Professional Documents
Culture Documents
Promax Classic Ingles
Promax Classic Ingles
Promax Classic Ingles
EN
technical manual
10033257_8
Table of contents
Chapter G: COLUMN
1 ADJUSTMENTS .............................................................................................................. 199
1.1 Adjusting telescopic column position ................................................................................. 199
1.2 Calibrating column motor position sensor ........................................................................... 202
1.3 Setting column maximum height ......................................................................................... 205
1.4 Setting column motor maximum speed .............................................................................. 206
2 REMOVING COVERS ..................................................................................................... 207
2.1 Removing telescopic column front panels .......................................................................... 207
2.2 Removing telescopic column rear cover plates .................................................................. 210
3 REPLACING COLUMN MOTOR ...................................................................................... 211
3.1 Replacing motor .................................................................................................................. 211
3.2 Replacing lift nut assembly ................................................................................................. 217
4 REPLACING/UPGRADING SOFTWARE .......................................................................... 224
4.1 Loading software (alternative 1) ......................................................................................... 224
4.2 Replacing CPU PCB software chips (alternative 2) ............................................................ 224
5 REPLACING BATTERY ON RTC PCB ............................................................................. 226
6 REPLACING PCBS ......................................................................................................... 227
6.1 Power PCB ......................................................................................................................... 227
6.1.1 Removing Power PCB .................................................................................... 227
6.1.2 Power PCB version F or older ........................................................................ 229
6.1.3 Installation of new Power PCB (121-10-02, version G or later) ...................... 229
6.2 Ethernet PCB and CPU PCB .............................................................................................. 231
6.3 Input PCB ........................................................................................................................... 232
Chapter J: DIAGRAMS
1 Input PCB ...................................................................................................................... 305
2 CPU PCB ....................................................................................................................... 307
The manufacturer, assembler and importer are responsible for the safety, reliability and
performance of the unit only if:
- installation, calibration, modification and repairs are carried out by qualified author-
ised personnel
- electrical installations are carried out according to the appropriate requirements such
as IEC 60364
- equipment is used according to the operating instructions.
COPYRIGHT PLANMECA
Publication number 10033257 Revision 8
Released 28 October 2015
1 INTRODUCTION
The Planmeca Promax X-ray unit uses Cone Beam Computed Tomography (CBCT) to
produce three-dimensional (3D) X-ray images. Panoramic, cephalometric and projection
radiography techniques can be used for two-dimensional (2D) X-rays.
The cephalostat is used to position the patient’s head accurately for taking X-ray images of
the skull.
If the X-ray unit has a ProFace sensor, you can take a 3D photo of the patient’s face.
This manual describes how to maintain and service the Planmeca ProMax X-ray units.
The manual applies to the following X-ray unit models:
• Planmeca ProMax 2D
• Planmeca ProMax 3D s
• Planmeca ProMax 3D Classic
with or without Planmeca ProMax or ProCeph cephalostat and/or Planmeca Proface
sensor.
NOTE
This manual is valid for Planmeca ProMax with ProTouch software revision 3.7.0.0.R or
later.
The installed software revision determines the available functions and behaviour of the
unit. If the unit is reporting error or help messages not listed in this manual, please refer to
a newer revision of the manual.
1.3 Training
A hands-on user’s training is given in connection with the X-ray unit installation,
adjusting, service and maintenance.
WARNING
THE FOLLOWING WARNINGS, CAUTIONS AND NOTES MUST ALWAYS BE
CONSIDERED WHILE SERVICING THE UNIT, IN ORDER TO AVOID EITHER
PERSONAL INJURY OR DAMAGE TO THE UNIT.
WARNING
RADIATION SAFETY RULES
Some procedures described in this manual produce X-ray radiation. Always follow
the rules for radiation protection.
Never attempt to open the TUBE HEAD. It does not contain any serviceable parts,
and radiation safety can no longer be guaranteed.
Never make any exposures without the filter or the beam limiting device (collimator)
in place. Otherwise the radiation safety cannot be guaranteed.
WARNING
ELECTRICAL SAFETY RULES
The unit contains hazardous voltages. While servicing internal parts, the power
supply must be disconnected externally from, for example, a fuse or a mains switch.
The fuse or main switch must be lockable into off-position.
Turning off the unit from its own mains switch DOES NOT cut off the mains voltage
from all internal nodes.
Wait for 2 minutes before touching any electrical parts.
CAUTION
EMC requirements have to be considered, and the equipment must be installed and
put into service according to the specific EMC information provided in section 9
"EMC INFORMATION" on page 31.
CAUTION
Portable and mobile RF communications equipment can affect the X-ray unit. For
minimum distance between portable and mobile RF communications equipment and
the X-ray unit, see section 9 "EMC INFORMATION" on page 31.
CAUTION
ELECTRICAL SAFETY RULES
Always replace the fuses with ones of the same type and rating. Otherwise patient,
operator or equipment safety cannot be guaranteed.
The circuit boards can be damaged due to static discharges and requires careful
handling.
CAUTION
GENERAL SAFETY RULES
The unit must be serviced only by qualified personnel, trained by PLANMECA.
Repairs and parts replaced by unqualified personnel carry no warranty.
Periodical maintenance as described in this manual must be performed on a regular
basis, to ensure the safety and image quality of the unit.
Some procedures described in the unit could be dangerous, if not followed as
stated.
NOTE
The display values shown in this manual are only examples and should not be interpreted
as recommended values unless otherwise stated.
Temple supports
Separate collection for electrical and electronic equipment according to Directive 2002/96/
EC (WEEE)
4 TECHNICAL SPECIFICATIONS
Technical data for Planmeca ProMax product family
Classification
RoHS 2011/65/EU
CISPR 11 Class B
IP Classification IP20
X-ray tube
Total filtration
Anode voltage
Ceph 60 - 84 kV ±5%
3D s / 3D Classic / 60 - 90 kV ±5%
3D Plus or 3D Mid with Toshiba
D-054SB
Anode current
Pan 1 - 16 mA ±10%
Ceph 1 - 16 mA ±10%
3D s / 3D Classic / 3D Plus or
3D Mid with Toshiba D-054SB or
3D Max with Toshiba D-067SB
3D 1 - 14 mA ±10%
3D 1 - 14 mA ±10%
3D 1 - 14 mA ±10%
mAs range
mGy range
< 0.1
DEC accuracy
±10%
Cooling period
Automatically controlled
Exposure time
SID
3D / SmartPan 3D s / 3D Classic:
527 mm (20.7 in.)
Magnification
Ceph 1.13
3D 1.36 - 1.80
25 s ON / 300 s OFF
Line voltage
100 - 230 V~ / 50 - 60 Hz
240 V~ / 50 Hz
Line current
8 - 17 A
Line harmonics
250 W
Internal fuse(s)
External fuse(s)
Battery
Max. Weight
Environmental requirements
Transport:
Storage:
Operating:
Image properties
Pixel size 48 μm
Planmeca ProCeph:
3D:
SmartPan:
Original manufacturer
PLANMECA Oy, Asentajankatu 6, FIN-00880 Helsinki, FINLAND
phone: +358 20 7795 500, fax: +358 20 7795 555, www.planmeca.com
5 USER’S STATEMENT
Radiation leakage technique factors
The maximum rated peak tube potential is 90 kV and the maximum rated continuous tube
current is 2.8 mA for the maximum rated peak tube voltage.
Filtration
The Radiation port contains additional filtration of at least 2 mm aluminum.
Total filtration min. 2.5 mmAl.
When the X-ray beam is attenuated with the 3 mmAl the resulting dose is 0.5 - 0.6 times
the original.
Exposure time
The beginning and end points of the exposure time are defined at 70% of the peak
radiation waveform measured with a calibrated X-ray monitor.
Tube current
Is defined by measuring the voltage difference over mA feedback resistors. The values of
mA feedback resistors are known (see section “Preventive maintenance”), so the mA
value can be calculated from the feedback voltage.
The nominal X-ray voltage together with the highest X-ray tube
current obtainable from the high-voltage generator when operated
at its nominal X-ray tube voltage
84 kV 16 mA
The highest X-ray tube current together with the highest X-ray tube
voltage obtainable from the high-voltage generator when operated
at its highest X-ray tube current
16 mA 84 kV
The X-ray tube voltage and X-ray tube current which result in the
highest electric output power
84 kV 16 mA
The nominal electric power for a load time of 0.1s and at the
nominal X-ray tube voltage
84 kV 16 mA - 1344 W
The nominal electric power for a load time of 4 s and at the nominal
X-ray tube voltage
84 kV 16 mA - 1344 W
TIME (min.)
Reference axis to which the target angle and the focal spot
characteristics of the X-ray tube refer
90° with respect to the anode-cathode axis (pan/ceph)
86.5° with respect to the anode-cathode axis (3D/3D s/pan/ceph)
Cooling curve
Reference axis to which the target angle and the focal spot
characteristics of the tube head assembly refer
focal_spot2.eps
Pan/ceph
focal_spot1.eps
90º
7º
3D/3D s/pan/ceph
86.5º
Tube head
6 3D CTDI VALUES
The following dose information was measured using a dosimetry phantom (head phantom)
that is compatible with the specification in international standard IEC 60601-2-44.
The dosimetry phantom consists of a PMMA cylinder with a diameter of 160 mm. The
length of the phantom is 160 mm. The phantom is no longer than the sensitive volume of
the radiation detector used for the measurements. The phantom contains holes just large
enough to accept the radiation detector. The holes are parallel to the axis of symmetry of
the phantom and the centres of the holes are located at the centre and 10 mm below the
surface of the phantom at 90° intervals.
Values mentioned in this report are obtained using a dose meter manufactured by Radcal
Corporation. Values are presented in milligray (mGy), except in items b) and c) where the
values are normalized accordingly.
Values are shown separately for 3D s and 3D Classic.
Dose measurement process is as follows. First the CT conditions of operation are set.
These conditions of operation include the parameters given in the following table.
After the conditions of operation have been set, the dose meter is placed inside the
phantom, the dose meter display is reset and exposure is commenced. Dose meter
display is recorded after the exposure.
Dose statements
a)
Default CT scanner conditions of operation in items a) 1. - 3. are listed in the following
table.
1.
3D Classic 3D s
CTDI100 (centre) 9.29 mGy 8.27 mGy
2.
The location of the position where the CTDI100 at 1 cm interior to the surface of the
phantom is maximum as specified in this item is on the midsagittal line of the imaged
volume, posterior to the axis of rotation.
3D Classic 3D s
CTDI100 (peripheral, max) 9.14 mGy 6.30 mGy
3.
3D Classic 3D s
4.
3D Classic 3D s
The average peripheral 6.08 mGy 4.44 mGy
CTDI100 value, CTDI100
(peripheral)
b)
NOTE
Values in this item are normalized to the CTDI100 (centre) in item a) 1.
c)
NOTE
Values in this item are normalized to the CTDI100 (peripheral, max) in item a) 2.
d)
Maximum deviation from the values given in items a), b) and c) is ±20%.
Dose profile
Graphical presentation of the dose profile along a line z perpendicular to the tomographic
plane measured in the centre location of the head-dosimetry phantom:
0 x-direction = Dose
0
Sensitivity profile
Sensitivity profile N/A - the resolution is substantially equal in z-direction.
3D Classic 3D s
CTDIW 7.15 mGy 5.72 mGy
Volume CTDI w
3D Classic 3D s
CTDIvol = CTDIW 7.15 mGy 5.72 mGy
16 8 5 37 31 21
25 45 4 98 60 32
36 73 111 41
3000mm
28 68 110 38
22 41 79 82 53 29
500mm
15 23 31 29 24 19
500mm
3000mm
10 4 5 24 21 15
16 29 3 86 42 21
23 54 77 27
3000mm
17 44 79 26
14 27 52 51 32 19
500mm
10 15 21 20 16 12
500mm
3000mm
WARNING
INPROPER HANDLING MIGHT CAUSE DESTRUCTIVE DAMAGE TO THE CIR-
CUIT BOARDS. WARRANTY DOES NOT COVER SUCH DAMAGES.
Keep these few simple rules in mind when handling PCBs or software chips:
• Grounding wrist-straps are recommended but not necessarily required when handling
the boards as long as you first always touch a grounded exposed metal part in the unit
before touching the PCB.
• Place the removed PCB immediately in an antistatic plastic bag without landing it
anywhere else in between. PCBs for warranty replacement must be returned to the
factory properly packaged in antistatic plastic bags.
• Never place a removed PCB on any surface or hand it to another person without
touching the surface or the person first.
9 EMC INFORMATION
WARNING
Use of any accessories and cables other than those specified in Planmeca ProMax
X-ray unit’s documentation, with the exception of cables sold by Planmeca as
replacement parts for internal components, may result in increased emission or
decreased immunity of the X-ray unit.
WARNING
Planmeca ProMax X-ray unit should not be used adjacent to or stacked with other
equipment. If adjacent or stacked use is necessary, Planmeca ProMax X-ray unit
should be observed to verify its normal operation in the configuration in which it is
used.
IEC 61000-3-2
Voltage
fluctuations/flicker Complies
emissions
IEC 61000-3-3
Voltage dips, short <5 % UT <5 % UT Mains power quality should be that of a
interruptions and (>95 % dip in UT) (>95 % dip in UT) typical commercial or hospital
voltage variations for 0,5 cycle for 0,5 cycle environment. If the user of Planmeca
on power supply ProMax X-ray unit requires continued
40 % UT 40 % UT
input lines operation during power mains
(60 % dip in UT) (60 % dip in UT) interruptions, it is recommended that
IEC 61000-4-11
for 5 cycles for 5 cycles Planmeca ProMax X-ray unit be powered
70 % UT 70 % UT from an uninterruptible power supply.
(30 % dip in UT) (30 % dip in UT)
for 25 cycles for 25 cycles
<5 % UT <5 % UT
(>95 % dip in UT) (>95 % dip in UT)
for 5 s for 5 s
Power frequency 3 A/m 3 A/m
(50/60 Hz) Power frequency magnetic fields should
magnetic field be at levels characteristic of a typical
IEC 61000-4-8 location in a typical commercial or
hospital environment. The power
frequency magnetic field should be
measured in the intended installation
location to assure that it is sufficiently
low.
