1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

CODE ASME SEC. VIII DIV.1 ED.2021

REFERENCE DRAWINGS
EQUIPMENT TAG NO./ NAME 407-E-0007 / AIR PRE HEATER
OPERATION HORIZONTAL
PLACE OF INSTALATION IOCL, PANIPAT REFINERY
A QUANTITY 1 No. A

DESIGN DATA
LETHEL NO
SERVICE
SPECIAL NO
PROCESS FLUID AIR
N2 OPERATION (CASE) DESIGN
B FLOW RATE kg/h 982 B
IN OUT
WORK PRESSURE kg/cm2(g) - 0.03867
WORK TEMPERATURE °C -7 TO 46° 109
ALLOWABLE / ACTUAL PRESSURE DROP kg/cm2 0.0102 / -
N1 INTERNAL kg/cm2(g) 0.21
DESIGN PRESSURE
C PLAN EXTERNAL kg/cm2(g) - C
INTERNAL °C 350
DESIGN TEMPERATURE
EXTERNAL °C -
MAWP(HOT & CORRODED) INTERNAL kg/cm2(g) 8.5(LIMITED BY NOZZLE N2 FLANGE)
@ 350 °C EXTERNAL kg/cm2(g) -
MAP (NEW & COLD) @ AMBIENT kg/cm2(g) 19.9LIMITED BY NOZZLE N2 FLANGE)
D PRESSURE @TOP kg/cm2(g) 25.9(TESTED TILL 26 kg/cm2 g) D
HYDRO TEST MEDIUM kg/cm2(g) POTABLE WATER CHLORIDE CONTENT <25PPM
(UC-99(C))
TEMPERATURE (MIN./MAX.) °C 20 / 48
A 05
02 DURATION MIN's 120 (min)
21
03 MDMT °C -1
13 16 23
20 CORROSION ALLOWANCE mm 3.0(CS) / 1.5 (EIH FLANGE)
14 22 L/S FULL (100%)
E 19 RADIOGRAPHY E
C/S FULL (100%)
L/S 1.0
JOINT EFFICIENCY
PLATE
NAME

C/S 1.0
N2 GENERAL NOTES:
IMPACT TEST NOT APPLICABLE
PWHT NOT APPLICABLE
PFHT NOT APPLICABLE
F F
15 INSPECTION OPENING -
35 12 04
27 01 WIND CODE IS 875 (SEC-3)-2015 EDN. V-50 m/s
SEISMIC CODE IS 1893 (PART-4)-2015 EDN.1
18 17 33 25 26
28 HEAT TRANSFER AREA m2 1.5

A HEATER REMOVABLE BTM OF PLATE

CAPACITY LITRES ~ 100/VESSEL

SPACE 2250mm EL. +146.650 BUNDLE Kg. ~225/BUNDLE

G G
SHIPPING Kg. ~ 500/VESSEL
N1 FIXED SADDLE SLIDING SADDLE WEIGHT ERECTED Kg. ~ 515VESSEL
OPERATING Kg. ~ 371/VESSEL
HYDROTEST Kg. ~ 610/VESSEL(SHOP)
INSPECTED BY
ELECTRICAL DESIGN DATA
H H
VIEW FROM - 'A-A' POWER SUPPLY SYSTEM 415V ±10%V / 3Ph. / 3WIRE / 50Hz±3% / AC (DELTA)
This Document developed by TECHNIP India Limited and the Information it contains are property of Indian Oil Corporation Ltd. It shall not be used for any purpose other than for which it was supplied.

TOTAL POWER KW. 45.4(ACTIVE) + 9.07(SPARE)

TOTAL NO. OF HEATING ELEMENT Nos. 36(30(ACTIVE) + 06 (SPARE))
NO. OF HEATER BANKS BANKS 01(45.4kW(30HEs))
MARK
SERVICE NOZZLE SIZE FLANGE SIZE QTY. ELEVATION PER HEATING ELEMENT RATING WATT's / V 1513/ 415
NO. VENDER
WATT DENSITY WATT's / cm2 <1.24 KANTILAL CHUNILAL
J N1 INLET CONNECTION 10 NPS (DN 250) 250NB 300LBS WNRF 01 J
COLOUR CODING RED & SONS APPLIANCES PVT. LTD.
N2 OUTLET CONNECTION 10 NPS (DN 250) 250NB 300LBS WNRF 01 MAX. ALLOWABLE ELEMENT SHEATH TEMP. °C 649
PO NO. :- 016482 DT :- 26/05/2023
AREA CLASSIFICATION HAZARDOUS ZONE-2, GAS GROUP IIC, TEMP. CLASS T3
TERMINAL BOX O.A. NO. :- 22065 KC DRG NO :- KC-TEN-DRG-01G
DEGREE OF PROTECTION IP 65
02 THERMOCOUPLE (QTY.) Nos. 03 ( 02 Nos. SKIN + 01 No. TS )
12
31
B MATERIAL OF CONSTRUCTION (MOC)
K K
SHELL (SEAMLESS) SA 106 Gr.B

