Im For Main Ac Deck Units - 1558

VIKING AIRTECH IM FOR MAIN AC DECK UNITS
VIKING AIRTECH PTE LTD

RCB No. 199407149R
21/23 Kian Teck Road, Singapore 628773
Tel: +65 6601 9500 Fax: +65 6601 9600
Email: info@vikingairtech.com
Website: www.vikingom.com
INSTRUCTION MANUAL
FOR DECK UNITS
NOTE: Before any operation on the machine，please read this manual carefully，which will do a
lot of help handling it properly.
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CONTENT
GENERAL INTRODUCTION ............................................................................................................................ 4
1 GENERAL SPECIFICATION .................................................................................................................... 4
2 MACHINERY SPECIFICATION ................................................................................................................ 4
3 COOLING OPERATION ............................................................................................................................ 4
4 HEATING OPERATION ............................................................................................................................. 5
5. HUMIDIFYING OPERATION .................................................................................................................... 5
6. VENTILATION OPERATION .................................................................................................................... 5
PART Ⅰ CONDENSING UNIT ........................................................................................................................ 5
1 CONFIGURATION ...................................................................................................................................... 5
2 INSTALLATION .......................................................................................................................................... 5
2.1 INSTALLATION ............................................................................................................................................ 5
2.2 SHAKEPROOF AND NOISE ISOLATION ....................................................................................................... 6
2.3 ELECTRICAL WIRING .................................................................................................................................. 6
3 OPERATION ................................................................................................................................................ 6
3.1 INSPECTION BEFORE STARTUP ................................................................................................................. 6
3.2 STEPS OF STARTUP ................................................................................................................................... 7
3.3 NORMAL RUNNING INDICATION .................................................................................................................. 7
3.4 STEPS OF STOP .......................................................................................................................................... 7
4 ELECTRIC CONTROL ............................................................................................................................. 8
4.1 PRINCIPAL FUNCTION ............................................................................................................................... 8
4.2 MAIN ELEMENTS INSTRUCTION ................................................................................................................ 8
4.3 OPERATION NOTICE................................................................................................................................... 9
4.4 MANUAL START .......................................................................................................................................... 9
4.5 AUTOMATIC RUNNING ................................................................................................................................ 9
4.6 IMPORTANT TECHNICAL PARAMETERS ................................................................................................... 10
5 MAINTENANCE......................................................................................................................................... 10
5.1 REFRIGERATION SYSTEM MAINTENANCE ............................................................................................... 10
5.2 ELECTRIC MAINTENANCE ................................................................................................................... 11
PART Ⅱ AIR HANDLING UNIT .................................................................................................................... 13
1 CONFIGURATION .................................................................................................................................... 13
2 INSTALLATION ........................................................................................................................................ 13
2.1 INSTALLATION .......................................................................................................................................... 13
2.2 SHAKEPROOF AND NOISE ISOLATION ..................................................................................................... 13
2.3 REFRIGERATION PIPE CONNECTION ....................................................................................................... 14
2.4 TYPICAL DRAIN PIPE ............................................................................................................................... 14
2.5 CABLE ARRANGEMENT ........................................................................................................................... 14
3 OPERATION .............................................................................................................................................. 15
3.1 INSPECTION BEFORE STARTUP ............................................................................................................... 15
3.2 STEPS OF STARTUP .................................................................................................................................. 15
3.3 NORMAL RUNNING INDICATION ................................................................................................................ 15
3.4 STEPS OF STOP ........................................................................................................................................ 15
4 MAINTENANCE........................................................................................................................................ 15
4.1 V-BELT DRIVE INSTALLATION ................................................................................................................... 16
PART Ⅲ TROUBLE SHOOTING................................................................................................................... 18
PART Ⅳ MAINTENANCE PART LIST ......................................................................................................... 23

1 PART LIST FOR CONDENSER MAINTENANCE............................................................................................. 23
2 PART LIST FOR REFRIGERATION SYSTEM ................................................................................................. 23
3 COMPONENT LIST FOR MAIN AC COMPRESSOR CONDENSING UNIT .................................................... 24
3.1 COMPONENT LIST FOR COMPRESSOR MAINTENANCE........................................................................... 24
APPENDIX..................................................................................................................................................... 30
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1. RECORD EXAMPLE ............................................................................................................................... 30

1. R404A ---SATURATED DATA TABLE ............................................................................................... 31
2. R407C--- SATURATED DATA TABLE.................................................................................................. 32
3. R417A---SATURATED DATA TABLE .................................................................................................. 33
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GENERAL INTRODUCTION
1 GENERAL SPECIFICATION
Air Conditioning Plant: 1 X 100% Viking Fresh water Cooled Condensing Unit,
1 Set Viking Air Handling Unit
(The condensing units and one Air Handing Unit to be assembled as a Deck Unit)
Deck Unit Model: VIU47SF404

Refrigerant: R-404A
Cooling Method: Direct Expansion System
Heating Method: Steam Heating @ 0.4Mpa
Humidifying Method: Steam humidifying
Ventilation Method: Medium Velocity, Central Vented Single Spiral Duct Supply
system
Operation Method:
a. Cooling and dehumidifying operation in summer
b. Heating operation with Steam heater in winter
c. Humidifying operation in winter
d. Ventilating in intermediate climate
2 MACHINERY SPECIFICATION
Air Conditioning Plant comprises of one (1) set of R-404A fresh water Cooled type Condensing
Units and one (1) set of Air Handling Units. Air Conditioning Plant serving Accommodation
Upper Deck, A Deck, B Deck, C Deck and Bridge Deck.
The Condensing unit provide 100% of total cooling capacity. The condensing unit comprises of
one (1) unit of Bitzer Semi-hermetic type compressor, One (1) fresh water cooled shell and tube
condenser for marine application, crankcase heater and filter drier, which will be assembled on
one common skid.
One (1) Air handing Unit shall be of 100% of total required capacity, which includes the mixing
section, filtering section, heating, cooling, humidifying, fan and air distribution sections to
achieve Heating and Cooling operations. The condensing unit and one Air handing unit to be
assembled on a common skid as a Deck Unit.
3 COOLING OPERATION
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When mixed air passing through the AHU, they will become cool by means of the liquid
refrigerant evaporating in DX cooling coil.
Condensing Unit is equipped with built-in unloading solenoid valve and its capacity regulation is
regulated automatically by loading/unloading solenoid valve. Condensing Unit may star/stop
automatically via suction pressure switch after its initial starts
4 HEATING OPERATION
The central steam heater will heat mixed air of return and fresh air when they are passing
through the AHU. The heater shall be controlled automatically by steam regulating valve which
is actuated by temperature sensor via sensing return air temperature. By-pass valve is also fitted
for manual operation.
5. HUMIDIFYING OPERATION
In winter, the humidifier will be operated for controlling the RH of room air to build up a more
comfortable environment, which shall be of Steam spray type. The room relative humidity is
controlled by solenoid valve, which is actuated by humidistat installed in typical room.
6. VENTILATION OPERATION
Fresh and return air will be treated firstly into the conditioned air, which will be discharged into all
air-conditioned room and spot cooling space by the blower of AHU and the single-pipe air
distribution net. The supply air will be distributed to relevant cabins via Medium speed single
ducting system and Pan Diffusers or punkah louvers etc.
The Conditioned Air from room is returned by medium velocity ducting system via door louvers
from Passageway and ducted into AHU, where the fresh air and return air will be fully mixed in
the mixing chamber of Air Handling Unit.
The air-condition Ventilation system for accommodation have to guarantee the minimum air
change rates described in the following “Design Criteria”. In addition, fresh air ratio of ventilation
air will be 40% and min. 30m3/h fresh air per person has to be provided in summer and winter.
PART Ⅰ CONDENSING UNIT

