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ACG Newsletter 46 Web
ACG Newsletter 46 Web
ACG Newsletter 46 Web
Table 1 Typical rock mass parameters. Rock units are common to several Sudbury mines, but differences in overall character are sometimes
noted in different portions of the basin despite having the same mapping name
UCS (MPa) Rock quality tunnelling index Q typical range
Rock type Point Core RQD Jn Jr Ja Jw
Felsic Gneiss FGN 178 250–340 75–100 6–9 1–3 1 1
Felsic Norite FNOR 263 215–296 75–100 6–9 1–3 1 1
Late Granite 190 206–340 75–100 6–9 1–3 1 1
Sudbury Breccia 200 240–360 75–100 6–9 1–3 1 1
Semi Massive 153 196 75–100 6–9 0.5–3 1 1
Massive Sulphide Ni 84 80–120 75–100 6–9 0.5–3 1–3 1
High Grade Copper 49 28–150 50–75 6–9 0.5–3 1–3 1
Dark Norite Breccia 229 160–270 75–100 6–9 0.5–3 1–3 1
Diabase 290 375–475 75–100 6–9 1–3 1 1
Dark Norite 234 160–210 75–100 6–9 1–3 1 1
Grand Norite 240 226 75–100 6–9 1–3 1 1
© Copyright 2017. Australian Centre for Geomechanics (ACG), The University of Western Australia (UWA). All rights reserved. No part of this newsletter may be reproduced, stored or transmitted in any form without the prior written
permission of the Australian Centre for Geomechanics, The University of Western Australia.
The information contained in this newsletter is for general educational and informative purposes only. Except to the extent required by law, UWA and the ACG make no representations or warranties express or implied as to the accuracy,
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the information in this newsletter or use of such information. You acknowledge that the information provided in this newsletter is to assist you with undertaking your own enquiries and analyses and that you should seek independent
professional advice before acting in reliance on the information contained therein.
The views expressed in this newsletter are those of the authors and may not necessarily reflect those of the Australian Centre for Geomechanics.
Tools to tackle the rock numerical modelling, seismic monitoring some of the load. The thin ribs between
mechanics challenges and field observations which show the the stope crosscut and the primary panel
secondaries are yielded, and didn’t yield need to stay relatively intact to transfer
Mine design with excessive magnitude seismicity. some of the dead weight. The retaining
The primary/secondary stoping The yielded blocks of ground wall effect of the backfill on the stope
method has evolved from shallower change from a potential rockburst risk walls also accounts for some of the load
mining layouts which used the sequence to a deadweight and fall of ground risk. carrying capacity. In some cases topping
to create independent mining fronts for Generally this is easier to manage with up the backfill into the overcut is required.
productivity reasons. In the deep mine respect to ground support design and This has to be removed or re-developed
context, allowing approximately half of monitoring capabilities. The gravity over top when the next tier mining utilises
the stopes to yield out and not store local risk increases as mining progresses. For the excavation as a mucking horizon
strain energy is a good way to manage example a second tier secondary stope (undercut). The overall mine design.
rockbursting. It is important to ensure the will have a backfill foundation. Multiple particularly stope sequencing, remains
pillars are slender enough so they do not panel crosscuts develop into secondary the most important consideration for
fail too violently. The rule of thumb used stopes surrounded by cemented backfill safe mining in the deep context. A centre
at NRS is to keep the width/height ratio on all sides except the footwall. The diving out overall sequence is used, the lower
less than 2/3. This has been verified by board must have a foundation to transfer reserves are mined top down under the
first levels’ backfill (1,660 m below surface)
to avoid creating another sill pillar. Narrow
ends of the orebody are planned as an end
slicing, pillarless sequence (avoiding squat
secondary pillars).
Geohazmap (forecasting strainburst
hazard)
Three fundamentally different risk
forecasting tools are being used to
varying degrees at Nickel Rim South:
geohazmap; non-linear numerical
(a) (b) modelling; and mXrap (Australian Centre
for Geomechanics 2014) advanced
Figure 10 (a) Core disking in red and high fracture frequency in blue from Craig Mine historic
data; (b) Core disking contoured onto mine surfaces for Nickel Rim South Mine. The seismic analysis. The geohazmap tool was
core disking areas at NRS are usually associated with weak copper veins rather than developed in conjunction with Centre for
abnormally high stress. In the Craig Mine case, the disking occurred in very strong Excellence in Mining Innovation (CEMI),
granitic rock, indicative of high stress anomalies Mira Geoscience (McGaughey 2014), and
several Sudbury mines including Glencore’s
historic Craig mine. The risk forecasting
approach is important for the operation
to prioritise ground support upgrades,
implement seismic re-entry protocols by
pre-defining potential areas impacted by
a specific stope blast, and for more reliable
operations planning. The geohazmap
approach involves building a sophisticated
block model of the mine including:
geological information (lithology,
Figure 11 Left – lower mine development with interpolated colour hazard rating. Blue spheres structure); geotechnical variables such
indicate historic strainburst locations or training points for the model. Right – close as RQD, core disking; microseismic data
up of a high risk area including source parameter information;
Table 2 Example results from the geohazmap analysis
Criteria W+ W- Contrast Studentised % fall of Note
contrast ground
Proximity to dykes 0.85489 -1.15636 2.01125 535.4 79.1 Within 30 m of a dyke
Event (seismic) density 0.75657 -0.76366 1.52023 64.2 68.3 Near microseismic data
cluster (previous 6 months)
Depth 0.79944 -0.66653 1.46597 46.2 63.3 Deeper than 1521
Pre-mining disking 0.69557 -0.52238 1.21795 39.3 57.8 Near disking
Pre-mining rock quality 0.52122 -0.90029 1.42151 38.3 78.2 RQD lower than 39.9
Lithology 0.66358 -0.52662 1.19021 38.2 Within LGBX
Intersection 0.49116 -0.58561 1.07677 33.0 67.2 Within 12 m of a drift
intersection
Proximity to fault 0.15915 -1.82243 1.98158 21.2 97.2 Within 37 m of a fault
Microseismic source 0.72863 -0.09895 0.82757 20.1 16.7 Near microseismic data
properties with relatively high Es/Ep
Figure 12 Example of data analysis from mXrap (Australian Centre for Geomechanics 2014)
numerical modelling results or extraction guidance for support planning purposes, seismology principles developed in the
ratio proxies for stress increase; and for example where to install mesh over early 1990s (van Aswegen & Butler 1993;
whatever other types of spatial information the original fibrecrete and rebar support Mendecki 1993). The 2014 twist is simple:
that are deemed important (ground system. high resolution seismic data. The left hand
support, groundwater, etc.). A positive The hazard score as shown for figure shows a cluster of seismicity in a
spin-off of the approach is being able to rockbursts is a combination of the 12.5 m wide secondary pillar. This implies
block model geotechnical data rather following criteria, in decreasing order accurate seismic locations, or the analysis
than using our historic approach of linking of importance, appropriately weighted could be mixing mechanisms, for example,
geotechnical data to 3D diamond drillhole and summed as determined by the failing rock in the pillar versus high stress
data (Figure 10(a)). statistical analysis (depth, proximity to abutment loading only a few metres
The general objective of Geohazmap dykes, proximity to pre-mining disking as away. The right hand side of the figure is
Workflow is to quantitatively forecast indicated from the geotechnical drillhole a stress–strain analogy. The green plot is
geotechnical hazard within a mine by database, low RQD, microseismic event cumulative apparent volume where the
combining a set of spatially modelled, density over previous six month window, slope is indicative of seismic strain rate.
