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INTERNSHIP - Tricon Engineering Pune JOEL
INTERNSHIP - Tricon Engineering Pune JOEL
Report
On
PRE-ENGINEERED METAL BUILDING
CERTIFICATE
This is to certify that Mr. JOEL FRANCIS KALLUPURAKAL has successfully
completed Internship Training Project entitled “CAD DETAILER” in partial fulfillment of
the requirement for the award of the degree of Bachelor of Technology in Mechanical
Engineering of Dr. Babasaheb Ambedkar Technological University, Lonere.
The matter embodied in this Internship Training Project report is a record of his own
independent work carried out by him under my supervision and guidance. The matter embodied
in this report has not been submitted for any award of any Degree or Diploma.
Date: 31/05/2024
Place: Jalna
TABLE OF CONTENTS
1. INTRODUCTION 11-15
4. WORKING 21-27
5. ADVANTAGES 28
6. DISADVANTAGES 29
7. CONCLUSION 30
8. REFERENCES 31
FIGURE INDEX
ABSTRACT
A pre-engineered steel building (PEB) has now become one of the most efficient and simplified
building type in the steel construction industry. PEB has found a wide application in the Indian civil industry.
Use of tapered members for columns and rafters is one of the basic properties of PEB. Use of web-tapered
members increases the efficiency of the PEB. Rather there are limitations for design of tapered members by
Indian code the use of these members is made in the industry which has its design based on the American
design. In this study we have made a review over some literature based over the concept and design of PEB.
We have also studied the provisions of the codes and made a brief study on PEB.
In the construction business, pre-engineered buildings, or P.E.B.s, have become increasingly popular
because of their efficiency, affordability, and quick assembly. An overview of the key elements involved in
the design and analysis of P.E.B. framed structures using STAAD.Pro software is given in this abstract.
P.E.B buildings are designed systems in which the building and roof trusses and beams are produced off-site
and assembled on-site. The concepts and benefits of P.E.B. technology are examined in this project,
including its cost-effectiveness, shortened construction time, and flexible design.
To guarantee P.E.B. framed constructions’ performance and safety under varied load scenarios,
structural analysis and design are essential. A key tool in this process is the widely used structural analysis
and design program STAAD.Pro. The practical use of STAAD.Pro for modeling, analyzing, and constructing
P.E.B. buildings is explored in this work. It includes modeling different structural parts, evaluating structural
reactions, and assigning loads (wind, earthquake, and other pressures).
The project also highlights how crucial it is to follow international design codes and standards, such
AICC, IS800, and MBMA, in order to guarantee compliance and safety in P.E.B. construction.
In summary, STAAD is used in the design and analysis of P.E.B.-framed structures. Represent a
substantial development in contemporary building techniques. This abstract provides as a foundation for
comprehending the essential components required to establish secure, effective, and ecologically conscious
PEB structures will change as a result of research and innovation in PEB technology.
Technological advancements have greatly aided in improving quality of life through variety of new
products and services. Pre Engineered Building (PEB) is among such technological advancement in the
structural engineering. PEB concept provides optimum design, good aesthetic view, fast rate of construction
and reduction in erection time. PEB satisfies a broad range of custom design needs and applications. This
methodology is adaptable not only because of its high quality pre-designing and prefabrication, but also of
its flexibility. In the current study, the comparison has been made on the structural performance of multiple
bay system with different wind zones [Locations: Vijayawada and Hyderabad]. Analysis and design have
been carried out using STAAD.Pro software. The structural performance of pre-engineered building has
been assessed through the shear force (SF) and bending moment (BM) magnitudes. Based on the output of
SF and BM of pre-engineered components through Staad. Pro analysis, the geometrical properties of pre-
engineered sections have been decided. Results concludes structure weight located in Vijayawada is 11.04%
higher than that of the structure in Hyderabad.
