03 - RTU560 - Gerنte - E

ABB Power Technologies RTU560
© ABB Power Technologies

All rights reserved. - 1 -
9/11/2007
History of ABB RTUs

ABB RTU Family
FM 10b / ZM 20 / others Support in HW
Indactic 21 I 21-Support in HW
74 Indactic 23 90
78 NI23 RTU 200 *
87 88 04
RTU 210 * RTU 211
93 98
* = Marketing stopped RTU 510 *
95 98
RTU 232
*
98 07
9/11/2007 - filename.ppt – UTD/DSM
RTU 560 A/C

99 RTU
RTU 560
560 E
E
© ABB Power Technologies-2-
RTU 560 D
1970 1980 1990 2000 today

BBC – Brown Boveri & Cie - ASEA BROWN BOVERI
(Product language german) (Product language english)
Page 1
RTU560 - Usable for different Applications
Application 1: Remote Control
Application 2: Station Automation
Application 3: Communication Gateway

Application 1: Remote Control (1)

Control system
Diagnosis
Control level
IEC60870-5-101, IEC60870-5-104
DNP3, DNP3 over WAN
Communication level
Station level / bay level
Integrated HMI
RTU560
IEC60870-5-101 / -104
DNP3, DNP3 over WAN
Sub-RTU
Process level
Page 2
Application 1: Remote Control (2)
High performance data

processing
Multi processor architecture
Scalable platform
RTU560A
RTU560C
RTU560D
Benefits:
RTU560E security of process control
Modular IO-components Modules with years of experience
cost optimized solutions from large and
Direct IO-Interface complex stations down to small stations
Complex communication complex systems out of one hand
infrastructure towards Sub-RTUs security of investment

and IEDs easy adaptations of additional

functionality by using PLC functions
PLC-Function according to
IEC 61131-3
IO-Module compatibility to
RTU232 and RTU200
Application 2 : Station Automation

Control system
Diagnosis
Control level
IEC60870-5-101, IEC60870-5-104
DNP3, DNP3 over WAN
Communication level
Station level / bay level
Integrated HMI
RTU560
PLC
IEC60870-5-103
Stationsbus IEC61850-8 DNP3, MODBUS
Process level
Page 3
Application 2: Station Automation
Integrated HMI
Interface to protection and bay
control equipment
IEC61850-8-1
IEC 60870-5-103
Transmission of disturbance
records by using the
communication network of the
RTU560 Benefits:
cost optimized station automation
Interface to metering devices with IEC 60870-5-103
IEC 62056-21 (IEC 61107) data engineering for RTU and HMI
in one step
Transmission of load profiles by
using the communication network Use of the RTU560 communication

of the RTU560 network for disturbance data and
load profiles
Interface to other automation Retrofit with digital bay controllers
products possible step by step
MODBUS
Application 2: Station Automation / IEC61850
RTU560 combines different

IEC60870-5-101, IEC60870-5-104
DNP3, DNP3 over WAN IEC61850 functions in one
device
IEC61850 gateway
GPS Antenna
560RTC01
SNTP time server
Integrated HMI
together with 560RTC01
GPS real time clock
Integrated HMI
SNTP
Benefits:
Stationsbus IEC61850-8
reduced HW cost
no additional external real time

Process level
clock required
reduced engineering cost
Page 4
Application 3: Communication Gateway (1)
Control System
IEC 870-5-104, DNP3 over WAN
Communication Network RTU 560

(redundant) Communication
gateway
WAN
(SDH, PDH, Frame Relays) IEC 870-5-101
RTU 560 RTU 560 Telephone network

GSM, Analog
Communication station
gateway
IEC 870-5-101 IEC 870-5-103

DNP3 DNP3 RTU560E

Sub-RTU
IED
RTU560E RTU 560
Sub-RTU Sub-RTU
Application 3: Communication Gateway (2)
Simplifying of complex frontend structures

by using decentralized station
communication gateways with
IEC60870-5-104 networks
Shifting of centralized communication
functions to station level
High availability
Use of RTU components instead of PCs or
workstations
Benefits:
Decentralized structure
Reduction of complex frontend
Flexible redundancy concept systems
Redundant power supply higher availability of WAN networks
reduced cost for data engineering

Redundant communication lines
redundancy concept adaptable to

Redundant communication modules availability requirements
Easy implementation of non standard
protocols
Overall data engineering concept even for
non standard protocols
Page 5
560CMU04 Module, 4 Serial-, 1 Ethernet Interface
4 serial, 1 Ethernet communication

interfaces for host communication
and/or subordinated devices and/or
RTU I/O communication
128 MB Flash Memory
64 MB RAM
10/100 Base T
Web Server
PC104 module with CPU
586/133MHz
PLC capable
560CMU04, block diagram

100 MB
Serial Interfaces Ethernet LAN
RTU System Bus RS232 / RS422
RJ45 connector
1 2
Ethernet
RTU Bus Controller USART Controller
MPU Processor Bus
MPU NS486 RAM/Flash UART

Memory
RAM
SLC
A B MMI
Serial Interface RS485 / RS232,
support of non-UART-Interfaces.
The I/O-bus is a non-UART-bus.
Page 6
560CMU02 Module, 3 serial, 1 Ethernet Interface
Interfaces
3 serial interfaces (2x RS232, 1x
RS485)
1x Ethernet 10/100BaseT
1x IO Bus (RS485, only on backside)
128 MB Flash Memory
64 MB RAM
only one slot width
Benefits: compatible for 23TP22/23ET24 (Low-
reduced price compared to end version for RTU560C!!)

