later.
114
Other Settings and Adjustments
> Checking Version Info
Press Help [?] → [Version Info.] to display
the metal detector model, serial number,
1 Basic Operations
version information of the software, and
details on options.
2 Advanced Operations
The password can be changed or initialized by following the steps below.
4 Maintenance
115
Other Settings and Adjustments
4 Enter “Current password”. When the box is pressed, the keypad will be displayed.
Enter the password and press [OK].
1 Basic Operations
116
Other Settings and Adjustments
When the initialization is completed
successfully, the screen shown on the
right is displayed. Press [Completed].
1 Basic Operations
> Setting the Date and Time
1 When top area of the screen with date
2 Advanced Operations
and time is pressed, the input screen is
displayed.
Upper column:Year/Month/Day
Lower column:Hour:Minute:Second
4 Maintenance
Entering “Hour”
After entering values, press [OK] to finish
setting.
5 Appendix
117
Other Settings and Adjustments
> Setting the Language
The language can be changed using the following steps.
1 Basic Operations
Registering product names in two languages. Displaying in the “Product list” screen.
118
Other Settings and Adjustments
2 Select “Standard language” and press
[OK].
1 Basic Operations
The display language is switched
depending on the settings of “Standard
language” and “Display language”.
Setting of Standard
Auto Portuguese English
2 Advanced Operations
language
Setting of Language Portuguese English Portuguese English Portuguese English
Product Product Product Product Product Product
Display of Product Name Name Name name 2 name 2 Name
Name * Product Name is * The product name is switched between Product
always displayed. Name and Product name 2.
User User User User
User Name User Name
Display of User Name Name 2 Name 2 Name 2
▪ When starting up, the display language is the one specified as standard language.When
specifying the standard language setting to “Auto”, the display language is the one specified
as the display language.
▪ Specify the product name to be displayed in either of the following methods:
(1) Disp Type1 and Disp Type2 in the “Enter Product Information” screen
P. 31 Registering a New product – Step 3
(2) Product Name and Product name2 in the “Product information” screen
4 Maintenance
P. 41 Product information
▪ Specify User Name (or User Name 2) with the user master using the QUICCA tool.
5 Appendix
119
Other Settings and Adjustments
■ Switching display language on Product list
▪ When pressing [Fn] button on the lower right of the screen while the product list is
displayed in the language specified in [Product Name], [Product name change]
appears on top of the submenu list. Press [Product name change] to display the
1 Basic Operations
names in the language specified in [Product name 2]. To display the product names in
the language specified in [Product Name], follow the same procedure to switch the
language from [Product Name 2] to [Product name].
2 Advanced Operations
▪ This procedure to switch the display language only applies to the Product list screens.
3 Installation and Connection
4 Maintenance
5 Appendix
120
Other Settings and Adjustments
> Setting Conveyor Speed
This is to set the conveyor speed of the main unit and rejector to be connected.
1 Basic Operations
Set main conveyor
(Maintenance and Setting Unit/connected device set. Conveyor Set main
conveyor speed)
Setting
Name Description
(Default: _)
Main Conveyor 39 m/min Set the conveyor speed of metal detector to all
Speed*3 (5 to 91) products at a common value.
2 Advanced Operations
Main conveyor 39 m/min Sets the conveyor speed at higher side according to
speed (High)*1 (5 to 91) each product.
Main conveyor 39 m/min Sets the conveyor speed at lower side according to
speed (Low)*2 (5 to 91) each product.
*1 and *2 can be set when the conveyor speed is 2nd. *3 can be set when the speed is
fixed.
RJ conveyor settings
Setting
Name Description
(Default: _)
RJ Conveyor 39 m/min
Sets RJ conveyor speed.
Speed*1 (5 to 91)
RJ Conveyor 39 m/min
Sets RJ conveyor speed at higher side.
Speed (High)*2 (5 to 91)
RJ Conveyor 39 m/min
Sets RJ conveyor speed at lower side.
Speed (Low)*3 (5 to 91)
4 Maintenance
*1 and *2 can be set when the conveyor speed is 2nd. *3 can be set when the speed is
fixed.
5 Appendix
121
Other Settings and Adjustments
> Statistics Control
This is to make detailed settings for the statistics.
1 Basic Operations
Setting
Name Description
(Default: _)
Selects statistical process when product count
reaches 1 million
Does not display alarm even when product
count reaches 1 million
2 Advanced Operations
122
Other Settings and Adjustments
> Security and Rules
This is to set items to be prohibited or allowed regarding the operation.
1 Basic Operations
Policy settings list
(Maintenance and Setting Security and rules Policy settings list)
Setting
Name Description
(Default: _)
Change Parameter Enable Used to disable to change parameters during
(ope.) Disable operation.
Enable
Chg. Prod. (ope.) Used to disable to change product during operation.
2 Advanced Operations
Disable
Selects metal detector conveyor operation at error
Does not stop conveyor. Products are
Nonstop rejected in the direction set at the
Processing Error Nonstop
Stop “ALARM direction” column on the “RJ
direction settings” screen.
Stop Stops conveyor.
Selects conveyor operation of metal detector for NG
Stop
123
Other Settings and Adjustments
Setting
Name Description
(Default: _)
Specifies the evaluation result when an evaluation
timing alarm occurs.
1 Basic Operations
Evaluation timing NG
NG Determines the evaluation result NG (fail).
alarm Dbl. Prod
Dbl. Determines the evaluation result Dbl. Prod.
Prod (double product).
The errors/alarms cannot be
None released at once by pressing the
Error/Alarm Batch None [Stop] button.
Release [Stop] button The errors/alarms can be released
[Stop] button at once by pressing the [Stop]
2 Advanced Operations
button.
Does not display the evaluation
No value in the “General” and
Evaluation value No “Sensitivity Adjustment” screens.
display Yes Displays the evaluation value in
Yes the “General” and “Sensitivity
Adjustment” screens.
Sets whether to display the screen for selecting
3 Installation and Connection
1a 1a
1b, 2 1b
124
Other Settings and Adjustments
Setting
Name Description
(Default: _)
You are required to enter a password to
Error/alarm
Subject to set Error/alarm release errors and alarms.
1 Basic Operations
password Error You are required to enter a password to
Error
release errors.
Reports the following evaluation results and alarms by
generating a sound.
▪ MDNG
▪ Cnv. NG (Dbl. prod. NG)
No ▪ EXNG
NG alarm sound ▪ EXNG2
Yes
2 Advanced Operations
▪ Dbl. prod.alarm (A501)
▪ Evaluation timing alarm (A604,A605)
No Sound is turned off
Yes Reports NG by sound.
Auto Logoff Time automatically changes the access
level to 1a if the inspection system is not operated for
Auto Logoff Time 0 to 60 (Min.) a certain period of time after switching to the manager
level (Access level 2). If 0 is set, the auto log-off time
Common/By product
(Maintenance and Setting Security and rules Common/By product)
Setting
Name Description
(Default: _)
Specifies settings related to the process of the NG (failed)
products.
4 Maintenance
125
Other Settings and Adjustments
> Specifying the installation check settings
Installation check setting
(Maintenance and Setting Installation check Installation check setting)
1 Basic Operations
Setting
Name Description
(Default: _)
Sets whether to display the screen for selecting
whether to display the Confirmation at installation
At start/inst check No screen at system startup.
display Yes
No Do not display
Yes Display
2 Advanced Operations
126
Other Settings and Adjustments
> Other Functions
In the “Menu” screen, select “Maint. and Setting” “Functions”.
Specify the settings for each of the functions as required by referring to the table below.
1 Basic Operations
■ Photocell monitoring
(Maintenance and Setting Functions Photocell monitoring)
Setting
Name Description
(Default: _)
Inputs time that photosensor detects error status.
The error is generated when the interrupted time of
the photo sensor exceeds the set time. The default is
2 Advanced Operations
7s
Photocell Error Time 7 seconds which can be shortened if that is too long.
(1 to 9s)
However, do not set the time shorter than the product
interrupt time, because an error will occur each time
a product passes.
Set how to release the following photocell errors.
Normally, a photocell error is automatically released
when the cause is improved. Set “Manual” when you
operate the equipment by entering the release
password.
127
Other Settings and Adjustments
■ Smart Guide setting
(Maintenance and Setting Functions Smart Guide)
Setting
Name Description
1 Basic Operations
(Default: _)
Smart guide is the function that displays operation
instructions on the screen to operate the metal
No detector properly.
Smart guide
Standard
No Not use smart guide.
Standard Use smart guide.
Displays the [Register new product] button in the
“Phase 2” screen when using smart guide.
2 Advanced Operations
No
Does not display the [Register new
1a No
Phase 2: Prod Reg. product] button.
1b
Displays the [Register new product]
2
1a to 2 button when the access level is equal to
or higher than the specified level.
Displays the [Adjust detection sensitivity] button in
the “Phase 2” screen when using smart guide.
No
Does not display the [Adjust detection
Phase 2: Detect. 1a No
3 Installation and Connection
sensitivity] button.
Sense. Adj. 1b
Displays the [Adjust detection sensitivity]
2
1a to 2 button when the access level is equal to
or higher than the specified level.
Displays the [Ope. Chk at prod.] button in the “Phase
4” screen when using smart guide.
No
Does not display the [Ope. Chk at prod.]
Phase 4: Ope. Chk 1a No
button.
at prod. 1b
Displays the [Ope. Chk at prod.] button
2
1a to 2 when the access level is equal to or
higher than the specified level.
4 Maintenance
128
Other Settings and Adjustments
■ Full detection
(Maintenance and Setting Functions Full detection)
Setting
Name Description
1 Basic Operations
(Default: _)
This sets either pass or NG products to be detected as
full when using the “Full Detection” function.
This is enabled only when “FULL” is set at “Input port”
OK and “Output port” in the “I/O Setting” screen.
BoxFull Target
NG Stops conveyor when pass product
OK
count reaches set full count.
Stops conveyor when NG product count
NG
2 Advanced Operations
reaches set full count.
Set the time from the full detection signal on to the
Box full monitoring 5 seconds occurrence of an alarm. Set the time so that no
time (1 to 10 seconds) product overflows from the NG box before an alarm
occurs.
An alarm occurs at full detection and
gives a warning. An error occurs and
stops the conveyor when a box-full
Error/alarm
quantity of products flows in the box.
4 Maintenance
5 Appendix
129
Other Settings and Adjustments
Full Detection Input and Output
When boxes are installed at the product classification outlet, products may not be
correctly classified or products may overflow if the boxes become full. Full detection I/O
avoids this problem.
1 Basic Operations
[1] [2]
外部 (ボックス)
External (box) 重量選別機
Metal detector 外部External
(パトライト)
(Warning light)
満杯検出出力
Full detect output
“A070 Box FULL” display
「A070 ボックス FULL」表示
5s 1s 個数カウントリセット
Count reset alarm
アラーム表示解除
display released
Conveyor Start/ 運転
Start
Stop status /停止状態 停止
コンベア運転 Stop
3 Installation and Connection
[ストップ]ボタン後の
Operation restart by pressing
[Start] button
[スタート]ボタンで再運転
130
Other Settings and Adjustments
■ Product check setting
(Maintenance and Setting Functions Product check setting)
Setting
Name Description
1 Basic Operations
(Default: _)
Enables or disables the product check function.
The product check function is used to correct the
Product Check Yes phases of inspected products during metal
Function No contaminant inspection.
“Product check setting” is displayed on the Product
settings screen when this parameter is set to “Yes”.
Set the processing at the end of product check.
2 Advanced Operations
Stop Stop Stops the operation.
Product Check
Operation Operation Proceeds with production.
Finish Proc.
Stop Abnormal Stop Stops the operation if an error
Abnormal occurs.
131
Other Settings and Adjustments
■ RJ check (optional)
(Maintenance and Setting Functions RJ Check Setting)
Setting
Name Description
1 Basic Operations
(Default: _)
Set how to generate the following RJ check error.
▪ Rejector operation error E015, A015
▪ OK not passed E031, A031
▪ NG product passed E032, A032
▪ NG product rejection error E033, A033
▪ OK product rejected E034, A034
▪ NG product rejection error E035, A035
2 Advanced Operations
132
Other Settings and Adjustments
> Setting Screen Brightness and Key Touch Operation
This is to specify the screen brightness, back light off, and key touch operation.
1 Basic Operations
Display settings
(Control Panel Display settings)
Setting
Name Description
(Default: _)
4, 3, 2, 1, 0, -1, Adjusts back light brightness.
Screen brightness
-2, -3, -4 The default “4” is the brightest setting.
Sets the time to turn off the screen light.
When it is set to 0, the screen will never turn off.
2 Advanced Operations
Back light out 0 to 30 (min)
To re-display the screen, touch the screen or press
the Home button.
Setting
Name Description
(Default: _)
ON Sets ON/OFF of the touch sound at key/screen
4 Maintenance
133
Other Settings and Adjustments
> Entering Device Information
Enters the information to specify each device.
1 Basic Operations
Setting
Name Description
(Default: _)
0000
Line Name (up to 4 Specifies “Line Name” when needed.
characters)
00
2 Advanced Operations
134
Options and Peripheral Devices
Options and Peripheral Devices
1 Basic Operations
1 Select the “Menu” screen “Maint. and Setting” “Unit/connected device set.”
“Signal tower / Buzzer” “Signal tower common Set.”
2 Advanced Operations
2 In the “Signal tower common Set.” screen,
set Signal Tower to “Yes”. Set the number
of lights and the colors of the lights by
referring to the table below.
White)
135
Options and Peripheral Devices
Resetting the signal tower
Disabling buzzer sound and lamps Press the [//] button at the top of the screen.
Event
When the “Event” box is pressed, the input screen is displayed.
For OUTP1 to 3, the operating method and operating time that are set on the "IO setting"
screen are used.