NOTE UT is the a.c. mains voltage prior to application of the test level.
NOTE 1: At 80 MHz and 800 MHz, the higher frequency range applies.
NOTE 2: These guidelines may not apply in all situations. Electromagnetic propagation is affected by
absorption and reflection from structures, objects and people.
a
) Field strengths from fixed transmitters, such as base stations for radio (cellular/cordless) telephones
and land mobile radios, amateur radio, AM and FM radio broadcast and TV broadcast cannot be
predicted theoretically with accuracy. To assess the electromagnetic environment due to fixed RF
transmitters, an electromagnetic site survey should be considered. If the measured field strength in the
location in which Planmeca ProMax X-ray unit is used exceeds the applicable RF compliance level
above, Planmeca ProMax X-ray unit should be observed to verify normal operation. If abnormal
performance is observed, additional measures may be necessary, such as re-orienting or relocating
Planmeca ProMax X-ray unit.
b
) Over the frequency range 150 kHz to 80 MHz, field strengths should be less than 3 V/m.
Table 1:
Recommended separation distances between portable and mobile RF communications equipment and
Planmeca ProMax X-ray unit
Planmeca ProMax X-ray unit is intended for use in an electromagnetic environment in which radiated RF
disturbances are controlled. The customer or the user of Planmeca ProMax X-ray unit can help prevent
electromagnetic interference by maintaining a minimum distance between portable and mobile RF
communications equipment (transmitters) and the Planmeca ProMax X-ray unit as recommended below,
according to the maximum output power of the communications equipment.
Rated maximum output power Separation distance according to frequency of transmitter
of transmitter m
150 kHz to 80 MHz 80 MHz to 800 MHz 800 MHz to 2.5 GHz
W
d = 1,2 P d = 1,2 P d = 2,3 P
on_off.eps
On/off switch
When you switch the X-ray unit on the main display will be shown on the control panel and
the X-ray unit will carry out a self-test which takes approximately 75 seconds.
The X-ray unit is then ready for use.
NOTE
To prolong the lifetime of the Planmeca ProMax X-ray unit, always switch off the X-ray unit
when it is not in active use.
Mid_3B.eps
Press the emergency button to stop the X-ray unit operating in an emergency. When the
emergency stop button is pressed down, all movements of the X-ray unit are blocked and
the unit will not generate radiation. The up / down movement will stop within a distance of
10 mm (0.4 in.).
A help message will appear on the touch screen. Guide the patient away from the X-ray
unit. Then release the emergency stop button. The X-ray unit will automatically restart.
Down Up
The X-ray unit up and down buttons are used to adjust the X-ray unit to suit the height
of the patient. The X-ray unit moves slowly at first, then faster.
Positioning joystick
The positioning joystick is used for horizontal adjustment of the image volume in 3D
imaging. It is used when the patient is positioned in the X-ray unit.
Down Up
The image volume up and down buttons are used for vertical adjustment of the image
volume in 3D imaging. The buttons are used when the patient is positioned in the X-
ray unit.
The X-ray unit moves slowly when you press the up / down button. The height of the
patient support table is not changed, i.e. the patient remains in the same position.
Press the temple support button to open the temple supports in 2D imaging. The
temple supports can be closed by pressing the temple support button again.
2 TOUCH SCREEN
2.1 Overview
NOTE
Do not use sharp objects to operate the touch screen.
To return to the main view from another screen, select the home button at the top corner of
the screen.
To make a selection on the touch screen, simply touch a button or a field with your finger
or a soft stylus. The selected option will be highlighted. To deselect an option, touch the
button or field again (or select an other option if available).
Function Function
selected not selected
To accept a selection and to go to the next screen, touch the forward button.
To accept a selection and to skip the next screen, touch the fast forward button.
If you want to pause a function (instead of cancelling it) touch the pause button.
To change a setting, select the service spanner at the top left corner of the main view. This
will take you to the settings menu where you can adjust the settings of the X-ray unit.
3 INFORMATION DISPLAYS
CAUTION
Some of the settings can be used to alter the operation of the X-ray unit. Never use
functions that you are not familiar with.
NOTE
The options shown on the touch screen depend on the unit configuration. The X-ray unit
can be upgraded with new programs and features, contact your dealer for further
information. The views and values shown in this manual are only examples.
NOTE
The illustrations shown on the touch screen are based on approximate patient anatomy.
The actual exposure area depends on the individual anatomy of the patient.
NOTE
Never allow patients to touch the screen when they are positioned in the X-ray unit.
Touching the screen during exposure will stop the imaging process.
The unit has a number of additional functions for special requirements. The function
modes that can be entered without a password are: User settings, Program control and
About general information of the X-ray unit.
Technical settings are for the use of service personnel only and are protected with a
password.
The additional functions are entered as follows: Touch the service spanner on the main
display. The list of User displays appears.
You can return to the Main display by touching the service spanner.
NOTE
The time is set to the local time at the factory. Change the time setting to show the
correct time before you start using the X-ray unit.
• Select 1311 Set Demo Mode to start the demo mode, in which the X-rays and
computer connection are disabled.
• Select 1312 Set Normal Mode to set unit in back to normal mode, in which the X-
rays and computer connection are enabled.
NOTE
When changing the mode, a confirmation window appears to accept the change.
NOTE
This setting affects only to the volume of the warning tone generated in the X-ray unit,
not to the warning tone of the exposure switch.
• Select 1320 Audio Settings --> Touch Volume to adjust the volume of the sound
when touching buttons and icons in the touch screen.
• Side Entry: You can disable the C-arm to move to the back from the patient
positioning area by selecting OFF.
• Midsagittal and Frankfort Lights in Tomo: If you wish to use the midsagittal and
Frankfort plane lights in Tomo mode, select this option. To enable this feature
you need to reboot the unit by switching it off and on again.
• Temple Supports: The X-ray unit can be used without temple supports when the
temple support motor is inactivated. Remove the temple supports after selecting
the OFF.
• Return C-arm Automatically: The C-arm can be set to automatically return to
Entry position after the exposure. To switch off the automatic return of the C-arm
select OFF.
NOTE
The network settings are configured at the factory and normally you do not have to change
them.
• ProMax IP: The Ethernet interface IP address, the default value is 10.0.0.1.
• ProMax Control Port: Control port number, the default value is 5000.
• ProMax MAC Address: MAC address is equipment related and cannot be
changed.
• GUI IP: The GUI IP address, the default value is 10.0.0.10.
• GUI MAC Address: MAC address is equipment related and cannot be changed.
• Netmask: Subnet mask, the default value is 255.255.255.0.
By touching the Reset button, the display unit (ProTouch GUI) IP address is reset to
default value: 10.0.0.10.
Note that in the first place, there should not be any reason to change the GUI IP
address at all. If however, the GUI IP address has been modified, in some rare
situations resetting the GUI IP address might be required. For example, if the GUI
display device is replaced, it might be that there is a communication failure between
the X-ray unit and the new GUI device.
3. After this, the X-ray unit IP address is set to the default value: 10.0.0.1.
On these displays (2110 - 2180) you can select the X-ray unit’s programs. These
selections determine which programs are shown on the touch screen when using the X-
ray unit.
In addition, on these displays you can define preset kV and mA values for different type of
exposures, i.e. the selected program, patient size, segmentation and jaw size.
ON/OFF
selecting
switches
kV/mA
buttons
By selecting ON or OFF from the selecting switch, you can add the program to the X-ray
unit’s screen (ON - visible, OFF - not visible).
By touching any of active kV/mA button, you can define the preset values for that
exposure program, example in the figure below.
ULD button
Note that by touching the ULD button, the ultra low dose programs are activated in the
display and preset values for those can be modified.
NOTE
The programs and options visible and active in these displays depends on the type of the
X-ray unit and the features included to the delivery.
In here, only the above examples are given, the logic with all other displays and programs
is the same.
NOTE
The 2D Image Shift setting is valid/visible only for ProMax 3D Plus, Mid and Max X-ray
units.
• Lateral TMJ Default Angle, PA TMJ Default Angle: Adjust the angle (lat or PA).
• TMJ 2/2 Shift: In double TMJ exposures the target position will be automatically
moved forwards by 10 mm for the second exposure (open view projection). The
setting can be changed by the user.
• 3D Scout: ON/OFF
• 2D Views for 3D: ON/OFF.
You can set the X-ray unit so that two 2D images (Scout, Lat-PA, Lat or PA) will be
shown on the computer screen before you take a 3D image. This will allow you to
check the position of the target area or, if necessary, confirm the need for a 3D
exposure.
• Pan DEC Density, Ceph DEC Density Lat and Ceph DEC Density PA/AP:
DEC density is expressed in percentage in comparison to DEC calibration value. The
setting can be adjusted between 20% (lower exposure values --> brighter image) and
200% (higher exposure values --> darker image). The recommended setting is 100%
(default setting).
NOTE
DEC is available for panoramic and cephalometric programs. It is not available for
SmartPan programs.
NOTE
Each license code is unit and module specific, i.e. it can only be used on the specified X-
ray unit and for the specified program feature.
NOTE
Detailed descriptions of calibrations are given in respective sections later in this manual.
• Select 3311 Panoramic: The display shown below appears. Select the maximum
and minimum kilovolt and milliampere values with the plus and minus buttons.
• Select 3312 Cephalo: The display shown below appears. Select the maximum
and minimum kilovolt, and minimum milliampere values with the plus and minus
buttons.
• Select 3313 3D: The display shown below appears. Select the maximum and
minimum kilovolt, and minimum milliampere values with the plus and minus
buttons.
Exposures (3320)
• Exposure
In this mode it is possible to check the unit tube head’s exposure statistics. The
diplays shows the time and the date of the latest exposure, the serial number of the
unit and the exposure counters of the panoramic, cephalometric, tomographic and 3D
exposures. The total amount of mAs, energy and exposure time are also shown
If you touch green check mark ProFace images can be taken when the X-ray unit is
connected to the PC.
If you touch the red cross mark you can drive the ProFace exposure movement but an
image is not taken.
3.4 About
Select About.
Error History
In the error history display the recent 100 unit and recent 40 tube head error
messages are shown. The list is shown in chronological order (by date/time). The
oldest error messages are dropped out from the list if the list is full and there are new
errors stored.
Exposure Statistic
In the exposure statistic display it is possible to check the unit tube head’s exposure
statistics. The diplays shows the time and the date of the latest exposure, the serial
number of the unit and the exposure counters of the panoramic, cephalometric,
tomographic and 3D exposures. The total amount of mAs, energy and exposure time
are also shown.
1 GENERAL
2 HELP MESSAGES
H101 Exposure switch The exposure button was released Guide the patient away from the
before end of exposure. X-ray unit before moving the
C-arm.
Press and hold down the
exposure button for the entire
duration of the exposure.
H102 The exposure button is stuck or the Release the exposure button.
cable is short circuited. If necessary, contact your service
technician to replace the
exposure switch.
H105 Emergency stop The emergency stop button has been All movements of the X-ray unit
button activated. are blocked, no radiation is
generated.
Guide the patient away from the
X-ray unit. Then release the
emergency stop button to resume
normal operation.
H115 DEC DEC is receiving too much radiation. Change the exposure values.
H116 DEC is receiving too little radiation. Change the exposure values.
H125 CEPH CEPH - Exposure control is receiving Change the exposure values.
too much radiation.
H126 CEPH - Exposure control is receiving Change the exposure values.
too little radiation.
H127 CEPH - AEC exposure too long. Change the exposure values.
H171 User related The sensor is not attached properly to Attach and / or lock the sensor in
messages the C-arm. position.
H172 The sensor is not attached properly to Attach and / or lock the sensor in
the cephalostat. position.
H175 PC program selection is in conflict with Select another exposure mode in
the selected X-ray unit program. Planmeca Romexis.
H176 Safety area limit violation in Change the value for thickness
tomography mode. layers.
H177 Exposure is not possible with these Change the image volume
settings. settings.
H178 Exposure is not possible with these Change the settings.
settings.
H180 DEC is not available.
H181 The imaging process was cancelled in
Planmeca Romexis.
H182 Timeout in image data transmission. Exposure was interrupted.
Contact your service technician
for help.
H183 The attached sensor is not suitable for Change the sensor.
the selected program.
H184 Remove the 3D sensor.
H185 The 3D sensor is not attached properly. Attach and / or lock the sensor in
position.
H186 No IP address defined for 3D sensor.
H187 Problem during image data Exposure was interrupted.
transmission. Contact your service technician
for help.
H188 Attached sensor will not be suitable for Change the sensor.
selected volume size.
H189 The screen was touched during Exposure was interrupted.
exposure.
H191 The Y coordinate is out of limit. Set the y coordinate between 51 -
91 mm.
H193 The Y coordinate is out of limits. Set the Y coordinate between 64-
72 mm.
H195 The 3D Model programs must not be Use the 3D Model programs for
used for patient imaging. taking exposures of impressions
or plaster casts only.
H196 Remove all 3D / panoramic patient
supports before taking cephalometric
images.
3 ERROR MESSAGES
1 SYSTEM MAINTENANCE
1.1 Cleaning
CAUTION
When disinfecting the unit surfaces, the unit should be switched off. The unit must
not be exposed to gaseous disinfectants or explosive anesthetics. Never spill any
liquids into the unit. If that happens, make sure that the liquid did not come into con-
tact with any of the internal electronic parts (cables/sensors/PCBs) before switching
on the unit.
Exposure indicators
Confirm that the exposure indicator lights turn on in the control panel (GUI and/or NUI) and
in the exposure switch for the length of the exposure. Additionally, check also the
(optional) external exposure indicator, if the unit is equipped with such.
Exposure switch
Confirm that the exposure switch requires continuous activation to maintain the exposure.
Releasing the exposure switch during the radiation should stop the exposure and produce
an error message. Make a visual check and check for possible wear or damage of the
exposure switch spiral. Replace if necessary.
Labels
Check that no labels are detached or worn and that they are all legible.
2.1 General
Annually, or after every 10 000 exposures (whichever appears first), the electrical
exposure parameters of the ProMax X-ray should be checked in order to ensure the
initially accurate operation of the equipment, despite of the possible long term component
value drifts.
