LD03D009.

1(EN)
 The power transformer is an essential equipment in transmission and distribution system. Its failurerate is
closely related with its working temperature. An increase of temperature by 6℃ will double the aging speed of
the transformer and decrease its operating life by half. With the aid of temperature measuring and control device,
proper use of the transformer and immediate switch to the cooling device could avoid or decrease faults caused
by high temperature of the transformer, thereby, prolong the operating life of the transformer.
Specially designed for measuring and controlling oil temperature in the top layer of the transformer, transformer
oil surface thermometer of BWY(WTYK)series possesses favorable protective performance and can be used under
outdoor conditions for a long term .Three sets of adjustable temperature switches are installed inside the meter ,
respectively for start-up of multiple sets of cooling system, over-temperature alarm and so on. Meanwhile , it
could transfer the temperature signal to the remote computer system and make it real to synchronously display and
control the transformer temperature.

The thermometer is mainly composed of spring elements, a capillary and thermo-bulb. Temperature sensing
medium fills in the sealing system composed by these three parts. With the change of temperature, the volume of
temperature sensing medium in the temperature components will change accordingly. The capillary will transfer the
volume increase amount to the spring elements inside the meter, which will lead to a corresponding displacement.
The magnified displacement will drive the indicating needle to indicate the temperature change;meanwhile,it switches
on sensitive temperature switch to start up the corresponding cooling system,in order to control temperature increase
of the transformer.
Transformer oil surface thermometer of BWY (WTYK) series adopts composite sensing technology and can
synchronously display and control the oil temperature at the top layer of the transformer by means of remote transferring
of Pt100 platinum resistance signal from thermo-bulb to the secondary meter in the control room.

3 Installation of Oil Surface Thermometer

 ● Working power : Y 1 2
AC220V(+10%,-15%)
1 Input and output functions：
● Input signal : Pt100 Y : Standard configuration
Pt100 input
● Measuring range : Y I : 4~20mA Current input
Y E : 4~20mA current output
According supporting thermostat
Y U : 1~5V Voltage output
Setting

(Optional 0~5V Voltage output)

display
Add
Subtraction
Reset

● Resolution ratio : 0.1℃

Y I E : 4~20mA Current input and output
● Measuring precision :
2 Wiring mode:
Grade 1.0
160×80×140 Y 1 C :Quick plug-in
● Output signal : RS485
（L×W×H）
● Tapping size :152 +1 × 76 +1 Y 1 DC :AC85~250V,
DC110~300V

●Working power:
AC85～250V or DC110～300V

●Input signal:Pt100
●Measuring range :

According supporting thermostat

111×25×82
（L×W×H） ●Measuring precision: Grade 1.0
 Installation of Thermo-bulb

Add oil Tight nut

M27×2 Transition nut
ø32 Gasket seal Sealed by
30 electric welding
In order to improve measuring
Thermometer
precisionof the oil surface base
Transformer
Oil 120 170 thermometer,the standard case
thermometer base is suggested Thermo-bulb
ø28 to use.(Conforming to DIN 42554)

ø25
1：Fill the standard thermometer base with fresh transformer oil.
2：After packaging teflon tape,screw transitionalthreads tightly.Pay attention external
thread of transitional threads should assort with the base of thermometer.
3：Adjust thermo-bulb to proper direction and screw the nut tightly .After packaging
teflon tape,screw again.Put sealing rings if necessary。

DPJ nut connection

Nut connection
M20×1.5 inside thread
M25×1.5 inside thread
M27×1.5 inside thread

Control Cable Control Cable

 Wiring of Oil Surface Thermometer

1 System Setting
Test condition : Oil temperature(temperature in the thermostatic bath)is 80℃.
Temperature indication :As shown in the following figures,15 minutes after the temperature in the thermostatic
bath becomes stable, oil surface thermometer indicates 80℃,and Pt100 resistance signal of the compound sensor
is 130.89Ω,remote temperature indicator displays 80℃,and the output current of temperature conversion module
is 10.64mA(measuring range: 0～120℃).

BWY-803A / YEC & TC420 Wiring

Oil Thermostat
BWY-803A
K2 K3
K1 Blue Green
Pt100
Red
℃
K1 K2 K3

Red Blue + Green Pt100

1.5
A1 A2 B1 B2 C1 C2 R3 R2 R1

B1 B2 C1 C2 R3
A1 A2 R2 R1

Zero-setting
⑦
Schematic diagran ②
① Mercury

KVVP22(6×1.5)

PT100 cable
Switch cable
Primary throw-in of
cooling capacity
K1 80.0℃
Over-temperature alarm
KVVP22(3×1.5) Cable

contact point
Switch cable
KVVP22(6×1.5)
K2
Over-temperature
trip contact point
K3
Pt100
Pt100

Control of cool system

130.89Ω

Thermostat

9 8 7 6 5 4 3 2 1

RS485
Communication

YEC
Remote Temperature
Indicator

Wiring method
AC220V

SCADA System

TC420
Temperature Convertor
4～20mA
+

（5）
 Wiring of Oil Surface Thermometer

1 System Setting
Test condition : Oil temperature(temperature in the thermostatic bath)is 80℃.
Temperature indication :As shown in the following figures,15 minutes after the temperature in the thermostatic
bath becomes stable, oil surface thermometer indicates 80℃,and Pt100 resistance signal of the compound sensor
is 130.89Ω,remote temperature indicator displays 80℃,and the output current of temperature conversion module
is 10.64mA(measuring range: 0～120℃).