normalised, and weighted hazard criteria. proximity to drift intersections, locally high The steep jumps in the plot correspond
Different hazards can be assessed, but Es/Ep in microseismic data, within LGBX to the primary stope mining before the
in the Nickel Rim South case, strain rock type, proximity to faulting). secondary pillar is fully formed (high strain
and rockburst case histories were used The training data used largely rate). The flat plateau at the end of the plot
as training data (for an expert system consisted of relatively small strainbursts corresponds to no seismicity, when the
approach). The different parameters built (18 data points). As mining progresses pillar has failed. The blue curve is an energy
into the spatial model such as distance more data can be used to help improve the index plot, the inference is high stress areas
to faulting can be assessed in a statistical calibration of the model. are clamped and do not facilitate high
and objective manner to determine their Advanced analyse of seismic data deformation. This translates to relatively
relative importance with respect to the high seismic energy (high stress) and
(mXrap)
hazard. low seismic moment (low deformation).
Hazard = f (geology, stress, geometry, The mXrap software suite developed Although the parameter can be spiky
rock quality, microseismicity, other by the Australian Centre for Geomechanics in nature, it is clear that an overall load
variables). allows for rapid assessment of seismic shedding trend exists corresponding to the
A hazard rating system can then be source parameter information as well as pillar failing.
determined and the mine excavations seismic hazard assessment (Hudyma 2005). A great deal more functionality exists
contoured accordingly. This provides useful The example from Figure 12 follows mine within the mXrap software, and work
(a) (b)
Figure 13 (a) Contours of clustered seismicity after stope blast; (b) Model forecast prior to blasting the same stope. The contours represent
expected high energy release
model (Beck et al. 2012). The output is used make reasonably reliable forecasts for
in short-term and long-term planning, planned ground support enhancements
prioritising enhanced support installation, and proactive seismic re-entry protocols
location of non-entry zones after stope (by determining the expected zone of
blasting, and to focus efforts where influence of a particular stope blast).
alternate sequencing may alleviate some Other advanced tools such as Geohazmap
potential ground control problems. To and mXrap are being used to evaluate
date, there has been good correlation with geological and seismic risk. The relatively
model forecasts and observed seismicity/ compact orebody with two converging
damage underground. mining fronts (sill pillars) will provide rock
The models take into account mechanics challenges. Ongoing work to
(a)
fault deformation as well as rock mass improve these analysis techniques remains
fracturing/dilation. Future work will look a key part of the mine's ground control
at some physical deformation monitoring program.
to help fine-tune the calibration process. The mine design is still considered
To date, the high energy release has the most important aspect of maintaining
corresponded well with clustered reliable and safe production. The concept
seismicity after blasting. More work of primary/secondary mining at depth
is required to quantify the potential has been used elsewhere, and is being
magnitude range of the release, however successfully implemented at NRS. In
high event rates tend to have higher essence, more than half of the mine's
probability of large events (power law reserves are being mined in a stress
relationship or so-called Gutenberg– shadowed state with low local rockburst
Richter relation). potential. Just-in-time development is a
The modelled fault interaction key component to this success as are the
from mining implies relatively far field mines ground support strategies.
affects. For example the modelled step in The full paper is available from the
(b) Figure 14 has a stope extracted from the online repository at papers.acg.uwa.edu.
lower mining block and reaction in the au/p/1410_11_Jalbout/
Figure 14 Output from non-linear model
showing fault displacements (a); upper mining block. This follows observed
and energy release on faults (b) seismicity where occasionally rogue type
events (real events with accurate location)
is ongoing with collaborative research. appear in a mining block that can’t be
However it is clear that some of the accounted for by local stope extraction.
existing mine seismology principles can be
revisited with the high spatial resolution
Conclusions
data. NRS has achieved its annual
production targets and maintained an
Modelling excellent safety record. The recognition of
Some in-house numerical modelling is relatively deep conditions in a structurally
routinely done with 3D boundary element complex environment has led to a Ali Jalbout
elastic tools and 2D non-linear codes. continuous improvement approach to
However the mine has relatively complex Goldcorp Inc., Canada
ground control. In particular, the mine's
geology, especially the faulting, and is seismic array has been an extremely
contained within a relatively compact valuable tool to gauge rock mass response
volume (roughly 375 m strike, 350 m to mining. Based on the results achieved
dip direction, 585 m vertical). Significant (accurate locations with good quality
volumetric rock mass fracturing (inelastic source parameter information) Sudbury
deformation) and mining front interaction Integrated Nickel Operations are
have occurred relatively early in the re-evaluating how to deploy seismic arrays
overall sequence. 3D non-linear models for future projects.
are outsourced to Beck Engineering who The seismic monitoring data also
provide some interpretation of the results clearly shows the impact of the major
as well as the results files for local mine site faulting on how the mine responds. The
engineers to assess. The main calibration Brad Simser
use of realistic forecasting tools must
tool has been clustered seismicity which is take the faults into account. To date, the Sudbury Integrated Nickel Operations,
related to commutative plastic strain in the non-linear modelling has been able to A Glencore Company, Canada
Merry Christmas
from all of us at the ACG
Our office will be closed over the holiday period from
23 December 2017 to 7 January 2018 inclusive.
We look forward to working with you in the new year.
The hazard posed by large seismic has dropped to normal levels. Some sites number of examples were discussed but
events is often high enough to warrant may also incorporate event size in their there was no back-analysis conducted
the exclusion or evacuation of personnel re-entry analysis with parameters such as to estimate the success of implementing
from underground workings. A period of seismic energy or displacement. Mines this technique onsite, in terms of
exclusion is often defined following blasts often rely on decision-making based on reducing exposure to large events and
or large events due to the increased risk. rules of thumb, experience or common minimising unnecessary exclusion time.
The period of exclusion until re-entry occurs sense, but this type of judgement can If re-entry analysis techniques cannot be
is a decision for site geotechnical engineers often lead to severe and systematic errors back-analysed, a review of controls cannot
and mine management that must balance due to various types of interpretive and be done and the risk management design
the potential risk to personnel with lost motivational bias. process cannot be closed.
production time and associated costs. Vallejos and McKinnon method Morkel (2017) investigated the
Improvement in the design of re-entry practical implementation of the Vallejos
protocols would result in reduced risk Specific re-entry analysis techniques
and McKinnon methodology and devised
to personnel from an early re-entry or are sparsely documented in literature but
stricter, quantitative rules to define re-entry.
reduced production loss from unnecessary one of the few examples is the Vallejos
This facilitated the systematic back-analysis
exclusions. and McKinnon (2009, 2010) method. This
of the approach to assess its efficacy.
method compares the current seismic
Current practices response to a historical database of Optimisation process
There is currently no widely accepted responses probabilistically. Historical
method for determining re-entry times responses are represented by the modified Response modelling
and mine sites typically develop their own Omori law (MOL), (Omori 1894; Utsu 1961), Woodward (2015) developed a robust
rules for exclusions after blasts and large and a Monte Carlo simulation is used to method for identifying and delineating
events. Much of the re-entry analysis done estimate the probabilistic distribution of seismic responses both spatially and
onsite involves the subjective interpretation the anticipated seismic response in terms of temporally. This method can create a
of trends in seismic data without specific activity rate decay over time. database of responses modelled with
rules. The analysis is generally limited to The technique documented by Vallejos the MOL that can then be assessed with
considering the decay in the frequency of and McKinnon only described general probabilistic techniques, like the method
events following blasts or large events and principles and stopped short of specific described by Vallejos and McKinnon.
re-entry is permitted when the activity rate rules or thresholds for re-entry. A small A total of 1,606 seismic responses
Figure 1 Evaluating the success of re-entry analysis methods, comparing real-time techniques to blanket rules. Better methods will capture
more large events and shorter average exclusion times
were modelled with the MOL, using the Vallejos and McKinnon optimisation and McKinnon results.