TEKLA STRUCTURES :
Tekla Structures is used in the construction industry for steel and concrete detailing, precast and cast
in-situ. The software enables users to create and manage 3D structural models in concrete or steel, and guides
them through the process from concept to fabrication.[8] The process of shop drawing creation is automated.
It is available in different configurations and localized environments.[9]
Tekla Structures is known to support large models with multiple simultaneous users, but is regarded
as relatively expensive, complex to learn and fully utilize.[1] It competes in the BIM market with AutoCAD,
Autodesk Revit, DProfiler and Digital Project, Lucas Bridge, PERICad and others.[1][2] Tekla Structures is
Industry Foundation Classes (IFC) compliant.[5]
Modeling scopes within Tekla Structures includes Structural Steel, Cast-in-Place (CIP), Concrete,
Reinforcing Bar, Miscellaneous Steel and Light Gauge Drywall Framing. The transition of Xsteel to Tekla
Structures in 2004 added significant more functionality and interoperability. It is often used in conjunction
with Autodesk Revit, where structural framing is designed in Tekla and exported to Revit using the
DWG/DXF formats.
Tekla Structures was used extensively for the steel design of Capital Gate at Abu Dhabi, UAE. Files
exported from Tekla facilitated faster steel fabrication.[4] One of the architects, Jeff Schofield, stated that
“it was the right time in history and we had the right technology to make this happen”. The Manitoba Hydro
Spillway Replacement was designed using Tekla Structures to “successfully model and co-ordinate its
design”, a project that won the TEKLA 2012 North American BIM Award for “Best Concrete Project”. It
was the “first hydroelectric project that has seen steel, concrete, and rebar fully detailed using Tekla
Structures”.
Engineers have used Tekla Structures to model stadiums, offshore structures, pipe rack structures,
plants, factories, residential buildings, bridges and skyscrapers. Tekla Structures was used in the construction
design for various projects around the world, including:
CHAPTER NO.1
INTRODUCTION
Pre-engineered buildings (PEB) are gaining popularity in the construction industry due to their
efficiency, flexibility, and cost-effectiveness. These steel structures are designed and manufactured off-site,
and then assembled on the construction site. To ensure accurate and efficient design, Tekla offers a wide
range of benefits. Know the basics of PEB structures and delve into the advantages of utilizing Tekla for
PEB design. If you’re interested in enhancing your skills in Tekla, there are several Tekla training courses
in Kerala, particularly in Kochi.
Pre-engineered buildings (PEB) are steel structures that are engineered and manufactured in a
factory before being transported and assembled on-site. These structures are highly versatile and find
application in warehouses, factories, showrooms, sports facilities, and commercial buildings. PEB structures
are known for their efficiency, cost-effectiveness, and quick installation.
TRICON ENGINEERING is a leading detailing/drafting service provider company our clients are
pre-engineered metal building manufacturers in USA. We have team of skilled detailers & checkers capable
of detailing of any complex structure.
Service includes
1. Preparation of Approval/Permit drawing
2. Shop drawing,
3. Bill of material &
4. Erection drawing.
Company completed over 1400 projects of various sizes & complexities such as commercial,
industrial buildings, church etc. from last 15 years, we are providing services to our existing clients based in
Oklahoma City OK and have an excellent reputation for quality, reliability.
Pre-Engineered Buildings (PEBs) are a contemporary building technique that finds extensive usage
in commercial, industrial, and even residential sectors. This kind of construction system consists of structural
elements that are assembled on-site from a factory. Because of its reputation for efficiency, affordability,
and adaptability, PEB buildings are a common option for a range of building projects.
Design: PEB buildings are developed and constructed to fulfill project-specific needs, accounting for local
building rules and elements such as location. When developing PEB structures, computer-aided design
(CAD) and engineering software are essential for accurate specifications and effective material utilization.
Primary Framing: This consists of the rafters and columns that make up the building’s fundamental
structural structure. These parts are often produced of extremely strong steel.
Secondary Framing: Purlins and girts are examples of secondary framing elements that provide the
structure more solidity and support. They are involved in the process of connecting roof and wall panels.