BWY-803A/YE & TC420 Wiring

Oil Thermostat
K1
K2
Blue
K3
Green
BWY-803A
Pt100
Red

℃
Wiring method K1

Red
K2

Blue +
K3

Green
1.5
Pt100

A1 A2 B1 B2 C1 C2 R3 R2 R1

Zero-setting
B1 B2 C1 C2 R3
A1 A2 R2 R1

①
Schematic diagran ②
③
Mercury

KVVP22(6×1.5)
Primary throw-in of

Pt100 Cable
cooling capacity

Switch cable
KVVP22(3×1.5) Cable

Over-temperature alarm
K1
Switch cable 80.0℃
KVVP22(6×1.5)
contact point
K2
Pt100

Over-temperature
trip contact point
K3

Control of cool system Pt100

130.89Ω

Thermostat

R3 1 8
+
4～20mA
R2 2 9
R1 3 10 RS485
RS485
4 Terminal wiring mode 11 Communication
5 12
6 13 YE
AC220V
7 14 Remote Temperature
Indicator

R3
R2
Wiring method
AC220V

R1

SCADA System

TC420
Temperature Convertor

4～20mA
+

（6）
 Wiring of Oil Surface Thermometer

1 System Setting
Test condition : Oil temperature(temperature in the thermostatic bath)is 80℃.
Temperature indication :As shown in the following figures,15 minutes after the temperature in the thermostatic
bath becomes stable, oil surface thermometer indicates 80℃,and Pt100 resistance signal of the compound sensor
is 130.89Ω,remote temperature indicator displays 80℃,and the output current of temperature conversion module
is 10.64mA(measuring range: 0～120℃).

BWY-803AA/YE/TC420 Wiring
Oil Thermostat
K1
K2
Blue
K3
Green
Pt100
Pt100
BWY-803AA
Red

℃
Wiring method K1

Red
K2

Blue +
K3

Green Pt100

1.5
A1 A2 B1 B2 C1 C2 R3 R2 R1

B1 B2 C1 C2 R3
A1 A2 R2 R1

Zero-setting
Switch cable
KVVP22(6×1.5)

Pt100 cable
KVVP22(6×1.5)
Switch cable
Mercury
80.0℃
KVVP22(6×1.5)

Schematic diagran
Primary throw-in of
Pt100

cooling capacity
K1
Over-temperature alarm

Pt100
contact point
K2
Over-temperature
trip contact point
K3
130.89Ω

Control of cool system

Thermostat
AC220V

SCADA System

4～20mA
+ TC420
Wiring method Temperature Convertor

1 8 +
2 9 -
4～20mA RS485
3 10 Communication
RS485
4 11
5 12
6 13 YE
AC220V Remote Temperature
7 14
Indicator

（7）
 Wiring of Oil Surface Thermometer

1 System Setting
Test condition : Oil temperature(temperature in the thermostatic bath)is 80℃.
Temperature indication :As shown in the following figures,15 minutes after the temperature in the thermostatic
bath becomes stable, oil surface thermometer indicates 80℃,and Pt100 resistance signal of the compound sensor
is 130.89Ω,remote temperature indicator displays 80℃,and the output current of temperature conversion module
is 10.64mA(measuring range: 0～120℃).

BWY-803D/YIE Wiring
Oil Thermostat
BWY-803D
Tempera
t
K2
K3
Green Converture ℃
K1
Red
Blue or
K1 K2 K3

Wiring method Red

A1 A2
Blue

B1 B2
+ Green

C1 C2
1.5
Pt100

R3 R2 R1

B1 B2 C1 C2 R3
A1 A2 R2 R1

⑥⑦
Zero-setting

KVVP22(6×1.5)
Switch cable
Switch cable

Mercury
KVVP22(6×1.5)

AC220V

80.0℃

Schematic diagran
Primary throw-in of
cooling capacity
输出4～20mA current

K1
Over-temperature alarm
contact point
K2
Over-temperature
trip contact point
K3

Control of cool system

Thermostat

1 8 +
4～20mA
2 9 - RS485
3 10 Communication
RS485
4 11
Wiring method YIE
5 12 Remote Temperature
85 6 13 Indicator
AC220V
85 7 14

（8）