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Mahesh M. Rathore - Thermal Engineering-Tata McGraw-Hill Education (2010)
Mahesh M. Rathore - Thermal Engineering-Tata McGraw-Hill Education (2010)
Mahesh M. Rathore - Thermal Engineering-Tata McGraw-Hill Education (2010)
Thermal Engineering
ii Contents
Thermal Engineering
Mahesh M Rathore
Energy Auditor and Chartered Engineer
Professor and Head
Mechanical Engineering Department
S N J B’s KBJ College of Engineering, Chandwad
Nashik, Maharashtra
New Delhi New York St Louis San Francisco Auckland Bogotá Caracas
Kuala Lumpur Lisbon London Madrid Mexico City Milan Montreal
San Juan Santiago Singapore Sydney Tokyo Toronto
iv Contents
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Contents v
Contents
Preface xxiii
Nomenclature xxviii
Visual Walkthrough xxxii
1. Basic Concepts 1
1.1 Thermodynamics 1
1.2 Thermodynamic System 1
1.3 Macroscopic V/S Microscopic Views 7
1.4 Working Fluid 8
1.5 Continuum 8
1.6 Thermodynamic Properties of a System 8
1.7 State, Path, Process and Cycle 10
1.8 Point Function and Path Function 12
1.9 Quasi-Static Process 12
1.10 Equilibrium 13
1.11 Dimensions and Units 14
1.12 Pressure 15
1.13 Temperature and Zeroth Law of Thermodynamics 16
1.14 Measurement of Temperature 16
1.15 Temperature Scale 18
1.16 The International Practical Temperatures Scale 19
1.17 Entropy 20
Summary 24
Glossary 24
Review Questions 25
Problems 26
Objective Questions 26
2. Energy and Work Transfer 28
2.1 Energy 28
2.2 Sources of Energy 28
2.3 Classification of Energy Sources 29
2.4 Forms of Energy 30
viii Contents
2.5 Enthalpy 32
2.6 Heat 32
2.7 Specific Heat 33
2.8 Work 35
2.9 Forms of Work Transfer 37
2.10 First Law of Thermodynamics 43
2.11 First Law of Thermodynamics for a Cyclic Process—Joule’s Experiment 45
2.12 Energy—A Property of the System 46
2.13 Perpetual Motion Machine of the First Kind 46
Summary 50
Glossary 51
Review Questions 51
Problems 51
Objective Questions 54
3. Working Substances 55
3.1 Pure Substance 55
3.2 Phases of a Pure Substance 55
3.3 Phase-Change Phenomenon of a Pure Substance 56
3.4 Terminology of Pure Substances 58
3.5 Property Diagrams 59
3.6 The p–v–t Surface 62
3.7 Critical Point and Triple Point 62
3.8 T–s and h–s Diagrams 63
3.9 Enthalpy Changes during Formation of Steam 65
3.10 Wet Steam 66
3.11 Superheated Steam 67
3.12 Specific Volume of Steam 67
3.13 Entropy of a Pure Substance 68
3.14 External Work Done during Evaporation 69
3.15 Internal Latent Heat 69
3.16 Internal Energy of Steam 70
3.17 Steam Tables 70
3.18 Points to Consider before Solving the Problems 71
3.19 Advantages and Applications of Use of Steam 71
3.20 Measurement of Dryness Fraction of Steam 77
3.21 Ideal Gas Model 82
3.22 Equation of State 83
3.23 Characteristic Gas Equation 83
3.24 Internal Energy and Enthalpy of an Ideal Gas 87
3.25 Specific Heats of Ideal Gases 88
3.26 Relation Between Specific Heats for an Ideal Gas 89
3.27 Real Gases 90
3.28 Other Equations of State 92
Contents ix
Ú
5.5 Significance of – vdp 152
5.6 Relation Between Non-Flow Work Ú pd v and Flow Work – Ú vdp 152
5.7 Transient Flow Processes 176
Summary 178
Glossary 179
Review Questions 179
Problems 180
Objective Questions 184
6. Second Law of Thermodynamics 185
6.1 Limitations of the First Law of Thermodynamics 185
6.2 Thermal Reservoir 186
6.3 Heat Engine 187
6.4 Refrigerator 188
6.5 Heat Pump 189
6.6 Statements of the Second Law of Thermodynamics 189
6.7 Perpetual Motion Machine of the Second Kind 190
6.8 Reversible Process: Ideal Process 191
6.9 Irreversible Processes: Actual Processes 191
6.10 Carnot Cycle, or Carnot Engine 192
6.11 Reversed Carnot Cycle 194
6.12 Carnot Theorem 194
x Contents
Preface
It gives me immense pleasure to present this book on ‘Thermal Engineering’. This text is intended for
undergraduate students of Mechanical, Automobile and Aeronautical engineering as well as AMIE courses and
competitive examinations. It integrates thermodynamics, applied thermodynamics and thermal engineering
and hence covers the syllabi of almost all subjects pertaining to thermal engineering taught from the first year
to the final year of engineering curriculum.
Aim
During my teaching span of more than two decades, I felt that the subjects based on thermal engineering are
often perceived as difficult by students. I observed that customarily, major problems are faced by students
in understanding the text and illustrations. They need a text written in a simple and interesting way which
exposes the subject systematically along with a variety of illustrative examples supporting the theoretical
concepts.
Through this book I am making an attempt to overcome the problems of students as well as to impart
sound knowledge. The presentation is simple, lucid and easy to understand. The topics are explained right
from the fundamentals with the help of illustrative figures, enabling even a beginner to understand the subject
very easily. Solutions for the problems also are explained with the help of illustrative figures so that the logic
behind them is easily understood.
This book discusses the basic concepts first and then supports the theory with applications and solved
numerical problems. This approach will help the students in developing an analytical mind. An engineer with
an analytical mind and approach would be able to face any problems encountered in the actual engineering
field. Moreover, it is my earnest hope that this book will provide a unique combination of features that will
make it inviting and effective for both faculty and students.
Salient Features
The salient features of the book are the following:
Complete coverage of both courses (a) Engineering Thermodynamics (b) Applied Thermodynamics
Tutorial Approach of problem solving
Solved Examples based on questions from numerous universities all across India as well as competitive
examinations like GATE, IES etc
Diverse and useful pedagogical features like Summary, Glossary, Review Questions, Problems and
Objective Questions
Well-labeled and apt schematic diagrams supporting theoretical and mathematical explanations
xxiv Preface
Organisation
Principally, the book is divided into three parts.
The First Part of the book deals with the subject of thermodynamics, which is a core course taught to the
first-year students of all disciplines in almost all the engineering colleges and universities. It includes the first
eight chapters—chapters 1 to 8.
The Second Part of the book is designed for an applied thermodynamics course. This part includes the
next eight chapters—chapters 9 to 16.
The Third Part provides the foundation learning material on thermal engineering. This part covers steam
engineering, internal combustion engines, air compressors, gas turbines, jet and rocket propulsions, air
conditioning and an introduction to heat transfer it includes remaining chapters—chapters 17 to 30.
Chapter 1 provides an overview of the basic concepts of thermodynamics. Concepts are an essential part
of any science and in the case of thermodynamics, experience has shown that this is an area students find
difficult. Several illustrations and day to day examples are provided in support of definitions and concepts to
help the students have a thorough understanding of the topics.
Energy is a basic requirement for work transfer. Chapter 2 gives a detailed treatment of energy and its
forms, work and heat transfer. Chapter 3 deals with the properties of pure substances. The properties of
common working substances, steam and ideal gases are worked out in this chapter.
The first and second laws of thermodynamics are regarded as pillars of thermodynamics. The first law
speaks of energy and its conservation (quantity), while the second law deals with the quality aspect of
energy. Applications of the first law of thermodynamics to non-flow processes (for closed systems) and flow
processes (open systems or control volume) are explained with support of several examples in Chapters 4
and 5, respectively. The second law of thermodynamics is treated in a comprehensive manner in Chapter 6
and prolonged in Chapter 7 with the concept of entropy. Entropy is an abstract property of the second law
and can be thought of as a measure of disorder in the system responsible for energy degradation taking place
in real processes. Other second-law concepts, availability and irreversibility, are introduced in Chapter 8
along with the development of a procedure for performance evaluation of a system.
Chapter 9 deals with thermodynamic relations. Maxwell’s relations, volumetric expansivity, isothermal
and isentropic compressibility, Joule—Thomson coefficient and Clausius—Clapeyron equations are
explained in this chapter. Chapter 10 deals with compressible fluid flow. It uses the concept of the first and
second laws for a moving fluid. The comprehensive thermodynamic analysis of gas power cycles (Chapter
11), vapour power cycles (Chapter 12), refrigeration cycles (Chapter 13), ideal gas mixtures (Chapter
14) and psychrometry (Chapter 15) are carefully considered. Chapter 16 deals with fuels and combustion.
Various types of fuels and determination of their calorific value are explained in this chapter.
Emphasis is given to steam engineering from Chapter 17 to Chapter 23. Chapter 17 gives an overview
of different types of boilers. Chapter 18 incorporates various important boiler mountings and accessories.
The boiler draught and performance are discussed in Chapter 19. Even though steam engines are obsolete
nowadays, still the concept and preliminary analysis of steam engines are taken up in Chapter 20. The
relevance of compressible fluid flow to steam nozzles are explained in Chapter 21. The concept and analysis
of impulse and reaction steam turbines are incorporated in Chapter 22. Chapter 23 gives an elementary
treatment to steam condensers. The internal combustion engines are discussed in Chapter 24. Chapters
25 and 26 take up the analytical treatment to reciprocating and rotary air compressors. Chapter 27 gives
an elementary treatment to gas turbines. Chapter 28 provides an outlook to jet and rocket propulsions.
Chapter 29 takes up theoretical and analytical treatment to air conditioning and lastly, Chapter 30 provides
an elementary introduction of heat transfer.
Preface xxv
Dependency Chart
Chapter 1
Basic Concepts
Chapter 2
First Law
Energy & Work
Chapter 3, 14 Chapter 4, 5
Working Applications of
Substances First Law
Chapter 6 Chapter 30
Elements of Heat
Second Law
Transfer
Chapter 7, 8 Chapter 9, 15
Thermodynamic
Entropy & Exergy
Relations &
Chapter 11–13 Psychrometry
Chapter 29
Power &
Refrigeration Chapter 10 Air Conditioning
Cycles
Compressible
Chapter 24 Fluid Flow
I.C. Engines
Chapter 16
Fuel &
Combustion
Chapter 25, 26
Air Compressors
Chapter 17-19 Chapter 21
Chapter 23 Chapter 22
Steam
Steam Turbines
Condenser
xxvi Preface
Web Supplements
The web supplements for this book can be accessed at http://www.mhhe.com/rathore/te/1e and contains the
following material:
For Instructors
For Students
Acknowledgements
On completion of this version of the book Thermal Engineering, I express my heartiest gratitude to my
students, past and present, whose inquisitive queries and feedback motivated me to write this book. I am
indebted to all authors who shaped my thoughts on the subject and whose work has been freely consulted in
preparation of this text. I also owe an enormous debt of gratitude to my colleagues and students who helped
me directly or indirectly in preparation of this treatise.
I would also like to mention the names of the reviewers whose valuable inputs have gone a long way in
shaping this text.
Akhilesh Gupta Indian Institute of Technology (IIT)
Roorkee, Uttar Pradesh
Pradyumna Ghosh Institute of Technology, Banaras Hindu University (ITBHU)
Varanasi, Uttar Pradesh
M K Das Motilal Nehru National Institute of Technology (MNNIT)
Allahabad, Uttar Pradesh
P Srinivasan Birla Institute of Technolgy and Science (BITS)
Pilani, Rajasthan
S K Soni Punjab Engineering College (PEC), University of Technology,
Chandigarh, Punjab
Sunil Punjabi Government Engineering College
Ujjain, Madhya Pradesh
K P Tyagi Krishna Institute of Engineering and Technology
Ghaziabad, Uttar Pradesh
Sudarshan Singh National Institute of Technology (NIT)
Patna, Bihar
Ranjan Basak Sikkim Manipal Institute of Technology (SMIT)
Rangpo, East Sikkim
Kanchan Chatterjee Dr B C Roy Engineering College
Durgapur, West Bengal
Santanu Banerjee Birbhum Institute of Engineering and Technology
Suri, West Bengal
V Venkat Raj Bharati Vidyapeeth College of Engineering and Technology
Navi Mumbai, Maharashtra
Preface xxvii
M M Rathore
Publisher’s Note
Tata McGraw Hill Education looks forward to receiving views, comments and suggestions from
readers, all of which may be sent to tmh.cefeedback@gmail.com mentioning the title and author’s
name in the subject line. Piracy related issues may also be reported.
xxviii Contents
Nomenclature
A area,
Ac cross-sectional area
a linear acceleration, specific Helmhotz function, accoustic velocity
b constant
BP brake power
Bsfc brake specific fuel consumption
bwr back work ratio
C specific heat, constant
CV calorific value
Cp specific heat at constant pressure
CT constant temperature coefficient
Cv specific heat at constant volume
c clearance ratio
D dimeter, constant
d bore; diameter
E total energy
e energy per unit mass
F force
FP friction power
G Gibbs function, H-TS
g gravitational acceleration, specific gibbs function, h-Ts,
H enthalpy, chimney height
HCV higher calorific value
h specific enthalpy, heat transfer coefficient, draught in water column
I irreversibility
i specific irreversibility
IP indicated power
k thermal conductivity, spring constant, number of cylinders, blade velocity coefficient
KE total kinetic energy
ke kinetic energy per unit mass
L stroke, length, thickness, length dimension
LCV lower calorific value
M mass dimension, Mach number
Nomenclature xxix
M molecular weight
m mass
m rate of mass flow
N rotational speed
n polytropic index, number of moles
P power
p absolute pressure
PE total potential energy
pe potential energy per unit mass
pm mean effective pressure
Q heat transfer
Q rate of heat transfer
q heat transfer per unit mass, heat flux
R gas constant, radius
Ru universal gas constant
r radius, compression ratio
rw work ratio
S entropy
s specific entropy, displacement
T absolute temperature; torque, temperature dimension
t time, time dimension
U internal energy
u specific internal energy
V volume
Vc clearance volume
Vs swept volume
V velocity
v specific volume
v– molar volume
W. weight, work transfer
W rate of work transfer, power
Wsh shaft power
w specific weight, workdone per kg
wsh shaft work/kg
x dryness fraction; length
xi mass fraction
yi mole fraction
Z compressibilty factor
z elevation.
Greek Symbols
a absorptivity
b coefficient of volumetric expansion
D finite change in quantity
xxx Nomenclature
e emissivity, effectiveness
g ratio of specific heats, Cp/Cv,
F avaialability of closed system
f specific avaialability of closed system, relative humidity
y specific availability of flow system
v kinematic viscosity
m Joule–Thomption coefficient
h efficiency
q temperature difference, angle, total energy of flow system
r density, cutoff ratio, reflectivity
s Stefan’s–Boltzmann constant
t transmissivity,
w specific humidity, angular speed.
act actual
atm atmosphere
c cross section, clearance
cr critical point
g, gauge gauge
d diameter
db dry bulb
dp dew point
f liquid state, of formation
fg liquid vapour mixture
i initial state, ice point, intermediate state in multistage, ith component in a mixture
g gaseous state
H high (temperature, TH)
HP heat pump
L low (temperature, TL)
O exit state
p constant pressure
prop propulsive
R reaction
r reduced coordinates
REF refrigerator
ref referenece temperatures
s, sat saturated state
sup superheated state
t total
th throat, theoretical, thrust
tp triple point
v constant volume
Nomenclature xxxi
w water
wb wet bulb
wet wet state
0 dead state, stagnation state
1 initial state
2 final state
Base Units
Quantity Units Dimensions
Length metre m
Mass kilogram kg
Time second s
Electric current ampere A
Temperature kelvin K
Derived Units
Acceleration a metre per second squared m/s2
Angular acceleration w radiation per second squared rad/s2
Area A square metre m2
Electric current I ampere A
Electric potential difference V volt W/A
Electric resistance Re ohm
Energy E joule J or N.m
Entropy s joule per kelvin J/K
Force F newton kg.m/s2
Frequency v hertz Hz or 1/s
Heat energy Q joule J or N.m
Power P watt W or J/s
Radiation Intensity I watt per steradian W/sr
Specific heat Cp joule per kilogram kelvin J/kg-K
Stress s pascal N/m2
Thermal conductivity k watt per metre-kelvin W/m-k
Velocity U metre per second m/s
Volume V cubic metre m3
Work W Joul J or N./m
xxxii Contents
VISUAL WALKTHROUGH
1 chapter importance.
Basic Concepts
Introduction
The definition of the basic concepts forms a sound foundation for understanding of any subject. We start
this chapter with an overview of thermodynamics, and a discussion of some basic concepts such as closed
and open systems, isolated and adiabatic systems, working substance, continuum, property, state, path,
process, cycle, and equilibrium. Then we discuss the pressure, pressure measurement, temperature and its
measurement in this chapter. A careful study of these topics is necessary for understanding the following
chapters.
Ú
- 5.6 RELATION BETWEEN NON
ment as well as graphical proof for con- -FLOW WORK Ú pdv AND FLOW
Ú vdp
1
c
Process 1-2
d 2
0 v
e f
Fig. 5.18
Ú pdv
Ú vdp
Visual Walkthrough xxxiii
summary
Summary
system is used on two wheelers, racing cars and
that converts chemical energy of fuel into aircrafts.
mechanical energy. internal combustion engines are subjected
to very high temperature during combustion of
cycle in two strokes of the piston. The three charge. Due to overheating of engine, there may
ports; inlet, transfer, and exhaust ports are used be uneven expansion in some parts, burning of
for suction, transfer and discharge of charge, lubricant, valve seats, etc. Therefore, the engine
respectively. A deflector-shapped piston is used should be provided with adequate cooling
to direct the charge inside the cylinder. arrangement.
cycle in four strokes of the piston as suction, maintenance-free and is widely used on two
compression, expansion and exhaust stroke. They wheelers and light-duty engines.
are widely used on motor cycles, cars, buses,
trucks and aeroplanes. Due to good thermal of heat during combustion, and therefore, they
efficiency of four-stroke engines, the specific fuel are water cooled. The water-cooling arrangement
consumption is less. consists of a pump, a fan, a water jacket around
Petrol engines use low compression ratio in the engine and a radiator.
the range of 4 to 10, while Diesel engines use
high compression ratio usually in the range of moving parts. The mist lubrication system is
14 to 21. The petrol engines induct carburetted used in two-stroke engines, while all four-stroke
homogeneous air–fuel mixture as charge into engines use wet or dry sump lubrication system.
the cylinder while Diesel engines induct only air
during suction, and diesel is injected at the end supplies the charge to the cylinder above
of the compression stroke. The fuel burns in the atmospheric pressure. Thus, the volumetric
presence of hot air. Therefore, the Diesel engines efficiency of the engine improves and the engine
are also called compression ignition (CI) engines. produces more power.
-
gines, while Diesel engines are quality-governing cylinder of the engine where the admitted charge
engines. The hit-and-miss governing is used for pushes the combustion products out of the
high speed gas engines. cylinder. Scavenging takes place in two-stroke
Visual Walkthrough xxxv
A and C.
Appendices—A, B,
Appendix
Table A.1
Chemical M R r Tc pc pc vc
Formula (kg./kmol) kJ/kg-K kg/m3 (K) (bar) Zc =
Substance RTc
Acetylene C2H2 26.04 0.3193 –1.05 309 62.8 0.274
Air (equivalent) – 28.97 0.287 1.169 133 37.7 0.284
Ammonia NH3 17.03 0.4882 0.694 406 112.8 0.242
Argon Ar 39.94 0.2081 –1.613 151 48.6 0.290
Benzene C6H6 78.11 0.1064 — 563 49.3 0.274
Butane C4H10 58.12 0.1430 2.407 425 38.0 0.274
Carbon C 12.01 — — — — —
Carbon dioxide CO2 44.01 0.1889 1.775 304 73.9 0.276
Carbon monoxide CO 28.01 0.2968 1.13 133 35.0 0.294
0 1 2 3 4 5 6 7 8 9 10
1200 1200
h = 5000 kJ/kg
00
5500
50
5000
4500
1100 4900 1100
4800
h = 4200 kJ/ 4700
kg
1000 4600
1000
/m 3
4000
= kg
4500
3800
sity
/m 3
300 kg
3600 4300
15 000 ar
3400 4200
20 00 b
800 800
/m 3
4 00 6000
100 000
4100
300
80000
0
100 kg
3200
P=
30 000
4000
20 0
50
0
15 00
3900
Temperature, °C
30 kg
2800
00
3800
10
/m 3
0
600 2600 80 3700 600
10 kg
0
60
0
2400 50 3600
3 kg/m 3
0
40 0
500 kJ/
2200 kg 35 00 3500 500
1 kg/m 3
h= 3 0
25 0 3400
2000
20
kg/m 3
g/m 3
0
1800 15 3300
400 400
3k
0
10
0.3
kg/m 3
0.0
3200
1600 80
60
kg/m 3
40
0
0.1
3100
140
30
300 Sa 300
20
.01
id tu
15
qu
10
0 ra
120 d li
=0
te d 3000
ate va
tur
sity
0 Sa p
100 or
8
6
1.5
4
1.0
2900
3
2
Den
200 200
1 20
14
h=
1 00 0
20
0.4
0.8
0.6
0.2
0.1
16
0.3
0%
0.1
22 2800
00
26
18
00 00 24
=1
00
0
00 00 00
k J/k
80 0
ty
15
%
08
ali 20 g
0.02
0.08
6
3
0.04
Qu
0.0
0.0
%
0.0
0.0
40%
100 100
30
Qu
h = 40
2650
50%
60 0
a lit
60%
% 90 %
0.0.004
0.0
0.0 03
0k
02
20 0
2550
J/ k
0 0
g
0 1 2 3 4 5 6 7 8 9 10
Entropy, kJ/kg · K
Fig. C.1
Basic Concepts 1
1
Basic Concepts
Introduction
The definition of the basic concepts forms a sound foundation for understanding of any subject. We start this
chapter with an overview of thermodynamics, and a discussion of some basic concepts such as closed and
open systems, isolated and adiabatic systems, working substance, continuum, property, state, path, process,
cycle, and equilibrium. Then we discuss the pressure, temperature and its measurement in this chapter. A
careful study of these topics is necessary for understanding the following chapters.
Fig. 1.1
Heat
Heat
Mass (No)
Control Fig. 1.4
Energy (Yes)
mass
3. Refrigerator and Ice-cream F Figure 1.5
(b) shows the basic components of a refrigerator
as a system along with its boundary. The working
Fig. 1.2
substance is the refrigerant.
1. Gas Trapped within a Piston–cylinder Device,
Fig. 1.3
(i) The compressor, condenser, capillary tube
and condenser together constitute a system.
(i) The inside surface of the cylinder and piston
(ii) No mass of the working substance can leave
forms the boundary.
the system.
(ii) With the movement of the piston, a part of
(iii) The boundary of the system is fixed.
the boundary can move.
(iv) The energy as electrical work enters the
(iii) The movement of the piston is restricted by
compressor, and energy as heat leaves the
a stopper, so no mass of gas can leave the
condenser and enters the evaporator. Thus,
system.
energy crosses the boundary.
(iv) The energy, as heat and work, can cross the
Hence, the refrigerator is a closed system.
boundary.
Basic Concepts 3
Evaporator Capillary
coils tube
Kitchen air
Heat in
-10°C Heat out
Evaporator
Condenser Compressor
coils
5°C
Condenser
Expansion
Compressor device
(a) (b)
Fig. 1.5
Feed water
Boiler
Superheated Fig. 1.7
steam
Fig. 1.11
Fig. 1.9
1. Flow through Tubes and Nozzles, Fig. 1.12
(i) The interior surface of the tube or nozzle
forms the real boundary, and left and right
openings form the imaginary boundary.
(ii) The mass can enter and leave the imaginary
boundary of the control volume.
(iii) Energy as well as mass across the boundary
can enter or leave the system.
2. Water Boiler, Fig. 1.13
(i) The interior surface of the boiler shell forms
the real boundary, and the left and right
Fig. 1.10 openings form the imaginary boundary.
Basic Concepts 5
Energy as work
(ii) The mass of the water enters, and the mass (a) Internal combustion engine
of steam comes out the control surface. Heat
(iii) Energy as heat enters the control surface.
(iv) The energy in the form of heat or work can
Fuel Combustion
cross the boundary.
products
Figure 1.14
shows the reciprocating air compressor as an open Work
system. Combustion
Air products
(i) The interior surface of cylinder and piston
forms the control surface.
Stationary blades Rotating blades
Compressed
air out (b) Gas turbine engine
Fig. 1.15
Piston
Hot fluid in
Q=0
Adiabatic
system Mass (Yes)
Heat
Cold Cold
fluid out fluid in
Fig. 1.16
Fig. 1.20
Control
Shaft work
volume
Closed system Open system
1. It is also called a non- It is also called a flow
flow system. system.
Steam out 2. A certain quantity of A certain region is
Fig. 1.18 matter is considered considered for study.
for study. Thus, a This region is called
If the heat exchanger considered above in closed system has a control volume.
Fig. 1.19 is not insulated at its outer boundary then control mass.
the heat transfer will take place across its boundary Contd.
Basic Concepts 7
3. The system is An open system liquid or gas phase only. It is treated as one
surrounded by a real is surrounded by a constituent for its analysis. Thus, analysis becomes
boundary, which may control surface, which simple, for example, ice, water and steam (three
be fixed or movable. is a combination of distinct phases of water), sugar or salt dissolved in
real and imaginary water, air, oxygen gas and nitrogen gas.
boundaries.
4. No mass can cross the Mass as well as energy
boundary, while can enter or leave the When a system is a mixture of two or more than
energy can enter or control surface of the
two phases of matter, it is called a heterogeneous
leave the boundary of system.
system.
the system.
Since each constituent present in the system has
5. If energy transfer does If heat transfer does
its own properties independent of each other, the
not take place across not take place across
system cannot be analysed as a single constituent,
the boundary then the the control surface
closed system is called then an open system for examples, mixture of ice and water; mixture of
an isolated system. is called an adiabatic water and steam; dal, rice and water in a pressure
system. cooker, etc.
6. Examples of a closed Examples of an open
system are pressure system are scooter
cooker and refrigerator. engine, air compressor
and gas turbine.
It is well known that every substance is composed
of a large number of molecules. The properties
of the substance depend on the behavior of these
molecules. In the macroscopic approach, a certain
Isolated system Adiabatic system quantity of matter is considered without the events
1. It is a special type of a It is a special type of an occurring at the molecular level. The macroscopic
closed system. open system. approach in the study of thermodynamics is also
2. Mass and energy do Mass and energy, called classical thermodynamics. It provides a
not cross the boundary except heat energy, can direct and easy way to the solution of engineering
of the system. cross the boundary of problems. In the macroscopic approach,
the system.
1. The structure of the matter is not considered,
3. It is a closed system, It is an open system, 2. Only a few variables are needed to describe
which is insulated at which is insulated at its the state of the system,
its boundaries, thus it real boundaries, thus
3. The values of these variables can be mea-
becomes isolated from heat cannot cross it.
its surroundings. sured.
4. Examples of an Examples of an The microscopic approach is more elaborate.
isolated system are ice adiabatic system are We know that every system is composed of a large
box and thermos flask, water pump, throttle number of molecules. All have the same mass but
etc. valve and insulated each moves with a velocity independent of others.
steam turbine etc. Similarly, each molecule has its own position,
temperature, etc. The microscopic approach of such
a system will involve a large number of equations,
specifying three location coordinates and three
A system is called a homogeneous system, if it
velocity components for each molecule. It is
consists of a single physical phase, either solid,
8 Thermal Engineering
(c) It also helps to distinguish one system from properties are independent of the mass also.
another. Properties such as pressure, temperature, density,
(d) The magnitude of a property depends on the velocity, etc., are examples of intensive properties.
state of the system, and it is independent These are properties that
of the path or route followed by a system vary directly with the extent of the system. These
during a process. properties depend on the mass of the system. The
(e) A property is an exact differential. properties such as mass, area, volume, total energy,
The differential quantity of a property P is etc., are examples of extensive properties.
designated as dP, and its integral between states 1 An easy way to distinguish whether a property
and 2 of the system is is intensive or extensive is to divide the system
2 into two equal parts with a partition as shown in
Ú1
dP = P2 – P1 …(1.3) Fig. 1.22.
For a given expression of a property,
dP = Mdx + Ndy E (kJ) ½E ½E
m (kg) ½m ½m
A simple check can be a useful tool to recognize V(m3/s) ½V ½V
whether a quantity is a property or not. r (kg/m3) r r
V (m/s) V V
Ê ∂M ˆ Ê ∂N ˆ o
ÁË ∂y ˜¯ = ÁË ∂x ˜¯ ….(1.4) T ( C) T T
p (kPa) p p
x y
rs Solution
SG = (A dimensionless quantity)
rwater v p
or rs = SG ¥ rwater = SG ¥ 1000 (kg/m3) ...(1.6)
Given The quantity dp + d v.
T T
The ( ) is the reciprocal of To find Whether the given quantity is a property or not.
mass-density and is defined as the volume per unit
Analysis Comparing the given quantity with M dx +
mass of a system. N dy, we get
V 1 v
= = (m3/kg) ...(1.7) M= and x=p
m r T
The (g) is defined as the weight p
and N= and y=
of a substance per unit volume, or T
mg Obtaining the partial differentials, we get
g = ...(1.8)
V Ê ∂M ˆ ∂ Ê vˆ 1
The relation between specific weight and mass ÁË ∂v ˜¯ = ∂v ÁË T ˜¯ = T
p
density is given as
g = rg ...(1.9) Ê ∂N ˆ ∂ Ê pˆ 1
and ÁË ∂p ˜¯ = ∂p ËÁ T ¯˜ = T
v
Example 1.1 Recognise whether the following quan-
tities are properties or non-properties: Ê ∂M ˆ Ê ∂N ˆ
Since Á = , thus the given quantity is a
(a) pd + dp (b) pd Ë ∂v ˜¯ p ÁË ∂p ˜¯
v
(c) dp
property.
where p is the pressure and is the specific volume.
Solution
(a) The quantity is pd + dp.
Its differential is d(p ).
It is an exact differential, and thus the quantity pd +
dp, is a property. The thermodynamic state is the condition of the
(b) The quantity is pd .
system as characterised by certain thermodynamic
Here, p is functionally related with and its
properties like pressure, temperature, specific
intergration cannot be evaluated unless the relationship volume, etc.
between p and is known. Thus, the quantity pd is not If any system is not undergoing any change then
a property. all of its properties can be measured or calculated,
(c) The quantity is dp. which gives us a set of properties that completely
Here, is functionally related with p, and thus by the describe the condition or state of the system. At this
same reasoning as given in (ii), the quantity dp is not a state, all thermodynamic properties of the system
property. have the same value throughout the system. If the
value of even one property changes, the system will
If the pressure p, specific volume and change its state to a different one.
absolute temperature T are funtionally related as Consider a certain quantity of a gas as a system
v p in a piston–cylinder device as shown in Fig.1.23
dp + d v , examine whether the quantity is a
T T (a). At the position 1 of the piston at any instant,
property. the condition of the system can be described by
pressure p1, temperature T1 and volume V1. The
Basic Concepts 11
system is said to exist at the state 1. After expansion The system may reach from state 1 to state 2
of the gas, the system will reach a new position 2 by a number of paths depending on the type of
(state 2) as shown in Fig.1.23 (b). expansion.
Cylinder Piston
pressure
Pressure is measured in newtons per square metre, p < 1 atm
which is called pascal (Pa). The pressure unit
below atmosphere
Absolute pressure
Fig. 1.29
Temperature can be defined as a measure of hotness S1 and S2 will also be in thermal equilibrium with
or coldness, but it is not the exact definition. each other, even though they are not in contact.
Temperature is a basic property, such as mass, length The zeroth law serves a basis for the validity of
and time thus cannot be defined precisely.Based on temperature measurement, by replacing the third
our sensation, we express the level of temperature system by a thermometer. The zeroth law can be
qualitatively with words like ‘cold’, ‘freezing cold’, restated as two systems are in thermal equilibrium
‘warm’, ‘hot’ and ‘red hot’. However, a numerical if both have the same temperature reading even if
value cannot be assigned to these feelings, because they are not in contact.
our sensations may be misleading. For example, a
metal chair will feel much colder than a wooden
one, even when both are at the same temperature.
The measurement of temperature depends upon
the establishment of thermal equilibrium between
a system and the device used to measure the
If a hot system and cold system are brought into temperature. The sensing device should have at
contact with each other, isolated from their sur- least one measurable property that changes with
roundings, the hot system gives its heat energy to change in temperature. Such a property is called a
the cold system till they reach a common tempera- thermometric property. The substance which shows
ture, which is the requirement for thermal equilib- the changes in the thermometric property is called
rium. Two systems attain equal temperature if no thermometric substance.
changes occur in any property when they remain
Fortunately, several properties of materials
in contact.
change with temperature and this forms the basis
for temperature measurement. A list of some
1.13.3
properties is given below.
It states that when two systems are in thermal
(i) Change in dimension Expansion or
equilibrium with a third system, they in turn have
contraction of material, such as mercury in
thermal equilibrium with each other.
glass thermometer.
Consider two systems S1 and S2 which are
(ii) Change in electrical resistance of metals
separated by an adiabatic wall, and a third system
and semiconductors, such as resistance
S3 is in communication with both the systems as
thermometers and thermistors.
shown in Fig. 1.29.
(iii) Thermoelectric emf between cold and hot
If systems S1 and S2 are individually in thermal
junctions, such as thermocouples.
equilibrium with a third system S3, then the systems
(iv) Change in intensity and colour of emitted
radiations, such as pyrometers
Basic Concepts 17
Fluid in
Fig. 1.30
constant and the height difference of the mercury applications to monitor temperature of liquids and
in the two arms is recorded as htp, the pressure, ptp gases in storages and flowing pipes and ducts.
corresponding to the mercury column at the triple The commonly used thermocouple materials are
point is calculated by Eq. (1.14). tabulated below.
Now the bulb is brought in contact with a system
whose temperature T, is to be measured. Again, in a
similar manner, by keeping the volume of gas in the
bulb constant, the height difference of the mercury
in the two arms is recorded and the corresponding Materials Type Range Range
new pressure p is calculated by Eq.(1.14). 1 Cooper constantan T −220°C to ± 0.75%
From the ideal gas equation, the new temperature 371°C
is given by 2 Iron constantan J −190°C to ± 1.0%
760°C ± 0.75%
p 3 Chromel–Alumel K −190°C to
T = 273.15 ¥ ...(1.15)
ptp 1260°C ± 0.75%
where 273.15 K is the triple point temperature of 4 Chromel– E − 100°C to
constantan 1260°C
water.
5 Platinum (90% ) 0°C to
+ rhodium (10%,) S 1482°C ± 0.5%
373.15
671.67
Further, it should be noted that the temperature
100.0
K °C °R °F
212
Steam magnitude of each division of 1 K and 1°C are
point
identical. Therefore, when we are dealing with
temperature difference, the temperature scale on
Ice point 0.00
both the scales is same.
32.0
491.67
273.15
Fahrenheit
Rankine
Celsius
–459.67
–273.15
00.0
Fig. 1.33
scale, ice point and steam point are assigned the In the seventh General Conference on Weights and
numerical values of 0 and 100°C, respectively. The Measures held in 1927, a more convenient scale,
English system today uses the Fahrenheit scale known as International Practical Temperature
which assigns 32 and 212°F as the ice point and Scale was formulated to be used for calibration of
steam point, respectively. temperature-measuring instruments. It was revised
A more useful temperature scale in thermody- in the Thirteenth General Conference in 1968. It
namics is the absolute temperature scale (no nega- consists of reproducible reference temperatures,
tive temperature is possible on this scale). This defined by triple point, boiling point and melting
scale is also called the Kelvin scale. The temper- point of pure substances.
ature unit on this scale is kelvin designated as K, It is a state of equilibrium, where all
without the degree symbol. three phases (solid, liquid and gas) of a substance
The Kelvin scale is related to the Celsius scale coexist simultaneously. The triple point of water is
by 0.01°C (271.16 K).
T (K) = T (°C) + 273.15 ...(1.16)
It is a state of equilibrium, where
In the English system, the absolute temperature liquid and gaseous phases of a substance coexist
scale is the Rankine scale and it is related to simultaneously. For water, it is 100°C (373.15) at
Farhenheit scale by 1 standard atm.
T (R) = T (°F) + 459.67 ...(1.17)
It is a state of equilibrium, where
The two temperature scales and corresponding
solid and liquid phases of a substance coexist
absolute temperature scales are shown in Fig. 1.33.
simultaneously. More often, all metals have their
The values 273.15 and 459.67 are often replaced by
specific melting point.
approximate values of 273 and 460, respectively.
The temperature scales on two unit systems are The whole temperature scale is divided into four
related by ranges:
T (R) = 1.8 T (K) ...(1.18) (i) From −259.34°C (triple point of hydrogen)
T (°F) = 1.8 T (°C) + 32 ...(1.19) to 0°C
20 Thermal Engineering
Solution
where R0 is the resistance at 0°C. Find the temperature Using A and B for thermometric property at 3.5,
attained by the coil during full load. t = 62.13 ¥ ln (3.5) − 25.2 = 54.64°C
at ice point e1 = 0.22 ¥ 0 − 5.5 ¥ 10 −4 ¥ (0)2 = 0 mV Substituting the value of constants a and b in
at steam point e2 = 0.22 ¥ 100 − 5.5 ¥ 10−4 ¥ (100)2 Eq. (i), we get
= 16.5 mV 100 100
at 60°C e3 = 0.22 ¥ 60 − 5.5 ¥ 10−4 ¥ (60)2 T(°C) = p- pi
ps - pi ps - pi
= 11.22 mV
The reading of the temperature on the gas thermometer Ê p - pi ˆ
= 100 Á
scale corresponds to 60°C. Ë ps - pi ˜¯
(100∞C)
t= ¥ (11.2 mV) = 68°C T (°C) Ê p - pi ˆ
(16.5 mV) or = Á ...(iv)
100 Ë ps - pi ˜¯
Example 1.9 It is proposed to construct a new scale
Similarly, on the new scale °N at steam and ice
with the value 5°N assigned to ice point and 20°N to
points, with constants c and d;
steam point. The pressure of an ideal gas at constant
volume is considered as a thermometric property. 20 = c ps + d ...(v)
5= cpi + d ....(vi)
(a) Set up a linear relationship between pressure and
temperature in °N on a new scale. What is the Substracting Eq. (vi) from Eq. (v), we get
kelvin absolute zero on this scale? 15
(b) Derive an expression between °N and K. c =
ps - pi
Solution 15
and constant d = 5- ¥ pi
Given The construction of a new scale with °N. ps - pi
Ice-point temperature, Ti = 5°N and 0°C, Substituting the value of constants c and d in
Steam-point temperature, Ts = 20°N and 100°C, Eq. (i), we get
To find (a) (i) Linear relationship between pressure 15 15
T (°N) = p + 5- pi
and temperature on a new scale, °N, ps - pi ps - pi
(ii) Absolute zero on new scale.
Ê p - pi ˆ
(b) Relationship between new scale in °N and = 5 + 15 Á
kelvin scale. Ë ps - pi ˜¯
T (°N) - 5 p - pi
Analysis or = ...(vii)
15 ps - pi
(a) (i) Linear relationship between pressure and tem-
Equating Eq. (iv) and (vii), we get
perature with two constants a and b as
T = ap + b ...(i) T (°N) - 5 T (°C)
=
Assuming pressure ps at steam point and pi at 15 100
ice point, then on Celsius scale; 15
or T(°N) = T (°C) + 5 ...(viii)
100 = aps + b ...(ii) 100
0= a pi + b ....(iii)
It is the linear relationship between celsius and
Subtracting Eq. (iii) from Eq. (ii), we get the new temperature scale on °N.
100 = a(ps − pi) (ii) At absolute zero on Celsius scale
100 0 K = −273°C
or a =
ps - pi 15
Therefore, T (°N) = (- 273) + 5
100 100
and constant b = - pi
ps - pi = −35.95°N
Basic Concepts 23
(b) Relationship between new scale and Kelvin scale Subtracting (ii) from (i), we get
T (K) = T(°C) + 273 100
a =
or T(°C) = T (K) − 273 pi - ps
100
Using in Eq. (viii); and b = 100 - pi
pi - ps
15
T (°N) =
100
[T (K) - 273] + 5 Using this, we get
100 100
t¢ = p + 100 - pi
100 pi - ps pi - ps
or T (K) = [T (°N) - 5] + 273
15 Ê p - pi ˆ
= 100 ¥ Á + 100
20 Ë pi - ps ˜¯
or T (K) = 273 + [T(°N) - 5] p - pi
3 t ¢ - 100
or = ...(A)
pi - ps 100
Example 1.10 Consider a particular Celsius scale
Similarly, using 0°C for ti and 100°C for ts on
assigned the value of 0°C to steam point and 100°C to
normal temperature scale with constants c and d;
ice point.
(a) Using ideal gas as the thermometer medium, 0 = cpi + d ...(iii)
set up a relationship between 0°C and pressure 100 = cps + d ...(iv)
for a constant volume thermometer. Proceed to Subtracting (iii) from (iv),
derive the correlation between the two celsius 100 100
scales. At what temperature are the two scales c= and d=− pi
ps - pi ps - pi
are numerically equal?
(b) What is the numerical value of obsolute zero for Then normal temperature scale
the particular scale? What is 200 K in °C? 100 100
t = ¥ p- ¥ pi
ps - pi ps - pi
Solution Ê p - pi ˆ
= 100 ¥ Á
Given Two Celsius scales. Ë ps - pi ˜¯
t p - pi
To find (a) (i) Correlation between the two celsius or = ...(B)
scales, 100 ps - pi
(ii) Temperature at which two scales are Equating (A) and (B), we get
numerically equal, t t ¢ - 100
=
(b) (iii) Numerical value of absolute zero, 100 100
(iv) Temperature in °C corresponding to or two Celsius scales are related by
200 K. t = t¢ − 100
(ii) If t = t¢
Analysis then t = 100 − t
(a) (i) Let the temperature scale relate the pressure or 2t = 100
linearly: or t = 50°C
t ¢ = ap + b (b) (iii) At absolute zero
where p is thermometric property, and a and b t = −273°C
are two constants. −273 = 100 − t¢
Then for a constant-volume gas thermometer or t¢ = 373°C
100 = api + b ...(i) (iv) At 200 K, t = 200 − 273 = −73°C
0 = aps + b ...(ii) Therefore t¢ = 100 − t = 100 − (−73) = 173°C
24 Thermal Engineering
Summary
from one state to another is called a process. A
with energy and its transformation. process with identical states at the end and start
is called a cycle. During a quasi-equilibrium, the
certain fixed region in space. A system of fixed system remains practically in equilibrium at all
mass is called a closed system or control mass, times.
and a system that involves the mass transfer Pressure is defined as force per unit normal area.
across its boundary is called an open system. It is measured in Pascal, kPa, bar. The absolute,
property is called an gauge and vacuum pressure are related as
extensive property, while a property independent pgauge = pabs − patm
of mass is called an intensive property. and pvacuum = patm − pabs = −pgauge
called total energy, which consists of internal, two bodies are in thermal equilibrium, if both
kinetic and potential energy. Internal energy have a common temperature even is they are not
represents the molecular energy of the system in contact.
and may exist in sensible, latent, chemical and unit system are
nuclear form. Celsius and Kelvin scales. These are related as
T(K) = T(°C) + 273.15
equilibrium, if it maintains thermal, mechanical, DT(K) = DT(°C)
phase and chemical equilibrium. Any change
Glossary
Thermodynamics Science of energy that deals with Homogeneous system A system containing only a
heat energy and power single physical phase of a substance
System Certain quantity of matter or prescribed region Heterogeneous system A system of mixture of two or
in space considered for analysis more than two phases of matter
Surroundings Every thing external to a system Macroscopic Gross or overall behavior
Boundary Real or imaginary surface that separates a Microscopic Average behavior of molecules making up
system from its surroundings a system
Universe Combination of a system and its surroundings Thermodynamic State Condition of system described
Closed system Particular quantity of matter under study by independent thermodynamic properties
Isolated system A closed system that does not interact Properties A characteristic of a system
with its surroundings Intensive property Any property, which is independent
Open system Prescribed region in space under study of mass and size of the system
Adiabatic system An open system in which heat is not Extensive property Any property, which depends on
allowed to cross the boundary mass and size of the system
Physical phase A molecular configuration of matter Equilibrium State of balance
categorized as either solid, liquid or gas Thermal equilibrium A situation in which the system
Working substance A medium for energy transport does not have variation in temperature throughout
between a system and its surroundings, while undergoing Mechanical equilibrium A situation in which all
a thermodynamic process within a device mechanical forces within the system are balanced
Basic Concepts 25
Phase equilibrium A system without phase change Quasi-static process A process which is always close
Chemical equilibrium A situation in which a system to thermodynamic equilibrium
does not interact chemically Pressure Force acting per unit area of a fluid
Process Transformation of a system from one Internal energy Sum of all microscopic forms of
equilibrium state to another energies of a system
Cycle Sequences of processes that begins and ends at
the same state
Review Questions
1. Define thermodynamics and write its importance 12. State and differentiate between extensive,
and applications. intensive and specific properties.
2. How does classical thermodynamics differ from 13. What do you mean by thermodynamic
statistical thermodynamics? equilibrium? How does it differ from thermal
3. Explain the concept of macroscopic and equilibrium?
microscopic view points applied to the study of 14. Define thermodynamic equilibrium. What are the
thermodynamics. conditions necessary to establish thermodynamic
4. What is meant by classical and statistical equilibrium to a system?
thermodynamics ? Explain. 15. Define quasi-static process. State its salient
5. Define thermodynamic systems. Classify them. features.
6. Differentiate between closed system and open 16. State different types of processes according to
system. their natures.
7. Define isolated and adiabatic systems and 17. Define state function and path function.
differentiate them. 18. What is the concept of continuum? How are
8. Recognize whether the system is open or closed: density and pressure defined using this concept?
(i) A tube of a bicycle filled with air, 19. Define zeroth law of thermodynamics. Write its
importance in thermodynamics.
(ii) A jet engine in flight,
(iii) A household refrigerator in operation, 20. Define temperature. How is it measured?
(iv) Water pump, 21. State and explain zeroth law of thermodynamics
(v) Pressure cooker without whistling, used for temperature measurement.
(vi) Steam turbine, 22. What do you mean by thermodynamic property
(vii) Car battery, and thermodynamic substance?
(viii) An electric geyser. 23. Establish a relationship between Celsius scale
9. Define control volume and control surface. and Fahrenheit scale.
10. Differentiate between homogeneous and hetero- 24. What do you mean by absolute scale of
geneous systems. temperature? How does the Celsius scale differ
from the absolute Kelvin scale?
11. Define thermodynamic property, state, path,
process and cycle. 25. State the operating principle of gas thermometer.
Explain its working.
26 Thermal Engineering
Problems
1. Convert the following temperatures from °C to (c) Find a relation between the new scale and
°F: Kelvin scale.
(a) 21°C (b) − 17.78°C (d) If the pressure at the steam point is 10 atm,
(c) − 50°C (d) 300°C what is the pressuire at 0 degree at new ?
(e) 100°C
T ( °C) T( ° N) – 4 p – pi
2. Convert the following temperatures from °F to [(a) = =
100 12 ps – pi
°C:
(b) – 28.8°N (c) T(K) = 273
(a) 212°F (b) 68°F
(c) 32°C (d) − 40°F + 25
3 (T ( °C) – 4 ) (d) – 24.3°N]
(e) − 460°F
3. The resistance of a platinum wire is found to be 5. A new absolute temperature scale is proposed
11.00 W at ice point, 15.247 W at steam point and with ice point as 150°S and steam point as 300°S.
27.949 W at the zinc point (692.73 K). Find the Determine the temperature in °C that corresponds
constants in the equation to 100°S and 400°S, respectively.
R = R0(1 + AT + BT 2) where T is in °C 6. A tank which is 4 m long, 3 m wide and 2 m deep
Find the resistance at a temperature of 250°C. is half full of water. How much work is required
[A = 3.915 ¥ 10–3, B = 5.959 ¥ 10–7, 21.36 W] to raise all the water over the top edge of the
4. It is proposed to develop a temperature scale with tank? [117.72 kJ]
values 4°N and 16°N assigned as ice and steam 7. A rectangular tank measuring 0.6 m ×1 m at the
points, respectively. The pressure of an ideal gas base is filled half to a depth of 15 cm with water.
at constant volume is used as a thermometric Calculate the following:
property. (a) Total gravitational force exerted on the base
(a) Obtain a linear relationship between the of the tank
pressure and temperature. (b) The pressure exerted by water at the base of
(b) What is Kelvin absolute zero on this scale? the tank
Objective Questions
1. The unit of force in SI units is 4. 1 pascal in SI units is
(a) joule (b) newton (a) 1 N/m² (b) 100 kPa
(c) watt (d) calorie (c) 1 ¥ 105 N/m² (d) 1 ¥ 103 N/m²
2. The unit as kN/m2 is called 5. A closed system is one in which
(a) kW (b) kJ (a) both energy and mass cross the boundary of
(c) kPa (d) kcal the system
3. 1 bar in SI units is (b) the mass does not cross the boundary, but
(a) 1 ¥ 105 Pa (b) 100 kPa energy interaction takes place
(c) 0.987 atm (d) All of above. (c) neither mass nor energy cross the boundary
of the system
Basic Concepts 27
(d) the mass crosses the boundary but energy 9. Which of the following is an intensive property?
does not (a) Volume (b) Temperature
6. An isolated system is one in which (c) Energy (d) Work ransfer
t
(a) both energy and mass cross the boundary of 10. Which of the following is not a property?
the system (a) Volume (b) Temperature
(b) the mass does not cross the boundary, but (c) Energy (d) Work ransfer
t
energy interaction takes place 11. Which of the following is an extensive property?
(c) neither mass nor energy cross the boundary (a) Volume (b) Temperature
of the system (c) Pressure (d) Density
(d) the mass crosses the boundary but energy 12. Mercury in glass thermometer works on the
does not principle of
7. An open system is one in which (a) fusion
(a) both energy and mass cross the boundary of (b) thermo-electric effect
the system (c) expansion of fluid
(b) the mass does not cross the boundary, but (d) change in radiation intensity.
energy interaction takes place 13. A 70-kg woman walks on snow with a total foot
(c) neither mass nor energy cross the boundary imprint area of 500 cm². What pressure does she
of the system exert on the snow?
(d) the mass crosses the boundary but energy
(a) 0.5 kPa (b) 12.5 kPa
does not
(c) 13.73 kN/m² (d) 25.46 kN/m²
8. An adiabatic system is one in which
14. When two bodies are in thermal equilibrium with
(a) both energy and mass cross the boundary of a third body, then they are in thermal equilibrium
the system with each other. This statement is called
(b) the mass does not cross the boundary, but
(a) first law of thermodynamics
energy interaction takes place
(b) second law of thermodynamics
(c) neither mass nor energy cross the boundary
(c) third law of thermodynamics
of the system
(d) zeroth law of thermodynamics.
(d) mass crosses the boundary, heat energy
15. A sequence of processes, in which initial and
does not cross the boundary of the system
final states of a system are identical, is called a
(a) path function (b) point function
(c) cycle (d) none of the above
15. (c) 14. (d) 13. (c) 12. (c) 11. (a) 10. (d) 9. (b)
8. (d) 7. (a) 6. (c) 5. (b) 4. (a) 3. (d) 2. (c) 1. (b)
Answers
28 Thermal Engineering
2
Energy and Work Transfer
Introduction
Energy is one of the major inputs for the economic development of any country. In the case of developing
countries, the energy sector assumes a critical importance in view of the ever-increasing energy needs
requiring huge investments to meet them.
Work is a high-grade energy and of prime interest as it is the output from a system, when energy is the
input. The rate of work transfer is referred as power. High power generation is the need of any developing
country.
Sources and forms of energy, enthalpy, forms of work transfer, concept of thermodynamic work transfer,
heat, specific heat, sign convention for work and heat transfer are discussed in this chapter as a foundation
to the following chapters. The first law of thermodynamics is explained with the help of Joule’s experiment
and other examples.
Energy is defined as the capacity to do work. It is a The sources of energy can be divided into four
scalar quantity. It is measured in kJ in SI units, and categories according to their availabilty:
kcal in MKS units. Energy can have many forms as
(i) Transitional Energy The energy in motion, i.e.,
shown in Fig. 2.1.
wind energy, hydel energy, etc.
Energy
Fig. 2.1
Energy and Work Transfer 29
(ii) Capital Energy The energy derived from fuels Non-commercial forms of energy are not avail-
existing in the earth, i.e., fossile fuels, nuclear able in the commercial market for a definite price.
fuels, etc. Non-commercial energy sources include fuels such
as firewood, cattle dung and agricultural wastes,
(iii) Celestial Energy The energy coming from which are traditionally gathered, and not bought
outer atmosphere, i.e., sun, moon, etc. at a price, and used especially in rural house-
(iv) Stored Energy The energy existing in various holds. These are also called traditional fuels. Non-
masses, i.e., flywheel, tides, geothermal, hydraulic commercial energy is often ignored in energy ac-
energy, etc. counting.
Energy
are high.
- The energy that a system possesses, as a result of
rily. motion relative to some reference is called kinetic
energy (KE ). When all parts of a system move with
ENERGY the same velocity, the kinetic energy is expressed as
1
Energy can exist in numerous forms, such as inter- KE = mV2 ( joule) ...(2.3)
2
nal, thermal, electrical, mechanical, kinetic, poten- 1
tial, wind, and nuclear energy, on unit mass basis ke = V2 (J/kg) ...(2.4)
2
In thermodynamic analysis, all forms of energy where V is the velocity of the system with respect
can be put into two groups: to some reference.
(a) Stored energy, and
(b) Transit energy. Energy
(a) Stored The stored form of energy can The sum of all the microscopic forms of energy
further be classified as is called internal energy. The internal energy
of a system is the energy stored within the body
(i) Macroscopic forms of energy: potential en- resulting from the kinetic and potential energy
ergy and kinetic energy, and of its molecules. Thus, it is related to molecular
(ii) Microscopic forms of energy: internal en- structure and degree of molecular activities. The
ergy. molecules of any system may possess both kinetic
The macroscopic forms of energy are defined as and potential energy. Thus, the internal energy of
energy with respect to some outside reference. any system may be viewed as the sum of kinetic
The microscopic forms of energy are those and potential energy of molecules. It is denoted by
which are related to the molecular structure of a U and is measured in joules.
system and degree of molecular activities and are U = K + P ( joules) …(2.5)
independent of the outside reference. where K = internal kinetic energy of molecules,
and
(b) Transit Transit energy means energy in
P = internal potential energy of molecules.
transition. It is the energy possessed by a system,
which is capable of crossing the boundaries. Heat (a) Internal Kinetic Energy All molecules in a
energy and work transfer are transit forms of energy. system move around with some velocity, vibrate
about each other, and rotate about an axis during
Energy their random motion as shown in Fig. 2.2. The
internal kinetic energy is the sum of all these
The energy that a system possesses as a result of its
motions of molecules. When energy passes into a
Energy and Work Transfer 31
Energy
Mechanical energy can be defined as a form of en-
ergy that can be converted directly and completely
into mechnical work by an ideal mechanical device
such as an ideal turbine or pump. The kinetic and
potential energies are the common forms of me-
Molecular translation Molecular rotation chanical energy. Thermal (heat) energy is not a
form of mechanical energy since it cannot be con-
verted to work directly and completely.
An ideal turbine extracts mechanical energy
from a flowing fluid by reducing its pressure, while
a pump transfers mechanical energy to a fluid by
raising its pressure. The pressure force acting on
a fluid through a distance produces flow work ( pv
per unit mass). It is the energy of a flowing fluid,
Molecular vibrations Molecular spins and is thus called flow energy. Therefore, the me-
chanical energy of a flowing fluid on a unit mass
basis is viewed as
system, it increases the motion of molecules, thus V2
emech = pv + + gz ...(2.6)
the internal kinetic energy of system is increased, 2
and this change is reflected by an increase in V2
temperature of the system. Sometimes, kinetic where pv is the flow energy, is the kinetic en-
2
internal energy of molecules is referred as sensible ergy and gz is the potential energy of unit mass of
energy. The average velocity and the degree of a fluid. It can also be expressed in the rate form as
activities of molecules are proportional to the
Ê V2 ˆ
temperature of a gas. Thus, at higher temperature, a Emech = m Á pv + + gz ˜ ...(2.7)
system will possess higher internal energy. Ë 2 ¯
where m is the mass flow rate of fluid. The me-
(b) Internal Potential Internal potential
chanical energy change of a fluid is
energy of a system is the energy of molecular sepa-
ration. It is the energy that the molecules have as Ê V22 - V12 ˆ
Demech = ( p 2v2 – p1v1) + Á ˜
a result of their position in relation to one another. Ë 2 ¯
The greater the degree of molecular separation, the
greater is the internal potential energy. + g(z2 – z1) ...(2.8)
When a system expands or changes its physical and D Emech
state with addition of energy, a rearrangement of È Ê V 2 - V12 ˆ ˘
molecules takes place that increases the mean dis- = m Í( p2 v2 - p1v1 ) + Á 2 ˜ + g ( z2 - z1 ) ˙
ÍÎ Ë 2 ¯ ˙˚
tance between them. An internal work is required
to pull the molecules against the forces of attraction ...(2.9)
between them. An amount of internal potential en- In the absence of any losses, the mechanical en-
ergy equal to the amount of internal work done for ergy change represents the mechanical work sup-
rearrangement of molecules is called latent energy plied to the fluid (if Demech > 0); or extracted from
or latent heat. the fluid (if Demech < 0). The shaft work, spring
work, aceleration work, gravitational work, work
32 Thermal Engineering
h = u + pv ...(2.12)
It should be noted that the enthalpy is a com-
bination of other properties and it is not a form of (b) Energy as heat crossing the boundary
energy. Fig. 2.3
The quantity of heat transferred in unit time is It is defined as heat energy required to change the
called heat-transfer rate. It is designate as Q and temperature of the unit mass of a substance by
is measured in kJ/s or kW. It is given as one degree. It is designated as C and is measured
Q in kJ/kg ◊ K or kJ/kg ◊ ◊K
Q= ... (2.14) in MKS units. In general, the specific heat can be
Dt
calculated as
Energy 1 Ê dQˆ dq
C = Á ˜ = …(2.15)
m Ë dT ¯ dT
In thermodynamics, heat and internal energy are
two different forms of energy. Internal energy is Since the heat transfer is a path function, the
a property, while heat is not. A body may contain specific heat also becomes path function and it de-
energy (in stored form) but not heat. The internal pends on how the process is executed. The value of
energy is associated with a state, while heat is as- energy storage capacity of the substance depends
sociated with a process. Therefore, heat or heat en- upon specifc heat. The value of specific heat de-
ergy is defined as a form of energy in transit. Heat pends upon
is a path function. It requires a specific direction in (i) molecular arrangement of the system,
its representation on a plot. -
curs,
(iii) How the system executes the process
Heat is a directional quantity, and its specification
requires magnitude and direction. Universally ac- S Liquids
cepted sign conventions for heat energy are shown Essentially, gases have two specific heats, Cp and
in Fig. 2.6: Cv. But for liquids and solids, the specific volume
is very small and its change with pressure and
Surroundings
Q 981m
or DT = = = 0.233°C
The product of mass and specific heat is defined as mC m ¥ 4200
heat capacity of the system. It is measured in kJ/K
Example 2.3 An automobile vehicle of 1500 kg is
running at a speed of 60 km/h. The brakes are suddenly
Example 2.1 4 kg of solid material is heated from applied and the vehicle is brought to rest. Calculate
15°C to 115°C with addition of 750 kJ of heat in a fur- the rise in temperature of brake shoes, if their mass is
nace. Calculate its specific heat. 15 kg. Take the specific heat of brake shoe material as
0.46 k J/ kg ◊ K.
Solution
Solution
Given Mass of system, m = 5 kg
Initial temperature, T1 Given A running automobile vehicle is brought to rest.
Final temperature, T2 Initial vehicle speed, V1 = 60 km/h = 16.67 m/s,
Heat added Q = 750 kJ Final vehicle speed V2 = 0
Mass of vehicle, mvehicle = 1500 kg,
To find The specific heat of the solid system Mass of brake shoes, mbrake = 5 kg,
Analysis The heat supplied to a system is expressed as Specific heat C = 0.46 kJ/kg ◊ K
Q = mC (T2 – T1) To find The temperature rise of brake shoes
Q
\ C = All the heat generated is absorbed by
m (T2 - T1 )
Assumption
brake shoes.
750 kJ
= Analysis The deceleration work of vehicle
(1 kg) ¥ (115° C - 15° C)
1
= 7.5 kJ/kg ◊ °C Wdeceleration = DKE = mvehicle ( V22 - V12)
2
1
Example 2.2 Estimate the rise in temperature of wa- = ¥ (1500 kg) ¥ ((0 m) 2 - (16.67 m) 2 )
2
ter when it falls through a height of 50 m. Assume that
= –208417 J = –208.417 kJ
all the heat generated stays in water. The specific heat of
water may be taken as 4.2 kJ/kg ◊ °C. When brakes are applied, this deceleration work con-
verts into heat energy and is transferred to brake shoes.
Solution That is,
Q = 208.417 kJ
Given A running automobile vehicle is brought to rest
and Q = mbrake CDT
Height of water h = 100 m,
(208.417 kJ )
Specific heat of water C = 4.2 kJ/kg ◊ \ DT =
= 4200 J/kg ◊
(15 kg) ¥ (0.46 kJ / kg ◊ K )
= 30.2°C
To find The temperature rise of water
Assumption Acceleration due to gravity is 9.81 m/s2. Example 2.4 During a certain process, the specific
heat capacity of a system is given by C = (0.4 + 0.004 T)
Analysis The potential energy change of water when it kJ/kg°C. Find the heat transferred and mean specific
falls through 100 m heat of gas, when the temperature changes from 25°C to
DPE = mgh = m ¥ (9.81 m/s2) ¥ (100 m) = 981m J 125°C. The mass of the system is 5 kg.
Decrease in potential energy will convert into heat
energy, thus Solution
Q = DPE = 981 m J Given Initial temperature, T1
and Q = m C DT Final temperature, T2
Energy and Work Transfer 35
125
= 5¥
Ú 25
(0.4 + 0.004T ) dT
125
È T2 ˘
or Q = 5 ¥ Í0.4T + 0.004 ¥ ˙
ÍÎ 2 ˙˚
25
125
È (125) 2 - ( 25) 2 ˘
= 5 ¥ Í0.4 ¥ (125 - 25) + 0.004 ¥ ˙
ÍÎ 2 ˙˚ 25
= 5 ¥ (40 + 30) = 350 kJ
The heat transfer can also be expressed in terms of
mean specific heat as the system boundary as the insulated wall and the
Q = mC (T2 – T1) moving blades add internal energy to the system.
350
Thus C = = 0.7 kJ/kg°C
5 ¥ (125 - 25) D
In thermodynamics, force and distance are not easily
V2 – V 1 +
–
Work Transfer
The complete specification of work transfer also
requires magnitude and direction. The universally
Electrolytic accepted sign conventions for work transfer are
battery
shown in Fig. 2.10.
1. The production of work is desirable, there-
(a) Battery work through a resistance fore, the work done by a system is consid-
ered positive.
Pulley
Switch I
Wpw
2. The consumption of work is always unde-
Motor sirable, therefore, work done on a system is
V2 – V 1 + considered as negative.
–
Raising
weight
Electrolytic
battery
Boundary
Work
Transfer
Heat and work both are the interaction of energy 1. Electrical work 2. Mechanical work
between a system and its surroundings and they 3. Moving boundary work 4. Flow work
have some similarities between them. 5. Gravitational work 6. Acceleration
work
system as they cross it, thus, both heat and 7. Shaft work 8. Spring work
work are boundary phenomena.
2. A system may have energy, but not heat or
work, because, heat and work are transient Electrical work is the energy interaction due to
phenomena. crossing of electrons at the system boundary. In an
3. Both are associated with a process, not a electric field, the electrons in a wire move under
state. Therefore, unlike properties heat or the effect of electromotive forces for doing work
work has no meaning at a state. (driving a motor, fan, etc.). The resistance heating
4. Both are path functions. They are represented as an electrical work is shown in Fig. 2.11.
by a path followed during the process.
5. The equations for heat and work transfer
cannot be differentiated exactly. The differ-
ential quantities of heat and work are repre- Fig. 2.11
sented as dQ and dW, respectively.
electrical work transfer can be expressed
Work as
Transfer
WE = V I (watts) ...(2.19)
1. Heat is a low-grade energy, whereas the The work done WE in time Dt is
work is a high-grade energy. WE = V I Dt ( joules) ...(2.20)
2. Heat transfer takes place due to temperature
difference only, while work transfer may
take place due to any potential difference in
In mechanics, the work done by a system is expressed
pressure, voltage, height, velocity, tempera-
as a product of force (F ) and displacement (s)
ture, etc.
3. A stationary system cannot do work, while W = Fs ...(2.21)
such a restriction is not imposed on heat If the force is not constant, the work done is ob-
transfer. tained by adding the differential amounts of work,
2
Ú
4. The entire quantity of work can be converted W = F ds ...(2.22)
into heat or any other form of energy, while 1
conversion of the entire quantity of heat into
work is not possible. Boundary Work
work into heat or another In many thermodynamic problems, mechanical
form of energy is possible with a single work is the form of moving boundary work. The
process, while conversion of heat into work moving boundary work is associated with real en-
requires a complete cyclic process, like a gines and compressors. The pressure difference is
steam power plant. the driving force for mechanical work.
38 Thermal Engineering
force F is acting through an arm radius r then the = (1/2) k (x 22 – x 12) ...(2.33)
torque is
Example 2.5 A gas is compressed from an initial
T volume of 0.38 m3 to a final volume of 0.1 m3. During
T = Fr or F =
r the quasi-equilibrium process, the pressure changes with
This force acts through a displacement per unit volume according to the relation, p = aV + b, where, a =
–1200 kPa/m3 and b = 600 kPa. Calculate the work done
time,
N during this process.
s = ( 2p r ) ¥
60 Solution
Then the shaft work per unit time (shaft power)
can be expressed as Given
V1 = 0.38 m3, V2 = 0.1 m3,
ÊNˆ T
Wsh = Fs = 2p r ¥ Á ˜ ¥ a 3
, b
Ë 60 ¯ r
and relation p = aV + b
2p N T
= (watts) ...(2.32) To find The work done by the system.
60
Analysis The work done by a system can be calculated
as
2 0.1
When the force is applied on a spring, its length W =
Ú
1
pdV =
Ú
0.38
(aV + b) dV
changes as shown in Fig. 2.14. If dx is the change in 0.1
È1 ˘
the length of a spring under the influence of a force = Í aV 2 + bV ˙
F then the work done by the spring is Î2 ˚ 0.38
Solution
Given A reversible non-flow process with
F p1 p2
Fig. 2.14 2.80 3
and relation V = m
p
40 Thermal Engineering
Now from the given relation at the state 1 of volume (m3) is given by
p1 = K D12 0.86110 8.60673 ¥ 10 -5
p = -
or
p
K = 12 =
200
= 55.44 V V2
D1 (1.8993) 2 (a) Find the amount of work done in kJ.
The work done by a system; (b) If the atmospheric pressure, i.e., 1 bar acting on
2 2 2 Êp ˆ the other side of piston is considered, find the net
W =
Ú
1
pdV =
Ú1
KD 2 dV = K Ú1
D 2 d Á D3 ˜
Ë6 ¯ work done in kJ.
K 2
=
6
p¥
Ú 1
2
D ¥ 3D dD 2 Solution
Given V1 = 0.8611 m3, V2 = 0.17212 m3,
1 2
= p ¥ 55.44
2 Ú 1
4
D dD patm
0.86110 8.60673 ¥ 10 -5
and p = - (bar)
È D5 D5 ˘ V V2
= 87.08 ¥ Í 2 - 1 ˙
ÍÎ 5 5 ˙˚ To find
(i) The work done by the gas,
È ( 2.393)5 (1.8993)5 ˘ (ii) The work done by the gas when atmospheric
= 87.08 ¥ Í - ˙
ÍÎ 5 5 ˙˚ pressure on other side of piston is considered.
= 936.22 kJ Analysis
(i) Work done by the gas without considering
Example 2.9 The van der Waals equation is given by atmospheric pressure;
Ê aˆ V2
ÁË p + v ˜¯ (v - b) = RT W =
ÚV1
pdV
0.17212 Ê 0.86110
where a and b are constants and other terms have usual
meanings. Determine the work done in a reversible
= (100 kPa / bar ) Ú 0.8611
ÁË V
or
Ê v - bˆ
w = RT ln Á 2 ˜
È1 1˘
+ a Í - ˙ (kJ/kg)
Watm =
ÚV1
pdV = p (V2 – V1)
Ë v1 - b ¯ Î v2 v1 ˚ = 100 ¥ (0.17212 – 0.8611)
= – 68.9 kJ
Example 2.10 A quantity of gas is compressed in a Net work done by the gas
piston–cylinder from a volume of 0.8611 m3 to a final Wnet = W – Watm = –138.6 + 68.9
volume of 0.17212 m3. The pressure (in bar) as a function = – 69.7 kJ
42 Thermal Engineering
Example 2.11 A system of 1 kg of gas expands from pressure is found to be 500 kPa. Determine the work done
an initial state at pressure of p1 bar and a volume of v1 m3/ by the gas. Take the atmospheric pressure as 1 bar.
kg to a volume of v2 m3/kg. Calculate the work done by
the gas, when expansion is (a) isobaric, (b) isothermal,
and (c) polytropic with the law pv n = constant.
Solution
Analysis
(i) When the process of expansion is isobaric
(constant pressure):
p1 (bar) = 100p1 (kPa)
v2 v2 Gas under spring force
w =
Úv1
pdv = 100 p1
Ú v1
dv
Solution
= 100 p1 (v2 – v1)
(ii) When the process of expansion is isothermal Given A cylinder with a piston connected to coil
(constant temperature): spring.
The law of process, V1 = 0.1 m3, p1 = 200 kPa,
100 C V2 = 2V1, p2 = 500 kPa.
pv = C or p =
v and Fspring μ x or Fspring = kx
v2 v2
Ú
1
Ú
The work done w = pdv = 100 C To find Work done by the gas.
dv
v1 v1 v
Analysis The force balance at any position of the piston
Êv ˆ
= 100 C ln Á 2 ˜ pA = patm A + kx
Ëv ¯ 1
V
Êv ˆ using di splacement x =
or w = 100 p1v1 ln Á 2 ˜ ( kJ /kg ) A
Ëv ¯ 1 kV
Then pA = patm A +
(iii) When the process of expansion is polytropic: A
The law of process, kV
or p = patm + ...(i)
100C A2
pvn = C or p =
vn
2 v2 The work done
1
The work done, w =
Ú pdv = 100 C Ú dv 2 2Ê kV ˆ
1
È v 1- n - v11- n ˘
v1 vn W =
Ú1
pdV =
Ú 1
ÁË patm + 2 ˜¯ dV
A
= 100 C Í 2 ˙ k
ÍÎ n -1 ˙˚ = patm(V2 – V1) + (V22 - V12 )
2 A2
n n
Now using C = p1 v1 = p2 v2
k
Ê p v - p1v1 ˆ
= patm(V2 – V1) + (V2 - V1 ) (V2 + V1 )
We get, w = 100 ¥ Á 2 2 2 A2
Ë n-1 ˜¯ kJ/kg
È k ˘
= (V2 – V1) Í patm + 2
(V2 + V1 )˙ ...(ii)
Î 2A ˚
Example 2.12 A cylinder with a frictionless piston
From Eq. (i), we get
contains 0.1 m3 of gas at 200 kPa. The piston is connected
to a coil spring which exerts a force proportional to the kV = A2 ( p – patm)
displacement from its equilibrium position. The gas È p - patm p1 + patm ˘
\ W = (V2 – V1) Í patm + 2 + ˙
is heated until the volume is doubled, at this state; the Î 2 2 ˚
Energy and Work Transfer 43
The net change in energy of a system is the In his experimental arrangement as shown in
difference between the amounts of heat, work and Fig. 2.20, he took a known quantity of water in
mass transferred in and out and the energy balance a rigid insulated tank fitted with a paddle wheel.
can be written more clearly as Water was agitated by a stirrer connected with the
DEsystem = (Qin – Qout) + (Win – Wout) paddle wheel (process A). The amount of work done
+ (Emass,in – Emass,out) ...(2.46) on the water by the stirrer was accurately measured
where quantity ‘in’ and ‘out’ denote qunatities that as a product of weight and its displacement. The
enter and leave the system, respectively. temperature rise of water during the process was
The heat transfer Q also recorded.
system, the work transfer W
that does not involve work interaction and the
energy transport with mass Emass
systems.
The net change in total energy of a system during
a process is equal to the difference between the
total energy entering and the total energy leaving
the system during that process.
Fig. 2.20 -
Ê Total energy ˆ - Ê Total energy ˆ
ÁË entering the system ˜¯ ÁË leaving the system˜¯
= ÊÁ
Net change in total ˆ
Ë energy of the system˜¯ Further, the insulation from the tank was
or Ein - Eout = D Esystem (kJ) removed and the whole system was placed in a
Net energy transfer Change in internal, kinetic, water bath. The heat was transferred from the
by heat, work and mass potential, etc., en
nergies
system (process B) in order to restore the system to
…(2.47)
the same initial state. Thus process A and process
In rate form B form a cycle. During process A, there was work
dEsystem
Ein - Eout = (KW) done on the system but no heat transfer; during the
dt
Rate of net energy transfer process B, there was heat transferred but no work
by heat, work and masss Rate of change in internal,
kinetic, potentiall, etc., energies done. During a complete cycle, there was net work
…(2.48) input and net heat output from the system.
For constant rates, the total quantities during a Joule repeated the experiment for different
time interval Dt are related to the quanties per unit systems, and for different amounts of work
time as interactions, and measured the corresponding
Q = Q D t , and amount of heat interaction in each case for restoring
W = W Dt , ...(2.49) the system back to its initial state. Joule found in
his experimental observations that,
“Whenever a closed system undergoes a cycle,
the work input to the system is proportional to the
net heat output”. It is expressed as
2 2 2 2
or
Ú 1
d QA - Ú
1
dW A = Ú
1
d QC - Ú
1
dWC
2 2 2 2
or
Ú
1
d QA - Ú1
d QB = Ú
1
dW A - Ú 1
d WB
Fig. 2.22
Energy and Work Transfer 47
by combustion of fuel. The part of electricity gen- Solution For any process;
erated by the plant is to be used for the resistance Q = W + DU
heating and pump work. The rest of the electricity Q1–2 = W1–2 + DU1–2
is the net output of the plant. The inventor claims, Using the values;
once the system is started, the power plant produces 400.0 kJ/min = 150.0 kJ/min + DU1–2
the electricity for an infinite time without requiring or DU1–2 = 250.0 kJ/min
any energy input from the outside. Q2–3 = W2–3 + DU2–3
Here, the inventor tries to solve the world energy Using the values;
crisis, if it works. Unfortunately, such a proposal 200.0 kJ/min = W2–3 + 300.0 kJ/min
is not possible in practice, because the device only or W2–3 = –100.0 kJ/min
produces energy output as electrical work, WE and Since there are two unknowns in the process 3–4, and
the heat rejection Qout from the condenser without they cannot be determined with one equation, hence we
any energy input, which is a violation of the first consider process 4–1;
law of thermodynamics. Therefore, such a device Q4–1 = W4–1 + DU4–1
is called the perpetual motion machine of the first Using values;
0.0 kJ/min = 75 kJ/min + DU4–1
or DU4–1 = –75.0 kJ/min
Example 2.13 A system is composed of a gas con- All processes together constitute a cycle, thus for a
tained in a cylinder fitted with a piston. The gas expands cyclic process:
from the state 1 for which E1 = 75 kJ to a state 2 for SQ = SW
which E2 = –25 kJ. During the expansion, the gas does Q1–2 + Q2–3 + Q3–4 + Q4–1
60 kJ of work on the surroundings. Determine the heat
= W1–2 + W2–3 + W3–4 + W4–1
transferred to or from the system during the process.
Using the values
Solution 400.0 + 200.0 + (–200.0) + 0
= 150.0 + (–100.0) + W3–4 + 75.0
Given E1 = 75 kJ, E2 = –25 kJ and W = 60 kJ or W3–4 = 275.0 kJ/min
To find The amount of heat transferred. Now considering the process 3–4
Q3–4 = W3–4 + DU3–4
Analysis According to the first law of thermodynamics
Using values;
for a process
–200.0 kJ/min = 275.0 kJ/min + DU3–4
Q – W = DE
or DU3 – 4 = – 475.0 kJ/min
or Q = W + DE
For a cyclic process:
where DE = E2 – E1 = –25 – 75 = –100 kJ,
Net heat transfer = net work transfer = 400 kJ/min
Using the above Q = (60 kJ) + (–100 kJ)
The power output
= – 40 kJ (heat is rejected)
Net work transfer 400
P = =
Example 2.14 A system undergoes a cyclic process time in seconds 60
composed of four processes 1–2, 2–3, 3–4, and 4–1. The = 6.67 kW
energy transfer is tabulated below: The complete table is
Example 2.15 A non-flow system undergoes a fric- For a 10-kg fluid system,
tionless process according to a law p = (4.5/v) + 2, where Q = (10 ¥ 415.94) = 41594 kJ
p is in bar and the volume v is in m3/kg. During the pro- (ii) The change in specific enthalpy can be calculated
cess, the volume changes from 0.12 m3/kg to 0.04 m3/ kg as
and the temperature increases by 133°C. The change in Dh = Du + D(pv) = Du + ( p2 v2 – p1v1)
internal energy of the fluid is given as du = Cv dT, where The pressure p1 and p2 can be calculated from the
Cv = 0.71 kJ/kg ◊ K and dT is temperature change. Find given expression:
out (a) heat transferred, and (b) change in enthalpy.
È 4.5 ˘
Assume a fluid quantity of 10 kg. p1 = 100 ¥ Í + 2˙ kPa
Î v1 ˚
Solution È 4.5 ˘
= 100 ¥ Í + 2˙
È 4.5 ˘ Î 0.12 ˚
Given The process law p = Í + 2˙ bar
Î v ˚ = 3950 kPa
È 4.5 ˘ È 4.5 ˘
= 100 ¥ Í + 2˙ kPa and p2 = 100 ¥ Í + 2˙ kPa
Î v ˚ v
Î 2 ˚
Initial volume, v1 = 0.12 m3/kg, È 4.5 ˘
= 100 ¥ Í + 2˙
Final volume, v2 = 0.04 m3/kg Î 0 .04 ˚
Temperature rise, DT = 133°C, = 11450 kPa
Specific heat, Cv = 0.71 kJ/kg ◊ K Thus flow energy,
du = Cv dT, D(pv) = 11450 ¥ 0.04 – 3950 ¥ 0.12
Mass of fluid, m = 10 kg = –16.0 kJ/kg
To find Change in enthalpy, Dh = 94.43 + (–16)
= 78.43 kJ/kg
(i) Heat transferred, and
For 10 kg fluid, DH = m Dh = 10 ¥ 78.43
(ii) change in enthalpy.
= 784.3 kJ
Analysis
(i) The change in specific internal energy of the fluid Example 2.16 The power developed by a turbine in a
system can be calculated by integrating the given certain steam power plant is 1200 kW. The heat supplied
expression to the boiler is 3360 kJ/kg. The heat rejected by the system
2 to the cooling water is 2520 kJ/kg and feed pump work
Du =
Ú
1
Cv dT = Cv DT required to pump the condensate back into the boiler is
= (0.71 kJ/kg ◊ K) ¥ (133°C or K) 6 kW. Calculate the steam flow through the cycle in kg/s.
= 94.43 kJ/kg
Solution
The work done by each kg of fluid
2 Given A steam power plant (Fig. 2.23)
È 4.5 ˘
p = 100
Ú
1
Í v + 2˙ d v
Î ˚ q1 = 3360 KJ/kg
È Êv ˆ ˘ Boiler
= 100 ¥ Í4.5 ¥ ln Á 2 ˜ + 2 ( v2 - v1 )˙
ÍÎ Ë v1 ¯ ˙˚ 4 1
Solution
=
Ú dQ - Ú dE
T2 T2
Given A closed system at constant process:
State 1: V1 = 0.003 m3,
=
Ú (5000 + 20 T ) dT - Ú
T1 T1
(100
+ 50 T + 0.04 T 2 ) dT
T1
p1 (T22 - T12 )
= 5000 (T2 – T1) + 20 ¥
State 2: V2 = 0.3 m3, 2
È (T 2
- T 2
) (T 3 - T12 ) ˘
T2 - Í100 (T2 - T1 ) + 50 2 1
+ 0.04 2 ˙
Q1–2 = 0 Î 2 3 ˚
State 3: V3 = 0.06 m3, Using the values of T1 and T2
T3 Ê 1000 2 - 500 2 ˆ
W = 5000 ¥ (1000 – 500) + 20 ¥ Á
Q2–3 = –105 kJ Ë 2 ¯˜
Example 2.19 On a warm summer day, a housewife We consider the room with the refrigerator as an iso-
decides to beat the heat by closing the windows and lated system. The refrigerator is operated with electrical
doors in the kitchen and opening the refrigerator door. work input and then applying first law of thermodynam-
At first she feels cool and refreshed but after a while, the ics for an isolated system
effect begins to wear off. Q = DU + W
Evaluate the situation as it relates to the first law of O = DU + (–We)
thermodynamics, considering the room including the or DU = We
refrigerator as a system. The internal energy (temperature) of the room will
increase on the work input. Hence the cooling effect will
Solution Initially, the refrigerator has cold air and
wear off.
when its door is opened, the cold air mixes with room air
and makes the room air colder for a while. This makes
the lady feel cool and refreshed.
Summary
Energy is defined as the capacity to do work. pletely into mechnical work by an ideal mechani-
Primary forms of energy are those that are either cal device such as an ideal turbine or pump.
found or stored in nature. Secondary forms of is a transfer form of energy that
energy are those forms which are derived from flows between two systems (or system and its
the primary form of energy. Commercial forms of surroundings) by virtue of the temperature differ-
energy are available in the market for a definite
price. Non-commercial forms of energy are not the system boundary.
available in the commercial market for a definite Work transfer like heat energy is also a form of
price. Renewable energy is obtained from sources energy in transit
that are not exhaustible. Non-renewable energy system boundary. The quantity of work transfer
is obtained from conventional fossil fuels such per unit time is called power.
as coal, oil and gas, nuclear fuels, and heat traps
The various forms of work are expressed as
which are accumulated in the earth crust.
1. Electrical work, WE = V I Dt
of its elevation in a gravitational field is called
potential energy PE, expressed as
2. Mechanical work, W = Ú pdv
3. Gravitation work, DPE = mg (z2 – z1)
PE = mgz ( joules) 4. Acceleration work,
DKE = (1/2) m(V22 – V12)
motion relative to some reference is called kinetic 5. Shaft work, Ws = 2p nT
energy KE. 6. Spring work,
1 Wspring = (1/2) k (x22 – x12)
KE = mV 2 ( joule)
2 The first law of thermodynamics states ‘energy
scopic forms of energy can be neither created nor destroyed, it can
is called the internal energy of the system. The change only its form’.
enthalpy or total enthalpy (H ) is the sum of the work interaction between a
internal energy U and the product of pressure and system and its surroundings, the amount of net
volume pV and is expressed as heat transfer is equal to the change in the energy
H = U + pV of a system.
Mechanical energy can be defined as a form of Q = DE when W = 0
energy that can be converted directly and com-
Energy and Work Transfer 51
Glossary
Internal energy Sum of all microscopic forms of ener- Thermodynamic work A form of energy in transit due
gies of a system to potential difference other than temperature difference
Enthalpy Sum of internal energy and product of pres- Power work transfer per unit time
sure and volume Specific heat The quantity of heat required to change
Heat A form of energy in transit due to temperature dif- the temperature of unit mass of substance by one degree
ference
Work Energy transfer associated with force acting Latent energy Heat energy associated with phase
through a distance change of a substance
1. Define energy and its various forms. of heat transfer and work transfer for each of the
2. Define internal energy. following processes:
3. Define sensible heat and latent heat with reference (a) Gas in an insulated cylinder expands as the
to molecular activities. piston is slowly moved outward.
4. Why is it incorrect to say that a system contains (b) A closed rigid vessel containing steam at
heat? -
5. Explain the concept of thermodynamic work.
6. Differentiate between mechanical and thermody- (c) The air in a tyre and connecting pump; the
namic work. pump plunger is pushed down forcing air
into the tyre. The tyre, pump and connecting
work is a function of a process.
tube are non-conducting.
8. What are the salient features of work transfer?
(d) The water and steam in a rigid metallic con-
9. Define moving boundary work, gravitational tainer is heated.
work and acceleration work. (e) A viscous fluid is stirred by a paddle wheel
10. Define heat energy and specific heat. in an insulated closed tank.
11. Write the universally accepted sign convention 12. What are the similarities and dissimilarities be-
for heat and work transfer and state the direction tween heat and work interactions?
Problems
1. A tank which is 4 m long, 3 m wide and 2 m deep 2. A rectangular tank measuring 0.6 m ¥ 1 m at the
is half full of water. How much work is required base is filled half to a depth of 15 cm with water.
to raise all the water over the top edge of the
tank? [117.72 kJ] (a) Total gravitational force exerted on the base
of the tank
52 Thermal Engineering
(b) The pressure exerted by water at the base of 9. In a quasi-static process for a closed system, the
the tank [(a) 882 N, (b) 1.47 kN/m2] gas expands from a volume of 0.15 m3 and a pres-
3. An engine cylinder has a piston area of 0.1 m2, sure of 120 kPa to a volume of 0.25 m3 in such a
and contains gas at a pressure of 1.5 MPa. The manner that p(V + 0.03) = constant, where V is in
gas expands according to a process, which is rep- m3. Calculate the work done. [9.5 kJ]
resented by a straight line on a p–v plane. The 10. Air expands in a cylinder according to the law
final pressure is 0.15 MPa. Calculate the work pV1.4 = constant, from an initial volume of 3 m3
done on the gas, if the stroke is 0.3 m. [24.75 kJ] and a pressure of 450 kPa to a final volume of
4. A fluid system undergoes a non-flow frictionless 4 m3. Compute the work done by the gas.
process. The pressure and volume are related as [368 kJ]
5 11. A spherical balloon has a diameter D1, when the
p= + 1.5
V pressure of the gas inside it is p1 and atmospheric
where p is in bar and V is in m3. During the pressure p0. The pressure of the gas inside the
process, the volume changes from 0.15 m3 to balloon is proportional to the diameter. The gas
0.05 m3. Calculate the work done by the fluid. is heated till the volume of the balloon doubles.
[– 564 kJ] Calculate the work done by the gas. How much
5. A fluid at a pressure of 3 bar and with a specific work is done on the atmosphere?
volume of 0.18 m3/kg is contained in a cylinder [1.14 p1V1, 2 poV1]
behind a piston. It expands reversibly to a pressure 12. An electric potential of 100 V is impressed on
of 0.6 bar according to a law a certain resistor such that a current of 12 A is
A drawn. Calculate the energy dissipated in 3 min.
p=
v [216 kJ]
where A is a constant. Calculate the work done on
13. A certain fluid at 10 bar is contained in a cylinder
the fluid. [29.84 kJ/kg]
behind a piston. The initial volume is 0.05 m3.
6. A gas is trapped by a frictionless piston in a Calculate the work done by the fluid, when it
vertical cylinder having an inner diameter of expands reversibly
80 cm. The piston is solely supported by gas
(a) At constant pressure to a final volume of
pressure. The initial gas pressure is 250 kPa. The
0.2 m3
gas is then heated so that the piston is raised by
(b) According to a linear law to a final volume
a distance of 10 cm. Calculate the work done
of 0.2 m3 and a final pressure of 2 bar
by the gas. How much of this work is done to
(c) According to the law pV = const. to a final
lift the piston and how much to push back the
volume of 0.1 m3
atmospheric air ? What is the mass of the piston ?
Take atmospheric pressure as 100 kPa. (d) According to the law pV3 = const. to a final
volume of 0.56 m3
[12.5 kJ, 5kJ, 7.5 kJ, 7706 kg] A B
7. In a closed system, the gas is compressed fric- (e) According to the law p = 2 - to a final
V V
tionlessly from a volume of 0.01 m3 and a pres- 3
volume of 0.1 m and a final pressure of
sure of 0.70 kPa to a volume of 0.025 m3 in such 1 bar, where A and B are constants. Sketch
a manner that p(v + 0.030) = constant, where v is all processes on p–V diagram.
in m3. Calculate the work done by the gas.
[(a) 150 kJ, (b) 90 kJ (c) 34.7 kJ
[8.91 J]
(d) 24.8 kJ (e) 19.2 kJ]
8. A gas trapped in a cylinder behind a piston has
14. 0.05 m3 of a gas at 6.9 bar expands reversibly
an initial volume of 0.40 m3 and its pressure
according to the law pV 2 = const. until the volume
is 159 kPa. It is made to undergo a process,
is 0.08 m3. Calculate the work done by the gas
which follows the relationship (V – 0.2) ¥ 105 =
and sketch the p–V diagram. [15.48]
( p – 300)2, until the pressure is 400 kPa. Sketch
15. A non-flow reversible process occurs for which
the p –V diagram of this process and calculate the
pressure and volume are correlated by an expres-
work done. [9.5 kJ]
sion
Energy and Work Transfer 53
from 300 K to 500 K, calculate the work transfer being 2 bar. The initial and final volumes are
and its direction. 0.2 m3 and 1.2 m3, respectively. The specific
[–13.2 kJ, Work is done on the system] internal energy varies according to u = (1.5p
25. 1.5 kg of a gas at 10 bar pressure undergoes a – 85) kJ/kg, where p in m3/kg.
quasi-static expansion according to p = a + b , work and heat transfer.
where a and b are constants, the final pressure [900 kJ, 90 J]
Objective Questions
1. The unit of work in SI units is (c) balance of qunatity of energy
(a) joule (b) newton (d) measurement of energy transfer
(c) watt (d) calorie 9. Joule’s experiment states that for a cycle
2. The unit of heat in SI units is (a) change of pressure is proportional to tem-
(a) joule (b) newton perature change
(c) watt (d) calorie (b) change of volume is proportional to tem-
3. The unit of power in SI units is perature change
(a) joule (b) newton (c) change of internal energy is proportional to
(c) watt (d) calorie temperature change
4. The unit of energy in SI unit is (d) sum of all heat transfers is proportional to
(a) joule (b) newton sum of all work transfers
(c) watt (d) calorie 10. The law of thermodynamics, which states that
heat and work are mutually convertible is known
5. During a heating process, the temperature of an
as
equivalent to
(a) 20°F (b) 52°F (b) first law of thermodynamics
(c) 36°F (d) 68°F (c) second law of thermodynamics
6. During a cooling process, the decrease of tem- (d) third law of thermodynamics
This temperature 11. The perpetual motion machine of the first kind is
change on the Kelvin scale is impossible according to the
(a) 15 K (b) 298 K
(c) 258 K (d) 59 K (b) first law of thermodynamics
7. The first law of thermodynamics was given by (c) second law of thermodynamic
(d) third law of thermodynamics
(c) Wilson (d) James Watt 12. The heat supplied to a system is considered
8. The first law of thermodynamics deals with (a) negative (b) positive
(a) heat and work
(b) quality of energy
3
Working Substances
Introduction
Thermodynamic analyses require knowledge of properties of the working substance. Steam and ideal gas
are two important working substances discussed in this chapter. In the first part of the chapter, the concept
of pure substance and physics of phase-change phenomenon are discussed with the help of various property
diagrams and p-v-T surface of pure substance. The formats and use of steam tables are demonstrated. In
the second part of the chapter, ideal gas, ideal gas laws, equation of state, characteristic gas equation and
specific gas constant are incorporated. Finally, specific heats are defined and relations are obtained between
two specific heats and for a change in internal energy and enthalpy in terms of specific heat and temperature.