560CMU04
IO-bus on backside, front No additional MMI port required
interface free for other
protocols Web Server
One CMU solution for PLC capable
RTU560C
560SLI02, Serial Line Interface Module

4 serial communication interfaces to control
centers and/or subordinated devices and/or
RTU I/O subracks
3 LED per serial comm. Interface: Tx,
Rx,CE=commuication error for each line
Managing and controlling of the I/O boards via
up to two interfaces to the RTU peripheral bus
Managing the time base for the RTU560
station and synchronizing the I/O boards and
subordinated devices
MMI-sub9- plug for PC based data engineering
and diagnosis tool
SLI01: 486, 25 MHz, 32 bit

SLI02: 486, 66 MHz, 32 bit, plug-in flash with

firmware can be exchanged
4 Myte RAM + 4 Mbyte Flash
Page 7
560SLI, block diagram
Serial Interfaces
RTU System Bus RS232 / RS422
1 2
RTU Bus
Controlle
USAR
r
T
MPU Processor Bus
RAM/Flash
MPU NS486 Memory
UAR
T
SLI02R0001 = standard
RAM
MMI
SLI02R0002 = for protocol I23, less MHz
SLC
A B
Serial Interfaces
RS485 / RS232
560ETH02, Ethernet Module

Communication in a Local or Wide Area
Network via Ethernet
2 serial communication interfaces to RTU I/O
sub-racks
3 LED per serial comm. Interface: Tx,
Rx,CE=commuication error for each line
1 LED for Ethernet activity, 1 LED for Ethernet
collision
MMI-sub9- plug for PC based data engineering
and diagnosis tool. If base software is loaded
and IP-adress adjusted, data engineering
changes and diagnosis via Ethernet possible
processor type, RAM, FLASH and other

functions like 560SLI01

ETH02: plugged Flash
ETH03 R1: LAN connector is RJ45 instead of
COAX
Page 8
560ETH02 Module, block diagram
RTU System Bus 10 MB Ethernet LAN
RTU Bus Ethernet

Controlle Controller
r
MPU Processor Bus
RAM/Flash
MPU NS486 Memory
UAR
T
RAM
MMI
SLC
AB
Serial Interface RS485 / RS232
General modules RTU560

Power Supply Unit 560PSU01/02 WT-Modem 23WT23/24/25
Real Time Clock 560RTC01/02/03 Optical Coupler 23OK24

Page 9
Power Supply Unit 560PSU01
Input: 24...60 VDC (R0001) or

110...220 VDC (R0002)
output total 44 W,
5 VDC: 0.2 A ...5.5 A and
24 VDC: 0...0.7 A
1 LED for 5V, 1 LED for 24 V
signalization
S1 electronic power limitation,
+Ue
F1
ALARM short circuit proof, controlled
-Ue +U1
load balancing
5 V DC
PE -U1
alarm indication relay in case
+U2
24 V DC
of failure
-U2
Power Supply Unit 560PSU02
Input: 48...220 VDC

Output total 80 W,
5 VDC: 0…15 A and
24 VDC: 0...0.7 A
1 LED for 5V, 1 LED for 24 V
signalization
electronic power limitation,
short circuit proof, controlled
S1 load balancing
F1
ALARM
alarm indication relay in case
+Ue
-Ue +U1
of failure
5 V DC
PE -U1
stipulated for redundant
+U2
24 V DC
operation in rack 560CSR01
-U2
Page 10
Power Supply Unit 23NG24
• same design with front plug as
560PSU01
• input 24...60 VDC or 110...220 VDC
• output total 44 W, 5 VDC 0.2 A