Woodward technique at three underground The Vallejos and McKinnon method Energy and event-based
hardrock mines in Australia and Canada. For requires that each of the three thresholds optimisation
the back-analysis process, it was assumed are met before re-entry is permitted.
that an exclusion was placed at the start A similar optimisation process was
Some responses were found to not meet undertaken for the energy and event-based
of each response and re-entry was not the re-entry guidelines and, therefore,
permitted until certain conditions were methods. The threshold number of events
a maximum re-entry time needed to be and total energy of events were adjusted,
met. The MOL parameters were the basis for defined. This was set at 72 hrs to align with
the probabilistic framework in the Vallejos as well as the length of the moving time
the back-analysis time span. window. More than 200,000 combinations
and McKinnon method, but the modelling The variation in success resulting from
results were not used in any other areas of of the two thresholds in each method were
different threshold values was investigated included in the optimisation.
the back-analysis. through a brute force approach. A total
Four re-entry analysis techniques of 61,132 combinations of the threshold Results
were included in the back-analysis. Three values were applied to all defined responses The results of each optimisation were
of the methods were real-time or variable at each of the three mines. For each collected to assess the relative success
methods where the re-entry time was combination, the average time of the of each of the four re-entry methods.
dependent on the recorded seismicity. exclusion was calculated along with the Figure 2 shows an example of the results of
Seismic events were included for each number of large events that were captured. each re-entry method for events over -0.5 ML
response if they were within 150 m of the Combinations of thresholds that result in at Mine A. There are clear differences in the
modelled response centroid and within the same success but had longer exclusions re-entry method performance and there are
72 hrs of the response initiation. than other combinations were then occasionally several hours longer exclusions
1. Blanket rule – Fixed period of removed to arrive at the optimised Vallejos for the same number of large events captured.
exclusion for each response.
2. Events based re-entry – Re-entry
is permitted when the number of events
within a certain moving time window has
dropped below the threshold.
3. Energy-based re-entry – Re-entry
is permitted when the seismic energy
within a certain moving time window has
dropped below the threshold.
4. Vallejos and McKinnon – Re-entry
is permitted when the three criteria
described by Morkel (2017) have met the
three thresholds.
Definition of successful re-entry
techniques
The success of each re-entry
assessment methodology was judged,
based on two parameters: the average
period of exclusion that resulted from
the re-entry rules; and the percentage
of large events that occurred within the
re-entry time. A good re-entry protocol
minimises the period of exclusion while
maximising the portion of large events Figure 2 Comparison of success for each re-entry assessment method
within the exclusion. The success of
the blanket re-entry rule is plotted for
Mine B in Figure 1. This highlights the strong
correlation of large events with responses
and how a large portion of events can be
captured by relatively short exclusions.
A re-entry protocol that assesses events
in real time should be more successful
than blanket rules, where a fixed exclusion
is defined for all responses irrespective
of the observed activity. This is because
real-time methods require additional work
in implementation and add uncertainty to
mine scheduling and planning.
Four different local magnitudes (-0.5,
0.0, +0.5 and +1.0) were used to define a
large event. Even though these magnitudes
are not always considered hazardous,
increasing the magnitude threshold reduces
the size of the dataset.
Table 1 Summary of results from all three mines and various back-analysis magnitudes Future research
Average difference in re-entry time compared to An engineering-based design process
blanket rule (hrs) for managing exposure to seismicity in
underground mines is still incomplete.
Mine Back-analysis Energy Event count Blanket rule Vallejos and There are still very few documented
method method McKinnon methods that help mines determine when
A +1.0 ML +5.6 +3.5 0.0 -2.2 to evacuate, where to exclude and when to
re-enter. A lot of analysis is kept onsite and
A +0.5 ML +5.0 +1.8 0.0 -4.5
there is little collaboration within industry
A 0.0 ML +5.0 +1.8 0.0 -5.6 on this subject. It would be beneficial to
draw out the analysis techniques that have
A -0.5 ML +4.8 +1.7 0.0 -5.3
been developed onsite. If you would like to
B +1.0 ML +11.6 +10.2 0.0 +2.8 help inform the future research direction,
B +0.5 ML +6.6 +6.4 0.0 +4.1 please complete the industry survey on
exposure management procedures created
B 0.0 ML +5.3 +5.2 0.0 -0.6 by the ACG at mxrap.com/links
B -0.5 ML +4.6 +4.7 0.0 -1.2 This article is based on a paper
presented at the ACG Eighth International
C +1.0 ML +3.7 +3.3 0.0 -0.3
Conference on Deep and High Stress
C +0.5 ML +5.8 +5.3 0.0 +3.7 Mining, March 2017. View the full paper at
papers.acg.uwa.edu.au/p/1704_11_
C 0.0 ML +6.9 +6.6 0.0 +3.8
Tierney/
C -0.5 ML +3.9 +3.5 0.0 -2.1
The energy and event-based methods The Vallejos and McKinnon method was
both outperformed the blanket re-entry regularly the worst performing and was
rule, but the Vallejos and McKinnon method less efficient than the blanket rule in the
was less efficient. The difference between majority of cases.
the methods is best highlighted by the
variation in captured events for constant
Conclusion
re-entry time or vice versa. Figure 3 shows The results of this research indicate that Stuart Tierney
the difference in average re-entry time a real-time re-entry assessment method
can offer improved outcomes, compared Australian Centre for Geomechanics,
compared with the blanket rule for the Australia
same case as Figure 2. to blanket re-entry rules, by reducing the
The results from each mine are average exclusion time while still capturing
summarised in Table 1 for all four the same number, or a higher number of Stuart completed a Masters of Engineering
back-analysis magnitudes. The average large events. The incorporation of event Science (mining geomechanics) at Curtin
difference in re-entry times, compared with size in the assessment can result in better University in 2016 where his thesis in the final
the blanket rule, are coloured from ‘cold’ results than the event count. The Vallejos semester was assisted by the ACG. In
to ‘hot’, in order from shortest to longest and McKinnon method is a probabilistic February 2017 he joined the ACG as a
exclusion time. The energy-based method framework for re-entry assessment but this research assistant for our mXrap Consortium.
was the best method in the majority of was found to be less efficient. That is, for the
cases, outperforming the event-based same re-entry time less events are captured
method in all but one case. Both of these than the blanket rule in the majority of
consistently outperformed the blanket rule. cases in this study.