Real gases, compressibility factor and other equations of state are discussed at the end of the chapter.
This phase transformation from solid to liquid is Process C D When heat is added to liquid water,
called the melting or fusion of ice. the following facts are observed:
58 Thermal Engineering
(i) The temperature of water rises with heat condensation will take place at higher temperatures;
supply and keeps on rising until it reaches and at lower pressures, these will take place at
boiling point temperature, the point D. lower temperatures. The temperature at which
(ii) There is decrease in the specific volume of the boiling and condensation of a fluid take place
water, when its temperature rises from 0°C is known as saturation temperature, denoted as
to 4°C and thereafter, the specific volume Tsat. The corresponding pressure of fluid is called
increases with temperature rise till it reaches the saturation pressure, denoted as psat. For a
the saturation temperature. The piston moves given pressure, there is a fixed value of saturation
up slightly during this process as shown in temperature. Figure 3.5 shows the variation of
Fig. 3.3. (v). saturation temperature with pressure of fluid.
(iii) The pressure in the cylinder remains constant
at 1 atm.
3.3.1 Saturation
8. It is the mixture of dry steam and (i) as pressure increases, the saturation temper-
water particles as moisture. ature Tsat for boiling and condensation also
increases.
9. It is a measure of quality of
(ii) As pressure increases, the specific volume
wet steam.
of saturated liquid increases slightly, while
10. Saturated vapour, which the specific volume for saturated vapour
is free from moisture. decreases considerably, thus the saturation
line on the T–v diagram will continue to get
11. The steam existing at higher
shorter.
temperature than its saturation temperature.
(iii) As pressure increases, the temperature for
12. It is the temperature rise of melting and freezing is slightly decreased.
superheated steam above its saturation temperature.
The T–v diagram of Fig. 3.8 is constructed from
13. A locus on the saturation curve, Fig. 3.7 with following considerations:
where saturation liquid line and saturated vapour
line meet. (i) All saturated liquid states are connected by a
solid line, called the saturated liquid line.
14. A locus on the p–T diagram, where (ii) All saturated vapour states are connected
all three phases of water coexist. by another solid line, called the saturated
15. Transformation of solid phase vapour line.
directly into vapour phase is called sublimation. (iii) The saturated liquid line and saturated
vapour line meet at the critical point and
16. It is the solid vapour saturation
form a dome as shown in Fig. 3.8.
line on the p–T diagram.
60 Thermal Engineering
(iv) The region located left to the saturated liquid (vi) The substance can exist in the single phase
line is called the compressed liquid region. only in the compressed liquid or superheated
(v) The region located right to the saturated vapour region as a liquid or a vapour.
vapour line is called the superheated vapour (vii) The region under the dome involves equilib-
region. rium between saturated liquid and saturated
vapour, and is called the wet vapour region.
Working Substances 61
tur
=
line
=
liquid va p1 in Fig.3.10. All the three phases of a pure substance
region po
ur Superheated exist along a line, called the triple line. Along the
vapour
Saturated triple line a substance has the same pressure and
ated
region
liquid + vapour lin
temperature, but different specific volumes. Since
Satur
e
region
the water expands on freezing, therefore, a portion
of the triple line is extended towards the left to the
saturated liquid line.
v
p
v Critical
point
p–v
Solid + Liquid
Superheated
Liquid
The overall shape of a p–v diagram of a pure vapour
Solid + Vapour
v
p–T
The p–T diagram of a pure substance is generally
called the phase diagram, since it shows solid, liq-
uid and vapour regions of a pure substance simulta-
neously. Its salient features are the following:
(i) Each single phase of a pure substance is
separated by saturation lines. The sublimation
line separates the solid and vapour regions,
the vaporisation line separates the liquid and
vapour regions, and the fusion line separates
v
the solid and liquid regions.
It is evident from a p–v diagram, as pressure of (ii) The slope of the fusion line is negative.
a pure substance decreases at constant temperature, It indicates that the melting point of ice
the specific volume of liquid increases marginally, decreases with increasing pressure.
but the specific volume of vapour increases (iii) The sublimation, fusion and vaporisation
considerably. lines meet at point, called triple point . Thus
the triple point can be defined as a locus
where all three phases of a substance coexist.
62 Thermal Engineering
p
Critical point
e
lin p
n
ne
io
at
ion li
Liquid is
region por
Va
Fus
Liquid
Solid
Cr
region Vapour
itic
region
al
e Triple point
lin
iso
on
ati
the
blim Li p=
rm
Su qu
i
co
ns
d
+ tan
T
T Va
=
t
p
co
ou
ns
r
Va
ta
So
nt
lid pou
+ r
The phase (p–T ) diagram of water for some Va T
po
ur
typical pressure and temperature values is shown
in Fig. 3.12. v
v
Critical
point
225 atm
1 atm
Water (liquid)
Pressure
The intersection point of the sublimation line, Triple point Critical point
fusion line and vaporisation line on the phase
Substance Pressure Tempera- Pressure Tempera-
diagram (p–T ) represents a point, where all three ptp, kPa ture Ttp, K pcr, MPa ture Tcr, K
phases coexist in equilibrium as shown in Fig. 3.11.
This point is called triple point. On other property Hydrogen 7.000 14.00 5.30 60
diagrams (p–v and T–v diagrams), such a condition Nitrogen 12.500 63.00 3.40 126
is represented by a line called triple line as shown Oxygen 0.150 54.00 5.00 154
in Fig. 3.10. Water 0.611 273.16 22.09 647.29
(0.01°C) (374.14 °C)
T–s h–s
3. The saturated liquid line and saturated properties of steam with reasonable accuracy, while
vapour line divide the diagram into three analysing the steady flow devices such as a steam
regions, i.e., compressed liquid region left to turbines, nozzles, etc. The use of a Mollier chart
the saturated liquid line, superheated vapour eliminates the complex calculation work and it is
region right to the saturated vapour line and also convenient to use.
the wet vapour region between these two In the enthalpy–entropy chart, the enthalpy
lines. The two saturation lines meet at the is plotted against entropy. The h–s chart covers
critical point. a pressure range from 0.01 bar to 1000 bar and
4. In the compressed liquid region, the con- a temperature up to 800°C. The lines of constant
stant-pressure lines almost coincide with the dryness fraction are drawn in the wet region to
saturated liquid line. the value less than 0.5. The lines of constant
5. In the saturated liquid–vapour mixture re- temperature are drawn in the superheated region.
gion, the constant pressure lines and con- The h–s chart does not show the value of specific
stant temperature lines are horizontal and enthalpy, specific entropy and specific volume for
parallel to each other. saturated water at pressures which are generally
6. In the superheated vapour region, the con- associated with a steam condenser. Hence, this
stant volume lines are steeper than the con- chart is only useful during the expansion process
stant pressure lines. of a steam cycle.
A schematic for h–s diagram is shown in
Fig. 3.16. The constant pressure lines are indicated
The enthalpy–entropy diagram is referred as Mollier by p1, p2, p3 …, etc., the constant temperature lines
diagram. It is most commonly used to obtain the by T1, T2, T3 …, etc., the constant dryness fraction
Working Substances 65
( )
DhE–F = Cps (Tsup – Tsat) (kJ/kg) ...(3.5)
Figure 3.4 illustrates the formation of steam where Cps = the specific heat of superheated steam,
from –10°C ice to superheated steam. The heat is taken as 2.0 to 2.3 kJ/kg ◊ K,
supplied at constant pressure; thus it can be treated Tsup – Tsat = degree of superheat, i.e., the tem-
as change in enthalpy. During the three stages of perature rise above saturation temperature in K
phase change, the enthalpy changes are as follows:
(or °C).
1. ( It is observed that the phase change of water
) from ice to superheated steam involves two types
DhA–B = hice = Cp,ice (0 – Tice) (kJ/kg) ...(3.2) of pattern of changes, when heat is supplied at
constant pressure.
where
Cp, ice = the specific heat of ice taken as 2.1 kJ/kg ◊ K, 1. Temperature changes when phase does not
change.
Tice = initial temperature of ice.
2. Temperature remains constant, when phase
\ hice = 2.1 × [0 – (–10)] = 21 kJ/kg changes.
66 Thermal Engineering
Further, as a result of heat input, the molecular amount of energy. No temperature rise is recorded
arrangement of the working substance (water) also during this process. Therefore, the specific heat
changes from strong forces of attraction between of the water during vapourisation is also assumed
molecules in solid phase to free molecules in infinity.
gaseous phase. These inputs can also be defined as
follows: hg
It is the sum of enthalpy of saturated water and
enthalpy of vaporisation. It may be defined as the
The latent heat of fusion is defined as the quantity amount of heat required to convert 1 kg of water
of heat, required to convert one kg of ice into water at 0°C into dry and saturated steam at a given
at constant temperature (0°C). Its value is taken as pressure. It is designated as hg and
334.5 kJ/kg. hg = hf + hfg (kJ/kg) ...(3.6)
The amount of heat added during the fusion
process is used to break up strong molecular bonds hsup
in the solid phase into relatively weaker bonds in the
It can be defined as the amount of heat required
liquid phase and giving them a considerable amount
to convert 1 kg of water at 0°C into superheated
of energy for their movement. No temperature rise
steam at constant pressure. Normally, it is the sum
is recorded during this process. The specific heat
of enthalpy of dry and saturated steam and heat
during fusion is treated as infinity.
supplied during superheating of steam. Thus
hsup = hg + Cps (Tsup – Tsat) (kJ/kg) ...(3.7)
hf
Sensible heat or enthalpy of saturated water is
defined as an amount of heat energy absorbed by When saturated steam contains saturated water
1 kg of water during its heating from 0°C to the particles evenly distributed in saturated vapour, it is
saturation temperature (Tsat ) at a given pressure. called the wet steam. The wet steam is charecterised
It is designated as hf in the steam tables and can by its dryness fraction.
directly be obtained from steam tables.
of moisture in suspension with total mass of steam, (Tsup– Tsat) = temperature rise is called degree of
which contains it. It is denoted by y and expressed superheat.
as Then total heat of superheated steam
mw mg
Wetness fraction, y = =1– hsup = hf + hfg + Cps (Tsup – Tsat) kJ/kg
mg + mw mg + mw
= hg + Cps (Tsup – Tsat) (kJ/kg) ...(3.12)
=1–x ...(3.9a)
The superheated steam behaves like a perfect
gas and therefore, it follows the gas law pvn =
constant. The value of n (index) for superheated
It is the representation of wetness fraction in per- steam is generally assumed as 1.3.
centage.
Priming = (1– x) ¥ 100 ...(3.9b)
For wet steam, the heat supplied during evapora- piston is displaced due to change in its volume as
tion is x hfg at saturation temperature Tsat (K). Then shown in Fig. 3.18 (b) . Thus, external work is done
the change of entropy during evaporation, by steam due to increase in specific volume. This
x h fg work produced is called the external work done
swet = x sfg = ...(3.19) during evaporation
Tsat
sg
It is the total entropy of steam.
overcome the internal molecular forces to change The uf, ufg, ug and usup can also be obtained from
the phase of substance. the steam tables.
Mathematically, the internal latent heat
= latent heat – external work of evaporation
For dry and saturated steam, The laws of perfect gases are not applicable to
internal latent heat = hfg – pvg ...(3.27) vapours, hence the variation between their properties
are obtained from charts and tables. Experimentally
For wet steam determined thermodynamic properties of water
internal latent heat = x hfg – p (xvg) ...(3.28) are presented in three different forms of tables as
follows:
In this table,
temperature is chosen as an independent variable
The internal energy of steam (u) is actually heat
and properties of coexisting liquid and vapour
energy stored in steam above the freezing point
phases are presented for saturated water/steam.
temperature of water, and it is the sum of sensible
Table 3.2 shows a portion of such a steam table.
heat and internal latent heat at a given pressure p in
kPa. In other words, In this table, the
Internal energy of steam pressure is chosen as an independent variable
and other properties are presented against it for
= Sensible heat + Internal latent heat
saturated water/steam as shown in Table 3.3.
Total heat of steam
= Sensible heat + Internal Latent 3. In this table, the
heat + External work done pressure and temperature are two independent
h = Internal energy (u) + pv variables and properties of superheated steam can
Hence u = h – pv be obtained against these variables as shown in
Table 3.4.
For dry steam, ug = hg – p vg ...(3.29)
For wet steam uwet = (hf + x hfg) – p (x vg)
= x ufg ...(3.30) 1. The triple point of water (0.01°C, 0.611 kPa)
For superheated steam, is chosen as reference state for presenting
usup = hg + Cps (Tsup – Tsat) data in the steam tables. At triple point,
the internal energy uf and entropy sf for
– pvg ¥ Tsup ...(3.31) saturated liquid is arbitrarily assigned a zero
Tsat value.
2. The choice of steam table for saturated steam 5. The steam tables give the values of properties
is immaterial, because every table gives the above 0°C. Hence if the initial temperature
same data of saturated liquid and saturated of water is other than 0°C then the initial
vapour. enthalpy of water can be obtained from the
temperature entry steam table at a given
temperature. The enthalpy of fluid is then
obtained by deducting the initial enthalpy
from the total enthalpy of steam.
1. The steam table gives the properties on
per kg basis. For the different masses they
should be multiplied by the given mass.
2. If the value of the independent property of
the column 1, i.e., temperature or pressure is Steam, as a working substance, offers the following
not included in steam tables, the properties advantages and applications.
should be obtained by linear interpolation.
Advantages
3. A meagre negligible variation in answers is
inevitable due to usage of different steam 1. It is capable to supply process heat at
tables. constant temperature while condensing.
4. In case the nature of pressure is not specified, 2. It is cheap, and can be produced everywhere.
it should be assumed absolute pressure. 3. It is a clean, odourless and tasteless source
of heat energy.
72 Thermal Engineering
4. It can be used repeately again and again as Calculate volume, density, enthalpy,
well as first used for power generation and and entropy of 2 kg of steam at 80°C and having a
then for process heating. dryness fraction of 0.85.
5. Its flow rate can easily be controlled and
readily distributed. Solution
p = 1 bar = 100 kPa, Tsup1 = 150°C, Tsup2 = 200°C To find Quality of steam.
To find Mean specific heat of superheated steam Analysis The properties of steam at 2550 kPa
Properties From superheated steam table at 1 bar Tsat = 225 °C vg = 0.07835 m3/kg
At Tsup1: hsup1 = 2776.38 kJ/kg The given volume of steam is more than the volume
At Tsup2: hsup2 = 2875.27 kJ/kg. of vapour at saturation temperature. Therefore,
Tsup
Analysis The enthalpy of superheated steam can be v = vg ¥
Tsat
expressed as
74 Thermal Engineering
vg1 = 194.10 cc/gm vg2 = 186.00 cc/gm Now the data in tabulated form:
hf1 = 763.22 kJ/kg hf2 = 772.20 m3/kg
p bar Tsat °C vg cc/gm hf kJ/kg hg kJ/kg
hg1 = 2278.2 kJ/kg hg2 = 2779.9 kJ/kg
10.02 180.00 194.10 763.22 2278.2
To find In each case of steam 10.3 181.1667 189.375 768.458 2570.85
(i) Volume of steam in m3, 10.5 182.0 186.00 772.20 2779.9
(ii) Enthalpy of steam in kJ, and
Case 1: Wet steam with dryness fraction x = 0.85
(iii) Internal energy of steam in kJ.
(i) Volume of steam in m3
Analysis In tabulated data, the data against a pressure V = m (x vg)
of 10.3 bar is not given. Hence, we have to obtain the data
against 10.3 bar pressure by interpolating the available 10- 6
= 2 ¥ (0.85 ¥ 189.375) ¥ = 0.322 m3
data. Using linear interpolation as 10- 3
y2 - y1
yp = y1 +
p2 - p1
( p - p1 ) (ii) Enthalpy of steam
H = m [hf + x (hg – hf)]
where yp is the unknown data to calculate against = 2 ¥ [768.458 + 0.85 ¥ (2570.85 – 768.458)]
p = 10.3 bar = 2 ¥ [768.458 + 1709.13] = 4601 kJ
(a) Saturation temperature, Tsat (iii) Internal energy U = H – p V
Tsat2 - Tsat1 = 4601 – (10.3 ¥ 100) ¥ 0.322
Tsat = Tsat1 +
p2 - p1
( p - p1 ) = 4269.33 kJ
182 - 180 Case 2: Dry and saturated steam
= 180 + ¥ (10.3 - 10.02)
10.5 - 10.02 10- 6
(i) V = m vg = 2 ¥ 189.375 ¥ = 0.378 m3
= 180 + 1.1667 = 181.1667° C 10- 3
(b) Specific volume vg (ii) H = m hg = 2 ¥ 2570.85 = 5141.7 kJ
v g 2 - v g1 (iii) U = H – p V
vg = v g1 +
p2 - p1
( p - p1 ) = 5141.7 – (10.3 ¥ 100) ¥ 0.378 = 4752.36 kJ
(iii) Internal energy of superheated steam (b) As a lower limit, if the steam is completely
usup = hsup – p vsup wet, the mass of vapour will be zero. Then
Tsup the above relation yields to zero dryness.
where vsup = vg ¥ (iii) Superheated steam behaves as a perfect gas, and
Tsat
thus follows the property relation
Ê 280 + 273 ˆ vg vsup
= 0.19444 ¥ ÁË ˜ =
179.91 + 273 ¯ Tsat Tsup
= 0.2374 m3/kg Tsup
or vsup = v g ¥ (m3/kg)
Then usup = (2997.30 kJ/kg) Tsat
– (10 ¥ 100 kPa) ¥ (0.2374 m3/kg) where
= 2759.89 kJ/kg Tsup = temperature of superheated steam in K,
(iv) Change in internal energy Tsat = temperature of dry and saturated steam in K,
Initial internal energy of water,
and Tsup > Tsat. Therefore, the specific volume
u1 = hf – p vf of superheated steam will be greater than the
or u1 = 125.61(kJ/kg) – (10 ¥ 100 kPa)
specific volume of saturated steam.
¥ 0.001127 m3/kg
= 124.483 kJ/kg.
The change in internal energy
usup – u1 = 2759.89 – 124.483 = 2635.4 kJ/kg
Prove the following statements: There are many calorimeters used to determine the
dryness fraction of wet steam. We shall discuss the
(a) Temperature of wet steam equals that of dry and
following calorimeters in this text:
saturated steam at same pressure.
(b) Dryness fraction of steam does not go below zero 1. Barrel Calorimeter
or above unity. 2. Separating Calorimeter
(c) Specific volume of superheated steam is greater 3. Throttling Calorimeter
than that of dry and saturated steam at the same 4. Combined separating and throttling calori-
pressure. meter
Solution
(i) Wet steam is produced during the phase change
of water and only latent heat of vaporisation is The barrel calorimeter is shown in Fig. 3.19. A
supplied during this process. This latent heat known mass of steam at a pressure, p is condensed
is used to overcome the molecular forces of in the presence of a known quantity of water filled in
attraction and the specific heat of water becomes a barrel calorimeter. As steam condenses, the mass
infinity during phase change. Therefore, the and temperature of water increase. The amount of
temperature of wet steam equals that of dry and heat lost by wet steam and amount of heat received
saturated steam at the same pressure. by water in the calorimeter are equated to obtain the
(ii) The dryness fraction is defined as dryness fraction of wet steam as given below:
mass of dry vapour Heat lost by wet steam
x=
mass of dry vapour + mass of moisture = msteam [(x hfg) + Cpw (Tsat – T2)] ... (i)
(a) As an upper limit, if the steam is completely Heat gained by water in the calorimeter
dry, the mass of moisture will be zero. Then
the above relation yields to unity dryness. = (mc Cpc + mw Cpw) (T2 – T1) ... (ii)
78 Thermal Engineering
Solution
where
mg = mass of dry and saturated steam, kg
mw = mass of water particles in suspension, kg
sampling tube. The wet steam is then throttled
It is noticed that the dryness fraction obtained
through a partially opened or restricted valve to a
from such experimentation is not accurate, but it is
pressure p2 and temperature T2 in such a way that
just close approximation.
the steam reaches the superheated region. During
ln an experiment, a sample of wet the throttling process, the enthalpy of steam
steam is passed through a separating calorimeter. At remains constant.
some instant, the mass of water collected in the separator The throttling process is an irreversible process
was 0.2 kg, while the amount of steam condensed was and hence, it is shown by a dotted line on the h–s
found to be 2.5 kg. Determine the dryness fraction of diagram in Fig. 3.22.
steam entering the calorimeter. The state 1 is defined by pressure p1 and dryness
fraction x1, while the state 2, in superheated region
Solution after throttling can be defined by the pressure p2
Given mw = 0.2 kg mg = 2.5 kg and temperature T2. Using properties of wet steam
at p1 and superheated steam at p2 and T2, we get
To find Dryness fraction of wet steam
h 1 = h2
Analysis The dryness fraction of wet steam is
h
calculated as
mg
x= State before
mg + mw throttling p1 State after
throttling
Using numerical values, we get p2
2.5 T2
x= = 0.926 1
2.5 + 0.2 p1 2
Saturation
p2 curve
x1
The schematic of a throttling calorimeter is shown
s
in Fig. 3.21. A sample of wet steam at a pressure p1
is taken from the steam main through a perforated
80 Thermal Engineering
or hf1 + x1 hfg1 = h2
h2 - h f1
or x1 = ...(3.34)
h fg1
where
hf1 = sensible heat of wet steam at p1, kJ/kg
hfg1 = the enthalpy of vaporisation at p1, kJ/kg
h2 = enthalpy of superheated steam at p2 and T2
= hg2 + Cps (T2 – Tsat2)
To obtain good approximation from a throttling
calorimeter, the steam after throttling should be
superheated at least by 5°C. If the steam is very wet
then the resultant dryness fraction obtained by this
technique is not very accurate. When the steam is very wet then the dryness
In a throttling calorimeter, the steam fraction of steam is determined by using a separating
is admitted at 10 bar, it is throttled to atmospheric and throttling calorimeter. The wet steam taken
pressure and 110°C. Determine the dryness fraction of from a steam main via a steam stop valve is first
steam. Assume the specific heat of superheated steam as passed through a separating calorimeter.
2.2 kJ/kg ◊ K. Some part of the moisture is removed from
steam, due to sudden change in its direction. The
Solution resulting semi-dry steam is then throttled into a
Given The wet steam at state p1 = 10 bar throttling calorimeter. The steam coming out the
The steam, after throttling p2 = 1.01325 bar, throttling calorimeter is superheated at a pressure
T2 = 110 °C p2 and temperature T2. The throttling calorimeter
Cps = 2.2 kJ/kg ◊ K is well insulated to prevent any heat loss. The
steam coming out of the throttling calorimeter is
To find The dryness fraction of steam.
condensed and its mass is measured.
Analysis From steam table A – 13;
If mw = mass moisture collected in separator, kg
State 1, 10 bar hf1 = 762.81 kJ/kg mg = mass of steam condensed after throttling, kg
hfg1 = 2014.3 kJ/kg
State 2, 1.01325 bar, hg2 = 2676 kJ/kg then the dryness fraction of steam from separating
Tsat2 = 100°C calorimeter
mg
As shown in Fig. 3.22, the enthalpy of steam remains x1 =
constant during the throttling process. Thus mg + mw
h1 = h2 Similarly, the dryness fraction x2, from the
or hf1 + x hfg1 = hg2 + Cps(T2 – Tsat2) throttling calorimeter is obtained as discussed
or 762.81 + x ¥ 2014.3 = 2676 + 2.2 (110 – 100) earlier.
2676 + 22 - 762.81 h2 - h f1
or x= = 0.961 x2 =
2014.3 h fg1
The final dryness fraction of steam in steam
main
The schematic of combined separating and thrott- x = x1 x2 ...(3.35)
ling calorimeter is shown in Fig. 3.23.
Working Substances 81
Example 3.14 A combined separating and throttling extracts moisture at a rate of 0.2 kg/min. The steam is
calorimeter was used to determine the dryness fraction then throttled to a pressure of 3.2 bar and passed through
of steam flowing through a steam main at a pressure coils which extract 650 kJ/min of heat without loss of
of 9 bar. The pressure and temperature of steam after pressure. The steam leaves the coil with a dryness fraction
of 0.93. Calculate the temperature of steam immediately
throttling were 1.25 bar and 115°C, respectively. The
after throttling and the dryness fraction of steam before
mass of steam condensed after throttling was 2.2 kg and
the mass of water collected in the separator was 0.20 kg. and after the separator. Take Cps = 2.1 kJ/kg ◊ K.
Estimate the dryness fraction of steam in the main.
Solution
Take specific heat for superheated steam as
2.1 kJ/kg ◊ K. Given A sample of wet steam
p1 = 1 MPa m = 4 kg/min
Solution mw = 0.2 kg/min p2 = 3.2 bar
Given For separating calorimeter x3 = 0.93 Q = 650 kJ/min
Cps = 2.1 kJ/kg ◊ K
mw = 0.2 kg mg = 2.2 kg
To find
For throttling calorimeter
(i) Temperature of steam after throttling,
p1 = 9 bar p2 = 1.25 bar (ii) Dryness fraction before and after separator.
T2 = 115 °C Cps = 2.1 kJ/kg
Properties of Steam
To find Final dryness fraction of steam At p1 = 1 MPa: hf1 = 762.61 kJ/kg
Analysis The dryness fraction x1 of wet steam from hfg1 = 2013.6 kJ/kg
separating calorimeter At p3 = 3.2 bar: hf 3 = 570.90 kJ/kg
mg 2.2 hfg3 = 2156.7 kJ/kg
x1 = = = 0.9167 Tsat = 135.75 C
mg + mw 2.2 + 0.2
hg3 = 2727.6 kJ/kg
For throttling calorimeter, the properties of steam.
Analysis Mass of dry steam,
Before throttling at p1 = 9 bar,
mg = m – mw = 4 – 0.2 = 3.8 kg/min
hf1 = 742.83 kJ/kg, hfg1 = 2031.1 kJ/kg Then dryness fraction of steam before separator
After throttling at p2 = 1.25 bar, mg 3.8
x1 = = = 0.95
m 4
Tsat2 = 106 °C, hg2 = 2685.4 kJ/kg
(i) The heat extracted at the coil
Enthalpy before throttling, Q = 650 kJ/min
h1 = hf1 + x2 hfg1 = 742.83 + x2 ¥ 2031.1 650
or q= = 171.02 kJ/kg
3.8
Enthalpy after throttling,
The heat content in steam at 3.2 bar when it enters
h2 = hg2 + Cps (T2 – Tsat2) the coil
= 2685.4 + 2.1 ¥ (115 – 106) = 2704.3 kJ/kg = heat loss on coil
Equating two enthalpies, we get + enthalpy of steam on leaving the coil
h3 = q + hf 2 + x3 hfg3
2704.3 - 742.83
x2 = = 0.9657 = 171.02 + 570.90 + 0.93 ¥ 2156.7
2031.1
= 2747.65 kJ/kg
Final dryness fraction of steam
Since h3 > 2727.6 kJ/kg (total enthalpy at
x = x1 . x2 = 0.9167 ¥ 0.9657 = 0.885 3.2 bar), therefore, steam leaving the throttling
calorimeter is superheated.
Example 3.15 Steam at a pressure of 1 MPa, and a
flow rate of 4 kg/min is passed through a separator which h3 = hg1 + Cps (Tsup – Tsat)
82 Thermal Engineering
Pressure, p
pv = C
Degree of superheat = 145.3 – 135.75 = 9.55°C T1
Ru
When the molecular mass of any gas (M) is
multiplied by its specific gas constant (R), it is Molar mass, Gas constant,
observed that the product M R is always same Gas Ru
M, kg/kmol R = , kJ/kg ◊ K
for all gases. This product is called universal gas M
constant and it is denoted as Ru. Air 28.97 0.287
Ru = MR ...(3.47) Carbon dioxide 44.01 0.189
Carbon monooxide 28.01 0.297
For SI system, the value of the universal gas
Hydrogen 2.01 4.124
constant is 8.31447 kJ/kmol ◊ K.
Nitrogen 28.01 0.297
Oxygen 32.00 0.259
R
Water vapour 18.01 0.462
The constant of proportionality used in Eq. (3.41) is
called the specific gas constant. Its value is different
for different gases.
Unit of R If the absolute pressure is expressed It states that the molecular mass of all perfect
in kN/m , specific volume in m3/kg, and absolute
2 gases occupies the same volume under identical
temperature in K (kelvin) then the specific gas conditions of pressure and temperature. Avogadro’s
constant R has the unit of kJ/kg ◊ K. experiment shows that the average volume for one
kmol (kg-mole) for any perfect gas is 22.413 m3
Calculation of R The value of the gas constant is at standard atmospheric pressure (1.01325 bar) and
determined from dividing the universal gas constant 0°C (NTP condition).
Ru by its molecular mass (M) as M RT Ru T
or V= =
Ru p p
R= ...(3.48)
M (8.31447 kJ/kmol ◊ K) ¥ (273.15)
=
Table 3.5 presents the values of molar masses (101.325 kPa)
and gas constants for the most commonly used = 22.413 m3/kmol
gases.
The gauge pressure of air in an
automobile tyre at a temperature of 25°C is 1.75 bar.
Due to running condition, the temperature of air in the
From Eq.(3.44), for an ideal gas undergoing change tyre rises to 70°C. Determine the gauge pressure after
of state from p1, V1, T1 to p2, V2, T2 we get running. Assume atmospheric pressure to be 1.0132 bar
p1V1 and volume of air in the tyre to be constant.
at the state 1, = mR
T1
Solution
p2 V2
at the state 2, = mR Given Constant volume of air in an automobile tyre:
T2
Equating the left terms of the two equations, we State 1: T1 = 25°C + 273 = 298 K and pg1 = 1.75 bar
get State 2: T2 = 70°C + 273 = 343 K, patm = 1.0132 bar
p1V1 p V To find The gauge pressure of air in tyre after running.
= 2 2 =C ...(3.49)
T1 T2 Assumptions
It is a property relation for an ideal gas. (i) Air is an ideal gas.
(ii) Process of heating is reversible.
Working Substances 85
Given A constant volume and constant temperature (i) Mass of gas, and
process; (ii) Number of moles.
m1 = 10 kg T1 = 40°C + 273 = 313 K V = 3 m3 Analysis The specific gas constants:
T1 = T2, p2 = 10 bar R = 0.297 kJ/kg ◊ K
Ru 8.31447
For air Rair = = = 0.287 kJ/kg ◊ K
To find Mair 28.97
(i) Initial gas pressure in bar, Ru 8.31447
(ii) Mass of CO added to system. For hydrogen, RH2 = =
MH 2 2
Assumptions = 4.157 kJ/kg ◊ K
(i) Carbon monoxide is a perfect gas. 4
Volume of balloon V = p ro3
(ii) Process is reversible and nonflow. 3
4
Analysis = ¥ p ¥ (8)3 = 2144.66 m3
3
(i) The characeristic gas equation,
(i) When air is filled in the balloon
p1V = m1 RT1
Initial gas pressure (a) Mass of air filled
m1 R T1 pV 100 ¥ 2144.66
p1 = mair = = = 2491 kg
V RairT 0.287 ¥ 300
(10 kg) ¥ (0.297 kJ/kg ◊ K) ¥ (313 K) (b) Number of moles of air
=
(3 m3 ) mair 2491
n= = = 85.98
= 309.87 kPa. = 3.098 bar Mair 28.97
(ii) Since additional CO is added to the tank, as V = C (ii) When hydrogen is filled in the balloon under
and T = C indentical conditions
m μ pressure pV 100 ¥ 2144.66
(a) mH2 = = = 172 kg
m2 p2 10 R H2 T 4.157 ¥ 300
Therefore, = =
m1 p1 3.0987
(b) Number of moles of H2,
10 ¥ 10 172
and m2 = = 32.2768 kg n= = 86
3.0987 2
Additional mass m = m2 – m1
= 32.2768 – 10 = 22.2768 kg An aerostat balloon is filled with
hydrogen, it has a volume of 1000 m3 at a temperature of
A spherical balloon of 8 m radius is 300 K and pressure of 100 kPa. Determine the payload
floating in the atmosphere at 100 kPa pressure and 300 K that can be lifted with the aid of the aerostat.
temperature. Determine the mass and number of moles of
air displaced by the balloon. Solution
If hydrogen gas is filled in the balloon under the
same conditions of temperature and pressure, calculate Given An aeorstat filled with hydrogen
the mass and number of moles of hydrogen. Molecular V = 1000 m3 p = 100 kPa T = 300 K
masses of air and hydrogen are taken as 28.97 and 2,
To find The payload that can be lifted by the aerostat.
respectively.
Assumptions
Solution
(i) Hydrogen as an ideal gas.
Given A spherical balloon filled with air/hydrogen (ii) Molecular weight of H2 as 2 kg/kmol,
ro = 8 m p = 100 kPa T = 300 K RH2 = 4.157 kJ/kg ◊ K.
Mair = 28.97 MH2 = 2 (iii) Gas constant of air Rair = 0.287 kJ/kg ◊ K.
Working Substances 87
Analysis The mass of hydrogen in the balloon (i) Mass of air originally in the room minus volume
pV 100 ¥ 1000 of balloon
mH2 = = = 80.18 kg p1 V1 (100 kPa) ¥ (950 m3 )
R H 2 T 4.157 ¥ 300 m initial = =
The balloon displaces the volume of air equivalent to RT (0.287 kJ/kg ◊ K) ¥ (300 K)
its volume at the same pressure and temperature. = 1103.37 kg
The volume displaced by the balloon (ii) Final mass of air after mixing of air of balloon in
= volume of air equivalent to volume of the the room:
balloon (1000 m3) p2 Vroom (130 kPa) ¥ (1000 m3 )
mfinal = =
Thus, the mass of air displaced RT (0.287 kJ/kg ◊ K) ¥ (300 K)
pV 100 ¥ 1000 = 1509.9 kg
m2 = = = 1161.44 kg
RairT 0.287 ¥ 300 (iii) Initial pressure of air in the balloon
The load that can be attached with the hydrogen balloon The mass of air in balloon
mballoon = mfinal – minitial
= m2 – m1 = 1161.44 – 80.18 = 1081.26 kg
= 1509.9 kg – 1103.37 kg = 406.5 kg
Pressure
Example 3.22 A room of 1000 m3 volume, contains
air at 1 bar and 300 K. In the room, there is a balloon mballoon RT
pballon =
which contains air at 300 K. Suddenly, the balloon Vballoon
bursts. Before any air can escape through the doors or
(406.5 kg) ¥ (0.287 kJ/kg ◊ K) ¥ (300 K)
windows, the pressure in the room becomes 1.3 bar, while =
its temperature is still 300 K. If the volume of balloon was (50 m3 )
50 m3, find: = 700 kPa or 7 bar
(a) mass of air originally in the room (outside the
balloon),
(b) initial pressure in bar of air in the balloon, and
(c) final mass of air in the room.
Joule submerged two tanks A and B connected by
Solution
a valve in an insulated tank of water as shown in
Given A room with a balloon Fig. 3.26.
Vroom = 1000 m3 Vballoon = 50 m3
T = 300 K p1 = 1 bar = 100 kPa, Thermometer
p2 = 1.3 bar 130 kPa
To find
(i) Mass of air originally in the room minus balloon A B
Gas Vaccum
contents, Water bath
(ii) Final mass of air in the room, and
(iii) Initial pressure of air in the balloon.
Assumption The specific gas constant for air,
R = 0.287 kJ/kg ◊ K
One tank A was filled with air and the other tank
Analysis The volume of air in the room excluding the B was evacuated. The air, tanks and surrounding
balloon’s volume water were allowed to come to thermal equilibrium.
V1 = Vroom – Vballoon = 1000 – 50 = 950 m3 The temperature of the water bath was measured.
88 Thermal Engineering
For air Cp = 1.005 kJ/kg ◊ K, and (iii) The change in internal energy
Cv = 0.718 kJ/kg ◊ K DU = m Cv (T2 – T1)
= 10 ¥ 0.7175 ¥ (373 – 293)
= 574 kJ
(iv) The change in enthalpy
DH = m Cp (T2 – T1)
A special relationship between Cp and Cv , for an
= 10 ¥ 1.0045 ¥ (373 – 293)
ideal gas can be obtained by differentiating the
= 803.6 kJ
enthalpy relation Eq. (3.53);
dh = du + R dT Example 3.24 A gas initially at a pressure of 510 kPa
and a volume of 142 litres undergoes a process and has
Replacing dh by Cp dT and du by Cv dT, then
a final pressure of 170 kPa and a volume of 275 litres.
Cp dT = Cv dT + R dT During the process, the enthalpy decreases by 65 kJ. Take
Dividing both sides by dT, we get Cv = 0.718 kJ/kg ◊ K.
Determine (a) change in internal energy, (b) specific
Cp = Cv + R (kJ/kg ◊ K) ...(3.59) heat at constant pressure, and (c) specific gas constant.
It is a very important relationship for ideal gases.
The ratio of the two specific heats is defined as Solution
Cp Given A gas process
g= ...(3.60)
Cv State 1: p1 = 510 kPa V1 = 142 litres = 142 ¥ 10-3 m3
State 2: p2 = 170 kPa V2 = 275 litres = 275 ¥ 10–3 m3
10 kg of air is heated in a rigid vessel DH = – 65 kJ (since it is decreased)
from 20°C to 100°C. If the ratio of specific heat is 1.4,
Cv = 0.718 kJ/kg ◊ K
estimate the values of Cp and Cv, change in internal
energy, and enthalpy. To find
(i) Change in internal energy,
Solution (ii) Specific heat at constant pressure,
Given Air in a rigid vessel (iii) Specific gas constant.
Analysis
V = Const. m = 10 kg g = 1.4
State 1: T1 = 20°C = 293 K, (i) The change in enthalpy can be expressed as
State 2: T2 = 100°C = 373 K, DH = DU + p2V2 – p1V1
Using numerical values;
To find
– 65 = DU + (170) ¥ (275 ¥ 10–3) – (510)
(i) Cp (ii) Cv
¥ (142 ¥ 10–3 )
(iii) DU and (iv) DH
or – 65 = DU + (46.75 – 72.42)
Assumption The specific gas constant for air as R = or DU = –65 + 72.42 – 46.75 = –39.33 kJ
0.287 kJ/kg ◊ K. (decrease in internal energy)
90 Thermal Engineering
Solution
REAL GASES
Given A constant pressure process with
m = 1 kg p1 = 1.2 bar = 120 kPa The ideal gas equation of state, pv = RT can be used
with the assumption of very little or no attraction
State 1: V1 = 1 m3 T1 = 50°C
force of molecules within the gas and the volume
3
State 2: V2 = 1.8 m T2 = 370°C of molecules is negligibly small in comparison to
È 40 ˘ volume of gas. For many gases, at very low pres-
and Cp = Í1.1 + kJ/kg K
Î T + 30 ˙˚ sure and very high temperature, the forces of inter-
molecular attraction and volume of molecules com-
To find pared to the volume of gas are significantly small
(i) Heat supplied, and the real gases obey very closely the ideal gas
(ii) Work done, equation.
(iii) Change in internal energy, and
But at higher pressure, the forces of intermo-
(iv) Change in enthalpy.
lecular attraction and repulsion are significant and
Analysis the volume of molecules are also appreciable com-
(i) Heat supplied at constant pressure pared to total gas volume. Then the real-gas behav-
2 iour deviates from ideal-gas behaviour. The slight
Q1–2 =
Ú1
mC p dT modification in the ideal-gas equation of state to fit
Working Substances 91
1.1
TR = 2.00
1.0
0.9 TR = 1.50
0.8
Z 0.7 TR = 1.30
0.6
TR = 1.20
0.5 Legend
Methane Iso-pentance
0.4 TR = 1.10 Ethylene n-hentane
Ethane Nitrogen
0.3 Propane Carbon dioxide
TR = 1.00
n-butance Water
0.2
Average curve based on data on hydrocarbons
0.1
0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0
PR
Prove that the superheated steam can For superheated steam as an ideal gas
be modelled as an ideal gas. Ê 8.314 ˆ Ê 1200 + 273 ˆ
vg = Á ¥
Ë 18 ˜¯ ÁË 500 ¥ 100 ˜¯
Solution Let vsup is the specific volume of
superheated steam and vg is the volume of an ideal gas. = 0.01360 m3/kg
Consider p = 10 kPa and Tsup = 500°C Percentage error = 0.34%
vsup = 35.6789 m3/kg (from steam tables) The above calculations show that superheated steam
approximates an ideal gas reasonably well at low and
For superheated steam to be ideal gas
high pressures with high degree of superheat.
Ê R ˆ T Ê 8.314 ˆ (500 + 373)( K )
vg = Á u ˜ =Á ˜¯ ¥
Ë M¯ Ë p 18 (10 kPa )
3
= 35.7040 m /kg
v g - vsup Many extensive p, v, T data are available, but
Percentage error = ¥ 100 = 0.07% no equation of state that represents the p, v, T
vg
behaviour of the gas could be used accurately over
Now consider steam at 100 bar and 700°C
a larger region.
vsup = 0.04358 m3/kg
For superheated steam as an ideal gas 1. Van der Waals Equation In 1873, J.D. van der
Waals presented an equation of state which was
Ê 8.314 ˆ Ê 700 + 273 ˆ of interest on physical reasoning, introduced two
vg = Á
Ë 18 ˜¯ ÁË 100 ¥ 100 kPa ˜¯ correction constants in the equation of ideal gas
= 0.04494 m3/kg
Working Substances 93
equation of state. Ru T a
Ê aˆ p= - …(3.70)
ÁË p + 2 ˜¯ ( v - b ) = RuT
v - b v ( v + b) T 1 / 2
…(3.68)
v where Ru = universal gas constant = 8.314 kJ/kg mol.K
The constant a was introduced to account for the and v is molal volume. The values of these two
existence of intermolecular attraction, the constant constants are also determined from critical state
b was introduced to account for volumes of mol- parameter and these are
ecules and Ru is the universal gas constant. These R 2T 2.5
constants are evaluated from the behaviour of the a = 0.427 u c
pc
gas at critical point. It was assumed that critical
RT
temperature line on a p–v diagram is horizontal at and b = 0.0866 u c …(3.71)
pc
critical point, thus
Ê ∂ pˆ Ru Tc 2a 3. In 1928, Beattie-
ÁË ∂T ˜¯ = 2
+ 3 =0 Bridgeman proposed an equation of state. The mea-
T c
(vc - b) vc sured values of pressure, temperature and specific
Ê ∂2 p ˆ 2 Ru Tc 6a volume with good accuracy. It is in the form of
and Á 2 ˜ = 3
+ =0
Ë ∂ v ¯T (vc - b) v c4 Ru T Ï C ¸ A
c = Const p=
2 Ì
1- 3 ˝ ( v + B ) - 2 …(3.72)
Solving these equations, we get v Ó vT ˛ v
27 Ru2 Tc2 RT Ê aˆ
a= ,b= u c Where A = A0 Á1- ˜
64 pc 8 pc Ë v¯
Ru Tc 8 Ê bˆ
and = …(3.69)
and B = B0 Á1- ˜ …(3.73)
pc vc 3 Ë v¯
Except at higher pressures, the real gases do not Here v = molal volume in m3/kg mol
obey van der Waals equation in all ranges of pres- Ru = Universal gas constant
sures and temperatures. Despite of its limitations,
= 8.314 kJ/kg mol. K
the van der Waal equation has a historical impor-
The constants appearing in above equation are
tance because it was the first attempt to model the
given in Table 3.6 below:
behaviour of real gases.
4. Benedict-Webb-Rubin Equation of State In
2. Redlich-Kwong-Equation In 1949, Redlich
1940, Benedict-Webb and Rubin extended the work
and kwong presented an equation of state with two
of Beattle Bridgeman by increasing the number of
constants, which is more accurate than the van der
constants to eight. It is expressed as
Waals equation over a wide range.
Gas A0 a B0 b C ¥ 10–4
Air 131.8441 0.019 31 0.046 11 – 0.001 101 4.34
Argon 130.7802 0.023 28 0.039 31 0.0 5.99
Carbon dioxide 507.2836 0.071 32 0.104 76 0.072 35 66.00
Helium 2.1886 0.059 84 0.014 00 0.0 0.0040
Hydorgen 20.0117 –0.005 06 0.020 96 – 0.043 59 0.0504
Nitrogen 136.2315 0.026 17 0.050 46 –0.006 91 4.20
Oxygen 151.0857 0.025 62 0.046 24 0.004 208 4.80
94 Thermal Engineering
Gas a A0 b B0 c C0 a g
n-Butane, C4H10 190.68 1021.6 0.039 998 0.124 36 3.205 ¥ 107 1.006 ¥ 108 1.101 ¥ 10–3 0.0340
Carbon dioxide, CO2 13.86 277.30 0.007 210 0.049 91 1.511 ¥ 106 1.404 ¥ 107 8.470 ¥ 10–5 0.00539
Carbon monoxide, CO 3.71 135.87 0.002 632 0.054 54 1.054 ¥ 105 8.673 ¥ 105 1.350 ¥ 10–4 0.0060
Methane, CH4 5.00 187.91 0.003 380 0.042 60 2.578 ¥ 105 2.286 ¥ 106 1.244 ¥ 10–4 0.0060
Nitrogen, N2 2.54 106.73 0.002 328 0.040 74 7.379 ¥ 104 8.164 ¥ 105 1.272 ¥ 10–4 0.0053
Consider a gas that obeys Joule’s law by equation point of inflection at critical point
È Ê ∂ pˆ ˘ Ê ∂ pˆ Ê ∂2 p ˆ
du = Cv dT + ÍT Á ˜ - p ˙ dv ÁË ∂ v ˜¯ = 0 and Á 2˜ =0
ÍÎ Ë ∂T ¯ v ˙˚ T Ë ∂v ¯
and at constants temperature, dT = 0, then Also at critical point the third derivative
should be either zero or negligible, but
Ê ∂u ˆ Ê ∂ pˆ fourth derivative must be zero.
ÁË ∂v ˜¯ = T ÁË ∂T ˜¯ – p = 0 …(3.77)
T v
Ê ∂3 p ˆ Ê ∂4 p ˆ
Ê ∂ pˆ p f (v, T ) Á 3 ˜ = (0 or –ve) and Á 4˜ =0
Hence ÁË ∂T ˜¯ = T = …(3.78) Ë ∂v ¯ T Ë ∂v ¯
v T
Eq. (3.78) shows that the partial derivative with (iii) The curvature of isometrics of equation of
respect to temperature must be equal to original state on p–T diagram should be negative,
function of v, T divided by temperature and hence, positive or zero in the various region. In
the solution of Eq. (3.78) is particular, the critical isometric should be
straight, while the curvature of all other iso-
p = f (v, T) …(3.79)
metric should approach zero with either de-
It is the Joule’s law of equation of state for a gas creasing density or increasing temperature;
with attraction or repulsion forces.
The typical behaviour of internal energy for a Ê ∂2 p ˆ > Ê ∂2 p ˆ ¸Ô v = c
real gas is shown in Fig. 3.29. Á 2˜ < 0 and Á 2˜ = 0 ˝ pÆ0
Ë ∂T ¯ v Ë ∂T ¯ v Ô˛ T
0
(iv) The slope of isotherm of equation of state
–200 on the Z-p plot or compressibility factor, Z
–400 –150°C should be negative, positive or zero in the
–100°C
various regions.
–600
–800 –50°C Ê ∂Z ˆ 1 È ∂ ( p v) ˘
ÁË ∂p ˜¯ = R T Í ∂ p ˙
–1000
0°C
T u Î ˚T
1 È Ê ∂v ˆ ˘ >
50°C
–1200
= Ív + pÁ ˜˙ = 0
Ë ∂p ¯ ˚T <
u(kJ/kg)
Ru Î
Reduced density pr
∂2 Z ∂2 Z
lim = 0, lim =0
p Æ 0 ∂p ∂T p Æ 0 ∂r ∂T
There are certain conditions that should be (v) The equation of state should predict the
obeyed by an equation of state. Joule–Thomson coefficient
(i) The equation of state should be reduced to an 1 È Ê ∂v ˆ ˘ Ru T 2 Ê ∂Z ˆ
ideal gas equation of state, when its pressure m= ÍT Á ˜ - v ˙ = ÁË ∂T ˜¯
isothermally approaches to zero.
Cp ÍÎ Ë ∂T ¯ p ˙˚ rC p p
Example 3.28 Consider nitrogen gas at 145 K with The value of p obtained by Redlich Kwong equation
specific volume of 0.0022 m3/kg. Calculate its pressure is 44% less than ideal gas equation calculation.
using Redlich Kwong equation and compare with pres-
sure obtained by ideal gas equation. Use pc = 3390 kPa, Example 3.29 Determine the pressure exerted by
Tc = 126.2 K. CO2 in a container of 1.5 m3 capacity when it contains
5 kg at 27°C.
Solution (a) Using ideal gas equation
Given Nitrogen gas with specific volume (b) Using Van der Waal’s equation
v = 0.0022 m3/kg, T = 145 K use a = 3.6285 ¥ 105 J 4/kg mol2, b = 0.0422 m3/kg mol
constants of van der Waal’s equation
pc = 3390 kPa Tc = 126.2 K
To find Pressure of gas by Redlich Kwong equation Solution
and then by ideal gas equation and compare it.
Given CO2 gas in a a container
Analysis Since specific volume of nitrogen is given, m = 5 kg, V = 1.5 m3 T = 27°C = 300 K
thus calculating specific gas constant for nitrogen
To find Pressure of gas
Ru 8.3144
RN2 = =
MN 2 28 Analysis The molecular mass of CO2 gas
= 0.297 kJ/kg ◊ K MCO2 = 12 + 32 = 44 kg/kg mol.
Calculating the constants of Redlich Kwong equation Ru 8.314
2
Sp. gas constant, R = =
RN Tc2.5 MCO2 44
2
a = 0.427
pc = 0.1889 kJ/kg ◊ K
2 2.5 (i) Using perfect gas equation
(0.297) ¥ (126.2)
= 0.427 ¥
3390 mRT 5 ¥ 0.1889 ¥ 300
p= = = 188.95 kPa
m3 K 0.5 V 1.5
= 1.988 kg The molar volume v of CO2
RN2 Tc V V MCO2 1.5 ¥ 44
b = 0.0866 v = = =
pc n m 5
0.297 ¥ 126.2 = 13.2 m3/kg mol.
= 0.0866 ¥
3390 (ii) Using Van der Waal’s equation
–4 3
= 9.575 ¥ 10 m /kg Ê aˆ
using Redlich Kwong equation in terms of v and RN2 ÁË p + 2 ˜¯ ( v – b) = RuT
v
R N2 T a
p = – RT a
v–b v ( v + b) T 1 / 2 or p = u –
v-b v2
0.297 ¥ 145
= 4 (8.314 ¥ 100) ¥ 300 3.6285 ¥ 105
0.0022 9.575 ¥ 10 = -
1.988 13.2 - 0.0422 (13.2) 2
–
0.0022 ¥ (0.0022 + 9.575 ¥ 10 – 4 ) ¥ (145)1/2 = 189560.56 – 2082.477
= 34659.66 – 23766.65 = 187478 pa or 1.875 bar
= 10893 kPa or 108.93 bar
Example 3.30 Determine the critical pressure of
Using ideal gas equation
oxygen using perfect gas equation and Van der Waal’s
R N2 T 0.297 ¥ 145 equation. Take v = 0.0745 m3/kg-mol, Tc = –118.10°C.
p = = c
v 0.0022
= 19575 kPa or 195.75 bar
Working Substances 97
Solution 1 1
Density r = =
Given Oxygen gas with v 0.03837
3
= 26.06 kg/m3
vc = 0.0745 m /kg ◊ mol. Tc = –118.10°C = 154.9 K (ii) Using perfect gas equation
To find Critical pressure of oxygen by using Ê Ru ˆ
(i) Perfect gas equation, and pv = RT = Á ˜T
Ë M H2O ¯
(ii) Van der Waals equation.
Ê M H 2O ˆ 18 ¥ (100 ¥ 105 )
Analysis Using perfect gas equation or r=Á ˜ p=
Ë RuT ¯ 8314 ¥ 873
pc vc = RuTc
= 24.8 kg/m3
RuTc 8.314 ¥ 154.9 (iii) Using van der Waals equation with constants
or pc = =
vc 0.0745 a = 5.5113 ¥ 105 J4/kg mol2
= 17,286.42 kPa and b = 0.03 m3/kg mol.
using Van der Waals equation at critical point
Ê aˆ
Ê aˆ ÁË p + 2 ˜¯ (v - b ) = RuT
v
Á pc + 2 ˜ ( vc - b) = RuTc
Ë vc ¯ Ê 5 ˆ ¥ (v - 0.030 )
5 5.5113 ¥ 10
or Á100 ¥ 10 + ˜
27 Ru2 Tc2 Ru Tc Ë v 2
¯
with constants a = and b = the Van
64 pc 8 pc = 8314 ¥ 873
der Waals equation at critical point yields to 5.5113 0.16534
100 v + –3– – 72.58 = 0
pc vc 3 v v2
=
Ru Tc 8 It is a non-linear equation, its numerical solution
leads to v = 0.68 m3/kg mol.
3 8.314 ¥ 154.9
\ pc = ¥ = 6482.4 kPa The specific volume
8 0.0745
nv v 0.68
Example 3.31 Determine the density of the steam v = = =
m MH 2 O 18
at 100 bar and 600°C by using (a) steam table, (b) the
perfect gas equation, (c) Van der Waals equation with = 0.0378 m3/kg
constants 1 1
a = 5.5113 J 4/kg mol2 Density, r = =
v 0.0378
b = 0.030 m3/kg mol
= 26.455 kg/m3
and (d) compressibility chart.
(iv) Using compressibility chart:
Solution
For water, pc = 221-2 bar,
Given Steam at p = 100 bar = 100 ¥ 105 N/m2 Tc = 374.15°C
and T = 600°C = 873 K = 647.15 K
Reduced parameter
To find Density of steam
p 100
Analysis pr = = = 0.4522
pc 221.2
(i) Using steam table (superheated steam)
T 873
at p = 100 bar Tsup = 600°C Tr = = = 1.349 ª 1.35
Tc 647.15
v = 0.03837 m3/kg
98 Thermal Engineering
Summary
- Enthalpy hsup = hg + Cps (Tsup – Tsat) (kJ/kg)
tion throughout. Water has a constant chemical
composition in all of its phases, and therefore, it Entropy ssup = sg + C ln Ê Tsup ˆ (kJ/kg ◊ K)
ps Á
is considered as a pure substance. Ë Tsat ˜¯
Tsup 3
Specific volume vsup = v g ¥ (m /kg)
from 0°C to saturation temperature is called Tsat
sensible heat. It is denoted by hf in steam tables. 1
The density of steam, r = (kg/m3)
v
saturation temperature is called latent heat or phase change is
heat of evaporation or vaporization. It is denoted calculated as
by hfg in steam tables. we = pv
total u = h – pv
heat or total enthalpy of water. It is denoted by hg Internal latent heat = latent heat
in steam tables. – external work of evaporation
ideal gas is an ideal working substance for
wet steam. Its quality is defined by dryness all thermodynamic cycles. The characteristic gas
fraction ‘x’, which is calculated as equation for an ideal gas is
mass of dry steam mg pV = mRT
x= =
mass of total steam mw + mg where R is the specific gas constant and is
where mw = mass of moisture present obtained as
in steam sample. R universal gas constant 8.31447
R= u = =
mg = mass of dry steam in M molecular weight M
the sample. p, V and T are
Quality of steam = 100 x% related as
p1V1 pV
wet steam are calculated as = 2 2
Enthalpy hwet = hf + x hfg T1 T2
Entropy swet = sf + x sfg
Specific Volume vwet = xvg energy and change in enthalpy can be calculated
as
saturation temperature is
called superheated steam and the temperature rise Change in internal energy
above the saturation temperature is called degree DU = mCv (T2 – T1)
of superheat. Its properties are calculated as Change in enthalpy
Degree of superheat = Tsup – Tsat DH = mCp (T2 – T1)
Working Substances 99
Glossary
Triple point The point where the solid, liquid and va- Critical state The peak of the saturation curve
pour phases coexist in thermal equilibrium Quality (x) The ratio of mass of vapour present to the
Vaporization The transformation of liquid into vapour total mass of steam
by supplying heat Wetness fraction The ratio of mass of liquid present to
Evaporation The transformation of liquid into vapour the total mass of steam (= 1 – quality = 1 – x)
when liquid itself exacts its latent heat Wet steam A mixture of moisture and vapour, it is a
Condensation The transformation of a vapour into a substances that exists under the saturation curve.
liquid Phase The physical state of matter
Melting The transformation of a solid into a liquid, also Dry steam Steam at saturation temperature, which is
known as fusion free from moisture
Solidification The transformation of a liquid into a Superheated steam Dry steam at a temperature greater
solid, also called freezing than the saturation temperature
Sublimation The transformation of solid into vapour Ideal gas An ideal working substance for thermody-
Saturation The condition that exists when two or more namic cyles
phases coexist in equilibrium
Review Questions
1. Define pure substance. 8. Draw a saturation curve on a T–s diagram and
2. Explain the phase transformation of water from mention the different states of water on it.
freezing state to superheated state. 9. Define (a) triple point, (b) sublimation, and (c)
3. Describe the phase-change process of water using critical point.
a T–v diagram. 10. Explain external work of evaporation.
4. Define (a) dry and saturated steam (b) wet steam, 11. Define (a) sensible heat, (b) latent heat, and (c)
and (c) superheated steam. super heat.
5. Define (a) dryness fraction, and (b) degree of 12. Define dryness fraction and state various methods
superheat. of determination of dryness fraction.
6. Explain the following terms: 13. Explain the procedure of obtaining dryness
fraction of steam by a throttling calorimeter.
(a) Latent heat of fusion
14. Discuss (a) entropy of water, (b) entropy of
(b) Latent heat of vaporisation
evaporation, and (c) entropy of steam.
(c) Sensible heat of water 15. Draw a format of pressure entry steam table.
(d) Enthalpy 16. Define enthalpy of wet steam and superheated
(e) Dryness fraction steam with necessary equations.
(f) Superheated steam 17. Prove that for a constant pressure process,
7. What is an internal latent heat and how it relates dq = dh.
with enthalpy of the vaporization? 18. Explain why food cooks faster in a pressure
cooker than in conventional cooking?
100 Thermal Engineering
Problems
1. A rigid tank of volume 2 m3 is filled with saturated reduced by using helium instead of air in the
steam at 2 bar. It contains 0.2 m3 of moisture and tyres? What other considerations are involved in
the rest is vapour. Calculate the mass of moisture, deciding whether to use helium?
mass of vapour and the quality of steam. 10. A tank with a volume of 50 m3 is being filled with
[(a)188.5 kg (b) 2.032 kg (c) 0.01066] air. At a particular instant, the air in the tank has a
2. Steam at 0.75 bar and 150°C is condensed revers- temperature of 400 K and a pressure of 1380 kPa.
ibly. Find the heat removed and change in entro- For this system, the pressure is increasing at the
py. Sketch the process on a T–s diagram. rate of 138 kPa/s and temperature is increasing at
[2393.8 kJ/kg, 6.536 kJ/kg ◊ K] a rate of 25 K/s. Calculate the air flow rate into
3. Determine the increase in entropy of 1 kg of the tank in kg/s. [21.25 kg/s]
water when it is heated at atmospheric pressure
11. A spherical vessel of 3-m diameter contains steam
from –23°C to 152°C. Take sp. heat of fusion and
at a pressure of 7 bar (gauge) and a temperature of
superheating as 2.093 kJ/kg ◊ K and for water as
4.187 kJ/kg ◊ K. [9.0403 kJ/kg] 200° C, Find
4. Obtain specific volume, specific enthalpy, entropy (a) Total enthalpy of steam
of 2 kg of water at 1 bar and 60°C. (b) Total internal energy of steam
5. A perfect gas of 0.01 –kg mass occupies a volume (c) Total mass of steam
of 0.02 m3 at a pressure of 286.4 kPa and 30°C re- Take atmospheric pressure as 1 bar.
spectively. The gas is allowed to expand until the [(a) 156.16 MJ (b) 144.85 MJ (c) 55.16 kg]
pressure is 101 kPa and final volume is 4 times 12. Steam at 15 bar and 0.9 dry is supplied to a super
the initial volume. Calculate (a) the molal mass heater at the rate of 5,000 kg/h, the temperature
of the gas, and (b) final temperature. of steam coming out of the super heater is 300°C.
[(a) 44 kg/kmol (b) 154.5°C] The temperature of feed water supplied to the
6. A quantity of air at a temperature of 80°C is boiler is 45°C. Calculate
heated at constant pressure until the temperature (a) Heat supplied in the boiler
is 400°C, when the volume was found to be (b) Heat supplied in the super heater
1.7 m3. What was initial volume of air ? [(i) 12.045 ¥ 106 kJ/h, (ii) 2.102 ¥ 106 kJ/h]
[0.892 m3] 13. Wet steam at a pressure of 8.5 bar enters a sepa-
7. The air in a car tyre was at a pressure of 3 bar rator at the rate of 2 kg/s in which it loses 0.05
and at 20°C. After running, the pressure rises to kg/s of moisture. Then it is throttled to a pres-
3.5 bar. Estimate the temperature of air inside the sure of 5.4 bar before it is used for process work,
tyre. [64.8°C] during which it loses the heat at the rate of 920
8. A vessel having a volume of 0.32 m3 containing kW at constant pressure until the dryness fraction
air at 120 kPa, 12°C was sealed 4200 years ago becomes 0.8. Calculate the temperature of steam
and placed in a tomb of Egypt. If since that time immediately after throttling and dryness fraction
air has leaked from the vessel to cause the pres- of steam before and after the separator.
sure to drop to 119.9 kPa with no change in tem- [125.39°C, 0.975, 0.9477]
perature, determine the average rate (molecules 14. The following data was obtained in a test on a
per second) at which the air has left the vessel. combined separating and throttling calorimeter.
The pressure of the steam sample is 15 bar, the
9. An airplane has two tyres that are inflated to
pressure of steam at exit is 1 bar, and the tem-
1500 kPa. Each tyre has a volume of 0.021 m3.
perature is 150°C, discharge from the separating
How much would the weight of the airplane be
calorimeter is 0.5 kg/min, and the discharge from
Working Substances 101
Objective Questions
1. The specific volume of water during freezing 9. At the critical point, the temperature of water is
(a) increases (b) remains constant equal to
(c) decreases (d) none of the above (a) 0°C (b) 100°C
2. The latent heat of vaporization with increase in (c) 374°C (d) –100°C
pressure of water 10. The total enthalpy of steam at 10 bar is
(a) increases (b) remains constant 2000 kJ/ kg. The condition of steam is
(c) decreases (d) none of the above (a) wet (b) dry and saturated
3. With increase in pressure, the saturation tempera- (c) superheated (d) none of the above
ture of water 11. Dryness fraction of steam is given by
(a) increases (b) remains constant Mass of dry steam in a sample
(c) decreases (d) none of the above (a)
Mass of water particles in thee sample
4. The specific volume of wet steam is given by
Mass of water particles in the sample
vg (b)
(a) (b) xvf Mass of dry steam in the sample
x Mass of wet steam in the sample
(c) xvg (d) x 2vg (c)
Mass of dry steam in the sammple
5. Internal latent heat of steam is given by
Mass of dry steam in the sample
(a) hfg – pvg (b) hg – pvg (d)
Total mass of steam in the sample
(c) hsup – pvg (d) hfg + pvg
12. To obtain the dryness fraction of steam from a
6. Specific internal energy of steam is given by
throttling calorimeter, the steam after throttling
(a) Cv (T2 – T1) (b) h – pv
should be
(c) h + pv (d) hfg + pvg
(a) wet
7. During throttling process
(b) dry and saturated
(a) h2 = h12 (b) h2 = h1
(c) superheated by atleast 5°C
h fg h fg
(c) h2 = h1 + (d) h1 = h2 + (d) completely condensed
Tsat Tsat
13. Throttling calorimeter is used to measure the
8. Critical point is the point at which dryness fraction up to
(a) melting point and boiling temperature be- (a) 0.7 (b) 0.98
come equal (c) 1.0 (d) none of the above
(b) change in volume during evaporation be- 14. Entropy of wet steam is given by
come zero h fg
(c) latent heat of evapoartion becomes zero. (a) s fg + (b) sf + x(sg – sf)
Tsat
(d) none of the above ÊT ˆ
(c) sf + sfg (d) s g + C ps ln Á sup ˜
ËT ¯
sat
102 Thermal Engineering
15. The perfect gas 17. The specific gas constant of any perfect gas
(a) has no intermolecular forces of attraction or (a) increases with increase in temperature
repulsion (b) increase with increase in pressure
(b) does not change its phase during a process (c) is a function of pressure and temperature
(c) obeys Boyle’s and Charles’s laws (d) is a constant
(d) all of the above 18. The ratio of two specific heats of a perfect gas
16. Universal gas constant of a perfect gas (a) always remains constant
(a) increases with increase in temperature (b) always varies with pressure
(b) decrease with temperature (c) always varies with temperature
(c) increases with increase in molar mass (d) none of the above
(d) always remains constant
4
First Law Applied to
Non-Flow Systems
Introduction
In Chapter 2, we have considered various forms of energy and energy transfer, and we have developed a
general relation for energy balance. In Chapter 3, we have discussed the properties of working substances:
steam, ideal gases and real gases. In this chapter, we will apply the energy balance relation to those systems
that do not involve mass flow across their boundary; that is, closed systems.
Given A constant temperature and constant volume (a) Assuming the ideal gas law, find the mass of gas
processes. filled in the cylinder.
106 Thermal Engineering
(b) If the cylinder is protected against the excessive (b) Properties Relationship In general, the prop-
pressure by means of a fusible plug, at what erties are related betwen two states as
temperature should the plug melt to limit the
maximum pressure of 15 MPa? p1V1 pV
= 2 2
T1 T2
Solution
But for a constant pressure process,
Given A constant-volume process in a cooking cylinder p1 = p2,
d = 25 cm = 0.25 m, L = 80 cm = 0.8 m V1 V
then = 2 ...(4.8)
State 1: p1 = 12 MPa = 12000 kPa, T1 T2
T1 = 27°C + 273 = 300 K
State 2: p2 = 15 MPa = 15000 kPa Ú
(c) Work Done The pdV work done during the
process can be evaluated from an area under the
To find curve on a p–V diagram or can be calculated as
(i) Initial mass of gas in the cylinder, and
2
(ii) Final temperature. W= Ú
1
pdV = p (V2 - V1 ) (kJ) ...(4.9)
Analysis The molecular mass of methane
where p is expressed in kPa (kN/m2), and V is ex-
MCH4 = MC + 2 MH2
pressed in m3.
= 12 + 2 ¥ 2 = 16 kg/kmol
Specific gas constant of methane (d) p-V and T-S Diagrams A constant–pressure
Ru 8.314 process is a horizontal straight line on a p–V plane
R = = = 0.5196 kJ/kg ◊ K and an inclined curve on a T–S plane as shown in
MCH 4 16
Fig 4.2.
The volume of gas cylinder
p 2 p
d L = ¥ (0.25) ¥ 0.8 = 0.0393 m3
2
V =
4 4
Using characteristic gas equation to calculate mass of gas
p1V
m =
RT
(12000 KPa) ¥ (0.0393 m3 )
= = 3.02 kg
(0.5196 kJ/kg ◊ K) ¥ (300 K)
The final temperature of gas, when the pressure
approaches 15000 kPa,
Êp ˆ Ê 15000 ˆ
T2 = T1 Á 2 ˜ = 300 ¥ Á
Ë p ¯
1 Ë 12000 ˜¯
= 375 K or 102°C
process is expressed as T2 p2 V2
or = ...(4.24)
dq = du + dw T1 p1V1
For adiabatic process, dq = 0 For an isentropic process,
\ du + dw = 0 g
pV = C or
g
pv = C
or Cv dT + pdv = 0 ...(4.21) g g
or p1V1 = p2V2
For unit mass of an ideal gas, the characteristic g -g -g
equation p2 Ê V1 ˆ ÊV ˆ Êv ˆ
or = Á ˜ = Á 2˜ =Á 2˜ ...(4.25)
p v = RT p1 Ë V2 ¯ Ë V1 ¯ Ë v1 ¯
1
Differentiating both sides, we get -
v2 V2 Êp ˆ g
or = = Á 2˜ ...(4.26)
p dv + vdp = RdT ...(4.22) v1 V1 Ë p1 ¯
pd v + vdp Substituting Eq. (4.25) in Eq. (4.24), we get
or dT =
R -g 1-g 1-g
T2 Ê V2 ˆ Ê V2 ˆ Ê V2 ˆ Êv ˆ
Substituting for dT in Eq. (4.21), we have ÁË V ˜¯ = ÁË V ˜¯ =Á 2˜
T1 ÁË V1 ˜¯
= ...(4.27)
1 1 Ë v1 ¯
pd v + vdp
Cv + pd v = 0 Using Eq. (4.26) in Eq. (4.24), we get
R
1 g -1
or Cv pdv + Cv vdp + R pdv = 0 -
T2 Ê p ˆ Ê p ˆ g Ê p2 ˆ g
= Á 2˜ Á 2˜ =Á ˜ ...(4.28)
Using R = Cp – Cv , a relation between two specific T1 Ë p1 ¯ Ë p1 ¯ Ë p1 ¯
heats, we have
(c) p–V Diagram The p–V diagram for an isentropic
Cv p dv + Cv vdp + (Cp – Cv ) p dv = 0 process is shown in Fig 4.8.
or Cv vdp + Cp p dv = 0
Dividing both sides by p vCv , we get
dp C p d v
+ =0
p Cv v
Cp
Assuming ratio of two specific heats =g
Cv
and integrating the above equation, we get
loge p + g loge v = loge C
where loge C is the constant of integration
Taking antilog on both sides, we get
pvg = C (a constant)
It is the law of isentropic expansion or compres-
sion. For a given mass system, it is
pVg = C (constant) ...(4.23)
(b) Relation between p, V and T The thermody-
namic properties for a perfect gas are related as
p1 V1 p V
= 2 2
T1 T2 Fig. 4.8 or an isentropic
expansion process
First Law Applied to Non-Flow Systems 113
(d) Work done During the Process The work (h) Change of Entropy For isentropic process,
done during a non-flow process is expressed as S1 = S2 ;
2
W1–2 = Ú1
pdV Thus DS = Ú
dQ
T
=0 ...(4.31)
For an isentropic process
C Example 4.9 A quantity of gas occupying 0.14 m3
pVg = C, or p = g
V at a pressure of 1400 kPa and 300°C is expanded
2 C V2 isentropically to 280 kPa. Calculate (a) mass of gas,
Then W1–2 = Ú1 V g
dV = C Ú V1
V - g dV (b) final temperature , (c) work transfer , and (d) change
in entropy.
or W1–2
È V - g +1 ˘
= CÍ ˙
V2
=
(
C V2 - g +1 - V1- g +1 ) Take Cp= 1.04 kJ/kg ◊ K and Cv = 0.74 kJ/kg ◊ K
ÍÎ -g + 1 ˙˚ V1
1- g
Solution
g g
Substituting for C as p1V1 and p2V2 Given Isentropic expansion of a gas
- g +1 - g +1 = 0.14 m3
p2 V2 V2 - p1 V1 V1 State 1: V1
W1–2 =
1- g p1 = 1400 kPa
T1 = 300°C = 573 K
We get State 2: p2 = 280 kPa,
p2V2 - p1V1 mR (T2 - T1 ) Cp = 1.04 kJ/kg ◊ K
W1–2 = = ...(4.29)
1- g 1- g Cv = 0.74 kJ/kg ◊ K
Cp
If we put R = Cp – Cv and g = , we get
Cv
R
Cv =
g -1
Using in Eq. (4.29), we get
W1–2 = – m Cv (T2 – T1) = – DU ...(4.30)
This expression explains that during an isen-
tropic expansion process, the work done is always
equal to decrease in internal energy during the pro-
cess. Fig. 4.9
(e) The Change of Internal Energy As explained
by Eq. (4.30), the change of internal energy during To find
isentropic process (i) Mass of the gas,
(ii) Final temperature,
DU1–2 = –W1–2 (adiabatic work)
(iii) Work transfer, and
or DU1–2 = m Cv (T2 – T1)
(iv) Change in entropy.
(f ) Heat Transferred During an adiabatic opera-
Assumption The given gas is a perfect gas.
tion, the heat transferred is zero, i.e., no area under
the curve on a T–S diagram. Analysis
Example 4.10 The following equation, which con- Given A gas undergoes constant pressure and adiabatic
nects u, p and v for several gases is processes.
u = a + bpv m = 1 kg, Cp = 1.068 kJ/kg ◊ K
where a and b are constants. Prove that for a reverseble Cv = 0.775 kJ/kg ◊ K
adiabatic process State 1: p1 = 12 bar = 1200 kPa V1 = 0.15 m3
b+1 State 2: V2 = 0.28 m3 p2 = p1
p vg = constant, where g =
b State 3: V3 = 1.5 m3 s1 = s2
Solution For a reversible adiabatic process
Q =0
For a process of unit mass system
dq = du + pd v
or 0 = du + p d v ...(i)
We have u = a + bpv
Differentiating both sides,
du = b vdp + b p d v
Using in Eq. (i);
0 = b vdp + b p dv + p d v
or p (1 + b) d v + b v dp = 0
First Law Applied to Non-Flow Systems 115
m R (T3 - T2 ) 1
Work done W2–3 = S
1- g T–s diagram
1 ¥ 0.293 ¥ (601.65 - 1146) Fig. 4.11 – –
W =
1 - 1.38
= 419.72 kJ Analysis
(iii) Total work transfer (i) Work transfer
Wtotal = W1–2 + W2–3 = 156 + 419.72 = 575.72 kJ The temperature after isentropic compression1–2;
g –1 1.4 – 1
Example 4.12 0.5 kg of air is compressed reversibly Ê p2 ˆ g Ê 400 ˆ 1.4
= 333 ¥ Á
Ë 80 ˜¯
T2 = T1 Á ˜
and adiabatically from 80 kPa and 60°C to 0.4 MPa and Ë p1 ¯
is then expanded at constant pressure to the original = 527.41 K
volume. Sketch the process on p-V and T-S diagrams, For constant-pressure process 2–3;
compute work transfer, heat transfer and change in
T3 V3
entropy for whole path. =
T2 V2
Take R = 0.287 kJ/kg ◊ K and g = 1.4
But V3 = V 1
Solution 1 1
T3 V1 Ê p2 ˆ g Ê 400 ˆ 1.4
= = Á ˜ = ÁË
80 ˜¯
Given Reversible adiabatic and constant pressure Hence, = 3.157
T2 V2 Ë p1 ¯
processes;
m = 0.5 kg p1 = 80 kPa. or T3 = T2 ¥ 3.157 = 527.41 ¥ 3.157
R = 0.287 kJ/kg ◊ K T1 = 60°C + 273 = 333 K = 1665.0 K
116 Thermal Engineering
( )
(ii) Heat transfer
(a) During isentropic compression process ln p2 p
1
( )
Q1–2 = 0 or n= ...(4.33)
ln V1
(b) During constant-pressure expansion V2
Q2–3 = m Cp (T3 – T2)
(b) p, V, T Relationship If the adiabatic index g is
= (0.5 ¥ 1.005) ¥ (1665 – 527.41)
replaced by polytropic index n in equations (4.25),
= 571.44 kJ
(4.26), (4.27) and (4.28), we get
Total heat transfer,
n -n -n
QTotal = Q1–2 + Q2–3 p2 ÊV ˆ ÊV ˆ Êv ˆ
= Á 1˜ = Á 2˜ =Á 2˜ ...(4.34)
= 0 + 571.44 = 571.44 kJ p1 Ë V2 ¯ Ë V1 ¯ Ë v1 ¯
(iii) Change in entropy -
1
v2 V2 Êp ˆ n
(a) During isentropic expansion, = = Á 2˜ ...(4.35)
v1 V1 Ë p1 ¯
DS1–2 = 0
-n
(b) During constant-pressure expansion, T2 ÊV ˆ Ê V2 ˆ
\ = Á 2˜ ÁË V ˜¯
dQ ÊT ˆ T1 Ë V1 ¯
DS2–3 = ÚT = mC p ln Á 3 ˜
Ë T2 ¯ 1- n
1
1- n
ÊV ˆ Êv ˆ
= Á 2˜ =Á 2˜ ...(4.36)
= 0.5 ¥ 1.005 ¥ ln ÊÁ
1665 ˆ
Ë V1 ¯ Ë v1 ¯
Ë 527.41¯˜
1 n -1
= 0.578 kJ/K -
T2 Ê p2 ˆ Ê p2 ˆ n Êp ˆ n
The total entropy change, and = Á ˜ Á ˜ =Á 2˜ ...(4.37)
T1 Ë p1 ¯ Ë p1 ¯ Ë p1 ¯
DSTotal = DS1–2 + DS2–3 = 0 + 0.578
= 0.578 kJ/K The polytropic relation p V n = C represents the
most convenient curve fitting to actual experimen-
tal data between p and V with the value of the index
First Law Applied to Non-Flow Systems 117
‘n’ for the process. Each of the four processes dis- help of Eq. (4.37),
cussed earlier can also be represented by polytropic n -1 1
1-
process as T2 Êp ˆ n Êp ˆ
= Á 2˜ =Á 2˜
T1 Ë p1 ¯ Ë p1 ¯
1
1 -
Ê p2 ˆ Ê p2 ˆ
= ÁË p ˜¯ ¥ ÁË p ˜¯
1 1
1
-
1 Ê p2 ˆ
∵ =0 and ÁË p ˜¯ =1
1
T2 p2
Thus =
T1 p1
It is a relation for the constant volume
process.
All processes discussed above are illustrated
graphically on p-V and T-S diagrams in Fig. 4.12.
(d) Change in Internal Energy For any process, (g) Change of Entropy For unit mass, the heat
DU = mCv (T2 – T1) transfer
dq = Cn dT
(e) Change in Enthalpy It is calculated as
Then change of entropy between two states
DH = mCp (T2 – T1)
2 dq T2 dT
(f ) According to the first law of Ds1–2 = Ú1 T
= Ú
T1
Cn
T
thermodynamics,
ÊT ˆ
Q = DU + W = Cn ln Á 2 ˜ (kJ/kg ◊ K) ...(4.44)
Ë T1 ¯
m R (T2 - T1 )
= mCv (T2 – T1) + For a given mass system
1- n
Ï R ¸ Ê T2 ˆ
= m (T2 – T1) ÌCv + ˝ DS = m Cn ln Á ˜ (kJ/K) ...(4.45)
Ó 1 - n˛ Ë T1 ¯
Using R = Cp – Cv where T is expressed in kelvin (K)
we get Q = m(T2 – T1)
(
Cv - nCv + C p - Cv ) Example 4.13 The internal energy of a certain sub-
1- n stance is given by the following relation:
Ê C p - nCv ˆ
= mÁ (T2 - T1 ) u = 3.56 pv + 84
Ë 1 - n ˜¯ where u is given in kJ/kg, p in kPa, and v in m3/kg.
or Q = mCn (T2 – T1) ...(4.40) A system composed of 3 kg of this substance expands
from an initial pressure of 500 kPa and a volume of
C p - nCv 0.22 m3 to a final pressure of 100 kPa in a process in
where Cn = ...(4.41)
1- n which pressure and volume are related by p v 1.2 = con-
Cn is called polytropic specific heat. stant.
(a) If the expansion is quasi-static, find Q, DU and W
Again rearranging the above equation, we have
for the process.
Ê Cp ˆ (b) In another process, the same system expands
ÁË C - n˜¯ according to the same pressure – volume
¥ (T2 - T1 )
v
Q = m Cv relationship as in part (i), and from the same
1- n initial state to the same final state as in part (i),
Cp R but the heat transfer in this case is 30 kJ. Find the
Using = g and Cv = , we get
Cv g -1 work transfer for this process.
Q=
(g - n) ¥ m R (T2 - T1 )
Solution
(1 - n) (g - 1)
A substance with
g - n mR (T2 - T1 )
Given
= ¥ m = 3 kg,
g -1 1- n u = 3.56 pv + 84;
g -n State 1: v1 = 0.22 m3/kg
= ¥ Polytropic work transfer
g -1 ...(4.42)
p1 = 500 kPa
State 2: p2 = 100 kPa;
Rearranging, we get
Case (i) executes a polytropic process with pv1.2 =
Q=
(g - n) ¥ m R (T2 - T1 ) constant,
(n - 1) (1 - g ) Case (ii) heat transfer, Q = 30 kJ
g -n
= ¥ Adiabatic work transfer ...(4.43) To find Case (i) (a) Total change in internal energy,
n -1
First Law Applied to Non-Flow Systems 119
=
(100 ¥ 0.841 - 500 ¥ 0.22) = 129.5 kJ/kg
p2
1 - 1.2 1.2
pV =C
Total work transferred;
W = mw
= (3 kg) ¥ (129.5 kJ/kg) = 388.5 kJ 1 bar 1
(c) Heat tranfrer Q = DU + W
= –277.5 + 388.5 = 111 kJ V
Vc V1
120 Thermal Engineering
Work transfer
p2V2 - p1V1 600 ¥ 0.03 - 100 ¥ 0.12
W= =
1- n 1 - 1.292
= –20.548 kJ
(iii) Heat transfer during compression
Q = DU + W
Heat transferred Q = 14.99 – 20.548
= – 5.55 kJ (Rejected)
Solution
Given
V1 = 0.09 m3 p1 = 10 bar = 1000 kPa
d = 0.6 m m = 90 kg
h = 1.5 m p0 = 100 kPa Fig. 4.16
n = 1.3
This work is used to increase the potential and kinetic
To find Velocity of piston as it releases.
energy of the piston and to displace atmospheric air by
Analysis The change in volume during piston displace-
1.5 m.
ment of 1.5 m
Thus W = m gh + (1/2) mV 2 + p0 (DV)
p 2 p
DV = d h = ¥ (0.6 m ) ¥ (1.5 m ) = 0.4241 m3
2
or 122.146 = 90 ¥ [(9.81) ¥ (1.5) + (1/2) ¥ (V 2 )]
4 4
+ (1 ¥ 106 Pa) ¥ 0.4241 m3
The volume after expansion
V2 = V1 + DV = 0.09 + 0.4241 = 0.5141 m3
(122.146 - 42410 - 1324.35) ¥ 2
or V2 =
90
The pressure after expansion = 1742.5 m²
n
Ê V1 ˆ 1.3
p2 = p1 ¥ Á ˜ = 1000 ¥ ÊÁ
0.09 ˆ
˜
or V= (1742.45)
Ë 2¯
V Ë 0.5141¯
= 41.74 m/s
= 103.78 kPa.
The work done by the gas during expansion Example 4.17 0.2 m3 of a mixture of fuel and air at
1.2 bar and 60°C is compressed till its pressure becomes
( p2V2 - p1V1 ) 12 bar and temperature 270°C. Then it is ignited sudden-
W1–2 =
(1 - n) ly at constant volume and its pressure becomes twice the
103.78 ¥ 0.5141 - 1000 ¥ 0.09 pressure at the end of compression. Find the maximum
= temperature reached and change in internal energy. Also,
1 - 1.3
find the heat transfer during the compression process.
= 122.146 kJ
122 Thermal Engineering
Solution
12 bar 2
Given A mixture of fuel and air as a perfect gas pV n = C
( )
n= = –14.2 kJ (The heat is rejected)
ln Ê p2 ˆ - ln T2
Ë p1 ¯ T1
Example 4.18 A certain mass of air initally at a
Substituting the values in the equation, we get
pressure of 480 kPa and a temperature 190°C is expand-
n=
(
ln 1200120 ) = 1.27
ed adiabatically to a pressure of 94 kPa. It is then heated
(
ln 1200
120 ) (
- ln 543
333 ) at constant volume until it attains its initial temperature
when the pressure is found to be 150 kPa. State the type
The specific heat at constant volume of compression necessary to bring the system back to its
C p 1.05 original pressure and volume. Determine
Cv = = = 0.75 kJ/kg ◊ K
g 1.4 (a) the index of adiabatic expansion,
The characteristic gas equation (b) the work done per kg of air, and
R = Cp – Cv = 1.05 – 0.75 = 0.3 kJ/kg ◊ K (c) the change in specific entropy of air.
The mass of the gas Take R = 0.29 kJ/kg ◊ K.
pV (120 kPa) ¥ (0.2 m3 )
m= 1 1 = = 0.24 kg Solution
RT1 (0.3 kJ/kg ◊ K) ¥ (333 K)
The property relationship for constant volume process Given Three processes constitute a cycle
2-3; State 1: p1 = 480 kPa T1 = 190°C + 273 = 463 K,
p2 p3
= s1 = s2 R = 0.29 kJ/kg ◊ K
T2 T3
First Law Applied to Non-Flow Systems 123
R 0.29 p
where Cv = =
g - 1 1.401 - 1 750 kPa
3 2
= 0.723 kJ/kg ◊ K
Ds2–3 = 0.723 ¥ ln ÊÁ
463 ˆ
\
Ë 290.14 ˜¯ pV = C pV
1.2
=C
= 0.337 kJ/kg ◊ K
(c) Change in entropy during isothermal process
3–1 150 kPa 1
s3 – s1 = R ln Ê 3 ˆ
p
V
ÁË p ˜¯
1
T
= 0.29¥ ln ÊÁ
150 ˆ
Ë 480 ¯˜ 2
= – 0.337 kJ/kg ◊ K
p=C 1.2
Net change of entropy during cyclic process pV =C
1-2-3-1; 3
360 K 1
D scycle = 0 – 0.337 + 0.337
= 0 (since entropy is a property)
S
3 kg of air at a pressure of 150 kPa
p-V and T-s diagram
and temperature 360 K is compressed polytropically to
750 kPa according to law pV1.2=C. The gas is then cooled (i) (a) The work done during polytropic compres-
to initial temperature at constant pressure. The air is then sion process 1–2;
expanded at constant temperature till it reaches original
pressure of 150 kPa. Draw the cycle on p–V diagram and ( p2V2 - p1V1 ) = m R (T2 - T1)
W1-2 =
determine the net work and heat transfer. (1 - n) (1 - n)
Solution 3 ¥ 0.287 ¥ ( 470.75 - 360)
=
Given Three processes constitute a cycle
(1 - 1.2)
m = 3 kg air = – 476.8 kJ
State 1: p1 = 150 kPa, T1 = 360 K (b) The work done during constant pressure
cooling process 2–3;
State 2: p2 = 750 kPa pV1.2 = C
W2–3 = m R (T3 – T2)
or p1V11.2 = p2V21.2
= 3 ¥ 0.287 ¥ (360 – 470.74)
State 3: p2 = p3 = 750 kPa, T3 = T1 = 360 K
= – 95.355 kJ
To find (c) The work done during isothermal process
(i) Work transfer, and 3–1;
(ii) Heat transfer. Êp ˆ
W3–1 = m R T1 ln Á 3 ˜
Assumptions Ë p1 ¯
(i) The specific gas constant R = 0.287 kJ/kg ◊ K Ê 750 ˆ
= 3 ¥ 0.287 ¥ 360 ¥ ln Á
(ii) The specific heat Cp = 1.005 kJ/kg ◊ K Ë 150 ˜¯
(iii) The specific heat Cv = 0.7165 kJ/kg ◊ K
= 494.86 kJ
Analysis The temperature after polytropic compression Net work transfer;
n -1 1.2 -1 Wnet = W1-2 + W2-3 + W3-1
Ê p2 ˆ n Ê 750 ˆ 1.2
= – 476.8 + (–95.355) + 494.86
= 360 ¥ Á
Ë 150 ˜¯
T 2 = T1 Á ˜
Ë p1 ¯ = –73.5 kJ
= 470.75 K
First Law Applied to Non-Flow Systems 125
=
(1.4 - 1.2)¥ (– 476.8)
1.4 - 1
= – 234.4 kJ
(b) Heat transfer during constant pressure
cooling
Q2–3 = m Cp (T3 – T2)
= 3 ¥ 1.005 ¥ (360 – 470.75)
= –334 kJ Using p1, p2, V1 and V2 to obtain constants a and C,
(c) Heat transfer during isothermal expansion Assuming pi = aVi + C
= work done during the process then 420 = a ¥ 0.004 + C ...(i)
Q3–1 = W3–1 = 494.86 kJ and 140 = a ¥ 0.02 + C ...(ii)
Net heat transfer Solving these equations, we get
Q net = Q1–2 + Q2–3 + Q3–1 a = –17500 kPa/m3
= –234.4 – 334 + 494.86 and C = 490 kPa
= –73.5 kJ Therefore, for linear law, the pressure is expressed as
for a cycle Q net = Wnet = – 73.5 kJ p = (–17500 V + 490) kPa
The work transfer during the process
Example 4.20 1 kg of gas expands reversibly 2 2
according to linear law from 4.2 bar to 1.4 bar. The
initial and final volumes are 0.004 m3 and 0.02 m3,
W1–2 =
Ú1
pdV =
Ú
1
(-17500V + 490) dV
0.02
respectively. The gas is then cooled at constant pressure È V2 ˘
= Í-17500 ¥ + 490V ˙
and finally compressed isothermally back to its initial ÍÎ 2 ˙˚0.004
state of 4.2 bar and 0.004 m3. Calculate the work done
in each process stating its direction. Sketch the cycle on 17500
= - ¥ [0.022 – 0.0042]
a p–V diagram. 2
+ 490 ¥ [0.02 – 0.004]
= –3.36 + 7.84 = 4.48 kJ
Solution
The quantity W1–2 is positive and hence, it is the work
Given Expansion, cooling and compression of gas done by the system.
m = 1 kg Volume after constant-pressure cooling process 3–1
State 1: p1 = 4.2 bar = 420 kPa, V1 = 0.004 m3 p1V1 p1V1 420 ¥ 0.004
State 2: p2 = 1.4 bar = 140 kPa, V2 = 0.02 m3 V3 = = =
p3 p2 140
State 3: p3 = p2 = 140 kPa, and p3V3 or p2V3 = p1V1
= 0.012 m3
To find The work transfer during constant pressure cooling
(i) Sketch of processes on a p–V diagram, process, p2 = p3,
(ii) Work transfer during each process. W2–3 = p2(V3 – V2)
Then W2–3 = (140 kPa) ¥ (0.012 – 0.02) m3
Assumptions
= – 1.12 kJ
(i) The gas is an ideal gas, and
It is negative, thus work is done on the system.