...5.5 A and 24 VDC 0...0.7 A
S1
• 1 LED for 5V, 1 LED for 24 V
signalisation
F1
+Ue
-Ue +U1
PE
5 V DC
-U1 • electronic power limitation, short
+U2
24 V DC
circuit proof
-U2
• can be used in 23TP21 and 23ET23
• phased out
Mains Adapter 23VG23 (230/115 VAC ->24VDC, 48 W, UPS)
Battery with
temperature sensor • AC/DC convertor for
Ut1 combination with in external
Ut2 battery for use as UPS
L1
F1 +Ub
(uninteruptable power supply
115 / 230 V AC
-Ub 1.5 h at full load)
N back up
~ battery
K1
Power fail
• input 92...265 VAC
K2
=
LB1
Low battery
• output 24 VDC, current
PE
LB2
minimal 0.2 A, maximal 2 A
-Ua
F2 +Ua Output • without battery short circuit
24 V DC proof, with connected battery
-Ua
+Ua fuse F2 trips
• 48 W available for supply of

an RTU560 subrack
Page 11
Mains Adapter 23VG23, Casting
88 mm
168 mm
top
PE
N
L1
K1
K2
117 mm LB1
LB2
Ut2
Ut1
-Ub
+Ub
-Ua
+Ua
-Ua
+Ua
Fuse F2 (2,5 A)
Mains Adapter 23VG24 (230/115 VAC ->24VDC, 240 W)
• AC/DC convertor
• input 92...265 VAC, cos phi 0.52
• output 24 VDC, max. 10 A
• short circuit proof
• 240 W available for supply of

subracks and input/output

modules
Page 12
Mains Adapter 23VG24, Casting
oben
23VG24
24 V / 10 A
94
mm
mm
105
123
g s-
nnun r
Spahlschalte
+ - Wa
mm 86 m
m
205
N F1
115 / 230 V AC N Ausgang
+
L1 L1
RTU 560
PE PE -
24 V DC
Schrankerde
Umschaltung Eingangsspannung über Spannungs-Wahlschalter
Optical Coupler 23OK24
optic connection of extension

racks in star or line
configuration
optic connection of SPA-Bus-
devices point to point or loop
optic connection of protection
devices according IEC60870-
5-103
glass fiber optic wave length
820 nm
BFOC 2,5 connector
cable length up to 2600m

Page 13
Check Currents and Power Consumption - Example:
prelimary Rack 1
qty. Module Type Current 5V per Total 5V Current 24V per Total 24V
0 ETH01 worst case 950 mA 0 mA worst case 0 mA 0 mA
1 ETH02 worst case 1350 mA 1350 mA worst case 0 mA 0 mA
0 SLI01 worst case 650 mA 0 mA worst case 0 mA 0 mA
1 SLI02 worst case 1050 mA 1050 mA worst case 0 mA 0 mA
0 worst case 0 mA worst case 0 mA 0 mA
0 23AA20 worst case 650 mA 0 mA worst case 0 mA 0 mA
1 23AE21 worst case 230 mA 230 mA
0 23BA20 worst case (all relais) 120 mA 0 mA worst case (all 16 relais) 160 mA 0 mA
1 norm (1 relay) 100 mA 100 mA norm (1 relay) 30 mA 30 mA
1 23BA22 worst case 130 mA 130 mA worst case 100 mA 100 mA
0 23BA30 worst case 0 mA 0 mA worst case (all 16 relais) 352 mA 0 mA
1 23BE21 worst case 130 mA 130 mA
0 23BE30 worst case 0 mA 0 mA worst case (all 16 channels) 40 mA 0 mA
0 560BCUxx 80 mA 0 mA worst case (all 16 relais) 60 mA 0 mA
1 23BU21 worst case (all relais) 150 mA 150 mA
1 23OK22 R11 norm glass fiber 220 mA 220 mA
1 23OK22 R12 norm plastic fiber 190 mA 190 mA
1 560RTC01 GPS worst case 700 mA 700 mA 0 mA
0 560RTC02 DCF worst case 120 mA 0 mA 0 mA
1 23WT21 worst case (21,6V) 60 mA 60 mA

23WT22R1 worst case 510 mA 510 mA
1
1 23WT22R3 worst case 200 mA 200 mA output
23NG24 or 560PSU01 max 5,5A: 4760 mA max 0,7A: 390 mA max 44,3 W
efficiency 0,62 power 5 VDC: 23,80 VA power 24 VDC: 9,36 VA 33,16 VA
Input power: 53,48 VA
Optical Coupler 23OK22

• optic connection of extension
racks in star or line configuration
• optic connection of SPA-Bus-
devices point to point or loop
• optic connection of protection
devices according IEC60870-5-
RS232 C
103
optical
RS422 ≥1 fibre TX
Versions
transmitter
RTU
• R5011 glass fibre optic wave
length 8200nm, BFOC, cable
peripheral bus
length up to 2600m
RS485 optical
fibre RX
RS C
receiver
RS422 • R5012 plastic fibre optic, wave

length 655nm, F-SMA
Page 14
Modem 23WT25 (100% replacement of 23WT22)
FSK-modem for wide voice band range
(300-2400 Hz) according to CCITT
100% function compatible replacement of
23WT22
Variants:
R0001: supply voltage 5 VDC
2- or 4-wire lines, duplex or half duplex
speed 50 bit/s if 24-channel-CCITT-raster is
used, up to 2400 bit/s if one channel is used
digital signal processor (DSP) for conversion
of binary information to voice band and vice
versa
point to point or multidrop configurations, in

multidrop configurations carrier can be

switched off
disconnect test sockets on frontside
Only one slot width
Modem 23WT24
FSK-modem for wide band range