There are no adjustments in the equipment because of its self-calibrating system -
therefore no actual parameter trimming of the kV, mA and exposure time can be done. If
one of the parameters to be checked is found to be beyond the limit allowed, the
corresponding module is to be changed in whole, or a factory- type recalibration should be
performed.
CAUTION
Radiation is emitted during all these tests. Proper protection against unnecessary
exposure to radiation must be considered.
(Dose rate with added 3 mm Al eq filtration) / (Dose rate without added filtration) > 0.5
This is sufficient to ensure that the HVL is at least 2.5mm Al. Depending on the type of the
radiation meter used, it is possible that a correction factor needs to be applied to the result
measured with added material in the radiation field.
NOTE
The manufacturer does not require the invasive testing. The invasive test must only be
performed if the local authorities require it.
An invasive method should be used for checking the tube current (mA), and can be used
for checking the kVp and exposure time. This method requires that the covers around the
tube head assembly are removed, and a special measurement adapter cable, Planmeca
order code 10008320, is connected to the connector J2 in the FBK PCB. The FBK PCB is
permanently fastened to the front side of the tube head assembly. The analog feedback
voltage signals can be measured with a calibrated multimeter from the adapter cable
connectors (labelled kVpos, kVneg, mApos and mAneg). An oscilloscope is required if kV
and mA waveforms need to be observed, for an example when determining the exposure
time.
NOTE
The feedback signals are differential, so measuring only one polarity signal (e.g. kVpos with
respect to the X-ray units ground potential) will give false results. The feedback signals
must always be measured differentially, kV feedback voltage = (kVpos – kVneg) and mA
feedback voltage = (mApos – mAneg).
3 MECHANICAL CHECKS
Lug of the
indicator sheet
In case the secondary nut is clearly inside the column nut frame and the lug of the
indicator sheet is straightened, the column motor nut assembly must be replaced.
WARNING
Protect yourself from radiation when you are checking the beam alignment.
WARNING
It is very important that the room in which the x-ray is installed and the position from
which the user operates the equipment are correctly shielded. Since radiation
safety requirements vary from country to country and state to state it is the respon-
sibility of the installer to ensure that all local safety regulations are met.
Optional tools
ProMax 3D alignment ruler ProMax 3D Mid aligment ruler Dimax4 sensor alignment tool
10004225 10027094 100029418
Geometry phantom Geometry phantom platform Technical manual and Transportation pins
10027096 10029539 test documentation USB 00654028
10038269
Optional tools
NOTE
Some steps are described in Planmeca Device tool manual, publication number 10031558.
PANORAMIC BEAM AND PATIENT POSITIONING MECHANISM ADJUSTMENT
Beam check
4. Manually position the C-arm to a convenient position for viewing the sensor head.
5. Remove the sensor head from the quick connector mechanism, or remove the fixed
sensor head from its connector (refer to section 6 "REPLACING 2D SENSOR HEAD"
on page 173).
6. Attach the Dimax4 sensor alignment tool (part number 10029418) to the quick
connector.
7. Place the Fluoresence screen (part number 00050972) to the sensor head alignment
tool upside down and slide it as down as it goes in this sensor alignment tool (see the
figure below).
PXR_Adj_pan5.eps
8. Darken the room sufficiently so that you will be able to see the image of the radiation
beam on the alignment tool (it is fluorescent and will glow when the radiation beam
strikes it), but not so dark that you cannot see the borders of the alignment rectangle.
9. Protect yourself from radiation and press the exposure button. The beam image will
appear on the alignment tool. Observe the beam from behind the tube head.
CAUTION
Radiation is generated when the exposure button is pressed. Take adequate
protection measures. Keep the exposure time as short as possible.
The beam image will appear on the alignment tool. Observe the beam from behind
the tube head.
• The beam image should be 4 mm wide and it should appear clearly within the
borders of the rectangle marked on the alignment tool.
10. If the beam is correctly aligned take a ball phantom exposure according to the
instructions given in section 2.9 "Ball phantom test" on page 136. Exit the collimator
calibration mode by touching the red cross button.
11. In case the radiation beam is not correctly aligned, , carry out the following tasks:
a. Check first the sensor head position by using a spirit level, refer to section 2.3
"Adjusting sensor head angle" on page 107.
b. Adjust the panoramic X-ray beam position as described in sections 2.4 "Adjusting
collimator angle" on page 109 and 2.5 "Adjusting panoramic beam" on page 110.
1. If the sensor head is attached to the rotating unit, remove the sensor head from the
quick connector mechanism (refer to section 6.2 "Sensor head with quick connector
mechanism" on page 177), or remove the fixed sensor head from its connector (refer
to section 6.1 "Attaching and removing fixed sensor head" on page 173).
2. Remove the connector covers, refer to:
• section 6.1 "Attaching and removing fixed sensor head" on page 173, or
• section 6.2 "Sensor head with quick connector mechanism" on page 177.
3. Attach the Dimax4 sensor alignment tool (part number 10029418) to the quick
connector.
4. Check the position of the sensor head by using the spirit level as shown in the figure
below.
PXR_Adj_pan2.eps
PXR_Adj_pan1.eps
90°
5. Check that the sensor head (i.e. the sensor head alignment tool) is perpendicular to
the rotating unit. If not, adjust the angle of the quick connector mechanism as
described below.
6. Loosen the two screws located on the attachment mechanism with the 3 mm Allen
key.
7. Adjust the head support angle with the two screws (use 3 mm Allen key) located on
the side of the mechanism, see the figure below.
PXR_Adj_pan3.eps
WARNING
Do not adjust the angle of the primary collimator mechanism while X-rays are being
generated, i.e. when you press the exposure switch. Check the beam position,
adjust the angle, and then recheck the position. If the beam is still misaligned,
repeat the procedure.
1. Open the primary collimator mechanism by rotating the primary collimator screws
located behind the blades so that you can see the two attachment screws (1).
2. Loosen the screws and rotate the mechanism (2) until the beam is correctly
positioned.
Panoramic primary collimator 3D collimator
3D_PXR_rot_coll.eps
Tiltbeam_di.eps
2
1
2 1
NOTE
The panoramic beam position is checked in the Panoramic collimator calibration mode. Do
not exit this mode when adjusting the mechanism angle. Drive the blades to the reference
position by touching the SET button on the Panoramic collimator calibration display.
4. Darken the room sufficiently so that you will be able to see the image of the radiation
beam on the alignment tool (it is fluorescent and glows when the radiation beam
strikes it), but not so dark that you cannot see the borders of the alignment rectangle.
5. Select kilovolt and milliampere values high enough to be able to see the radiation
beam in the darkened room. The actual values depend on how dark the room is.
6. Enter the calibration mode:
a. Touch the service spanner on the Main display.
b. Touch Technical and enter password (1701).
c. Touch Calibrations (3260).
7. Select Panoramic collimator calibration (3261). The display shown below appears.
b. Protect yourself from radiation and press the exposure button to check the
position of the beam. If necessary, repeat the procedure.
10. Adjusting panoramic beam width:
If the X-ray beam is too wide (it exceeds the borders of the rectangle marked on the
alignment tool) or if it is too narrow, the width of the beam must be adjusted. The
beam width on the beam alignment tool should be approx. 4 mm (0.16 in.). Adjust the
width value of the primary collimator as follows.
a. Touch the Width button, select the position by touching the Width arrow buttons
and drive the primary collimator by touch SET button
b. Use the 0.6 mm feeler to check the width of the opening between the collimator
blades as shown in the figure below. The number on the display should be
approx. 68 when the opening is 0.6 mm.
check_beam_width.eps
Blades
c. Protect yourself from radiation and press the exposure button to check the width
of the beam. Repeat the procedure, if necessary.
NOTE
The lower border limiting plate should not move when the upper limiting plate is moving
to its programmed position. Set the upper limit first.
If the X-ray beam is too low or too high, the vertical position of the beam must be
adjusted. Adjust the primary collimator position as follows.
a. Adjust upper and/or lower limit:
• Upper limit: touch the Top button and adjust the top limit value with arrow
buttons.
• Lower limit: touch the Bottom button and adjust the bottom limit value with arrow
buttons.
b. Drive the primary collimator to the selected position by pressing the SET button.
c. Protect yourself from radiation and press the exposure button to check the X-ray
beam lower edge position. If necessary, repeat the procedure.
12. Accept the new position and width and exit the collimator calibration mode by
touching the green check mark button.
1. Manually position the C-arm to a convenient position for viewing the sensor head.
2. Attach the Dimax4 sensor alignment tool (part number 10029418) to the quick
connector.
3. Place the Fluoresence screen (part number 00050972) to the sensor head alignment
tool upside down and slide it as down as it goes in this sensor alignment tool (see the
figure below).
PXR_Adj_pan5.eps
4. Darken the room sufficiently so that you will be able to see the image of the radiation
beam on the alignment tool (it is fluorescent and glows when the radiation beam
strikes it), but not so dark that you cannot see the borders of the alignment rectangle.
5. Select kilovolt and milliampere values high enough to be able to see the radiation
beam in the darkened room. The actual values depend on how dark the room is.
6. Enter the calibration mode:
a. Touch the service spanner on the Main display.
b. Touch Technical and enter password (1701).
c. Touch Calibrations (3260) --> Panoramic collimator calibration (3261).
CAUTION
Radiation is generated when the exposure button is pressed. Take adequate
protection measures. Keep the exposure time as short as possible.
The beam image will appear on the alignment tool. Observe the beam from behind
the tube head.
• The radiation beam must overlap the upper line marked on the beam alignment
tool by 10 mm and reach the lower line marked on the beam alignment tool (both
lines shown with arrows in the figure below).
• The radiation beam must be positioned inside the alignment rectangle marked on
the beam alignment tool (shown with arrow in the figure below).
cbct_beam_1.eps
Fluoresence screen
(Note: upside down,
slide the tool down)
Dimax4 sensor
alignment tool
Upper line
Alignment rectangle
Lower line
9. In case the radiation beam is not correctly aligned, the panoramic X-ray beam position
must be adjusted as described in the following steps.
10. Adjusting SmartPan beam horizontal position.
If the X-ray beam is too far to the left or right, adjust the beam to the center. Adjust the
primary collimator position as follows.
• Touch the Position button, select the position by touching the Position arrow
buttons and drive the primary collimator by touch SET button.
11. Adjusting SmartPan beam width.
If the SmartPan X-ray beam is too wide or if it is too narrow, the width of the beam
must be adjusted. Adjust the beam width as follows.
• Touch the Width button, select the position by touching the Width arrow buttons
and drive the primary collimator by touching the SET button.
12. Adjusting MultiView SmartPan beam width.
If the MultiView SmartPan X-ray beam is too wide or if it is too narrow, the width of the
beam must be adjusted. Adjust the beam width as follows.
• Touch the Width button, select the position by touching the Wide Width arrow
buttons and drive the primary collimator by touching the SET button.
13. Adjusting SmartPan beam vertical position.
NOTE
The lower border limiting plate should not move when the upper limiting plate is moving
to its programmed position. Set the upper limit first.
If the X-ray beam is too low or too high, the vertical position of the beam must be
adjusted.
a. Adjust the primary collimator position as follows:
• Upper limit: touch the Top button and adjust the top limit value with arrow
buttons.
• Lower limit: touch the Bottom button and adjust the bottom limit value with arrow
buttons.
b. Drive the primary collimator to the selected position by pressing the SET button.
14. Accept the new position and width and exit the collimator calibration mode by
touching the green check mark button.
Dipin_2.eps
• In case there is clearance either in the shoulder joint or in the elbow joint or both
(i.e. one or more arms can move even if the pins are in position), the adjustment
may be unsuccessful, carry out the following action:
- Push the arms to the same direction as far as they move. For example: first
push the shoulder arm to the right, then the elbow arm and finally the C-arm.
IMPORTANT: Do not push any of the arms to opposite direction from the others.
3. Place the ProMax 3D alignment ruler (part number 10004225) in position between the
multi primary collimator and the sensor head alignment tool as described below.
alignm_ruler1.eps
Tongue
Attachment plate
Trigger bar
4. Slide the right side blade of the horizontal blade mechanism to the right and position
the alignment tool tongue into the opening.
Alignment tool
3D collimator: Slide the right side blade of the horizontal blade mechanism to the right
and position the alignment tool tongue into the opening. Push the right side blade
against the tongue.
6. Pull the alignment tool attachment plate inwards by pulling the trigger bar backwards
and place the other end of the alignment tool against the sensor head alignment tool.
Trigger bar
Alignment tool
CAUTION
Never switch the X-ray unit on when the alignment tool is positioned between
the tube head and the sensor head alignment tool. To avoid damaging the
blades, the unit must be switched on before the alignment tool is positioned.
CAUTION
Take care not to make any cuts to the lead (Pb) blades.
7. The x-line on the alignment tool plate must be parallel to the x-line on the ball
phantom.
Note that the line on the ball phantom and the line on the alignment tool plate do not
have to coincide, but they must be parallel, the deviation may be ±1 mm.
• If the requirement is not met, loosen the patient support table attachment screws
with the T25 Torx key and adjust the table angle and the position backwards or
forwards until the line on the ball phantom is in correct position (see arrows in the
figure below).
Figure 1: C-arm in x-direction adjustment position (“0° position”)
PXR_Adj_digi_X1.eps
Tube head
a. Make sure that the alignment pin is in the hole in the shoulder joint (figure
below, number 1).
b. Loosen the screws of the adjustment plate (figure below, number 2) and move
the shoulder arm (figure below, number 3) to required direction by moving the
adjustment plate (figure below, number 2) until the line on the alignment tool is in
correct position.
2 1
PXR_Adj_Digi_X3.eps
NOTE
The angle sensors must be calibrated after adjusting the shoulder arm position, refer
to section 2.7 "Calibrating angle sensors" on page 129.
After the x-direction adjustment the adjustment must be performed in y-direction, do not
tighten the patient support table attachment screws yet.
In case there is clearance either in shoulder joint or in elbow joint or both (i.e. one or
more arms can move even if the pins are in position), the adjustment may be
unsuccessful if you do not push the arms to the same direction as far as they move.
For example: first push the shoulder arm to the right, then the elbow arm and finally
the C-arm.