What is mXrap? mXrap (and its predecessor, developed several tools for the
MS-RAP) was developed under the monitoring, analysis and management
mXrap is a geotechnical data
ACG’s Mine Seismicity and Rockburst of mining-induced seismicity. Apps
analysis and monitoring platform
Risk Management project that are now also developed for wider
within which data analysis tools
commenced in 2000. In 2015, the application and users may build and
have been developed. The software
development of mXrap was separated share their own apps.
is very versatile, enabling a wide
from this ACG research project and its
application across different areas of Software licences are only available
ongoing evolution is sponsored by the
the geomechanics field. As a result, to mXrap Consortium members.
mXrap Consortium comprised of both
the software is being used as a Membership fees are directly
sponsoring companies and research
technology transfer tool for several related to the number of licences
members that also contribute guidance
research projects, with the Consortium required by the Consortium member.
and advice.
members and research sponsors For more information please visit
receiving software apps with which The software, mXrap, provides the www.mxrap.com, or contact
they can implement the research development environment (platform) info@mxrap.com
outcomes onsite. This has contributed within which apps dedicated to specific
to several research organisations tasks are developed. The ACG team
becoming members of the mXrap has, under the Mine Seismicity and
Consortium. Rockburst Risk Management project,
different structures, where they can be of different structural intersection in this manner means that it can be kept
observed and accessed in the pit walls. relationships that occur in a large structural up-to-date continuously, rather than the
Any interaction observed between model. The user can observe the cutting current practice on most sites, which is to
structures can be applied to the structural relationships of structures in the field, as update the model quarterly-to-half yearly.
model in Leapfrog. When applied, the well as in the photogrammetric model, and By keeping the model up-to-date, structural
implicit modelling algorithm re-models apply these rules to the Leapfrog mesh analyses can be updated against pit designs
the structures upon which the relations without having to go through the other to foresee possible future instabilities and
apply, slicing or constraining the 3D mesh relationships to make sure there is not a remediate them before they are actually
where it is intersected by crosscutting conflict. mined.
structures. Figure 3 displays an example of The speed at which this modelling The newly updated structural meshes
before-and-after modelling relationships process can be completed means that can be exported as a DTM file in a format
where they have been applied. geotechnical staff can update their which is compatible with most other
A full list of crosscutting relationships structural model in Leapfrog after a new modelling software packages. This means
is administered by the software. Any bench is mined out. Previously mapped that structural meshes can be shared with
conflicting cutting relationships in the structural discs can be opened in the other stakeholders on a mine site who may
chronological order of the structure are updated photogrammetric model, after not have access to Leapfrog. For example,
flagged so they can be rectified by the which the newly modelled discs can be drill and blast engineers can use the
modeller. This gives the user the luxury added to account for the newly uncovered structural DTM files to adjust blast designs
of not having to keep track of hundreds batter faces. Updating the structural model to protect batter faces from extensive blast
damage along structural planes.
The combination of ADAM
Technology's 3DM Analyst Suite and
ARANZ Geo’s Leapfrog software to produce
structural models has provided the ability
to increase the efficiency and accuracy
of structural modelling at the Cowal gold
operation. The replacement of manual
modelling with implicit modelling has
removed a very time-consuming process.
This ability freed the geotechnical engineer
to concentrate on the interpretation of
the structural model, as well as providing
operational geotechnical staff with the
ability to dynamically update the structural
model as required.
Richard Battison
Figure 3 A combination of photogrammetry and field mapping data being used to create a
structural mesh. The fault has been assigned cross-cutting relationships to constrain Evolution Mining, Australia
its extents. The original pre-constrained structure can be seen faded
S AV E T H E D AT E
Australian Centre for Geomechanics | December 2017 Newsletter
13
ACG celebrates 25 years of mining In 2005 I was honoured to accept an
invitation to join the board of the ACG as
geomechanics excellence an industry representative. Since then it
has been very rewarding to witness the
service that the ACG team has provided to
Established in June 1992, the hazards to the complexities of rock stress the mining industry in Western Australia,
Australian Centre for Geomechanics looks testing. and to observe the high regard within the
back in pride at the last 25 years and Since 1992, the ACG has presented global mining community for the centre’s
forward with enthusiasm and confidence staff and their work.
more than 300 industry courses, seminars,
to ACG’s future endeavours. Over the 25 years of the ACG’s
The following profiles illustrate the workshops, conferences and symposia
existence, the mining industry has
range of research projects undertaken by that have been attended by almost 14,000
continually strived for improvements
our not-for-profit mining research centre mining professionals and produced seven in safety, despite the enduring quest
and include some that are, have been, training videos in the areas of open pit, for greater productivity and efficiency,
and will continue to be pivotal in the underground and environmental mining including in deepening mines with more
development and evolution of our team. geomechanics (Figure 1). demanding geotechnical environments.
• Ground Support Systems Optimisation Safety and environmental standards,
ACG Director, Professor Yves Potvin
Research Project imposed both internally and by regulation,
• Mine Seismicity and Rockburst Risk concludes that, “the global mining industry
have continued to rise. The ACG’s role in
Management Research Project and has and continues to place its trust in the
advancing geomechanics related research,
mXrap Consortium ACG to deliver the world-class research
education and training has been closely
• Strainburst Research Project and training to advance mine safety attuned to these needs and has made
• An Effective Stress Approach to Mine and mitigate geotechnical risks. We are important contributions to them.
Backfill grateful for industry’s ongoing support, For this reason the industry is
Industry has sought ACG advice and
encouragement and counsel – it motivates enormously grateful to the ACG’s founders
assistance on projects from the backfill
and inspires our team to seek solutions for their far-sightedness. Those founders
mines of China to the deep mines of
and find technologies to address industry’s have been able to see the centre flourish
Australia, Canada and South Africa. Projects
into the success it is today, 25 years later,
range from mitigating the risks of seismic geotechnical challenges”.
led by its enterprising director, Professor
Total course numbers 2008 - 2017
Yves Potvin. I congratulate Yves and all
who have contributed to that success.
The ACG undertakes its activities with
an admirable blend of energy, rigour and
pragmatism that will see the industry
1200 continue to both support and rely on the
ACG for many years to come.
1000
800
600
400
200
0 Ian Suckling
Chairman of the Board, Australian Centre for
Geomechanics, Australia
Figure 1 Number of attendees at ACG events by year since 1993
In 1991 a proposal for a Federal of Christine Neskudla and I was essentially With the subsequent recruitment of
Government 'Cooperative Research seconded from UWA on an almost full time other senior researchers such as Professor
Centre' (CRC) was submitted from the basis. Chris Swindells then with the DME Phil Dight and Dr Johan Wesseloo, the
Geomechanics Group at The University of was of considerable assistance to us in ACG has expanded to a professional and
Western Australia (UWA) in response to the those early days. research staff in Perth currently totalling
call for the initial round of applications. Some research grants were won in 14 to handle the workload associated
The parties to this cooperative application the early years from MERIWA and mining with managing research in a number
included UWA; Curtin University (Western companies, and some valuable research of fields, as well as running courses,
Australian School of Mines); CSIRO; was conducted in the area of mine tailings. seminars and various publications and;
Department of Minerals and Energy (DME) However, it was not until sufficient funds through associations with other premium
and an industry partner. had been accumulated to enable the research organisations around the world
The application did not make the final recruitment of Professor Yves Potvin in has achieved an enviable international
cut for the 15 centres funded initially and 1998 that the ACG had the wherewithal standing. Quite frankly, considering the
the four research partners decided that to expand both the scope and extent of humble start in 1992 it is amazing some
what had been proposed was needed for research. In 2000 I retired from UWA and 25 years later to see how successful the
the mining industry and each contributed the ACG, and Yves was appointed director ACG has been and, being totally self-
to the formation of a self-funded research and since then the ACG has literally funding (thanks to being rejected for first
centre based at UWA. The centre was blossomed. round CRC), it has been able to weather
conducted under the oversight of an In 2000 the concept of international the financial ups and downs associated
industry chaired board of management seminars or conferences was initiated, with the volatile mining industry.
