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Planmeca ProMax ®

EN

2D, 3D s and 3D Classic with ProTouch

technical manual
10033257_8
Table of contents

Chapter A: GENERAL AND TECHNICAL DATA


1 INTRODUCTION ................................................................................................................. 7
1.1 Manual versions ..................................................................................................................... 7
1.2 Associated documentation ..................................................................................................... 8
1.3 Training .................................................................................................................................. 8
2 WARNINGS AND CAUTIONS .............................................................................................. 9
3 SYMBOLS ON PRODUCT LABELS ................................................................................... 10
4 TECHNICAL SPECIFICATIONS ........................................................................................ 11
5 USER’S STATEMENT ....................................................................................................... 16
6 3D CTDI VALUES ............................................................................................................. 24
7 PROMAX 3D: STRAY RADIATION MEASUREMENTS ....................................................... 28
8 HANDLING PRECAUTIONS FOR PCBs AND SOFTWARE CHIPS ..................................... 30
8.1 Handling printed circuit boards ............................................................................................. 30
8.2 Handling software flash memory chips ................................................................................. 30
9 EMC INFORMATION ......................................................................................................... 31

Chapter B: USER INTERFACE


1 SWITCHES AND BUTTONS .............................................................................................. 35
1.1 On/off switch ......................................................................................................................... 35
1.2 Emergency button ................................................................................................................ 36
1.3 Patient positioning controls ................................................................................................... 36
2 TOUCH SCREEN .............................................................................................................. 38
2.1 Overview .............................................................................................................................. 38
2.2 Calibrating touch screen display ........................................................................................... 39
3 INFORMATION DISPLAYS ................................................................................................ 40
3.1 User settings ........................................................................................................................ 41
3.1.1 Language (1100) .............................................................................................. 41
3.1.2 Time and Date (1200) ...................................................................................... 41
3.1.3 Operational Settings (1300) ............................................................................. 43
3.1.4 Network Settings (1400) ................................................................................... 47
3.1.5 Testing Routines (1500) ................................................................................... 50
3.1.6 Clinic Management (1600) ............................................................................... 51
3.2 Program settings .................................................................................................................. 52
3.2.1 Programs (2100) .............................................................................................. 52
3.2.2 Program Features (2200) ................................................................................. 54
3.2.3 Licences (2300) ............................................................................................... 55
3.2.4 Reset to Factory Default (2500) ....................................................................... 55
3.3 Technical settings ................................................................................................................. 56
3.3.1 Unit Configuration (3100) ................................................................................. 57
3.3.2 Calibrations (3200) ........................................................................................... 58
3.3.3 Unit-Specific Settings (3300) ............................................................................ 59

Technical manual Planmeca ProMax 2D, 3D s and 3D Classic 1


Table of contents

3.3.4 Mode (3400) ..................................................................................................... 62


3.3.5 Troubleshooting (3500) .................................................................................... 64
3.4 About .................................................................................................................................... 65
3.4.1 Component Information (4100) ........................................................................ 66
3.4.2 Archive (4200) .................................................................................................. 66

Chapter C: HELP AND ERROR MESSAGES


1 GENERAL ........................................................................................................................ 69
1.1 Help messages ..................................................................................................................... 69
1.2 Error messages .................................................................................................................... 69
2 HELP MESSAGES ............................................................................................................ 70
2.1 Help messages (H1xx) ......................................................................................................... 70
3 ERROR MESSAGES ......................................................................................................... 73
3.1 Motorized motion related errors (E2xx) ................................................................................ 73
3.2 X-ray generation related errors (E3xx) ................................................................................. 77
3.3 Feedback errors (E4xx) ........................................................................................................ 79
3.4 Power supply related errors (E5xx) ...................................................................................... 82
3.5 Communication errors (E6xx) ............................................................................................... 83
3.6 Calibration errors (E7xx) ....................................................................................................... 85
3.7 System conflicts (E8xx) ........................................................................................................ 86
3.8 Infrastructure errors (E9xx) ................................................................................................... 89
3.9 X-ray unit and touch screen internal errors (Wxxx) .............................................................. 91

Chapter D: PREVENTIVE MAINTENANCE


1 SYSTEM MAINTENANCE ................................................................................................. 93
1.1 Cleaning ............................................................................................................................... 93
1.2 Operating checks .................................................................................................................. 93
2 PREVENTIVE MAINTENANCE CHECKS ........................................................................... 95
2.1 General ................................................................................................................................. 95
2.2 X-ray unit adjustments and quality control checks ................................................................ 95
2.3 X-ray tube feedback system ................................................................................................. 95
2.3.1 NON-INVASIVE TESTING (directly from radiation) ......................................... 95
2.3.2 INVASIVE TESTING (directly from unit’s own feedback signals) .................... 97
3 MECHANICAL CHECKS ................................................................................................... 99
3.1 Column motor nut ................................................................................................................. 99

Chapter E: C-ARM AND IMAGING ARM


1 REQUIRED CALIBRATION TOOLS ................................................................................. 102
2 ADJUSTING PANORAMIC BEAM AND PATIENT
POSITIONING MECHANISM ........................................................................................... 104
2.1 Adjustment procedure ......................................................................................................... 104
2.2 Checking panoramic beam position .................................................................................... 105
2.3 Adjusting sensor head angle .............................................................................................. 107
2.4 Adjusting collimator angle ................................................................................................... 109
2.5 Adjusting panoramic beam ................................................................................................. 110
2.5.1 Adjusting panoramic beam position and panoramic beam width ................... 110
2.5.2 Adjusting SmartPan beam position and panoramic beam width .................... 113
2.6 Adjusting patient positioning mechanism ............................................................................ 116
2.6.1 Adjustment in ball phantom’s x-direction ........................................................ 117
2.6.2 Adjustment in ball phantom’s y-direction ........................................................ 123

2 Planmeca ProMax 2D, 3D s and 3D Classic Technical manual


Table of contents

2.6.3 Checking eccentricity of rotation movement .................................................. 125


2.6.4 Adjusting position of sensor head .................................................................. 128
2.7 Calibrating angle sensors ................................................................................................... 129
2.7.1 Shoulder joint angle sensor ........................................................................... 133
2.7.2 Elbow joint angle sensor ................................................................................ 134
2.7.3 C-arm angle sensor ........................................................................................ 135
2.8 Beam check ........................................................................................................................ 136
2.9 Ball phantom test ................................................................................................................ 136
2.10 Adjusting panoramic mode patient positioning lights .......................................................... 137
2.10.1 Adjusting midsagittal plane positioning light ................................................... 137
2.10.2 Adjusting layer light position ........................................................................... 139
2.10.3 Adjusting Frankfort plane light position .......................................................... 141
2.11 Adjusting 3D lights positions ............................................................................................... 143
2.12 Calibrating panoramic sensor head .................................................................................... 149
3 PROMAX 3D: ADJUSTMENTS & CALIBRATIONS ........................................................... 150
3.1 Adjustment procedure ........................................................................................................ 150
3.2 Adjusting beam position ..................................................................................................... 151
3.2.1 Adjusting beam vertical position ..................................................................... 152
3.2.2 Adjusting beam horizontal position ................................................................ 154
3.3 Beam check ........................................................................................................................ 155
3.4 Flat Field calibration ........................................................................................................... 155
3.5 3D Geometry calibration ..................................................................................................... 155
3.6 3D Quality Assurance (Q/A) Test ....................................................................................... 155
4 OTHER ADJUSTMENTS AND CALIBRATIONS ................................................................ 156
4.1 Calibrating panoramic dynamic exposure control (DEC) .................................................... 156
5 REMOVING COVERS ..................................................................................................... 160
5.1 Removing C-arm upper covers ........................................................................................... 160
5.2 Removing fixed sensor head holder covers ....................................................................... 161
5.3 Removing movable sensor head holder covers ................................................................. 162
5.4 Removing C-arm inner cover .............................................................................................. 164
5.5 Removing tube head covers ............................................................................................... 165
5.5.1 Removing tube head front cover .................................................................... 165
5.5.2 Removing tube head back cover .................................................................... 166
5.6 Removing rotating tube head covers .................................................................................. 167
5.6.1 Removing rotating tube head front covers ..................................................... 167
5.6.2 Removing rotating tube head back covers ..................................................... 169
5.7 Removing shoulder arm covers .......................................................................................... 171
5.7.1 Removing shoulder arm upper cover ............................................................. 171
5.7.2 Removing shoulder arm bottom cover plate .................................................. 172
6 REPLACING 2D SENSOR HEAD .................................................................................... 173
6.1 Attaching and removing fixed sensor head ........................................................................ 173
6.2 Sensor head with quick connector mechanism .................................................................. 177
6.2.1 Detaching sensor head from C-arm ............................................................... 177
6.2.2 Attaching sensor head to C-arm .................................................................... 178
7 REPLACING 3D SENSOR HEAD .................................................................................... 180
7.1 Detaching sensor head from C-arm ................................................................................... 180
7.2 Attaching sensor head to C-arm ......................................................................................... 181
8 REPLACING PCBs ......................................................................................................... 183
8.1 C-arm PCB ......................................................................................................................... 183
9 REPLACING TUBE HEAD ............................................................................................... 184
9.1 Replacing fixed tube head .................................................................................................. 184
9.2 Replacing rotating tube head ............................................................................................. 186

Technical manual Planmeca ProMax 2D, 3D s and 3D Classic 3


Table of contents

Chapter F: PATIENT SUPPORT ARM


1 ADJUSTMENTS .............................................................................................................. 193
1.1 Patient positioning mechanism adjustment ........................................................................ 193
1.2 Panoramic mode patient positioning lights ......................................................................... 193
1.2.1 Checking midsagittal plane positioning light ................................................... 193
1.2.2 Midsagittal plane positioning light adjustment ................................................ 194
1.2.3 Layer light calibration ..................................................................................... 195
2 REMOVING COVERS ..................................................................................................... 196
2.1 Removing patient support table cover ................................................................................ 196
2.2 Detaching user interface and support arm lower cover ...................................................... 197
3 REPLACING PCBS ......................................................................................................... 198
3.1 Patient position control PCB ............................................................................................... 198

Chapter G: COLUMN
1 ADJUSTMENTS .............................................................................................................. 199
1.1 Adjusting telescopic column position ................................................................................. 199
1.2 Calibrating column motor position sensor ........................................................................... 202
1.3 Setting column maximum height ......................................................................................... 205
1.4 Setting column motor maximum speed .............................................................................. 206
2 REMOVING COVERS ..................................................................................................... 207
2.1 Removing telescopic column front panels .......................................................................... 207
2.2 Removing telescopic column rear cover plates .................................................................. 210
3 REPLACING COLUMN MOTOR ...................................................................................... 211
3.1 Replacing motor .................................................................................................................. 211
3.2 Replacing lift nut assembly ................................................................................................. 217
4 REPLACING/UPGRADING SOFTWARE .......................................................................... 224
4.1 Loading software (alternative 1) ......................................................................................... 224
4.2 Replacing CPU PCB software chips (alternative 2) ............................................................ 224
5 REPLACING BATTERY ON RTC PCB ............................................................................. 226
6 REPLACING PCBS ......................................................................................................... 227
6.1 Power PCB ......................................................................................................................... 227
6.1.1 Removing Power PCB .................................................................................... 227
6.1.2 Power PCB version F or older ........................................................................ 229
6.1.3 Installation of new Power PCB (121-10-02, version G or later) ...................... 229
6.2 Ethernet PCB and CPU PCB .............................................................................................. 231
6.3 Input PCB ........................................................................................................................... 232

Chapter H: PLANMECA PROMAX CEPHALOSTAT


1 ADJUSTMENTS AND CALIBRATIONS ............................................................................ 235
1.1 Required tools ..................................................................................................................... 235
1.2 Preparations before adjustments ........................................................................................ 237
1.3 Checking and adjusting sensor head and second primary collimator mutual position ....... 238
1.4 Adjusting sensor and second primary collimator rails ......................................................... 240
1.5 Adjusting sensor head connector and sensor head positions ............................................ 241
1.5.1 Connector adjustment .................................................................................... 241
1.5.2 Sensor head adjustment ................................................................................ 243
1.6 Adjusting cephalostat height ............................................................................................... 244
1.7 Checking cephalostat head support position ...................................................................... 248
1.8 Cephalostat head support position adjustment ................................................................... 250

4 Planmeca ProMax 2D, 3D s and 3D Classic Technical manual


Table of contents

1.8.1 Adjusting ear posts in horizontal direction ...................................................... 250


1.8.2 Adjusting ear posts in vertical direction .......................................................... 251
1.8.3 Adjusting sensor head in vertical direction ..................................................... 252
1.9 Cephalostat calibrations ..................................................................................................... 253
1.9.1 Beam right position ........................................................................................ 254
1.9.2 C-arm rotation ................................................................................................ 255
1.9.3 Middle position ............................................................................................... 257
1.9.4 Collimator calibration ...................................................................................... 258
1.9.5 X-ray beam bottom limit ................................................................................. 259
1.9.6 X-ray beam top limit ....................................................................................... 260
1.10 Checking second primary collimator position ..................................................................... 261
1.11 Adjusting second primary collimator position ..................................................................... 264
1.11.1 Adjusting second primary collimator angle ..................................................... 264
1.11.2 Adjusting second primary collimator vertical position ..................................... 266
1.11.3 Adjusting second primary collimator horizontal position ................................ 267
1.12 Beam check ........................................................................................................................ 268
1.13 Calibrating cephalostat sensor head .................................................................................. 268
1.14 Calibrating Cephalometric DEC .......................................................................................... 268
1.15 Checking adjustments ........................................................................................................ 272
2 REMOVING AND ATTACHING SECOND PRIMARY COLLIMATOR .................................. 273
2.1 Removing and attaching second primary collimator ........................................................... 273
2.2 Attaching second primary collimator covers ....................................................................... 274
3 DETACHING AND ATTACHING SENSOR HEAD ............................................................. 275
3.1 Cephalostat with movable sensor head .............................................................................. 275
3.1.1 Detaching sensor head from cephalostat ....................................................... 275
3.1.2 Attaching sensor head to cephalostat ............................................................ 276
3.1.3 Removing sensor head connector covers ...................................................... 278
3.2 Cephalostat with fixed sensor head .................................................................................... 279
4 REMOVING HOUSINGS AND COVERS .......................................................................... 282
4.1 Removing head support housings ...................................................................................... 282
5 REPLACING PCBS ......................................................................................................... 285
5.1 Cephalostat connector PCB ............................................................................................... 285

Chapter I: PLANMECA PROCEPH CEPHALOSTAT


1 ADJUSTMENTS AND CALIBRATIONS ............................................................................ 287
1.1 Required tools .................................................................................................................... 287
1.2 Removing necessary covers .............................................................................................. 287
1.3 Adjusting cephalostat height .............................................................................................. 288
1.4 Checking cephalostat head support position ...................................................................... 291
1.5 Calibrating cephalometric X-ray beam left side .................................................................. 293
1.6 Cephalostat head support adjustments .............................................................................. 295
1.6.1 Adjusting ear posts in horizontal direction ...................................................... 295
1.6.2 Adjusting ear posts in vertical direction .......................................................... 296
1.6.3 Adjusting sensor in vertical direction .............................................................. 297
1.7 Collimator calibration .......................................................................................................... 298
1.8 Checking adjustments ........................................................................................................ 301
2 REMOVING HOUSINGS AND COVERS .......................................................................... 302
2.1 Removing head support housings ...................................................................................... 302

Chapter J: DIAGRAMS
1 Input PCB ...................................................................................................................... 305
2 CPU PCB ....................................................................................................................... 307

Technical manual Planmeca ProMax 2D, 3D s and 3D Classic 5


Table of contents

3 C-arm PCB .................................................................................................................... 309


4 PPC PCB ...................................................................................................................... 311
5 Ceph PCB ..................................................................................................................... 313
6 PSU PCB ...................................................................................................................... 315
7 Ethernet PCB ................................................................................................................ 317
8 C-arm PCB (120 kV tube head) ....................................................................................... 319

The manufacturer, assembler and importer are responsible for the safety, reliability and
performance of the unit only if:
- installation, calibration, modification and repairs are carried out by qualified author-
ised personnel
- electrical installations are carried out according to the appropriate requirements such
as IEC 60364
- equipment is used according to the operating instructions.

Planmeca pursues a policy of continual product development. Although every effort is


made to produce up-to-date product documentation this publication should not be re-
garded as an infallible guide to current specifications. We reserve the right to make
changes without prior notice.

COPYRIGHT PLANMECA
Publication number 10033257 Revision 8
Released 28 October 2015

6 Planmeca ProMax 2D, 3D s and 3D Classic Technical manual


Chapter A: GENERAL AND
TECHNICAL DATA

1 INTRODUCTION
The Planmeca Promax X-ray unit uses Cone Beam Computed Tomography (CBCT) to
produce three-dimensional (3D) X-ray images. Panoramic, cephalometric and projection
radiography techniques can be used for two-dimensional (2D) X-rays.
The cephalostat is used to position the patient’s head accurately for taking X-ray images of
the skull.
If the X-ray unit has a ProFace sensor, you can take a 3D photo of the patient’s face.
This manual describes how to maintain and service the Planmeca ProMax X-ray units.
The manual applies to the following X-ray unit models:
• Planmeca ProMax 2D
• Planmeca ProMax 3D s
• Planmeca ProMax 3D Classic
with or without Planmeca ProMax or ProCeph cephalostat and/or Planmeca Proface
sensor.

1.1 Manual versions


Planmeca pursues a policy of continual product development. Although every effort is
made to produce up-to-date product documentation this publication should not be
regarded as an infallible guide to current specifications. We reserve the right to make
changes without prior notice.

NOTE
This manual is valid for Planmeca ProMax with ProTouch software revision 3.7.0.0.R or
later.

The installed software revision determines the available functions and behaviour of the
unit. If the unit is reporting error or help messages not listed in this manual, please refer to
a newer revision of the manual.

Technical manual Planmeca ProMax 2D, 3D s and 3D Classic 7


Chapter A: GENERAL AND TECHNICAL DATA

1.2 Associated documentation


Planmeca ProMax X-ray unit is delivered with the following manuals:
• User’s manual
For health care professionals. Describes the X-ray unit and its different parts as well
as instructs how to operate and clean the unit.
• Installation manual
For service personnel. Describes how to install the X-ray unit.
• Technical manual
For service personnel. Gives instructions for service situations and parts
replacements. Includes technical descriptions and electrical diagrams.
These manuals are intended to be used in conjunction with the documentation for the
Planmeca Romexis and Planmeca Device tool programs, including the following manuals:
• Planmeca Romexis, User’s manual
Describes how to use the Planmeca Romexis imaging software.
• Planmeca Romexis, Technical manual
Describes how to install, configure and administer the Planmeca Romexis software.
• Calibration instructions with Planmeca Device Tool
Describes how to use the Planmeca Device Tool software, which is intended for
calibration and quality assurance of Planmeca ProMax X-ray units.
• Planmeca ProMax, Spare-parts manual
Lists available spare parts, including parts explosion views.

1.3 Training
A hands-on user’s training is given in connection with the X-ray unit installation,
adjusting, service and maintenance.

8 Planmeca ProMax 2D, 3D s and 3D Classic Technical manual


Chapter A: GENERAL AND TECHNICAL DATA 2 WARNINGS AND CAUTIONS

2 WARNINGS AND CAUTIONS

WARNING
THE FOLLOWING WARNINGS, CAUTIONS AND NOTES MUST ALWAYS BE
CONSIDERED WHILE SERVICING THE UNIT, IN ORDER TO AVOID EITHER
PERSONAL INJURY OR DAMAGE TO THE UNIT.

WARNING
RADIATION SAFETY RULES
Some procedures described in this manual produce X-ray radiation. Always follow
the rules for radiation protection.
Never attempt to open the TUBE HEAD. It does not contain any serviceable parts,
and radiation safety can no longer be guaranteed.
Never make any exposures without the filter or the beam limiting device (collimator)
in place. Otherwise the radiation safety cannot be guaranteed.

WARNING
ELECTRICAL SAFETY RULES
The unit contains hazardous voltages. While servicing internal parts, the power
supply must be disconnected externally from, for example, a fuse or a mains switch.
The fuse or main switch must be lockable into off-position.
Turning off the unit from its own mains switch DOES NOT cut off the mains voltage
from all internal nodes.
Wait for 2 minutes before touching any electrical parts.

CAUTION
EMC requirements have to be considered, and the equipment must be installed and
put into service according to the specific EMC information provided in section 9
"EMC INFORMATION" on page 31.

CAUTION
Portable and mobile RF communications equipment can affect the X-ray unit. For
minimum distance between portable and mobile RF communications equipment and
the X-ray unit, see section 9 "EMC INFORMATION" on page 31.

CAUTION
ELECTRICAL SAFETY RULES
Always replace the fuses with ones of the same type and rating. Otherwise patient,
operator or equipment safety cannot be guaranteed.
The circuit boards can be damaged due to static discharges and requires careful
handling.

CAUTION
GENERAL SAFETY RULES
The unit must be serviced only by qualified personnel, trained by PLANMECA.
Repairs and parts replaced by unqualified personnel carry no warranty.
Periodical maintenance as described in this manual must be performed on a regular
basis, to ensure the safety and image quality of the unit.
Some procedures described in the unit could be dangerous, if not followed as
stated.

NOTE
The display values shown in this manual are only examples and should not be interpreted
as recommended values unless otherwise stated.

Technical manual Planmeca ProMax 2D, 3D s and 3D Classic 9


3 SYMBOLS ON PRODUCT LABELS Chapter A: GENERAL AND TECHNICAL DATA

3 SYMBOLS ON PRODUCT LABELS


Type B applied part (Standard IEC 60601-1)

Alternating current (Standard IEC 60417)

Attention, consult accompanying documents (Standard IEC 60601-1)

X-ray source assembly: emitting (Standard IEC 60417)

Temple supports

Electrostatic sensitive device (Standard IEC 60417)

Separate collection for electrical and electronic equipment according to Directive 2002/96/
EC (WEEE)

Warning; Hot surface (Standard ISO 7010).

10 Planmeca ProMax 2D, 3D s and 3D Classic Technical manual


Chapter A: GENERAL AND TECHNICAL DATA 4 TECHNICAL SPECIFICATIONS

4 TECHNICAL SPECIFICATIONS
Technical data for Planmeca ProMax product family

Classification

Medical Device Directive 93/42/EEC (Class IIb)

RoHS 2011/65/EU

IEC 60601-1 Class I, type B

CISPR 11 Class B

IP Classification IP20

Generator (according to IEC 60601-2-7: 1998)

Resonant-mode, DSP-controlled, 80 - 160 kHz

X-ray tube

2D / 3D s / 3D Classic Toshiba D-054SB

3D Plus / 3D Mid Toshiba D-054SB, Toshiba D-059SBR or


SXR 130-10-0.5 SC

3D Max Toshiba D-067SB, Toshiba D-059SBR or


SXR 130-10-0.5 SC

Focal spot size (according to IEC 60336: 2005)

2D / 3D s / 3D Classic / 3D Plus / 0.5 x 0.5 mm


3D Mid or 3D Max with Toshiba
D-059SBR or SXR 130-10-0.5 SC

3D Max with Toshiba D-067SB 0.6 x 0.6 mm

Total filtration

Pan / ceph min. 2.5 mm Al

3D min. 2.5 mm Al + 0.5 mm Cu

SmartPan 3D s / 3D Classic / 3D Plus / 3D Mid:


min. 2.5 mm Al
3D Max: min. 2.5 mm Al + 0.5 mm Cu

Anode voltage

Pan / SmartPan 60 - 84 kV ±5%

Ceph 60 - 84 kV ±5%

3D s / 3D Classic / 60 - 90 kV ±5%
3D Plus or 3D Mid with Toshiba
D-054SB

3D Max with Toshiba D-067SB 60 - 96 kV ±5%

Technical manual Planmeca ProMax 2D, 3D s and 3D Classic 11


4 TECHNICAL SPECIFICATIONS Chapter A: GENERAL AND TECHNICAL DATA

3D Plus / 3D Mid / 3D Max 60 - 120 kV ±5%


with Toshiba D-059SBR or
SXR 130-10-0.5 SC

Anode current

Pan 1 - 16 mA ±10%

Ceph 1 - 16 mA ±10%

3D s / 3D Classic / 3D Plus or
3D Mid with Toshiba D-054SB or
3D Max with Toshiba D-067SB

3D 1 - 14 mA ±10%

Pan / SmartPan 1 - 16 mA ±10%

Scanning ceph 1 - 16 mA ±10%

Planmeca ProCeph 16 mA ±10%

3D Plus / 3D Mid / 3D Max


with Toshiba D-059SBR

3D 1 - 14 mA ±10%

Pan / SmartPan 1 - 14 mA ±10%

Scanning ceph 1 - 14 mA ±10%

Planmeca ProCeph 14 mA ±10%

3D Plus / 3D Mid / 3D Max


with Superior SXR 130-10-0.5 SC

3D 1 - 14 mA ±10%

Pan / SmartPan 1 - 16 mA ±10%

Scanning ceph 1 - 16 mA ±10%

Planmeca ProCeph 16 mA ±10%

mAs range

min. / max. as indicated ±(10% + 0.2 mAs)

mGy range

min. / max. as indicated ±40%

Linearity of radiation output

< 0.1

DEC accuracy

±10%

Cooling period

Automatically controlled

12 Planmeca ProMax 2D, 3D s and 3D Classic Technical manual


Chapter A: GENERAL AND TECHNICAL DATA 4 TECHNICAL SPECIFICATIONS

Exposure time

Pan 2.7 - 16 s as indicated ±10%

SmartPan 2.5 - 15.6 s as indicated ±10%

Scanning ceph 6.4 - 9.9 s as indicated ±10%

Planmeca ProCeph 0.1 - 0.8 s as indicated ±10%

3D Pulsed, effective 3 - 36 s as indicated ±10%

SID

Pan 2D / 3D s / 3D Classic: 500 mm (19.7 in.)

Ceph 1700 mm (66.9 in.)

3D / SmartPan 3D s / 3D Classic:
527 mm (20.7 in.)

3D Plus or 3D Mid with Toshiba D-054SB /


3D Max with Toshiba D-067SB:
600 mm (23.6 in.)

3D Plus / 3D Mid / 3D Max with


Toshiba D-059SBR or SXR 130-10-0.5 SC:
632 mm (24.9 in.)

Magnification

Pan 1.2 - 1.5

SmartPan 1.27 - 1.80

Ceph 1.13

3D 1.36 - 1.80

Duty cycle for height adjustment

25 s ON / 300 s OFF

Line voltage

100 - 230 V~ / 50 - 60 Hz
240 V~ / 50 Hz

Line current

8 - 17 A

Line harmonics

Cos better than 0.9

Max. permissible apparent impedance of supply mains

0.5 Ω (100 VAC)

Max. continuous heat dissipation

Technical manual Planmeca ProMax 2D, 3D s and 3D Classic 13


4 TECHNICAL SPECIFICATIONS Chapter A: GENERAL AND TECHNICAL DATA

250 W

Internal fuse(s)

User replaceable 100 220 V~ / 16A FF H 500 V


- 1 fuse on permanently 230 240 V~ / 8A FF H 500 V
installed X-ray units
- 2 fuses on X-ray units with
detachable power supply cord

Type 195100 ELU

External fuse(s)

100 220 V ~ / 16A T 250 V


230 240 V ~ / 10A T 250 V

Battery

Lithium battery: CR2032, Panasonic

Max. Weight

2D / 3D s / 3D Classic 119 kg (262 lb)

3D Plus / 3D Mid 141 kg (311 lb)

3D Max 139 kg (306 lb)

Scanning ceph 26 kg (57 lb)

Planmeca ProCeph 20 kg (44 lb)

Environmental requirements

Transport:

Temperature -20°C - +60°C (-4°F - +140°F)

Relative humidity 10 - 90% RH (non-condensing)

Air pressure 700 - 1060 hPa

Storage:

Temperature -10°C - +50°C (+14°F - +122°F)

Relative humidity 10 - 90% RH (non-condensing)

Air pressure 700 - 1060 hPa

Operating:

Temperature Pan / scanning ceph:


+10°C - +40°C (+50°F - +104°F)
3D / ProCeph: +10°C - +30°C (+50°F - +86°F)

Relative humidity 10 - 90% RH (non-condensing)

Air pressure 800 - 1060 hPa

Max. altitude 2000 m (1.25 miles)

14 Planmeca ProMax 2D, 3D s and 3D Classic Technical manual


Chapter A: GENERAL AND TECHNICAL DATA 4 TECHNICAL SPECIFICATIONS

Image properties

Pan / ceph CCD:

Pixel size 48 μm

Pan active surface 6 x 146 mm (0.24 x 5.74 in.)

Ceph active surface 6 x 292 mm (0.24 x 11.15 in.)

Planmeca ProCeph:

Flat panel pixel size 139 μm

Flat panel active surface 302 x 249 mm (11.89 x 9.80 in.)

3D:

Flat panel pixel size 127 μm

Flat panel active surface 3D s: 80 x 130 mm (3.15 x 5.12 in.)


3D Classic / 3D Plus:
130 x 130 mm (5.12 x 5.12 in.)
3D Mid: 146 x 146 mm (5.74 x 5.74 in.)
3D Max: 193 x 242 mm (7.6 x 9.5 in.)

SmartPan:

Flat panel pixel size 127 μm

Flat panel active surface 3D s / 3D Classic / 3D Plus:


8 - 25 x 130 mm (0.31 - 0.98 x 5.12 in.)
3D Mid: 8 - 25 x 146 mm (0.31 - 0.98 x 5.74 in.)
3D Max: 13 - 25 x 162 mm (0.51 - 0.98 x 6.38 in.)

Operating conditions for X-ray units with ProFace sensor

Optimum colour temperature Approx. 6500 Kelvin

Frequency for fluorescent lamps 100 Hz

Even and uniform lighting

No natural light (no windows in the room)

No green objects next to X-ray

Original manufacturer
PLANMECA Oy, Asentajankatu 6, FIN-00880 Helsinki, FINLAND
phone: +358 20 7795 500, fax: +358 20 7795 555, www.planmeca.com

Technical manual Planmeca ProMax 2D, 3D s and 3D Classic 15


5 USER’S STATEMENT Chapter A: GENERAL AND TECHNICAL DATA

5 USER’S STATEMENT
Radiation leakage technique factors
The maximum rated peak tube potential is 90 kV and the maximum rated continuous tube
current is 2.8 mA for the maximum rated peak tube voltage.

Filtration
The Radiation port contains additional filtration of at least 2 mm aluminum.
Total filtration min. 2.5 mmAl.
When the X-ray beam is attenuated with the 3 mmAl the resulting dose is 0.5 - 0.6 times
the original.

Maximum attenuation equivalent of the front panel of the panoramic


sensor head
0.5 mmAl

Maximum attenuation equivalent of the front panel of the 3D /3Ds


sensor head
1.2 mmAl

Rated line voltage


100 - 240 V~ ±10%

Maximum line current


Maximum 15 Amperes at 100 V~, 8 A at 230 V~

Technique factors that constitute the maximum line current


condition
84 kV / 16 mA

Generator rating and duty cycle


1.5 kW, duty cycle approximately 1:10. The wait period is calculated using the following
formula:
tw = f(HSMAX - HS1) - f(HS0)
where HSMAX = maximum tube anode heat storage capacity (28 kJ)
HS0 = current tube anode heat storage
HS1 = heat storage caused by next intended exposure (kV x mA x s)
f = tube anode cooling rate as a function of heat storage (given by tube
manufacturer)

Maximum deviation of peak tube potential from indicated value


±5%

Maximum deviation of tube current from indicated value


±10%

16 Planmeca ProMax 2D, 3D s and 3D Classic Technical manual


Chapter A: GENERAL AND TECHNICAL DATA 5 USER’S STATEMENT

Maximum deviation of exposure time from indicated value


±10%

DEFINITION OF MEASUREMENT CRITERIA

Exposure time
The beginning and end points of the exposure time are defined at 70% of the peak
radiation waveform measured with a calibrated X-ray monitor.

Peak tube potential


Is defined as the maximum voltage difference over the X-ray tube. It is measured with a
calibrated non-invasive kVp meter.

Tube current
Is defined by measuring the voltage difference over mA feedback resistors. The values of
mA feedback resistors are known (see section “Preventive maintenance”), so the mA
value can be calculated from the feedback voltage.