(300-18000 Hz)
Speed: 9600 Baud
Distances up to 20 km, Point to point
Distances up to 10 km, multidrop
configuration
Disconnect test sockets on frontside
Only one slot width
Page 15
Modem 23WT23
FSK-modem for wide voice band range
(300-2400 Hz) according to CCITT V.23
Speed 1200 bit/s
Adjustable by jumpers
Point to point or multidrop
configurations, in multidrop
configurations up to 10 remote station in
one line
Disconnect test sockets on frontside
Only one slot width
Variants:

ABB Modems WT23..25
All ABB-modems
control centre can be used
link terminals / Linienkoppler
for multipoint party line
configuration
remote terminal units (RTUs)

Page 16
Modem 23WT25
• FSK-modem in voice band range (300-2400Hz) according to CCITT
• 2- or 4-wire lines, duplex or half duplex
• speed 50 bit/s if 24-channel-CCITT-raster is used, up to 2400 bit/s

if one channel is used
• digital signal processor (DSP) for conversion of binary

information to voice band and vice versa
• point ot point or multidrop configurations, in multidrop

configurations carrier can be switched off
• disconnect test sockets on frontside

• occupies two slotsin RTU560 subrack
Modem 23WT25
RxDRxDDCDCTS NF2a
i e
DSR (M1)
CTS (M2)
e i i e
DCD (M5)
e i
RxD (D2)
NF2b
DCE.SGND
e i DSP
TxD (D1)
NF1a
e i
RTS (S2) e
i
DTE.SGND
SQL
AK1 i e
EQZ
TxD TxD
MK1 NF1b
k1
RK1
k1
Page 17
Dial-up Modem for RTU560, Example TD-32 from Westermo
www.westermo.se
Telecontrol
lines
(RJ45)
adjustable
baud
RTU560 MMI
requires
38400 baud
DTE =
RTU560
GSM-Modem, „mobile phone“-Modem
• Abbreviation: »Groupe Spéciale Mobile«
• European standard for transmission of mobile

communication data
• “mobile-Sstandard" of all European mobile phone

services,
D1, D2, E-Plus, E2
• manufacturer example see: www.wikon.de

Page 18
DSL – „Digital Subscriber Line“
At analogue telephone lines, conventional modems work usually with up

to 56 kilobit per second (kBit/s), ISDN-modems with up to 64 kBit/s.
This is not the real limit for analogue technique. Usually the analogue
signals are transferred to 64-kBit-ISDN signals in the first telephone line
distributor node. These node distributors fix the limit. If there are better
distributor nodes, you may work with higher data rates on existing copper
cables.
DSL-technique requires 2 modems, one at the distributor node and one
at the customer line end.
Conventional analogue phones work only with frequencies up to 4 kHz.
Copper cables can carry frequencies up to 1.1 MHz. This high frequency range
can be splitted up in different channels, e.g. channels for voice transmission
and channels for data transmission.

So transmission speed up to 52 MBits/s can be possible – depending on the

used DSL-type. Usually the transfer rates are lower to avoid interference
disturbance, if there are several pairs in one cable.
ADSL and SHDSL – Modems, party line mode

ADSL (T-DSL) - Modem (asymmetric DSL)
Work band 138kHz ... 1,1MHz, OFDM technic
(ISDN and analogue phone band free usable)
Upstream max. 640 kBit/s, downstream max. 6.1 MBit/s
Distance ca. 3-5 km RTU560
SHDSL - Modems (symmetric high bit rate DSL) IEC 104
ITU-T G.991.2
Route
Work spectrum 0 ... 750kHz r
2 wires max. 2,3 MBit/s, 4 wires max. 4,6 MBit/s
distance up to 20 km E–D–
W
2-Draht Cu 2-Draht Cu 2-Draht Cu

0 ..... 20 km
0 ..... 20 km 0 ..... 20 km
E–D– E–D– E–D–

W
W W
RTU560 RTU560 RTU560
IEC 104 IEC 104 IEC 104
Page 19
ADSL and SHDSL – Modems, ring configuration
RTU560 RTU560 RTU560 RTU560

IEC 104 IEC 104 IEC 104 IEC 104
Etherne
t
E–D– E–D–
E–D– E–D–
W W W
W
2-Draht Cu
Knoten
E–D–
W Etherne
t
Gbit - Ethernet
Router / Switch
Internet-Explorer, http://199.5.5.56, Status Information
time is displayed
ca. 3 minutes
after power-on
changes to green OK
synchronized ca. 5 minutes
after power-on
Precondition:
green LED Carrier Detect