and an advisory board comprising with the first of a series of annual seminars
representatives from the mining industry on Paste and Thickened Tailings which
and was formally launched in June 1992. has become the preeminent gathering
The stated objective of the centre for this discipline in the world and has
was to provide research and education led to the publication of an advice and
services to the mining industry and from guidance manual – the third edition of
a very small base the centre remained which is currently being translated into
viable in the early years by running Mandarin for the Chinese market at the
courses for industry: primarily on tailings request of the University of Science and
management, rock mechanics and mine Technology, Beijing. This concept has
geology. The presenters for these courses been expanded into other areas and the
were principally volunteers from the ACG now runs seminars worldwide and Richard Jewell
partners and interested mining companies. a number of technical publications have Australian Centre for Geomechanics,
At that stage the ACG staff consisted solely been produced. Australia
Introduction reflectometry and/or extensometers, can batter failures associated with continuous
provide valuable information. However, bedding planes (Sweeney & Abbott 2016).
Movements, instability and failures
these instruments cannot cover the The pit wall is a 300 m high slope with
in open pit mines can pose important
three-dimensional volume of the rock an overall angle of 40° developed within
geotechnical problems that may lead
slope (Lynch & Malovichko 2006), and the footwall sequence (Figure 1). The
to major impacts on the safety of
require safe access for the drilling and units are characterised by the presence of
personnel and productivity of the mining
installation of the system and, also for data thinly bedded shales, exhibiting a highly
operations. As geotechnical engineers,
collection, if the instruments cannot be anisotropic behaviour and affected by
we are responsible to collect, analyse and
read remotely. continuous fracturing and occasional
regularly review a variety of information
In this article, experiences acquired bedding plane shears (Kurukuk & Sweeney
during the lifetime of the operation (e.g.
during the last three years on a case study 2012). In addition to bedding, there
geology, structural geology, material
of a large scale unstable rock slope at MMG are three main geological structures,
properties, observations and monitoring named Pandora’s, Page Creek and Creek
data), and to recognise and/or anticipate Century mine will be discussed. The project
has challenged one of the most common Faults, which bound the area and have
possible instability/failure mechanisms contributed to the local rotation and
(Cawood & Stacey 2006; Read 2007; Stacey assumptions made when dealing with
geotechnical problems and has examined folding of the bedding planes. Particularly
2009). interesting is the presence of a massive
In modern mechanised open pit the idea that near surface behaviour always
reflects rock mass response at depth. block of CBX (carbonate breccia), which
mining, new tools such as ground-based has been interpreted as a result of a large
radars and terrestrial laser scanners have Geological–geotechnical fault jog or dilation related to the Pandora's
started to support more traditional visual
inspections, and surveyed geodetic prisms overview Fault (Salvoni et al. 2016).
Generally, the pit wall experienced
to assess slope performance exposure Century mine was an open pit mine
periods of rapid acceleration (up to
(Little 2006: Harries et al. 2006; Hutchison owned and operated by MMG Limited. 10 mm/day) during the wet season,
et al. 2015). These latest technologies The mine is located near Lawn Hill in and steady trend movements (less than
offer a wider coverage of the pit and North Queensland, approximately 250 1 mm/day) during the dry season. Major
almost real-time monitoring, allowing km northwest of Mount Isa, close to the concerns at the mine started to rise during
rapid identification of unstable areas and Northern Territory border. The Century the 2012–13 wet season, with an increase
managing safety and operational issues. deposit represents one of the major of acceleration and the development of
Although these tools are extremely sediment-hosted zinc, lead and silver tension cracks up to 30 m behind the
important on a daily basis, for long-term deposits of the Mount Isa inlier and pit crest. Following numerical analysis
operational management they can McArthur basin (Andrews 1998; Broadbent (Sainsbury et al. 2013) which indicated
only provide information of near et al. 2002). When mining operations the likelihood of a deep-seated failure
surface displacements, and engineers ceased at the end of 2015, the pit was mechanism. The mine operations decided
often have to make assumptions approximately 2.5 km long by 1.5 km wide to leave a buttress at the toe of the slope
on rock mass behaviour at depth at the surface, with a final depth of 320 m. (~28°) to manage the observed progressive
(Salvoni et al. 2016). In some cases, Since 2009, the South West Pit Wall movement in the slope above the CBX
traditional subsurface monitoring, e.g. has represented an ongoing challenge block. Despite the change in the design,
inclinometers, piezometers, time domain for site personnel, with several multi- the slope continued to move. More
information is provided by Salvoni et al.
(2016), and Sweeney and Abbott (2016).
Observations, questions and
hypothesis
There are a few observations and
some key elements available to allow us
to better understand the problem. The
first observation is that by looking at the
historical deformation trend recorded by
the prisms, it appears that the rock mass
near the surface was no longer moving
in the elastic range. In fact, it shows a
time-dependent behaviour (creeping),
much more like a rock river/scree slope,
with rapid acceleration triggered by
rainfall events (Figure 2). Also, looking at
the displacement vectors, the CBX seems
to have had a key role in the stability of
the slope, acting as a natural buttress
Figure 1 Front view of the target site on the South West Pit Wall at November 2013, showing being slowly pushed out in a toppling or
the main geotechnical units and structural features
Figure 2 (a) Ground displacements recorded by the prism monitoring, and daily rainfall between October 2010 and January 2014 in different
areas of the slope; (b) 3D view showing the displacement vectors for the same time period and coloured by total cumulative
displacement
rotation manner, i.e. active/passive wedge. strain near the onset of instability could pit wall and the expected instability area.
Finally, one important aspect has been be detected before surface deformation is The system was operative from November
overlooked: the progressive weathering eventually observed. However, in the open 2013 until February 2016 when it was
of shale near the surface. As previously pit environment and in natural rock slopes, decommissioned. More details on the
mentioned, a common assumption in the number of case studies remains limited system are provided by Salvoni et al. 2016.
slope stability analysis is that an unstable and the technique has not reached the The majority of seismic data was
rock mass is considered as a rigid block. maturity to be used as a routine method, recorded between February and April
However, at Century there are indications requiring a great deal of interpretation 2014, when a rapid acceleration of surface
that soon after the shales were exposed, (Wesseloo & Sweby 2008). deformation was observed after a few days
they tended to rapidly break up and The microseismic array deployed at of heavy rainfall. The slope experienced
deteriorate due to their high clay mineral Century comprised 16 sensors located in a total cumulative displacement of up
(montmorillonite) and sulphide mineral the volume of rock behind the South West to several metres, with localised small
pyrite (FeS2) content. Several authors Pit Wall. As shown in Figure 3, the system instabilities and the partial detachment of
highlighted how in low durability some tends to follow the slope curvature, as the CBX block. During this time, the system
materials, like shales and their slaking, pit geometry and accessibility represent recorded more than 2,300 microseismic
erosion and surface creep mechanisms, major constraints for installing the sensors. events – ranging from a moment
are dominant (Taylor & Smith 1986; Navi-drilled boreholes behind the pit magnitude of -2 to 0.2. From Figure 3,
Walkinshaw & Santi 1996; Marques et al. crest were the only option to enable the it can be observed how there is a good
2005). instruments to be sufficiently close to the correspondence between the spatial and
In this sense, at the beginning of the
project, it was important to question if
the large deformations observed near the
surface truly reflected the proposed deep-
seated mechanism behind the pit wall.