The nominal X-ray voltage together with the highest X-ray tube
current obtainable from the high-voltage generator when operated
at its nominal X-ray tube voltage
84 kV 16 mA

The highest X-ray tube current together with the highest X-ray tube
voltage obtainable from the high-voltage generator when operated
at its highest X-ray tube current
16 mA 84 kV

The X-ray tube voltage and X-ray tube current which result in the
highest electric output power
84 kV 16 mA

The nominal electric power for a load time of 0.1s and at the
nominal X-ray tube voltage
84 kV 16 mA - 1344 W

The nominal electric power for a load time of 4 s and at the nominal
X-ray tube voltage
84 kV 16 mA - 1344 W

The reference current time product


1.2 mAs
Irradiation time 0.2 s, X-ray tube current 6 mA, X-ray tube voltage: whole range

Technical manual Planmeca ProMax 2D, 3D s and 3D Classic 17


5 USER’S STATEMENT Chapter A: GENERAL AND TECHNICAL DATA

Nominal anode input power of the X-ray tube


1344 W

Maximum anode heat content of the X-ray tube


35 kJ

18 Planmeca ProMax 2D, 3D s and 3D Classic Technical manual


Chapter A: GENERAL AND TECHNICAL DATA 5 USER’S STATEMENT

Anode heating/cooling curve of the X-ray tube

HEAT STORAGE (kJ)

TIME (min.)

Single load rating of X-ray tube


TUBE CURRENT (mA)

EXPOSURE TIME (s)

Target material of the X-ray tube


Tungsten anode

Technical manual Planmeca ProMax 2D, 3D s and 3D Classic 19


5 USER’S STATEMENT Chapter A: GENERAL AND TECHNICAL DATA

Reference axis to which the target angle and the focal spot
characteristics of the X-ray tube refer
90° with respect to the anode-cathode axis (pan/ceph)
86.5° with respect to the anode-cathode axis (3D/3D s/pan/ceph)

Target angle with respect to the reference axis


Filtration in terms of quality equivalent filtration of the X-ray tube


Inherent filtration at least 0.8 Al/50 kV according to IEC 522/1976

Emission & filament characteristics of the X-ray tube


TUBE CURRENT (mA)

FILAMENT VOLTAGE (V)

FILAMENT CURRENT (A)

Maximum X-ray tube assembly heat content


400 kJ

20 Planmeca ProMax 2D, 3D s and 3D Classic Technical manual


Chapter A: GENERAL AND TECHNICAL DATA 5 USER’S STATEMENT

X-ray tube assembly heating/cooling curve


Heating curve

Cooling curve

Maximum continuous heat dissipation of the X-ray tube assembly


6 kJ/min.

Technical manual Planmeca ProMax 2D, 3D s and 3D Classic 21


5 USER’S STATEMENT Chapter A: GENERAL AND TECHNICAL DATA

Reference axis to which the target angle and the focal spot
characteristics of the tube head assembly refer
focal_spot2.eps
Pan/ceph

focal_spot1.eps

90º


3D/3D s/pan/ceph

86.5º

Target angle with respect to the reference axis


Dimensions of the tube head assembly


(WxHxD) 235 mm x 340 mm x 120 mm

Weight of the tube head assembly


10.3 kg without collimator assembly
11.2 kg with collimator assembly

Values of loading factors concerning leakage radiation


84 kV, 16 mA

Tolerances of the focal spot on the reference axis


X= ±0.5 mm (sideways)
Y= ±0.5 mm (in depth)
Z= ±0.5 mm (in height)

22 Planmeca ProMax 2D, 3D s and 3D Classic Technical manual


Chapter A: GENERAL AND TECHNICAL DATA 5 USER’S STATEMENT

Indication of focal spot


focal_spot3.eps

Tube head

Focal spot indication

Technical manual Planmeca ProMax 2D, 3D s and 3D Classic 23


6 3D CTDI VALUES Chapter A: GENERAL AND TECHNICAL DATA

6 3D CTDI VALUES
The following dose information was measured using a dosimetry phantom (head phantom)
that is compatible with the specification in international standard IEC 60601-2-44.
The dosimetry phantom consists of a PMMA cylinder with a diameter of 160 mm. The
length of the phantom is 160 mm. The phantom is no longer than the sensitive volume of
the radiation detector used for the measurements. The phantom contains holes just large
enough to accept the radiation detector. The holes are parallel to the axis of symmetry of
the phantom and the centres of the holes are located at the centre and 10 mm below the
surface of the phantom at 90° intervals.
Values mentioned in this report are obtained using a dose meter manufactured by Radcal
Corporation. Values are presented in milligray (mGy), except in items b) and c) where the
values are normalized accordingly.
Values are shown separately for 3D s and 3D Classic.
Dose measurement process is as follows. First the CT conditions of operation are set.
These conditions of operation include the parameters given in the following table.

Range of possible values


Parameter
3D Classic 3D s

Radiation source tube current 1...14


(mA)
Radiation source acceleration 60...90
voltage (kV)
X-ray beam collimation height = lower / upper / full height = lower / upper / full
width = half / full child patient = on / off
Exposure mode low dose / normal / high resolution

After the conditions of operation have been set, the dose meter is placed inside the
phantom, the dose meter display is reset and exposure is commenced. Dose meter
display is recorded after the exposure.

Dose statements

a)
Default CT scanner conditions of operation in items a) 1. - 3. are listed in the following
table.

Conditions of operation 3D Classic 3D s


Tube voltage 90 kV 90 kV
Tube current 10 mA 10 mA
Beam collimation height = full height = full
width = full child patient = off
Exposure mode normal normal

24 Planmeca ProMax 2D, 3D s and 3D Classic Technical manual


Chapter A: GENERAL AND TECHNICAL DATA 6 3D CTDI VALUES

1.

3D Classic 3D s
CTDI100 (centre) 9.29 mGy 8.27 mGy

2.
The location of the position where the CTDI100 at 1 cm interior to the surface of the
phantom is maximum as specified in this item is on the midsagittal line of the imaged
volume, posterior to the axis of rotation.

3D Classic 3D s
CTDI100 (peripheral, max) 9.14 mGy 6.30 mGy

3.

3D Classic 3D s

90°:CTDI100 (peripheral, 90°) 6.29 mGy 5.06 mGy

180°:CTDI100 (peripheral, 180°) 1.63 mGy 0.94 mGy

270°:CTDI100 (peripheral, 270°) 7.26 mGy 5.48 mGy

4.

3D Classic 3D s
The average peripheral 6.08 mGy 4.44 mGy
CTDI100 value, CTDI100
(peripheral)

b)

NOTE
Values in this item are normalized to the CTDI100 (centre) in item a) 1.

Relative CTDI100 (centre)


Deviation from the default CT scanner
conditions of operation 3D Classic 3D s

Tube voltage: 60 kV 0.19 0.02


Tube voltage: 70 kV 0.33 0.32
Tube current: 1 mA 0.09 0.08
Tube current: 7.1 mA 0.71 0.70

Technical manual Planmeca ProMax 2D, 3D s and 3D Classic 25


6 3D CTDI VALUES Chapter A: GENERAL AND TECHNICAL DATA

Relative CTDI100 (centre)


Deviation from the default CT scanner
conditions of operation
3D Classic 3D s

Tube current: 14 mA 1.39 1.37


Beam collimation: height = upper 1.27 1.25
Beam collimation: height = lower 1.26 1.24
Beam collimation: width = half 0.82 0.82
Beam collimation: child patient = on 0.96 0.94
Exposure mode: low dose 0.21 0.38
Exposure mode: high resolution 1.00 1.00

c)

NOTE
Values in this item are normalized to the CTDI100 (peripheral, max) in item a) 2.

Relative CTDI100 (peripheral, max)


Deviation from the default CT scanner
conditions of operation
3D Classic 3D s

X- ray tube voltage: 70 kV 0.34 0.34


X- ray tube voltage: 60 kV 0.19 0.05

d)
Maximum deviation from the values given in items a), b) and c) is ±20%.

Dose profile
Graphical presentation of the dose profile along a line z perpendicular to the tomographic
plane measured in the centre location of the head-dosimetry phantom:

z-direction = Beam height at rotation centre

0 x-direction = Dose
0

26 Planmeca ProMax 2D, 3D s and 3D Classic Technical manual


Chapter A: GENERAL AND TECHNICAL DATA 6 3D CTDI VALUES

Sensitivity profile
Sensitivity profile N/A - the resolution is substantially equal in z-direction.

Weighted CTDI 100


CTDIw (Volume Computed Tomography Dose Index) describes the average dose over the
total volume scanned for the selected CT conditions of operation.

3D Classic 3D s
CTDIW 7.15 mGy 5.72 mGy

Volume CTDI w

3D Classic 3D s
CTDIvol = CTDIW 7.15 mGy 5.72 mGy

Geometric efficiency in Z-direction


Geometric efficiency in z-direction is 100%.

Technical manual Planmeca ProMax 2D, 3D s and 3D Classic 27


7 PROMAX 3D: STRAY RADIATION MEASUREMENTS Chapter A: GENERAL AND TECHNICAL DATA

7 PROMAX 3D: STRAY RADIATION


MEASUREMENTS
The measurements are given for loading factors which result in the maximum local dose
per current time product. The loading factors include the highest selectable X-ray tube
voltage (i.e. 90 kV).
PMMA phantom with a diameter of 160 mm and a length of 160 mm has been used for the
measurements. The phantom is compatible with the specification in international standard
IEC 60601-2-44. The phantom was positioned in the centre of rotation of the 3D X-ray unit.
The values were measured in the horizontal plane which was at the height of the centre of
rotation of the 3D X-ray unit. The unit of measurement was air kerma per mAs applied to
the X-ray tube during normal use. Values are presented in nGy/mAs and shown
separately for 3D Classic and 3D s sensors. The actual stray radiation values are
calculated with formula:
Stray Radiation = factor x mAs,
where mAs is the milliampere second value in the program in question.

Stray radiation factors: ProMax 3D Classic

16 8 5 37 31 21

25 45 4 98 60 32

36 73 111 41
3000mm

28 68 110 38

22 41 79 82 53 29
500mm

15 23 31 29 24 19

500mm

3000mm

28 Planmeca ProMax 2D, 3D s and 3D Classic Technical manual


Chapter A: GENERAL AND TECHNICAL DATA 7 PROMAX 3D: STRAY RADIATION MEASUREMENTS

Stray radiation factors: ProMax 3D s

10 4 5 24 21 15

16 29 3 86 42 21

23 54 77 27
3000mm

17 44 79 26

14 27 52 51 32 19
500mm

10 15 21 20 16 12

500mm

3000mm

Technical manual Planmeca ProMax 2D, 3D s and 3D Classic 29


8 HANDLING PRECAUTIONS FOR PCBs AND SOFTWARE CHIPS Chapter A: GENERAL AND TECHNI-

8 HANDLING PRECAUTIONS FOR PCBs AND


SOFTWARE CHIPS

8.1 Handling printed circuit boards


The circuit boards are well protected against static discharges when they are in the unit.
However, some precautions are necessary when handling the boards since some internal
nodes on the PCBs can easily be damaged by static electricity. This is true especially
during low humidity conditions when there is a potential risk of static discharges.

WARNING
INPROPER HANDLING MIGHT CAUSE DESTRUCTIVE DAMAGE TO THE CIR-
CUIT BOARDS. WARRANTY DOES NOT COVER SUCH DAMAGES.

Keep these few simple rules in mind when handling PCBs or software chips:
• Grounding wrist-straps are recommended but not necessarily required when handling
the boards as long as you first always touch a grounded exposed metal part in the unit
before touching the PCB.
• Place the removed PCB immediately in an antistatic plastic bag without landing it
anywhere else in between. PCBs for warranty replacement must be returned to the
factory properly packaged in antistatic plastic bags.
• Never place a removed PCB on any surface or hand it to another person without
touching the surface or the person first.

8.2 Handling software flash memory chips


It is strongly recommended that the software is always upgraded electronically. If this is
done in the old-fashioned way (that is, by replacing the software chips), avoid static
discharge problems by following the same rules that apply for PCBs, see above.
Software flash memory chips must always be stored in their specific anti-static plastic
tubes that also protect them mechanically. A mechanically damaged chip might also
damage the mating socket on the CPU board!
Since the software chips used are of the PLCC type (plastic leadless chip carrier), they
must be removed only using a proper extracting tool (see the spare part manual for
details). Using any other tool for removal can seriously damage the sockets on the CPU
board.

30 Planmeca ProMax 2D, 3D s and 3D Classic Technical manual


Chapter A: GENERAL AND TECHNICAL DATA 9 EMC INFORMATION

9 EMC INFORMATION

WARNING
Use of any accessories and cables other than those specified in Planmeca ProMax
X-ray unit’s documentation, with the exception of cables sold by Planmeca as
replacement parts for internal components, may result in increased emission or
decreased immunity of the X-ray unit.

WARNING
Planmeca ProMax X-ray unit should not be used adjacent to or stacked with other
equipment. If adjacent or stacked use is necessary, Planmeca ProMax X-ray unit
should be observed to verify its normal operation in the configuration in which it is
used.

Guidance and manufacturer’s declaration - electromagnetic emissions


Planmeca ProMax X-ray unit is intended for use in the electromagnetic environment specified below. The
customer or the user of the Planmeca ProMax X-ray unit should assure that it is used in such an
environment.
Emissions test Compliance Electromagnetic environment – guidance
RF emissions Planmeca ProMax X-ray unit uses RF energy only for its
Group 1 internal function. Therefore, its RF emissions are very low
and are not likely to cause any interference in nearby
CISPR 11
electronic equipment.
RF emissions Planmeca ProMax X-ray unit is suitable for use in all
Class B establishments, including domestic establishments and those
directly connected to the public low-voltage power supply
CISPR 11
network that supplies buildings used for domestic purposes.
Harmonic
emissions Class A

IEC 61000-3-2
Voltage
fluctuations/flicker Complies
emissions

IEC 61000-3-3

Technical manual Planmeca ProMax 2D, 3D s and 3D Classic 31


9 EMC INFORMATION Chapter A: GENERAL AND TECHNICAL DATA

Guidance and manufacturer’s declaration - electromagnetic immunity


Planmeca ProMax X-ray unit is intended for use in the electromagnetic environment specified below. The
customer or the user of Planmeca ProMax X-ray unit should assure that it is used in such an
environment.
Immunity test IEC 60601 test Compliance level Electromagnetic environment - guidance
level
Electrostatic ±6 kV contact ±6 kV contact Floors should be wood, concrete or
discharge (ESD) ±8 kV air ±8 kV air ceramic tile. If floors are covered with
IEC 61000-4-2 synthetic material, the relative humidity
should be at least 30%.
Electrical fast ±2 kV for power ±2 kV for power Mains power quality should be that of a
transient/burst supply lines supply lines typical commercial or hospital
IEC 61000-4-4 ±1 kV for input/ ±1 kV for input/ environment
output output
lines lines
Surge ±1 kV line to line ±1 kV line to line Mains power quality should be that of a
IEC 61000-4-5 ±2 kV line to earth ±2 kV line to earth typical commercial or hospital
environment.

Voltage dips, short <5 % UT <5 % UT Mains power quality should be that of a
interruptions and (>95 % dip in UT) (>95 % dip in UT) typical commercial or hospital
voltage variations for 0,5 cycle for 0,5 cycle environment. If the user of Planmeca
on power supply ProMax X-ray unit requires continued
40 % UT 40 % UT
input lines operation during power mains
(60 % dip in UT) (60 % dip in UT) interruptions, it is recommended that
IEC 61000-4-11
for 5 cycles for 5 cycles Planmeca ProMax X-ray unit be powered
70 % UT 70 % UT from an uninterruptible power supply.
(30 % dip in UT) (30 % dip in UT)
for 25 cycles for 25 cycles
<5 % UT <5 % UT
(>95 % dip in UT) (>95 % dip in UT)
for 5 s for 5 s
Power frequency 3 A/m 3 A/m
(50/60 Hz) Power frequency magnetic fields should
magnetic field be at levels characteristic of a typical
IEC 61000-4-8 location in a typical commercial or
hospital environment. The power
frequency magnetic field should be
measured in the intended installation
location to assure that it is sufficiently
low.
NOTE UT is the a.c. mains voltage prior to application of the test level.

32 Planmeca ProMax 2D, 3D s and 3D Classic Technical manual


Chapter A: GENERAL AND TECHNICAL DATA 9 EMC INFORMATION

Guidance and manufacturer’s declaration - electromagnetic immunity


Planmeca ProMax X-ray unit is intended for use in the electromagnetic environment specified below. The
customer or the user of Planmeca ProMax X-ray unit should assure that it is used in such an
environment.
Immunity test IEC 60601 Compliance Electromagnetic environment - guidance
test level level
Portable and mobile RF communications
equipment should be used no closer to any
part of the Planmeca ProMax X-ray unit,
including cables, than the recommended
separation distance calculated from the
equation applicable to the frequency of the
transmitter.
Recommended separation distance
Conducted RF 3 Vrms 3 Vrms d = 1,2 P
IEC 61000-4-6 150 kHz to 80 MHz
d = 1,2 P 80 MHz to 800 MHz

Radiated RF 3 V/m 3 V/m d = 2,3 P 800 MHz to 2.5 GHz


IEC 61000-4-3 80 MHz to 2.5 GHz
where P is the maximum output power rating
of the transmitter in watts (W) according to
the transmitter manufacturer and d is the
recommended separation distance in metres
(m).
Field strengths from fixed RF transmitters,
as determined by an electromagnetic site
survey,a should be less than the compliance
level in each frequency range.b
Interference may occur in the vicinity of
equipment marked with the following
symbol:

NOTE 1: At 80 MHz and 800 MHz, the higher frequency range applies.
NOTE 2: These guidelines may not apply in all situations. Electromagnetic propagation is affected by
absorption and reflection from structures, objects and people.
a
) Field strengths from fixed transmitters, such as base stations for radio (cellular/cordless) telephones
and land mobile radios, amateur radio, AM and FM radio broadcast and TV broadcast cannot be
predicted theoretically with accuracy. To assess the electromagnetic environment due to fixed RF
transmitters, an electromagnetic site survey should be considered. If the measured field strength in the
location in which Planmeca ProMax X-ray unit is used exceeds the applicable RF compliance level
above, Planmeca ProMax X-ray unit should be observed to verify normal operation. If abnormal
performance is observed, additional measures may be necessary, such as re-orienting or relocating
Planmeca ProMax X-ray unit.
b
) Over the frequency range 150 kHz to 80 MHz, field strengths should be less than 3 V/m.

Technical manual Planmeca ProMax 2D, 3D s and 3D Classic 33


9 EMC INFORMATION Chapter A: GENERAL AND TECHNICAL DATA

Table 1:

Recommended separation distances between portable and mobile RF communications equipment and
Planmeca ProMax X-ray unit
Planmeca ProMax X-ray unit is intended for use in an electromagnetic environment in which radiated RF
disturbances are controlled. The customer or the user of Planmeca ProMax X-ray unit can help prevent
electromagnetic interference by maintaining a minimum distance between portable and mobile RF
communications equipment (transmitters) and the Planmeca ProMax X-ray unit as recommended below,
according to the maximum output power of the communications equipment.
Rated maximum output power Separation distance according to frequency of transmitter
of transmitter m
150 kHz to 80 MHz 80 MHz to 800 MHz 800 MHz to 2.5 GHz
W
d = 1,2 P d = 1,2 P d = 2,3 P

0.01 0.12 0.12 0.23


0.1 0.38 0.38 0.73
1 1.2 1.2 2.3
10 3.8 3.8 7.3
100 12 12 23
For transmitters rated at a maximum output power not listed above, the recommended separation
distance d in meters (m) can be estimated using the equation applicable to the frequency of the
transmitter, where P is the maximum output power rating of the transmitter in watts (W) according to the
transmitter manufacturer.
NOTE 1: At 80 MHz and 800 Mhz, the separation distance for the higher frequency range applies.
NOTE 2: These guidelines may not apply in all situations. Electromagnetic propagation is affected by
absorption and reflection from structures, objects and people.

34 Planmeca ProMax 2D, 3D s and 3D Classic Technical manual


Chapter B: USER INTERFACE

1 SWITCHES AND BUTTONS

1.1 On/off switch


The on / off switch is located on the underside of the stationary column top.

Stationary column top

on_off.eps

On/off switch

When you switch the X-ray unit on the main display will be shown on the control panel and
the X-ray unit will carry out a self-test which takes approximately 75 seconds.
The X-ray unit is then ready for use.

NOTE
To prolong the lifetime of the Planmeca ProMax X-ray unit, always switch off the X-ray unit
when it is not in active use.

Technical manual Planmeca ProMax 35


Chapter B: USER INTERFACE

1.2 Emergency button


The emergency stop button is located on the top of the stationary column.

Mid_3B.eps

Press the emergency button to stop the X-ray unit operating in an emergency. When the
emergency stop button is pressed down, all movements of the X-ray unit are blocked and
the unit will not generate radiation. The up / down movement will stop within a distance of
10 mm (0.4 in.).
A help message will appear on the touch screen. Guide the patient away from the X-ray
unit. Then release the emergency stop button. The X-ray unit will automatically restart.

1.3 Patient positioning controls


Open / close temple supports (2D imaging)

Move image volume down Move image volume up


(3D imaging) (3D imaging)

Move X-ray unit down Move X-ray unit up


Positioning joystick

36 Planmeca ProMax Technical manual


Chapter B: USER INTERFACE

X-ray unit up / down

Down Up
The X-ray unit up and down buttons are used to adjust the X-ray unit to suit the height
of the patient. The X-ray unit moves slowly at first, then faster.

Positioning joystick

The positioning joystick is used for horizontal adjustment of the image volume in 3D
imaging. It is used when the patient is positioned in the X-ray unit.

Image volume up / down

Down Up
The image volume up and down buttons are used for vertical adjustment of the image
volume in 3D imaging. The buttons are used when the patient is positioned in the X-
ray unit.
The X-ray unit moves slowly when you press the up / down button. The height of the
patient support table is not changed, i.e. the patient remains in the same position.

Open / close temple supports

Press the temple support button to open the temple supports in 2D imaging. The
temple supports can be closed by pressing the temple support button again.

Technical manual Planmeca ProMax 37


2 TOUCH SCREEN Chapter B: USER INTERFACE

2 TOUCH SCREEN

2.1 Overview

NOTE
Do not use sharp objects to operate the touch screen.

To return to the main view from another screen, select the home button at the top corner of
the screen.

To make a selection on the touch screen, simply touch a button or a field with your finger
or a soft stylus. The selected option will be highlighted. To deselect an option, touch the
button or field again (or select an other option if available).

Function Function
selected not selected

To accept a selection and to go to the next screen, touch the forward button.

To accept a selection and to skip the next screen, touch the fast forward button.

To accept a selection, touch the green check mark button.

To cancel a selection, touch the red cross button.

If you want to pause a function (instead of cancelling it) touch the pause button.

38 Planmeca ProMax Technical manual


Chapter B: USER INTERFACE 2 TOUCH SCREEN

To scroll a list down or up, slide your finger on the screen.

To change a setting, select the service spanner at the top left corner of the main view. This
will take you to the settings menu where you can adjust the settings of the X-ray unit.

2.2 Calibrating touch screen display


In case the touch screen is not working accurately, e.g. touching button on the screen
activates task of the button next to it, or it is just hard to activate desired button or area on
the screen, calibrate the display.
Normally, there is no need to calibrate the display at all, but the factory made calibration
remains valid.

To calibrate the display, follow the steps below.


1. Switch on the X-ray unit.
2. As soon as the screen displays text Touch the screen now to start calibration, touch
the screen. The calibration screen appears.
3. In the calibration screen, five calibration adjustment markers will appear on the
display, one at a time:
• 1st in the left up corner
• 2nd in the right up corner
• 3rd in the right bottom corner
• 4th in the left bottom corner
• 5th in the center of the display.
4. Touch the adjustment markers in the order they appear on the screen.
After touching the final adjustment marker, the X-ray unit will start up normally.

Technical manual Planmeca ProMax 39


3 INFORMATION DISPLAYS Chapter B: USER INTERFACE

3 INFORMATION DISPLAYS
CAUTION
Some of the settings can be used to alter the operation of the X-ray unit. Never use
functions that you are not familiar with.

NOTE
The options shown on the touch screen depend on the unit configuration. The X-ray unit
can be upgraded with new programs and features, contact your dealer for further
information. The views and values shown in this manual are only examples.

NOTE
The illustrations shown on the touch screen are based on approximate patient anatomy.
The actual exposure area depends on the individual anatomy of the patient.

NOTE
Never allow patients to touch the screen when they are positioned in the X-ray unit.
Touching the screen during exposure will stop the imaging process.

The unit has a number of additional functions for special requirements. The function
modes that can be entered without a password are: User settings, Program control and
About general information of the X-ray unit.
Technical settings are for the use of service personnel only and are protected with a
password.
The additional functions are entered as follows: Touch the service spanner on the main
display. The list of User displays appears.

You can return to the Main display by touching the service spanner.

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3.1 User settings

3.1.1 Language (1100)


To change the language, select User --> 1100 Language. Then select the language you
want to use.

3.1.2 Time and Date (1200)


To change time and date settings, select User --> 1200 Time and Date.

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Set System Time and Time/Date Display Format (1210)


Select 1210 Set System Time and Time/Date Display Format.

• Select Time Display Format to change time display between 12 h and 24 h


formats.
• Select Date Display Format to change date display between dd.mm.yyyy,
mm.dd.yyyy and yyyy.mm.dd formats.
• Select Change System Time and set a new time to the unit using the plus and
minus buttons.

NOTE
The time is set to the local time at the factory. Change the time setting to show the
correct time before you start using the X-ray unit.

Change System Date (1220)


Select 1220 Change System Date and select the day or use the arrow buttons to
change the month or year.

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3.1.3 Operational Settings (1300)


Select User --> 1300 Operational Settings.

Use Mode (1310)


Select 1310 Use Mode.

• Select 1311 Set Demo Mode to start the demo mode, in which the X-rays and
computer connection are disabled.
• Select 1312 Set Normal Mode to set unit in back to normal mode, in which the X-
rays and computer connection are enabled.

NOTE
When changing the mode, a confirmation window appears to accept the change.

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Audio Settings (1320)


• Select 1320 Audio Settings --> Alarm Volume. The display shown below appears.
When an X-ray exposure is taken you will hear a warning tone indicating that
radiation is being generated. If the warning sound of the radiation cannot be
heard or is considered too loud, it can be adjusted with the plus and minus fields.

NOTE
This setting affects only to the volume of the warning tone generated in the X-ray unit,
not to the warning tone of the exposure switch.

• Select 1320 Audio Settings --> Touch Volume to adjust the volume of the sound
when touching buttons and icons in the touch screen.

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Patient Positioning (1330)


Select 1330 Patient Positioning. The display shown below appears.

• Side Entry: You can disable the C-arm to move to the back from the patient
positioning area by selecting OFF.
• Midsagittal and Frankfort Lights in Tomo: If you wish to use the midsagittal and
Frankfort plane lights in Tomo mode, select this option. To enable this feature
you need to reboot the unit by switching it off and on again.
• Temple Supports: The X-ray unit can be used without temple supports when the
temple support motor is inactivated. Remove the temple supports after selecting
the OFF.
• Return C-arm Automatically: The C-arm can be set to automatically return to
Entry position after the exposure. To switch off the automatic return of the C-arm
select OFF.

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Exposure settings (1340)


Select 1340 Exposure Settings. The display shown below appears.

• Continuous Exposure Indicator: Turning this option to ON the yellow radiation


warning light stays on continuously (instead of flashing) when an exposure is
taken.
Note that the setting affects all indicator lights that are connected to the X-ray
system (indicator light on the hand-held exposure switch, wall exposure
switch(es) and remote exposure lamp).

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3.1.4 Network Settings (1400)


Select User --> 1400 Network Settings.

NOTE
The network settings are configured at the factory and normally you do not have to change
them.

Main Network Settings


Select Main Network Settings.

• ProMax IP: The Ethernet interface IP address, the default value is 10.0.0.1.
• ProMax Control Port: Control port number, the default value is 5000.
• ProMax MAC Address: MAC address is equipment related and cannot be
changed.
• GUI IP: The GUI IP address, the default value is 10.0.0.10.
• GUI MAC Address: MAC address is equipment related and cannot be changed.
• Netmask: Subnet mask, the default value is 255.255.255.0.

Sensor Network Settings


Select Sensor Network Settings.

• IP: The sensor IP address, the default value is 10.0.0.2.


• MAC Address: Sensor MAC address is equipment related and cannot be
changed.

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ProCeph Network Settings


Select ProCeph Network Settings.

• IP: The ProCeph IP address, the default value is 10.0.0.6.


• MAC Address: ProCeph MAC address is equipment related and cannot be
changed.

Network Settings Reset


Select Network Settings Reset.

By touching the Reset button, the display unit (ProTouch GUI) IP address is reset to
default value: 10.0.0.10.
Note that in the first place, there should not be any reason to change the GUI IP
address at all. If however, the GUI IP address has been modified, in some rare
situations resetting the GUI IP address might be required. For example, if the GUI
display device is replaced, it might be that there is a communication failure between
the X-ray unit and the new GUI device.

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Resetting X-ray unit IP address


If connection to the X-ray unit is lost because of unknown IP address, and for some
reason you are not able to check the IP address from the Network Settings (1400)
information menu, it is possible to reset the IP address.
To reset the IP address of the X-ray unit, follow the steps below.
1. Switch off the X-ray unit.
2. Switch on the X-ray unit and at the same time, keep all five (5) control positioning
buttons pressed down during the start up, until you hear a beep sound (approx. 10 -
15 seconds).

3. After this, the X-ray unit IP address is set to the default value: 10.0.0.1.

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3.1.5 Testing Routines (1500)


Select User --> 1500 Testing Routines.

Test Exposure (1510)


Select 1510 Test Exposure. This option allows you to take a test exposure. The test
exposure is taken with the latest used collimation, i.e. the selected program,
segmentation and jaw size will affect to the collimation.
Select the desired exposure parameters: kV and mA values and exposure time and
touch the SET button. Touch the green check mark and the test exposure can be
performed.

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Tube Head Seasoning (1520)


With the 1520 Tube Had Seasoning, it is possible to warm up the X-ray tube, i.e. run a
tube head seasoning process. This is necessary if the X-ray unit has not been used
for a few days and/or if the unit sets error message E332 - Severe arcing across x-ray
tube.

3.1.6 Clinic Management (1600)


Select User --> 1600 Clinic Management settings. The display shown below appears.
When Clinic Management is taken into use, these settings must be modified.

• Romexis IP address: IP address of the Romexis server, as defined in the Romexis


Configuration tool (Server Parameters --> Server --> RMI Server Host setting).
• Romexis port number: Diagnostics server port, as defined in Romexis Configuration
tool (Server Parameters --> Server --> Diagnostics Port setting). The default is 6812.
Change the this setting only if you have changed the default port 6812 to some other
port in Romexis configuration.
• Device number: Enter an unique number for the X-ray unit.
• PlanLink Communication: Set the switch to ON to enable and to OFF to disable the
Clinic Management communication.

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3.2 Program settings


To enter the program settings, select Program.

3.2.1 Programs (2100)


Select Program --> 2100 Programs.

On these displays (2110 - 2180) you can select the X-ray unit’s programs. These
selections determine which programs are shown on the touch screen when using the X-
ray unit.
In addition, on these displays you can define preset kV and mA values for different type of
exposures, i.e. the selected program, patient size, segmentation and jaw size.

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For example, in the following figure, 3D Dental program window is selected.

ON/OFF
selecting
switches
kV/mA
buttons

By selecting ON or OFF from the selecting switch, you can add the program to the X-ray
unit’s screen (ON - visible, OFF - not visible).
By touching any of active kV/mA button, you can define the preset values for that
exposure program, example in the figure below.

ULD button

Note that by touching the ULD button, the ultra low dose programs are activated in the
display and preset values for those can be modified.

NOTE
The programs and options visible and active in these displays depends on the type of the
X-ray unit and the features included to the delivery.

In here, only the above examples are given, the logic with all other displays and programs
is the same.

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3.2.2 Program Features (2200)


Select 2200 Program Features. On the Program Features display you can change and
enable/disable the program features.
When you scroll the list more features will appear.

• Panoramic System: Dimax or SmartPan.


• Autofocus: ON/OFF
• Fast Froward: ON/OFF
• 2D Image Shift: You can set the X-ray unit so that the C-arm moves up at the start of
all 2D exposures (panoramic, TMJ and sinus). Adjust the vertical offset value between
0-20 millimetres.

NOTE
The 2D Image Shift setting is valid/visible only for ProMax 3D Plus, Mid and Max X-ray
units.

• Lateral TMJ Default Angle, PA TMJ Default Angle: Adjust the angle (lat or PA).
• TMJ 2/2 Shift: In double TMJ exposures the target position will be automatically
moved forwards by 10 mm for the second exposure (open view projection). The
setting can be changed by the user.
• 3D Scout: ON/OFF
• 2D Views for 3D: ON/OFF.
You can set the X-ray unit so that two 2D images (Scout, Lat-PA, Lat or PA) will be
shown on the computer screen before you take a 3D image. This will allow you to
check the position of the target area or, if necessary, confirm the need for a 3D
exposure.
• Pan DEC Density, Ceph DEC Density Lat and Ceph DEC Density PA/AP:
DEC density is expressed in percentage in comparison to DEC calibration value. The
setting can be adjusted between 20% (lower exposure values --> brighter image) and
200% (higher exposure values --> darker image). The recommended setting is 100%
(default setting).