(CD) at clock is flashing

additional precondition RTU560 C:
wire between clock terminal 1 or z33 and BCU TSI
plus
wire between clock terminal 2 or z33 and BCU TSI
minus
Page 20
Time Synchronization
Control system
Time Synchronization via LAN/WAN:
via serial protocols: - (S)NTP
- IEC60870-5-101 - IEC60870-5-104
- DNP3 - DNP3 over LAN/WAN
Real Time Clock: Integrated HMI
- 560RTC01 GPS
RTU560 - 560RTC02 DCF77
Time Synchronization - 560RTC03 IRIG-B
via serial protocols:
- IEC60870-5-101
- DNP3
to IEDs via: Time synchronization
- IEC60870-5-103 to IED via LAN/WAN:
- DNP3 - (S)NTP
- IEC 62056-21 - IEC60870-5-104
- DNP3 over LAN/WAN

Intelligent electronic
Sub-RTU device (IED)
GPS Clock 560RTC01

• GPS is abbreviation for Global Positioning System: 21 satellites
are circling around the globe in 12 hours.
• If the clock is at a new place or got a new battery, the clock

should receive the signal of at least 4 satellite at the same time.
After 12 minutes reception of 1 satelite is sufficient for
synchronisation.
• BNC front plug for coax cabel (50 Ohm, RG58, max. 200 m
length)
• outdoor antenna with wide view to sky required, overvoltage

protection adapter recommended ( Phoenix COAXTRAB)
• the clock is usually synchronized ca. 10 seconds after power-

ON
• The red LED “FR” extinguishes if clock is synchronized by

satellite
• yellow LED “MN” flashes with each minute pulse

• red LED “ST” signals antenna disconnected or internal error
• condensator buffered internal clock runs on for ca 150 h when

power supply OFF. Optional Lithium battery soldable on board.
• Live insertion feature
• RJ45 front plug for checking time by a serially connected PC,

optionally software update possible after pressing the key BSL
Page 21
GPS Clock 560RTC01, principle diagram
ext. GPS antenna
4
GPS FR LS
receiver
ST MN
+24V
monitoring MIN1
-
+
minute pulse MIN2
-
transmitter Alarm
monitoring
k1
RS 232
serial
RTU System Bus
DCF77 Clock 560RTC02

• BNC front plug for coax cabel (RG174 or RG58)
• The standard indoor antenna should be mounted with same

distance to noise sources (CPUs of electronic equipment)
• Adjustment of antenna in direction Frankfurt/Main, please watch

green LED “CD” (carrier detect)
• good reception ca. 2000 km around Frankfurt
• the clock is synchronized ca. 3 minutes after power-ON: Then

the red LED “FR” extinguishes
• yellow LED “MN” flashes with each minute pulse
• red LED “ST” signals internal error
• condensator buffered internal clock runs on for ca 150 h when

power supply OFF. Optional Lithium battery soldable on board.
• Live insertion feature

• RJ45 front plug for checking time by a serially connected PC,

optionally software update possible after pressing the key BSL
• RS485 interface to the RTU200 system bus
• DCF is abbreviation for Deutsches Cäsium Frequenznormal
Page 22
DCF77 Clock 560RTC02, principle diagram
ext. antenna
Quartz
signal 4 FR CD
evaluationr
MN ST
+24V
monitoring MIN1
-
+
minute pulse MIN2
-
transmitter
monitoring k1
serial RS 232
RTU System Bus
Time Synchronising, Principle

NCC
CS-Command
MPU sub
sub RTU
RTU
GPS
TSI input
Logic
IOM
antenna time synch message
Master CMU from IOM ca. every 2
560RTC sec
minute pulse
I/O Bus
560RTC01
DCF 77 or
transmitter 560RTC02
Minute pulse
to slow to fast
I/O board
Minute circuit
TSI input at RTU560

A:
I/O Controller
internal connection
within one backplane
of CSR rack
Master CMU
TSI input at RTU560
Time regulation concept C:
for Master CMU and I/O Controller Two wires required
Page 23
I/O modules RTU560

Binary Input Board 23BE21 / 22 / 23 Binary Output Board 23BA20 Binary Output Supervision Board 23BA22
Analog Input Board 23AE21/23 Analog Output Board 23AA20

Page 24
Principle I/O module design
bus connection
F-connector
status and error
48-pole
indication(s)
ST
module- processor- bus-
bus-
monitoring circuit connection
interface
module-specific
process-circuit
process connection
cable connector (18-pole)
for 23ET23 (swing frame)
front plate
Sub-connector design
DIN-F connector with cutout

for row 22 - 32
Sub-connector
Page 25
Binary Input Board 23BE21/23
16 binary input channels

one module for all types of
binary input signals ( single
E01
indications, double point
indications, digital measured
E02
values, counters)
galvanic insulation by
M O D U L E
E03
E04
optocouplers
E05
E06 input voltage 24...60 VDC,
E07
E08
LED's for signalisation of input
W01
B U S
channels
E09
E10
E11
E12
E13
E14
E15
E16
W02
Binary Input Board 23BE22
Application:
Counter values with frequencies > 25 Hz (e.g. liquid flow
throughput measurement …)
Binary input board 23BE21 was expanded by 2 turn-switches on-
board.
Positions 0 … 9 selectable.
0 = maximum frequency 25 Hz
1 = maximum frequency 50 Hz (only each 2. pulse is counted)