1 CONFIGURATION
z Bitzer Semi-hermetic compressors, high efficiency, little shock, good reliability;
z Horizontal shell /tubes condenser suitable for marine use;
z Select Danfoss expansion valves ;
2 INSTALLATION
2.1 Installation
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z The Deck Unit plant should be installed on bases of separate vessel structure, which
should be flat with enough intensity and stiffness. Put sufficient strengthen beams to enhance the
plates of the bases;
z Arrange and install the plant according to the following requirements:
¾ The height space of the unit should be more 1 meter than the largest unit which is
used;
¾ Length . Keep 750mm passage at one side and not less than the overall length of
the unit at the other side;
¾ Width. Leave operation space not less than 1meter when face the operating
panel(electric box side) and 750mm passage for the back.
2.2 Shakeproof and Noise Isolation
Shakeproof isolation device should be considered when installing, Suggest to install rubber
pads between the base of plant and structure base to avoid vibrating;
2.3 Electrical wiring
Please note the following when connect cables for the unit:
z All connection should be in accordance with the relevant classification’s rules on electric.
Find out the maximum current from the electric data of the unit;
z Inspect whether wires are broken and they are connected firmly or not. Must use copper
wires , select the section of the wires according to the maximum running current of the
unit, the methods of laying and the distance;
z Connection must accord with the voltage, phase and frequency list in the name plate.
Supply voltage shall change between +6％~ -10％. Unbalance of phase voltage shall not
more than2% when the unit is working;
z Three-phase sequence must be L1,L2 and L3.Must inspect phase sequence after
connection.
3 OPERATION
CAUTION: Professional staff authorized by Viking Airtech Co., Ltd should be present
when start up the compressor at the first time.
3.1 Inspection Before Startup
Must inspect and verify the following items whether are in good condition and ensure they
are in accordance with the requirements in the specification:
z Cooling water pipes of condensers;
z Open the cooling water pump and inspect the motor turning of water pump and adjust
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the water flow of condenser to the appointed flow . Eject the air of the system;
z Inspect all the manual valves of the systems to ensure that all of them are open;
z Inspect whether all the three-phase cables and motors are connected correctly and the
voltage is within the area described in the specification;
z Verify the electric connection is in good condition and furnished with protective devices;
z Verify the control parameters of the unit are set correctly;
z Verify the oil level of compressor and crankcase heater of compressor has already been
powered for more than 12hours.
3.2 Steps Of Startup
Start up the compressor according to the following steps after confirming the above items are
in accordance with the requirements and AHU is in good condition;
z Start up the water cooling pump;
z Start up AHU and other terminal equipments;
z Start up compressor.
a）Turn on the switch of the compressor when the arrangements for start-up have been
set up to check the turning direction of the compressor with the oriented direction. Must switch
any two phase of three phase power supply if the dir directions opposite.
b）Press the button to open the compressor after confirming the turning direction of it is
correct
3.3 Normal Running Indication
In principle:
z The oil level of the oil sight glass of compressor shall be between 1/8～1/2;
z Suction pressure of the compressors shall be accordance with the pressure of the
corresponding evaporation temperature of the refrigerant in the unit;
z Discharge pressure of the compressor shall be accordance with the pressure of the
corresponding condensing temperature of the refrigerant in the unit and shall accord with the
corresponding condensing pressure of the outgoing temperature of the cooling water;
z No air bubble in sight glass;
z The running current of the compressor shall satisfy with the demand of the design.
3.4 Steps of Stop
Steps of temporary stop:

z Stop each compressor respectively;
z Stop the cooling water pump (Take this step after confirming all the compressors have
already been stopped.);
z Stop AHU fans;
z Do not cut off the power supply of the compressors. (Should heat the oil tanks of the
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compressor after stop the unit )

z Steps of seasonal stops:
z Stop each compressor respectively;
z Stop the cooling water pump (Take this step after confirming all the compressors have
already been stopped.);
z Close the suction and discharge stop valves of the compressors;
z Cut off the power supply of the compressors;
z Stop AHU fans
z Release all the water of cooled and cooling water systems, so as not to frost crack the
condenser and evaporator.
Note：System being started ,unit enter into automatic running mode,the main automatic
adjustment
4 ELECTRIC CONTROL
System Outline
4.1 Principal Function
z Perfect Safety Precautions
z Compressors are programmed to adjust energy automatically according to work
condition to save energy.
z Realize delayed start of compressors to avoid the frequent start of them.
4.2 Main Elements Instruction

z AC Contactor
Principle of Contactor:
Electromagnetic force generated by coils when the current is switched on makes the soft
iron connecting the poles of a magnet attract and drives the movable contact to make the
movable and motionless contacts close in order to put through the main circuit. The movable
and motionless contacts will be apart and the main circuit will be open when the soft iron
releases because of disappearance of electromagnetic suction or low electromagnetic suction.
All the contactors used are world-famous with the characteristics of longevity, small size, no
vibration and noise and a wide range of application. Choose AC-3 load type contactors for this
unit.
z Thermo- Relay
The thermo-relay is mainly used to protect the compressors overloading and for open phase
protection. Its heat element is made of two pressed different metal with different coefficients of
expansion. The relay shall release as a result of distortion of the two metal sheets heated up
beyond a certain temperature when the current gets above the allowable load current. The relay
we used is well-known and much more advanced with the characteristics of adjusting fixed value,
manual and automatic restoration and indicating compensation and buckle.
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z Pressure/Pressure Difference Relay
Pressure/pressure difference relay is generally comprised of corrugated pipe, balance

spring, leverage, difference mediation mechanism and electrical contact. The corrugated pipe
shall undergo deformation when the pressure changes and lever pushes the electrical contact to
open or close the circuit. The contact part adopts the sensitive switch to make the movable
contact and the fixed contact close or open quickly and avoid being influenced by the arc to the
most degree and its reliability is much higher.
4.3 Operation Notice