(ii) Each process is a reversible process.
Work transfer during an isothermal process,
Analysis The initial process is proceeded linearly and ÊV ˆ
W3–1 = p1V1 ln 1
its law may be ÁË V ˜¯
3
p = aV + C
126 Thermal Engineering
Path 2. Process 1– b –2 constant-pressure process Process 2: 940 kJ/kg of heat is added to air to constant
followed by constant-volume process. volume.
Path 3. Process 1– c – 2 constant-volume process followd Process 3: Process 2 is followed by a reversible adia-
by constant-pressure process. batic expansion up to initial volume.
Process 4: Finally, heat is rejected at constant volume
p so as to reach the initial condition.
Path-2
1 Draw the four processes on a p V diagram.
b
Path-1
Determine the maximum temperature, net work done and
Path 3 a heat rejected per kg of air. Assume adiabatic index of
compression and expansion of 1.4 and constant-volume
specific heat as 0.717 kJ/kg ◊ K.
2
c
V Solution
Fig. 4.22 Given Air undergoes four processes in a cyclic process.
Process 1–2: Reversible adiabatic
Work done during path 1, polytropic process
p1 = 100 kPa
( p2V2 - p1V1 ) T1 = 50°C = 323 K
W1 =
(1 - n) v2 = 0.2v1
Work done during path 2, Process 2–3: Constant volume heat addition
W2 = p1(V2 – V1) + 0 q2 3 = 940 kJ/kg
Work done during path 3, Process 3–4: Reversible adiabatic expansion and
W3 = 0 + p2 (V2 – V1) v4 = v1
p2 2 V2 2 Process 4–1: Constant volume heat rejection to
Put = and =
p1 5 V1 1 approach initial state:
Constants: g = 1.4, Cv = 0.717 kJ/kg ◊ K
W1 È { p V - p V } (1 - n) ˘
2 2 1 1
= Í ˙ To find
W2 ÍÎ ÈÎ p1 (V2 - V1 )˘˚ ˙˚
(i) To draw a p–V diagram,
È p1V1 {1 - p2V2 / p1V1}˘˚
= Î
{
1 - ( 2 / 5) ¥ 2 } (ii) Maximum temperature T3 in the cycle,
{( ) }
= (iii) Net work done per kg of the cycle, and
0.4 ¥ ( 2 - 1)
(n - 1) p1V1 V2 V1 - 1 (iv) Heat rejected per kg of air.
Analysis
5
= 0.5 = (i) The p–V diagram is shown in Fig. 4.23.
10
Now
W2
=
{
p1 (V2 - V1 ) 5 10
= =
}
W3 {
p2 (V2 - V1 ) 2 4 }
Therefore W1 : W2 : W3 = 5 : 10 : 4
Example 4.23
Process 1: Air initially at 100 kPa and 50°C undergoes
reversible adiabatic comprerssion such that
its volume is reduced to one-fifth of its initial
volume.
Fig. 4.23
128 Thermal Engineering
Solution
Given A Carnot cycle with
m = 0.04 kg T1 = 930 K
T3 = 300 K p1 = 4.4 ¥ 103 kPa
a V Q1– 2 = 4 kJ
b
1 m3
To find Maximum cylinder volume, V3
Fig. 4.25
Assumptions
Solution (i) Specific gas constant for air, R = 0.287 kJ/kg ◊ K
Given An imaginary engine (ii) Ratio of two specific heats g = 1.4
m = 1 kg
Analysis Using perfect-gas equation:
Dia. of circle = 10 cm
p1V1 = m RT1
First Law Applied to Non-Flow Systems 131
Solution
Given A constant volume cooling process with
p1 = 5 bar x1 = 1.0
m = 2 kg x2 = 0.6
To find After cooling,
(i) Pressure and temperature at new state,
(ii) Heat transferred.
The heat transferred at constant volume Here y1 = p1 = 2.75 bar y2 = p2 = 3.0 bar
Q = DU = m(Du) = m(u2 u1) x1 = vg1 = 0.6573 m3/kg x2 = vg2 = 0.6058 m3/kg
where u1 = h1 p1v1 = 2839.25 (8 ¥ 100) Using value x = 0.6248 m3/kg for calculation of pres-
¥ 0.2608 sure as
= 2630.61 kJ/kg Ê 3 - 2.75 ˆ
p = 2.75 + Á ¥ (0.62483 - 0.657)
u2 = h2 p2v2 = (hf2 + xhfg2 ) p2 (xvg2 ) Ë 0.6058 - 0.6573 ˜¯
= (535.34 + 0.3628 ¥ 2185.55) = 2.75 + ( 4.854) ¥ ( 0.0325) = 2.907 bar
(2.5 ¥ 100) ¥ (0.3628 ¥ 0.7187) = 1.0161 + 1.891 = 2.907 bar
= 1263.06 kJ/kg Similarly, other properties can be obtained at this
state.
First Law Applied to Non-Flow Systems 133
The saturation temperature corresponding to the new = (1 0.85) ¥ 2015.3 + 2.1 ¥ (350 179.91)
state = 302.3 + 357.2 = 659.5 kJ/kg
Tsat = 133.1°C Total heat supplied to steam,
The new state is 2.907 bar and 0.6 dry. Q = m ¥ h1 = 0.9076 ¥ 659.5 = 598.5 kJ
hf = 555 kJ/kg, hfg = 2166.5 kJ/kg
The work done during superheating,
(ii) Heat transferred
Q = m (u2 u1) È Tsup ˘
w = p(v2 v1) = p Ív g ¥ - x vg ˙
where u2 = h2 p2 v2 Î Tsat ˚
= (h f 2 + x2 h fg 2 ) - p2 ( x2 v g 2 ) È 350 + 273 ˆ
w = 1000 ¥ Í0.19444 ¥ ÊÁ ˜
= (555 + 0.6 ¥ 2166.5) 290.7 ¥ 0.6 ¥ 0.6248 Î Ë 179 .91 + 273 ¯
= 1745.91 kJ/kg ˘
and u1 = h1 p1v1 - 0.85 ¥ 0.19444 ˙
˚
= hg1 - p1 v g1 = 2748.7 500 ¥ 0.3749 = 1000 ¥ (0.2675 0.1653) = 102.18 kJ/kg
= 2561.25 kJ/kg Total external work done
Hence, heat transferred We = mw = 0.9075 ¥ 102.18 = 92.73 kJ
Q = 2 kg ¥ (1745.91 2561.25) (kJ/kg) The percentage of total heat supplied as external work
= 1630.68 kJ (rejected) 92.73
= ¥ 100 = 15.5%
Example 4.29 A quantity of steam at 10 bar and 0.85 598.5
dry occupies a volume of 0.15 m3. Determine the heat
Example 4.30 A closed vessel of 0.2 m3 capacity
supplied to raise the temperature of steam to 350°C at
contains steam at 8 bar and 200°C.
constant pressure and percentage of this heat supplied,
which appears as external work. (a) What is the weight of steam contained in the
vessel ?
Solution (b) The vessel is cooled and steam becomes just dry
and saturated. What would be the pressure at this
Given p1 = 10 bar = 1000 kPa Tsup = 350°C
state ? Estimate specific entropy.
x = 0.85 V1 = 0.15 m3
(c) The vessel is further cooled till the temperature
To find drops to 160.8°C. Find the pressure and condition
(i) Heat supplied, of steam at this state.
(ii) External work, and
(iii) Percentage of heat supplied as external work Solution
done Given The steam in a closed vessel
Assumption Specific heat of superheated steam, V = 0.2 m3 p = 8 bar Tsup = 200°C
Cps = 2.1 kJ/kg ◊ K x2 = 1.0 T3 = 160.8°C
Example 4.32 Dry saturated steam at 1550 kPa is Analysis The steam is superheated during the process,
isothermally expanded to 100 kPa pressure. Calculate the thus it behaves as an ideal gas, i.e.,
change in internal energy, work done, and heat transfer p1v1 = p2v2
during the process. 1550 ¥ 0.1275 = 100 ¥ v2
or v2 = 1.976 m3/kg
Solution The temperature at the state 2;
Given Reversible isothermal expansion of dry saturated T2 = T1 = 199.86°C
steam: The enthalpy of steam at the state 2
State 1: p1 = 1550 kPa (Dry) x1 = 1 h2 = hg 2 + Cps (T2 Tsat 2)
State 2: p2 = 100 kPa, after isothermal expansion. = 2675.46 + 2.1 ¥ (199.86 – 99.63)
= 2885.94 kJ/kg
To find
(i) Heat transfer, (i) The change in specific internal energy:
(ii) Work done, and Du = u2 u1 = (h2 p2v2) (h1 p1v1)
(iii) Change in internal energy during the process. = h2 h1 (∵ p2 v2 = p1v1)
= 2885.94 2790.8 = 95.14 kJ/kg
Assumptions
(ii) The work done per kg of steam during isothermal
(i) The steam in superheated region as an ideal gas. process,
(ii) The specific heat for superheated steam as 2.1 kJ/ Ê v2 ˆ
kg ◊ K. w = p1 v1 ln Á ˜
Ë v1 ¯
= (1550) ¥ 0.1275 ¥ ln ÊÁ
Properties of steam at pressure p1 = 1550 kPa 1.976 ˆ
Ë 0.1275 ¯˜
Tsat1 = 199.86°C, vg1 = 0.1275 m3/kg = 541.65 kJ/kg
hg1 = 2790.8 kJ/kg, sg1 = 6.4289 kJ/kg ◊ K (iii) The heat transferred by steam during isothermal
At pressure 100 kPa, after isothermal expansion process,
Tsat2 = 99.63°C, vg2 = 1.6937 m3/kg q = w + Du = 541.65 + 95.14
hg2 = 2675.46 kJ/kg, = 636.79 kJ/kg
136 Thermal Engineering
Pa Solution
5M
2 0.3 Pa
6M Given Polytropic expansion of steam:
0.0
3 m = 1 kg
p1 = 8 bar = 800 kPa
T1 = 250°C = 523 K
p2 = 2 bar = 200 kPa
s 1.3
p v = constant
Fig. 4.32
138 Thermal Engineering
Summary
The characteristic gas equation for an ideal gas is The summary of equations for ideal processes are
pV = m RT given below.
where R is the specific gas constant and it is 1. Constant-volume Process
obtained as p1 p2
Law V = C, =
Ru Universal gas constant 8.31447 T1 T2
R= = = Work transfer W =0
M Molecular weight M
Heat transfer Q = m Cv (T2 T1)
The thermodynamic properties p, V and T are
related as = DU
p1V1 p V Change in entropy DS = m Cv ln(T2/T1)
= 2 2 2. Constant-Pressure Process
T1 T2
For all type of processes, the change in internal V1 V2
Law p = C, and =
energy and change in enthalpy can be calculated T1 T2
as follows: Work transfer W = p (V2 V1)
Change in internal energy Heat transfer Q = m Cp(T2 T1)
DU = m Cv (T2 T1) = DH
Change in enthalpy DH = m Cp(T2 T1) Change in entropy DS = m Cp ln(T2/T1)
140 Thermal Engineering
Glossary
Non-flow process A process in which mass of system Isothermal process Constant-temperature process
does not change Isentropic process Constant-entropy process
Isochoric process Constant-volume process Polytropic process A general representation of all
Isobaric process Constant-pressure process processes by a relation pV n = constant.
Isenthalpic process Constant-enthalpy process
Review Questions
1. Define an ideal gas. given by
2. What is an equation of state? R (T1 - T2 )
3. Show that for an ideal gas, Cp Cv = R. W1- 2 =
g -1
4. State the difference between standard symbols E
where T1 and T2 are initial and final temperatures
and U.
and R is the charecteristic gas equation.
5. Define an adiabatic process. Show that a
8. How is polytropic index determined and within
reversible adiabatic process for a given mass of a
what limits can it change?
perfect gas is pV g = constant.
9. Define polytropic specific heat and prove that
6. How are the state parameters p, V and T related
in a polytropic process? What are values of the C p - Cv
Cn =
polytropic index for isobaric, isochoric, isother- 1- n
mal and adiabatic processes? What is the significance of its negative sign?
7. Show that the work transfer per kg for a perfect 10. For a polytropic process, derive the following
gas during an adiabatic expansion process is relations:
First Law Applied to Non-Flow Systems 141
g -n (g – n): (n – 1): (g – 1)
Q1- 2 = ¥ polytropic work transfer
g -1 12. The internal energy of a certain closed system is
g -n given by U = M + N pV. Show that if it undergoes
and Q1- 2 = ¥ adiabatic work transfer
n -1 a reversible non-flow process with Q = 0, the
11. Show that when an ideal gas is compressed poly- relation between p and V is pV g = C, where C is
tropically with index n, the heat rejection, in- N +1
some constant and g = .
crease in internal energy and work done is in the N
ratio
Problems
1. 1 kg of gas expands isentropically through a mally. It is finally cooled at a constant volume to
volume ratio of 5. The initial pressure and tem- bring the system to initial state.
perature are 28 bar and 220°C, respectively. Find (a) Show the process on p–V and T–S diagrams.
(a) final pressure and temperature, (b) work done (b) Calculate the heat transfer and work transfer
during expansion, and (c) change in entropy. For in each case.
a gas take [W = 16 kJ, 18.46 kJ and Q = − 4.28 kJ,
Cp = 1.024 kJ/kg ◊ K and Cv = 0.713 kJ/kg ◊ K. 18.46 kJ, − 11.7 kJ]
[(a) 2.94 bar, − 28.6°C (b) 178 kJ (c) 0] 6. Air initially at 4 bar, 60°C, expands isothermally
2. 0.1 kg of gas at a pressure of 1 bar and 15°C is to 200 kPa and then it expands isentropically to
compressed adiabatically to 28 bar. Assuming 100 kPa. Sketch the processes on p–V and T–S
that pv = 287T for one kg of gas and the index of diagrams and calculate for entire expansion
adiabatic compression is 1.404, calculate (a) the process
final volume and temperature, (b) ratio of com- (a) heat transfer,
pression, and (c) work done during the compres- (b) change in specific internal energy, and
sion. [(a) 0.0785 m3, (b) 487°C (c) 324.7 kJ]
(c) change in specific entropy.
3. A volume of 2.5 litres of a gas at 14 bar and
[(a) 66.24 kJ/kg (b) – 43 kJ/kg
1100°C expands to a pressure of 280 kPa
according to pV1.28 = C. Determine (a) final (c) 0.198 kJ/kg ◊ K.]
volume, (b) final temperature and (c) work done 7. 0.4 kg of air at 6 bar receives an amount of
by gas during expansion. heat at constant volume, so that its temperature
[(a) 8.8 litre, (b) 692.5°C, (c) 3.7 kJ] rises from 383 K to 923 K. It is then expanded
polytropically according to pV1.32 = constant to
4. The air initially at 75 kPa, 727°C, 0.12 m3 is com-
initial temperature and finally, it is compressed
pressed isothermally until the volume is one half
isothermally to its original volume. Calculate (a)
of the initial volume. Further, it is cooled at a con-
pressure at end states, and (b) work transfer and
stant pressure till its volume is again halved.
heat transfer during each process. Take
(a) Sketch the process on p–V and T–S planes.
Cv = 0.718 and R = 0.287 kJ/kg ◊ K.
(b) Determine the total work transfer for the
two processes. [(a) p2 =14.45 bar, p3 = 0.3845 bar, (b) W1–2 =
0, Q1–2 = 155 kJ, W2–3 = 193 kJ, W2–3 = 38.64,
(c) Calculate the total heat transferred.
W3–1 = Q3–1 = −120.886 kJ]
[(b) − 10.74 kJ (c) − 22 kJ]
8. 0.5 kg air undergoes a Carnot cycle with 50%
5. Air initially at 1.00 bar has a specific volume
efficiency. The initial pressure and volume of
0.12 m3/kg. It is compressed polytropically ac-
air are 7 bar and 0.12 m3, respectively. The heat
cording to the law pv1.3 = constant to a pressure
supplied to air during isothermal expansion is 40
of 4.2 bar. It is then allowed to expand isother-
kJ. Calculate:
142 Thermal Engineering
(a) maximum and minimum temperature of the pressure of 5 bar and then expanded adiabatically
cycle, to its initial volume. Determine for this quantity of
(b) volume at the end of isothermal expansion, gas: (a) Heat transfer during the compression (b)
(c) the work and heat transfer for each of four Change in internal energy during the expansion
processes. (c) the mass of the gas.
[(a) Tmax = 312.4°C, Tmin = 19.7°C, (b) V2 = Take g = 1.4 and Cp = 1 kJ/kg ◊ K.
0.193 m3 (c) W1–2 = 40 kJ, W2–3 = 105 kJ, W3–4 [(a) − 44.3 kJ (b) − 35.5 kJ (c) 0.35 8 kg]
= −20 kJ, W4–1 = −105 kJ, Q1–2 = 40 kJ, Q2–3 = 15. A volume of 0.36 m3 of a gas at 288 K and 1.03
Q4–1 = 0, Q3–4 = 20 kJ]. bar is compressed reversibly and adiabatically to
9. 2 kg of air at 150°C and 3 bar expands according 10 bar. It is then cooled at constant pressure to its
to pV1.2 = constant, to a final pressure of 1 bar. original temperature after which it expands iso-
Find heat transfer, work transfer, change in inter- thermally. Find the heat transfer at constant pres-
nal energy and change in entropy. sure, heat transfer during isothermal expansion
Take R = 0.287 kJ/kg ◊ K and g = 1.4 and work transfer during the cycle.
[101 kJ, 203.12 kJ, –99.1 kJ and 0.26 kJ/K.] Take g = 1.4 and R = 0.287 kJ/kg ◊ K.
10. One kilogram of oxygen is compressed isother- [−119.12 kJ, 84.28 kJ, −35.2 kJ]
mally in a closed system from 100 kPa and 25°C 16. A volume of 115 litres of air at 1.05 bar and 90°C
to 300 kPa. Calculate (a) work transfer, (b) heat is compressed adiabatically until the volume
transfer, and (c) change in internal energy. reaches 11.5 litres. Find the change in internal
11. 1 kg of air initially at 1 bar and 40°C is com- energy and change in enthalpy.
pressed adiabatically until its pressure is 50 bar. [45.69 kJ, 63.96 kJ]
The air then receives 125.6 kJ of heat at constant 17. In a closed system, 0.070 kg of air is compressed
pressure. Find for each process, the change in in- polytropically from 100 kPa and a volume of
ternal energy. 0.060 m3 to a volume of 0.030 m3 with a poly-
[ U1–2 = 464.6 kJ, U2–3 = 89.73 kJ,] tropic exponent of 1.4. Compute (a) final tem-
12. 1 kg of air at 20 bar, 200°C is expanded reversibly perature, (b) the work done, (c) the change in
to 12 bar, 125°C in such a way that the process is internal energy, and (d) the heat transfer.
represented by a straight line on a p–V diagram. 18. 0.028 m3 of air initially at 260°C and 700 kPa
Determine (a) law of pressure relating volume, is expanded at constant pressure to 0.084 m3. A
(b) work and heat transfer, and (c) change in polytropic process is carried according to law
1.5
internal energy. pV = constant. The system is brought to initial
[(a) p = 40 −294 V (bar); (b) 43.82 kJ, − 9.9 kJ; state by a constant temperature process.
(c) − 53.9 kJ] (a) Sketch the processes on p–V and T–S
13. A gas at a pressure of 14 bar and a temperature diagrams,
of 343°C is expanded adiabatically to a pressure (b) Determine the net heat transfer and work
of 1.05 bar. The gas is heated at constant volume transfer,
until it again attains 343°C temperature, when (c) Find the thermal efficiency of the cycle.
its pressure is found to be 2.222 bar and finally [(b) 52.9 kJ, 52.9 kJ, (c) 38.57%]
it is compressed isothermally until the original 19. A closed system contains an ideal gas R =
pressure of 14 bar is attained. Sketch the p–V 0.27 kJ/kg ◊ K and Cv = 0.5 kJ/kg ◊ K. The system
diagram for these operations and for 0.5 kg mass undergoes the following process in a cycle. At
of the gas, calculate the change in internal energy the state 1, the temperature is 450 K and pressure
during the adiabatic expansion. is 4.5 bar. The gas is then heated at constant
Take Cp = 1.005 kJ/kg ◊ K. [–115.8 kJ] pressure until the temperature becomes 900 K at
14. A quantity of perfect gas occupies a volume of the state 2. The gas is then compressed at constant
0.3 m3 at a pressure of 1 bar and a temperature temperature unitl the value of entropy equals that
of 20°C. This is compressed isothermally to a at states 1 and 3 and finally, there is an isentropic
First Law Applied to Non-Flow Systems 143
expansion from the state 3 to the state 1. Sketch reached to 11.5 litres. Find the change in internal
the p–V and T–S diagrams. Calculate (a) pressure energy and change in enthalpy.
at the state 3, (b) heat transfer from the state 1 to [45.69 kJ, 63.96 kJ]
state 3, and (c) cyclic work transfer. 25. Air trapped in a cylinder expands frictionlessly
[(a) 32.48 bar, (b) −133.8 kJ/kg, against a piston so that pV = constant. Initially the
(c) −133.8 kJ/kg] air is at 400 kN/m2, 4°C, and occupies a volume
20. 50 litres of air at 1.013 bar and 100°C temperature of 0.02 m3. The local value of g is 9.51 m/s2.
is compressed to 28 bar. Volume of air at the end (a) To what pressure must the air expand in
of polytropic compression is found to be 4 litres. order to perform 8100 J of work?
Air is now heated at constant volume till pressure (b) What is the mass of air in the system?
rises to 56 bar. Assuming Cp = 1.00 kJ/kg ◊ K and [(a) 145.3kN/m2 (b) 0.1 kg]
Cv = 0.71 kJ/kg ◊ K over complete range of work- 26. 100 kg of air at 300 kPa and 10°C is trapped in-
ing. Determine (a) polytropic index of compres- side a vertical cylinder, which is fittted at the top
sion, and (b) entropy change in each process. with the weighted piston so that the pressure of
[(a)1.314 (b) −7.93 × 10−3 kJ/K, 0.023 kJ/K] the air is held constant, there is no heat transfer.
21. A cylinder of an engine at the beginning of suc- A paddle wheel in the cylinder is turned until
tion stroke contains 400 cm3 of gas at a pressure the volume of air has increased by 20 percent.
of 100 kPa, and temperature of 110°C. If com- Determine : (a) the work done on the air and the
pression takes place according to law pV1.3 = con- amount of the work done on the air by paddle
stant, determine the temperature and pressure of wheel. [(a) – 0.409 kJ (b) 0.571 kJ]
the gas when the volume is 80 cm3. Also calculate 27. 0.05 kg of steam at 15 bar is contained in a rigid
the work done on the gas during the compression vessel of volume 0.0076 m3, what is the tempera-
and change of internal energy of 1 kg of gas if Cv ture of steam? If the vessel is cooled, at what tem-
= 0.750 kJ/kg ◊ K. perature will the steam be just dry and saturated?
If the presure is increased to 40 bar during The cooling is continued until the pressure in
combustion at constant volume, determine the the vessel is 11.0 bar. Calculate the final dryness
temperature of gas. fraction of steam and heat rejected between initial
[− 0.0826 kJ, 177.5 kJ/kg, 2788°C] and final states.
22. A certain quantity of air has a volume of [(a) 72.36°C, (b) 192.5°C,
0.028 m3 at a pressure of 1.25 bar and 25°C. It is (c) 0.856, (d) 19.48 kJ]
compressed to a volume of 0.0042 m3 according 28. A cylinder of volume 0.1 m3 contains nitrogen
to the law pV 1.3 = constant. Calculate the final gas at 101 kPa and 20°C. If 0.5 kg of nitrogen is
temperature and work done during compression. pumped into the cylinder, calculate the new pres-
Also detemine the reduction in pressure at a sure, when the cylinder has returned to its initial
constant volume process required to bring the air temperature. Assume that the specific gas con-
back to its original temperature. stant for nitrogen is 0.297 kJ/kg ◊ K. [536.1 kPa]
[T2 = 253.48°C, W1–2 = − 8.945 kJ, 29. A vessel of 1 m3 capacity contains steam of
p2–3 = 6.393 bar] dryness fraction of 0.80. The pressure gauge on
23. If air in a cylinder is kept at constant pressure the vessel shows 9.8 bar and local barometer
by a gas tight dead weight piston. The cylinder reads 720 mm of Hg. How many kg of steam is
is 600 mm in diameter, contains a quantity of air contained in the steam vesslel? [6.89 kg]
at 27°C in such a way that the piston is 150 mm 30. A vessel having a capacity of 0.6 m3 contains
from the base of cylinder. If heat is supplied to the steam at 15 bar and 250°C. The steam is blown
air, increasing the temperature to 55°C, how far off until the pressure drops to 4 bar. Then the
the piston will move? [14 mm] valve is closed and vessel is cooled until the
24. A volume of 115 litres of air at 1.05 bar and 90°C pressure falls to 3 bar. Assuming that during the
is compressed adiabatically until the volume blowing-off period, the entropy remains constant,
144 Thermal Engineering
Objective Questions
1. The polytropic index n in equation pV n = constant
for a isochoric process is (c) change in internal energy is zero
(a) 1 (b) 1.4 (d) enthalpy change is maximum
(c) 0 (d) 4. In a reversible adiabatic process, the work transfer
2. A process that does not involve heat transfer is is equal to
called (a) decrease in enthalpy
(a) isothermal process (b) isolated process (b) decrease in internal energy
(c) Steady process (d) adiabatic process (c) heat ransfer
t
3. In an isothermal process (d) the product of pressure and change in
(a) temperature increases gradually volume
(b) volume remains constant
5
First Law Applied to
Flow Processes
Introduction
Most engineering problems involve flow of mass across a system boundary. The mass and energy analyses
for an open system are discussed with the help of continuity equation and the first law of thermodynamics
in this chapter. For analysis of an open system, the control-volume concept is used. The rate of work and
heat interactions with their sign convention is also considered across the control surface. The steady flow
work, relation between Ú pdv and - Ú vdp work are also carried out in the chapter. The steady-flow energy
equation is applied to the nozzle, diffuser, turbine compressor, pump, boiler, condenser and throttling
processes.
or flow system as shown in Fig. 5.4(b), the fluid Energy balance on the control volume reveals:
entering and leaving possesses an additional form Total energy Total energy Total energy
of energy—flow energy (or flow work), pv which rate crossing rate leaving rate entering
pushes the fluid in and out. Then total energy of the boundary as = control – the control
flowing fluid on a unit-mass basis (denoted by q), heat and work surface 2 surface 1
becomes
or Q – W = S m2 q 2 – S m1 q1 ...(5.7)
q = pv + e = u + pv + ke + pe
V2 For a single-stream (one inlet and one exit)
= u + pv + + gz ...(5.5) system, the mass-flow rate at the inlet and exit
2
Using h = u + pv can be expressed as m1 and m2 . The inlet and exit
V2 states of the fluid for control volume are designated
Then q =h+ + gz ...(5.6)
2 by subscripts 1 and 2, respectively.
5.3 ENERGY BALANCE IN Q – W = m2 q2 – m1 q1 ...(5.8)
STEADY FLOW Using q from Eq. (5.5);
Water from. a
reservoir m, V1
Turbine z1
wheel
Generator
z2 = 0
Boundary
Stationary blades Rotating blades
Fig. 5.9
Water. flow
out m, V2
Gas or steam in .
Q (if any)
Inlet
Impeller
eye
Deliver
Fluid in
.
h1, V1 Q
Electric
Compressor
(a) Impeller of centrifugal compressor
motor
. Discharge
W
scroll
Air
flow
Fluid out
h2, V2
q – w = Dh + Dke + pe
Here q = 0, w = 0, Dpe = 0, then
Dh + Dke = 0
V2 V2
or h1 + 1 = h2 + 2
2 2
When V1 = V2 then h1 = h2
For a perfect gas Cp T1 = Cp T2
T1 = T2
Thus for a perfect gas, the temperature before
and after throttling is always same.
Note The remaining terms for all devices have It should be noted that the area behind curve is
usual meanings, if specific conditions are not men-
tioned.
equal to steady flow work - vdp . Ú
5.6 RELATION BETWEEN NON-FLOW
Ú vdp WORK Ú pdv AND FLOW
The steady-flow energy equation (5.11) for unit
mass-flow rate is expressed as Ú vdp
V2 V2 The steady-flow energy equation for unit mass-flow
q – w = h2 - h1 + 2 - 1 + ( z2 - z1) g
2 2 rate
It can be written in differential form as V2 V2
q – w = h2 - h1 + 2 - 1 + ( z2 - z1) g
dq – dw = dh + VdV + gdz 2 2
Using h = u + pv It can be written in differential form as
Therefore dh = du + pdv + vdp dq – dw = dh + VdV + gdz
Inserting it above, we get Using h = u + pv and
dq – dw = du + pdv + vdp + VdV + gdz dq = du + pdv
p
Inserting it above, we get
du + pdv – dw = d(u + pv) + VdV + gdz
1
p1
or du + pdv – dw = du + d(pv) + VdV + gdz
Process 1-2
\ pdv – dw = d(pv) + VdV + gdz
or pdv = dw + d(pv) + VdV + gdz
p
p2 2
2
0
–
z
1
vdp
v
c
1
v1 v2
Process 1-2
Fig. 5.17
Ú vdp
d 2
According to the first law of thermodynamics
for the moving system, if an observer moving with 0 e
v
f
the fluid,
dq = du + pdv
Fig. 5.18
Ú pdv Ú vdp
Then du + pdv – dw = du + pdv + vdp + VdV + gdz Integrating both sides, we get
or – dw = vdp + VdV + gdz
V22 - V12
Integrating both sides and rearranging, we get
Ú Ú
pd v = d w + D ( p v) +
2
+ ( z2 - z1) g
V 2 - V12
Ú
w = - vdp - 2
2
- ( z2 - z1) g ...(5.21) Inserting w from Eq. (5.21), we get
If the kinetic and potential energy changes are
negligible, the above equation is reduced to
Ú pdv = - Ú vdp + D( pv)
or – vdp = p v + Ú pdv – p v
Ú
w = - vdp ...(5.22) Ú 1 1 2 2 ...(5.23)
First Law Applied to Flow Processes 153
p p p
1 1
p1 c p1
Area 1-2-f - e -1
Co
m
Area o-1-e-0-c pr
es
sio
n
Area d -2 -f -o
p2 d 2 p2 d 2
e e f f
0 v1 0 v1 v2 0 v2
Fig. 5.19
Ú
Reservoir u2
in Fig. 5.19. Thus the - vdp work can also be
p1 , h 1
related with non-flow work Ú pdv graphically as
Ú pdv = area e-1-2-f Fig. 5.20
- Ú vdp = area c-1-2-d negligible. Applying energy equation to flow process
= area c-1-e-o + area e-1-2-f V22 - V12
q – w = (u2 – u1) + (p2 v2 – p1v1) +
– area d-2-f-o 2
+ (z2 – z1)g
Ú
- vdp = p1v1 + Ú pd v - p v 2 2 The above equation reduces to
0 = (u2 – u1) – p1v1
It proves that the steady flow work - vdp is the Ú or
or
u2 = u1 + p1v1
u2 = h1
sum of net flow work and non-flow work Ú pdv . The internal energy of the gas in the cylinder is equal
to the enthalpy of air in the reservoir.
Example 5.1 A small rigid evacuated cylinder filled
from a large high-pressure reservoir. Assuming adiabatic Example 5.2 In a steady-flow system, a substance
conditions, determine the internal energy of the gas in flows at a rate of 5 kg/s. It enters the system at a pressure
the cylinder after charging. of 6 bar, velocity 300 m/s, internal energy 2000 kJ/kg
and specific volume of 0.38 m3/kg. It leaves the system
Solution
at a pressure of 1.5 bar, velocity 150 m/s, internal energy
Given Adiabatic conditions, q = 0 1600 kJ/kg and specific volume of 1.26 m3/kg. During
its passage through the system, the substance losses
To find Internal energy of the gas in the cylinder.
80 kJ/kg of heat to the surroundings. Determine the
Assumptions power of the system, stating whether it is from or to the
(i) No shaft work done during the process, w = 0. system. Neglect any changes in the potential energy.
(ii) Since there is no back pressure, therefore,
Solution
p2 v2 = 0.
(iii) Change in potential energy is negligible, z1 = z2. Given A steady-flow system, with negligible potential
(iv) Change in kinetic energy is negligible, V1 = V2. energy change.
m = 5 kg/s, q = – 80 kJ/kg
Analysis As the cylinder is very small as compared to
reservoir, therefore, the changes in the reservoir are also V1 = 300 m/s V2 = 150 m/s
p1 = 6 bar = 600 kPa p2 = 1.5 bar = 150 kPa
154 Thermal Engineering
u1 = 2000 kJ/kg u2 = 1600 kJ/kg To find Specific internal energy change device.
v1 = 0.38 m3/kg v2 = 1.26 m3/kg
Assumptions
Dz = 0
(i) Steady-state conditions, and
To find Power of the system and its direction with
(ii) Acceleration due to gravity g = 9.81 m/s2.
reference to system.
Analysis The steady-flow energy equation for 1 kg of Analysis The steady-flow energy equation is given by
mass of the substance. V22 - V12
q – w = Dh + Dke + Dpe q – w = (u2 – u1) + (p2 v2 – p1v1) +
2
= Du + D(pv) + Dke + 0 + (z2 – z1) g
Calculating each quantity separately Substituting the values of properties with proper care
Du = u2 – u1 = 1600 – 2000 = – 400 kJ/kg of units
D(pv) = p2v2 – p1v1 (– 9000) – 135 ¥ 103
= 150 ¥ 1.26 – 600 ¥ 0.38 = – 39 kJ/kg = u2 – u1 + (100 ¥ 103 ¥ 0.62)
2 2
V22 - V12 150 - 300 – (600 ¥ 103 ¥ 0.37)
Dke = =
2 2 270 2 - 16 2
= –33.75 ¥ 103J/kg = – 33.75 kJ/kg + + (0 – 32) ¥ 9.81
Now – 80 – w = – 400 – 39 – 33.75 = – 472.75 2
– 144,000 = u2 – u1 + 62000 – 222000 + 36322
or w = 472.75 – 80 = 392.75 kJ/kg
– 313.92
The power output of the system
P = m w = 5 ¥ 392.75 = 1963.75 kW u2 – u1 = – 20008 J/kg ª –20.0 kJ/kg (decrease)
Power developed by system.
Example 5.4 75 kg/min air enters the control volume
Example 5.3 In a steady-flow apparatus 135 kJ work of a steady-flow system at 2 bar and 100°C, at an eleva-
is done by each kg of fluid. The specific volume of the tion of 100 m above the datum. The same mass leaves
fluid, pressure and velocity at the inlet are 0.37 m3/kg, the control volume at 150 m elevation from datum with
600 kPa and 16 m/s, respectively. The inlet is 32 m above pressure of 10 bar and at a temperature of 300°C. The
floor level. The discharge is at floor level. The discharge entrance velocity is 40 m/s and exit velocity is 20 m/s.
conditions are 0.62 m3/kg, 100 kPa and 270 m/s. The total During the process 54,000 kJ/h of heat is transferred to
heat loss between inlet and outlet is 9 kJ/kg of the fluid. control volume and rise in enthalpy is 8 kJ/kg. Calculate
In flowing apparatus, does the specific internal energy the power developed.
increase or decrease and by how much?
Solution
Solution Given m = 75 kg/min = 1.25 kg/s
Given A steady-flow apparatus as shown in Fig. 5.21.
q = –9 kJ/kg = –9000 J/kg
.
m = 1 kg/s 1
V1 = 16 m/s
p1 = 600 kPa
= 600 ¥ 105 N/m2
w = 135 kJ/kg = 135 ¥ 103 J/kg
v1 = 0.37 m3/kg 1
Control
z1 = 32 m
volume .
2 m = 1 kg/s
V2 = 270 m/s
3 2
Floor level p2 = 100 kPa = 100 ¥ 10 N/m
v2 = 0·62 m3/kg
2 z2 = 0
Fig. 5.21
First Law Applied to Flow Processes 155
Fig. 5.23
156 Thermal Engineering
Solution Tsup2
and v2 = v g2
Given Flow of steam through a nozzle; Tsat 2
p1 = 30 bar T1 = 350°C (292.65 + 273)
= 0.13177 ¥
V1 = 0 p2 = 15 bar (198.32 + 273)
V2 = 500 m/s m = 2.22 kg/s = 0.15814 m³/kg
To Find (ii) The exit area can be calculated from the continuity
(i) Exit temperature of steam, and equation
A V
(ii) Exit area of the nozzle. m = 2 2
v2
Assumptions m v2 2.22 ¥ 0.15814
A2 = =
(i) No heat loss at the boundary of the nozzle, q = 0. V2 500
(ii) No change in potential energy, Dpe = 0 = 7.02 ¥ 10 – 4 m2
(iii) Specific heat of superheated steam as 2.1 kJ/kg ◊ K = 7.02 cm2
Properties of steam
Example 5.9 Helium at 300 kPa, 60°C, enters a noz-
At 30 bar and 350°C: h1 = 3115.3 kJ/kg
zle with negligible velocity and expands steadily without
At 15 bar, Tsat 2 = 198.32 C vg 2 = 0.13177, heat transfer in a quasi-equilibrium manner to 120 kPa.
hg2 = 2792.2 kJ/kg The process is such that pv1.67 = constant. Calculate the
exit velocity.
Solution
Given A nozzle with data as shown in Fig. 5.27.
Analysis
(i) The steady-flow energy equation for unit mass
q – w = Dh + Dke + Dpe
For nozzle; w = 0 and q = 0
\ 0 = h2 – h1 + Dke
( V22 - V12) (500 2 - 0 2)
Dke = =
2 2 To find Exit velocity of the fluid.
3
= 125 ¥ 10 J/kg
And h2 = h1 – Dke = 3115.3 – 125 Assumptions
= 2990.3 kJ/kg (i) No change in potential energy, or z1 = z2
Further, the h2 at 15 bar > 2792.2 kJ/kg for dry (ii) Properties of the system remain constant at their
and saturated steam. locations.
Therefore, steam is superheated at this (iii) The gas constant for helium as 2078.5 J/kg ◊ K. as
pressure. 8314
R= J/kg ◊ K
h2 = hg 2 + Cps (Tsup2 – Tsat2) 4
2990.3 = 2792.2 + 2.1 ¥ (Tsup – 198.32) Analysis The steady-flow energy equation for nozzle
2990.3 - 2792.2 V22 - V12
Tsup 2 = + 198.32 q – w = ( h2 - h1 ) + + ( z2 - z1 ) g
2.1 2
= 94.33 + 198.32 = 292.65 C where w = 0 ( no work done in a nozzle), inlet velocity
V1 is negligible and change in potential energy is also
158 Thermal Engineering
negligible and the equation is reduced to than that of air entering. Cooling water in the compressor
jackets absorbs heat from the air at the rate of 58 kW. (a)
V22
0 = ( h2 - h1 ) + Compute the power input to the compressor, and (ii) ratio
2
of inlet pipe diameter to outlet pipe diameter.
This equation cannot be used for calculation of exit
velocity V2, because h2 – h1 is also unknown. Thus, using Solution
the equation
V22 - V12 Given An air compressor with m = 0.5 kg/s of air
Ú
w = - vdp -
2
– (z2 – z1)g
.
Q = –58 kW V2 = 5 m/s
Using the assumptions p2 = 700 kPa
V22
Ú
v2 = 0.19 m3/kg
0 = - vdp -
2 u2 = u1 + 90 kJ/kg
2 Air
or V22 = -2
Ú 1
vdp
.
W=?
compressor
.
but p and v are related as pvn = C m = 0.5 kg/s
V1 = 7 m/s
C1 / n p1 = 100 kPa
or v =
p1/ n v1 = 0.95 m3/kg
2
Then V22 = - 2C1/ n
Ú1
p -1/ n dp
Ê p -1/ n + 1 - p -1/ n + 1 ˆ
= - 2C1/ n Á 2 1
˜ To find Shaft power input to compressor
Ë ( - 1 / n) + 1 ¯
Assumptions
using C1/n = p11/n v1 = p21/n v2
(i) No change in potential energy, or z1 = z2
Êp v -pvˆ (ii) Properties of the system remain constant at their
we get V2 2
= - 2n Á 2 2 1 1 ˜
Ë n -1 ¯ locations.
Ê n ˆ Analysis
= -2 Á R (T2 - T1 )
Ë n - 1˜¯ (i) The steady-flow energy equation with the above
n -1 1.67 -1
assumptions is given by
Êp ˆ n Ê 120 ˆ 1.67
where T2 = T1 Á 2 ˜ = 333 ¥ Á
Ë p1 ¯ Ë 300 ˜¯ Q -W
or W = –58 – 0.5 ¥ 127.988 of air leaving is 70 kJ/kg greater than that of air enter-
= –121.994 kW ing, and increase in enthalpy of circulating water is
93 kJ/kg. Compute the amount of heat transferred to the
ª –122 kW (input)
atmosphere from the compressor per kg of air.
(ii) The mass-flow rate can be expressed as
AV AV
m = 1 1= 2 2 Solution
v1 v2
A1 p d12 v1 V2 0.95 ¥ 5 Given Work input, w = –175 kJ/kg,
or = = = = 3.5714
A2 p d22 v2 V1 0.19 ¥ 7 h2 – h1 = 70 kJ/kg,
d1 qwater = – 93 kJ/kg
= 3.5714 = 1.89 (Enthalpy increase of water = heat rejected by system)
d2
To find
Example 5.11 Air at 100 kPa and 280 K is compressed
(i) The amount of heat transferred to atmosphere
steadily to 600 kPa and 400 K. The mass-flow rate of air
is 0.02 kg/s and heat losses of 16 kJ/kg occurs during the Assumptions
process. Assuming the changes in potential and kinetic (i) The heat transfer, q = qwater + qatmosphere ,
energies are negligible, determine the necessary power (ii) z1 = z2, since no information is provided regarding
input to the compressor. the potential energy change,
(iii) Neither inlet velocity nor outlet velocity is given,
Solution
therefore, we assume change in kinetic energy is
Given Steady compression of air negligible, i.e., V1 = V2.
p1 = 100 kPa p2 = 600 kPa T1 = 280 K
Analysis The steady-flow energy equation for unit-
T2 = 400 K m = 0.02 kg/s q = – 16 kJ/kg mass flow rate
Dke = 0 Dpe = 0 q – w = Dh + Dke + Dpe
To find Power input to the compressor. Using the values
q – (–175 kJ/kg) = (70 kJ/kg) + 0 + 0
Assumptions
or q = –175 kJ/kg + 70 kJ/kg
(i) Steady flow process, and = –105 kJ/kg
(ii) The specific heat at constant pressure is Since heat transfer q = qwater + qatmosphere
1.005 kJ/kg ◊ K.
(– 105 kJ/kg) = (– 93 kJ/kg) + qatmosphere
Analysis Applying steady-flow energy equation for or qatmosphere = – 105 + 93 = –12 kJ/kg
1 kg of air;
q – w = Dh + Dke + Dpe Example 5.13 A centrifugal air compressor com-
For air, an ideal gas presses 5.7 m3/min of air from 85 kPa, 0.35 m3/kg to
Dh = Cp (T2 – T1) 650 kPa, 0.1 m3/kg. If the suction-line diameter is 10 cm
= 1.005 ¥ (400 – 280) = 120.6 kJ/kg and the discharge line diameter is 6.25 cm, determine
Then – 16 – w = 120.6 + 0 + 0 (i) the mass flow rate of fluid in kg/min, (ii) the change in
or w = – 136.6 kJ/kg
It is the work input to the compressor.
The power input to compressor
p = m w = 0.02 ¥ (–136.6)
= –2.732 kW
flow work between the boundaries, and (iii) the inlet and
m v2 (0.271 kg/s) ¥ (0.1 m3/kg)
outlet velocities. and V2 = =
(p /4) d22 (p /4) ¥ (0.0625 m) 2
Solution = 8.83 m/s
Given A centrifugal compressor with
Example 5.14 Air is compressed steadily at a rate
V = 5.7 m3/ min, of 0.46 kg/s from 100 kPa, 20°C to a final pressure of
v1 = 0.35 m3/kg, 320 kPa. The compression is polytropic with a polytropic
p1 = 85 kPa = 85 ¥ 103 N/m2, index of 1.32. The volume of air changes from 3 m3/kg to
v2 = 0.1 m3/kg, 0.8 m3/kg. The inlet velocity is 25 m/s, while exit velocity
p2 = 650 kPa = 650 ¥ 103 N/m2, is 130 m/s. The delivery connection is 12 m above the
d1 = 10 cm = 0.1 m inlet. What is the shaft power of the compressor? Is it a
d2 = 6.25 cm = 0.0625 m, power-absorbing or power-producing device?
To find Solution
(i) Mass-flow rate of fluid in kg/min, Given An air compressor with mass flow rate, m =
(ii) Change in flow work between the boundaries, 0.46 kg/s, of air
(iii) Inlet and exit velocities.
Assumptions
(i) No change in potential energy, or z1 = z2 ,
(ii) No heat transfer at system boundary,
(iii) Properties of the system remains constant at their
locations.
Analysis
(i) The mass-flow rate of air
V 5.7 m3/min
m = =
v1 0.35 m3/kg
= 16.3 kg/min = 0.271 kg/s
To find Shaft power input to compressor.
(ii) The change in flow work
Assumptions
D(pV) = m ( p2 v2 – p1 v2)
(i) No heat transfer at system boundary.
= 16.3 ¥ (650 ¥ 0.1 – 85 ¥ 0.35)
(ii) Properties of the system remain constant at their
= 574 kJ/min = 9.57 kW locations.
(iii) Inlet and exit velocities (iii) Acceleration due to gravity is 9.81 m/s².
These velocities can be calculated from the continuity
equation as Analysis The relation for steady work is expressed as
AV A V V22 - V12
m = 1 1= 2 2
v1 v2 Ú
w = - vdp -
2
- ( z2 - z1) g
Using the values with proper care of units using assumption, then
divided by 1000 to get each quantity in kJ/kg. = – (10 kg/s) ¥ (0.001 m3/kg) ¥ (5000 – 500) (kPa)
w = 181.5 – 8.1375 – 0.117 = – 45 kW (input power)
= 173.25 kJ/kg
Example 5.16 In a water-cooled compressor, 0.6 kg
The power input to the compressor of air is compressed per second. The power required to
W = mw run the compressor is 40 kW. The heat lost to the cooling
= (0.46 kg/s) ¥ (173.25 kJ/kg) water is 30% of input, and 10% of input is lost in bearing
= 79.7 kW and other frictional effects. The air enters the compressor
at 1 bar and 30°C. If the changes in potential energy and
Example 5.15 Water at the rate of 10 kg/s is com- kinetic energy are neglected, estimate the exit tempera-
pressed adiabatically from 5 bar to 50 bar in a steady ture of air. Take Cp for air as 1.005 kJ/kg ◊ K.
flow process. Calculate the power required, assuming
that the specific volume of water to be 0.001 m3/kg, which Solution
remains almost constant.
Given A water-cooled compressor;
m = 0.6 kg/s W = – 40 kW (work input)
Solution
p1 = 1 bar = 100 kPa T1 = 30°C = 303 K
Given Compression of water The total losses of input may be considered as
m = 10 kg/s p1 = 5 bar = 500 kPa
Q = (0.3 + 0.1) of input = 0.4 ¥ 40
p2 = 50 bar = 5000 kPa Q =0
= –16 kW (losses),
v = 0.001 m3/kg
Cp = 1.005 kJ/kg ◊ K
To find Power input to pump
To find Exit temperature of air
Assumptions
(i) No change in potential energy, and
(ii) No change in kinetic energy.
Analysis The steady-flow energy equation;
Q - W = m (Dh + Dke + Dpe)
Fig. 5.31 Dropping out, Dke and Dpe, and using the values
(– 16 kW) – (– 40 kW) = (0.6 kg/s) ¥ (Dh)
Assumption
we get Dh = 40 kJ/kg
(i) Change in potential energy, Dpe = 0,
(ii) Change in kinetic energy Dke = 0, The change in specific enthalpy can be expressed as
Analysis In a steady flow process, the work transfer Dh = Cp (T2 – T1)
can be obtained as or 40 = 1.005 ¥ (T2 – 303)
Ú
w = - vdp - D ke - D pe or T2 = 342.8 K = 69.8°C
162 Thermal Engineering
Example 5.17 A centrifugal pump delivers 50 kg of The flow rate of water can be expressed as
3 3
water per second. The inlet and outlet pressures are 1 bar V = m v = (50 kg/s) ¥ (0.001 m /kg) = 0.05 m /s
and 4.2 bar respectively. The suction is 2.2 m below the and V = V1 A1 = V2 A2
centre of the pump and delivery is 8.5 m above the centre
V V (0.05 m3/s) ¥ 4
of the pump. The suction and delivery pipe diameters are V1 = = 2
=
20 cm and 10 cm, respectively. Determine the capacity of
A1 (p /4) d1 p ¥ (0.2 m)2
electric motor to run the pump. = 1.59 m/s
V V (0.05 m3/s) ¥ 4
Solution or V2 = = =
A2 (p /4) d22 p ¥ (0.1 m) 2
Given A centrifugal water pump with flow rate = 6.37 m/s
m = 50 kg/s Calculating each term of the steady-flow energy
d1 = 20 cm = 0.2 m equation separately:
d2 = 10 cm = 0.1 m (i) Since the temperature remains constant during
p1 = 1 bar = 1 ¥ 105 N/m2, pumping, therefore, the specific internal energy
p2 = 4.2 bar = 4.2 ¥ 105 N/m2 change,
z1 = 8.5 m Du = 0
z2 = – 2.2 m (ii) The change in kinetic energy,
To find The power input to pump V22 - V12 6.372 - 1.592
Dke = =
2 2
= 19.02 J/kg = 0.019 kJ/kg
(iii) Change in potential energy,
Dpe = g(z2 – z1)
= (9.81m/s²) ¥ [8.5 m – (–2.2 m)]
= 105 J/kg = 0.105 kJ/kg
(iv) Change in flow work,
D(pv) = p2v2 – p1v1 = v( p2 – p1)
= (0.001 m3/kg) ¥ (420 kPa – 100 kPa)
= 0.32 kJ/kg
Substituting the values of each term in the
equation we get,
0 – W = 50 ¥ (0 + 0.32 + 0.019 + 0.105)
or W = –22.2 kW
Fig. 5.32
Turbine
Assumptions
(i) No temperature change of water during pumping, Example 5.18 Steam enters a turbine with a velocity
thus Du ª 0. of 40 m/s and specific enthalpy of 2500 kJ/kg; and
(ii) No heat transfer during the pumping. leaves with a velocity of 90 m/s and specific enthalpy of
(iii) Specific volume of water is constant and is 2030 kJ/ kg. Heat losses from the turbine to surroundings
0.001 m³/kg. are 240 kJ/min and the steam-flow rate is 5040 kg/h.
(iv) Acceleration due to gravity, g = 9.81 m/s. Neglect the change of potential energy. Find the power
developed by the turbine.
Analysis The steady-flow energy equation is given by
Q - W = m (Du + D(pv) + Dke + Dpe) Solution
Given A steam turbine as shown in Fig. 5.33.
First Law Applied to Flow Processes 163
.
1 Q = – 240 kJ/min = – 4 kW p1 = 7.2 bar 1
h1 = 2500 kJ/kg T1 = 850 oC
V1 = 40 m/s V1 = 160 m/s
Steam
turbine . Gas turbine
Dpe = 0 W=? W¢ = ?
.
m = 5040 kg/h = 1.4 kg/s
Q=0
2
h2 = 2030 kJ/kg 2
p2 = 1.15 bar
V2 = 90 m/s
cp = 1.04 kJ/kg.K T2 = 450oC
Fig. 5.33 V2 = 250 m/s
Fig. 5.34
To find Power developed by the turbine.
Assumptions
Analysis The steady-flow energy equation is
Q – W = m (Dh + Dke + Dpe) (i) No change in potential energy, or Dpe = 0
Calculating each term of the steady-flow energy (ii) Properties of the system remains constant at their
equation separately locations
(i) Change in specific enthalpy, Analysis The steady-flow energy equation is
Dh = h2 – h1 = 2030 – 2500 q – w = Dh + Dke + Dpe
= – 470 kJ/kg Calculating each term of the steady-flow energy
(ii) Change in kinetic energy, equation separately
V22 - V12 Change in specific enthalpy,
Dke =
2 Dh = Cp (T2 – T1)
90 2 - 40 2 = (1.04) ¥ (450 – 850) = – 416 kJ/kg
= = 3250 J/kg
2 Change in kinetic energy,
= 3.25 kJ/kg V22 - V12 (250)2 - (160)2
Dke = =
Substituting the values of each term in the equation, 2 2
we get, = 18450 J/kg = 18.45 kJ/kg
(– 4 kW) – W = (1.4 kg/s) ¥ (– 470 kJ/kg Substituting the values of these terms in steady-flow
+ 3.25 kJ/kg + 0) energy equation, we get
or W = 653.45 – 4 = 649.45 kW 0 – w = (– 416 kJ/kg) + (18.45 kJ/kg) + 0
or w = 397.55 kJ/kg
Example 5.19 The gas turbine of a turbojet engine
receives a steady flow of gases at a pressure of 7.2 bar, Example 5.20 A hydraulic turbine is supplied with
a temperature of 850°C and a velocity of 160 m/s. It dis- 25 m3/s of water. At the turbine inlet, the water is at 5 bar,
charges the gases at a pressure of 1.15 bar, a temperature and 25°C with an elevation above datum of 100 metres
of 450°C, and a velocity of 250 m/s. Determine the ex- and a flow velocity of 1 m/s. At the turbine exit, the water
ternal work output of the turbine in kJ/kg of the gas flow. is at 1.2 bar and 25.1°C with zero elevation and a flow
The process may be assumed to be adiabatic and Cp for velocity of 11 m/s. The turbine loses 5 J of heat per kg of
combustion gases may be taken as 1.04 kJ/kg ◊ K. water flowing through it. Assuming that the water is an
incompressible fluid with specific heat of 4.178 kJ/kg ◊ K,
Solution determine
(a) the change in potential energy,
Given A gas turbine of a turbojet engine as shown in
Fig. 5.34. (b) the change in internal energy, and
(c) the power output in MW.
To find The work developed by the turbine in kJ/kg.
164 Thermal Engineering
(ii) Turbine work output. ditions are 1.25 bar and 40 m/s. The mass-flow rate of air
is 1000 kg/h. The flow of air is assumed to be reversible
Assumptions
adiabatic. Calculate
(i) The kinetic energy change is negligible. (a) the temperature of air at exit, and
(ii) The potential energy change is negligible. (b) the power output of the turbine.
(iii) No heat transfer occurs during expansion. Assume Cp = 1.053 kJ/kg ◊ K and adiabatic index =
Properties of steam At 1.5 MPa (1500 kPa) and 300°C: 1.375.
h1 = 3038.9 kJ/kg s1 = 6.92 kJ/kg ◊ K
Solution
At 40°C p2 = 7.3 kPa sf2 = 0.572 kJ/kg ◊ K
sg2 = 8.257 kJ/kg ◊ K hf2 = 167.57 kJ/kg Given A turbine with operating data as shown in
hfg2 = 2406.7 kJ/kg Fig. 5.37.
m = 1000 kg/h = 0.278 kg/s
Analysis
Cp = 1.053 kJ/kg ◊ K,
(i) From observation of the magnitude of entropy g = 1.375
values at the two states, we find that the steam To find
should be wet at exhaust. For isentropic (i) The temperature of air at exit,
expansion, (ii) The power output of the turbine.
s1 = s2 = sf2 + x(sg2 – sf2)
Assumptions
6.92 = 0.572 + x(8.257 – 0.572)
(6.92 - 0.572) (i) No change in potential energy, or Dpe = 0,
or x = = 0.826 (ii) Properties of the system remains constant at their
7.685
(ii) Steady-flow work per kg of steam, locations.
q – w = Dh + Dke + Dpe Analysis
Substituting the values in the above equation, we
get (i) The exit temperature can be calculated by
the using property relationship for reversible
w = h1 – h2
adiabatic process;
Where h2 = hf2 + xhf g2
(g -1)
= 167.57 + 0.826 ¥ 2406.7
T2 Êp ˆ g
= 2155.5 kJ/kg = Á 2˜
T1 Ë p1 ¯
and w = h1 – h2 = 3038.9 – 2155.5
(g -1)
= 883.4 kJ/kg Êp ˆ g
or T2 = T1 Á 2 ˜
Ë p1 ¯
Example 5.22 A turbine operating on air has inlet
(1.375 - 1)
conditions of 10 bar, 750 K, and 200 m/s, while exit con-
Ê 1.25 ˆ 1.375
= 750 ¥ Á
Ë 10 ˜¯
p1 = 10 bar = 1 ¥ 106 N/m2
T1 = 750 K
1 = 750 ¥ 0.567 = 425.3 K
V1 = 200 m/s
.
m = 1000 kg/h = 0.278 kg/s Air turbine
Cp = 1.053 kJ/kg.K, .
W=?
g = 1.375
.
Q=0
2
p2 = 1.25 bar = 125 ¥ 103 N/m2
V2 = 40 m/s
Fig. 5.37
166 Thermal Engineering
(ii) The steady-flow energy equation is Analysis The mass rate of steam leaving the turbine
Q – W = m (Dh + Dke + Dpe) m3 = m1 + m2 = 5 + 15 = 20 kg/s
Calculating each term of steady-flow energy equation Total enthalpy of steam coming from the boiler 1;
separately: H1 = m1 h1 = (5 kg/s) ¥ (3911.72 kJ/kg)
Change in specific enthalpy, = 19558.6 kJ/s
Dh = Cp (T2 – T1) Total enthalpy of steam coming out of the boiler 2;
= (1.053) ¥ (425.3 – 750) H2 = m2 h2 = (15 kg/s) ¥ (3480.6 kJ/kg)
= –341.83 kJ/kg = 52209 kJ/s
Change in kinetic energy, Total enthalpy of steam leaving the turbine
V22 - V12 40 2 - 200 2 H3 = m3 h3 = m3 (hf 3 + x3 hfg3)
Dke = = = (20 kg/s) ¥ (191.81 + 0.96
2 2
= –19200 J/kg ¥ 2392.82) (kJ/kg)
= –19.2 kJ/kg = 49778.3 kJ/s
Substituting the values of these terms in the steady- Applying steady-flow energy equation
flow energy equation, we get, Q - W = DH + DKE + DPE
0 – W = (0.278 kg/s) ¥ [(– 341.83 kJ/kg) Calculating each item separately
+ (–19.2 kJ/kg) + 0] Given Q = 0; DKE = 0 and DPE = 0
or W = 100.3 kW Then DH = Exit enthalpy – Inlet enthalpy
= H3 – (H1 + H2)
Example 5.23 A steam turbine receives steam from = 49778.3 – (19558.6 + 52209)
two boilers One flow is 5 kg/s at 3 MPa, 700°C and the = – 21989.25 kJ/s
other flow is 15 kg/s at 800 kPa, 500°C. The exit state Then – W = DH = – 21989.25 kW
is 10 kPa, with a quality of 96%. Find the total power or W = 21989.25 kW = 21.99 MW
output of the adiabatic turbine.
Example 5.24 The mass-flow rate of steam into a
Solution steam turbine is 1.5 kg/s and the heat transfer from the
Given A steam turbine receiving steam from two boil- turbine is 8.5 kW. The steam is entering in the turbine at
ers: the pressure of 2 MPa, temperature of 350°C, velocity
Boiler 1: m1 = 5 kg/s p1 = 3 MPa T1 = 700°C of 50 m/s, elevation of 6 m and is leaving the turbine
Boiler 2: m2 = 15 kg/s p2 = 800 kPa T2 = 500°C at a pressure of 0.1 MPa, quality of 100 %, velocity of
200 m/s, elevation of 3 m. Determine the power output
Exit : Q =0 p3 = 10 kPa x3 = 0.96
of the turbine.
To find Power output of the turbine
Solution
Assumptions
Given Flow through a turbine
(i) Steady flow through the turbine,
m = 1.5 kg/s, Q = –8.5 kW
(ii) Changes in kinetic and potential energies are
negligible. p1 = 2 MPa, p2 = 0.1 MPa
T1 = 350°C x2 = 1.0
Properties of steam V1 = 50 m/s V2 = 200 m/s
At 3 MPa or 3000 kPa and 700°C; z1 = 6 m z2 = 3m
v1 = 0.14838 m3/kg, h1 = 3911.72 kJ/kg
To find Power output of the turbine.
At 800 kPa and 500°C;
v2 = 0.44331 m3/kg, h2 = 3480.6 kJ/kg Assumptions
At 10 kPa; (i) Steady flow condition,
vg3 = 14.673 m3/kg, hf 3 = 191.81 kJ/kg, (ii) Acceleration due to gravity as.
hfg3 = 2392.82 kJ/kg, hg 3 = 2584.63 kJ/kg g = 9.81 m/s2
First Law Applied to Flow Processes 167
.
2 MPa Q = –8.5 kW To Find
50 m/s, (i) Dryness fraction of steam after isentropic expan-
350°C
1.5 kg/s sion and adiabatic heat drop, and
6m (ii) Pressure after throttling and increase in entropy
Steam during throttling.
turbine .
W Analysis Properties of steam
At pressure 25 bar, hf1 = 962 kJ/kg
0.1 MPa hfg1 = 1839 kJ/kg
200 m/s sf 1 = 2.5543 kJ/kg ◊ K
x =1,
3m sg1 = 6.2536 kJ/kg ◊ K
Fig. 5.38 At pressure 15 bar, hf 2 = 844.75 kJ/kg
hfg2 = 1947.2 kJ/kg
Analysis Properties of steam: sf 2 = 2.3145 kJ/kg ◊ K
State 1: 2MPa, 350°C, (From superheated steam table) sg2 = 6.4406 kJ/kg ◊ K
h1 = 3136.96 kJ/kg (i) The dryness fraction of steam after isentropic
State 2: 0.1 MPa, (From pressure entry steam table) expansion,
x = 1.0 h2 = 2675.45 s1 = s 2
Using steady-flow energy equation. sf1 + x(sg1 – sf1) = sf2 + x2 (sg2 – sf2)
Q - W = m (Dh + Dke + Dpe) 2.5543 + 0.9 ¥ (6.2536 – 2.5543)
Calculating each quantity separately = 2.3145 + x2 (6.4406 – 2.3145)
Dh = h2 – h1 = 2675.45 – 3136.96 5.8848 - 2.3145
= – 461.51 kJ/kg or x2 = = 0.865
4.1256
V22 - V12 ( 200) 2 - (50) 2 Enthalpy drop during isentropic expansion
Dke = =
2 2 Dh = h1 – h2 = (hf + x1hfg ) – (hf + x2hfg )
1 1 2 2
= 18750 J/kg = 18.75 kJ/kg = (962 + 0.9 ¥ 1839) – (844.75 + 0.865
Dpe = (z2 – z1) g = (3 – 6) ¥ 9.81 ¥ 1947.2)
= – 29.43 J/kg = – 0.0294 kJ/kg = 88.0 kJ/kg
Using these values in the above equation; (ii) The pressure after throttling
– 8.5 – W = 1.5 ¥ [– 461.51 + 18.75 – 0.0294] Since h2 = h3
or – W = 8.5 + 1.5 ¥ (– 442.78) The enthalpy of steam after throttling
or W = 655.68 kW h3 = h2 = 844.75 + 0.865 ¥ 1947.2
= 2529.08 kJ/kg
Example 5.25 Steam initially at a pressure of 25 bar
Pressure corresponds to this enthalpy when steam
and 0.9 dry expands isentropically to 15 bar and it is then
is just dry.
throttled until it is just dry. Find
= 0.016 bar
(a) the quality of steam after isentropic expansion
Entropy at this pressure
and adiabatic heat drop,
s3 = 8.834 kJ/kg ◊ K
(b) the pressure after throttling, increase in entropy
Change in entropy
during throttling,
= s3 – s2 = s3 – [sf2 + x2 (sg2 – sf2)]
Solution = 8.834 – [2.3145 + 0.865 (6.4406 – 2.3145]
= 2.945 kJ/kg K
Given Isentropic expansion and throttling of steam
p1 = 25 bar x1 = 0.9 dry Example 5.26 The power output of a steam turbine is
p2 = 15 bar, x3 = 1 5 MW. The inlet conditions are 2 MPa of pressure, 400°C
168 Thermal Engineering
= 2361.73 kJ/kg
Now, Dh = h2 – h1 p2 = 120 kPa
V2 = 50 m/s
= 2361.73 – 3247.6
= – 885.87 kJ/kg
First Law Applied to Flow Processes 169
Analysis The steady-flow energy equation for analysis w = 82953.18 J/kg @ 83 kJ/kg
is given by The mass-flow rate can be obtained as
V22 - V12 W 1 kW
q – w = h2 – h1 + + g (z2 – z1) m= = = 0.012 kg/s = 43.3 kg/h
2 w 83 kJ/kg
where q = 0 and change in potential energy is also negli-
gible and then equation reduces to Example 5.28 Consider a gas turbine power plant
V 2 - V12 with air as the working fluid. Air enters at 100 kPa, 20°C,
– w = h2 – h1 + 2 r1 = 1.19 kg/m3 with a velocity of 130 m/s through an
2
If the work per unit mass is determined, the mass flow opening of 0.112 m2 cross-sectional area. After being
rate can be calculated as compressed, heated and expanded through the turbine,
W = mw the air leaves at 180 kPa, 150°C, r2 = 1.48 kg/m3,
But with this equation also, we cannot proceed for through an opening of the same size. The power output
calculation of exit velocity V2, because h2 – h1 is also of the plant is 375 kW. The internal energy and enthalpy
unknown and cannot be directly calculated. Thus using of air are given in kJ/kg by u = 0.717 T and h = 1.004 T,
the equation where T is the temperature on kelvin scale. Determine the
net amount of heat transferred to air in kJ/kg.
Ú
w = - vdp - D ke - D pe
Solution
Dropping potential energy change
Given A gas turbine of a power plant
Ú
w = - vdp - D ke
A = 0.112 m2
p and v are related as pvn = C u = 0.717 T (kJ/kg)
C1 / n and h = 1.004 T ( kJ/kg)
or v = 1/ n
p To find Heat transferred per kg.
2
Then w = - C1 / n
Ú1
p -1/ n dp - D ke
. .
QS Qrej = –72000 kJ/h = –20 kW
.
m = 3600 kg/h = 1 kg/s h2 = 3140
h1 = 840 kJ/kg 1 KJ/kg
V1 = 300 m/min = 5 m/s Boiler
2 .
z1 = 5 m Turbine W
Control volume
3
V3 = 3000 m/min = 50 m/s
h3 = 2640 kJ/kg
z3 = 1 m
Fig. 5.42
First Law Applied to Flow Processes 171
Substituting the values of these terms in steady flow The temperature T2, after polytropic expansion
energy equation 1- n
T2 Ê V2 ˆ
2280 kW – W = (1 kg/s) ¥ (1800 + 1.237 – 0.039) = Á ˜
T1 Ë V1 ¯
(kJ/kg) = 180.197 kW
1- n
or W = 478.8 kW Ê V2 ˆ
or T2 = T1 Á ˜
Ë V1 ¯
Example 5.30 Helium gas is expanded polytropically
= 573 ¥ (2.5)1 – 1.5135 = 358.1 K
in a turbine from 4 bar, 300°C to 1 bar such that the final
The gas constant R for helium,
volume is 2.5 times the initial volume. The velocity of gas
Ru 8.314
at the exit is 50 m/s. What is the mass-flow rate of gas R = = = 2.0785 kJ/kg K
required to produce 1 MW turbine output? How much M 4
The steady flow work/kg during expansion is ex-
is the heat transfer during the process? Also determine
pressed as
exit area of the turbine. Assume specific heat of helium =
5.193 kJ/kg at constant pressure. Ú
w = - vdp - D ke - D pe
where for polytropic expansion process
Solution
2 Ê n ˆ
Given Polytropic expansion of helium gas through a (a) - Ú
1
vdp = - Á
Ë n - 1˜¯
(p2 v2 – p1 v1)
turbine n
= - R (T2 – T1)
Helium gas
. n -1
Q =?
p1 = 4 bar 1.513
= - ¥ 2.0785 ¥ (358.1
T1 = 300°C
. (1.513 - 1)
Gas turbine W = 1 MW – 573)
= 1317.37 kJ/kg
Cp = 5.193 kJ/kg.K p2 = 1 bar V22 - V12 (50 m)2 - (0) 2
(b) Dke = =
V2 = 2.5 V1 2 2
V2 = 50 m/s = 1250 J/kg = 1.25 kJ/kg
(c) Dpe = 0
Therefore, the specific work done during
To find expansion
(i) Mass-flow rate of helium through the turbine, w = 1317.37 + 1.25 + 0
(ii) Heat transferred during expansion process, and = 1318.62 kJ/kg
(iii) Exit area of the turbine. Further, turbine output
W = mw
Assumptions
or 1000 kW = m ¥ 1318.62
(i)The molecular weight of the helium = 4 kg/kmol. or m = 0.7583 kg/s or 2730 kg/h
(ii)Steady flow conditions through the turbine. (ii) Heat transferred during the steady flow process
(iii)Universal gas constant Ru = 8.314 kJ/kmol ◊ K.
Q - W = m (Dh + Dke + Dpe)
(iv) Inlet velocity of helium gas is negligible i.e.,
V1 = 0. where Dh = Cp (T2 – T1)
(v) Change in potential energy is negligible. = 5.193 ¥ (358.1 – 573)
= – 1115.97 kJ/kg
Analysis Therefore, the heat transferred,
(i) The index of expansion of helium gas Q – 1000 = 0.7583 ¥ (– 1115.97 + 1.25 + 0)
p1V1n = p2V2n or Q = 1000 – 845.3 = 154.7 kW
Ê 4ˆ (iii) Exit area of the turbine can be obtained by using
ln Á ˜
ln ( p1 / p2) Ë 1¯ continuity equation;
or n = = = 1.513
ln (V2 /V1) ln ( 2.5) V2 = A2 V2
172 Thermal Engineering
where p1 V1 = m R T1 To find
0.7583 ¥ 2.0785 ¥ 573 (i) Rate of heat transfer in heat exchanger,
V1 =
400 (ii) Power output from turbine, and
3 (iii) Exit velocity of air from nozzle.
= 2.257 m /s
and V2 = 2.5 V1 = 5.644 m3/s Assumptions
V 5.664
Therefore, A2 = 2 = = 0.113 m2 (i) Steady flow condition,
V1 50 (ii) Since no information regarding the elevation is
= 11.3 ¥ 104 mm2 provided, thus assuming no change in potential
energy, i.e., z1 = z2 = z3 = z4
Example 5.31 Air-enters at 15°C through a heat
exchanger at a velocity of 30 m/s where its temperature Analysis Considering steady flow process through
is raised to 800°C. It then enters a turbine with the same each device separately.
velocity of 30 m/s and expands until the temperature (i) Control volume: Air heat exchanger
falls to 650°C. On leaving the turbine, air is taken at a Initial state: T1 = 15°C, V1 = 30 m/s
velocity of 60 m/s to a nozzle where it expands until the Final state: T2 = 800°C, V2 = 30 m/s
temperature has fallen to 500°C. If the air-flow rate is Applying steady flow energy equation to heat
2 kg/s, calculate. exchanger,
(a) Rate of heat transfer to the air in the heat
ÔÏ V22 - V12 Ô¸
exchanger, Q - W = m Ì( h2 - h1) + + ( z2 - z1) g ˝
ÔÓ 2 Ô˛
(b) Power output of the turbine, assuming no heat
loss, and
1 2
(c) Velocity of air at the exit from nozzle, assuming
no heat loss. Take specific enthalpy of air as h
Heat
= CpT, where Cp = 1.005 kJ/kg ◊ K and T is the exchanger
temperature in °C.
Fig. 5.45
Solution
For a heat exchanger
Given Air undergoes a steady-flow process through a W = 0, V1 = V2 and z1 = z2 (assumed)
heat exchanger, turbine and nozzle as shown below. Then Q = m (h2 – h1) = m Cp (T2 – T1)
Air m = 2 kg/s = ( 2 kg/s) ¥ (1.005 kJ/kg ◊ K)
h = CpT Cp = 1.005 kJ/kg ◊ K ¥ (800 – 15) (K)
State 1: T1 = 15°C V1 = 30 m/s = 1577.85 kJ/s
State 2: V2 =30 m/s, T2 = 800°C (ii) Control volume: Air turbine
State 3: T3 = 650°C, V3 = 60 m/s
Initial state: T2 = 800°C, V2 = 30 m/s
Q2–3 = 0
Final state: T3 = 650°C, V3 = 60 m/s
State 4: T4 = 500°C, Q3–4 = 0
and Q2 – 3 = 0
.
Q Applying steady-flow energy equation to turbine
1 2 ÔÏ V32 - V22 Ô¸
Q - W = m Ì( h3 - h2) + + ( z3 - z2) g ˝
Heat ÓÔ 2 ˛Ô
Turbine .
exchanger W Using the data it reduces to
3
ÏÔ V32 - V22 ¸Ô
Nozzle 4
– W = m ÌC p (T3 - T2) + ˝
ÔÓ 2 Ô˛
Fig. 5.44
First Law Applied to Flow Processes 173
Solution
Given Air undergoes a steady flow process through a
heat exchanger, turbine and nozzle as shown below:
Air m = 2.5 kg/s
Fig. 5.47 State 1: T1 = 20°C V1 = 25 m/s
State 2: V2 = 25 m/s, T2 = 780°C
Then steady-flow energy equation reduces to
State 3: T3 = 630°C, V3 = 60 m/s
ÔÏ V42 - V32 Ô¸ Q2–3 = 0
0 = m Ì( h4 - h3 ) + ˝
ÓÔ 2 ˛Ô State 4: T4 = 500°C, Q3–4 = 0
2 (h3 – h4) + V32 = V42 To find
or 2
V4 = 2 Cp (T3 – T4) + V3 2 (i) Rate of heat transfer in the heat exchanger,
(ii) Power output from turbine, and
(iii) Exit velocity of air from nozzle.
Air 1 2
V1 = 25 m/s
o
T1 = 20 C
.
m = 2.5 kg/s V2 = 25 m/s
Heat T2 = 780 C
o
exchanger
Turbine
.
W
3
V3 = 60 m/s V4 = ?
T3 = 630oC o
T4 = 500 C
Nozzle 4
Fig. 5.48
174 Thermal Engineering
The steady flow energy equation reduces to Given The throttling of steam
Q = m (h2 – h1) = m Cp (T2 – T1)
= (2.5) ¥ (1.005) ¥ (780 – 20) p1 = 2 MPa p2 = 100 kPa
T1 = 300°C T2 = ?
= 1909.5 kJ/s = 1909.5 kW
(ii) Control volume: Air turbine Fig. 5.49
Initial state: T2 = 780°C, V2 = 25 m/s To find The temperature of air after throttling.
Final state: T3 = 630°C, V3 = 60 m/s
Assumptions
Q2 – 3 = 0
(i) Flow through the throttle valve is assumed
Steady flow energy equation reduces to adiabatic, Q = 0.
ÔÏ V 2 - V22 Ô¸ (ii) Throttling valves do not involve any type of work
– W = m Ì( h3 - h2 ) + 3 ˝ interaction, therefore, W = 0.
ÓÔ 2 ˛Ô
(iii) No information regarding elevations and inlet
ÏÔ V 2 - V22 ¸Ô and exit velocity is provided, thus assuming,
or – W = m ÌC p (T3 - T2 ) + 3 ˝
ÔÓ 2 Ô˛ Dpe = 0, Dke = 0.
h2 = hg, 100 kPa + Cps (T2 – Tsat) During the throttling process enthalpy remains con-
stant;
or 3023.5 kJ/kg = 2675.5 kJ/kg + (2.2 kJ/kg ◊ °C)
h1 = h2
¥ (T2 – 99.63)(°C)
or Cp T1 = Cp T2 or T1 = T2
3023.5 - 2675.5
or T2 = + 99.63 Then specific volume at exit
2.2
RT2 0.287 ¥ 368
= 258.81°C v2 = =
p2 3.5 ¥ 100
Example 5.34 Air flows at the rate of 2.3 kg/s in a = 0.301 m3/kg
15-cm diameter pipe. It has a pressure of 7 bar and a The exit velcoity, from continuity equation
temperature of 95°C before it is throttled by a valve to m v2 2.3 ¥ 0.301
3.5 bar. Find the velocity of air demonstration of the V2 = =
A2 (p / 4)(0.15) 2
restrictions.
= 39.2 m/s
Solution
Mixing of Streams
Given Throttling of air as shown in Fig. 5.50
Example 5.35 A certain water heater operates under
1 2
d1 = 0.15 m steady flow conditions, receiving 4.2 kg/s of water at
p1 = 7 bar p2 = 3.5 bar
.
75°C temperature and an enthalpy of 313.93 kJ/kg. The
m = 2.3 kg/s d2 = 15 cm water is heated by mixing with steam, which is supplied
T1 = 95°C
to a heater at a temperature of 100.2°C and an enthalpy
Fig. 5.50 of 2676 kJ/kg. The mixture leaves the heater as liquid
water at a temperature of 100°C and an enthalpy of
To find The velocity of air after throttling 419 kJ/kg. How much steam must be supplied to the
heater per hour?
Assumptions
(i) Adiabatic conditions ( Q = 0), Solution
(ii) Steady flow process,
Given Heating of water with steam mixing as shown
(iii) Change in potential energy is negligible, i.e.,
in Fig. 5.51
(z1 = z2)
(iv) Air properties, R = 0.287 kJ/kg ◊ K, Cp = 1.005 Steam
kJ/kg ◊ K T2 = 100.2°C
h2 = 2676 kJ/kg
Analysis For the given data, initial specific volume
RT1 0.287 ¥ 368 Water
v1 = =
p1 700 T3 = 100°C
= 0.151 m3/kg h3 = 419 kJ/kg
Summary
The mass-flow rate through a cross-section is mass-flow rate of the system is
expressed as
È
m = rAV (kg/s) Q - W = m Íu2 - u1 + p2 v2 - p1 v1
The volume-flow rate through a cross-section is ÍÎ
V 2 - V12 ˘
given by + 2 + (z2 - z1 ) g ˙
V = AV = m v (m3/s) 2 ˙˚
Using h = u + pv
The steady-flow energy equation for a given
First Law Applied to Flow Processes 179
Glossary
Internal energy Total energy minus kinetic and poten- Diffuser Converts kinetic energy into pressure energy
tial energy Turbine Rotary engine used to generate power
Enthalpy Sum of internal energy and product of pres- Compressor A device which increases the pressure of a
sure and volume fluid
Steady No change with time Water pump Lifts water through an elevation at the
Steady flow process A process of fluid flow with con- cost of power input
stant properties at each location with respect to time Heat exchanger A device that transfers heat energy
Flow energy Work associated with fluid push in and between two fluids at different temperatures
out of a control volume Throttling Device A flow-control valve which reduces
Nozzle Converts pressure energy into kinetic energy pressure irreversibly
Review Questions
1. State the continuity equation with its nomencla- 8. Draw a control volume and write the energy and
ture. mass transfer and derive an expression for steady-
2. What is the total energy of a flow system? Identify flow energy equation.
different forms of energy that constitute the total 9. Write the steady-flow energy equation and state
energy of a system. the significance of various terms involved.
Ú
3. Define and explain how following properties are
10. State the significance of - vdp .
related with heat energy
(i) intrenal energy , and (ii) enthalpy.
4. Define and explain the flow work.
Ú
11. What is the relation between - vdp and Ú pdv ?
5. Distinguish between energy of a non-flow system 12. Differentiate between pv work and
Ú pdv work.
and a flow system.
6. What is flow energy? Do fluids at rest possess any
13. Explain the significance of
Ú pdv in case of
flow energy?. (a) flow process, and (b) non-flow process.
7. What is a steady flow process? What are the 14. Deduce the steady-flow energy equation for
conditions for a steady flow process? (a) reciprocating compressor, and (b) water pump.
180 Thermal Engineering
15. State the consequences of the first law of thermo- 19. Why are throttling devices commonly used in
dynamics. refrigeration and air-conditioning appliances?
16. When air enters a diffuser and decelerates, does 20. Would you expect the temperature of a liquid to
its pressure increase or decrease? Deduce the change as it is throttled? Explain.
steady-flow energy equation for a diffuser. 21. Apply steady-flow energy equation to each of the
17. Define the mass and volume flow rates. How are following :
they related to each other? (a) Boiler (b) Nozzle (c) Centrifugal pump
18. How is a steady flow system characterised? (d) Steam turbine (e) Water turbine
Problems
1. A stream of gases at 7.5 bar, 750°C and 140 m/s transfers to surroundings and engine foundation
is passed through a turbine of a jet engine. The is 25 MJ/h. The fuel–air mixture enters the engine
stream comes out of the turbine at 2.0 bar, 550°C at the rate of 150 kg/h. Determine the change in
and 280 m/s. The process may be assumed enthalpy of the air–fuel mixture stream in kJ/kg.
adiabatic. The enthalpies of gas at the entry and Neglect changes in kinetic energy and potential
exit of the turbine are 950 kJ/kg and 650 kJ/kg energy. [–1864 kJ/kg]
of gas respectively.Determine the capacity of the 5. 12 kg of a fluid per minute goes through a
turbine if the gas flow is 5 kg/s. [1353 kW] reversible steady flow process. The properties of
2. A steam turbime has the following data: fluid at the inlet are p1 = 1.4 bar, r1 = 25 kg/m3,
V1 = 120 m/s and u1 = 920 kJ/kg and at the exit
Parameter Inlet Outlet are p2 = 5.6 bar, r2 = 5 kg/m3, V2 = 180 m/s and u2
Steam pressure (bar) 14 0.07 = 720 kJ/kg. During the passage, the fluid rejects
Internal energy (kJ/kg) 2730 2340 60 kJ/s and rises through 60 metres. Determine
Specific volume (m³/kg) 0.166 18.6 (a) the change in enthalpy (Dh), and (b) work
Velocity of steam (m/s) 120 330 done during the process (W).
[Dh = – 93.6 kJ/kg ; W = – 44.2 kW]
The heat rejected from the turbine is 20 kJ/kg and
the power output is 20 kW. Neglecting changes in 6. A gas flows steadily through a rotary compressor.
potential energy, determine the mass flow rate of The gas enters the compressor at a temperature
steam. [0.0471 kg/s] of 16°C, a pressure of 100 kPa, and an enthalpy
of 391.2 kJ/kg. The gas leaves the compressor at
3. In one of the section of the heating plant in which a temperature of 245°C, a pressure of 0.6 MPa
there are no pumps, a steady flow of water enters and an enthalpy of 534.5 kJ/kg. There is no heat
at a temperature of 50°C and a pressure of 3 bar transfer to or from the gas as it flows through the
(h = 240 kJ/kg). The water leaves the section at a compressor.
temperature of 35°C and at a pressure of 2.5 bar
(h = 192 kJ/kg). The exit pipe is 20 m above the (a) Evaluate the external work done per unit
entry pipe. Assuming change in kinetic energy to mass of gas, assuming the gas velocities at
be negligible, evaluate the heat transfer from the entry and exit to be negligible.
water per kg of water flowing. [47.8 kJ/kg] (b) Evaluate the external work done per unit
4. A petrol engine operates steadily with a work mass of gas when the gas velocity at entry
output of 36 kW. The heat transfer rate to cooling is 80 m/s and that at the exit is 160 m/s.
water is 125 MJ/h. The sum of all other heat [143.3 kJ/kg, 152.9 kJ/kg]
First Law Applied to Flow Processes 181
7. In a steady flow process, the working fluid flows of the gas flow. The process may be assumed to be
at a rate of 240 kg/min. The fluid rejects 120 kJ/s adiabatic and Cp of gas as 1.04 kJ/kg ◊ K.
passing through the system. The conditions of [397.55 kJ/kg]
fluid at inlet and outlet are given as V1 = 300 m/s,
12. The centrifugal air compressor of a gas turbine
p1 = 6.2 bar, u1 = 2100 kJ/kg, v1 = 0.37 m3/kg
receives atmospheric air at 1 bar and 300 K.
and V2 = 150 m/s, p2 = 1.3 bar, u2 = 1500 kJ/kg,
It discharges the air at 4 bar and 480 K with
v2 = 1.2 m3/kg. The suffix 1 indicates the conditions
a velocity of 100 m/s. The mass-flow rate
at inlet and 2 indicates at outlet of the system.
compressor is 15 kg/s. Determine the power input
Neglecting the change in potential energy,
to compressor. [2810 kW]
determine the power capacity of the system in
MW. [2.7086 MW] 13. A blower handles 1 kg/s of air at 20°C and
consumes a power of 15 kW. The inlet and outlet
8. 15 kg of air per min. is delivered by a centrifugal
velocities are 100 m/s and 150 m/s respectively.
compressor. The inlet and outlet conditions of
Find the exit air temperature, assuming adiabatic
air are V1 = 10 m/s, p1 = 1 bar, v1 = 0.5 m3/kg
condition. Take Cp of air as 1.005 kJ/kg ◊ K.
and V2 = 80 m/s, p2 = 7 bar, v2 = 0.15 m3/kg.
The increase in enthalpy of air passing through [28.38°C]
the compressor is 160 kJ/kg, and heat loss to the 14. A gas flows steadily through a rotary compressor.
surroundings is 720 kJ/min. Assuming that inlet The gas enters the compressor at a temperature
and discharge lines are at the same level, find of 16°C a pressure of 100 kPa and an enthalpy of
(a) Motor power required to drive the compres- 391.2 kJ/kg. The gas leaves the compressor at a
sor, temperature of 245°C, a pressure of 0.6 MPa and
an enthalpy of 534.5 kJ/kg. If the flow through the
(b) Ratio of inlet to outlet pipe diameter.
compressor is adiabatic, calculate
[(a) 52.78 kW (b) d1/d2 = 5.16]
9. A compressor takes air at 100 kN/m2 and (a) Work input to the compressor per unit
delivers the same at 550 kN/m2. The compressor mass of gas, assuming no change in kinetic
discharges 16 m3 of free air per minute. The energy of the gas,
density of air at inlet and exit are 1.25 kg/m2 (b) Work input per kg of gas, if its inlet velocity
and 5 kg/m3. The power of the motor driving is 80 m/s and exit velocity is 160 m/s
the compressor is 40 kW. The heat lost to the [(a) 143.3 kJ/kg, (b) 152.9 kJ/kg]
cooling water circulated around the compressor 15. A centrifugal compressor supplies air at 0.5 MPa,
is 30 kJ/kg of air passing through the compressor. 200°C and 250 m/s velocity to a stationary gas
Neglecting changes in PE and KE, determine the turbine plant. The air enters the compressor from
change in specific internal energy. [60 kJ/kg] an atmosphere at 1 bar, 35°C and with negligible
10. 60 kg of water is delivered by a centrifugal pump velocity. Determine the work input per unit
per second. The inlet and outlet pressures are 1 mass of the air. Assuming adiabatic flow, will an
bar and 4 bar respectively. The suction is 2 m electric motor of 1200 kW rating be adequate for
below the centre of the pump and delivery is driving this compressor, if the mass-flow rate of
8 m above the centre of the pump. Determine the the air is 8 kg/s? [197.07 kJ/kg, No]
capacity of the electric motor to run the pump. 16. Calculate the work input per kg to pump water
The suction and delivery pipe diameters are insentropically from 100 kPa, 30°C to 5 MPa.
20 cm and 10 cm and respectively. [27.15 kW] [4.92 kJ/kg]
11. A gas turbine of a turbojet engine receives 17. Determine the power required to derive a pump
a steady flow of gases at a pressure of 7.2 bar, which raises the water pressure from 1 bar at
temperature of 850°C and a velocity of 160 m/s. entry to 25 bar at exit and delivers 2000 kg/h of
It discharges the gases at a pressure of 1.15 bar, a water. Neglect the changes in volume, elevation,
temperature of 450°C and a velocity of 250 m/s. velocity and take specific volume of water as
Determine the work output of the turbine in kJ/kg 0.001045 m³/kg. [–1.393 kW]
182 Thermal Engineering
18. Exhaust gases from a diesel engine enter a turbine 23. Air at 50 bar and 300 K is flowing through a
of a turbocharger at 2 bar, 600°C and 50 m/s. pipeline. An evacuated and insulated cylinder
The gases leave the turbine at 1 bar, 270°C and of 0.1-m3 volume is connected to the pipeline
220 m/s. The inlet area is 7.1 cm2. The heat loss through a valve. The valve is opened and the
from the turbine may be assumed 15 kJ/kg of cylinder is filled with air till the pressure in the
gases. Determine cylinder reaches 50 bar and then the valve is
(a) Mass flow rate of exhaust gases, closed. Determine the temperature of air in the
(b) Power output from the turbine. cylinder at the end of the filling operation and
mass of air that is filled in the cylinder. Take g =
Assume properties of gases are same as that of
1.4. [420 K and 4.15 kg]
air. [(a) 0.02833 kg/s (b) 8.32 kW]
19. Air enters a control volume at 10 bar, 400 K and 24. Steam at a pressure of 20 bar and 500°C is
20 m/s through a flow area of 20 cm2. At the exit, flowing in a pipe. An evacuated tank is connected
the pressure is 6 bar, the temperature is 345.7 K, to this pipe through a valve. The valve is opened
and the velocity is 330.2 m/s. The air behaves as and the tank is filled with steam until the pressure
an ideal gas. For steady-state operation, determine is 20 bar and then the valve is closed. The process
takes place adiabatically and changes in kinetic
(a) the mass flow rate, in kg/s
and potential energy can be assumed negligible.
(b) the exit flow area, in cm2
Determine the temperature of steam in the tank at
[(a) 0.3484 kg/s, (b) 1.744 cm2] the end of the filling operation. [698.4°C]
20. Air enters a control volume operating at steady
25. An insulated cylinder with a volume of 0.1 m3
state at 1.2 bar, 300 K, and leaves at 12 bar,
contains air at 50 bar and 300 K. The valve of the
440 K with a volumetric flow rate of 1.3 m³/min.
cylinder is opened allowing some of air to escape
The work input to the control volume is 240 kJ
till the air pressure in the cylinder reduces to 30
per kg of air flowing. Neglecting potential and
bar. Calculate the temperature of air left in the
kinetic energy effects, determine the heat transfer
cylinder and mass of air that escaped from the
rate, in kW. [– 3 kW]
cylinder. [29.2 K, 1.775 kg]
21. Air expands through a turbine from 10 bar, 900 K
26. A rigid and insulated tank of 0.5-m3 volume con-
to 1 bar, 500 K. The inlet velocity is very small
tains nitrogen at 20 bar and 400 K. The valve
compared to exit velocity of 100 m/s. The turbine
is opened, allowing some of the nitrogen to es-
operates at steady state and devlops a power of
cape till pressure in the tank reduces to 4 bar.