Acceptance Codes
32

Category Codes
SHELL BODY FLANGE SA 105N
NOZZLE NECK PIPES / NOZZLE FLANGE SA 106 Gr.B / SA 105N
SADDLES & SADDLE WRAPPER SA 516 Gr.70
LIFTING LUGS SA 516 Gr.70N
GASKETS SS304 SPWD WITH FLEXIBLE GRAPHITE FILLER
L A & SS304 INNER/OUTER RING L
FASTENERS (STUDS WITH 02 NUTS & 02 WASHER) SA 193 B7 & SA 194 B8
12
INSULATION TYPE / THK. (NOT IN KCSA SCOPE) 150 Kg/m3 / 25mm THK. (HEAT CONSERVATION)
TUBE SHEET / HEATER FLANGE SA 182 F304
TUBE SHEET & SHELL FLANGE DETAIL SHEATH SA 213 TP304 (SEAMLESS)
HEATING ELEMENT WIRE 80Ni. - 20Cr. ALLOY WIRE
M DETAIL OF HEATING ELEMENT INSULATION POWDER MAGNESIUM OXIDE (MgO)
M

BAFFLES / TIE ROD / SPACERS SS 304

NON PRESSURE PARTS / INTERNAL SS 304
ATTACHMENTS EXTERNAL SA 516 Gr.70
NOZZLE SIZE FA FC FL MC ML MT TERMINAL BOX IS 2062
MARK (DN) (N) (N) (N) (N-m) (N-m) (N-m) SUN SHADE FRP LICENSOR: CLIENT: EPCM CONSULTANT:
N N
N1 250 7500 7500 7500 6500 6500 8500 INDIAN OIL
CORPORATION LIMITED
N2 250 7500 7500 7500 6500 6500 8500

thyssenkrupp Industrial Solutions (India) Private Limited

WIND & SEISMIC FORCES & MOMENT
P EPC P
NOTE: LOADS ARE ACTING U/S OF SADDLE PLATE
FIXED SADDLE SLIDING SADDLE
FORCE (kg) MOMENT (kg-m) FORCE (kg) MOMENT (kg-m) TECHNIP ENERGIES INDIA LIMITED
WIND- TRANSVERSE 48.87 21.33 48.87 21.33
WIND- LONGITUDINAL 97.74 42.67 97.74 42.67
SEISMIC- TRANSVERSE 48.87 21.33 48.87 21.33
Q Q
SEISMIC- LONGITUDINAL 97.74 42.67 97.74 42.67 PROJECT NAME: RR System Package for CCR Unit (Part B) IOCL Panipat
INDIAN OIL CORPORATION LIMITED-PANIPAT
TITLE :- GENERAL ARRANGEMENT DRAWING FOR
AIR PRE HEATER (407-E-0007)
TECHNIP DOCUMENT NO :- 205129C-407-REQ-1681-1001
R R
TECHNIP DRAWING NO :- KC-TEN-DRG-01G
SCALE

ISO A0
1:1 PROJECT UNIT DOC.TYPE DISC SUBJ SER. NO
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

A A

N2

W1
B B

DETAIL 'C'

N1 PLAN
C C

05
D D
B 01

02

W3

W1
E E

N2

W2
W

W1
INSULATION RING DETAIL

3
W3
F F
04
W1
03
61

G G

61 BTM OF PLATE
B EL. +146.650

SLIDING
SADDLE
SADDLE
FIXED
H H
N1
This Document developed by TECHNIP India Limited and the Information it contains are property of Indian Oil Corporation Ltd. It shall not be used for any purpose other than for which it was supplied.

41

VIEW FROM - 'B-B' 42

ELEVATION VENDER
43
KANTILAL CHUNILAL
J J
& SONS APPLIANCES PVT. LTD.
PO NO. :- 016482 DT :- 26/05/2023
O.A. NO. :- 22065 KC DRG NO :- KC-TEN-DRG-01G
40

K 09 09 K

Acceptance Codes
Category Codes
07 07
08 08
L L
FIXING PLATE DETAIL-'A'
06 06

40 -
M M

FIXED SADDLE DETAIL SLIDING SADDLE DETAIL O/S. O/S. O/S.

60° TEE 60° TEE 60° LICENSOR: CLIENT: EPCM CONSULTANT:
N N
10 INDIAN OIL
CORPORATION LIMITED

thyssenkrupp Industrial Solutions (India) Private Limited

FLANGE 2 PIPE 2 2
P EPC P
I/S. 1.5 . I/S. 1.5 . I/S. 1.5 .