* Please cut off all the power supply for electric control panel before open it.
4.4 Manual Start

z Preparations
a) Test the insulation resistance of the motor of the compressor and electric box using the
insulation meter. The resistance value should ≥1MΩ.
b) Check the selected value of each pressure relay, temperature relay, and pressure
difference relay whether it fits requirements or not. Follow the below steps to check and adjust
the high/low pressure relay, temperature relay and pressure difference relay:
z Turn down the suction stop valve of the compressor step by step or cut off the power
supply of the industrial solenoid valve till the low pressure relay works and . Observe the
pressure gauge reading at this moment and adjust the opening pressure of the low pressure
relay according to the suction pressure when the unit stops to fit the requirement; The
compressor shall start automatically under the action of low pressure relay when suction
pressure picks up. Check the closing pressure of low pressure relay with the pressure
gauge reading at this moment.
z Turn down the cooling water inlet valve of condenser to escalate the condensing
pressure till the high pressure relay works and makes the compressor stop automatically.
Observe the discharge pressure gauge reading and check if it fits the requirements. Adjust
the closing pressure of high pressure relay according to the discharge pressure.
z Open the oil pressure adjusting valve locating in the oil system of the compressor wide
to decrease the oil pressure. The oil pressure difference relay works and the compressor
shall stop. Check the oil pressure gauge and suction pressure gauge readings if they are in
accordance with the requirements of pressure difference. Adjust them if necessary. Restore
the oil pressure adjusting valve after testing Meanwhile, should test the delayed system of
the pressure difference relay to see if fits the requirements.
C) Prompt action Test
Turn on the switch of the compressor when the arrangements for start-up have been set up
to check the turning direction of the compressor with the oriented direction. Must switch any two
phase of three phase power supply if the directions opposite.
d) Press the button to open the compressor after confirming the turning direction of it is
correct.
4.5 Automatic Running

Automatic Load Increase: Finish opening the unit------The temperature of return air fits
the condition of increasing load------The load of the unit increases to 100%
Automatic Unload Stop: The temperature of return air fits the condition of decreasing
load when the unit is working ------The temperature fits the condition of stop-----The
unit shall stop.
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Automatic Open: Inspect the temperature of return air fits the condition of opening the
unit----- when the interval of time for reopening the compressor is up. Finish opening
the compressor.
4.6 Important Technical Parameters
z Factory Set Points of Parameters

No Name Set Points（Mpa） Remark
1 Low Pressure Relay 0.25 Automatic Reset
2 High Pressure Relay 2.0~2.1 Manual Reset
Manual Reset
3 Oil Pressure Relay 0.1
Water Pressure
4 0.1~0.2 Automatic Reset
Switch
z Warning Items Sheet

No Description Type Remark
High Exhaust Switch: Normal
1 Manual Reset
Pressure when break
Switch: Normal
2 Low Oil Pressure Manual Reset
when close
Switch: Normal
3 Low Water Pressure Automatic Reset
when close
Compressor Switch: Normal
4 Manual Reset
Overload when close
Switch: Normal
5 Motor Overheating Automatic Reset
when close
5 MAINTENANCE
5.1 Refrigeration System Maintenance
Regular inspection not only protects the air conditioning system better than the service work
after the air conditioning system goes wrong, but also helps to exhibit the top efficiency the air
conditioning system can display.
z Daily Inspection
Check and record the suction/discharge pressure, voltage/current, cooling air inlet and outlet
temperature, outside and indoor temperature, sound and vibration etc.
z Monthly Inspection
a) Detect the leakage point with a gas detector;
b) Fasten screws in the electric system tightly, Particularly for the terminals inside of pressure
switch, magnetic switch box, power source and the place where a current is large, remove
dirt and dust on the contact points in the magnetic switch;
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c) Inspect every bolt of the refrigeration system and fasten it tightly.
z Half A Year Inspection

Inspection time of the condenser differs more or less with water quality of a course which a
ship takes and operating period of the air conditioner. However, at least once very half a year,
inspect the condenser by opening it’s both side covers, exchange the zinc plate for anti-
corrosion in the condenser. If necessary, clean the cooling tubes in it. The condenser tubes can
be cleaned with brush and tubes.
5.2 Electric Maintenance
z Attention should be paid to the maintenance of the control box.

¾ Good ventilation in the circumstance of the control box’s use. The environment
temperature shall be less than 45℃; The relevant humidity of environment less than
90%.Do not make the control box wet!
¾ Do not put foreign matters in the control box!
¾ The air switch and AC contactor within the control box shall be maintained one time
every year at least. Tighten up screws and clean dust and foreign matters.
¾ Users need to check whether the external connection of PLC and text screen is correct.
Please inform the manufacture if abnormal conditions happen.
z Maintenance of the Transducer
¾ The transducer is an accurate measuring element and should be kept from strike
caused by external force when installed and should be put at the protective position in
order not touch the load lifting device or moving part easily.
¾ Tighten up terminals at stated times to decrease the measurement error.
¾ Keep the transducer away from caustic materials.
¾ Shield cables should be connected to the transducer in order to reduce disturbance.
¾ Do not make the transducer work outside the normal area.
¾ Ensure the air holes to be clear. Do not poke the air holes with wires to avoid destroying
the diaphragm.
¾ Prevent water or other foreign matters entering into the inside of the transducer and
should protect the cables well.
¾ Ensure the power supply to be stable.
z Maintenance of the contractor
¾ Rub-up the rust proof oil on the iron core pole surface and the rust scale bonded on the
pole surface, prevent from being bonded by oil scale after more than once used,
bringing about can not release when power off.
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¾ When installing, besides special orders, contractor should be installed on the vertical
plane, its angle of inclination should not be more than 5°,or the action will be effected;
¾ When wiring, be care not to loose parts inside contractor, avoiding burning the coil;
meanwhile screw down the bolt, avoiding fetch way for vibration;
¾ Prods of the contractor should be regularly cleaned and keep clean and tidy, but fat
liquoring is forbidden; If there are metal globule on the surface of the contractor prods
as a result of electric arc, they should be cleaned up in time; But the silver and silver
alloy contact surface oxidation film, for its very small contact resistance, filing is not
necessary.
z Maintenance of Pressure/Pressure Difference Relay
¾ Differential pressure installation and operation of relays should prevent external impact,
should be installed in the protection of relative position, make the sling or moving parts
can not touch;
¾ Install or tight transmitting pressure pipe fittings, should be fine to use two wrench,
make bellows connector don't and lateral corrugated pipe, lest the rotation is sprain.
¾ The pressure relay installed in the corrugated pipe pressure, if want to test circuits,
should not be plucked by micro switch button or switch arm, bulldoze contacts on or off,
avoid improper damage forcibly micro switch. The correct method is: upward or
downward clicked, make contacts lever to disconnect or closed.
¾ Corrosive substance should avoid contact pressure differential relay;
¾ Should note pressure differential relay moisture proof/dustproof, lest insulation
performance or contact undesirable. The agency to leverage hinged axis and can be
regular, lest because some oil on the normal work. Rust hinder.
z Solenoid Valve
Solenoid valve should keep coil on top，be fitted vertically in the line，or may be fail for
abnormal of the core iron.The flow direction should be from the top core iron to the
bottom ，according to the direction of arrow on the valve body.
Assembly of the solenoid valve，coil part should be in accordance with the specific
sketch，avoiding increasing the reluctance.For the increase of the reluctance not only
reduce electromagnetic force, but also make the suction force direction deflected，
influenting the action of the valve.
z Wires/Cables
¾ Inspect the functional mode of wires/cables: running current, temperature rising and
whether the insulation layer of wires/cables is aging etc.
¾ The routing of wires/cables are to be designed correctly, as much as possible to avoid
interference and damage from various external factors; or take appropriate protective
measures.
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¾ Termination treated and middle connection should be installed according to the