3200 kW. Heat transfer between the turbine and
Assuming nitrogen as an ideal gas, calculate the
its surroundings and potential energy effects are
mass of nitrogen discharged from the tank.
negligible. Calculate the mass flow rate of air in
kg/s and the exit area in m². [5.75 kg]
[8.06 kg/s, 0.115m2] 27. A rigid vessel of 1-m3 capacity contains steam at
20 bar and 300°C. A valve on the tank is opened,
22. In a conference hall, comfort temperature condi-
allowing some steam to escape until the pressure
tions are maintained in winter by circulating hot
reduces to 2 bar, and the temperature of the tank
water through a piping system. The water enters
is maintained constant while steam discharges
the system at 3-bar pressure and 50°C tempera-
from the tank. Calculate the energy transferred as
ture with an enthalpy of 240 kJ/kg and leaves at
heat. [41.942 MJ]
2.5 bar, and 30°C with an enthalpy of 195 kJ/kg.
The exit of water is 15 m above its entry. The hot 28. A container has a capacity of 3-m3. It contains
water supplies 30 MJ/h heat to the conference air at 1.5 bar and 298 K. Additional air is now
hall. Calculate the quantity of water circulated pumped until its pressure rises to 30 bar and tem-
through the pipe per minute. Assume there is no perature to 333 K. Calculate the mass of air added
pump in the system and change in kinetic energy to the container. If the container is allowed to cool
is negligible. [11.15 kg/mim] to its initial temperature, determine the pressure
of air in the container. Assuming air as an ideal
First Law Applied to Flow Processes 183
gas, calculate the heat transfer and change in en- 35. Dry saturated steam at 800 kPa enters a steady
tropy during the cooling process. flow system and is expanded reversibly and iso-
[88.9 kg, 26.85 bar, – 2346.74 kJ, – 7.44 kJ/K] thermally to 500 kPa. There is no change of ki-
netic energy. The flow rate is 5.0 kg/s. Calculate
29. A vessel of 3-m3 capacity contains air at a pressure
the work done during expansion. [95.5 kJ/kg]
of 0.5 bar and a temperature of 25°C. Additional
air is now pumped into the system until the pres- 36. A turbine in a steam power plant operating under
sure rises to 30 bar and the temperature rises to steady state receives 1 kg/s superheated steam at
60°C. Determine the mass of air pumped in and 4 MPa and 300°C. The steam enters the turbine
express the quantity as a volume at a pressure of with the velocity of 10 m/s at an elevation of
1.02 bar and a temperature of 20°C. The gas is 5 m from the ground level. The turbine discharges
allowed to attain its temperature again at 25°C. the wet steam of 0.85 quality at 50 kPa pressure
Calculate the pressure in the vessel. Determine with a velocity of 50 m/s at an elevation of
the heat transferred and change in entropy of the 10 m above the ground level. The energy losses as
gas during the cooling process. heat from the turbine casing are estimated to be
10 kW. Estimate the power output of the turbine.
[Add. Mass = 92.41 kg, Equivalent volume
If the changes in kinetic energy and potential
= 76.2 m3, 26.84 bar, 2363 kJ, − 7.509 kJ/K]
energies are neglected, how much error will be
30. Steam at 0.6 MPa, 200°C enters an insulated introduced? [682.17 kW, 0.183%]
nozzle with a velocity of 50 m/s. It leaves at a
37. The power developed by a turbine in a certain
pressure of 5.5 bar and a velocity of 600 m/s.
steam power plant is 1200 kW. The heat supplied
Determine the final temperature, if the steam is
to the steam boiler is 3360 kJ/kg, the heat rejected
superheated in the final state and the quality, if it
by the system to cooling water in the condenser
is saturated. [x = 0.99]
is 2520 kJ/kg and the feed pump work required
31. Steam at 800 kPa, 300°C is throttled to 200 kPa. to pump the condensate back into the boiler is
Change in kinetic energy is negligible. Determine 6 kW. Calculate the steam flow through the cycle
the final temperature of the steam. [292.4°C] in kg/s. [5125.7 kg/h]
32. Steam enters a steam turbine at a pressure of 1 38. Steam at 5 MPa, 500°C enters a nozzle steadily
MPa, 300°C and a velocity of 50 m/s. The steam with a velocity of 80 m/s, and it leaves at 2 MPa
leaves the turbine at a pressure of 150 kPa and a and 400°C. The inlet area of the nozzle is 38 cm2,
velocity of 200 m/s. Determine the turbine output and heat is being lost at a rate of 8 kJ/s. Determine
per kg of steam flowing, assuming the process to (a) the mass flow rate of the steam, (b) the exit
be reversible adiabatic. [377.5 kJ/kg] velocity of the steam, and (c) the exit area of the
33. Consider the reversible adiabatic flow of steam nozzle.
through a nozzle. Steam enters a nozzle at 1 MPa, [(a) 4.43 kg/s, (b) 612.5 m/s, (c) 5.09 cm2]
300°C with a velocity of 30 m/s. The pressure of
39. Steam at 3 MPa and 400°C enters an adiabatic
steam at the nozzle exit is 0.3 MPa. Determine the
nozzle steadily with a velocity of 40 m/s and
exit velocity of steam leaving the nozzle.
leaves at 2.5 MPa and 300 m/s. Determine (a) the
[737 m/s] exit temperature and (b) the ratio of the inlet to
34. Steam is supplied to a turbine at 5.4 MPa, 300°C exit area A1/A2. [(a) 370°C, (b) 0.165]
expanded isentropically to an exhaust pressure at 40. Steam at 0.1 MPa and 150°C enters a diffuser
105.3 kPa. To what pressure must the incoming with a velocity of 180 m/s and leaves as saturated
steam be throttled in order to reduce the work vapour at 120°C with a velocity of 50 m/s. The
done per kilogram to two third of the work exit area of the diffuser is 0.08 m2. Determine
obtained without throttling? Assume the flow (i) the mass rate of steam (ii) the rate of heat
through the turbine is still reversible adiabatic transfer and (iii) the inlet area of the diffuser.
and exhaust pressure is also same. [510 kPa]
[(a) 4.484 kg/s, (b) 352 kW, (c) 0.054 m2]
184 Thermal Engineering
41. Steam flows steadily through adiabatic turbine rate of the steam is 25 kg/s. Determine (a) the
where the inlet conditions of the turbines are change in kinetic energy; (b) the power output
12.5 MPa, 500°C and 80 m/s and exit conditions and (c) the turbine inlet area.
are 10 kPa, 0.92 dry and 40 m/s. The mass-flow [(a) – 2.4 kJ/kg (b) 23.8 MW (c) 0.0080 m2]
Objective Questions
1. An adiabatic heat exchanger is used to heat cold (b) the system is in equilibrium with its sur-
water from 15°C entering at a rate of 5 kg/s by roundings
hot air at 90°C entering also at 5 kg/s. If the exit (c) properties change with time
temperature of air is 20°C, the exit temperature of Ê ∂v ˆ
water is (d) when Á ˜ is constant
Ë ∂t ¯
(a) 27°C (b) 85°C 6. A heat exchanger is used to heat cold water
(c) 32°C (d) 52°C from 15°C entering at a rate of 2 kg/s by hot air
2. A control volume refers to at 100°C entering at 3 kg/s. The heat exchanger
(a) a fixed region in space is not insulated and is losing heat at a rate of 40
(b) a fixed quantity of matter kJ/s. If the exit temperature of air is 20°C, the exit
(c) an isolated system temperature of water is
(d) a closed system (a) 44°C (b) 72°C
3. If all the variables of a flow system are indepen- (c) 49°C (d) 39°C
dent of time, the system is said to be 7. A nozzle
(a) closed flow (b) steady flow (a) accelerates the fluid flow
(c) constant flow (d) unsteady flow (b) decelerates the fluid low
4. Internal energy of a perfect gas depends on (c) does not affect the velocity of fluid
(a) temperature, specific heat and enthalpy (d) none of the above
(b) temperature, specific heat and entropy 8. During a throttling process
(c) temperature, specific heat and pressure (a) internal energy remains constant
(d) temperature only (b) enthalpy of fluid remains constant
5. Steady flow occurs when (c) pressure remains constant
(a) properties do not change with time (d) temperature remains constant
6
Second Law of
Thermodynamics
Introduction
Energy has a quantity as well as quality. The first law of thermodynamics deals with energy as a property
and states that the quantity of energy must be conserved during a process. The second law of thermody-
namics deals with the quality of energy and asserts that the processes occur in a certain direction only.
The second law also recognizes that the mutual conversion of heat into work during a process is impossible,
while its opposite is possible. A process cannot take place unless it satisfies both the first and second laws
of thermodynamics.
Thermal reservoir, operation of heat engine, refrigerator, and heat pump are discussed first in this chapter
to explain the two statements of the second law. Reversible and irreversible processes are explained to give
insight to the performance of the devices. Then the Carnot cycle and absolute temperature are introduced.
One way
We know that the net amount of heat cannot be con- Pump Wout
Win Turbine
verted into work directly but conversion of heat into
work requires some special devices. Such devices
are called heat engines.
Condenser
In a broader sense, work-producing devices may Condensate Moist steam
devices are operated in mechanical cycles, not in (a) Schematic diagram of a steam power plant
thermodynamic cycles, since the working fluid
does not undergo a complete cycle. High temperature
resevoir at TH
A heat engine is a device which operates in a
cycle. It receives the heat energy from a high-
temperature reservoir, converts some of the heat QH
The net work output of a heat engine is the desired output is the net work Wnet, and the energy
difference between the total work done by the input is the heat supplied QH. Thermal efficiency is
turbine and work input to feed pump, etc. denoted by the symbol ‘hth’.
Wnet = Wout Win Thermal efficiency,
For any cyclic heat engine, the net work can Net work output W
hth = = net
also be obtained from the difference between heat Energy input as heat QH
supplied and heat rejection. Q - QL Q
or hth = H =1- L ...(6.2)
Wnet = QH QL ...(6.1) QH QH
Thermal efficiency is the per- Since QH and QL both are positive quantities,
formance-measuring parameter of a heat engine. thermal efficiency of the work producing devices is
In general, it is defined as the ratio of the desired always less than unity. The ordinary spark ignition
output to the energy input. For a heat engine, the internal combustion engine is about 30% efficient,
188 Thermal Engineering
while a diesel engine is about 32% efficient. Large Cold refrigerated space at TL
gas and steam power plants have a thermal efficien-
QL
cy of about 45%.
Low Evaporator Low pressure
pressure vapors
REFRIGERATOR low temp.
Win
refrigerant
Expansion
A refrigerator is a device, operating in a cycle, that Valve
High High
maintains a body at lower temperature than its pressure pressure
surroundings. A refrigerator extracts heat continu- liquid Condenser superheated
vapors
ously from a controlled space, and thus it is main- QH
tained at a lower temperature than its surroundings.
Surroundings at TH
The working fluid in the refrigerator is called the
refrigerant.
(a) Basic components of a refrigerator
The most frequently used refrigeration cycle is the
vapour compression cycle. The vapour compression
cycle is used in household refrigerators. Its basic Surroundings at TH
components are: a compressor, a condenser, an
expansion device and an evaporator as shown in
Fig. 6.5(a). QH
QH
(COP)HP = ...(6.5)
Win
A heat pump is a device, operating in a cycle, that But QH = QL + Win
maintains a space at a higher temperature than the
Q + Win
surroundings. The heat pump supplies heat contin- (COP) HP = L
uously to the controlled space, and thus maintained Win
at a higher temperature than its surroundings. The QL
= 1+ = 1 + (COP)R ...(6.6)
refrigerator and heat pump are operated on the same Win
thermodynamic cycle, but they differ in their objec- For given values of QH and QL, the coefficient of
tives. The discharge of heat at higher temperature performance of a heat pump is always greater than
to a space is the objective for a heat pump. The heat the coefficient of performance of a refrigerator by
pump absorbs the heat from low-temperature sur- unity.
roundings and supplies it to a higher temperature
space at the cost of work input to the compressor. 6.6 STATEMENTS OF THE SECOND
If an ordinary refrigerator is placed in a window LAW OF THERMODYNAMICS
of a house with its evaporator open to the outside,
and its condenser located in the room. Then the
refrigerator acts as a heat pump and it supplies heat It relates the working of heat engines and is stated
to the room. as
Let an amount of heat QL be absorbed from the “It is impossible to construct an engine which
low temperature region and Win be the work input. while operating in a cycle, produces no other effect
Then the heat supply, QH to the room is the desired except to extract the heat from a single temperature
effect for a heat pump. reservoir and do equivalent amount of work”.
The coefficient of performance of heat pump is According to the Kelvin–Planck statement, a
expressed as heat engine cannot be 100 per cent efficient. In
Heat supplied practice, no heat engine can convert all heat sup-
(COP)HP =
Work input plied to useful work. The engine receives heat from
a high-temperature reservoir and it must reject some
amount of heat to a low-temperature reservoir. The
work done by a cyclic heat engine is the difference
between heat supplied and heat rejection.
Refrigerators and heat pumps transfer energy from a high temperature TH and a low temperature TL.
a low-temperature region to higher temperature re- The heat engine is receiving heat QH from the high-
gion at the cost of work input to their compressors. temperature reservoir at TH and it converts all heat
into net work Wnet. It does not reject any amount
of heat to the low-temperature reservoir, thus
At first sight, the two statements appear to be unre- violating Kelvin–Planck statement of the second
lated but it can easily be proved that these are two law.
parallel statements of the second law. Any device Let us assume the work produced by the engine
that violates one statement also leads to violation is supplied to a cyclic refrigerator, that removes
of the other statement. heat QL from a low-temperature reservoir at TL
Consider a heat engine (PMM2) and an actual and discharges heat in amount QH + QL to a high-
refrigerator as shown in Fig. 6.7, operating between temperature reservoir at TH. Now, if the refrigerator
and heat engine are grouped together, they
High-temperature reservoir
at TH
constitute a device, whose sole effect is to transfer
heat energy QL from the low temperature reservoir
to the high-temperature reservoir without any work
QH QH + QL
input from outside.
This device clearly violates the Clausius state-
W = QH
ment. Therefore, the violation of Kelvin–Planck
Rev.
heat
Actual statement leads to violation of Clausius statement.
refrigerator
engine
It can also be proved that violation of Clausius
statement leads to the violation of the Kelvin–
QL Planck statement.
Low-temperature
reservoir at TL
OF THE SECOND KIND
(a) Refrigerator powered by 100% efficient engine
According to the first law of thermodynamics, the
High-temperature reservoir heat and work are mutually convertible one into
at TH
another. If the total heat supplied is converted into
net work by any machine then its efficiency would
QL be 100 percent and it is called a perpetual motion
machine of the second kind (PMM2). A heat engine
W=0
(of Fig. 6.7a) is PMM2 which absorbs heat from a
Heat engine
+ single temperature reservoir and converts it com-
Refrigerator
pletely into work, leading to the violation of the
second law.
Consider a steam power plant without a
QL condenser as shown in Fig. 6.8. It is thought that
the condenser rejects more than one half of heat
Low temperature
reservoir at TL supplied as waste. Let such a steam power plant be
where all the heat transferred into the boiler will be
(b) The device (heat engine + refrigerator) which violates converted to work by turbine, and thus the power
Clausius’s statement plant will theoretically have 100 per cent efficiency.
Fig. 6.7 It is a perpetual motion machine of the second kind
Second Law of Thermodynamics 191
Thermal irreversibility is associated with heat trans- Internal irreversibility is also caused due to mixing
fer due to finite temperature difference between a of different layers of fluid at different temperatures.
system and its surroundings. An amount of heat lost It is also due to free or unrestrained expansion of
from a system during a compression process cannot fluid as shown in Fig. 6.10(c).
be regained during an expansion process, thus caus- External irreversibility is associated with friction at
ing irreversibility. bearings and friction between atmospheric air and
All actual processes are internally irreversible. rotating members. The system absorbs some work
During an internally irreversible process, a system to overcome these frictional forces.
does not proceed through a series of equilibrium
A reversible
states. Consider an amount of gas in the piston–cyl-
process should possess the following properties:
inder device. If the piston is pushed rapidly, the gas
molecules near the piston face will not have suffi- 1. The process should not involve friction of
cient time to escape and they will pile up in front of any kind.
the piston face as shown in Fig. 6.10(a). This will 2. Heat transfer should not take place due to
raise the pressure near the piston face, while the gas finite temperature difference between the
in the other part will have lower pressure. Because system and surroundings.
of this higher value of pressure near the piston face, 3. There should not be a mixing of fluid layers
the compression process will require a large work at different temperatures.
input than required for a quasi-static process. The 4. There should not be free and unrestrained
non-uniformity of pressure will cause the process expansion.
irreversible. 5. The process must proceed through a series
of equilibria.
p
1. The working substance for the Carnot engine
1
is a perfect gas. Q
H
2. The piston movement in the cylinder is 2
frictionless.
3. The walls of the cylinder and piston are
considered perfectly insulated. 4
3
4. The cylinder head is so arranged that it is Q
L
partially a very good conductor of heat and V
TL
4 3
Engine
The thermal efficiency of any heat engine can be Since the Carnot cycle is reversible, therefore, its
calculated as direction can be reversed. In such a case, it can be
operated as a reversible heat pump or a reversible
Net work done Wnet
hth = = refrigerator. The cycle undergoes the same path
Heat suplied QH and processes, only their directions are reversed.
For a cyclic heat engine, Now the cycle requires the work input Wnet and it
Wnet = QH – QL transfers heat QL from the low temperature reser-
Q - QL Q voir to the high-temperature reservoir. Its p–V and
Therefore, hth = H =1- L T–S diagrams are shown in Fig. 6.12.
QH QH
Using Eqs. (6.7) and (6.9), we get p
m R TL ln (V3 /V4 )
1
QH
hth = 1 ...(6.11)
m R TH ln (V2 /V1 ) 4
Substituting in Eq. (6.11), we get; (b) T-S diagram for a reversed Carnot cycle
TL Fig. 6.12
hrev = 1 ...(6.15)
TH
Equation (6.15) reveals that the Carnot cycle ef- CARNOT THEOREM
ficiency is independent of the working substance. It
only depends on source and sink temperatures. The The Carnot theorem is also called Carnot principle.
efficiency becomes maximum when the sink tem- It states that
perature TL approaches zero, but it is not possible (1) No engine can be more efficient than a re-
because it violates the Kelvin–Planck’s statement versible engine operating between the same
of the second law. Hence, any value of the efficien- two temperature reservoirs, or a Carnot
cy can be obtained when the temperature difference (reversible) engine among all engines is the
(TH TL) will have a finite value. most efficient.
Second Law of Thermodynamics 195
(2) The efficiency of all reversible heat engines High temperature Reservoir
operating between the same two temperature at TR
reservoirs are the same.
To prove the first principle, consider two heat QH QH
engines operating between the same two thermal
reservoirs as shown in Fig. 6.13(a). The engine
Wirrev Wrev Reversed
A is an irreversible engine and the engine B is a Carnot engine
Irreversible as
reversible engine. Each engine is supplied with an HE(A) refrigerator
equal amount of heat QH. Let the amount of work B
Wirrev – Wrev
Wrev produced by the reversible engine B be less
than the work Wirrev produced by an irreversible QL, irrev QL, rev
engine A, thus irrevesible engine will be more
efficient than the reversible engine.
Low-temperature reservoir
hA > hB or Wirrev > Wrev at TL
High-temperature reservoir
(c) Arrangement with irreversible heat engine drives
at TH reversed Carnot engine
QH QH
Wirrev – Wrev
Combined
HE +
refrigerator
Wirrev Wrev
Irrevesible Reversible
HE(A) HE(B)
QL, rev – QL, irrev
scale. Q1
The thermal efficiency of any heat engine cycle Q1
The identity of the reversible heat engines gives identical (1 K ∫ 1°C) and the temperature on these
Q1 Q Q two scales is related as
= 1 ¥ 2
Q3 Q2 Q3 T(K) = T (°C) + 273.15
= f(T1, T2) ¥ f(T2, T3) ...(6.18)
But the ratio Q1/Q3 depends only on temperatures
T1 and T3, and is independent of the temperature T2.
This condition will be satisfied only, if the function A refrigerator that operates on reversed Carnot
f has the following form; Cycle is called a Carnot refrigerator.
QL 1
j (T1 ) j (T2 ) (COP)R = =
f(T1, T2) = and f(T2, T3) = QH - QL (QH / QL ) - 1
j (T2 ) j (T3 )
Since the performance of all reversible devices
In this form, j (T2) will be cancelled from the
operating between the same two temperature limits
product of f(T1, T2) and f(T2, T3) and the right-
is same, the COP of all reversible refrigerators will
hand side functional relation yields to
be equal. The ratio QH/QL is replaced by TH /TL.
Q1 j (T1 ) Thus, for a reversible refrigerator
= f (T1, T3) =
Q3 j (T3 )
1 TL
This relation is more specific for functional form (COP)R, rev = = ...(6.21)
(TH /TL ) - 1 TH - TL
of Q1/Q3 in terms of T1 and T3. Thus, for a reversible
heat engine operating between two temperatures TH Similarly, the COP of a heat pump is expressed
and TL; earlier by Eq. (6.6)
QH j (TH ) QH 1
= f (TH, TL) = ...(6.19) (COP)HP = =
QL j (TL ) QH - QL 1 - (QL / QH )
Several functions of j (T ) will satisfy this equa- For a reversible heat engine, replacing QL/QH by
tion and the choice is completely arbitrary. Lord TL/TH, we get
1 TH
Kelvin first proposed by taking j (T ) = T to a ther- (COP)HP, rev = = ...(6.22)
modynamic scale as 1 - (TL /TH ) TH - TL
j (TH ) T It is the inverse of efficiency of a reversible heat
= H ...(6.20) engine.
j (TL ) TL
Futher, Eq.(6.21) and (6.22) represent the highest
This temperature scale is called the Kelvin scale
coefficient of performance that a refrigerator or a
and temperature on this scale are called absolute
heat pump can attain, when operating between the
temperature. Thus, on the Kelvin scale, for any
same two temperature limits of TH and TL , because
reversible heat engine, the ratio of temperatures
they require least work input for a given output
associated with the source and sink is equal to the
effect.
ratio of energy supplied by the source and energy
The coefficient of performance of an actual and
rejected to the sink.
a reversible refrigerator can be compared as
At the International Conference on Weights and
Measures held in 1954, the triple point of water was < (COP)R,rev for an irreversible
assigned a value of 273.15 K. The magnitude of refrigerator
one kelvin is defined as 1/273.15 of the temperature (COP)R = (COP)R,rev for a reversible
interval between absolute zero and the triple- refrigerator ...(6.23)
point temperature of water. The magnitudes of > (COP)R,rev for an impossible
temperature units on Kelvin and Celsius scales are refrigerator.
198 Thermal Engineering
1. Keeping the temperature TL of sink constant, (b) Effect of sink temperature on efficiency
and differentiating above relation with re- Fig. 6.15
spect to TH, for maximizing the efficiency,
Ê ∂hrev ˆ TL Ê ∂hrev ˆ Ê ∂h ˆ
ÁË ∂T ˜¯ = ...(6.24) > Á rev ˜ ...(6.26)
H T =C TH 2 ÁË ∂T ˜¯ Ë ∂TH ¯ T
L L T H =C L =C
As TH increases, the efficiency hrev increas-
Since TH > TL, therefore, the efficiency
es and slope (∂hrev/∂TH) TL =C decreases as
can be increased effectively by decreasing
shown in Fig. 6.15(a).
TL than increasing TH.
2. Keeping the temperature TH of the source
constant, and differentiating the above rela- A heat engine operates on a Carnot
tion with respect to TL, for maximizing the cycle between source and sink temperatures of 337°C
efficiency and 57°C, respectively. If the heat engine receives 400 kJ
of heat from the source, find the efficiency, net work done
Ê ∂hrev ˆ 1 and heat rejected to the sink.
ÁË ∂T ˜¯ = - ...(6.25)
L T =C
TH
H
Solution
Thus, as TL decreases, the efficiency increas-
es linearly and (∂hrev/∂TL) TH= C remains con- Given A Carnot heat engine with
stant as shown in Fig. 6.15(b). TH = 337°C + 273 = 610 K,
TL = 57°C + 273 = 330 K,
Further, the rate of efficiency increase de-
QH = 400 kJ.
pends on the slope. The slope of the curve of
Fig. 6.15(b) remains constant with decrease To find
of TL. Thus for any reversible engine, com- (i) The efficiency of reversible heat engine,
paring two slopes
Second Law of Thermodynamics 199
(ii) The net workdone by Carnot engine, Example 6.3 An engine manufacturer claims that he
(iii) The heat rejected to sink. has developed an engine which will produce 210 kW of
power, while taking in 0.5 kg/min of fuel of calorific value
Analysis
of 42000 kJ/kg. Further, he states that the engine receives
(i) The thermal efficiency of a reversible heat engine heat at 527°C and rejects heat at a temperature of 77°C.
TL 330 Find if the claim of manufacturer is true or false.
hrev = 1 - =1- = 0.459
TH 610
Solution
(ii) Further, the thermal efficiency of a reversible
engine can also be given as Given Claim of a manufacturer to develop an engine
Work done W with
hrev = = TH = 527°C + 273 = 800 K
Heat supplied QH
TL = 77°C + 273 = 350 K
The work done, W = hrev ¥ QH = 0.459 ¥ 400 kJ
CV = 42000 kJ/kg
= 183.6 kJ Wnet = 210 kW
(iii) The heat rejected to sink, m = 0.5 kg/min
QL = QH W = 400 183.6 = 216.4 kJ
To find To justify the claim of the engine manufacturer
Example 6.2 A cyclic heat engine operates between Hint According to the Carnot principle, the reversible
a source temperature of 800°C and a sink temperature of engine has maximum efficiency.
30°C. What is the least rate of heat rejection per kW net
output of the engine? Analysis The efficiency of a reversible heat engine,
TL 350
Solution hrev = 1 - =1- = 0.5625
TH 800
Given A cyclic heat engine with Further, the efficiency of an actual heat engine can be
TH = 800°C + 273 = 1073 K expressed as
TL = 30°C + 273 = 303 K, Rate of work done Wnet
hAct = =
Wnet = 1 kW Rate of heat supply QH
The heat-supply rate,
To find The least rate of heat rejected from the engine.
QH = m ¥ CV = (0.5 kg/min) ¥ (42000 kJ/kg)
Hint The reversible engine rejects minimum heat. = 21000 kJ/min = 350 kW
Analysis The efficiency of a reversible heat engine, 210 kW
hAct = = 0.6
350 kW
TL 303 The effciency hAct of the actual engine is greater than
hrev = 1 - =1- = 0.7176
TH 1073 that of reversible heat engine. The claimed heat engine is
Further, the efficiency of a reversible heat engine can impossible to operate under given conditions. Hence the
be expressed as claim is baseless.
Rate of work done Wnet Example 6.4 An inventor claims to have invented
hrev = = a refrigeration machine operating between 23°C and
Rate of heat supply QH
27°C. It consumes 1 kW electrical power and gives
Heat-supplyra te, 21600 kJ of refrigeration effect in one hour. Comment on
Wnet 1 kW his claim.
QH = = = 1.393 kW
hrev 0.7176
Solution
The heat-rejection rate from the engine
Given Claim of a manufacturer to develop a refrigerat-
QL = QH - W = 1.393 − 1 = 0.393 kW ing machine with
200 Thermal Engineering
Fig. 6.19
202 Thermal Engineering
QH = 12000 kW QH = 25000 kW
1 2
.
W
HE R
HE HE
W1 W2
QL QL
1 2
Surroundings at TH = 300 K
Low-temperature Low-temperature
Fig. 6.25 reservoir reservoir
TL = 293 K TL = 293 K
The power input Win of 2.473 kW is produced by (a) Operation 1 (b) Operation 2
a reversible heat engine operating between 673 K and
300 K. The efficiency of a reversible engine Fig. 6.26
T 300 Operation 2
hrev = 1 - H = 1 - = 0.5542
T1 673 TH2 = 100°C + 273 = 373 K
Power produced W TL = 20°C + 273 = 293 K
Further, efficiency, hrev = =
Heat supply rate QH QH2 = 25000 kW
2.473
Therefore, QH = = 4.462 kW To find Operation in which the engine will develop
0.5542
more power.
The overall COP of the system
Sole effect from the system Analysis
(COP)Overall =
Energy input to the system Operation 1
Refrigeration effect QL 25 The efficiency of a reversible heat engine
= = = T 293
Heat input rate QH 4.462 h1 = 1 - L = 1 - = 0.5646
= 5.60 TH1 673
Power developed by the engine in the operation 1,
Example 6.18 A reversible heat engine operates P 1 = h 1 ¥ QH
in two environments. In the first operation, it draws = 0.5646 ¥ 12000 = 6775.63 kW
12000 kW from a source at 400 °C and in the second
Operation 2
operation, it draws 25000 kW from a source at 100 °C.
In both operations, the engine rejects heat to a thermal The efficiency of a reversible heat engine
sink at 20 °C. Detemine the operation in which the engine TL 293
h2 = 1 - =1- = 0.2144
delivers more power. TH 2 373
Power developed by the engine in the operation 2,
Solution
P1 = h2 ¥ QH
Given A reversible heat engine operates with two = 0.2144 ¥ 25000 = 5361.93 kW
sources separately: The engine will develop more power in the operation
Operation 1 All engines develop more power when heat is supplied
TH1 = 400°C + 273 = 673 K at higher temperature. Heat energy at higher temperature
TL = 20°C + 273 = 293 K has more work capability.
QH = 12000 kW
1
208 Thermal Engineering
Q1
Rev. W1
HE 1
Q2
T2
Q2
Rev. W2
HE 2
Q3
Reservoir at 300 K
Fig. 6.27
Second Law of Thermodynamics 209
or 2110QB – Q B2 = 1113025
2
Q B – 2110QB + 1113025 = 0
It is a quadratic equation and its solution is
QB = 1055 kJ
The thermal efficiency of each engine is
2110 - 1055
hA =
2110
= 0.5 or 50%
(ii) The temperature of heat supply to the engine A
The effciency of either reversible engine is
expressed as
T - T2
hB = B
TB
TB - 305
or 0.5 =
TB
The intermediate temperature, TB = 710 K
Further, the efficiency for the engine A is Fig. 6.30
T - TB
hA = 1 or Q3 = (COP)A Q2 – (COP)A Q3
T1
1 + (COP ) A
T1 - 710 It gives Q2 = ¥ Q3 ...(i)
or 0.5 = (COP ) A
T1
The temperature of heat supply, 1 + (COP ) B
Similarily, Q1 = ¥ Q2 ...(ii)
T1 = 1420 K (COP ) B
(iii) Now the work done by the engine A; Using Q2 from Eq. (i) into Eq. (ii), we get
WA = Q1 – QB = 2110 – 1055 1 + (COP ) B 1 + (COP ) A
Q1 = ¥ ¥ Q3
= 1055 kJ (COP ) B (COP ) A
(iv) The heat rejected by the engine B:
Q1 [1 + (COP ) B ] [1 + (COP ) A ]
Q2 = QB – WB = 1055 – 527.5 \ = ...(iii)
Q3 (COP ) A ¥ (COP ) B
= 527.5 kJ
(v) Intermediate temperature For a Carnot refrgerator working between low-and
TB = 710 K high-temperature reservoirs
Q3 Q3
(COP)R, overall = =
Two Carnot refrigerators A and B are W A + WB (Q2 - Q3 ) + (Q1 - Q2 )
arranged in series. Prove that the overall COP of the
combined system is given by Q3 1
= =
(COP ) A ¥ (COP ) B (Q1 - Q3 ) Q 1
(COP)R, Overall = -1
1 + (COP ) A + (COP ) B Q3
Q
where (COP)A and (COP)B are the coefficient of Substituting the value of 1 from Eq. (iii), we get
Q3
performance of Carnot refrigerator A and B, respectively.
1
(COP)R, overall =
Solution Two Carnot refrigerators A and B are in [1 + (COP ) B ][1 + (COP ) A ] 1
-
series as shown in Fig. 6.30. (COP ) A ¥ (COP ) B
(COP)A = 3 =
Q Q3 (COP ) A ¥ (COP ) B
=
W A Q2 - Q3 [1 + (COP ) B ][1 + (COP ) A ] - (COP ) A ¥ (COP ) B
212 Thermal Engineering
or 4000 + 5T3 9T3 = 12T3 4800 To find Minimum power input to heat pump.
or 16T3 = 8800
Analysis The COP of the reversible heat pump
or T3 = 550 K TH 293
The intermediate temperature T2 between engine C1 (COP)HP, rev = = = 9.766
TH - TL 293 - 263
and C2 from Eq. (v); The COP of a heat pump is also expressed as
4000 + 5 ¥ 550 Q
T2 = = 750 K (COP)HP = H
9 Win
A house is maintained at a tempera- QH
or Win =
ture of 20°C by means of a heat pump in the winter by (COP )HP
pumping heat from atmosphere. Heat losses through the where QH = 0.65 kJ/K ¥ DT
walls of the house are estimated at 0.65 kJ/K tempera- = 0.65 ¥ (293 263)
ture difference between inside of the house and outside = 19.5 kJ
atmosphere. Using the values of COP and QH ;
(a) If the atmospheric temperature is –10°C, what 19.5 kJ
Win = = 1.996 kW
is the minimum power required to drive the 9.766
heat pump? (ii) For summer:
(b) It is proposed to use the same heat pump to Given House temperature, TL¢ = 293 K
cool the house in summer. If the same power
Power input to heat pump, Win = 1.996 kW
is supplied to heat pump, what is the maximum
permissible atmospheric temperature? To find Surrounding temperature TH.
Analysis The COP of a reversible refrigerator:
Solution
TL¢ 293
(COP)R, rev = =
Given TH¢ - TL¢ TH¢ - 293
(i) For winter The refrigeration effect, QL¢ = 0.65 ¥ (TH¢ – 293)
House temperature TH = 20°C = 293 K, Q¢ 0.65 ¥ (TH¢ - 293)
(COP)R = L =
Atmospheric temperature TL = –10°C = 263 K, Win 1.996
Heat load of the house QH = 0.65 kJ/K Equating the two equations for COP of a refrigerator
293 0.65 ¥ (TH¢ - 293)
=
House at House at (TH¢ - 293) 1.996
TH = 20°C TL = 20°C
or (TH¢ – 293)2 = 900
or T H¢ = 293 + 30 = 323 K = 50°C
QH Q¢L
A working fluid undergoes a Carnot
cycle of operation. The upper absolute temperature of the
fluid is q1 and the lower absolute temperature is q2. The
HP W HP W
amount of heat taken in and rejected by the working fluids
are H1 and H2 , respectively. On account of losses of heat
due to conduction etc. the heat source temperature T1 is
higher than q1 and the heat sink temperature T2 is lower
Q¢H
QL than q2.
If T1 = q1 + KH1, and T2 = q2 KH2
Atmosphere, TL = – 10°C Atmosphere, TH
where K is some constant for both the equations, show
(a) Schematic of heat pump (b) Schematic of heat pump that the efficiency of the plant is given by
supplying heat to a house extracting heat from a
T2
house h = 1-
T1 - 2 KH1
Fig. 6.32
214 Thermal Engineering
Solution The schematic for the given arrangement A reversed Carnot cycle operates as
is shown in Fig. 6.33. either a refrigerator or a heat pump. In either case, the
power input is 20.8 kW. Calculate the quantity of heat
extracted from the cold body for either type of machine. In
both cases, 3500 kJ/min heat is delivered by the machine.
In case of the refrigerator, the heat is transferred to the
surroundings while in case of the heat pump, the space
is to be heated. What are their respective coefficient of
performances?
If the temperature of the cold body is 0°C for the re-
frigerator and 5°C for the heat pump, what are the re-
spective temperatures of the surrounding for refrigerator
and heated space for heat pump? What reduction in heat-
rejection temperatures would be achieved by doubling
the COP for the same cold body temperature?
Solution
Fig. 6.33 reversible heat engine
Given A reversed Carnot cycle with
The efficiency of a reversible engine is given by Win = 20.8 kW
H q Q1 = 3500 kJ/min = 58.33 kW
hrev = 1 - 2 = 1 - 2 ...(i)
H1 q1 T2 = 0°C + 273 = 273 K
By absolute temperature scale T3 = 5°C + 273 = 278 K
q1 H
= 1 ...(ii) To find
q2 H2
From the given relation, (i) (COP)R, rev ,
T -q (ii) (COP)HP, rev,
H1 = 1 1 (iii) Temperature at which reversible refrigerator
K
q 2 - T2 rejects heat,
and H2 = (iv) Temperature at which reversible heat pump
K
Using values of H1 and H2 in Eq. (ii), we get supply heat,
q1 T -q (v) Temperature at which refrigerator rejects heat, if
= 1 1 its (COP)R, rev is doubled.
q2 q 2 - T2
or q1 q2 q1 T2 = q2 T1 q1 q2 Analysis For a reversed Carnot cycle, the heat extracted
or 2q1q2 q2 T1 = q1 T2 from low temperature is
or q2 (2q1 T1) = q1 T2 Q2 = Q1 - Win = 58.33 20.8
q1 T2 = 37.53 kW
or q2 =
2q1 - T1 Q2 37.53 kW
(i) (COP)R, rev = = = 1.804
Using q1 = T1 KH1 in the denominator above, we get Win 20
W.8 k
q1 T2 q1 T2 Q1 58.53 kW
q2 = = (ii) (COP)HP, rev = = = 2.804
2 T1 - 2 K H1 - T1 T1 - 2 K H1 Win 20.8 kW
Substituting in Eq. (i) for efficiency (iii) The (COP)R, rev of a reversible refrigerator can
q1 T2 also be expressed in terms of the surrounding
hrev = 1 - temperature T1 and the cold space temperature
q1 (T1 - 2 K H1 )
T2 T2( = 273 K) as
or hrev = 1- T2
(T1 - 2KH1 ) (COP)R, rev =
T1 - T2
Second Law of Thermodynamics 215
or 1.804 ¥ (T1 273) = 273 to the engine be QH and heat rejection from the engine be
or 1.804T1 = 273(1 + 1.804) QL as shown in Fig. 6.34.
= 765.92 K The thermal efficiency of the engine,
or T1 = 424.33 K = 151.3°C Q
hA = 1 - L ...(i)
(iv) The temperature T1 at which heat is supplied to QH
heated space by a reversible heat pump, when it Since the reversible heat engine receives equal
absorbs heat from surroundings at 5°C (= 278 K): amount of heat from reservoirs A and B, therefore, it
T1 will absorb QH /2 from each reservoir and rejects heat
(COP)HP, rev =
T1 - T2 QL to the thermal reservoir C. According to absolute
or 2.804 ¥ (T1 278) = T1 temperature scale;
QH Q Q
or (2.804 1)T1 = 278 ¥ 2.804 = 779.51 K + H = L
2TA 2TB TC
or T1 = 432.13 K = 159.1°C
(v) When the (COP)R, rev of the reversible refrigerator È T + TB ˘ QL
or QH Í A ˙ =
is doubled then Î 2.TA TB ˚ TC
(COP)R1, rev = 2(COP)R, rev QH (TATC + TB TC )
= 2 ¥ 1.804 = 3.608 or QL = ...(ii)
2 TA TB
T2
Further, (COP)R1, rev = Substituting the value of QL in Eq. (i), then
T1¢ - T2 QH (TATC + TB TC )
or 3.608 ¥ (T1¢ – 273) = 273 hA = 1
QH ¥ 2 TA TB
or 3.608T1¢ = 273(1 + 3.608)
TA TC + TB TC
= 1258 K hA = 1 – ...(iii)
2TA TB
or T1¢ = 348.66 K = 75.66°C
Now considering the engine operating between the
A reversible heat engine works between thermal reservoirs A and C, the thermal efficiency of such
three reservoirs A, B and C. The engine absorbs an equal engine is expressed as
amount of heat from the thermal reservoir A and B kept at T - TC
hC = A ...(iv)
temperatures TA and TB , respectively , and rejects heat to TA
the thermal reservoir C at TC. The efficiency of the engine But the efficiencies in two arrangements are related as
is a times the efficiency of the reversible engine operating
hA = a hC
between the thermal reservoir A and C. Prove that
Therefore,
TA TA
= ( 2a - 1) + 2 (1 - a ) TA TC + TB TC È TA - TC ˘
TB TC 1 =aÍ ˙
2TA TB Î TA ˚
Solution Consider the reversible heat engine operat- or 2TA TB TA TC TB TC = 2aTA TB – 2a TB TC
ing between reservoirs A, B and C. Let the heat supplied Dividing both sides by TB TC, we get
2TA TA T
Reservoir A, TA Reservoir B, TB - 1 = 2a A - 2a
TC TB TC
QH QH
2 2
Rearranging we get,
QH TA TA
= (2a 1) + 2(1 a)
HE Wnet TB TC
mintue. Determine the heat supplied by each source per A reversible engine is used to operate
minute, and efficiency of the engine. a satellite between a hot reservoir at TH and a radiating
pannel at TL.The radiation from the pannel is proportional
to its area and the fourth power to temperature TL. For
a given work output and fixed temperature TH , show that
the area will be minimum when TL/TH = 0.75.
volume of air are 7 bar and 0.12 m3, respectively. Find For Carnot engine, the efficiency is given by
the maximum and minimum temperature of the cycle. T
hrev = 1 - L
Take Cp = 1.008 kJ/kg ◊ K, Cv = 0.721 kJ/kg ◊ K. TH
TL
or 0.5 = 1 -
585.36
Minimum Temperature
TL = 292.68 K or 19.68°C
Solution
Given A Carnot engine with its efficiency
hrev1 = 0.2 hrev2 = 0.4
TL2 = (TL1 60) K
Solution
To find Source and sink temperatures.
Given A Carnot engine with its efficiency
Analysis Carnot engine efficiency is given by
m = 0.5 kg hrev = 0.5
TL
QH = 40 kJ p1 = 7 bar = 700 kPa hrev1 = 1 - 1 ...(i)
TH
V1 = 0.12 m3 Cp = 1.008 kJ/kg ◊ K
TL
Cv = 0.721 kJ/kg ◊ K or 0.2 = 1 - 1
TH
To find Source and sink temperatures. or TL1 = 0.8TH
Analysis The specific gas constant for air When the sink temperature is lowered by 60°C, then
R = Cp Cv hrev2 = 0.4,
= 1.008 0.721 = 0.287 kJ/kg ◊ K T - 60
or 0.4 = 1 - L1
Using characteristic gas equation at state 1; TH
p1V1 = mR TH or TL1 60 = 0.6TH ...(ii)
Sustituting TL from Eq. (i) into Eq. (ii), we get
Maximum temperature
0.2TH = 60
p1V1 700 ¥ 0.12
TH = = Source temperature TH = 300 K
m R 0.5 ¥ 0.287
and sink temperature TL1 = 240 K
= 585.36 K or 312.36°C
second law of thermodynamics states that second law are the following:
the processes occur in certain direction only. 1. According to Clausius’s statement, the heat
A process is not possible, if it does not satisfy energy cannot be transferred from a low-
both statements of the second law and first law temperature body to a high-temperature
of thermodynamics. The two statements of the body without addition of external work.
218 Thermal Engineering
2. According to the Kelvin–Planck statement, For a reversible refrigerator, COP can also be
a cyclic heat engine cannot convert all heat expressed as
into work, while exchanging heat from a TL
(COP)R, rev =
single-temperature reservoir. TH - TL
These two statements are equivalent in their Similarly, the COP of a heat pump is defined as
consequences. If any of these is taken as a start- Heat supplied QH
(COP)HP = =
ing point, the second law can be deduced. Any Work input Win
machine that violates the first or second law of QH
=
thermodynamics is called the perpetual motion QH - QL
machine. For a reversible heat pump, COP can also be
high-grade energy and can be expressed as
converted directly in any form of energy like heat, TH
etc. But the heat is low-grade energy and cannot (COP) HP, rev =
TH - TL
be converted into work without a heat engine. The
reversible process is one, after it has occurred,
thermal efficiency of heat engines is defined as
both system and surroundings can be restored to
W Q
hth = net = 1 - L their original states. A process may be reversible
QH QH
in absence of friction, non quasi-equilibrium
For a reversible heat engine, the efficiency can expansion or compression and heat transfer
also be expressed as through a finite temperature difference. All actual
T
hrev = 1 - L processes are irreversible.
TH Carnot cycle is a reversible cycle, consisting
of two reversible isothermal and two isentropic
that absorb heat from low-temperature reservoir at processes.
TL and rejects heat to high temperature reservoir According to Carnot principle, all reversible
at TH. The performance of a refrigerator and a heat engines operating between same tempera-
heat pump is expressed in term of coefficient of ture limits are equally efficient and no heat engine
performance, which is defined as can be more efficient than a reversible heat engine
Desired effect operating between same two temperature limits.
COP =
Energy input as work -
The COP of a refrigerator is given as cal properties of any substance is called absolute
temperature scale.According to this scale, the
Refrigeration effect QL
(COP)R = = heat transfers by a reversible device between high
Work input Win
and low-temperature reservoirs can be related as
QL
= QH T
Q H - QL = H
QL TL
Thermal reservoir A hypothetical body of infinite heat Heat pump A machine which maintains a body at a
capacity higher temperature than the atmospheric temperature
Heat engine A cyclic work-producing device, which COP Ratio of desired output to energy input for
converts the heat energy into useful work refrigerator or heat pump
Thermal efficiency Ratio of net work done and energy Reversibility Ability of a process to operate in reverse
input as heat direction without leaving any change on atmosphere
Refrigerator A machine which maintains a body at a Irreversibility Characteristics of actual process, which
lower temperature than the atmospheric temperature make it irreversible
Second Law of Thermodynamics 219
Carnot engine A hypothetical engine which gives Absolute temp. scale A temperature scale which is
highest efficiency among all engines operating between independent of properties of working medium
same two temperature limits
1. What are the limitations of the first law of 15. List suitable examples of reversible and irrevers-
thermodynamics? ible processes.
2. State the importance of the second law of thermo- 16. What are the conditions to be a reversible process?
dynamics. 17. What is a thermodynamic temperature scale?
3. Define thermal reservoir, heat engine, refrigerator 18. Explain the establishment of a thermodynamic
and heat pump. temperature scale. Why is the thermodynamic
4. What is a thermal energy reservoir? Define in temperature scale called absolute temperature
terms of heat source and heat sink. scale?
5. What are the characteristic features of a heat 19. Sketch the Carnot cycle on a p–v diagram.
engine? 20. Explain Carnot cycle and prove that
6. What is a heat pump. How does it differ from a T
h carnot = 1 - L .
refrigerator? TH
7. What do you mean by coefficient of performance? 21. Is it possible to operate a heat engine on a Carnot
Show that (COP)HP = (COP)R + 1. cycle? What purpose does a Carnot cycle serve?
8. What do mean by thermal efficiency? Derive an 22. State and prove the Carnot theorem.
expression for thermal efficiency of a heat engine. 23. Prove that a reversible engine is more efficient
9. State the Kelvin–Planck and Clausius statements than an irreversible engine operating between the
of the second law of thermodynamics. same temperature limits.
10. Prove that the Kelvin Plank and Clausius’s 24. Prove that all reversible engines operating between
statements of the second law of thermodynamics same temperature limits are equally efficient.
are equivalent to each other. 25. A reversible heat engine absorbs an equal amount
11. Is it possible for a heat engine to operate without of heat from two thermal reservoirs kept at tem-
rejecting any amount of heat. Explain with proper perature T1 and T2, respectively, and rejects heat
sketch. to the thermal reservoir at T2. The efficiency of
12. Prove that violation of Kelvin–Planck statement this engine is b times the efficiency of the revers-
leads to violation of Clausius statement. ible engine operating between thermal reservoir
13. Prove that violation of the Clausius statement at T1 and T3. Prove that
leads to violation of the Kelvin–Planck statement.
1 È T2 - T3 T2 ˘ T1
14. Explain reversibility and irreversibility. State the b= Í + ˙¥
2 Î T1 - T3 T1 ˚ T2
factors responsible for irreversibility of a process.
1. A steam power plant with a power output of 2. An engine manufacturer claims to have developed
100 MW, consumes coal at a rate of 40 tonnes/h. an engine that takes in 500 kJ of heat at a tem-
If the calorific value of coal 30 MJ/kg, determine perature of 720 K and rejects 200 kJ of heat at a
the thermal efficiency of this plant. temperature of 360 K, while producing 260 kJ of
[30.0 percent] work. Is his claim true? Explain. [Claim is false]
220 Thermal Engineering
3. Determine the heat input to a Carnot engine that forms 75% of the Carnot refrigerator, estimate the
operates between 400°C and 47°C and produces refrigerating effect per kW of power consump-
110 kJ of work. [209.7 kJ] tion. [5.53, 4.149 kW]
4. An experimentalist claims to have developed a 12. The cooling load on an air-conditioner is 25 kW,
heat engine that takes in 300 kJ of heat from a when the outdoor temperature is 42°C and the
source at 500 K, produces 160 kJ of work and indoor air is maintained at 22°C. Determine the
rejects the rest of the heat as waste to a sink at minimum power requirement to operate the air-
300 K. Are these measurements reasonable? conditioner. [1.695 kW]
Why? [False claim] 13. A Carnot refrigerator removes heat at a rate of
5. A Carnot engine receives 220 MJ/h of heat from 40.0 kW from a cold storage space at –20°C. The
a source at 350°C and rejects 130 MJ/h to another refrigerator is driven by a Carnot engine that takes
cold reservoir. What is the temperature of the cold heat from a reservoir at 400°C and discharges,
reservoir? [95.1°C] heat to the atmosphere at 25°C. Determine (a)
6. Determine the minimum heat input to a heat the power required to drive the refrigerator, and
engine that operates between 350°C and 25°C (b) the total rate of heat rejected to atmosphere by
and produces 100 kJ of work. [191.7 kJ] the combined devices.
7. A Carnot heat engine receives 500 kJ of heat [(a) 11 kW (b) 52.76 kW]
from a source of unknown temperature and 14. An air-conditioning system is used to maintain
rejects 200 kJ of it to a sink at 17°C. Determine a house at a constant temperature of 20°C. The
(a) the temperature of source, and (b) the thermal house is gaining heat from outdoors at a rate of
efficiency of the heat engine. [725 K, 60%] 20,000 kJ/h and the heat generated in the house
8. In a Carnot engine using air as working medium, from the people, lights and appliances amounts
the air enters the engine at 500 kPa, 95°C and to 8000 kJ/h. For a COP of 2.5, determine the
occupies volume of a 0.2 m3 at the beginning of required power input for this air-conditioning
the isothermal expansion. The volume doubles system. [3.11 kW]
during isothermal expansion. The temperature at 15. A household refrigerator, having a power input
the end of adiabatic expansion is 0°C. Determine of 450 W and a COP of 2.5, is used to cool
(a) the heat added, and (b) the heat rejected. five watermelons of 10 kg each to 8°C. If the
[(a) 69.13 kJ (b) 51.2 kJ] watermelons are initially at 20°C, determine how
9. A Carnot heat engine receives heat from a long it will take for the refrigerator to cool them.
reservoir at 900°C at a rate of 700 kJ/min and The properties of watermelon can be taken as that
rejects waste heat to the ambient at 27°C. The of water, i.e., specific heat as 4.2 kJ/kg ◊ K and
entire work output of the heat engine is used latent heat of freezing as 335 kJ/kg. [2240 s]
to drive a refrigerator that removes heat from 16. A 2-kg ice-cream mix at 27°C is placed in a
a space at a temperature of –5°C and transfers refrigerator for freezing. The specific heat of the
it to the same ambient at 27°C. Determine (a) ice-cream mix above its freezing temperature is
the maximum rate of heat removal from the 4.2 kJ/kg ◊ K and its freezing temperature is 0°C.
refrigerated space, and (b) the total heat rejection The latent heat of freezing is 330 kJ/kg. The
to ambient air. refrigerator operates at 60% of COP of the Carnot
[(a) 4338.25 kJ/min; (b) 5038.25 kJ/min] refrigerator when placed in an ambient of 37°C.
10. An inventor claims to have developed a refrig- How much work in kWh is required for removing
eration system that removes heat from a cooled this heat? [0.056 kWh]
region at –5°C and transfers it to the surrounding 17. A heat pump used to heat a house runs about one-
air at 22°C, while maintaining its COP of 7.5. Is third of the time. The house is losing heat at an
this claim reasonable? Why? [Reasonable] average of 15,000 kJ/h. If the COP of the heat
11. A Carnot refrigerator is working between reser- pump is 4.5, determine the power input to the heat
voirs of –13°C and 34°C. What is the coefficient pump. [13.33 kW]
of performance? If the actual refrigerator per-
Second Law of Thermodynamics 221
18. A heat pump is used to maintain a house at a 23. A reversible heat engine receives heat from
constant temperature of 22°C. The house is two thermal reservoirs maintained at constant
losing heat to the outside air through the walls temperatures of 750 K and 500 K. The engine
and windows at a rate of 40 MJ/h, while energy develops 100 kW of power and rejects 3600
generated within the house from the people, kJ/min of heat to a heat sink at 250 K. Determine
lights and appliances amount to 6000 kJ/h. For a the thermal efficiency of the engine and heat
COP of 2.4, determine the required power input supplied by each thermal reservoir.
to the heat pump. [3.93 kW] [62.5%, 7200 kJ/min and 2400 kJ/min]
19. A heat pump with a COP of 3.2 is used to heat a 24. A Carnot heat engine absorbs heat from three
house. When it is operated, it consumes a power thermal reservoirs at 1000 K, 800 K and 600 K.
at a rate of 5 kW. If the temperature in the house The engine develops 10 kW of power and rejects
is maintained at 7°C, when heat pump is turned 400 kJ/min of heat to a sink at 300 K. If the heat
on, how long will it take to raise the temperature supplied by reservoir at 1000 K is 60% of the
of the house to 22°C? Is this answer realistic heat supplied by a reservoir at 600 K, calculate
or optimistic? Explain. Assume the entire mass the quantity of heat absorbed by each reservoir.
within the house ( air, furniture, etc. ) is equivalent [Q1 = 312.5 kJ/min, Q2 = 500 kJ/min,
to 1500 kg of air for which Cv = 0.72 kJ/kg ◊ K and and Q3 = 187.5 kJ/min]
Cp = 1.0 kJ/kg ◊ K. [23.44 min.] 25. A reversed Carnot cycle operating as a refrigerator
20. A Carnot heat pump is used to heat and maintain has a refrigerating capacity of 100 kW, while
a residential building at 22°C. An energy analysis operating between temperature limits of –20°C
of the house reveals that it loses heat at a rate and 35°C. Determine,
of 2500 kJ/h°C temperature difference between
(a) power nput,
i and (b) COP.
indoors and outdoors. For an outdoor temperature
If the system is used for heating purposes only,
of 4°C, determine (a) the COP, and (b) the power
find its COP. What would be its efficiency if it
required to run the heat pump.
runs as an engine?
[(a) 16.4, (b) 0.762 kW]
26. A heat pump working on a reversed Carnot cycle
21. A Carnot refrigerator removes heat at a rate of
takes in heat energy from a reservoir maintained
40.0 kJ/s from a cold storage room at –2°C. The
at 5°C and delivers it to another reservoir at 77°C.
refrigerator is driven by a Carnot engine that takes
The heat pump derives the power from a revers-
heat from a reservoir at 400°C and discharges heat
ible heat engine operating between temperatures
to the atmosphere at 25°C. Determine (a) power
of 1077°C and 77°C. For 100 kJ/kg of energy
required to drive the refrigerator, and (b) the rate
supplied to the reservoir at 77°C, calculate the
at which heat is supplied to the Carnot engine
heat energy supplied to reversible heat engine.
from the high-temperature reservoir.
[25.9 kJ/kg]
[(a) 3.985 kW, (b) 7.152 kW]
27. A heat engine receives half of its heat at a
22. An ice plant is working on a reversible heat pump
temperature of 1000 K and the rest at 500 K,
and produces 15 tonnes of ice per day. The ice is
while rejecting heat to a sink at 300 K. What is
formed from water at 0°C. The heat is rejected
the maximum possible thermal eficiency of this
to the atmosphere at 25°C. The heat pump used
heat engine?
to run the ice plant, is coupled to a Carnot heat
È
engine, which absorbs heat from a reservoir at Í Hint : Refer example 6.27
220°C, burning liquid fuel of 44500 kJ/kg heating Î
value and the engine rejects heat to atmosphere. T T + TB TC ˘
hrev = A C = 55% ˙
Determine (a) power developed by heat engine, 2TA TB ˚
and (b) fuel consumed per hour. Take the enthalpy 28. A refrigerator transfers 120 kJ of heat from a cold
of fusion of ice as 334.5 kJ/kg. space, and needs 40 kJ of work input. Calculate
[(a) 5.3 kW, (b) 1.082 kg/h] its coefficient of performance. [3]
222 Thermal Engineering
uestions
1. The second law of thermodynamics deals with 6. A Carnot cycle operates between temperatures of
(a) direction of process and quality of energy 727°C and 227°C, the efficiency of the engine is
(b) energy balance (a) 40% (b) 50%
(c) balance of internal energy (c) 60% (d) 45%
(d) system efficiency 7. A heat engine receives heat from a source at
2. It is impossible to construct an engine which 1000°C and rejects the waste heat to a sink at
while operating in a cycle, produces no other 50°C. If the heat is supplied to the engine at the
effect except to extract the heat from a single- rate of 100 kW. The maximum power output of
temperature reservoir and do equivalent amount this engine is
of work. (a) 25.48 (b) 55.44
(a) It refers to Clasius statement. (c) 74.62 (d) 79.85
(b) It refers to Kelvine–Planck’s statement. 8. A heat pump is absorbing heat from a cold
(c) It refers to Carnot’s theorem. outdoor at 5°C and supplying heat to a house at
(d) It refers to Clasius’s theorem. 22°C at a rate of 18000 kJ/h. The power consumed
3. A Carnot cycle comprises of by the heat pump is 2.5 kW, the coefficient of
performance of heat pump is
(a) two isothermal and two isentropic processes
(a) 0.5 (b) 1.0
(b) two constant volume and two isentropic
processes (c) 2.0 (d) 5.0
(c) two constant pressure and two isentropic 9. The efficiency of the Carnot engine using an ideal
processes gas as working substance is
T - TL TH - TL
(d) one constant volume, one constant pressure (a) H (b)
and two isentropic processes TH TH TL
4. In a thermal power plant, turbine does 10,000 kJ TH TL
(c) (d)
of work, pump consumes 10 kJ of work. The TH - TL TH - TL
boiler receives 30,000 kJ of heat. Thermal 10. An air-conditioning system operating on the
efficiency of the plant is reversed Carnot cycle is required to remove heat
(a) 27% (b) 33.3% from the house at a rate of 32 kW to maintain
(c) 35% (d) 40% the temperature constant at 20°C. If the outdoor
5. A refrigerator and heat pump operates between temperature is 35°C, the power required to
same temperature limits. If the COP of the refrig- operate the air-conditioning system is
erator is 4, what is the COP of heat pump? (a) 1.638 kW (b) 3.2 kW
(a) 3 (b) 5 (c) 1.56 kW (d) 2.26 kW
(c) 4 (d) 3.4
7
Entropy
Introduction
The second law of thermodynamics gives a precise definition of a property called entropy. Entropy can be
thought of as a measure of the disorder in the system. The second law states that the entropy—that is, the
disorder—of an isolated system can never decrease.
This chapter starts with the concept of entropy, Clausius’ theorem, Clausius inequality, increase of
entropy principle, entropy transfer and entropy generation. The temperature–entropy diagram and the third
law of thermodynamics are also discussed in this chapter.
The reversible processes AB, BC and CA with is equal to the area under the curve 1–2 as shown
suitable direction, together constitute a reversible in Fig. 7.2.
cycle. The area enclosed by the three processes on Applying the first law of thermodynamics to the
a p–V plot is work output. reversible process 1–2;
But the operation of any device in such a cycle Q1– 2 = W1–2 + U2 – U1 ... (i)
is impossible because it exchanges heat during a For processes 1–A, A–B and B–2
single isothermal process AB and produces the net
Q1–A–B–2 = W1–A– B–2 + U2 – U1 ...(ii)
work. Thus this cycle violates the Kelvin–Planck
Since W1–2 = W1– A–B–2
statement of the second law. Thus we can conclude
that the two reversible adiabatic lines cannot inter- Therefore, Q1–2 = Q1–A–B–2
sect each other. = Q1–A + QA–B + QB–2
Two constant-volume lines, two constant-pres- But isentropic (reversible adiabatic) lines have
sure lines or two constant-temperature lines cannot no heat transfer, i.e.,
intersect each other, because each line contains a Q1–A = 0 and QB–2 = 0
property whose magnitude differs from the other Thus Q1–2 = QA–B
line. Similarly, we may imagine that each revers- The heat transfer during the reversible process
ible adiabatic line must have some property, whose 1–2 is equal to the heat transfer during the
magnitude differs in two lines, thus they are not isothermal process A–B.
intersecting. This property of reversible adiabatic Consider a smooth closed curve representing a
lines is referred as entropy. Thus, a reversible adia- reversible cycle. Let the large number of reversible
batic process is called an isentropic process. adiabatic and reversible isothermal lines be drawn
in such a way that the original reversible cycle
is approximated by a number of small Carnot
cycles as shown in Fig. 7.3. The sum of the heat
It states “a reversible line can be replaced by transferred during all small Carnot cycles should be
two reversible adiabatic lines and a reversible equal to the heat transferred during the reversible
isothermal line.” closed cycles.
Solution
Given A heat engine operates with a different quantity
of heat rejection
Q1 = 1130 kW
T1 = 292°C + 273 = 565 K
T2 = 5°C + 273 = 278 K
To find Whether the result indicates a reversible, irre-
versible or an impossible cycle.
From Eq. (i), we getQ 3 = – (Q1 + Q2) Analysis According to Clausius inequality to the cyclic
Substituting the value of Q3 in Eq. (ii), we get process.
dQ
Q1 Q2 Ê Q1 + Q2 ˆ
+ -
T1 T2 ÁË T3 ˜¯
=0 Ú T
£0
The entropy generation Sgen is always a positive namics makes no difference between heat and work
quantity for an irreversible process and zero for a transfer, two forms of energy. But the second law
reversible process, or explains that an energy transfer with entropy trans-
> 0 irreversible process fer is heat transfer and an energy transfer without
Sgen = 0 reversible process ...(7.17) entropy transfer is work transfer.
< 0 impossible process The total entropy is a product of mass and spe-
Further, the increase of entropy principle states cific entropy. When the mass transfers within an
that the entropy of an isolated system, (the heat open system, entropy transfer also takes place.
transfer is zero) either increases or remains con- Both energy and entropy transport takes place into
stant. or out of the system with a stream of mass flow. The
DSisolated ≥ 0 ...(7.18) closed system does not involve any mass transfer,
and thus no entropy transport.
Thus, the entropy change of an isolated system
can never decrease, if a system and surroundings
together (universe) constitute an isolated system.
Thus, for all possible processes in the universe, All actual processes involve irreversibilities like
DSuniverse ≥ 0 ...(7.19) friction, mixing of fluid streams, chemical reac-
or DSsystem + DSsurroundings ≥ 0 ...(7.20) tions, heat transfer through finite temperature dif-
Since no actual process in the universe is truly ference, unrestrained expansion, non quasi-static
reversible, some entropy is generated during each compression or expansion. These irreversibilities
process and therefore, the entropy of the universe always cause entropy of a system to increase. This
(an isolated system) is continuously increasing.
The more irreversibilities involved in a process, the T
larger the entropy generation during that process.
TH
A B
Reversible
heat
transfer
from
The entropy can be transferred to or from a system thermal
by heat transfer and mass transfer. The entropy reservoir
transfer is recognised at the boundary of the system SA SB S
and entropy is either gained or lost during a process. (a) The entropy decrease of the
Heat is a disorganised form of energy and some reservoir is SB – SA
disorganisation (entropy) always flows with heat T
transfer. The heat transfer to a system increases
the entropy of that system and thus the level of T2
and DSTotal = DSsourse + DSsink (ii) Further, for constant volume process
= –2.5 + 4.0 = + 1.5 kJ/K p2 T
= 2
(ii) When heat is transferred to a sink at 750 K p1 T1
DSsource = –2.5 kJ/K 316.76
or p2 = ¥ (1 bar ) = 1.0588 bar
2000 kJ 300
DSsink = = 2.7 kJ/K
750 K (iii) Change in entropy: It can be calculated as
and DSTotal = –2.5 + 2.7 = + 0.2 kJ/K ÊT ˆ ÊV ˆ
The total entropy change for the process (a) is large DS = m Cv ln Á 2 ˜ + m R ln Á 2 ˜
Ë T1 ¯ Ë V1 ¯
and, therefore, more irreversible.
Since volume remains constant, thus
Example 7.6 1.5 kg of air at 1 bar, 300 K is contained ÊT ˆ
DS = mCv ln Á 2 ˜
in a rigid insulated tank. During the process, 18 kJ of work Ë T1 ¯
is done on the gas through a paddle-wheel mechanism.
Ê 316.76 ˆ
= 1.5 ¥ 0.716 ¥ ln Á
Ë 300 ˜¯
Determine the final temperature, final pressure of air in
the tank and change in entropy. Assume specific heats of
air to be constant. = 0.0584 kJ/K
Net entropy change due to mixing of 1 kg of ice (iii) The process 3–4, a polytropic cooling process
and 4 kg of water
ÔÏ ÊT ˆ Ê p ˆ Ô¸
DSnet = DStotal + DSwater = 1.312 – 1.239 DS3–4 = m ÌC p ln Á 4 ˜ - R ln Á 4 ˜ ˝
ÓÔ Ë T3 ¯ Ë p3 ¯ Ô˛
= 0.730 kJ/K
Example 7.11 4 kg of air is compressed from 40°C = 4 ¥ ÏÌ1.005 ¥ ln Ê 453 ˆ - 0.288 ¥ ln Ê 125 ˆ ¸˝
Á ˜
Ë 523 ¯ Á ˜ Ë 257 ¯ ˛Ô
and 125 kPa to 250°C and 875 kPa. It is then throttled to ÓÔ
257 kPa. Finally, it is cooled to a pressure of 125 kPa and = 4 ¥ [– 0.144 + 0.2075] = 0.2527 kJ/K
180°C. Calculate the overall change in entropy and also Overall change in entropy,
for each process. D STotal = DS1–2 + DS2–3 + DS3–4
Take Cp = 1.005 kJ/kg ◊ K and Cv = 0.717 kJ/kg ◊ K = – 0.178 + 1.411 + 0.2527
= 1.485 kJ/K
Solution
Example 7.12 Show that for an ideal gas, the slope
Given Compression, throttling and cooling of air.
of the constant-pressure line is less than that of the con-
m = 4 kg
stant-volume line.
Cp = 1.005 kJ/kg K
Cv = 0.717 kJ/kg K Solution For 1 kg of ideal gas, first Tds relation.
State 1: p1 = 125 kPa Tds = du + pdv = Cv dT + pdv
T1 = 40°C + 273 = 313 K For a constant-volume process, dv = 0
State 2: p2 = 875 kPa Tds = Cv dT
T2 = 250°C + 273 = 523 K T Ê dT ˆ
= Á
Ë ds ˜¯ v = c
State 3: p3 = 257 kPa or ... (i)
Cv
h2 = h3
Again from the second T ds relation
State 4: p4 = 125 kPa
Tds = dh – vdp
T4 = 180°C + 273 = 453 K
For a constant-pressure process, dp = 0
To find Change in entropy for each process and net Tds = dh = Cp dT
change. T Ê dT ˆ
= Á
Ë ds ˜¯ p = c
or ...(ii)
Analysis The gas constant for air Cp
R = C p – Cv
Ê dT ˆ
The quantity Á represents the slope of the line
= 1.005 – 0.717 = 0.288 kJ/kg K Ë ds ˜¯
(i) The process 1–2, a polytropic process on T–s diagram and Cp > Cv for ideal gases, therefore
ÔÏ Ê T2 ˆ Ê p ˆ Ô¸ Ê dT ˆ Ê dT ˆ
DS1– 2 = m ÌC p ln Á - R ln Á 2 ˜ ˝
ÓÔ Ë T1 ˜¯ Ë p1 ¯ Ô˛ ÁË ˜
ds ¯ p = c
< ÁË ˜
ds ¯ v = c
= 4 ¥ ÏÌ1.005 ¥ ln Ê 523 ˆ - 0.288 ¥ ln Ê 875 ˆ ¸˝ Therefore, as shown in Fig. 7.14, the slope of constant
Á ˜
Ë 313 ¯ Á ˜
Ë 125 ¯ ˛Ô
ÓÔ pressure line is less than the constant volume line.
= 4 ¥ [0.516 – 0.5604] = – 0.178 kJ/K
T
(ii) The process 2–3, throttling process
v=C
h 2 = h3
or T2 = T3 C
=
p
ÏÔ Ê p ˆ ¸Ô
\ DS2–3 = m Ì- R ln Á 3 ˜ ˝
ÔÓ Ë p2 ¯ Ô˛
s
Ï Ê 257 ˆ ¸
= 4 ¥ Ì- 0.288 ¥ ln Á ˝
ÓÔ Ë 875 ˜¯ ˛Ô
= 1.411 kJ/K
Entropy 239
n -1 Êp ˆ Êp ˆ È ÊT ˆ ˘
s2 – s1 = Cp ln Á 2 ˜ - R ln Á 2 ˜ Win = mCp ÍTH ln Á H ˜ - (TL - TL )˙
n Ë p1 ¯ Ë p1 ¯ ÍÎ Ë TL ¯ ˙˚
È Ê n - 1ˆ Ê g R ˆ ˘ Ê p2 ˆ Using numerical values
= ÍÁ
Ë ˜¯ ÁË g - 1˜¯ - R ˙ ln Á p ˜ È Ê 295 ˆ ˘
ÍÎ n ˙˚ Ë 1 ¯ Win = 2 ¥ 4.184 Í298 ¥ ln Á
Ë ˜¯ - ( 298 - 275)˙
È gR ˘ Î 275 ˚
Í∵ Cp = ˙ = 7.833 kJ
Î g - 1˚
È ng - g - ng + n ˘ Ê p2 ˆ Example 7.18 A novel reversible heat engine plot on
= Í ˙ R ln Á ˜
Î n (g - 1) ˚ Ë p1 ¯ a T–s diagram is as circle. The maximum and minimum
temperatures are 1100 K and 200 K, respectively and the
n-g Êp ˆ
= R ln Á 2 ˜ Proved (b) maximum entropy change in the cycle is 2 kJ/K. Calculate
n (g - 1) Ë p1 ¯ the heat added to the cycle, heat rejected, net work output
and the thermal efficiency of the cycle.
Example 7.17 Calculate the minimum work required
to chill 2 kg of drinking water from a temperature of 25°C Solution
to 2°C. The Cp of water as 4.184 kJ/kg ◊ K.
Given T–s diagram is a circle as shown in Fig. 7.16.
Solution T1 = 1100 K
T2 = 200 K
Given m = 2 kg of water
DS = 2 kJ/K
Tatm = TH = 25°C = 298 K
TL = 2°C = 275 K, To find
Cp = 4.184 kJ/kg ◊ K (i) Heat addition to engine,
(ii) Heat rejection by engine,
To find The minimum (or reversible) work required.
(iii) Efficiency of the engine.
Assumption Assuming constant pressure during cool-
Analysis Mean temperature
ing process.
(T1 + T2 )
Analysis During cooling process of drinking water T3 =
2
Entropy decrease of water, (1100 + 200)
T3 = = 650 K
Ê TH ˆ 2
DS1 = mCp ln Á
Ë TL ˜¯ From Fig. 7.16,
And heat removed from the water, Area 1231 = area 1341
QL = m Cp (TH – TL) = area of semicircle
Heat supplied to the atmosphere,
T
QH = Win + QL
or QH = Win + m Cp (TH – TL) 4
1100 K
The entropy increase of atmosphere
1 3
Win + m Cp (TH - TL )
= 200 K
TH 2
Ê ˆ Fig. 7.16
or Win = mCp ln Á TH ˜ TH – mCp (TH – TL)
Ë L¯
T
242 Thermal Engineering
Summary
Entropy is an abstract property. It is the quantita- entropy generated during an irreversible
tive measure of molecular disorder within a sys- process is called entropy generation, Sgen.
tem. The entropy change dS is defined as 2 dQ
ÊdQˆ
dS = Á (kJ/K)
S2 – S1 =
Ú
1 T
+ S gen
Glossary
Entropy A measure of molecular disorder or molecular Entropy generation Entropy generated during a pro-
randomness in matter cess
Specific entropy Entropy per unit mass Third law of thermodynamics Entropy of a pure sub-
stance at absolute zero temperature is zero
244 Thermal Engineering
Review Questions
1. Define entropy and prove that entropy is a show that the entropy is a property of a system.
property. 9. Derive a general expression for the change in
2. Prove that two isentropic lines cannot intersect entropy of a system during a process.
each other. 10. Derive an expression for change in the entropy of
3. State and prove Clausius’ theorem. a system during a constant-volume process.
4. What is the Clausius inquality? Discuss. 11. Derive an expression for change in the entropy of
5. What is entropy generation? Explain. a system during a constant-pressure process.
6. State and prove Clausius inequality. 12. Derive an expression for change in the entropy of
7. What is the concept of entropy? Explain. a system during an isothermal process.
dQ 13. Derive an expression for change in the entropy of
8. Prove that dS = for a reversible process and a system during a polytropic process.
T
Problems
1. 300 kW of heat is supplied at a constant 4.00 kJ of work. Calculate the heat transferred to
temperature of 290°C to a heat engine. The air and the entropy change of the universe.
engine rejects heat at 8.5°C. The following results [2.2 kJ, 0.016 kJ/kg]
were recorded: 5. 1 kg of air expands from 400 kPa, 550°C to
(a) 215 kW is rejected. 100 kPa. During the process, the entropy change
(b) 150 kW is rejected. of the surroundings is 0.135 kJ/K. Determine
the minimum possible temperature of air in the
(c) 75 kW is rejected.
system.
Classify which of the results reports a reversible,
6. A 10-kg metal piece with constant specific heat of
irreversible or impossible cycle.
0.9 kJ/kg K at 200°C is dropped into an insulated
[(a) irreversible cycle, (b) reversible cycle,
tank which contains 100 kg of water at 20°C.
(c) impossible cycle]
Determine the final equilibrium temperature and
2. Air expands steadily through a turbine from total change in entropy for this process.
200 kPa, 60°C to 90 kPa, 15°C. The entropy
[23.8°C, 1.183 kJ/K]
of the surroundings decreases by 0.04 kJ/kg K.
7. 1 MJ heat is supplied from a thermal reservoir at
Would such a process be irreversible, reversible
800 K to a thermal reservoir at 400 K. Calculate
or impossible? Why? [impossible process]
the entropy change of the universe resulting from
3. A refrigerator removes heat from a cold space at
this heat-exchange process. [1.25 kJ/K]
2°C at a rate of 300 kJ/min and rejects heat to
8. During isothermal heat addition process of a
the kitchen air at 26°C at a rate of 345 kJ/min.
Carnot cycle, 800 kJ heat is added to the working
Determine whether the refrigerator violates the
fluid from a source of 527°C. Determine
second law on the basis of (a) Clausius inequality,
(a) change in entropy of the working fluid,
and (b) Carnot principle.
[Voilates (a), Satisfy (b)] (b) change in entropy of the source,
4. Heat is transferred from a very large mass of water (c) total entropy change during the process.
at 90°C to 0.1 kg of air that expands irreversibly [(a) 1 kJ/K, (b) –1 kJ/K, (c) 0]
from 400 kPa, 60°C to 150 kPa, 35°C, doing 9. A rigid tank contains air at 35°C, which is being
stirred by a paddle wheel. The paddle wheel does
Entropy 245
500 kJ of work on the air. During the stirring 14. Air expands irreversibly in a cylinder from
process, the air temperature remains constant, 280 kPa, 60°C to 140 kPa. The air does
owing to transfer of heat between the system and 30 kJ/kg of work and 14 kJ/kg of heat is removed
surroundings, which is at 15°C. Calculate from the air during the expansion. The initial
(a) change in entropy of air in the tank, and volume of air is 0.00878 m3. Calculate the
(b) change in entropy of the surroundings. specific entropy change of air. [0.0095 kJ/k]
Does this process satisfy the increase-of-entropy 15. 3 kg of an ideal gas is expanded from a pressure
principle? of 7 bar and a volume of 1.5 m3 to a pressure
10. Air expands irreversibly from 3 bar, 200°C to of 1.4 bar and a volume of 4.5 m3. Determine:
1.5 bar, 105°C. Calculate the specific entropy (a) Specific gas constant, (b) initial and final
change of air. [– 4.242 kJ/kg K] temperature, and (c) change in entropy during
11. Air flows through an insulated horizontal duct. heat exchange.
The pressure and temperatures are measured at Take Cp = 1.05 kJ/kg ◊ K
two different stations A and B. They are pA = [(a) 0.3 kJ/kg ◊ K, (b) 893.67°C, 427°C,
0.2 MPa; TA = 150°C; pB = 0.18 MPa, and TB = (c) –0.1606 kJ/K]
130°C. Determine the specific entropy change of 16. Two boilers discharge an equal amount of steam
air. [– 0.533 kJ/kg ◊ K] into a steam main. The steam from one boiler is at
12. A rigid cylinder containing 0.006 m3 of nitrogen 18 bar and 380°C and from the other boiler, it is
(R = 0.296 kJ/kg ◊ K) at 1.04 bar, 150°C is 0.95 dry at 18 bar. Determine
heated reversibly until the temperature reaches (a) equilibrium condition after mixing,
90°C. Calculate the change of entropy and heat (b) the loss of entropy by high temperature
supplied. Take g = 1.4. [0.00125 kJ/K, 0.406 kJ] steam,
13. Heat is transferred from a very large mass of (c) gain of entropy by low temperature steam,
water at 90°C to 0.1 kg of oxygen that expands (d) net increase or decrease of entropy.
irreversibly in a cylinder fitted with a piston from [(a) 63.7°C (b) 0.383 kJ/kg ◊ K (c) 0.470 kJ/kg ◊ K
400 kPa, 60°C to 150 kPa, 350°C. The oxygen (d) 0.854 kJ/kg ◊ K]
does 4.0 kJ of work. Calculate (a) the heat
transfer to the oxygen, and (b) entropy change of
the universe. [(a) 2.34 kJ (b) 0.0118 kJ/K]
Objective Questions
1. Entropy is
(a) an extensive property (c) pressure volume product
(b) an abstract property (d) none of the above
(c) a function of quality of heat 4. When heat is absorbed by a gas, the change in
(d) all of the above entropy of gas is considered to be
2. Entropy is a function of (a) zero (b) positive
(a) work transfer (b) volume (c) negative (d) none of the above
(c) temperature (d) pressure 5. The condition of reversibility of a cycle is
dQ dQ
3. For any thermodynamic process, the area under
the T–s curve represents
(a)
Ú T
<0 (b)
Ú T
>0
dQ
Ú
(a) work transfer
(c) =0 (d) none of the above
(b) heat transfer T
246 Thermal Engineering
14. (a) 13. (b) 12. (b) 11. (b) 10. (b) 9. (a)
8. (c) 7. (c) 6. (a) 5. (c) 4. (b) 3. (b) 2. (c) 1. (d)
Answers
Availability and Irreversibility 247
8
Availability and Irreversibility
Introduction
The second law of thermodynamics asserts that energy is degraded during a process; entropy is generated
which reduces capacity to do work. The availability (exergy) concept is also derived from the second law
of thermodynamics and it is closely related with reversibility and entropy. The availability is the maximum
useful work which can be obtained from the system when it operates reversibly at a given state in a given
environment. The irreversibility (also called exergy destruction) is the waste work potential during a process
as a result of irreversibilities. Here, we have developed the availability function and availability balance
relation for closed and open systems. The second law efficiency for various system is also taken up in this
chapter.
Reservoir at TH
QH
where QH is the amount of heat supplied to the (a) A reversible heat engine converts a constant energy
reversible heat engine by the source at TH. source QH into network Wrev,net.
We can increase the work potential either by in- T
creasing the source temperature TH or by lowering
the sink temperature TL. However, the low tempera- TH
QH = 500 kW
Wuseful = 180 kW
To find
(i) Reversible work, and
(ii) Irreversibility rate in the process.
Analysis
(i) Reversible work: Carnot engine work.
TH Wrev
hCarnot = 1 - =
TH QH
Ê 300 ˆ
or Wrev = Á1 - ¥ 500 = 375 kW
Ë 1200 ˜¯
(ii) Irreversibility rate
I = Reversible power
– Useful (actual) power
Ê T - T0 ˆ
Unavailable portion = dQH – d QH Á
Ë T ˜¯
I = 375 kW – 180 kW = 195 kW
Here, QH - Wrev = 500 – 375
T
= 125 kW is unavailable energy. = d QH 0 ...(8.8)
T
The hatched protion in Fig. 8.3 represents the
unavailable portion of energy added.
2dQ
Unavailable energy added = T0 Ú
1 T
Energy may enter a system either as heat or work dQ
across its boundary. In actual practice, as heat is We have = dS
T
added to a system, its temperature rises from T1 to Thus
T2 as shown in Fig. 8.3. If this amount of heat is unavailable energy = T0 (S2 – S1)
directly given to a reversible heat engine instead
An available portion of energy added
to a system, that would produce maximum amount
of work. This work denotes the amount of heat as A = QH – T0 (S2 – S1) ...(8.9)
available energy. Since a finite temperature difference must
The available portion of the heat energy that be needed to cause a heat flow from a body to
crosses the boundary of a system may be determined another, but as heat flows from a high-temperature
by assuming that the reversible engine receives the source to a relatively lower temperature body, the
heat in the same manner as a system receives. temperature of heat energy decreases from source
Consider a differential amount of heat dQH is to destination, thus the capacity to producing work
added at a temperature T to a reversible heat en-
gine. Thus, the reversible engine operates between is lost. Figure 8.4 shows the loss of available energy
a temperature level T and the temperature of the during heat transfer.
ambient T0. The maximum work produced by the The source transfers heat energy irreversibly,
engine becomes the available portion of dQH and its temperature decreases from T1 to T2. As a
is given by result of heat addition to a system, its temperature
Ê T - T0 ˆ increases from T3 to T4. The average temperature
dWmax = d QH Á
Ë T ˜¯
...(8.7) of heat transfer to a system is less than the average
temperature of heat addition from the source,
Availability and Irreversibility 251
Solution
Given p = 1 bar
T1 = 27°C,
T2 = 177°C
TH = 577°C = 850 K
T0 = 20° = 293 K
To find Percentage available energy of heat supplied.
Assumption The specific heat of air at constant
pressure is 1.005 kJ/kg ◊ K.
thus available energy is reduced during such heat Analysis The heat transfer to air at constant pressure
transfer process. QH = Cp (T2 – T1)
= 1.005 ¥ (177 – 27) = 150.75 kJ/kg
T
Unavailable energy Qunav = QH ¥ 0
1. Availability is a measure of work potential TH
293
of a system that a system can deliver when it = 150.75 ¥ = 51.96 kJ/kg
850
is brought to atmospheric conditions. Therefore, the available energy
2. The value of availability cannot be negative. A = QH – Qunav = 150.75 – 51.96
If a system is at any state other than the dead = 98.8 kJ/kg
state, the system would be able to change its Percentage of heat added as available energy
condition spontaneously towards the dead A 98.8 ¥ 100
state and this tendency is completely ceased = ¥ 100 =
QH 150.75
when the system reaches the dead state. = 65.53%
Accordingly, at least zero work is being de-
veloped, and thus the availability (maximum Example 8.3 The exhaust gas leaves an internal
work) cannot be negative. combustion engine at 800°C and 1 atm, after having
3. Availability is not conserved, but is destroyed done 1050 kJ of work per kg of gas in the engine. Take Cp
by irreversibilities. As a limiting case, the of gas as 1.1 kJ/kg ◊ K and temperature of the surround-
ings as 30°C.
availability of a system may be destroyed
completely if there is no provision to obtain (a) How much available energy per kg of gas is lost
by throwing away exhaust gases?
the work.
(b) What is the ratio of lost available energy to the
4. The availability is thus viewed as the maxi-
engine work?
mum theoretical work obtainable, when a
system passes a given state to dead state, Solution
while interacting with the atmosphere only.
Given Exhaust coming out of an IC engine
5. The availability is an extensive property.
p = 1 atm
252 Thermal Engineering
TH = 800°C = 1073 K
T0 = 30° = 303 K
wnet = 1050 kJ/kg
Cpg = 1.1 kJ/kg ◊ K
To find
(i) Loss of available energy in exhaust, and
(ii) Ratio of lost available energy to work of engine.
Assumption Exhaust process at constant pressure.
Analysis
(i) Loss of available energy
Total available energy in exhaust gases above the
surrounding temperature
A = Cpg (TH – T0)
= 1.1 ¥ (1073 – 303) = 847 kJ/kg
Change of entropy of exhaust gases at constant mw = 1890 kg/min
pressure Cpw = 4.27 kJ/kg ◊ K
ÊT ˆ Ê 1073 ˆ
Ds = C pg ln Á H ˜ = 1.1 ¥ ln Á T3 = 35°C = 308 K
Ë T0 ¯ Ë 303 ˜¯
T0 = 27°C = 300 K
= 1.39 kJ/kg ◊ K T4 =?
Unavailable energy due to change in entropy To find Loss of available energy due to irreversible
qunav = T0 Ds = 303 ¥ 1.39 heat transfer.
= 421.45 kJ/kg
Therefore, the loss in available energy Assumption The heat exchanger at constant pressure
in heat exchanger.
q2 = A – qunav = 847 – 421.45
= 425.55 kJ/kg Analysis For flow of fluids across a heat exchanger,
(ii) Ratio of lost energy to engine work applying energy balance on heat exchanger
q 425.55 mg Cpg (T1 – T2) = mwCpw (T4 – T3)
= 2 = = 0.4014
wnet 1050 using numerical values
1510 ¥ 1.088 ¥ (650 – 145) = 1890 ¥ 4.27 ¥ (T4 – 35)
Example 8.4 The exhaust gas at 650°C from a boiler
or T4 = 137.8°C = 410.8 K
is used to heat water. The rate of gas flow is 1510 kg/ min
The unavailable evergy removed from the gases
and the rate of water flow is 1890 kg/min. The water en-
ters the heat exchanger at 35°C, and the gases leave the ÊT ˆ
Qunav1 = T0 (S1 – S2) = T0 mg Cpg ln Á 1 ˜
exchanger at 145°C. Assume that the mean specific heat Ë T2 ¯
of gases and water are 1.088 kJ/kg ◊ K and 4.27 kJ/ kg ◊ K Ê 923 ˆ
= 300 ¥ 1510 ¥ 1.088 ¥ ln Á
Ë 418 ˜¯
respectively. The atmospheric temperature is 27°C.
Determine the loss of available energy resulting from = 390, 421 kJ/min
heat transfer. The unavailable energy added to water
Given The flow across a heat exchanger ÊT ˆ
Qunav2 = T0 (S4 – S3) = T0 mw Cpw ln Á 4 ˜
T1 = 650°C = 923 K ËT ¯ 3
T2 = 145°C = 418 K Ê 410.8 ˆ
= 300 ¥ 1890 ¥ 4.27 ¥ ln Á
Cpg = 1.088 kJ/kg ◊ K Ë 308 ˜¯
= 697, 290 kJ/min.
mg = 1510 kg/min
Availability and Irreversibility 253
Loss in available energy = Qunav2 – Qunav1 (ii) As energy enters the system
= 697, 290 – 390, 421 Available energy A = QH – T0 (DS2)
= 306869 kJ/min = 1000 – 293 ¥ (1.912)
= 439.78 kJ
Example 8.5 1000 kJ of heat is supplied by hot gases Unavailable portion of energy
at 1400°C from a fire box. This heat is used to generate = T0 (DS2)
the steam at 250°C. The atmospheric temperature is = 293 ¥ 1.912
20°C. Calculate the energy as available and unavailable = 560.2 kJ
portion To prove DI = T0 (DS)universe
(a) as it leaves the hot gases, The change in irreversibility
(b) as it enters the system. DI = –175.214 + 560.21
Prove that DI = T0 (DS)universe holds good. = 385 kJ
and T0 (DS)universe = 293 ¥ 1.314
Solution = 385 kJ
Given QH = 1000 kJ The two quantities are equal, thus
TH = 1400°C = 1673 K DI = T0 (DS)universe Proved
TL = 250°C = 523 K
T0 = 20°C = 293 K
To find Available and unavailable portion of energy Consider a thermodynamic system which under-
(i) as it leaves the hot gases, goes a process from a state 1 to a state of ambient
(ii) as it enters the system, p0, T0. The system is exchanging heat with its ambi-
To prove DI = T0(DS)universe . ent only. The first law and second law of thermody-
namics for such a process can be expressed as the
Analysis The decrease of entropy of source during heat
transfer
first law
QH 1000 kJ Q – W = DE = E2 – E1
DS1 = =- = – 0.598 kJ/K Q
TH 1673 K Second law Sgen = S2 – S1 + surr
Change of entropy of steam during heat absorption; T0
QH 1000 kJ where
DS2 = = = 1.912 kJ/K
TL 523 K Qsurr = – Q (heat transferred to surroundings)
Net change in entropy Sgen = entropy generations during the process.
(DS )universe = DS1 + DS2 Rearranging the above equation as
= – 0.598 + 1.912 = 1.314 kJ/K W = E1 – E2 + Q
(i) As energy leaves the hot gases and T0 Sgen = T0 (S2 – S1) – Q
Available energy of hot gases or Q = T0 (S2 – S1) – T0 Sgen
A = QH – T0 DS1
= –T0 Sgen – T0 (S1 – S2)
= 1000 – 293 ¥ (0.598)
Combining these equations, we get
= 824.786 kJ
W = E1 – E2 – T0 Sgen – T0 (S1 – S2) ...(8.10)
Unavailable portion of energy in hot gases
= T0 (DS1)
It is the actual work done during a process
= 293 ¥ (0.598)
undergoing a change of state from states 1 to 2. If
= 175.214 kJ
the volume of the system is also changing during
the process, then useful work
254 Thermal Engineering
Example 8.7 Air in a piston–cylinder arrangement The change in availability can be calculated as
is heated at constant pressure by addition of 100 kJ/kg f2 – f1 = (u2 – u1) – T0 (s2 – s1) + p0 (v2 – v1)
of air. The air is initially at 28°C while the surroundings = Cv (T2 – T1) – T0 (Ds) + p0 (v2 – v1)
is at 21°C. Calculate the change in availability per kg = 0.718 ¥ (400.5 – 301) – 294 ¥ 0.287
of air. + 100 ¥ (1.15 – 0.864)
Take Cp = 1.005 kJ/kg ◊ K = 15.66 kJ/kg
and atmospheric air pressure is 1 bar.
Example 8.8 A rigid cylinder with a volume of 2.5 m3
Solution contains air at 150 kPa and 27°C. The heat is transferred
to air from a constant-temperature heat source at
Given A piston–cylinder arrangement
1500 K and air in the cylinder is heated to 700 K. The
q = 100 kJ/kg atmosphere is at 1 bar and 17°C. Calculate the initial
T1 = 28°C = 301 K and final availability of air, maximum useful work and
T0 = 21°C = 294 K irreversibility.