NOTE
DEC is available for panoramic and cephalometric programs. It is not available for
SmartPan programs.

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3.2.3 Licences (2300)


Select 2300 Licences. On the Licences display you can change and enable/disable the
program licences.
You will need a license code to add a new feature to the X-ray unit. Touch the feature field
to switch this feature on. A number display will appear. Enter the license code to enable
the selected feature.

NOTE
Each license code is unit and module specific, i.e. it can only be used on the specified X-
ray unit and for the specified program feature.

3.2.4 Reset to Factory Default (2500)


To restore factory default settings select 2500 Reset to Factory Defaults. The selections
done on 2100 Programs / 2110 - 2180 displays will be removed.

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3.3 Technical settings


To enter the technical settings, select Technical. The technical setting mode is password
protected and the password is asked when the mode is entered for the first time after
switching the unit on.

The password is 1701.

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3.3.1 Unit Configuration (3100)


Select 3100 Unit Configuration.

• Type: Defines the Planmeca ProMax X-ray unit model.


• Sensor Type: Defines the used sensor type.
• Collimator Type: Defines the used collimator type.
• Panoramic: Enable/disable panoramic programs, the following options: Off, On or On
with Multiview.
• Cephalostat: Enable (ON) / disable (OFF) cephalostat.
• Tube Head Type: Defines the tube head type: Fixed or Rotating.
• Tube Type: Defines the used X-ray tube type, select:
• D-054SBC or D-067SB
for 90/96 kV X-ray tube head.
• D-059SBR
for Toshiba 120 kV X-ray tube head (optional for 3D Plus / 3D Mid / 3D Max).
• SXR-130-10-0.5
for Superior 120 kV X-ray tube head (optional for 3D Plus / 3D Mid / 3D Max).
• Cephalostat Type: Defines the used cephalostat type:
• Scanning
for Planmeca ProMax cephalostat.
• ProCeph
for Planmeca ProCeph cephalostat.
• Logo: Defines the used logo: Planmeca Default, SCS or Planmeca 3D.

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3.3.2 Calibrations (3200)


Select 3200 Calibrations. The unit calibrations are performed in this mode.

NOTE
Detailed descriptions of calibrations are given in respective sections later in this manual.

Filament Definition (3210)


The X-ray tube filament definition must be performed whenever the tube head and/or
the Power supply PCB is replaced. To perform the X-ray tube filament definition,
select Filament Definition (3210). Press and hold down the exposure switch until the
series of exposures ends.

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3.3.3 Unit-Specific Settings (3300)


Select 3300 Unit-Specific Settings.

Set Parameter Limits (3310)


In this mode the maximum and minimum values of the kV and the minimum mA range
can be set for panoramic, cephalometric and 3D exposures.

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• Select 3311 Panoramic: The display shown below appears. Select the maximum
and minimum kilovolt and milliampere values with the plus and minus buttons.

• Select 3312 Cephalo: The display shown below appears. Select the maximum
and minimum kilovolt, and minimum milliampere values with the plus and minus
buttons.

• Select 3313 3D: The display shown below appears. Select the maximum and
minimum kilovolt, and minimum milliampere values with the plus and minus
buttons.

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Exposures (3320)
• Exposure
In this mode it is possible to check the unit tube head’s exposure statistics. The
diplays shows the time and the date of the latest exposure, the serial number of the
unit and the exposure counters of the panoramic, cephalometric, tomographic and 3D
exposures. The total amount of mAs, energy and exposure time are also shown

• Panoramic DAP, Cephalostat DAP and 3D DAP


The patient’s radiation dose will be shown in a pop-up window after each exposure.
Radiation dose is indicated in terms of DAP (Dose Area Product) and calculated
separately for each exposure. The measurement unit for DAP is milligray per square
centimeter (mGy*cm²). The DAP values are based directly to the measurements
made from the X-ray beam.
If you need to calibrate the DAP values which are shown in the pop-up windows select
the desired DAP on the Exposures display.
Use a DAP meter to measure the radiation dose and then compare the measured
dose (reading on DAP meter) with the calculated dose (value shown in pop-up
window). If the measured dose is lower than the calculated dose, touch the left arrow
to decrease the percentage value. If the measured dose is higher than the calculated
dose, touch the right arrow to increase the percentage value. The setting can be
adjusted between 10% and 300%.
Note that you will have to calibrate DAP values separately for panoramic,
cephalometric and 3D exposures.

Clear Error History (3330)


To clear X-ray unit’s error history data, select 3330 Clear Error History and touch the
green check mark button.

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3.3.4 Mode (3400)


Select 3400 Mode. With the options in this display you can select between normal and
exhibition mode and set the test mode.

Set Normal Mode (3410)


Select 3410 Set Normal Mode to enter to normal mode.

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Set Test Mode (3420)


Select 3420 Set Test Mode. On this display you can select the test mode settings:
enable/disable connection between the X-ray unit and computer and enable/disable
radiation.

Set Exhibition Mode (3430)


Select 3430 Set Exhibition Mode. The exhibition mode allows you to demonstrate all
the ProMax X-ray programs. When this option is selected no radiation is generated
when you press the exposure button. The programs can be selected and the C-arm
will move normally but no radiation will be generated and no radiation warning signals
will be given, i.e. this is a “dummy run” function for training and demonstration
purposes.

If you touch green check mark ProFace images can be taken when the X-ray unit is
connected to the PC.

If you touch the red cross mark you can drive the ProFace exposure movement but an
image is not taken.

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3.3.5 Troubleshooting (3500)


Select 3500 Troubleshooting.

Ethernet Mode (3510)


Select 3510 Ethernet Mode. In the Ethernet Mode. On this display, the Ethernet mode
and status is displayed: 100/10 Mb, Full Duplex or Half-duplex.
If the status is disconnected, the problem may be in one of the following:
• cable between the X-ray unit and PC
• cable or one of connectors is damaged
• wrong type cable
• Ethernet PCB is defective.

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Communication Tests (3520)


Select 3520 Communication Tests. On this display, you can test the connections
between network/ different units:
• ProMax: X-ray unit - external network
• ProTouch: CPU PCB - ProTouch GUI
• 3D Sensor: CPU PCB - 3D sensor
• Dimax-Panoramic: CPU PCB - Dimax sensor (panoramic)
• Dimax-Ceph: CPU PCB - Dimax sensor (cephalostat)
The Received packets field shows the amount of packets received from the network/
unit, and the Sent packets field shows the amount of frames sent to the network/unit.
If the values increase gradually, the connections are operational.

3.4 About
Select About.

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3.4.1 Component Information (4100)


Select 4100 Component Information to display X-ray unit’s type and version information.

3.4.2 Archive (4200)

Error History
In the error history display the recent 100 unit and recent 40 tube head error
messages are shown. The list is shown in chronological order (by date/time). The
oldest error messages are dropped out from the list if the list is full and there are new
errors stored.

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Exposure Statistic
In the exposure statistic display it is possible to check the unit tube head’s exposure
statistics. The diplays shows the time and the date of the latest exposure, the serial
number of the unit and the exposure counters of the panoramic, cephalometric,
tomographic and 3D exposures. The total amount of mAs, energy and exposure time
are also shown.

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Chapter C: HELP AND ERROR
MESSAGES

1 GENERAL

1.1 Help messages


The X-ray unit incorporates a self-checking feature that monitors the operation of the unit.
If the system detects an operating error a help message (e.g. H101) appears on the touch
screen.
The X-ray unit will not accept any commands from the user until the help message is
cleared from the touch screen. Clear the message by touching the green check mark.
Help messages has only one category:
• H1xx Environment related

1.2 Error messages


The X-ray unit incorporates a self-checking feature that monitors the operation of the unit.
If the system detects a technical fault an error message (e.g. E201) appears on the touch
screen.
An error message indicates that the X-ray unit has a problem that needs to be solved
before further exposures can be taken. The X-ray unit will not accept any commands from
the user until the error message is cleared from the touch screen.
Error messages are divided into the following categories:
• E2xx Motorized motion related
• E3xx X-ray generation related
• E4xx Feedback errors
• E5xx Power supply related
• E6xx Communication errors
• E7xx Calibration errors
• E8xx System conflicts
• E9xx Infrastructure errors
• Wxxx X-ray unit and touch screen internal errors

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2 HELP MESSAGES

2.1 Help messages (H1xx)

Code Explanation Comments

H101 Exposure switch The exposure button was released Guide the patient away from the
before end of exposure. X-ray unit before moving the
C-arm.
Press and hold down the
exposure button for the entire
duration of the exposure.
H102 The exposure button is stuck or the Release the exposure button.
cable is short circuited. If necessary, contact your service
technician to replace the
exposure switch.
H105 Emergency stop The emergency stop button has been All movements of the X-ray unit
button activated. are blocked, no radiation is
generated.
Guide the patient away from the
X-ray unit. Then release the
emergency stop button to resume
normal operation.
H115 DEC DEC is receiving too much radiation. Change the exposure values.
H116 DEC is receiving too little radiation. Change the exposure values.
H125 CEPH CEPH - Exposure control is receiving Change the exposure values.
too much radiation.
H126 CEPH - Exposure control is receiving Change the exposure values.
too little radiation.
H127 CEPH - AEC exposure too long. Change the exposure values.

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Code Explanation Comments

H141 Height movement Movement stopped due to the column


emergency stop switch activation.
H142 Height movement is not possible Clear any obstruction before
because the stop plate at the bottom of moving the column again.
the column was activated.
H143 Height movement not possible because
the STOP switch is activated.
H144 Height movement is not possible Release the button / joystick.
because one (or more) of the
positioning control buttons or the
positioning joystick is stuck.
H148 Height movement is not possible. The Press the X-ray unit down button
position of the patient support table is to move the patient support table
too high. down.
H149 Height movement was stopped Clear any obstruction before
because the C-arm cannot be moved continuing.
lower.
H150 Height movement was stopped Clear any obstruction before
because the patient support table continuing.
cannot be moved lower.
H151 Line voltage The line voltage was too low during Exposure was interrupted.
exposure. Contact your service technician
for help.
H152 The line voltage is too low. Exposure is not possible.
Contact your service technician
for help.
H161 Temperature The temperature of the tube head is too Wait for a few minutes for the
high. tube head to cool down.
H162 The temperature of the lift motor is too Wait for a few minutes for the lift
high. motor to cool down.
H163 The temperature of the power supply Wait for a few minutes for the
unit (PSU) is too high. power supply unit (PSU) to cool
down.
H165 The temperature of the tube head is too Wait for a few minutes for the
high for the selected exposure values. tube head to cool down.
H166 The maximum tube head energy level Wait for a few minutes for the
was exceeded. tube head to cool down or use
lower exposure values.

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Code Explanation Comments

H171 User related The sensor is not attached properly to Attach and / or lock the sensor in
messages the C-arm. position.
H172 The sensor is not attached properly to Attach and / or lock the sensor in
the cephalostat. position.
H175 PC program selection is in conflict with Select another exposure mode in
the selected X-ray unit program. Planmeca Romexis.
H176 Safety area limit violation in Change the value for thickness
tomography mode. layers.
H177 Exposure is not possible with these Change the image volume
settings. settings.
H178 Exposure is not possible with these Change the settings.
settings.
H180 DEC is not available.
H181 The imaging process was cancelled in
Planmeca Romexis.
H182 Timeout in image data transmission. Exposure was interrupted.
Contact your service technician
for help.
H183 The attached sensor is not suitable for Change the sensor.
the selected program.
H184 Remove the 3D sensor.
H185 The 3D sensor is not attached properly. Attach and / or lock the sensor in
position.
H186 No IP address defined for 3D sensor.
H187 Problem during image data Exposure was interrupted.
transmission. Contact your service technician
for help.
H188 Attached sensor will not be suitable for Change the sensor.
selected volume size.
H189 The screen was touched during Exposure was interrupted.
exposure.
H191 The Y coordinate is out of limit. Set the y coordinate between 51 -
91 mm.
H193 The Y coordinate is out of limits. Set the Y coordinate between 64-
72 mm.
H195 The 3D Model programs must not be Use the 3D Model programs for
used for patient imaging. taking exposures of impressions
or plaster casts only.
H196 Remove all 3D / panoramic patient
supports before taking cephalometric
images.

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3 ERROR MESSAGES

3.1 Motorized motion related errors (E2xx)

Error Explanation Comments


code
E201 MCM (motor control Shoulder motor - MCM-module Exposure interrupted.
module) module oveheated.
overheated
E202 Elbow motor - MCM-module oveheated. Exposure interrupted.
E203 Templerest/ digiceph scan MCM-module Exposure interrupted.
oveheated.
E204 MCM-module oveheated C-arm rotation Exposure interrupted.
motor.
E205 MCM-module oveheated receptor pan / Exposure interrupted.
X&Y collimation.
E206 MCM-module oveheated receptor Exposure interrupted.
rotation.
E207 MCM-module oveheated for receptor lift / Exposure interrupted.
X&Y collimation.
E208 Tubehead rotation function - MCM- Exposure interrupted.
module oveheated.
E210 Open circuit in Open circuit in 0 - lift motor.
E211 Open circuit in 1 - shoulder motor. Check the motor, interface
and cable.
E212 Open circuit in 2 - elbow motor. Check the motor, interface
and cable.
E213 Open circuit in 3 - temple restmotor. Check the motor, interface
and cable.
E214 Open circuit in 4 - digiceph scan motor. Check the motor, interface
and cable.
E215 Open circuit in 5 - C-arm rotation motor. Check the motor, interface
and cable.
E216 Open circuit in 6 - receptor pan motor. Check the motor, interface
and cable.
E217 Open circuit in 7 - X-collimator motor. Check the motor, interface
and cable.
E218 Open circuit in 8 - Y-collimator motor. Check the motor, interface
and cable.
E219 Open circuit in 9 - tube head rotation Check the motor, interface
motor. and cable.
E220 Open circuit in 10 Cu- filter motor.
E221 Open circuit in 11 - tubehead rotation
motor.

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Error Explanation Comments


code
E230 Overcurrent Overcurrent detected in lift motor. Too high current detected in
the motor and the movement
has been stopped. Check the
motor cable. If necessary then
replace the PSU PCB.
E231 Overcurrent detected in shoulder motor. Too high current detected in
the motor and the movement
has been stopped. Check the
motor cable.
E232 Overcurrent detected in elbow motor. Too high current detected in
the motor and the movement
has been stopped. Check the
motor cable.
E233 Overcurrent detected in temple rest/ Too high current detected in
digiceph motor. the motor and the movement
has been stopped. Check the
motor cable.
E234 Overcurrent detected Dimax3 CEPH Too high current detected in
scan motor (or CEPH marking motor, the motor and the movement
depending on version) has been stopped. Check the
motor cable.
E235 Overcurrent detected in C-arm rotation Too high current detected in
motor. the motor and the movement
has been stopped. Check the
motor cable.
E236 Overcurrent detected in receptor pan / Too high current detected in
X&Y collimation motor. the motor and the movement
has been stopped. Check the
motor cable.
E237 Overcurrent detected in X-collimator Too high current detected in
motor. the motor and the movement
has been stopped. Check the
motor cable.
E238 Overcurrent detected in Y-collimator Too high current detected in
motor. the motor and the movement
has been stopped. Check the
motor cable.
E239 Overcurrent detected in tube head Too high current detected in
rotation motor. the motor and the movement
has been stopped. Check the
motor cable.
E240 Overcurrent detected in Cu- filter motor.
E241 Overcurrent detected in tubehead
rotation motor.

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Error Explanation Comments


code
E250 Directional error Directional error in lift motor. The motor drives the
mechanism into the wrong
position. Check the sensors
and the cabling.
E251 Directional error in shoulder motor. The motor drives the
mechanism into the wrong
position. Check the sensors
and the cabling.
E252 Directional error in elbow motor. The motor drives the
mechanism into the wrong
position. Check the sensors
and the cabling.
E253 Directional error in temple rest motor. The motor drives the
mechanism into the wrong
direction. Check the sensors
and the cabling.
E254 Directional error in Dimax3 CEPH scan The motor drives the
motor (or CEPH marking motor, mechanism into the wrong
depending on version). direction. Check the sensors
and the cabling.
E255 Directional error in C-arm rotation motor. The motor drives the
mechanism into the wrong
direction. Check the sensors
and the cabling.
E256 Directional error in receptor pan motor. The motor drives the
mechanism into the wrong
direction. Check the sensors
and the cabling.
E257 Directional error in X-collimator motor. The motor drives the
mechanism into the wrong
direction. Check the sensors
and the cabling.
E258 Directional error in Y-collimator motor. The motor drives the
mechanism into the wrong
direction. Check the sensors
and the cabling.
E259 Directional error in receptor rotation The motor drives the
motor. mechanism into the wrong
direction. Check the sensors
and the cabling.
E260 Directional error in receptor lift motor
(reserved option).
E261 Directional error in tube head lift motor
(reserved option).

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3 ERROR MESSAGES Chapter C: HELP AND ERROR MESSAGES

Error Explanation Comments


code
E270 Timeout Timeout in lift motor mechanism. Check the sensor, cable,
motor and the PSU PCB.
E271 Timeout in shoulder motor mechanism. Check the sensors, cables
and the motor.
E272 Timeout in elbow motor mechanism. Check the sensors, cables
and the motor.
E273 Timeout in temple rest motor Check the sensors, cables
mechanism. and the motor.
E274 Timeout in temple rest motor Check the sensors, cables
mechanism. and the motor.
E275 Timeout in C-arm rotation motor Check the sensors, cables
mechanism. and the motor.
E276 Timeout in receptor pan motor Check the sensors, cables
mechanism. and the motor.
E277 Timeout in X-collimator motor Check the sensors, cables
mechanism. and the motor.
E278 Timeout in Y-collimator motor Check the sensors, cables
mechanism. and the motor.
E279 Timeout in receptor rotation motor Check the sensors, cables
mechanism. and the motor.
E280 Timeout in Cu- filter motor mechanism. Check the sensors, cables
and the motor.
E281 Timeout in tube head lift motor (reserved Check the sensors, cables
option) mechanism. and the motor.
E282 Timeout in secondary collimation Check the functionality of the
mechanism. belt cables and the motor.
E283 Timeout in radiation shield mechanism. Check the adjustments and
the movement area.
E284 Timeout in patient support vertical Check the adjustments and
movement mechanism. the movement area.
E290 Rotating tube head Rotating tube head (panoramic, Check the adjustments and
in wrong position cephalostat and 3D) is in wrong position. the movement area.
The exposure is interrupted.
E291 Collimator Collimator right X self test failed.
E292 Collimator left X self test failed.
E293 Collimator upper Y self test failed.
E294 Collimator lower Y self test failed.
E295 Collimator filter revolver self test failed.
E296 Collimator X collision detected.
E297 Collimator Y collision detected.

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3.2 X-ray generation related errors (E3xx)

Error Explanation Comments


code
E301 Filament voltage Filament voltage missing completely. Exposure not possible. Check
the cabling, interfaces and PSU-
PCB and tube head.
E302 Filament voltage too low during Exposure not possible. Check
preheat. the cabling, interfaces and PSU
PCB and tube head.
E303 Filament voltage too high during Exposure not possible. Check
preheat. the tube head and the PSU PCB.
E304 Filament voltage dropped suddenly Exposure interrupted. Check the
during exposure. tube head and the PSU PCB.
E305 Filament voltage cannot be enabled Exposure interrupted. Check the
due to an internal error. tube head and the PSU PCB.
E311 Tube voltage Tube voltage missing completely. Exposure interrupted.
E312 Tube voltage too low. Exposure not possible. Check
the tube head and the PSU PCB.
E313 Tube voltage too high. Exposure not possible. Check
the prefilament values are
correct or perform the
prefilament calibration again.
E314 Tube voltage dropped suddenly Exposure interrupted. Check the
without arching (low frequency functionality of the tube head and
extreme detected). the PSU PCB.
E315 Tube voltage dropped suddenly Exposure interrupted. Check the
without arching (extreme overcurrent functionality of the tube head and
detected). the PSU PCB.
E316 Tube voltage dropped suddenly Exposure interrupted. Check the
without arching (other reason). functionality of the tube head and
the PSU PCB.
E317 Tube voltage overshot suddenly Exposure interrupted. Check the
without arching. functionality of the tube head and
the PSU PCB.
E318 Tube voltage detected during preheat Exposure interrupted. Check the
period (maximum exceeded). functionality of the tube head and
the PSU PCB.

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3 ERROR MESSAGES Chapter C: HELP AND ERROR MESSAGES

Error Explanation Comments


code
E321 Tube current Tube current missing completely. Exposure interrupted. Check the
interface, cabling and the PSU
PCB.
E322 Tube current too low. Exposure interrupted. Check the
interface, cabling and the PSU
PCB.
E323 Tube current too high. Exposure interrupted. Perform
tube filament definition again.
Check the interface, cabling and
the PSU PCB.
E324 Tube current dropped suddenly Exposure interrupted. Check the
without arching. interface, cabling and the PSU
PCB.
E325 Tube current overshooted suddenly Exposure interrupted. Check the
without arching. interface, cabling and the PSU
PCB.
E331 Arching Minor across X-ray tube. Code not displayed.
E332 Severe arcing across x-ray tube. Exposure interrupted.
Check the tube head
functionality: Run tube head
seasoning process, see more in
section 3.1.5 "Testing Routines
(1500)" on page 50.
E333 Minor arching at tube head anode Code not displayed.
end.
E334 Severe arcing at tube head anode Exposure interrupted.
end.
E335 Minor arching at tube head cathode Code not displayed.
end.
E336 Severe arching at tube head cathode Exposure interrupted.
end.
E341 Monitoring errors kV-signal (exposure time) too short/
long.
E342 Exposure pulsing fault.
E343 Conflict between assembled and Exposure not possible.
configured X-ray tube type. Check that correct type of tube
head is selected in the 3100 Unit
Configuration menu, in Tube
Type setting.

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3.3 Feedback errors (E4xx)

Error Explanation Comments


code
E401 Tube head offsets Tube head KVPOS offset failure, short- Exposure not possible. Check
circuited. the cabling between the FBK
and the CAM PCB. Check
also the functionality of the
FBK PCB.
E402 Tube head KVPOS offset failure, out of Exposure not possible. Check
bounds. the cabling between the FBK
and the CAM PCB. Check
also the functionality of the
FBK PCB.
E403 Tube head offset KVNEG failure, short- Exposure not possible. Check
circuited. the cabling between the FBK
and the CAM PCB. Check
also the functionality of the
FBK PCB.
E404 Tube head KVNEG offset failure, out of Exposure not possible. Check
bounds. the cabling between the FBK
and the CAM PCB. Check
also the functionality of the
FBK PCB.
E405 Tube head MAPOS offset failure, short- Exposure not possible. Check
circuited. the cabling between the FBK
and the CAM PCB. Check
also the functionality of the
FBK PCB.
E406 Tube head MAPOS offset failure, out of Exposure not possible. Check
bounds. the cabling between the FBK
and the CAM PCB. Check
also the functionality of the
FBK PCB.
E407 Tube head MANEG offset failure, short- Exposure not possible. Check
circuited. the functionality of the FBK
PCB.
E408 Tube head MANEG offset failure, out of Exposure not possible. Check
bounds. the functionality of the FBK
PCB.
E409 Tube head filament offset failure, out of Exposure not possible. Check
bounds. the functionality of the FBK
PCB.

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3 ERROR MESSAGES Chapter C: HELP AND ERROR MESSAGES

Error Explanation Comments


code
E411 Tube head signals Tube head kV-feedback imbalance. Exposure interrupted.
E412 Tube head mA-feedback imbalance. Exposure interrupted.
E413 Tube head groundingERROR. Exposure not possible.
E414 Tube head temperature Exposure not possible. Check
measurementERROR (signal out of the temperature
bounds). measurement sensor and the
FBK PCB.
E415 Tube head electronics supply Check the FBK PCB and the
voltageERROR. cabling between the FBK and
the CAM PCB.
E416 Tube head not calibrated. Exposure not possible.
Perform tube filament
definition again. Check the
functionality of the FBK PCB.
E417 Tube head type not supported. Exposure not possible.
E421 Sensors signal errors Failure in lift motor height position. Check the sensors and the
(open circuits) cabling.
E422 Failure in shoulder potentiometer. Check the sensors and the
cabling.
E423 Failure in elbow potentiometer. Check the sensors and the
cabling.
E424 Failure in c-arm potentiometer. Check the sensors and the
cabling.
E425 Failure in layer indicator position sensor. Check the sensors and the
cabling.
E426 Failure in soft tissue indicator sensor Check the sensors and the
error. cabling.
E431 Sensors signal errors Failure in lift motor height position. Check the sensors and the
(short circuits) cabling.
E432 Failure in shoulder arm angle. Check the sensors and the
cabling.
E433 Failure in elbow arm angle. Check the sensors and the
cabling.
E434 Failure in C-arm rotation angle. Check the sensors and the
cabling.
E435 Failure in layer indicator position sensor. Check the sensors and the
cabling.
E436 Failure in soft tissue indicator sensor Check the sensors and the
error. cabling.

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Error Explanation Comments


code
E441 Key stuck in patient Failure in Z-Motor up key. Check the button.
position control key
E442 Failure in Z-Motor down key. Check the button.
pad
E443 Failure in C-Arm clockwise key. Check the button.
E444 Failure in C-Arm counterclockwise key. Check the button.
E445 Failure in joystick key. Check the position of the
joystick.
E446 Joystick not released. Check the position of the
joystick.
E447 Failure in open/close temple rest key. Check the temple rest key.
E451 Key stuck elsewhere CEPH CA; Height adjusting up button Check the button.
E452 CEPH CA; Height adjusting down button Check the button.

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3 ERROR MESSAGES Chapter C: HELP AND ERROR MESSAGES

3.4 Power supply related errors (E5xx)

Error Explanation Comments


code
E501 Power supply +385 DC bus voltage too low. Check the power supply, voltage
and the cabling. If needed
change the fuse.
E502 26VDC bus voltage too high. Check the voltage.
E503 26VDC bus voltage too low. Check the voltage.
E504 Heatsink temperature sensor failure. Check the sensor.
E505 Power off did not function. Check the power supply.
E506 Power supply overload (short). Check the power supply.
E507 Mains frequency is out of bounds. Check the mains voltage and the
power supply.

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3.5 Communication errors (E6xx)

Error Explanation Comments


code
E601 Internal (CAM) Total data communication failure Exposure not possible. Check
towards CAM. the cable of the CAM PCB and
that it is installed correctly.
E602 Total data communication failure from Exposure not possible. Check
CAM. the cable of the CAM PCB and
that it is installed correctly.
E603 Data errors received from CAM. Exposure interrupted. Check the
cable of the CAM PCB and that it
is installed correctly.
E604 Data errors received from CAM. Exposure interrupted. Check the
cable of the CAM PCB and that it
is installed correctly.
E605 No clock signal received at CAM. Check the cable of the CAM PCB
and that it is installed correctly.
Check the functionality of the
battery and that it is installed
correctly.
E606 Data received is wrong polarity at Check the cable of the CAM PCB
CAM. and that it is installed correctly.
E607 No clock signal received from CAM. Check the cable of the CAM PCB
and that it is installed correctly.
Check the functionality of the
battery and that it is installed
correctly.
E608 Data received is wrong polarity from Check the cable of the CAM PCB
CAM. and that it is installed correctly.
E611 Internal (other) Error in communication with RTC. Check the RTC and the CPU
PCB and the cabling.
E612 Error in communication with tube. Check the cabling between the
CAM and FBK PCB. Check the
functionality of the FBK PCB.
E613 Error in PAN AEC - CAM Exposure not possible.
communication.
E614 Error in CEPH AEC - CPU Exposure not possible.
communication.
E615 Error in communication with Dimax- Check the sensor is correctly
PAN. installed to the X-ray unit.
E616 Error in communication with Dimax- Check the sensor is correctly
CEPH. installed to the X-ray unit.

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3 ERROR MESSAGES Chapter C: HELP AND ERROR MESSAGES

Error Explanation Comments


code
E617 External (CAN) Error in internal GUI - CPU Check that the software versions
communication. of the X-ray unit and the GUI are
compatible to each other.
E618 Error in external GUI - CPU Check that the software versions
communication. of the X-ray unit and the GUI are
compatible to each other.
E619 Received non-implemented CAN
message by CPU.
E620 External (other) Error in PLANET - EXT data link Check the cable and the software
version of the Admark. Restart
the ProMax X-ray unit after
attaching the Admark to it.
E621 Errors in GUI -RS232 link to external Check the cabling and the
keyboard. connectors.
E622 Errors in CPU-RS232 direct COM- Check the COM-port.
port.
E623 ProMax unable to communicate with Check the DIN PCB and the
PC. cabling.
E624 Network Unable to contact server Check the network connection
(ETHERNET) and the cabling.
E625 No network activity for a prolonged Check the network connection
time. and the cabling.
E626 Network disconnected. Check the functionality and
installation of the Ethernet PCB.
Check also the settings of the
network connection and the
cabling.
E627 TCP/IP address not set. Check the TCP/IP settings.
E628 Error in communication with 3D
sensor.
E629 Ethernet cable is disconnected or it is Check the Ethernet cable
broken. connection and cabling
E630 Error in GUI - ProMax Reboot ProMax. If problem
communication. persists, check GUI - ProMax
cabling.

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3.6 Calibration errors (E7xx)

Error Explanation Comments


code
E701 Missing calibration Tube head filament definition not Perform tube filament definition
done. again.
E702 Tube head kV-calibration not done. Perform tube filament definition
again.
E703 Panoramic DEC not calibrated. Calibrate the DEC-PAN.
E704 Cephalometric DEC not calibrated. Calibrate the DEC-CEPH.
E705 Tube filament Tubehead filament calibration failure The current in the tube head is
definition (discontinuous tube current). not high enough. Perform tube
filament definition again.
E706 Tubehead filament calibration failure The current in the tube head is
(mA too low). not raising on the voltage area.
Perform tube filament definition
again. Check the functionality of
the tube head.
E710 Primary collimator Primary y-collimator opening is too Adjust the lower blade upwards
big. or the upper blade downwards.
E711 3D Primary x-collimator opening is too Adjust the left blade to right or
wide. the right blade to left.

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3 ERROR MESSAGES Chapter C: HELP AND ERROR MESSAGES

3.7 System conflicts (E8xx)

Error Explanation Comments


code
E801 Missing MCM Missing MCM module 1 for shoulder MCM PCB is broken or badly
module motor. connected to the PSU PCB.
Check also the functionality of
the PSU and CPU PCB.
E802 Missing MCM module 2 for elbow MCM PCB is broken or badly
motor. connected to the PSU PCB.
Check also the functionality of
the PSU and CPU PCB.
E803 Missing MCM module 3 for MCM PCB is broken or badly
templerest/digiceph scan. connected to the PSU PCB.
Check also the functionality of
the PSU and CPU PCB.
E804 Missing MCM module 4 for C-arm MCM PCB is broken or badly
rotation motor. connected to the CAM PCB.
Check also the functionality of
the PSU and CPU PCB.
E805 Missing MCM module 5 for cassette MCM PCB is broken or badly
motor / X&Y collimation. connected to the CAM PCB.
Check also the functionality of
the PSU and CPU PCB.
E806 Missing MCM module 6 for tube head MCM PCB is broken or badly
rotation. connected to the CAM PCB.
Check also the functionality of
the PSU and CPU PCB.
E807 Missing MCM module 7 for Cu- filter MCM PCB is broken or badly
motor. connected to the CAM PCB.
Check also the functionality of
the PSU and CPU PCB.
E808 Missing MCM module 8 for tubehead
lift function.

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Chapter C: HELP AND ERROR MESSAGES 3 ERROR MESSAGES

Error Explanation Comments


code
E811 Missing internal parts Missing internal parts, PAN-DEC not Check the functionality of the
found. PAN-DEC PCB.
E812 Missing internal parts, CEPH-DEC Check the functionality of the
not found. CEPH-DEC PCB.
E813 Missing internal parts, RTC not found. Check the functionality of the
RTC PCB.
E814 Missing internal parts, CAM not Check the functionality of the
found. CAM PCB.
E815 Missing internal parts, TUBE not Check the tube head cabling.
found.
E816 Patient position control keypad not Check the cabling.
found.
E817 Missing internal parts, DIN not found. Check the functionality of the DIN
PCB and that it is attached
properly.
E818 Missing internal parts, Ethernet Check the functionality of the
module not found. Ethernet PCB and that it is
attached properly on the PSU.
E819 Missing internal parts, Ceph CA not The X-ray unit has been
found. configured as CEPH-CA. Check
the cabling between the CEPH
and CPU PCB. Check the
functionality of the CPU PCB.
E821 Software System software must be upgraded Check the software requirements
compatibility (too old with newly installed of all components.
component).
E822 CAM FPGA version not compatible Check the software version of the
with main software. ProMax X-ray unit.
E823 GUI not compatible with newest SW. Check the software version of the
the GUI.
E831 Hardware A Dimax3 found but not a digital Update the GUI software version.
compatibility machine.
E832 Wrong type of PSU. Change the PSU PCB.
E833 MCM is wrong type (X = MCM-module Change the MCM PCB.
number; 1-8, 0 & 9 reserved).
E834 Dimax3 sensor version is too old. The Dimax sensor version is too
old or not compatible with the
ProMax X-ray unit software
version.
E835 Movement prevented due to missing
jumper J8 on patient position control
PCB or broken patient positioning
cable.
E836 Wrong C-arm PCB version for 120kV
device.