characteristic of the product and relative request.
¾ Wires/cables to be away from heat source, reduce shifting, mustn’t be bended or turn
around tempestuously.
PART Ⅱ AIR HANDLING UNIT
1 CONFIGURATION
z C type steel base foundation, Al alloy frame, Insulation panel to be of 29mm instant
frothed polyurethane with both side color steel plates;
z Perfect centrifugal fan with low noise and nice performance, can provide you a
comfortable working and accommodation environment ;
z ABB motor has secure and reliable performance ;
z Air cooler is made by Cu tube Al fins with hydrophilic film;
z There are shock absorbers under fan base foundation of AHU, reduce the noise
efficiently;
z The plant can carry out heating and humidifying operation (optional item);
z Configure with observing & maintenance door, convenient for repairing.
2 INSTALLATION
2.1 Installation
z The AHU plant should be installed on bases of separate vessel structure, which should
be flat with enough intensity and stiffness. Put sufficient strengthen beams to enhance
the plates of the bases;
z Arrange and install the plant according to the following requirements:
¾ The height space of the unit should be 1 more meter than the top of the unit which
is used;
¾ Length . Keep 750mm passage at both sides;
¾ Width. Leave space 1 meter at the side with observing door, and 750mm passage
for the other side .
¾ Not less than 1meter at face of the operating panel (electric box side).
2.2 Shakeproof and Noise Isolation
Shakeproof isolation device should be considered when installing, Suggest to install rubber
pads or spring absorbers between the base of plant and structure base to avoid vibrating;
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Note: Must select absorbers which resist cutting because of swing of vessels when using
spring absorbers.
2.3 Refrigeration Pipe Connection
The refrigeration pipe connection must be after the CU and AHU plant installed and fixed.
Must measure up the principle of refrigeration technics.
z Proceed according to the schematic diagram from Viking Airtech;
z Ensure the lubricant oil can return to compressor continuously, avoid the oil lack of
compressor ;
z Set necessary suction rising and oil returning bend to avoid liquid overflowing of
compressor.
2.4 Typical Drain Pipe
There must have proper trap in drain pipe system, suggest to refer to the following schematic
diagram:
Drain pipe
Dn40
TL> = TOTAL STATIC PRESSURE + 50m m
TH> = 75m m
Drain Plug
2.5 Cable Arrangement
Please note the following when connect cables for the unit:
z All connection should be in accordance with the relevant classification’s rules on electric. Find out
the maximum current from the electric data of the unit;
z Inspect whether wires are broken and they are connected firmly or not. Must use copper wires ,
select the section of the wires according to the maximum running current of the unit, the methods of laying
and the distance;
z Connection must accord with the voltage, phase and frequency list in the name plate. Supply
voltage shall change between +6％~ -10％. Unbalance of phase voltage shall not more than2% when the
unit is working;
z Three-phase sequence must be L1,L2 and L3.Must inspect phase sequence after connection.
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3 OPERATION
CAUTION: Professional personnel authorized by Viking Airtech Co., Ltd should be present
when start up the compressor at the first time.
3.1 Inspection Before Startup
Must inspect and verify the following items are in good condition and ensure they are in
accordance with the requirements in the specification:
z For belt connection between blower and motor, mount the blower and motor with their
shafts directed in parallel to each other so that the line connecting the pulleys for both is
at right angles with respect to the shafts ;
z For direct coupling, Install so that the axes and surface of the blower and the motor are
correctly aligned in a straight line;
z Check the degree of stretching of the belt, When the central portion of the upper run of
the belt is tapped by the hand, it does not spring back excessively, but has a slight
looseness, and the belt moves smoothly when turned by hand;
z Clean foreign matters present in the blower;
z Check if the direction of rotation is normal;
z After starting the blower, once turn off the OFF switch immediately before entering the
full speed rotation to see if there are no troubles in the interior rotation and then start the
normal operation.
3.2 Steps of Startup
Start up the blower and other terminal equipments after confirming the above items are
in accordance with the requirements.
3.3 Normal Running Indication
z The plant runs smoothly and have no deviant noise and shock;
z The temperature of blower bearing is in principle +40 ℃, the max. value not exceed
+70℃;
z The current of blower motor accords with the design condition.
3.4 Steps of Stop
Stop the AHU blower (Must do this after confirming the cooling air fans and compressors all
stop).
4 MAINTENANCE
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Since most of the factors affecting the life of the blower are corrosion due to aging of he
blower itself and durability of the bearings, pay particular attention to the following items.
z Cleaning
Clean the interior of the blower periodically (more than 2 times per year are preferable), and
also carry out re-painting depending on necessity.
z Lubrication of Bearings
For the bearings of blowers, roll bearings are generally employed with grease lubrication
adopted as standard. Although the grease need not be replenished normally for about half a
year to one year once applied, various conditions such as operating hours, revolutions, kinds
of bearings, etc, must fully be taken into account. If the work condition is too bad, then filling
grease not less than 3 times one year.
The proper filling amount is up to about 1/3~1/2 of the space within the bearing box.
Suggest lubrication brand – Shell;
Note: It is not required to replenish grease for the oilless bearings.
4.1 V-belt Drive Installation

Remove the protective coating from the ends of the fan shaft and assure that the shaft ends
are free of nicks and burrs：
Check fan and motor shafts for parallel and angular alignment.
The center distance must be controlled as 0.7(d1+d2)<a<2(d1+d2); the belt speed of
fan should be more than 10m/s, but less than 15m/s.(10m/s<v<15m/s)
Slide sheaves on to the shafts - do not drive the sheaves on to the shafts as this may
result in bearing damage.
Align fan and motor sheaves with a straight-edge or string, and tighten.
Place belts over the sheaves. Do not pry or force the belts as this could result in damage
to the cords within the belts.
Adjust the belt tension until the belts appear snug. Run the unit for a few minutes and allow
the belts to set properly.
Switch off the fan; adjust the belt tension by moving the motor base. When in operation, the tight
side of the belts should be in a straight line from sheave to sheave and there should be a slight
bow on the slack side.
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A proper level of belt tension is required in order to obtain a satisfactory belt life. If the belt
tension level is too high, then excessive loads will be imposed on the belts and the bearings,
and this will reduce the lives of both of these components. If the belt tension level is too low,
then the belt will slip. Belt slippage generates a large amount of heat, and this heat will drastically
reduce the life of a belt.
Belt-tensioning gauges can be used to determine whether the belts are tensioned
properly. A chart is normally supplied with the gauge which indicates the ranges of forces
required to deflect the belts by a given amount to obtain the proper belt tension level. The
required forces are based upon the center distance of the sheaves and the belt cross-
section. The belts are properly tensioned when the forces required to deflect the belt are
within the specified range as below.
If a belt-tensioning gauge is not available, then the belt should be tightened just enough
so that the belt does not squeal when the ventilator is started. A very short period of noise
during the starting of a ventilator is allowable, but a squeal lasting several seconds or longer
is not acceptable.
After tensioning the belts and before starting the ventilator, check to make sure that the
sheaves are properly aligned. Realign the sheaves if necessary. Note that new belts may
stretch a little during initial use, so the belt tension level should be checked after a few days
of operation.
Note: The belt should be released if the ventilator does not run in a long time. And until
the fan is to be used over again, the belt tension level must be adjust again.
The rotor should be turned 180 degree at regular interval when the ventilator don't use in a
long time to avoid the static state distortion of the shaft.
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PART Ⅲ TROUBLE SHOOTING