IMPORTANT: Do not push any of the arms to opposite direction from the others.
4. The line on the alignment tool plate must be parallel to the y-line on the ball phantom.
Note that the line on the ball phantom and the line on the alignment tool plate do not
have to coincide, but they must be parallel, the deviation may be ±1 mm. If not, adjust
the table position to the left or right until the line on the ball phantom is in the correct
position (see arrows in the figure below). Loosen the patient support table attachment
screws with the T25 Torx key, if needed.
Figure 2: C-arm in y-direction adjustment position .
PXR_Adj_digi_Y1real.eps
NOTE
The calibration of the angle sensors must be checked after checking/adjusting the patient
positioning mechanism. Refer to section 2.7 "Calibrating angle sensors" on page 129.
1. To check the 0° position manually position the C-arm as shown in the figure below (C-
arm perpendicular to the patient support table). Note the position of the tube head and
the sensor head.
2. Slide the alignment pin through the hole in the shoulder joint so that it goes into the
positioning holes in the shoulder arm and column and slide the alignment pin through
the hole in the elbow joint so that it goes into the positioning hole in the C-arm.
Dipin_2.eps
3. In case there is clearance either in shoulder joint or in elbow joint or both (i.e. one or
more arms can move even if the pins are in position), the adjustment may be
unsuccessful if you do not push the arms to the same direction as far as they move.
For example: first push the shoulder arm to the right, then the elbow arm and finally
the C-arm.
IMPORTANT: Do not push any of the arms to opposite direction from the others.
4. Leave the ball phantom tool in position and place the alignent tool in position between
the tube head and the sensor head alignment tool.
5. Measure the distance between the line on the alignment tool plate and the x-line on
the ball phantom.
Figure 3: "0° position”
PXR_Adj_digi_X1_1.eps
Tube head
Sensor head
6. Remove the alignment pin from the elbow joint and manually position the C-arm as
shown in the figure below (C-arm parallel with the patient support table).
7. Note the position of the tube head and sensor head. Slide the alignment pin through
the hole in the elbow joint so that it goes into the positioning hole in the C-arm.
8. Measure the distance between the line on the alignment tool plate and the x-line on
the ball phantom.
PXR_Adj_Digi_X2_2.eps
Sensor head
Tube head
9. Compare the distances between the line on the alignment tool plate and the x-line on
the ball phantom in “0° position” and in “180° position”.
If the deviation of the distances is more than 1 mm, the position of the sensor head
must be adjusted.
Adjust the sensor head towards the ball phantom’s x-line until the distance is less
than 0.5 mm according to the instructions given in section 2.6.4 "Adjusting position of
sensor head" on page 128.
Correct only half of the deviation, so that the deviation will be the same in both the
180° and 0° positions.
PXR_Adj_pan2_1.eps
NOTE
Select the tube head and cephalostat types before angle sensor calibration.
3. Drive the C-arm to the calibration position by touching the Drive to pin point button.
Even all the three values (Shoulder, Elbow and C-Arm) are green, it might be that the
angle sensors are not correctly calibrated.
A red value means that the angle sensor in question is not correctly calibrated.
4. Touch the Release motor button.
5. Remove the shoulder arm cover, see section 5.7 "Removing shoulder arm covers" on
page 171.
6. Slide the alignment pin (A in the figure below) through the hole in the shoulder joint so
that it goes into the positioning holes in the shoulder arm and column.
7. Slide the other alignment pin (B in the figure below) through the hole in the elbow joint
so that it goes into the positioning hole in the C-arm.
Figure 5: Positions of the alignment pins
Pin_3.eps
• 2.7.3 "C-arm angle sensor" on page 135 to adjust C-arm angle sensor.
9. When there are three green values on the display indicating that all the angle sensors
are correctly adjusted, lock the stepper motors by touching the blue Release motors
button.
NOTE
If the X-ray unit is equipped with Scara2 shoulder arm, ignore the value in the Shoulder
field.
10. After locking the motors remove the alignment pins and calibrate the angle sensors by
touching the Automatic position sensor calibration button.
NOTE
This function is used for shoulder arm calibration, intended to be used only in factory
calibrations.
2. Lift the sensor coupling up and rotate the angle sensor axle until the empty arrow
appears on the display.
Shd_sens2.eps
NOTE
Note that the sensor coupling plate must not hit the sensor body.
Sensor holder
Cable guide
xr2_imgeom5.eps
NOTE
The sensor holder must not touch the cable guide.
xr2_imgeom6.eps
PXR_calib8.eps
2. Lift the angle sensor assembly up from its position.
3. Rotate the angle sensor axle until the empty arrow appears on the display.
4. Replace the angle sensor to its position and check that the calibration mark remains
on the display.
NOTE
The sensor holder must not touch the cable guide.
PXR_calib9.eps
Ball phantom
Midsagittal plane
light beam
t_pos_lights.eps
Light assembly
attachment screw Lens assembly
pat_pos_lights.eps
• To adjust the light vertical position loosen the attachment screw of the laser light
assembly and rotate the assembly (2).
• To focus the light beam adjust the depth of the lens assembly (3).
• To adjust the light beam horizontal position bend the light attachment plate (4).
1 2 3 4
Adjust_laser.eps
Light attachment
plate
3. Move the thumb wheel of the layer light slightly to switch the three patient positioning
lights on.
The layer light thumb wheel is located on the underside of the patient support table.
4. Move the layer light beam so that it is on the black reference line on the side of the
ball phantom.
5. Accept the new layer light zero position by touching SET button and exit the
calibration mode by touching the green check mark button.
Ball phantom
6. If the light beam is not vertical, or it is not in focus, adjust the light:
a. Remove the patient support table cover, see section 2.1 "Removing patient
support table cover" on page 196.
b. Adjust the light as follows:
• To adjust the light vertical position loosen the attachment screw of the laser light
assembly and rotate the assembly (1).
• To focus the light beam adjust the depth of the lens assembly (2)
• To adjust the light beam angle rotate the lens assembly of the light (3).
Layer light
2 3 1
Adj_pat_pos_lights_a.eps
7. Check that there is enough forward and backward adjustment margin for the layer
light.
a. Select a panoramic program and proceed to the patient positioning screen.
b. Rotate the thumb wheel on the underside of the patient support table to move the
layer light back and forth.
c. Follow the changing red value on the screen. The margin should be at least +8
mm (forth) and at least -8 mm (back).
d. Re-adjust, if necessary.
If you can reach only for example value +6 and not all the way to the value +8,
position the layer laser around 2 mm backwards from the black reference line on
the side of the ball phantom. After this press SET in the Layer Calibration menu.
Recheck if the movements are now correctly to -8 and +8 or more, and after this
adjust the light to point to the black reference line on the ball phantom.
Do the adjustment of the light by moving the layer light according to the
instructions given on step 7 b, do not move the wheel to get it to correct position.
8. Attach the patient support table cover.
Frankfort plane
light beam
Pat_pos_lights2.eps
3. In case the light is not horizontal or not in focus, adjust the light:
a. Remove the telescopic column upper front panel, see section 2.1 "Removing
patient support table cover" on page 196.
b. Adjust the light:
• To adjust the light horizontal position loosen the attachment screw of the laser
light roller assembly (1). Rotate the assembly so that the light beam will come out
from the column front cover opening.
• The horizontal position of the light can be fine-adjusted by moving the light
assembly. Loosen the light assembly attachment screw (2) and rotate the
assembly.
• To adjust the light beam angle rotate the lens assembly of the light (3).
• To focus the light beam adjust the depth of the lens assembly (4).
3
2
Digi_Adj_pat_pos_lights2_a.eps
NOTE
The light beam must reach the rear end of the Frankfort plane alignment tool. Make
sure that the light beam is not limited by the column front cover.
NOTE
If alignment pin (one or both) does not fit into its position hole in the pin point state (after
Drive to pin point button), the X-ray unit is not correctly calibrated. Check the angle
sensor calibration, see 2.7 "Calibrating angle sensors" on page 129.
3
3DMax_adj_tomo_lights_A.eps
NOTE
The lights 1 and 2 must be exactly on the x-line, otherwise they deviate from each
other. If you see two parallel lights, the lights must be adjusted.
If the light beams do not coincide with the lines or if they are not in focus, they should
be adjusted.
Tip! When adjusting the lights 1 and 2, it might be useful to cover one light e.g. with
tape, when adjusting the other.
1 2 3 4
Adjust_laser.eps
Light attachment
plate
7. After adjusting the lights mark the crossing point of the lights (1, 2 and 3) to the ball
phantom. This marking is your reference point.
Mid_20_Y_laser_A.eps
Reference_point
2
8. Release the C-arm locking and rotate the C-arm 90 degrees counterclockwise.
a. Touch Release motors button.
b. Lift the C-arm alignment pin.
c. Rotate the C-arm 90 degrees counterclockwise.
d. Relock the C-arm in position by pushing the alignment pin back in the hole.
9. Mark the crossing point (point A) of the lights (1, 2 and 3) to the ball phantom.
Point A
Mid_21_X_0_laser_A.eps
2
1
3
10. Release the C-arm locking and rotate the C-arm 180 degrees clockwise.
a. Lift the C-arm alignment pin.
b. Rotate the C-arm 180 degrees clockwise, i.e. turn it around.
c. Relock the C-arm in position by pushing the alignment pin back in the hole.
11. Mark the crossing point (point B) of the lights (1, 2 and 3) to the phantom.
Point B
Mid_22_X_180_laser_A.eps
1
2
12. Draw a line from point a to point b on the platform. The real rotating center is in the
middle of this line (between points A and B). Mark the real rotating center on the
platform as shown.
The real rotating center must not be located more than ±1 mm from the reference
point (see shaded square in the figure below). If this is the case, adjust the lights so
that the beams cross at this point (refer to the figure below).
3DMax_Adj_lasers_4A.eps
Reference 2mm
point
2mm
Real rotating center
Y-LINE
Point b
A B
X-LINE
Point a
A=B
In case the new crossing point is not inside the ±1 mm limits from the ball phantom x-
line and y-line crossing point, readjust the patient positioning mechanism, see section
"Preparing patient positioning mechanism adjustments" on page 116.
13. After the lights are correctly adjusted, remove the strips of masking tape.
14. Remove both alignment pins and reattach the shoulder arm upper cover.
NOTE
The panoramic checks and adjustments must be performed BEFORE 3D adjustments:
NOTE
Some steps are described in Planmeca Device tool manual, publication number 10031558.
Beam adjustment
Beam check
3D Geometry calibration
NOTE
If the X-ray unit is equipped with SmartPan, perform also the SmartPan checks and
adjustments: 2.5.2 "Adjusting SmartPan beam position and panoramic beam width" on
page 113, Beam check, Flat Field calibration (refer to Planmeca Device Tool manual) and
2.9 "Ball phantom test" on page 136.
The position of the X-ray beam can now be checked without the C-arm moving.
3. Remove the sensor head from the quick connector mechanism.
4. Attach the Dimax4 sensor alignment tool (part number 100029418) to the quick
connector as shown in the figure next section.
5. Place the Fluoresence screen (part number 00050972) to the sensor head alignment
tool upside down and slide it as down as it goes in this sensor alignment tool (see the
figure below).
PXR_Adj_pan5.eps
6. Manually position the C-arm to a convenient position for viewing the sensor alignment
tool.
7. Darken the room sufficiently so that you will be able to see the image of the radiation
beam on the beam alignment tool (it is fluorescent and glows when the radiation
beam strikes it), but not so dark that you cannot see the lines of the alignment
rectangle.
8. Protect yourself from radiation and press the exposure button. The beam image
appears on the alignment tool. Observe the beam from behind the tube head.
CAUTION
Radiation is generated when the exposure button is pressed. Take adequate pro-
tection measures. Keep the exposure time as short as possible.
Fluoresence screen
(Note: upside down,
slide the tool down)
Dimax4 sensor
alignment tool
Upper line
Lower line
• Upper limit: touch the Top button and adjust the top limit value with arrow
buttons.
• Lower limit: touch the Bottom button and adjust the bottom limit value with arrow
buttons.
2. Drive the primary collimator to the selected position by touching the SET button.
3. Protect yourself from radiation and press the exposure button to check the X-ray
beam lower edge position. If necessary, repeat the procedure.
4. Accept the new position and exit the calibration mode by touching the green check
mark button.
5. If the sensor will be used for taking panoramic images (3D + SmartPan, SmartTMJ
and SmartSinus) you need to calibrate SmartPan as well. Refer to section 2.5.2
"Adjusting SmartPan beam position and panoramic beam width" on page 113.
cbct_beam_2.eps
Line Line
2. Protect yourself from radiation and press the exposure button. The beam image
appears on the alignment tool. Observe the beam from behind the tube head.
CAUTION
Radiation is generated when the exposure button is pressed. Take adequate
protection measures. Keep the exposure time as short as possible.
NOTE
The panoramic dynamic exposure control (DEC) function requires a valid DEC licence.
NOTE
Make sure that the panoramic beam is correctly aligned before calibrating the panoramic
DEC. Refer to section 2.1 "Adjustment procedure" on page 104.
NOTE
Before starting the DEC calibration the Panoramic system DIMAX has to be selected from
the Program features display. Refer to section 3.2.2 "Program Features (2200)" on page
54.
1. Remove the tube head front cover, see section 5.5.1 "Removing tube head front
cover" on page 165 or section 5.6.1 "Removing rotating tube head front covers" on
page 167.
2. Attach the AEC/DEC calibration block (part number 10033669) in front of the
collimator as shown in the figure below.
a. Slide the block from right to left by the tracks on the upper part of the block (1).
b. The block is in correct position when the block is tightly against the upper
collimator motor (2).
3. First write down the current value of Pan DEC Density setting:
a. Touch the service spanner on the Main display.
b. Touch Program and Program Features (2200).
c. Touch Pan DEC Density setting.
d. Write down the current value of the setting. You have to restore these values
after the DEC calibration.
The exposure values suggested on this display are 70 kV value and 10 mA.
Use these values when taking the exposure.
6. Touch the START button.
When the unit is ready to start the DEC calibration the text Ready is shown on the
display.
NOTE
Protect yourself from radiation and take the exposure.
During the exposure the text Calibrating is shown on the Panoramic DEC Calibration
display.