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3 ERROR MESSAGES Chapter C: HELP AND ERROR MESSAGES

Error Explanation Comments


code
E841 Missing MCM Missing MCM module 1.
E842 Missing MCM module 2.
E843 Missing MCM module 3.
E844 Missing MCM module 4.
E845 Missing MCM module 5.
E846 Missing MCM module 6.
E847 Missing MCM module 7.
E848 Missing MCM module 8.

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3.8 Infrastructure errors (E9xx)

Error Explanation Comments


code
E901 Checksum error in Checksum error in main program Restart the ProMax X-ray
FLASH, Low Block. unit.
E902 Checksum error in main program Update the ProMax X-ray unit
FLASH, High Block. software version.
E903 Checksum error in Memory Expansion Update the ProMax X-ray unit
module FLASH. software version.
E904 Checksum error in RTC- EEPROM. Check the RTC PCB cabling
and the battery.
E905 Checksum error in tube head EEPROM. Check the cabling and the
functionality of the FBK PCB.
E906 Checksum error in PAN AEC EEPROM. Change the cable / PSU PCB.
E907 Checksum error in CEPH AEC Change the cable / PSU PCB.
EEPROM.
E908 Checksum error in autofocus module
problem (reserved).
E911 RAM errors DATA RAM BIT ERROR (even bank). Check the CPU PCB and
cabling.
E912 DATA RAM BIT ERROR (odd bank). Check the CPU PCB and
cabling.
E913 FPGA register RAM error. Check the CPU PCB and
cabling.
E914 CPU internal RAM error. Check the CPU PCB and
cabling.
E915 RTC RAM error. Check the RTC PCB and
(latest settings not stored in memory) cabling.

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3 ERROR MESSAGES Chapter C: HELP AND ERROR MESSAGES

Error Explanation Comments


code
E921 Program structure Stack overflow Restart the ProMax X-ray
errors unit.
E922 Out of RAM Switch off the X-ray unit and
update the ProMax X-ray unit
software.
E923 Watchdog reset Switch off the X-ray unit and
update the ProMax X-ray unit
software.
E924 Unimplemented opcode trap Switch off the X-ray unit and
update the ProMax X-ray unit
software.
E925 Illegal program vector Switch off the X-ray unit and
update the ProMax X-ray unit
software.
E926 Unexpected reset Restart the ProMax X-ray
unit.
E927 PathSolver out of memory Recalibrate the layer light.
E928 PathSolver cannot solve trajectory Switch off the X-ray unit and
move the arms closer to the
patient support table.
E929 DSP program error (reserved)
E931 Hardware errors RTC / CPU clock runs at wrong speed Check the functionality of the
RTC PCB, the cable and the
battery.

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3.9 X-ray unit and touch screen internal errors (Wxxx)

Error Explanation Comments


code
W000 Error in communication protocol UID! Internal error. Reboot ProMax.
W001 Error in communication protocol state! Internal error. Reboot ProMax.
W002 Patient safety area violation detected! Check scan and layer settings.
W003 Command queue full! Internal error. Reboot ProMax.
W004 Invalid scan settings! Internal error. Reboot ProMax.
W005 Invalid TMJ position setting! Check TMJ position settings.
W006 Invalid TMJ angle setting! Check TMJ position settings.
W007 Wrong licence code!
W008 Eeprom reading failed! Internal error. Reboot ProMax.
W009 Check panoramic x-collimator position setting! Check collimator settings.
W010 Check panoramic x-collimator width setting! Check collimator settings.
W011 DEC calibration init failed! Check sensor connection.
W021 Patient safety area violation in tomo slice 1 Check slice count and/or step between
slices.
W022 Patient safety area violation in tomo slice 2 Check slice count and/or step between
slices.
W023 Patient safety area violation in tomo slice 3 Check slice count and/or step between
slices.
W024 Patient safety area violation in tomo slice 4 Check slice count and/or step between
slices.
W900 ProMax connection not established! Operating in standalone mode.
W901 Request timed out while waiting for ProMax to Internal error. Reboot ProMax.
respond!
W999 Version mismatch in communication interfaces! Update ProMax software.

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3 ERROR MESSAGES Chapter C: HELP AND ERROR MESSAGES

92 Planmeca ProMax Technical manual


Chapter D: PREVENTIVE
MAINTENANCE

1 SYSTEM MAINTENANCE

1.1 Cleaning

CAUTION
When disinfecting the unit surfaces, the unit should be switched off. The unit must
not be exposed to gaseous disinfectants or explosive anesthetics. Never spill any
liquids into the unit. If that happens, make sure that the liquid did not come into con-
tact with any of the internal electronic parts (cables/sensors/PCBs) before switching
on the unit.

For cleaning instructions refer to the X-ray unit’s user’s manual.

1.2 Operating checks


To guarantee user and patient safety and to ensure consistent image quality, the X-ray
unit must be checked and recalibrated by a qualified Planmeca service technician once a
year or after every 10 000 exposures if this is sooner.
The following operating checks have to be performed on a regular basis:

Exposure indicators
Confirm that the exposure indicator lights turn on in the control panel (GUI and/or NUI) and
in the exposure switch for the length of the exposure. Additionally, check also the
(optional) external exposure indicator, if the unit is equipped with such.

Exposure warning signal


Confirm that the units buzzer comes on for the length of the exposure. The exposure
switch also contains a buzzer. However, this buzzer can be disabled or enabled (from
within the exposure switch assembly) depending on local regulations. Check that this
buzzer also comes on for the length of the exposure if it is enabled.

Exposure switch
Confirm that the exposure switch requires continuous activation to maintain the exposure.
Releasing the exposure switch during the radiation should stop the exposure and produce
an error message. Make a visual check and check for possible wear or damage of the
exposure switch spiral. Replace if necessary.

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Chapter D: PREVENTIVE MAINTENANCE

Emergency stop button


Confirm that activating the emergency stop button will stop the X-ray unit operating.
Pressing the emergency stop button should block all movements of the X-ray unit, disable
radiation and produce a help message.

Labels
Check that no labels are detached or worn and that they are all legible.

94 Planmeca ProMax Technical manual


Chapter D: PREVENTIVE MAINTENANCE 2 PREVENTIVE MAINTENANCE CHECKS

2 PREVENTIVE MAINTENANCE CHECKS

2.1 General
Annually, or after every 10 000 exposures (whichever appears first), the electrical
exposure parameters of the ProMax X-ray should be checked in order to ensure the
initially accurate operation of the equipment, despite of the possible long term component
value drifts.
There are no adjustments in the equipment because of its self-calibrating system -
therefore no actual parameter trimming of the kV, mA and exposure time can be done. If
one of the parameters to be checked is found to be beyond the limit allowed, the
corresponding module is to be changed in whole, or a factory- type recalibration should be
performed.

2.2 X-ray unit adjustments and quality control checks


Depending on the Planmeca ProMax X-ray unit model and used sensor type, the
appropriate calibrations, adjustments and quality control checks should be made annually,
or after every 10 000 exposures (whichever appears first):
• beam check (2D, panoramic, cephalometric, 3D)
• 2D quality assurance (ball phantom test)
• 3D quality assurance test
For detailed instructions to carry out the annual checking, refer to the Planmeca Device
Tool manual (publication number 10031558), and Planmeca ProX/ProOne/ProMax Yearly
Maintenance, technical bulletin (PX-081B).

2.3 X-ray tube feedback system


The unit performs a complete check on the feedback system before every exposure. Any
found errors or deviations are reported as error messages (exposure is prevented).
Therefore the actual need for this annual test is dictated by the local authorities and
respective regulations. Be sure to perform all tests required by the authorities.
There are two ways of doing most of the tests, either non-invasively (from the radiation
beam) or invasively (from the units feedback signals). Both are presented here. Note that
not all tests can be performed both ways.

CAUTION
Radiation is emitted during all these tests. Proper protection against unnecessary
exposure to radiation must be considered.

2.3.1 NON-INVASIVE TESTING (directly from radiation)


A non-invasive method can be used for checking the kVp, radiation quality (half-value
layer) and the exposure time. This method is efficient since no covers need to be opened,
and it gives a “second” opinion on the measured parameters. However, care must be
taken when selecting the appropriate non-invasive X-ray meter; older meters calculate the
kVp avg based on the assumption that the kV waveform is AC. The Planmeca ProMax has
DC high voltage with very small high frequency ripple, so the accurate measurement of kV
waveform can be impossible if, for an example, the meter’s sampling frequency isn’t high
enough. If in any doubt whether or not the meter is suitable for ProMax, please consult the
meter manufacturer for additional information. Otherwise, please refer to the radiation
meter manufacturers user manual of how to use the meter.

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2 PREVENTIVE MAINTENANCE CHECKS Chapter D: PREVENTIVE MAINTENANCE

Peak tube potential (kVp) measurement


When a non-invasive meter is used for kVp measurement, following things should be
noted:
1. The sensor should be placed exactly in the middle of the X-ray field in both horizontal
and vertical directions (very important especially if the measurements are made in the
panoramic mode!), use a fluorescent screen to determine the X-ray field area if you
are not totally sure about it.
2. The sensor distance from the focal spot should be as short as possible to maximise
the signal / noise ratio.
3. The whole sensor area must be within the radiation field.
4. The meter must be properly calibrated and, when necessary, appropriate calibration/
correction factors must be used when interpreting the results.
The measured kVp must be within ±5% of the value displayed on the user interface.

Half-value layer measurement


There are different recommended procedures for measuring the HVL. The HVL is defined
as the thickness of a specified material (generally expressed inmm Al) which attenuates x-
radiation with a particular spectrum to an extent such that the value of air kerma (or
exposure or absorbed dose) rate is reduced to one half of the value that is measured
without the material. The simplest method to ensure that the unit complies with the
requirement (With Promax, the first permissible HVL must be at least 2.5mm Al at 84 kV)
is to measure the air kerma rate first without any additional material in the radiation field,
then add 2.5mm Al to the radiation field, measure the air kerma rate again and check that
the air kerma rate with additional 2.5mm Al is more than one half of the one measured
without the added material. That is,

(Dose rate with added 3 mm Al eq filtration) / (Dose rate without added filtration) > 0.5

This is sufficient to ensure that the HVL is at least 2.5mm Al. Depending on the type of the
radiation meter used, it is possible that a correction factor needs to be applied to the result
measured with added material in the radiation field.

Exposure time measurement


The exposure time is controlled by the microprocessor, so the exposure time accuracy is
exactly the same, no matter if the set exposure time is 200 ms (in film-based cephalostatic
mode) or 16 s (in panoramic / tomographic mode). The exposure time is defined
automatically based on the selected program and is displayed in the upper right corner of
the graphical user interface. In panoramic mode, attach the non-invasive sensor to the
front panel of the cassette holder (or Dimax3 sensor) and make sure its whole area is in
the radiation field. Select 70 kV / 8mA and press ready. Take an exposure and record the
measured exposure time. The measured exposure time must be within ±10% of the
exposure time displayed in the user interface.
In film-based cephalostatic mode, the exposure time is selected by the user. Select the
shortest possible exposure time, attach the non-invasive sensor to the cephalostatic
cassette holder in the middle of the radiation field, take an exposure and record the
measured exposure time. When placing the sensor, note that if the unit is equipped with
auto-ceph, the cassette size is automatically detected when the cassette is on its place
and the area of radiation field is adjusted accordingly.

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Chapter D: PREVENTIVE MAINTENANCE 2 PREVENTIVE MAINTENANCE CHECKS

2.3.2 INVASIVE TESTING (directly from unit’s own feedback signals)

NOTE
The manufacturer does not require the invasive testing. The invasive test must only be
performed if the local authorities require it.

An invasive method should be used for checking the tube current (mA), and can be used
for checking the kVp and exposure time. This method requires that the covers around the
tube head assembly are removed, and a special measurement adapter cable, Planmeca
order code 10008320, is connected to the connector J2 in the FBK PCB. The FBK PCB is
permanently fastened to the front side of the tube head assembly. The analog feedback
voltage signals can be measured with a calibrated multimeter from the adapter cable
connectors (labelled kVpos, kVneg, mApos and mAneg). An oscilloscope is required if kV
and mA waveforms need to be observed, for an example when determining the exposure
time.

NOTE
The feedback signals are differential, so measuring only one polarity signal (e.g. kVpos with
respect to the X-ray units ground potential) will give false results. The feedback signals
must always be measured differentially, kV feedback voltage = (kVpos – kVneg) and mA
feedback voltage = (mApos – mAneg).

Peak tube potential (kVp) measurement


Connect the kVpos plug of the Planmeca measurement adapter to the positive terminal of
the multimeter and the kVneg plug to the negative (ground) terminal of the multimeter.
Select the appropriate DC voltage measurement range for 1 to 5 V signal level. Take an
exposure with desired kV setting (selected mA value has no effect, however low mA
should be used to minimise the amount of unnecessary radiation) and when the voltage
reading has stabilized, record it. The actual tube voltage relates to the measured feedback
signal as follows:
Actual tube voltage = 27 000 * measured feedback voltage (in volts)
The resulting tube voltage should be within ±5% of the voltage indicated in the user
interface.

Tube current (mA) measurement


Connect the mApos plug of the Planmeca measurement adapter to the positive terminal of
the multimeter and the mAneg plug to the negative (ground) terminal of the multimeter.
Select the appropriate DC voltage measurement range for 100mV to 5 V signal levels.
Take an exposure with desired mA setting (selected kV value has no effect, but lowest
possible kV is recommended to minimise the amount of unnecessary radiation) and when
the voltage reading has stabilized, record it. The actual tube current relates to the
measured feedback signal as follows:
Actual tube current (in mA) = 5.06 * measured feedback voltage (in volts)
The resulting tube current should be within ±10% of the current indicated in the user
interface.

Exposure time measurement


A calibrated oscilloscope is needed for invasive exposure time measurement. Connect
oscilloscope channel 1 to kVpos, channel 2 to kVneg and oscilloscope ground to the tube
head ground. Select differential signal (Ch1 – Ch2) from the oscilloscope math menu and
take an exposure with desired values. The exposure time can be defined from the
oscilloscope screen as the time interval during which the tube potential exceeds 70% of
the peak tube potential. The exposure time must be within ±10% of the value displayed in
the user interface.

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2 PREVENTIVE MAINTENANCE CHECKS Chapter D: PREVENTIVE MAINTENANCE

Feedback signal offset measurement


The feedback signals have a small offset voltage that is used for internal self-testing of the
equipment. In some cases, it can be useful to measure these offsets for troubleshooting
purposes etc. The offset of all feedback signals (kVpos, kVneg, mApos and mAneg)
should be 49 ± 2 mV with respect to the unit ground potential. The offsets should be
measured in idle state (before exposure).

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Chapter D: PREVENTIVE MAINTENANCE 3 MECHANICAL CHECKS

3 MECHANICAL CHECKS

3.1 Column motor nut


The column motor is equipped with double motor nut assembly consisting of lower, solid
nut (primary), and upper, floating nut (secondary). In case the primary nut fails, the
secondary nut becomes active. The visual check of the column motor nut assembly must
be performed once a year as follows.
Switch the unit off. Remove the two rear cover plates of the telescopic column as
described in section 2.2 "Removing telescopic column rear cover plates" on page 214.
Switch the unit off.
The column motor nut assembly is attached to the stationary column and can be seen
from the opening on the stationary column top. Check, whether the lug of the indicator
sheet is bent and the top surface of the secondary motor nut is level with the edge of the
column nut frame, or a little higher (see the figure below).

Upper motor nut

Lug of the
indicator sheet

Column nut frame


Liftnut2.eps

In case the secondary nut is clearly inside the column nut frame and the lug of the
indicator sheet is straightened, the column motor nut assembly must be replaced.

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3 MECHANICAL CHECKS Chapter D: PREVENTIVE MAINTENANCE

100 Planmeca ProMax Technical manual


Chapter E: C-ARM AND IMAGING
ARM

WARNING
Protect yourself from radiation when you are checking the beam alignment.

WARNING
It is very important that the room in which the x-ray is installed and the position from
which the user operates the equipment are correctly shielded. Since radiation
safety requirements vary from country to country and state to state it is the respon-
sibility of the installer to ensure that all local safety regulations are met.

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Chapter E: C-ARM AND IMAGING ARM

1 REQUIRED CALIBRATION TOOLS


Planmeca ProMax X-ray units, 2D calibration tools (2D X-ray unit)

ProMax 2D alignment ruler Dimax4 sensor alignment tool Ball phantom


10004225 100029418 10004011

Frankfort plane alignment tool Fluoresence screen


00050977 00050972

Technical manual and Transportation pins


test documentation USB 00654028
10038269

Optional tools

Fluoresence screen Cephalostat calibration tool AEC/DEC calibration block


00050972 10004246 10033669
(1 extra for ceph) (for ceph) (for DEC)

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Chapter E: C-ARM AND IMAGING ARM

Planmeca ProMax X-ray units, 3D calibration tools (3D X-ray unit)


3D s, 3D Classic 3D Plus, 3D Mid

ProMax 3D alignment ruler ProMax 3D Mid aligment ruler Dimax4 sensor alignment tool
10004225 10027094 100029418

Ball phantom Frankfort plane alignment tool Fluoresence screen 3D QA phantom


10004011 00050977 00050972 10012988

Geometry phantom Geometry phantom platform Technical manual and Transportation pins
10027096 10029539 test documentation USB 00654028
10038269

Optional tools

Fluoresence screen Cephalostat calibration tool AEC/DEC calibration block


00050972 10004246 10033669
(1 extra for ceph) (for ceph) (for DEC)

Planmeca Device tool


The Planmeca Device tool is needed for calibration tasks. The Planmeca Device Tool
manual (publication number 10031558) should be used in conjunction with this manual.

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2 ADJUSTING PANORAMIC BEAM AND PATIENT POSITIONING MECHANISM Chapter E: C-ARM AND

2 ADJUSTING PANORAMIC BEAM AND PATIENT


POSITIONING MECHANISM

2.1 Adjustment procedure

NOTE
Some steps are described in Planmeca Device tool manual, publication number 10031558.
PANORAMIC BEAM AND PATIENT POSITIONING MECHANISM ADJUSTMENT

Checking the panoramic beam position

Adjusting the sensor head angle

Primary collimator angle adjustment

Panoramic beam adjustment

Patient positioning mechanism adjustment

Calibration of angle sensors

Beam check

Taking a ball phantom exposure

Panoramic mode patient positioning lights

Adjustment of tomo mode patient positioning lights

Calibrating panoramic sensor head

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Chapter E: C-ARM AND IMAGING ARM 2 ADJUSTING PANORAMIC BEAM AND PATIENT POSITIONING

2.2 Checking panoramic beam position


Before the X-ray is used the position of the radiation beam must be checked.
1. Select kilovolt and milliampere values high enough to enable the radiation beam to be
seen in the darkened room, e.g. 70 kV and 16 mA. The actual values will depend on
how dark the room is.
2. Enter the calibration mode:
a. Touch the service spanner on the Main display.
b. Touch Technical and enter password (1701).
c. Touch Calibrations (3200) --> Collimator calibration (3260).
3. Select Panoramic collimator calibration (3261).
The radiation beam from the collimator can now be checked without the rotating unit
moving.

4. Manually position the C-arm to a convenient position for viewing the sensor head.
5. Remove the sensor head from the quick connector mechanism, or remove the fixed
sensor head from its connector (refer to section 6 "REPLACING 2D SENSOR HEAD"
on page 173).
6. Attach the Dimax4 sensor alignment tool (part number 10029418) to the quick
connector.

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7. Place the Fluoresence screen (part number 00050972) to the sensor head alignment
tool upside down and slide it as down as it goes in this sensor alignment tool (see the
figure below).

PXR_Adj_pan5.eps

Dimax4 sensor alignment tool


(Note: upside down)

8. Darken the room sufficiently so that you will be able to see the image of the radiation
beam on the alignment tool (it is fluorescent and will glow when the radiation beam
strikes it), but not so dark that you cannot see the borders of the alignment rectangle.
9. Protect yourself from radiation and press the exposure button. The beam image will
appear on the alignment tool. Observe the beam from behind the tube head.

CAUTION
Radiation is generated when the exposure button is pressed. Take adequate
protection measures. Keep the exposure time as short as possible.

The beam image will appear on the alignment tool. Observe the beam from behind
the tube head.
• The beam image should be 4 mm wide and it should appear clearly within the
borders of the rectangle marked on the alignment tool.
10. If the beam is correctly aligned take a ball phantom exposure according to the
instructions given in section 2.9 "Ball phantom test" on page 136. Exit the collimator
calibration mode by touching the red cross button.
11. In case the radiation beam is not correctly aligned, , carry out the following tasks:
a. Check first the sensor head position by using a spirit level, refer to section 2.3
"Adjusting sensor head angle" on page 107.
b. Adjust the panoramic X-ray beam position as described in sections 2.4 "Adjusting
collimator angle" on page 109 and 2.5 "Adjusting panoramic beam" on page 110.

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Chapter E: C-ARM AND IMAGING ARM 2 ADJUSTING PANORAMIC BEAM AND PATIENT POSITIONING

2.3 Adjusting sensor head angle

1. If the sensor head is attached to the rotating unit, remove the sensor head from the
quick connector mechanism (refer to section 6.2 "Sensor head with quick connector
mechanism" on page 177), or remove the fixed sensor head from its connector (refer
to section 6.1 "Attaching and removing fixed sensor head" on page 173).
2. Remove the connector covers, refer to:
• section 6.1 "Attaching and removing fixed sensor head" on page 173, or
• section 6.2 "Sensor head with quick connector mechanism" on page 177.
3. Attach the Dimax4 sensor alignment tool (part number 10029418) to the quick
connector.
4. Check the position of the sensor head by using the spirit level as shown in the figure
below.

PXR_Adj_pan2.eps
PXR_Adj_pan1.eps

90°

5. Check that the sensor head (i.e. the sensor head alignment tool) is perpendicular to
the rotating unit. If not, adjust the angle of the quick connector mechanism as
described below.
6. Loosen the two screws located on the attachment mechanism with the 3 mm Allen
key.

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2 ADJUSTING PANORAMIC BEAM AND PATIENT POSITIONING MECHANISM Chapter E: C-ARM AND

7. Adjust the head support angle with the two screws (use 3 mm Allen key) located on
the side of the mechanism, see the figure below.

PXR_Adj_pan3.eps

Adjust the head angle with


Loosen these screws.
these screws.

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Chapter E: C-ARM AND IMAGING ARM 2 ADJUSTING PANORAMIC BEAM AND PATIENT POSITIONING

2.4 Adjusting collimator angle

WARNING
Do not adjust the angle of the primary collimator mechanism while X-rays are being
generated, i.e. when you press the exposure switch. Check the beam position,
adjust the angle, and then recheck the position. If the beam is still misaligned,
repeat the procedure.

1. Open the primary collimator mechanism by rotating the primary collimator screws
located behind the blades so that you can see the two attachment screws (1).
2. Loosen the screws and rotate the mechanism (2) until the beam is correctly
positioned.
Panoramic primary collimator 3D collimator

3D_PXR_rot_coll.eps
Tiltbeam_di.eps

2
1
2 1

3. Tighten the screws and check the beam.


4. Repeat the procedure described above until the beam is correctly positioned.

NOTE
The panoramic beam position is checked in the Panoramic collimator calibration mode. Do
not exit this mode when adjusting the mechanism angle. Drive the blades to the reference
position by touching the SET button on the Panoramic collimator calibration display.

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2 ADJUSTING PANORAMIC BEAM AND PATIENT POSITIONING MECHANISM Chapter E: C-ARM AND

2.5 Adjusting panoramic beam

2.5.1 Adjusting panoramic beam position and panoramic beam width


1. Manually position the C-arm to a convenient position for viewing the sensor head.
2. Attach the Dimax4 sensor alignment tool (part number 10029418) to the quick
connector.
3. Place the Fluoresence screen (part number 00050972) to the sensor head alignment
tool upside down and slide it as down as it goes in the sensor alignment tool (see the
figure below).
PXR_Adj_pan5.eps

Dimax4 sensor alignment tool


(Note: upside down)

4. Darken the room sufficiently so that you will be able to see the image of the radiation
beam on the alignment tool (it is fluorescent and glows when the radiation beam
strikes it), but not so dark that you cannot see the borders of the alignment rectangle.
5. Select kilovolt and milliampere values high enough to be able to see the radiation
beam in the darkened room. The actual values depend on how dark the room is.
6. Enter the calibration mode:
a. Touch the service spanner on the Main display.
b. Touch Technical and enter password (1701).
c. Touch Calibrations (3260).

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Chapter E: C-ARM AND IMAGING ARM 2 ADJUSTING PANORAMIC BEAM AND PATIENT POSITIONING

7. Select Panoramic collimator calibration (3261). The display shown below appears.

8. Protect yourself from radiation and press the exposure button.


9. Adjusting panoramic beam horizontal position:
If the X-ray beam is too far to the left or right of the alignment rectangle, it must be
centered. Adjust the primary collimator position as follows.
a. Touch the Position button, select the position by touching the Position arrow
buttons and drive the primary collimator by touch SET button.

b. Protect yourself from radiation and press the exposure button to check the
position of the beam. If necessary, repeat the procedure.
10. Adjusting panoramic beam width:
If the X-ray beam is too wide (it exceeds the borders of the rectangle marked on the
alignment tool) or if it is too narrow, the width of the beam must be adjusted. The
beam width on the beam alignment tool should be approx. 4 mm (0.16 in.). Adjust the
width value of the primary collimator as follows.
a. Touch the Width button, select the position by touching the Width arrow buttons
and drive the primary collimator by touch SET button

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2 ADJUSTING PANORAMIC BEAM AND PATIENT POSITIONING MECHANISM Chapter E: C-ARM AND

b. Use the 0.6 mm feeler to check the width of the opening between the collimator
blades as shown in the figure below. The number on the display should be
approx. 68 when the opening is 0.6 mm.

check_beam_width.eps

Blades

Feeler (Planmeca feeler order code 10005786)

c. Protect yourself from radiation and press the exposure button to check the width
of the beam. Repeat the procedure, if necessary.

11. Adjusting panoramic beam vertical position:

NOTE
The lower border limiting plate should not move when the upper limiting plate is moving
to its programmed position. Set the upper limit first.

If the X-ray beam is too low or too high, the vertical position of the beam must be
adjusted. Adjust the primary collimator position as follows.
a. Adjust upper and/or lower limit:
• Upper limit: touch the Top button and adjust the top limit value with arrow
buttons.
• Lower limit: touch the Bottom button and adjust the bottom limit value with arrow
buttons.
b. Drive the primary collimator to the selected position by pressing the SET button.
c. Protect yourself from radiation and press the exposure button to check the X-ray
beam lower edge position. If necessary, repeat the procedure.
12. Accept the new position and width and exit the collimator calibration mode by
touching the green check mark button.

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2.5.2 Adjusting SmartPan beam position and panoramic beam width

1. Manually position the C-arm to a convenient position for viewing the sensor head.
2. Attach the Dimax4 sensor alignment tool (part number 10029418) to the quick
connector.
3. Place the Fluoresence screen (part number 00050972) to the sensor head alignment
tool upside down and slide it as down as it goes in this sensor alignment tool (see the
figure below).
PXR_Adj_pan5.eps

Dimax4 sensor alignment tool


(Note: upside down)

4. Darken the room sufficiently so that you will be able to see the image of the radiation
beam on the alignment tool (it is fluorescent and glows when the radiation beam
strikes it), but not so dark that you cannot see the borders of the alignment rectangle.
5. Select kilovolt and milliampere values high enough to be able to see the radiation
beam in the darkened room. The actual values depend on how dark the room is.
6. Enter the calibration mode:
a. Touch the service spanner on the Main display.
b. Touch Technical and enter password (1701).
c. Touch Calibrations (3260) --> Panoramic collimator calibration (3261).

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2 ADJUSTING PANORAMIC BEAM AND PATIENT POSITIONING MECHANISM Chapter E: C-ARM AND

7. Select Smartpan. The display shown below appears.

8. Protect yourself from radiation and press the exposure button.

CAUTION
Radiation is generated when the exposure button is pressed. Take adequate
protection measures. Keep the exposure time as short as possible.

The beam image will appear on the alignment tool. Observe the beam from behind
the tube head.
• The radiation beam must overlap the upper line marked on the beam alignment
tool by 10 mm and reach the lower line marked on the beam alignment tool (both
lines shown with arrows in the figure below).
• The radiation beam must be positioned inside the alignment rectangle marked on
the beam alignment tool (shown with arrow in the figure below).
cbct_beam_1.eps

Fluoresence screen
(Note: upside down,
slide the tool down)

Dimax4 sensor
alignment tool
Upper line

Alignment rectangle

Lower line

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Chapter E: C-ARM AND IMAGING ARM 2 ADJUSTING PANORAMIC BEAM AND PATIENT POSITIONING

9. In case the radiation beam is not correctly aligned, the panoramic X-ray beam position
must be adjusted as described in the following steps.
10. Adjusting SmartPan beam horizontal position.
If the X-ray beam is too far to the left or right, adjust the beam to the center. Adjust the
primary collimator position as follows.
• Touch the Position button, select the position by touching the Position arrow
buttons and drive the primary collimator by touch SET button.
11. Adjusting SmartPan beam width.
If the SmartPan X-ray beam is too wide or if it is too narrow, the width of the beam
must be adjusted. Adjust the beam width as follows.
• Touch the Width button, select the position by touching the Width arrow buttons
and drive the primary collimator by touching the SET button.
12. Adjusting MultiView SmartPan beam width.
If the MultiView SmartPan X-ray beam is too wide or if it is too narrow, the width of the
beam must be adjusted. Adjust the beam width as follows.
• Touch the Width button, select the position by touching the Wide Width arrow
buttons and drive the primary collimator by touching the SET button.
13. Adjusting SmartPan beam vertical position.

NOTE
The lower border limiting plate should not move when the upper limiting plate is moving
to its programmed position. Set the upper limit first.

If the X-ray beam is too low or too high, the vertical position of the beam must be
adjusted.
a. Adjust the primary collimator position as follows:
• Upper limit: touch the Top button and adjust the top limit value with arrow
buttons.
• Lower limit: touch the Bottom button and adjust the bottom limit value with arrow
buttons.
b. Drive the primary collimator to the selected position by pressing the SET button.
14. Accept the new position and width and exit the collimator calibration mode by
touching the green check mark button.

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2 ADJUSTING PANORAMIC BEAM AND PATIENT POSITIONING MECHANISM Chapter E: C-ARM AND

2.6 Adjusting patient positioning mechanism

Preparing patient positioning mechanism adjustments


1. Enter the panoramic exposure mode.
2. Remove the inner cover from tube head assembly, the sensor head covers and the
lower cover of the C-arm as well as the shoulder arm cover. Refer to sections 5
"REMOVING COVERS" on page 160.
3. Remove the cover of the patient support table, refer to section 2.1 "Removing patient
support table cover" on page 196.
4. Attach the Ball phantom (part number 10004011) to the patient positioning
mechanism adapter.
5. Attach the Dimax4 sensor head alignment tool (part number 100029418) to the
sensor head connector.

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Chapter E: C-ARM AND IMAGING ARM 2 ADJUSTING PANORAMIC BEAM AND PATIENT POSITIONING

2.6.1 Adjustment in ball phantom’s x-direction


1. Manually position the C-arm as shown in the figure below (C-arm perpendicular to the
patient support table).
Note the position of the tube head and sensor head.
2. Slide the alignment pin (Transportation pins, part number 00654028) through the hole
in the elbow joint so that it goes into the positioning hole in the C-arm.

Dipin_2.eps

Shoulder joint pin

Elbow and C-arm


joint pin

• In case there is clearance either in the shoulder joint or in the elbow joint or both
(i.e. one or more arms can move even if the pins are in position), the adjustment
may be unsuccessful, carry out the following action:
- Push the arms to the same direction as far as they move. For example: first
push the shoulder arm to the right, then the elbow arm and finally the C-arm.

IMPORTANT: Do not push any of the arms to opposite direction from the others.

Leave the ball phantom tool in position.

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2 ADJUSTING PANORAMIC BEAM AND PATIENT POSITIONING MECHANISM Chapter E: C-ARM AND

3. Place the ProMax 3D alignment ruler (part number 10004225) in position between the
multi primary collimator and the sensor head alignment tool as described below.

alignm_ruler1.eps
Tongue
Attachment plate

ProMax 3D alignment ruler

Trigger bar
4. Slide the right side blade of the horizontal blade mechanism to the right and position
the alignment tool tongue into the opening.