136
Options and Peripheral Devices
The settings specified in OUTP1 to OUTP3 of general I/O output can be used as a signal
tower event. OUTP1 to OUTP3 can be set in the I/O Output screen
Available events are listed below.
1 Basic Operations
I/O output signal
RJ Alarm Direction
Measurable
RJ Check Error Output
Printer Paper Out Alarm
Full Detection
Conveyor Error Output
2 Advanced Operations
Serial Communication
Alarm
USB Memory-Related
Alarm
READY
NGBOX OPEN RJ1
NGBOX OPEN RJ2
NGBOX OPEN RJ4
Op method
When the “Op method” box is pressed, the input screen is displayed.
Op method Operation
Standard Operates as described in the event.
Pulse Operates during the Op Time.
Hold 1 Operates until the end of evaluation of the next product. 4 Maintenance
Hold 2 Operates until the Reset button on the screen is pressed to reset.
5 Appendix
137
Options and Peripheral Devices
Illumination method
When the level box of the tower is pressed, the input screen is displayed.
Beep method
When the top level box of the tower is pressed, the input screen is displayed.
Op Time
When the “Op Time” text box is pressed,
the input screen is displayed.
This is the time for which the signal tower
is operated when [Op method] is set to
[Pulse].
138
Options and Peripheral Devices
■ Sequence change
Sets the lamp to highlight (give preference) at the upper tier.
1 Basic Operations
1 Press [Seq. chg] to set the lamp to
highlight (give preference) in an earlier
number.
2 Advanced Operations
(Example) Selecting the 2nd event
■ Delete event
Select the event and press the [Delete] button at the bottom of the screen.
4 Maintenance
5 Appendix
139
Options and Peripheral Devices
> Setting a Printer (option)
This section describes the printer settings when the optional printer is installed.
1 Basic Operations
Setting
Name Description
(Default: _)
Sets to disable or enable Data Printer or
2 Advanced Operations
140
Options and Peripheral Devices
■ Settings other than products to print out
Printer output settings
(Menu Maint. and Setting Unit/connected device set. Printer Printer output
settings)
1 Basic Operations
Setting
Name Description
(Default: )
Normal
Print Direction Sets the print direction.
Reverse
Selects print contents for individual products.
* If "All" or "Only NG" is specified, be sure to stop
the conveyor before turning off the system. If you
turn off the system without stopping the conveyor,
2 Advanced Operations
individual printing might not be performed
correctly.
No
No Does not print individual data.
All
Individual Print Prints evaluation results for all
Only NG All
products.
MDNG
Prints the evaluation results for NG
products. NG products include
Only NG
MDNG, EXNG and Dbl. Prod
141
Options and Peripheral Devices
The print directions (Normal/Reverse) are as shown in the sample below.
1 Basic Operations
2 Advanced Operations
Normal Reverse
142
Options and Peripheral Devices
Total Statistics Printing
At Total Statistics Printing, the statistics data after statistics clear is printed when the
[Print] button is pressed.
The printed contents vary depending on the evaluation mode for each product.
1 Basic Operations
Statistics print example for Metal Checks 1, and Missing Check
Product No.
Statistics start time
P001=== G.TOTAL ======== Statistics end time
Start 2013-08-02 09:43
(Time when the first product was (Time when the last product
End 2013-08-02 09:45
measured after the statistics P. name ---- Snacks was measured.)
data was cleared.) Lot No. ---
OK 93.3% 28
2 Advanced Operations
MDNG 6.7% 2 EXNG and EXNG2 are not
EXNG 0.0% 0 printed if they are excluded
EXNG2 0.0% 0 from the statistics.
Dbl. Prod 0.0% 0
(OVF) 0.0% 0
(MDNG+EXNG) 0.0% 0 (MDNG+EXNG) is not printed
TOTAL COUNT 30 if both EXNG and EXNG2 are
======================== excluded from the statistics.
143
Options and Peripheral Devices
Individual Print
The printed contents vary depending on the “Individual Print”, “Eval. print”, and “Start/Stop
pr.” parameter settings.
If “Eval. print” is set to “Yes”, the evaluation value is printed if the evaluation result is “OK”
1 Basic Operations
or “MDNG”. If “Eval. print” is set to “No”, the evaluation value is not printed.
If “Start/Stop pr.” is set to “Yes”, the operation start date and time and the operation stop
date and time are printed. If “Start/Stop pr.” is set to “No”, the operation start date and
time and the operation stop date and time are not printed.
Product No.
2 Advanced Operations
144
Options and Peripheral Devices
1 Basic Operations
Start date and time Start 2013-08-12 11:05:45 set to “No”.
2 Advanced Operations
ML1: Evaluation value ML2 ( 2.52/ 5.0)
for ML1 side ML3 ( 2.52/ 5.0)
ML2: Evaluation value
ML4 ( 2.52/ 5.0)
03 2013-08-12 11:06:13
for ML2 side
No.001 [MDNG ]
ML3: Evaluation value
ML1 (11.17/ 5.0)
for ML3 side ML2 ( 2.08/ 5.0)
ML4: Evaluation value ML3 ( 2.08/ 5.0)
for ML4 side ML4 ( 2.08/ 5.0)
Check missing product 04 2013-08-12 11:06:18
ML1: Evaluation value No.001 [MDNG ]
for ML1 side Fe (11.25/ 5.0)
145
Options and Peripheral Devices
Operation Check Print
(Eva.RJ Confirmation)
the evaluation criteria, and the ML2 ( OVF/ 5.0) ML1: Evaluation value
value on the right indicates the ML3 ( 3.08/ 5.0) for ML1 side
actual evaluation result.
ML4 ( 3.08/ 5.0) ML2: Evaluation value
MDNG(SUS) OK for ML2 side
ML1 ( 5.98/ 5.0) ML3: Evaluation value
ML2 ( OVF/ 5.0) for ML3 side
Indicates the size of the test ML3 ( 3.08/ 5.0)
piece used for the operation ML4: Evaluation value
check.
ML4 ( 3.08/ 5.0)
for ML4 side
The test piece size can be Check missing product
specified by selecting “Menu”,
Test Piece
SIZE Fe φ 2.0 ML1: Evaluation value
“Operation Check”, and then
SIZE SUS φ 2.0 for ML1 side
3 Installation and Connection
146
Options and Peripheral Devices
Check Mode Print
The printed contents vary depending on the “Eval. print” parameter settings.
1 Basic Operations
Product No.
No.001 Check Mode
Start 2013-08-12 11:05:45 Time when shifting to the check
Evaluation result [OK ] mode screen.
ML1 ( 4.86/ 5.0)
ML2 ( 2.87/ 5.0)
ML3 ( 2.87/ 5.0)
ML4 ( 2.87/ 5.0) Check metal contamination
Individual data [MDNG ] ML1: Evaluation value for ML1 side
Indicates the evaluation ML1 (11.82/ 5.0) ML2: Evaluation value for ML2 side
2 Advanced Operations
reference value and result ML2 ( 2.52/ 5.0) ML3: Evaluation value for ML3 side
for each evaluation. ML3 ( 2.52/ 5.0)
ML4: Evaluation value for ML4 side
ML4 ( 2.52/ 5.0)
Check missing product
[MDNG ]
ML1 ( 5.17/ 5.0) ML1: Evaluation value for ML1 side
ML2 ( 2.08/ 5.0)
ML3 (22.08/ 5.0)
ML4 ( 2.08/ 5.0)
End 2013-08-12 11:07:25 Time when exiting the check
mode screen.
4 Maintenance
5 Appendix
147
Options and Peripheral Devices
> Setting Rejector
This is to make detailed settings for the rejector.
1 Basic Operations
Common set of RJ
(Maintenance and Setting Unit/connected device set. Rejector Common set of
RJ)
Setting
Name Description
(Default: _)
25 m/min
RJ Conveyor Speed Sets the conveyor speed of the rejector.
(5 to 91)
2 Advanced Operations
148
Options and Peripheral Devices
RJ Direction Settings
(Maintenance and Setting Unit/connected device set. Rejector RJ Direction
Settings)
1 Basic Operations
Setting
Name Description
(Default: _)
Automatically set by RJ model.
This sets the gate standby position during operation
to OK or NG.
This function is enabled when the RJ output type is
OK “Pulse” and it is ignored when the RJ output type is
No Prod. Dir. “Hold”.
NG
2 Advanced Operations
OK Set gate to RJ3 direction after T4 termination.
Set gate to RJ1 or RJ5 direction after T4
NG termination depending on gate standby
position parameter.
Stop, RJ1, RJ2,
OK Sets OK rejection direction.
RJ3, RJ4, RJ5
Stop, RJ1, RJ2, Sets MDNG rejection direction.
MDNG
RJ3, RJ4, RJ5 (when metal detector is installed)
149
Options and Peripheral Devices
▪ The initial setting of the rejection direction varies depending on the connected rejector.
▪ When the rejection direction is set to Stop, the product may flow on the conveyor to the
1 Basic Operations
■ Rejection direction
RJ direction RJ direction
RJ5 RJ1
RJ3 RJ3
Flow RJ1 RJ5 Flow
5-way classification (option) (Top view)
RJ direction RJ direction
RJ5 RJ1
RJ4 RJ2
3 Installation and Connection
RJ3 RJ3
Flow RJ2 RJ4 Flow
RJ1 RJ5
RJ1
Air jet (top view)
RJ direction
RJ3
Flow
Set directions for each of the following: ALARM, MDNG, EXNG, EXNG2, DBL P.
5 Appendix
150
Options and Peripheral Devices
■ RJ test mode
The operations of the rejector can be checked.
▪ In this mode, evaluation and rejection are not performed when a normal product is fed through.
1 Basic Operations
▪ Be sure to stop the operation before using this feature.
2 Advanced Operations
2 Select the "Above content
acknowledged" check box and then tap
[Operate].
4 Maintenance
151
Options and Peripheral Devices
152
5 Tap the [Stop] button to exit RJ test
mode.
1 Basic Operations 2 Advanced Operations 3 Installation and Connection 4 Maintenance 5 Appendix
Options and Peripheral Devices
> Adjusting the cross plate
Adjust the cross plate mounting position. If the cross plate mounting position is not correct,
products might not be passed through correctly, or the cross plate might hit or bump the
1 Basic Operations
conveyor belt, causing the conveyor belt to wear out.
2 Advanced Operations
2 Loosen the screw at part B to adjust the
B
4 Maintenance
5 Appendix
153
Options and Peripheral Devices
> Adjusting the cross roller
Adjust the cross roller mounting position. If the cross roller mounting position is not
correct, products might not be passed through correctly, or the cross roller might hit or
1 Basic Operations
bump the conveyor belt, causing the conveyor belt to wear out.
correct, the product guide might hit or bump the conveyor belt, causing the conveyor belt
to wear out.
3 Loosen the screws of the mounting bracket, and move the mounting bracket vertically
to adjust the height of the product guide.
At this time, adjust the product guide height so that the product guide does not contact
the conveyor belt.
5 Appendix
154
Other Useful Functions
Other Useful Functions
1 Basic Operations
or making mistakes. The colors of the buttons on the screen used to guide operations are
defined below.
Shows the operation to be performed at this or the next
Orange
stage.
Shows that the operation is complete or that you can return
Blue
to the previous stage.
Green The desired selection is available.
Gray This operation is not available.
The Smart Guide is not set in standard specification equipment at shipment. Enable the
2 Advanced Operations
setting according to the following procedure.
The standard work flow for performing operations by using the Smart Guide is described
below.
Check that the metal detector does not come into contact with an upstream/downstream
conveyor or peripherals.
155
Other Useful Functions
2 Turn the power on.
Press [Start], and follow the instructions
on the screen.
1 Basic Operations
Select the production date and shift by using the Smart Guide. By selecting the production date
and shift, production can be performed based on the date, time, and user. Production
information can also be checked in the form of a daily report output according to the production
date and shift.
Tap "Select production date" on the initial screen of the Smart Guide and select the production
date and shift on the screen that opens. Select [No Shift] if you do not want to set a production
4 Maintenance
shift. Select [Test] if you want to perform a confirmation check before starting production.
156
Other Useful Functions
▪ Product selection
Tap [Switch the product.] to check and
select the target product, and tap [Prod.
Chg.] Check the product name, and then
1 Basic Operations
tap [Next].
If the product has not been registered, [Next] cannot be selected. Check that all of the product
parameter settings and auto-settings have been completed.
2 Advanced Operations
4 Check the operation before production.
Tap [Next] on the screen on the right, and
press the [Start] button.
Follow the instructions on the screen to
feed an OK product and NG product (Fe
and SUS test pieces mixed) in this order.
Test piece
Product
Caution careful not to let the piece pass to the downstream equipment.
157
Other Useful Functions
5 Start production.
It is recommended to allow at least 10 minutes for the detection accuracy to stabilize after
turning on power before using the equipment.
1 Basic Operations
Remove the products on the conveyor before starting operation, and then start the conveyor.
158
Other Useful Functions
7 Perform post-production processing.
When continuing with production of other
products, tap [Proceed with the next
1 Basic Operations
prod] to return to "2. Preparation".
2 Advanced Operations
After the inspection, the screen on the
right is displayed.
4 Maintenance
To forcibly terminate a process during an operation using the Smart Guide, refer to the following
section.
P.163 Terminating a process forcibly
159
Other Useful Functions
■ Displaying a daily report
Information about production performed by using the Smart Guide can be displayed on
the Smart Guide in the form of a daily report.
The screen can be switched to the "Daily Report" screen by tapping the [Daily Report]
1 Basic Operations
on April 24.
▪ Even if [No Shift] or [Test] has been
selected, the information is handled in
the same way as if Shifts 1 to 3 were
selected and is displayed in the daily
report as the information of a single shift.