Wall and Roof Panels: PEB buildings usually include wall cladding and roofing panels that are strong and
lightweight. For increased energy efficiency, these panels can be constructed from materials like steel,
aluminum, or insulated sandwich panels.
Accessories: Depending on the purpose and architectural specifications of the building, a variety of
accessories, including doors, windows, ventilation systems, and insulation, can be included into the PEB
structure.
Benefits:
Cost-Effective: Due to expedited construction timelines and reduced material waste, pre-engineered
buildings (PEB) usually provide a more affordable option than traditional construction methods.
Speed of Construction: PEB buildings are a popular option for projects with constrained timetables since
the use of prefabricated components drastically cuts down on construction time.
Customization: PEB structures provide architectural designers flexibility by allowing them to be tailored to
specific functional and design needs.
Durability: PEB buildings are renowned for their strength and resilience, which makes them appropriate for
a variety of settings, such as factories, airplane hangars, warehouses, and gymnasiums.
CHAPTER NO.2
The purpose of this study is to assess the design skills of two software designs by comparing their output.
The members used in the design are essentially the same, and the structure is designed as a steel link.
MATERIAL AND METHODS – We assumed a lot about the building, its function, its environment, and
the forces it would encounter before beginning construction. Since the project is in seismic zone IV, we
utilized the LSM technique with Indian standard criteria to design the members. The structure is partially
open and framed in PEB.
LIMIT STATE METHOD: Carefully designed and constructed structures have the lowest chance of
collapsing. The structure is constructed utilizing typical values of its material strengths and applied loads to
account for differences in material qualities and the load to be sustained.
CHAPTER NO.3
LITERATURE REVIEW
Sandeep Sathe et al [6] in their “A state of art review on analysis and design of pre-
engineered buildings” A review of the analysis and design of PEB structures is provided in the
current work. The study gives a step-by-step description of how to model PEB structures and
examines the various elements of the PEB system. This review article concludes research on PEB’s
various aspects, including characteristics, configuration, and performance in comparison to
conventional steel buildings. The design guidelines of different international codes of practice are
also compared in the study.
Shashank Pattanshetti et al [7] in their “Comparative Study on the Economy between Pre-
engineered and Conventional Steel Buildings” The research, which compares conventional steel
structures and pre-engineered structures, discusses the economics of the structures in terms of
reducing structural weight and maximizing material use. A 3D model of a traditional steel structure
and pre-engineered building is designed and analyzed for the research using the structural designing
software STAAD Pro. When compared to a conventional steel construction, the weight of structural
steel for pre-engineered buildings is 33.00% less. The weight of the structure has been decreased
by 10.10% thanks to the replacement of ISMC with tube (hollow) sections and the alteration of
structural component sizes in response to the size of approaching pressures demonstrating that an
economical steel design can be achieved by optimizing structural components based on weight
magnitude.
Akshay Sharma et al [8]in their “Comparative Study of Conventional Steel Building and
Pre-engineered Building to be used as an Industrial Shed” This case study for Industrial
Shed is based on a summary and a number of other case studies that demonstrate the
experimental and analytical research they have done in this area. The outcome demonstrates how
these buildings are cost-effective, energy-efficient, and flexible in their design. The findings
indicate that compared to other types of industrial structures, steel structures are significantly more
cost-effective, energy-efficient, and flexible in their construction.
Nauman Khurram et al [11]in their “Optimization of flange and web slenderness for pre-
engineered built-up steel sections” The impact of unbraced length ratios on flange and web
slenderness ratios is elaborated in this paper, which also presents a design-based optimization for
pre-engineered steel frames made up of built-up sections. A Mat lab-based tool was created to
address the issue of built-up non-compact and slender sections based on the planning process.
Different unbraced length ratios’ section capacities were assessed. The parameters of interest for
the entire research were the local slenderness of the web and the flange.