NOTE
The recommended reference value is between 2700-4500.
If the reference value is greater than 4500, decrease the mA value and if the
reference value is smaller than 2700, increase the mA value. Then perform the
exposure again.
NOTE
The altered exposure value (mA) is not automatically updated to the exposure value
setting on the Main menu.
NOTE
If the value is near zero, the panoramic beam must be re-aligned and if the value is
thousands, the AEC/DEC calibration block does not properly cover the primary
collimator opening.
7. To accept the DEC parameters touch the green check mark button on the Panoramic
DEC display.
8. Take three test exposures from the AEC/DEC calibration block as follows.
a. Enter the Main display.
b. Select the panoramic program and move to the patient positioning display.
c. Switch on the DEC function.
d. First exposure: Use the same exposure mA and kV values. Take an exposure.
Check in the Main display that the kV and mA values are not changed during the
exposure.
e. Second exposure: Increase mA value by 4mA from the original value. Take an
exposure and after the exposure check in the Main display that the kV and mA
values have been decreased.
f. Third exposure: reduce mA value by 4mA from the original value. Take
an exposure and after the exposure check in the Main display that the kV and mA
values have been increased.
9. If the kV and mA values are not correctly adjusted during the exposure, perform the
following checks:
a. Make sure that the DEC function is ON.
b. Check the panoramic beam alignment (position and width) according to the
instructions given in section 2.1 "Adjustment procedure" on page 104.
c. Check that the DEC calibration tool covers the primary collimator opening.
10. After the checks perform the DEC calibration again.
11. Remove the AEC/DEC calibration block and attach the removed covers.
NOTE
All the calibration parameters are stored into the memory making it possible to modify the
calibration without a new exposure.
The scale of the mA value is between 1mA and 16mA and it can be adjusted by + 4mA to
- 3mA. Note that if the mA value is e.g. 15mA it can only be increased by 1mA.
NOTE
The kV and mA values are adjusted to the same direction (increased or decreased). For
example: if the measured value is 40% from the reference value, the kV value is increased
by 2kV and the mA value is increased by 3mA.
5 REMOVING COVERS
NOTE
Switch the unit off before removing the covers.
2 8x
Digi_C_arm_covers1.eps
3. Unscrew the attachment screws of the sensor head connector back cover with the 2.5
mm Allen key: two from the inner side (1) and the two from the top of the cover (2).
1
2
3. Unscrew the attachment screws of the sensor head connector back cover with the 2.5
mm Allen key: two from the top of the cover (1) and two from the inner side (2).
Detach the cover from its position.
1
Remove_sensor_head_covers2.eps
NOTE
You have to remove the C-arm upper covers and sensor head covers before removing the
C-arm inner cover.
1. Unscrew the four screws with the 2.5 mm Allen key (1) and remove the cover (2).
Digi_C_arm_covers4.eps
4x
NOTE
You have to remove the C-arm upper covers before removing the tube head covers.
Digi_C_arm_covers6.eps
1
1
Digi_C_arm_covers5.eps
4. Make sure that the long attachment screws are loosened (black arrows). Pull the
cover strip away from its position (white arrow).
2. Unscrew two attachment screws from the cover lower edge and remove the cover.
3. Unscrew two attachment screws of the lower back tube head cover and remove the
cover by sliding it downwards.
Digi_shoulder_arm_cover.eps
NOTE
If the unit is equipped with movable sensor head, attach and remove the sensor head to
the connector according to the instructions given in section 6.2 "Sensor head with quick
connector mechanism" on page 177.
1. Remove the sensor head holder covers according to the instructions given in section
5.2 "Removing fixed sensor head holder covers" on page 161.
2. Unscrew the sensor head locking screws from the attachment pins with 3 mm Allen
key.
3. Remove the screws and washers.
NOTE
When checking the alignment, the sensor alignment tool can now be attached to the
connector pins.
4. Loosen the electrical connector plate screw with the 2.5 mm Allen key.
5. Pull the electrical connector plate towards the connector frame and push the sensor
head to its connector.
Electrical
connector plate
6. Secure the sensor head with the two washers and attachment screws (use 3 mm
Allen key).
7. Push the electrical connector plate towards the sensor head and tighten the plate
screw with the 2.5 mm Allen key.
8. Attach the back cover to its position with the four attachment screws with 2.5 mm
Allen key.
Attachment screws
Attachment screws
NOTE
The indicator light is lit when the Dimax3 sensor is in use. Removing the sensor head when
the indicator light is lit might harm the sensor or cause image data loss.
1. Push in the C-arm electrical connector located on the sensor head quick connector
mechanism. This will disconnect the electrical connection between the sensor head
and C-arm.
Indicator light
Sensor1.eps
C-arm electrical
connector
2. The locking knob can now be turned 180 degrees. This will release the sensor head
locking mechanism.
Sensor2.eps
Sensor3 .eps
C-arm
2. Turn the locking knob over the fastening mechanism. This will secure the sensor head
in position.
Sensor2.eps
3. Push in the button of the C-arm electrical connector on the other side to secure the
sensor head in position. This will make the electrical connection between the sensor
head and C-arm.
Sensor7.eps
NOTE
The indicator light is lit when the sensor is in use. Removing the sensor head when the
indicator light is lit might harm the sensor or cause image data loss.
1. Push in the C-arm electrical connector located on the sensor head quick connector
mechanism. This will disconnect the electrical connection between the sensor head
and C-arm. CBCT_s1.eps
Indicator light
C-arm electrical
connector
3D / 3D s sensor head
2. The locking knob can now be turned 180 degrees. This will release the sensor head
locking mechanism.
CBCT_s2.eps
CBCT_s3.eps
NOTE
Select the sensor you are using. See section 3.3.2 "Calibrations (3200)" on page 58 for
details.
C-arm
3D / 3D s sensor head
2. Turn the locking knob over the fastening mechanism. This will secure the sensor head
in position.
CBCT_s2.eps
3. Push in the button of the C-arm electrical connector on the other side to secure the
sensor head in position. This will make the electrical connection between the sensor
head and the C-arm.
8 REPLACING PCBs
Digi_C-ArmPCB.eps
121-10-08
J1
J3
J1 J2 J3
J4
J6 J1
J5
J8
J7
Receptor Pan / Primary Collimator
Receptor Rocation
J9 121-10-05
C-Arm
Aux. (J18)
C-Arm Motor J1
121-10-08
J5
Y-Collimator Motor
DIMAX2
PAN
X-Collimator Motor
Remove_tubehead1.eps
5
4
12 -Ar
J2 1- m
C
10 P
5 -0 CB
5
J2
4
1
2
3
ONLY IN TOMOGRAPHIC
10001173 IMAGING MODE
10002151 121-10-08
121-10-08
10002151J1
Tube Head
10002431
J1 J2 J3
J4
J6
10002225
J1
2
J5
J8
J7
121-10-06
10002353 Tube Feedback
Receptor Pan / Primary Collimator
1
121-10-05 PCB
C-Arm Rotation Motor
J9
Receptor Rocation
C-Arm Angle
Sensor
C-Arm PCB
Aux. (J18)
KT60LM06-004
J10
10002180
CAM
3
J11 J20
Laser 121-10-08
J27 00050852
ONLY IN TOMOGRAPHIC CH7 CH8
IMAGING MODE CH4 CH5 CH6 Aux.
J18
J20
Aux.
10003369
J26
J21 J22 J23 J24 J25
J19
1
10002181
4
Y-Collimator Motor
DIMAX2 KT35FM1-010
PAN
10002181
10003699
5 X-Collimator Motor
KT35FM1-010
Primary Collimators
3. Open the primary collimator mechanism by rotating the primary collimator screws
located behind the blades (1) so that you can see the two attachment screws (2).
4. Unscrew the screws with 2.5 mm Allen key and remove the primary collimator (3).
5. Unscrew the four tube head attachment screws with 4 mm Allen key and remove the
tube head.
Remove_tubehead2.eps
3
1
2
6. Install the new tube head in reverse order. Make sure that the tube head is parallel
with the C-arm casting back edge.
7. Connect the cables as shown in the figure 6.
8. Perform the adjustments according to the instructions given in section 2.4 "Adjusting
collimator angle" on page 109.
9. Perform filament definition calibration.
7. Detach the tube head grounding lead from the lower plate.
10. Detach the motor attachment screw (white arrow) and remove the motor.
12. Remove the cable tie holders from the rotation mechanism so that you can rotate the
lower plate (white arrows). This is needed when the tube head is removed from its
position.
13. Rotate the tube head and lower plate 90° clockwise.
15. Rotate the tube head and lower plate 90° clockwise.
16. Remove two attachment screws .
18. Slide the screw located on the tube head out from the opening of the lower plate.
1 ADJUSTMENTS
Ball phantom
Midsagittal plane
light beam
Pat_pos_lights.eps
If the light beam does not coincide with the black line or it is not in focus, it must be
adjusted according to the instructions in section 1.2.2 "Midsagittal plane positioning light
adjustment" on page 194.
Light assembly
attachment screw Lens assembly
Adj_pat_pos_lights.eps
• To adjust the light beam angle rotate the lens assembly of the light (figure below,
number1).
• To adjust the light vertical position loosen the attachment screw of the laser light
assembly and rotate the assembly (figure below, number 2).
• To focus the light beam adjust the depth of the lens assembly (figure below, number
3).
• To adjust the light beam horizontal position bend the light attachment plate (figure
below, number 4).
1 2 3 4
Adjust_laser.eps
Light attachment
plate
2 REMOVING COVERS
headsupp_cover_protouch.eps
1
3.1
1
3
3.2
1
Detach_UI_lower_arm_cover.eps
4 2 3.3
3 REPLACING PCBS
TEMPLEREST
MOTOR
TEMPLEREST
SENSOR
Touch
Midsag Layer
Sensor
Laser Laser
121-10-08
121-10-08
J1
J3 J2 J1 J1
ps J4
1.e J6
rm J5
o rt a
pp 121-10-10A
Laser Potentiometer Connector PCB
su
ient
Pat Patient Position Control PCB
PPC
121-10-24
Chinrest
Stop
Sensor
Switch
J8 J7
J4
Grounding cable Patient position control PCB
J3
PPC bridges
1 ADJUSTMENTS
Down Up
With the height adjusting buttons (figure above) drive the unit to the position shown in the
following figure.
With a spirit level make sure that the telescopic column is parallel with the stationary
column both in depth and sideways. To adjust the sideways position loosen the two
attachment screws on the left side of the column. Rotate the nuts located between the
columns so that the space between the columns on the left side is equal to the space on
the right side, and the telescopic column is parallel with the stationary column. Tighten the
upper attachment screw.
To adjust the column position in depth loosen the lower attachment screws located on the
left and right sides of the column. Use a spirit level to check the column position and
manually move the telescopic column so that it is parallel with the stationary column.
CAUTION
Protect yourself against electrical shock. The unit contains live parts on some PCBs
and connectors.
1. Unscrew the four attachment screws of the stationary column top cover with 2.5 mm
Allen key and remove the cover (1).
2. Using the height adjusting buttons, drive the telescopic column into position (2) where
the reference mark on the telescopic column and the upper edge of the stationary
column are aligned (3).
3
Digi_tele.eps
4. From the list on the display that appears select Calibrations (3200) and select Lift
Calibration (3230). The Lift Calibration display appears.
2 1
Cog wheel
colu.eps
b. Rotate the axle of the sensor (3) until the value in the Sensor value field turns
green (close to zero) in the Lift Calibration display (figure above).
3
colu2.eps
c. Attach the cog wheel to the sensor axle and tighten the attachment screws. Note,
that you have to drive the telescopic column to be able to tighten both the
attachment screws.
6. Exit the calibration mode by touching the green check mark button.
Do NOT touch the SET button.
7. Attach the stationary column top cover.
2. From the list on the display that appears select Calibrations (3200) and select Lift
Calibration (3230). The Lift Calibration display appears.
3. Select Maximum height.
4. Using the height adjusting buttons, drive the telescopic column into desired maximum
height position.
5. Save the new value by touching the SET button.
6. Exit the calibration mode by touching the green check mark button.
2. From the list on the display that appears select Calibrations (3200) and select Lift
Calibration (3230). The Lift Calibration display appears.
3. Select Driving speed.
4. Set the desired maximum speed of column motor movement by setting the speed with
+ (plus) and - (minus) buttons.
5. Save the new value by touching the SET button.
6. Exit the calibration mode by touching the green check mark button.
2 REMOVING COVERS
Remove the telescopic column upper front panel by pulling it away from the column (1).
1
ProMaxC2.eps
Unscrew the six screws of the EMC cover (1) and remove the cover (2).
1
ProMaxC1.eps
3
Rem_column_backc.eps
WARNING
Care must be taken when replacing the column motor. Removing parts of the lifting
assembly may enable the column to fall causing a dangerous situation and/or dam-
age to the equipment. The downward movement of the telescopic column must be
eliminated before detaching the parts.
WARNING
The X-ray unit contains live mains voltage parts. Always unplug the unit from mains
outlet before attempting to service the Input module.
CAUTION
At least two persons are needed when replacing the column motor. Never try to
replace the motor on your own.
1. Remove the temple supports and chin support from the patient support table.
2. Remove the shoulder arm cover (figure 7, number 1) (see section 5.7 "Removing
shoulder arm covers" on page 171). Remove the telescopic column rear cover plates
(figure 7, number 2) according to the instructions given in section 2.2 "Removing
telescopic column rear cover plates" on page 210.
3. Unscrew the four M4x16 DIN 912 attachment screws of the column top cover with the
3 mm Allen key and remove the cover (figure 7, number 3).
4. Detach the stationary column side covers (figure 7, number 4).
5. Remove the telescopic column upper front panel (figure 7, number 5) according to the
instructions given in section 2.1 "Removing telescopic column front panels" on page
207.
6. Remove the telescopic column lower front panel by pulling it outwards (figure 7,
number 6). Unscrew the M4x8 DIN 7984 screws with the 2.5 mm Allen key and
remove the panel mounting frames.
