Concrete Chimney Design

Height, H 120 m
External Dia. At top, Dext1 5m
External Dia. At bottom, Dext2 6m
Temperature difference 75 C
Permissible bearing on soil 150 KN/m2
Thickness of the fire brick lining, tb 100 mm Modular ratio, m 9.33333333333333
Grade of concrete, Fck 30 N/mm2 Permissible stress in concrete 10 N/mm2
Grade of reinforcement, fy 415 N/mm2 Permissible stress in steel 230 N/mm2
Assumed thickness,t 400 mm
Thermal coefficient,α 0.000011 /C
Mean radius, Rm 2.8 m
Shape factor, K 0.7
Wind inensity calculation

Location Ahmedabad
Basic wind speed, Vb 39 m/sec
Terrain Category 1
Risk Coeffecient, K1 1.06
Segments 4
Height of each segment 30
Height variation factor, K2 1.15 30 m from bottom Design wind Speed, Vz 47.541
1.2275 60 m from bottom Design wind Speed, Vz 50.74485
1.31 90 m from bottom Design wind Speed, Vz 54.1554
1.276 120 m from bottom Design wind Speed, Vz 52.74984
Topography factor, K3 1
Importance factor, K4 1

Load Calculation

Weight of chimney 18819.39663 KN

Weight of fire brick lining 3619.114737 KN
Total wind load above base 731.152384 KN Note: acting at a height of 60m above base

Total Dead load above base, W 22438.51137 KN

B.M at base due to Wind load, Mw 43869.14304 KNm
Eccentricity, e 1.955082595 m

Reinforcement
Assumed percentage of steel,p 1%
Area of steel, Ast 35185.83772 mm2
Assume dia of bar, Ø 25 mm
Area of the bar 490.8738521
No. of bars 71.68
Assumed No. of bars 90
Aree of steel provided, Ast, prov 44178.64669 mm2
Equivalent thickness of steel ring, ts 2.511160714 mm

Analysis of stresses at base section

Assumed subtended angle, α 65 dree
Eccentricity Calculation
tc-ts 397.4888393 mm
sin α 0.906307787 Eccnetricity, e 1967.18864034437 mm
sin 2α/4 0.191511111 OR
(pi-α)/2 1.00356432 Nominator 511.84468470777 mm
(pi-α) cosα 0.848249217 Denominator 728.534665049139 mm
Mean radius,Rm 2800 mm Fraction 0.70256737155156
pi*m*ts 73.63107782
pi*m*ts/2 36.81553891 Eccentricity,e 1.96718864034437 m
cos α 0.422618262
pi*m*ts*cosα 31.11783812
(pi-α) 2.094395102

Stress Calculation

Compressive stress in concrete 7.824276193 N/mm2 ok, it is in permissible limit

Stress in steel 29.63845858 N/mm2 ok, it is in permissible limit
Design of Hoop Reinforcement

shear at the base of chimeny 731.152384 KN

Mean dia at the base 5600 m
Assume dia of hoops, Ø 12 mm
Assume spacing of bars, s 150 mm
Area of the reinforcing bar, At 113.0973355
stress in hoop reinforcment 108.2277865 N/mm2 ok, it is in permissible limit

Temperature Stresses calculation

A. Compression zone (Leeward side)
Effective cover to steel 40 mm
assume a 0.6
p 0.006277902
б*(1+(m-1)*p) 8.233609839
m*p 0.05859375
Ec*a*T*α 9.45

Solving above equation, K' is 0.61

Stress in concrete 9.6075 N/mm2 ok, it is in permissible limit Note: permissible stress in M30 concrete when wind load are also con
stress in steel 1.47 N/mm2 ok, it is in permissible limit

B.Tension zone (Windward side)

p*stress in steel 0.186067332
p*m 0.05859375
Ec*T*α 15.75

Solving above equation, K' is 0.36

Stress in concrete 5.67 N/mm2 ok, it is in permissible limit Note: permissible stress in M30 concrete when wind load are also con
stress in steel 35.28 N/mm2 ok, it is in permissible limit

C. Stresses at neutral axes

Solving above equation, K is 0.212967896

stress in concrete 3.354244361 N/mm2 ok, it is in permissible limit

stress in steel 67.05331203 N/mm2 ok, it is in permissible limit

Stresses in hoop steel due to temperature

Assume dia of the bar 12 mm

Spacing between bars 150 mm
Area of the bar, As 113.0973355 mm2
p 0.001884956
Solving above equation, k' 0.212967896

Solving above equation we get:

stress in concrete 3.94 N/mm2 ok, it is in permissible limit
stress in steel 67.25 N/mm2 ok, it is in permissible limit

Total stress in hoop steel 175.4777865 N/mm2 ok, it is in permissible limit

Foundation design for RC chimney

type: Circular RC slab foundation

Total vertical load on base 22438.51137 KN
Bending moment 43869.14304 KNm
Allowable bearing pressure 150 KN/m2
Self weight of footing (assume 10%) 2243.851137 KN

Total load on soil 24682.36251 KN

Using above formula, D is 14.21878251 m

Intensity of soil pressure,w 155.4433053 KN/m2

2a 14.21878251 m
2b 5.6 m

B.M. at center of footing,Mt 151.4707995 KNm/m

M. at junction of foting and chimney walls at radius 2.35 1616.583904 KNm/m

Design ultimate moment, Mu 2424.875856 KNm/m

Assume concrete grade 30 N/mm2

Assume reinforcement grade 415 N/mm2
Effective depth, d 765.3226808 mm

Assume d 900 mm Note=Provide 900 mm effective depth and 950 mm overall depth
Mu/bd2 2.993673896 Note= Refer table in SP16 to readout the percentage reinforcement
Percentage, p 1%
Area of steel, Ast 9000 mm2/m
Assume bar dia, Ø 50 mm
Area of bar 1963.495408 mm2
Spacing of bars,s 218.1661565 mm Provide 50 mm bars @100 mm c/c
Provided spacing 100 mm
Ast, prov 19634.95408 mm2 Provide 16mm bars@120mm c/c at top on both direcions

Check for shear

Intensity of soil pressure,p 155.4433053 KN/m2

Ultimate soil pressure, pu 233.164958 KN/m2
Contilever projection 4.109391255 m

Max. shear force at disance d from support, Vu 748.3175771 KN

Shear Stress 0.831463975 N/mm2
100Ast/bd 2.181661565 N/mm2
shear stress coefficient 0.86 Note: Refer table 19 of IS456-2000 for permissible shear stress
Permissible shear stress 0.86 N/mm2 ok, it is in permissible limit
m/sec Design Wind intensity, Pz 1.356088 KN/m2
m/sec Design Wind intensity, Pz 1.5450239 KN/m2 Avg wind speed 1.5825809
m/sec Design Wind intensity, Pz 1.7596844 KN/m2
m/sec Design Wind intensity, Pz 1.6695274 KN/m2

ok check for closeness

ok check for closeness

tress in M30 concrete when wind load are also considered is (1.33*10=13.3N/mm2)

tress in M30 concrete when wind load are also considered is (1.33*10=13.3N/mm2)
 Foundation design for RC chimney

type: Circular RC slab foundation