CHAPTER NO.4
WORKING
4.1. METHODOLOGY
• Design Process: PEB Structures use a collaborative design approach in which architects and
engineers collaborate to produce a unique building design. Detailed blueprints are frequently created
using computer-aided design (CAD) software.
• Manufacturing: Structures such as columns, beams, purlins, and panels are produced in a factory
setting under strict supervision. Because these parts are engineered to exact specifications,
consistency and quality are guaranteed.
• Transportation: After fabrication, the parts are packed and brought to the building site. Because they
are pre-engineered, they can be transported efficiently and have less logistical obstacles.
• Assembly: Using bolts or welding, the prefabricated components are connected during on-site
assembly. This technology often reduces building time and associated expenses since it is faster than
traditional construction methods.
• Cost-Effective: Because PEB constructions need less work, take less time to construct, and waste
less material than traditional buildings, they are frequently more affordable. There may be total
project savings as a result of the expedited building process.
• Construction Speed: PEB structures are renowned for their quick construction. Most building
components arrive at the construction site prepared for assembly, reducing construction delays and
saving time.
• Versatility in Design: PEB constructions provide versatility in terms of building size, arrangement,
and architectural features. Creative customization is possible due to the ability to support a variety
of building shapes and designs.
• Energy Efficiency: Insulation, natural lighting, and ventilation systems are examples of energy-
efficient elements that PEB buildings can be constructed to include, which can reduce operating
expenses.
• Sturdiness and Durability: PEB components are designed to support particular loads, encompassing
seismic, wind, and snow forces. This guarantees the building’s durability and structural integrity.
• Versatility: PEB buildings may be used in a variety of settings, such as factories, warehouses,
offices, sports facilities, and commercial areas.
• Quality Control: Compared to on-site construction, a better level of quality control is ensured in the
regulated factory environment where PEB components are created.
• Environmental Impact: When compared to traditional building methods, the efficiency of PEB
construction can result in less construction waste and a reduced environmental impact.
Dead load: Indian code 875 part 1 is used to compute the dead load. Dead load of members the segment
consists of the following two frames: 1) Gabble end frame 2) The center span frame or main frame
3.1 KN/m is the dead load on the members in the main frame, which range in size from rod section to no
pragmatic members. 1.4 KN/m is the dead load on the gabble ends of the end frame. 40.0 kg/m² is the total
load on the various sections, including sheets, purlins, HVAC fittings, solar panels, etc.
These loads are either determined using IS 875 part 1 and then allocated to the members, or codes can be
chosen during the structure’s design process, and the self-weight option can be used to assign weight.
Live load: Indian code 875 part 2 may be used to compute live loads. The area that is affected by live loads
on members is 2600 square meters.
Wind load: We used IS 875 part 3Vb = 33 m/s to calculate the wind load. Is provided by (= 0.9 7.2.1 = 0.80
7.2.2 Clause = 0.90 7.3.3.13 clause = 0.648 > 0.7 = 0.457 KN/m2
The following data are used to get pressure coefficients from IS 875 part 3.9.65% is the opening’s percentage
area (between 5% and 20%).
This test is performed to determine the brick’s compressive strength. It is also known as brick’s crushing
strength. Three brick samples are typically brought to a laboratory for testing and examined one by one. In
this test, a brick specimen is placed on a compressive strength testing machine and subjected to steady
pressure until it breaks. Consideration is given to the maximum pressure at which a brick is crushed. Each
of the three brick specimens is tested individually, and the average result is used to determine the
compressive/crushing strength of the bricks. The formula used to determine the brick’s compressive strength
is (maximum load sustained before failure/area of the brick surface) N/mm2.
In this, the bricks are weighed initially in a dry state before being submerged in water for 24 hours. After
that, they are removed from the water and cleaned with a cloth. After that, the percentage difference between
the dry and wet bricks is computed. The weight of the three plastic bricks has been measured, and the average
brick weight.