OR
Remove the accessory cabinet as follows. Remove the accessory boxes. Detach the
cabinet door from the its hinges. Unscrew the four attachment screws of the
accessory cabinet base and remove the base (figure 7, number 7). Unscrew the two
M4x6 DIN 7984 attachment screws of the motor cover and remove the cover (figure 7,
number 8).
7. If the column motor is functional, drive the telescopic column to the lowest possible
position.
8. Switch off the unit and unplug the unit from mains outlet.
9. Detach the Input module from the telescopic column (figure 7, number 9) according to
the instruction given in section 6.3 "Input PCB" on page 232. Disconnect the
connectors from the Input PCB.
10. If the column motor is not functional, move the telescopic column to the lowest
position either by rotating the motor screw with an Allen key and a ratchet spanner.
The telescopic column can also be moved downwards by detaching the lift nut
assembly from the stationary column. In this case properly support the telescopic
column when detaching the nut. Detaching the nut may enable the column to fall
causing a dangerous situation and/or damage to the equipment.
11. Lock the shoulder arm and the C-arm to the transportation position with the alignment
pins as shown on the figure 7, number 10.
12. Detach the hinges and the three mounting blocks from the column (figure 7, number
11).
13. If the unit is equipped with a cephalostat, disconnect all the cephalostat cables from
the CPU PCB and detach the cephalostat.
Figure 7: Column assembly
10 4
2 3
5
4
11
7
6
Digi_Lmotor1.eps
14. Disconnect the motor cables from the Power PCB, connectors J3 and J10, in figure 8.
15. Unscrew the two M4x6 DIN 7984 attachment screws of the emergency stop
microswitch and detach the microswitch (figure 8, number 1). Detach the column
motor earthing cable (figure 8, number 2).
Figure 8: Column cables
J3
J10
Digi_Lmotor2.eps
16. The X-ray unit must be detached from the wall and placed to the floor.
It is recommended to use the ProMax package support frame and the styrofoam
pieces. If you overturn the unit without using the ProMax package, you may damage
the unit. If you are not using the package, remove the C-arm covers and use e.g.
styrofoam pieces under the unit.
17. First attach the transportation support bar attachment pin to the telescopic column
(figure 9, number 1).
18. Attach the styrofoam pieces to the unit (figure 9, number 2). Push the support frame
over the styrofoam pieces (figure 9, number 3). Attach the transportation pin to the
support frame with the two M8x30 DIN 7984 screws (figure 9, number 4). To be able
to reach the guide assemblies, cut openings to the styrofoam pieces as shown on the
figure 9, number 5.
19. Detach the wall bracket(s) from the wall and detach the unit from the floor (figure 9,
number 6).
Figure 9: ProMax package support frame
Lmotor4.eps
2
2
6
4
2
4
1
20. Carefully overturn the unit to the floor to the units right side.
Lmotor3_1.eps
21. To be able to remove the stationary column from inside the package, cut the bottom of
the styrofoam pieces slightly. Unscrew the attachment screws of the lift nut (figure 10,
number 1).
22. Unscrew the attachment screws of the guide assemblies (figure 10, number 2).
Note that it is easier to assemble the unit if the guide assemblies are in the same
position as they were. Pull the stationary column away from the telescopic unit (figure
10, number 3).
Figure 10: Removing the stationary column from the package
2 1 2 3
Lmotor5 eps
2 2
23. Measure the position of the lift nut. Rotate the new motor’s lift nut to the same height
with the old motor’s lift nut. Unscrew the four M8x16 DIN 912 screws of the column
motor mounting lug (figure 11, number 1). Unscrew the two M6x35 DIN 912 screws of
the motor absorber support (figure 11, number 2). Remove the column motor from the
telescopic column.
24. Detach the column cable guide from the lift nut by unscrewing the two M4x6 DIN 7984
screws (figure 11, number 3).
Figure 11: Removing column motor
2 3 1
Lmotor6.eps
INP PCB
PSU MAIN POWER
Brown
L1
1
Brown
L2
01-J4 2
3 Blue
Blue N1
4
N2
Green /Yellow
EARTH1
Green /Yellow
EARTH2
1 Black PVC-tubing 5,28mm Code 00423003 GND
01-J7 2
Red Lenght 95mm
+26VCC
15 mm
STOP SW
Green / White Green
5 1 EXPCON/PLANET
01-J2 Brown / White
Blue / White
6 2
7 3
Brown
Blue
EXPIND/RDYIND
Orange / White Orange CANLO/CANHI
8 4
Green / White Green
01-J3 Brown / White
3
4
1
2
Brown
ETHERNET RXHI/RXLO
ETHERNET TXHI/TXLO
WARNING
Care must be taken when replacing the lift nut assembly. Removing parts of the lift-
ing assembly may enable the column to fall causing a dangerous situation and/or
damage to the equipment. The downward movement of the telescopic column must
be eliminated before detaching the parts.
1. Drive the telescopic column approx. 65 - 70 mm up from the column base plate and
switch off the unit. Make sure that you have a suitable support for the telescopic
column, see figure 12.
2. Remove the telescopic column rear cover plates according to the instructions given in
section 2.2 "Removing telescopic column rear cover plates" on page 210. Remove
the stationary column top cover.
Stationary column
top cover
3. Open the accessory cabinet door or remove the lower front panel. Unscrew the two
M4x6 DIN 7984 screws of the motor cover and remove the cover.
Motor cover
4. Detach the emergency stop switch by unscrewing the two M4x6 DIN 7984 attachment
screws.
5. Detach the input module from the stationary column top by unscrewing the four
M4.8x19 torx 7981 screws so that you can reach the attachment screws of the lift nut
assembly.
7. Support the telescopic column properly to eliminate the downward movement of the
column. Position the support so that it leans against the column profile.
NOTE!
The support must lean
against column profile.
9. Switch on the unit and drive the telescopic column slowly downwards. The lift nut
moves upwards. When the lift nut has reached its uppermost position mark the
position of the nut frame upper edge to the column with a marker pen or tape.
11. Detach the motor absorber support. Note that you have to prevent the motor from
falling down when the support is detached.
12. Remove the column cable guide plate from the lift nut.
13. Remove the absorber support from the motor screw and rotate the lift nut out from the
motor screw.
NOTE
Make sure that you have connected the emergency stop switch before attaching the motor
cover to its position.
4 REPLACING/UPGRADING SOFTWARE
NOTE
You can upgrade the software either by loading the software from a computer or by
replacing the software chips.
WARNING
Always turn the X-ray unit off before removing the software chip from its socket.
Never turn the unit on if the software chips are not in their sockets.
NOTE
Take care of antistatic precautions when handling the software chip. Touch any grounded
metal part of the unit before touching the software chip.
NOTE
The X-ray unit contains four software chips located in the CPU PCB, marked with FLASH1,
FLASH2, FLASH3 and FLASH4. The software versions used must be compatible.
Incompatible software versions should never be used together, the X-ray unit would either
be totally non-functional, produce continuous error messages, or some important features
or functions could be missing. However, no damage or safety hazard would result if two
non-compatible software chips are accidentally used together.
Check the markings above the sockets, never put the chip intended for one socket to
another socket.
NOTE
The CPU PCB version B contains four software chips. Put the FLASH1 chip to the socket
marked FLASH 1, the FLASH2 chip to the socket FLASH 2, the FLASH3 chip to the socket
FLASH 3 and the FLASH4 chip to the socket FLASH 4.
1. Turn off the unit from the mains switch. Remove the column front cover as described
in section 2 "REMOVING COVERS" on page 207.
2. Detach the Ethernet PCB from the CPU PCB as described in section 6.2 "Ethernet
PCB and CPU PCB" on page 231.
3. Remove the software chip from its socket with the special tool as illustrated in the next
figure.
NOTE
The orientation of the software chip is critical. Never try to force the chip into the socket.
Lohi.eps +
FLASH 3 FLASH 2
FLASH 1
FLASH 4
WARNING
Always turn the X-ray unit off before replacing the battery.
1. Turn off the unit from the mains switch. Remove the column front cover as described
in section 2 "REMOVING COVERS" on page 207. Unscrew the two M4x6 Din 7984
screws with a 2.5 mm Allen key from the RTC PCB cover and remove the cover.
2. Remove the old battery from its socket on the RTC PCB and place a new 20 mm
Lithium Coin Cell Battery 3V (type CR2032) to the battery socket.
batt.eps
HI LO
Cover
6 REPLACING PCBS
WARNING
The X-ray unit contains live mains voltage parts. Unplug the unit from mains outlet
before replacing the Power supply PCB.
1. Drive the column to a convenient height and switch off the X-ray unit.
2. Unplug the unit from mains outlet. Remove the telescopic column upper front panel.
Wait until all the leds are gone out.
3. The Frankfort plane positioning light assembly must be removed before the Power
supply PCB can be removed.
4. Unscrew the two attachment screws of the panel mounting frame (figure below,
number 1).
5. Unscrew the four attachment screws of Frankfort plane positioning light assembly
(figure below, number 2).
6. Disconnect the light cable from the CPU PCB terminal J7 (figure below, number 3)
and lift the assembly from its position.
J2 J3 J5
J4 J6 J10
J11
Frankfort Laser
J1 121-10-03 121-10-08
J13 CPU PCB J4 J3 J7 10003359
J1
J8
Frank2.eps
J12
J14 121-10-11
DIN PCB
J7
J15
3
2
7. Disconnect all the cables that are connected to the Power supply PCB.
NOTE
All the cable connectors are labelled.
8. Unscrew the Power PCB attachment screws with the 2.5 mm Allen key and detach
the Power supply PCB from the CPU PCB.
9. Remove the Power supply PCB.
10. Loosen the CPU PCB attachment screws.
J3 J5 J4 J6
J10
J2 J10
J11
J1 121-10-03 J11
J13 J4 J3 J7
CPU PCB J7
J8
121-10-11 J12
DIN PCB
J14
J12
J15
J2
J2 J1 J3
J3
J7
J7
Rem_PSU.eps
J8
J8
121-10-02
Power PCB
J9 J9 PSU
J10
J11
J10
J12 J13
NOTE
You have to remove the PFC-Choke assembly before installing the new Power PCB
version G or later.
1. Unscrew the four PFC-Choke assembly attachment screws using the 2.5mm Allen
key and remove the PFC-Choke assembly.
2. Detach the lowest right PCB holder bush and attach it to the upper left attachment
hole of the removed PFC-Choke assembly (see figure below).
3. Attach the PCB holder bush supplied with the Power supply PCB to the upper right
attachment hole of the removed PFC-Choke assembly.
NOTE
If the column motor cable was not attached with a PCB holder bush to the old Power supply
PCB (5), there must be a ninth attachment screw in that location.
2. Make sure that the metal clips are not between the heat sink and column, but they are
located above and below the heat sink (figure below, number 2). Make sure that the
cables are not squeezed between the heat sink and column.
3. Before tightening the attachment screws push first the Power supply PCB lower edge
towards the right side of the column so that the heat sink touches the column (figure
below, number 3). Tighten the lowest left attachment screw (figure below, number 1a).
4. Then push the Power supply PCB upper edge towards the right side of the column so
that the heat sink touches the column (figure below, number 4). Tighten the
uppermost middle attachment screw (figure below, number 1b). Firmly tighten the
attachment screws of both the Power supply PCB and the CPU PCB.
5. Connect all the cables to the Power supply PCB.
6. If the column motor cable was attached with a PCB holder bush to the old Power
supply PCB, use the same bush and attachment screw when attaching the column
motor cable to the new PCB (figure below, number 5).
7. Replace the removed parts.
1 1b
1
Metal clips
2
1
4
Heat sink
2
Metal clips
1a
1
J10
J2 J10
J3 J11
J1 J11
J13 1 2 1 -1 0 -0 3 J7
J7
C PU PC B
Rem_ethernet_1.eps
J8
PLANMECA J12
Promax Ethernet
J14 121-10-25
J12
J15
J2
J2 J1 J3
J3
J7
J7
J8
J8
1 2 1 -1 0 -0 2
Powe r P C B
J9 J9 PSU
J10
J11
J10
J12 J13
J12 J13
WARNING
The X-ray unit contains live mains voltage parts. Always unplug the unit from mains
outlet before attempting to service the Input module.
1. Detach all the cables (e.g. power supply cable and exposure switch cable) from their
Input module connectors. If the X-ray unit is equipped with a locking plate, it must be
removed first. Unscrew the two M4X12 DIN7984 screws on the plate with a 2.5 mm
Allen key and remove the plate.
Unscrew these
screws
Locking
plate
exp_sw_input_sw_block.eps
2. Unscrew the four M4x16 DIN 912 attachment screws of the column top cover with the
3 mm Allen key and remove the cover (figure below, number 1).
3. Unscrew the four M4.8x19 torx 7981 attachment screws of the Input module and
detach the module (figure below, number 2).
4. Disconnect all the cables that are connected to the Input PCB. Unscrew the two
M4x16 DIN 912 screws with a 3 mm Allen key from the Input PCB and remove the
PCB (figure below, number 3).
InputPcb.eps
Column top cover
J9
J8
3
M4x16 DIN 912
Input PCB
Input module
Jumpper
J13
J3
J2
1 M4x16 DIN 912
J4 J7
calibtool.eps
NOTE
For Dimax2/3, use Dimax2/3 sensor alignment tool (part number 10002699).
1.3 Checking and adjusting sensor head and second primary collimator
mutual position
The sensor head must be in line with the second primary collimator. Check the positions
as follows.
Move the scanning mechanism to center position. For both the sensor head and the
second primary collimator the right corner of the sledge must hit the circle on the digital
cephalostat frame as shown in the figure below.
Sledge
PXR_Adj_digiceph1.eps
If the sensor head sledge does not hit the circle on the digital cephalostat frame at the
same time as the second primary collimator sledge, the sensor head position must be
adjusted.
To adjust the position loosen the three adjustment screws of the belt wheel with the 4 mm
Allen key (figure 14, numbers 1 and 2). Lift the belt over the timing belt wheel so that the
wheel does not rotate (figure 13) and move the collimator so that the right edge of the
sledge hits the circle on the digital cephalostat frame.
Figure 13: Timing belt wheel
PXR_Adj_digiceph34.eps
Timing belt
wheel
Tighten the outer adjustment screws of the belt wheel (figure 14, number 1) so that the
strain of the belt is appropriate so that it does not skip over the timing belt wheel, but the
mechanism operates smoothly. Secure the belt wheel with the inner adjustment screw
(figure 14, number 2).