Given the fact that there was limited access
to install traditional subsurface monitoring,
a microseismic system was proposed and
subsequently implemented in November
2013. The aim of the project was to provide
early warning of the development of the
deep-seated failure and to understand
how deep into the wall the rock mass was
being damaged.
Microseismic data
Microseismic (MS) and acoustic
emission monitoring have found many
uses over the years in the geotechnical
field (Xiao et al. 2016). Examples of
applications are reported for mining
rockburst risk assessment, caving
monitoring, rock slope monitoring,
laboratory tests, as well as for the oil and
gas field. These monitoring techniques
are based on the recording of the radiated
seismic energy generated by brittle
fracturing of the rock to estimate a 3D
location and parameters at the source. Figure 3 (a, b, c, d) Seismic events recorded from February to May 2014 behind the South
The general idea is that as seismicity can West Pit Wall. 3D view showing the seismic activation sequence for different time
be recorded at a low/infinitesimal strain, windows. Seismic events are coloured and sized by moment magnitude
temporal distribution of microseismic and concentrated in the wedge failure an acceleration in movement related to
slope deformations activity. The following sector and behind the CBX block. seasonal rainfall. As it is now much more
points are made: Activity progressively slowed broken up, it is also much more permeable
1. From the 15th February 2014, down, reaching only a few events and with rainfall the influence of effective
seismic events started to be per week by the end of May stress is leading to the unravelling. Even
recorded behind the pit wall, with (Figure 3d). though it is permeable, it does not mean
a rate of approximately 11 events it dries out in the dry season. This shallow
per day. This activity was mainly Rock mass damage at depth instability has caused the rotation of
concentrated in the lower section and numerical analysis the CBX block and triggered further
of Page Creek Fault, in the wedge Important information of the deformation at depth, where between
failure sector and behind the CBX rock mass behaviour at depth can be 20 and 40 m of rock mass is progressively
block (Figure 3a). extrapolated from the distribution fracturing and may potentially develop
2. During 23rd to 24th February, of the microseismic activity. Figure 4 into a multi-batter failure involving the
two main event clusters shows a section through the pit wall upper section of the pit wall.
were observed. The first one representing the seismic events coloured To verify some of the concepts
corresponded to a localised by distance from the surface and sized previously expressed and compare them
planar failure in the lower by moment magnitude. Seismicity tends with the available data and observations,
section of Page Creek Fault, to be concentrated within a narrow band a series of simple 2D finite element
while the second occurred in the between 20 and 40 m from the surface numerical modelling was carried out. The
buttress, where the slip zone was and behind the CBX block. Particularly final model assumed a plastic layer of
observed. A general increase in interesting is also the reduction of seismic approximately 10 m of affected material
seismic activity was recorded activity in the lower section of the wall characterised by the weathering. An
(~20 events per day), with events near surface. A similar characteristic was additional surface was also introduced
also being detected in the upper also observed in another section view to reproduce the effect of rainfall water
section of the wall (Figure 3b). along the wedge failure sector. during the raining season. Derived
3. From the middle of March to the The data do not reveal any sign Mohr–Coulomb failure criteria, with no
middle of April 2014, the seismic that a deep-seated instability/failure is post-peak dilatancy and cohesion loss,
activity rate reached its peak, developing, as predicted by the numerical were then assigned to the constitutive
with more than 30 events per day. analysis. More importantly, the data model for the fresh shale and the CBX unit
Activity was mainly localised in confirm the hypothesis that different based on laboratory testing (Salvoni 2015).
the wedge failure sector, behind instability mechanisms are affecting For the shales, a joint model (Goodman et
the CBX block and in the upper slope behaviour. The material, close to al. 1968; Hammah et al. 2008) was built in
section of the wall. Events were the surface, is characterised by intensely order to explicitly simulate the effect of the
also recorded in the right corner broken/weathered rock mass and is no continuous bedding plane shears, which
at the base of the CBX block longer able to produce and propagate most likely represents the major structural
and along the Pandora's Fault much seismic energy (i.e., it is an aseismic control of the slope.
(Figure 3c). zone). This area is subjected to creep driven Final results are shown in Figure 5.
4. Gradually, from the middle of movements that are always present, even This numerical analysis suggests that the
April 2014, events were mainly in dry conditions and are characterised by assumed geometry and a 10 m thin layer
Figure 4 Section through the distribution of the distance of seismic events from the surface for the upper section of the pit wall (above) and for
the wedge failure area (below)
Figure 5 Final numerical analysis results, with the slope affected by a 10 m weathered zone with a plastic behaviour and progressive shearing
developing at depth where microseismic data were recorded
of weathered rock can create a toppling many cases, information is limited to the mechanism where slope deformations
mechanism on the CBX, with progressive surface displacement and engineers can mask minimal damage at depth.
shearing at the contact between the shale only make assumptions about the rock Article references are available at
and breccia units, and progressive damage mass behaviour at depth. Although, in acg.uwa.edu.au/newsletters-annual-reports
at 30–40 m below the pit surface. The many cases, rigid block movement is
weathered material has a time-dependent a reasonable assumption, in others, it
type of behaviour and is subjected to can lead to misleading interpretation/
continuous unravelling associated with numerical analysis of the instability
rapid acceleration triggered by the rainfall. mechanisms.
The MMG Century mine case study
Conclusion is an excellent example of how the
Large unstable rock slopes can combination of microseismic monitoring
pose significant hazards for personnel and critical thinking lead to a much better
and operations in open pit mines/road understanding as to how the slope was
cuttings. A complete understanding behaving. The outcomes of the project not
of failure mechanisms and the state only provide an insight into the possible
of the rock mass requires analysis of a applications of microseismic data in Dr Michele Salvoni,
comprehensive dataset. However, in open pits, but also help reveal a complex Australia
Stope reconciliation
by Dr Kyle Woodward, Australian Centre for Geomechanics, Australia
Background
Many underground mines around the
world use an open stope mining method.
The profitability of open stope mining
depends on the accuracy of the stope
design and the execution of the mining
process. The value of a stope is intrinsically
linked to success of ore recovery but it is
also related to the amount of unintentional
dilution. Stope performance is discussed
in terms of underbreak (UB), i.e. ore not
extracted, and overbreak (OB), i.e. waste
extracted. The maximum value obtainable
for a stope will be obtained from stopes
with minimum overbreak and minimum
underbreak.