….
9 = maximum frequency ca. 8000 Hz (only each 512. pulse is
counted)
Page 26
Binary Output Board 23BA20
16 binary relay output

channels
one module for all types of
driver
output relay
k01
W1 binary output signals (single
k01
A1 commands, double point
commands, setpoint
k08
commands)
k08
galvanic insulation by relays

A8
k11
MODULE
k11
A9
monitoring of
output voltage 24...60 VDC
the command
output
voltage k18
monitoring k18
A16
BUS
W2
CO
k1
output relay control
k1 release + 24V
PST
ST
Binary Output Supervision Board 23BA22

standard with booster relay
23BA22
LOC + DU -
PST Booster
TM0 k1 "GO"-
MODULE
k1
Relais
TM1 23BA22 + KB
+
CO UDV
LOC - UDV
-
DC 1 X502 X501
DC + kB
+ +
2 BO
- BO kB UD1
- -
BUS
(1 out of n)-check
3
k3 k2
k5 k4 k3 k2
+ P1 -
23BA20 W2 W1
Usage in further
23BA20
+ P2 - + P1 -
2-pole connection
A1 An+8
combination 23BA20 W1 W2
Process relay
(apparatus)
k01 k08 k11 k18
with 23BA20
A1 A8 A9 A16
Interposing relay
process
1: Monitoring switching voltage UD

2: Monitoring UD during command output
3: Resistance measurement of output circuit (1 out of n)-check
Page 27
Direct Process Interface
binary inputs and binary inputs and
outputs outputs
48 or 60 VDC 110 VDC (220 VDC)
Interposing
Cubicle
RTU Voltage:
Bays
Cubicle 100/110 V AC
Analog inputs Current:
0/4…20 mA DC 1/5 A AC
Transformer
Cubicle
Direct Process Interface

binary inputs und
outputs
110 VDC/220 VDC
RTU560 IO-Bus
RTU560 23BE40/
23BA40
Voltage:
100/110 V AC
Bays
Current:
1/5 A AC
560CVT01
Advantages:
no additional input and output modules for low voltage signals
parallel interface to interposing cubicle no more required
additional calculated values for CT/VT measurements
(power values, power factor, …)
Page 28
Direct Process-Interface 23BE40
16 binary input channels

Input Voltage
110 VDC: 23BE40 R0011
220 VDC: 23BE40 R0012
Inputs without common
return
galvanic insulation by
optocouplers
Input current 1,5 mA (chopped)
Oxide film break function for 8
inputs
LED's for signalisation of input

channels
Binary Input 23BE40
Snap-on module for

mounting rails
for 110VDC, 220VDC
signals
16 channels with
LEDs, common
return for each 2
Serial RTU I/O-bus
interface (by screw
terminals)
up tp 8 channels are
allowed to be
permanent “high” at
the same time
SPI, DPI, DMI
Page 29
Direct Process-Interface 23BA40
16 binary relay output

channels
Outputs without common
return
(23BA40 R0011)
galvanic insulation by relays
switching voltage
max. 250 VDC/AC
Continuous current: 8A
Breaking capacity 50W

(L/R=40ms)
Binary Output 23BA40

Snap-on module for
mounting rails
220 VDC 200mA
110 VDC 300mA
250 VAC 120 W
resistive Load
16 channels with
LEDs, common return
for each 2
Serial RTU I/O-bus

interface (by screw

terminals)
up tp 2 channels are
allowed to be
energized at the same
time
Page 30
Direct Transducer Interface 560CVT01 (1)
3 Voltage Inputs
100/110/125 VAC
3 Current Inputs
5A: 560CVT01 R0001
1A: 560CVT01 R0002
Accuracy: 0,2%
Calculated values:
Active, reactive, apparent
power
active, reactive energy
Benefits:
no mA signals necessary Power factor

reduced wiring frequency
additional calculated values available
harmonic distortion (THD)
Direct Process-Interface 23PSU40
Power supply unit

Input voltage
110…220 VDC
max. output power 60 W,
24 VDC: 2,5 A
1 LED for voltage
supervision 24VDC
Overload and Short-circuit
Protection
Power good signal
available
Parallel Operation possible
Page 31
Direct Process-Interface 560FOC40
Opto coupler unit

Process voltage: 24 VDC
(18..30VDC)
Support of glass fiber
(62,5/125µm)
BFOC 2,5 connector
RS485 electrical interface
Consumption: 200 mA
Compatible to 23OK22/24 and
560FOC80R0001
Grouping of PSU40, CMU, 23BE40 and 23BA40