Figure 14: Belt wheel adjustment screws
Rails.eps
1
2
1
PXR_Adj_digiceph3.eps
Adjustment screw
1
Attachment screws
PXR_Adj_digiceph3_1.eps
PXR_Adj_digiceph5.eps
90°
To adjust the connector position in depth rotate the two adjustment screws equally to the
same direction.
PXR_Adj_digiceph32.eps
Check the connector sideways position by using the spirit level as shown in the figure
below.
PXR_Adj_digiceph7.eps
90°
To adjust the connector position sideways tighten one screw to the same degree you
loosen the other.
PXR_Adj_digiceph32.eps
90°
Attach the sensor alignment tool to the quick connector. Loosen the two screws located on
the outer side of the mechanism with the 3 mm Allen key.
Adjust the head support angle with the two screws located on the left side of the
mechanism (use 3 mm Allen key) so that the sensor alignment tool is perpendicular to the
cephalostat head support.
PXR_Adj_digiceph33.eps
Beam alignment
tool in lower
position
Place the sensor head alignment tool to the sensor head connector. Place the beam
alignment tool to the sensor alignment tool to the lower vertical position as shown on the
figure above. Select kilovolt and milliampere values high enough to enable the radiation
beam to be seen in a darkened room. The actual values will depend on how dark the room
is.
The sensor head and the first primary collimator must be moved to the center position by
entering the Ceph mode X-collimator calibration mode as follows.
Select Technical from the bottom of the display. The technical setting mode is password
protected and the password is asked when the mode is entered for the first time after
switching the unit on. The password is 1701.
From the list on the display that appears select Calibrations (3200). Select Collimator
Calibration (3260).
Stand behind the tube head and protect yourself from radiation. Press and hold down the
exposure button. The image of the radiation beam will appear on the alignment tool. The
X-ray beam must reach the lower edge of the rectangle marked on the beam alignment
tool when the beam alignment tool is positioned to the sensor alignment tool upside down.
PXR_Adj_digiceph13.eps
Beam alignment
tool in lower
position
Loosen the nuts of the attachment plate (figure 15, number 1). Adjust the cephalostat
height with the nut of the swing bolt (figure 15, number 2) so that the bottom edge of the X-
ray beam reaches the lower edge of the rectangle marked on the beam alignment tool.
Figure 15: Adjusting the height of head support
Adj_DigiCeph_arm.eps
Exit the Ceph mode beam position mode by touching the Cancel field.
Primary collimator
PXR_Adj_digiceph2.eps
Place the ceph head support alignment tools in the ear post holders as far as they go.
Rotate the head support to the 90° position. Position the laser tool between the alignment
tools.
Figure 17: C-arm position
PXR_Adj_digiceph24.eps
Laser tool
NOTE
Rotate the laser tool to check the laser tool calibration. If the laser point moves when
rotating the laser tool body, use the center of the point movement as a reference point that
must hit the lowest point of the calibration circle.
The laser beam must hit the lowest point of the calibration circle located on the primary
collimator mechanism.
Promax_beam2_di.eps
If the beam does not hit the circle, adjust both the head support position and the C-arm
position (refer to sections 1.8 "Cephalostat head support position adjustment" on page 250
and 1.9 "Cephalostat calibrations" on page 253).
Remove the laser beam and the ceph head support alignment tools from the head
support.
2 3
4
PXR_Adj_digiceph25.eps
PXR_Adj_digiceph26.eps
Radiation beam
2
1
PXR_Adj_digiceph28.eps
1
Radiation beam
From the list on the display that appears select Calibrations (3200). Select Collimator
calibration (3260).
The Cephalostat Calibration display appears. The sensor head and the first primary
collimator will move to the centre position.
NOTE
This calibration must be performed in 3D X-ray units, but can also be performed in 2D X-
ray units.
Place the sensor alignment tool to the C-arm sensor head connector. Place the beam
alignment tool to the sensor alignment tool to a horizontal position (see the figure below).
Secure the tool with tape.
PXR_Adj_0307.eps
The edge of the beam should be just outside the edge of the sensor alignment tool, see
the figure above. If it is not on the edge, the C-arm position must be adjusted.
Adjust the C-arm position value with the Beam right position buttons and drive the C-arm
to the new position by touching the SET button.
Check the beam position.
Stand behind the tube head and protect yourself from radiation. Press and hold down the
exposure button. The image of the radiation beam will appear on the alignment tool.
After the cephalostat beam right side is calibrated, perform calibration described below.
PXR_Adj_digiceph10.1.eps
The edge of the
beam must be in the
middle of the
sensor alignment tool
Beam alignment tool
The edge of the beam must reach the middle line of the alignment tool. If it does not, the
C-arm position must be adjusted.
Adjust the C-arm position value with the C-arm rotation buttons and drive the C-arm to the
new position by touching the SET field.
Check the beam position.
Stand behind the tube head and protect yourself from radiation. Press and hold down the
exposure button. The image of the radiation beam will appear on the alignment tool.
When the beam is correctly positioned, touch the green check mark button. The C-arm
position is now calibrated. Check the head support position according to the instructions
given in section 1.7 "Checking cephalostat head support position" on page 248.
In case the X-ray beam cannot be correctly positioned by adjusting the C-arm position, the
cephalostat head support position must be readjusted.
The sensor head and the first primary collimator will move to the centre position. Touch
the SET button.
Place the beam alignment tool to the sensor alignment tool to horizontal position.
Beam alignment
tool
Stand behind the tube head and protect yourself from radiation. Press and hold down the
exposure button. The image of the radiation beam will appear on the alignment tool.
The radiation beam must appear symmetrically on the beam alignment tool as shown on
the figure above. If it does not adjust the first primary collimator horizontal position.
Adjust the limit values with the Beam middle position arrow buttons on the display and
drive the primary collimator to the selected position by touching the SET field. When the
beam is correctly positioned, touch the green check mark button.
Beam alignment
tool in lower
position
When the top of the beam is correctly positioned, touch the green check mark button.
Figure 21: Beam alignment tool upper position
PXR_Adj_digiceph13.eps
Beam alignment
tool in upper
position
NOTE
You must now check the beam alignment with the second primary collimator in its position.
Attach the second primary collimator plate to its position, refer to section 2 "REMOVING
AND ATTACHING SECOND PRIMARY COLLIMATOR" on page 273. Do not tighten the
attachment screws yet.
Remove the sensor head and attach the sensor alignment tool to the cephalostat sensor
head connector.
Select Technical from the bottom of the display. The technical setting mode is password
protected and the password is asked when the mode is entered for the first time after
switching the unit on. The password is 1701.
From the list on the display that appears select Calibrations (3200). Select Collimator
Calibration (3260).
Select Cephalostat calibration (3263) and then select Middle position.
The sensor head and the first primary collimator will move to the centre position. Touch
the SET button.
Place the beam alignment tool to the sensor alignment tool to lower vertical position as
shown on the figure below.
PXR_Adj_digiceph16.eps
Beam alignment
tool in upper
position
Beam alignment
tool in lower
position
Stand behind the tube head and protect yourself from radiation. Press and hold down the
exposure button. The image of the radiation beam will appear on the beam alignment tool.
The beam image should reach but not overlap the lower edge of the rectangle marked on
the beam alignment tool, and the beam must appear within the left and right borders of the
rectangle as shown in the figure below.
If it does not adjust the second primary slot position. Refer to section 1.11 "Adjusting
second primary collimator position" on page 264.
NOTE
The upper limit of the beam may overlap the upper edge of the rectangle.
PXR_Adj_digiceph14.eps
Beam alignment
tool in upper
position
Beam alignment
tool in lower
position
Move the beam alignment tool to the upper position on the sensor alignment tool as shown
in the figure above.
Stand behind the tube head and protect yourself from radiation. Press and hold down the
exposure button. The image of the radiation beam will appear on the alignment tool.
The beam image should appear within the borders of the rectangle marked on the beam
alignment tool as shown in the figure above. If it does not adjust the second primary slot
position. Refer to section 1.11 "Adjusting second primary collimator position" on page 264.
NOTE
The lower limit of the beam may overlap the lower edge of the rectangle.
PXR_Adj_digiceph30.eps
90°
Loosen the three attachment screws of the collimator plate with 3 mm Allen key, if needed.
PXR_Adj_digiceph11.eps
To adjust the collimator plate position in depth rotate the two angle adjustment screws
equally to the same direction.
PXR_Adj_digiceph11.eps
Adjustment screws
Check the collimator plate sideways position by using the spirit level as shown on the
figure below.
PXR_Adj_digiceph29.eps
90°
To adjust the collimator plate position sideways tighten one angle adjustment screw as
much as you loosen the other one.
PXR_Adj_digiceph11.eps
Angle adjustment screws
Adjust the vertical position of the collimator by rotating the adjustment screw located on
the bottom of the collimator frame.
PXR_Adj_digiceph11.eps
Collimator vertical position adjustment screw
Collimator horizontal
position adjustment screw
Collimator horizontal
position adjustment screw
PXR_Adj_digiceph11.eps
NOTE
Make sure that the cephalometric beam is correctly aligned before calibrating the
cephalometric DEC.
Attach the AEC/DEC calibration block in front of the collimator as shown in the figure
below.
1. Slide the block from right to left by the tracks on the upper part of the block.
2. The block is in correct position when the block is tightly against the upper collimator
motor.
Select the vertical asymmetric image orientation as follows: Touch the Image size field on
the Main display. Select image size & orientation display appears. Select the vertical
asymmetric image orientation by touching the respective image icon on the display.
First write down the current values of DEC settings (Program Features 2200). You have to
restore these values after the DEC calibration. Then set the values to 100 as shown
below.
Select Technical from the bottom of the display. The technical setting mode is password
protected and the password is asked when the mode is entered for the first time after
switching the unit on. The password is 1701.
From the list on the display that appears select Calibrations (3200).
To calibrate the cephalostat dynamic exposure control select Cephalostat DEC Calibration
(3271).
The exposure values suggested on this display are 70 kV value and 10 mA. Use these
values when taking the exposure. Touch the START button.
When the unit is ready to start the DEC calibration the text Ready is shown on the display.
NOTE
Protect yourself from radiation and take an exposure.
During the exposure the text Calibrating is shown on the Cephalostat DEC Calibration
display. DO NOT RELEASE THE EXPOSURE BUTTON BEFORE THE TEXT
COMPLETE IS SHOWN ON THE PANORAMIC DEC DISPLAY.
When the exposure cycle is completed the text Complete is shown on the Cephalostat
DEC Calibration display.
NOTE
The reference value is recommended to be between 200-600.
If the reference value is greater than 600, decrease the mA value and if the reference
value is smaller than 200, increase the mA value. Then perform the exposure again.
NOTE
The altered exposure value (mA) is not automatically updated to the exposure value setting
on the Main menu.
NOTE
If the value is near zero, the cephalometric beam must be re-aligned and if the value is
thousands, the AEC/DEC calibration block does not properly cover the primary collimator
opening.
To accept the DEC parameters touch the Done field on the Cephalostat DEC Calibration
display and Exit field on the DEC Calibration display.
Take three test exposures from the calibration tool as follows. Enter the Main display.
Select the cephalometric program and move to the patient positioning display. Switch on
the DEC function.
1. First exposure: Use the same exposure mA and kV values. Take an exposure. Check
in the Main display that the kV and mA values are not changed during the exposure.
2. Second exposure: Increase mA value by 4mA from the original value. Take an
exposure and after the exposure check in the Main display that the kV and mA values
have been decreased.
3. Third exposure: reduce mA value by 4mA from the original value. Take an exposure
and after the exposure check in the Main display that the kV and mA values have
been increased.
If the kV and mA values are not correctly adjusted during the exposure, perform the
following checks:
1. Make sure that the DEC function is ON.
2. Check the cephalometric beam alignment (position and width) according to the
instructions given in section 1 "ADJUSTMENTS AND CALIBRATIONS" on page 235.
3. Check that the AEC/DEC calibration tool covers the primary collimator opening.
After the checks perform the DEC calibration again. Remove the AEC/DEC calibration
block and attach the removed covers.
Ball
Ring
Correct Correct Wrong
If the ball touches the ring the ear posts must be adjusted, refer to section 1.8
"Cephalostat head support position adjustment" on page 250.
Check the cephalostat beam adjustments, refer to sections from 1.9 "Cephalostat
calibrations" on page 253 and section 1.6 "Adjusting cephalostat height" on page 244.
Collimator plate
Cover box
Collimator cover
PXR_Adj_digiceph21.eps
Collimator plate
1 Cover box
2 Collimator cover
NOTE
The indicator light is lit when the Dimax3 sensor is in use. Removing the sensor head when
the indicator light is lit might harm the sensor or cause image data loss.
1. Push in the cephalostat electrical connector. This will disconnect the electrical
connection between the sensor head and cephalostat.
Cephalostat
Indicator light
2. The locking knob can now be turned 180 degrees. This will release the sensor head
locking mechanism.
Sensor5.eps
Locking knob
Sensor4.eps
2. Turn the locking knob over the fastening mechanism. This will secure the sensor head
in position.
Sensor5.eps
Locking knob
3. Push in the button of the cephalostat electrical connector behind the sensor head
quick connector mechanism. This will secure the sensor head in position and make
the electrical connection between the sensor head and cephalostat.
Sensor6.eps
Lock disk
3 Front cover
2 Back cover
2. Unscrew the attachment screw of the back cover with the 4mm Allen key and slide the
cover from its position.
3. Loosen the button axle attachment screw with 3 mm Allen key and push the button
axle outwards (figure below, number 1). Remove the locking plate from the connector
(figure below, number 2).
1 2
4. Unscrew the sensor head locking screws from the attachment pins with 3 mm Allen
key. Remove the screws and washers.
Sensor head
6. The sensor alignment tool can now be attached to the connector pins.
If needed, you can now detach the connector front cover by unscrewing the two
attachment screws with 3 mm Allen key and slide the cover from its position.
Front cover
Front housing
8
Back housing
6 7
4 5
1
3
2
2. Rotate the head support to the 45° position as shown on the figure below and
unscrew the back housing attachment screw with the 3 mm Allen key and remove the
housing.