160
Other Useful Functions
■ Selecting the daily report to display
The daily report to display on the daily report
screen can be selected by tapping the
[Report Sel.] button at the bottom of the
1 Basic Operations
"Daily Report" screen. Changing the daily
report to display on the daily report selection
screen does not change the production date
or shift selected on the initial screen of the
Smart Guide. The latest 200 daily reports
can be displayed.
2 Advanced Operations
■ Saving daily report data
The data of the daily report showing the information of the selected manufacture date and
manufacture unit can be saved to a USB flash drive by tapping the [Save to USB] button
on the bottom of the daily report screen. The daily report data is recorded in a file called
"HDR_△△.csv" in the HIST folder.
Data is recorded to the USB flash drive in CSV format in the following order, with each
item delimited by a comma.
Item Remarks
Test :0
Start Time Time at which pre-production operation check first completed
successfully YYYY/MM/DD HH:MM
End Time Time at which post-production operation check first completed
successfully YYYY/MM/DD HH:MM (0/00/00 00:00 in the case of a
forcible termination)
5 Appendix
161
Other Useful Functions
Item Remarks
Pre-production Results of three most recent pre-production operation checks
Operation Check Not implemented :0
Results Canceled (stopped) :1
1 Basic Operations
Operation Check The numbers have the same meaning as the pre-production operation
Results check results.
Post-production The name of the user who performed the post-production operation
Operation Check User check (only available when the optional user management feature is
Name used)
Prod Count Conveyed item count
OK OK product count
MDNG Metal NG count
3 Installation and Connection
162
Other Useful Functions
■ Terminating a process forcibly
It is possible to terminate a work process carried out by using the Smart Guide in the
middle and return to production start process.
1 Basic Operations
1 Select [Others], and then [Terminate
process].
2 Advanced Operations
2 Tap [Yes] on the screen on the right to
return to the start screen.
Press the [Start] button to start
production with a new product.
4 Maintenance
5 Appendix
163
Other Useful Functions
> Displaying Product List
When “Display product list” is pressed in the “Menu” screen, a list of the product names of
registered products are displayed.
1 Basic Operations
▪ The following marks are displayed to indicate the setting status of each product.
Mark Description
The inspection can be performed.
The minimum settings required for the inspection are completed.
Not registered.
The inspection cannot be performed since the product registration is not completed.
The auto-setting is not performed.
?
2 Advanced Operations
For the products with “” or “?” displayed, perform inspection after product registration.
5 products/screen 8 products/screen
▪ To change the product for production, select the product to change and press [Prod.
Chg.].
▪ The “Product list” is also displayed when the “Product” area is pressed in the “General”
screen.
5 Appendix
164
Other Useful Functions
■ Switching the language of products
Select [Fn] → “Product name change” to switch the display language for products.
Set Disp Type1 and Disp Type2 in the “Enter Product Information” screen previously. Or
set Product Name and Product name2 in the “Product information” screen.
1 Basic Operations
2 Advanced Operations
> Copying and Deleting Registered Product
■ Copying a registered product to another product number
1 Select the product to copy from the
product list screen.
165
Other Useful Functions
> Clearing Statistics
1 Select “Others” “Clear Stats.”
1 Basic Operations
are cleared.
166
Other Useful Functions
3 Open the screen that contains the
parameter to be set for all products, enter
the value to be changed, and then press
[OK].
1 Basic Operations
Example: Auto-Limit count
2 Advanced Operations
Select [Yes] when the confirmation dialog
box appears to notify the completion of
all product setting.
This processing takes a while. Do not turn the power off until the processing
completes.
167
Other Useful Functions
1 Select “Menu”, “Control Panel”, and then
“Home display settings”, and then select
the screen or menu to be customized.
1 Basic Operations
Menu Description
Home screen disp. sel. Selects the screen displayed as the home screen.
Ope. check menu sel. Selects the "General" screen and items displayed on the
Prod. control menu sel. submenus of the "General" screen.
168
Other Useful Functions
■ Restoring items deleted from the display targets
1 Open the display selection screen to
which you want to restore display items.
1 Basic Operations
2 Select the blank at the bottom of the list,
and tap [Input]. Select the items to be
restored to the submenu on the displayed
menu selection screen, and tap [OK].
2 Advanced Operations
screen image appears when selecting
[Input]. The screen can be switched by
using the < and > buttons.
In the MD conveyor mode, be careful that products are fed downstream without checking metal
contamination or missing products.
169
Other Useful Functions
> Viewing History
When “History” is pressed in the “Menu” screen, past equipment state and production
state are displayed.
1 Basic Operations
The number displayed on this screen is the result of counting the events in the operating
history.
Please note that this number might differ from the number recorded in the alarm history.
■ Ope. history
The operation history is displayed chronologically. The events shown in the operation
history include power-on, access level change, alarm occurrence and clearance, product
change, and other items. Select one of the events and tap [Info] to display a narrowed
down history.
Tap [Expanded] to cancel the narrowed-down display.
4 Maintenance
■ Param. History
The target product No., parameter type, and details of change appear chronologically
every time a parameter is changed.
■ NG history
The NG occurrence history including the product name and details is displayed
chronologically. When saving the history in USB memory, tap [Save to USB memory].
5 Appendix
170
Other Useful Functions
■ Alarm History
Histories of error and alarm occurrences are displayed in chronological order. “No.” shows
the target product number, and “Details” shows the error code and error details. Tap the
[Info] button to show details of any errors. Note that some errors or alarms are not
1 Basic Operations
recorded on this screen, such as a double product.
2 Advanced Operations
An example of "History details"
for Error History
Up to 1000 items can be displayed for all cases. If this is exceeded, the oldest items will
be deleted first.
■ Clearing history
For “NG History” and “Operation Check History”, all data can be cleared by pressing the
[Fn] button at the bottom right of the screen.
5 Appendix
171
Other Useful Functions
> Setting Access Level By Function
Unexpected parameter changes can be prevented by setting an access level for each
function. It is also possible to limit the operations according to the access level.
1 Basic Operations
172
Other Useful Functions
The table below shows the items that can be set.
Item Description
Operate/Stop Limits the operation to operate/stop the equipment.
1 Basic Operations
Chg Prod Limits the operation to change the product.
Detect-lvl Chg. Limits the operation to change the detection limit parameters.
Limits the operation for performance check.
Ope. Check
Target: Eva/RJ confirmation
Limits the operations to register the products and to change
Prod Reg.
parameters of the products.
Clear Statistics Limits the operation to clear the statistics.
Limits the operation to change the parameters related to basic
2 Advanced Operations
Maintenance
operations of the equipment.
NG stop authority Limits the operation to release the NG stop state.
Forcible Limits the operation to stop the operation according to the smart
termination guide halfway through.
Limits the operation for lot number change.
It is enabled only on the following screens.
Lot No. Change • "Parameter adjustment screen" that can be selected from the
General screen
4 Maintenance
5 Appendix
173
Other Useful Functions
> Using Check Mode
By using Check Mode, metal contamination/missing detection can be done separately
from nomal operation. This is used to recheck NG products.
1 Basic Operations
174
Other Useful Functions
> Registering Products Using Other Auto Setting Methods
Use this when measuring a product to which auto settings have been applied (the
properties are already known) or when changing a sensitivity mode determined by the full
1 Basic Operations
automatic method.
2 Advanced Operations
detector is decreased.
Demerits: The acquired sensitivity may not be optimal if an appropriate property is
not specified. Difference in devices and installation environments may
not be considered.
175
Other Useful Functions
■ Specify Sens. Mode
Use this mode only when the sensitivity mode of the same product has been determined
at another product number or by another metal detector with the same model.
1 Basic Operations
2 Select a sensitivity mode to be specified on the Select Sens Mode (Fe-SUS) screen.
For unregistered products, the setting of [Specify sens. Mode (common)] is displayed.
176
Other Useful Functions
▼ Metal contamination check
1 Basic Operations
When auto setting finishes, the determined
sensitivity mode and the estimated
detecting sensitivity are displayed. Press
[Completed] to apply the new settings.
Press [Cancel] if you do not want to apply
the results of the auto setting.
2 Advanced Operations
The value of the estimated detection
sensitivity is a rough indication of the test
piece that can be detected and is not a
guaranteed value. Be sure to check the
detection sensitivity after performing the auto
settings.
4 Maintenance
When auto setting finishes, the determined sensitivity mode and the estimated
detecting sensitivity are displayed. Press [Completed] to apply the new settings. Press
[Cancel] if you do not want to apply the results of auto setting.
The selection criteria for the sensitivity mode are complex, and specialized knowledge is
required for determining the sensitivity mode of products to which auto setting has not been
performed and changing the sensitivity mode determined by auto setting. Perform the normal
auto setting in [Full-auto (recommended)].
Contact an Anritsu or its distributor for service if you need to manually specify the sensitivity
5 Appendix
mode to adjust the detection sensitivity, and do not perform the specification by yourself.
177
Other Useful Functions
> Correcting the Phase based on Characteristic Change (Product check function)
The product check function corrects the phase of the metal detector immediately before
starting operation. This function is effective when the type of product is wet.
1 Basic Operations
If the phase of the metal detector deviates from the optimum setting value due to a reason
such as changes in the product or device temperature, the metal detection signal
fluctuates greatly and may lead to metal NG evaluation even if the product contains no
metal contamination. Use this function to suppress a false detection due to phase
dispersion by feeding the master product at the start of operation to correct the phase of
the metal detector.
2 Advanced Operations
▪ As a missing product check is not affected by temperature changes, the product check
function is not required.
▪ As dry products are not prone to phase shifting, the product check function is not required.
▪ The number of master products fed during a product check is excluded from the statistics.
P. 47 Product check
5 Appendix
178
Other Useful Functions
■ How to use a product check
1 Press the [Start] button to display the
data collection screen as shown on the
right.
1 Basic Operations
2 Feed master products the number of
times required.
2 Advanced Operations
production.
If "Bulk" is specified and the processing does not advance from the Data collection screen even
after a product is fed through several times, specify a smaller value for the settings below. The
4 Maintenance
effective value of a product that is fed through for a product check might be smaller than the value
specified by auto-setting.
▪ Prod. Detection level (ML1)
▪ Prod. Detection level (ML2)
▪ Prod. Detection level (ML3)
▪ Prod. Detection level (ML4)
P. 47 Product check
* The default value is 0.8. Do not specify a smaller value. Adjust the setting value so that
detection is performed only when a product is fed through.
If the problem is not resolved even after performing the adjustment described above, perform
5 Appendix
auto-setting using the procedure below and then perform a product check again.
Perform "Auto-set" on the "Sensitivity Adjustment 2" screen opened from the "Basic display"
screen.
179
Other Useful Functions
> Changing the Metal Detection Sensitivity
The evaluation reference value for the metal contamination (or missing products) check
are automatically determined by the auto setting function.
1 Basic Operations
Metal contamination check: Evaluation limit magnification 5.0 (MDNG resulted if the effect
value is more than 5 times that of the master product)
Missing product check: Evaluation limit magnification 0.7 (missing product NG resulted if
the effect value is 70% or less than that of the master product)
The above settings are for use under normal conditions. For higher stability or sensitivity,
change the metal detection sensitivity by the following procedure.
2 Advanced Operations
▪ After you have changed the metal detection sensitivity, be sure to check the detection
performance of the control sensitivity reference test piece (or the reference contaminants).
▪ The evaluation limit magnification value is set to 3.5 after auto setting, depending on the
product type.
You can restrict the access level. The access level is set to 1b or higher at factory shipment.
P. 172 Setting Access Level By Function
By tapping the [Display] button, the screens to adjust the detection sensitivity can be
switched.
1: Sensitivity Adjustment screen
2: Sensitivity Adjustment 2 screen
3: Product effect monitor screen
4: Noise monitor screen
5 Appendix
There are two sensitivity adjustment screens: the "Sensitivity Adjustment" screen and the
"Sensitivity Adjustment 2" screen.
180
Other Useful Functions
■ Sensitivity Adjustment screen (for a metal contamination check)
The detection limit can be adjusted by checking the metal effect value on the bar graph. At
the same time, the estimated detection sensitivity after changing the setting can be
checked.
1 Basic Operations
[F]: Displayed for products that set the FOCUS
setting
[T]: Displayed for products for which autotracking
is used. Effect value indicator
[P]: Displayed for products for which the product Indicates the real-time Estimat detection
Sensitivity mode
2 Advanced Operations
(Displays the
predetermined
Inverted triangle (▽)
auto-setting values.)
Indicates the relative
evaluation limit
ML1 detection sensitivity
position.
ML2 detection sensitivity
ML3 detection sensitivity
ML4 detection sensitivity
4 Maintenance
5 Appendix
181
Other Useful Functions
■ Changing the detection sensitivity (for a metal contamination check)
▪ To decrease the detection sensitivity
Increase the evaluation limit magnification if the effect of a product that has no metal
contaminant exceeds the evaluation limit due to a wide variety of effect of the product or
1 Basic Operations
the effect value is increased due to changes in the components of the product.
▪ To increase the detection sensitivity
Decrease the evaluation limit magnification if the effect of a product that has no metal
contaminant has a sufficient margin for the evaluation limit due to a small variety of
effect of the product or the effect value is decreased due to changes in the components
of the product.
2 Advanced Operations
1 Feed master products several times and check the maximum deflection of the
detection sensitivity.
If the deflection is 3 scales or more, increase the value of the evaluation limit
magnification of ML1, ML2, ML3 or ML4 and repeat steps 1 and 2 until the deflection
falls within 2 scales.
Increasing the deflection of the detection sensitivity display increases the detection sensitivity.
However, this increases the probability of false detection due to the shape of the product and the
differences in components.
3 Attach a test piece (or contaminant) to the master product, feed several times, and
4 Maintenance
4 Attach a test piece (or contaminant) to different positions on the product and adjust the
evaluation limit magnification to ensure NG detections for any position.
5 Feed master products several times and make sure that NG is not detected. If the
master product is evaluated as NG, return to step 2 and make adjustments.