Page 32
Analog Input Board 23AE21/23
8 differential inputs
input current +-2 mA, +-5 mA,
+-10 mA, +-20 mA, +-40mA
input voltage +- 2 VDC,
AD-converter
0...20 VDC
multiplexer connection
12 bit + sign = 4096 steps
+
EA11
D
4000 digit = 100%
protection circuit
resistor network
MODULE
occupies one slots in RTU560

-
EA10
subrack
input circuit
low-pass filter
BUS
+
over voltage protection
A EA81
input circuit -
EA80
Analog Output Board 23AA20
2 channels
output current +-2.5 mA,
+-5 mA, +-10 mA, +-20 mA or
4...20mA
opto- D +
I011
output
memory
-
11 bit + sign
I010
A
2000 digit = 100%
coupler
MODULE
DC/DC adjustment
converter current range
occupies one slots in RTU560
opto- D +
subrack
I021
output
memory -
I020
BUS
coupler
A
DC/DC adjustment
converter current range
ST
Analog output board 23AA20
Page 33
RTU560 Data Engineering
Data Engineering:
With Windows® based tool
RTUtil 560
Alternatively with Microsoft Excel®
templates and only limited RTUtil 560
knowledge
Remote configuration:
via LAN/WAN network
via IEC 60870-5-101/104 file transfer
function
Upload of configuration data for:
Documentation
Advantages:
Reverse data engineering
Reduced efforts for data engineering and
Data engineering mechanism for modification
exchange with other engineering Easy configuration changes

systems/tools
Reduced quality costs
Consistent data models
RTUtil 560
Running on standard Windows®

Operating systems (Windows XP,
2000 and NT)
Engineering principle according to IEC
61346-1 standard
Separate view for signals, hardware
and communication data
One engineering tool for all RTU560
hardware platforms (A, C, D und E)
Data Exchange Interfaces (e.g. Excel)
Data entry with MS-Excel
Reverse engineering of configuration

data
Engineering Data consistency check
Page 34
MS Excel® based data engineering
Data engineering based
on MS Excel® templates
Alternative approach to
the RTUtil 560 based
engineering
Use of Excel functionality
for quick and easy data
entry
Applicable for all available
protocols and possible
Benefit: configurations
Limited RTUtil 560 knowledge required
Quick and Easy engineering method for Excel template adaptable
larger projects to customers’
Already existing Signal Lists in Excel requirements

format can easily being adapted in the Example of an Excel

required format pattern:
Excel templates can be used for
documentation
Engineering can be reduced considerably
Remote Configuration with other Control systems

Data entry:
Data entry: Common data and
CS specific RTU specific Centralized data
RTU560 management based on
Excel-template Excel-templates
Data exchange
Import of RTU data in the
CS Database via Excel-files
Database CS RTUtil 560 (e.g. xls, csv, txt, etc.)
Remote RTU- Configuration
Data engineering Data engineering initialized from the CS via
CS RTU
Web-Browser or file transfer
Remote RTU- function IEC101/104
Control System
Configuration:
• Filetransfer
IEC101/104
• RTU560 Web-
Browser
RTU560
Page 35
Diagnosis and Maintenance
RTU560 diagnosis system based

on Web-Server technology
Diagnosis with PC and Web-
Browser
Remote diagnosis via LAN/WAN
network
All modules can be exchanged
during operation
All application data are stored on
Compact Flash CardsTM Benefits:
Module exchange possible same user interface from local and remote
without new configuration detailed diagnosis and maintenance from
download local and remote

precise analysis of disturbances

RTU560 with small number of no additional diagnostic tools
different system modules reduced spare parts and
Maintenance free system modules maintenance cost
Flexible Communication Concept

Use of existing cable infrastructure
CCITT/ V.23 leased line modems
9600 bps leased line modem
Integration into LAN/WAN networks
IEC 60870-5-104 or DNP3 over WAN
communication
Use of LAN/WAN networks for remote
configuration and diagnosis
Benefits:
Redundant network access
Efficient use of existing
Dialed Line Connections communication lines
Analogue dialed line modems Integration into
new digital networks
GSM/ GPRS modems
Solutions for stations without
Interfaces to external communication existing communication

equipment infrastructure
Higher availability by redundant
Redundant Communication Lines
communication lines or links
dialed line as backup
Redundant LAN/WAN communications
links
Page 36
Protocols for host communication
Support of standard protocols