Alignment tool

Slide the blade

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Chapter E: C-ARM AND IMAGING ARM 2 ADJUSTING PANORAMIC BEAM AND PATIENT POSITIONING

5. Push the right side blade against the tongue.

Right side blade

3D collimator: Slide the right side blade of the horizontal blade mechanism to the right
and position the alignment tool tongue into the opening. Push the right side blade
against the tongue.

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2 ADJUSTING PANORAMIC BEAM AND PATIENT POSITIONING MECHANISM Chapter E: C-ARM AND

6. Pull the alignment tool attachment plate inwards by pulling the trigger bar backwards
and place the other end of the alignment tool against the sensor head alignment tool.

Trigger bar

Alignment tool

CAUTION
Never switch the X-ray unit on when the alignment tool is positioned between
the tube head and the sensor head alignment tool. To avoid damaging the
blades, the unit must be switched on before the alignment tool is positioned.

CAUTION
Take care not to make any cuts to the lead (Pb) blades.

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7. The x-line on the alignment tool plate must be parallel to the x-line on the ball
phantom.
Note that the line on the ball phantom and the line on the alignment tool plate do not
have to coincide, but they must be parallel, the deviation may be ±1 mm.
• If the requirement is not met, loosen the patient support table attachment screws
with the T25 Torx key and adjust the table angle and the position backwards or
forwards until the line on the ball phantom is in correct position (see arrows in the
figure below).
Figure 1: C-arm in x-direction adjustment position (“0° position”)

PXR_Adj_digi_X1.eps
Tube head

Patient support table


attachment screws
Sensor head

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2 ADJUSTING PANORAMIC BEAM AND PATIENT POSITIONING MECHANISM Chapter E: C-ARM AND

• In case the ±1 mm deviation cannot be reached by moving the patient support


table, the position of the shoulder arm can be adjusted as follows.

a. Make sure that the alignment pin is in the hole in the shoulder joint (figure
below, number 1).

b. Loosen the screws of the adjustment plate (figure below, number 2) and move
the shoulder arm (figure below, number 3) to required direction by moving the
adjustment plate (figure below, number 2) until the line on the alignment tool is in
correct position.

2 1

PXR_Adj_Digi_X3.eps

NOTE
The angle sensors must be calibrated after adjusting the shoulder arm position, refer
to section 2.7 "Calibrating angle sensors" on page 129.

After the x-direction adjustment the adjustment must be performed in y-direction, do not
tighten the patient support table attachment screws yet.

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Chapter E: C-ARM AND IMAGING ARM 2 ADJUSTING PANORAMIC BEAM AND PATIENT POSITIONING

2.6.2 Adjustment in ball phantom’s y-direction


1. Remove the alignment pin from the elbow joint.
2. Manually position the C-arm as shown in the figure below (C-arm parallel with the
patient support table).
3. Slide the alignment pin through the hole in the elbow joint so that it goes into the
positioning hole in the C-arm.
Dipin_3.eps

In case there is clearance either in shoulder joint or in elbow joint or both (i.e. one or
more arms can move even if the pins are in position), the adjustment may be
unsuccessful if you do not push the arms to the same direction as far as they move.
For example: first push the shoulder arm to the right, then the elbow arm and finally
the C-arm.
IMPORTANT: Do not push any of the arms to opposite direction from the others.

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4. The line on the alignment tool plate must be parallel to the y-line on the ball phantom.
Note that the line on the ball phantom and the line on the alignment tool plate do not
have to coincide, but they must be parallel, the deviation may be ±1 mm. If not, adjust
the table position to the left or right until the line on the ball phantom is in the correct
position (see arrows in the figure below). Loosen the patient support table attachment
screws with the T25 Torx key, if needed.
Figure 2: C-arm in y-direction adjustment position .

PXR_Adj_digi_Y1real.eps

5. After y-direction adjustment the x-direction adjustment must be checked before


tightening the patient support table attachment screws.
6. Check both the x-direction and the y-direction adjustment after tightening the
attachment screws.

NOTE
The calibration of the angle sensors must be checked after checking/adjusting the patient
positioning mechanism. Refer to section 2.7 "Calibrating angle sensors" on page 129.

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2.6.3 Checking eccentricity of rotation movement


In case the distances on the ball phantom image are not at an acceptable level (see
section 2.9 "Ball phantom test" on page 136), the eccentricity of the rotation movement
must be checked.
This is done by comparing the distances between the line on the alignment tool plate and
the x-line on the ball phantom in “0° position” and in “180° position”. If the deviation is more
than 1 mm, the position of the sensor head must be adjusted.

1. To check the 0° position manually position the C-arm as shown in the figure below (C-
arm perpendicular to the patient support table). Note the position of the tube head and
the sensor head.
2. Slide the alignment pin through the hole in the shoulder joint so that it goes into the
positioning holes in the shoulder arm and column and slide the alignment pin through
the hole in the elbow joint so that it goes into the positioning hole in the C-arm.
Dipin_2.eps

3. In case there is clearance either in shoulder joint or in elbow joint or both (i.e. one or
more arms can move even if the pins are in position), the adjustment may be
unsuccessful if you do not push the arms to the same direction as far as they move.
For example: first push the shoulder arm to the right, then the elbow arm and finally
the C-arm.

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IMPORTANT: Do not push any of the arms to opposite direction from the others.
4. Leave the ball phantom tool in position and place the alignent tool in position between
the tube head and the sensor head alignment tool.
5. Measure the distance between the line on the alignment tool plate and the x-line on
the ball phantom.
Figure 3: "0° position”

PXR_Adj_digi_X1_1.eps
Tube head

Sensor head

6. Remove the alignment pin from the elbow joint and manually position the C-arm as
shown in the figure below (C-arm parallel with the patient support table).
7. Note the position of the tube head and sensor head. Slide the alignment pin through
the hole in the elbow joint so that it goes into the positioning hole in the C-arm.
8. Measure the distance between the line on the alignment tool plate and the x-line on
the ball phantom.

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Figure 4: “180° position”

PXR_Adj_Digi_X2_2.eps
Sensor head

Tube head

9. Compare the distances between the line on the alignment tool plate and the x-line on
the ball phantom in “0° position” and in “180° position”.
If the deviation of the distances is more than 1 mm, the position of the sensor head
must be adjusted.
Adjust the sensor head towards the ball phantom’s x-line until the distance is less
than 0.5 mm according to the instructions given in section 2.6.4 "Adjusting position of
sensor head" on page 128.
Correct only half of the deviation, so that the deviation will be the same in both the
180° and 0° positions.

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2.6.4 Adjusting position of sensor head


The position of the sensor head can be slightly adjusted.
• Loosen the four screws that hold the sensor head in rotating unit and move the sensor
head to required position.

PXR_Adj_pan2_1.eps

Loosen the screws

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2.7 Calibrating angle sensors

NOTE
Select the tube head and cephalostat types before angle sensor calibration.

1. Enter the calibration mode:


a. Touch the service spanner on the Main display.
b. Touch Technical and enter password (1701).
c. Touch Calibrations (3200) --> Scara arm (3250).
2. Select Scara Arm Calibrations (3251). The display shown below appears.

3. Drive the C-arm to the calibration position by touching the Drive to pin point button.
Even all the three values (Shoulder, Elbow and C-Arm) are green, it might be that the
angle sensors are not correctly calibrated.
A red value means that the angle sensor in question is not correctly calibrated.
4. Touch the Release motor button.

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5. Remove the shoulder arm cover, see section 5.7 "Removing shoulder arm covers" on
page 171.
6. Slide the alignment pin (A in the figure below) through the hole in the shoulder joint so
that it goes into the positioning holes in the shoulder arm and column.
7. Slide the other alignment pin (B in the figure below) through the hole in the elbow joint
so that it goes into the positioning hole in the C-arm.
Figure 5: Positions of the alignment pins
Pin_3.eps

A - Shoulder joint pin

B - Elbow and C-arm


joint pin

8. Check the values on the display.


If the green values cannot be reached with the pins in the positions, the angle
sensor(s) need to be adjusted.
Remove the inner cover of the C-arm according to the instructions given in section:
• 5.4 "Removing C-arm inner cover" on page 164.
Adjust the angle sensor axle positions according to the instructions given in sections:
• 2.7.1 "Shoulder joint angle sensor" on page 133 to adjust shoulder angle sensor
• 2.7.2 "Elbow joint angle sensor" on page 134 to adjust elbow angle sensor

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• 2.7.3 "C-arm angle sensor" on page 135 to adjust C-arm angle sensor.
9. When there are three green values on the display indicating that all the angle sensors
are correctly adjusted, lock the stepper motors by touching the blue Release motors
button.

NOTE
If the X-ray unit is equipped with Scara2 shoulder arm, ignore the value in the Shoulder
field.

10. After locking the motors remove the alignment pins and calibrate the angle sensors by
touching the Automatic position sensor calibration button.

All the angle sensors are correctly calibrated.

Reposition shoulder pin point tool


By touching the settings icon in the Scara Arm Calibrations (3251) screen, the Reposition
shoulder pin point screen appears with appropriate button.

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NOTE
This function is used for shoulder arm calibration, intended to be used only in factory
calibrations.

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2.7.1 Shoulder joint angle sensor


1. Loosen the attachment screw of shoulder joint angle sensor coupling with a 1.5 mm
Allen key (see arrow in the figure below).
Sensor coupling
Shd_sens1.eps

2. Lift the sensor coupling up and rotate the angle sensor axle until the empty arrow
appears on the display.
Shd_sens2.eps

3. Replace the sensor coupling.

NOTE
Note that the sensor coupling plate must not hit the sensor body.

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2.7.2 Elbow joint angle sensor


1. Loosen the attachment screw of the elbow joint angle sensor with a 2 mm Allen key.

Sensor holder

Cable guide
xr2_imgeom5.eps

2. Lift the angle sensor assembly up from its position.


3. Rotate the angle sensor axle until the empty arrow appears on the display.
4. Replace the angle sensor to its position and check that the calibration mark remains
on the display.

NOTE
The sensor holder must not touch the cable guide.
xr2_imgeom6.eps

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2.7.3 C-arm angle sensor


1. Loosen the attachment screw of C-arm angle sensor with a 2 mm Allen key.

PXR_calib8.eps
2. Lift the angle sensor assembly up from its position.
3. Rotate the angle sensor axle until the empty arrow appears on the display.
4. Replace the angle sensor to its position and check that the calibration mark remains
on the display.

NOTE
The sensor holder must not touch the cable guide.

PXR_calib9.eps

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2.8 Beam check


Refer to the Planmeca Device Tool manual, publication number 10031558.

2.9 Ball phantom test


Instruction on how to run the ball phantom tests with different sensors, refer to the
Planmeca Device Tool manual, publication number 10031558.

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2.10 Adjusting panoramic mode patient positioning lights

2.10.1 Adjusting midsagittal plane positioning light


1. Attach the ball phantom to the patient positioning mechanism adapter.
2. Move the thumb wheel of the layer light slightly to switch the three patient positioning
lights on.
The layer light thumb wheel is located on the underside of the patient support table.
3. The midsagittal light beam should strike the black line on the front of the ball phantom
(see the figure below).

Ball phantom
Midsagittal plane
light beam
t_pos_lights.eps

4. Adjust the light, if necessary, as follows:


a. Remove the patient support table cover, see section 2.1 "Removing patient
support table cover" on page 196.
Midsagittal plane positioning light

Light assembly
attachment screw Lens assembly
pat_pos_lights.eps

b. Adjust the light as follows (see the figure below):


• To adjust the light beam angle rotate the lens assembly of the light (1).

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• To adjust the light vertical position loosen the attachment screw of the laser light
assembly and rotate the assembly (2).
• To focus the light beam adjust the depth of the lens assembly (3).
• To adjust the light beam horizontal position bend the light attachment plate (4).
1 2 3 4
Adjust_laser.eps

Lens Light assembly


assembly attachment screw
Lens assembly

Light attachment
plate

5. Attach the patient support table cover.

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2.10.2 Adjusting layer light position


1. Enter the calibration mode:
a. Touch the service spanner on the Main display.
b. Touch Technical and enter password (1701).
c. Touch Calibrations (3200).
2. Select Layer Calibration (3220). The display shown below appears.

3. Move the thumb wheel of the layer light slightly to switch the three patient positioning
lights on.
The layer light thumb wheel is located on the underside of the patient support table.
4. Move the layer light beam so that it is on the black reference line on the side of the
ball phantom.
5. Accept the new layer light zero position by touching SET button and exit the
calibration mode by touching the green check mark button.

Ball phantom

Layer light beam


Pat_pos_lights.eps

6. If the light beam is not vertical, or it is not in focus, adjust the light:

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a. Remove the patient support table cover, see section 2.1 "Removing patient
support table cover" on page 196.
b. Adjust the light as follows:
• To adjust the light vertical position loosen the attachment screw of the laser light
assembly and rotate the assembly (1).
• To focus the light beam adjust the depth of the lens assembly (2)
• To adjust the light beam angle rotate the lens assembly of the light (3).

Layer light

2 3 1
Adj_pat_pos_lights_a.eps

7. Check that there is enough forward and backward adjustment margin for the layer
light.
a. Select a panoramic program and proceed to the patient positioning screen.
b. Rotate the thumb wheel on the underside of the patient support table to move the
layer light back and forth.
c. Follow the changing red value on the screen. The margin should be at least +8
mm (forth) and at least -8 mm (back).
d. Re-adjust, if necessary.

If you can reach only for example value +6 and not all the way to the value +8,
position the layer laser around 2 mm backwards from the black reference line on
the side of the ball phantom. After this press SET in the Layer Calibration menu.

Recheck if the movements are now correctly to -8 and +8 or more, and after this
adjust the light to point to the black reference line on the ball phantom.

Do the adjustment of the light by moving the layer light according to the
instructions given on step 7 b, do not move the wheel to get it to correct position.
8. Attach the patient support table cover.

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2.10.3 Adjusting Frankfort plane light position


1. Attach the ball phantom to the patient positioning mechanism adapter and attach the
Frankfort plane alignment tool (part number 50977) to the ball phantom.
2. Move the thumb wheel of the layer light slightly to switch the three patient positioning
lights on. The layer light thumb wheel is located on the underside of the patient
support table. The Frankfort plane light beam should be horizontal.

Frankfort plane alignment tool

Frankfort plane
light beam

Pat_pos_lights2.eps

3. In case the light is not horizontal or not in focus, adjust the light:
a. Remove the telescopic column upper front panel, see section 2.1 "Removing
patient support table cover" on page 196.
b. Adjust the light:
• To adjust the light horizontal position loosen the attachment screw of the laser
light roller assembly (1). Rotate the assembly so that the light beam will come out
from the column front cover opening.
• The horizontal position of the light can be fine-adjusted by moving the light
assembly. Loosen the light assembly attachment screw (2) and rotate the
assembly.
• To adjust the light beam angle rotate the lens assembly of the light (3).

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• To focus the light beam adjust the depth of the lens assembly (4).

3
2
Digi_Adj_pat_pos_lights2_a.eps

NOTE
The light beam must reach the rear end of the Frankfort plane alignment tool. Make
sure that the light beam is not limited by the column front cover.

4. Reattach the telescopic column upper front panel.

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2.11 Adjusting 3D lights positions


1. Enter the calibration mode:
a. Touch the service spanner on the Main display.
b. Touch Technical and enter password (1701).
c. Touch Calibration (3200) --> Scara Arm (3250) --> Scara Arm Calibrations
(3251).
2. Touch the Drive to pin point button.
3. Set the shoulder, and elbow and C-arm alignment pins to their position holes.
a. Remove the shoulder arm upper cover, see section 5.7.1 "Removing shoulder
arm upper cover" on page 171.
b. Slide the alignment pin through the hole in the shoulder joint so that it goes into
the positioning holes in the shoulder arm and column.
c. Slide the alignment pin through the hole in the elbow joint so that it goes into the
positioning hole in the C-arm.
The positions of the alignment pins are shown on the the figure below.

Shoulder joint pin


PXR_lockingpins.eps

Elbow and C-arm


joint pin

NOTE
If alignment pin (one or both) does not fit into its position hole in the pin point state (after
Drive to pin point button), the X-ray unit is not correctly calibrated. Check the angle
sensor calibration, see 2.7 "Calibrating angle sensors" on page 129.

4. Attach the ball phantom into the patient positioning mechanism.


5. Stick strips of masking tape (or similar) on top of the x- and y-lines on the ball
phantom. You can mark the crossing points of the light beams on the tape, and the
light beams can be seen more clearly.

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6. Check and if necessary adjust the lights.


The lights 1 and 2 should coincide with the ball phantom x-line, and the light 3 should
coincide with the y-line.

3
3DMax_adj_tomo_lights_A.eps

NOTE
The lights 1 and 2 must be exactly on the x-line, otherwise they deviate from each
other. If you see two parallel lights, the lights must be adjusted.

If the light beams do not coincide with the lines or if they are not in focus, they should
be adjusted.
Tip! When adjusting the lights 1 and 2, it might be useful to cover one light e.g. with
tape, when adjusting the other.

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To adjust the lights:


• To adjust the light beam angle rotate the lens assembly of the light (1)
• To adjust the light beam vertical position loosen the attachment screw of the laser
light assembly and rotate the assembly (2).
• To focus the light beam adjust the depth of the lens assembly (3).
• To adjust the light beam horizontal position bend the light attachment plate (4).l

1 2 3 4
Adjust_laser.eps

Lens Light assembly


assembly attachment screw
Lens assembly

Light attachment
plate

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7. After adjusting the lights mark the crossing point of the lights (1, 2 and 3) to the ball
phantom. This marking is your reference point.

Mid_20_Y_laser_A.eps

Reference_point

2
8. Release the C-arm locking and rotate the C-arm 90 degrees counterclockwise.
a. Touch Release motors button.
b. Lift the C-arm alignment pin.
c. Rotate the C-arm 90 degrees counterclockwise.
d. Relock the C-arm in position by pushing the alignment pin back in the hole.

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9. Mark the crossing point (point A) of the lights (1, 2 and 3) to the ball phantom.
Point A
Mid_21_X_0_laser_A.eps

2
1

3
10. Release the C-arm locking and rotate the C-arm 180 degrees clockwise.
a. Lift the C-arm alignment pin.
b. Rotate the C-arm 180 degrees clockwise, i.e. turn it around.
c. Relock the C-arm in position by pushing the alignment pin back in the hole.

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11. Mark the crossing point (point B) of the lights (1, 2 and 3) to the phantom.

Point B
Mid_22_X_180_laser_A.eps

1
2

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12. Draw a line from point a to point b on the platform. The real rotating center is in the
middle of this line (between points A and B). Mark the real rotating center on the
platform as shown.
The real rotating center must not be located more than ±1 mm from the reference
point (see shaded square in the figure below). If this is the case, adjust the lights so
that the beams cross at this point (refer to the figure below).

Real rotating center

3DMax_Adj_lasers_4A.eps

Reference 2mm
point
2mm
Real rotating center

Y-LINE

Point b

A B
X-LINE

Point a
A=B

In case the new crossing point is not inside the ±1 mm limits from the ball phantom x-
line and y-line crossing point, readjust the patient positioning mechanism, see section
"Preparing patient positioning mechanism adjustments" on page 116.
13. After the lights are correctly adjusted, remove the strips of masking tape.
14. Remove both alignment pins and reattach the shoulder arm upper cover.

2.12 Calibrating panoramic sensor head


Refer to the Planmeca Device Tool manual, publication number 10031558.

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3 PROMAX 3D: ADJUSTMENTS & CALIBRATIONS Chapter E: C-ARM AND IMAGING ARM

3 PROMAX 3D: ADJUSTMENTS & CALIBRATIONS

3.1 Adjustment procedure

NOTE
The panoramic checks and adjustments must be performed BEFORE 3D adjustments:

NOTE
Some steps are described in Planmeca Device tool manual, publication number 10031558.

PROMAX 3D: ADJUSTMENTS & CALIBRATIONS

Checking the connection between PCs and X-ray unit

Beam adjustment

Beam check

Flat Field calibration

3D Geometry calibration

3D Quality Assurance (Q/A) Test

NOTE
If the X-ray unit is equipped with SmartPan, perform also the SmartPan checks and
adjustments: 2.5.2 "Adjusting SmartPan beam position and panoramic beam width" on
page 113, Beam check, Flat Field calibration (refer to Planmeca Device Tool manual) and
2.9 "Ball phantom test" on page 136.

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3.2 Adjusting beam position


1. Enter the calibration mode:
a. Touch the service spanner on the Main display.
b. Touch Technical and enter password (1701).
c. Touch Calibrations (3200) --> Collimator Calibration (3260).
2. Select 3D collimator calibration (3262). The display shown below appears.

The position of the X-ray beam can now be checked without the C-arm moving.
3. Remove the sensor head from the quick connector mechanism.
4. Attach the Dimax4 sensor alignment tool (part number 100029418) to the quick
connector as shown in the figure next section.
5. Place the Fluoresence screen (part number 00050972) to the sensor head alignment
tool upside down and slide it as down as it goes in this sensor alignment tool (see the
figure below).
PXR_Adj_pan5.eps

Dimax4 sensor alignment tool


(Note: upside down)

6. Manually position the C-arm to a convenient position for viewing the sensor alignment
tool.

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7. Darken the room sufficiently so that you will be able to see the image of the radiation
beam on the beam alignment tool (it is fluorescent and glows when the radiation
beam strikes it), but not so dark that you cannot see the lines of the alignment
rectangle.
8. Protect yourself from radiation and press the exposure button. The beam image
appears on the alignment tool. Observe the beam from behind the tube head.

CAUTION
Radiation is generated when the exposure button is pressed. Take adequate pro-
tection measures. Keep the exposure time as short as possible.

3.2.1 Adjusting beam vertical position


The radiation beam must overlap the upper line marked on the beam alignment tool by 10
mm and reach the lower line marked on the beam alignment tool (both lines shown with
arrows in the figure below).
cbct_beam_1.eps

Fluoresence screen
(Note: upside down,
slide the tool down)
Dimax4 sensor
alignment tool

Upper line

Lower line

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1. Adjust the X-ray beam vertical position, if necessary, as follows.

• Upper limit: touch the Top button and adjust the top limit value with arrow
buttons.
• Lower limit: touch the Bottom button and adjust the bottom limit value with arrow
buttons.
2. Drive the primary collimator to the selected position by touching the SET button.
3. Protect yourself from radiation and press the exposure button to check the X-ray
beam lower edge position. If necessary, repeat the procedure.
4. Accept the new position and exit the calibration mode by touching the green check
mark button.
5. If the sensor will be used for taking panoramic images (3D + SmartPan, SmartTMJ
and SmartSinus) you need to calibrate SmartPan as well. Refer to section 2.5.2
"Adjusting SmartPan beam position and panoramic beam width" on page 113.

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3.2.2 Adjusting beam horizontal position


1. Place the beam alignment tool on the sensor head alignment tool as shown in the
figure below.

cbct_beam_2.eps

Line Line

2. Protect yourself from radiation and press the exposure button. The beam image
appears on the alignment tool. Observe the beam from behind the tube head.

CAUTION
Radiation is generated when the exposure button is pressed. Take adequate
protection measures. Keep the exposure time as short as possible.

3. Check the beam position:


• X-ray units with 3D Classic sensor
Use the lines marked on the left and right of the beam alignment tool as reference
lines (shown with arrows in the figure above). The radiation beam must be 4 mm
wider on both sides (total 8 mm wider).
• X-ray units with 3D s sensor
Use the lines marked on the left and right of the beam alignment tool as reference
lines (shown with arrows in the figure above). The radiation beam must be 20 mm
narrower on both sides (total 40 mm narrower).
4. Adjust the collimator position value as follows:
• Right limit: touch the Right button and adjust the right limit value with arrow
buttons.
• Left limit: touch the Left button and adjust the left limit value with arrow buttons.
5. Drive the collimator to the selected position by touching the SET field.
6. Protect yourself from radiation and press the exposure button to check the position of
the beam. If necessary, repeat the procedure.
7. Accept the new position and exit the calibration mode by touching the green check
mark button.

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3.3 Beam check


Refer to the Planmeca Device Tool manual, publication number 10031558.

3.4 Flat Field calibration


Refer to the Planmeca Device Tool manual, publication number 10031558.

3.5 3D Geometry calibration


Refer to the Planmeca Device Tool manual, publication number 10031558.

3.6 3D Quality Assurance (Q/A) Test


Refer to the Planmeca Device Tool manual, publication number 10031558.

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4 OTHER ADJUSTMENTS AND CALIBRATIONS Chapter E: C-ARM AND IMAGING ARM

4 OTHER ADJUSTMENTS AND CALIBRATIONS

4.1 Calibrating panoramic dynamic exposure control (DEC)

NOTE
The panoramic dynamic exposure control (DEC) function requires a valid DEC licence.

NOTE
Make sure that the panoramic beam is correctly aligned before calibrating the panoramic
DEC. Refer to section 2.1 "Adjustment procedure" on page 104.

NOTE
Before starting the DEC calibration the Panoramic system DIMAX has to be selected from
the Program features display. Refer to section 3.2.2 "Program Features (2200)" on page
54.

1. Remove the tube head front cover, see section 5.5.1 "Removing tube head front
cover" on page 165 or section 5.6.1 "Removing rotating tube head front covers" on
page 167.
2. Attach the AEC/DEC calibration block (part number 10033669) in front of the
collimator as shown in the figure below.
a. Slide the block from right to left by the tracks on the upper part of the block (1).
b. The block is in correct position when the block is tightly against the upper
collimator motor (2).

3. First write down the current value of Pan DEC Density setting:
a. Touch the service spanner on the Main display.
b. Touch Program and Program Features (2200).
c. Touch Pan DEC Density setting.
d. Write down the current value of the setting. You have to restore these values
after the DEC calibration.

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Chapter E: C-ARM AND IMAGING ARM 4 OTHER ADJUSTMENTS AND CALIBRATIONS

e. Set the value to 100 as shown below.

f. Touch the green check mark button.


4. Enter the calibration mode:
a. Touch the service spanner on the Main display.
b. Touch Technical and enter password (1701).
c. Touch Calibrations (3200) --> DEC calibration (3270).
5. Select Panoramic DEC calibration (3271). The display shown below appears.

The exposure values suggested on this display are 70 kV value and 10 mA.
Use these values when taking the exposure.
6. Touch the START button.
When the unit is ready to start the DEC calibration the text Ready is shown on the
display.

NOTE
Protect yourself from radiation and take the exposure.

Technical manual Planmeca ProMax 2D, 3D s and 3D Classic 157


4 OTHER ADJUSTMENTS AND CALIBRATIONS Chapter E: C-ARM AND IMAGING ARM

During the exposure the text Calibrating is shown on the Panoramic DEC Calibration
display.

NOTE
The recommended reference value is between 2700-4500.

If the reference value is greater than 4500, decrease the mA value and if the
reference value is smaller than 2700, increase the mA value. Then perform the
exposure again.

NOTE
The altered exposure value (mA) is not automatically updated to the exposure value
setting on the Main menu.

NOTE
If the value is near zero, the panoramic beam must be re-aligned and if the value is
thousands, the AEC/DEC calibration block does not properly cover the primary
collimator opening.

7. To accept the DEC parameters touch the green check mark button on the Panoramic
DEC display.
8. Take three test exposures from the AEC/DEC calibration block as follows.
a. Enter the Main display.
b. Select the panoramic program and move to the patient positioning display.
c. Switch on the DEC function.
d. First exposure: Use the same exposure mA and kV values. Take an exposure.
Check in the Main display that the kV and mA values are not changed during the
exposure.
e. Second exposure: Increase mA value by 4mA from the original value. Take an
exposure and after the exposure check in the Main display that the kV and mA
values have been decreased.
f. Third exposure: reduce mA value by 4mA from the original value. Take
an exposure and after the exposure check in the Main display that the kV and mA
values have been increased.
9. If the kV and mA values are not correctly adjusted during the exposure, perform the
following checks:
a. Make sure that the DEC function is ON.
b. Check the panoramic beam alignment (position and width) according to the
instructions given in section 2.1 "Adjustment procedure" on page 104.
c. Check that the DEC calibration tool covers the primary collimator opening.
10. After the checks perform the DEC calibration again.
11. Remove the AEC/DEC calibration block and attach the removed covers.

NOTE
All the calibration parameters are stored into the memory making it possible to modify the
calibration without a new exposure.

Maximum correction to the set values


The kV and mA values are adjusted during the exposure when the DEC function is on.
The scale of the kV value is between 60kV and 84kV and it can be adjusted by + 4kV to -
4kV. Note that if the kV value is e.g. 82kV it can only be increased by 2kV.

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Chapter E: C-ARM AND IMAGING ARM 4 OTHER ADJUSTMENTS AND CALIBRATIONS

The scale of the mA value is between 1mA and 16mA and it can be adjusted by + 4mA to
- 3mA. Note that if the mA value is e.g. 15mA it can only be increased by 1mA.

NOTE
The kV and mA values are adjusted to the same direction (increased or decreased). For
example: if the measured value is 40% from the reference value, the kV value is increased
by 2kV and the mA value is increased by 3mA.

Technical manual Planmeca ProMax 2D, 3D s and 3D Classic 159


5 REMOVING COVERS Chapter E: C-ARM AND IMAGING ARM

5 REMOVING COVERS
NOTE
Switch the unit off before removing the covers.

5.1 Removing C-arm upper covers


1. Loosen the eight attachment screws with the 2.5 mm Allen key (1).
Do not remove the screws.
2. Slide the tube head cover plate (2) and the receptor cover plate (3) from their
positions as in the figure shown below.

2 8x
Digi_C_arm_covers1.eps

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Chapter E: C-ARM AND IMAGING ARM 5 REMOVING COVERS

5.2 Removing fixed sensor head holder covers


1. Remove the C-arm upper covers as described in section 5.1 "Removing C-arm upper
covers" on page 160.
2. The sensor head connector front cover can be removed by pulling it from its position.

Connector front cover

3. Unscrew the attachment screws of the sensor head connector back cover with the 2.5
mm Allen key: two from the inner side (1) and the two from the top of the cover (2).

1
2

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5 REMOVING COVERS Chapter E: C-ARM AND IMAGING ARM

4. Detach the cover from its position.

5.3 Removing movable sensor head holder covers


1. Remove the C-arm upper covers as described in section 5.1 "Removing C-arm upper
covers" on page 160.
2. Remove the sensor head from its holder. Push in the button of the C-arm electrical
connector. The sensor head connector front cover can be removed by pulling it from
its position (1).
Remove_sensor_head_covers1.eps

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Chapter E: C-ARM AND IMAGING ARM 5 REMOVING COVERS

3. Unscrew the attachment screws of the sensor head connector back cover with the 2.5
mm Allen key: two from the top of the cover (1) and two from the inner side (2).
Detach the cover from its position.

1
Remove_sensor_head_covers2.eps

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5 REMOVING COVERS Chapter E: C-ARM AND IMAGING ARM

5.4 Removing C-arm inner cover

NOTE
You have to remove the C-arm upper covers and sensor head covers before removing the
C-arm inner cover.

1. Unscrew the four screws with the 2.5 mm Allen key (1) and remove the cover (2).
Digi_C_arm_covers4.eps

4x

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Chapter E: C-ARM AND IMAGING ARM 5 REMOVING COVERS

5.5 Removing tube head covers

NOTE
You have to remove the C-arm upper covers before removing the tube head covers.

5.5.1 Removing tube head front cover


1. Unscrew the two attachment screws from the top of the front cover (1) and the two
screws from the bottom of the cover (2). The cover can now be removed.

Digi_C_arm_covers6.eps
1

Technical manual Planmeca ProMax 2D, 3D s and 3D Classic 165


5 REMOVING COVERS Chapter E: C-ARM AND IMAGING ARM

5.5.2 Removing tube head back cover


1. Unscrew the two attachment screws from the top of the back cover (1) and the two
screws from the side of the cover (2). The cover can now be removed.

1
Digi_C_arm_covers5.eps

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Chapter E: C-ARM AND IMAGING ARM 5 REMOVING COVERS

5.6 Removing rotating tube head covers

5.6.1 Removing rotating tube head front covers


1. Loosen two lower attachment screws of the tube head inner cover.

2. Loosen two upper attachment screws.

Technical manual Planmeca ProMax 2D, 3D s and 3D Classic 167


5 REMOVING COVERS Chapter E: C-ARM AND IMAGING ARM

3. Remove the cover.

4. Make sure that the long attachment screws are loosened (black arrows). Pull the
cover strip away from its position (white arrow).

168 Planmeca ProMax 2D, 3D s and 3D Classic Technical manual


Chapter E: C-ARM AND IMAGING ARM 5 REMOVING COVERS

5.6.2 Removing rotating tube head back covers


1. Loosen two upper attachment screws of the upper back cover.

2. Unscrew two attachment screws from the cover lower edge and remove the cover.

Technical manual Planmeca ProMax 2D, 3D s and 3D Classic 169


5 REMOVING COVERS Chapter E: C-ARM AND IMAGING ARM

3. Unscrew two attachment screws of the lower back tube head cover and remove the
cover by sliding it downwards.

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Chapter E: C-ARM AND IMAGING ARM 5 REMOVING COVERS

5.7 Removing shoulder arm covers

5.7.1 Removing shoulder arm upper cover


The shoulder arm cover is attached to the shoulder arm with one M5 attachment screw.
1. Unscrew the attachment screw and lift the shoulder arm cover up from its position.