If a false detection occurs when only the master product is fed, Fe and SUS test pieces as well
5 Appendix
182
Other Useful Functions
■ Changing the detection sensitivity (for a missing product check)
Although the setting screen differs, the procedure to adjust the detection sensitivity of a
missing product check is the same as that of an adjustment for a metal contamination
check. See the following figure for the main differences.
1 Basic Operations
Stabilization index R
(fixed value)
Sens mode
Shows the determined
mode by Auto-set.
2 Advanced Operations
adjust (ML1)
1 Feed master products several times and check the maximum deflection of the
4 Change the orientation to feed the missing product (NG sample) and adjust the
4 Maintenance
5 Feed the master product several times and make sure that NG is not detected.
If the master product is evaluated as NG, return to step 2 and make adjustments.
5 Appendix
If a false detection occurs when only the master product is fed, a missing product check cannot
be performed.
183
Other Useful Functions
■ Sensitivity Adjustment 2 screen (for a metal contamination check)
ML3/ML4 tab: Displays the detection sensitivity for ML3 and ML4.
The tab color changes in accordance with the effect value display bar for
ML1 to ML4 on the sensitivity adjustment screen. ˄ button
Increases the evaluation limit
Evaluation limit
2 Advanced Operations
184
Other Useful Functions
■ Sensitivity Adjustment 2 screen (for a missing product check)
˄ button
Increases the evaluation limit
Stabilization index R
1 Basic Operations
magnification value (the detection
sensitivity increases). (fixed value)
Evaluation limit
magnification value
Tap this to directly input
Indicates the values.
relative
evaluation limit
position. ˅ button
Lowers the evaluation
2 Advanced Operations
If the value falls
below the line, limit magnification value
evaluated as decreases).
NG.
185
Other Useful Functions
> Chronologically Viewing the Effect Value of the Product (Product effect monitor)
The value of effect from products and metal contaminants can be checked by viewing the
effect value history of the last 100 products on the Product effect monitor screen. The
1 Basic Operations
186
Other Useful Functions
■ Description of the Product effect monitor screen
(for a metal contamination check)
1 Basic Operations
ML1/ML2 tab: Displays the detection sensitivity for ^ button
ML1 and ML2. Increases the evaluation limit
ML3/ML4 tab: Displays the detection sensitivity for Estimated detection magnification (the detection
ML3 and ML4. sensitivity sensitivity decreases).
White horizontal
line
Evaluation limit
Indicates the
magnification
relative position
2 Advanced Operations
Press here to enter
of the evaluation
a numeric value
limit.
directly.
v button
Decreases the
evaluation limit
White vertical dotted line
magnification (the
Indicates the point where the [Clear] button
detection sensitivity
Clears the display of
4 Maintenance
5 Appendix
187
Other Useful Functions
■ Description of the Product effect monitor screen (for a missing product check)
^ button
Stabilization index R
Increase the evaluation limit magnification
(fixed value)
1 Basic Operations
188
Other Useful Functions
> Checking the Effects such as External Noise (Noise monitor)
Metal detecting signals can be viewed in real-time on the Noise monitor screen to check
whether disturbance noise is present and the value of effect from products and metal
1 Basic Operations
contaminants. The detection sensitivity can also be changed from this screen.
■ Differences between the Noise monitor screen and the Product effect
monitor screen
The Noise monitor screen displays the effect value observed at the metal detector head
even when the system is paused or when products are not being fed. This function is
useful to monitor the noise level from the surrounding area, which might cause a false
detection, and check the effect value of products that do not block the photocell.
2 Advanced Operations
■ How to call the Noise monitor screen
Tap the [Adjust sensitivity.] button on the "Basic display" screen and then select 4 of
“Display”.
You can also directly tap the metal detection level bar and then select 4 of “Display”.
189
Other Useful Functions
■ Description of the Noise monitor screen (for a metal contamination check)
[Stop] button
Temporary stops updating of effect value history display and fixes the display. Press this button again to
release stopping of the effect value display update (the effect values of the products that have been fed
while updating is stopped are displayed at once).
4 Maintenance
5 Appendix
190
Other Useful Functions
■ Description of the Noise monitor screen (for a missing product check)
^ button
Stabilization index R Increase the evaluation limit
1 Basic Operations
(fixed value) magnification (the detection
sensitivity increases).
2 Advanced Operations
Effect value display v button
The effect values are displayed Decrease the evaluation limit magnification
4 Maintenance
5 Appendix
191
Other Useful Functions
> Using FOCUS Setting Function
The FOCUS setting is the function to attempt an enhancement of the detection sensitivity
for metallic foreign materials such as metallic wire that are not different from Fe- or SUS-
1 Basic Operations
* The FOCUS setting overwrites the setting details determined by Auto-setting. The
FOCUS setting corresponds to the characteristics of metallic foreign materials.
Therefore, the sensitivity for test pieces that can be detected in accordance with
Auto-setting may decrease. After setting, check the detection sensitivity using a test
piece. If Auto-setting is required again, do not use the current settings but configure
Auto-setting.
Be sure to prepare the following before executing the FOCUS setting function.
Performs auto-setting before the FOCUS setting function.
If an inspection product does not interrupt the photocell axis, interrupt it by hand when
the product reaches the detector head.
Usually, place NG products so that the metallic contaminant passes around the center
of detector head, where the detection probability becomes lowest, in order to increase
the detection probability for metal contaminants at any position in inspected products.
4 Maintenance
The detection sensitivity can be increased by performing the FOCUS setting several times.
Estimated improvement rate after performing the FOCUS setting varies depending on type of
metallic contaminant or inspected products.
If evaluation mode is “Check missing product”, FOCUS setting function is not available.
If an NG product that has been used in the FOCUS setting cannot be set, the FOCUS setting
is not available.
By newly performing the auto-setting ( P. 33 Registering a New Products – step 7),
FOCUS setting is restored to the default value.
The FOCUS setting can be adjusted when performing the auto setting again.
P. 65 Auto-setting again (Readjusting registered products)
5 Appendix
In the case of a false detection after executing the FOCUS setting, perform the auto setting
again by using the product causing the false detection.
192
Other Useful Functions
1 Basic Operations
The flipper-type, dropout-type, or carrier-type rejector rejects OK
Caution products and NG products used for the FOCUS setting in the forced
rejection direction. Other rejectors do not function for the FOCUS
setting. Be careful to prevent OK products and NG products to be
used from flowing to the downstream.
2 Advanced Operations
Metallic
Use the metal contaminant to be used as the metal-control criteria.
contaminant
Indicates average characteristics (dimension, weight, component, and package
state) of the products to be fed through on the normal line. If the characteristics
OK product
differ, prepare a multiple number of products. The results obtained after an OK
product is fed through 5 times will be taken as the measurement data.
An NG product is made by attaching a metallic contaminant to an OK product.
To make the detection sensitivity at an appropriate level, use all the prepared
NG product
OK OK
product product
4 Maintenance
OK product height > Center height of metal OK product height ≦ Center head of metal
detector head opening detector head opening
5 Appendix
193
Other Useful Functions
■ Setting
1 Press [Others] when the operation
stopped and press [FOCUS Setting] on
the right screen.
1 Basic Operations
[Next].
194
Other Useful Functions
Do not feed a product while ‘Wait for a
while.’ is displayed.
1 Basic Operations
6 The screen shown on the right appears
after the product is fed 5 times. Press
[Next].
2 Advanced Operations
7 Feed the NG product 6 times.
195
Other Useful Functions
▼ When the message “The effect from the NG product is too large” appears
▪ Always check the detection sensitivity after executing the FOCUS setting function.
3 Installation and Connection
▪ If an impact of the NG product is poorly checked, the detection sensitivity may decrease.
4 Maintenance
5 Appendix
196
Other Useful Functions
> Setting Default Values at Product Registration
By setting default values for product registration, the product inspection method and other
inspection settings can be recorded and used by default when registering products.
1 Basic Operations
This prevents product registration errors and reduces the time required for registration.
Setting
2 Advanced Operations
Name Description
(Default: _)
Check method Metal check (bulk) This is the default value of the parameter used at
(common) Metal check product registration.
(packaged) This is the default value of the "Check method"
Missing product parameter.
Product Length 100 This is the default value of the parameter used at
(common) (1 to 1000) product registration.
[mm] This is the default value of the "Product Length" and
parameter.
197
Other Useful Functions
Setting
Name Description
(Default: _)
T3 (Rejector 1 This is the default value of the parameter used at
delay time) (1 to 9999) product registration.
1 Basic Operations
(common) [msec] This is the default value of the "T3 (Rejector delay
time)" product parameter.
T4 (Rejector 6000 This is the default value of the parameter used at
operation time) (45 to 9999) product registration.
(common) [msec] This is the default value of the "T4 (Rejector operation
time)" product parameter.
EXNG Delay 1 This is the default value of the parameter used at
Time (common) (1 to 9999) product registration.
2 Advanced Operations
[D-A]
[D-B]
[D-C]
[S-A]
[S-B]
198
1 Basic Operations 2 Advanced Operations 3 Installation and Connection 4 Maintenance 5 Appendix
199
Memo
3 Installation and Connection
This chapter describes the installation method of the metal detector
and the connection method with external equipment.
Installation 204
200
Selecting Installation Location and Transportation
Selecting Installation Location and Transportation
■ Installation location
Install the metal detector in a location meeting the following conditions.
1 Basic Operations
• Where the relative humidity is within 30% to 85% with no condensation.
• Where it will not be exposed to direct sunlight or radiant heat from a stove or heater.
• Where the power supply voltage does not fluctuate more than +10%, -10%.
2 Advanced Operations
500 mm
• Where there are no flammable, active gases or salt sprays. Back
500 mm
Front
(The noise level of the metal detector
does not exceed 70 dB (A).)
400 mm
565 mm
4 Maintenance
5 Appendix
201
Selecting Installation Location and Transportation
■ Transportation
202
Selecting Installation Location and Transportation
Only move the metal detector on a level floor if the casters (optional) are mounted.
Having the optional caster may make metal detector tip over if you
Warning move it on slope or crossing over any dents and causing injury. Keep
1 Basic Operations
Metal Detector on flat surface and do not attempt to carry by hand.
2 Advanced Operations
Incline Dent
203
Installation
Installation
clamp is installed in the wrong direction, the device may topple and
injure someone.
▪ Do not hold and turn the screw part by hand when adjusting the
Caution screw leg. The end face of the threaded portion may cut your
fingers.
▪ Take extreme care to avoid crushing your fingers between the
device and upstream/downstream conveyor when aligning the
3 Installation and Connection
KDS□□□□AB□T
4 Maintenance
5 Appendix
204
Installation
No unevenness
1 Basic Operations
Lock nut
2 Advanced Operations
Always lock
Foot bolt
No play (4legs)
2 Adjust the foot bolts to align the conveyor belt heights with the production line.
For how to adjust the touch panel after installation, refer to "Adjusting Touch Screen".
4 Maintenance
Installation
5 Appendix
205
Connecting External Equipment
To connect the Anritsu rejector, refer to the operation manual of the rejector.
Do not connect the power plug to the socket until the connection is
Warning complete. If you connect the cables while the power is connected,
there is a risk of receiving an electric shock, or of damage to the
electronic components. Connect the devices and cables correctly,
following the descriptions below. Connection errors may result in
2 Advanced Operations
After connecting the equipment, turn on the power and set the I/O signals.
P. 84 Setting External I/O Signals
1 Remove the screws on both sides of Indicator to open the top cover. Next, remove the
3 Installation and Connection
206
Connecting External Equipment
1 Basic Operations
Back cover
2 Advanced Operations
3 Remove the screws that secure the waterproof packing at the cable inlet and remove
the waterproof packing plate, the waterproof packing and waterproof plug.
Waterproof packing
Waterproof plug
207
Connecting External Equipment
screws.
Cover hole
Screw hole
4 Maintenance
Align the screw holes while holding the top cover with the hands, and fix the cover with the screws.
If you attempt to fix the cover forcibly, the screws may be damaged.
5 Appendix
208
Connecting Power Supply and Grounding, Turning On the Power
Connecting Power Supply and Grounding, Turning On the Power
1 Basic Operations
■ Make sure that the power supply voltage is within the specified
range. Running the metal detector while the power supply voltage is
out of the specified range might cause failure or fire.
1 Check the specified power supply voltage range indicated on the metal detector
nameplate.
2 Advanced Operations
2 Connect the power supply and grounding.
Connect to a power supply source compatible with the power supply and voltage
specifications of the unit.
▼ 100V specification
Standard power supply plug
OFF
5 Appendix
209
4 Maintenance
This chapter describes the maintenance of the metal detector and
troubleshooting.
Cleaning 213
210
Daily Maintenance
Daily Maintenance
1 Basic Operations
Do not operate the conveyor if the conveyor belt is misaligned. If the
Caution conveyor belt is misaligned, correct the alignment before starting
operation. The end face of the conveyor belt may touch the drive belt
and generate wear debris, which may contaminate the product.
2 Advanced Operations
(1) Before operation
Check the following items before starting operation.
▪ Touching parts
Check that the metal detector and upstream/downstream conveyors are not touching
with each other.
Feed a master product or a master product with test pieces attached (or defective
master product) and make sure that they are correctly detected.
211
Daily Maintenance
If products cannot properly be rejected by the rejector, check the following points. After the
check and the adjustment, operate the rejector to check if products are properly rejected.
– Metal detector and rejector –
1 Basic Operations
Conveyor
▪ The transfer timing for products is not deviated due the transfer error.
▪ The belt tension for conveyor belt and drive belt are strong enough.
▪ The timing belt and roller are not abraded.
▪ The transfer speed for products is not temporarily slowed down due to the collision between
the gate and the warpage or the ravel of the belt.
▪ The air cylinder or the actuator operates properly at the first run after non-working day.