Cp = 1.005 kJ/kg ◊ K
Solution
p0 = 1 bar = 100 kPa
Given A rigid cylinder with
To find The change in availability per kg of air.
V = 2.5 m3
Assumptions p1 = 150 kPa
T1 = 27°C = 300 K
(i) The initial pressure of air in the cylinder at the TH = 1500 K
atmospheric pressure of 100 kPa, T2 = 700 K
(ii) Air as an ideal gas, T0 = 17°C = 290 K
(iii) The specific gas constant for air, p0 = 1 bar = 100 kPa
R = 0.287 kJ/kg ◊ K.
To find
Analysis Heat addition at constant pressure is given by (i) Initial availability of air,
q = Cp (T2 – T1) (ii) Final availability of air,
or 100 = 1.005 ¥ (T2 – 301) (iii) Maximum useful work, and
or T2 = 400.5 K. (iv) Irreversibility.
The initial specific volume
RT1 0.287 ¥ 301 Assumptions
v1 = = = 0.864 m3/kg
p0 100 (i) A non-flow process,
The final specific volume, (ii) Specific heat at constant volume is 0.717 kJ/kg ◊ K,
RT2 0.287 ¥ 400.5 (iii) The gas constant of air as 0.287 kJ/kg ◊ K,
v2 = = = 1.15 m3/kg (iv) Dke = 0 and Dpe = 0.
p0 100
denoted by y. It is obtained from Eq. (8.20) by Properties of steam At 3 MPa and 450°C
replacing inlet parameters without subscript and h1 = 3344 kJ/kg
the exit parameter by dead state with subscript ‘0’ s1 = 7.0833 kJ/kg ◊ K
with V0 = 0, z0 = 0: At 0.1 MPa, dry steam
V2 h2 = 2675.52 kJ/kg
y = (h – h0) – T0 (s – s0) + + zg (kJ/kg)
2 ...(8.22) s2 = 7.3593 kJ/kg ◊ K
The reversible work for a process between states Ds = s2 – s1 = 7.3593 – 7.0833 = 0.276 kJ/kg ◊ K
1 and 2 can be expressed as Dh = h2 – h1 = 2675.52 – 3344 = – 668.48 kJ/kg.
Wrev = m (y1 – y2) kW ...(8.23) Then wmax = 298 ¥ 0.276 – (– 668.48) = 750.72 kJ/kg
or wrev = y1 – y2 (kJ/kg) ...(8.24) Example 8.10 The steam at 1000 kPa, 275°C enters
The rate of irreversibility I or irreversibility per a steady flow system with negligible velocity and leaves
unit mass flow rate i associated with a steady flow at 100 kPa, 120°C with a velocity of 160 m/s. The steam
process is flow rate is 9500 kg/h. Heat is exchanged with only
I = Wrev – Wuseful = T0 S gen ...(8.25) surroundings at 15°C. Determine the maximum possible
or i = wrev – wuseful = T0 sgen ...(8.26) power output.
When a steady flow device exchanges heat Solution
with a thermal reservoir at TR at a rate of QR, then
reversible work. Given Steam in a steady flow system.
Ê p1 = 1000 kPa
T0 ˆ
Wrev = m (y1 – y2) + QR Á1 - (kW) ...(8.27)
TR ˜¯
p2 = 100 kPa
Ë
T1 = 275°C
where the sign of QR is taken with respect to T2 = 120°C
reservoir. V1 = 0
V2 = 160 m/s
Example 8.9 Determine the maximum work that can
ms = 9500 kg/h
be produced by a steam turbine which has an inlet state
of 3 MPa and 450°C and an outlet state as a dry saturated T0 = 15°C
steam at 0.1 MPa. The heat transfer with surroundings is To find Maximum power output from the system.
at 25°C.
Schematic
Given A steam turbine with
Inlet state: p1 = 3 MPa = 3000 kPa
T1 = 450°C = 723 K
Exit state: p2 = 0.1 MPa = 100 kPa
T0 = 25°C = 298 K
To find Maximum work.
Assumptions
(i) Negligible change in kinetic energy. Assumptions
(ii) Negligible change in potential energy. (i) No information about inlet and exit elevations
(iii) Steadily expansion of steam in the turbine. is provided, thus we neglect the potential energy
change.
Analysis Maximum reversible work of turbine,
(ii) Constant properties.
Eq. (8.21)
wmax = T0 Ds – Dh Analysis The availability of a steady flow system for
unit mass flow rate, Eq (8.21) is
258 Thermal Engineering
Solution
Given A feed water heated with two heat sources.
m = 5 kg/s pi = 5 MPa
Ti = 40°C pe = 5 MPa
Te = 180°C Q1 = + 900 kw
T1 = 100°C T2 = 200°C
(i) For a unit-mass flow rate through the compressor T0 = 27°C = 300 K
in the absence of change in kinetic and potential
To find
energies, steady flow energy equation flow
(i) Reversible work, and
wact = (h1 – h2) + q
(ii) Irreversibility rate.
= Cp (T1 – T2) + q
= 1.005 ¥ (27 – 267) – 50 Assumptions
= – 291.2 kJ/kg (i) Constant-pressure heat addition,
(ii) The reversible work transfer during compression (ii) No change in kinetic and potential energies,
wrev = (h1 – h2) – T0 (s1 – s2) (iii) Mean specific heat of water as 4.18 kJ/kg ◊ K.
For a non-adiabatic process.
Analysis The energy equation for feedwater heater
ÊT ˆ Êp ˆ
s2 – s1 = Cp ln Á 2 ˜ - R ln Á 2 ˜ h1 + q1 + q2 = he
Ë T1 ¯ Ë p1 ¯
or Q2 = m (he – hi) – Q1
Ê 540 ˆ Ê 10 ˆ = m Cpw (Te – Ti) – Q1
= 1.005 ¥ ln Á - 0.287 ¥ ln Á ˜
Ë 300 ˜¯ Ë 1¯ = 5 ¥ 4.18 ¥ (180 – 40) – 900
= 0.5907 – 0.6608 = – 0.070 kJ/kg ◊ K. = 2026 kW
and h1 – h2 = 1.005 ¥ (300 – 540) = – 241.2 kJ The reversible work with heat transfer from two
Then wrev = – 241.2 – 300 ¥ (– 0.070) constant temperature reservoirs.
= – 220.2 kJ/kg Ê T0 ˆ Ê T0 ˆ
Wrev = m (y1 – y2) + Q1 Á1 - ˜ + Q2 Á1 - ˜
(iii) Rate of irreversibility Ë T1 ¯ Ë T2 ¯
i = wrev – wact = – 220.2 – (– 291.2) where,
= 71 kJ/kg y1 – y2 = (hi – he) – T0 (si – se)
The steady flow mixing of two streams of water Assumption The specific heat of water as 4.187 kJ/kg ◊ K.
leads to
Analysis
m3 h3 = m1 h1 + m2 h2
(i) The initial angular velocity of the flywheel
or m3Cpw Tm = m1Cpw T1 + m2 Cpw T2
5 ¥ 4.18 Tm = 2 ¥ 4.18 ¥ 50 + 3 ¥ 4.18 ¥ 100 2p N1 2p ¥ 3000
w1 = = = 314.2 rad/s
Temperature Tm of water after mixing 60 60
Initial available energy of the flywheel = initial
2 ¥ 50 + 3 ¥ 100
Tm = kinetic energy
5
1
= 80°C or 353 K A1 = Iw 21
2
Thus the mixing is not isentropic. 1
= ¥ (0.54 kg m2) ¥ (314.2 rad/s)2
2
(ii) Entropy change
= 2.66 ¥ 104 Nm = 26.6 kJ
Entropy change during mixing process
When this kinetic energy is dissipated as frictional
ÊT ˆ ÊT ˆ heat then rise in temperature of shaft and bearings
D s = m1 C pw ln Á m ˜ + m2 C pw ln Á m ˜
Ë T1 ¯ Ë T2 ¯ K.E. = m Cpw (DT )
Ê 353 ˆ Ê 353 ˆ 26.6 = (2 kg) ¥ (4.187 kJ/kg ◊ K.) (DT °C)
= 2 ¥ 4.187 ¥ ln Á + 3 ¥ 4.187 ¥ ln Á
Ë 323 ˜¯ Ë 373 ˜¯ 26.2
or DT = = 3.12°C
= 0.7437 – 0.692 = 0.0517 kJ/kg ◊ K 2 ¥ 4.187
(iii) Unavailable energy Thus the final temperature of bearings
qunavail = T0 Ds = 323 ¥ (0.517) = 16.71 kJ/kg T2 = T0 + DT = 15°C + 3.12°C = 18.12°C
(ii) The maximum energy returned to flywheel as
Example 8.17 The moment of inertia of a flywheel is available energy
0.54 kg ◊ m2 and it rotates at a speed of 3000 rpm in a large a2 = Dh – T0 Ds
insulated system at 15°C. The kinetic energy of the flywheel
ÏÔ Ê T ˆ ¸Ô
is distributed as frictional heat at the shaft bearings. The and A2 = mCpw Ì(T2 - T0 ) - T0 ln Á 2 ˜ ˝
water equivalent of the shaft bearings is 2 kg. Find the ÔÓ Ë T0 ¯ Ô˛
rise in temperature of the shaft bearing when flywheel has È Ê 18.12 + 273 ˆ ˘
come to rest. Determine the maximum possible heat, which =2 ¥ 4.187 ¥ Í(3.12) - 288 ln Á ˜¯ ˙
Î Ë 288 ˚
may return to the flywheel as high-grade energy. Calculate
= 1.80 kJ
how much amount of kinetic energy becomes unavailable.
(iii) The amount of kinetic energy becoming unavailable
What would be the final rpm of the flywheel if it is set in
UE = A1 – A2 = 26.6 – 1.80 = 24.8 kJ
motion with this available energy?
(iv) The final rpm of fly wheel
Solution 1
Available energy retained by flywheel = I w 22
2
Given A flywheel with 3 1
= 1.80 ¥ 10 Nm = ¥ 0.54 ¥ w 22
I = 0.54 kg ◊ m2 2
N1 = 3000 rpm or w 2 = 81.6 rad/s
m = 2 kg 2p N 2
Further w 2 =
T0 = 15°C = 288 K 60
w 2 ¥ 60 81.6 ¥ 60
To find or N2 = = = 779.2 rpm
2p 2p
(i) Temperature rise of shaft bearings,
(ii) Maximum possible heat returned to flywheel as Refrigerant 134 a, initially a saturated
available energy, vapour at –30°C, is contained in a rigid insulated vessel.
(iii) Unavailable kinetic energy The vessel is fitted with a paddle wheel connected to
(iv) Final rpm of flywheel a pulley and suspended mass. As the mass descends a
Availability and Irreversibility 263
Final state of refrigerant, at p2 = 1.4 bar and v2 = Heat transfer between outer surface of heat exchanges
v1 by interpolation. and surroundings can be ignored. Kinetic and potential
u2 = 450.148 kJ/kg, energy effects are negligible. Assuming that the combus-
s2 = 2.041 kJ/kg ◊ K tion gas stream has the properties of air, and using ideal
Final availability of refrigerant, gas model for both streams, determine for the heat ex-
changer:
F2 = 1.11 ¥ [(450.148 – 396.658) – 293
¥ (2.0410 – 1.8669) + 100 ¥ (0.22402 (a) The exit temperature of combustion gas in °C,
– 0.23392)] (b) Net change in flow availability rate from inlet to
exit of each stream is MW,
= 1.11 ¥ [53.49 – 45.15 – 0.99]
(c) Rate of availability loss in MW.
= 8.1585 kJ
Take atmospheric pressure and temperature as 1 bar
Change in availability of refrigerant 134a
and 27°C respectively.
F2 – F1 = 8.1585 – 3.66 = 4.4985 kJ
(ii) Change in availability of suspended mass Solution
Initial availability of mass
Given The steady flow operation in a heat exchanger
m y1 = Wrev
Cold fluid: air Hot fluid: combustion gases
= m [Dh + Dke + Dpe – T0 Ds] kJ
T1 = 340°C = 613 K
For a suspended mass system
T3 = 750°C = 1023 K
Dh = 0,
T2 = 590°C = 863 K
Dke = 0,
T4 = ? p1 = 10 bar, p2 = 9.7 bar
Ds = 0, thus
mc = 90 kg/s p3 = 1.1 bar, p4 = 1 bar
\ DF = m(Dpe) = DPE
mh = 90 kg/s
The change in potential energy of the suspended
mass can be obtained from an energy balance p0 = 1 bar, T0 = 27°C = 300 K
for the isolated system which is the sum of the To find
energy changes of the refrigerant and suspended (i) Exit temperature of combustion gases,
mass. Thus,
(ii) Net change in flow availability rate from inlet to
0 0
(DkE + DPE + DU)refrigerant exit each stream,
0 0 0 0 (iii) Rate of availability loss in MW.
+ (DkE + DPE + DU)mass = Q – W
Schematic
D PEmass = – DUrefrigerant
= –1.11 ¥ [450.148 – 360.63]
= – 99.365 kJ
The availability of mass decreases, because mass
descends.
(iii) Change in availability of an isolated system of
vessel and pulley mass assembly
F = (DF)refrigerant + (DF)mass
= 3.66 kJ + –99.365 kJ = –95.7 kJ
The availability of the isolated system decreases.
Assumptions Ê 773 ˆ Ê 1ˆ
= 1.005 ¥ ln Á – 0.287 ¥ ln Á ˜
(i) The specific heat of air as Cp = 1.005 kJ/kg ◊ K Ë 1023 ˜¯ Ë 1.1¯
(ii) For control volume Q = 0, W = 0
= – 0.2542 kJ/kg ◊ K
Analysis Change in availability
(i) The exit temperature of hot combustion gases can y3 – y4 = 300 ¥ (– 0.2542) + 251.25
be evaluated by making energy balancy on the = 174.99 kJ/kg
heat exchanger: Total change in availability rate
Heat given by hot fluid = Heat gain by cold fluid = m (y3 – y4) = 90 ¥ 173.99
mh Cp,h (T3 – T4) = mc Cp, c (T2 – T1) = 15749.1 kW
Here mh = mc = 15.75 MW
and Cp,h = Cp,c = Cp of air It is decrease in availability rate of combustion
Therefore, T4 = T3 + T1 – T2 gases.
= 750 + 340 – 590 (iii) Rate of availability loss within control volume
= 500°C (773 K) = 15.75 MW – 13.095 MW
(ii) The net change in flow availability rate from inlet = 2.655 MW
to exit. The change in availability kg of a steady
flow system is given by Example 8.20 Steam enters a turbine with a pressure
y1 – y2 = T0 Ds – Dh – D ke – Dpe (kJ/kg) of 30 bar, a temperature of 400°C, a velocity of 160 m/s.
Here Dpe = Dke = 0, The steam exists as saturated vapour at 100°C with a
velocity of 100 m/s. At steady state, the turbine develops
Thus y1 – y2 = T0 Ds – Dh
work at the rate of 540 kJ/kg of steam flowing through the
For compressed air stream
turbine. The heat transfer between turbine and surround-
Dh = h2 – h1 = Cp (T2 – T1)
ings occurs at an average outer surface temperature of
= ¥ (863 – 613) = 251.25 kJ/kg
1.005 350 K. Develop an accounting of net availability carried
Ê ˆ
D s = C p ln T2 - R ln Ê p2 ˆ
in by steam, per unit mass of steam. Neglect the change
ÁË T ˜¯ ÁË p ˜¯ in potential energy between inlet and exit. Let T0 = 25°C,
1 1
p0 = 1 atm.
Ê 863 ˆ Ê 9.7 ˆ
= ¥ ln Á
1.005 – 0.287 ¥ ln Á
Ë 613 ˜¯ Ë 10 ˜¯ Solution
= 0.3525 kJ/kg ◊ K
Given The steam expands through a turbine in steady
Change in availability per kg state manner.
y1 – y2 = 300 ¥ 0.3525 – 251.25 Inlet: p1 = 30 bar
= – 145.5 kJ/kg T1 = 400°C = 673 K
The total change in availability of compressed air V1 = 160 m/s
= m (y1 – y2) = 90 ¥ (– 145.5) Exit: T2 = 100°C = 373 K
= – 13.095 MW V2 = 100 m/s
–ve sign indicates increase in availability rate. w1–2 = 540 kJ/kg
Change in availability rate of hot combustion Ts = 350 K
gases
T0 = 25°C = 298, p0 = 1 atm
Dh = h4 – h3 = Cp (T4 – T3)
D pe = 0
= 1.005 ¥ (773 – 1023)
= – 251.25 kJ/kg To find Net change of availability enters, flow and exit
the system.
ÊT ˆ Êp ˆ
Ds = C p ln Á 4 ˜ - R ln 4
Ë T3 ¯ ÁË p ˜¯ Analysis From steam tables, A-14,
3
At 30 bar, 400°C,
266 Thermal Engineering
h1 = 3230.9 kJ/kg,
s1 = 6.9212 kJ/kg ◊ K
At 100°C The reversible work or maximum work done by an
h2 = 2676.1 kJ/kg, engine is exactly equal to decrease in availability
s2 = 7.3549 kJ/kg ◊ K during a process. But the irreversibility is always
The net available heat carried per unit mass of steam involved in actual process. Therefore, the actual
flowing through the turbine. work done by an engine is always less than the
y1 – y2 = T0 Ds – Dh – Dke – Dpe reversible work. The second-law efficiency is relat-
where ed with actual and reversible work transfer by the
Dh = h2 – h1 = 2676.1 – 3230.9 = – 554.8 kJ/kg devices such as engines, turbines, compressors, etc.
T0 Ds = 298 ¥ (7.3549 – 6.9212) = 129.034 kJ/kg ◊ K The second-law efficiency is also called effective-
V22 - V12 100 2 - 160 2 ness and it is denoted as h II.
Dke = = = –7800 J/kg
2 2
= –7.8 kJ/kg
Dpe = 0 (given)
Then y1 – y2 = 129.034 – (–554.8) – (–7.8) – 0 It is defined as the ratio of actual thermal efficiency
= 691.634 kJ/kg to reversible thermal efficiency under the same
During a steady-state process, the heat transfer rate working conditions.
to surroundings
hth, act
q – w = Dh + Dke + Dpe h II = (8.28)
or q = 540 + (–554.8) + (–7.8) + 0
hth,rev
= –22.6 kJ/kg It is sometimes also referred as turbine effective-
The loss of availability with this heat rejection is the ness.
maximum work capacity of this heat quantity It can also be expressed as the ratio of the actual
Ê T ˆ Ê 298 ˆ work output and maximum possible work output
= Á1 - 0 ˜ q = Á1 - ˜ ( - 22.6)
Ë Ts ¯ Ë 350 ¯
Wact Wuseful
= – 3.36 kJ/kg hII = = (8.29)
Wrev Wrev
It is loss of availability with heat transfer to surround-
ings.
Availability and Irreversibility 267
The heat exchanger shown in Fig. 8.14 operates at Example 8.21 1 kg water initially at 25°C is heated
steady state with no heat transfer with its surround- to 90°C using an electric heating coil. Assuming that the
ings and both streams are separately flowing and at heat losses to the surroundings at 300 K are negligible.
a temperature above T0. For such a heat exchanger, Calculate the first law and second law efficiencies of the
the efficiency is expressed as process.
To find
(i) First law efficiency,
(ii) Second law efficiency.
268 Thermal Engineering
Summary
Availability is a composite property of system
The quality of energy is always degraded during and surroundings.
a process, hence the entropy is generated, and the
opportunities to produce work are lost. the availability becomes zero.
available energy is that portion of heat energy
applied to a reversible engine, which could be than the work produced by the system because a
converted into useful work. portion of work produced by the system is lost
- to displace the atmosphere through a change of
tem at the specified state is called availability. volume. Thus
Wuseful = Wsys – Wsurr = W – p0 (v2 – v1)
Availability and Irreversibility 271
Glossary
High-grade energy Energy that can be converted equilibrium with the atmosphere
directly into useful work and other forms of energy with Useful work The net work done by the system; System
its equivalent quantity work–work done against atmosphere
Low-grade energy Energy that cannot be converted Irreversibility The difference between the reversible
into useful work and other forms of energy with its equiv- work and actual work during a process
alent quantity Availability function Availability of a closed system:
Available energy The part of energy that can be con- composite properties of the system and surroundings
verted into useful work Stream availability Availability of the fluid stream in
Unavailable energy The part of energy which cannot an open system
be converted into useful work and is rejected as waste Second law efficiency Ratio of reversible output to ac-
Exergy Work potential of energy, also called availabilty tual output for engines, turbines, etc., and ratio of revers-
Dead state State of system when it is in thermodynamic ible input to actual input for compressors, pumps, etc.
Review Questions
1. Define availabilty and unavailability. 3. Define dead state and useful work, maximum
2. What is the available energy? work.
272 Thermal Engineering
4. What is irreversibility? What are the effects of 14. How are the concept of entropy and unavailable
irreversibility on work output of a system? energy related to each other?
5. Discuss the availability of energy entering a sys- 15. An ideal gas is stored in a closed vessel at pressure
tem. p and temperature T.
6. Discuss the availability of a closed system. (a) If T = T0, derive an expression for the
7. Discuss the availability of a steady flow system. specific availability in terms of p, p0, T0 and
8. Discuss the steady flow availability function. the gas constant R.
9. Explain the loss in availabilty. (b) If p = p0, derive an expression for the
10. Derive an expression for available energy from specific availability in terms of T, T0, and
finite energy source at temperature T, when the the specific heat Cp, which can be taken as
environment temperature is T0. constant. Neglect the effect of motion and
11. What is meant by quality of energy? gravity.
12. What do you understand by energy and exergy? ÈT Ê T ˆ˘
(b) C p T0 Í - 1 - ln Á ˜ ˙
13. Define second-law efficiency of turbine, pump ÍÎ T0 Ë T0 ¯ ˙˚
and heat exchanger.
Problems
1. How much is the available energy of 1 kg of air 5. In a boiler, the saturated water at 250°C is
increased by heating it reversibily at constant evaporated into dry saturated steam at the rate of
pressure of 1.5 bar from 40°C to 250°C with a 5 kg/s by heat transfer from hot flue gases. The
lowest available temeprature of 20°C? gases are cooled during the process from 1127°C
[60 kJ/kg] to 527°C. The surrounding temperature is at
2. A constant temperature source is maintained 27°C. Find the following:
at 727°C, while the surrounding temperature (a) Mass flow rate of hot gases,
is 17°C. If the heat transferred from the source (b) Entropy change of hot gases, water and net
is 4000 kJ in a reversible manner; calculate the change in entropy,
availability of heat energy and unavailable heat. (c) Availability of hot gases and steam,
[2840 kJ, 1160 kJ]
(d) Unavailable energy of hot gases and steam,
3. A heat engine receives heat from a source at
(e) Increase in unavailable energy due to
1200 K at a rate of 500 kW and rejects the waste
heat to its surroundings at 300 K. The power irreversible heat transfer.
output of the heat engine is 180 kW. Determine Assume latent heat of steam at 250°C, hfg =
maximum power output and irreversibility rate 1716.2 kJ/kg, specific heat of hot gases Cpg =
for the process. [375 kW, 195 kW] 1.00 kJ/kg.
4. The heat is supplied to a reversible engine from [(a) 14.3 kg/s, (b) –8.002 kW/K, 16.4 kW/K,
a finite heat reservoir in a reversible manner. 8.40 kW/K (c) 6180.25 kW, 3658.81 kW,
During the heat supply process, the temperature (d) 2400.75 kW, 4922.2 kW, (e) 2521.44 kW]
of the working fluid increases from 523 K to 6. A crater lake has a base area of 10,000 m2 and
873 K. The water equivalent is 100 kJ/K. The is 12 m deep. The ground of the crater is nearly
heat rejection during the cycle takes place at a flat and is 140 m below the base of the lake.
surrounding temperature of 288 K. All processes Determine the maximum amount of electric work
are reversible. Determine the total heat abstracted, that can be generated by feeding this water to a
availability and the loss of availability. hydroelectric power plant. [45,780 kWh]
[35000 kJ, 20244.3 kH, 14755.7 kJ]
Availability and Irreversibility 273
7. A steam turbine receives steam at 6 MPa, 800°C. 13. A 10-kg iron disk brake on a car is initially at
It has a heat loss of 49.7 kJ/kg. For an exit 10°C. Suddenly the brake is applied and the brake
pressure of 15 kPa and surroundings at 20°C, find temperature rises by friction to 110°C. Determine
the actual work and reversible work, if the turbine the availability of the disk and energy depletion
has an isentropic efficiency of 90%. of the car gas, if the car engine has a thermal
[1483.9 kJ/kg, 1636.8 kJ/kg] efficiency of 35%. [64.6 kJ, 1285 kJ]
8. 2 kg of air at 500 kPa, 80°C expands isentropical- 14. Air flows at 1500 K, 100 kPa through a constant-
ly in a non-flow system until its volume doubles, pressure heat exchanger, giving energy to a heat
the temperature and pressure approach to am- engine and comes out at 500 K. At what constant
bient condition at 5°C and 100 kPa. Determine temperature should the same heat be delivered to
(a) maximum work, (b) the change in availability, provide same availability? [924 K]
and (c) irreversibility. 15. The exhaust gases from a gas turbine are used to
For air, take heat water. The gases leave the turbine at 650°C
Cv = 0.718 kJ/kg ◊ K, R = 0.287 kJ/kg ◊ K. and may be cooled to 145°C. The rate of the gas
[(a) 122.72 kJ, (b) 82.2 kJ, (c) 15.2 kJ] flow is 1510 kg/min. and the rate of water flow is
9. A 500-kg iron block initially at 200°C is allowed 1890 kJ/min. The water enters at 35°C. Assume
to cool to 27°C by transferring heat to its the mean specific heat of the gases and water as
surrounding air at 27° C. Determine the reversible 1.088 kJ/kg ◊ K and 4.187 kJ/kg ◊ K, respectively.
work and irreversibility for the process. The atmospheric temperature is 32°C. Determine
the loss of available energy resulting from the
[8191 kJ, 8191 kJ]
heat transfer. [310164.5 kJ/min]
10. A 5-kg iron block initially at 350°C is quenched
16. In a steady flow system, air enters at 10 bar,
in an insulated tank which contains 100 kg of
200°C and a velocity of 200 m/s and the exit is
water at 30°C. Assume the water vapourised
at 1.5 bar, 30°C and a velocity of 100 m/s. The
during the process condenses back in the tank.
ambient conditions are 1 bar, 30°C. For unit mass
The ambient conditions are 20°C and 100 kPa.
flow rate, determine the irreversibility and the
Determine (a) final equilibrium temperature,
effectiveness. Assume Cp = 1 kJ/kg ◊ K and R =
(b) the availability of the combined system at
0.287 kJ/kg ◊ K. [30 kJ/kg, 0.86]
initial and final states, and (c) the wasted work
potential during this process. 17. Air enters in an air turbine at a pressure of 6 bar,
327°C with a velocity of 100 m/s and leaves at
[(a) 31.7°C (b) 95.7 kJ (c) 219.3 kJ]
1 bar, 177°C and at 60 m/s. The flow is adiabatic
11. An insulated steam turbine receives 30 kg of
and surrounding air temperature is 300 K.
steam per second at 3 MPa and 350°C. The steam
Calculate
expands in the turbine to 0.5 MPa, where steam
at the rate of 5 kg/s is bled off. The temperature (a) Actual work done per kg of air,
of this steam is 200°C. The remaining steam is (b) Reversible work done per kg of air,
further expanded to 15 kPa and 90% quality, and (c) Availability of air entering and leaving the
then it is exhausted. Calculate the availability per turbine.
kg of steam entering and at both points at which Assume Cp = 1.0 kJ/kg ◊ K, Cv = 0.71 kJ/kg ◊ K
steam leaves the turbine and the second-law and steady flow conditions.
efficiency. [(a) 154.2 kJ/kg, (b) 222.78 kJ/kg,
[1109.6 kJ/kg, 755.3 kJ/kg, (c) 252.94 kJ/kg, 30.16 kJ/kg]
195 kJ/kg, 0.817%] 18. Calculate the availability of following closed
12. A refrigerator has a second-law efficiency of 45% systems.
and it removes heat at the rate of 3 kW. If the (a) 5 kg water at 1 bar and 90°C,
refrigerated space is maintained at 3°C, while the (b) 2 kg ice at 1 bar and –10°C,
surrounding air temperature is at 27°C, determine (c) 0.1 kg of steam at 40 bar and 500°C, and
the power input to the refrigerator. [0.58 kW] (d) 0.5 kg of wet steam at 0.1 bar, 0.85 dry
274 Thermal Engineering
Consider atmospheric pressure is 1 bar and tem- 23. A thermal energy storage system (A) composed
perature is 27°C. of water receives 1000 kJ of heat and heats up
[(a) 122 kJ, (b) 81.2 kJ, (c) 98.7 kJ (d) 623 kJ] water from 27°C to 100°C. The system remains
19. A flywheel with a moment of intertia of in liquid state throughout the heating process.
6.74 kg ◊ m2, rotates at 3000 rpm. As the flywheel An alternative storage system (B) uses water
is braked to rest, its kinetic energy is converted at 27°C that becomes dry saturated steam at
entirely to internal energy of the brake lining. 100°C and 1 atm, while receiving 1000 kJ of
The brake lining has a mass of 2.27 kg and has heat. The atmospheric conditions are 1 atm and
a specific heat of 4.19 kJ/kg ◊ K. Heat transfer to 300 K. Calculate the availability change in two
surroundings is negligible. processes. [105 kJ, 183.5 kJ]
(a) Determine final temperature of brake lining 24. A counterflow heat exchanger operating in
in °C, if its initial temperature is 16°C. steady state has oil and liquid water flowing in
(b) Maximum possible rotational speed in separate steams. The oil is cooled from 440 K to
rpm, that could be attained by the flywheel 320 K, while the water temperature increases from
using energy stored in the brake lining after 290 K to 305 K. No stream experiences pressure
flywheel has been braked to rest. Assume drop. The mass flow of oil is 500 kg/h. The oil
T0 = 16°C. [51°C, 711 rpm] and water can be treated as incompressible fluids
with constant specific heats of 2 and 4 kJ/kg ◊ K,
20. Water at 25°C, 1 bar is drawn from a mountain
respectively. Assume no heat is transferred to the
lake 1 km above a valley and allowed to flow
surroundings. Determine
through a hydraulic turbine generator to a pond
on the valley floor for steady-state operation. (a) mass-flow rate of water in kg/h
Calculate minimum mass-flow rate required to (b) second-law efficiency of heat exchanges
generate electricity at a rate of 1 MW. Let T0 = (c) hourly cost of loss of available energy if
25°C and p0 = 1 bar. [101.9 kJ/s] available energy is valued at Rs 10 per kWh
21. Saturated steam at 0.008 MPa and a mass flow Take T0 = 17°C, p0 = 1 atm.
rate of 2.6 ¥ 105 kg/h enters the condenser of a [2000 kg/h, 89%, Rs. 69.6]
100 MW power plant and exits a saturated liquid 25. A geothermal energy source is the underground
at 0.008 MPa. The cooling water enters at 15°C high temperature water or steam which is heated
and leaves at 35°C with negligible pressure drop. by the earth’s interior. Calculate the steady flow
For a steady state operation, determine availability per unit mass of water at 150°C and
(a) the rate of energy leaving the plant with the 0.6 MPa. [83.7 kJ/kg]
cooling water stream in MW, 26. Calculate irreversibilty per unit mass for a steady
(b) the rate of availability leaving the plant with flow steam turbine operating between 3 MPa,
the cooling water stream in MW. 450°C and 0.1 MPa. The work produced by the
[173.3 MW, 2.8 MW] turbine is 650 kJ/kg. [100.6 kJ/kg]
22. Air at 7 bar, 1000°C enters a turbine and expands 27. Air enters a compressor of a gas turbine at 0.9 bar,
to 1.5 bar, 665°C with a mass flow rate of 5 kg/s. 15°C with a velocity of 120 m/s. The air leaves
The turbine operates at steady state with negligible the compressor at a pressure of 4 bar, 200°C with
heat transfer with its surroundings. Assume the a velocity of 60 m/s. The process is adiabatic.
ideal gas model with 1.35 and neglecting kinetic Calculate the reversible work and irreversibility
and potential energy changes, determine per kg of gas during the process. Take atmospher-
ic temperature as 15°C, Cp = 1.004 kJ/ kg ◊ K and
(a) isentropic turbine efficiency, and
R = 0.287 kJ/kg ◊ K. [–159.48 kJ/kg, 20.86 kJ/k]
(b) second-law efficiency.
Take T0 = 25°C, p0 = 1 atm. [80%, 92.3%]
Availability and Irreversibility 275
Objective Questions
1. The available energy is
(a) high-grade energy (a) TdS – dQ (b) TdS0 – dQ
(b) portion of energy as useful work (c) T0 dS0 – dQ (d) T0 dS – dQ
(c) theoretical maximum amount of work 7. To improve the work capacity of energy transfer
(d) none of the above as heat from high temperature to low temperature,
2. Availability function of a closed system is (a) lower temperature should be lowered, keep-
(a) f = u + p0 v – T0s ing the temperature difference same
(b) f = u + p0 dv – T0 ds, (b) higher temperature should be increased
(c) f = du + p0 dv – T0 ds, keeping the temperature difference same
(d) f = u + p0 v + T0 s. (c) temperature difference should be increased
3. Availability function of a steady flow system (d) temperature difference should be decreased
(a) y = h – T0 s (b) y = h – T0 ds 8. If heat is transferred to a system, which of the
following statement is not correct?
(c) y = h + p0 dv – T0 ds (d) y = h + T0 s
(a) D ssystem decreases
4. Which one of the follwing represents availability?
(b) Dssystem increases
(a) DQ –T0 (DS0) (b) DQ – T (DS)
(c) (Dssystem + Dssystem) decreases
(c) DQ –T0 (DS) (d) DQ – T (DS0)
(d) (Dssystem + Dssystem) increases
5. Which one of the follwing represents unavailabil-
ity? 9. The degradation of energy is responsible for
(a) T0 (DS0) (b) T (DS) (a) entropy generation within the system
(c) T0 (DS) (d) T(DS0) (b) decrease of entropy within the system
6. Which one of the follwing represents irreversibil- (c) maximum work done by the system
ity of a closed system? (d) none of the above
9. (a)
8. (b) 7. (c) 6. (d) 5. (c) 4. (c) 3. (a) 2. (a) 1. (b)
Answers
276 Thermal Engineering
9
Thermodynamic Relations
Introduction
In the previous chapters, we have studied a number of properties like pressure, specific volume, temperature,
mass, internal energy, enthalpy, entropy and specific heats. Some of these are measured experimentally
and the remaining are calculated from experimental data. In order to calculate the properties that cannot
be measured directly, certain thermodynamic relations are required. These relations are developed and
discussed in this chapter.
È ∂ Ê ∂z ˆ ˘ ∂2 z Ê ∂x ˆ Ê ∂ y ˆ Ê ∂z ˆ
Ê ∂N ˆ or ÁË ∂ y ˜¯ ÁË ∂z ˜¯ ÁË ∂x ˜¯ = –1 ...(9.15)
and Á
Ë ∂x ˜¯ y
= Í Á ˜ ˙ = ...(9.12)
ÍÎ ∂x Ë ∂y ¯ x ˙˚ y ∂x ∂y z x y
THERMODYNAMIC SQUARE
The Maxwell relations can also be written by using
Figure 9.1 shows a thermodynamic square, a mne- thermodynamic square or mnemonic diagram as
monic diagram which is very useful to obtain the follows:
Maxwell and Gibbsian relations. The corners are
(i) The partial derivative of the properties lying
levelled with properties T, p, s and v, respectively.
on a corner of a side with respect to the other
The sequence of properties T, p, s, v can be kept in
corner property is equated with partial de-
mind by remembering a single word riLoh (Tpsv),
rivative of the property on a corner opposite
which starts from left top corner of the square and
with respect to the other corner property of
runs clockwise.
the opposite side. For example,
g
T p Ê ∂T ˆ Ê ∂v ˆ
ÁË ∂p ˜¯ = ÁË ∂s ˜¯
s p
1 Ê ∂v ˆ Ê ∂p ˆ Ê ∂p ˆ Ê ∂v ˆ
a =– ...(9.23) or ÁË ˜¯ = – ÁË ˜¯ ÁË ˜
v ÁË ∂p ˜¯ s ∂T v ∂v T ∂T ¯ p
The isentropic compressibility is measured in ( ∂v / ∂T ) p b
kPa–1, a reciprocal of pressure unit. =– = ...(9.26)
(∂v / ∂p)T k
b and k
For a perfect gas
pv = RT
Its differential form The internal energy, enthalpy and entropy are prop-
pdv + vdp = RdT ...(i) erties of the substance and they cannot be measured
When pressure p is kept constant, dp = 0 directly.
pdv = RdT But these properties are calculated from mea-
sured properties considering a simple compressible
Ê ∂vˆ R
ÁË ˜¯ = ...(ii) system.
∂T p p
and from ideal gas relation
1 p
= ...(iii) We assume that the internal energy is function of
v RT temperature and volume, i.e., u = u (T, v) and
The product of Eq. (ii) and (iii) yields coefficient
of volumetric expansion b Ê ∂u ˆ Ê ∂u ˆ
du = Á dT + Á ˜ dv ...(9.27)
Ë ∂T ˜¯ v Ë ∂v ¯ T
1 Ê ∂v ˆ p Ê Rˆ 1
b= Á ˜ = = ...(9.24)
v Ë ∂T ¯ p RT ÁË p ˜¯ T Ê ∂u ˆ
using the definition of Cv = Á
Thus, for an ideal gas, the coefficient of Ë ∂T ˜¯ v
volumetric expansion b is the inverse of absolute Ê ∂u ˆ
temperature of gas. Similarly, when temperature T Thus du = Cv dT + Á ˜ d v ...(9.28)
Ë ∂v ¯ T
is kept constant, dT = 0, then Eq. (i) gives
We also have du = Tds – pdv
Ê ∂v ˆ v
Now we assume entropy is function of tempera-
ÁË ∂p ˜¯ = – p
T ture and volume
The coefficient of isothermal expansion becomes s = f (T, v) and
1 Ê ∂v ˆ Ê ∂s ˆ Ê ∂s ˆ
k =– Á ˜ ds = Á dT + Á ˜ dv
v Ë ∂p ¯ T Ë ∂T ˜¯ v Ë ∂v ¯ T
1 Ê vˆ 1 Substituting ds above, we get
=– ÁË - p ˜¯ = p ...(9.25)
v Ê ∂s ˆ ÏÊ ∂s ˆ ¸
du = T Á
Ë ∂T ˜¯ v ÌÁË ˜¯ T - p ˝ dv ...(9.29)
dT +
Thus for an ideal gas, the isothermal compress- Ó ∂v T ˛
ibility k is inverse of absolute pressure of gas. Equating the coefficient of dT and dv in
Eq. (9.28) and (9.29) we get
b and k
Ê ∂s ˆ
Cv = T Á and
The cyclic relation for properties p, v, T Ë ∂T ˜¯ v
Ê ∂p ˆ Ê ∂T ˆ Ê ∂v ˆ
ÁË ˜ Á ˜ = –1 Ê ∂u ˆ Ê ∂s ˆ
∂T ¯ v Ë ∂v ¯ p ÁË ∂p ˜¯ ÁË ˜¯ = T ÁË ˜¯ – p ...(9.30)
T ∂v T ∂v T
Thermodynamic Relations 281
Using the third Maxwell relation Using the fourth Maxwell relation
Ê ∂s ˆ Ê ∂p ˆ Ê ∂s ˆ Ê ∂v ˆ
ÁË ˜¯ = ÁË ˜ ÁË ∂p ˜¯ = – ÁË ∂T ˜¯
∂v T ∂T ¯ v p
T
Ê ∂u ˆ Ê ∂p ˆ Using in Eq. (9.34), we get
We get ÁË ˜¯ = T ÁË ˜ –p ...(9.31)
∂v T ∂T ¯ v
È Ê ∂v ˆ ˘
dh = Cp dT + Ív - T Á
Ë ∂T ˜¯ p ˙
Then Eq. (9.28) becomes dp ...(9.37)
È Ê ∂p ˆ ˘ Î ˚
du = Cv dT + Í T Á
Ë ˜¯ - p ˙ dv ...(9.32) The change in enthalpy of a simple compressible
Î ∂ T v ˚ fluid can be calculated as
The change in internal energy of a simple T2 p2 È Ê ∂p ˆ ˘
compressible fluid can be calculated as h2 – h1 = Ú
T1
Cp dT + Ú
p1
Ív - T ÁË
Î
˜ ˙ dp
∂T ¯ p ˚
T2 v2 È Ê ∂p ˆ ˘
u2 – u1 = ÚT1
Cv dT + Ú
v1
ÍT ÁË
Î ∂T v
˜¯ - p ˙ dv
˚
...(9.38)
...(9.33)
1 Ê ∂v ˆ Ê ∂v ˆ Ê ∂p ˆ
k= Cp dT – T Á dp = Cv dT + T Á dv
Ë ∂T ˜¯ p Ë ∂T ˜¯ v
and
v ÁË ∂p ˜¯ T
k Ê ∂T ˆ Ê ∂p ˆ Ê ∂v ˆ
or (Cp – Cv ) dT = T Á dv + T Á dp
or
b
= Á
Ë ∂p ˜¯ v Ë ∂T ˜¯ v Ë ∂T ˜¯ p
Therefore, Ê ∂p ˆ Ê ∂v ˆ
TÁ
Ë ∂T ˜¯ p
TÁ dp
Ë ∂T ˜¯ v
dv
Ê ∂s ˆ Cv k
ÁË ∂p ˜¯ = T b ...(9.51) or dT = + ...(9.56)
v C p - Cv Cp - Cv
Similarly, from chain relation at constant pres- For an equation of state T = f ( p, v) and
sure
Ê ∂T ˆ Ê ∂T ˆ
Ê ∂ v ˆ Ê ∂s ˆ Ê ∂T ˆ dT = Á ˜ dv + Á dp ...(9.57)
ÁË ˜¯ ÁË ˜ Á ˜ =1 Ë ∂v ¯ p Ë ∂p ˜¯ v
∂ s p ∂T ¯ p Ë ∂v ¯ p
Comparing Eq. (9.56) and Eq. (9.57), we get
Ê ∂s ˆ Ê ∂s ˆ Ê ∂T ˆ C p Ê ∂T ˆ
and ÁË ∂ v ˜¯ = ÁË ∂T ˜¯ ÁË ∂ v ˜¯ = T ÁË ∂ v ˜¯ Ê ∂p ˆ Ê ∂v ˆ
TÁ
p p p p Ê ∂T ˆ
TÁ
Ë ∂T ˜¯ v Ê ∂T ˆ Ë ∂T ˜¯ p
ÁË ∂ v ˜¯ = and ÁË ∂p ˜¯ =
Cp 1 C p - Cv C p - Cv
= ...(9.52) p v
T bv Both these equations yield to
Therefore, we get third Tds relation in the form
k Ê ∂p ˆ Ê ∂v ˆ
1 Cp – Cv = T Á Á ˜ ...(9.58)
Tds = Cv dp + Cp dv ...(9.53) Ë ∂T ˜¯ v Ë ∂T ¯ p
b bv
From cyclic relation for these properties
Ê ∂p ˆ Ê ∂T ˆ Ê ∂ v ˆ
ÁË ˜ = –1
∂T ¯ v ÁË ∂ v ˜¯ p ÁË ∂p ˜¯ T
Recalling the definitions of Cp and Cv,
Ê ∂h ˆ Ê ∂p ˆ Ê ∂v ˆ Ê ∂p ˆ
Cp = Á ÁË ˜¯ =– ÁË ˜ Á ˜
Ë ∂T ˜¯ p ∂T v ∂T ¯ p Ë ∂v ¯ T
2
Ê ∂u ˆ Ê ∂ v ˆ Ê ∂p ˆ
Thus, Cp – Cv= –T Á ...(9.59)
and Cv = Á
Ë ∂T ˜¯ v Ë ∂T ˜¯ p ÁË ∂ v ˜¯
T
We have also obtained for a simple compressible It is very important equation in thermodynamics.
fluid, Eq. (9.36) The following facts can be concluded:
Ê ∂h ˆ Ê ∂s ˆ Ê ∂v ˆ
(i) The slope Á may be positive or nega-
Cp = Á
Ë ∂T ˜¯ p
=T Á
Ë ∂T ˜¯ p
...(9.54) Ë ∂T ˜¯
tive, but its square is always positive. But the
Similarly, from Eq. (9.30)
Ê ∂p ˆ
slope Á ˜ for any substance is always
Ê ∂u ˆ Ê ∂s ˆ Ë ∂v ¯ T
Cv = Á =TÁ ...(9.55)
Ë ∂T ˜¯ v Ë ∂T ˜¯ v negative, therefore, Cp – Cv is always posi-
tive. The temperature T is the absolute tem-
Cp – Cv perature, which is always positive.
An expression for the difference between Cp – Cv (ii) As the absolute temperature approaches
can be obtained by equating the two differential zero, then
equations for entropy given by Eqs. (9.40) and Cp ª Cv
(9.46).
284 Thermal Engineering
(iv) For an ideal gas Using Eq. (iii) in Eq. (i) and Eq. (iv) in Eq. (ii);
Ê ∂v ˆ R v we get
ÁË ˜¯ = =
∂T p p T Cv 1
=– ...(v)
Ê ∂p ˆ RT T Ê ∂T ˆ Ê ∂ v ˆ
ÁË ˜ Á ˜
and ÁË ∂ v ˜¯ = – 2 ∂v ¯s Ë ∂s ¯ T
T v
Using in Eq. (9.59), we get Cp 1
and =– ...(vi)
2 T Ê ∂T ˆ Ê ∂p ˆ
Ê vˆ Ê T ˆ ÁË ∂p ˜¯ ÁË ∂s ˜¯
Cp – Cv = –T Á ˜ ¥ Á - R 2 ˜ = R ...(9.60)
ËT ¯ Ë v ¯ s T
1 1
CT = –1
p v T and Cp data m Cp
We have Eq. (9.37) CT
or m =– ...(9.71)
Cp
È Ê ∂v ˆ ˘
dh = Cp dT + Ív - T ÁË ˜ ˙ dp For a perfect gas, m = 0, and at constant tempera-
Î ∂T ¯ p ˚
ture dh = 0, thus CT = 0.
For constant enthalpy process. dh = 0, then
Ê dT ˆ Ê ∂v ˆ
=v–TÁ EQUATION
Ë ∂T ˜¯ p
– Cp Á ˜
Ë dp ¯ h
The Clausius–Clapeyron equation relates satura-
Ê ∂T ˆ tion pressure, saturation temperature, enthalpy of
or m= Á
Ë ∂p ˜¯ h vaporisation and specific volume of two phases of
1 È Ê ∂v ˆ ˘ saturated fluid during phase change.
=– Ív - T ÁË ˜ ˙ ...(9.68)
Cp Î ∂T ¯ p ˚ Considering entropy as a function of temperature
and specific volume s = f (T, v) and
Thermodynamic Relations 287
Solution Using equation for internal energy change Using the above in Eq. (iii), we get
du = Tds – pdv È Ê ∂p ˆ Ê ∂p ˆ ˘
dh = Ív Á ˜ + T Á ˙ dv
Partial differentiation with respect to specific volume ÍÎ Ë ∂v ¯ T Ë ∂T ˜¯ v ˙˚
at constant pressure
The equation of state of the gas is
Ê ∂u ˆ Ê ∂s ˆ Ê ∂v ˆ
ÁË ∂v ˜¯ = T ÁË ∂v ˜¯ – p ÁË ∂v ˜¯ (i)
p =
RT
– 2
a
p p p v v
Ê ∂s ˆ
The quantity Á ˜ can be written as Ê ∂p ˆ RT a
Ë ∂v ¯ p and ÁË ∂v ˜¯ =– 2 + 3
T v v
Ê ∂s ˆ Ê ∂s ˆ Ê ∂T ˆ Cp
ÁË ∂v ˜¯ = ÁË ∂T ˜¯ ÁË ∂v ˜¯ = b v (ii) Ê ∂p ˆ R
p p p ÁË ∂T ˜¯ = v – 0
Using Eq. (ii) in Eq. (i), we get v
È1 1˘ Èv - v ˘
Solution The change in enthalpy is expressed by =aÍ - ˙ =aÍ 2 1˙
Eq. (9.37) as Î v1 v2 ˚ Î v1 v2 ˚
È Ê ∂v ˆ ˘
dh = Cp dT + Ív - T Á ˙ dp
ÍÎ Ë ∂T ˜¯ p ˙ Example 9.8 Prove that for a real gas, whose equa-
˚
tion of state is
At constant temperature, dT = 0, then a
R Tv
È Ê ∂v ˆ ˘ p (v – b) e u = RuT
dh = Ív - T Á ˙ dp ...(i)
ÍÎ Ë ∂T ˜¯ p ˙ the critical pressure is given by
˚ a a
Let p = f (v, T), then pc = 2 2 c
v = 2b, Tc =
4e b 4 Rub
Ê ∂p ˆ Ê ∂p ˆ
dp = Á ˜ dv + Á dT Ê ∂p ˆ Ê ∂2 p ˆ
Ë ∂v ¯ T Ë ∂T ˜¯ v Take ÁË ˜¯ = 0 and Á 2 ˜ = 0
∂v T Ë ∂v ¯ T
\ dT = 0
Ê ∂p ˆ
\ dp = Á ˜ dv ...(ii) Solution The equation of state
Ë ∂v ¯ T a
Substituting Eq. (ii), in Eq. (i). we get p(v – b) e RuT v = RuT
È Ê ∂ v ˆ ˘ Ê ∂p ˆ a
dh = Ív - T Á ˙ dv RT -
ÍÎ Ë ∂T ˜¯ p ˙ ÁË ∂v ˜¯ T or p = u e RuT v ...(i)
˚ v-b
È Ê ∂p ˆ Ê ∂ v ˆ Ê ∂p ˆ ˘ Its partial derivative at constant temperature
= Ív ¥ Á ˜ - T Á ˙ dv ...(iii)
ÍÎ Ë ∂v ¯ T Ë ∂T ˜¯ p ÁË ∂v ˜¯ T ˙ Ï a ¸
˚ Ê ∂p ˆ RuT Ô - RuT v Ê a ˆÊ 1 ˆÔ
The cyclic relation for properties p, v and T ÁË ∂ v ˜¯ = Ì e - -
ÁË R T ˜¯ ÁË 2 ˜¯ ˝
T
v-b Ô u v Ô
Ê ∂p ˆ Ê ∂ v ˆ Ê ∂ T ˆ Ó ˛
ÁË ∂ v ˜¯ ÁË ∂T ˜¯ Á ∂ p ˜ = –1 -
a
T p Ë ¯v RuT v RuT
-e
Ê ∂p ˆ Ê ∂v ˆ Ê ∂p ˆ ( v - b) 2
or ÁË ∂v ˜¯ ÁË ∂T ˜¯ = – ÁË ∂T ˜¯
T p v
Thermodynamic Relations 291
Using the values in relation Eq. (iii), the Partial derivative of Eq. (i) with respect to T
Ê Rˆ Ï
2
Ô RT ¸Ô Ê ∂p ˆ R
ËÁ ∂T ˜¯ v
=
ÁË p ˜¯ Ì- (v - b) 2 ˝
Cp – Cv = –T
v-b
ÓÔ ˛Ô
È RT ˘
T 2 R3 Then du = Cv dT + Í - p ˙ dv
= Îv - b ˚
p 2 ( v - b) 2
Using the value of RT from equation of state as
R 2T 2 R p(v – b)
=
p 2 ( v - b) 2 We get du = Cv dT + [p – p]dv = Cv dT
Using the value of RT from equation of state as Thus, change in internal energy is function of
p(v – b), then temperature only, it does not depend on pressure
p 2 ( v - b )2 variation.
Cp – Cv = 2 R=R
p ( v - b )2
Example 9.10 Van der waals equation is given as
Thus the gas constant R does not change
(ii) During throttling process, the change in enthalpy Ê aˆ
ÁË p + 2 ˜¯ (v – b) = RT
dh = 0 v
Using in Eq. (9.37); R
Prove that Cp – Cv =
È Ê ∂v ˆ ˘ 2a ( v - b) 2
dh = 0 = Cp dT + Ív - T Á 1-
Ë ∂T ˜¯ p ˙˙
dp
ÍÎ ˚ RT v3
Summary
È Ê ∂v ˆ ˘
dh = Cp dT + Í v - T Á
Ë ∂T ˜¯ p ˙˙
properties which cannot be measured directly. dp
ÍÎ ˚
du = Tds – pdv dT Ê ∂p ˆ
+ Á
Ë ∂T ˜¯ v
ds = Cv dv
dh = Tds + vdp T
dh = – pdv – sdT
dT Ê ∂v ˆ
– Á
Ë ∂T ˜¯ p
dg = vdp – sdT = Cp dp
T
Maxwell relations are equations that relate
the partial derivative of properties p, v, T and s of Cp and Cv
a simple compressible fluid to each other. These Ê ∂ sˆ
Cp = T Á
Maxwell relations derived from Gibbsian rela- Ë ∂T ˜¯ p
tions are listed below:
Ê ∂ sˆ
Ê ∂T ˆ Ê ∂p ˆ Cv = T Á
ÁË ˜ = – ÁË ˜¯ Ë ∂T ˜¯v
∂ v ¯s ∂s v
Ê ∂ T ˆ Ê ∂ vˆ Ê ∂p ˆ Ê ∂ v ˆ
Cp – Cv = T Á
ÁË ∂p ˜¯ = ÁË ∂ s ˜¯ Ë ∂T ˜¯ v ÁË ∂T ˜¯ p
s p
2
Ê ∂p ˆ Ê ∂ sˆ Ê ∂ v ˆ Ê ∂p ˆ
Cp – Cv = – T Á
ËÁ ∂T ˜¯ v
= Á ˜
Ë ∂ v¯ T Ë ∂T ˜¯ p ÁË ∂ v ˜¯ T
Ê ∂ sˆ Ê ∂v ˆ vTb 2
=
ÁË ∂ p ˜¯ = – ÁË ∂T ˜¯ k
T p
coefficient of volumetric expansion b is de-
Cp Ê ∂ v ˆ Ê ∂p ˆ
= Á ˜ Á ˜
fined as Cv Ë ∂p ¯ T Ë ∂ v ¯ s
1 Ê ∂v ˆ
b = ÁË ˜
v ∂T ¯ p Ê ∂T ˆ
m =
ÁË ∂p ˜¯
coefficient of isothermal compressibility is h
defined as The Joule–Thomson coefficient m decides the
1 Ê ∂ vˆ
k =– Á ˜
heating or cooling effect after throttling
v Ë ∂p ¯ T Ï< 0 T increases
Ô
m = Ì= 0 T remains constat
defined as Ô> 0 T decreases
Ó
1 Ê ∂ vˆ
a =– Á ˜
v Ë ∂p ¯ s h = C, thus T = Constant
Ê ∂p ˆ b
and Á
Ë ∂T ˜¯ v
= as
k
- Ê ∂ hˆ
CT = Á ˜
thalpy and entropy in terms of p, v, T and specific Ë ∂p ¯ T
heat data Clausius–Clapeyron equation yields
È Ê ∂p ˆ ˘ dp hf g
du = Cv dT + ÍT Á ˜ - p ˙ dv =
Î Ë ∂T ¯ v ˚ dT T vf g
Thermodynamic Relations 295
Review Questions
1. What are Maxwell relations and why they are (b) Coefficient of isothermal compressibility.
important in thermodynamics? (c) Isentropic compressibility.
2. Sketch the thermodynamic mnemonic diagram 10. Establish the relationship between b and k for an
and explain its use to obtain Gibbsian equations ideal gas.
and Maxwell relations.
11. Considering specific entropy as function of
3. Define Helmholtz and Gibbs functions. pressure, sp. volume and temperature, derive
4. Show that the work done by the system during an three Tds relations.
adiabatic process is equal to decrease in internal Using Tds relations, prove that
energy of the system. 2
5. What is Clapeyron equation? Ê ∂v ˆ Ê ∂p ˆ
Cp – Cv = T Á
Ë ∂T ˜¯ p ÁË ∂v ˜¯ T
6. What are assumptions made in obtaining Clausius
equation from Clapeyron equation? 12. What is Joule Thompson coefficient. Discuss the
7. State Helmholtz and Gibbs function and then zone of heating and cooling with help of inversion
derive Gibbsian relations. curve.
8. State Gibbsian relations and then derive Maxwell 13. Considering u = f (T, v), prove that
relations.
È Ê ∂p ˆ ˘
9. Define du = CvdT + ÍT ÁË ˜¯ - p ˙ d v
Î ∂ T v ˚
(a) Coefficient of volumetric expansion,
Problems
1. Develop an expression for the change in entropy 6. A rigid vessel of 0.3 m3 volume contains 10 kg of
of a gas for which the equation of state is air at 300 K. Using (a) the perfect gas equation,
RT a (b) the van der Waals equation of state, and (c)
p = – 2 the generalised compressibility chart, determine
v- b v
pressure extracted by air on the vessel.
2. Show that the latent heat of vaporisation may be
expressed as [Ans. (a) 28.67 bar (b) 28.13 bar
(c) 28.32 bar]
vg Ê ∂p ˆ
hfg = T
Ú vf
ÁË ˜ dv
∂T ¯ v
7. At pressures above 22 MPa, an increase in pres-
sure at constant temperature of 10°C produces a
3. A certain gas follows the equation of state p (v decrease in entropy of water. What must happen
– b) = RT. Show that for a reversible adiabatic to the specific volume under these conditions?
process of this gas 8. For a pure substance s = f (p, v). Prove that
T (v – b) R/Cv = constant
Ê kC ˆ Ê Cpˆ
4. Determine the Joule–Thomson coefficient of wa- Tds = Á v ˜ dp + Á
Ë vb ˜¯
dv
ter at Ë b ¯
(a) 70 kPa, 150°C and (b) 20.5 MPa. 400°C. 9. Prove that
5. Prove that for a van der Waals gas the inversion
temperature is given by Ê ∂f ˆ pk Ê ∂gˆ 1
ÁË ∂ p ˜¯ = – b and ÁË ˜¯ = –
2 s
∂v T k
2a Ê bˆ
T = Á1 - ˜¯
bR Ë v
296 Thermal Engineering
10. Prove that the slope of an isentropic process on a Take b = 2.07 ¥ 10 –4 K–1, and k = 4.85 ¥ 10–4
T–p diagram is given by (MPa)–1 for this liquid.
Ê ∂T ˆ b vT 12. For the van der Waals equation, prove that
ÁË ∂ p ˜¯ = C v È 2a ( v - b) 2 - T Ru b v2 ˘
s p
m = Í ˙
11. Calculate the rise in pressure of a liquid, when it C p Í R T v 2 - 2a ( v - b) 2 ˙
Î u ˚
is heated at constant volume from 25°C to 75°C.
Objective Questions
1. Maxwell’s Thermodynamic relations are valid for 6. The cyclic relation of three variable is given by
(a) all processes Ê ∂ xˆ Ê ∂ yˆ Ê ∂ z ˆ
(a) Á ˜ Á ˜ Á ˜ = 1
(b) a closed system Ë ∂ y¯ z Ë ∂ z ¯ x Ë ∂ x¯ y
(c) a thermodynamic system in equilibrium.
(d) an open system. Ê ∂ xˆ Ê ∂ yˆ Ê ∂ z ˆ
(b) Á ˜ Á ˜ Á ˜ = –1
2. The coefficient of volumetric expansion b is Ë ∂ y¯ z Ë ∂ z ¯ x Ë ∂ x¯ y
given by Ê ∂zˆ Ê ∂zˆ
1 Ê ∂v ˆ (c) Á ˜ Á ˜ = 1
1 Ê ∂v ˆ Ë ∂ x¯ y Ë ∂ y¯
(a) Á ˜ (b) Á ˜ x
v Ë ∂T ¯ p p Ë ∂T ¯ p
Ê ∂zˆ Ê ∂zˆ
1 Ê ∂v ˆ (d) Á ˜ Á ˜ = – 1
1 Ê ∂p ˆ Ë ∂ x¯ y Ë ∂ y¯
(c) Á ˜ (d) Á ˜
p Ë ∂T ¯ T
x
T Ë ∂T ¯ v 7. The Tds equation is
3. Isothermal compressibility k of a substance is
Tb
1 Ê ∂ pˆ 1 Ê ∂ vˆ (a) Tds = Cv dT + dv
(a) – Á ˜ (b) – k
p Ë ∂ v¯ T p ÁË ∂p ˜¯ T
Tb
(b) Tds = Cv dT – dv
1 Ê ∂ vˆ k
(c) – (d) none of the above
v ÁË ∂p ˜¯ T Tk
(c) Tds = Cv dT + dv
4. The specific heat relation is b
vT b 2 vTk Tb
(a) Cp – Cv = (b) Cp – Cv = (d) Tds = Cv dT + dp
k b k
8. The Tds relation is also given by
vT k v 2T b
(c) Cp – Cv = (d) Cp – Cv = kCv Cp
b 2 k (a) Tds = dv + dv
b vb
5. When z is the function of two independent
variables x and y, then kCv Cp
(b) Tds = dp + dv
b vb
∂y ∂x
(a) dz = dz + dz k Cp Cp
∂x ∂y (c) Tds = dv + dv
b vb
∂y ∂x
(b) dz = dz – dz
∂x ∂y k Cv Cv
(d) Tds = dv + dv
∂z ∂z b vb
(c) dz = dx + dz
∂x ∂y 9. The specific heat at constant pressure is given by
∂z ∂z Ê ∂s ˆ Ê ∂T ˆ
(d) dz = dx – dy (a) T ÁË ˜ (b) T ÁË ˜
∂x ∂y ∂T ¯p ∂s ¯p
Thermodynamic Relations 297
14. (c) 13. (b) 12 (a) 11. (b) 10. (d) 9. (a)
8. (b) 7. (a) 6. (b) 5. (c) 4. (a) 3. (c) 2. (a) 1. (c)
Answers
298 Thermal Engineering
10
Compressible Fluid Flow
Introduction
When the density of fluid is the function of pressure, then the fluid is called compressible fluid. The
compressible fluid flow involves motion of fluid with Mach number greater than 0.3. It also includes
dynamic, thermal and viscous effects. The fluid dynamics of compressible flows is generally referred as gas
dynamics. The knowledge of gas dynamics is essential in the design of turbo-machines.
dV, creating a sonic wave. The wave front travels to Substituting dV in Eq. (10.10),
the right through the gas at the sonic velocity a and dp
r = adr
it separates the moving gas adjacent to the piston ra
from the gas which is still at rest. dp
or a2 = ...(10.12)
Consider a control volume that encloses the dr
wave front and moves with it as shown in Fig. 10.5. The intensity of the sonic wave is very small
The flow pattern can be better studied, when an ob- and does not cause any significant change in the
server moves with the wave front. The stagnation pressure and temperature of the gas. Hence, the
gas to the right, will appear to be moving towards propagation of the wave can be considered as
the wave front with a velocity a and the gas to the isentropic. Then
left will appear to be moving away from the wave Ê ∂p ˆ
front with a velocity a – dV. Thus, the wave can a = Á ˜ ...(10.13)
be considered stationary within the control volume Ë ∂r ¯ s = C
and its flow from right to left. For an isentropic process,
p
= C (a constant)
rg
Differentiating with respect to r, we get
dp Ê ∂p ˆ
= Á ˜
dr Ë ∂r ¯ s = C
gp
= g Cr g -1 = ...(10.14)
r
The continuity equation p
m = r Aa ...(10.9) Using = RT
r
For a steady flow system, it can be expressed as
where R is the gas constant. Combining Eqs (10.13)
m left = m right
and (10.14)), we get
(r + dr) (a – dV ) A = rAa
At the left of the wave front, the gas experiences a = g RT ...(10.15)
an incremental change in its properties, while on In Eq. (10.15), the quantities g and R are con-
the right side of the wave front, the gas maintains stants. Thus the sonic velocity is the function of
its original properties as shown in Fig. 10.5. temperature only. For a given gas, the speed of the
(r + dr) (a – dV ) = ra sound depends only on the square root of the abso-
or ra – rd V + adr – d Vdr = ra lute temperature. Equation (10.15) can be written
Neglecting the higher order term dVdr , we get as
r d V = adr ...(10.10) g RuT
a = ...(10.16)
Further, the rate of change of momentum of gas M
will be equal to applied forces. Hence where M is the molecular weight of the gas and Ru
A[ p – (p + dp)] = m [(a – dV ) – a] is the universal gas constant (= 83144 J/kmol ◊ K).
or A dp = m d V The g is almost constant for all gases, and hence,
Using the continuity equation (10.9), we get speed of sound at a given temperature is inversely
dp = radV proportional to its molecular weight.
dp Some typical values for the speed of sound at
or dV = ...(10.11) 0°C are given in Table 10.1.
ra
Compressible Fluid Flow 303
AB = Vt =
Height BC
=
3000 m (100) 2
= 400 + = 404.97 K
tan a tan (38.68∞) 2 ¥ 1005
= 3747.3 m For isentropic flow; T01 = T02
Distance AB 3747.3 m Sonic velocity of air at exit
Time t = =
V 555.56 m/s
a2 = g RT2
= 6 .75 s
= 1.4 ¥ 287 ¥ T2 = 20.04 T2
Exit velocity of air;
V2 = M2 a2 = 2.0 ¥ 20.04 T2
= 40.08 T2
Finalt emperature;
V22
T2 = T02 –
Fig. 10.9 2Cp
( 40.08 T2 ) 2
Example 10.6 The air at 100 m/s initially is acceler- = 404.97 –
2 ¥ 1005
ated isentropically in a nozzle. If the temperature at the
or T2 = 404.97 – 0.8T2
initial state is 400 K and the Mach number at the final
state is 2.0, determine (a) initial Mach number, and (b) fi- 404.97
or T2 = = 224.98 K
nal temperature. 1.8
Example 10.7 Air at 110 kPa, 90°C, with a velocity
Solution of 180 m/s is to be expanded isentropically through a con-
Given Acceleration of air in a nozzle; vergent–divergent nozzle, until its Mach number becomes
1.5. The mass flow rate of air is 0.15 kg/s. Determine the
V1 = 100 m/s, T1 = 400 K
final pressure and cross-sectional area at the nozzle exit.
M2 = 2.0, s l = s2
Compressible Fluid Flow 307
V2 622.5 gR
Mach number, M2 = = = 1.046 But Cp = and a2 = g RT
a2 594.7 g -1
Similarly at the station where the pressure is
1 bar, V2 V 2 (g - 1)
\ =
T3 = 55.75 K = 282.75°C, 2C p T 2g RT
V3 = 1019.63 m/s,
M3 = 2.157 V2 g -1 g -1 2
= 2
¥ = M
a 2 2
g -1 2
1+ M1
T2 2
Therefore = ...(10.19)
T1 g -1 2
1+ M2
2
Consider isentropic flow through a duct as shown The relation between pressures and densities are
in Fig. 10.10. For isentropic flow between states 1 g
and 2, the properties are related as È g - 1 2 ˘ g -1
g -1
g -1 p2 Í1 + 2 M1 ˙
T2 Êp ˆ g Êr ˆ = Í ˙ ...(10.20)
= Á 2˜ =Á 2˜ p1 Í1 + g - 1 M 22 ˙
T1 Ë p1 ¯ Ër ¯
1 ÍÎ 2 ˚˙
The steady-flow energy equation applied to is- 1
entropic flow through duct (q = 0, w = 0, D pe = 0), È g - 1 2 ˘ g -1
gives r2 Í1 + 2 M1 ˙
and = Í ˙ ...(10.21)
V2 V2 r1 Í1 + g - 1 M 22 ˙
h1 + 1 = h2 + 2
2 2 ÍÎ 2 ˙˚
V12 V2
or Cp T1 + = C pT2 + 2
2 2 Example 10.9 Air at 28°C and 700 kPa enters a
Ê nozzle with a velocity of 80 m/s. The nozzle has inlet
V ˆ
2 Ê V22 ˆ
or T1 Á1 + 1 ˜ = T2 Á1 + ˜ area of 10 cm2. The air leaves the nozzle of a pressure of
Ë 2C p T1 ¯ Ë 2C p T2 ¯ 250 kPa. Determine
Ê V2 ˆ (a) mass flow rate of air through the nozzle, and
1+ Á 1 ˜ (b) velocity at the exit of nozzle, assuming one-
T2 Ë 2C p T1 ¯ dimensional isentropic flow.
or =
T1 Ê V2 ˆ
1+ Á 2 ˜ Solution
Ë 2C p T2 ¯
Given Air flow through nozzle as shown in Fig. 10.11.
To Find
(i) Mass flow rate of air,
Compressible Fluid Flow 309
(ii) Velocity of air at nozzle exit. Actual exit velocity of air from the nozzle
V2 = M2 a2 = 1.335 ¥ 300.17
Assumptions
= 400.72 m/s
(i) Air as an ideal gas.
(ii) For air, R = 287 J/kg ◊ K, and g = 1.4.
Analysis
(i) Mass flow rate of air through nozzle
At the section 1, the density of air The equations derived above for isentropic flow
p1 700 ¥ 10 3 through a duct are applicable at stagnation condi-
r1 = = = 8.1 kg/m3 tions. At stagnation state, the Mach number is zero
RT1 287 ¥ 301
The continuity equation gives and properties are denoted by the subscript 0, and
m = r1 A1V1 = 8.1 ¥ (10 ¥ 10 – 4) ¥ 80 the static properties are represented without sub-
= 0.648 kg/s script. Then the stagnation temperature of an ideal
(ii) Exit velocity of air gas is related to static temperature
Sonic velocity at the section 1 T0 Ê g - 1ˆ 2
=1+ Á M ...(10.22)
a1 = g RT T Ë 2 ˜¯
= 1.4 ¥ 287 ¥ 301 = 347.77 m/s The relation between stagnation pressure p0 and
V1 80 m/s
the static pressure p is
g
Mach number M1 = = = 0.23
a1 347.77 m/s p0 È Ê g - 1ˆ 2 ˘ g -1
= Í1 + Á ˜M ˙ ...(10.23)
For isentropic flow through a duct using p Î Ë 2 ¯ ˚
Eq. (10.21) 1
g r0 È Ê g - 1ˆ 2 ˘ g -1
È g - 1 2 ˘ g -1 and = Í1 + Á ˜M ˙ ...(10.24)
p2 Í1 + 2 M1 ˙ r Î Ë 2 ¯ ˚
= Í ˙
p1 Í1 + g - 1 M 22 ˙ The properties of fluid at a location, where Mach
ÍÎ 2 ˚˙ number becomes unity (throat), are called critical
È 1.4 - 1 2˘
properties and the relations are called critical ratios.
Í1 + 2 ¥ (0.23) ˙ Assuming the superscript (*) represents the critical
or Í ˙
Í 1 + 1.4 - 1 M 22 ˙ values and setting M = 1, the critical equations are
ÍÎ 2 ˙˚
1.4 -1
T0 Ê g - 1ˆ g + 1
=1+ Á
Ë 2 ˜¯
= ...(10.25)
Ê 250 ˆ 1.4 T* 2
= Á = 0.74.5
Ë 700 ˜¯ g g
p0 È (g - 1) ˘ g -1 Ê g + 1ˆ g -1
= Í1 + =Á
Ë 2 ˜¯
0.2 M22 ...(10.26)
2 ˙˚
or 1 + = 1.356
p* Î
or M2 = 1.335 1 1
Further, for isentropic flow r0 È (g - 1) ˘ g -1 Ê g + 1ˆ g -1
= Í1 + =Á
Ë 2 ˜¯
...(10.27)
2 ˙˚
g -1 1.4 -1
Êp ˆ g Ê 250 ˆ 1.4 r* Î
T2 = T1 Á 2 ˜ = 301 ¥ Á
Ë p1 ¯ Ë 700 ˜¯
Example 10.10 Air at 500 kPa and 330 K, enters a
= 224.24 K
convergent nozzle with negligible velocity. The nozzle
Sonic velocity at nozzle exit discharges into a receiver, where a pressure of 120 kPa is
a2 = g RT = 1.4 ¥ 287 ¥ 224.24 maintained. Assuming isentropic flow, calculate the ve-
locity at the nozzle exit.
= 300.17 m/s
310 Thermal Engineering
È 1.6 - 1 ˘
2 ÍÊ 470 ˆ 1.6 ˙
Hence, M = ¥ ÍÁ - 1˙ = 1.816
0.6 Ë 75 ˜¯ Consider a control volume of a varying cross-
Í ˙
Î ˚ sectional area duct in which the fluid flows steadily
Compressible Fluid Flow 313
Ï 2 g +1 ¸
Ap0 2g ÔÌÊ p ˆ g Ê p ˆ g Ô˝
or m = -Á ˜
Since the fluid flow through the nozzle is isentropic, RT0 g - 1 ÔÓÁË p0 ˜¯ Ë p0 ¯ Ô˛
therefore, the stagnation enthalpy remains constant.
...(10.39)
The velocity at any cross section in the nozzle; 1/ 2
Ï 2 g +1 ¸
2( h0 - h) Ê p ˆg Ê p ˆ g Ô
m = C ÔÌÁ ˜ - Á
V=
or ˝ ...(10.40)
Using h = Cp T; V = 2C p (T0 - T ) ÔË p0 ¯ Ë p0 ˜¯ Ô
Ó ˛
gR
Using Cp = where C is constant and an equivalent of constant
g -1
quantities g, R, T0, p0 and A in the above equation.
318 Thermal Engineering
To find The mass flow rate of helium per square metre ture, exit Mach number and exit velocity for the following
of the nozzle exit area. conditions:
Assumptions (a) Sonic velocity at the throat, diverging section
acting as a nozzle,
(i) Helium as a perfect gas.
(b) Sonic velocity at the throat, diverging section
(ii) Change in potential energy is zero.
acting as a diffuser.
Analysis The specific gas constant for helium
Solution
Ru 8314
R = = = 2078.5 J/kg ◊ K.
M 4 Given A convergent–divergent nozzle
gR p0 = 1 MPa T0 = 360 K
and Cp =
g -1 A/A* = 2 A* = 500 mm2
g -1 R 2078.5
or = = = 0.4 To find
g C p 5.19 ¥ 103 (i) Mass flow rate,
1 (ii) Exit temperature,
Thus g = = 1.667
1 - 0.4 (iii) Exit pressure,
The critical pressure ratio for helium gas flow through (iv) Exit Mach number, and
the nozzle (v) Exit velocity.
g 1.667
p* Ê 2 ˆ g -1 Ê 2 ˆ 1.667 -1 = 0.487 Assumptions
= Á =Á
p1 Ë g + 1˜¯ Ë 1.667 + 1˜¯ (i) Isentropic flow, and
or p* = 0.487 ¥ 6.9 = 3.360 bar (ii) Air as ideal gas with Cp = 1005 J/kg ◊ K, g = 1.4
which is less than the exit pressure and hence the fluid and R = 0.287 kJ/kg ◊ K.
does not reach the critical conditions and the nozzle is Analysis
not chocked.
(i) For A/A* = 2, we get two Mach numbers, greater
Temperature T2 at the nozzle exit than unity and less than unity. When diverging
g -1 1.667 - 1
section acts as supersonic nozzle, then M > 1.
Êp ˆ g Ê 3.6 ˆ 1.667
T2 = T1 Á 2 ˜ = 366 ¥ Á From Table A-10;
Ë p1 ¯ Ë 6.9 ˜¯
A pe
= 282.14 K = 2 Me = 2.197 = 0.0938
A* p0
The velocity at the exit of the nozzle Te
= 0.5089
V2 = 2 Cp (T1 - T2 ) T0
Therefore, pe = 0.0938 ¥ (1 MPa) = 0.0938 MPa,
= 2 ¥ 5.19 ¥ 103 ¥ (366 - 282.14) Te = 0.5089 ¥ (360 K) = 183.2 K
= 933 m/s
ae = g RTe
The specific volume at the nozzle exit
= 1.4 ¥ ( 287 J/kg ◊ K ) ¥ (183.2 K )
RT2 2.0785 ¥ 282.14
v2 = = = 1.63 m3/kg = 271.3 m/s
p2 3.6 ¥ 10 2
Ve = Me ae = 2.197 ¥ (271.3 m/s)
The mass flow rate of helium for 1 m2 exit area
= 596.1 m/s
AV2 1 ¥ 933
m = = = 572.75 kg/s The mass flow rate is determined at throat
v2 1.63
condition. Here, the velocity at the throat is sonic
velocity (M = 1). Thus, the density of air at the
Example 10.15 A convergent–divergent nozzle has
throat,
an exit area to throat area ratio of 2. Air enters this noz-
zle with a stagnation pressure of 1 MPa and a stagna- pe (0.0938 ¥ 1000 kPa )
re = =
tion temperature of 360 K. The throat area is 500 mm². RTe (0.287 kJ/kg ◊ K ) ¥ (183.2 K )
Determine the mass flow rate, exit pressure, exit tempera- = 1.784 kg/m3
320 Thermal Engineering
uid flows. The shock waves are generally curved. The momentum equation;
However, many shock waves that occur in practical A( px – py) = m (Vx – Vy) ...(10.50)
are straight, being at right angles to flow direction The second law of thermodynamics;
(normal shock wave), at an angle to upstream flow sy – sx ≥ 0 ...(10.51)
(oblique shock wave). If we combine energy and continuity equation
Figure 10.22 shows a control surface that into a single equation and plot it on an h–s dia-
includes normal shock. The changes in fluid gram using property relations, the resultant curve
properties across a normal shock are illustrated in is called Fanno line. The momentum and continu-
Fig. 10.22. The fluid velocity decreases, while the ity equations in combination give Rayleigh line.
pressure, temperature, density, etc., increase after Both these lines are shown in Fig. 10.23 on an h–s
normal shock occurs. diagram, simultaneously. The points a and b cor-
respond to maximum entropy for M = 1. The lower
part of each curve corresponds to supersonic ve-
locities, and the upper part corresponds to subsonic
velocities.
The two points, where all three equations are
satisfied are the points x and y, the point x being in
a supersonic region and the point y in subsonic re-
gion. For any adiabatic process, sy – sx ≥ 0 accord-
ing to the second law of thermodynamics. Hence,
the normal shock can proceed from x to y. The su-
personic velocity of flow becomes subsonic after
normal shock.
The fluid is assumed in thermal equilibrium be- Since the stagnation enthalpy remains constant
fore and after the shock wave. The property chang- across the shock, thus for an ideal gas
es across a normal shock can be obtained from T0x = T0y ...(10.52)
continuity equation rV = G (a constant) and the That is, the stagnation temperature of an ideal
momentum equation p + rV 2 = F (a constant). gas also remains constant across a normal shock.
V2
= ...(10.61)
V2s
It follows that the velocity coefficient is equal to
The flow through the nozzles and diffusers are not the square root of the nozzle efficiency;
reversible adiabatic (isentropic) but irreversible
adiabatic. Thus, three important parameters are CV = h N ...(10.62)
used by which the actual flow can be compared The mass flow rate through the nozzle is the
with isentropic flow. These are nozzle efficiency, design consideration, because it is affected by
velocity coefficient and discharge coefficient. irreversibilities. An important parameter, coefficient
The nozzle efficiency (hN) can be expressed as of discharge (CD) relates the actual mass flow with
Actual kinetic energy at nozzle exit mass flow under the isentropic conditions for the
hN = same nozzle.
Kinetic energy at nozzle exit foor
isentropic flow to the same exist pressure Actual mass flow rate
CD =
Mass flow rate with isentropic flow
V22 m
= ...(10.59) = ...(10.63)
V22s ms
The nozzle efficiency can also be defined in Diffusers are designed to increase the pressure
terms of actual enthalpy drop and isentropic en- of a fluid by decelerating it. The diffuser efficiency
thalpy drop. It can be expressed as hD is based on its ability to convert the kinetic
h - h2 energy of the fluid into a useful pressure rise.
hN = 01 ...(10.60)
h01 - h2s Actual kinetic energy available
where h01 is stagnation enthalpy of the fluid at the for pressure rise
hD =
nozzle inlet and h2 is the enthalpy of fluid at the Maximum kineetic energy available
exit for actual nozzle, while h2s is the exit enthalpy
Refer Fig. 10.26, the h–s diagram states 1 and 01
for a nozzle under isentropic conditions. The noz-
are actual and stagnation states at the diffuser inlet,
zle efficiency varies from 90% to 99%. The larger
states 2 and 02 are actual and stagnation states at
nozzle has more efficiency than smaller nozzle.
the diffuser exit. The state 02s is a fictitious diffuser
Figure 10.25 shows the effect of irreversibility.
exit state, which would be attained for isentropic
The nozzle velocity coefficient (CV) is also an process in diffuser. The states 2 and 02 become
important parameter and can be expressed as identical for zero exit velocity of diffuser.
Actual velocity at the nozzle exit
CV =
Velocity at the nozzle exit with isentropic
flow and same exit pressure
h
01
2 2
½Ve ½V2s
2
2s
s
324 Thermal Engineering
Solution
Given A diffuser with
hD = 0.9 V1 = 150 m/s
T1 = 300 K, p1 = 100 kPa
V2 = 60 m/s
Compressible Fluid Flow 325
Summary
T0 Ê g - 1ˆ 2
= 1+ Á M
stagnation enthalpy is the combination of enthal- T Ë 2 ˜¯
py and kinetic energy of fluid g
V 2 p0 È Ê g - 1 ˆ 2 ˘ g -1
h0 = h + (kJ/kg) = Í1 + Á ˜M ˙
2 p Î Ë 2 ¯ ˚
stagnation state are called the 1 /(g -1)
stagnation properties and are designated by the r0 È Ê g - 1ˆ 2 ˘
= Í1 + Á ˜M ˙
subscript 0. The stagnation temperature of an r Î Ë 2 ¯ ˚
ideal gas with constant specific heat is M = 1, the above relations are termed as
V2 critical ratio, and critical properties are denoted
T0 = T +
2C p by a superscript * (asterisk):
which is the temperature when an ideal gas is T* 2
brought to rest isentropically. =
T0 g +1
g
related as p* Ê 2 ˆ g -1
= Á
Ë g + 1˜¯
g
p0
p0 Ê T ˆ g -1
= Á 0˜ 1
p ËT¯ r* Ê 2 ˆ (g -1)
= Á
Ë g + 1˜¯
1
r0 Ê T ˆ (g -1) r0
= Á 0˜
r ËT¯ nozzle is
called the back pressure. For all back pressures
velocity of sound in a gas medium is given by
lower than the critical pressure p*, the pressure at
Ê ∂p ˆ the exit plane of the convergent nozzle is equal to
a = ÁË ∂r ˜¯ = g RT
p* and Mach number at the exit plane is unity and
s=c
mass flow rate is maximum (or choked)
Mach number is defined as
V
M = through a nozzle is given by
a
M = 1; subsonic g
AM p0
when M < 1; supersonic when M > 1; and hyper- RT0
m =
sonic when M > 5. g +1
- Ê g - 1 2 ˆ 2(g -1)
ÁË1 + 2 M ˜¯
rection are called convergent nozzles. The nozzles
whose flow area first decreases and then increases back pressure, the gas attains
in flow direction are called convergent–divergent the sonic velocity at the throat of a convergent–
nozzles. The location of the smallest flow area of divergent nozzle and is accelerated to supersonic
a nozzle is called throat. velocity. In the divergent section-experiences a
nozzle, the fluid can only be ac- normal shock, which causes a sudden rise in pres-
celerated to sonic velocity. Acceleration of fluid sure and temperature and a sudden drop in veloc-
to supersonic velocity is only possible in a con- ity. The flow through shock is irreversible. The
vergent–divergent nozzle. properties of an ideal gas with constant specific
- heats before (subscript x) and after (subseript y) a
ties for ideal gases with constant specific heats shock are related as
are
Compressible Fluid Flow 327
Glossary
Incompressible Fluid A fluid whose density does not Supersonic flow The fluid flows with Mach number
change during a flow process greater than unity (that is, V > a).
Compressible Fluid A fluid whose density changes Hypersonic flow The fluid flows with a very high Mach
during a flow process number (that is, M > 5)
Static properties Properties of fluid with negligible Mach line A straight line along which circles of wave
kinetic energy front are formed
Stagnation Properties Properties of fluid with signifi- Mach angle The angle between the Mach line and the
cant kinetic energy direction of fluid flow
Sonic velocity The velocity at which a small pressure Mach cone A cone, which confines all the wave front
wave propagates in a fluid Zone of silence Region outside the mach cone
Mach number Ratio of local fluid velocity to the sonic Critical properties The properties of fluid at a location
velocity in the medium where the Mach number becomes unity (throat)
Subsonic flow The fluid flows with Mach number less Chocked Flow Flow of fluid condition when the mass
than unity (that is, V < a) flow rate reaches the maximum possible value
Sonic flow The fluid flow with Mach number is equal Fanno line A curve on h–s plot which represents en-
to 1 (that is, V = a) ergy and continuity equations both
Transonic flow The fluid flow with Mach number Rayleigh line A curve which represents momentum
around unity (0.8 < M < 1.2) and continuity equations in combination
328 Thermal Engineering
Review Questions
1. Discuss the shapes of nozzles required for the 12. Discuss the effect of back pressure on convergent
subsonic and supersonic flow. nozzle.
2. Derive the required condition for maximum mass 13. Prove that the velocity at the throat is sonic under
flow rate in case of nozzles. the conditions of maximum mass flow rate in case
3. Define sonic velocity and prove that of nozzles.
a = g RT 14. What do you understand by the term ‘critical
where a = sonic velocity pressure’ as applied to steam nozzles.
g = ratio of specific heats 15. In case of steam nozzles, show that the pressure
ratio of steam at throat to inlet is given by the
R = Specific gas constant
equation
T = absolute temperature of gas.
k
4. Define Mach number and classify various types p* Ê 2 ˆ k -1
= Á
of flow on the basis of Mach number. p1 Ë n + 1˜¯
5. Explain why a horn is heard before an automabile
reaches a person? under maximum mass flow rate conditions
6. Why is the sound of a jet plane heard after it has Hence, derive the equations for critical velocity
passed forward? and maximum mass flow rate.
7. Define (a) stagnation enthalpy, (b) stagnation 16. Prove that for an isentropic flow of an ideal gas
temperature, and (c) stagnation pressure. with constant specific heat ratio g, the ratio of
8. Prove that the stagnation temperature and stag- temperature T * to the stagnation temperature T0
nation pressure remain constant for an isentropic is
flow through the nozzle. T* 2
=
9. Prove that for an isentropic flow through a duct, T0 g +1
g -1 2
T2 1+ M1 17. Discuss the effect of friction in case of nozzles
= 2
g -1 2 with the help of Mollier’s diagram.
T1 1+ M2
2 18. Discuss the effect of variation of back pressure in
10. Prove that for sonic flow at throat case of convergent–divergent nozzles.
T* 2 19. What is shock wave? Define normal shock and
= oblique shock.
T0 g +1 1
p* Ê 2 ˆ g -1 20. Define
and = Á
p0 Ë g + 1˜¯ (a) Nozzle efficiency,
(b) Nozzle velocity coefficient,
11. Discuss the effects of area changes on fluid veloc-
(c) Coefficient of discharge, and pressure re-
ity, pressure and Mach number for
covery factor.
(a) subsonic nozzle,
(b) subsonic diffuser,
(c) supersonic nozzle, and
(d) supersonic diffuser,
Compressible Fluid Flow 329
Problems
1. Air leaves a compressor in a pipe with a area of the nozzle, the exit velocity, and increase
stagnation temperature and pressure of 150°C, of entropy per kg of air.
300 K, and a velocity of 125 m/s. The cross- 7. Calculate the throat and exit area of the nozzle
sectional area is 0.02 m2. Determine the static to expand air at the rate of 4.5 kg/s from 8.3 bar,
pressure, temperature and mass flow rate. 327°C into a space at 1.38 bar. Neglect the inlet
[281 kPa, 425.4 K, 5.9 kg/s] velocity and assume isentropic flow.
2. A convergent nozzle has an exit area of 500 mm2. [3290 mm2, 4840 mm2]
Air enters the nozzle with stagnation pressure of 8. It is required to produce a stream of helium at
10 bar and a stagnation temperature of 360 K. a rate of 0.1 kg/s, travelling at sonic velocity at
Determine the mass-flow rate for the back pres- a temperature of 15°C. Assume negligible inlet
sure of 800 kPa, 528 kPa and 300 kPa, assuming velocity, isentropic flow, and back pressure of
isentropic flow. 1.013 bar. Determine:
[0.8712 kg/s, 1.0646 kg/s, 1.0646 kg/s] (a) required inlet pressure and temperature,
3. A convergent–divergent nozzle has a throat diam- (b) exit area of the nozzle.
eter of 0.05 m and an exit diameter of 0.1 m. The For helium, take molar mass as 4 kg/k mol and
inlet stagnation state is 500 kPa, 500 K. Find the g = 1.66. [(a) 2.077 bar, 110°C, (b) 593 mm2]
back pressure that will lead to maximum possible 9. A gas expands isentropically through a converg-
flow rate and the mass flow rate for air. ing nozzle from a large tank at 10 bar, 600 K.
4. A gas with a molar mass of 4 and a specific heat Assuming ideal gas behaviour, calculate the criti-
ratio of 1.3 flows through a variable area duct. At cal pressure p* in bar and the corresponding tem-
some location in the flow, the velocity is 150 m/s, perature in kelvins, if the gas is
the pressure is 100 kPa and the temperature is (a) air,
15°C. Find the Mach number at this location of (b) oxygen (O2),
flow. At some other location of flow, the tempera-
(c) water vapour.
ture is found to be –10°C. Find the Mach num-
10. Air enters a nozzle operating at steady state at
ber, pressure and velocity at this location in the
3 bar, 400 K, with a velocity of 145 m/s, and
flow, assuming the flow to be isentropic and one-
expands isentropically to an exit velocity of
dimensional.
460 m/s. Determine
[M1 = 0.17, M2 = 0.8157, p2 = 67.5 kPa,
(a) exit pressure in a bar,
V2 = 687.6 m/s]
(b) ratio of exit area to inlet area,
5. A nozzle is designed for an isentropic flow with
(c) whether the nozzle is diverging only, con-
a Mach number of 2.6. The air flow is with stag-
verging only, or converging and diverging
nation pressure and temperature of 2 MPa and
in cross-section.