45˚
PXR_Adj_digiceph_cover1.eps
3. Rotate the head support to the 0° position as shown on the figure below and unscrew
the attachment screw number 2 with the 3 mm Allen key.
2
0˚
PXR_Adj_digiceph_cover2.eps
4. Rotate the head support to the 45° position as shown on the figure below and
unscrew the attachment screw number 3 with the 3 mm Allen key.
3
45˚
PXR_Adj_digiceph_cover3.eps
5. Rotate the head support to the 135° position as shown on the figure below and
unscrew the attachment screws numbers 4 and 5 with the 3 mm Allen key.
4 5
135˚
PXR_Adj_digiceph_cover4.eps
6. Rotate the head support to the 150° position as shown on the figure below and
unscrew the attachment screws numbers 6 and 7 with the 3 mm Allen key.
6 7
150˚
PXR_Adj_digiceph_cover5.eps
7. Loosen the attachment screw of the front housing mounting plate with the 3 mm Allen
key (figure 22, number 8) and remove the housing.
8. Attach the housings to the cephalostat head support in reverse order.
5 REPLACING PCBS
J2
J7
J4
J3
J1
J2
From the list on the display that appears select Calibrations (3200). Select Collimator
calibration (3260).
Set C-arm rotation to 0, Y-collimator bottom to 404 and X-collimator left to 3520 by
touching the Use default calibration values button.
Take a beam check exposure. Refer to the Planmeca Device Tool manual, publication
number 10031558.
The height of the cephalostat must be adjusted so that the bottom border of the beam
should be slightly lower or equal the bottom border of the sensor.
If the beam bottom border is not correct (see figure below) the height of the cephalostat
must be adjusted.
Loosen the nuts of the attachment plate (1). Adjust the cephalostat height with the nut of
the swing bolt (2) so that a fade-out area of 2 - 3 mm is seen in the bottom edge of the X-
ray beam.
2
ProCeph_up_down_260613.eps
ProCeph_beam1.eps
Laser tool
NOTE
Rotate the laser tool to make sure of the laser tool calibration. The laser tool can be
calibrated using the side screws of the tool. If the laser point moves when rotating the laser
tool body, use the centre of the point movement as a reference point that must hit the lowest
point of the calibration circle.
Open the primary collimator mechanism by rotating the primary collimator screws located
behind the blades. The laser beam must hit the lowest point of the calibration circle
located on the primary collimator mechanism.
ProCeph_colli.eps
The laser beam
must hit the lowest
point of the circle.
If the beam does not hit the circle, adjust the head support position, refer to section 1.6
"Cephalostat head support adjustments" on page 295.
Remove the laser beam and the ceph head support alignment tools from the head
support.
From the list on the display that appears select Calibrations (3200). Select Collimator
Calibration (3260).
Adjust the C-arm position value with the rotation arrows and drive the C-arm to the new
position by touching the SET button.
After touching the SET field wait a moment for the C-arm movement.
A fade-out area of 2 - 3 mm must be seen in the left side of the X-ray beam. When the
beam is correctly positioned, touch the green Check mark button. The C-arm position is
now calibrated.
NOTE
The cephalostat head support position must always be checked after changing C-arm
rotation. Check the head support position according to the instructions given in section 1.4
"Checking cephalostat head support position" on page 291.
2 3
1
4
Adj_ProCeph_vert1.eps
Adj_ProCeph_tilt1.eps
Radiation beam
2
1
3
Radiation beam
4
Adj_ProCeph_tilt2.eps
From the list on the display that appears select Calibrations (3200). Select Collimator
Calibration (3260).
Adjust the top limit value of the X-ray beam as follows. Touch the Top button and adjust
the top limit value with arrow buttons.
Drive the primary collimator to the selected position by touching the SET field
Adjust the right limit value of the X-ray beam as follows. Touch the Right button and adjust
the limit value with arrow buttons.
Drive the primary collimator to the selected position by touching the SET field.
Take a beam check exposure. Refer to the Planmeca Device Tool manual, publication
number 10031558.
A fade-out area of 2 - 3 mm must be seen in all edges of the X-ray beam.When the beam
is correctly positioned, touch the green check mark.
NOTE
If correct left and/or bottom edge positions were not achieved with mechanical adjustments,
those edges can be fine adjusted in this calibration view by touching the cogwheel button.
Ball
Ring
Correct Correct Wrong
If the ball touches the ring the ear posts must be adjusted, refer to section 1.6
"Cephalostat head support adjustments" on page 295.
1
3
4 5
2
Rotate the head support to the 30° position as shown on the figure below and unscrew the
back housing attachment screw with the 3 mm Allen key and remove the housing.
ProCeph_adj1.eps
30˚
Rotate the head support to the 45° position as shown on the figure below and unscrew the
attachment screw number 2 with the 3 mm Allen key.
45˚
ProCeph_adj2.eps
Rotate the head support to the 135° position as shown on the figure below and unscrew
the attachment screws numbers 3 and 4 with the 3 mm Allen key.
3 4
ProCeph_adj3.eps
ProCeph_adj4.eps
135˚ 135˚
Rotate the head support to the 150° position as shown on the figure below and unscrew
the attachment screw number 5 with the 3 mm Allen key. The front housing can now be
lifted from its position.
ProCeph_adj5.eps
5
150˚
Technical manual
J3 J5 J6 Positi nJ19
Limit
C-ARM DATA PlanCan Extt J5 CPU PCB J4
Ceph
Arm
I/O Shoulder J10
J3
Elbow J11
Frank
F1
C1
J13
Laser
Spare
Laser
J7
7
J8
8 J11
1 Input PCB
J2 121-10-03
J3 J5 J6 PositionJ19
Limit
C-ARM DATA PlanCan Ext CPU PCB J4
Ceph
Arm DIMAX2
I/O Shoulder J10
Elbow J11
Frank
Laser
J7
Spare
J13 Laser
J8
C2
J20
4D Ethernet PCB
121 - 44
J11
4D Ethernet PCB
J8
121 - 44-A
J8
C3
Stationary
Columns J4
Chapter J: DIAGRAMS
J13
J7 J2 J3
J11 J5 J6
EXP
. Plancan Ethernet Emergency
Switch Switch
C2
Main
Switch
C1 F1
J12
Mains Fuse Fuse
Connector
Planmeca ProMax
305
Chapter J: DIAGRAMS
P1
J2
J4 J1
J2 Input PCB
J2
121-10-01
Technical manual
J3 J5 J19
J2 J4 J6 Position
C-ARM DATA PlanCan Ext Limit
DIMAX2
J10
Shoulder
Ceph Arm
I/O Elbow
J11
J13
Frank Laser
J7
Spare Laser
J20
Patient
Position
I/O
Chapter J: DIAGRAMS
J
J12
Patient Support I/O
2 CPU PCB
S1
M1
Patient
Support
Move
Motor
J2 +5V
Gnd
Slide
S1
P1
Up/Dwn Position
Limit
Shoulder
J2 C-ARM DATA PlanCan Ext J4 Position Sholder Angle Sensor
Limit
J6 P2 Gnd Red
J3 J5 White
DIMAX2
J19 Elbow
Ceph Arm
I/O
J10
D1 CPU RUN Green / CPU run P3 3
J7 D2 [FPGA-status] Green / FPGA run Gnd Red 1 Gnd White
J11 White 2
J13 D3 EXPWS Green / EXPSW activaty Red
TP1 +26V +24…+28 Vdc Elbow Angle Sensor
TP2 +12V +11…+13 Vdc
TP4 +5V +4.75…+5.25 Vdc Frank
TP5 +3.3V +3.15…3.45 Vdc J7 Laser
TP6 +2.5V +2.25…+2.75 Vdc J1 Frank Laser
J20 TP7 GND 0V; system ground Spare
par
TP8 GND 0V; system ground Laser
ase
TP9 +2.5Vref +2.45…+2.55 Vdc
J12
J4
M1
Patient Support I/O
Patient
Support
Move
Motor
Moving
Planmeca ProMax
+5V
Patient Column
Gnd Support Ground
Slide Ground
307
2 CPU PCB
2 CPU PCB Chapter J: DIAGRAMS
J1
J1
J1
P1
C-Arm Tube
Ground Chassis
J5
P11
Technical manual
J4 J1
J1 J2 J3 J6 J29
Chapter J: DIAGRAMS
P3
J7
P8 121-10-05
J8 CAM PCB
D1 Yellow / Status_2
3 C-arm PCB
---------------- P9
D4 ---------------- Green / +26V
J9 D6 ---------------- Green / Status_1 J30 P10
J5 D7 ---------------- Red / Failsafe
D8 ---------------- Green / 3.3V
D18 ---------------- Green / 12V
D21 ---------------- Green / 5V J20
D22 ---------------- Yellow / FPGA Remote J11
Config Mode
TP5 +1,25V
J10 TP7 +12V +11…+13 Vdc
TP5 +5V +4.75…+5.25 Vdc
TP12 +3.3V +3.15…3.45 Vdc
J28
Collimator
J31
Y-Collimator
Gnd Red Motor P9 PlanCan
White J24 Power
P3 J8
Bl Bl Black P8
P7
Reception
Rd Rd Red Rotation Tube Head Rotation
Motor -> ProCeph
(Tube Head X-Collimator
Rotation) Motor
P11 Ethernet
Switch P9
10031141 3DMax Sensor 25x20, ProFace
P7
Ethernet
Isolation
Pro-Tek5
Reception
Pan
Motor
P11 (Film Receptor) J9
Tube
10019790 13x08 3Ds, ProFace Power
10019789 13x13 3D, Mid ProFace
J9
Planmeca ProMax
C-Arm Rotation
Ground Chassis
309
3 C-arm PCB
3 C-arm PCB Chapter J: DIAGRAMS
4 PPC PCB
Layer
potentiometer Templerest
P3 Midsag Layer P4 Sensor
Laser Laser
Burgess
Burgess
Touch J1 J1 P5 4 2 1
Sensor M1
Burgess
Burgess
4 2 1
P2
P1 121-10-24 7
3
KT42JM4-016
1
Templerest
Motor P4
J4
121-10-03-H J3 J2 J1
CPU PCB J6 J5
P1
F4T7UL
J12 P2
P5
121-10-10-C M1
Patient Position Control PCB
Chinrest
Stop Sensor
Switch P3
J8 J7
Planmeca ProMax
311
4 PPC PCB
4 PPC PCB Chapter J: DIAGRAMS
5 Ceph PCB
Shoulder
M2
M3
J7
J2
J8
J11
J7
J9
Groud
Column
2
1
3 +5v
Gnd
SLIDE
M1
Motor
Chassis
J11
M1
2
1
3 +5v
Gnd
SLIDE
M3
J20
J20
-G
CAM PCB
121-10-05
M2
6 PSU PCB
6 PSU PCB Chapter J: DIAGRAMS
6 PSU PCB Chapter J: DIAGRAMS
Technical manual
121-10-03 Frank
Laser
Chapter J: DIAGRAMS
CPU PCB
Spare
J5
Laser 121-10-05
CAM PCB
7 Ethernet PCB
121-10-05
CAM PCB
7048-01
PlanGUI PCB
Patient
Support
Arm
ProTouch
Backgroud
Casting
J4 J3
3
J5 J7 J6
Planmeca ProMax
D15 ETH Link Green / ETH Link on
EXP
. Plancan Ethernet D18 CEPH ACT Yellow/ CEPH ACT activaty
Switch D20 CEPH Link Green / CEPH Link on
D21 GUI ACT Yellow / GUI ACT activaty
D19 GUI Link Green / GUI Link on
317
7 Ethernet PCB
7 Ethernet PCB Chapter J: DIAGRAMS
J1
J1
121-10-05-G CAM PCB P1
120 kV Tubehead Wiring Diagram
10002151 10038266 TubeHead
24.09.2015 LY 120kV Tube Cover 10038035 (2 pcs) C-Arm
1 Blue Gnd 1 Blue Gnd 1 Blue Gnd
Laser Collimator Ground
2 Red Vout 2 Red Vout 2 Red Vout Assembly
J5
10038173 4D Ethernet PCB P11
1 SELECT 121 - 44
Technical manual
2 +12VDC
1 RXD+ CPU Black 3 PROTECT
10031684 2D, 3D 2 RXC+ CPU Red 4 XGND
3 TXD+ CPU Violet 5 NC
10031685 Mid J4 J1
4 TXC+ CPU Yellow 6 CLOCK
J1 J2 J3 J29
D2 CPU RUN Green / normally on or blinking
5 RXD+ DIMAX Orange 7 DIN D3 [FPGA-status] Green / normally on
Flat Cable 10031686 3D Max J6 D4 EXPWS Green / normally on
D2
7 RXD- CPU White
+5V TP4
+3.3V
P3
Chapter J: DIAGRAMS
/ENABLE
/STEP
VCC
GND
CAM PCB 1 PH_C Red
RXD-
TXD-
TXD+
RXD+
J31 2 PH_B Blue
10038292
Wiring Diagram 3 PH_A Green
P6
3D Max C-Motor Collimator 10038036 (2 pcs) Rotation
P11 Angle C-Arm
10031686 Assembly Chassis
Sensor Motor
10021140 3DMax Sensor 25x20 Flat Cable 1
1 Red
3
3 Blue
7 Green
12 3 7
Gnd Red PlanCan
White Po er
Bl Bl Black J
10027041 10027042
Rd Rd Red
10030920
10030943
P11 NETGEAR Ethernet
NETGEAR ProSafe GS105E
Switch
10031141 3DMax Sensor 25x20, ProFace Ethernet
Isolation 3D Max
COL X1 RIGHT
J20
J J23
10030740 10031686 J20
Flat Cable
Pro-Tek5 Tube
10034205 Head
Laser
J22 J9
J1
P11 Mid
10031685 FILTER REVOLVER
Tube
10019790 13x08 3Ds, ProFace Power
Planmeca ProMax
Flat Cable J22
10019789 13x13 3D, Mid ProFace
J
P3 J25
319
8 C-arm PCB (120 kV tube head)
8 C-arm PCB (120 kV tube head) Chapter J: DIAGRAMS