Digi_shoulder_arm_cover.eps

Technical manual Planmeca ProMax 2D, 3D s and 3D Classic 171


5 REMOVING COVERS Chapter E: C-ARM AND IMAGING ARM

5.7.2 Removing shoulder arm bottom cover plate


1. Open the five M5 nuts and remove the nuts, washers and springs.
2. Remove the cover.
Nut
Washer
Spring
Washer

Bottom cover plate


Digi_shoulder_arm_cover2.eps

172 Planmeca ProMax 2D, 3D s and 3D Classic Technical manual


Chapter E: C-ARM AND IMAGING ARM 6 REPLACING 2D SENSOR HEAD

6 REPLACING 2D SENSOR HEAD

6.1 Attaching and removing fixed sensor head

NOTE
If the unit is equipped with movable sensor head, attach and remove the sensor head to
the connector according to the instructions given in section 6.2 "Sensor head with quick
connector mechanism" on page 177.

1. Remove the sensor head holder covers according to the instructions given in section
5.2 "Removing fixed sensor head holder covers" on page 161.
2. Unscrew the sensor head locking screws from the attachment pins with 3 mm Allen
key.
3. Remove the screws and washers.

NOTE
When checking the alignment, the sensor alignment tool can now be attached to the
connector pins.

Technical manual Planmeca ProMax 2D, 3D s and 3D Classic 173


6 REPLACING 2D SENSOR HEAD Chapter E: C-ARM AND IMAGING ARM

4. Loosen the electrical connector plate screw with the 2.5 mm Allen key.

5. Pull the electrical connector plate towards the connector frame and push the sensor
head to its connector.

Connector frame Sensor head

Electrical
connector plate

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Chapter E: C-ARM AND IMAGING ARM 6 REPLACING 2D SENSOR HEAD

6. Secure the sensor head with the two washers and attachment screws (use 3 mm
Allen key).

7. Push the electrical connector plate towards the sensor head and tighten the plate
screw with the 2.5 mm Allen key.

Technical manual Planmeca ProMax 2D, 3D s and 3D Classic 175


6 REPLACING 2D SENSOR HEAD Chapter E: C-ARM AND IMAGING ARM

8. Attach the back cover to its position with the four attachment screws with 2.5 mm
Allen key.
Attachment screws

Attachment screws

9. Press the front cover to its position.

The sensor head is removed in reverse order.

176 Planmeca ProMax 2D, 3D s and 3D Classic Technical manual


Chapter E: C-ARM AND IMAGING ARM 6 REPLACING 2D SENSOR HEAD

6.2 Sensor head with quick connector mechanism

6.2.1 Detaching sensor head from C-arm

NOTE
The indicator light is lit when the Dimax3 sensor is in use. Removing the sensor head when
the indicator light is lit might harm the sensor or cause image data loss.

1. Push in the C-arm electrical connector located on the sensor head quick connector
mechanism. This will disconnect the electrical connection between the sensor head
and C-arm.

Indicator light
Sensor1.eps

C-arm electrical
connector

2. The locking knob can now be turned 180 degrees. This will release the sensor head
locking mechanism.
Sensor2.eps

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6 REPLACING 2D SENSOR HEAD Chapter E: C-ARM AND IMAGING ARM

3. Pull the sensor head carefully out from its position.

Sensor3 .eps

6.2.2 Attaching sensor head to C-arm


1. Push the sensor head onto the connector on the C-arm.
Sensor3 .eps

C-arm

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Chapter E: C-ARM AND IMAGING ARM 6 REPLACING 2D SENSOR HEAD

2. Turn the locking knob over the fastening mechanism. This will secure the sensor head
in position.

Sensor2.eps

3. Push in the button of the C-arm electrical connector on the other side to secure the
sensor head in position. This will make the electrical connection between the sensor
head and C-arm.
Sensor7.eps

Button of the C-arm electrical connector

Technical manual Planmeca ProMax 2D, 3D s and 3D Classic 179


7 REPLACING 3D SENSOR HEAD Chapter E: C-ARM AND IMAGING ARM

7 REPLACING 3D SENSOR HEAD

7.1 Detaching sensor head from C-arm

NOTE
The indicator light is lit when the sensor is in use. Removing the sensor head when the
indicator light is lit might harm the sensor or cause image data loss.

1. Push in the C-arm electrical connector located on the sensor head quick connector
mechanism. This will disconnect the electrical connection between the sensor head
and C-arm. CBCT_s1.eps

Indicator light

C-arm electrical
connector

3D / 3D s sensor head

2. The locking knob can now be turned 180 degrees. This will release the sensor head
locking mechanism.
CBCT_s2.eps

180 Planmeca ProMax 2D, 3D s and 3D Classic Technical manual


Chapter E: C-ARM AND IMAGING ARM 7 REPLACING 3D SENSOR HEAD

3. Carefully pull the sensor head out from its position.

CBCT_s3.eps

7.2 Attaching sensor head to C-arm

NOTE
Select the sensor you are using. See section 3.3.2 "Calibrations (3200)" on page 58 for
details.

1. Push the sensor head onto the connector on the C-arm.


CBCT_s3.eps

C-arm

3D / 3D s sensor head

Technical manual Planmeca ProMax 2D, 3D s and 3D Classic 181


7 REPLACING 3D SENSOR HEAD Chapter E: C-ARM AND IMAGING ARM

2. Turn the locking knob over the fastening mechanism. This will secure the sensor head
in position.

CBCT_s2.eps

3. Push in the button of the C-arm electrical connector on the other side to secure the
sensor head in position. This will make the electrical connection between the sensor
head and the C-arm.

Button of the C-arm


electrical connector
cbct_s5.eps

182 Planmeca ProMax 2D, 3D s and 3D Classic Technical manual


Chapter E: C-ARM AND IMAGING ARM 8 REPLACING PCBs

8 REPLACING PCBs

8.1 C-arm PCB


1. Remove the C-arm upper and inner covers, the cassette carriage/sensor head covers
and tube head inner cover as described in section 5 "REMOVING COVERS" on page
160.
2. Disconnect all the cables that are connected to the C-arm PCB.
3. Unscrew the C-arm PCB attachment screws with 2.5 mm Allen key and remove the
PCB (1).
4. Install the new C-arm PCB in reverse order. Connect the cables as shown in the
figure below.

Digi_C-ArmPCB.eps

M4x6 DIN 7984


121-10-08

121-10-08

Top Center Top Left


Laser Laser
J1

J1

J3

J1 J2 J3
J4
J6 J1

J5
J8
J7
Receptor Pan / Primary Collimator

Primary Collimator / Aux. (J20)


1

C-Arm Rotation Motor


2

Receptor Rocation

J9 121-10-05
C-Arm
Aux. (J18)

Angle Sensor C-Arm PCB


J10
J2
CAM J11

C-Arm Motor J1
121-10-08

Top Right J27


Laser CH7 CH8
CH4 CH5 CH6 J18 Aux.
J20
J21 J22 J23 J24 J25
Aux.
J26
J19

J5
Y-Collimator Motor
DIMAX2
PAN

X-Collimator Motor

Receptor Rotation Motor Receptor Pan Motor

Technical manual Planmeca ProMax 2D, 3D s and 3D Classic 183


9 REPLACING TUBE HEAD Chapter E: C-ARM AND IMAGING ARM

9 REPLACING TUBE HEAD

9.1 Replacing fixed tube head


1. Remove the C-arm upper and inner covers and the tube head covers as described in
section 5 "REMOVING COVERS" on page 160.
2. Disconnect all the cables coming from the tube head from the C-arm PCB (1 - 5).
Figure 6: Tube head cables

Remove_tubehead1.eps
5
4
12 -Ar
J2 1- m
C

10 P
5 -0 CB
5
J2
4

1
2
3

ONLY IN TOMOGRAPHIC
10001173 IMAGING MODE
10002151 121-10-08
121-10-08

Top Center Top Left


Laser Laser
J1

10002151J1

Tube Head
10002431
J1 J2 J3
J4
J6
10002225
J1

2
J5
J8
J7
121-10-06
10002353 Tube Feedback
Receptor Pan / Primary Collimator
1

Primary Collimator / Aux. (J20)


2

121-10-05 PCB
C-Arm Rotation Motor

J9
Receptor Rocation

C-Arm Angle
Sensor
C-Arm PCB
Aux. (J18)

KT60LM06-004
J10
10002180
CAM

3
J11 J20

C-Arm Motor 10002151 FBK


Top Right J1

Laser 121-10-08
J27 00050852
ONLY IN TOMOGRAPHIC CH7 CH8
IMAGING MODE CH4 CH5 CH6 Aux.
J18
J20
Aux.
10003369
J26
J21 J22 J23 J24 J25
J19

1
10002181

4
Y-Collimator Motor
DIMAX2 KT35FM1-010
PAN

10002181

10003699
5 X-Collimator Motor
KT35FM1-010

Primary Collimators

184 Planmeca ProMax 2D, 3D s and 3D Classic Technical manual


Chapter E: C-ARM AND IMAGING ARM 9 REPLACING TUBE HEAD

3. Open the primary collimator mechanism by rotating the primary collimator screws
located behind the blades (1) so that you can see the two attachment screws (2).
4. Unscrew the screws with 2.5 mm Allen key and remove the primary collimator (3).
5. Unscrew the four tube head attachment screws with 4 mm Allen key and remove the
tube head.

Remove_tubehead2.eps
3

1
2

6. Install the new tube head in reverse order. Make sure that the tube head is parallel
with the C-arm casting back edge.
7. Connect the cables as shown in the figure 6.
8. Perform the adjustments according to the instructions given in section 2.4 "Adjusting
collimator angle" on page 109.
9. Perform filament definition calibration.

Technical manual Planmeca ProMax 2D, 3D s and 3D Classic 185


9 REPLACING TUBE HEAD Chapter E: C-ARM AND IMAGING ARM

9.2 Replacing rotating tube head


1. Remove the tube head covers as described in section 5.6 "Removing rotating tube
head covers" on page 167.
2. Cut the cable ties that hold the cables that go to the C-arm PCB.

3. Remove the long attachment screws.


4. Cut the cable ties and remove the cable shields.

5. Disconnect all the tube head and motor cables.


6. Disconnect the optical sensor cables from the C-arm PCB.

186 Planmeca ProMax 2D, 3D s and 3D Classic Technical manual


Chapter E: C-ARM AND IMAGING ARM 9 REPLACING TUBE HEAD

7. Detach the tube head grounding lead from the lower plate.

8. Detach the primary collimator to the tube head.

Technical manual Planmeca ProMax 2D, 3D s and 3D Classic 187


9 REPLACING TUBE HEAD Chapter E: C-ARM AND IMAGING ARM

9. Detach the motor attachment screw.

10. Detach the motor attachment screw (white arrow) and remove the motor.

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Chapter E: C-ARM AND IMAGING ARM 9 REPLACING TUBE HEAD

11. Detach the mechanical stop.

12. Remove the cable tie holders from the rotation mechanism so that you can rotate the
lower plate (white arrows). This is needed when the tube head is removed from its
position.

13. Rotate the tube head and lower plate 90° clockwise.

Technical manual Planmeca ProMax 2D, 3D s and 3D Classic 189


9 REPLACING TUBE HEAD Chapter E: C-ARM AND IMAGING ARM

14. Remove two attachment screws.

15. Rotate the tube head and lower plate 90° clockwise.
16. Remove two attachment screws .

17. Lift the tube head away from its position.

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Chapter E: C-ARM AND IMAGING ARM 9 REPLACING TUBE HEAD

18. Slide the screw located on the tube head out from the opening of the lower plate.

19. Install the new tube head in reverse order.


20. Perform filament definition calibration.

Technical manual Planmeca ProMax 2D, 3D s and 3D Classic 191


9 REPLACING TUBE HEAD Chapter E: C-ARM AND IMAGING ARM

192 Planmeca ProMax 2D, 3D s and 3D Classic Technical manual


Chapter F: PATIENT SUPPORT ARM

1 ADJUSTMENTS

1.1 Patient positioning mechanism adjustment


In case the panoramic X-ray beam is not correctly aligned, the patient positioning
mechanism adjustment must be performed before adjusting the panoramic X-ray beam.
Because the adjustment of the patient positioning mechanism is a part of the C-arm
adjustments, this adjustment is also described in Chapter E: "C-ARM AND IMAGING
ARM" on page 101.

1.2 Panoramic mode patient positioning lights

1.2.1 Checking midsagittal plane positioning light


Attach the ball phantom to the patient positioning mechanism adapter.
Move the thumb wheel of the layer light slightly to switch the three patient positioning lights
on. The layer light thumb wheel is located on the underside of the patient support table.
The midsagittal light beam should strike the black line on the front of the ball phantom.

Ball phantom
Midsagittal plane
light beam
Pat_pos_lights.eps

If the light beam does not coincide with the black line or it is not in focus, it must be
adjusted according to the instructions in section 1.2.2 "Midsagittal plane positioning light
adjustment" on page 194.

Technical manual Planmeca ProMax 2D, 3D s and 3D Classic 193


Chapter F: PATIENT SUPPORT ARM

1.2.2 Midsagittal plane positioning light adjustment


Remove the patient support table cover according to the instructions given in section 2.1
"Removing patient support table cover" on page 196.
Midsagittal plane positioning light

Light assembly
attachment screw Lens assembly

Adj_pat_pos_lights.eps

• To adjust the light beam angle rotate the lens assembly of the light (figure below,
number1).
• To adjust the light vertical position loosen the attachment screw of the laser light
assembly and rotate the assembly (figure below, number 2).
• To focus the light beam adjust the depth of the lens assembly (figure below, number
3).
• To adjust the light beam horizontal position bend the light attachment plate (figure
below, number 4).
1 2 3 4
Adjust_laser.eps

Lens Light assembly


assembly attachment screw
Lens assembly

Light attachment
plate

194 Planmeca ProMax 2D, 3D s and 3D Classic Technical manual


Chapter F: PATIENT SUPPORT ARM

1.2.3 Layer light calibration


Refer to section 2.10.2 "Adjusting layer light position" on page 139.

Technical manual Planmeca ProMax 2D, 3D s and 3D Classic 195


2 REMOVING COVERS Chapter F: PATIENT SUPPORT ARM

2 REMOVING COVERS

2.1 Removing patient support table cover


Unscrew the five cover attachment screws and remove the cover.

headsupp_cover_protouch.eps

196 Planmeca ProMax 2D, 3D s and 3D Classic Technical manual


Chapter F: PATIENT SUPPORT ARM 2 REMOVING COVERS

2.2 Detaching user interface and support arm lower cover


1. Unscrew the attachment screws of the support arm lower cover with 2.5 mm Allen key
(1).
2. Unscrew the attachment screw of the user interface joint with 4 mm Allen key (2).
3. Press the joint with an Allen key upwards to release it from the locking plate opening
(3).
4. Detach the grounding cable and GUI cable.
5. Pull the user interface support from the arm lower cover (4).
6. Remove the support arm lower cover.

1
3.1
1

3
3.2
1
Detach_UI_lower_arm_cover.eps

4 2 3.3

Technical manual Planmeca ProMax 2D, 3D s and 3D Classic 197


3 REPLACING PCBS Chapter F: PATIENT SUPPORT ARM

3 REPLACING PCBS

3.1 Patient position control PCB


1. Detach the user interface and the user interface support according to the instructions
given in section 2.2 "Detaching user interface and support arm lower cover" on page
197.
2. Unscrew the attachment screws of the support arm lower cover with the 2.5 mm Allen
key and remove the cover.
3. Detach the grounding cable from the patient support arm.
4. Unscrew the two M4x6 DIN 7984 screws of the PPC bridges with 2.5 mm Allen key
and remove the bridges.
5. Disconnect all the cables that are connected to the Patient position control PCB.

TEMPLEREST
MOTOR
TEMPLEREST
SENSOR

Touch
Midsag Layer
Sensor
Laser Laser

121-10-08

121-10-08
J1

J3 J2 J1 J1
ps J4
1.e J6
rm J5
o rt a
pp 121-10-10A
Laser Potentiometer Connector PCB

su
ient
Pat Patient Position Control PCB
PPC
121-10-24

Chinrest
Stop
Sensor
Switch
J8 J7

J4
Grounding cable Patient position control PCB
J3

PPC bridges

M4x6 DIN 7984

M4x6 DIN 7991


Patient support arm lower cover

6. Install the new PCB in the reverse order.

198 Planmeca ProMax 2D, 3D s and 3D Classic Technical manual


Chapter G: COLUMN

1 ADJUSTMENTS

1.1 Adjusting telescopic column position


Height adjusting buttons

Down Up

With the height adjusting buttons (figure above) drive the unit to the position shown in the
following figure.

Technical manual Planmeca ProMax 2D, 3D s and 3D Classic 199


Chapter G: COLUMN

With a spirit level make sure that the telescopic column is parallel with the stationary
column both in depth and sideways. To adjust the sideways position loosen the two
attachment screws on the left side of the column. Rotate the nuts located between the
columns so that the space between the columns on the left side is equal to the space on
the right side, and the telescopic column is parallel with the stationary column. Tighten the
upper attachment screw.

Loosen left side


attachment screws.

Adjust the column sideways


position with these nuts.
w.eps

200 Planmeca ProMax 2D, 3D s and 3D Classic Technical manual


Chapter G: COLUMN

To adjust the column position in depth loosen the lower attachment screws located on the
left and right sides of the column. Use a spirit level to check the column position and
manually move the telescopic column so that it is parallel with the stationary column.

Loosen left and right lower


attachment screws.

Tighten the attachment screws.

Technical manual Planmeca ProMax 2D, 3D s and 3D Classic 201


Chapter G: COLUMN

1.2 Calibrating column motor position sensor

CAUTION
Protect yourself against electrical shock. The unit contains live parts on some PCBs
and connectors.

1. Unscrew the four attachment screws of the stationary column top cover with 2.5 mm
Allen key and remove the cover (1).
2. Using the height adjusting buttons, drive the telescopic column into position (2) where
the reference mark on the telescopic column and the upper edge of the stationary
column are aligned (3).

3
Digi_tele.eps

202 Planmeca ProMax 2D, 3D s and 3D Classic Technical manual


Chapter G: COLUMN

3. Select Technical from the bottom of the display.


The technical setting mode is password protected and the password is asked when
the mode is entered for the first time after switching the unit on The password is 1701.

4. From the list on the display that appears select Calibrations (3200) and select Lift
Calibration (3230). The Lift Calibration display appears.

Check the Sensor value field:


• If the value in the field is green, the sensor is correctly calibrated.
• If the value in the field is red, the sensor has to be calibrated, see the next step.

Technical manual Planmeca ProMax 2D, 3D s and 3D Classic 203


Chapter G: COLUMN

5. If needed, calibrate the lift motor sensor.


a. Loosen the two screws at the side of the cog wheel of the sensor (1). Note that
you have to drive the telescopic column to be able to loosen both the attachment
screws. Detach the cog wheel (2).

2 1

Cog wheel

colu.eps
b. Rotate the axle of the sensor (3) until the value in the Sensor value field turns
green (close to zero) in the Lift Calibration display (figure above).

3
colu2.eps

c. Attach the cog wheel to the sensor axle and tighten the attachment screws. Note,
that you have to drive the telescopic column to be able to tighten both the
attachment screws.
6. Exit the calibration mode by touching the green check mark button.
Do NOT touch the SET button.
7. Attach the stationary column top cover.

204 Planmeca ProMax 2D, 3D s and 3D Classic Technical manual


Chapter G: COLUMN

1.3 Setting column maximum height


1. Select Technical from the bottom of the display.
The technical setting mode is password protected and the password is asked when
the mode is entered for the first time after switching the unit on The password is 1701.

2. From the list on the display that appears select Calibrations (3200) and select Lift
Calibration (3230). The Lift Calibration display appears.
3. Select Maximum height.

4. Using the height adjusting buttons, drive the telescopic column into desired maximum
height position.
5. Save the new value by touching the SET button.
6. Exit the calibration mode by touching the green check mark button.

Technical manual Planmeca ProMax 2D, 3D s and 3D Classic 205


Chapter G: COLUMN

1.4 Setting column motor maximum speed


1. Select Technical from the bottom of the display.
The technical setting mode is password protected and the password is asked when
the mode is entered for the first time after switching the unit on The password is 1701.

2. From the list on the display that appears select Calibrations (3200) and select Lift
Calibration (3230). The Lift Calibration display appears.
3. Select Driving speed.

4. Set the desired maximum speed of column motor movement by setting the speed with
+ (plus) and - (minus) buttons.
5. Save the new value by touching the SET button.
6. Exit the calibration mode by touching the green check mark button.

206 Planmeca ProMax 2D, 3D s and 3D Classic Technical manual


Chapter G: COLUMN 2 REMOVING COVERS

2 REMOVING COVERS

2.1 Removing telescopic column front panels


Drive the column to the convenient height and switch the unit off.

X-ray units without accessories cabinet


Remove the telescopic column lower front panel (1). Detach the panel mounting frame (2).

Units with accessories cabinet


Open the cabinet door and remove the accessory boxes.

Technical manual Planmeca ProMax 2D, 3D s and 3D Classic 207


2 REMOVING COVERS Chapter G: COLUMN

Remove the telescopic column upper front panel by pulling it away from the column (1).

1
ProMaxC2.eps

208 Planmeca ProMax 2D, 3D s and 3D Classic Technical manual


Chapter G: COLUMN 2 REMOVING COVERS

Unscrew the six screws of the EMC cover (1) and remove the cover (2).

1
ProMaxC1.eps

Technical manual Planmeca ProMax 2D, 3D s and 3D Classic 209


2 REMOVING COVERS Chapter G: COLUMN

2.2 Removing telescopic column rear cover plates


Remove the two rear cover plates of the telescopic column as follows. Switch the unit on
and drive the telescopic column to the uppermost position (figure below, number 1).
Switch the unit off. Detach the upper inner corner of the cover plate by carefully pulling it
outwards (figure below, number 2). Detach the cover plate by pushing the cover plate
inwards (see small arrows in the figure below, number 3:s).

3
Rem_column_backc.eps

210 Planmeca ProMax 2D, 3D s and 3D Classic Technical manual


Chapter G: COLUMN 3 REPLACING COLUMN MOTOR

3 REPLACING COLUMN MOTOR

3.1 Replacing motor

WARNING
Care must be taken when replacing the column motor. Removing parts of the lifting
assembly may enable the column to fall causing a dangerous situation and/or dam-
age to the equipment. The downward movement of the telescopic column must be
eliminated before detaching the parts.

WARNING
The X-ray unit contains live mains voltage parts. Always unplug the unit from mains
outlet before attempting to service the Input module.

CAUTION
At least two persons are needed when replacing the column motor. Never try to
replace the motor on your own.

1. Remove the temple supports and chin support from the patient support table.
2. Remove the shoulder arm cover (figure 7, number 1) (see section 5.7 "Removing
shoulder arm covers" on page 171). Remove the telescopic column rear cover plates
(figure 7, number 2) according to the instructions given in section 2.2 "Removing
telescopic column rear cover plates" on page 210.
3. Unscrew the four M4x16 DIN 912 attachment screws of the column top cover with the
3 mm Allen key and remove the cover (figure 7, number 3).
4. Detach the stationary column side covers (figure 7, number 4).
5. Remove the telescopic column upper front panel (figure 7, number 5) according to the
instructions given in section 2.1 "Removing telescopic column front panels" on page
207.
6. Remove the telescopic column lower front panel by pulling it outwards (figure 7,
number 6). Unscrew the M4x8 DIN 7984 screws with the 2.5 mm Allen key and
remove the panel mounting frames.
OR
Remove the accessory cabinet as follows. Remove the accessory boxes. Detach the
cabinet door from the its hinges. Unscrew the four attachment screws of the
accessory cabinet base and remove the base (figure 7, number 7). Unscrew the two
M4x6 DIN 7984 attachment screws of the motor cover and remove the cover (figure 7,
number 8).
7. If the column motor is functional, drive the telescopic column to the lowest possible
position.
8. Switch off the unit and unplug the unit from mains outlet.
9. Detach the Input module from the telescopic column (figure 7, number 9) according to
the instruction given in section 6.3 "Input PCB" on page 232. Disconnect the
connectors from the Input PCB.
10. If the column motor is not functional, move the telescopic column to the lowest
position either by rotating the motor screw with an Allen key and a ratchet spanner.
The telescopic column can also be moved downwards by detaching the lift nut
assembly from the stationary column. In this case properly support the telescopic
column when detaching the nut. Detaching the nut may enable the column to fall
causing a dangerous situation and/or damage to the equipment.

Technical manual Planmeca ProMax 2D, 3D s and 3D Classic 211


3 REPLACING COLUMN MOTOR Chapter G: COLUMN

11. Lock the shoulder arm and the C-arm to the transportation position with the alignment
pins as shown on the figure 7, number 10.
12. Detach the hinges and the three mounting blocks from the column (figure 7, number
11).
13. If the unit is equipped with a cephalostat, disconnect all the cephalostat cables from
the CPU PCB and detach the cephalostat.
Figure 7: Column assembly

10 4
2 3

5
4

11
7
6
Digi_Lmotor1.eps

212 Planmeca ProMax 2D, 3D s and 3D Classic Technical manual


Chapter G: COLUMN 3 REPLACING COLUMN MOTOR

14. Disconnect the motor cables from the Power PCB, connectors J3 and J10, in figure 8.
15. Unscrew the two M4x6 DIN 7984 attachment screws of the emergency stop
microswitch and detach the microswitch (figure 8, number 1). Detach the column
motor earthing cable (figure 8, number 2).
Figure 8: Column cables

J3

J10
Digi_Lmotor2.eps

Technical manual Planmeca ProMax 2D, 3D s and 3D Classic 213


3 REPLACING COLUMN MOTOR Chapter G: COLUMN

16. The X-ray unit must be detached from the wall and placed to the floor.
It is recommended to use the ProMax package support frame and the styrofoam
pieces. If you overturn the unit without using the ProMax package, you may damage
the unit. If you are not using the package, remove the C-arm covers and use e.g.
styrofoam pieces under the unit.
17. First attach the transportation support bar attachment pin to the telescopic column
(figure 9, number 1).
18. Attach the styrofoam pieces to the unit (figure 9, number 2). Push the support frame
over the styrofoam pieces (figure 9, number 3). Attach the transportation pin to the
support frame with the two M8x30 DIN 7984 screws (figure 9, number 4). To be able
to reach the guide assemblies, cut openings to the styrofoam pieces as shown on the
figure 9, number 5.
19. Detach the wall bracket(s) from the wall and detach the unit from the floor (figure 9,
number 6).
Figure 9: ProMax package support frame

Lmotor4.eps

2
2

6
4
2

4
1

214 Planmeca ProMax 2D, 3D s and 3D Classic Technical manual


Chapter G: COLUMN 3 REPLACING COLUMN MOTOR

20. Carefully overturn the unit to the floor to the units right side.

Lmotor3_1.eps

21. To be able to remove the stationary column from inside the package, cut the bottom of
the styrofoam pieces slightly. Unscrew the attachment screws of the lift nut (figure 10,
number 1).
22. Unscrew the attachment screws of the guide assemblies (figure 10, number 2).
Note that it is easier to assemble the unit if the guide assemblies are in the same
position as they were. Pull the stationary column away from the telescopic unit (figure
10, number 3).
Figure 10: Removing the stationary column from the package

2 1 2 3

Lmotor5 eps

2 2

Technical manual Planmeca ProMax 2D, 3D s and 3D Classic 215


3 REPLACING COLUMN MOTOR Chapter G: COLUMN

23. Measure the position of the lift nut. Rotate the new motor’s lift nut to the same height
with the old motor’s lift nut. Unscrew the four M8x16 DIN 912 screws of the column
motor mounting lug (figure 11, number 1). Unscrew the two M6x35 DIN 912 screws of
the motor absorber support (figure 11, number 2). Remove the column motor from the
telescopic column.
24. Detach the column cable guide from the lift nut by unscrewing the two M4x6 DIN 7984
screws (figure 11, number 3).
Figure 11: Removing column motor

2 3 1
Lmotor6.eps

INP PCB
PSU MAIN POWER
Brown
L1
1
Brown
L2
01-J4 2
3 Blue
Blue N1
4

N2

Green /Yellow
EARTH1
Green /Yellow
EARTH2
1 Black PVC-tubing 5,28mm Code 00423003 GND
01-J7 2
Red Lenght 95mm
+26VCC
15 mm

STOP SW
Green / White Green
5 1 EXPCON/PLANET
01-J2 Brown / White
Blue / White
6 2
7 3
Brown
Blue
EXPIND/RDYIND
Orange / White Orange CANLO/CANHI
8 4
Green / White Green
01-J3 Brown / White
3
4
1
2
Brown
ETHERNET RXHI/RXLO
ETHERNET TXHI/TXLO

25. Prepare the new motor as follows.


• Lubricate the motor threaded axle.
• Remove the potentiometer cog wheel from the old motor and attach it to the new
one.
• Detach the column cable assembly from the new motor’s lift nut and attach the
column cable assembly from the old motor to the new motor’s lift nut.
26. Assemble the new motor in reverse order.
27. After assembling the motor check and adjust the telescopic column position as
described in section 1.1 "Adjusting telescopic column position" on page 199. Calibrate
the column motor position sensor as described in section 1.2 "Calibrating column
motor position sensor" on page 202.

216 Planmeca ProMax 2D, 3D s and 3D Classic Technical manual


Chapter G: COLUMN 3 REPLACING COLUMN MOTOR

3.2 Replacing lift nut assembly

WARNING
Care must be taken when replacing the lift nut assembly. Removing parts of the lift-
ing assembly may enable the column to fall causing a dangerous situation and/or
damage to the equipment. The downward movement of the telescopic column must
be eliminated before detaching the parts.

1. Drive the telescopic column approx. 65 - 70 mm up from the column base plate and
switch off the unit. Make sure that you have a suitable support for the telescopic
column, see figure 12.
2. Remove the telescopic column rear cover plates according to the instructions given in
section 2.2 "Removing telescopic column rear cover plates" on page 210. Remove
the stationary column top cover.

Stationary column
top cover

Technical manual Planmeca ProMax 2D, 3D s and 3D Classic 217


3 REPLACING COLUMN MOTOR Chapter G: COLUMN

3. Open the accessory cabinet door or remove the lower front panel. Unscrew the two
M4x6 DIN 7984 screws of the motor cover and remove the cover.

Motor cover

4. Detach the emergency stop switch by unscrewing the two M4x6 DIN 7984 attachment
screws.

Emergency stop switch

218 Planmeca ProMax 2D, 3D s and 3D Classic Technical manual


Chapter G: COLUMN 3 REPLACING COLUMN MOTOR

5. Detach the input module from the stationary column top by unscrewing the four
M4.8x19 torx 7981 screws so that you can reach the attachment screws of the lift nut
assembly.

6. Detach the earthing cables.

7. Support the telescopic column properly to eliminate the downward movement of the
column. Position the support so that it leans against the column profile.

Technical manual Planmeca ProMax 2D, 3D s and 3D Classic 219


3 REPLACING COLUMN MOTOR Chapter G: COLUMN

Figure 12: Telescopic column support

NOTE!
The support must lean
against column profile.

8. Unscrew the lift nut assembly attachment screws.

220 Planmeca ProMax 2D, 3D s and 3D Classic Technical manual


Chapter G: COLUMN 3 REPLACING COLUMN MOTOR

9. Switch on the unit and drive the telescopic column slowly downwards. The lift nut
moves upwards. When the lift nut has reached its uppermost position mark the
position of the nut frame upper edge to the column with a marker pen or tape.

10. Switch off the unit.

Technical manual Planmeca ProMax 2D, 3D s and 3D Classic 221


3 REPLACING COLUMN MOTOR Chapter G: COLUMN

11. Detach the motor absorber support. Note that you have to prevent the motor from
falling down when the support is detached.

12. Remove the column cable guide plate from the lift nut.

222 Planmeca ProMax 2D, 3D s and 3D Classic Technical manual


Chapter G: COLUMN 3 REPLACING COLUMN MOTOR

13. Remove the absorber support from the motor screw and rotate the lift nut out from the
motor screw.

14. Install the new lift nut assembly in reverse order.

NOTE
Make sure that you have connected the emergency stop switch before attaching the motor
cover to its position.

Technical manual Planmeca ProMax 2D, 3D s and 3D Classic 223


4 REPLACING/UPGRADING SOFTWARE Chapter G: COLUMN

4 REPLACING/UPGRADING SOFTWARE
NOTE
You can upgrade the software either by loading the software from a computer or by
replacing the software chips.

4.1 Loading software (alternative 1)


The software is loaded using the Planmeca Device tool software. Refer to the Planmeca
Device Tool manual, publication number 10031558.