– Rejector –
Drive unit
2 Advanced Operations
212
Cleaning
Cleaning
Washing with water is prohibited. Be sure to turn the power switch off
Warning
1 Basic Operations
before cleaning.
• Wipe the dirt off with a cloth soaked in water or neutral detergent.
• Clean the carrying belt, roller, and detection head according to the waterproof
2 Advanced Operations
specifications (IP66).
If neutral detergent is used, fully wipe it off. If the equipment is operated while cleaning solution
remains on it, packing or plastic parts may quickly degrade, hindering operation.
Do not touch the motor during operation and right after turning the
Caution power switch off since it may be very hot.
4 Maintenance
213
Cleaning
(1) Conveyor
▪ Roller: 1 year
Clean the conveyor belt after using it. If the conveyor belt is used
Caution while product residue remains on it, those areas may become moldy,
leading to detection errors.
Fully clean and dry the conveyor belt before using it. If sufficient time
Caution cannot be taken to dry the conveyor belt, prepare a spare conveyor
belt. Never use a dryer.
3 Installation and Connection
Remove the conveyor belt from the conveyor unit and clean it.
▪ Wash the belt in a solution of hypochlorous acid (200 ppm) and rinse it with water
(5 minutes max.).
▪ When using neutral detergent or a solution of hypochlorous acid, always rinse the belt with
water, otherwise packings may deteriorate in early stages which disturb operation.
▪ Do not use a soft plastic brush to clean the conveyor surface. It may accelerate wear of the
belt surface. If you continue using a worn roller for a long period, false detections may occur
due to the influence of wear debris. Thoroughly clean and remove the wear debris on the
conveyor belt.
▪ Never use a dryer to dry the belt.
5 Appendix
214
Cleaning
(3) Roller
The alumite-treated roller surface improves corrosion resistance. If the treated surface is
damaged due to a scratch on the roller, corrosion may occur from the damaged area.
1 Basic Operations
Accordingly, take care not to scratch the roller.
Additionally, the alumite-treated surface may corrode if not cleaned properly. Clean the
roller according to the instructions in the table below.
If the roller is badly stained, remove and clean it. Do not soak or boil the roller when
cleaning.
Cleaning method
Alkaline detergent ×
2 Advanced Operations
Organic solvent such as thinner or toluene ×
Solution of hypochlorous acid (*1) △
Neutral detergent (*2) ○
* ○: Can use, △: Can use but corrosion resistance lowered, ×: Cannot use
*1 Clean the parts with a 200 ppm or lower hypochlorous acid solution, and fully wash
it off after cleaning.
*2 Use of neutral detergent for cleaning is recommended.
Clean the area around the opening periodically. If the part remains
Caution dirty while the equipment is operating, it may become moldy and
detection errors may occur.
Resin or packing in the area around the detection head opening deteriorates earlier in
accordance with how to wash it. Wash it in accordance with the following table.
4 Maintenance
Cleaning method
Organic solvent such as thinner or toluene ×
Alcohol △
Solution of hypochlorous acid (*1) △
Neutral detergent (*2) ○
* ○: Can use, △: Can use but corrosion resistance lowered, ×: Cannot use
*1 Clean the parts with a 200 ppm or lower hypochlorous acid solution, and fully wash
it off after cleaning.
5 Appendix
215
Cleaning
(5) Main Unit
The main unit is rated IP66 using the Ingress Protection Rating.
1 Basic Operations
What is IP66?
The main unit is protected against intrusions of dust and water to the interior.
It can withstand water projected in powerful jets (12.5mm nozzle) at 100 liters per minute from all
directions from a distance of 2.5-3m. (IEC 60529)
▪ Use a soft plastic brush or cloth to clean. Use a cloth to clean the surface of the
conveyor belt. If you use a soft plastic brush, you may accelerate the wear of the belt
2 Advanced Operations
▪ Use neutral detergent for cleaning. Never use solvents such as thinners or toluene.
▪ The signal tower light (option) mounted on the side of the indicator is IP54 equivalent
3 Installation and Connection
(not a water proof construction). So take care not to spray it with water.
216
Installing/Removing Components
Installing/Removing Components
Before following these procedures, make sure that the power switch
Warning
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is turned to the OFF position.
When removing the catch clip, be careful so that your finger does not
Caution get caught.
Caution Be sure not to drop the conveyor removed from the equipment.
2 Advanced Operations
Make sure that all catch clips are firmly locked before starting
Caution operation.
217
Installing/Removing Components
■ KDS21XXABF/ABFT, KDS30XXABF/ABFT, KDS45XXABF/ABFT
Remove the product guide or cross plate (optional) in advance if they are being used.
1 Basic Operations
▼ KDS45XXABF/ABFT
218
Installing/Removing Components
2 Remove the motor cover.
▼ KDS21XXABF/ABFT, KDS30XXABF/ABFT
Loosen the nut and remove the motor cover.
1 Basic Operations
Motor cover
2 Advanced Operations
Nut
▼ KDS45XXABF/ABFT
4 Maintenance
5 Appendix
219
Installing/Removing Components
3 Remove the drive belt from the motor pulley in the direction of the arrow in the figure
below. When removing, the drive belt is more easily loosened and removed by lifting
one side of the conveyor slightly (side that has no motor).
1 Basic Operations
Drive belt
2 Advanced Operations
Drive belt
Take care not to damage the plastic cover of the detector head. Also be careful not to
3 Installation and Connection
1 2
4 Maintenance
5 When mounting the conveyor, return it to the original position after fitting the conveyor
and hooking the drive belt on the motor pulley.
5 Appendix
220
Installing/Removing Components
■ KDSXXXXABW/ABWT
Remove the product guide or cross plate (optional) in advance if they are being used.
1 Basic Operations
1 Release the conveyor catch clips (at two locations).
Catch clips (two)
2 Advanced Operations
2 While holding the motor with one hand, release the two catch clips and pull out the
motor from the drive roller.
4 Maintenance
Drive roller
5 Appendix
221
Installing/Removing Components
3 Lift the side that has no conveyor motor (arrow 1), and then remove the conveyor in the
direction of arrow 2.
Take care not to damage the plastic cover of the detector head. Also be careful not to
1 Basic Operations
Plastic cover
2
1
2 Advanced Operations
4 Re-assemble in the reverse procedure of disassembly. If the motor axis is hard to fit,
manually slide the conveyor belt to fit the axis easily.
No gap
3 Installation and Connection
222
Installing/Removing Components
> Replacing the Conveyor Belt
The conveyor belt materials are as follows.
1 Basic Operations
Top surface Core structure
Polyurethane Polyester
■ KDSXXXXABF/ABFT
2 Advanced Operations
Removing conveyor belt
1 Remove the conveyor unit.
P. 217 Installing/Removing the Conveyor Part
■ KDSXXXXABW/ABWT 4 Maintenance
Take care not to pinch your fingers between the conveyor base plate
Caution and driven roller when closing the driven roller section.
223
Installing/Removing Components
2 Pull the knob and close up the driven
roller assembly.
Driven roller Knob Conveyor base plate
1 Basic Operations
Profile on back
surface of belt
224
Installing/Removing Components
> Adjusting Belt Alignment
Check the conveyor belt for belt misalignment after the conveyor belt is removed from the
conveyor and installed again or is replaced with a new belt.
1 Basic Operations
■ KDSXXXXABF/ABFT
1 When the belt shifts as below, tighten the knob 1 or loosen the knob 2.
Flow
Knob 1 Adjustment
direction
Loosen
2 Advanced Operations
Tighten
Knob 2
2 When the belt shifts as below, tighten the knob 2 or loosen the knob 1.
Knob 2
4 Maintenance
3 Feed several products and check that the conveyor belt does not slip.
If Step 1 and 2 do not solve the meandering,please adjust the tension roller.
5 Appendix
225
Installing/Removing Components
Adjust the tension roller only when the aforementioned steps in Fixing belt mistracking cannot fix
the conveyor belt meandering.
1 Basic Operations
Adjustment
screw
2 Advanced Operations
Drive side
tension roller Driven side
tension roller
3 Installation and Connection
1 Loosen the adjustment screws and tilt the tension roller at driven side.
To perform this, refer to the diagram in Tension Roller Tilt Direction (P.225) and pay
attention to the conveyor flow direction and belt adjustment direction.
3 If the adjustment of the tension roller at driven side does not solve the meandering, tilt
the tension roller at drive side in the same direction as you did in Step 1.
5 Feed several products and check that the conveyor belt does not slip.
5 Appendix
226
Installing/Removing Components
Tension Roller Tilt Direction
1 Basic Operations
Step 3 Step 1 Step 3 Step 1
Belt Belt
Adjustment Adjustment
Direction Direction
2 Advanced Operations
When conveyor goes from right to left Conveyor flow direction
4 Maintenance
5 Appendix
227
Installing/Removing Components
■ KDSXXXXABW/ABWT
▪ The water-proof conveyor normally does not require belt alignment adjustments because the
profile attached to the conveyor belt serves as a mechanism that prevents belt misalignments.
1 Basic Operations
▪ The belt might become misaligned if the metal detector is used with foreign material
accumulated on the back of the conveyor belt. Using a misaligned belt for a long time may
shorten the lifespan of the profile. Clean the front and back surfaces of the conveyor belt and
roller periodically.
1 When fitting the conveyor belt (after cleaning the removed belt or changing it), run the
conveyor for about 5 minutes and check gap A visually.
If there is no gap, the belt profile and groove are touching. Turn the tension-bolt
2 Advanced Operations
hexagon nuts using a 7-mm (across flats) spanner so that the conveyor belt center is
set to the center of the roller with no belt meandering.
A A
Model A (mm)
KDS21XXABW/ABWT
3.5 to 6.5
3 Installation and Connection
KDS30XXABW/ABWT
KDS45XXABW/ABWT 8.5 to 11.5
2 Feed several products and check that the conveyor belt does not slip.
If the conveyor belt slips, tighten the knob and re-adjust.
4 Maintenance
5 Appendix
228
Check Items for Failure
Check Items for Failure
1 Basic Operations
▪ Are the codes disconnected, and is the wiring short-circuited?
(2) Refit removed connectors and parts at their original locations after check.
2 Advanced Operations
(3) If sudden environmental changes, lightning, power failure due to abnormal voltage,
mechanical shock, or unusual usage are the direct causes of the fault, overall
inspection is necessary.
(4) If the operation unit or controller is faulty, use this belt as a conveyor for forced
operation.
4 Maintenance
5 Appendix
229
Check Items for Failure
■ Conveyor and conveyor belt
Problem/Request Solution Description
The conveyor does not run If the operation alarm The conveyor will not run even
when the [Start] button message of “Please perform when the [Start] button is
1 Basic Operations
230
Check Items for Failure
■ Auto-set and assumed detection sensitivity
Problem/Request Solution Description
A test piece is not detected First, make sure that the Sometimes a test piece
using the assumed detection displayed sensitivity is the cannot be detected at the
1 Basic Operations
sensitivity assumed detection sensitivity, displayed assumed detection
not the administrative sensitivity.
detection sensitivity.
The product properties
(temperature, moisture
content, shape, etc.) have
changed so it is probable that
the detection sensitivity has
degraded. Perform the
2 Advanced Operations
auto-set again.
( P. 65)
We want to increase the Execute the FOCUS setting. When registering a new
sensitivity to a higher level ( P. 191) product, the assumed detection
than the level after performing Run the line and feed a sensitivity displays an
auto-set. product. Check the variation of “Evaluation limit magnification”
product effect on the of 5.0.
"Sensitivity Adjustment 2" When adjusting already
screen or the "Product effect registered products, the
231
Check Items for Failure
Problem/Request Solution Description
When the “Evaluation limit This is not a fault. As an example, when the
magnification” is changed, the The assumed detection “Evaluation limit magnification”
value of the detection sensitivity may suddenly is changed due to the product
1 Basic Operations
sensitivity displayed at the increase as the “Evaluation properties, the value of the
same time jumps (changes limit magnification” is slightly assumed detection sensitivity
suddenly). changed due to the product may increase.
properties
When determining the best Run the conveyor from the There may be some metal
pass height, the detection “Sensitivity Adjustment” particles on the polystyrene.
sensitivity suddenly becomes screen and feed the
worse when the product is polystyrene sheet only. Check
placed on the polystyrene that bar of metal detect level
2 Advanced Operations
232
Check Items for Failure
■ Metal (Contaminant) Detection
Problem/Request Solution Description
If the LEDs of metal detect level bar fluctuate to a great amount or the inspected good products are rejected continuously as NG.
The problem occurs Check the installation Another machine (packer, filler,
immediately after precautions. etc.) is sharing the same power
1 Basic Operations
power-on. ( 3 Installation and supply as the MD, or another
connection, Operation adjacent MD is affecting the
Manual-Before Use) MD.
The problem only occurs Remove and clean the If the conveyor belt is dirty or
when the conveyor is conveyor belt. There is a something is stuck to the back
running. possibility that some scraps, surface of the belt, there is a
2 Advanced Operations
etc., are stuck on the back chance that the metal detect
surface of the belt. level bar may fluctuate greatly
even when products are not
being fed.
The problem occurs Change the inverter carrier Electromagnetic noise from a
when the products are frequency. Read the machine built-in inverter is causing the
moving on the MD operation manual for the problem.
conveyor. The problem method.
occurs when an
The problem occurs Tighten the lock nuts on the Metal contamination
when the products are feet of the metal detector. misdetection errors may occur
moving on the MD when OK products are moving
Make sure the height of
conveyor. on the conveyor due to
conveyors and belts of
vibration effects.
upstream and downstream
conveyors match the height of 4 Maintenance
the MD conveyor.