150°C. The mass-flow rate is 5 kg/s. Take the
ratio of specific heats as 1.4. Determine the exit 11. Air as an ideal gas with g = 1.4 undergoes a
pressure, temperature, area and the throat area. normal shock. The upstream conditions are px =
Suppose that the back pressure at the nozzle exit is 0.5 bar, Tx = 280 K, and Mx = 1.8. Determine
raised to 1.4 MPa and that the flow remains isen- (a) the pressure py in bar,
tropic except for a normal shock wave. Determine (b) the stagnation pressure p0x in bar,
the exit Mach number and the temperature, and (c) the stagnation temperature T0x in K,
the mass-flow rate through the nozzle. (d) the change in specific entropy across the
6. Air expanded in a nozzle from 700 kPa, 200°C, to shock, in kJ/kg ◊ K.
150 kPa in a nozzle having an efficiency of 90%. [(a) 1.81 bar, (b) 2.87 bar, (c) 461 K,
The mass flow rate is 4 kg/s. Determine the exit (d) 5.94 ¥ 10–3 kJ/kg ◊ K]
330 Thermal Engineering
12. Air expands in a convergent divergent nozzle (a) Mass flow rate through the nozzle stating
from 6.89 bar and 427°C into a space at 1 bar. whether nozzle is expanding or over-ex-
The throat area of the nozzle is 650 mm2 and the panding,
exit area is 975 mm2. The exit velocity is found to (b) Nozzle efficiency and coefficient of velocity.
be 680 m/s, when the inlet velocity is negligible. [(a) 0.684 kg/s, under expanding,
Assuming that friction in the convergent portion (b) p2 = 1.39 bar; 89.5%, 0.946]
is negligible, determine
Objective Questions
1. A fluid is a compressible fluid when its density 8. Whole friction loss in a convergent-divergent
(a) decreases with pressure nozzle occurs in
(b) increases with pressure (a) divergent portion
(c) increases with temperature (b) convergent portion
(d) both (a) and (b) (c) at throat
2. The Mach number is defined as (d) none of the above
Distance Sonic velicty 9. The exit pressure from a nozzle is equal to or
(a) (b) more than the critical pressure when it is
Flight velocity Flight distance
(a) in a divergent portion,
Local velocity
(c) (d) None of the above (b) convergent
Sonic velocity
(c) convergent–divergent
3. Flow of fluid is called transonic when (d) none of the above
(a) M > 1 (b) M = 1 10. If the exit pressure from a nozzle is less than
(c) M < 1 (d) 0.8 > M > 1.2 critical pressure, it is
4. The sound of an automobile is heard (a) divergent
(a) before it passes (b) after it passes (b) convergent
(c) when it reaches (d) none of the above (c) convergent–divergent
5. A nozzle is designed for (d) none of the above
(a) maximum pressure at outlet 11. Critical pressure in a convergent–divergent noz-
(b) minimum pressure at outlet, zle is defined as the ratio of
(c) maximum discharge at outlet (a) exit pressure and inlet pressure
(d) maximum discharge and maximum pres- (b) inlet pressure and outlet pressure
sure at outlet (c) throat pressure and inlet pressure
6. When a fluid is coming out of a duct at a higher (d) none of the above
pressure than it enters, the duct is called a/an 12. If the exit pressure from a nozzle is less than the
(a) orifice (b) nozzle critical pressure, the mass flow rate will be
(c) diffuser (d) venturi (a) decreasing (b) increasing
7. Friction loss in a nozzle (c) constant (d) none of the above
(a) increases the exit velocity 13. At critical pressure ratio for a nozzle, the velocity
(b) decrease the exit velocity at the outlet will be
(c) has no effect on exit velocity (a) more than the sonic velocity
(d) none of above (b) less than the sonic velocity
Compressible Fluid Flow 331
(c) equal to the sonic velocity 16. By increasing the length of the nozzle, the nozzle
(d) none of the above efficiency
14. Nozzle efficiency is defined as the ratio of (a) decreases
(a) actual enthalpy drop to isentropic enthalpy (b) remains constant
drop (c) increases
(b) isentroic enthalpy drop to actual enthalpy (d) is affected by frictional resistance
drop 17. Coefficient of discharge is designed as
(c) product of isentropic enthalpy drop and Actual kinetic energy change
(a)
actual enthalpy drop Isentropic kinetic energy change
(d) square root of isentropic enthalpy drop to Actual enthalpy drop
actual enthalpy drop (b)
Isentropic enthalpy drop
15. Frictional loss in a nozzle Actual nozzle exit velocity
(a) increases the enthalpy drop (c)
Nozzle exit velocity in isentropic flow
(b) decreases the enthapy drop Actual mass flow rate
(c) has no effect on the enthalpy drop (d)
Mass flow rate with isentropic flow
(d) none of the above
17. (d)
16. (c) 15. (b) 14. (a) 13. (c) 12. (c) 11. (c) 10. (c) 9. (b)
8. (a) 7. (b) 6. (c) 5. (c) 4. (a) 3. (d) 2. (c) 1. (d)
Answers
332 Thermal Engineering
11
Gas Power Cycles
Introduction
The devices producing net power output are called engines, and the thermodynamic cycles on which they
operate are called power cycles. The thermodynamic power cycles can be categorized as gas power cycles
and vapour power cycles.
Two principal types of engines are used: rotary and reciprocating engines. The reciprocating internal-
combustion engines operate on the Otto-cycle, Diesel cycle and dual cycle. The Otto-cycle engine, named
after its inventor, the German technician Nikolaus August Otto, is the familiar gasoline engine used in
automobiles and airplanes. The Diesel engine, named after the French-born German engineer Rudolf
Christian Karl Diesel, operates on a different principle and usually uses oil as a fuel. It is employed in
electric-generating and marine-power plants, in trucks and buses, and in some automobiles. Both Otto-cycle
and Diesel-cycle engines are manufactured in two-stroke and four-stroke cycle models.
Spark plug or as
fuel injector
Vc
Valve c = ...(11.4)
Vs
Top
dead center Clearance 9. R It is the ratio of cut-off volume to
Bore volume swept volume. It is denoted by r. This term is used
in Diesel-cycle and dual-cycle-engines.
Stroke Cylinder
wall 10. Expansion Ratio It is the ratio of maximum
volume to minimum volume during expansion in
Bottom the cylinder. It is denoted by re.
dead center Piston
13. It is a hypotheti-
Clearance
TDC Vc volume
cal average pressure, which if acted on the piston
Swept Piston during the entire power stroke, will produce the
L Vs
volume same power output as produced during the actual
BDC
cycle.
Net work done in a cycle,
Wnet = pm ¥ (piston area) ¥ (stroke)
(a) Swept volume (b) Clearance volume
= pm ¥ (displacement volume)
Swept volume and clearance of a reciprocat- = pm ¥ Vs
ing engine
W
Thus pm = net ...(11.5)
6. It is the maximum volume in the Vs
cylinder and is the sum of swept volume and clear- The actual indicator diagram of an engine and
ance volume. It is denoted by V1. its corresponding mean effective pressure for the
V1 = Vs + Vc ...(11.2) same power output is shown in Fig. 11.3. For any
particular engine, under specific operating con-
7. It is the ratio of maximum ditions, there will be an indicated mean effective
possible volume to clearance (minimum) volume in pressure (imep or pmi) and a corresponding brake
the cylinder. It is denoted by r and expressed as mean effective pressure (bmep or pmb). From a giv-
V V V + Vc en indicator diagram, the indicated mean effective
r = max = 1 = s ...(11.3)
Vmax V2 Vc pressure can be obtained as
Area of indicator diagram (mm 2 )
8. It is the ratio of clearance vol- pmi =
ume to swept volume. It is usually kept 3–5% of Length of the indicator diagram (mm)
the swept volume. It is denoted by c and expressed ¥ Spring constant (kPa/mm) ...(11.6)
334 Thermal Engineering
Air
Combustion
Actual engine
Fuel Products
Carnot cycle
process 2–3 is given to process 4–1. Then net heat pressure lines. Thus the Ericsson cycle consists
transfer with these two constant volume processes of two isothermal and two reversible constant
becomes zero, pressure processes. Heat addition and heat rejection
Heat supplied per kg of air in the cycle take place at constant pressure as well at constant
Êv ˆ Êv ˆ temperature processes. Fig 11.7 shows p–v and T–s
qin = q3–4 = p3 v3 ln Á 4 ˜ = RTH ln Á 4 ˜ ...(i) diagrams of an Ericsson cycle.
Ë v3 ¯ Ë v3 ¯
It is evident from Fig. 11.7(b), that process 2–3
Heat rejected per kg of air in the cycle and 4–1 are parallel to each other on T–s diagram,
Êv ˆ Êv ˆ therefore, the heat rejected during process 4–1 can
qout = q1–2 = p1 v1 ln Á 1 ˜ = RTL ln Á 1 ˜ be supplied regenerative to process 2–3. External
Ë v2 ¯ Ë v2 ¯
heat is supplied during process 3–4 and heat is
Net work done in the cycle with ideal
rejected to ambient during process 1–2. Then the
regeneration
efficiency of an Ericsson cycle is equal to Stirling
wnet = S q = qin – qout
or Carnot cycle engine i.e.
Êv ˆ Êv ˆ T
= RTH ln Á 4 ˜ – RTL ln Á 1 ˜ hEricsson = hStirling = h Carnot = 1 – L ...(11.9)
Ë v3 ¯ Ë v2 ¯ TH
The Ericsson cycle uses smaller pressure ratio
Since processes 2–3 and 4–1 are constant
than Stirling and Carnot cycle. Ericsson cycle does
volume processes
not find any practical application in piston cylinder
v2 = v3 and v1 = v4 engines but it is approached by a gas turbine using
Êv ˆ a large number of stages with heat exchangers, and
\ wnet = R(TH – TL) ln Á 1 ˜
Ë v2 ¯ reheaters.
Thermal efficiency of Stirling cycle
Êv ˆ
R (TH - TL ) ln Á 1 ˜
wnet Ë v2 ¯
hStirling = =
qin Êv ˆ
RTH ln Á 1 ˜
Ë v2 ¯
TH - TL T
= =1– L ...(11.8)
TH TH
same as Carnot engine efficiency.
The Stirling engine was used earlier for hot air
engines. But as Otto and Diesel cycles are developed
and came into use, Stirling engine became obsolete.
The design of Stirling engine involves practical
difficulties of isothermal heat transfer. Still there is
an interest in this cycle because it has potential of
high thermal efficiency.
p
p3 3
qin
The Otto cycle is an ideal air standard cycle for Ise
the gasolene (petrol) engine, gas engines and high- ntr
p2 o pic
speed engines. The operations of the Otto cyle is 2
shown in Fig. 11.8 and the p–v and T–s diagrams Ise
ntro 4
pic
are shown in Fig. 11.9. The Otto cycle consists of qout
four processes: 1
0 v2 v1 v
Process 1–2 Isentropic compression,
Clearance Swept volume
Process 2–3 Reversible constant volume heat volume, vc vs = v1 – v2
addition, (a) p–v diagram
Process 3–4 Isentropic expansion, and T
Cv (T4 - T1 ) T - T1
= 1- = 1- 4
Cv (T3 - T2 ) T3 - T2
ÊT ˆ
T1 Á 4 - 1˜
Ë T1 ¯
= 1- ...(i)
ÊT ˆ
T2 Á 3 - 1˜
Ë T2 ¯
Considering the isentropic process 1–2,
g -1
T2 Êv ˆ
= Á 1˜ = r g -1 ...(ii)
T1 Ë v2 ¯
338 Thermal Engineering
v1
where r= , is called compression ratio.
v2
For the isentropic process 3– 4,
g -1 g -1
T3 Êv ˆ Êv ˆ
= Á 4˜ =Á 1˜ = r g -1 ...(iii)
T4 Ë v3 ¯ Ë v2 ¯
V3 v3
r= =
V2 v2 Since the cut-off ratio r is always greater than unity
Volume after heat supply then the quantity
=
Volume after compression
1 Ê r g - 1ˆ
is also greater than unity. Therefore,
g ÁË r - 1 ˜¯
V4 v4 the efficiency of the Diesel cycle is less than that
re = =
V3 v3 of the Otto cycle for the same compression ratio.
Volume after expansion However, since Diesel engines employ much higher
=
Volume before expansion compression ratio, thus their thermal efficiency is
higher.
It can be proved that
As cut-off ratio decreases, (Fig. 11.13) the
Êv v v ˆ efficiency of the Diesel cycle increases. For a
r = re r as Á 4 ¥ 3 = 1 = r ˜ ...(11.12)
Ë v3 v2 v2 ¯ cut-off ratio r ª 1, the quantity in the bracket of
Now for the isentropic process 1–2, Eq. (11.13) approaches unity and the efficiency of
g -1 Otto and Diesel cycles becomes identical.
T2 Êv ˆ
= Á 1˜ = r g –1
T1 Ë v2 ¯
or T2 = T1 rg –1 ...(i)
For the constant-pressure heat-addition process
2–3,
T3 v
= 3 =r
T2 v2
or T3 = rT2 = r r g –1 T1 ...(ii)
For the isentropic process 3–4
g -1
T4 Êv ˆ
= Á 3˜
T3 Ë v4 ¯
g -1 g -1
Êv ˆ Êv v ˆ
= Á 3˜ =Á 3 ¥ 2˜ Diesel cycle
Ë v1 ¯ Ë v2 v1 ¯
g -1 g -1
Ê rˆ Ê rˆ
or T4 = Á ˜ T3 = Á ˜ r rg -1 T1
Ë r¯ Ë r¯
In the Otto cycle, the combustion is assumed at
= r g T1 ...(iii) constant volume, while in the Diesel cycle, the
Using the values of T2, T3 and T4 from Eqs. (i), combustion is at constant pressure. In actual Diesel
(ii) and (iii), respectively in Eq. (11.11), we get engine, the fuel injection starts before the end of
compression stroke and thus a part of heat is added
(r g - 1)T1
hDiesel = 1 - at constant volume and rest at constant pressure as
g ( r r g -1 - r g -1 )T1 shown in Fig. 11.12. Such cycle is referred as air
standard dual cycle or mixed cycle or limited pres-
1 È rg - 1 ˘
= 1- Í
g -1 ˙ ...(11.13) sure cycle.
r ÍÎ g ( r - 1) ˙˚
340 Thermal Engineering
p
3
6 7
g
pv = C
2 5
1
v
(a) p–v diagram
T 3
C
7
=
v
6 5
C
p=
2
4
C
v=
1
The peak pressure (p3 = p5), peak temperature T5
s and heat rejection (area under the curve 4–1 on the
(b) T–s diagram T–s diagram) are same for the three cycles.
The heat input for the Diesel cycle is the area un-
same compression ratio der the curve 3–5, for Dual cycle, area under 6–7–5
Here, and for the Otto cycle, it is the area under the curve
Cycle 1–2–3– 4 –1 is Otto c ycle 2–5 on the T–s diagram. It is evident that the heat
supply in a Diesel cycle is more, and hence, it is
Cycle 1–2–5– 4 –1 is Diesel c ycle
the most efficient. The Otto cycle receives the least
Cycle 1–2–6–7–5– 4–1 is Dual cycle
heat supply, and thus is the least efficient for same
It is evident from p–v and T–s diagrams, that
maximum pressure and temperature. Therefore,
the heat-rejection process 4–1 for Otto, Diesel and
hDiesel > hDual > hOtto
Dual cycles is same, but heat supply (area under
2–3 on the T–s diagram) and work done (area un-
der 3–4 on the p–v diagram) are highest for Otto
Example 11.1 Calculate the ideal air-standard cycle
cycle. Thus, it is the most efficient cycle. Heat sup-
efficiency of a petrol engine operating on Otto cycle. The
ply (process 2–5) and work done (process 2–5– 4)
cylinder bore is 50 mm, a stroke is of 75 mm and the
for Diesel cycle are least, and thus it is the least clearance volume is of 21.3 cm3.
efficient among the three cycles. Therefore,
hOtto > hDual > hDiesel Solution
Given An air-standard Otto cycle engine
d = 50 mm = 5 cm
L = 75 mm 7.5 cm
Figure 11.14 shows the Otto cycle and Diesel cycle Vc = 21.3 cm3
on p–v and T–s diagrams. To find The thermal efficiency of the cycle.
Cycle 1–2–5– 4 –1 is Otto c ycle Assumptions
Cycle 1–2–3–5– 4 –1 is Diesel c ycle (i) The working substance is air, an ideal gas.
Cycle 1–2–6–7– 5 – 4–1 is Dual c ycle (ii) Cold air standard assumptions with g = 1.4.
342 Thermal Engineering
The mean effective pressure of the cycle Process 2–3: Constant-volume heat addition
Wnet 9.9 kJ p 30
pm = = T3 = 3 T2 = ¥ 593.28
Vs 0.0736 m2 p2 10.877
= 134.6 kN/m2 = 1.346 bar = 1636.33 K or 1363.33°C
p3 = pmax = 30 bar
Example 11.5 In an SI engine working on the ideal Process 3–4: Isentropic expansion
Otto cycle, the compression ratio is 5.5. The pressure T3 1636.33
T4 = =
and temperature at the beginning of compression are 1 ( r )g -1 (5.5)1.4 -1
bar and 27°C , respectively. The peak pressure is 30 bar.
= 827.42 K or 554.42°C
Determine the pressure, temperature at the salient points,
g 1.4
the air standard efficiency, and mean effective pressure. Ê 1ˆ Ê 1 ˆ
p4 = p3 Á ˜ = 30 ¥ Á = 2.758 bar
Assume ratio of specific heat to be 1.4 for air. Ë r¯ Ë 5.5 ˜¯
Solution (ii) The air-standard efficiency of an Otto Cycle
1 1
Given An air-standard Otto cycle hOtto = 1 - g -1 = 1 -
r = 5.5 p1 = 1 bar = 100 kPa r (5.5)1.4 -1
T1 = 27°C = 300 K p2 = 30 bar = 0.494
or 49.4%
g = 1.4 The heat supplied per kg of air
qin = Cv (T3 – T2)
To find
= ¥ (1636.33 – 593.28)
0.717
(i) The pressure, temperature and volume at the = 747.86 kJ/kg
salient points in the cycle.
The net work done per kg of air
(ii) Air standard efficiency.
wnet = hOtto qin = 0.494 ¥ 747.86
(iii) Mean effective pressure.
= 369.44 kJ/kg
Assumptions Cp = 1.005 kJ/kg ◊ K, Cv = 0.717 kJ/kg ◊ K The total volume of the cylinder at beginning of
and R = 0.287 kJ/kg ◊ K compression
RT1 0.287 ¥ 300
v1 = = = 0.861 m3/kg
p1 100
wnet wnet
pm = =
v1 - v2 Ê 1ˆ
v1 Á1 - ˜
Ë r¯
369.44
=
Ê 1 ˆ
0.861 ¥ Á1 -
Ë 5.5 ¯˜
= 524.44 kPa or 5.24 bar
(d) the ideal power developed by the engine if the (i) Pressure, temperature and volume at salient
number of working cycles per minute is 210 points
Assume Cp = 1.005 kJ/kg ◊ K Isentropic compression process 1–2
and Cv = 0.717 kJ/kg ◊ K. 1 1
Ê p ˆg Ê 1 ˆ 1.4
V2 = V1 Á 1 ˜ = 0.45 ¥ Á ˜ = 0.081 m3
Solution Ë p2 ¯ Ë 11¯
Given An air-standard Otto cycle The compression ratio
V1 = 0.45 m3 p1 = 1 bar = 100 kPa V 0.45
r = 1 = = 5.55
T1 = 27°C = 300 K, Qin = 210 kJ V2 0.081
p2 = 11 bar T2 = T1 (r)g –1 = 300 ¥ (5.55)1.4 –1
No. of working cycles = 210 per min. = 595.68 K or 322.68°C
Cp = 1.005 kJ/kg ◊ K Process 2–3: Constant volume heat addition
Cv = 0.717 kJ/kg ◊ K Qin = m Cv (T3 – T2)
To find Rearranging and using numerical value
210
(i) The pressure, temperature and volume at the T3 = 595.68 +
salient points in the cycle, 0.52 ¥ 0.717
(ii) Percentage clearance volume, = 1159 K or 886°C
(iii) Net work done per cycle, For constant-volume process
(iv) The ideal power developed by the engine if the V3 = V2 = 0.081 m3
p3 p
number of working cycles per minute is 210. and = 2
T3 T2
Analysis The ratio of specific heats 11
C p 1.005 or p3 = ¥ 1159 = 21.4 bar
g = = = 1.4 595.68
Cv 0.717 Process 3–4: Isentropic expansion
Specific gas constant T3 1159
T4 = = = 584 K
R = Cp – Cv = 1.005 – 0.717 ( r )g -1 (5.55)1.4 -1
= 0.288 kJ/kg ◊ K g g 1.4
ÊV ˆ Ê 1ˆ Ê 1 ˆ
The mass of the air present in the cycle p4 = p3 Á 3 ˜ = p3 Á ˜ = 21.4 ¥ Á
p1V1 (100 kPa ) ¥ (0.45 m3 ) Ë V4 ¯ Ë r¯ Ë 5.55 ˜¯
m = =
RT1 (0.288 kJ/kg ◊ K) ¥ (300 K ) = 1.94 bar
V4 = V1 = 0.45 m3
= 0.52 kg/cycle.
(ii) Percentage clearance volume
Swept volume, Vs = V1 – V2 = 0.45 – 0.081
= 0.369 m3
Clearance volume, Vc = V2 = 0.081 m3
Solution Solution
Given An air-standard Otto cycle with (a) Given An air standard Otto cycle operating for
p2 = 15p1 T1 = 37°C = 310 K maximum work output between minimum temperature
T3 = 1950°C = 2223 K g = 1.4 T1 and maximum temperature T3.
To find
(i) Compression ratio,
(ii) Thermal efficiency of the cycle
(iii) Work done.
Analysis
(i) Compression ratio 1
V1 Ê p2 ˆ g
r = = Á ˜
V2 Ë p1 ¯
1
= (15)1.4 = 6.919
(ii) Thermal efficiency of the cycle To find To prove compression ratio as
1
1 1 Ê T ˆ 2(g -1)
hOtto = 1 – = 1- = 0.5387 r = Á 3˜
(6.919)1.4 -1
g -1
r
ËT ¯1
= 53.8%
(iii) Work done Analysis The work done per kg of air in an Otto cycle
T2 = T1 r g –1 = 310 ¥ (6.919)0.4 = 672 K Wnet = qin – qout
Heat supplied per kg of air = Cv (T3 – T2) – Cv (T4 – T1)
qs = Cv (T3 – T2) = Cv (T3 – T2 – T4 + T1)
= 0.717 ¥ (2223 – 672) = 1112 kJ/kg ÊT T T ˆ
= Cv T1 Á 3 - 2 - 4 + 1˜
Work done = hOtto ¥ qs Ë T1 T1 T1 ¯
= 0.538 ¥ 1112 = 598.3 kJ/kg T2
Here, = r g –1
T1
Example 11.9 (a) Prove that the compression ratio T
corresponding to the maximum work in the Otto cycle T4 = g 3-1
r
between upper and lower limits of absolute temperature
For given T1 and T3, the work done will be maximum,
T3 and T1, respectively is given by
1 when
Ê T ˆ 2(g -1) dwnet
r = Á 3˜ =0
ËT ¯ 1 dr
(b) Calculate the air standard efficiency of cycle, when d È Ï T3 g -1 T3 1 ¸˘
it develops maximum work and operates between 300 K 0 = ÍCv T1 Ì - r - ◊ g -1 + 1˝˙
dr ÍÎ Ó T1 T1 r ˛˙˚
and 1200 K as minimum and maximum temperatures,
respectively with working fluid as air. Ï T ¸
= Cv T1 Ì0 - (g - 1) r g - 2 - 3 (1 - g ) r -g + 0 ˝
(c) Calculate the change in efficiency, if helium is Ó T1 ˛
used in Otto cycle? The cycle operates between same
T
temperature limits for maximum work output. or r g –2 = 3 r –g
T1
For air g = 1.4
T3
For helium take Cp = 5.22 kJ/kg ◊ K, Cv = 3.13 kJ/kg ◊ K or r 2(g –1) =
T1
348 Thermal Engineering
Solution
Given An air-standard Diesel cycle
r = 18
Cut off = 0.05 of stroke (Vs)
g = 1.4
To find Air-standard efficiency of the Diesel cycle.
Analysis The compression ratio is given as Analysis The temperature after isentropic compression
V1 T2 = T1 (r)g –1
r = or V1 = rV2 = 300 ¥ (14)1.4–1 = 862.13 K.
V2
\ V1 = 18V2 (i) The cut-off ratio after constant-pressure heat
The swept volume addition
V T 2500
Vs = V1 – V2 = 18V2 – V2 = 17V2 r = 3 = 3 =
The cut-off volume V2 T2 862.13
= 2.9
V3 = V2 + 0.05Vs
(ii) The thermal efficiency of an air-standard Diesel
= V2 + 0.05 ¥ 17V2 = 1.85V2
Cycle.
V1
The cut-off ratio, r = = 1.85 È rg - 1 ˘
V2 1
hDiesel = 1 - -1
Í ˙
The air standard Diesel cycle efficiency, Eq. (11.13) ( r )g ÍÎ g ( r - 1) ˙˚
1 È rg - 1 ˘ 1 È 2.91.4 - 1 ˘
hDiesel = 1 - Í ˙ = 1- ¥Í ˙
r g -1 ÍÎ g ( r -1) ˙˚ (14) 1.4 - 1
ÍÎ1.4 ¥ ( 2.9 - 1) ˙˚
1 È (1.85)1.4 - 1 ˘ = 0.55 or 55%
= 1- 1.4 - 1
¥Í ˙
(18) ÍÎ1.4 ¥ (1.8 5- 1) ˙˚
Example 11.13 An engine works on a Diesel cycle
= 0.6387 or 63.877% with an inlet pressure and temperature of 1 bar and
17°C. The pressure at the end of the adiabatic compres-
Example 11.12 An air-standard Diesel cycle has a sion is 35 bar. The ratio of expansion, i.e., after constant-
compression ratio of 14. The pressure at the beginning pressure heat addition is 5. Calculate the heat addition,
of the compression stroke is 1 bar and the temperature heat rejection and efficiency of the cycle.
is 300 K. The maximum cycle temperature is 2500 K. Assume g = 1.4
Determine the cut-off ratio and thermal efficiency. Cp = 1.004 kJ/kg ◊ K
Cv = 0.717 kJ/kg ◊ K
Solution
Given An air-standard Diesel Cycle Solution
T1 = 300 K, p1 = 1 bar Given An engine works on the Diesel cycle
r = 14 T3 = 2500 K p1 = 1 bar T1 = 17°C = 290 K
To find p3 = p2 = 35 bar re = 5
(i) Cut-off ratio g = 1.4 Cp = 1.004 kJ/kg ◊ K.
(ii) Air-standard efficiency of the Diesel cycle Cv = 0.717 kJ/kg ◊ K
350 Thermal Engineering
Solution
Given An engine operates on air standard Diesel cycle
with
p1 = 100 kPa, T1 = 27°C = 300 K,
r = 18, qin = 1850 kJ/kg,
g = 1.4 Cp = 1.005 kJ/kg ◊ K
To find
(i) Maximum pressure in the cycle,
(ii) Maximum temperature in the cycle,
(iii) Thermal efficiency,
(iv) The net work done of the cycle, and
(v) The mean effective pressure.
Schematic p–v and T–s diagrams are shown in Fig.
v3 T 2794
11.23. or r = = 3 = = 2.93
v2 T2 953.5
Analysis
Using Eq. (11.13)
(i) Maximum pressure in the cycle as p2 = p3 = pmax
g 1 È rg - 1 ˘
Êv ˆ hDiesel = 1 - Í ˙
p2 = p1 Á 1 ˜ = p1 r g rg -1
ÍÎ g ( r - 1) ˙˚
Ëv ¯
2
= (100 kPa) ¥ (18)1.4 = 5720 kPa. 1 È ( 2.93)1.4 - 1 ˘
= 1- ¥Í ˙
= 57.2 bar (18)1.4 -1 ÍÎ1.4 ¥ ( 2.9 3- 1) ˙˚
(ii) Maximum temperature in the cycle, T3
= 0.592 or 58.2%
Temperature after compression
(iv) The net work done of the Diesel cycle
T2 = T1 r g –1 = 300 ¥ (18)1.4–1
wnet = hDiesel ¥ qin = 0.592 ¥ 1850
= 953.3 K.
Since 1850 kJ heat is added per kg of air at = 1095 kJ/kg
constant pressure, thus, (v) The mean effective pressure
qin = Cp (T3 – T2) The specific heat at constant volume
or 1850 = 1.005 ¥ (T3 – 953.3) Cp 1.005
Cv = = = 0.718 kJ/kg ◊ K
1850 g 1.4
or T3 = + 953.3
1.005 The gas constant for air,
= 2794 K = 2511°C R = Cp – Cv = 1.005 – 0.718
Thus, the maximum temperature is 2521°C = 0.287 kJ/kg ◊ K
(iii) Thermal efficiency of Diesel cycle Initial specific volume of air,
For constant pressure process. RT1 0.287 ¥ 300
v2 v v1 = =
= 3 p1 100
T2 T3 3
= 0.861 m /kg
352 Thermal Engineering
The volume after compression, The cut-off ratio after constant-pressure heat addition
v1 0.861 V3 T3 2775
v2 = = = 0.478 m3/kg r = = = = 2.638
18 18 V2 T2 862.13
Swept volume, (i) The thermal efficiency of an air-standard Diesel
vs = v1 – v2 = 0.861 – 0.0478 = 0.813 m3/kg cycle
Using Eq. (11.5); È rg - 1 ˘
1
w 1095 hDiesel = 1 - Í ˙
g -1
pm = net = (r) ÍÎ g ( r - 1) ˙˚
vs 0.813
= 1346.5 kPa ª 13.46 bar 1 È ( 2.638)1.4 - 1 ˘
= 1- 1.4 -1
¥Í ˙
(14) ÍÎ1.4 ¥ ( 2.638 - 1) ˙˚
Example 11.16 In an air-standard Diesel engine cy-
cle with a compression ratio of 14, the condition of air at = 0.561 or 56.1%
the start of the compression stroke are 1 bar and 300 K. The heat addition per kg of air in the cycle
After addition of heat at constant pressure, the tempera- qin = Cp (T3 – T2)
ture rises to 2775 K. Determine the thermal efficiency of = 1.005 ¥ (2775 – 862.13)
the cycle, net work done per kg of air and the mean effec- = 1922.43 kJ/kg
tive pressure. (ii) Work done per kg of air
Given An air-standard Diesel cycle wnet = hDiesel qin = 0.561 ¥ 1922.43
T1 = 300 K, p1 = 1 bar = 1078.48 kJ/kg
r = 14 T3 = 2775 K (iii) Mean effective pressure
The total volume of the cylinder at the beginning
To find of compression
(i) Air-standard efficiency of the Diesel cycle, RT1 0.287 ¥ 300
(ii) Work done per kg of air, and v1 = =
p1 100
(iii) Mean effective pressure.
= 0.861 m3/kg
Assumptions wnet wnet
pm = =
(i) Air as working fluid in the engine. v1 - v2 Ê 1ˆ
v1 Á1 - ˜
(ii) Cold air assumptions, i.e., Ë r¯
Cp = 1.005 kJ/kg ◊ K 1078.48
=
Cv = 0.718 kJ/kg ◊ K Ê 1ˆ
0.861Á1 - ˜
g = 1.4 Ë 14 ¯
R = 0.287 kJ/kg ◊ K = 1348.94 kPa or 13.49 bar
Analysis The temperature after isentropic compression
Example 11.17 Consider an ideal Diesel cycle. At
T2 = T1 (r) g – 1 the beginning of the compression process, the cylinder
= 300 ¥ (14)1.4 –1 = 862.13 K. volume is 1500 cm3 and at the end of the heat addition
p process, it is 150 cm3. The compression ratio is 15. Air is
2 at 101 kPa and 20°C at the beginning of the compression
3 T3 = 2775 K
process. Calculate
g
pv = const. (a) Pressure at the beginning of heat rejection pro-
cess,
(b) Net work per cycle in kJ,
r = 14 4 (c) The mean effective pressure of the cycle.
T1 = 300 K
1 bar 1
v
Gas Power Cycles 353
Schematic p–V diagram is shown in Fig. 11.25. (ii) The net work done of the cycle
Heat supplied per kg of air
qin = Cp (T3 – T2)
= 1.005 ¥ (1298.37 – 865.57)
= 434.96 kJ/kg
Heat rejected per kg of air
qout = Cp (T4 – T1)
= 1.005 ¥ (516.88 – 293)
= 225 kJ/kg
Net work done per cycle
Wnet = m(qin – qout)
= 1.8 ¥ 10–3 ¥ (434.95 – 225)
Analysis The mass of the air inducted per cycle = 0.38 kJ
p1V1 (101 kPa ) ¥ (1500 ¥ 10 - 6 m3 ) (iii) The mean effective pressure
m = =
RT1 (0.287 kJ/kg ◊ K) ¥ (293 K ) Wnet Wnet
pm = =
= 1.80 ¥ 10–3 kg/cycle. Vs V1 - V2
The volume at the end of compression 0.38 kJ
=
V 1500 cc
V2 = 1 = = 100 cc (1500 - 100) ¥ 10 -6
r 15 = 269.95 ª 2.7 bar
V 150 cc
The cut-off ratio r = 3 = = 1.5
V2 100 cc Example 11.18 An engine working on an air stan-
Temperature after isentropic compression 1–2; dard Diesel cycle operates between minimum and maxi-
T2 = T1 r g –1 = 293 ¥ (15)1.4–1 = 865.57 K. mum temperatures of the cycle as T1 and T3, respectively.
If this engine operate for its maximum power, find the
The pressure at the end of compression;
g
expression for its compression ratio in terms of the given
Êv ˆ parameters.
p2 = p1 Á 1 ˜ = p1 r g
Ë v2 ¯
354 Thermal Engineering
(a) Pressure and temperature at all salient points. p2 = p1(r) n = (1 bar) ¥ (9)1.25
(b) The mean effective pressure of the cycle. = 15.58 bar
(c) Thermal efficiency of the cycle. Givent hat q3–4 = 2q2–3
(d) Power developed of the engine, if eight cycles Cp (T4 – T3) = 2Cv (T3 – T2) …(i)
complete in a second. r
We have re =
Take cylinder bore = 250 mm and stroke = 400 mm r
r 9
Thus, r = = = 1.8
Solution re 5
V T
Given An oil engine works on air standard dual cycle and r = 4 = 4
r = 9, re = 5 V3 T3
p1 = 1 bar T1 = 30°C = 303 K or T4 = rT3 = 1.8 T3 …(ii)
q3–4 = 2q2–3 Using in Eq. (i), we get
1.005 ¥ (1.8T3 – T3)
pV1.25 = const. n = 1.25 N = 8 cycles/s
= 2 ¥ 0.717 ¥ (T3 – 524.81)
d = 250 mm L = 400 mm
or 0.804T3 = 1.434T3 – 752.57
To find Temperature at state 3:
(i) Pressure and temperature at all salient points, T3 = 1194.56 K
(ii) The mean effective pressure of the cycle, Pressure at state 3:
(iii) Thermal efficiency of the cycle, and T
p3 = p2 ¥ 3
(iv) Power developed of the engine, if eight cycles T2
complete in a second. 1194.56
= 15.58 ¥ = 35.46 bar
Schematic 524.81
At state 4:p4 = p3 = 35.46 bar
T4 = 1.8 T3 = 2150.22 K
After polytropic expansion 4 –5:
n n
ÊV ˆ Ê 1ˆ
p5 = p4 Á 4 ˜ = p4 Á ˜
ËV ¯ 5 Ër ¯ e
1.25
Ê 1ˆ
= 35.46 ¥ Á ˜ = 4.74 bar
Ë 5¯
T4 2150.22
T5 = n -1
= = 1438 K
( re ) (5)0.25
(ii) Thermal efficiency of the cycle
Assumptions Heat supplied per kg of air
(i) The working substance in the piston cylinder qin = Cv (T3 – T2) + Cp (T4 – T3)
assembly as a closed system.
= 0.717 ¥ (1194.56 – 524.81)
(ii) The working substance is air, modeled as an
+ 1.005 ¥ (2150.22 – 1194.56)
ideal gas, with g = 1.4, Cp = 1.005 kJ/kg ◊ K, Cv
= 480.21 + 960.44 = 1440.65 kJ/kg
= 0.717 kJ/kg ◊ K
Heat rejected per kg of air
Analysis qout = Cv (T5 – T1)
(i) Pressure and temperature at all salient points: = 0.717 ¥ (1438 – 303)
After polytropic compression 1–2; = 813.75 kJ/kg
T2 = T1 (r)n–1 = (303 K) ¥ (9)1.25–1 Net work done per kg of air
= 524.81 K wnet = qin – qout = 1440.65 – 813.75
= 626.9 kJ/kg
Gas Power Cycles 359
(ii) Air standard efficiency of the cycle The efficiency of the Diesel cycle is given as
Heat supplied per kg of air
1 È rg - 1 ˘
qin = Cv (T3 – T2) + Cp (T4 – T3) hDiesel = 1 - Í ˙
( r )g -1 ÍÎ g ( r - 1) ˙˚
Heat rejected per kg of air
V1
qout = Cp (T5 – T1) For both cycles, r = (same)
V2
qout Cv (T5 - T1 )
hth = 1 - = 1- V5
qin Cv (T3 - T2 ) + C p (T4 - T3 ) For Diesel cycle r =
V2
(T5 - T1 ) Since V5, volume after heat addition is always greater
= 1-
(T3 - T2 ) + g (T4 - T3 ) than V2 thus r > 1 g
r -1
1794.8 - 323 Thus quantity will always be greater than 1
= 1- g ( r - 1)
(1908.4 - 954.2) + 1.4 ¥ (3816.8 - 1908.4) 1
and when it is multiplied to g -1 , the negative quantity
= 0.6189 or 61.9% r
will increase, thus efficiency of Diesel cycle will be less
Example 11.24 For the same compression ratio, than Otto cycle.
prove that the efficiency of the Otto cycle is greater than
that of the Diesel cycle. Example 11.25 A four-cylinder, four-stroke engine
has a displacement volume of 300 cc per cylinder. The
Solution The Fig. 11.32 shows Otto and Diesel compression ratio of the engine is 10 and operates at a
cycles on p–v and T–s diagrams. speed of 3000 rpm. The engine is required to develop an
Cycle 1–2–3– 4–1 Otto cycle output power of 40 kW at this speed. Calculate thermal
Cycle 1–2–5– 6–1 Diesel cycle efficiency of the cycle, assuming that the engine operates
The efficiency of the Otto cycle is given as on the Otto cycle and that the pressure and temperature
at the inlet condition are 1 bar and 27°C, respectively.
1
hOtto = 1 - If the above engine is operating on the Diesel cycle
( r )g -1
and receiving heat at the same rate, calculate thermal ef-
p ficiency and maximum temperature of the cycle. Compare
the efficiency of Otto and Diesel cycles.
3
Solution
2 5
Given A four-stroke, four-cylinder engine operates on
6
4
Otto and Diesel cycles.
N
1 n = , Effective suctions k = 4
0 v2 vs
v 2 ¥ 60
(a) Otto and Diesel cycles on p–v diagrams Vs = 300 cc r = 10
N = 3000 rpm Wnet = 40 kW
T 3
p1 = 1 bar T1 = 27°C = 300 K
5
C To find
v= =C
p = C
6 v (i) The efficiency of the engine when it operates on
4
2 Otto cycle.
(ii) Thermal efficiency and maximum temperature in
1 cycle, when it operates on Diesel cycle.
s
0
(b) Otto and Diesel cycles on T–s diagrams Assumptions
(i) Air standard cold air assumptions.
Gas Power Cycles 361
Total volume,
V1 = Vs + V2 = 300 + 33.33
= 333.33 cc
= 333.33 ¥ 10–6 m3
The mass of air in a cylinder/cycle
p1V1 (100 kPa ) ¥ (333.33 ¥ 10 -6 m3)
m = =
RT1 (0.287 kJ/kg ◊ K ) ¥ (300 K )
= ¥ 10–4 kg
3.871
The mass flow rate to four-cylinders of the four-
stroke engine
3000
m = m k n = 3.87 ¥ 10–4 ¥ 4 ¥
2 ¥ 60
(ii) Ratio of specific heat g = 1.4. = 0.0387 kg/s
(iii) Specific heats Cp = 1.005 kJ/kg/K and Cv = 0.72
kJ/kg ◊ K. The heat supplied per second to the engine is
given by
Analysis Qin = m Cp (T3 – T2)
(i) When the engine operates on the Otto cycle Using numerical values
Thermal efficiency of the cycle. 66.67 = 0.0387 ¥ 1.005 (T3 – 753.56)
1 It gives T3 = 2468 K = 2195 °C
hOtto = 1 - g -1
r The cut off ratio
1
= 1- = 0.60 or 60% V3 T 2468
(10)1.4 -1 = 3 = = 3.27
V2 T2 753.56
The efficiency is also given as
Wnet The efficiency of the Diesel cycle
hth =
Qin 1 È rg - 1 ˘
hDiesel = 1 - Í
g -1
˙
Heat supply rate, r ÍÎ g ( r - 1) ˙˚
Wnet 40 kW È (3.27)1.4 - 1 ˘
Qin = = = 66.67 kW 1
hth 0.6 = 1- Í ˙
(10)1.4 - 1 ÍÎ1.4 ¥ (3.27 - 1) ˙˚
(ii) When the engine operates on the Diesel cycle
= 0.467 or 46.7%
r = 10
p1 = 1 bar Comment The efficiency of the Otto cycle is more than
T1 = 300 K that of the Diesel cycle for same compression ratio and
N = 3000 rpm same heat input.
Temperature after isentropic compression
T2 = T1 r g – 1
= 300 ¥ (10)1.4 –1 = 753.56 K
The compression ratio is given by
The Lenoir cycle is used for pulse jet engines. It
V V + V2 V
r = 1 = s =1+ s consists of three reversible processes:
V2 V2 V2
Vs Process 1–2 Constant-volume heat addition,
or = 10 – 1 = 9
V2 Process 2–3 Isentropic expansion, and
V 300
or V2 = s = = 33.33 cc Process 3–1 Constant-pressure cooling.
9 9
362 Thermal Engineering
T Ê Ê 1ˆ ˆ
2 Á ˜
Á rpË g ¯ - 1˜
= 1- g Á ˜ ...(11.16)
v=
C Á rp - 1 ˜
3 ÁË ˜¯
p=C The net work done per kg of air during Lenoir
1
0 s
cycle
Net work done = Sq for a cycle
wnet = qin – qout = Cv (T2 – T1) – Cp (T3 – T1)
For unit mass of air È Ê Ê 1ˆ ˆ˘
= Cv T1 ÍÍ( rp - 1) - g Á rpË g ¯ - 1˜ ˙
Heat Supplied, Á ˜
p3 3
v4 Volume after expansion
qin
re = =
Ise v3 Volume before expansion
ntr
p2 op
2 ic Expressing each temperature in terms of T1 with
Ise the use of above terms,
ntro
pic For the isentropic process 1–2;
4
1 qout
g -1
0 v Êv ˆ
= T1 r g -1
v2 v1 v4
T2 = T1 Á 1 ˜ ...(ii)
(a) p–v diagram Ë v2 ¯
T
For the constant-pressure process 4 –1;
T3 3
Êv ˆ Êv v ˆ r
ns
t. T4 = T1 Á 4 ˜ = T1 Á 4 ¥ 2 ˜ = T1 e ...(iii)
=
co Ë v1 ¯ Ë v3 v1 ¯ r
v
For the isentropic process 3– 4;
T4 4
g -1
2 Êv ˆ
= T4 reg -1
T2
nst. T3 = T4 Á 4 ˜
= co
T1
1
p
Ë v3 ¯
0 s
(b) T–s diagram Using T4 from Eq. (iii), we get
re g -1 rg
T3 = T1 re = T1 e ...(iv)
Process 3–4 Isentropic expansion, and r r
Process 4–1 Reversible constant-pressure heat Using Eq. (ii), (iii) and (iv) in Eq. (i);
rejection.
For unit mass of air Ê re ˆ
Á r -1 ˜
Heat supplied, hAtkinson = 1 - g Á g ˜
qin = q2–3 = Cv (T3 – T2) Á re g -1 ˜
ÁË -r ˜
(a positive quantity) r ¯
Heat rejected È r -r ˘
qout = q4 –1 = Cp (T4 – T1) = 1 - g Í ge g ˙ ...(11.18)
ÍÎ re - r ˙˚
(a negative quantity)
The thermal efficiency of the cycle The net work done per kg of air during the
q Atkinson cycle
hth = 1 - out
qin Net work done = Sq for a cycle
C p (T4 - T1 ) Ê T - T1 ˆ wnet = qin – qout = Cv (T3 – T2) – Cp (T4 – T1)
= 1- =1- g Á 4
C (T - T ) Ë T - T ˜¯
v 3 2 3 2 ÈÊ r g ˆ Êr ˆ˘
...(i) = Cv T1 ÍÁ e - r g -1 ˜ - g Á e - 1˜ ˙
ÍÎË r ¯ Ër ¯˙
The efficiency of the Atkinson cycle may be ˚
expressed in the following terms: R 1
= T1 [( reg - r g ) - g ( re - r )]
Compression ratio g -1 r
v1 Volume before compression ...(11.19)
r= =
v2 Volume after compression
364 Thermal Engineering
Example 11.26 In an ideal Atkinson cycle, the gas The compression ratio;
1 1
is compressed isentropically from 1 bar, 27 °C to 4 bar.
v Ê p ˆ g Ê 4 ˆ 1.328
The maximum pressure of the cycle is limited to 16 bar. r = 1 =Á 2˜ =Á ˜ = 2.84
v2 Ë p1 ¯ Ë 1¯
Calculate:
(a) the work done per kg of cycle, Temperature after isentropic compression,
-1
(b) the thermal efficiency of the cycle, T2 = T1 r g = 300 ¥ ( 2.84)1.328 - 1 = 422.5 K
(c) mean effective pressure of the cycle. Temperature after constant-volume heat addition;
Take Cp = 0.761 kJ/kg ◊ K, p3 16
and Cv = 0.573 kJ/kg ◊ K. T3 = T2 = ¥ 422.5 = 1690 K
p2 4
Solution Temperature after isentropic expansion
g -1 1.328 -1
Given An ideal Atkinson cycle with Êp ˆ g Ê 1ˆ 1.328
T4 = T3 Á 4 ˜ = 1690 ¥ Á ˜ = 852 K
p1 = 1 bar, p2 = 4 bar Ë p3 ¯ Ë 16 ¯
T1 = T 4 = 27°C = 300 K
(i) Work done per kg of gas
p3 = 16 bar
Heat supplied,
Cp = 0.761 kJ/kg ◊ K
qin = q2–3 = Cv (T3 – T2)
Cv = 0.573 kJ/kg ◊ K
= 0.573 ¥ (1690 – 422.5) = 726.3 kJ/kg
To find Heatr ejected
(i) The net work done, qout = q4 –1 = Cp (T4 – T1)
(ii) The thermal efficiency of the cycle, and = 0.761 ¥ (852 – 300) = 420.1 kJ/kg
(iii) Mean effective pressure. wnet = qin – qout
= 726.3 – 420.1 = 306.2 kJ/kg
Assumptions
(ii) Thermal efficiency of the cycle
(i) Air standard assumption.
W 306.2
(ii) Constant specific heat of gas. hth = 1 - net =
qin 726.3
(iii) Kinetic and potential energy effects are negligible.
= 0.422 or 42.2%
Analysis An ideal Atkinson cycle is shown on the p–v (iii) The mean effective pressure of the cycle
diagram in Fig. 11.36. The swept volume per kg of gas
The ratio of two specific heats Ê 1ˆ RT1 Ê 1ˆ
vs = v1 – v2 = v1 Á1 - ˜ = 1- ˜
g =
Cp 0.761 Ë r¯ p1 ÁË r¯
= = 1.328
Cv 0.573 0.188 ¥ 300 Ê 1 ˆ
= ¥ Á1 -
The specific gas constant; 100 Ë 2.84 ˜¯
R = C p – Cv
= 0.3654 m3/kg
= 0.761 – 0.573 = 0.188 kJ/kg ◊ K
w 306.2
pm = net =
vs 0.3654
= 838 kPa or 8.38 bar
È g -1 ˘
g -1
( ) g - 1˙˙
Í rp
T
= 1 rp
T3
( ) g Í g -1
Í
( ) g - 1˙˙˚
ÍÎ rp
g -1
=
T1
T3
( )g
rp
g -1
Back work ratio rbw =
Tmin
Tmax
rp ( ) g ...(11.28)
g
Ê T ˆ 2 (g -1)
The air rate is defined as the amount of air required or rp = Á 3 ˜ ...(11.33)
to generate 1 kWh power output of the turbine. It is Ë T1 ¯
designated as AR and expressed as For fixed temperature limits of cycle-T1 and T3,
Mass of air required the maximum pressure ratio possible for maximum
AR =
1 kWh output
( kg/kWh ) specific work output
g -1
3600
=
Wnet (kW)
( kg/kWh ) ...(11.31) rp, max
ÊT ˆ
= Á 3˜
g
Ë T1 ¯
Inserting in Eq. (11.33), we get
For an ideal Brayton cycle, the net work output per rp = rp, max ...(11.34)
kg is given by Thus, the pressure ratio for maximum work is
wnet = wT – wC the function of limiting temperature ratio.
= Cp (T3 – T4) – Cp (T2 – T1)
Example 11.27 In an ideal Brayton cycle, air is com-
ÔÏ Ê T ˆ ÊT ˆ Ô¸ pressed from 1 bar to a pressure ratio of 6. Calculate the
= C p ÌT3 Á1 - 4 ˜ - T1 Á 2 - 1˜ ˝ ...(11.32)
ÓÔ Ë T3 ¯ Ë T1 ¯ Ô˛ cyclic efficiency. If the ratio of lower to upper tempera-
ture is 0.3 then calculate the work ratio.
For a gas turbine plant, the atmospheric tem-
perature T1 and turbine inlet temperature T3 are Solution
limiting temperatures. The efficiency and net work
output are greatly influenced by these temperatures. Given An ideal Brayton cycle with
Therefore, expressing T2 and T4 in terms of T1 and p1 = 1 bar
T3. rp = 6
T1/T3 = 0.3
g -1
T2
T1
T
= 3 = rp
T4
( ) g To find
(i) Brayton cycle efficiency,
g -1 (ii) Work ratio.
Using k =
g Assumptions
ÏÔ Ê 1ˆ ¸Ô (i) Cold air standard assumptions,
then wnet = C p ÌT3 Á1 - k ˜ - T1 ( rpk - 1) ˝ (ii) Ratio of specific heats g = 1.4, Cp = 1.005 kJ/kg ◊ K,
ÔÓ Ë rp ¯ Ô˛ (iii) The effect of kinetic and potential energy is
negligible.
Differentiating with respect to rp and equating it
to zero for maximization. Analysis
(i) The Brayton cycle efficiency is given by Eq.
ÏÔ ¸
dwnet k k -1 Ô (11.21)
= C p ÌT3 k + 1 - T1 k rp ˝ = 0
drp ÔÓ rp ˛Ô 1
hBrayton = 1 - g -1
or
T3
k +1
= T1 rpk –1 ( )
rp g
rp
1
Ê g -1ˆ = 1- 1.4 -1
= 0.40 or 40%
or
T3
= rp2k =
2Á
rp Ë g ¯
˜
(6 ) 1.4
T1
Gas Power Cycles 369
(ii) The work ratio is given by Eq. (11.24) Process 3–4: Isentropic expansion of gas in turbine.
g -1 T3 923
rw =
T
( )
1 - 1 rp g T4 = g -1
= 1.4 -1
= 582.76 K
T3
1.4 -1
(rp ) g (5) 1.4
= ()
1 - 0.3 ¥ 6 1.4 = 0.5 (i) Compressor work per kg of air
wC = h2 – h1 = Cp (T2 – T1)
= 1.005 ¥ (472 – 298)
Example 11.28 The pressure ratio and maximum
temperature of a Brayton cycle are 5:1 and 923 K, = 174.87 kJ/kg
respectively. Air enters the compressed at 1 bar and (ii) Turbine work per kg of air
298 K. Calculate for 1 kg of air flow, the compressor wT = h3 – h4 = Cp (T3 – T4)
work, turbine work and the efficiency of the cycle. = 1.005 ¥ (923 – 582.76)
= 341.94 kJ/kg
Solution (iii) Thermal efficiency of cycle
Given An ideal Brayton cycle with The net work output per kg of air
rp = 5, p1 = 1 bar, wnet = wT – wC
T1 = 298 K, T3 = 923 K = 341.94 – 174.87 = 167.07 kJ/kg
m = 1 kg Heat supplied per kg of air
qin = h3 – h2 = Cp (T3 – T2)
To find
= 1.005 ¥ (923 – 472)
(i) Compressor work,
= 453.25 kJ/kg
(ii) Turbine work, and Thermal efficiency;
(iii) The thermal efficiency of the cycle. w 167.07
hth = net =
Assumptions qin 453.25
(i) Air standard assumption. = 0.3686 or 36.86%
(ii) Kinetic and potential energy effects are negligible.
(iii) For air Cp = 1.005 kJ/kg ◊ K and g = 1.4. Example 11.29 Air enters the compressor of an
air-standard Brayton cycle at 100 kPa, 300 K with a
Analysis An ideal Brayton cycle is shown on the T–s volumetric flow ratio of 5 m3/s. The compressor pressure
diagram in Fig. 11.41. ratio is 10. The turbine inlet temperature is 1400 K.
Determine (a) thermal efficiency of the cycle, (b) back
work ratio. (c) net power developed in kW.
Solution
Given An air-standard Brayton cycle operates with
p1 = 100 kPa T1 = 300 K
V = 5 m3/s rp = 10
T3 = 1400 K
To find
(i) Thermal efficiency,
(ii) Back work ratio, and
Process 1–2: Isentropic compression of gas in com- (iii) Net power developed.
pressor Assumptions
g -1 1.4 -1
T2 = ( )
rp g T1 = (5) 1.4 ¥ 298 = 472 K (i) Each component in the cycle is assumed in steady
state.
370 Thermal Engineering
= 579.2 K
T3 1400
T4 = g -1
= 1.4 -1
= 721.1 K
(rp ) g (10) 1.4
(ii) The compressor work per kg of air The air standard Brayton cycle efficiency is given
wC = h2 – h1 = Cp (T2 – T1) as
= 1.005 ¥ (475.14 – 300) 1
hBrayton = 1 - g -1
= 176.0 kJ/kg
(iii) Turbine work per kg of air (rp ) g
wT = h3 – h4 = Cp (T3 – T4) When hCarnot approaches hBrayton then
= 1.005 ¥ (1200 – 757.66)
= 444.5 kJ/kg 1
0.72 = 1 - 1.4 -1
The net work output per kg of air
wnet = wT – wC
(rp ) 1.4
1.4 -1
= 444.5 – 176 = 268.5 kJ/kg
(iv) The mass flow rate of air ( ) 1.4
or rp =
1
0.28
P 2.0 kW 1.4
mair = = Ê 1 ˆ 0.4
wnet 268.5 kJ/kg Pressure ratio; rp = Á = 86.08
Ë 0.28 ˜¯
= 7.45 ¥ 10–3 kg/s = 26.81 kg/h
(ii) Pressure ratio for maximum work done
Example 11.32 A gas turbine plant operates on an g
air-standard Brayton cycle between the temperature Ê Tmax ˆ 2(g -1)
(rp)opt = Á
limits of 27°C K and 800°C. Ë T ˜¯ min
(a) Find the pressure ratio at which the cycle efficien- 1.4
cy approaches the Carnot cycle efficiency. Ê 1073 ˆ 2 ¥ (1.4 -1)
= Á = 9.3
(b) Find the pressure ratio at which the work done Ë 300 ˜¯
per kg of air would be maximum.
(c) Compare the efficiency at this pressure ratio with (iii) Comparison efficiency for rp = 9.3
Carnot efficiency for the given temperature. 1 1
hBrayton = 1 - g -1
= 1- 1.4 -1
= 0.471
Solution ( )
rp g (9.3) 1.4
Summary
Otto cycle except that the heat is added at con-
converts chemical energy of fuel into mechanical stant pressure. Its thermal efficiency is given by
energy.
r of a reciprocating engine 1 È rg - 1 ˘
hDiesel = 1 - Í ˙
is the ratio of maximum possible volume to the r g -1 ÍÎ g ( r - 1) ˙˚
clearance volume in the cylinder.
V V V hOtto > hDual > hDiesel
r = max = BDC = 1
Vmin VTDC V2
pm is that pressure, hDiesel > hDual > hOtto
which if it acts on the piston during the entire is an ideal cycle for the gas
power stroke, would produce an amount of work turbine plants and its thermal efficiency is given
equal to that actually produced by the engine. as
Wnet W 1
pm = = net (kPa) hBrayton = 1 - (g -1) / g
Vmax - Vc Vs rp
p2
where, rp = , pressure ratio and g is ratio of
substance is air as an ideal gas. The combustion p1
process of an actual cycle is replaced by heat- two specific heats. The thermal efficiency of an
addition process and exhaust process by heat- ideal Brayton cycle depends on pressure ratio and
rejection process. specific heats ratio.
- back work ratio is an important characteristic
tion reciprocating engines. It consists of four of a gas turbine cycle. It is defined as
reversible processes—isentropic compression, Compressor work
rbw =
constant-volume heat adddition, isentropic ex- Turbine work
pansion and constant-volume heat rejection. The Atkinson cycle is an ideal cycle for Otto en-
thermal efficiency of an Otto cycle is gine exhausting to a gas turbine. Its efficiency is
1 given by
hOtto = 1 - g -1
r 1 È re - r ˘
Diesel cycle is an ideal cycle for the com- hAtkinson = 1 - Í ˙
g ÍÎ reg - r g ˙˚
pression ignition engines. It is very similar to
Glossary
BDC Bottom dead centre Compression ratio Ratio of maximum volume to mini-
Bore Internal diameter of cylinder mum volume in the cylinder
Brake power Power available from the engine for ex- Diesel cycle Theoretical cycle for Diesel and oil en-
ternal use gines
CI engine Compression ignition (Diesel) engine Friction power Difference between indicated power
Clearance volume Volume left in the centre, when pis- and brake power
ton is at TDC IC engines Internal combustion reciprocating engines
374 Thermal Engineering
Indicated power Power developed on the piston by SI engine Spark ignition (petrol) engine
combustion gases inside the cylinder Stroke Linear distance between TDC and BDC
Mean effective pressure Ratio of net work done to Swept volume Piston displacement volume in cylinder
swept volume in the cycle TDC Top dead centre
Mechanical efficiency Ratio of brake power to the in- Thermal efficiency Ratio of brake power to the heat
dicated power supply rate
Otto cycle Theoretical cycle for petrol engines
Review Questions
1. Define compression ratio. 8. Discuss the deviation of Stirling and Ericsson
2. What is mean effective pressure? and what is its cycles from Carnot cycle.
significance. 9. Compare Otto, Diesel and Dual cycles for given
3. Define (a) work ratio (b) swept volume, (c) compression ratio.
charge, (d) thermal efficiency. 10. Prove that the compression ratio corresponds to
4. Derive an expression for thermal efficiency of maximum work in the Otto cycle, is given by
Otto cycle. 1
Ê T ˆ 2 (g -1)
5. What are cold air assumptions? r = Á max ˜
ËT ¯
min
6. Why are engines not operated on Carnot cycle?
Explain 11. Discuss the effect of pressure variation on thermal
7. Write the drawback of Carnot cycle. efficiency of Brayton cycle.
Problems
1. The engine of a car has four cylinders of 70-mm 4. A four cylinder spark ignition engine has a
bore, and 75-mm stroke. The compression ratio is compression ratio of 8, each cylinder has a
8. Determine the cubic capacity of the engine and maximum volume of 0.6 litre. At the beginning of
the clearance volume of each cylinder. the compression process, the air is at 98 kPa and
[1154 cc, 41.21 cc] 17°C and the maximum temperature in the cycle
2. A four-cylinder, four-stroke petrol engine has a is 1800 K. Assume engine operates on ideal Otto
bore of 80 mm and a stroke of 80 mm. The com- cycle, determine: (a) amount of heat supplied
pression ratio is 8. Calculate the cubic capacity of per cylinder (b) thermal efficiency.
the engine and clearance volume of each cylinder. [2.32 kJ, 56.4%]
What type of engine is this? 5. An ideal Otto cycle has a compression ratio of 9.2
[(a) 1608.4 cc, (b) 57.4 cc, (c) Square engine] and uses air as a working fluid. At the beginning
3. The compression ratio in an air standard Otto of the compression process, the air is at 98 kPa
cycle is 10. At the beginning of compression and 27°C. The pressure is doubled during heat
strokes, the pressure is 100 kPa and temperature addition process. Determine: (a) Amount of heat
is 15°C. The heat transferred to the air per cycle added to air, (b) net work output, (c) thermal
is 1800 kJ/kg of air. Determine: efficiency. [523.3 kJ/kg, 307.9 kJ/kg, 58.8%]
(a) The pressure and temperatures at the salient 6. An engine is working on Otto cycle. Air enters
points. the cylinder at 1 bar and 27°C, it is compressed
(b) The mean effective pressure. isentropically with a compression ratio of 7 and
then heated at constant volume till the temperature
Gas Power Cycles 375
rises to 2000 K. Find the air standard efficiency, 10. The compression ratio in an air-standard Otto
pressure of air at the end of compression and cycle is 8. At the beginning of compression
after heat addition process, and the mean process, the pressure is 1 bar and the temperature
effective pressure of the cycle. Assume Cv = is 300 K. The heat transfer to the air per cycle is
0.718 kJ / kg ◊ K, g = 1.4, and R = 0.287 kJ/ kg ◊ K. 1900 kJ/kg of air. Calculate:
[54.08%, 15.245 bar, 46.66 bar, 708.5 bar] (a) Thermal efficiency,
7. A four stroke engine working on Otto cycle has a (b) The mean effective pressure.
swept volume of 0.1 m3. The compression ratio is [(a) 56.47%, (b) 14.24 bar]
7. The condition at the start of the cycle is at 1 bar, 11. The temperature at the beginning of the
90°C. The heat addition at the constant volume is compression process of an air standard Otto
100 kJ/cycle. Find the thermal efficiency, mean cycle with a compression ratio of 8 is 300 K,
effective pressure, the pressure and temperature the pressure is 1 atm and the cylinder volume is
at salient points in the cycle. Assume air as 560 cc. The maximum temperature in the cycle is
working substance with Cv = 0.718 kJ/ kg ◊ K and 2000 K. Calculate
g = 1.4 (a) Temperature and pressure at the end of each
[46%, 4.592 bar, T2 = 790.6 K, p2 = 15.25 bar, process of cycle,
p3 = 39.24 bar, T3 = 2034.1 K, (b) Thermal efficiency of the cycle.
p4 = 2.57 bar, T4 = 934.0 K] [p2 = 18.3 atm, p3 = 53.33 atm, p4 = 2.9 atm,
8. An engine of 250 mm bore and 375 mm stroke T2 = 689.2 K, T4 = 870.5 K, hOtto = 56.4%]
works on Otto cycle. The clearance volume is 12. A four-stroke engine having a swept volume of
0.00263 m3. The initial pressure and temperature 0.13 m3 operates on Otto cycle. The compression
are 1 bar and 50°C. If the maximum pressure is ratio is 6 and the conditions at the beginning
limited to 25 bar, find the following: of compression are 1 bar and 60°C. The heat
(a) The air standard efficiency of the cycle. supplied is 150 kJ per cycle. Calculate the work
(b) The mean effective pressure for the cycle. done, efficiency and mean effective pressure.
Assume the ideal conditions. Take Cp = 1.005 kJ/kg ◊ K.
[(a) 56.5%, (b) 1.334 bar] and Cv = 0.718 kJ/kg ◊ K.
9. An engine working on Otto cycle has a volume of [76.75 kJ/cycle, 51.2%, 5.9 bar]
0.45 m3, pressure 1 bar and temperature 30°C at 13. An engine working on a constant volume cycle
the beginning of compression stroke. At the end of has a clearance volume of 1 litre and a stroke
compression stroke, the pressure is 11 bar, 210 kJ volume of 6 litres. The suction pressure and
of heat is added at constant volume. Determine: temperature are 1 bar and 20°C, respectively.
(a) Pressures, temperature and volumes at The pressure at the end of heat addition is 25 bar.
salient points in the cycle, Determine
(b) Percentage clearance, (a) Thermal efficiency of cycle,
(c) Efficiency, (b) Work done per cycle.
(d) Net work per cycle, Take Cv during heat addition = 0.837 kJ/kg ◊ K.
(e) Mean effective pressure, Cv during heat rejection = 0.737 kJ/kg ◊ K and
(f) Ideal power developed by the engine if the g = 1.4 [59.5%, 1.693 kJ]
number of working cycles per minute is 14. A four-cylinder, four-stroke Diesel engine is to
210. develop 30 kW at 1000 rpm. The stroke is 1.4
Assume the cycle is reversible. times the bore and the indicated mean effective
[(a) 600 K, 0.081 m3, 1172 K, 21.48 bar, 0.081 m3, pressure is 6.0 bar. Determine the bore and stroke
1.97 bar, 591.8 K, 0.45 m3 (b) 21.95%, (c) 0.495, of the engine. [176 mm, 246 mm]
(d) 2.818 bar, (e) 364 kW]
376 Thermal Engineering
15. A Diesel engine has an inlet temperature and Assume Cp = 1.005 kJ/kg ◊ K, Cv = 0.718 kJ/ kg ◊ K.
pressure of 17°C and 1 bar, respectively. The [Otto cycle (a) 6.8 (b) 53.54%, (c) 11.31 KW
compression ratio is 15 and the maximum cycle Diesel cycle (a) 12.41, (b) 58.21%, (c) 13.67 KW]
temperature is 1400 K. Calculate the air-standard 21. An engine with 200 mm cylinder diameter and
efficiency of the Diesel cycle. Take g = 1.4. 300 mm stroke works on theoretical Diesel cycle.
[1.634, 62.3%] The initial pressure and temperature of air used
16. An engine working on the Otto cycle has a clear- are 1 bar and 27°C. The cut off is 8% of the
ance of 17% of stroke volume and the initial pres- stroke. Determine:
sure of 0.95 bar, and a temperature of 30°C. If (a) Pressures and temperatures at all salient
the pressure at the end of constant volume heat points.
addition is 28 bar, find (b) Theoretical air standard efficiency.
(a) Air standard efficiency (c) Mean effective pressure.
(b) The maximum temperature in the cycle (d) Power of the engine if the working cycles
(c) Ideal mean effective pressure per minute are 380.
Assume working fluid to be air. Assume that compression ratio is 15 and working
[(a) 53.7%, (b) 1024.8°C, (c) 3.167 bar] fluid is air. Consider all conditions to be ideal.
17. A four-stroke Diesel engine with four cylinders [(a) 44.31 bar, 886.2 K, 0.0006728 m3,
develops an indicated power of 125 kW and 44.31 bar, 0.001426 m3, 1878.3 K, 2.866 bar,
delivers brake power of 100 kW. Calculate 858.38 K, 0.0101 m3 (b) 59.8% (c) 7.424 bar,
(a) friction power, and (b) mechanical efficiency (d) 44.27 kW]
of the engine. [(a) 25 kW, (b) 80%] 22. An air-standard Diesel cycle has a compression
18. An air standard Diesel cycle has a compression ratio of 18, and the heat transferred to the working
ratio of 16 and a cut-of ratio of 2. At the beginning fluid per cycle is 1800 kJ/kg. At the beginning of
of the compression process the air is at 95 kPa the compression stroke, the pressure is 1 bar and
and 27°C. Determine: the temperature is 300 K. Calculate: (a) Thermal
(a) temperature after heat addition, efficiency, (b) The mean effective pressure.
(b) the thermal efficiency, and [(a) 61%, (b) 13.58 bar]
(c) mean effective pressure. 23. A compression ignition engine has a stroke
19. An ideal Diesel engine has a compression ratio of 270 mm, and a cylinder diameter of 165 mm.
20 and uses air as working fluid. At the beginning The clearance volume is 0.000434 m3 and the
of compression stroke, the air is at 100 kPa and fuel ignition takes place at constant pressure for
20°C. If the maximum temperature in the cycle 4.5 per cent of the stroke. Find the efficiency
is not to exceed 2200 K, determine: (a) thermal of the engine assuming it works on the Diesel
efficiency, and (b) mean effective pressure. cycle. [61.7%]
[(c) 63.5%, (b) 933 kPa] 24. The compression ratio of dual combustion cycle
20. Two engines are operated on ideal Otto and diesel is 14 and the maximum temperature is limited to
cycles for which the following information is 1850°C. If the working substance receives equal
available: amount of heat during both constant volume
Maximum temperature = 1227°C and constant pressure process, determine the
Exhaust temperature = 447°C air standard efficiency of the cycle. Assume
temperature at the start of the cycle is 27°C.
Ambient condition = 1 bar, 37°C
[64.12%]
Air consumption = 2 kg/min
Estimate: (a) Compression ratio, (b) Air standard
efficiency, and (c) power output.
Gas Power Cycles 377
uestions
1. Thermal efficiency of a heat engine is defined as
Work done Indicated Power 6. Which statement is true for Diesel cycle?
(a) (b)
Heat supplied Brake Power (a) Heat addition at constant volume and heat
Brake Power rejection at constant volume
(c) (d) none of the above (b) Heat addition at constant volume and heat
Indicated Power
rejection at constant pressure
2. Air-standard efficiency of Otto cycle is given by
(c) Heat addition at constant pressure and heat
Ê g -1 ˆ
rejection at constant volume
Ê 1 ˆ ÁË g ˜¯ (g -1)
(a) 1 - Á ˜ (b) 1 - ( r ) (d) Heat addition at constant pressure and heat
Ë r¯
(g -1) rejection at constant pressure
Ê 1ˆ
(c) r (g -1) - 1 (d) 1 - Á ˜ 7. Air standard Diesel cycle consists of
Ë r¯
(a) two isothermal and two constant-volume
3. The mean effective pressure of an engine is processes
defined as (b) two isentropic and two constant-pressure
Work done processes
(a)
Stroke volume (c) two isentropic and two constant-volume
Work done/cycle processes
(b) (d) none of the above
Cylinder volume
Work done/cycle 8. The efficiency of air standard Otto cycle depends
(c) on
Stroke volume
Work done/kg (a) pressure ratio in the cycle
(d) (b) temperature ratio in the cycle
Stroke volume
(c) Compression ratio in the cycle
4. Which statement is true for Otto cycle?
(d) mean effective pressure
(a) Heat addition at constant volume and heat
9. The efficiency of air standard Diesel cycle de-
rejection at constant volume
pends on
(b) Heat addition at constant volume and heat
(a) cut-off ratio in the cycle
rejection at constant pressure
(b) compression ratio in the cycle
(c) Heat addition at constant pressure and heat
(c) both (a) and (b)
rejection at constant volume
(d) none of above
(d) Heat addition at constant pressure and heat
10. Air standard efficiency of Diesel cycle is given by
rejection at constant pressure
5. Air standard Otto cycle consists of 1 È r g -1 ˘
(a) 1 - Í ˙
(a) two isothermal processes and two constant- ( r )g -1 ÍÎ g ( r - 1) ˙˚
volume processes
(b) two isothermal processes and two constant- 1 È rg - 1 ˘
(b) 1 - Í ˙
pressure processes ( r )g -1 ÍÎ g ( r - 1) ˙˚
(c) two isentropic processes and two constant-
1 È r g -1 ˘
volume processes (c) 1 - Í ˙
(d) two isothermal processes and two isentropic ( r )g -1 ÍÎ ( r - 1) ˙˚
processes
1 È r -1 ˘
(d) 1 - Í ˙
( r )g -1 ÍÎ ( rg - 1) ˙˚
378 Thermal Engineering
11. Cut-off ratio is defined as 17. Which one of the following is part of air standard
Stirling cycle?
Volume before compression
(a) (a) Reversible isothermal compression
Volume after compression
(b) Polytropic expansion
Volume after heat supply (c) Isobaric heat addition
(b)
Volume after compression (d) Reversible isentropic compression
Volume after expansion 18. Which one of the following is part of air-standard
(c)
Volume after compression Ericsson cycle?
(a) Reversible isothermal compression
Volume after expansion
(d) (b) Polytropic expansion
Volume before exp ansion
(c) Isochoric heat rejection
12. Which process is included in air standard Diesel (d) Reversible isentropic compression
cycle?
19. Which one of the following is part of air standard
(a) Polytropic compression Atkinson cycle?
(b) Isochoric heat addition (a) Isothermal heat addition
(c) Isobaric heat addition (b) Constant-volume heat rejection
(d) Isochoric and isobaric heat addition (c) Constant-volume heat addition
13. Which one of the following is part of air standard (d) Constant-pressure heat addition
dual cycle? 20. Which one of the following is part of air standard
(a) Polytropic compression Lenoir cycle?
(b) Isochoric heat addition (a) Constant volume addition
(c) Isobaric heat addition (b) Isentropic expansion
(d) Isochoric and isobaric heat addition (c) Constant pressure heat rejection
14. Which one of the following is part of air standard (d) All of the above
Brayton cycle?
21. Air standard efficiency of Brayton cycle is given
(a) Polytropic compression by
(b) Isochoric heat addition
1 È rg -1 ˘
(c) Isobaric heat addition (a) 1 - Í ˙
(d) Isochoric and isobaric heat addition ( r )g -1 ÍÎ g ( r - 1) ˙˚
15. Air standard Stirling cycle consists of È rg - 1 ˘
1
(a) two isothermal and two constant-volume (b) 1 - g -1
Í ˙
processes
(r) ÍÎ g ( r - 1) ˙˚
(b) two isothermal and two constant-pressure 1
(c) 1 -
processes rp(g -1) / g
(c) two isentropic and two constant-volume 1
(d) 1 -
processes ( r )g -1
(d) two isothermal and two isentropic processes
22. Air standard efficiency of Lenoir cycle is given
16. Air standard Ericsson cycle consists of
by
(a) two isothermal and two constant-volume
processes 1 È rg -1 ˘
(a) 1 - g -1
Í ˙
(b) two isothermal and two constant-pressure (r) ÍÎ g ( r - 1) ˙˚
processes
(c) two isentropic and two constant-volume 1 È rg -1 - 1 ˘
(b) 1 - g -1
Í ˙
processes (r) ÍÎ g ( r - 1) ˙˚
(d) two isothermal and two isentropic processes
Gas Power Cycles 379
12
Vapour Power Cycles
Introduction
In the vapour power cycle, the phase of working substance changes alternatively. The change of phase
allows more energy to be stored in the working substance that can be stored by only sensible heating. The
working substance expands as a vapour but it is compressed as a liquid with much smaller specific volume,
thus a very little of expansion work is used for compression process. The most common working substance
is water and thus the cycle and plant are called steam power cycle and steam power plant, respectively, even
though water is used in the liquid phase during a part of the cycle. Steam power plants generate a major
fraction of electric power produced in the world.
A steam power plant consists of the following main The subsystem A consists of a
components: furnace and chimney. Its function is to supply heat
energy to the boiler for steam generation. The heat
1. Boiler with its mountings and accessories energy may be obtained by burning of fossil fuel,
2. Turbine nuclear reaction, or by concentrating solar energy.
3. Condenser
Subsystem (B In the subsystem B, the working
4. Feed-water pump fluid passes through the series of four interconnected
5. Electric generator components and power is generated in this cycle.
6. Cooling tower This cycle is referred as steam cycle.
7. Circulating water pump The subsystem B is of prime focus in this
8. Chimney chapter, where the heat energy is converted into
9. Draught system work. It consists of a boiler (steam generator), a
10. Feed-water treatment plant turbine, a condenser, and a feed pump. The steam
generated in the boiler is passed through the turbine,
The basic components of a simplified steam
where it expands to a lower pressure, thus power is
power plant is shown in Fig. 12.1. To facilitate
generated. The steam leaving the turbine is passed
thermodynamic analysis, the whole plant can be
through the condenser, where it condenses to water
Vapour Power Cycles 381
(a) Schematic
CARNOT VAPOUR POWER CYCLE p
TH
When we think of a power cycle of maximum ef- Saturation
curve
ficiency, the Carnot cycle immediately conjures up
in our mind. It is a cycle, which has maximum ef- 4 1
ficiency, operating between given temperature lim- TL
3 2
TL
ed.
The four processes in the cycle are as follows:
1. Reversible Adiabatic E Saturated S
S4 S1
steam expands in the turbine. The temperature
lowers from TH to TL. The state 2 is reached in the (c) T–s diagram
wet region.
Vapour Power Cycles 383
h
p1 Equation (12.7) is exactly same as equation
derived for an ideal gas. The efficiency of the Carnot
1
vapour power cycle depends on the operating
temperatures and is independent of properties of
p2
working substance.
4
A steam power plant operates on the (a) Quality of steam at the end of isentropic expansion
Carnot cycle using dry steam at 17.5 bar. The exhaust and at the end of isothermal heat rejection,
takes place at 0.075 bar into condenser. The steam con- (b) Heat added per cycle,
sumption is 20 kg/min. Calculate: (c) Net work developed in the cycle,
(d) The efficiency of the cycle,
(a) Power developed in the cycle,
(e) Work ratio.
(b) The efficiency of the cycle.
Solution
Solution
Given A Carnot engine operating on vapour power
Given A steam power plant operating on Carnot cycle
cycle
p1 = 17.5 bar p2 = 0.075 bar
p1 = 12 MPa p2 = 30 kPa
ms = 20 kg/min
ms = 0.1 kg
To Find
(i) Power developed, and To Find
(ii) Thermal efficiency of the cycle. (i) Quality of steam at the end of isentropic expansion
and at the end of isothermal heat rejection,
Analysis Properties of steam
(ii) Heat added per cycle,
At boiler pressure from Table A-12
(iii) Net work developed in the cycle,
p1 = 17.5 bar = 1750 kPa
(iv) The efficiency of the cycle, and
TH = 205.76°C = 478.77 K
(v) Work ratio.
h4 = hf = 878.48 kJ/kg
h1 = hg = 2796.43 kJ/kg
At condenser pressure from Table A-12,
p2 = 0.075 bar = 7.5 kPa
TL = 40.29°C = 3l3.3 K
The heat supplied in the cycle
qin = h1 – h4 = 2796.43 – 878.48
= 1917.95 kJ/kg
The Carnot efficiency is given as
T 313.3
hCarnot = 1 - L = 1 -
TH 478.77
= 0.3456 or 34.56%
The work done per kg in the cycle
wnet = hCarnot ¥ qin = 0.3456 ¥ 1917.95 Analysis Properties of steam
= 662.84 kJ/kg At boiler pressure, from Table A-12
The power developed in the cycle p1 = 12 MPa = 12000 kPa
Ê 20 ˆ TH = 324.75°C = 597.75 K
P = ms wnet = Á kg/s˜ ¥ (662.84 kJ/kg) h4 = hf = 1491.24 kJ/kg
Ë 60 ¯
h1 = hg = 2688.83 kJ/kg
= 220.95 kW
s4 = sf = 3.4972 kJ/kg ◊ K
A Carnot engine contains 0.1 kg of s1 = sg = 5.5 kJ/kg ◊ K
water. During the heat addition process, saturated liq- At condenser pressure, from Table A-12
uid is converted into saturated vapour. Heat addition p2 = 30 kPa
occurs at 12 MPa and heat rejection ocuurs at 30 kPa. TL = 69.13°C = 342.13 K
Determine: hf = 289.21 kJ/kg
Vapour Power Cycles 385
hfg = 2336.07 kJ/kg Note: Equation (12.7) will also give same
sf = 0.9439 kJ/kg ◊ K efficiency of Carnot cycle.
sfg = 6.8247 kJ/kg ◊ K (iv) Work ratio
(i) Quality of steam at the end of isentropic expansion Turbine work;
and at the end of isothermal heat rejection wT = h1 – h2 = 2688.83 – 1848.77
The state of steam after isentropic expansion in = 840.06 kJ/kg
the turbine; w 512
s1 = s2 = (sf + x2 sfg )@ 30 kPa rw = net = = 0.609
wT 840.06
5.5 = 0.9439 + x2 (6.8247)
It means 60.9% of turbine workdone will be
5.5 - 0.9439 available as net output of the cycle.
or x2 = = 0.6676
6.8247
The state of steam before isentropic compression
in the compressor; RANKINE CYCLE
s4 = s3 = (sf + x3 sfg )@ 30 kPa
3.4972 = 0.9439 + x3 (6.8247) Many of the practical difficulties associated with
the Carnot vapour power cycle are eliminated in
3.4972 - 0.9439
or x3 = = 0.374 Rankine cycle. The steam coming out of the boiler
6.8247
is usually in superheated state, and expands in the
Specific enthalpy at the state 2
turbine. After expanding in the turbine, the steam
h2 = (hf2 + x2 hfg2)@ 30 kPa
is condensed completely in the condenser. The
= 289.21 + 0.6676 ¥ 2336.07
Rankine Cycle shown in Fig. 12.3 is an ideal va-
= 1848.77 kJ/kg
pour power cycle and is used in steam power plants.
Specific enthalpy at the state 3
h3 = (hf3 + x3 hf g 3)@ 30 kPa
= 289.21 + 0.374 ¥ 2336.07
= 1163.2 kJ/kg
The heat supplied per kg of steam The four basic components of a vapour power plant
qin = h1 – h4 = 2688.83 – 1491.24 are shown in Fig. 12.4(a). Each component in the
= 1197.59 kJ/kg cycle is regarded as a control volume, operating at
(ii) Heat added per cycle Qin = ms qin steady state.
= (0.1 kg) ¥ (1197.59 kJ/kg) The vapour leaving the boiler enters the
= 119.75 kJ/cycle turbine, where it expands isentropically to the con-
The heat rejected per kg of steam denser pressure at the state 2. The work produced
qout = h2 – h3 = 1848.77 – 1163.2 by the turbine is rotary (shaft) work and is used to
= 685.57 kJ/kg drive an electric generator or machine.
Net work per kg of steam;
wnet = qin – qout The condenser is attached at the exit
= 1197.59 – 685.57 ª 512 kJ/kg of the turbine. The vapour leaving the turbine is
(iii) Net work done per cycle; wet vapour and it is condensed completely in the
Wnet = ms wnet = (0.1 kg) ¥ (512 kJ/kg) condenser to the state 3, by giving its latent heat to
= 51.2 kJ/cycle some other cooling fluid like water.
(iv) Thermal efficiency of the Carnot cycle The liquid condensate leaving the condens-
q 685.57 er at the state 3 is pumped to the operating pressure
hCarnot = 1 - out = 1 -
qin 1197.59 of the boiler. The pump operation is considered is-
= 0.4275 or 42.75% entropic.
386 Thermal Engineering
p1
The heat is supplied to the working fluid T
(feed water) in the boiler and thus vapour is gener- 1¢
ated. The vapour leaving the boiler is either satu-
qin
rated at the state 1 or superheated at the state 1¢, T1
1
(i) For isentropic compression (q = 0) in the Thus the efficiency of Rankine cycle can be
pump (process 3–4); expressed as
– wp = h4 – h3 qin - qout q
Taking pump work negative; then hRankine = = 1 - out
qin qin
wp = h4 – h3 ...(12.9)
h2 - h3
where h3 is hf enthalpy of liquid at condenser = 1- ...(12.16)
h1 - h4
pressure p2.
h4 is the enthalpy of water at state 4, In order to avoid errosion and corrosion
calculated as on turbine blades, the wet steam is never
h4 = h3 + wp ...(12.10) allowed to enter the turbine. Figure 12.5
shows T–s and h–s (Mollier) diagrams for
Then the isentropic compression work wp is
an ideal Rankine cycle using wet steam at
obtained as
p1 turbine entry.
wp = Ú p2
v dp = v ( p1 - p2 ) ...(12.11)
A steam power plant has boiler and Specific enthalpy at the state 2
condenser pressures of 60 bar and 0.1 bar, respectively. h2 = (hf2 + x hfg2)@ 10 kPa
Steam coming out of the boiler is dry and saturated. The = 191.81 + 0.698 ¥ 2392.82
plant operates on the Rankine cycle. Calculate thermal = 1863.34 kJ/kg
efficiency. The pump work;
wp = vf (p1 – p2) = 0.001010 ¥ (6000 – 10)
= 6.05 kJ/kg
Enthalpy at the state 4;
h4 = h3 + wp = 191.81 + 6.05
= 197.86 kJ/kg.
Rankine cycle efficiency, Eq. (12.16)
h -h 1863.34 - 191.81
hRankine = 1 - 2 3 = 1 -
h1 - h4 2785.10 - 197.86
= 0.353 or 35.35%
(iii) The mass flow rate of steam; (iii) Rate of work transfer from the cycle,
Power output (iv) Work ratio,
ms =
wnet (v) Specific steam consumption.
100 ¥ 103 kW Assumptions
=
955.79 kJ/kg (i) Each components of the cycle is in steady state.
= 104.625 kg/s or 376 ¥ 103 kg/h (ii) All processes of the working fluid are internally
(iv) Heat supply rate to working fluid in the boiler reversible.
Qin = ms qin (iii) The turbine and pump operate isentropically
= (104.625 kg/s) ¥ (2576.51 kJ/kg) (q = 0).
= 269.57 ¥ 103 kW (iv) The kinetic and potential energy effects are
(v) Rate of heat rejection in the condenser; negligible.
Qout = ms (h2 – h3) Schematic
= 104.625 ¥ (1794.09 – 173.378)
= 169.566 ¥ 103 kW
(vi) The mass flow rate of cooling water in the
condenser
Qout = mw Cpw (Tout – Tin )
169.566 ¥ 103 = mw ¥ 4.180 ¥ (35 – 15)
169.556 ¥ 103
mw =
4.180 ¥ (35 - 15)
= 2028.3 kg/s or 7.30 ¥ 106 kg/h
Solution
Given A power plant works on Rankine cycle with
saturated steam
Turbine entry:
p1 = 6.00 MPa (6000 kPa) as a saturated steam
Condenser exit;
p3 = 0.01MPa (10 kPa) as a saturated liquid Analysis The properties of steam at principal states
Heat rate to boiler, State 1: Saturated steam;
Qin = 150 MW p1 = 6000 kPa,
To find h1 = 2785.1 kJ/kg
(i) Thermal efficiency of Rankine cycle, s1 = 5.8891 kJ/kg ◊ K
(ii) The mass flow rate of steam, kg/h,
Vapour Power Cycles 395
State 2: Wet steam; (c) Net rate of work transfer from the cycle
p2 = 10 kPa p = ms wnet
hf2 = 191.81 kJ/kg = 57.97 ¥ 915.8
hfg2 = 2392.82 kJ/kg = 53094.16 kW or 53.09 MW
sf2 = 0.6492 kJ/kg ◊ K (d) Work ratio
sfg2 = 7.5010 kJ/kg ◊ K w
rw = net =
915.8
= 0.993
State 3: Saturated liquid; wT 921.8
p3 = 10 kPa (e) Specific steam consumption
h3 = hf3 = 191.81 kJ/kg 3600 kJ/kWh
ssc =
vf3 = 0.001001 m3/kg wnet
State 4: Compressed liquid; p4 = 6000 kPa, 3600 kJ/kWh
h4 = h3 + wp = = 3.93 kg/kWh
915.8 kJ/kg
The state of steam after isentropic expansion in the
turbine;
s1 = s2 = (sf + xsfg )@ 10 kPa 12.5 COMPARISON BETWEEN
5.8891 = 0.6492 + x (7. 5010) CARNOT AND RANKINE CYCLES
5.8891 - 0.6492
or x = = 0.698
7.5010 Figure 12.12 shows the graphical comparison be-
Specific enthalpy at the state 2 tween Rankine and Carnot cycles on p–v and T–s
h2 = (hf2 + x hfg 2)@ 10 kPa diagrams.
= 191.81 + 0.698 ¥ 2392.82
Cycle 1–2–3¢– 4¢–1 Carnot cycle with saturated
= 1863.3 kJ/kg
steam
The pump work;
Cycle 1≤–2¢–3¢– 4¢–1 Carnot cycle with super-
wp = vf ( p1 – p2)
heated steam
= 0.001008 ¥ (6000 – 10) = 6.0 kJ/kg
Enthalpy at the state 4; Cycle 1–2–3–4–1 Rankine cycle with saturated
h4 = h3 + wp = 191.81 + 6.0 = 197.81 kJ/kg steam
Turbine work; Cycle 1¢–2¢–3–4–1 Rankine cycle with super-
wT = h1 – h2 = 2785.1 – 1863.3 heated steam
= 921.8 kJ/kg The following facts can easily be acknowledged
Net work of cycle; from the above two diagrams:
wnet = wT – wp = 921.8 – 6.0 1. In the Rankine cycle, liquid water is pumped
= 915.8 kJ/kg during the process 3–4. Since the specific
The heat supplied per kg of steam volume of the working substance after com-
qin = h1 – h4 plete condensation at the state 3 becomes
= 2785.1 – 197.81 = 2587.29 kJ/kg very small, therefore, the back work ratio in
(a) Thermal efficiency of Rankine cycle; a Rankine cycle is almost negligible. While
w 915.8 the specific volume of liquid and vapour
hRankine = net = = 0.354 or 35.4%
qin 2587.29 mixture at the state 3¢ is large, thus a large
(b) The mass flow rate of steam; compression work is required in Carnot va-
Heat rate pour power cycle.
ms =
qin 2. There are higher rates of heat transfer in the
150 ¥ 103 kW boiler and condenser due to long processes.
= = 57.97 kg/s
2587.29 kJ/kg Consequently, the Rankine cycle requires
= 208.71 ¥ 103 kg/h
396 Thermal Engineering
3 3¢ 2¢ 2 TL
AND RANKINE CYCLES
v
(b) p–v diagram Although the Carnot vapour power cycle has maxi-
mum efficiency, still the Rankine cycle is com-
monly used in steam power plants. The differences
between the two cycles are tabulated below:
4 30 bar 1
TH Saturation p1 = 30 bar 1
curve
20 kPa
TL 2
3 4
p2 = 20 kPa
s 3 2
s
s3 s1
h
(kJ/kg)
h ar
(kJ/kg) ba
r 0b
0 =3
=3 p1
p1
1
1 2804.2
2804.2
Pa
20 k
k pa p2=
4 p2 = 20 4
1008.42
h2 2
2
251.38
3
3
s s
(a) T–s and h–s diagram for Carnot Cycle (b) T–s and h–s diagram for Rankine Cycle
398 Thermal Engineering
tion for Wp
Specific enthalpy after isentropic expansion at the Isentropic efficiency of the turbine is given as
state 2s; h -h wT
hT = 1 2 =
h2s = (hf + xhfg )@ 3.5 kPa h1 - h2s h1 - h2s
= 111.80 + 0.734 ¥ 2438.6 Actual turbine work;
= 1901.73 kJ/kg wT = hT (h1 – h2s )
The pump work; = 0.8 ¥ (2960.68 – 1901.73)
wp = vf (p1 – p2) = 847.48 kJ/kg
= 0.001003 ¥ (4000 – 3.5) Net work done per kg of steam;
= 4.0 kJ/kg wnet = wT – wp = 847.48 – 4.0
Enthalpy at the state 4; = 843.48 kJ/kg
h4 = h1 + wp (i) Cycle efficiency
= 111.80 + 4.0 = 115.80 kJ/kg wnet 843.48
Turbine work, hCycle = =
qin 2844.88
wT = h1 – h2s = 0.296 or 29.6%
= 2960.68 – 1901.73 w 843.48
= 1058.95 kJ/kg (ii) Work ratio; rw = net =
wT 847.48
Heat supplied in the boiler;
= 0.9952 or 99.52%
qin = h1 – h4 = 2960.68 – 115.80
(iii) Specific steam consumption rate
= 2844.88 kJ/kg
3600 kJ/kWh 3600 kJ/kWh
Net work done per kg of steam, ssc = =
wnet kJ/kg 843.48 kJ/kg
wnet = wT – wp
= 4.268 (kg/kWh)
= 1058.95 – 4.0 = 1054.95 kJ/kg
(i) The Rankine cycle efficiency
A steam power plant operates on a
w 1054.95 cycle. The pressure and temperature are designated in
hRankine = net =
qin 2844.88 Fig.12.16. The turbine efficiency is 90% and pump ef-
= 0.370 or 37% ficiency is 85%. Calcualte the thermal efficiency of the
cycle.