TROUBLE TROUBLE POINT CAUSE COUNTERMEASURES
1.The refrigeration system will not come into the cooling operation
1.1 Both fan and compressor are inoperative
1.1.1 Source A. Not due to a. Electric wiring is incorrect a. Repair electric devices on power board
lamp will not trouble of b. Power source fuse is b. Replace fuse
light up refrigeration blown out
devices c. Single phrasing in power c. Rectify electric wiring
source
B. Electric d. Fuse is blown down in the d. Replace fuse with new one or rectify
circuit CU or bad contactors wiring
e. Control circuit is wrong e. Inspect electric circuit visually or with
tester
1.1.2 Source A. Over-current Contactor become off Short circuit each contact, If necessary,
lamp lighting relay of due to trouble repair or replace it
up but the unit magnetic switch
will not come for compressor
into operation motor
B.Magnetic a.Bad contactors Inspect visually or with tester. If necessary,
switch for fan b.Trouble of magnetic coil repair or replace it
motor c.Trouble of over current
relay
C.Button switch Trouble of fault contacts Inspect visually or with tester. If necessary,
repair or replace it
D. High pressure Reverse contacts due to Inspect visually or with tester. If necessary,
switch trouble repair or replace it
1.2 Fan is operative, but compressor not
1.2.1 Source A. Not due to Suction gas pressure is very Wait the suction pressure to rise, after low
lamp lights up trouble of units low pressure switch become on, compressor
will come into operation
B. Magnetic a. Bad contactor Check It visually or with instrument, if
switch for b. Trouble of magnetic coil necessary, repair or replace it
compressor
motor
C.Compressor Trouble of burning Check its insulation with megger. If
motor necessary, replace compressor motor
D. Compressor Trouble of burning In this case, motor is humming, replace
compressor unit
E. Electric Bad or cut out of compressor Check circuit with instrument, then rectify
circuit circuit, or operation of single in case of shorting phrase, motor will hum
phrasing and can't run. Repair wiring
F. Thermostat a. Trouble of switch Check and confirm switch to be ok
b.Gas leakage of thermo.
senser, then switch is
always off
Page 18 of 33
protect switch becomes off due to trouble lubricant oil. Reset oil switch, wait
compressor coming into operation.
If necessary, recharge more oil
I. Refrigerant Low pressure switch is After no leakage being confirmed in
functioning due to refrigeran refrigerant cycle, charge gas additionally
shortage
2. Cooling operation is possible but stop soon
Fan and compressor is operative but stop soon
2.1 Both A. Overload relay Wrong adjustment Measure current with Am-meter and adjust
fan and it properly
compressor B. Compressor Current is excessively Check compressor, fan and their motors
trip lamps motor and fan large to trace the reason of trouble. If it happens
light up motor due to trouble of pressure switch caused
by itme 2.1.2, check pressure switch as
well
2.2 High A. Trouble is not a. Cooling water hasn't a. Check pump, piping line and valve,
pressure being in unit supply in case of pump stop, run it
trouble lamp b. Cooling water is short b. In case of pump pressure is low, to be
lights up careful pump sometimes rotates in reverse
direction
c. Cooling water temp.is c. In case of valves being closed, open
high them
d. Scale is deposited due d. Clean scale
to bad quality of water
e. Obstacles e. Check filter. Clean it and remove
obstacles
f. Wrong opening of stop f. Check and open them properly
valve on refrigerant circuit
B. Water cooling a. Cooling water are stained a.In this case, condenser outlet temp. is
condenser b. Cooling water is short low,but condensing temp.is high. Clean
circuit due to damaged cooling tubes with brush
cover packing b. Clean cooling tubes with brush, repalace
the bad packing
C. Refrigerant Over charging During operation, check liquid level and
measure temp. of condenser body. If
necessary, exhaust excessive refrigerant
Page 19 of 33

D. Nonconden- Air is intermixed in Pump down, and supply water until inlet
sable gas in cycle refrigerant cycle & outlet cooling temp.become equal, then
check gas relationship between temp.
&pressure. If necessary, vent air
E.Pressure Wrong adjustment Check if by attaching pressure gauge and
switch adjust it to the designed pressure. Don't
change designed data
2.3 Low A. There is no Misoperating of stop valve Check them and open properly
pressure trouble on refrigerant circuit
trouble B. Liquid filter Clogging In case compressor is running under short
(Low pressure circuit of low pressure switch, there is a
switch is big temp. difference between before and
functioning) behind filter
C. Expansion a. Trouble Replace it after confirmed
valve b. Gas leakage from feeler
tube
D. Refrigerant Insufficient charging Charging it additionally
E. Pressure Improper adjustment Check it by attaching pressure gauge and
switch adjust it properly
3. Cooling operation is possible, but efficiency is low
Both fan and compressor are running
3.1 Air A. Not due to a. Cooling load is excessive a. Check whether undesired heat source
volume is trouble is additionally place
proper b. Air outlet direction and b. Inspect and rectify
location of duct are inproper
c. Air is not distributed c. Inspect and rectify
as design
B. Drier filter Clogging of filter in a degree Inspect and rectify; There must be temp.
low pressure ,pressure difference between before and behind filter;
switch doesn't function Clean drier filter
C. Expansion a. Inappropriate adjustment a.Readjust valve so as to get proper
valve capacity
b. Gas leakage from feeler b. Replace it
c. Inappropriate attachment c. Find the most suibable site for feeler
of feeler tube tube and attach it properly
D. Refrigerant Insufficient charging to a Frost formed on cooler inlet pipe. Charge
degree, low pressure switch refrigerant additionally,after no leakage
doesn't function being found in cycle
E. Condenser a. Insufficient cooling water Open stop valves both on inlet and outlet
and its related flow or water temp.is high of condenser, check condenser,pipe,valve
parts and pump
b. Cooling water pipe is
stained
Page 20 of 33

3.2 Air A. Not due to a. Fan rotary direction Inspect and repair
volume is trouble is reverse
insufficient b. Opening of vane of air
outlet grill is too tight
c. Insufficient opening of
duct damper
B. Air passage Bad or foreign objects Check, rectify or remove objects
C. Fan belt Belt slips due to loosening Check and adjust its tension
D. Air filter Clogging Check and clean filter
4.Noise, unusual sound and vibration
Cooling efficiency is normal but unpleasant noise and vibration are accompanied
4.1 Fan and A. Fan a. Damage of rotor a/b/c.Check, repair or replace
its related b. Damage of shaft or
parts bearing
c. Loosening of rotor
d. Foreign object is inter- d. Remove foreign objects
mixed
B. Fan belt a. Vibration or sticking due Check, adjust tension or replace it if
to loosening or high tension necessary
of belt
b. Oil charged is excessive
C. Fan pulley, Inappropriate mounting Check and repair
fan motor pulley
4.2 Refrige- Compressor a. Liquid hammer due to a. Check, if trouble is found in compressor,
rant circuit inappropriate adjustment of replace it
expansion valve
b. Oil charged is excessive b. Extract excessive oil
4.3 Electric Magnetic switch a. Bad contactor of each Check, repair, clean or replace
devices part of loosening of screw
bolts
b. Bad contact points
c. Corrosion, dust or foreign
object in steel core or other
contact parts
d. Bad contact of button
switches and other switches
4.4 Others A. Not due to Bad installation Check and rectify
trouble
B. Fan motor Bad installation
frame
C. Screw bolts Falling or loosen of screw
Page 21 of 33