233
Check Items for Failure
Problem/Request Solution Description
The metal detect level bar Feed the product along with a When "Metal check
fluctuates up to red but contaminant sample or test (packaged)" is selected as the
products are not evaluated as piece. check method and a product
1 Basic Operations
There are more misdetection Eliminate static charges by Misdetection errors may occur
errors due to static electric grounding the conveyor frame, when products are charged, or
charges. static discharger, etc. a discharge occurs on the top
of the conveyor.
If a product has a static charge
of 5 kV or more, use a static
4 Maintenance
neutralizer.
When using the missing Adjust the “Evaluation limit Usually the “Evaluation limit
product check function, magnification”. magnification” is 0.7 but
products with no metal parts adjustment may be required
are not rejected properly. due to the properties of the
missing product contents.
5 Appendix
234
Check Items for Failure
■ Rejection
Problem/Request Solution Description
The NG product rejection Adjust "T3 (Rejector delay The reject operation starts too
timing is incorrect. time)" and "T4 (Rejector late or too early.
1 Basic Operations
operation time)" on the "Adjust
RJ timing" screen.
An excessive number of Keep the gap between products If "Check method" is "Metal
products are rejected as NG. to more than 280 mm. check (bulk)" or if the feeding
Adjust "T3 (Rejector delay interval is short, the preceding
time)" and "T4 (Rejector and following products may be
operation time)" on the "Adjust rejected in order to properly
RJ timing" screen. reject products that contain
metal.
2 Advanced Operations
If "Check method" is Metal
check (bulk)", one product
containing metal (NG product)
cannot be rejected regardless
of the interval between
products.
■ Statistics Control
235
Check Items for Failure
■ Network
Problem/Request Solution Description
“E401 Network Disconnect Start up QUICCA (optional). ―
Error*” or “A411 Network Make sure that the cables and The connection of cables or
1 Basic Operations
Disconnect Alarm” occurs. LAN switches are connected LAN switches is incorrect.
correctly. Also connect the Depending on the PC used,
correct LAN port. only certain LAN ports might
be usable for communication.
Connect the cable to such a
port.
Make sure that the IP address, A network setting is incorrect.
port number, and other
2 Advanced Operations
236
Check Items for Failure
■ General Matter
Problem/Request Solution Description
We have forgotten the Set the password to the When the level 1b password is
password. default. forgotten, input the level 2
1 Basic Operations
( P. 115) password to reset the default
password for level 1b.
If the level 2 password is
forgotten, it cannot be reset to
the default by the operator so
call your dealer's customer
support.
Nothing is displayed on the Confirm the setting of “Screen If the LCD screen contrast is
2 Advanced Operations
Indicator even after power-on. brightness”. misadjusted, it may seem as if
Or the characters are very ( P. 133) there is nothing displayed on
faint. the screen or the screen may
appear black.
Set the power switch to OFF The circuit breaker should not
and unplug the power cord trip in normal operation. If the
from the wall socket and breaker repeatedly trips, there
remove the top cover of the may be some fault presenting
indicator. If the breaker has a risk of fire or electric shock.
237
Check Items for Failure
> Outputting support data (only when the USB memory option is used)
If a problem occurs in the system, support data for recovery can be output.
If you are asked to submit support data, output it to a USB memory and send the USB
1 Basic Operations
Problem occurred
↓ ←If the problem is not resolved even after troubleshooting
Contact an Anritsu sales engineer
↓ ←If an Anritsu sales engineer requests you to submit support data
Output support data
2 Advanced Operations
238
Check Items for Failure
5 Compress the output file for submission.
File compression method
Example: Windows 7
1 Basic Operations
Right-click the file to be output. From the drop-down menu, select "Send to" and then
"Compressed (zipped) folder". A zip-format file is saved in the same folder, with the
same name as the original file.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
239
Check Items for Failure
> Forced Operation
Evaluation (OK/NG) and rejection are not performed during the forced operation.
240
Check Items for Failure
3 Set the dipswitch
▼When conveyor goes from right to left
Set the dip switches S3-1 and S3-2 of the MPU2010 unit to ON.
1 Basic Operations
Dip switch S3
S3-1
S3-2
MPU2010A UNIT PAT
S3 X17
2 Advanced Operations
1:MANU
2:SELF Printer
X9
S3-1
S3-2
MPU2010A UNIT PAT
S3 X17
1:MANU
2:SELF Printer
X9
4 Maintenance
5 Appendix
241
Check Items for Failure
(2) Set the dip switches S1-5 of the M.DRIVER unit to ON.
M.DRIVER
MPU2010 UNIT
1 Basic Operations
DIP SW S1
2 Advanced Operations
Screw
Make sure that there is no person around the conveyor. The conveyor
Caution starts running when the following procedure is performed.
(2) Stopping
4 Maintenance
242
Check Items for Failure
3 Set the dip switches
▼When conveyor goes from right to left
Set the dip switches S3-1 and S3-2 of the MPU2010 unit to OFF.
1 Basic Operations
Dip switch S3
S3-1
S3-2
2 Advanced Operations
1:MANU
2:SELF Printer
X9
S3-1
S3-2
243
Check Items for Failure
(2) Set the dip switches S1-5 of the M.DRIVER unit to OFF.
M.DRIVER
MPU2010 UNIT
1 Basic Operations
DIP SW S1
2 Advanced Operations
Screw
244
Error Messages and Solutions
Error Messages and Solutions
For information on how to reset errors and alarms, refer to “Handling Errors and Alarms”.
P. 50 Handling Errors and Alarms
E: Error, A: Alarm
1 Basic Operations
Error or
Displayed message Details
alarm code
Backup Battery Error Turn the main power supply on again. If this error occurs
Detected again, the parts must be replaced. Request repair.
* The set values disappear a few hours after turning the
E003
power supply off. To continue production, press the
error release key, set the relevant values, and use the
equipment without turning the power supply off.
2 Advanced Operations
Low 24 V Power Turn the main power supply on again. If this error occurs
E006 Supply Voltage again, the parts must be replaced. Request repair.
Detected
RJ Operation Error Products might have been detected incorrectly. Stop the
Detected conveyor, and take measures to recheck the product.
E015
To prevent recurrence, check whether the rejector is
A015
operating correctly. If this alarm occurs again, contact
your dealer's customer support.
Detected checking this, turn the motor on and then off again or
E019
turn the main power supply on again. If this error occurs
again, contact your dealer's customer support.
245
Error Messages and Solutions
Error or
Displayed message Details
alarm code
RJ Error Detected An error has occurred in either the gate drive solenoid,
control board or connection cable of the rejector. Turn
1 Basic Operations
E020 the motor on and then off again or turn the main power
supply on again. If this error occurs again, contact your
dealer's customer support.
RJ Air Pressure Error Check the air pressure by using the rejector manometer,
Detected and adjust it to the normal value. After adjusting it, turn
E021 the motor on and then off again or turn the main power
supply on again. If this error occurs again, contact your
dealer's customer support.
2 Advanced Operations
RJ DC Power Voltage Turn the motor on and then off again or turn the main
E022 Error Detected power supply on again. If this error occurs again, the
parts must be replaced. Request repair.
RJ Gate Operation Check whether the gate is overloaded or the power
Error Detected supply of the rejector is on. After checking this, turn the
motor on and then off again or turn the main power
E024
supply on again. After starting the rejector, check its
operation. If this error occurs again, contact your
dealer's customer support.
3 Installation and Connection
RJ CPU Error Turn the main power on again. If this error occurs again,
E025
Detected call Anritsu or its distributor for service
Rejector Setting Error Re-adjustment of the rejector is required. Call Anritsu or
E026
its distributor for service
RJ Gate Actuator Turn off the main power supply and wait at least 15
Overheating Error minutes then turn it on again. If the RJ Gate does not
Detected work after power-on, contact your dealer's customer
support.
E027 * This error occurs when the gate is opened and closed
too frequently. The frequency of opening and closing
can be decreased by changing the rejection method
4 Maintenance
246
Error Messages and Solutions
Error or
Displayed message Details
alarm code
RJ Alarm Products may be stuck in the rejector or OK products
may have been rejected incorrectly. Take measures to
1 Basic Operations
recheck the product.
E031
To prevent recurrence, check whether the rejector timing
A031
and rejector operation are correct.
* This appears if an OK product has not passed
through the photocell on the PASS side.
NG Prod. RJ Error NG products may have been fed in the OK direction.
Stop the conveyor, and take measures to recheck the
product.
E032
2 Advanced Operations
To prevent recurrence, check whether the rejector timing
A032
and rejector operation are correct.
* This appears if an NG product has passed through
the photocell on the PASS side.
No Eval. Prod. NG products may have been fed in the OK direction.
Passed Stop the conveyor, and take measures to recheck the
product.
E033 To prevent recurrence, check whether the rejector timing
A033 and rejector operation are correct.
247
Error Messages and Solutions
Error or
Displayed message Details
alarm code
Equipment was The power was turned off without resetting the
powered down without error/alarm. Click the reset button [//] on the top right of
E053
1 Basic Operations
A085
* Appears when the RJ1 path light receiver detects a
product that should not be on the RJ1 path.
248
Error Messages and Solutions
Error or
Displayed message Details
alarm code
Detection of prod. in Product not inspected may have been sent onto the RJ1
the RJ1 reject path for path. Stop the conveyor and move the product back to
E086
1 Basic Operations
prod. not inspected the beginning for inspection.
A086
* Appears when the RJ1 path light receiver detects a
product not yet inspected on the RJ1 path.
No detection of Product may be stuck in select area, or may have been
product in the RJ5 incorrectly sent onto other than the RJ5 path. Stop the
E087 reject path conveyor and move the product sent onto the RJ5 path
A087 back to the beginning for re-inspection.
* Appears when the RJ5 path light receiver did not
detect a product that should not be on the RJ5 path.
2 Advanced Operations
Detection of product in Product may have been incorrectly sent onto the RJ5
the RJ5 reject path path. Stop the conveyor and move the product sent onto
E088
the RJ5 path back to the beginning for re-inspection.
A088
* Appears when the RJ5 path light receiver detects a
product that should not be on the RJ5 path.
Detection of prod. in Product not inspected may have been sent onto the RJ5
the RJ5 acceptance path. Stop the conveyor and move the product back to
E089
path for prod. not the beginning for inspection.
249
Error Messages and Solutions
Error or
Displayed message Details
alarm code
Carrying UNIT Error Carrying unit error. Remove all products from the
carrying unit, and check if there is a problem.
1 Basic Operations
Detection of product in Product may have been incorrectly sent onto the RJ3
the RJ3 reject path path. Stop the conveyor and move the product sent onto
E282
the RJ3 path back to the beginning for re-inspection.
A282
* Appears when the RJ3 path light receiver detects a
product that should not be on the RJ3 path.
Detection of product in Product not inspected may have been sent onto the RJ3
the RJ3 reject path for path. Stop the conveyor and move the product back to
E283
product not inspected the beginning for inspection.
3 Installation and Connection
A283
* Appears when the RJ3 path light receiver detects a
product not yet inspected on the RJ3 path.
No detection of Product may be stuck in select area, or may have been
product in the RJ1 incorrectly sent onto other than the RJ1 path. Stop the
E284 acceptance path conveyor and move the product sent onto the RJ1 path
A284 back to the beginning for re-inspection.
* Appears when the RJ1 path light receiver did not
detect a product that should not be on the RJ1 path.
Detection of product in Product may have been incorrectly sent onto the RJ1
the RJ1 acceptance path. Stop the conveyor and move the product sent onto
E285
path the RJ1 path back to the beginning for re-inspection.
4 Maintenance
A285
* Appears when the RJ1 path light receiver detects a
product that should not be on the RJ1 path.
Detection of prod. in Product not inspected may have been sent onto the RJ1
the RJ1 acceptance path. Stop the conveyor and move the product back to
E286
path for prod. not the beginning for inspection.
A286
inspected * Appears when the RJ1 path light receiver detects a
product not yet inspected on the RJ1 path.
5 Appendix
250
Error Messages and Solutions
Error or
Displayed message Details
alarm code
No detection of Product may be stuck in select area, or may have been
product in the RJ5 incorrectly sent onto other than the RJ5 path. Stop the
1 Basic Operations
E287 acceptance path conveyor and move the product sent onto the RJ5 path
A287 back to the beginning for re-inspection.
* Appears when the RJ5 path light receiver did not
detect a product that should not be on the RJ5 path.
Detection of product in Product may have been incorrectly sent onto the RJ5
the RJ5 acceptance path. Stop the conveyor and move the product sent onto
E288
path the RJ5 path back to the beginning for re-inspection.
A288
* Appears when the RJ5 path light receiver detects a
product that should not be on the RJ5 path.
2 Advanced Operations
Detection of prod. in Product not inspected may have been sent onto the RJ5
the RJ5 acceptance path. Stop the conveyor and move the product back to
E289
path for prod. not the beginning for inspection.
A289
inspected * Appears when the RJ5 path light receiver detects a
product not yet inspected on the RJ5 path.
Product length was Sorter detected a product length longer than the result
not correctly detected of multiplying the product length by the maximum
E290 by the sorter product length detection ratio. Multiple products may be
4 Maintenance
5 Appendix
251
Error Messages and Solutions
Error or
Displayed message Details
alarm code
RJ Photocell Alarm Is there anything (a product or other object) between the
photocell and reflection plate?
1 Basic Operations
adjustment.
Does only the green LED on the photocell turn on when
a product is being fed through? Adjust the photocell,
E352 checking the following.
A352 * If using a custom-made photocell, check the
documentation for the photocell before performing
adjustment.
▪ When a product is fed;
LED (Gr): On
3 Installation and Connection
252
Error Messages and Solutions
Error or
Displayed message Details
alarm code
Photocell Error Is there anything (a product or other object) between the
photocell and reflection plate?
1 Basic Operations
If there is, remove it.
Are the photocell and reflection plate clean?
If they are dirty, clean them.
Is the green LED on the photocell on?
If it is not on, the photocell may be faulty or a cable may
be disconnected. Request repair.