(ii) Work ratio;
wnet 1054.95 Solution
rw = =
wT 1058.95 Given A steam power plant with schematic as shown
= 0.996 or 99.6% in Fig.12.16;
(iii) Specific steam consumption rate
Properties of steam From Tables A-13, A-14
3600 kJ/kWh 3600 kJ/kWh
ssc = = State 1: At 3.8 MPa, 380°C; Superheated steam;
wnet kJ/kg 1054.95 kJ/kg
h1 = 3169.1 kJ/kg
= 3.41 (kg/kWh)
s1 = 6.7235 kJ/kg ◊ K
(b) For an irreversible Rankine cycle 1–2–3–4–1, we
have State 2: At 10 kPa, wet steam;
h1 = 2960.68 kJ/kg hf = 191.8 kJ/kg
h2s = 1901.73 kJ/kg hfg = 2392.8 kJ/kg
wp = 4◊0 kJ/kg sf = 0.6493 kJ/kg ◊ K
h4 = 115.80 kJ/kg sfg = 7.5009 kJ/kg
qin = 2844.88 kJ/kg State 3: At 10 kPa saturated liquid vf = 0.001009 m3/kg
hT = 0.8 State 4: At 5 MPa; compressed liquid
Vapour Power Cycles 401
Assumptions
(i) Each component in the cycle is analysed as a The steam enters the condenser as a saturated mix-
control volume at steady state. ture of vapour and moisture at the turbine back
(ii) Compression and expansion are considered pressure p2. If this pressure is lowered, the satura-
adiabatic. tion temperature of exhausted steam decreases, and
(iii) Kinetic and potential energy effects are negligible. thus, the amount of heat rejection in the condens-
Analysis The isentropic enthalpy drop during er also decreases. The efficiency of the Rankine
process 3–4s; cycle increases by lowering the exhaust pressure.
h4s – h3 = vf ( p1 – p2) Figure 12.17 illustrates the effect of condenser
= 0.001009 ¥ (5000 – 10) = 5.035 kJ/kg pressure on the Rankine cycle.
The isentropic efficiency of the pump As turbine back pressure p2 decreases to p 2¢, the
h -h h -h heat rejection decreases by an area 2–3–3¢–2¢–2.
hp = 4s 3 = 4s 3
h4 - h3 wp The heat transfer to steam is also increased by an
Actual pump work per kg of steam; area a¢–4¢– 4–a–a¢. Thus, the net work done and
h -h 5.035 efficiency of the cycle increases.
wp = 4s 3 = = 5.92 kJ/kg
hp 0.85 However, there are limitations to this method.
The state 2s, after isentropic expansion can be defined These are
by equating entropy at states 1 and 2s; 1. Lowering the back pressure causes an
s1 = s2 s = (sf + xsfg )@ 10 kPa increase in moisture content of the steam
402 Thermal Engineering
Superheating of steam increases the mean tem- By increasing the boiler pressure, the mean tem-
perature of heat addition. The effect of superheated perature of heat addition increases, and thus raises
steam on the performance of the Rankine cycle is the thermal efficiency of the cycle. Figure. 12.19(a)
shown in Fig. 12.18(a). The increase in superheat is illustrates the effect of boiler pressure on Rankine
shown by the line 1–1¢. The hatched area 1–1¢–2¢– cycle efficiency.
2–1 represents an increase in net work done during By keeping the maximum temperature Tmax and
the cycle. The area under the curve 1–1¢ represents condenser pressure p2 constant if boiler pressure
increase in the heat input. Thus, both the net work increases, the heat rejection decreases by an area
done and heat transfer increase as a result of super- b¢–2¢–2–b–b¢. The net work done by the cycle
heating the steam to higher temperature. Therefore, remains almost same, thus, the Rankine cycle
the thermal efficiency of the Rankine cycle increas- efficiency increases, with an increase in maximum
pressure.
es. It is observed that the specific steam consump-
tion decreases as steam is superheated. The effect Figure 12.19(b) shows the variation of efficiency
of superheating is shown in Fig.12.18(b). and specific steam consumption with boiler pres-
sure. The graph shows that the thermal efficiency
Superheating of steam to higher temperature is
first increases, reaches to peak value and then de-
desirable, because the moisture content of steam
creases.
leaving the turbine decreases as indicated by the
state 2¢ in Fig. 12.18 (a). However, the metallurgical 1. As boiler pressure increases, the saturation
considerations, restrict the superheating of steam to temperature of feed water increases and the
a very high temperature. enthalpy of vapourisation reduces. Thus a
Vapour Power Cycles 403
Table 12.1
Solution
Given An ideal Rankine cycle with different operating
variables
larger portion of heat is used to increase the To find Thermal efficiency of Rankine cycle in each
temperature of feed water to its saturation case
temperature. This non-isothermal process
Schematic
increases irreversibility and thus thermal ef-
Case (a): Turbine inlet: 3 MPa, 400°C: Cycle 1–2–3–4–1
ficiency decreases.
Case (b): Turbine inlet 3 MPa, 500°C: Cycle 1≤–2≤–3–
2. With increase in boiler pressure, the cycle 4–1≤
shifts toward left and the moisture contents Case (c): Turbine inlet 10 MPa, 400°C: Cycle 1¢–2¢–3–
of exhaust steam increases. It is an undesir- 4–1¢
able effect.
3. Specific steam consumption also decreases
first and then increases after reaching a mini-
mum level at 160 bar.
We can conclude that the efficiency of Rankine
cycle can be increased by lowering the condenser
pressure, by increasing the boiler pressure and by
superheating the steam. The quality of steam leav-
ing the turbine decreases by lowering condenser
pressure and by increasing boiler pressure, while it
improves by superheating. Table 12.1 presents the
summary of the above discussion.
404 Thermal Engineering
Analysis Case (b) The steam supplied to the turbine at 3 MPa and
Case (a): Steam enters the turbine at 3 MPa and 400°C. 500°C
Ideal Rankine cycle 1-2-3-4-1 Rankine cycle 1≤–2≤–3–4–1≤.
From steam tables, The properties of steam at states 3 and 4 will remain
State 1: p1 = 3 MPa, same but properties at states 1≤ and 2≤ will be different.
T3 = 400°C: Superheated steam State 1: Superheated steam at 3 MPa nd 500°C
h1 = 3230.9 kJ/kg h1≤ = 3456.5 kJ/kg
s1 = 6.9212 kJ/kg ◊ K s1≤ = 7.2338 kJ/kg ◊ K
State 2: Wet steam For the state 2≤
p2 = 10 kPa, s1≤ = s2≤ = (sf + x≤ sfg )@ 10 kPa
hf = 191.83 kJ/kg 7.2338 = 0.6492 + x (7. 5010)
hfg = 2392.87 kJ/kg 7.2338 - 0.6492
or x≤ = = 0.878
sf = 0.6492 kJ/kg 7.5010
sfg = 7.5010 kJ/kg ◊ K h2≤ = (hf + x≤ hfg )@ 10 kPa
State 3: Saturated liquid, = 191.81 + 0.878 ¥ 2392.82
p3 = 10 kPa = 2292.77 kJ/kg
h3 = hf = 191.83 kJ/kg Heat supplied per kg;
vf = 0.001010 m3/kg qin = h1≤ – h4 = 3456.50 – 194.85
State 4: Compressed liquid, = 3261.65 kJ/kg
p4 = 3 MPa Heat rejected per kg
The state 2 of steam after isentropic expansion in the qout = h2≤ – h3 = 2292.77 – 191.83 = 2100.94
turbine; q 2100.94
and hplant = 1 - out = 1 -
s1 = s2 = (sf + x sfg )@ 10 kPa qin 3261.65
6.9212 = 0.6492 + x (7. 5010) = 0.3559 or 35.59%
6.9212 - 0.6492 Comment: The increase in superheating temperature
or x = = 0.836
7.5010 results into increase in thermal efficiency of the plant as
Specific enthalpy at the state 2 well steam quality after expansion in the turbine.
h2 = (hf + x hfg )@ 10 kPa Case (c) With increase in boiler pressure to 10 MPa and
= 191.81 + 0.836 ¥ 2392.82 400°C
= 2192.27 kJ/kg Rankine cycle 1¢–2¢–3–4¢–1¢
The pump work; State 1: h1¢ = 3096.5 kJ/kg
wp = vf ( p1 – p2) s1¢ = 6.2120 kJ/kg ◊ K
= 0.001010 ¥ (3000 – 10) = 3.02 kJ/kg State 2: After isentropic expansion;
Enthalpy at the state 4; 6.2120 - 0.6492
h4 = h3 + wp = 191.83 + 3.02 = 194.85 kJ/kg x¢ = = 0.742
7.5010
Heat supplied in the boiler per kg of steam; h2¢ = (hf + x¢ hfg )@ 10 kPa
qin = h1 – h4 = 3230.90 – 194.85 = 191.83 + 0.742 ¥ 2392.87
= 3036.05 kJ/kg = 1967.34 kJ/kg
Heat rejected in the condenser per kg of steam; and h4¢ = h3 + vf (p1 – p2)
qout = h2 – h3 = 2192.27 – 191.83 = 191.83 + 0.001010 ¥ (10000 – 10)
= 2000.44 kJ/kg = 201.92 kJ/kg
The Rankine or plant efficiency qin = h1¢ – h4¢ = 3096.5 – 201.92
q 2000.44 = 2894.58 kJ/kg
hplant = 1 - out = 1 -
qin 3036.05 qout = h2¢ – h3 = 1967.34 – 191.83
= 0.3411 or 34.11% = 1775.51 kJ/kg
Vapour Power Cycles 405
ting
Re
ing during which heat is added to the steam. The re-
heated steam then further expands in the next stage
2
of the turbine. Due to reheating, the work output of 6
the turbine increases, thus improving the thermal Condensation
efficiency. 5 4
s
The reheat cycle is designed to take advantage of (a) T–s diagram
higher boiler pressure by eliminating the problem
h p1 p2
of excessive moisture content in the exhaust steam. Ist stage
expansion 3 T = Const
Superheated steam 1
g
tin
1
expansion
IInd stage
a
HP LP
he
Turbine Turbine
Re
WT
2 3 4
2
p3
Boiler Reheater
6 4
6
Feed Condenser 5
Pump
water
Wp qout s
(b) h–s diagram
406 Thermal Engineering
The amount of heat added during reheating its part is utilized to overcome the frictional resis-
qreheat = h3 – h2 tances. Thus, the kinetic energy produced is less
The total heat supplied per kg in two stages than that corresponding to theoretical isentropic
qin = (h1 – h6) + (h3 – h2) ...(12.20) enthalpy drop. Further, this friction is converted
For isentropic expansion in two stages, the total into heat, consequently, the steam becomes dry and
work done per kg of steam saturated, even superheated. This frictional heating
wT = (h1 – h2) + (h3 – h4) causes an increase in entropy and hence actual en-
thalpy drop is always less than the isentropic en-
The pump work per kg of steam;
p1
thalpy drop.
wp = h6 – h5 = - Ú p3
vdp Let us consider the expansion of steam in three-
stage turbine as shown in Fig. 12.23 on the h –s dia-
The net work done per kg of steam;
gram. The superheated steam initially at pressure
wnet = wT – wp p1 expands through three stages to exhaust pressure
= (h1 – h2) + (h3 – h4) – (h6 – h5) p4. The isentropic expansion from pressure p1 to p2
...(12.21) in the first stage of expansion is represented by a
p1
However, the pump work - Ú p3
vdp is very vertical line 1–2s. Due to friction and irreversibili-
ties, the actual state after expansion is 2 instead of
small in comparasion with turbine work, thus it is 2s. Therefore, the actual enthalpy drop (h1 – h2 ) is
neglected in most of the cases. less than the isentropic enthalpy drop (h1 – h2s ) and
The heat rejected in the condenser per kg of the difference between them (h2 – h2s ) is the loss
steam; due to irreversibilities, and thus the first stage ef-
qout = h4 – h5 ...(12.22) ficiency of the turbine can be expressed as
Then the efficiency of the turbine with reheating h - h2
is given by hstage I = 1
h1 - h2s
w q
hreheat = net = 1 - out Actual enthalpy drop
qin qin = ...(12.24)
Isentropic enthalpy drop
h4 - h5
= 1- ...(12.23)
( h1 - h6 ) + ( h3 - h2 ) The stage efficiency is identical to isentropic ef-
ficiency. If stage efficiency is known, then
It is evident from the T–s diagram Fig. 12.22(a)
h2 = h1 – hstage I (h1 – h2s ) ...(12.25)
that there is very less gain in thermal efficiency by
reheating the steam, only the quality of exhausted
steam is improved. However, the mean tempera-
ture of heat addition can be increased by including
the number of expansion and reheating processes.
Thus, the thermal efficiency of the cycle would fur-
ther increase.
The locus of h2 at pressure line p2 can be marked imposed by the materials used to fabricate the su-
at state 2 on the h –s diagram as shown in Fig. 12.23. perheater, reheater and turbine. High pressure in the
The second stage isentropic expansion takes boiler also requires the piping that can withstand
place from the state 2 to 3s and actual enthalpy the stresses at elevated temperatures, Although
drop is these factors limit the gain that can be achieved by
h2 – h3 = hstage II (h2 – h3s ) superheating and reheating.
or h3 = h2 – hstage II (h2 – h3s ) ...(12.26) The operating pressures in the boilers have
The locus of h3 can also be marked in a similar gradually increased with improved materials and
way on the pressure line p3. Then steam expands methods of fabrication over the years. The higher
from state 3 to 4, and its actual enthalpy drop is operating pressures and maximum allowed cycle
h3 – h4 = hstage III (h3 – h4s ) temperatures have permitted a significant increase
in thermal efficiency of the cycle.
or h4 = h3 – hstage III (h3 – h4s ) ...(12.27)
If a vapour power plant is designed to operate
The sum of all isentropic enthalpy drops is re-
with boiler pressures exceeding the critical pressure
ferred as cumulative isentropic enthalpy drop and
of water (22.1 MPa) and turbine inlet temperature
is designated as hcum.
exceeding 600°C, such cycle is referred as the super
hcum = (h1 – h2s ) + (h2 – h3s ) + (h3 – h4s )
critical Rankine cycle as shown in Fig. 12.24. The
...(12.28)
Fig. 12.25 shows an ideal reheat cycle with super
If there was no irreversibility present during
critical steam pressure. At super critical pressure
expansion of steam, then steam would expand is-
entropically through all stages from pressure p1 to
pressure p4 as shown by the line 1–5s. The enthalpy
drop during this expansion is h1 – h5s referred as
isentropic enthalpy drop.
The ratio of cumulative isentropic enthalpy drop
to isentropic enthalpy drop from initial pressure to
final pressure is called the reheat factor and is given
by
hcum
RF =
h1 - h5s
h1 - h2 s + h2 - h3s + h3 - h4s
= ...(12.29)
h1 - h5s
The value of the reheat factor is always greater
than unity and its effect is to increase the final en-
thalpy drop through friction heating, so the turbine
efficiency improves in the same ratio. In actual
case, the efficiency gain due to friction is very less.
The turbine efficiency can be thus given by
hturbine = hstage ¥ RF ...(12.30)
(greater than 22.1 MPa), no phase change occurs (ii) Thermal efficiency of the cycle, and
during heat addition process 2–3. (iii) Steam rate in kg/kWh.
Properties of steam From Mollier chart
An steam power plant operates on a
theoretical reheat cycle. The steam from boiler at 150 bar At state 1: Superheated steam
and 550°C expands through the high-pressure turbine. It p1 = 150 bar
is reheated at constant pressure of 40 bar to 550°C and T1 = 550°C
expands through the low pressure turbine to a condenser h1 = 3450 kJ/kg
pressure of 0.1 bar. Draw T –s and h –s diagrams and find State 2: After isentropic expansion, the steam is also
(a) quality of steam at turbine exhaust, superheated
(b) Thermal efficiency of the cycle, p2 = 40 bar
(c) Steam rate in kg/kWh. T2 = 335°C
h2 = 3052 kJ/kg
Solution State 3: Superheated steam
Given A reheat Rankine cycle with p2 = 40 bar
p1 = 150 bar T1 = 550°C T3 = 550°C
p2 = 40 bar T3 = 550°C h3 = 3560 kJ/kg
p3 = 0.1 bar State 4: Wet steam
p3 = 10 kPa
To Find
x4 = 0.88
(i) Quality of steam at turbine exhaust, h4 = 2300 kJ/kg
State 5: Saturated liquid (from saturated steam table)
p3 = 10 kPa
vf = 0.001010 m3/kg
hf = 191.83 kJ/kg
State 6: Compressed liquid p1 = 150 bar
Analysis
(i) Quality of steam at turbine exhaust
Using Mollier (h –s) chart; draw a vertical straight
line 3–4 from point 3 (coordinates: 40 bar and
550°C) to a pressure line of 0.1 bar as shown in
h–s diagram of Fig. 12.26. The quality of steam at
intersection point 4 as
x = 0.88
(ii) Thermal efficiency of the cycle
The pump work;
wp = vf (p1 – p3)
= 0.001010 ¥ (150 ¥ 102 – 10)
= 15.14 kJ/kg
Enthalpy at the state 6;
h6 = h5 + wp
= 191.93 + 15.14 = 206.97 kJ/kg
The heat supplied per kg of steam
qin = h1 – h6 + h3 – h2
= 3450 – 206.97 + 3560 – 3052
= 3751.03 kJ/kg
Vapour Power Cycles 409
Solution
Given A steam power plant with superheated steam (iv) The kinetic and potential energy effects are
with and without reheating. negligible.
Turbine entry: p1 = 32 bar (3200 kPa) and 410°C as Properties of steam From Mollier chart
superheated steam At state 1: Superheated steam
Reheating; p2 = 5.5 bar (550 kPa) and 395°C p1 = 32 bar
Condenser exit; p3 = 0.08 bar (8 kPa) as a saturated T1 = 410°C
liquid h1 = 3250 kJ/kg
To find For simple Rankine cycle; State 3: Superheated steam after reheating
(i) Dryness fraction at the turbine exit, p2 = 5.5 bar
(ii) Thermal efficiency of cycle, T3 = 395°C
For reheat Rankine cycle, h3 = 3263 kJ/kg
(iii) Dryness fraction at the turbine exit, and State 5: Saturated liquid
(iv) Thermal efficiency of cycle. p3 = 8 kPa
vf3 = 0.001008 m3/kg
Assumptions
h5 = hf3 = 173.94 kJ/kg
(i) Each component of the cycle is in steady state. State 4: Compressed liquid p1 = 8000 kPa
(ii) All processes of working fluid are internally
reversible. Analysis
(iii) The turbine and pump operate isentropically (i) For simple Rankine cycle: Fig. 12.27(a) and
(q = 0). cycle 1 –4–5 –6;
410 Thermal Engineering
(a) Dryness fraction after isentropic expansion = 3250 – 177.16 + 3263 – 2426
in a single stage: = 3528.88 kJ/kg
Using Mollier (h–s) chart; draw a vertical The heat rejected per kg of steam
straight line 1–4 from the point 1 (coordi- qin = h4 – h5
nates: 32 bar and 410°C) to a pressure line = 2426 – 173.94 ª 2252 kJ/kg
of 0.08 bar as shown in h–s diagram of Thermal efficiency;
Fig. 12.27(a). The quality of steam at q 2252
intersection point 4 as hcycle = 1 - out = 1 -
qin 3528.88
x4 = 0.83 = 0.3618 or 36.18%
and enthalpy at the state 4
h4 = 2170 kJ/kg A steam power plant operates on
(b) Thermal efficiency of the cycle ideal reheat cycle. The steam enters the high pressure
The pump work; turbine at 150 bar and 600°C and after expansion in two
wp = vf (p1 – p3) stages, is exhausted at 10 kPa. If the moisture content
= 0.001010 ¥ (32 – 0.08) ¥ 102 of the exhausted steam should not exceed 10.4 percent,
= 3.22 kJ/kg determine
Enthalpy at the state 6; (a) the pressure at which the steam should be
h6 = h5 + wp = 173.94 + 3.22 reheated
= 177.16 kJ/kg (b) thermal efficiency of the cycle
The heat supplied per kg of steam Assume the steam is reheated to high pressure turbine
qin = h1 – h6 inlet temperature.
= 3250 – 177.16 = 3072.84 kJ/kg
Solution
The heat rejected per kg of steam
qin = h4 – h5 Given A reheat Rankine cycle with
= 2170 – 173.94 ª 1996 kJ/kg HP turbine inlet: p1 = 150 bar
Thermal efficiency; T1 = 600°C
q 1996 LP turbine inlet: T3 = 600°C
hcycle = 1 - out = 1 -
qin 3072.84 Condenser inlet: p3 = 10 kPa
x4 = 1 – 0.104 = 0.896
= 0.350 or 35.0%
(ii) For reheat Rankine cycle: To Find
Cycle 1–2 –3– 4 –5 – 6; Fig. 12.27(b) (i) Intermediate pressure of reheat.
(c) Dryness fraction after isentropic expansion (ii) Thermal efficiency of the reheat cycle.
in low pressure turbine Assumptions
Using Mollier (h –s) chart; draw a vertical (i) Each component of the cycle is in steady state.
straight line 3–4 from point 3 (coordinates:
(ii) All processes of working fluid are internally
5.5 bar and 395°C) to a pressure 0.08 bar as
reversible.
shown in h–s diagram of Fig. 12.27 (b). We
(iii) The turbine and pump operate isentropically (q =
get quality of steam at state 4 as
0).
x4 = 0.933
(iv) The kinetic and potential energy effects are
and enthalpy at state 4 negligible.
h4 = 2426 kJ/kg
(d) Thermal efficiency of the cycle Properties of steam
The heat supplied per kg of steam At state 1: Superheated steam: (from Mollier chart)
qin = h1 – h6 + h3 – h2 p1 = 150 bar
T1 = 600°C
Vapour Power Cycles 411
Analysis
(i) The intermediate pressure p2
Since the process 3– 4 is an isentropic process,
thus
s3 = s4
where s4 = (sf + x4 sfg )@10 kPa
= 0.6492 + 0.896 ¥ 7.5010
= 7.370 kJ/kg ◊ K
Hence s3 = 7.370 kJ/kg ◊ K
Using Mollier (h –s) chart; draw a vertical
straight line 3–4 from the point 4 (0.1 bar and
s3 = 7.370 kJ/kg ◊ K) to a temperature line of T3 =
600°C, as shown in h–s diagram of Fig. 12.28(b).
At intersection point, the pressure and enthalpy
found to be
p2 = p3 = 40 bar
h3 = 3675 kJ/kg
Therefore, the steam should be reheated at 40 bar.
(ii) Thermal efficiency of the cycle
The pump work;
wp = vf ( p1 – p3)
= 0.00101 ¥ (150 ¥ 102 – 10)
= 15.14 kJ/kg
Enthalpy at the state 6;
h6 = h5 + wp = 191.93 + 15.14
= 206.97 kJ/kg
Specific enthalpy at the state 4
h4 = (hf + x4 hfg )@ 10 kPa
= 191.83 + 0.896 ¥ 2392.82
h1 = 3580 kJ/kg
= 2335.8 kJ/kg
s1 = 6.6776 kJ/kg ◊ K
At the state 2, the pressure p2 = 40 bar
State 2: Quality of steam is unknown
sg2 = 6.070 kJ/kg ◊ K
s2 = s1 = 6.6776 kJ/kg ◊ K
and Tsat = 250.4°C
State 3: Superheated steam T3 = 600°C
At this state s2 = s1 = 6.6776 kJ/kg ◊ K > sg @ 40 bar
State 4: Wet steam; (from steam Table A-13)
Thus, steam is superheated at the state 2 and from
p3 = 10 kPa
Mollier diagram, we get
hf = 191.83 kJ/kg
h2 = 3150 kJ/kg, and T2 = 375°C
hfg = 2392.82 kJ/kg
The heat supplied per kg of steam
sf = 0.6492 kJ/kg ◊ K
qin = h1 – h6 + h3 – h2
sfg = 7.5010 kJ/kg ◊ K
= 3580 – 206.97 + 3675 – 3150
State 5: Saturated liquid
ª 3898 kJ/kg
p3 = 10 kPa
The heat rejected per kg of steam;
vf = 0.00101 m3/kg
qout = h4 – h5 = 2335.8 – 191.83
hf = 191.83 kJ/kg
= 2143.97 kJ/kg
State 6: Compressed liquid
p3 = 150 bar
412 Thermal Engineering
Solution
Given A reheat Rankine cycle with
HP turbine inlet: p1 = 9 MPa,
T1 = 500°C
ms = 25 kg/s
LP turbine inlet: T3 = 500°C
Condenser inlet: p3 = 10 kPa,
x4 = 1 – 0.10 = 0.9
To Find
(i) The reheat pressure,
(ii) Total rate of heat input in the boiler, and
(iii) The thermal efficiency of the cycle.
vf = 0.00101 m3/kg
Properties of steam
hf = 191.83 kJ/kg
At state 1: Superheated steam (from Mollier Chart)
State 6: Compressed liquid
p1 = 9 MPa,
p1 = 9 MPa
T1 = 500°C
Analysis
h1 = 3386 kJ/kg,
(i) The intermediate pressure p2
s1 = 6.6575 kJ/kg ◊ K
Since the process 3– 4 is an isentropic process,
State 2: Quality of steam is unknown
thus
s2 = s1 = 6.6575 kJ/kg ◊ K
s3 = s4
State 3: Superheated steam; T3 = 500°C
Specific entropy at the state 4;
State 4: Wet steam; (from steam table A-13)
s4 = (sf + x4 sfg )@10 kPa
p3 = 10 kPa
= 0.6492 + 0.9 ¥ 7.5010
hf = 191.83 kJ/kg,
= 7.40 kJ/kg ◊ K
hfg = 2392.82 kJ/kg
Hence s3 = 7.40 kJ/kg ◊ K
sf = 0.6492 kJ/kg ◊ K
Using Mollier (h–s) chart; draw a vertical straight
sfg = 7.5010 kJ/kg ◊ K
line 3–4 from the point 4 (10 kPa and s3 =
State 5: Saturated liquid
7.40 kJ/kg ◊ K) to a temperature line of T3 = 500°C,
p3 = 10 kPa
Vapour Power Cycles 413
as shown in the h–s diagram of Fig. 12.29(b). entering the second stage turbine, where it expands to the
At intersection point, the pressure and enthalpy condenser pressure of 0.008 MPa. The net power output
found to be of the cycle is 100 MW. Determine
p2 = p3 = 20 bar (a) thermal efficiency of the cycle,
h3 = 3468 kJ/kg (b) mass flow rate of steam in kg/h,
Therefore, the steam should be reheated at 20 bar. (c) specific steam consumption in kg/kWh,
Similarly, the state 2 can be defined as (d) the rate of heat transfer from the condensing
s2 = s1 = 6.6575 kJ/kg ◊ K steam as it passes through the condenser in MW.
Using Mollier (h–s) chart; draw a vertical Discuss the effect of reheating on the vapour power
straight line 1–2 from the point 1 ( 90 bar and s1= cycle
6.6575 kJ/kg ◊ K) to a pressure line of 20 bar, we get
T2 = 300°C, Solution
h2 = 3015 kJ/kg
Given An ideal reheat Rankine cycle operates with
The steam is superheated at the state 2. steam as working fluid.
The pump work; HP turbine inlet; p1 = 8.0 MPa
wp = vf ( p1 – p3) T1 = 480°C
= 0.00101 ¥ (9 ¥ 103 – 10) LP turbine inlet; p3 = 0.7 MPa
= 9.08 kJ/kg T3 = 440°C
Enthalpy at the state 6; Condenser pressure; p4 = 0.008 MPa
h6 = h5 + wp = 191.93 + 9.08 Net Power output P = 100 MW
= 201 kJ/kg
Specific enthalpy at the state 4; To find
h4 = (hf + x4 hfg )@ 10 kPa (i) Thermal efficiency of the cycle.
= 191.83 + 0.9 ¥ 2392.82 (ii) Mass flow rate of steam in kg/h.
= 2345.35 kJ/kg (iii) Specific steam consumption in kg/kWh.
Total heat supplied per kg of steam (iv) Rate of heat transfer from the condensing steam
qin = h1 – h6 + h3 – h2 as it passes through the condenser, in MW.
= 3386 – 201 + 3468 – 3015 Assumptions
= 3638 kJ/kg (i) Each component in the cycle as control volume at
(ii) Rate of heat input in the boiler steady state.
Qin = ms qin = (25 kg/s) ¥ (3638 kJ/kg) (ii) All process are internally reversible.
= 90950 kW (iii) Turbine and pump operate isentropically.
The heat rejected per kg of steam; (iv) Kinetic and potential energy effects are negligible.
qout = h4 – h5 = 2345.35 – 191.83
Properties of steam at each principal states from Mollier
= 2153.52 kJ/kg
chart;
(iii) Thermal efficiency of the cycle
State 1: Superheated steam at
qout 2153.52
hcycle = 1 - = 1- p1 = 8.0 MPa
qin 3638.0 T1 = 480°C
= 0.408 or 40.8% h1 = 3380 kJ/kg
State 2: Wet steam at
The steam is the working fluid in p2 = 0.7 MPa
an ideal Rankine cycle with superheat and reheat. The s2 = s1
steam enters the first stage turbine at 8.0 MPa, 480°C and h2 = 2755 kJ/kg x2 = 0.98
expands to 0.7 MPa. It is then reheated to 440°C before
414 Thermal Engineering
Comment With superheating and reheating of steam in temperature and then the superheat at higher aver-
the Rankine cycle, the effects observed are (in compari- age temperature.
son with Example 12.8 given earlier) If the mean temperature Tm of heat addition
(i) The quality of steam leaving the turbine is as shown in Fig. 12.31(b) is assumed in such a
improved from x = 0.674 to 0.94. way that the area under curve 4–c–d–1 is equal
(ii) The efficiency of the cycle is increased by 41.0 – to the area under the curve a–b on T–s diagram
37.1 = 3.9%.
(Fig. 12.31), then
qin = h1 – h4 = Tm (s1 – s4 )
12.11 MEAN TEMPERATURE OF Mean temperature of heat addition;
HEAT ADDITION h1 - h4
Tm =
The heat-addition pattern of the simple Rankine s1 - s4
cycle is shown in Fig. 12.31(a). Initially, the heat Amount of heat supplied in the boiler
=
added as sensible heat to compressed liquid coming Change in entropy duriing heat addition
out the pump is at much lower average tempera- ...(12.31)
ture, the latent heat for vapourisation at constant Heat rejected per kg of steam;
qout = h2 – h3 = TL (s1 – s4 )
T 1 Then Rankine cycle efficiency;
g
tin
T (s - s )
ea
q
hRankine = 1 - out = 1 - L 1 4
rh
pe
qin Tm (s1 - s4 )
Su
d
c Water Steam
se
d
es
TL
\ hRankine = 1 -
te pr
...(12.32)
wa com
Tm
r
of
ing
1 kg 1
Boiler
bi ne
The mean temperature of heat addition in the Tur
Rankine cycle can be improved by increasing the
heat supplied at high temperature such as increas- 4¢ 2
ing superheat, increasing boiler pressure and using 4
reheat. The mean temperature of heat addition can
Pump Condenser
also be increased by decreasing the amount of heat 3
DT
4 5
TL 3
2¢ 2
a b c d s
(b) Ideal regenerative cycle on T–s plot
h
(kJ/kg)
h1 1
(1 – m1) kg of steam enters in open feed water Since Tm,Reg > Tm,Rankine
heater and mixed with m1 kg of steam blown from Thus the amount of heat supplied is decreased
the turbine at the state 2. After mixing, the mass of and efficiency of regenerative cycle will be higher
saturated liquid becomes 1 kg at the state 6 and it is than that of Rankine cycle. But at the same time,
pumped to boiler pressure at the state 7. the turbine work and heat rejection are also reduced
Applying steady flow energy equation to mixing due to extraction of steam at intermediate pressure.
process 2–6; Advantages of Regeneration
(1 – m1) h5 + m1 h2 = h6
1. It raises the temperature of feed water to
or h5 – m1 h5 + m1 h2 = h6
saturation temperature, and thus the amount
h6 - h5 of heat addition in the boiler reduces.
which gives, m1 = ...(12.35)
h2 - h5 2. The heat is added in the boiler at a higher
The heat supplied in the boiler average temperaure.
qin = h1 – h7 3. Open feed water heater serves as a deaerator
Heat rejected in the condenser to remove the air and other non-condensable
qout = (1 – m1) (h3 – h4) gases from the feed water, otherwise they
Turbine work, would cause corrosion.
wT = (h1 – h2) + (1 – m1) (h2 – h3) ...(12.36)
Pump work
wp = (h7 – h6) + (1 – m1) (h5 – h4) ...(12.37) Consider the Rankine cycle 1–2–3–4–5–6–7–8–
Net work done per kg of steam, 9 –10–1 with two stage feed-water heating oper-
ating between turbine inlet and condenser inlet as
wnet = wT – wp
shown on the T–s diagram in Fig. 12.35(a).
= (h1 – h2) + (1 – m1) (h2 – h3)
Applying steady-flow energy equation for the
– [(h7 – h6) + (1 – m1) (h5 – h4)]
mixing process 2–9;
...(12.38)
(1 – m1) h8 + m1 h2 = h9
Thermal efficiency of regenerative cycle;
h9 - h8
qout which gives, m1 =
hreg = 1 - h2 - h8
qin
Similarly, the steady-flow energy equation for
(1 - m1 ) ( h3 - h4 ) the mixing process 3–7;
= 1- ...(12.39)
h1 - h7 (1 – m1 – m2) h6 + m2 h3 = (1 – m1) h7
In the regenerative cycle, the feed water enters h7 - h6
the boiler at temperature T7 and its mean tempera- which gives, m2 = (1 - m1 )
h3 - h6
ture of heat addition is
The path 1–2–3–4 in Fig. 12.35(a) represents
qin h -h the states of decreasing mass of fluid during isen-
Tm, Reg = = 1 7 ...(12.40)
s1 - s7 s1 - s7 tropic expansion. If the same mass of steam (1 kg)
The mean temperature of heat addition without undergoes throughout regeneration and expansion,
heat generation for simple Rankine cycle operating the states would be represented by 1 –2¢–3≤–4¢ as
between same pressures p1 and p3 would be shown in Fig. 12.35(b). The turbine work with
decreasing mass and unit mass for above two types
qin h -h
Tm, Rankine = = 1 7 ...(12.41) of cycles would be;
s1 - s5 s1 - s5
Vapour Power Cycles 419
1 kg 1
10
1 kg 2¢ Loss in
2
9
8 work output
1 kg 3¢¢
3
6 7 3¢
1 kg
5 4¢ 4
s
(b) Regenerative cycle for unit mass of fluid
h1 = 3455 kJ/kg,
s1 = 7.234 kJ/kg ◊ K
State 2: Superheated steam;
p2 = 5 bar,
T2 = 240°C
h2 = 2940 kJ/kg
s2 = 7.234 kJ/kg ◊ K
State 3: Wet steam;
p3 = 0.1 bar = 10 kPa,
x3 = 0.88
h3 = 2300 kJ/kg
State 4: Saturated liquid; (from steam tables);
p4 = 0.1 bar
vf 4 = 0.001010 m3/kg
h4 = hf 4 = 191.83 kJ/kg
State 5: Compressed liquid;
p5 = 5 bar = 500 kPa
State 6: Saturated liquid (from steam tables);
p6 = 5 bar;
h6 = hf6 = 641.21 kJ/kg
vf6 = 0.001094 m3/kg
s6 = 1.8606 kJ/kg ◊ K
State 7: Compressed liquid;
p7 = 30 bar = 3000 kPa
Analysis
(i) Regenerative cycle
The high-pressure pump work input per kg of
steam,
wp1 = vf @ 5 bar ¥ (p1 – p6)
= 0.001094 (30 – 5) ¥ 102
= 2.735 kJ/kg
Specific enthalpy at the state 7;
h7 = h6 + wp2 = 641.21 + 2.73
= 643.94 kJ/kg
To Find
The low pressure pump work input per kg of
(i) The thermal efficiency.
steam
(ii) Steam rate of the cycle.
wp2 = vf @ 0.1 bar ¥ (p5 – p4)
(iii) Increase in average temperature of heat addition,
= 0.001010 ¥ (5 – 0.1) ¥ 102
efficiency, and steam as compared to an ideal
= 0.5 kJ/kg
Rankine cycle operates between same conditions.
Specific enthalpy at the state 5;
Properties of steam From Mollier chart h5 = h4 + wp2
State 1: Superheated steam at turbine inlet = 191.83 + 0.5 = 192.32 kJ/kg
p1 = 30 bar, The mass of steam m1 extracted from turbine at
T1 = 500°C 5 bar can be obtained by using Eq. (12.35)
Vapour Power Cycles 421
Analysis The high-pressure pump work input per kg of = 7.884 + (1 – 0.195) ¥ 0.697
steam = 8.4 kJ/kg
wp1 = vf @ 0.7 MPa ¥ (p1 – p6) Net work developed in the cycle
= 0.001080 (8 – 0.7) ¥ 103 wnet = wT – wp = 1029.77 – 8.4
= 7.884 kJ/kg = 1021.37 kJ/kg
Specific enthalpy at the state 7; Heat supplied to the steam in the boiler
h7 = h6 + wp2 = 697.22 + 7.884 qin = h1 – h7 = 3400 – 705.1
= 705.1 kJ/kg = 2694.9 kJ/kg
The low-pressure pump work input per kg of steam (i) Thermal efficiency of the regenerative cycle:
wp2 = vf @ 0.008 MPa ¥ (p5 – p4) w 1021.37
hth = net = = 0.378 or 37.8%
= 0.001008 ¥ (0.7 – 0.008) ¥ 103 qin 2694.9
= 0.697 kJ/kg (ii) The mass flow rate of steam entering the first
Specific enthalpy at the state 5; turbine:
h5 = h4 + wp2 = 173.88 + 0.697 Net power output P
ms = =
= 174.6 kJ/kg Net workdone per kg of steam wnet
The isentropic efficiency of first stage turbine 105 ¥ 103
= = 102.82 kg/s
h1 - h2 1021.37
h T1 = or 3.70 ¥ 105kg/h
h1 - h2 s
or h2 = h1 – hT1 (h1 – h2s) In a steam power plant, the condition
= 3400 – 0.85 ¥ (3400 – 2750) of steam at inlet to turbine is 20 bar and 300°C and the
= 2847.5 kJ/kg condenser pressure is 10 kPa. Two feed water heaters
The isentropic efficiency of second stage turbine operate at 5 bar and 1 bar. By neglecting the pump work,
h2 - h3 determine
hT2 =
h2 - h3s (a) The quality of steam at turbine exhaust,
or h3 = h2 – hT2 (h2 – h3s) (b) Masses of steam bled off at each pressure per kg
= 2847.5 – 0.85 ¥ (2847.5 – 2150) of steam entering the turbine,
= 2254.62 kJ/kg (c) Net work done per kg of steam flow,
The mass of steam m1 extracted from turbine at 5 bar (d) Thermal efficiency of the cycle, and
can be obtained by using Eq. (12.35) (e) Specific steam consumption.
h6 - h5 697.22 - 174.1
m1 = =
h2 - h5 2847.5 - 174.1
= 0.195 kg
Work done by first-stage turbine
wT1 = h1 – h2 = 3400 – 2847.5
= 552.5 kJ/kg
Work done by second-stage turbine
wT2 = (1 – m1) (h2 – h3)
= (1 – 0.195) ¥ (2845.5 – 2254.62)
= 479 kJ/kg
Total turbine work per kg of steam
wT = wT1 + wT2 = 552.5 + 479
= 1029.77 kJ/kg Solution
Total pump work input per kg of steam
Given A regenerative vapour power cycle with feed-
wp = wp1 + (1 – m1) wp2
water heater:
424 Thermal Engineering
Determine
(a) Mass of steam used for feedwater heating per kg
of steam entering the turbine.
(b) Thermal efficiency of the cycle.
Solution
Given A regenerative vapour power cycle with one
closed feed-water heater with operating conditions
First stage turbine inlet = 30 bar, 400°C
Extracted steam pressure = 3 bar
Feedwater temperature leaving the heater = 130°C
The temperature of feedwater in drain cooler = 27°C
Assumptions
To find
(i) Each component in the cycle is analysis as a
(i) Mass of steam extracted for feed-water heating control volume at steady state.
per kg of steam.
(ii) Turbines, pump and feed-water heaters operate
(ii) Thermal efficiency of the cycle. adiabatically.
Schematic with given data (iii) All processes of working fluid are reversible.
(iv) The extracted steam leaving the feed-water heater
30 bar as a saturate liquid.
1 kg 400°C
(v) In drain cooler, both fluid get equilibrium
1
Turbine Turbine WT temperature of 27°C.
I II
m1 kg (vi) 1 kg mass of steam flowing through the boiler and
qin first stage turbine.
3 bar 2 3 (1 – m1) kg
Boiler
3 bar (vii) Kinetic and potential energy effects are negligible.
0.04 bar (viii) The specific heat of water as 4.187 kJ/kg ◊ K.
Condenser
m1
7 Analysis Referring schematic and T–s diagram of
1 kg 130°C m1
4
Fig. 12.44.
8 Pump
Closed Drain State 7: Saturated liquid at
5
feedwater cooler Wp p7 = 0.04 bar (steam table)
heater m1
vf 7 = 0.001004 m3/kg
(a) Schematic
h7 = 121.44 kJ/kg
T State 8: Compressed liquid at
p8 = 30 bar, T8 = 27°C
1
Work input to pump
9 wp = vf 7 (p8 – p7)
30 bar = 0.001004 ¥ (30 ¥102 – 0.04 ¥ 102)
4 m1 2 = 3.0 kJ/kg
8 5 3 bar
The specific enthalpy of water at state 8
(1 – m1)
3 h8 = h7 + wp = 121.44 + 3.0
7 6 0.04 bar
= 124.44 kJ/kg
s State 1: Superheated steam at
(b) T–s diagram
p1 = 30 bar, T1 = 400°C
(From Mollier diagram)
h1 = 3230 kJ/kg, s1 = 6.868 kJ/kg ◊ K
Vapour Power Cycles 429
40 bar, 500°C State 8: Liquid at p8 = 1.1 bar, throttled from state 7, thus,
Turbines
1 kg h8 = h7 = 762.79 kJ/kg
qin Boiler
State 9: Saturated liquid,
p9 = 1.1 bar
2 4
h9 = 428.2 kJ/kg
12 m1 kg 3
m2 (1 – m1 – m2) State 10: Liquid at p10 = 0.035 bar, throttled from state
10 bar
1.1 bar 9, thus,
1 kg Closed Closed
heater II heater I (1 – m1) Condenser h10 = h9 = 428.2 kJ/kg
11 qR
State 11: Heated liquid at p11 = 40 bar, with steam at
0.035 bar
6 5 1.1 bar, thus
Wp h11 = h9 = 428.2 kJ/kg
7 8 9
m1 feed State 12: Heated liquid at p12 = 40 bar with steam at
10 pump
m2 10 bar
T h12 = h7 = 762.79 kJ/kg
1 (i) Applying mass and energy balance to second
closed feed-water heater II,
40 bar
2
Smihi = Smehe
10 bar
12 h11 + m1h2 = h12 + m1h7
7 m1
m2
11
3 h12 - h11 762.79 - 428.2
6 9 8 1.1 bar m1 = =
5 h2 - h7 3034 - 762.79
10 0.035 bar 4
s
= 0.147 kg/kg of steam
(a) Example of a power plant layout. Applying mass and energy balance to, first closed
h
feed-water heated,
C
Smihi = Smehe
0°
(kJ/kg)
500°C
40
ba
= 428.2 + 428.2 m2
1
1.
3034 2
ba
1 kg 15 MPa, 600°C
Consider a reheat-regenerative 1
vapour power cycle with two feed-water heaters. The
steam enters the first turbine at 15 MPa, 600°C and Boiler W1
expands to 4 MPa. Then some steam is extracted from the qin
4 MPa 1 Kg 2
turbine at this pressure for closed feed-water heater and 10 kPa
Pa
M
Pa
15
To find M
M
5 a 5
0. kP
4
h10 = Cpw T10 = 1134.35 kJ/kg (at 260°C) m1h12 + (1 – m1 ) h10 = h13
vf6 = 0.001080.kJ/kg or h13 = 0.188 ¥ 1101.08
The work input per kg of steam in pump 1 + (1 – 0.188) ¥ 1134.35
wp1 = vf 12 (p13 – p12) = 1128.1 kJ/kg
= 1.001252 ¥ (15 ¥ 103 – 4 ¥ 103) (iii) Thermal Efficiency of the cycle:
= 13.772 kJ/kg The heat supplied in the boiler
The specific enthalpy of water at state 12 qin = h1 – h13 + (1 – m1) (h3 – h2)
h12 = h11 + wp1 = 1087.31 + 13.772 = 3582.3 – 1128.1 + (1 – 0.188)
= 1101.08 kJ/kg ¥ (3674.4 – 3154.3)
The pump 2, work input wp2 = vf 8 (p13 – p8) = 2876.5 kJ/kg
= 0.001093 ¥ (15 ¥103 – 0.5 ¥ 103) Heat rejected in the condenser
= 15.85 kJ/kg qout = (1 – m1 – m2) (h5 – h6)
The specific enthalpy of water at state 9 = (1 – 0.188 – 0.129) ¥ (2335.8 – 191.83)
h9 = h8 + wp2 = 640.23 +15.85 = 1464.33 kJ/kg
= 656.08 kJ/kg Thermal efficiency of the cycle
The pump III. work input qout 1464.33
hth = 1 – =1-
wp3 = vf 6 (p8 – p6) qin 2876.5
= 0.001080 ¥ (0.5 ¥ 103 – 10) = 0.491 or 49.1%
= 0.53 kJ/kg (iv) The mass flow rate in the cycle
The specific enthalpy of water at state 7, Net work done per kg of steam
h7 = h6 + wp3 wnet = hth qin = 0.491 ¥ 2876.5
= 191.83 + 0.53 = 192.36 kJ/kg = 1412.17 kJ/kg
(i) Let m1 fraction of steam extracted at 4 MPa and The mass flow rate of steam in the cycle
m2 fraction of steam extracted at 0.5 MPa. Power output 120 ¥ 103 kJ/s
m = =
The mass and energy balance on the closed Work done/kg 1412.17 kJ/kg
feedwater heater = 84.97 kg/s
Smihi = Smehe = 30.59 ¥ 104 kg/h
m1h2 + (1 – m1) h9 = m1h11 + (1 – m1) h10
or m1 (h2 – h9 – h11 + h10) = h10 – h9
With numerical values;
1134.35 - 656.08
m1 = The thermal efficiency of the regenerative vapour
3154.3 - 656.08 - 1087.31 + 1134.35
power cycle can be increased by incorporating
or m1 = 0.188 kg/kg of steam
several feedwater heaters at suitably intermediate
(ii) Energy and mass balance on open feedwater
pressures. However, the capital cost of plant also
heater
increases due to addition of heaters, piping, pumps
Smihi = Smehe
and valves. Therefore, the incremental increase in
m2h4 + (1 – m1 – m2) h7 = (1 – m1) h8
thermal efficiency achieved with each additional
3014.3 m2 + (1 – 0.188 – m2) ¥ 192.36
heater must justify its added cost.
= (1 – 0.188) ¥ 640.23
Figure 12.48 shows a schematic of vapour power
or 3014.3 m2 + 156.09 – 192.36 m2 = 519.47
cycle plant cycle with reheating and three closed
363.66
or m2 = = 0.129 kg/kg of steam feedwater hearers and one open feed-water heater.
2821.94
The power plants with multiple feed-water heaters
The specific enthalpy of water at state 13 is
must have at least one open feed-water heater,
determined by mass and energy balance in
operating above atmospheric pressure for proper
mixing chamber
Vapour Power Cycles 433
Qs
4
Boiler
WT
2 3
6 7 8
1
QR
Closed Closed Closed Condenser
heater De-aerating heater
14 heater
open
13 heater 10 9
12
Wp Wp
2 1
16 Main boiler Condensate
15 17 pump
feed pump
18
de-aeration of air and other gases from the feed- 6. The size of condenser is reduced.
water in order to minimise the corrosion. 7. In open feedwater heater, de-aeration takes
Analysis of regeneration cycle with multiple place to remove the air and non-condensable-
feed-water heater is similar to previous article. gases from the feedwater, otherwise they
Let 1 kg of steam enters the boiler and first stage would lead to corrosion in the system.
turbine and then quantify the fraction passing Disadvantages
through the various components. The fractions of
1. The vapour power plant becomes compli-
steam extracted are determined by mass and energy
cated.
balance principles.
2. Addition of heaters increase the cost of plant
and maintenance.
3. In feedwater heaters, the length of fluid flow
increases, which require more pump work.
Advantages 4. The specific steam consumption increases
with regeneration.
1. The heat is added in the boiler at a higher av-
erage temperature, thus, the heating process,
tends to be reversible. RANKINE CYCLE
2. The variation in temperature of working Figure 12.49 shows the indicator diagram for modi-
fluid in the boiler is minimised, thus thermal fied Rankine cycle for steam engine. High-pressure
stresses setup in the boiler are also reduced. steam enters the cylinder at constant pressure, it
3. Amount of heat addition is substantial re- expands isentropically in the cylinder up to a lower
duced, thus the efficiency of the cycle is im- pressure, which is called steam release point and
proved. then the steam is released at constant volume to a
4. The size of stage turbine is reduced, due to condenser or into atmosphere.
the reduced amount of steam passes through The expansion of steam is not taken to toe of the
these turbines. curve, i.e., the back (condenser) pressure or else the
5. Due to many extractions, the turbine drain- stroke of the engine will be very long , but the work
age is improved and erosion due to moisture obtained in this part is very small. Thus, the length
is reduced. of stroke reduces without appreciable reduction in
434 Thermal Engineering
h1 - h2 + v2 ( p2 - p3)
h= …(12.50)
h1 - h f 4
Ú
= p1v1 + pd v - p3 v2 tion at maximum temperature.
(ii) Very high pressure at high temperature,
or w = p1 1 + u1 − u2 − p3 2 which requires high strength of materials of
or w = (p1 1 + u1) − (u2 + p2 2) components used in the plant.
+ p2 2− p3 2
(iii) During condensation of steam a large change
= h1 − h2 + 2 (p2 − p3) in specific volume experiences a very low
pressure in the condenser. The air leakage
Vapour Power Cycles 435
COGENERATION
gases for regeneration, thereby improving overall where Wgas = net power developed by the gas
fuel utilization. The combined cycle is shown in
turbine plant,
Fig. 12.53. The gases leaving the turbine of gas
power cycle transfer the heat to vapour power cycle Wvapour = net power developed by the steam
through a heat exchanger. cycle, and
The combined cycle has high average tempera- Qs = total rate of heat transfer to the
ture of heat addition for gas turbine cycle and low combined cycle.
average temperature of heat rejection from vapour These energy balance on the heat exchange
cycle, and thus an increased thermal efficiency. gives a relation.
The thermal efficiency of the combined cycle is ex- msteam (h3 – h2) = mgas (hd – he) ...(12.53)
pressed as For many applications, the combined cycle is
Wgas + Wvapour economical and they are increasingly being used
hcombined = ...(12.52)
Qs world wide for electric power generation.
s
= 173.88 + 0.701 ¥ 2403.1
= 1859.17 kJ/kg
(or from Mollier diagram h4s = 1860 kJ/kg)
Vapour Power Cycles 441
The isentropic efficiency of the vapour cycle turbine Similarly Td = Tc – hT (Tc – Tds)
h3 - h4 = 1400 – 0.88 ¥ (1400 – 688.32)
hT = = 773.72 K
h3 - h4s
Applying mass and energy balance to interconnecting
or h4 = h3 – hT (h3 – h4s)
heat exchanger
= 3138.30 – 0.9 ¥ (3138.30 – 1859.17)
S mi hi = S me he
= 1987 kJ/kg
mair (hd – he) = msteam (h3 – h2)
s4 = 6.7282 kJ/kg ◊ K (From Mollier diagram)
Work done by the steam turbine or mair Cp air (Td – Te) = msteam (h3 – h2)
wT, steam = h3 – h4 mair ¥ 1.005 (773.72 – 400)
= 3138.30 – 1987 = 1151.3 kJ/kg = msteam (3138.30 – 183.96)
Net work done per kg of steam in the vapour power
mair
cycle or = 7.865
msteam
wsteam = wT, steam – wp = 1151.3 – 10.075
= 1141.24 kJ/kg Net work done/kg of air in the gas power cycle
Analysis the gas power cycle. wgas = wT – wcomp
State a: Atmospheric air pa = 100 kPa, Ta = 300 K = (hc – hd) – (hb – ha)
State b: Compressed air, pb = 1200 kPa = Cp (Tc – Td) – Cp (Tb – Ta)
g -1 1.4 -1 = 1.005 ¥ [1400 – 773.72 – 699.26 + 300]
Êp ˆ g Ê 1200 ˆ 1.4 = 228.15 kJ/kg
Tbs = Ta Á b ˜ = 300 ¥ Á
Ë pa ¯ Ë 100 ˜¯ Net work output from combined cycle
= 610.18 K = Steam cycle work + Gas cycle work
State c: Heated compressed air 45 ¥ 103 kJ/s = msteam ¥ 1141.24 + mair ¥ 228.15
pc = 1200 kPa Using mair = 7.865 msteam , we get mass flow rates of
Tc = 1400 K steam and air
State d: Exhaust gas pd = 100 kPa msteam = 15.31 kg/s
Tc 1400 and mair = 15.31 ¥ 7.865 = 120.48 kg/s
Tds = g -1
= 1.4 -1 (ii) Net work developed in gas power cycle
Ê pc ˆ g Ê 1200 ˆ 1.4 mair ¥ wgas = 120.48 ¥ 228.15
ÁË p ˜¯ ÁË 100 ˜¯
d = 27.59 ¥ 103 kW
= 688.32 K = 27.50 MW
Using compressor and turbine efficiency Net work done in vapour power cycle
Tbs - Ta msteam ¥ wsteam = 15.31 ¥ 1141.24
hcomp =
Tb - Ta = 17.50 ¥ 103 kW
Tbs - Ta 610.18 - 300 = 17.5 MW
or Tb = Ta + = 300 +
hcomp 0.84
= 699.26 K
Summary
work as output is called power cycle. The vapour source temperature TH and sink temperature TL
power cycle is a cycle with a working substance is the Carnot vapour power cycle and its thermal
which alternatively vapourises and condenses. efficiency is given by
442 Thermal Engineering
Glossary
Back work Work input to feed pump Heat Rate Amount of heat required by a power plant to
Back work ratio Ratio of pump work input to the work produce 1 kWh of power
developed by the turbine Reheating Heating of wet steam after its expansion in
Work ratio Ratio of the net work output to the work one stage for next stage
developed by the turbine Reheat factor Ratio of cummulative isentropic en-
Steam rate Amount of steam required to produce thalpy drop to isentropic enthalpy from initial pressure
1 kWh (3600 kJ) of power to final pressure
Review Questions
1. What are four basic components of a steam power 5. Draw the schematic for an ideal Rankine cycle.
plant? Write their function in brief. Draw p−v, T−s and h−s diagrams for this cycle.
2. What do you understand by steam rate and heat 6. What are methods which can lead to increase in
rate? What are their units? thermal efficiency of Rankine cycle?
3. Why Carnot cycle is not practical for a steam 7. What are the irreversibilities in a steam power
power plant? plant, which make its thermal efficiency less than
4. Explain how the quality of steam at turbine exit that of Rankine cycle?
gets restricted?
Vapour Power Cycles 443
8. What is reheating? What are the advantage of re- 12. What is the effect of regeneration on (a) specific
heat Rankine cycle? power output, (b) cycle efficiency, and (c) steam
9. What is the effect of reheating of steam on rate?
(a) specific power output, (b) cycle efficiency, and 13. How is the regeneration of steam done in
(c) steam rate? Carnotisation of Rankine cycle?
10. What is regeneration? Draw schematic and T−s 14. Explain the working and analysis of the regenera-
diagram for an ideal regenerative cycle. tive Rankine cycle with one feed-water heater.
11. Why ideal regeneration is not possible? Explain
in brief.
Problems
1. In a steam power cycle, the steam supply is at of 3 kg/s and it is exhausted at 0.1 bar. Calculate
15 bar, dry and saturated. The condenser pressure the followings
is 0.4 bar. Calculate the Carnot and Rankine ef- (a) Net power output
ficiencies of the cycle. Neglect pump work. (b) Steam rate
[25.9%, 23.54%] (c) Heat rejected in the condenser in kW
2. A steam power plant operates between a boiler (d) Rankine cycle efficiency
pressure of 42 bar and a condenser pressure of (e) Actual thermal efficiency of the plant, if the
0.035 bar. The steam enters the turbine just dry boiler efficiency is 90%
and saturated. Calculate for these limits the cycle [(a) 2636.4 kW, (b) 4.1 kg/kWh, (c) 5857.2 kW,
efficiency, work ratio, and specific steam con-
(d) 31.04%, (e) 27.94%]
sumption for
7. Steam at 20 bar, 360°C is expanded in a turbine
(a) Carnot cycle
to 0.08 bar. It then enters a condenser where it
(b) Ideal Rankine cycle is condensed to saturated liquid water. The feed
(c) Rankine cycle when expansion process has pump supplies saturated water back to the boiler.
an isentropic efficiency of 80% (a) Calculate the net work per kg of steam and
[(a) 42.2%,0.739, 4.91 kg/kWh, (b) 36.8%, 0.996, cycle efficiency for ideal Rankine cycle.
3.64 kg/kWh, (c) 29.4%, 0.995, 4.56 kg/kWh] (b) If the turbine and pump have each 80%
3. A simple Rankine cycle works between pressures isentropic efficiency, calculate percentage
of 28 bar and 0.06 bar, the initial condition of reduction in net work and cycle efficiency.
steam being dry saturated. Calculate the cyclic ef- [(a) 2983.41 kJ/kg, 32.55, (b) 20.1%, 20.1%]
ficiency, work ratio and specific steam consump- 8. A steam power plant operating on Rankine cy-
tion rate. [33.57%, 0.997, 4.049 kg/kWh] cle is supplied with steam at 10 bar and 200°C.
4. An ideal Rankine cycle uses superheated steam The condenser vacuum is 600 mm of mercury.
at 50 bar and 500°C. The condenser pressure is Barometer pressure is 750 mm of Hg. If the ef-
0.05 bar. Calculate cycle efficiency and specific ficiency of the plant relative to Rankine cycle is
steam consumption. [39.6%, 2.75 kg/kWh] 65%, calculate (a) specific steam consumption,
5. A steam turbine receives steam at 100 bar and and (b) work ratio.
600°C. It is exhausted steam at 2 bar. For the ideal [(a) 8.888 kg/kWh, (b) 0.998]
Rankine cycle, calculate net work, specific steam 9. A turbine used in a simple Rankine cycle receives
consumption, cycle efficiency and mean effective steam at 15 bar with 5% moisture. The steam
pressure. enters the condenser at a temperature of 29°C.
[995.5 kJ/kg, 3.62 kg/kWh, 32.03%, 11.71 bar] Calculate Rankine cycle efficiency.
6. A steam power plant operates on ideal Rankine [31.77%]
cycle, receives steam at 20 bar and 300°C at a rate
444 Thermal Engineering
10. A steam power plant operates on the Rankine efficiency, (c) relative efficiency, and (d) steam
cycle. The steam enters the turbine at a flow rate consumption for a power output of 100 kW.
of 500 kg/s, a pressure of 50 bar, a temperature of [(a) 400°C, (b) 29.28%, (c) 44.44%,
600°C and a velocity of 30 m/s. The steam leaves (d) 900 kg/h]
the turbine at a pressure of 7.5 bar and a velocity 15. The steam is supplied to a two-stage turbine at
of 100 m/s. Calculate the cycle efficiency and net 40 bar and 350°C. It expands in the first stage
power produced. [39.87%, 696.05 MW] turbine until it is just dry and saturated, then it
11. A steam turbine develops 5 MW, operating on is reheated to 350°C and expanded through the
Rankine cycle receives steam at 3.0 MPa and second-stage turbine. The condenser pressure is
300°C and exhausting it to condenser at a vacuum 0.035 bar. Calculate the work output and heat
of 685 mm of Hg. The barometer reads 760 mm supplied per kg of steam for plant. Assuming ide-
of Hg. Calculate al processes and neglecting feed-pump work, cal-
(a) Rankine cycle efficiency (b) Dryness fraction culate the specific steam consumption and cycle
of steam enetering the condenser (c) Mass flow efficiency.
rate of steam required per hour. [1290 kJ, 3362 kJ, 2.79 kJ/kWh, 38.4%]
[(a) 31.5%, (b) 0.785, (c) 20764 kg/h] 16. A reheat Rankine cycle operates between the
12. Two steam turbines A and B operate with same pressure limits of 26 bar and 0.04 bar. The steam
initial pressure of 15 bar and same degree of su- entering the HP turbine and LP turbine has a tem-
perheat 101.7°C. In turbine A, the exhaust pres- perature of 400°C. The steam leaves the HP tur-
sure is 0.1 bar, whereas in turbine B, the exhaust bine as dry saturated. Compare thermal efficiency
pressure is 0.03 bar, Calculate and steam rate of Rankine cycle without and with
(a) Steam rate of turbines A and B in kg/kWh reheating. Neglect the feed-pump work.
(b) Percentage reduction in steam consumption [(a) 36.02 %, and 36.94%, (b) 3.2
due to lower exhaust pressure in the and 2.66 kg/kWh]
turbine B 17. A reheat Rankine cycle receives steam at 3.5 MPa
(c) Percentage increase in thermal efficiency and 350°C to a HP turbine, where it expands is-
due to lower exhaust pressure in the entropically to 0.8 MPa. The steam is then passed
turbine B through the boiler and it is reheated to 350°C at
[(a) 4.33 kg/kWh and 3.712 kg/kWh, 0.8 MPa. The steam is then expanded isentropi-
(b) 14.22 %, (c) 12.94%] cally to 10 kPa in a LP turbine. Calculate (a) ther-
13. Steam expands in a turbine from 25 bar and 300°C mal efficiency, (b) quality of steam leaving the
to a condenser pressure of 20 kPa. Calculate LP turbine, (c) power developed for a steam flow
Rankine cycle efficiency. rate of 6 kg/min, and (d) thermal efficiency of the
(a) What would be the efficiency if the initial cycle without reheating, if it operates between
temperature of steam be 500°C instead of 3.5 MPa, 350°C and 10 kPa.
300°C? [(a) 34.7%, (b) 0.895 dry, (c) 114.71 kW,
(b) If the boiler pressure is increased to (d) 33.63%]
60 bar maintaining the steam temperature 18. In a single-heater regenerative cycle, the steam
at 500°C, calculate the cycle efficiency. enters the turbine at 30 bar, 400°C and the ex-
Assume condenser pressure remains con- haust pressure is 0.10 bar. The feed-water heater
stant in all cases. is a direct contact type which operates at 5 bar.
[27.64%, (a) 32.26%, (b) 36.63%] Find
14. A steam turbine has a specific steam consump- (a) the efficiency and the steam rate of the
tion of 9 kg/kWh. It is supplied with steam at cycle
10 bar. The steam is exhausted at 0.1 bar and (b) the increase in mean temperature of heat
0.902 dry to a condenser. Calculate (a) quality addition, efficiency and steam rate as com-
of steam supplied to turbine, (b) Rankine cycle pared to the Rankine cycle (without regen-
eration). Pump work may be neglected
Vapour Power Cycles 445
[(a) 36.08%, 43.85 kg/kWh, (b) 27.4°C, (b) efficiency of the cycle,
34.18%, 0.39 kg/kWh] (c) the specific steam consumption.
19. A steam turbine operates on simple regenerative [(a) 0.19 kg/kg, (b)37%, (c) 4.39 kg/kWh]
Rankine cycle. The steam is supplied dry and sat- 20. A regenerative Rankine cycle includes open
urated at 40 bar and is exhausted to condenser at feed-water heater. The steam enters the turbine
0.07 bar. The condensate is pumped at a pressure at 4 MPa and 400°C. The steam expands up to
of 3.5 bar at which it is mixed with bled steam 400 kPa and then some quantity of steam is ex-
from the turbine at 3.5 bar. The resulting mixture tracted from the turbine and is supplied to feed-
is saturated water at 3.5 bar is then pumped to the water heater. The water leaves the feed-water
boiler. Neglecting the pump work and for ideal heater as saturated liquid at 400 kPa. The remain-
cycle, calculate ing steam completes its expansion to 10 kPa.
(a) amount of bleed steam per kg of steam Calculate the cycle efficiency and steam rate.
supplied, [37.44%, 3.69 kg/kWh]
Objective Questions
1. Which one of the following is most popular va-
pour power cycle? Pump work
(a) Carnot cycle (b) Rankine cycle (b)
Turbine work
(c) Joule cycle (d) Binary cycle Net work output
2. Which one of the following has the maximum (c) (d) None of above.
Turbine work
thermal efficiency for a given range of tempera-
6. The back work ratio of Rankine cycle in compari-
tures?
son with Carnot vapour cycle is
(a) Carnot cycle (b) Rankine cycle
(a) less (b) more
(c) Joule cycle (d) Binary cycle
(c) same (d) none of the above
3. Why Carnot vapour power cycle is considered
7. In the Rankine cycle, the heat is added
non-practical cycle?
(a) isothermally
(a) Saturate steam enters the turbine
(b) at constant volume
(b) Pump handles water-vapour mixture
(c) at constant pressure
(c) Incompletely condensation of steam in the (d) adiabatically
condenser
8. Heat rate of a power plant is expressed as
(d) All of the above
Pump work 3600 kJ
4. Why is Rankine cycle considered as most practi- (a) (b)
cal cycle? Turbine work wnet (kJ/kg)
(a) Saturate steam enters the turbine 3600 (kJ)
(c) (d) none of the above
(b) Pump handles water-vapour mixture hth ( kWh )
(c) Complete condensation of steam in the con- 9. Specific steam consumption of a power plant is
denser expressed as
(d) None of the above Pump work 3600 kJ
(a) (b)
5. The back work ratio is defined as Turbine work wnet (kJ/kg)
Net work done in the cycle 3600 (kJ)
(a) (c) (d) none of the above
Heat supplied in the cycle hth ( kWh )
446 Thermal Engineering
10. Thermal efficiency of Rankine cycle can be im- 14. Rankine cycle with multiple regeneration can be
proved by steam approximated as
(a) superheating (b) reheating (a) ideal Brayton cycle
(c) regeneration (d) none of the above (b) Carnot vapour cycle
11. Specific steam consumption of Rankine cycle can (c) ideal Stirling cycle
be reduced by steam (d) none of the above
(a) superheating (b) reheating 15. In regenerative Rankine cycle, the feed water is
(c) regeneration (d) none of the above heated by
12. Rankine cycle efficiency of well maintained (a) exhaust steam (b) condensed steam
steam power plant is in the range of (c) bled-off steam (d) fresh steam
(a) 25 to 35% (b) 10 to 20% 16. The steam engines operate on
(c) 35 to 45% (d) 50 to 60% (a) simple Rankine cycle
13. With reheat Rankine cycle (b) ideal reheat Rankine cycle
(a) quality of exhausted steam is improved (c) Modified Rankine cycle
(b) net work out put of cycle increases (d) ideal regenerative cycle
(c) specific steam consumption decreases
(d) all of the above
16. (c) 15. (c) 14. (b) 13. (a) 12. (c) 11. (a) 10. (a) 9. (b)
8. (c) 7. (c) 6. (a) 5. (b) 4. (c) 3. (d) 2. (a) 1. (b)
Answers
Refrigeration 447
13
Refrigeration
Introduction
A refrigerator and a heat pump are both heat engines operating in reverse direction. In operation, the reversed
heat engine transfers heat energy from a low-temperature source to a high-temperature sink. The work input
is required to transfer the heat from cooler to hotter region. A refrigerator or air conditioner removes heat
energy from a low-temperature region while a heat pump delivers heat to a high-temperature region. The
gas refrigeration cycle, vapour compression refrigeration cycle, vapour absorption cycle, heat pump cycle
and refrigerant properties are explained in this chapter.
Given A household refrigerator Analysis The amount of heat removed by the system
(COP)R = 1.8 RE = 90 kJ/min per day
QL = Heat removed from water + Heat absorbed
To find
during phase change of water to ice
(i) Electrical power consumption, and = mCpw (Ti – 0°C) + mhfg
(ii) Heat rejected to surroundings. = 10 ¥ 103 ¥ 4.1868 ¥ (23 – 0) + 10 ¥ 103 ¥ 334.5
Analysis = 430.8 ¥ 104 kJ per day
(i) The coefficient of performance of a refrigerator is Rate of heat removal per minute
given as 430.8 ¥ 10 4 ( kJ/day )
RE = = 2991.67 kJ/min
(COP)R =
Refrigerating Effect RE
= ( 24 h ¥ 60 min/ h )
Work input Win The COP of a refrigerator is given as
Using the given values RE
(COP)R =
90 kJ/min Win
1.8 =
Win RE 2991.67
or Win = = = 854.76 kJ/min
or Win = 50 kJ/min = 0.833 kW (COP ) R 3.5
The electrical power consumption is 0.833 kW. = 14.25 kW
(ii) Heat rejected to surroundings Power required by compressor motor
QH = RE + Win
Win 14.25
= 90 kJ/min + 50 kJ/min = 140 kJ/min. P = = = 16.76 kW
htransmission 0.85
Example 13.2 An ice plant produces 10 ¥ 103 kg of
ice per day at 0°C using water at a temperature of 23°C.
Estimate the power required by the compressor motor, REFRIGERATION TERMINOLOGY
if the COP of the plants is 3.5 and the transmission
efficiency is 85%. Also find the amount of heat transferred 1. Refrigeration Load It is the amount of heat
from the system per minute. which must be removed per unit time from the
Take Cp (water) = 4.1868 kJ/kg ◊ K, and cold region. It is also known as the refrigeration
hfg(ice) = 334.5 kJ/kg capacity. It is measured in Tonnes of Refrigeration
(TR) and is designated as RE. Sometimes, it is also
Solution referred as refrigeraton effect.
Given Production of ice at 0°C
The refrigeration
mice = 10 ¥ 103 kg per day
capacity of a system decides the mass flow rate of
TL = 0°C = 273 K
a given refrigerant, when working under specified
conditions, i.e.,
450 Thermal Engineering
a refrigerating machine which will work on the Net work input to cycle,
reversed Carnot cycle. Win = QH – QL
A reversed Carnot cycle using air as working = TH (S3 – S2) – TL(S3 – S2)
medium is shown on p–V and T–S diagrams in = (TH – TL ) (S3 – S2) ...(13.6)
Fig. 13.3(a) and (b), respectively. The coefficient of performance of the reversed
The cycle consists of four reversible processes Carnot cycle operation as refrigerator
in sequence. RE TL ( S3 - S2 )
Process 1–2 Isentropic expansion of air from (COP)R, rev = =
Win (TH - TL ) ( S3 - S2)
higher temperature TH to lower temperature TL
TL
Process 2–3 Heat removal from cold space in iso- = ...(13.7)
TH - TL
thermal manner at temperature TL
The coefficient performance of reversed Carnot
Process 3–4 Isentropic compression of air from cycle operating as heat pump
low temperature TL to high temperature TH
Heat rejected at TH QH
Process 4–1 Heat rejection isothermally to a (COP)HP, rev = =
Work input Win
medium at temperature TH
The refrigeration effect = Heat absorbed by air TH ( S3 - S2 ) TH
= =
during isothermal process 2–3 at temperature TL (TH - TL ) ( S3 - S2 ) TH - TL
RE = TL (S3 – S2) ...(13.4) ...(13.8)
Heat rejected at temperature TH
QH = TH (S3 – S2) ...(13.5)
wc = h2 – h1 and wT = h3 – h4
The net work input to the cycle is
wnet = wc – wT
= (h2 – h1) – (h3 – h4) ...(13.9)
The refrigeration effect produced in the cycle
RE = Heat transfer from the cold region to
the refrigerant gas
= h 1 – h4 ...(13.10)
The coefficient of performance of the cycle is
the ratio of the refrigeration effect to the net work
input
RE h1 - h4
(COP)R = = ...(13.11)
wnet ( h2 - h1 ) - ( h3 - h4 )
The gas refrigeration cycle deviates from the re-
versed Carnot cycle because heat transfer processes
are not isothermal. In fact, the gas temperature var-
ies considerably during the heat-transfer process.
Figure 13.6 shows a T–s diagram which compares
the reversed Carnot cycle 1–2¢–3–4¢–1 and reversed
Brayton cycle 1–2–3–4–1. It reveals the following
facts:
1. The net work (area 1–2¢–3–4¢–1) required by
the reverse Carnot cycle is a fraction of that
required by the reverse Brayton cycle.
2. The reverse Carnot cycle produces greater
refrigeration effect (area under line 4¢–1) as
compare to reverse Brayton cycle (area un-
der curve 4 –1).
3. The mean temperature of heat rejection is
much greater and that of heat rejection is
Fig. 13.5 much lower in reverse Brayton.
Therefore, the COP of the reverse Brayton cycle Pressure ratio, p2/p1 : 3
is much lower than that of the vapour compression Turbine inlet, T3 : 300 K
cycle or the reversed Carnot cycle. To find
Advantages (i) Net power input in the cycle,
1. Air is a freely and easily available fluid. (ii) Refrigeration capacity, and
(iii) The COP of the cycle.
2. There is no danger of fire and toxic effects, if
it leaks. Schematic with given data
3. The weight of air refrigeration system per
tonne of refrigeration is less compared with
other refrigeration systems.
4. An air cycle can work as an open or closed
cycle system.
5. It is eco-friendly.
Disadvantages
1. The main drawback of an air refrigeration
system is its very low value of COP.
2. Air has only sensible heat and cannot trans-
fer heat at constant temperature across heat
exchangers. Thus, as the temperature differ-
ence decreases, its heat transfer capacity de-
creases.
3. The quantity of air required per tonne of re-
frigeration capacity is much larger than the
liquid refrigerants.
4. A turbine is required for the expansion of
air instead of a throtting device. Since air
contains some water vapour, thus danger of
frosting during expansion is more possible.
5. It has more running cost than other systems.
Analysis The specific enthalpy at each state of the absorbing heat at constant pressure, the air re-enters the
cycle. compressor, which is driven by the turbine. Find the COP
State 1: T1 = 270 K, p1 = 1 atm of the refrigerator, driving power required and air mass
h1 = Cp T1=1.005 ¥ 270 = 271.35 kJ/kg flow rate.
State 2: p2 = 3p1 = 3 atm
g -1 Solution
Ê 1.4 -1
p2 ˆ g
T2 = T1 Á ˜ = 270 ¥ (3) 1.4 = 370 K Given An aircraft cooling system
Ë p1 ¯ Compressor inlet, p1 = 100 kPa, T1 = 283 K
h2 = CpT2 = 1.005 ¥ 370 = 371.85 kJ/kg hC = 0.72
State 3: T3 = 300 K, p3 = 3 atm, Pressure ratio, rp : 2.5
h3 = Cp T3 = 1.005 ¥ 300 = 301.5 kJ/kg hT = 0.75
State 4: p4 = p1 = 1 atm Turbine inlet, T3 = 320 K
T3 300 RE = 3 TR = 10.53 kW
T4 = g -1
= 1.4 -1
= 219.35 K,
Ê p2 ˆ g Ê 3ˆ 1.4 To find
ÁË 1 ˜¯
ËÁ p1 ˜¯ (i) COP of refrigerator,
(ii) Mass flow rate of air, and
h4 = Cp T4 = 1.005 ¥ 219.35 = 220.44 kJ/kg
(iii) Power input.
The mass flow rate of air
V Schematic with given data
m =
v1
RT1 (0.287 kJ/kg ◊ K ) ¥ ( 270 K )
where v1 = =
p1 (101.325 kPa )
= 0.765 m3/kg
Given V = 1.5 m3/s
V 1.5
Then m = = = 1.96 kg/s
v 0.765
(i) Net power input in the cycle
Wnet , in = m [(h2 – h1) – (h3 – h4)]
= 1.96¥ [(371.85 – 271.35)
– (301.5 – 220.44)]
= 38.13 kW
(ii) The refrigeration capacity
RE = m(h1 – h4)
= 1.96 ¥ [271.35 – 220.44] = 99.78 kW
(iii) The coefficient of performance
RE 99.78
(COP)R, Brayton = = = 2.62
Wnet , in 38.13
Warm
t
surroundings, nstan
v = co
TH T = constant
3 2 High
Condenser pressure
Pressure (bar)
High
pressure superheated
nt
vapours
ta
liquid
ns
co
Win
Compressor
=
Expansion
s
id
liqu
our
valve
vap
Low
ted
Low pres. T = constant
1 pressure
a
low temp. 4
ted
tur
refrigerant Evaporator vapours
Sa
tura
C
1 =
Sa
x
2
x
3
x
COLD refrigerator
space, TL Enthalpy (kJ/kg)
Fig. 13.10
(a) Basic components of a refrigerator
T
required for the calculation can directly be read off.
C
p=
4 1
Refrigeration
effect = h1 – h4
s
(b) T–s diagram for ideal vapour compression cycle.
Fig. 13.9
1. Evaporator (w = 0) mR = 5 kg/min.
qL = h1 – h4 ...(13.12) T1 = – 10°C = 263 K
2. Compressor (q = 0) T3 = 25°C
win = h2 – h1 ...(13.13) and tabulated properties of refrigerant.
3. Condenser (w = 0) To find
qH = h2 – h3 ...(13.14) (i) (COP)R ,
4. Expansion valve (q = 0, w = 0) (ii) Capacity of refrigerator.
h4 = h3 ...(13.15)
Analysis Properties of refrigerant at end states:
The coefficient of performance of refrigerator h2 = 1465.84 kJ/kg
and heat pump can be expressed as h3 = 298.9 kJ/kg
qL h -h h4 = 298.9 kJ/kg
(COP)R = = 1 4 ...(13.16) Using the Clapeyron equation for calculating entropy
win h2 - h1
change sfg2 during evaporation
q h -h
(COP)HP = H = 2 3 ...(13.17) h fg2 hg 2 - h f 2
win h2 - h1 sfg2 = =
Tsat2 Tsat2
where h1 = hg @ p1
h3 = hf @ p2 1465.84 - 298.9
= = 3.9159
298
Example 13.7 A vapour compression refrigerator Entropy at the state 2
cycle works between temperature limits of 25°C and – s2 = sf2 + sfg2 = 1.1242 + 3.9159
10°C. The vapour at the end of isentropic compression is = 5.0401 kJ/kg ◊ K
just dry. Assuming there is no subcooling, find the COP of h fg1 hg - h f 1
the system. Also find the capacity of refrigerator,if mass Similarly, sfg1 = = 1
Tsat1 Tsat1
flow rate of refrigerant is 5 kg/min.The properties of re-
frigerant are tabulated below. 1433.05 - 135.37
= = 4.9341
263
Temperature Enthalpy, kJ/kg Entropy of liquid, Entropy at the state 1
T, K hf hfg kJ/kg ◊ K s1 = sf1 + x1 sfg1 = 0.5443 + 4.9341x1
298 K 298.9 1465.84 1.1242 For isentropic compression,
263 135.37 1433.05 0.5443 s1 = s2 = 5.0401 kJ/kg ◊ K
or 5.0401 = 0.5443 + 4.9341x1
Solution or x1 = 0.911
Enthalpy at the state 1
Given A vapour compression cycle as shown on p–h
h1 = hf1 + x1 hfg1
diagram in Fig. 13.12.
= 135.37 + 0.911 ¥ (1433.05 – 135.37)
= 1317.55 kJ/kg
(i) COP of refrigerator
The compression work
win = h2 – h1 = 1465.84 – 1317.55
= 148.28 kJ/kg
Refrigeration effect
qin = h1 – h4
= 1317.55 – 298.9 = 1018.65 kJ/kg
Fig. 13.12
Refrigeration 459
Fig. 13.17
Fig. 13.19
refrigerant
vapour at suction from v1 to v1¢, thus the
compression work input increases as shown
by hatched area.
h1 –
h4) to (h1¢ – h4).
COP of the new system is given by
h¢ - h
COP¢ = 1 4
h2¢ - h1¢
( h1 - h4 ) + (h1¢ - h1 )
=
( h2 - h1) + [(h2¢ - h1¢ ) - ( h2 - h1)]
...(13.18)
Both the numerator and denominator in-
crease, thus the COP of the new system may
Fig. 13.18
increase, decrease or remain the same.
464 Thermal Engineering
It is the practical necessity to allow the refrig- dercooling of the condensed liquid and then
erant vapour to become slightly superheated at the throttling of refrigerant to evaporator pressure.
suction of the compressor in order to avoid any (b) The dry saturated vapour delivered to the com-
carry over of liquid refrigerant into the compressor. pressor, where it is compressed isentropically to
The amount of superheat should be kept minimum the condenser pressure.
in order to keep the compression work minimum. (c) The dry saturated vapour delivered to the com-
pressor and liquid after condensation is under-
(d) cooled by 10°C.
The condensed liquid can be cooled to a temperature
below the saturation temperature corresponding to Solution
the condenser pressure. This effect is shown with Given A refrigerator operating between a condenser
the help of T–s and p–h diagrams of Fig. 13.20 in pressure of 12.37 bar and evaporator pressure of 1.902
which the constant pressure line is shown left to bar.
the saturated liquid line. The effect of subcooling To find
(also called undercooling) is to move the line 3-4 (i) Refrigerating effect/ kg of refrigerant.
(throttling process) to the left of the diagrams. It (ii) COP of the system.
increases the refrigeration effect without increase
Assumptions
in compression work. Thus the COP of the system
(i) Each component in the all cycles is analysed as a
increases. Therefore, the subcooling of condensed
control volume at steady state.
liquid is desirable. (ii) Compression, condensation and evaporation
processes are internally reversible.
(iii) The kinetic and potential energy changes are
negligible.
Analysis
(i) The dry saturated vapour delivered to the
condenser and after condensation throttled
without sub-cooling
At 12.37 bar from properties of ammonia; Table
B-10,
h3 = hf = 332.8 kJ/kg ◊ K
h2 = hg = 1469.9 kJ/kg ◊ K
s2 = 4.962 kJ/kg ◊ K
At 1.902 bar
hf1 = 89.8 kJ/kg,
hg = 1420 kJ/kg
sf1 = 0.368 kJ/kg ◊ K,
sg = 5.623 kJ/kg ◊ K
Fig. 13.20 (a) The quality of refrigerant at the state 1;
s2 = s1 = sf1 + x1 sfg1 = sf1 + x1 (sg1 – sf 1)
Example 13.12 The pressure in the evaporator of an 4.962 = 0.368 + x1 (5.623 – 0.368)
ammonia refrigerator is 1.902 bar and the pressure in or x1 = 0.874
the condenser is 12.37 bar. Calculate the refrigeration The specific enthalpy of refrigerant at the
effect per unit mass of the refrigerant and (COP)R for the state 1;
following cycles:
h1 = hf1 + x1 (hg1 – hf1)
(a) The dry saturated vapour delivered to the con- = 89.8 + 0.874 ¥ (1420 – 89.8)
denser after isentropic compression and no un-
= 1251.8 kJ/kg
Refrigeration 465
To find VR 0.00232
(i) (COP)R, and or Vs = = = 0.00309 m3/s
hvol 0.75
(ii) Swept volume of compressor.
Swept volume rate can be expressed as
Assumptions N
Vs = Vs
(i) Each component in the all cycle is analysed as a 60
60
control volume at steady state. or Vs = 0.00309 ¥
600
(ii) Compression, condensation and evaporation
= 0.000309 m3 or 309 mm3
processes are internally reversible.
(iii) The kinetic and potential energy changes are
negligible.
T 2 Solution
3
Given An ideal vapour compression refrigeration cycle
4 3¢ operates with refrigerant 134a as the working fluid
5 Mass flow rate, m = 0.08 kg/s
8 Cold region temperature = 0°C
7
6 1 Warm region temperature = 26°C
s Temperature of refrigerant vapour at compressor
(b) Actual VCC on T–s diagram inlet, T1 = –10°C
p Pressure of saturate liquid leaving the condenser =
9 bar
2
Dpc 4 To find
5 3
(i) Power input in compressor in kW,
Dpev 78
(ii) Refrigerating capacity in tonnes,
6
(iii) COP of the system.
1
h Schematic with given data
(c) Actual VCC on p-h diagram
Fig. 13.23
Assumptions Solution
(i) All the components of the cycle are analysed as a
Given A refrigerator operates with R-12 refrigerant
control volume at steady state.
with the operating conditions
(ii) All processes except throttling process are
mR = 0.05 kg/s
internally reversible.
(iii) Kinetic and potential energy effects are negligible. To find
(iv) Saturate vapour leaves the evaporator and saturate (i) Refrigeration effect,
liquid leaves the condenser. (ii) Work input to the compressor,
Analysis The properties of refrigerant 134a (iii) Isentropic efficiency of the compressor,
State 1: Saturate refrigerant vapour T1 = –10°C (iv) COP of the system.
h1 = 241.35 kJ/kg s1 = 0.9253 kJ/kg ◊ K Assumptions
State 2: Superheated refrigerant vapour p2 = 9 bar (i) All the components of the cycle are analysed as a
s2 = s1 = 0.9253 control volume in steady state.
h2 = 272.4 kJ/kg (by interpolation) (ii) Neglect kinetic and potential energy effects.
State 3: Saturate liquid at 9 bar
Schematic with given data
h3 = 99.56 kJ/kg
State 4: Liquid vapour mixture after throttling
h4 = h3 = 99.56 kJ/kg
(i) Compressor work input;
Wcomp = m (h2 – h1)
= 0.08 ¥ (272.4 – 241.35)
= 2.484 kW
(ii) Refrigerating capacity;
RE = m (h1 – h4)
= 0.08 (241.35 – 99.56)
= 11.343 kW
(11.34 kW )
= Fig. 13.25
(3.5 kW/ton)
= 3.24 ton of Refrigeration Analysis The properties of R-12 from Table B-5
(iii) Coefficient of performance; State 1: Superheated vapour,
Refrigerating effect p1 = 0.14 MPa,
(COP)R =
Work input T1 = –20°C
11.343 h1 = 179.01 kJ/kg, s1 = 0.7147 kJ/kg.
= = 4.567
2.484 State 2: Superheated compressed vapour at
p2 = 0.8 MPa, T2 = 50°C
Example 13.15 The refrigerant R-12 enters the com-
pressor of a refrigerator as a superheated vapour at 0.14 h2 = 213.45 kJ/kg
MPa and –20°C at a rate of 0.05 kg/s and leaves at 0.8 h2s = 210.08 kJ/kg s2 = s1 = 0.7147 kJ/kg ◊ K
MPa and 50°C. The refrigerant is cooled in the condens- State 3: Undercooled liquid refrigerant from Table B-4
er to 26°C and 0.72 MPa and is throttled to 0.15 MPa. p3 = 0.72 MPa, T3 = 26°C
Neglecting any heat transfer and pressure drop in the h3 = hf @ 26°C = 60.68 kJ/kg
connecting line between the components, determine State 4: Liquid-vapour mixture of refrigerant after
(a) rate of heat removal from the refrigerated space, throttling
(b) power input to the compressor, h4 = h3 = 60.68 kJ/kg
(c) the isentropic efficiency of the compressor, (i) Refrigerating effect
(d) coefficient of performance of the refrigerator. RE = Qin = mR (h1 – h4)
Refrigeration 469
refrigerant.
Absorber
7. The temperature of refrigerant in the evapo- 4 Wp
rator can easily be controlled by regulating Evaporator
Pump
1
the expansion valve.
QL a
Disadvantages
Refrigerated Cooling
1. It has high initial cost. region water
is required in the pump. The heat is supplied in the in the absorber to absorb the energy released due
generator, where the refrigerant vapourises from the to absorption of ammonia in the water. The strong
solution and leaves weak solution in the generator. ammonia–water solution is pumped to the generator
The refrigerant vapour enters the condenser and the through a heat exchanger, where it is preheated with
weak solution is again sent back to the absorber the help of hot weak solution returning to absorber,
through a pressure relief valve. thereby, reducing the heat supply in the generator.
The coefficient of vapour absorption refrigeration In the generator, the heat transfer from the source
system can be expressed as (solar energy) drives the ammonia vapour out of
Heat absorbed in evaporator the solution (endothermic process), leaving a weak
(COP)R = ammonia–water solution in the generator.
Heat input in generator + pump work
QL The ammonia vapour liberated passes to the
=
QH + W p condenser at the state 2 through a rectifier. The rec-
13.8.1 tifier removes the traces of water from the refriger-
ant if any, before it enters the condenser. It avoids
the formation of ice in the system. The remaining
Figure 13.27 shows a schematic arrangement weak solution returns back to the absorbent through
of ammonia–water vapour absorption system heat exchanger and valve. The condensed ammonia
using the solar energy for generator heating. The is expanded through an expansion valve and then
ammonia is used as refrigerant and water is used enters the evaporator, where it absorbs heat from
as absorbent. In the absorber, the ammonia vapour the low-temperature region.
coming out the evaporator at the state 1 is absorbed
by liquid water. The formation of this liquid
solution is exothermic, thus heat is released. The
solvency of ammonia in the water decreases as The electrolux absorption principle works on
temperature increases. Thus the cooling is required a three-fluid system. It uses natural circulation
Fig. 13.27
Refrigeration 471
in absence of any pump. Figure 13.28 shows a The ammonia liquid leaving the condenser en-
schematic of an electrolux refrigeration system. ters the evaporator, where it evaporates in the pres-
The refrigerant used in the system is ammonia, ence of H2 gas at low temperature corresponding
the absorbent is water and the third fluid hydrogen to its partial pressure. The ammonia and H2 gas
remains mainly in the evaporator for reducing the mixture passes to the absorber, where it mixes with
partial pressure of the refrigerant to enable it to weak ammonia–water solution coming from the
evaporate at low pressure and low temperature. The separator. The water absorbs the ammonia vapour
total pressure is constant throughout the system. and the solution becomes strong. The H2 gas sepa-
rates from the solution and returns to the evaporator.
The strong ammonia solution passes the generator,
where it is heated externally and ammonia vapour
drives out and rises to the separator. The moisture
from the vapour is separated out and a weak am-
monia solution returns back to the absorber. The
ammonia vapour from the separator enters the con-
denser, where it is condensed and then returns to
the evaporator.
With the certain modifications, the system can
be used in places, where electricity is not available.