ChapterNo.5
ADVANTAGES
1. The main benefit is quality control because all structural members are designed in advance, standards
from various codes are considered, and these components are manufactured in factories under the
supervision of quality control engineers.
2. Less expensive because of the design, manufacturing, and on-site erection cost savings.
3. It reduces construction time through the use of software for structural component design.
4. Low maintenance because steel members are painted with standard-quality paints increases their
resistance to damage and, as a result, lowers the cost of care compared to traditional steel buildings.
5. Since all of it is prefabricated and skilled labour is used to connect the various components, quick
assembly is possible.
6. Manufacturers typically provide a 20-year warranty on PEB products.
7. PEB structures can withstand extreme weather conditions: PEB buildings are built of I-frames which
are sturdy in nature and are designed to take heavy loads. Since load considerations are already taken
into account before construction, this can greatly enhance the quality of the structure.
8. Reduced construction time: One of the key benefits of PEB buildings is that they can be built in
much less time than conventional concrete buildings. The components are engineered beforehand
and standardised. This reduces the engineering, production and erection time. The use of software
for design and drafting speeds up the design phase. Moreover, the use of highly sophisticated
machinery such as beam welding machine, plasma cutting machines and shear cutting machines
greatly reduce the time of fabrication of built-up components.
9. PEB structure is low maintenance: Even before the manufacturing of PEB structure starts, the quality
of materials to be used is taken into consideration. The use of corrosion resistant steel ensures that
the structure can withstand different operating conditions. This reduces the maintenance required on
the structure for longer periods of time.
10. PEB structure is cost-effective: As the materials are chosen during the design phase and all the
calculations are run beforehand, this ensures efficient material usage and less wastage of money.
Moreover, a PEB structure can be shifted from one place to another, giving you more return on your
investment.
Chapter No.6
DISADVANTAGE
1. Buildings may require additions to accommodate growth. It is important to note that pre-engineered
steel buildings usually only accommodate expansion if the addition is an extension of the existing
building in a direction parallel to the ridge of the existing building.
6. Insulation cost: Adding acceptable insulation levels to the building will raise construction costs.
Chapter No.7
CONCLUSION
1. The results provided by both software programs are not exact, but they are comparable within a ±5%
range.
2. Although the ETABS software has a superior graphical user interface, it lacks the ability to construct
connections and must rely on other programs to do so.
3. The Staad Pro is capable of creating connections by using RAM Connection link to create generic
connections inside the software.
5. Cold formed sections are taken which produced having low cross section area which leads to low
unit weight of components and hence contributes less dead load to structure.
6. Pre-engineered structure components having cross section based on their concentration of frorces
and stresses developed.
7. Load definitions that is used here are dead load which involves self weight also, live load, seismic
load and wind load.
8. Load combinations are also be taken for analysis of the structure stability.
10. Tekla ensures the accurate and efficient design of PEB structures.
Chapter No.8
REFRENCE
[2] A. Sravan Kumar, Sanjeev Rao, Madan Mohan, Dr. Sreenatha Reddy, “Design and Analysis of Pre
Engineered Industrial Buildings (PEB)”, International Journal of Applied Sciences, Engineering and
Management ISSN 2320 – 3439, Vol. 03, No. 06, November 2014, pp. 26 – 29.
[3] Muhammad Umair Saleem, Zahid Ahmad Siddiqi, Hisham Qureshi, “Minimum Weight Design of
Pre Engineered Steel Structures using Built-up Sections and Cold Formed Sections”, Advanced Materials
Research Vol. 684 (2013) pp 125-129.
[5] Muhammed Zain Kangda, Subhash Kumar Sah, Sachin Bakre, “Performance and Protection of Pre-
Engineered Buildings Subjected to Blast and Earthquake Excitations, Research Square, October 26th,
2022.
[6] Subhash Kumar Sah, Muhammed Zain Kangda, Sandeep Sathe, Nilesh Mate, “A state of art review
on analysis and design of pre-engineered buildings”, Elsevier, December 2022.