* If using a custom-made photocell, check the
documentation for the photocell before performing
2 Advanced Operations
adjustment.
E511
Does only the green LED on the photocell turn on when
a product is being fed through? Adjust the photocell,
checking the following.
* If using a custom-made photocell, check the
documentation for the photocell before performing
adjustment.
Are the installation angle brackets of the photocell and
MD Send Coil Current Turn the main power supply on again. If this error occurs
E542
Error again, contact your dealer's customer support.
5 Appendix
253
Error Messages and Solutions
Error or
Displayed message Details
alarm code
MD Auto-balance Is there a large metallic object near the metal detector
Correction Error head?
1 Basic Operations
254
Error Messages and Solutions
Error or
Displayed message Details
alarm code
No Connection with Abnormal connection with detection head. Check cables
MD Head and connectors. Toggle power off and on and if error not
1 Basic Operations
recovered, call Anritsu or its distributor for service.
(Check the type of MD head and confirm that the
MD-SIG02 is set below.
E550 ▪ M5 S1:2, S2:6
▪ M6 S1:2, S2:4
If the setting is also correctly recurs when this error
occurs again, there is a possibility that the model of the
MD head software does not match. Set S4-4 of
2 Advanced Operations
MD-SIG02 to ON and download the head software.
No Communication Turn the main power supply on again. If this error occurs
E551
with MD Head again, contact your dealer's customer support.
No Communication The connection with the detector head is incorrect. The
with MD Head connection cable and connector may not be connected.
E552
Turn the main power supply on again. If this error occurs
again, contact your dealer's customer support.
No Sync. with MD Turn the main power supply on again. If this error occurs
E553
Head again, contact your dealer's customer support.
255
Error Messages and Solutions
Error or
Displayed message Details
alarm code
MD Head Temp. Error The metal detector head temperature exceeds the
permitted limit. Inspection cannot continue.
1 Basic Operations
E572
* This error occurs due to a failure in the main power
supply.
MD Head Power Turn the main power supply on again. If this error occurs
Voltage Error again, the parts must be replaced. Request repair.
E573
* This error occurs due to a failure in the power supply
to the board (PRE, POW).
MD Head Power Turn the main power supply on again. If this error occurs
Voltage Error again, the parts must be replaced. Request repair.
E574
3 Installation and Connection
No Communication Turn the main power supply on again. If this error occurs
E580
with MD Head again, contact your dealer's customer support.
No Sync. with MD Turn the main power supply on again. If this error occurs
Head again, contact your dealer's customer support.
E581
* This error occurs when missing metal detector head
transmission data is detected.
5 Appendix
256
Error Messages and Solutions
Error or
Displayed message Details
alarm code
MD Model Name Abnormal connection with detection head.
Incorrect The connected metal detector head is not available in
1 Basic Operations
this device.
Check whether the model name of the metal detector
head is correct.
(Check the type of MD head and confirm that the
E590 MD-SIG02 is set below.
▪ M5 S1:2, S2:6
▪ M6 S1:2, S2:4
If the setting is also correctly recurs when this error
2 Advanced Operations
occurs again, there is a possibility that the model of the
MD head software does not match. Set S4-4 of
MD-SIG02 to ON and download the head software.
No Communication Abnormal connection with detection head. Check cables
with MD Head and connectors. Toggle power off and on and if error not
recovered, call Anritsu or its distributor for service.
(Check the type of MD head and confirm that the
MD-SIG02 is set below.
E609 ▪ M5 S1:2, S2:6
EXT-I/O(B) unit Check connectors and cables between EXT-I/O unit and
connection error. the indicator. After checking, turn the main power on
again. If this error occurs again, the unit might have
E622
failed. Call Anritsu or its distributor for service.
* If "EXT-I/O(B):connect check" is "No", the machine
regards the unit as an unused one.
5 Appendix
257
Error Messages and Solutions
Error or
Displayed message Details
alarm code
CW-TPC/BCD unit The function of option(External prod input, Trend
connection error. control, Measured value output) does not work. Turn the
1 Basic Operations
product is evaluated.
Backup Battery Alarm The backup battery must be replaced. Contact your
A014
dealer's customer support.
Watchdog Alarm Turn the main power on again. If this alarm occurs
A016 again, the parts must be replaced. Call Anritsu or its
distributor for service
Ope. Check Operation cannot be started since an operation check
A018
Untouched has not been performed. Perform an operation check.
5 Appendix
258
Error Messages and Solutions
Error or
Displayed message Details
alarm code
CW Capacity Turn the main power supply on again. If this alarm
Exceeded occurs again, contact your dealer's customer support.
1 Basic Operations
A051 * This alarm occurs if 50 or more products have been
fed through during the time between T2 (Scale
balance time) and T3 (Rejector delay time).
CW Capacity If this alarm occurs frequently, expand the interval
Exceeded between products.
A052
* This alarm occurs if 10 or more products have been
fed through during T2 (Scale balance time).
CW Capacity If this alarm occurs frequently, expand the interval
2 Advanced Operations
Exceeded between products.
* This alarm occurs if 10 or more products have been
fed through during T3 (Rejector delay time). This
A053
alarm occurs if 10 or more products have been fed
through between T3 (Rejector delay time) and T4
(Rejector operation time) when the ranking shift
function (option) is used.
CW Capacity If this alarm occurs frequently, expand the interval
Exceeded between products.
I/O Output signal On An I/O output signal whose output type is set to Hold 2
A071 has turned on. When this alarm is reset, the I/O output
signal turns off.
Printer Paper Out The printer is out of recording paper. Refill the printer
A152
with paper.
Printer error Check whether the printer is connected. After checking,
A153 turn the main power on again. If this alarm occurs
again, call Anritsu or its distributor for service
5 Appendix
259
Error Messages and Solutions
Error or
Displayed message Details
alarm code
Printer Performance ▪ The printer performance may have been exceeded.
Capacity Exceeded Increase the print interval by increasing the statistics
1 Basic Operations
A157 Error turn the main power supply on again. If this alarm occurs
again, contact your dealer's customer support.
Serial A, B Comm. Check that all serial cables and connectors are
Alarm connected correctly. After checking this, turn the main
power supply on again. If this alarm occurs again,
A303
contact your dealer's customer support.
* This is an error that occurs during the communication
process.
Serial A, B Comm. Check that all serial cables and connectors are
Alarm connected correctly. After checking this, turn the main
power supply on again. If this alarm occurs again,
4 Maintenance
spontaneous output.
260
Error Messages and Solutions
Error or
Displayed message Details
alarm code
Serial A, B Comm. Check that all serial cables and connectors are
Alarm connected correctly. After checking this, turn the main
1 Basic Operations
power supply on again. If this alarm occurs again,
A306
contact your dealer's customer support.
* The transmission capacity was exceeded during
response.
Serial A, B Comm. Check that all serial cables and connectors are
Alarm connected correctly. After checking this, turn the main
power supply on again. If this alarm occurs again,
A307
contact your dealer's customer support.
* This alarm occurs if the flow control is RTS, and CTS
2 Advanced Operations
is inactive.
Barcode Data Error Reading barcode data failed or unregistered barcode
A308
data was read. Check the barcode data.
Barcode Data Error Reading barcode data failed or unregistered barcode
A309
data was read. Check the barcode data.
Serial 2 (A) Comm. Check that the serial 2 (A) connection cables and
Alarm connectors are connected correctly. After checking this,
turn the main power supply on again. If this alarm occurs
261
Error Messages and Solutions
Error or
Displayed message Details
alarm code
Serial 3 (B) Comm. Check that the serial 3 (B) connection cables and
Alarm connectors are connected correctly. After checking this,
1 Basic Operations
Serial 2 (A)/3 (B) Check the connection of the KWU2507A. After checking
A332 Connection Error this, turn the main power supply on again. If this alarm
occurs again, contact your dealer's customer support.
Serial Comm. Send The data cannot be sent due to a send buffer overflow.
Error Check that all serial cables and connectors connecting
the KWU2507 and external devices are connected
A333
correctly. After checking this, turn the main power supply
on again. If this alarm occurs again, contact your
3 Installation and Connection
262
Error Messages and Solutions
Error or
Displayed message Details
alarm code
No USB Memory Free There is no free space for writing data to a file in the
Space USB memory. Increase the free space of the USB
A375
1 Basic Operations
memory by taking measures such as transferring the
data on the USB memory to another location.
USB Memory Access The files are either not in the USB memory, the number
Error of files exceeds the number that can be stored in the
A376
directory, or the file attributes are invalid. Clean up the
data in the USB memory.
USB Memory Output Check USB Memory is not faulty, and make output
A380 buffer full occurs setting again. If this alarm occurs again, call Anritsu or
2 Advanced Operations
its distributor for service
USB Memory Full Transfer data while there is still free space in the USB
A381
memory.
USB Memory Format Check that the USB memory is securely inserted and
Error that it is not faulty. If this alarm occurs again after
A382
checking the above, contact your dealer's customer
support.
No USB Memory The operation stopped because a USB memory is not
A383 Inserted inserted. Insert a USB memory, and then restart the
A405
dealer's customer support.
* The transmission capacity was exceeded during
spontaneous output.
263
Error Messages and Solutions
Error or
Displayed message Details
alarm code
Ethernet Comm. Check that all cables and connectors are connected
Alarm correctly. After checking this, turn the main power supply
1 Basic Operations
established at transmission.
Network Connection Functions such as data recording cannot be performed
Disconnected during production. Check whether the power supplies of
the PC and hub are on, the network cable is connected,
A411
and the network settings are correct. If this alarm occurs
again after checking the above, contact your dealer's
customer support.
NTP Time Sync Error A time lag may have occurred between the main unit
3 Installation and Connection
264
Error Messages and Solutions
Error or
Displayed message Details
alarm code
No Recognition of Evaluation failed because the product length was not
A604 Prod. Length correctly recognized. Specify a product length longer
1 Basic Operations
than the actual length.
Prod Jam or Length The products may have been conveyed too close
NG Error together. If this alarm occurs frequently, expand the
interval between products.
The products may have become misaligned while being
A605 conveyed. Attach a product guide to align the products,
or specify a product length longer than the actual length.
Check and adjust the RJ delay time.
2 Advanced Operations
* This error occurs if evaluation is not completed by end
of T3 (Rejector delay time).
Prod. Eval. Error Products might have been fed through immediately after
the start of operation. Take measures to prevent
products from being fed through for about 1 second after
A606 the start of operation (noise masking time), and then
restart production.
* This error occurs if the photocell is blocked during the
noise masking time.
265
Error Messages and Solutions
■ Handling of the E003, A014
The life of the memory backup battery of this metal detector is approximately 5 years.
When “E003 Backup Battery Error” or “A014 Backup Battery Alarm” is displayed, the
1 Basic Operations
memory backup battery needs to be replaced. Contact your dealer promptly for a
replacement.
▪ If the metal detector is operated continually with a low memory backup battery, the memory
may get lost.
▪ A graphite fluoride lithium battery is used as a memory backup battery. For replacement,
contact your dealer.
▪ The memory backup battery is a recyclable resource. After use, please return it to your dealer.
2 Advanced Operations
Warning Before removing the battery, make sure to turn the power off.
266
Adjusting Photocell
Adjusting Photocell
The photocell does not need to be adjusted because it is adjusted to the appropriate
position when shipped.
Its response when a product is detected or not are as follows:
1 Basic Operations
Detection state Photocell state
Operation indicator lamp (orange)
Operation button
2 Advanced Operations
No detection (no product exists)
Lamp
Photocell Reflection plate*
Green:
ON
Orange:
ON
267
Adjusting Photocell
■ Adjustments When the Photocell Does Not Operate
1 Initialize the photocell.
Press the operation button, and hold it until the stability
indicator lamp (green) starts to blink.
1 Basic Operations
Operation button
⇒ The settings have been initialized. Green
lamp
Orange blinks
lamp
blinks
2 Set the output state of the signal.
Press the operation button 5 times to make
the operation indicator lamp (orange) blink.
Orange
Photocell state Setting
2 Advanced Operations
lamp
blinks
Orange
(1) Press the operation button, and hold it until the operation lamp
blinks
indicator lamp (orange) starts to blink.
turns on.
4 Maintenance
268
Adjusting Photocell
■ Advanced Adjustments
For shiny or highly transparent products, or when detection is unstable, make
adjustments based on the characteristics of the products being measured.
1 Basic Operations
Operation button
1 Perform the settings.
(1) Press the operation button, and hold it until the operation Orange lamp
blinks
indicator lamp (orange) starts to blink.
Green lamp
(2) Press the operation button, and hold it until both the operation blinks
indicator lamp (orange) and stability indicator lamp (green) start Orange
lamp blinks
to blink.
2 Advanced Operations
(3) Block the photocell with the products, and press the operation Off
Off
button.
⇒ The operation indicator lamp (orange) and stability indicator lamp (green) turn off.
If the operation indicator lamp (orange) is blinking after the adjustment, perform the adjustment
again as the detection is still unstable. If the situation cannot be improved by the adjustment,
contact your dealer.