Open stope design approaches and
tools have not evolved significantly since
the 1980s and industry still extensively uses
Figure 1 Historical underbreak and overbreak stope performance at Olympic Dam
the stability graph method (Mathews et
al. 1980; Potvin 1988). An exception is the A pilot case study - Olympic Dam to traditional measures, operational and
concept of Equivalent Linear Overbreak (BHP) design factors can contribute to overbreak
Sloughing (ELOS), which was developed and underbreak outcomes. This information
Exploratory research at BHP’s Olympic
by Clark and Pakalnis (1997). It was initially can be used in the assessment of future
Dam has shown that the concept of stope
used to assess overbreak in narrow vein reconciliation can have a significant impact stope performance and to forecast the
mining. Capes (2009) extended the original on the overbreak and underbreak outcomes potential for overbreak and underbreak.
Clark’s database, applied the methodology
to open stope design, and included some
at the mine (Potvin et al. 2015, 2016). Stope reconciliation project
Figure 1 shows historical stope
capability to forecast stope overbreak. performance of Olympic Dam with respect Project overview
For most mine sites, the robust statistical to overbreak, underbreak, and a combined The current iteration of the stope
methods for forecasting overbreak are measure (Potvin et al. 2016). reconciliation project has been supported
practically non-existent. The previous work at Olympic Dam by six sponsor sites along with the
Stopes with underbreak will leave showed that the amount of overbreak was Minerals Research Institute of Western
behind unrecoverable ore and this can a function of traditional design parameters Australia (MRIWA). This project will build
be as detrimental to stope value and (hydraulic radius and the stability number), upon previous results at Olympic Dam to
mine economics as overbreak. Existing but also strongly correlated to the develop tools that enable a probabilistic
assessments of open stope performance orientation of stope walls and the blasting approach to stope design. This will
do not consider the evaluative, estimation, pattern used. The amount of underbreak involve the development of improved
and forecasting of underbreak (Potvin et al. was correlated to the drilling pattern and stope performance assessment and the
2015). Potvin et al. (2016) highlight that the whether blasting was against a wall of investigation of factors that affect overbreak
optimisation of overbreak and underbreak cemented fill. Other correlations were found and underbreak.
are generally conflicting and efforts that between overbreak, underbreak and the In practice, possible influencing
focus on reducing overbreak may increase slot opening strategies. factors will be assessed from a range of
the amount of underbreak. This emphasises This research shows that, in addition data including stope design (e.g. stope
the importance of having good stope
reconciliation tools and procedures that
can translate into future stope performance
optimisation.
Techniques of underground surveying
have made significant advancements
when determining mined volumes, most
notably with the application of the cavity
monitoring system (CMS) (Miller et al.
1992). At most mines, a wealth of data
is created by accurate and routine stope
surveying techniques. The full potential
of this data is far from being realised.
This data allows for the probabilistic
forecasting and comprehensive assessment
of stope performance and, ultimately, the
optimisation of mining economics and the Figure 2 An erroneously designed wireframe (left) and an automatically corrected wireframe
utilisation of a finite resource. (right)
Figure 3 An octree sub-division of stope CMS and design surveys (left) and octree blocks which are volumes of underbreak (centre) and
overbreak (right)
dimensions, stability number), operational information. As part of preliminary work on (left). These octree blocks are assessed
information (e.g. drilling pattern, slot survey quality, a mXrap app was created with respect to design and CMS surfaces
opening, adjacent stope fill walls), and to explore and address some of the more to determine if they are volumes of
geotechnical information. The technology basic survey quality concerns. Figure 2 gives underbreak (centre) and overbreak (right).
transfer to site will occur via mXrap software an example of a common error (nodes not The octree format lends itself to
development and will aim to minimise being ‘snapped’ together), and shows the less conventional methods of assessing
manual data manipulation. Conceptually, erronous design wireframe (left), and an stope performance. Figure 4 illustrates
given a stope’s CMS and design, the stope automatically corrected wireframe (right). preliminary work that explores spatial
performance statistics will be automatically The selection of a method to find the characteristics of stope design and
generated with a mXrap stope optimisation volumes associated with 3D surfaces also performance. Shown in this figure (right)
app. Furthermore, an additional mXrap must consider how additional information is the result of an algorithm which
app will provide a probabilistic forecast might be integrated in a general assessment automatically detects the ‘unique’ straight,
of overbreak and underbreak for a given framework. A familiar concept and format angled, and domed faces of a stope
stope design, historical site-specific stope for geological/geotechnical information is design. Shown left is a projection map for a
performance, and factors that influence a block model whereby rock properties are ‘unique’ face. This plot shows the distance
performance. assigned to specific volumes. An extension between CMS and design surfaces in a
Preliminary project progress of this concept is not to use blocks of a direction normal to the design survey.
uniform size but instead to use smaller This plot highlights the areas and severity
The assessment of stope performance blocks where more information is available of overbreak (positive distances) and
is underpinned by the quality of data. Initial and extra detail is warranted. underbreak (negative distances).
considerations of data quality focus on the A model of the volumes associated Areas plotted as blue are underbreak,
quality of surveys, specifically stope CMS with stope CMS and designs can be red are overbreak, and green are mined to
and designs. Surveys can be constructed achieved by the creation of an octree. design.
with only visualisation in mind and may Essentially, an octree is a tree data structure
contain features that influence subsequent created from the partitioning of 3D space
Concluding remarks
calculations. An ideal CMS or design survey by recursively subdividing it into eight Stope design and performance
will be: octants, i.e. blocks are created by dividing assessment has not significantly
• a single surface representing an volumes that are intersected by surfaces progressed despite the economics of
individual stope; until an appropriate resolution is reached. mining being intrinsically linked to ore
• consistent, i.e. no sharp edges, small The implementation of an octree is an recovery and dilution. Stope surveying
ledges and other unrealistic features; efficient and flexible framework for the data allows improvements to be made
• a realistic and consistent resolution; assessment of stope performance which when assessing stope performance,
• free from self-intersections; retains spatial information and is an particularly when assessing the amount
• free from internal or external volumes/ essential feature to enable the assessment of underbreak and the development of
surfaces; and of factors that influence stope performance. probabilistic methods of stope design that
• a closed surface, i.e. watertight. An example of this type of stope optimise value.
Survey quality is ideally considered performance assessment is shown in Previous research assessed stope
during the CMS and design procedures to Figure 3. A stope CMS and design survey is performance at BHP Olympic Dam and
prevent automated approaches erroneously used to create the subdivision of an octree showed that by considering operational
reinterpreting surveys without site-specific and design factors, in addition to
Dr Kyle Woodward Figure 4 Right – results of an algorithm which automatically detects the ‘unique’ straight,
angled and domed faces of a stope design. Left – a projection plot shows the distance
Australian Centre for Geomechanics, between CMS and design surfaces in a direction normal to the design survey
Australia
The ACG acknowledges the following Stope Reconciliation and Optimisation Project sponsors:
• Agnico Eagle Mines Ltd, Canada • Gold Fields Australia Pty Ltd, Granny • MMG Limited
• BHP, Olympic Dam Smith • Minerals Research Institute of Western
• Glencore, Mount Isa Mines • Hecla Mining Company, Canada Australia
• IAMGOLD Corporation, Canada
MINECLOSURE 2018
Introduction with financial support from the Australian by preparing a batch of PT sample, which
Centre for Geomechanics (ACG). This work was then sheared for 5 min using a plaster
Attempts to improve the dewatering
was summarised in three journal papers mixer. This batch was created to enable
behaviour of tailings through the addition
(Reid & Fourie 2016, 2017a, 2017b), and some limited assessment of the effects of
of polymers at the point of discharge
two conference papers (Reid & Fourie 2015; shearing during deposition and/or flow
appear to have been first attempted in
Reid et al. 2015). This article provides a on a beach on resulting geotechnical
the early 1980s on coal tailings (Backer
& Busch 1981; Stewart et al. 1986). summary of the major outcomes of this behaviour, as shearing has been shown
Significant interest has developed more research project. to reduce the effects of PT on MFT
(Jeeravipoolvarn et al. 2014).