4.2 Replacing CPU PCB software chips (alternative 2)

WARNING
Always turn the X-ray unit off before removing the software chip from its socket.
Never turn the unit on if the software chips are not in their sockets.

NOTE
Take care of antistatic precautions when handling the software chip. Touch any grounded
metal part of the unit before touching the software chip.

NOTE
The X-ray unit contains four software chips located in the CPU PCB, marked with FLASH1,
FLASH2, FLASH3 and FLASH4. The software versions used must be compatible.
Incompatible software versions should never be used together, the X-ray unit would either
be totally non-functional, produce continuous error messages, or some important features
or functions could be missing. However, no damage or safety hazard would result if two
non-compatible software chips are accidentally used together.
Check the markings above the sockets, never put the chip intended for one socket to
another socket.

NOTE
The CPU PCB version B contains four software chips. Put the FLASH1 chip to the socket
marked FLASH 1, the FLASH2 chip to the socket FLASH 2, the FLASH3 chip to the socket
FLASH 3 and the FLASH4 chip to the socket FLASH 4.

1. Turn off the unit from the mains switch. Remove the column front cover as described
in section 2 "REMOVING COVERS" on page 207.
2. Detach the Ethernet PCB from the CPU PCB as described in section 6.2 "Ethernet
PCB and CPU PCB" on page 231.
3. Remove the software chip from its socket with the special tool as illustrated in the next
figure.

NOTE
The orientation of the software chip is critical. Never try to force the chip into the socket.

224 Planmeca ProMax 2D, 3D s and 3D Classic Technical manual


Chapter G: COLUMN 4 REPLACING/UPGRADING SOFTWARE

4. Carefully place the new software chips into the sockets.

Lohi.eps +

FLASH 3 FLASH 2

FLASH 1
FLASH 4

5. Assemble the Ethernet PCB and column covers to their positions.

Technical manual Planmeca ProMax 2D, 3D s and 3D Classic 225


5 REPLACING BATTERY ON RTC PCB Chapter G: COLUMN

5 REPLACING BATTERY ON RTC PCB

WARNING
Always turn the X-ray unit off before replacing the battery.

1. Turn off the unit from the mains switch. Remove the column front cover as described
in section 2 "REMOVING COVERS" on page 207. Unscrew the two M4x6 Din 7984
screws with a 2.5 mm Allen key from the RTC PCB cover and remove the cover.
2. Remove the old battery from its socket on the RTC PCB and place a new 20 mm
Lithium Coin Cell Battery 3V (type CR2032) to the battery socket.
batt.eps

HI LO
Cover

M4x6 DIN 7984


screws

20 mm Lithium Coin Cell Battery 3V

226 Planmeca ProMax 2D, 3D s and 3D Classic Technical manual


Chapter G: COLUMN 6 REPLACING PCBS

6 REPLACING PCBS

6.1 Power PCB

6.1.1 Removing Power PCB

WARNING
The X-ray unit contains live mains voltage parts. Unplug the unit from mains outlet
before replacing the Power supply PCB.

1. Drive the column to a convenient height and switch off the X-ray unit.
2. Unplug the unit from mains outlet. Remove the telescopic column upper front panel.
Wait until all the leds are gone out.
3. The Frankfort plane positioning light assembly must be removed before the Power
supply PCB can be removed.
4. Unscrew the two attachment screws of the panel mounting frame (figure below,
number 1).
5. Unscrew the four attachment screws of Frankfort plane positioning light assembly
(figure below, number 2).
6. Disconnect the light cable from the CPU PCB terminal J7 (figure below, number 3)
and lift the assembly from its position.

J2 J3 J5
J4 J6 J10
J11
Frankfort Laser
J1 121-10-03 121-10-08
J13 CPU PCB J4 J3 J7 10003359
J1
J8

Frank2.eps
J12

J14 121-10-11
DIN PCB
J7
J15

3
2

7. Disconnect all the cables that are connected to the Power supply PCB.

Technical manual Planmeca ProMax 2D, 3D s and 3D Classic 227


6 REPLACING PCBS Chapter G: COLUMN

NOTE
All the cable connectors are labelled.

8. Unscrew the Power PCB attachment screws with the 2.5 mm Allen key and detach
the Power supply PCB from the CPU PCB.
9. Remove the Power supply PCB.
10. Loosen the CPU PCB attachment screws.

J3 J5 J4 J6

J10
J2 J10
J11
J1 121-10-03 J11
J13 J4 J3 J7
CPU PCB J7

J8
121-10-11 J12
DIN PCB
J14
J12
J15

J2
J2 J1 J3
J3
J7
J7
Rem_PSU.eps

J8
J8

121-10-02
Power PCB
J9 J9 PSU

J10
J11
J10

PFC choke assembly J13


J12

J12 J13

228 Planmeca ProMax 2D, 3D s and 3D Classic Technical manual


Chapter G: COLUMN 6 REPLACING PCBS

6.1.2 Power PCB version F or older

NOTE
You have to remove the PFC-Choke assembly before installing the new Power PCB
version G or later.

1. Unscrew the four PFC-Choke assembly attachment screws using the 2.5mm Allen
key and remove the PFC-Choke assembly.
2. Detach the lowest right PCB holder bush and attach it to the upper left attachment
hole of the removed PFC-Choke assembly (see figure below).
3. Attach the PCB holder bush supplied with the Power supply PCB to the upper right
attachment hole of the removed PFC-Choke assembly.

Move this PCB holder bush

Add this PCB holder bush

6.1.3 Installation of new Power PCB (121-10-02, version G or later)


1. Install the new Power supply PCB as follows. Connect the Power supply PCB to the
CPU PCB. Attach the Power supply PCB to its position with the eight attachment
screws but do NOT tighten the attachment screws yet (figure below, number 1).

NOTE
If the column motor cable was not attached with a PCB holder bush to the old Power supply
PCB (5), there must be a ninth attachment screw in that location.

2. Make sure that the metal clips are not between the heat sink and column, but they are
located above and below the heat sink (figure below, number 2). Make sure that the
cables are not squeezed between the heat sink and column.
3. Before tightening the attachment screws push first the Power supply PCB lower edge
towards the right side of the column so that the heat sink touches the column (figure
below, number 3). Tighten the lowest left attachment screw (figure below, number 1a).

Technical manual Planmeca ProMax 2D, 3D s and 3D Classic 229


6 REPLACING PCBS Chapter G: COLUMN

4. Then push the Power supply PCB upper edge towards the right side of the column so
that the heat sink touches the column (figure below, number 4). Tighten the
uppermost middle attachment screw (figure below, number 1b). Firmly tighten the
attachment screws of both the Power supply PCB and the CPU PCB.
5. Connect all the cables to the Power supply PCB.
6. If the column motor cable was attached with a PCB holder bush to the old Power
supply PCB, use the same bush and attachment screw when attaching the column
motor cable to the new PCB (figure below, number 5).
7. Replace the removed parts.

1 1b
1
Metal clips
2

1
4

Heat sink

2
Metal clips

1a
1

230 Planmeca ProMax 2D, 3D s and 3D Classic Technical manual


Chapter G: COLUMN 6 REPLACING PCBS

6.2 Ethernet PCB and CPU PCB


1. Remove the front cover plate according to the instructions given in section 2.1
"Removing telescopic column front panels" on page 207.
2. Disconnect all the cables that are connected to the Ethernet PCB and CPU PCB.
3. Detach the Ethernet PCB from the screws on every edge from the CPU PCB.
4. In case you are replacing the CPU PCB, unscrew the CPU PCB attachment screws
with the 2.5 mm Allen key and detach the CPU PCB from the Power PCB. Remove
the CPU PCB.
5. Install the new PCB in reverse order.
Note, that all the cable connectors are labeled.

4D Ethernet PCB cable connections

CPU PCB cable connections


J3 J5 J4 J6

J10
J2 J10
J3 J11
J1 J11
J13 1 2 1 -1 0 -0 3 J7
J7
C PU PC B
Rem_ethernet_1.eps

J8
PLANMECA J12
Promax Ethernet
J14 121-10-25
J12
J15

J2
J2 J1 J3
J3
J7
J7

J8
J8

1 2 1 -1 0 -0 2
Powe r P C B
J9 J9 PSU

J10
J11
J10

J12 J13

J12 J13

Technical manual Planmeca ProMax 2D, 3D s and 3D Classic 231


6 REPLACING PCBS Chapter G: COLUMN

6.3 Input PCB

WARNING
The X-ray unit contains live mains voltage parts. Always unplug the unit from mains
outlet before attempting to service the Input module.

1. Detach all the cables (e.g. power supply cable and exposure switch cable) from their
Input module connectors. If the X-ray unit is equipped with a locking plate, it must be
removed first. Unscrew the two M4X12 DIN7984 screws on the plate with a 2.5 mm
Allen key and remove the plate.
Unscrew these
screws

Locking
plate
exp_sw_input_sw_block.eps

2. Unscrew the four M4x16 DIN 912 attachment screws of the column top cover with the
3 mm Allen key and remove the cover (figure below, number 1).
3. Unscrew the four M4.8x19 torx 7981 attachment screws of the Input module and
detach the module (figure below, number 2).
4. Disconnect all the cables that are connected to the Input PCB. Unscrew the two
M4x16 DIN 912 screws with a 3 mm Allen key from the Input PCB and remove the
PCB (figure below, number 3).

232 Planmeca ProMax 2D, 3D s and 3D Classic Technical manual


Chapter G: COLUMN 6 REPLACING PCBS

5. Install the new PCB in reverse order.

InputPcb.eps
Column top cover

M4.8x19 torx 7981 2

J9

J8

3
M4x16 DIN 912

Input PCB
Input module
Jumpper
J13

J3
J2
1 M4x16 DIN 912
J4 J7

Unplug the power


supply cable

Technical manual Planmeca ProMax 2D, 3D s and 3D Classic 233


6 REPLACING PCBS Chapter G: COLUMN

234 Planmeca ProMax 2D, 3D s and 3D Classic Technical manual


Chapter H: PLANMECA PROMAX
CEPHALOSTAT

1 ADJUSTMENTS AND CALIBRATIONS


NOTE
During the adjustments write down the selected parameter values. After the cephalostat
adjustment switch the X-ray unit off and on and then check that the new parameter values
are stored into the memory.

1.1 Required tools

Ceph head support alignment tool (part number 00653126)

Ceph head support alignment laser (part number 10004499)


Used to check/calibrate the position of the cephalostat head support.
Align_laser.eps

Technical manual Planmeca ProMax cephalostat 235


Chapter H: PLANMECA PROMAX CEPHALOSTAT

Dimax4 sensor alignment tool (part number 10029418)


For attaching the beam alignment tool.

calibtool.eps
NOTE
For Dimax2/3, use Dimax2/3 sensor alignment tool (part number 10002699).

Beam alignment tool (part number 00050972)


For checking the position of the X-ray beam.
Beam_alignm_tool.eps

Cephalostat calibration tool (part number 10004246)


For calibrating the digital cephalostat.
Ceph_calib_tool.eps

236 Planmeca ProMax cephalostat Technical manual


Chapter H: PLANMECA PROMAX CEPHALOSTAT

AEC/DEC calibration block (part number 10033669)

1.2 Preparations before adjustments


Switch the unit off. Remove the housing of the cephalostat head support, see section 4.1
"Removing head support housings" on page 282.
Remove the second primary collimator according to the instructions given in section 2
"REMOVING AND ATTACHING SECOND PRIMARY COLLIMATOR" on page 273.
Remove the tube head cover and the C-arm inner cover, refer to section 5 "REMOVING
COVERS" on page 160.
If the cephalostat is equipped with movable sensor head, detach the sensor head and
remove the sensor head connector covers according to the instructions given in section
3.1 "Cephalostat with movable sensor head" on page 275.
If the cephalostat is equipped with fixed sensor head, see section 3.2 "Cephalostat with
fixed sensor head" on page 279.

Technical manual Planmeca ProMax cephalostat 237


Chapter H: PLANMECA PROMAX CEPHALOSTAT

1.3 Checking and adjusting sensor head and second primary collimator
mutual position
The sensor head must be in line with the second primary collimator. Check the positions
as follows.
Move the scanning mechanism to center position. For both the sensor head and the
second primary collimator the right corner of the sledge must hit the circle on the digital
cephalostat frame as shown in the figure below.

Sledge
PXR_Adj_digiceph1.eps

If the sensor head sledge does not hit the circle on the digital cephalostat frame at the
same time as the second primary collimator sledge, the sensor head position must be
adjusted.

238 Planmeca ProMax cephalostat Technical manual


Chapter H: PLANMECA PROMAX CEPHALOSTAT

To adjust the position loosen the three adjustment screws of the belt wheel with the 4 mm
Allen key (figure 14, numbers 1 and 2). Lift the belt over the timing belt wheel so that the
wheel does not rotate (figure 13) and move the collimator so that the right edge of the
sledge hits the circle on the digital cephalostat frame.
Figure 13: Timing belt wheel

PXR_Adj_digiceph34.eps
Timing belt
wheel

Tighten the outer adjustment screws of the belt wheel (figure 14, number 1) so that the
strain of the belt is appropriate so that it does not skip over the timing belt wheel, but the
mechanism operates smoothly. Secure the belt wheel with the inner adjustment screw
(figure 14, number 2).
Figure 14: Belt wheel adjustment screws
Rails.eps

1
2
1

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1.4 Adjusting sensor and second primary collimator rails


The rails of both sensor head and second primary collimator must run parallel with the
head support frame. Check the position of the rail using the spirit level. To adjust the rail
loosen the attachment screws on the side of rail (figure below, number 1).
Adjust the rail position with the adjustment screw (figure below, number 2) and tighten the
attachment screws. Recheck the rail position.

PXR_Adj_digiceph3.eps
Adjustment screw

1
Attachment screws

PXR_Adj_digiceph3_1.eps

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1.5 Adjusting sensor head connector and sensor head positions

1.5.1 Connector adjustment


The sensor head connector must be perpendicular to the head support in both directions
(sideways and in depth). Check the connector position in depth by using the spirit level as
shown in the figure below.

PXR_Adj_digiceph5.eps

90°

Loosen the three attachment screws of the connector.


PXR_Adj_digiceph31.eps

Loosen the three


attachment screws.

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To adjust the connector position in depth rotate the two adjustment screws equally to the
same direction.

PXR_Adj_digiceph32.eps

Check the connector sideways position by using the spirit level as shown in the figure
below.
PXR_Adj_digiceph7.eps

90°

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To adjust the connector position sideways tighten one screw to the same degree you
loosen the other.

PXR_Adj_digiceph32.eps

Check the adjustments and tighten the attachment screws.

1.5.2 Sensor head adjustment


The sensor head must be perpendicular to the sensor rail. Use a sprit level to check the
sensor head position, i.e. the sensor alignment tool position. In case it is not perpendicular
to the head support, the angle of the quick connector mechanism must be adjusted.
PXR_Adj_d

90°

Attach the sensor alignment tool to the quick connector. Loosen the two screws located on
the outer side of the mechanism with the 3 mm Allen key.

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Adjust the head support angle with the two screws located on the left side of the
mechanism (use 3 mm Allen key) so that the sensor alignment tool is perpendicular to the
cephalostat head support.
PXR_Adj_digiceph33.eps

1.6 Adjusting cephalostat height


The height of the cephalostat must be adjusted so that the bottom edge of the X-ray beam
reaches the lower edge of the rectangle marked on the beam alignment tool when the
beam alignment tool is positioned to the sensor alignment tool upside down to lower
vertical position as shown in the figure below.
PXR_Adj_digiceph13.eps

Beam alignment
tool in lower
position

Select the cephalometric exposure.

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Place the sensor head alignment tool to the sensor head connector. Place the beam
alignment tool to the sensor alignment tool to the lower vertical position as shown on the
figure above. Select kilovolt and milliampere values high enough to enable the radiation
beam to be seen in a darkened room. The actual values will depend on how dark the room
is.
The sensor head and the first primary collimator must be moved to the center position by
entering the Ceph mode X-collimator calibration mode as follows.
Select Technical from the bottom of the display. The technical setting mode is password
protected and the password is asked when the mode is entered for the first time after
switching the unit on. The password is 1701.

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From the list on the display that appears select Calibrations (3200). Select Collimator
Calibration (3260).

Select Cephalostat calibration (3263).


The Cephalostat Calibration display appears. The sensor head and the first primary
collimator will move to the centre position. Touch the SET button.

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Stand behind the tube head and protect yourself from radiation. Press and hold down the
exposure button. The image of the radiation beam will appear on the alignment tool. The
X-ray beam must reach the lower edge of the rectangle marked on the beam alignment
tool when the beam alignment tool is positioned to the sensor alignment tool upside down.

PXR_Adj_digiceph13.eps

Beam alignment
tool in lower
position

Loosen the nuts of the attachment plate (figure 15, number 1). Adjust the cephalostat
height with the nut of the swing bolt (figure 15, number 2) so that the bottom edge of the X-
ray beam reaches the lower edge of the rectangle marked on the beam alignment tool.
Figure 15: Adjusting the height of head support
Adj_DigiCeph_arm.eps

Exit the Ceph mode beam position mode by touching the Cancel field.

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1.7 Checking cephalostat head support position


The head support frame must run parallel with the primary collimator. Make sure that the
unit is in the cephalometric exposure mode (C-arm in position shown on the figure 17).
Check the position of the head support by using the spirit level as shown on the figure 16.
Adjust the head support in vertical direction, if needed. Refer to section1.8.3 "Adjusting
sensor head in vertical direction" on page 252.
Figure 16: Spirit level position
Cephalostat head support

Primary collimator
PXR_Adj_digiceph2.eps

Place the ceph head support alignment tools in the ear post holders as far as they go.
Rotate the head support to the 90° position. Position the laser tool between the alignment
tools.
Figure 17: C-arm position
PXR_Adj_digiceph24.eps

Laser tool

Primary collimator mechanism

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NOTE
Rotate the laser tool to check the laser tool calibration. If the laser point moves when
rotating the laser tool body, use the center of the point movement as a reference point that
must hit the lowest point of the calibration circle.

The laser beam must hit the lowest point of the calibration circle located on the primary
collimator mechanism.
Promax_beam2_di.eps

The laser beam


must hit the lowest
point of the circle.

If the beam does not hit the circle, adjust both the head support position and the C-arm
position (refer to sections 1.8 "Cephalostat head support position adjustment" on page 250
and 1.9 "Cephalostat calibrations" on page 253).
Remove the laser beam and the ceph head support alignment tools from the head
support.

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1.8 Cephalostat head support position adjustment

1.8.1 Adjusting ear posts in horizontal direction


Switch the unit off. Remove the cephalostat housings according to the instructions given in
section 4 "REMOVING HOUSINGS AND COVERS" on page 282.
Loosen the locking screw of the adjustment flange. Rotate the head support around its
vertical axis to adjust the ear posts in horizontal direction as follows.
Loosen the head support attachment screws (figure 18, number 1) and the alignment bar
screw (figure 18, number 2). Rotate the alignment bar until the head support is in correct
position (figure 18, numbers 3 and 4).
Figure 18: Adjusting the ear posts in horizontal direction

2 3

4
PXR_Adj_digiceph25.eps

Locking screw of the adjustment flange

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1.8.2 Adjusting ear posts in vertical direction


Make sure that the locking screw of the adjustment flange (figure 19, number 1) is
loosened. To adjust the ear posts in vertical direction rotate the head support around its
horizontal axis (figure 19, number 4) with the two screws on the adjustment flange (figure
19, numbers 2 and 3).
Figure 19: Adjusting the ear posts in vertical direction

PXR_Adj_digiceph26.eps
Radiation beam
2
1

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1.8.3 Adjusting sensor head in vertical direction


Make sure that the locking screw of the adjustment flange (figure 20, number 1) is
loosened. If the sensor head does not run parallel with the primary collimator, adjust the
sensor head in vertical direction (figure 20, number 4) with the two screws on the
adjustment flange (figure 20, numbers 2 and 3).
Figure 20: Adjusting the sensor head in vertical direction

PXR_Adj_digiceph28.eps
1

Radiation beam

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1.9 Cephalostat calibrations


Select kilovolt and milliampere values high enough to enable the radiation beam to be
seen in a darkened room. The actual values will depend on how dark the room is.
Select Technical from the bottom of the display. The technical setting mode is password
protected and the password is asked when the mode is entered for the first time after
switching the unit on. The password is 1701.

From the list on the display that appears select Calibrations (3200). Select Collimator
calibration (3260).

Select Cephalostat calibration (3263).

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The Cephalostat Calibration display appears. The sensor head and the first primary
collimator will move to the centre position.

1.9.1 Beam right position

NOTE
This calibration must be performed in 3D X-ray units, but can also be performed in 2D X-
ray units.

Place the sensor alignment tool to the C-arm sensor head connector. Place the beam
alignment tool to the sensor alignment tool to a horizontal position (see the figure below).
Secure the tool with tape.
PXR_Adj_0307.eps

The beam must be on


the edge of the
Sensor alignment tool sensor alignment tool

Beam alignment tool

The edge of the beam should be just outside the edge of the sensor alignment tool, see
the figure above. If it is not on the edge, the C-arm position must be adjusted.

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Adjust the C-arm position value with the Beam right position buttons and drive the C-arm
to the new position by touching the SET button.
Check the beam position.
Stand behind the tube head and protect yourself from radiation. Press and hold down the
exposure button. The image of the radiation beam will appear on the alignment tool.
After the cephalostat beam right side is calibrated, perform calibration described below.

1.9.2 C-arm rotation


Move the sensor alignment tool to the cephalostat sensor head connector.
Place the beam alignment tool to the sensor alignment tool to a horizontal position (see
the figure below).

PXR_Adj_digiceph10.1.eps
The edge of the
beam must be in the
middle of the
sensor alignment tool
Beam alignment tool

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Select C-arm rotation.

The edge of the beam must reach the middle line of the alignment tool. If it does not, the
C-arm position must be adjusted.
Adjust the C-arm position value with the C-arm rotation buttons and drive the C-arm to the
new position by touching the SET field.
Check the beam position.
Stand behind the tube head and protect yourself from radiation. Press and hold down the
exposure button. The image of the radiation beam will appear on the alignment tool.
When the beam is correctly positioned, touch the green check mark button. The C-arm
position is now calibrated. Check the head support position according to the instructions
given in section 1.7 "Checking cephalostat head support position" on page 248.
In case the X-ray beam cannot be correctly positioned by adjusting the C-arm position, the
cephalostat head support position must be readjusted.

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1.9.3 Middle position


Select kilovolt and milliampere values high enough to enable the radiation beam to be
seen in a darkened room. The actual values will depend on how dark the room is.
Select Middle position.

The sensor head and the first primary collimator will move to the centre position. Touch
the SET button.
Place the beam alignment tool to the sensor alignment tool to horizontal position.

Beam alignment
tool

Stand behind the tube head and protect yourself from radiation. Press and hold down the
exposure button. The image of the radiation beam will appear on the alignment tool.

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The radiation beam must appear symmetrically on the beam alignment tool as shown on
the figure above. If it does not adjust the first primary collimator horizontal position.
Adjust the limit values with the Beam middle position arrow buttons on the display and
drive the primary collimator to the selected position by touching the SET field. When the
beam is correctly positioned, touch the green check mark button.

1.9.4 Collimator calibration


Select Collimator calibration.

In this mode the vertical position of the X-ray beam is adjusted.

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1.9.5 X-ray beam bottom limit


To check the beam position in vertical direction place the beam alignment tool to the
sensor alignment tool upside down to lower vertical position as shown on the figure below.
The bottom limit of the X-ray beam is adjusted first.
The radiation beam must reach the lower edge of the rectangle marked on the beam
alignment tool.
If it does not, adjust the value as follows. Touch the Bottom button and adjust the bottom
limit value with arrow buttons.
Drive the primary collimator to the selected position by touching the SET field.
Perform the fine adjustment by adjusting the first primary slot. When the bottom of the
beam is correctly positioned, adjust the top limit.
PXR_Adj_digiceph13.eps

Beam alignment
tool in lower
position

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1.9.6 X-ray beam top limit


The top limit of the X-ray beam is adjusted after the bottom limit. Move the beam alignment
tool to the upper position on the sensor alignment tool as shown on the figure 21.
Stand behind the tube head and protect yourself from radiation. Press and hold down the
exposure button. The image of the radiation beam will appear on the alignment tool.
The radiation beam must reach the upper edge of the rectangle marked on the beam
alignment tool.
If it does not, adjust the value as follows. Touch the Top button and adjust the top limit
value with arrow buttons. Drive the primary collimator to the selected position by touching
the SET field.

When the top of the beam is correctly positioned, touch the green check mark button.
Figure 21: Beam alignment tool upper position
PXR_Adj_digiceph13.eps

Beam alignment
tool in upper
position

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1.10 Checking second primary collimator position

NOTE
You must now check the beam alignment with the second primary collimator in its position.

Attach the second primary collimator plate to its position, refer to section 2 "REMOVING
AND ATTACHING SECOND PRIMARY COLLIMATOR" on page 273. Do not tighten the
attachment screws yet.
Remove the sensor head and attach the sensor alignment tool to the cephalostat sensor
head connector.
Select Technical from the bottom of the display. The technical setting mode is password
protected and the password is asked when the mode is entered for the first time after
switching the unit on. The password is 1701.
From the list on the display that appears select Calibrations (3200). Select Collimator
Calibration (3260).
Select Cephalostat calibration (3263) and then select Middle position.

The sensor head and the first primary collimator will move to the centre position. Touch
the SET button.

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Place the beam alignment tool to the sensor alignment tool to lower vertical position as
shown on the figure below.

PXR_Adj_digiceph16.eps
Beam alignment
tool in upper
position

Beam alignment
tool in lower
position

Stand behind the tube head and protect yourself from radiation. Press and hold down the
exposure button. The image of the radiation beam will appear on the beam alignment tool.
The beam image should reach but not overlap the lower edge of the rectangle marked on
the beam alignment tool, and the beam must appear within the left and right borders of the
rectangle as shown in the figure below.
If it does not adjust the second primary slot position. Refer to section 1.11 "Adjusting
second primary collimator position" on page 264.

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NOTE
The upper limit of the beam may overlap the upper edge of the rectangle.

PXR_Adj_digiceph14.eps
Beam alignment
tool in upper
position

Beam alignment
tool in lower
position

Move the beam alignment tool to the upper position on the sensor alignment tool as shown
in the figure above.
Stand behind the tube head and protect yourself from radiation. Press and hold down the
exposure button. The image of the radiation beam will appear on the alignment tool.
The beam image should appear within the borders of the rectangle marked on the beam
alignment tool as shown in the figure above. If it does not adjust the second primary slot
position. Refer to section 1.11 "Adjusting second primary collimator position" on page 264.

NOTE
The lower limit of the beam may overlap the lower edge of the rectangle.

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1.11 Adjusting second primary collimator position

1.11.1 Adjusting second primary collimator angle


The second primary slot must be perpendicular to the head support in both directions.
sideways and in depth. Check the collimator position in depth by using the spirit level as
shown in the figure below.

PXR_Adj_digiceph30.eps
90°

Loosen the three attachment screws of the collimator plate with 3 mm Allen key, if needed.
PXR_Adj_digiceph11.eps

Collimator plate attachment screws

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To adjust the collimator plate position in depth rotate the two angle adjustment screws
equally to the same direction.

PXR_Adj_digiceph11.eps
Adjustment screws

Check the collimator plate sideways position by using the spirit level as shown on the
figure below.

PXR_Adj_digiceph29.eps
90°

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To adjust the collimator plate position sideways tighten one angle adjustment screw as
much as you loosen the other one.

PXR_Adj_digiceph11.eps
Angle adjustment screws

Check the adjustments and tighten the attachment screws.

1.11.2 Adjusting second primary collimator vertical position


Loosen the two vertical adjustment locking screws with 3 mm Allen key.
PXR_Adj_digiceph19.eps

Collimator vertical position locking screw

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Adjust the vertical position of the collimator by rotating the adjustment screw located on
the bottom of the collimator frame.

PXR_Adj_digiceph11.eps
Collimator vertical position adjustment screw

1.11.3 Adjusting second primary collimator horizontal position


Loosen the two horizontal adjustment locking screws with 3 mm Allen key and adjust the
horizontal position of the collimator by rotating the adjustment screws located on the both
sides of the collimator frame.

Collimator horizontal
position adjustment screw
Collimator horizontal
position adjustment screw
PXR_Adj_digiceph11.eps

Collimator horizontal position locking screws


Attach the second primary collimator cover according to the instruction given in section 2.2
"Attaching second primary collimator covers" on page 274.

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1.12 Beam check


Refer to the Planmeca Device Tool manual, publication number 10031558.

1.13 Calibrating cephalostat sensor head


Refer to the Planmeca Device Tool manual, publication number 10031558.

1.14 Calibrating Cephalometric DEC

NOTE
Make sure that the cephalometric beam is correctly aligned before calibrating the
cephalometric DEC.

Attach the AEC/DEC calibration block in front of the collimator as shown in the figure
below.
1. Slide the block from right to left by the tracks on the upper part of the block.
2. The block is in correct position when the block is tightly against the upper collimator
motor.

Select the vertical asymmetric image orientation as follows: Touch the Image size field on
the Main display. Select image size & orientation display appears. Select the vertical
asymmetric image orientation by touching the respective image icon on the display.

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First write down the current values of DEC settings (Program Features 2200). You have to
restore these values after the DEC calibration. Then set the values to 100 as shown
below.

Select Technical from the bottom of the display. The technical setting mode is password
protected and the password is asked when the mode is entered for the first time after
switching the unit on. The password is 1701.

From the list on the display that appears select Calibrations (3200).

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Select DEC Calibration (3270).

To calibrate the cephalostat dynamic exposure control select Cephalostat DEC Calibration
(3271).

The exposure values suggested on this display are 70 kV value and 10 mA. Use these
values when taking the exposure. Touch the START button.
When the unit is ready to start the DEC calibration the text Ready is shown on the display.

NOTE
Protect yourself from radiation and take an exposure.

During the exposure the text Calibrating is shown on the Cephalostat DEC Calibration
display. DO NOT RELEASE THE EXPOSURE BUTTON BEFORE THE TEXT
COMPLETE IS SHOWN ON THE PANORAMIC DEC DISPLAY.

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When the exposure cycle is completed the text Complete is shown on the Cephalostat
DEC Calibration display.

NOTE
The reference value is recommended to be between 200-600.

If the reference value is greater than 600, decrease the mA value and if the reference
value is smaller than 200, increase the mA value. Then perform the exposure again.

NOTE
The altered exposure value (mA) is not automatically updated to the exposure value setting
on the Main menu.

NOTE
If the value is near zero, the cephalometric beam must be re-aligned and if the value is
thousands, the AEC/DEC calibration block does not properly cover the primary collimator
opening.

To accept the DEC parameters touch the Done field on the Cephalostat DEC Calibration
display and Exit field on the DEC Calibration display.

Take three test exposures from the calibration tool as follows. Enter the Main display.
Select the cephalometric program and move to the patient positioning display. Switch on
the DEC function.
1. First exposure: Use the same exposure mA and kV values. Take an exposure. Check
in the Main display that the kV and mA values are not changed during the exposure.
2. Second exposure: Increase mA value by 4mA from the original value. Take an
exposure and after the exposure check in the Main display that the kV and mA values
have been decreased.
3. Third exposure: reduce mA value by 4mA from the original value. Take an exposure
and after the exposure check in the Main display that the kV and mA values have
been increased.
If the kV and mA values are not correctly adjusted during the exposure, perform the
following checks:
1. Make sure that the DEC function is ON.
2. Check the cephalometric beam alignment (position and width) according to the
instructions given in section 1 "ADJUSTMENTS AND CALIBRATIONS" on page 235.
3. Check that the AEC/DEC calibration tool covers the primary collimator opening.
After the checks perform the DEC calibration again. Remove the AEC/DEC calibration
block and attach the removed covers.

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1.15 Checking adjustments


Rotate the head support to the 0° position and place the two ear posts into their holders if
they are not already installed.
Embedded in the end of the left (V or L) ear post there is a metal ball and embedded in the
end of the right ear post (O or R) is a metal ring. The images of these that appear on an
exposed image are used to check the alignment of the ear posts.
Select exposure values of approximately 70 and a milliampere value of 10.
Stand behind the tube head, protect yourself from radiation and take an exposure.
On the image you will see the images of a metal ball and a metal ring. They must be
concentric, or if not exactly concentric there must be a small gap between the edge of the
ball and the inner edge of the circle.

Ball

Ring
Correct Correct Wrong

If the ball touches the ring the ear posts must be adjusted, refer to section 1.8
"Cephalostat head support position adjustment" on page 250.
Check the cephalostat beam adjustments, refer to sections from 1.9 "Cephalostat
calibrations" on page 253 and section 1.6 "Adjusting cephalostat height" on page 244.