IEC 60870-5-101
IEC 60870-5-104
DNP 3.0, also based on TCP/IP
Modbus
Indactic 33 / 35
RP570/71
3rd parties/country specific protocols
Telegyr TG800
Sinaut 8FW
Conitel 300
Hitachi HDLC
Estel (South Africa)
CDT, CDC8890 and µ4F (China)
WISP+ (Malaysia and Great Britain)
Subdevice Interfaces
Standard protocols:
IEC 60870-5-101
IEC 60870-5-103
IEC 60870-5-104
IEC61850-8-1
DNP 3.0
Modbus RTU and ASCII
Counter Interface IEC62056-21 (former IEC 61107)
Counter Interface IEC 60870-5-102
ABB specific protocols
RP570 / RP571
SPA-bus
Indactic 21 / 23 / 33
Page 37
INTERNET: http://www.abb.com/
Utility Automation Systems --> Substation Automation and Protection---
>Monitoring Control and Engineering Product
--->Remote Terminal Unit ---> RTU560
RTU560 Hompage under www.abb.com:
http://www.abb.com/GLOBAL/SEITP/SEITP320.nsf/viewUNID/C59ECDD3A441C
7CAC1256D8200401704!OpenDocument
english brochures:
http://138.221.225.59/GLOBAL/SCOT/scot221.nsf/VerityDisplay/976E1F58D47B7
C16C1256CEF004AD08C/$File/RTU560_english.pdf
german brochures:
http://138.221.225.59/GLOBAL/SCOT/scot221.nsf/VerityDisplay/F4148CAA678C8
9B9C1256CEF004AD039/$File/RTU560_german.pdf
french brochures:
http://138.221.225.59/GLOBAL/SCOT/scot221.nsf/VerityDisplay/9DABCFF24A17
E066C1256CEF004AD1E7/$File/RTU560francais.pdf
contacts RTU:
http://138.227.174.121/GLOBAL/SCOT/scot221.nsf/VerityDisplay/A272B250EC9
CE128C1256CEF004AD0B3/$File/contacts_RTU.pdf
Why ABB RTUs?
ABB has been working Secure Investments

continuously in this field
for more than 30 years
ABB’s focus on IT Secure Investments

business
ABB’s global presence Short ways to our
customers
ABB is covering the Competence on the
whole range of the whole customer process

automation world
Page 38
Why RTU560 ?
Modern standards Secure Investments
(PC technology, TCP/IP
Windows® tools)
Diagnosis based on Reduced service costs
WEB technology Increase of system availability
Open data exchange Reduced engineering costs
concept for ABB and Non-
ABB SCADA systems
PLC according to Easy adaptation of special
IEC61131 functions and reduced

programming costs
Integrated WEB HMI No special HMI SW required
+ reduced
engineering costs
Page 39

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ABB Power Technologies RTU560

© ABB Power Technologies

History of ABB RTUs

RTU 560 A/C

1970 1980 1990 2000 today

Application 1: Remote Control

Application 2: Station Automation

Application 3: Communication Gateway

Application 1: Remote Control (1)

High performance data

infrastructure towards Sub-RTUs security of investment

and IEDs easy adaptations of additional

Application 2 : Station Automation

Stationsbus IEC61850-8 DNP3, MODBUS

using the communication network Use of the RTU560 communication

Application 2: Station Automation / IEC61850

RTU560 combines different

no additional external real time

IEC 870-5-104, DNP3 over WAN

Communication Network RTU 560

RTU 560 RTU 560 Telephone network

IEC 870-5-101 IEC 870-5-103

DNP3 DNP3 RTU560E

Application 3: Communication Gateway (2)

Simplifying of complex frontend structures

reduced cost for data engineering

redundancy concept adaptable to

4 serial, 1 Ethernet communication

560CMU04, block diagram

MPU Processor Bus

MPU NS486 RAM/Flash UART

reduced price compared to end version for RTU560C!!)

560SLI02, Serial Line Interface Module

SLI01: 486, 25 MHz, 32 bit

SLI02: 486, 66 MHz, 32 bit, plug-in flash with

MPU Processor Bus

560ETH02, Ethernet Module

processor type, RAM, FLASH and other

functions like 560SLI01

RTU Bus Ethernet

MPU Processor Bus

General modules RTU560

Real Time Clock 560RTC01/02/03 Optical Coupler 23OK24

Input: 24...60 VDC (R0001) or

Power Supply Unit 560PSU02

Input: 48...220 VDC

• input 24...60 VDC or 110...220 VDC

• output total 44 W, 5 VDC 0.2 A

• can be used in 23TP21 and 23ET23

Mains Adapter 23VG23 (230/115 VAC ->24VDC, 48 W, UPS)

• 48 W available for supply of

Mains Adapter 23VG24 (230/115 VAC ->24VDC, 240 W)

• input 92...265 VAC, cos phi 0.52

• output 24 VDC, max. 10 A

• short circuit proof

• 240 W available for supply of

subracks and input/output

Umschaltung Eingangsspannung über Spannungs-Wahlschalter

Optical Coupler 23OK24

optic connection of extension

cable length up to 2600m

1 23WT21 worst case (21,6V) 60 mA 60 mA

Optical Coupler 23OK22