D. Piping a. Piping is on contact with Check and rectify
casing or other devices
b. Vibration of gauge piping
or gauge indication needle
5. Water leakage
Cooling water A. Cooling water Inproper tightening or Check, additionally tighten it or repair it
system piping damage of piping
B. Water cooling a. Insufficient tightening of Check, tightening and repair
condenser water jacket at water inlet
and outlet
b. Damage of packing Repair or replace
C. Drain piping a. External drain piping is a. Inclination of external drain piping is
wrong insufficient
b. Clogging of internal drain b/c. Clean, repair or rectify
pipe and its joint
c. Damage of internal drain
pipe
Page 22 of 33
VIKING AIRTECH IM FOR MAIN AC UNITS
Part Ⅳ MAINTENANCE PART LIST

1 Part List for Condenser Maintenance
S/No. Description Spect. Remark

1 Cover Gasket Packing ￠402
2 Safety valve 1/2” NPT
2 Water Thermometer 0~60℃
4 Water Pressure Gauge 0~6Bar
2 Part List for Refrigeration system
S/No. Description Spect. Remark

1 Refrigerant R404A
2 Lubricant Oil for Compressor
3 Coil of Solenoid Valve 220V/1Ph/60Hz
4 Thermostatic Expansion Valve Core
5 Vibration Eliminator 2-1/8”
6 Vibration Eliminator 1-3/8”
7 High pressure gauge
8 Low pressure gauge
9 High pressure switch KP5
10 Water pressure switch KP2
11 Low pressure switch KP1
12 Handle valve 1/4”
13 Filter drier Core H-48
14 Sight glass 3/8”
15 Needle valve 1/4”SAE
16 F/D Liquid Stop Valve 1-3/8”
17 Air purge valve 1/4”
18 Pulley SPB
19 Belt SPB
20 Air Filter
Page 23 of 33
3 Component List For Main AC Compressor Condensing Unit

3.1 Component List For Compressor Maintenance
S/No. Description Spect. Qty./Supply Remarks

1 Corps ￠82 1 [incl.2,3,4,5]
2 Bearing bush (motor side) ￠50x￠45x47.5 1
3 Bearing bush (crankcase side) ￠50x￠45x47.5 1
4 Thrust washer(motor side) ￠62x￠48x1.7 1
5 Thrust washer(crankcase side) ￠62x￠48x1.7 1
Hub/stroke/course
6 Crankshaft vilebrequin 1 [incl.7]
55 ￠45x603
7 Sealing screw M8x1,DIN906 2/3
8 Sealing plug 1
9 Connecting rod/piston complete ￠81.96mm 6 [incl.10,15,18,19]
10 Connecting rod complete 4/6 [incl.11-14]
15 Piston complete ￠81.96mm 6 [incl.16,17,18,19]
16 Piston pin ￠20x￠13x60 6
17 Retaining ring with lugs ￠20x1,DIN472 8/12
18 Groove 1-compression ring ￠82x￠75.1x1.5 6
￠82x￠75.1x1.5
19 Groove 2-compression ring 6
DIN70911
21 Hexagon head screw 1
22 Toothed washer 1
23 Splashboard 1
24 Gasket joint ￠182x￠133x1 1
Bearing cover complete with oil
25 1 [incl.26-31]
pump
26 Oil pressure relief valve 1/4”-18NPTF 1
27 Spring 1
28 Hexagon head screw M10x12 1
A10x15x1,
29 Washer 1
DIN7603,Al.
30 Bearing bush ￠50x￠45x47.5 1
31 Thrust washer ￠62x￠48x1.7 1
M10x25
DIN933-10.9
33 Gasket joint ￠90x￠51x1 1
34 Oil pump complete 1 [incl.35]
35 O-Ring ￠59.9x2.6 1
37 Hex socket cheese head screw M10x30 1
Page 24 of 33

38 Fixing plate 140x40x3 1
39 Washer A4.3;DIN125,Ms. 2
40 Spring washer A4.3;DIN127 2
41 Hex socket cheese head screw M4x8,DIN84-4.8 2
42 Differential oil pressure switch MP54 1
7/16”-20UNFx
43 Schrader valve 2
1/8”-18NPTF
44 Thrust collar ￠62x7 1
45 O-Ring ￠45x3 1
46 Spring washer ￠58.5x46x0.5 1
47 Retaining ring ￠58x5 1
48 Shaft seal 1 [incl.44,45,46,47]
49 Gib-head key for stator 5x5x60,DIN6887 1
51 Parallel key
54 Driving plate ￠54x￠17x5 1
55 Spring washer A16,DIN1472 1
58 Retaining ring with lugs SPI￠230 1
59 Suction gas filter ￠220x50 1
60 Gasket ￠286x￠238x1 1
62 Sealing plug 1/8”-27NPTF,St. 1
M12x150,DIN931-
10.9
M12x180,DIN931-
10.9
67 Gasket ￠76x￠61x1 1
72 Suction shut-off valve ￠54 1 [incl.73-79]
73 Pipe connection ￠54 1
74 Gasket ￠75x￠61x2 1
75 Clamping plate 110x110 1
78 Protecting cap GFK 1
82 Magnetic screw M26x1.5 1
83 Joint ring A26X31 1
Page 25 of 33

84 Pressure spring ￠23.5x28x1.5 1
86 Oil return system 1
87 Sealing plug 1/4” 1
88 Gasket ￠40x￠30x1.5 2
89 Sight glass ￠39.5x14 1
90 Sight glass cover ￠60x￠30x8.5 1
94 Gasket 270x250x1 1
95 Bottom plate 270x360x12 1
96 Hexagon head screw M10x25, 23
99 Vibration damper set 1
100 Mounting (motor side) 2
101 Mounting foot 360x60x15x￠19 1
103 Gas equalizing valve 2
104 Pressure relief valve 3/4”-14NPTF34bar 2
105 Gasket 91x52x1 2
108 Gasket ￠70x￠54x1 1
110 Discharge shut of valve complete ￠42 1
113 Pipe connection ￠42 1
114 Joint ring ￠52x￠37x2 1
116 Protecting cap GFK 1
117 Sealing nut 1/4” 1
119 Valve plate complete ￠82 3 [incl.120,121]
253x155x1.0(￠
120 Gasket 3
82)
123 Hexagon head screw M10x60 28/42
124 Sealing plug 1/8”-27NPTF,St. 4/6
[incl.121,124,126
125 Cylinder head ,water cooled 253x155x64 2/3
,127]
126 Cylinder head ,water cooled 253x155x64 2/3
127 Sealing screw R3/4”,DIN906 2/3
Page 26 of 33