recently, with a variety of applications on Material development
a number of tailings types over the past For the purposes of this research Study methods
15 years (Jeeravipoolvarn et al. 2009; Riley project, a synthetic slurry was developed
et al. 2015; Cooling & Beveridge 2015). Laboratory
comprising laboratory standard sand,
Terminology for this technology varies, A series of laboratory element tests
silt, and kaolin clays, mixed such that
with it having been referred to as inline were carried out on both UT and PT
the resulting composite had similar
flocculation, secondary flocculation, and specimens using slurry consolidometer,
gradation and plasticity to many tailings
polymer treatment. Herein it is referred to triaxial (K0 and isotropic), and monotonic
considered for PT. A synthetic material
as polymer treatment (PT). and cyclic direct simple shear (DSS)
was developed for this study rather than
While initial impetus for polymer tests. These tests were used to estimate
an actual tailings as it was important that
application is generally focused on consolidation behaviour, shear strength,
essentially unlimited quantities of identical
rapid initial water release, reduction in critical state line (CSL) location, and cyclic
material could be produced (particularly
particle segregation, and near-surface behaviour.
for beam centrifuge tests), and to prevent
strength gain (i.e. for equipment access), To prepare samples for testing,
implementation of PT can have ongoing any potential difficulties in obtaining
material was either poured directly into the
effects on the geotechnical behaviour permissions for publication that can
testing device (slurry consolidometer), or
of tailings. This is of importance with occasionally occur when using an actual
firstly one-dimensionally consolidated in
respect to the stability of the tailings tailings.
a cylinder, then extruded and trimmed for
storage facility (TSF), should the strength After development of the composite
subsequent testing (triaxial and DSS).
of PT tailings be relied upon, when slurry, BASF Australia Ltd provided
assistance in selecting a polymer and Centrifuge
utilised in upstream raising or should
they form part of a steepened beach dosage that significantly increased While laboratory element testing
without containment. Further, PT effects dewatering rates, with high molecular enables direct comparison of material
on ongoing consolidation behaviour will weight polyacrylamide polymer Rheomax behaviour under known stress conditions,
impact how a TSF consolidates over time. ETD DPW 1687 selected on this basis, at an in actual tailings practice it is more
In terms of assessing the geotechnical application rate of 500 g of polymer per typical to initially characterise a deposit
effects of PT, mature fine tailings (MFT) tonne of dry solids. by means of penetrometer testing. The
deposits are likely those that have received In addition to the UT and PT samples, cone penetration test with piezometer
the greatest attention (Jeeravipoolvarn a sheared PT material (PT-S) was created included (CPTu) is by far the most common
et al. 2009; Beier et al. 2013; Gholami &
Simms 2015). The oil sand MFT deposits are
of significant area and extent, exhibit low
dewatering rates, and, without some form
of treatment are very soft, thus making
covering difficult. As such, the potential for
PT to accelerate and increase water release
and thus surficial tailings strength gain has
been studied extensively. While the MFT
research has led to major contributions
to our understanding of the effects of PT,
MFT tailings are a unique material type and
hence the applicability of this experience
to other materials is unknown. Further, a
number of key areas such as effects of PT
on critical state, rate effects of shear and
behaviour of penetrometers in PT materials
have received limited attention to date.
To investigate some of the issues
outlined, between 2011 and 2014, a series
of laboratory and centrifuge tests were
carried out on a low plasticity slurry in
an untreated (UT) and PT state at The
University of Western Australia (UWA), Figure 1 Miniature T-bar just prior to commencing penetration in PT material
penetrometer test used in tailings, while device within which a vessel containing soil and PT would be preferable to centrifuge
full-flow penetrometers such as the ball is spun at significantly higher acceleration testing, a true comparison of field-scale
penetrometer are increasingly finding than normal gravity. This enables a soil deposits would require a significant
application in soft tailings deposits (Wells depth of ~200 mm within the centrifuge to quantity of tailings to be deposited, with
& Kaminsky 2015; Reid 2016). To enable exhibit the same stress field as a 20 m deep identical index properties, into two discrete
penetrometer testing of two deposits, with deposit. Various tests and observations can areas. This is likely to be impractical to
and without PT, beam centrifuge testing then be made. achieve in any full scale scenario.
was conducted. The beam centrifuge is a While field-scale comparisons of UT The University of Western Australia’s
3.6 m diameter beam centrifuge was
used in this study to enable miniature
penetrometer (CPTu and T-Bar) testing
on UT and PT samples. The material was
prepared in a similar way to the laboratory
samples, except on much larger scale. Once
spinning within the centrifuge, a series of
miniature CPTu and T-bar penetrometer
tests were carried out. Different
penetration rates were used to enable
assessment of the effects of drainage and
shear rate on the results. Dissipation tests
were carried out as part of CPTu probing.
Figure 1 shows model preparation of the
PT material with a T-bar positioned for a
sounding.
Figure 2 Dry density versus vertical effective stress comparison, slurry consolidometer results
Results
Consolidation behaviour
The results of consolidation testing are
summarised in Figures 2 and 3. The testing
indicated that the PT and PT-S materials
exhibited a looser final dry density across
the range of stresses tested than the UT
material. Alternatively, permeability values
for PT material were as much as an order
of magnitude higher than UT, while PT-S
exhibited a permeability between that of
UT and PT.
The results from laboratory
consolidation testing, dissipation tests
carried out during miniature CPTu probing,
and the rate of self-weight consolidation
during centrifuge ramp-up are synthesised
Figure 3 Permeability versus vertical effective stress comparison, slurry consolidometer in Figure 4. The results are generally
results consistent, with PT showing much higher
rates of consolidation (consistent with
higher permeability). The materials are
only slightly anisotropic with respect to
rate of consolidation, with ch/cv ratios of
approximately 1.4.
That application of PT could
significantly affect fabric and consolidation
behaviour of a slurry with clay mineralogy
should not be surprising, e.g. changes to
consolidation behaviour as significant as
those shown here have previously been
indicated merely from changing the pore
fluid chemistry of a clay slurry (Wang & Siu
2006; Sachan & Penumadu 2007). While
the lower final density resulting from PT is
not a positive outcome in itself, the effect
of changes to consolidation behaviour
on the densities achieved in a tailings
deposit is more complicated, as discussed
subsequently in this article.
Shear behaviour
The end points of each triaxial test on
PT and UT samples and the CSLs inferred
Figure 4 Coefficient of consolidation estimates from laboratory and centrifuge are summarised as a state diagram in
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References
Rock mechanics tools for mining in high stress ground
conditions at Nickel Rim South Mine
by Ali Jalbout, Goldcorp Inc., Canada and Brad Simser, Sudbury Integrated Nickel Operations, A Glencore
Company, Canada
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