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Chapter H: PLANMECA PROMAX CEPHALOSTAT 2 REMOVING AND ATTACHING SECOND PRIMARY

2 REMOVING AND ATTACHING SECOND PRIMARY


COLLIMATOR

2.1 Removing and attaching second primary collimator


1. Unscrew the attachment screw with the 2 mm Allen key of the collimator cover and
remove the cover (figure below, number 1).
2. Unscrew the two attachment screws of the collimator cover box with the 4 mm Allen
key and slide it away from its position (figure below, number 2).
3. Unscrew the three attachment screws of the collimator with the 3 mm Allen key and
detach the collimator plate (figure below, number 3).
PXR_Adj_digiceph21.eps

Collimator plate

Cover box

Collimator cover

4. Attach the second primary collimator in reverse order.

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2.2 Attaching second primary collimator covers


1. Slide the collimator cover box to its position and attach it with the two attachment
screws by using the 4 mm Allen key (figure below, number 1).
2. Slide the collimator cover to its position and attach it with the attachment screw by
using the 2 mm Allen key (figure below, number 2).

PXR_Adj_digiceph21.eps

Collimator plate

1 Cover box

2 Collimator cover

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3 DETACHING AND ATTACHING SENSOR HEAD

3.1 Cephalostat with movable sensor head

3.1.1 Detaching sensor head from cephalostat

NOTE
The indicator light is lit when the Dimax3 sensor is in use. Removing the sensor head when
the indicator light is lit might harm the sensor or cause image data loss.

1. Push in the cephalostat electrical connector. This will disconnect the electrical
connection between the sensor head and cephalostat.
Cephalostat

Cephalostat electrical connector


Dimax2_ceph.eps

Indicator light

2. The locking knob can now be turned 180 degrees. This will release the sensor head
locking mechanism.
Sensor5.eps

Locking knob

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3 DETACHING AND ATTACHING SENSOR HEAD Chapter H: PLANMECA PROMAX CEPHALOSTAT

3. Carefully pull the sensor head out.

Sensor4.eps

3.1.2 Attaching sensor head to cephalostat


1. Push the sensor head onto the connector on the cephalostat.
Sensor4.eps

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2. Turn the locking knob over the fastening mechanism. This will secure the sensor head
in position.

Sensor5.eps

Locking knob

3. Push in the button of the cephalostat electrical connector behind the sensor head
quick connector mechanism. This will secure the sensor head in position and make
the electrical connection between the sensor head and cephalostat.
Sensor6.eps

Button of the cephalostat


electrical connector

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3 DETACHING AND ATTACHING SENSOR HEAD Chapter H: PLANMECA PROMAX CEPHALOSTAT

3.1.3 Removing sensor head connector covers


1. Unscrew the bottom cover plate attachment screw with the 4 mm Allen key and
remove the cover plate (figure below, number 1).
2. Unscrew the attachment screw of the quick connector mechanism back cover with the
4 mm Allen key and slide the cover away from its position (figure below, number 2).
3. Turn the lock disc approx. 90° counterclockwise. Loosen the attachment screws of the
front cover with the 4 mm Allen key and slide the cover away from its position (figure
below, number 3).
PXR_Adj_digiceph21.eps

Lock disk
3 Front cover

2 Back cover

1 Bottom cover plate

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Chapter H: PLANMECA PROMAX CEPHALOSTAT 3 DETACHING AND ATTACHING SENSOR HEAD

3.2 Cephalostat with fixed sensor head


1. Unscrew the bottom cover plate attachment screw with the 4 mm Allen key and
remove the cover plate.

2. Unscrew the attachment screw of the back cover with the 4mm Allen key and slide the
cover from its position.

Technical manual Planmeca ProMax cephalostat 279


3 DETACHING AND ATTACHING SENSOR HEAD Chapter H: PLANMECA PROMAX CEPHALOSTAT

3. Loosen the button axle attachment screw with 3 mm Allen key and push the button
axle outwards (figure below, number 1). Remove the locking plate from the connector
(figure below, number 2).

1 2

4. Unscrew the sensor head locking screws from the attachment pins with 3 mm Allen
key. Remove the screws and washers.

280 Planmeca ProMax cephalostat Technical manual


Chapter H: PLANMECA PROMAX CEPHALOSTAT 3 DETACHING AND ATTACHING SENSOR HEAD

5. Remove the sensor head from its connector.

Sensor head

6. The sensor alignment tool can now be attached to the connector pins.
If needed, you can now detach the connector front cover by unscrewing the two
attachment screws with 3 mm Allen key and slide the cover from its position.

Front cover

7. The sensor head is attached in reverse order.

Technical manual Planmeca ProMax cephalostat 281


4 REMOVING HOUSINGS AND COVERS Chapter H: PLANMECA PROMAX CEPHALOSTAT

4 REMOVING HOUSINGS AND COVERS

4.1 Removing head support housings


1. Remove the ceph head support housings.
The screws of cephalostat housings can be reached through the ear post holder
attachment opening on the rotatable head support cover. Note that you have to rotate
the rotatable head support to different positions to reach all the attachment screws.
The back housing is attached with one M5x10 DIN 7984 screw (figure below, number
1), and the large front housing is attached to the head support with seven M5x10 DIN
7984 screws (figure below, numbers 2 - 8).
Figure 22: Removing the ceph head support housings

Front housing

8
Back housing

6 7

4 5
1
3
2

282 Planmeca ProMax cephalostat Technical manual


Chapter H: PLANMECA PROMAX CEPHALOSTAT 4 REMOVING HOUSINGS AND COVERS

2. Rotate the head support to the 45° position as shown on the figure below and
unscrew the back housing attachment screw with the 3 mm Allen key and remove the
housing.

45˚
PXR_Adj_digiceph_cover1.eps

3. Rotate the head support to the 0° position as shown on the figure below and unscrew
the attachment screw number 2 with the 3 mm Allen key.

2

PXR_Adj_digiceph_cover2.eps

4. Rotate the head support to the 45° position as shown on the figure below and
unscrew the attachment screw number 3 with the 3 mm Allen key.

3
45˚
PXR_Adj_digiceph_cover3.eps

Technical manual Planmeca ProMax cephalostat 283


4 REMOVING HOUSINGS AND COVERS Chapter H: PLANMECA PROMAX CEPHALOSTAT

5. Rotate the head support to the 135° position as shown on the figure below and
unscrew the attachment screws numbers 4 and 5 with the 3 mm Allen key.

4 5

135˚
PXR_Adj_digiceph_cover4.eps

6. Rotate the head support to the 150° position as shown on the figure below and
unscrew the attachment screws numbers 6 and 7 with the 3 mm Allen key.

6 7

150˚
PXR_Adj_digiceph_cover5.eps

7. Loosen the attachment screw of the front housing mounting plate with the 3 mm Allen
key (figure 22, number 8) and remove the housing.
8. Attach the housings to the cephalostat head support in reverse order.

284 Planmeca ProMax cephalostat Technical manual


Chapter H: PLANMECA PROMAX CEPHALOSTAT 5 REPLACING PCBS

5 REPLACING PCBS

5.1 Cephalostat connector PCB


1. Remove the head support housings according to the instructions given in section 4
"REMOVING HOUSINGS AND COVERS" on page 282.
2. Disconnect all the cables that are connected to the Cephalostat connector PCB.
Remove the PCB from its holders.

J2

J7

J4
J3

J1

J2

3. Install the new PCB in reverse order.

Technical manual Planmeca ProMax cephalostat 285


5 REPLACING PCBS Chapter H: PLANMECA PROMAX CEPHALOSTAT

286 Planmeca ProMax cephalostat Technical manual


Chapter I: PLANMECA PROCEPH
CEPHALOSTAT

1 ADJUSTMENTS AND CALIBRATIONS


NOTE
During the adjustments write down the selected parameter values. After the cephalostat
adjustment switch the X-ray unit off and on and then check that the new parameter values
are stored into the memory.

1.1 Required tools

Ceph head support alignment tool (part number 00653126)

Ceph head support alignment laser (part number 10004499)


Used to check/calibrate the position of the cephalostat head support.
Align_laser.eps

1.2 Removing necessary covers


Remove the tube head cover (refer to section 2 "REMOVING HOUSINGS AND COVERS"
on page 302).
Remove the telescopic column rear cover plates, refer to section 2.2 "Removing telescopic
column rear cover plates" on page 210.
Remove the cephalostat housings and covers, refer to section 2 "REMOVING HOUSINGS
AND COVERS" on page 302.

Technical manual Planmeca ProCeph cephalostat 287


Chapter I: PLANMECA PROCEPH CEPHALOSTAT

1.3 Adjusting cephalostat height


Select Technical from the bottom of the display. The technical setting mode is password
protected and the password is asked when the mode is entered for the first time after
switching the unit on. The password is 1701.

From the list on the display that appears select Calibrations (3200). Select Collimator
calibration (3260).

Select ProCeph Calibration (3265).

288 Planmeca ProCeph cephalostat Technical manual


Chapter I: PLANMECA PROCEPH CEPHALOSTAT

The ProCeph Calibration display appears.

Set C-arm rotation to 0, Y-collimator bottom to 404 and X-collimator left to 3520 by
touching the Use default calibration values button.

Touch this button.

Take a beam check exposure. Refer to the Planmeca Device Tool manual, publication
number 10031558.
The height of the cephalostat must be adjusted so that the bottom border of the beam
should be slightly lower or equal the bottom border of the sensor.

Technical manual Planmeca ProCeph cephalostat 289


Chapter I: PLANMECA PROCEPH CEPHALOSTAT

If the beam bottom border is not correct (see figure below) the height of the cephalostat
must be adjusted.

Loosen the nuts of the attachment plate (1). Adjust the cephalostat height with the nut of
the swing bolt (2) so that a fade-out area of 2 - 3 mm is seen in the bottom edge of the X-
ray beam.

2
ProCeph_up_down_260613.eps

290 Planmeca ProCeph cephalostat Technical manual


Chapter I: PLANMECA PROCEPH CEPHALOSTAT

1.4 Checking cephalostat head support position


Make sure that the unit is in the cephalometric exposure mode.
The head support frame must run parallel with the primary collimator. Check the position
of the head support by using the spirit level. Adjust the head support in vertical direction, if
needed. Refer to section1.6.3 "Adjusting sensor in vertical direction" on page 297.
Place the ceph head support alignment tools in the ear post holders as far as they go.
Rotate the head support to the 0° position. Position the laser tool between the alignment
tools.

ProCeph_beam1.eps

Laser tool

NOTE
Rotate the laser tool to make sure of the laser tool calibration. The laser tool can be
calibrated using the side screws of the tool. If the laser point moves when rotating the laser
tool body, use the centre of the point movement as a reference point that must hit the lowest
point of the calibration circle.

Technical manual Planmeca ProCeph cephalostat 291


Chapter I: PLANMECA PROCEPH CEPHALOSTAT

Open the primary collimator mechanism by rotating the primary collimator screws located
behind the blades. The laser beam must hit the lowest point of the calibration circle
located on the primary collimator mechanism.

ProCeph_colli.eps
The laser beam
must hit the lowest
point of the circle.

If the beam does not hit the circle, adjust the head support position, refer to section 1.6
"Cephalostat head support adjustments" on page 295.
Remove the laser beam and the ceph head support alignment tools from the head
support.

292 Planmeca ProCeph cephalostat Technical manual


Chapter I: PLANMECA PROCEPH CEPHALOSTAT

1.5 Calibrating cephalometric X-ray beam left side


Take a beam check exposure. Refer to the Planmeca Device Tool manual (publication
number 10031558).
A fade-out area of 2 - 3 mm must be seen in the left side of the X-ray beam. If needed,
adjust the left side of the beam as follows.
Select Technical from the bottom of the display. The technical setting mode is password
protected and the password is asked when the mode is entered for the first time after
switching the unit on. The password is 1701.

From the list on the display that appears select Calibrations (3200). Select Collimator
Calibration (3260).

Technical manual Planmeca ProCeph cephalostat 293


Chapter I: PLANMECA PROCEPH CEPHALOSTAT

Select ProCeph Calibration (3265).


The ProCeph Calibration display appears.Select Beam left Position.

Adjust the C-arm position value with the rotation arrows and drive the C-arm to the new
position by touching the SET button.
After touching the SET field wait a moment for the C-arm movement.
A fade-out area of 2 - 3 mm must be seen in the left side of the X-ray beam. When the
beam is correctly positioned, touch the green Check mark button. The C-arm position is
now calibrated.

NOTE
The cephalostat head support position must always be checked after changing C-arm
rotation. Check the head support position according to the instructions given in section 1.4
"Checking cephalostat head support position" on page 291.

294 Planmeca ProCeph cephalostat Technical manual


Chapter I: PLANMECA PROCEPH CEPHALOSTAT

1.6 Cephalostat head support adjustments

1.6.1 Adjusting ear posts in horizontal direction


Switch the unit off. Remove the cephalostat housings according to the instructions given in
section 2 "REMOVING HOUSINGS AND COVERS" on page 302.
Loosen the locking screw of the adjustment flange approx. 1/4 turns. Rotate the head
support around its vertical axis to adjust the ear posts in horizontal direction as follows.
Loosen the head support attachment screws (1) and the alignment bar screw (2). Rotate
the alignment bar until the head support is in correct position (3 and 4).

2 3

1
4
Adj_ProCeph_vert1.eps

Locking screw of the adjustment flange

Technical manual Planmeca ProCeph cephalostat 295


Chapter I: PLANMECA PROCEPH CEPHALOSTAT

1.6.2 Adjusting ear posts in vertical direction


Make sure that the locking screw of the adjustment flange (1) is loosened. To adjust the
ear posts in vertical direction rotate the head support around its horizontal axis (4) with the
two screws on the adjustment flange (2 and 3).

Adj_ProCeph_tilt1.eps
Radiation beam

2
1
3

296 Planmeca ProCeph cephalostat Technical manual


Chapter I: PLANMECA PROCEPH CEPHALOSTAT

1.6.3 Adjusting sensor in vertical direction


Make sure that the locking screw of the adjustment flange (1) is loosened. If the
cephalostat sensor does not run parallel with the primary collimator, adjust the sensor in
vertical direction (4) with the two screws on the adjustment flange (2 and 3).

Radiation beam

4
Adj_ProCeph_tilt2.eps

Technical manual Planmeca ProCeph cephalostat 297


Chapter I: PLANMECA PROCEPH CEPHALOSTAT

1.7 Collimator calibration


Take a beam check exposure. Refer to the Planmeca Device Tool manual, publication
number 10031558. A fade-out area of 2 - 3 mm must be seen in all edges of the X-ray
beam. Adjust the beam position as follows.
Select Technical from the bottom of the display. The technical setting mode is password
protected and the password is asked when the mode is entered for the first time after
switching the unit on. The password is 1701.

From the list on the display that appears select Calibrations (3200). Select Collimator
Calibration (3260).

Select ProCeph Calibration (3265).

298 Planmeca ProCeph cephalostat Technical manual


Chapter I: PLANMECA PROCEPH CEPHALOSTAT

The ProCeph Calibration display appears.Select Collimator calibration.

Adjust the top limit value of the X-ray beam as follows. Touch the Top button and adjust
the top limit value with arrow buttons.

Drive the primary collimator to the selected position by touching the SET field

Technical manual Planmeca ProCeph cephalostat 299


Chapter I: PLANMECA PROCEPH CEPHALOSTAT

Adjust the right limit value of the X-ray beam as follows. Touch the Right button and adjust
the limit value with arrow buttons.

Drive the primary collimator to the selected position by touching the SET field.
Take a beam check exposure. Refer to the Planmeca Device Tool manual, publication
number 10031558.
A fade-out area of 2 - 3 mm must be seen in all edges of the X-ray beam.When the beam
is correctly positioned, touch the green check mark.

NOTE
If correct left and/or bottom edge positions were not achieved with mechanical adjustments,
those edges can be fine adjusted in this calibration view by touching the cogwheel button.

300 Planmeca ProCeph cephalostat Technical manual


Chapter I: PLANMECA PROCEPH CEPHALOSTAT

1.8 Checking adjustments


Rotate the head support to the 0° position and place the two ear posts into their holders if
they are not already installed.
Embedded in the end of the left (L) ear post there is a metal ball and embedded in the end
of the right ear post (R) is a metal ring. The images of these that appear on an exposed
image are used to check the alignment of the ear posts.
Take a beam check exposure. Refer to the Planmeca Device Tool manual, publication
number 10031558.
On the image you will see the images of a metal ball and a metal ring. They must be
concentric, or if not exactly concentric there must be a small gap between the edge of the
ball and the inner edge of the circle.

Ball

Ring
Correct Correct Wrong

If the ball touches the ring the ear posts must be adjusted, refer to section 1.6
"Cephalostat head support adjustments" on page 295.

Technical manual Planmeca ProCeph cephalostat 301


2 REMOVING HOUSINGS AND COVERS Chapter I: PLANMECA PROCEPH CEPHALOSTAT

2 REMOVING HOUSINGS AND COVERS

2.1 Removing head support housings


The screws of cephalostat housings can be reached through the ear post holder
attachment opening on the rotatable head support cover. The back housing is attached
with one M5x10 DIN 7984 screw (1), and the large front housing is attached to the head
support with four M5x10 DIN 7984 screws (2 - 5). Note that you have to rotate the
rotatable head support to different positions to reach all the attachment screws.

1
3
4 5
2

302 Planmeca ProCeph cephalostat Technical manual


Chapter I: PLANMECA PROCEPH CEPHALOSTAT 2 REMOVING HOUSINGS AND COVERS

Rotate the head support to the 30° position as shown on the figure below and unscrew the
back housing attachment screw with the 3 mm Allen key and remove the housing.

ProCeph_adj1.eps
30˚

Rotate the head support to the 45° position as shown on the figure below and unscrew the
attachment screw number 2 with the 3 mm Allen key.

45˚
ProCeph_adj2.eps

Rotate the head support to the 135° position as shown on the figure below and unscrew
the attachment screws numbers 3 and 4 with the 3 mm Allen key.

3 4
ProCeph_adj3.eps

ProCeph_adj4.eps

135˚ 135˚

Technical manual Planmeca ProCeph cephalostat 303


2 REMOVING HOUSINGS AND COVERS Chapter I: PLANMECA PROCEPH CEPHALOSTAT

Rotate the head support to the 150° position as shown on the figure below and unscrew
the attachment screw number 5 with the 3 mm Allen key. The front housing can now be
lifted from its position.

ProCeph_adj5.eps
5

150˚

Attach the housings to the cephalostat head support in reverse order.

304 Planmeca ProCeph cephalostat Technical manual


J2 121-10-03-HH
Position
Posit

Technical manual
J3 J5 J6 Positi nJ19
Limit
C-ARM DATA PlanCan Extt J5 CPU PCB J4
Ceph
Arm
I/O Shoulder J10
J3
Elbow J11

Frank

F1
C1
J13
Laser
Spare
Laser
J7
7

J8
8 J11
1 Input PCB
J2 121-10-03
J3 J5 J6 PositionJ19
Limit
C-ARM DATA PlanCan Ext CPU PCB J4
Ceph
Arm DIMAX2
I/O Shoulder J10

Elbow J11

Frank
Laser
J7
Spare
J13 Laser
J8
C2
J20
4D Ethernet PCB
121 - 44

Patient Support I/O


C3 J20

J11

4D Ethernet PCB
J8
121 - 44-A

Patient Support I/O


J12

J8

C3

Stationary
Columns J4
Chapter J: DIAGRAMS

J13

J7 J2 J3
J11 J5 J6
EXP
. Plancan Ethernet Emergency
Switch Switch

C2

Main
Switch
C1 F1
J12
Mains Fuse Fuse
Connector

Planmeca ProMax
305
Chapter J: DIAGRAMS

306 Planmeca ProMax Technical manual


P2 P3
J7

P1

J2

J4 J1

J2 Input PCB
J2

121-10-01

Technical manual
J3 J5 J19
J2 J4 J6 Position
C-ARM DATA PlanCan Ext Limit

DIMAX2
J10
Shoulder
Ceph Arm
I/O Elbow
J11
J13
Frank Laser
J7
Spare Laser

J20
Patient
Position
I/O
Chapter J: DIAGRAMS

J
J12
Patient Support I/O
2 CPU PCB

S1

M1
Patient
Support
Move
Motor

J2 +5V
Gnd
Slide

S1

P1
Up/Dwn Position
Limit

Shoulder
J2 C-ARM DATA PlanCan Ext J4 Position Sholder Angle Sensor
Limit
J6 P2 Gnd Red
J3 J5 White
DIMAX2
J19 Elbow
Ceph Arm
I/O
J10
D1 CPU RUN Green / CPU run P3 3
J7 D2 [FPGA-status] Green / FPGA run Gnd Red 1 Gnd White
J11 White 2
J13 D3 EXPWS Green / EXPSW activaty Red
TP1 +26V +24…+28 Vdc Elbow Angle Sensor
TP2 +12V +11…+13 Vdc
TP4 +5V +4.75…+5.25 Vdc Frank
TP5 +3.3V +3.15…3.45 Vdc J7 Laser
TP6 +2.5V +2.25…+2.75 Vdc J1 Frank Laser
J20 TP7 GND 0V; system ground Spare
par
TP8 GND 0V; system ground Laser
ase
TP9 +2.5Vref +2.45…+2.55 Vdc

J12
J4
M1
Patient Support I/O

Patient
Support
Move
Motor

Moving

Planmeca ProMax
+5V
Patient Column
Gnd Support Ground
Slide Ground

307
2 CPU PCB
2 CPU PCB Chapter J: DIAGRAMS

308 Planmeca ProMax Technical manual


Top Top Tube
P1 Center Left P2 Head P3 P6
Laser Laser Laser P4 P2 P5
P7

J1
J1
J1
P1
C-Arm Tube
Ground Chassis

J5
P11

Technical manual
J4 J1
J1 J2 J3 J6 J29
Chapter J: DIAGRAMS

P3
J7
P8 121-10-05
J8 CAM PCB
D1 Yellow / Status_2
3 C-arm PCB

---------------- P9
D4 ---------------- Green / +26V
J9 D6 ---------------- Green / Status_1 J30 P10
J5 D7 ---------------- Red / Failsafe
D8 ---------------- Green / 3.3V
D18 ---------------- Green / 12V
D21 ---------------- Green / 5V J20
D22 ---------------- Yellow / FPGA Remote J11
Config Mode
TP5 +1,25V
J10 TP7 +12V +11…+13 Vdc
TP5 +5V +4.75…+5.25 Vdc
TP12 +3.3V +3.15…3.45 Vdc

J28
Collimator
J31

P11 J18 Tube


Head P8
J21 J22 J23 J24 J20 Rotation J2 J2 J1 - CPU Interface
10031833 3DS Sensor 13x8 V3 J19 J25
10031830 3D Sensor 1313P C-Arm
J26 Power
xxxxxxxxx 3D Sensor 1313P, Mid Classic
10031832 Mid Sensor 1515PT
10031834 3DS Sensor 13x8 V3, ProFace P4
10031831 3D Sensor 1313P, Proface P9
10031829 Mid Sensor 1515P, ProFace Top J1
Right J7
Bl Black
Laser
P5 Shoulder
P10 Collimator Arm
Rd Red
-> ProCeph P10 Actuators
J20
P8 Filter
P6 J25 Motor
P11 C-Motor
Angle C-Arm
Sensor Motor Collimator
10021140 3DMax Sensor 25x20 Filter
Motor

Y-Collimator
Gnd Red Motor P9 PlanCan
White J24 Power
P3 J8
Bl Bl Black P8
P7
Reception
Rd Rd Red Rotation Tube Head Rotation
Motor -> ProCeph
(Tube Head X-Collimator
Rotation) Motor
P11 Ethernet
Switch P9
10031141 3DMax Sensor 25x20, ProFace
P7
Ethernet
Isolation

Pro-Tek5
Reception
Pan
Motor
P11 (Film Receptor) J9
Tube
10019790 13x08 3Ds, ProFace Power
10019789 13x13 3D, Mid ProFace
J9

Planmeca ProMax
C-Arm Rotation
Ground Chassis

309
3 C-arm PCB
3 C-arm PCB Chapter J: DIAGRAMS

310 Planmeca ProMax Technical manual


Technical manual
Chapter J: DIAGRAMS

4 PPC PCB

Layer
potentiometer Templerest
P3 Midsag Layer P4 Sensor
Laser Laser
Burgess
Burgess

Touch J1 J1 P5 4 2 1
Sensor M1
Burgess
Burgess

4 2 1
P2

P1 121-10-24 7

3
KT42JM4-016
1
Templerest
Motor P4

J4
121-10-03-H J3 J2 J1
CPU PCB J6 J5

P1
F4T7UL
J12 P2
P5

121-10-10-C M1
Patient Position Control PCB
Chinrest
Stop Sensor
Switch P3
J8 J7

Patient Support Patient Support Arm

Planmeca ProMax
311
4 PPC PCB
4 PPC PCB Chapter J: DIAGRAMS

312 Planmeca ProMax Technical manual


Chapter J: DIAGRAMS 5 Ceph PCB

5 Ceph PCB

Technical manual Planmeca ProMax 313


5 Ceph PCB Chapter J: DIAGRAMS

314 Planmeca ProMax Technical manual


315 Planmeca ProMax Technical manual
J4
Motor
Motor
Elbow

Shoulder
M2

M3

J7
J2

J8
J11

J7

J9

CH1 - Shoulder motor MCM (not in Scara 2)


J10

CH2 - Elbow motor MCM (always installed)


CH3 - TTemple rest
rest & Ceph
C h sc
scan motor(s)
mo MCM (always installed)
J12
J3

Groud
Column
2
1
3 +5v
Gnd
SLIDE

M1

Motor
Chassis
J11

M1
2
1
3 +5v
Gnd
SLIDE
M3
J20

J20
-G

CAM PCB
121-10-05
M2
6 PSU PCB
6 PSU PCB Chapter J: DIAGRAMS
6 PSU PCB Chapter J: DIAGRAMS

316 Planmeca ProMax Technical manual


Posi
Positi
Position
C-ARM DATA anCan Ext Limit
J2 J3 J7
Shoulder
Ceph Arm
I/O Elbow

Technical manual
121-10-03 Frank
Laser
Chapter J: DIAGRAMS

CPU PCB
Spare

J5
Laser 121-10-05
CAM PCB
7 Ethernet PCB

121-10-05
CAM PCB

7048-01
PlanGUI PCB

Patient Support I/O


ProCeph
Sync_PWR
ProCeph
Ethernet

Patient
Support
Arm

ProTouch
Backgroud
Casting

J4 J3
3

J5 J7 J6

D1 +26 Vdc Green / +26 Vdc on TP3 IRQ_EXT1


D2 +3,3 Vdc Green / +3,3 Vdc on TP4 Gnd
J3 D4 +12 Vdc Green / +12 Vdc on TP5 +3.3V
D6 ETH Port Link Yellow / ACT activaty TP7 +1,2 Vdc
D7 ETH Port Link Green / Link on TP8 +12 Vdc
D8 ETH Port Link 2-> 5 port Green / Link on TP10 +1,2 Vdc
D9 ETH Port Link 2-> 5 port Yellow / ACT activaty
D14 PAN ACT Yellow / PAN ACT activaty
D16 PAN Link Green / PAN Link on
D17 ETH ACT Yellow / ETH ACT activaty

Planmeca ProMax
D15 ETH Link Green / ETH Link on
EXP
. Plancan Ethernet D18 CEPH ACT Yellow/ CEPH ACT activaty
Switch D20 CEPH Link Green / CEPH Link on
D21 GUI ACT Yellow / GUI ACT activaty
D19 GUI Link Green / GUI Link on

317
7 Ethernet PCB
7 Ethernet PCB Chapter J: DIAGRAMS

318 Planmeca ProMax Technical manual


Top Top
P1 Center Left P2 P6
ProMax Laser Laser P4 P2 P5
P7

J1
J1
121-10-05-G CAM PCB P1
120 kV Tubehead Wiring Diagram
10002151 10038266 TubeHead
24.09.2015 LY 120kV Tube Cover 10038035 (2 pcs) C-Arm
1 Blue Gnd 1 Blue Gnd 1 Blue Gnd
Laser Collimator Ground
2 Red Vout 2 Red Vout 2 Red Vout Assembly

J5
10038173 4D Ethernet PCB P11
1 SELECT 121 - 44

Technical manual
2 +12VDC
1 RXD+ CPU Black 3 PROTECT
10031684 2D, 3D 2 RXC+ CPU Red 4 XGND
3 TXD+ CPU Violet 5 NC
10031685 Mid J4 J1
4 TXC+ CPU Yellow 6 CLOCK
J1 J2 J3 J29
D2 CPU RUN Green / normally on or blinking
5 RXD+ DIMAX Orange 7 DIN D3 [FPGA-status] Green / normally on
Flat Cable 10031686 3D Max J6 D4 EXPWS Green / normally on

6 TXD+ DIMAX Green 8 DOUT 10037853


TP3

D2
7 RXD- CPU White
+5V TP4
+3.3V

P3
Chapter J: DIAGRAMS

8 RXC- CPU Green J7 1 +26V Red


TP2
+12V

9 TXD- CPU Brown 2 GND Black


10037854
10 TXC- CPU Blue 121-10-05-G 121-10-05
11 RXD- DIMAX Gray D4
D3
Test Point / Indicators J8 P8 CAM PCB
12 TXD- DIMAX Pink
TP2
+26V

D1 ---------------- Yellow / Status_2 P9


D4 ---------------- Green / +26V
J9 D6 ---------------- Green / Status_1 J30
J5 10002353 D7 ---------------- Red / Failsafe 1 GND Black
P10
D8 ---------------- Green / 3.3V 2 +26V Red
D18 ---------------- Green / 12V
D21 ---------------- Green / 5V
D22 ---------------- Yellow / FPGA Remote J11 J20
Config Mode
TP5 +1,25V
4D Ethernet PCB J10 TP7 +12V +11…+13 Vdc
TP5 +5V +4.75…+5.25 Vdc 1 FILAMENT/B Blue
2 ANODE/A Brown
121 - 44-A 1 Shield Gnd TP12 +3.3V +3.15…3.45 Vdc
3 FILAMENT/A Blue
2 White Vpot 4 ANODE/B Brown
3 Red +2,5V
10031684 2D, 3D Flat Cable
10031685 Mid
10031686 3D Max Flat Cable
J28 121-10-05-G

/ENABLE
/STEP

VCC
GND
CAM PCB 1 PH_C Red

RXD-
TXD-
TXD+

RXD+
J31 2 PH_B Blue
10038292
Wiring Diagram 3 PH_A Green

10013266 J18 10030471 Tube


P11 Head
J21 J22 J23 J24 J20 Rotation J1 - CPU Interface
10031833 3DS Sensor 13x8 V3 10025861 J19 J25 Sensor J2 J2
10031830 3D Sensor 1313P J26 C-Arm
10037795 COL X2 Power
xxxxxxxxx 3D Sensor 1313P, Mid Classic Left Motor J20
10031832 Mid Sensor 1515PT 121-10-31
10031834 3DS Sensor 13x8 V3, ProFace P4 P7 Tube Head
10031831 3D Sensor 1313P, Proface 1 Blue Gnd 1
Rotation PSU PCB
Top J1 2 Red Vout
10031829 Mid Sensor 1515P, ProFace 1 Red 3
Right 1 PH_C Red
3 Blue J
10002151 2 PH_B Blue
Bl Laser 10037794 COL Y2 Lower Motor J25 7 Green
Black 3 PH_A Green
7
4 +5V NC
10027041 10027042 5 REF_IN NC 10037793 COL X1 Right Motor J24 Shoulder
P5 6 GND NC
8 C-arm PCB (120 kV tube head)

10037792 COL Y1 Upper Motor J23 Arm


Rd Red 1 PH_C Red Actuators
2 PH_B Blue 10037791 Filter Revolver Motor J22
3 PH_A Green

P6
3D Max C-Motor Collimator 10038036 (2 pcs) Rotation
P11 Angle C-Arm
10031686 Assembly Chassis
Sensor Motor
10021140 3DMax Sensor 25x20 Flat Cable 1
1 Red
3
3 Blue
7 Green
12 3 7
Gnd Red PlanCan
White Po er
Bl Bl Black J
10027041 10027042

Rd Rd Red
10030920
10030943
P11 NETGEAR Ethernet
NETGEAR ProSafe GS105E
Switch
10031141 3DMax Sensor 25x20, ProFace Ethernet
Isolation 3D Max
COL X1 RIGHT

J20
J J23
10030740 10031686 J20
Flat Cable
Pro-Tek5 Tube
10034205 Head
Laser
J22 J9
J1

P11 Mid
10031685 FILTER REVOLVER
Tube
10019790 13x08 3Ds, ProFace Power

Planmeca ProMax
Flat Cable J22
10019789 13x13 3D, Mid ProFace
J
P3 J25

319
8 C-arm PCB (120 kV tube head)
8 C-arm PCB (120 kV tube head) Chapter J: DIAGRAMS

320 Planmeca ProMax Technical manual


Planmeca Oy | Asentajankatu 6 | 00880 Helsinki | Finland
tel. +358 20 7795 500 | fax +358 20 7795 555 | sales@planmeca.com | www.planmeca.com

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