130 Hexagon head screw M10x80 2/3
131 Parallel pin 6x20 4/6
132 Set-screw M10X12 1
133 Intermediate flange 225x96x93 1
134 Terminal plate complete 1
135 Gasket ￠165x120x1 1
136 Terminal plate 165x120x15.5 1
137 Washer A6.4 2
141 Pressure bush ￠8x￠24x8 12
142 Joint ring ￠16x￠8x8.5 6
143 Washer A8.4 6
144 Hexagon nut M8 12
145 Washer A5.3 6
146 Hexagon nut M5 6
147 Spring washer A8 6
148 Plate 86x34x12 2
149 Cable connector 6
150 Connection bridge 3
151 Terminals complete 2 [incl.140-149]
152 Terminals complete 1 [incl.153-158]
153 Insulation plate 53x18x6.5 1
154 Pressure bush ￠4.5x18.5x8.5 4
155 Joint ring ￠8.6x￠4.5x6 2
156 Washer A4.3 6
157 Hexagon head screw M4 4
158 Angle 1
159 Intermediate plate 86x70x3 1
160 Conversion kit for Y or connection 1
162 Cover sheet 167x122x12 1
163 Gasket 133x117x2 1
164 Terminal box 300x170x70 1
165 Washer A4.3 2
Page 27 of 33

167 Cover 305x175x6 St. 1
INT69VS,230V,50/
168 Protection device 1
60Hz
170 Oval head screw M6x12,DIN7985-4.8 4
[incl.24,33,35,45,
60,67,70,74,77,8
3,88,94,105,108,
171 Set of gasket 1
112,114,115,120
,121,212,135,16
3]
37KW,
172 Stator ￠223x234.9 380 1
YY-3-50(PW)
173 Clamping plate 80x80 1
M12x50,DIN912-
174 Hex socket cheese head screw 4
10.9
175 Gasket 165x120x3 1
176 Gasket 905x2.5 1
250 Capacity regulator complete Air cooled 1 incl.251,265,268]
251 Cylinder head CR with piston Air cooled 1 [incl.252-263]
253 Cylinder head with bush Air cooled 1
255 Sealing screw R3/4”,DIN906 1
256 Retaining ring with lugs 7x1DIN906 1
257 Blanking plate ￠37x3.3x9.1 1
258 Half length reserve taper 3x8,DIN1474 1
259 Pressure spring ￠27.5x29.5 1
260 Piston complete ￠31.4x34.4x￠9 1
261 Blanking plate ￠31.6x3.1 1
262 Washer ￠22.5x1.2x9.1 1
263 Circlip 7x1DIN6799 1
M10X60,DIN931-
10.9
265 Solenoid valve CR complete 1
266 Gasket 89x52x1 1
M10X100,DIN931-
10.9
277 Coil 220V 50/60Hz 1
281 Solenoid valve CR 1
283 Elect. connector DIN43650 1
284 Hexagon nut 1
Page 28 of 33
Page 29 of 33
APPENDIX
1. RECORD EXAMPLE
Condensing unit of Viking Airtech Page...
Data of Name Plate:
Unit Type……….Unit No………..Voltage…… Frequency…….
Serial No. of Unit……………….Compressor Type…………….
Start-Up: Date………Time………….
Date
Time
Accumulative Running
Time of Unit
Compressor No.
1
Suction Pressure 2
1
Discharge
Pressure 2
Discharge 1
Temperature
2
Superheat Degree 1
of Discharge (Dis.
Temp. under the
Saturated Dis. 2
Pressure)
Superheat Degree 1
of Suction(Suction
Temp. under the
Saturated Suction 2
Pressure)
Current of 1
Compressor in
Actual Voltage 2
* Get the saturation temperature from below Sheet.
Recommend this sheet in order for convenient record of those periodic data. In practice,
filling in data and period of record should depend on the service condition and use frequency
of the unit. This sheet shall have a certain effect to prevent and solve the problems occurring
when the unit is working.
Page 30 of 33
1. R404A ---SATURATED DATA TABLE
Unit: Pressure P(MPa) Temperature t（℃）
P P P P
T T T T
Liquid Gas Liquid Gas Liquid Gas Liquid Gas
-40 0.137 0.132 -14 0.383 0.376 12 0.877 0.866 38 1.743 1.729
-39 0.143 0.139 -13 0.397 0.389 13 0.903 0.891 39 1.786 1.771
-38 0.149 0.145 -12 0.411 0.403 14 0.929 0.917 40 1.829 1.815
-37 0.156 0.151 -11 0.426 0.417 15 0.956 0.944 41 1.873 1.859
-36 0.163 0.158 -10 0.44 0.432 16 0.983 0.971 42 1.918 1.904
-35 0.17 0.165 -9 0.456 0.447 17 1.011 0.998 43 1.964 1.95
-34 0.178 0.173 -8 0.471 0.463 18 1.039 1.027 44 2.011 1.996
-33 0.185 0.18 -7 0.487 0.478 19 1.068 1.056 45 2.058 2.044
-32 0.193 0.188 -6 0.504 0.495 20 1.098 1.085 46 2.107 2.092
-31 0.201 0.196 -5 0.52 0.511 21 1.128 1.115 47 2.156 2.141
-30 0.21 0.204 -4 0.538 0.529 22 1.159 1.146 48 2.206 2.191
-29 0.218 0.213 -3 0.555 0.546 23 1.19 1.177 49 2.256 2.242
-28 0.227 0.221 -2 0.574 0.564 24 1.222 1.209 50 2.308 2.294
-27 0.236 0.23 -1 0.592 0.582 25 1.255 1.242 51 2.361 2.347
-26 0.246 0.24 0 0.611 0.601 26 1.288 1.275 52 2.414 2.40
-25 0.255 0.249 1 0.631 0.621 27 1.322 1.309 53 2.469 2.455
-24 0.265 0.259 2 0.651 0.64 28 1.357 1.344 54 2.524 2.51
-23 0.276 0.269 3 0.671 0.661 29 1.393 1.379 55 2.58 2.566
-22 0.286 0.28 4 0.692 0.681 30 1.429 1.415 56 2.637 2.624
-21 0.297 0.291 5 0.713 0.703 31 1.465 1.452 57 2.695 2.682
-20 0.309 0.302 6 0.735 0.724 32 1.503 1.489 58 2.754 2.741
-19 0.32 0.313 7 0.758 0.747 33 1.541 1.527 59 2.814 2.801
-18 0.332 0.325 8 0.78 0.769 34 1.58 1.566 60 2.875 2.863
-17 0.344 0.337 9 0.804 0.793 35 1.62 1.606
-16 0.357 0.35 10 0.828 0.817 36 1.66 1.646
-15 0.37 0.363 11 0.852 0.841 37 1.701 1.687
Note: P - Absolute Pressure.
Page 31 of 33
2. R407C--- SATURATED DATA TABLE
P P P P
T T T T
Liquid Gas Liquid Gas Liquid Gas Liquid Gas
-40 0.1212 0.0861 -14 0.3512 0.2744 12 0.8232 0.6875 38 1.661 1.46
-39 0.1269 0.0905 -13 0.3641 0.2853 13 0.8478 0.7096 39 1.703 1.499
-38 0.1328 0.0952 -12 0.3774 0.2966 14 0.8729 0.7323 40 1.745 1.539
-37 0.1389 0.1 -11 0.3911 0.3083 15 0.8986 0.7554 41 1.788 1.58
-36 0.1452 0.1049 -10 0.4052 0.3203 16 0.9249 0.7792 42 1.831 1.621
-35 0.1518 0.1101 -9 0.4186 0.3326 17 0.9517 0.8035 43 1.876 1.664
-34 0.1585 0.1155 -8 0.4344 0.3453 18 0.9791 0.8283 44 1.921 1.707
-33 0.1656 0.1211 -7 0.4497 0.3584 19 1.007 0.8538 45 1.967 1.751
-32 0.1728 0.1269 -6 0.4653 0.3719 20 1.036 0.8798 46 2.014 1.796
-31 0.1803 0.1329 -5 0.4813 0.3857 21 1.065 0.9065 47 2.062 1.842
-30 0.1881 0.1392 -4 0.4977 0.4 22 1.095 0.9337 48 2.111 1.888
-29 0.1961 0.1457 -3 0.5146 0.4146 23 1.125 0.9616 49 2.16 1.936
-28 0.2044 0.1524 -2 0.5319 0.4297 24 1.156 0.9901 50 2.21 1.985
-27 0.2129 0.1593 -1 0.5496 0.4452 25 1.188 1.019 51 2.262 2.034
-26 0.2217 0.1665 0 0.5678 0.461 26 1.22 1.049 52 2.314 2.084
-25 0.2308 0.174 1 0.5865 0.4774 27 1.253 1.079 53 2.367 2.136
-24 0.2402 0.1817 2 0.6055 0.4941 28 1.287 1.11 54 2.42 2.188
-23 0.2499 0.1897 3 0.6251 0.5113 29 1.321 1.142 55 2.475 2.242
-22 0.2599 0.1979 4 0.6451 0.529 30 1.356 1.175 56 2.531 2.296
-21 0.2702 0.2064 5 0.6656 0.5471 31 1.392 1.208 57 2.587 2.352
-20 0.2807 0.2152 6 0.6866 0.5657 32 1.428 1.242 58 2.645 2.408
-19 0.2917 0.2243 7 0.7081 0.5847 33 1.465 1.276 59 2.703 2.466
-18 0.3029 0.2337 8 0.7301 0.6043 34 1.503 1.312 60 2.763 2.524
-17 0.3145 0.2434 9 0.7526 0.6243 35 1.541 1.348
-16 0.3264 0.2534 10 0.7756 0.6449 36 1.58 1.384
-15 0.3386 0.2637 11 0.7991 0.6659 37 1.62 1.422
Page 32 of 33
3. R417A---SATURATED DATA TABLE