4 Maintenance
5 Appendix
269
5 Appendix
Consumables 271
Connecting the Terminal Block Connector and Push-Type Terminal Block 277
Specifications 289
270
Consumables
Consumables
1 Basic Operations
KDS2110ABF Drive belt 84G123908J
KDS3005ABF,
KDS3008ABF, Conveyor belt L4G125321D
KDS3010ABF,
KDS3012ABF,
KDS3015ABF, Drive belt 84G123908J
KDS3018ABF
2 Advanced Operations
KDS4505ABF,
KDS4510ABF, Conveyor belt L4G125321E
KDS4513ABF,
KDS4515ABF,
Drive belt 84G123908J
KDS4518ABF
KDS2105ABW,
KDS2108ABW, Conveyor belt 84G901161AC
KDS2110ABW
271
Consumables
KDS3015ABWT,
84G901116AM Belt width: 150 mm
KDS4515ABWT
KDS3018ABWT,
84G901116S Belt width: 180 mm
KDS4518ABWT
■ Common
Product name Product number Remarks
Backup lithium battery BR-2/3AC2P 84Z166631
5 Appendix
272
Spare Parts
Spare Parts
1 Basic Operations
KDS2105ABF, 839H279406 In the case of other than
KDS2108ABF, Driven roller In the case of
839H279406D
KDS2110ABF, KDS2108/2110ABFT
KDS2105ABFT, 839H279430 In the case of other than
KDS2108ABFT, Tension roller In the case of
839H627025B
KDS2110ABFT KDS2105/2108/2110ABFT
Motor 83G901128F
2 Advanced Operations
Gear head (Standard) 83G901129
Gear head (Slow speed) 83G901129C
839H279405B In the case of other than
In the case of
839H279405D
Drive roller KDS3008/3010/3012ABFT
273
Spare Parts
In the case of
839H279405E
KDS4515/4518ABFT
KDS4505ABF,
KDS4510ABF, 839H279406C In the case of other than
KDS2110ABWT
Motor (Slow speed) 839H185610D
Coupling 2 sets
Torque disk 1
Coupling 84Y170100B
Collar 1
Screw 1 set
5 Appendix
274
Spare Parts
1 Basic Operations
In the case of
839H279305E
KDS3015ABWT
KDS3005ABW, 839H279306B In the case of other than
KDS3008ABW,
In the case of
KDS3010ABW, 839H279306D
Driven roller KDS3008/3010ABWT
KDS3012ABW,
In the case of
KDS3015ABW, 839H279306E
KDS3015ABWT
KDS3018ABW,
2 Advanced Operations
839H279330B In the case of other than
KDS3005ABWT,
In the case of
KDS3008ABWT, 839H167675F
Tension roller KDS3005/3008/3010ABWT
KDS3010ABWT,
In the case of
KDS3012ABWT, 839H167675G
KDS3015/3018ABWT
KDS3015ABWT,
Motor (Standard) 839H185610B
KDS3018ABWT
Motor (Slow speed) 839H185610D
Coupling 2 sets
4 Maintenance
5 Appendix
275
Spare Parts
In the case of
839H279305E
KDS4515ABWT
839H279306C In the case of other than
KDS4505ABW,
In the case of
KDS4510ABW, 839H279306D
Driven roller KDS4510ABWT
KDS4513ABW,
In the case of
KDS4515ABW, 839H279306E
KDS4515ABWT
KDS4518ABW,
2 Advanced Operations
Torque disk 1
Coupling 84Y170100B
Collar 1
Screw 1 set
■ Common
Product name Product number Remarks
USB memory 84Y204604 Option
Photocell 84G901906
4 Maintenance
5 Appendix
276
Connecting the Terminal Block Connector and Push-Type Terminal Block
Connecting the Terminal Block Connector and Push-Type Terminal Block
When connecting the metal detector to an external device or rejector, connect the cables
to the terminal block connector and push-type terminal block as described below.
1 Basic Operations
1 Remove the connector terminal block from
the unit.
Flat-bladed
2 Loosen the screws with a flat-bladed screwdriver
screwdriver and insert the cable.
Cable
3 Tighten the screws. *
*: For connection, remove the cable covering
4 Lightly pull the inserted cable to make sure it material for the specified length.
2 Advanced Operations
is secure.
Terminal block
1 Press the tip of the square button of the
terminal block with the tip of a tool.
277
External I/O Specifications
External I/O Specifications
■ I/O Points
The metal detector has external I/O control terminals.
Standard + KCU2504A expansion I/O
Standard
(optional)
1 Basic Operations
Input
2 10
terminal
Output
2 10
terminal
■ I/O Specifications
Applicable Terminal block connector
2 Advanced Operations
For the procedure to connect to the X53 (terminal block connector), refer to “Connecting
the Terminal Block Connector and Push-Type Terminal Block”.
3 Installation and Connection
P. 277 Connecting the Terminal Block Connector and Push-Type Terminal Block
1 1
Output terminal
V6 2 2 OUT Relay contact ratings
3 3 250 Vac, 1A max.
30 Vdc, 1A max.
V6 4 4 OUT
+24 V
V6
6 6
IN1
Input terminal
Use a contact with rated
V6 voltage of 30 Vdc and
7 7
IN 2 a rated load of 5 mA or more.
8 8
IN-COMMO
G(S)
For the input part, using in the fail safe side
is recommended so that breaks can be
5 Appendix
detected.
278
External I/O Specifications
1 Basic Operations
Voltage: V1 DC 5 to 30 V
Current: I1 0.01 to 1 A
2 Advanced Operations
When used in an AC circuit Wiring must be 30 m or less
I2
1. Reference circuit
2. Usage range V2
Voltage: V2 AC250 V
Current: I2 1 A
Load
3. Precautions
For a coil load, put a CR (0.1 F, 1 kΩ) or
■ Input (IN1/IN2)
1. Reference circuit
Relay contact
X53
Photocoupler
+24 V
5 mA Input switch
IN1 6 4 Maintenance
5 mA Input switch
IN2 7
G (S)
Wiring must be 30 m or less
MPU2010 UNIT
5 Appendix
279
External I/O Specifications
X53
4.7 K
1 Basic Operations
Internal circuit
+24 V
5 mA
6 or 7 NPN transistor
6 or 7 Control
Sensor main
3 Installation and Connection
2. Precautions
Use the input switch and contact whose rated voltage is 30 VDC or higher and current
is 5 mA or more.
5 Appendix
280
External I/O Specifications
1 Basic Operations
Applicable Phoenix Contact MC1.5/5-ST-3.5(SK1-5)
connector No contact is required because it is a terminal block connector.
Conductor cross-sectional area of 0.14 to 1.5 mm2 (AWG28 to 16)
Applicable
Remove 7 mm of the cable covering material when connecting to the terminal
cable
block connector.
+24 V
EMEG.SW
X2
2 Advanced Operations
1
For emergency stop; normally short-circuited.
Internal 2 Cannot be used when CE marking is supported.
circuit
When used as emergency stop input, use 1b contact, a
contact rating of 30 VDC or more, and rated load of 0.1 A
3 or more.
Cannot be used when an emergency stop switch is
Metal detector
MPU2010 unit
+24 V
EMEG.SW
X29
Internal 2
circuit
5 Appendix
281
RJ Output Specification
RJ Output Specification
■ Output Specifications
Applicable Hirose Electric DF1B-20DS-2.5RC
1 Basic Operations
MPU2010 UNIT
RJ X4
RJ output
FET 3
V5 RJ1
4
RJ2
2 Advanced Operations
V5 FET rating
5 30 VDC,1 A or less
V6 RJ4
6
V6 RJ5
For Anritsu rejectors.
G (S) Do not use it for any
Photocoupler +5 V other purpose.
7
MOTOR ON Photocoupler rating
Emergency stop relay 30 VDC, 0.1 A or less
1
3 Installation and Connection
G (+24 V) +24 V
2 24 VC OUT
G (S)
4 Maintenance
5 Appendix
282
RJ-I/F Unit (Optional) RJ I/O Specifications
RJ-I/F Unit (Optional) RJ I/O Specifications
■ Output Specifications
1 Basic Operations
Applicable WIELAND 25.640.1853.0 (terminal block connector)
connector Installed in the RJ-I/F unit.
Conductor cross-sectional area of 0.14-1.5 mm2 (AWG26-14)
Applicable
Remove 7 mm of the cable covering material when connecting to
cable
the terminal block connector.
2 Advanced Operations
UNIT
REJECTOR X2
RJ X4 X1 TO MPU
1
FG
1 1 Rejector output
Photo MOS relay
2 2 3
V2 RJ1
Photo MOS Relay Contact
110 Vac, 0.7 A max.
4 30 Vdc, 0.7 A max.
V3 RJ5
16
6
Relay Contact Rating
7
MOTOR ON 110 Vac, 2.5 A max.
8 30 Vdc, 2.5 A max.
19 19
Emergency stop relay
4 Maintenance
20 20 9
+24 V
Only for ANRITSU rejector
10
DO NOT use for other use.
11
G(S)
5 Appendix
283
RJ-I/F Unit (Optional) RJ I/O Specifications
RJ-I/F unit
2 Advanced Operations
3. Precautions Load
Install the CR for surge absorber. Metal detector 1 kΩ 0.1 μF
Use a capacitor with the rating of 600 Vdc or
more.
■ Mot. ON Output
1. Reference circuit
2. Usage range I1
4 Maintenance
Voltage: V1 AC110 V
Current: I1 2.5 A 120 Ω Leak
V1 current IL
0.1 μF
Leak current: IL 5 mA Load is 5 mA or
less
(AC100 V, 60 Hz) 1 kΩ 0.1 μF
Metal detector
3. Precautions
Install the CR for surge absorber.
Use a capacitor with the rating of 600 Vdc or
more.
5 Appendix
284
RJ-I/F Unit (Optional) RJ I/O Specifications
1 Basic Operations
2. Usage range
Voltage: V1 DC30 V I1 V1
Current: I1 0.7 A (peak 1 A)
■ Mot. ON Output
2 Advanced Operations
1. Reference circuit
2. Usage range Load
120 Ω
Voltage: V1 DC30 V I1 V1
0.1 μF
Current: I1 2.5 A
285
Ethernet Connection
Ethernet Connection
The standard specifications for this Metal Detector include Ethernet (LAN) connection to
QUICCA.
■ Communication Specifications
1 Basic Operations
Item Description
10BASE-T (IEEE 802.3)
Applicable standard
100BASE-TX (IEEE 802.3u)
10 Mbps/100 Mbps auto switching
Bit rate
(100 Mbps preferred)
Communication method Full duplex
Manchester code (10BASE-T)
2 Advanced Operations
Coding method
4B5B/MLT-3 (100BASE-TX)
Access method CSMA/CD
Applicable protocol TCP, IP, ICMP, ARP, RARP
Connector shape RJ-45 (8P8C)
Pin number Signal name Name
1 TXD+ Transmitted data (+)
2 TXD- Transmitted data ()
3 Installation and Connection
286
Ethernet Connection
■ Text Specifications
CD-ROM : Click on the link below to see.
Text Specifications
Booklet : You are liable for cost. Please contact Anritsu or its distributor for
1 Basic Operations
service.
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
287
Timing Chart
Timing Chart
■ Using photocell
Dbl. p. signal generates when the next product interrupts the
photocell beam before the evaluation timing of the product.
Evaluation limit
1 Basic Operations
Receive signal
Photocell signal
NG eval. timing
2 Advanced Operations
Evaluation limit
Receive signal
NG Evaluation
at every 25 ms.
Evaluation timing
RJ Hold time
Reject timing
RJ Delay time
288
Specifications
Specifications
1 Basic Operations
2 Advanced Operations
Model KDS2105ABF KDS2105ABW KDS2108ABF KDS2108ABW KDS2110ABF KDS2110ABW
289
Specifications
1 Basic Operations
2 Advanced Operations
290
Specifications
1 Basic Operations
2 Advanced Operations
Model KDS3005ABF KDS3005ABW KDS3008ABF KDS3008ABW KDS3010ABF KDS3010ABW
* The shape (length, width, and height) of products to be inspected varies with the rejector type.
291
Specifications
1 Basic Operations
2 Advanced Operations
Power requirements
200 VA, rush current 50 A (typ.) (20 ms or less)
Mass 97 kg 100 kg 98 kg 101 kg 100 kg 103 kg
Environmental
0° to 40°C, relative humidity 30% to 85%, non-condensing
conditions
IP30 IP66 IP30 IP66 IP30 IP66
Protection class
compliance compliance compliance compliance compliance compliance
ABF (non-waterproof type): Painted [Indicator and detector head: stainless steel
Exterior (SUS304)]
ABW (waterproof type): Stainless steel (SUS304)
Standard Interfaces USB2.0, 10BASE-T/100BASE-TX Ethernet
Other The noise level of the Metal Detectors does not exceed 70 dB (A).
5 Appendix
292
Specifications
1 Basic Operations
2 Advanced Operations
Model KDS3005ABFT KDS3005ABWT KDS3008ABFT KDS3008ABWT KDS3010ABFT KDS3010ABWT
293
Specifications
1 Basic Operations
2 Advanced Operations
294
Specifications
1 Basic Operations
2 Advanced Operations
Model KDS4505ABF KDS4505ABW KDS4510ABF KDS4510ABW KDS4513ABF KDS4513ABW
295
Specifications
1 Basic Operations
2 Advanced Operations
* The shape (length, width, and height) of products to be inspected varies with the rejector type.
296
Specifications
1 Basic Operations
2 Advanced Operations
Model KDS4505ABFT KDS4505ABWT KDS4510ABFT KDS4510ABWT KDS4513ABFT KDS4513ABWT
297
Specifications
1 Basic Operations
2 Advanced Operations
298
Copyright, etc.
Copyright, etc.
1 Basic Operations
2 Advanced Operations
3 Installation and Connection
4 Maintenance
5 Appendix
299
CE Conformity Marking
CE Conformity Marking
CE Conformity Marking
The CE conformity marking is affixed to ANRITSU products to indicate that they conform
to the MD, LVD, and EMC directives of the European Union (EU).
1 Basic Operations
CE marking
Check the following to see whether your equipment meets the Council Directive or not.
- The CE conformity marking on the product
- Attached ‘CE Declaration of Conformity’
2 Advanced Operations
300
1 Basic Operations 2 Advanced Operations 3 Installation and Connection 4 Maintenance 5 Appendix
301
Memo
Document No.:
84W279081-08
May 2021 9th Edition
Inner Pages Printed on Recycled Paper
Printed in Japan
Original instructions
Operation Manual Metal Detector M6-h Series