W1 SHELL FLANGE TO W2 TEE TO SHELL PIPE TEE TECHNIP ENERGIES INDIA LIMITED
W3
TEE WELD DETAIL WELD DETAIL L.S. WELD DETAIL
11
Q
33
EARTHING PROJECT NAME: RR System Package for CCR Unit (Part B) IOCL Panipat
Q

LUG DETAIL INDIAN OIL CORPORATION LIMITED-PANIPAT

TITLE :- DETAIIL DRAWING FOR AIR PRE HEATER
(407-E-0007)
TECHNIP DOCUMENT NO :- 205129C-407-REQ-1681-1001
R BASE PLATE DETAIL R
LIFTING LUG DETAIL TECHNIP DRAWING NO :- KC-TEN-DRG-04G
SCALE

ISO A0
1:1 PROJECT UNIT DOC.TYPE DISC SUBJ SER. NO
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

55
A 14 A

21
47 48 35 49 13 50 16 15
20 51 46
19
B B

55
C C

12
27

18 17 33 25 26
VIEW FROM - 'P' PITCH DETAIL TUBE SHEET DETAIL
D D

57
ELEVATION 56 56 55 55

E E

DETAIL-'D'

28

R Y B 27
12
F F

TERMINAL BOX SUPPORTS DETAIL -'E'

DETAIL-'C'

G BAFFLE TYPE-'A' BAFFLE TYPE-'B' G

15 15
QTY.-03NOS. QTY.-02NOS.
VIEW :- B-B
28

56
H
DETAIL - 'A' DETAIL - 'B' H
53
This Document developed by TECHNIP India Limited and the Information it contains are property of Indian Oil Corporation Ltd. It shall not be used for any purpose other than for which it was supplied.

(FOR HEATING ELEMENT) (FOR THERMOCOUPLE) PULLING/LIFTING

SECOND FLANGE 54 PLUG
EYE BOLT
B SUPPORT ROD

VENDER
KANTILAL CHUNILAL
J J
& SONS APPLIANCES PVT. LTD.
PO NO. :- 016482 DT :- 26/05/2023
O.A. NO. :- 22065 KC DRG NO :- KC-TEN-DRG-01G

K A K

Acceptance Codes
Category Codes
12
55
27

SECOND FLANGE DETAIL

L DETAIL OF HEATING ELEMENT L
35 COOLING BAFFLE TYPE-'C' QTY.-03NOS.

46

M 46 M
ALL WELDS TO EXTEND
LENGTH OF ONE
45 16 FLAT OF NUT

TIE ROD ASSEMBLY DETAIL

LICENSOR: CLIENT: EPCM CONSULTANT:
N N
INDIAN OIL
CORPORATION LIMITED

52 JACK SCREW DETAIL

thyssenkrupp Industrial Solutions (India) Private Limited
P EPC P

TECHNIP ENERGIES INDIA LIMITED

TERMINAL BOX DETAIL

Q Q
PROJECT NAME: RR System Package for CCR Unit (Part B) IOCL Panipat
INDIAN OIL CORPORATION LIMITED-PANIPAT
TITLE :- DETAIIL DRAWING FOR AIR PRE HEATER
(407-E-0007)
TECHNIP DOCUMENT NO :- 205129C-407-REQ-1681-1001
R R
TECHNIP DRAWING NO :- KC-TEN-DRG-04G
SCALE

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1:1 PROJECT UNIT DOC.TYPE DISC SUBJ SER. NO
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 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

SCHEDULE OF COMPONENTS
A SR. A
NO. DESCRIPTION SPECIFICATION MATERIAL QTY. REMARKS

B B

C C

D D

E E

F F

G G

H H
This Document developed by TECHNIP India Limited and the Information it contains are property of Indian Oil Corporation Ltd. It shall not be used for any purpose other than for which it was supplied.

VENDER
KANTILAL CHUNILAL
J J
& SONS APPLIANCES PVT. LTD.
PO NO. :- 016482 DT :- 26/05/2023
O.A. NO. :- 22065 KC DRG NO :- KC-TEN-DRG-01G

K K

Acceptance Codes
Category Codes
L L

M M

LICENSOR: CLIENT: EPCM CONSULTANT:

N N
INDIAN OIL
CORPORATION LIMITED

thyssenkrupp Industrial Solutions (India) Private Limited

P EPC P

TECHNIP ENERGIES INDIA LIMITED

Q Q
PROJECT NAME: RR System Package for CCR Unit (Part B) IOCL Panipat
INDIAN OIL CORPORATION LIMITED-PANIPAT
TITLE :- DETAIIL DRAWING FOR AIR PRE HEATER
(407-E-0007)
TECHNIP DOCUMENT NO :- 205129C-407-REQ-1681-1001
R R
TECHNIP DRAWING NO :- KC-TEN-DRG-04G
SCALE

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1:1 PROJECT UNIT DOC.TYPE DISC SUBJ SER. NO
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