T P T P T P T P
-40 0.076 -14 0.243 12 0.680 38 1.383
-39 0.08 -13 0.252 13 0.70 39 1.418
-38 0.084 -12 0.262 14 0.721 40 1.454
-37 0.088 -11 0.273 15 0.743 41 1.490
-36 0.093 -10 0.283 16 0.765 42 1.527
-35 0.097 -9 0.294 17 0.787 43 1.564
-34 0.102 -8 0.306 18 0.810 44 1.603
-33 0.107 -7 0.317 19 0.834 45 1.642
-32 0.112 -6 0.329 20 0.858 46 1.681
-31 0.117 -5 0.341 21 0.882 47 1.722
-30 0.123 -4 0.354 22 0.907 48 1.763
-29 0.129 -3 0.367 23 0.933 49 1.805
-28 0.135 -2 0.380 24 0.959 50 1.847
-27 0.141 -1 0.394 25 0.985 51 1.890
-26 0.147 0 0.408 26 1.012 52 1.934
-25 0.154 1 0.422 27 1.04 53 1.979
-24 0.161 2 0.437 28 1.068 54 2.025
-23 0.168 3 0.452 29 1.097 55 2.071
-22 0.175 4 0.468 30 1.126 56 2.118
-21 0.183 5 0.484 31 1.156 57 2.166
-20 0.190 6 0.50 32 1.187 58 2.215
-19 0.198 7 0.517 33 1.218 59 2.265
-18 0.207 8 0.534 34 1.250 60 2.315
-17 0.215 9 0.552 35 1.282
-16 0.224 10 0.570 36 1.315
-15 0.233 11 0.660 37 1.349
Page 33 of 33

Im For Main Ac Deck Units - 1558

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VIKING AIRTECH IM FOR MAIN AC DECK UNITS

VIKING AIRTECH PTE LTD

PART Ⅳ MAINTENANCE PART LIST ......................................................................................................... 23

1. RECORD EXAMPLE ............................................................................................................................... 30

Deck Unit Model: VIU47SF404

PART Ⅰ CONDENSING UNIT

2.2 Shakeproof and Noise Isolation

2.3 Electrical wiring

3.1 Inspection Before Startup

3.2 Steps Of Startup

3.3 Normal Running Indication

3.4 Steps of Stop

Steps of temporary stop:

compressor after stop the unit )

4.2 Main Elements Instruction

z Pressure/Pressure Difference Relay

Pressure/pressure difference relay is generally comprised of corrugated pipe, balance

4.3 Operation Notice

4.4 Manual Start

4.5 Automatic Running

4.6 Important Technical Parameters

z Factory Set Points of Parameters

z Warning Items Sheet

5.1 Refrigeration System Maintenance

c) Inspect every bolt of the refrigeration system and fasten it tightly.

z Half A Year Inspection

5.2 Electric Maintenance

z Attention should be paid to the maintenance of the control box.

¾ Termination treated and middle connection should be installed according to the

PART Ⅱ AIR HANDLING UNIT

2.2 Shakeproof and Noise Isolation

2.3 Refrigeration Pipe Connection

2.4 Typical Drain Pipe

TL> = TOTAL STATIC PRESSURE + 50m m

2.5 Cable Arrangement

3.1 Inspection Before Startup

3.2 Steps of Startup

3.3 Normal Running Indication

3.4 Steps of Stop

4.1 V-belt Drive Installation

PART Ⅲ TROUBLE SHOOTING

TROUBLE TROUBLE POINT CAUSE COUNTERMEASURES

TROUBLE TROUBLE POINT CAUSE COUNTERMEASURES

TROUBLE TROUBLE POINT CAUSE COUNTERMEASURES

Part Ⅳ MAINTENANCE PART LIST

S/No. Description Spect. Remark

2 Part List for Refrigeration system

S/No. Description Spect. Remark

3 Component List For Main AC Compressor Condensing Unit

S/No. Description Spect. Qty./Supply Remarks

S/No. Description Spect. Qty./Supply Remarks

S/No. Description Spect. Qty./Supply Remarks

S/No. Description Spect. Qty./Supply Remarks

S/No. Description Spect. Qty./Supply Remarks

1. R404A ---SATURATED DATA TABLE

Unit: Pressure P(MPa) Temperature t（℃）

Note: P - Absolute Pressure.

2. R407C--- SATURATED DATA TABLE

Unit: Pressure P(MPa) Temperature t（℃）

Note: P - Absolute Pressure.

3. R417A---SATURATED DATA TABLE

-39 0.08 -13 0.252 13 0.70 39 1.418

-38 0.084 -12 0.262 14 0.721 40 1.454