It requires energy only in the form of heat (waste
Fig. 13.28 heat or solar energy) and no pump is necessary.
Building
QH
Condenser
2
3
Win
Expansion
Compressor
device
1
Evaporator
4
Fig. 13.30
REFRIGERANT
Expansion
valve
The refrigerant is a heat-carrying medium, which
Inside Outside undergoes the theromdynamics cycle of refrigera-
heat exchanger heat exchanger
tion (i.e., compression, condensation, expansion
Reversing and evaporation). In a refrigeration system, it ab-
valve
sorbs the heat from a low-temperature medium and
Heating mode discards the absorbed heat to a high-temperature
Cooling mode environment.
Wc
Compressor Refrigerant
Fig. 13.31 A good refrigerant should have the following prop-
erties:
In the most common type of vapour-compres- (i) The saturation pressure of the refrigerant at
sion heat pump for space heating, the evaporator a desired low temperature should be above
communicates thermally with the outside air. Such or equal to the atmospheric pressure in or-
air-source heat pumps can also be used to provide der to avoid leakage in the evaporator. The
cooling in the summer with the use of a reversing pressure at the condenser must not be exces-
valve, as illustrated in Fig. 13.31. The solid lines sively high for the same reasons.
show the flow path of the refrigerant in the heating (ii) The latent heat of evaporation at low tem-
mode as discussed above. To use the same compo- perature should be as high as possible to give
nents for cooling effect, the reverse valve is actu- a reasonably low mass flow rate of refriger-
ated and the refrigerant follows the path shown by ant for a given refrigeration capacity.
the dashed line. In the cooling mode, the outside (iii) The size of the compressor depends on the
heat exchanger becomes the condenser and the in- specific volume of the refrigerant at evapora-
side heat exchanger becomes the evaporator. tor pressure. Thus, the specific volume of the
refrigerant at the compressor suction should
The heat
not be high in order to avoid the large com-
pump is used for warming of homes and offices in
pressor for the required mass flow rate.
extreme cold climate. The heat pump also offers
distinct opportunity for industrial applications. (iv) The refrigerant should be chemically stable
A heat pump can provide heating and cooling of and should not react with lubricant used in
two dissimilar fluids simultaneously. The different reciprocating compressor and should be
industrial applications of heat pump are for miscible with oil.
(v) It should not be non-flammable, non-explo-
1. Purification of salty water. sive.
2. Concentration of juices, milk and syrups, (vi) It should be non-toxic. If toxic, then to a
dyes, chemicals, etc. limit, below the acceptable level.
3. Preparation of powder milk and table salt. (vii) It should have low specific heat of liquid for
4. For recovery of valuable solvents from dif- better heat transfer in condenser.
ferent manufacturing processes. (viii) The refrigerant should give high value of
5. For year round air-conditioning. COP with low power input per tonne of re-
frigeration.
474 Thermal Engineering
(ix) The refrigerant should have good thermal Azeotropes are mixtures that behave as a single
conductivity for better heat transfer in the substance. All components of the mixture evapo-
condenser and evaporator. rate and condense at the same conditions. The fre-
(x) The refrigerant must have freezing point quently used azeotropes are R-500, a CFC/HFC
temperature well below the lowest tempera- mixtures, and R-502—a HCFC/CFC mixture.
ture in the cycle. Zeotropes, or blends, are mixtures that do not
(xi) Other considerations are chemical stablility, always behave as a single substance. For instance,
non-corrosiveness, low cost and overall eco- they may not evaporate or condense at a constant
friendliness. temperature (called the temperature glide.)
Refrigerants may be broadly classified into follow- In early days, the commonly used refrigerants were
ing groups: ammonia, methyl chloride, sulphur dioxide, carbon
dioxide, ethylchloride, propane, and butane. Some
1. Primary refrigerants, and of them were toxic. Some had very high risk of
2. Secondary refrigerants. explosion and were irritants. Thus they became
The refrigerant which directly undergo the re- obsolete except ammonia and carbon dioxide.
frigeration cycle are called primary refrigerants, Apparently, the ideal refrigerants are in a chemi-
whereas the secondary refrigerants act only as heat cal group called either fluorinated hydrocarbons or
carrier. They are first cooled by primary refriger- halocarbons (now known as R-12). They are being
ants, and then are circulated through other media used since 1930, because of their excellent char-
to absorb heat. acteristics. They have good physical properties, are
The primary refrigerants are further classified non-toxic, stable and inexpensive.
into the following groups: (a) It is designated as R-729. Dry air is used as
All the halocarbon refrigerants a primary refrigerant in as air refrigeration system,
are divided into three subgroups according to their mainly used for aircraft refrigeration. It is also used
constituents. as a secondary refrigerant in domestic refrigerators.
Two most commom refrigerants, Freon-11 treaty outlines the phase reduction of compounds.
and Freon-12, are highly chlorinated and are very Production and use of some compounds have been
harmful for ozone depletion. Freon-11 is replaced banned and some will be banned in future.
by HCFC-123, which has 98% less ozone deletion The viable solutions include alternate halocarbon
potential and Freon-12 is replaced by R-134a refrigerants
(Tetrafluoroethane) with zero ODP.
1. For CFC-12 (R-12) used in automobile air
conditioning and household refrigerator;
HFC-134a (R-134a) is permanent substitute
The major sources of chlorine in the atmosphere (ODP = 0)
are the production of CFCs and HCFCs. The major 2. For CFC-11 (R-11) used in centrifugal com-
developed nations have agreed to control the use pressor, an interior substitute is HCFC-123
and manufacturing of CFCs and HCFCs and the until this group is phased out
United Nations through its environment programme
3. HCFC-22 (R-22) used in window and com-
has persuaded many nations to sign the Vienna mercial air-conditioning and refrigeration;
Convention 1987, a treaty specifically intended to
possible substitute is HFC mixture R-407c
control the production of substances which cause and R-410a.
ozone depletion. The Montreal Protocol of this
Summary
The removal of heat from a lower temperature The performance of refrigerators and heat pumps
region to a higher temperature region is called re- is measured in terms of the coefficient of perfor-
frigeration. Devices that produce refrigeration are mance (COP).
called refrigerators and cycles at which they oper- Desired cooling effect QL
ate are called the refrigeration cycle. The working (COP)R = =
Net work input Win
fluid used in the cycle is called the refrigerant.
The refrigerators used for heating purpose of a Desired heating effect QH
(COP)HP = =
space by transferring heat from a cold medium Net work input Win
are called the heat pumps.
Refrigeration 477
Glossary
Air refrigeration A refrigeration system in which air is Refrigerator A machine which produces refrigeration
the working medium. effect
Heat pump A machine which keeps a space at higher Secondary refrigerant A substance which acts as a heat
temperature than its surroundings carrier and exchanges heat with primary refrigerant only
Primary refrigerant A substance which undergoes Vapour absorption–Refrigeration A refrigeration sys-
refrigeration cycle tem in which refrigerant and its absorbent are used for
Refrigerant Working substance used in the refrigeration creating refrigeration effect without compressor
system Vapour compression–Refrigeration A refrigeration
Refrigeration effect Cooling effect system in which liquid and its vapour undergo refrigera-
Refrigeration Maintaining a space at low temperature tion cycle
than its surroundings
Review Questions
1. What are temperatures inside the fresh food and refrigeration? What is the basic formula for cal-
freezer compartments of a household refrigerator? culating the tonnage of refrigeration?
2. What is frosting? How can excessive frosting 4. What are the commonly used refrigerants for
harm the performance of a refrigerator? vapour compression refrigeration systems? Would
3. Define refrigerating effect. What is one tonne of water be a suitable refrigerant in a refrigerator?
478 Thermal Engineering
5. What do you understand by primary and second- 12. What are the causes of irreversibilities in an ac-
ary refrigerants? Explain in brief. tual refrigeration cycle ? Explain with the help of
6. How is the heat absorbed or removed from a low- a T–s diagram.
temperature source and transferred to high-tem- 13. What is the effect of lower evaporator pressure in
perature source in a vapour compression system? a VCC on its performance?
7. What is the difference between a refrigerator and 14. Consider two vapour compression refrigeration
a heat pump? cycles. The refrigerant enters the throttle valve
8. Why is the reversed Carnot cycle executed within as a saturated liquid at 30°C in one cycle and
a saturation curve and not a realistic model for as a subcooled liquid at 30°C in another cycle.
refrigeration cycles? The evaporator pressure for both cycles is same.
9. Prove that (COP)HP = (COP)R + 1 Which cycle do you think will have higher COP?
10. Sketch the vapour compression cycle on a T–s 15. Why are CFC phased out? Which are the alterna-
diagram and derive an expression for its COP. tives to CFCs?
11. What is the function of a condenser in a refrigera- 16. What is ozone depletion? What are the remedies
tion cycle? to save ozone in atmosphere?
0.97 dry. Calculate COP and power required. Use superheating. Calculate the mass flow rate, COP,
the following properties: degree of sub cooling and power input. The
refrigerant leaving the condenser is dry saturated
Temp. °C hf hfg sf sfg
liquid and leaving the evaporator is dry saturated
25 317.687 1483.18 1.4084 5.3175
vapour. The compression is isentropic. The
–10 154.056 1450.22 .8296 5.755 properties of Freon -12 are
[6.86, 7.65 kW] Pressure Temp. hf hfg sf sg Cp, f Cp,v
10. A refrigeration system of 15 tonnes capacity op- bar °C kJ/kg kJ/kg kJ/kg ◊ K kJ/kg ◊ K
erates on a vapour compression cycle using R-22 1.004 –30 8.854 174.076 0.371 0.7165 – 0.579
at an evaporator temperature of 5°C and condens- 13.663 55 90.201 207.766 0.3194 0.6777 1.074 –
ing temperature of 50°C. Calculate the refriger- [0.8346 kg/s, 1.8, 0, 38.9 kW]
ant mass flow rate and compressor intake volume 12. In an aircraft cooling system, air enters the com-
flow rate, if the volumetric efficiency is 72%. Use pressor at 0.1 MPa, 4°C and is compressed to 6
following properties: MPa with an isentropic efficiency of 72%. After
being cooled to 55°C at constant pressure in a
Pressure Temp. hf hfg vf vg
heat exchanger, the air then expands in a turbine
bar °C kJ/kg kJ/kg lit/kg lit/kg
to 0.1 MPa with an isentropic efficiency of 78%.
5.836 5 205.9 407.1 0.791 0.0404 The cooling load of the system is 3 tonnes of re-
19.423 50 263.3 417.7 .922 .0117 frigeration at constant pressure before re-entering
[0.365 kg/s, 0.01475 m3/kg] the compressor, which is driven by the turbine.
11. A 20 tonnes vapour compression refrigeration Assuming that air is an ideal gas, determine the
system using Freon-12 operates between an COP of refrigerator, driving power required and
evaporator pressure of 1.004 bar and a condenser the mass flow rate of air.
pressure of 13.663 bar. The system uses 10°C
Objective Questions
1. COP of a Carnot refrigeration cycle is greater than (a) decreases COP
(a) vapour compression cycle (b) increases COP
(b) reversed Brayton cycle (c) decrease refrigerating effect
(c) vapour absorption cycle (d) increases work input
(d) all the above 5. Heat is absorbed by a refrigerant during a refrig-
2. In an ideal vapour compression refrigeration cy- erant cycle
cle, which process is irreversible? (a) condenser (b) throttle valve
(a) Compression (b) Heat erjection (c) evaporator (d) compressor
(c) Throttling (d) Heat absorption 6. Heat is rejected by a refrigerant during a refriger-
3. Subcooling of refrigerant in vapour compression ant cycle
refrigeration cycle (a) condenser (b) throttle valve
(a) decreases COP (c) evaporator (d) compressor
(b) increases COP 7. In an ideal vapour compression refrigeration cy-
(c) decrease refrigerating effect cle, the refrigerant is in the form of superheated
(d) increases work input vapour before entering into
4. Superheating of vapour refrigerant at evaporator (a) condenser (b) throttle valve
in vapour compression cycle (c) evaporator (d) compressor
480 Thermal Engineering
8. In an ideal vapour compression refrigeration (c) carry the heat within refrigerated space
cycle, the refrigerant is in form of dry saturated (d) cool the water
vapour before entering into 12. A zeotropes are mixture of
(a) condenser (b) throttle valve (a) primary and secondary refrigerant
(c) evaporator (d) compressor (b) Ammonia and water
9. The refrigerant used in vapour absorption refrig- (c) CFCs and HFCs
eration system is (d) HCFCs and HFCs
(a) Freon-12 (b) CO2 13. Ozone depletion is caused due to
(c) ammonia (d) R-134a (a) use of HFCs
10. The COP of Carnot cycle when working as heat (b) use of HCs
pump is
(c) use of CFC
(a) less than when it works as refrigerator
(d) use ofAmmonia
(b) more than when it works as refrigerator
14. Refrigerant R-134a is
(c) less than when it works as heat engine
(a) an ecofriendly refrigerant
(d) equal to when it work as refrigerator
(b) mixture of hydrofluoro carbon
11. The secondary refrigerant acts to
(c) Halo carbone refrigerant
(a) undergo the refrigeration cycle
(d) all of above
(b) protect the ozone depletion
14. (d) 13. (c) 12. (c) 11. (c) 10. (b) 9. (c)
8. (d) 7. (a) 6. (a) 5. (c) 4. (d) 3. (b) 2. (c) 1. (d)
Answers
Ideal Gas Mixtures 481
14
Ideal Gas Mixtures
Introduction
A pure substance has been defined as a substance that is homogeneous and of constant chemical composition
throughout the mass. The homogeneous mixture of gases, if they do not react each other, are therefore, also
considered pure substances, for example, dry air, which is the mixture of oxygen, nitrogen, argon, and
traces of other gases. The properties of such mixtures can be obtained, correlated and tabulated or fitted by
equations like properties of any pure substance. It is therefore, important to calculate the properties of any
mixture from the properties of its constituents.
The mixtures considered in this chapter are composed of perfect gases and vapours. The properties of
such mixtures are important in combustion and air-conditioning calculations.
expressed as
mi mi
Consider a closed system of gas, which is composed xi = = i=k
…(14.3)
m
of k components, each a pure substance. The mass
of the mixture is equal to the sum of masses of its
Âm i
i =1
components. The ratio of mole number of a component to the
m = m1 + m2 + m3 + m4 + … + mk total mole numbers of the mixture is referred as
i=k mole fraction (y) and
= Âm i …(14.1)
ni ni
i =1 yi = = i=k
…(14.4)
where mi refers to mass of the ith component. n
The total number of moles of a mixture is the Ân i
i =1
sum of the number of moles of its components.
Dividing Eq. (14.1) by m (mixture mass) and
n = n1 + n2 + n3 + n4 + … + nk Eq. (14.2) by n (mixture moles), we can easily
i=k
obtain that the sum of mass fraction or mole
= Ân i …(14.2) fraction is equal to 1,
i =1
i=k i=k
The ratio of the mass of a component to the
mass of the mixture is referred as mass fraction (x),
or  xi = 1 and Ây i =1 ...(14.5)
i =1 i =1
482 Thermal Engineering
m
 mi Ân M i i in a gas mixture is equal to the total pressure of the
i =1 i =1 mixture. It is known as Dalton’s law of partial pres-
M = = =
n n n sure or law of additive pressures.
i=k
= Ây M i i …(14.7)
i =1
The gas constant for a gas mixture can be evalu-
ated as
Ru
R= …(14.8)
M
Where Ru is universal gas constant (= 8314 J/kg
mol ◊ K)
It is based on the assumption that the each mixture
component behaves as an ideal gas, if it exists alone
at the pressure p and temperature T of the mixture.
The partial volume of a gas component in a gas For each constituent in the gas mixture
mixture is the volume of that gas would occupy, if p1V = m1 R1T
it existed alone at the mixture pressure and tem- p2V = m2 R2T
perature. p3V = m3 R3T
The total volume of a gas mixture is expressed pkV = mk Rk T
as Adding and using Dalton’s low of partial pres-
RuT sures
V = (n1 + n2 + n3 + n4 + … + nk)
p pV = (m1 R1 + m2 R2 + m3 R3 + … + mk Rk)T
RuT RT RT RT comparing it with characteristic gas equation
= n1 + n2 u + n3 u + … + nk u pV = mRT
p p p p
we get apparent gas constant,
i=k
= V1 + V2 + V3 + … + Vk = ÂV i …(14.13) m R + m2 R2 + m3 R3 + º + mk Rk
R= 1 1
m
i =1
Thus, sum of partial volumes of the constituents = S xi Ri …(14.16)
in a gas mixture is equal to the total volume of the
mixture. It is known as Amagat–Leduce law of ad- Example 14.1 A vessel of volume 0.4 m3 contains
ditive volumes. 0.45 kg of carbon monoxide and 1 kg air, at 15°C.
Calculate the partial pressure of each constituents and
the total pressure in the vessel. The air contains 23.3%
oxygen and 76.7% nitrogen by mass. Take the molar
masses of carbon monoxide, oxygen and nitrogen as 28,
32 and 28 kg/k mol, respectively.
The specific volume of the gas mixture v is defined as
V V Solution
v= =
m m1 + m2 + m3 + º + mk Given A mixture of carbon monoxide and air in a
1 m1 m m m m vessel
or = + 2 + 3 + 4 +…+ k
v V V V V V V = 0.4 m3, mair = 1 kg,
1 1 1 1 Tair = 15°C = 288 K, mCO = 0.45 kg,
= + + +…+
v1 v2 v3 vk MCO = 28, MO2 = 32,
MN2 = 28
1
We have r = , therefore, density of a gas
v To find
mixture,
(i) Partial pressure of CO, O2 and N2 in the mixture,
r = r1 + r2 + r3 + r4 + … rk = Sri …(14.14) (ii) Total pressure of mixture.
The characteristic gas equation for ith component Assumptions
in a gas mixture can be expressed as (i) Each component in the mixture behaves like an
piV = ni RuT ideal gas.
m (ii) Mixture composition remains invariable.
where ni = i
Mi Analysis Calculating the mass of each component of
m
piV = i RuT air
Mi Mass of oxygen mO2 = 0.233 mair
R = 0.233 ¥ 1 = 0.233 kg
But Ri = u
Mi Mass of nitrogen, mN2 = 0.767mair = 0.767 kg
Therefore, piV = mi Ri T …(14.15)
484 Thermal Engineering
If the mixture is heated at constant volume to 60°C, (iv) The partial pressures and partial volumes:
find the change in internal energy, enthalpy, and entropy pN2 = yN2 ¥ p = 0.570 ¥ 4 = 2.28 bar
of the mixture. pCO2 = yCO2 ¥ p = 0.435 ¥ 4 = 1.72 bar
Take g for CO2 = 1.286 and for N2 = 1.4 8.314
5¥ ¥ 300
mN 2 RN 2 T 28
VN2 = =
Solution p ( 4 ¥ 100 kPa )
Given A mixture of ideal gases = 1.113 m3
mN2 = 5 kg mCO2 = 6 kg mCO2 RCO2 T
VCO2 =
p = 4 bar T1 = 27°C + 273°C = 300 K p
V2 = V1 T2 = 60°C = 333 K 8.314
6¥ ¥ 300
g CO2 = 1.28 g N2 = 1.4 44
= = 0.85 m3
( 4 ¥ 100 kPa)
To find
(v) The volume and density of the gas mixture:
(i) Mole fraction of each constituent,
The total volume
(ii) The equivalent molecular weight of the mixture,
mRT1 (5 + 6) ¥ 0.237 ¥ 300
(iii) The equivalent gas constant of the mixture, V = =
p 400
(iv) The partial pressures and partial volumes,
(v) The volume and density of the mixture, = 1.954 m3
(vi) The Cp and Cv of the mixture, The density of the gas mixture:
(vii) Change in internal energy of mixture, m 11 kg
r = = = 5.63 kg/m3
(viii) Change of entropy of the mixture. V 1.954 m3
(vi) Cp and Cv of the mixture
Analysis Ru 8.314
(i) For calculation of number of moles, using relation CvN2 = =
MN 2 (g N 2 - 1) 28 ¥ (1.4 - 1)
mi = 0.742 kJ/kg ◊ K
ni =
Mi CpN2 = g N2 ¥ CvN2 = 1.4 ¥ 0.742
5 = 1.039 kJ/kg ◊ K
Thus n N2 = = 0.178
28 Ru
CvCO2 =
6 MCO2 (g CO2 - 1)
nCO2 = = 0.136
44 8.314
=
The total number of moles in the mixture: 44 ¥ (1.286 - 1)
n = nN2 + nCO2 = 0.178 + 0.136 = 0.6606 kJ/kg ◊ K
= 0.312 CpCO2 = gCO2 ¥ CvCO2 = 1.286 ¥ 0.6606
Therefore, mole fractions = 0.85 kJ/kg ◊ K
n N2 For mixture,
0.178
yN2 = = = 0.570 mN 2 Cp N 2 + mCO2 C p CO
n 0.312 Cp = 2
nCO 2 mN 2 + mCO2
0.136
yCO2 = = = 0.435
n 0.312 5 ¥ 1.039 + 6 ¥ 0.85
=
(ii) Apparent molecular weight of the mixture, M 5+6
M = yN2 MN2 + yCO2 MCO2 = 0.936 kJ/kg ◊ K
= 0.570 ¥ 28 + 0.435 ¥ 44 mN 2 Cv N 2 + mCO2 Cv CO2
Cv =
= 35. 1 kg/kg ◊ mole mN 2 + mCO2
(iii) Apparent gas constant of mixture, R: 5 ¥ 0.742 + 6 ¥ 0.6606
=
R 8.314 5+6
R = u = = 0.237 kJ/kg ◊ K = 0.697 kJ/kg ◊ K
M 35.1
Ideal Gas Mixtures 489
When mixture is heated at constant volume (ii) Each constituent of the gas mixture behaves as an
(vii) Change in internal energy of the mixture, ideal gas.
U2 – U1 = DU = mCv (DT) (iii) The kinetic and potential energy effects are
= 11 ¥ 0.697 ¥ (333 – 300) negligible.
= 253.22 kJ (iv) Polytropic expansion is internally reversible.
(viii) Change in enthalpy of the mixture, Analysis Using mi = ni Mi for conversion of volume
DH = H2 – H1 = mCp(DT) fraction to mass fraction for 1 mole of the mixture.
= 11 ¥ 0.936 ¥ (333 – 300)
= 339.76 kJ Constituents ni Mi mi = ni Mi xi = mi /m
(xi) Change in entropy of the mixture, = mass
fraction
ÊT ˆ Êv ˆ
DS = S2 – S1 = m Cv ln Á 2 ˜ + m R ln Á 2 ˜ CO2 0.13 44 5.72 0.187
Ë T1 ¯ Ë v1 ¯
O2 0.125 32 4.00 0.130
Ê 333 ˆ
= 11 ¥ 0.697 ln Á
Ë 300 ˜¯
+0 N2 0.745 28 20.86 0.682
= 0.80 kJ/K m = 30.58
(iii) Change in internal energy of mixture in internal energy of the system is zero.
DU = mCv (T2 – T1) DU = DUA + DUB = 0
= 3.5 ¥ 1.4278 ¥ (602.42 – 298) or DU = mA uA + mB uB = 0
= 1521.27 kJ For any ideal gas, the internal energy is the function
of absolute temperature and is expressed as
U = m Cv T
Thus, for a gas mixture before and after mixing
In the proceeding section, we have considered mCv T = mA CvA TA + mB CvB TB
the mixture of ideal gases that have already been m A Cv A TA + mB Cv B TB
or T =
formed, and we related the properties of mixture mCv
to the properties of the gas components. Now we Smi Cv i Tt
take up the process of mixing of ideal gases, that = …(14.30)
mCv
are initially separated. Such mixing of ideal gases
where Cv is the specific heat at constant volume of the
is an irreversible process since the gases can mix mixture. The change in internal energy DU can also be
spontaneously, but cannot separate to their initial calculated as
states, without external work input. In this section,
( nACv A + nBCvB) T = nA Cv ATA + nB Cv BTB
we relate the states of gas components before
mixing to the state of the mixture. nA Cv A TA + nB CvB TB
or T =
nA Cv A + nB CvB
S ni Cvi Ti
Consider the adiabatic mixing of two gases A and B = …(14.31)
S ni Cvi
at different pressures and temperatures in a closed
vessel by a thin diaphram as shown in Fig. 14.3(a). Applying the equation of state, the final pressure of
the mixture
The diaphram is ruptured, and the gases mix each
mRT
other and form a mixture as shown in Fig. 14.3(b). p = …(14.32)
The total volume and mass of the mixture are the V
sum of individual volumes and masses, receptively. The Where R is gas constant of mixture, m is mass of the
mixing process can be viewed as free expansion of each mixture. On molar basis, the pressure of mixture
gas and is thus irreversible. Since the mixing process is n RuT
p = …(14.33)
adiabatic and there is no work done, thus the internal V
energy of the system remains constant, and Since mixing is an irreversible process, thus the en-
U = UA + UB tropy must increase during the process. The increase in
But the internal energy of the each component is entropy of mixture equal to sum of increase in entropies
generally not same before and after mixing, but change
492 Thermal Engineering
as
Using h = CpT, Cp,air = 1.02 kJ/kg ◊ K, Cp,CH4 = 2.37 kJ/kg ◊ K
hence mCpT = m A CpA TA + mB CpB TB
(iii) Dry air is treated as pure substance.
For more number of gas
mCpT = S mi Cpi Ti Analysis
rate of entropy increase during mixing where p1, p2 … denote the pressures that would
Sgen = DSair + DSO2 exert by individual component gas, if they would
be existed alone at temperature and volume of
È ÊTˆ Ê pi , 1 ˆ ˘
DSair = mair ÍC p ln Á ˜ - R ln Á ˙ mixture. By selecting suitable equation of state,
ÍÎ Ë T1 ¯ Ë p ˜¯ ˙˚ the pressure of each component gas in the mixture
= 114.25 can be calculated such as using Van der Waal’s
equation.
È Ê 320 ˆ ˘
¥ Í1.005 ¥ ln Á ˜¯ - 0.287 ¥ ln (0.845)˙ RiT a
Î Ë 305 ˚ pi = – 2i …(14.41)
vi – bi vi
= 11.034 kJ/k ◊ min where ai and bi are constants.
where,
pi, 1 = yair p = 0.845 bar
and pi, 2 = yO2 p = 0.115 bar
The Amagat’s law of additive volumes can also be
DSO2 = 23.09 used for gas mixture with considerable accuracy in
some ranges of pressure and temperature.
È Ê 320 ˆ ˘
¥ Í0.928 ¥ ln Á ˜ - 0.259 ¥ ln (0.115)˙ V = V1 + V2 + V3 + … = S Vi
Î Ë 400 ¯ ˚ Where V1, V2, V3 denote volumes of the individ-
= 8.153 kJ/min
ual components in the gas mixture, if they would be
Sgen = 11.034 + 8.153 = 19.19 kJ/K ◊ min
existed alone at pressure and temperature of mix-
ture.
In terms of molal volume.
V V V
When the components of a gas mixture deviate v = = 1 + 2 +…
n n1 n2
considerably from an ideal gas behaviour, then ni
the relations given above for ideal gas mixture Using yi = ,
n
cannot be used. However, the approximation can be yV y V
considered by we get v = 1 1 + 2 2 + …
n1 n2
(1) use of Dalton’s law of partial pressure
= y1 v1 + y2 v2 + … ...(14.42)
in conjunction with equation of state of
component gases
Ideal Gas Mixtures 497
By selecting a suitable equation of state, the the above equation reduces to law of additive vol-
molal specific volume of each component in gas umes.
mixture can be determined at pressure and tempera- The compressibility factor approach gives more
ture of mixture. accurate result when Zi’s are obtained by using
Amagat’s law of additive volumes. For a real gas
mixture
pV = Z n RuT …(14.44)
The compressibility factors for various components
The change in enthalpy and entropy of real gas
of gas mixture are available. Therefore, the value of
mixture can be calculated as
compressibility factor Z for real gas mixture can be
obtained as Dh = x1 Dh1 + x2 Dh2 + … = S xi Dhi
Z = y1 Z1 + y2 Z2 + y3 Z3 + … or Dh = yi D h1 + y2 D h2 + … = S yi Dhi
= S yi Zi …(14.43) and DS = x1 Ds1 + x2 Ds2 + … = S xi D si
If the compressibility factors Z1, Z2 etc. are eval- or D S = yi D s1 + y2 D s2 + … = S yi D si
uated at temperature and pressure of gas mixture,
Summary
the total pressure of mixture of ideal gases is
of its components: sum of pressures of its components gases, if each
i=k
existed alone at the temperature and volume of
m = m1 + m2 + m3 + … + mk = Âm
i =1
i the mixture.
Amagat–Leduce law states that the total volume
i=k of a mixture of ideal gases equals the sum of
n = n1 + n2 + n3 + n4 + … + nk = Ân
i =1
i
volumes of its components, if each existed alone
at the pressure and temperature of the mixture.
Glossary
Mass fraction Mass of a component divided by total Partial volume Volume of a component divided by
mass of mixture. total volume of mixture at same temperature and volume.
Mole fraction Mole of a component divided by total Apparent Molecular mass It is the ratio of mass and
moles of mixture. number of moles of a gas mixture.
Partial pressure Pressure of a component divided Apparent Gas Constant It is the ratio of the universal
by total pressure of mixture at same temperature and gas constant to apparent molecular mass of gas mixture
volume.
Review Questions
1. What are the mass fraction and mole faction? 4. What is an apparent gas constant for a gas mix-
2. Using definition of mass and mole fractions, ture? Can it be larger than the largest gas constant
derive a relation between them. in the mixture?
3. What is an apparent molecular weight for a gas 5. Express Dalton’s law of partial pressures. Does
mixture? Does the mass of every molecule in the this law hold exactly for ideal gas mixtures?
mixture equal to apparent molecular weight? 6. What is the difference between the total pressure
and the partial pressure?
Problems
1. A vessel of 0.35 m3 capacity contains 0.4 kg (b) 7.53%, (c) 31.872, 0.2608 kJ/kg ◊ K,
of carbon monoxide and 1 kg of air at 20°C. (d) 0.7641 m3]
Calculate: 3. A gaseous mixture, by its volumetric composi-
(a) Partial pressure of each constituents, tion, 78% H2, and 22% CO is contained in a ves-
(b) The total pressure in the vessel, and sel. It is desired that the mixture should be made
The gravitational analysis of air is to be taken as in proportion 52% H2 and 48% CO by remov-
23.3% oxygen and 76.7% nitrogen. ing some of the mixture and adding some CO.
[(a) 0.5068 bar, 1.9065 bar, 0.9943 bar, Calculate per mole of the mixture, the mass of
(b) 3.4076 bar] mixture to be removed, and mass of CO to be
added.
2. A vessel contains a mixture of 1 mole of CO2 and
4 moles of air at 1 bar and 20°C. Calculate for Assume that the pressure and temperature in the
mixture: vessel remains constant during the procedure.
(a) Mass of CO2, O2 and N2 and total mass, [2.57 kg to be removed,
(b) The percentage carbon content by mass, 9.32 kg CO to be added]
(c) The equivalent molecular weight and gas 4. A 0.825 m3 tank contains 0.95 kg oxygen, 0.82 kg
constant for the mixture, of nitrogen, 1.32 kg of carbon dioxide, and
0.091 kg of carbon monoxide at a temperature of
(d) The specific volume of mixture.
27°C. Calculate the total pressure of the mixture.
The volumetric analysis of air can be taken as
5. Carbon dioxide gas at 320 K is mixed with ni-
21% oxygen and 79% nitrogen.
trogen at 280 K in a steady flow apparatus, adia-
[(a) 44 kg, 26.88 kg, 88.48 kg, 159.36 kg,
Ideal Gas Mixtures 499
batically. Both gases flow at 100 kPa and have 11. 4 kg of carbon dioxide at 40°C and 1.4 bar is
the mole ratio of 2 : 1. Find the exit temperature mixed with 7 kg of nitrogen at 160°C and 1.0 bar
and total entropy generation per mole of the exit form a mixture at a final pressure 0.7 bar. The
mixture. process of mixing is adiabatic in a steady flow
Take Cp of CO2 = 0.85 and manner. Calculate
for N2; = 1.04 kJ/kg ◊ K. (a) final temperature of the mixture,
[308.7 K, 5.35 kJ/kmol ◊ K] (b) the change in entropy.
6. A gas mixture has volumetric analysis shows that Take Cp for CO2 = 0.85 kJ/kg ◊ K,
it consists of 20% carbon dioxide, 5% carbon and N2 = 1.04 kJ/kg ◊ K
monoxide and remaining is nitrogen. For mixture 12. A mixture consists of 60% nitrogen and 40% CO2
temperature and pressure of 45% C and 500 kPa. by mass. If the mixture is compressed from 2 bar,
Calculate (a) the partial pressures of the constitu- 5°C to 5 bar, 170°C, what is the entropy change
ents, (b) equivalent molecular weight, and (c) the of the mixture?
equivalent gas constant. 13. Two insulated tank A and B are connected by a
7. Flue gases consist of 81% nitrogen, 14% CO2, valve. Tank A has a volume of 1 m3 and initially
4.2% O2 and 0.8% CO on volumetric basis. contains Argon at 300 kPa, 10°C. Tank B has a
Calculate the density of flue gas mixture at 101.2 volume of 2 m3 and initially contains ethane at
kPa and 47°C. 200 kPa, 50°C. The valve is opened and remains
8. Air at 420 kPa, 80°C is introduced at the rate open, until the resulting gas mixture reaches to an
of 7.8 kg/min into a flowing air stream having a equilibrium state. Determine final pressure and
pressure of 102.2 kPa at 34°C. The pressure down temperature.
stream from the point of mixing is 101.8 kPa and Take Cp of argon = 0.520 kJ/kg ◊ K,
temperature is 42°C. Determine the mass flow ethane Cp = 1.766 kJ/kg ◊ K.
rate of air at 34°C. [242 kPa, 315.5 K]
9. A vessel of 1.8 m3 capacity contains oxygen at 14. A tank of capacity 0.45 m3 is insulated and di-
8 bar and 50°C. The vessel is connected with vided into two sections through a partition. One
another vessel of 3.6 m3 capacity containing car- section contains hydrogen at 3 bar and 130°C and
bon monoxide at 1 bar and 20°C. The connecting has volume of 0.3 m3 and other section contains
valve is opened and the gases mixed adiabatical- nitrogen at 6 bar and 30°C. The partition is then
ly. removed and gases are allowed to mix till they
Calculate reach an equilibrium state. Calculate:
(a) final temperature and pressure of the mix- (a) Temperature of mixture,
ture; (b) Pressure of mixture,
(b) the change of entropy of the system (c) The change in entropy for each component
Take CvO2 = 21.07 kJ/mol ◊ K and total values.
CvCO = 20.86 kJ/mol ◊ K. Assume
[(a) 437°C, 3.33 bar, (b) 5.411 kJ/K] Cp for N2 = 0.744 kJ/kg ◊ K,
10. A vessel of 6 m3 capacity contains two gases A Cv for H2 = 10.35 kJ/K
and B in proportion of 45% and 55%, respectively Cp (N2) = 1.041 kJ/kg ◊ K,
at 30°C. If the gas constant R for these gases is Cp (H2) = 14.47 kJ/kg
0.288 kJ/kg ◊ K and 0.295 kJ/kg ◊ K and total
[(a) 345.7 K, (b) 3.99 bar, (c) 0.00626 kJ/kg ◊ K,
weight of the mixture is 2 kg. Calculate
0.424 kJ/K, 0.43026 kJ/K]
(a) The partial pressure,
15. A mixture is made up of 25% N2, 35% O2, 20%
(b) The total pressure, and
CO2 and 20% CO by volume. Calculate:
(c) The mean value of R for the mixture.
(a) the molar mass of the mixture;
[(a) 0.13 bar, 0.164 bar, (b) 0.294 bar,
(b) C p and Cv for the mixture;
(c) 0.292 kJ/kg ◊ K]
500 Thermal Engineering
(c) g for the mixture; 17. A rigid insulated tank has two compartments:
(d) the partial pressure of each constituent Initially one contain 0.5 kmol of carbon diox-
when the total pressure is 1.5 bar; ide (CO2) at 27°C, 2 bar and the other contains
(e) the density of the mixture at 1.5 bar and 1 kmol of oxygen (O2) at 152°C, 5 bar. The gases
15°C. are allowed to mix while 500 kJ of energy are
[(a) 32.6 kg/kmol; (b) 30.84, 22.53 kJ/kmol ◊ K; added by electrical work. Determine
(c) 1.37; (d) 0.375, 0.525, 0.3, 0.3 bar; (a) the final temperature, in°C
(e) 2.04 kg/m3] (b) the final pressure, in bar
16. Two vessels are connected by a pipe in which (c) the change in energy, in kJ. for T0 = 20°C
there is a valve. One vessel of 0.3 m3 contains (d) the energy destruction, in kJ.
air at 7 bar and 32°C, and the other of 0.03 m3 18. Using the ideal gas model with constant specific
contains oxygen at 21 bar and 15°C. The valve heats, determine the mixture temperature, in K,
is opened and the two gases are allowed to mix. for each of two cases:
Assuming that the system is well insulated, (a) Initially, 0.6 kmol of O2 at 500 K is sepa-
calculate: rated by a partition from 0.4 kmol of H2 at
(a) the final temperature of the mixture; 300 K in a rigid insulated vessel. The parti-
(b) the final pressure of the mixture; tion is removed and the gases mix to obtain
(c) the partial pressure of each constituent; a final equilibrium state.
(d) the volumetric analysis of the mixture; (b) Oxygen (O2) at 500 K and a molar flow rate
(e) the values of Cp, Cv, R, M and g for the of 0.6 kmol/s enters an insulated control
mixture; volume operating at steady state and mixes
(f) the increase of entropy of the system per with H2 entering as a separate stream at
kilogram of mixture; 300 K and a molar flow rate of 0.4 kmol/s.
A single mixed stream exits. Kinetic and
(g) the change in internal energy and enthalpy
potential energy effects can be ignored.
of the mixture per kilogram if the vessel is
cooled to 10°C. 19. An insulated tank has two compartments con-
nected by a valve. Initially, one compartment
Assume that air consists only of oxygen and
contains 0.7 kg of CO2 at 500 K, 6.0 bar and the
nitrogen.
other contains 0.3 kg of N2 at 300 K, 6.0 bar. The
[(a) 27.9°C; (b) 8.27 bar; (c) 3.31, 4.96 bar;
valve is opened and the gases are allowed to mix
(d) 60% N2, 40% O2; (e) 0.987, 0.709 kJ/kg ◊ K;
until equilibrium is achieved. Determine
0.278 kJ/kg ◊ K; 29.91 kg/mol; 1.392;
(a) the final temperature, in K,
(f) 0.183 kJ/kg ◊ K; (g) 12.69, 17.67 kJ/kg]
(b) the final pressure, in bar,
(c) the amount of entropy produced, in kJ/K.
Objective Questions
1. In a mixture of gases, the mass fraction, xi is 2. In a mixture of gases, the mole fraction, yi in a
defined as mixture of
mi n mi n
(a) (b) i (a) (b) i
m n m n
mi ni mi n
(c) (d) (c) (d) i
n m n m
Ideal Gas Mixtures 501
3. The apparent molecular mass M of a gas mixture 7. Partial pressure of a gas in a gas mixture is defined
is given by as
m (a) pressure exerted by a gas at mixture volume
(a) (b) S xi Mi
n (b) pressure exerted by a gas at mixture
Ru temperature
(c) (d) all the above
R (c) pressure exerted by a gas at mixture volume
4. Total pressure of a gas mixture is given by and temperature
n RuT pi (d) none of the above
(a) (b)
V xi 8. Which of the following equations represents
(c) Spi (d) all the above specific internal energy of a gas mixture (xi =
5. Which one of the following is true statement mass fraction and yi = mole fraction)?
(a) m = nM (b) m = S xi ni (a) S xi ui (b) S yi ui
n (c) S xi Cvi (d) None of the above
(c) m = (d) none of the above
M 9. Which of the following equations represents spe-
6. According to Amagat–Leduce law, the partial cific enthalpy of a gas mixture (xi = mass fraction
volume of a gas in a gas mixture and yi = mole fraction)?
(a) volume occupied at partial pressure of gas (a) S xi hi (b) S yi hi
(b) volume occupied at total pressure of the gas (c) S xi C pi (d) none of the above
mixture 10. The specific heat of a gas mixture is given by
(c) volume occupied by a gas at mixture pres- S mi C pi
sure and temperature (a) S xi Cpi, (b)
m
(d) none of the above (c) Sni Cpi (d) all the above
15
Psychrometry
Introduction
The Psychrometry is the study of the properties of moist air and is useful to engineers concerned with
heating, cooling, and ventilation of buildings, ships and aircrafts.
In most of air-conditioning applications, the atmospheric air is used at low temperatures (below 40°C).
The water vapour present in atmospheric air is at very low partial pressure and it behaves as a perfect gas.
Thus, the air-vapour mixture at low pressure and atmospheric temperature can be modeled as an ideal gas.
That is,
(i) the equation of state is pv = RT,
(ii) the enthalpy of the gas mixture is the function of temperature only, and
(iii) the vapour behaves in all respects as it existed alone at its partial pressure and temperature of the
mixture.
T
Moist air
pv
Tatm
1
Tdp
2
s
considered as ideal gases, thus h of moist air per kg of dry air is expressed as
pv V p V Mv or ma h = ma ha + mv hg
mv = = v m
Rv T Ru T or h = ha + v hg
ma
pa V p V Ma
and ma = = a = (ha + w hg) kJ/kg of dry air ...(15.11)
Ra T RuT
where ha = enthalpy of dry air
pv Mv = Cp Tdb = 1.005 T
Therefore, w = ...(15.6)
pa Ma hg = enthalpy of water vapour calculated as
For an air–water vapour mixture(Mv = 18 and = 2500 + 1.88 T kJ/kg of water vapour
Ma = 28.97), it reduces to T = dry-bulb temperature in °C
pv pv
w = 0.622 = 0.622 ...(15.7)
pa p - pv
where p is the total pressure of the mixture ( pa +
pv), thus pa = p – pv. Figure 15.5 shows a closed system consisting of
atmospheric air, a mixture of water vapour and dry
air occupying volume V, at mixture pressure p and
It is defined as the ratio of actual humidity ratio mixture temperature T. The mixture is assumed
to the humidity ratio of saturated air at the same to follow ideal gas equation. Thus, the mixture
temperature and total pressure. It is designated as m pressure
and is expressed as n Ru T
p =
V
w
m = ...(15.8) m
w sat Introducing n = ;
M
pv m Ru T
Using w = 0.622 from Eq. (15.7), and at p = ...(15.12)
p - pv MV
saturation state where n, m, M and Ru denote the number of moles,
psat mass, molecular weight and universal gas constant,
wsat = 0.622
p - psat respectively.
pv ( p - psat ) p - psat Temperaure, T Pressure, P
then m= =f ...(15.9)
psat ( p - pv ) p - pv
mp – m pv = f ( p – psat)
Using pv = f psat from Eq. (15.3), then
or mp = f ( p – psat + m psat ) Moist Air
Mixture m, n
= f [ p – (1 – m) psat ] ª fp Dry air ma, na
Since (1 – m)psat ª 0 Vapour mv, nv
\ m =f ...(15.10)
Volume = V
The enthalpy of moist air is the sum of enthalpy of Boundary
The partial pressure pa of dry air in the mixture; To find Humidity ratio
ma Ru T Analysis From steam tables, the saturation pressure of
pa = ...(15.13)
MaV water at 30°C
psat = 4.246 kPa
The partial pressure pv of water vapour in the
The partial pressure of water vapour in mixture
mixture
pv = fpsat
mv Ru T = 0.7 ¥ 4.246 = 2.97 kPa
pv = ...(15.14)
Mv V The partial pressure of air,
where ma, mv denote the mass of dry air and water pa = p – pv = 95 – 2.97 = 92.03 kPa
vapour, respectively and Ma and Mv are respective The specific humidity by using Eq. (15.7)
molecular weights in the mixture. pv
w = 0.622
The total pressure of the mixture is the sum of pa
partial pressure of water vapour and dry air present 2.97
in the mixture. = 0.622 ¥
92.03
p = p a + pv ...(15.15) = 0.02007 kg/kg/of dry air
The saturation pressure of water corresponding
to dew point can be obtained from steam tables, Example 15.2 A sample of 450 gram of moist air at
which is equal to the partial pressure of water 22°C, 101 kPa and 70% relative humidity is cooled to
vapour in air. But it is difficult to measure the dew- 5°C, while keeping the pressure constant. Determine (a)
point temperature accurately. the initial humidty ratio (b) dew point temperature, and
(c) amount of water vapour that condenses.
The wet-bulb temperature of the mixture is
easily measured with a wetted wick thermometer. Solution
The partial pressure pv of vapour in the mixture
can be calculated by using Dr Willis H Carrier’s Given A sample of moist air is cooled at constant
pressure
equation
m = 0.45 kg T1 = 22°C = 295 K
( p - pv¢ ) (T - Twb ) ¥ 1.8
pv = pv¢ - ...(15.16) p = 101 kPa p = constant
2800 - 1.3 ¥ (1.8 T + 32) f = 70% T2 = 5°C
where pv = partial pressure of water vapour at dry To find
bulb temperatutre in mixture, (i) Initial humidity ratio,
pv¢ = saturation water pressure at wet bulb (ii) Dew point temperature, and
temperature, (iii) Amount of water vapour that condenses.
p = total pressure of moist air,
Schematic with given data
T = dry-bulb temperature,
Twb = wet-bulb temperature.
Solution
Given Atmospheric air
p = patm = 95 kPa T = 30°C = 303 K
f = 0.7
Psychrometry 507
The saturation temperature corresponds to results from adding water vapour adiabatically to
0.1985 bar the atmospheric air in a steady flow manner until it
Tsat = 60°C becomes completely saturated.
It is the dew point temperature A steady stream of unsaturated air with specific
(ii) The specific volume of vapour in the mixture humidity w1 and temperature T1 is passed through
Ru T an insulated duct containing a pool of water as
vv1 =
Mv1 pv1 show in Fig. 15.8(a). As air flows over the water,
Ê 8.314 ˆ Ê 393 K ˆ some water evaporates and its vapour mixes with
= Á ˜ ¥Á
Ë 18 ¯ Ë 0.1985 ¥ 100 kPa ˜¯ the air stream. The moisture content of air increases
and its temperature decreases. If the duct is long
= 9.145 m3/kg
enough, the air stream will come out completely
Interpolating, vv1 = vg, gives T = 56°C
saturated (f = 100%) at the temperature T2 which is
Thus the condensation will begin at 56°C.
called adiabatic saturation temperature.
(iii) The mass of water initially present in moist air
If make up water is supplied to the duct at
V 35 the rate at which it evaporates then the above
mv1 = = = 3.827 kg
vv1 9.145 process can be treated as a steady flow process.
The propetrties of steam at T = 56°C at the state 2, Figure 15.8(b) illustrates the adiabatic saturation
vf 2 = 1.0022 ¥ 10–3 m3/kg, process on the T–s diagram.
vg 2 = 15.445 m3/kg
The vapour has a two-phase mixture having Moist air Saturated air
w1, f1,T1 w2, f2 = 100%, T2
specific volume of 9.145 m3/kg
vv1 = vf 2 + x2 (vg2 – vf 2) . .
ma ma
9.145 = 1.0022 ¥ 10–3 + x2 (15.445 .
mv
.
mv
1 1 Liquid water 2
– 1.0022 ¥ 10–3)
or x2 = 0.178
insulation
The mass of water vapour at state 2
mv2 = x2 mv1 = 0.178 ¥ 3.827 = 0.681 kg
Make up water
The mass of water vapour condensed saturated liquid at T2
. .
m w = mv1 – mv2 = 3.827 – 0.681 mass flow rate = mv – mv
1
= 3.146 kg (a) Adiabatic saturator
T
Adiabatic
saturation
temperature
In atmospheric air, the relative humidity is always 1
less than 100%. The water-vapour pressure is lower
T2 2
than the saturation pressure. If this air is exposed
Tdp Dew-point
to liquid water, some liquid evaporates and mixes temperature
with the air. The specific humidity of air increases.
If such a process is carried in an insulated duct then
the air temperature will also decrease due to latent
s
heat of absorption during evaporation of water. (b) Process representation of T–s diagram
The adiabatic saturation temperature of atmo-
spheric air is defined as the temperature which
Psychrometry 509
wet bulb temperature are represented on the Example 15.7 For the moist air at 30°C DBT and
same line. 15°C WBT, calculate
8. As shown in Fig. 15.10, on the saturation (a) Specific humidity,
line, the dry-bulb temperature T, wet-bulb (b) Enthalpy,
temperature Twb and dew-point temperature (c) Relative humidity,
Tdp are identical. (d) Dew-point temperature.
Solution
Given The moist air
T = 30°C Twb = 15°C
15°C Tdp = 15°C
To find
e
urv w (i) Specific humidity (w),
nc
Tw
io
rat
T = 15°C
Sa
15
At 25°C DBT and 60% RH, enthalpy of air; keeping specific humidity w constant. Therefore,
h2 = 55.2 kJ/kg of dry air simple heating and cooling processes appear as a
Heat removed per kg of dry air horizontal line on the psychrometric chart as shown
qL = h1 – h2 in Fig. 15.12. The process 1–2 represents a sensible
= 76.5 – 55.2 = 21.3 kJ/kg heating process while the process 2–1 represents a
(ii) The coefficient of performance of a refrigerator is sensible cooling process.
given by
RE q By passed Conditioned
Tc
(COP)R = = L Moist air
T2 air
Win win w2 = w1
w1, T1, f1
f 2 < f1
qL 21.3
or win = = = 6.085 kJ/kg Cooling
(COP ) R 3.5 or
heating
Work input for 3 kg of air coil
Win = m win = 3 ¥ 6.085 (a) Schematic
= 18.26 kJ
h2
AIR-CONDITIONING PROCESS h1
w1 = w2
Temperature difference between
coil and exit air p1 = p2 = 1 bar
BPF =
Temperature differrence between To find
coil and entering air (i) The rate of heat transfer, and
(ii) Relative humidity at the exit.
Tc - Texit T - T2
= = c ...(15.20) Schematic
Tc - Tinlet Tc - T1
where Tc is the temperature of the coil, and T1 and
T2 are inlet and exit temperatures of air.
(Tc - T2 ) Analysis
or hh = 1 - = 1 – BPF ...(15.22)
Tc - T1 (i) Heat transfer rate
From psychrometric chart
Example 15.9 Moist air enters a duct at 10 °C,
State 1: 10°C DBT and f = 80%,
80% relative humidty, and a volumetric flow rate of 150
m3/min. The mixture is heated as it flows through the duct h1 = 25.7 kJ/kg
and leaves at 30°C. No moisture is added or removed and State 2: w1= w2 and 30°C DBT,
the mixture pressure remains approximately constant at h2 = 45.9 kJ/kg
1 bar. For steady-state operation, determine (a) the rate The heat transfer per kg of dry air
of heat transfer, and (b) relative humidity at exit. q = h2 – h1
Changes in kinetic and potential energy can be = 45.9 – 25.7 = 20.2 kJ/kg
ignored and use a psychrometric chart for the solution. The mass-flow rate of moist air can be obtained
by using perfect gas relation
Solution pV
m = 1 1
Given Moist air enters a duct and is heated RT1
At inlet: T1 = Tdb1 = 10°C = 283 K (100 kPa ) ¥ (150 m3/min)
=
f1 = 80% = 0.8 (0.287 kJ/kg ◊ K) ( 283 K )
3
V = 150 m /min = 185 kg/min
At exit: T2 = Tdb2 = 30°C = 303 K
514 Thermal Engineering
Then the total heat transfer rate to air in the duct Mass of moist air
Q = mq V 300 m3
m = = = 339 kg
= (185 kg/min) ¥ (20.2 kJ/kg) v g 0.885 m3/kg
= 3737 kJ/min
The heat transfer to air
(ii) Relative humidity at exit
Q = m (h2 – h1)
From psychrometric chart, at the state 2, 30° = 339 ¥ (86.4 – 76.5) = 3356 kJ
DBT, w 2 = w 1
f 2 = 23.1% Example 15.11 Air is cooled from 39°C DBT and
29% RH to 24°C at the rate of 5 m3/s. Calculate the
Example 15.10 A quantity of air having a volume of capacity of the cooling coil if the surface of the cooling
300 m3 at 30 °C DBT and 25°C WBT is heated to 40 °C coil is 20 °C. Also, calculate the by pass factor.
DBT. Calculate the amount of heat added, and relative
humidity at both the states. Solution
Analysis From the psychrometric chart Analysis From the psychrometric chart
State 1: 30°C DBT and 25°C WBT State 1: 39°C DBT and f1 = 29%
h1 = 76.5 kJ/kg h1 = 75 kJ/kg
vg = 0.885 m3/kg vg = 0.9 m3/kg
f1 = 65% State2: w 1 = w 2 and 24°C DBT
State 2: w1 = w2 and 40°C DBT, h2 = 60 kJ/kg
h2 = 86.4 kJ/kg
f1 = 39%
Psychrometry 515
Solution
Given Humidification of moist air with the help of
steam injection
T1 = 22°C Twb1 = 9°C
ma = 90 kg/min Tsat = 110°C
ms = 52 kg/h = 0.867 kg/min
p = 1 bar = 100 kPa
This process is generally used in winter air-condi-
tioning. It involves warming and humidifying of
air simultaneously. In this process, the air passes
through a humidifier where the hot water (or steam)
is injected, both the humidity ratio and dry-bulb
temperature increase. The process of heating and
humidification is shown by the line 1–2 on the psy-
chometric chart in Fig. 15.18.
To find
(i) The specific humidity of air leaving the humidifier,
(ii) Exit temperature of moist air.
Analysis
(i) The humidity ratio at the exit
The mass flow rate balance during the flow
through control volume between states 1–2
ma1 = ma2 (dry air)
mv1 + ms = mv2 (water vapour)
Dividing both sides by ma
mv1 ms mv2
+ =
ma ma ma
1
ms
or w2 = w1 +
ma
From pychrometric chart against coordinates of
22°C DBT and 9°C WBT
w1 = 0.002 kg/kg of dry air
h1 = 27.2 kJ/kg of dry air
Psychrometry 517
(a) the mass flow rate of water to the soaked pad, and
–
w
Tw2
Solution
w1
1
Given Humidification of moist air with the help of
T1 – T2
evaporative cooling.
T2 T1 T1 = 37°C f1 = 10% = 0.1
Dry-bulb temperature
V = 140 m3/min T2 = 20°C
(b) Representation of procession psychrometric
T3 = 20°C p = 1 atm = 101.3 kPa
chart
DBT T2 T3 T1
w
(b) Representation of dehumidification and
cooling on psychrometic chart o
DBT 20 C 25oC 40 C
o
o o
10 C 30 C
DBT
(b) Process on psychrometric chart
Analysis
(i) The mass-flow rate of dry air
From psychrometric chart
The inlet conditions: p1 = 101.3 kPa
f1 = 50% T1 = 303 K
w1 = 0.0136 kg/kg of air
Applying mass and energy balance on the
va = 0.875 m3/kg
1 control volume
h1 = 64 kJ/kg
Exit conditions
T2 = 10°C, f2 = 100% ma1 + ma2 = ma3 (dry air) ...(15.26)
h2 = 27.2 kJ/kg mv1 + mv2 = mv3 (water vapour)
The mass flow rate of dry air Using mv = w ma , we get
V 280 w 1 ma1 + w 2 ma2 = w3 ma3 (water vapour)
ma = = = 320 kg/min
va1 0.875 w1 ma1 + w 2 ma2 w1ma1 + w 2 ma2
or w3 = =
(ii) Rate of moisture removal from air ma3 ma1 + ma2
mw ...(15.27)
= (w1 – w2) = 0.0136 – 0.0076
ma
= 0.006 kg/kg of dry air
ma1 h1 + ma2 h2 = ma3 h3
Psychrometry 523
Assumptions
kJ
/
kg
3
(ii) The pressure remains constant throughout at
f=
1 0.002
1 atm.
Schematic Mixing of two stream is shown on psychro-
metric chart in Fig. 15.31.
T 5¢C T3 24¢C
DBT
w1 ma1 + w 2 ma2
w3 =
ma3
Using numerical values
0.002 ¥ 179.746 + 0.0094 ¥ 497.07
w3 =
179.746 + 497.07
= 0.0077 kg/kg of dry air
(ii) Temperature of the mixed stream Analysis From psychometric chart;
Specific enthalpy of mixture, Eq. (15.28); Coordinates: 40°C DBT and 50% RH,
ma1 h1 + ma2 h2 w1 = 0.0236 kg/kg of dry air
h3 =
ma3 Coordinates: 20°C DBT and 20°C DPT,
Using numerical values f2 = 100%
179.746 ¥ 10 + 497.07 ¥ 47.8 and w2 = 0.0148 kg/kg of dry air
h3 =
179.746 + 497.07
(i) Specific humidity of mixture can be obtained by
= 37.7 kJ/kg
Eq. (15.38)
From psychometric chart at coordinates
w3 = 0.0077 and h3 = 37.7 kJ/kg w1 ma1 + w 2 ma2 w1ma1 + w 2 ma2
w3 = =
T3 = 19°C ma3 ma1 + ma2
Psychrometry 525
Summary
air The humidity ratio w is defined as the ratio of the
is psychrometry. mass of vapour in the atmospheric air to the mass
The temperature measured by an ordinary ther- of dry air:
mometer is termed as dry-bulb temperature. m pv
w = v = 0.622
The dew-point temperature of dry air and water ma p - pv
vapour mixture is defined as the saturation tem- where p = pa + pv = total pressure of mixture.
perature corresponding to the partial pressure of The degree of saturation m is defined as the ratio
the vapour in the mixture. of actual humidity ratio to the humidity ratio of
The adiabatic saturation temperature of atmo- saturated air at the same temperature and pres-
spheric air is defined as the temperature which sure:
results from adding water vapour adiabatically w
m =
to the atmospheric air in steady flow, until it be- w sat
comes saturated.
The enthalpy of moist air is the sum of enthalpy
The wet-bulb temperature is the temperature of dry air and water vapour:
measured by a thermometer whose bulb is cov-
h = ha + whg
ered with water soaked cotton wick and placed in
= 2500 + 1.88 T kJ/kg of water vapour.
a stream of air.
The psychrometric chart is a graphical represen-
The relative humidity f is defined as the ratio of
tation of properties of atmospheric air.
actual mass of vapour to mass of vapour required
Air washer is a system in which the air is passed
to produce a saturated mixture of air at the same
through a spray of water.
pressure and temperature:
mv p
f = = v
msat psat
Glossary
DBT Temperature indicated by an ordinary thermom- Relative humidity Ratio of partial pressure of vapour to
eter total pressure of mixture
Dehumidification Reduction of water vapour from Sensible heating/cooling Heat transfer with only
moist air change in DBT
DPT Temperature at which vapour starts to condense Specific humidity Mass of water vapour per kg of dry
Humidification Addition of water vapour in air air
Psychrometry Study of moist air WBT Temperature indicated by thermometer, when its
bulb is covered by a wick thoroughly wetted.
Psychrometry 527
Review Questions
1. What is the dew-point temperature? 8. When are the dry-bulb and dew-point tempera-
2. List the properties of moist air that a psychromet- tures identical?
ric chart provides for an air-conditioning engi- 9. What is an adiabatic saturation? When does the wet-
neer. bulb temperature equal the saturation temperature?
3. Sketch a psychrometric chart and indicate the 10. How is the enthalpy of air–water vapour mixture
lines of constant wet-bulb temperature and con- defined?
stant relative humidity. 11. What do you understand by evaporative cooling?
4. What is the difference between dry air and atmo- List three important characteristics of evaporative
spheric air? cooling systems.
5. Define (a) specific humidity, and (b) relative 12. What is sensible heating or cooling?
humidity. 13. Explain the process of cooling and dehumidifica-
6. The moist air is passed through a cooling section tion.
where it is cooled and dehumidified. How do the 14. Explain the process of heating and humidification.
specific humidity and relative humidity of air 15. Prove that the specific humidity is given by
change during this process? pv
w = 0.622
7. In the summer, the outer surface of a glass filled p - pv
with iced water frequently ‘sweats’. How can you where pv = partial pressure of water vapour
explain this sweating? p = total pressure of air
Problems
1. The moist air at 1 atm has 32°C DBT and 26°C perature, mass of water vapour and mass of dry
WBT. Calculate air for 100 m3 of moist air and partial pressure of
(a) Partial pressure of water vapour, water vapour and air.
(b) Specific humidity, [0.016 kg/kg of dry air, 21.25°C, 1.817 kg,
(c) Dew point temperature, 113.54 kg, 2.544 kPa, 98.78 kPa]
(d) Relative humidity, 5. On a hot summer day, the ambient conditions are
(e) Degree of saturation, 40°C DBT, 20% RH. A desert cooler is used to
(f ) Enthalpy of mixture. increase the RH to 80%. Show the process on a
[(a) 0.03 bar (b) 0.0186 kg/kg of dry air, psychrometric chart and by using it, calculate the
temperature of exit air and minimum temperature
(c) 24.1°C, (d) 62.5% (e) 0.614, ( f ) 80.55 kJ/kg]
to which the air can be cooled by a well-designed
2. A sling psychrometer reads 40°C DBT and 36°C
desert cooler. [24.8°C, 22°C]
WBT. Calculate (a) specific humidity, (b) relative
6. DBT and WBT of atmospheric air at 1 atm are
humidity, and (c) dew point.
25 and 15°C, respectively. Determine (a) specific
[0.0238, 50%, 28.2°C]
humidity, (b) relative humidity, and (c) enthalpy
3. Calculate the amount of heat removed per kg of
of air.
dry air, if the initial condition of air is 35°C DBT,
[(a) 0.0065 kg/kg of dry air,
70% RH and final condition is 25°C DBT and
(b) 33.2%, (c) 41.8 kJ/kg]
60% RH. [46 kJ/kg]
7. The air at 50°C has a relative humidity of 100%.
4. The moist air has 60% RH at 1 atm and 30°C.
What is its dew-point temperature? What mass
Calculate the specific humidity, dew point tem-
528 Thermal Engineering
of liquid water per kg of dry air will result if the steadily in an insulated mixing chamber so that
mixture is cooled to 10°C at constant pressure of the resulting temperature is 25°C. What is the rate
90 kPa? [50°C] of mass flow of the cooler air required and what
8. Consider 100 m3 of atmospheric air at 100 kPa, would be the relative humidity of air leaving?
15°C and 40% relative humidity. Find mass of 13. Air enters a dehumidifier at 34°C, 101 kPa and
water and humidity ratio. What is the dew point 60% RH. After being dehumidified, the air is
of the mixture? [0.51 kg, 0.0043 kg, 1.4°C] heated to 20°C, with RH being 48%. Determine
9. Air at 10°C, 90% relative humidity and air at the temperature of air leaving the demudifier, if
30°C, 90% relative humidity are mixed steadily the air is saturated.
and adiabatically. The mass-flow rate of the 14. Saturated air at 20°C at a rate of 70 m3/min is
colder stream is twice that of the other stream. mixed adiabatically with the outside air at 35°C
What would be the state after mixing? and 50% RH at a rate of 30 m3/min. Assuming
10. 10 m3/min of air at 1 atm and 20°C with 90% RH that the mixing process occurs at a pressure of
is mixed with 20 m3/min of air at 1 atm and 40°C 1 atm, determine the specific humidity, the
with 20% RH. Calculate the resulting state of the relative humidity, and dry bulb temperature and
mixture. [h3 = 61 kJ/kg, T3 = 35.5°C] volume flow rate of the mixture.
11. Consider a 500-litre rigid tank containing air– [0.0157 kg/kg of dry air, 80%,
water vapour mixture at 100 kPa, 35°C with a 26° C, 100.13 m3/min]
70%, RH. The system is cooled until the water 15. Air at 1°C DBT and 80% relative humidity mixes
just begins to condense. Determine the final adiabatically with an air stream at 18°C DBT,
temperature in the tank and the heat transfer for 40% relative humidity in the ratio of 1 to 3 by
the process. [28.2°C, –2.77 kJ] volume. Calculate the temperature and per cent
12. A stream of air at 1 atm, 30°C, 80% relative saturation of the mixture. Take the barometric
humidity flows at a rate of 28.0 kg/min. It is pressure 1.013 bar throughout constant.
proposed to mix air at 1 atm, 15°C with a stream, [13.6°C and 48%]
Objective Questions
1. The psychrometry is (b) mixture of superheated vapour and air
(a) study of cooled air (b) study of hot air (c) moist air containing maximum possible
(c) study of moist air (d) none of the above moisture
2. A psychrometer is an instrument, which measures (d) none of the above
(a) wet-bulb emperature
t 5. Temperature at which condensation of vapour
(b) dry-bulb temperature begin is called
(c) dew-point emperature
t (a) boiling temperature
(d) dry-bulb and wet-bulb temperatures (b) saturation temperature
3. Temperature recorded by an ordinary thermocou- (c) dew-point temperature
ple is known as (d) all of the above
(a) wet-bulb emperature
t 6. Humidity ratio is defined as ratio of
(b) dry-bulb temperature (a) mass of water vapour to mass of dry air in
(c) dew-point emperature
t the mixture
(d) saturation temperature (b) mass of water vapour to mass of total mixture
4. Saturated air is (c) mass of dry air to mass of water vapour
(a) mixture of moisture and vapour (d) none of the above
Psychrometry 529
16
Fuels and Combustion
Introduction
In the preceding chapters, our discussion was limited to non-reactive systems, in which chemical composition
remains unchanged during a process with transfer of sensible internal energy and latent internal energy. In
reactive systems (fuels), the chemical internal energy associated with destruction and formation of chemical
bonds between atoms is transferred during a reaction. Such a chemical reaction is called combustion.
In this chapter, focus is put on types of fuels and combustion reactions, amount of air required for
complete combustion of fuel, air–fuel ratio, enthalpy of reaction and calorific values of fuels.
A good fuel should have the following qualities: moisture content with low fixed carbon of about
60%. Its appearance is brown and it contains high
(i) It should have a high heating value.
ash and low heating value. It is a low-grade fuel
(ii) It should be free from moisture and non-
having a calorific value about 21, 000 kJ/kg. It is
combustible matter, i.e., ash, etc.
too brittle, and hence it is converted into briquetts,
(iii) Its products of combustion should not be
which can be easily handled. It burns with heavy
harmful and pollutant.
smoke. There are comparatively large deposits
(iv) It should have moderate ignition tempera- of lignite in Kashmir, Neyvelli and Rajasthan.
ture. High ignition temperature may cause Neyvelli Power Plant uses this type of fuel.
difficulty in combustion and low ignition
temperature may cause fire hazards. Bituminous C Its formation is next to lignite.
(v) It should be easy to transport and store in It is shining black in appearance. It contains about
minimum space. 70% carbon and the remaining as a large percentage
(vi) It should have moderate rate of combustion of volatile matter. Thus, it is easy to ignite and it
and controlled combustion. burns with yellow smoky flames. It has an average
(vii) It should have high combustion efficiency. calorific value of 31, 500 kJ/kg. In India, its reserves
(viii) It should be readily available at low cost. are available in Bihar, MP, West Bengal and Orissa.
It is used for producing producer gas.
COAL It is the next generation of bituminous
coal, and has the highest rank. It is a hard coal
Coal is the most important solid fuel and its main
composed of about 90% carbon with little volatile
constituent is carbon. It also contains some amount
content and practically no moisture. It is brittle
of oxygen, hydrogen, nitrogen, sulphur, moisture
and has a shining black lusture. It burns without
and ash. Coal is a mineral substance of vegetable
flame and smoke but is difficult to ignite. It is non-
origin. It is the result of decay of vegetable matter
cracking and it has minimum ash, sulphur, volatile
which accumulated under earth millions of years
matter and moisture content. It has highest heating
ago and got transformed by the action of heat and
value, approximately 36,000 kJ/kg. In India, its
pressure. Its transformation occurs progressively.
reserves are in Kashmir and the eastern Himalayas.
It is used as fuel in steam power plants.
Coal
The coal passes through different stages during its It is obtained by heating of wood
formation from vegetation. These stages are listed up to a temperature of 280°C in the absence of
and discussed below: atmospheric air. During this process, the volatile
matter and water are expelled and the residue
It is a spongy humidified substance and is charcoal. It is an excellent fuel but costly. Its
the first stage at which the fuel is derived from calorific value is about 28,000 kJ/kg.
the wood and vegetable matter. Thus, it possesses
constituents very nearest to those of wood with It is obtained from bituminous coal by the
30% moisture. It has lowest calorific value about carbonization process, i.e., the bituminous coal is
14,500 kJ/kg. It is mainly used as a fuel in gas- heated strongly in the absence of air for 48 hours.
producer plants. Other varieties of coal are derived Thus, the volatile matter present in the coal is driv-
from peat. en off. Coke is dull black in colour, hard, brittle,
and porous. It consists of 90 to 95% carbon, small
Lignite is found next to peat. It is a soft quantities of sulphur, hydrogen, nitrogen and phos-
coal, composed mainly of volatile matter and phorus. It is a smokeless and clear fuel. Its average
532 Thermal Engineering
Table 16.1
Table 16.2
Table 16.3
LPG (liquified petroleum gas) is mainly a industrial heating and power generation application.
mixture of propane and butane. LPG is a mixture It has a calorific value of about 17,000 kJ/m3.
of those hydrocarbons which are in gaseous Carbon monoxide, coal gas, biogas, methane,
phase at normal atmospheric pressure, but may be ethane, are some gaseous fuels. Table 16.4 shows
condensed to the liquid state at normal temperature, a typical analysis of natural gas by volume at
by the application of moderate pressures. atmospheric pressure and temperature.
LPG vapour is denser than air, butane is about Advantages of Gaseous Fuel
twice as heavy as air and propane about 1.5 times
as heavy as air. Consequently, the vapour may flow 1. The supply of fuel can be easily and accu-
along the ground and into drains sinking to the rately controlled.
lowest level of the surroundings and be ignited at 2. The gaseous fuels are free from impurities.
a considerable distance from the source of leakage. 3. The combustion of gaseous fuel is possible
Natural gas contains methane as the main con- with very less excess air.
stituent and other gases in small amounts. Natural 4. They produce relatively less smoke and
gas has high calorific value and it burns without pollution.
smoke. It is lighter than air and disperses into air 5. They are capable of attaining very high
easily in case of leak. temperatures.
Coal gas is obtained by the carbonization 6. The gaseous fuels are light in weight.
process of coal. The quality of coal gas depends 7. Transportation of gaseous fuels is easy.
on the quality of coal used and the temperature
Disadvantages
of carbonization. It contains mainly H2, CO and
various hydrocarbons. Its calorific value is about 1. They require larger storage capacity.
22, 500 kJ/m3. It is used in towns for street lighting 2. They are highly flammable and thus can
and domestic lighting purposes. cause fire hazards.
Producer gas is obtained by partial combustion
of coal, coke and charcoal in a mixed air stream. 16.6 CONVERSION OF VOLUMETRIC
Its manufacturing cost is low and it has a calorific ANALYSIS TO GRAVIMETRIC
value of about 6500 kJ/m3. It is used in furnaces. ANALYSIS
Water gas is a mixture of H2 and CO and is
If the volumetric analysis of a mixture is known,
produced by passing steam over incandescent coke.
it can easily be converted into gravimetric (mass)
Blast furnace gas is a by-product in the produc- analysis by using the relation
tion of pig iron in the blast furnace. It is used to
mi = ni Mi ...(16.1)
preheat the blast in the furnace. It is used as fuel in th
where mi = mass of the i constituent
metallurgical furnaces. It has calorific value of the
order of 3700 kJ/m3. ni = number of moles of the ith constituent
Coke oven gas is obtained as a by-product during Mi = molar mass (molecular weight) of the
the formation of bituminous coal. It is used for ith constituent
Table 16.4
Solution The solution is presented in the following Consti- Mass Mole- Number of Volume
tabular form. tuent fraction cular moles, percentage
mi mass Mi mi ni
ni =
Consti- % Mole- Mass % Mass in
Mi S ni
tuent Volume cular m i = ni Mi mixture = CO2 16 44 0.364 10.93%
ni weight mi CO 1 28 0.035 1.040%
¥ 100
Mi S mi O2 8 32 0.25 7.50%
CO2 5.5 44 242.0 16.02% N2 75 28 2.68 80.53%
CO 38.3 28 1072.4 70.98% S ni = 3.327 100%
CH4 0.4 16 6.4 0.423%
O2 0.1 32 3.2 0.211%
H2 52.8 2 105.6 6.99 COMBUSTION
N2 2.9 28 81.2 5.37
S mi = 1510.8 100% Combustion Terminology
(i) The components of fuel that exist
before the combustion reaction are called the
reactants.
536 Thermal Engineering
Combustion
There are certain physical laws on which the (a) Combustion of Solid and Liquid Fuels
analysis of combustion process is based. The soilid and liquid fuels usually consist of carbon,
(i) During a chemi- hydrogen and sulphur. These constituents burn with
cal reaction, the mass is conserved, that is, the mass rapid oxidation to produce heat. The products of
of the reactants equals the mass of the products. combustion may be CO, CO2, H2O and SO2. The
The total mass of each chemical element must be basic combustion reactions for these three elements
same on both sides of the equation even though the are the following:
elements exist in different chemical compositions (i)
in reactants and products. However, the number of
moles of products may differ from the number of 2C + O2 Æ 2CO
moles of reactants. For example,
Fuels and Combustion 537
C + O2 Æ CO2 1
H2 + O2 Æ H2O ...(16.8)
Using molar masses; 2
12 kg C + 32 kg O2 Æ 44 kg CO2 ...(16.4) On mole basis
8 11 1
or 1 kg C + kg O2 Æ kg CO2 1 mole H2 + mole O2 Æ 1 mole H2O
3 3 2
8 1
It means 1 kg of carbon requires kg of oxygen or 1 volume H2 + volume O2 Æ 1 volume H2O
11 3 2
to produce kg of carbon dioxide.
3 1
Thus, 1 volume of H2 combines with volume
2
(iii)
of O2 to form 1 volume of H2O.
2CO + O2 Æ 2CO2 On mass basis,
Using molar masses; 2 kg H2 + 16 kg O2 Æ 18 kg H2O
56 kg CO + 32 kg O2 Æ 88 kg CO 1 kg H2 + 8 kg O2 Æ 9 kg H2O ...(16.9)
4 11 Thus, 1 kg H2 requires 8 kg of O2 to form 9 kg
or 1 kg CO + kg O2 Æ kg CO2 ...(16.5)
7 7 of water vapour.
4
That is, 1 kg of carbon monoxide requires kg (iii)
7
of O2 to produce
11
kg of carbon dioxide. CH4 + 2O2 Æ CO2 + 2H2O
7 Mole basis:
( ) 1 mole CH4 + 2 mole O2 Æ 1 mole CO2
S + O2 Æ SO2 + 2 mole H2O ...(16.10)
Molar mass basis It means 1 mole of methane gas combines with 2
32 kg S + 32 kg O2 Æ 64 kg SO2 moles of oxygen gas to produce 1 mole of CO2 and
2 moles of water vapour.
or 1 kg S + 1 kg O2 Æ 2 kg SO2 ...(16.6)
Mass basis:
Thus 1 kg sulphur requires 1 kg O2 to produce
2 kg SO2. 16 kg CH4 + 64 kg O2 Æ 44 kg CO2 + 36 kg H2O
11 9
(b) Combustion of Gaseous Fuel 1 kg CH4 + 4 kg O2 Æ kg CO2 + kg H2O
4 4
When dealing with gases, the volumes or number
...(16.11)
of moles may be substituted for gas elements.
That is, 1 kg of CH4 gas reacts with 4 kg of O2 to
(i)
11 9
produce kg of CO2 and kg of H2O.
2 mole of CO + 1 mole of O2 Æ 2 mole of CO2 4 4
538 Thermal Engineering
( )
Combustion
The objective of good combustion is to release Instead of supplying only oxygen for the chemical
all of the heat in the fuel. This is accomplished by reactions, atmospheric air is supplied. Atmospheric
controlling the three T’s of combustion which are air is the mixture of mainly O2 and N2 with small
(1) temperature high enough to ignite and maintain traces of argon, carbon dioxide, water vapour, etc.
ignition of the fuel, (2) turbulence for intimate mix- The composition of dry air on molar basis is given
ing of the fuel and oxygen, and (3) time sufficient by 78.09% of N2, 20.95% of O2, 0.93% of argon
for complete combustion. and 0.03% of CO2. The molecular weight of this
Too much or too little fuel with the available mixture is 28.97 kg/kmol. For all calculations, argon
combustion air may potentially result in unburned and carbon dioxide are considered as an additional
fuel and carbon monoxide generation. A very spe- nitrogen, because they are also inert gases like N2
cific amount of O2 is needed for perfect combus- and appear in very small quantities. Accordingly,
tion and some additional (excess) air is required for air is considered to consist of 79% of nitrogen and
ensuring complete combustion. However, too much 21% of oxygen by volume or on a molar basis.
excess air will result in heat and efficiency losses.
With this assumption, the molar (volume) ratio of
Figure 16.1 shows complete, good and incomplete
combustion, respectively. 0.79
nitrogen to oxygen is = 3.76, i.e., air supplied
0.21
Fuels and Combustion 539
amount. The amount of air actually supplied is usu- Air–fuel ratio can also be interpreted on mole
ally expressed in terms of per cent of stoichiometric basis as the ratio of number of moles of air to the
air. number of moles of fuel. But the former definition
The amount of air in excess, which is necessary is normally used.
to burn fuel completely is called the excess air. This Calculation for the air–fuel ratio for CH4 on
can be expressed as a per cent excess air in terms of mass basis by Eq. (16.21);
stoichiometric or theoretical amount of air as Mass of air
Percent excess air = number of moles of air ¥ Mair
Actual air used - Stoichiometric air required = 2 ¥ (1 mole of O2 + 3.76 mole N2) ¥ 28.97
=
Stoichiometric air required = 9.52 mole air ¥ 28.97 = 275.8 kg
...(16.19) The mass of fuel, CH4 = 1 mole ¥ MCH4 = 16 kg
Similarly, if the actual amount of air supplied 278.8 kg
is less than the theoretical amount then it can be Thus A/F = = 17.237
16 kg
expressed as per cent deficiency of air. For an ex-
ample, consider the complete combustion of meth-
ane with 150% of theoretical air (50% excess air). ANALYSIS OF FLUE GASES
The balanced chemical equation is
CH4 + (1.5) ¥ 2 (O2 + 3.76 N2) Æ CO2 When the volumetric analysis of products of
combustion is known. then the actual air–fuel ratio
+ 2H2O + O2 + 11.28 N2 ...(16.20)
can be obtained by using the following methods:
Here the amount of air per mole of fuel is
1.5 times the theoretical amount determined by 1. Carbon balance method
Eq. (16.13). 2. Hydrogen balance method
3. Carbon- Hydrogen balance method
Minimum mass of air required for complete com- Mass of 1 mole of heptane (C7 H16 )
bustion of 1 kg of hydrogen = 7 ¥ 12 + 16 ¥ 1 = 100 kg
100 Mass of 52.36 moles of air
= ¥ (8 kg per kg of H 2 )
23 = 52.36 ¥ 28.97 =1516.87 kg
100 Theoretical air–fuel ratio
= ¥ 8 ¥ 1 = 34.78 kg/kg of H2
23 Mass of air 1516.87 kg
= =
Theoretical air–fuel ratio Mass of Heptane 100 kg
Mass of air 34.78 kg = 15.168
= =
Mass of hydrogen 1 kg (v) Methanol (CH3 OH)
= 34.78 Combustion reaction for methanol
(iii) Petrol (C8.5 H18.4 ) CH3OH + 1.5O2 Æ CO2 + 2H2O
Combustion reaction for petrol 1 mole of methanol combines with 1.5 moles of
C8.5H18.4 + 13.1 O2 Æ 8.5 CO2 + 9.2 H2O O2 to form 1 moles of CO2 and 2 mole of H2O.
Thus,
1 mole of petrol combines with 13.1 moles of O2
to form 8.5 mole of CO2 and 9.2 mole of H2O. moles of air = 1.5 moles of O2 ¥ 4.76 moles
Thus = 7.14 moles of air/mole of methnol
moles of air = 13.1 moles of O2 ¥ 4.76 moles A/F ratio on molar basis
= 62.356 moles of air/mole of petrol Number of moles of air
=
A/F ratio on molar basis Number of moles of methnol
Number of moles of air 7.14
= = = 7.14
Number of moles of petrol 1
Mass of 1 mole of methanol (CH3OH)
62.356
= = 62.356 = 1 ¥ 12 + 1 ¥ 16 + 4 ¥ 1 = 32 kg
1
Mass of 7.14 moles of air
Mass of 1 mole of petrol (C8.5H18.4 )
= 7.14 ¥ 28.97 = 206.845 kg
= 8.5 ¥ 12 + 18.4 ¥ 1 = 120.4 kg
Theoretical air–fuel ratio
Mass of 62.356 moles of air
Mass of air 206.845 kg
= 62.356 ¥ 28.97 =1806.45 kg = =
Mass of methanol 32 kg
Theoretical air–fuel ratio
= 6.464
Mass of air 1806.45 kg
= =
Mass of petrol 120.4 kg Example 16.4 Determine the air–fuel ratio and the
= 15.00 theoretical amount of air required by mass for complete
(iv) Heptane (C7H16) combustion of a fuel containing 85% of carbon, 8%
Combustion reaction for heptane of hydrogen, 3% of oxygen, 1% of sulphur and the
C7H16 + 11 O2 Æ 7 CO2 + 8 H2O remaining as ash. If 40% of excess air is used, what is the
1 mole of heptane combines with 11 moles of volume of air at 27°C and 1.05 bar pressure? Does this
O2 to form 7 moles of CO2 and 8 moles of H2O. represent per kg of fuel?
Thus,
Solution
moles of air = 11 moles of O2 ¥ 4.76 moles
= 52.36 moles of air/mole of heptane Given The composition of fuel by mass. For 1 kg of
A/F ratio on molar basis fuel
Number of moles of air C = 0.85 kg H2 = 0.8 kg
=
Number of moles of heptane O2 = 0.03 kg S = 0.01 kg
52.36 Ash = 0.03 kg
= = 52.36
1 Excess air = 40% T1 = 27°C = 300 K
p1 = 1.05 bar = 105 kPa
Fuels and Combustion 543
To find 0.28
CO2 = ¥ 100 = 14.31%
(i) Volume of air supplied per m3 of producer gas. 1.9565
(ii) Analysis of dry products of combustion by
0.0925
volume. O2 = ¥ 100 = 4.73%
1.9565
Analysis Minimum volume of air required, Eq. (16.18) 1.584
N2 = ¥ 100 = 80.96%
100 1.9565
Vth = ¥ [0.5 CO + 0.5 H2 + 2 CH4
21
+ 3 C2H4 O2] (m3) Example 16.7 A gas engine is supplied with natural
100 gas of the following composition. CH4 = 93%, C2 H6 =
= ¥ [(0.5 ¥ 0.2 + 0.5 ¥ 0.15 + 2
21 3%, N2 = 3%, CO = 1%. If the A/F ratio is 30 by volume,
¥ 0.02) – 0.03] (m3) calculate the analysis of the dry products of combustion.
3
= 0.88095 m It can be assumed that the stoichiometric A/F ratio is less
Actual volume of air supplied than 30.
Vact = 1.5 ¥ 0.88095 = 1.3214 m3
Excess air supplied Solution
= Vact Vth = 1.3214 0.88095 Given A natural gas with composition
= 0.44045 m3 CH4 = 93% C2H6 = 3% N2 = 3%
The constituents of flue gases are CO2, O2, and N2 CO = 1% A/F = 30 by volume
Excess oxygen supplied
To find Analysis of dry products of combustion by
21 volume.
= ¥ 0.44045 = 0.0925 m3
100
Volume of O2 in flue gases = 0.0925 m3 Analysis It is mentioned that the stoichiometric air–
Volume of N2 in fuel = 0.54 m3 fuel ratio is less than 30. Thus the excess air is supplied
with fuel. The combustion equation
Volume of N2 in air supplied
79 0.93 CH4 + 0.03 C2H6 + 0.01 CO + 0.03 N2 + 30 (0.21
= ¥ Volume of actual air supplied O2 + 0.79 N2) Æ aCO2 + bH2O + c O2 + d N2
100
79 The element balance yields
= ¥ 1.3214 = 1.044 m3
100 C: a = 0.93 + 0.03 ¥ 2 + 0.01 or a = 1
Total volume of N2 in flue gases H2: 2b = 0.93 ¥ 4 + 0.03 ¥ 6,
= 0.54 + 1.044 = 1.584 m3 or b = 1.95
Volume of CO2 in the fuel = 0.06 m3 O2: 2a + b + 2c = 0.01 + 30 ¥ 0.21
Volume of CO2 produced by combustion of 0.2 m3 of or c = 1.18
CO = 0.2 m3 N2: 2d = 0.03 ¥ 2 + 30 ¥ 0.79
Volume of CO2 produced by combustion of 0.02 m3 or d = 23.73
of CH4 = 0.02 m3 Total moles of dry products are 1 + 1.18 + 23.73
Total volume of CO2 in flue gases = 25.91 kmol
= 0.06 + 0.2 + 0.02 = 0.28 m3 The analysis of dry products by volume
Total volume of flue gases 1
= Volume of O2 + volume of N2 + volume of CO2 CO2 = ¥ 100 = 3.86%
25.91
= 0.0925 + 1.584 + 0.28 = 1.9565 m3 1.18
The analysis of dry products by volume O2 = ¥ 100 = 4.55%
25.91
% volume of element A 23.73
Volume of element A N2 = ¥ 100 = 91.56%
= ¥ 100 25.91
Total volume of flue gases
Fuels and Combustion 545
Table 16.8.1
m1 = Âm
wet
i = 14.628 kg 100.00% 100.00%
m2 = Âm
Dry
i = 14.358 kg
Table 16.8.2
n1 = Ân
Wet
i = 0.4823 100.00% 100.00%
n2 = Ân
Dry
i = 0.4673
The minimum oxygen required for formation of CO2 (c) the A/F ratio, wet and dry analysis by volume of
and H2O the exhaust gas for a mixture strength of 120%.
8
= C + 8H Solution
3
8
= ¥ 0.64 + 8 ¥ 0.08 = 2.346 kg Given The burning of ethyl alcohol (C2 H5 OH)
3
The oxygen required for formation of CO To find
4 (i) Stoichiometric air–fuel ratio,
= ¥ 0.16 = 0.213 kg
3 (ii) A/F ratio, the dry and wet analysis for products of
Total oxygen required combustion for mixture strength of 90%,
= 2.346 + 0.213 = 2.56 kg (iii) A/F, ratio, the dry and wet analysis by volume of
products of combustion for mixture strength of
The minimum mass of air required
120%.
100
= ¥ 2.56 = 11.13 kg/kg of coal Analysis
23
A/F ratio = 11.13:1 (i) The combustion reaction with minimum air
The dry products of combustion per kg of coal burnt Combustion reaction for methanol;
11 C2H5OH + 3 O2 Æ 2CO2 + 3 H2O
Mass of CO2 formed = kg per kg of C ¥ 0.64
3
= 2.3467 kg 1 mole of ethyl alcohol combines with 3 moles
7 O2 to form 2 moles of CO2 and 3 moles of H2O.
Mass of CO formed = kg per kg of C ¥ 0.16 Thus,
3
= 0.3733 kg moles of air = 3 moles of O2 ¥ 4.76 moles
Mass of N2 with air = 0.77 ¥ mtotal = 14.28 mole/mole of ethanol
= 0.77 ¥ (18 kg air) Mass of 1 mole of ethnol (C2H5OH)
= 13.86 kg = 2 ¥ 12 + 1 ¥ 16 + 6 ¥ 1 = 46 kg
Mass of O2 supplied with excess air Mass of 14.28 moles of air
= O2 in actual air – O2 used in combustion = 14.28 ¥ 28.97 = 413.69 kg
= 0.23 ¥ 18 – 2.56 = 1.58 kg Stoichiometric A/F ratio
The volumetric analysis of dry products of combustion Mass of air 413.69 kg
= =
is given in the table below. Mass of ethanol 46 kg
= 8.99
Products Mass Molecular No. of % volume (ii) When mixture strength becomes 90%, the actual
mass mole ni
mi kg m ¥ 100 8.99
ni = i S ni air fuel ratio = = 9.99
Mi Mi 0.9
1
It means the amount of air supplied is times
CO2 2.3467 44 0.0533 8.728% 0.9
CO 0.3733 28 0.0133 2.181% that of stoichiometric air. Then the combustion
O2 1.5800 32 0.0493 8.08% reaction,
N2 13.8600 28 0.495 81.0% 1
C2 H5 OH + [3O2 + 3 ¥ 3.76 N2] Æ 2CO2
Total Sni = 0.611 100% 0.9
+ 3H2O + 0.33O2 + 12.53 N2
Example 16.12 If ethyl alcohol (C2 H5 OH) is burned The products of combustion are
in a petrol engine, calculate 2 mole CO2 + 3 mole H2O + 0.33 mole O2
(a) the stoichiometric air fuel ratio. + 12.53 mole N2
(b) the A/F ratio, the wet and dry analysis by volume Total moles of products = 17.86 mole
of exhaust gas for a mixture strength of 90%.
Fuels and Combustion 549
Excess O2 supplied Example 16.14 The dry exhaust gas from an oil
= 18.5 ¥ 0.5 = 9.25 kg/kmol of fuel engine has the following composition by volume:
Actual O2 supplied CO2 = 8.85%,
= 18.5 ¥ 1.5 = 27.75 kg/kmol of fuel CO = 1.2%,
Actual N2 supplied O2 = 6.8% and N2 = 83.15%
= 3.76 ¥ 18.5 ¥ 1.5 The fuel oil has a percentage composition by mass as
= 104.34 kg/kmol of fuel C = 84% H2 = 14% and O2 = 2%
Therefore, actual chemical reaction Determine
C12H26 + 27.75 (O2 + 3.76 N2) Æ 12CO2 (a) Mass of carbon per kg of dry flue gases
+ 13H2O + 9.25 O2 + 104.34 N2 (b) The air–fuel ratio by mass
Products of combustion
Mass of CO2 produced per kg of fuel Solution
Mass of 12 moles of CO2 Given The composition of fuel oil by mass. For 1 kg
=
Mass of 1 mole of fuel of fuel
12 ¥ 44 C = 0.84 kg H2 = 0.14 kg O2 = 0.02 kg
= = 3.1 kg/ kg of fuel
170 Composition of flue gases by volume:
CO2 = 8.85% CO = 1.2% O2 = 6.8%
Mass of H2O produced
N2 = 83.15%
13 ¥ 18
= = 1.376 kg/kg of fuel
170 To find
Mass of excess O2 (i) Mass of carbon per kg of dry flue gases,
9.25 ¥ 32 (ii) The air–fuel ratio, and
= = 1.741 kg/kg of fuel
170 (iii) Mass of excess air supplied.
Mass of N2 accompanied with air Analysis
104.34 ¥ 28 (i) Mass of carbon supllied per kg of dry flue gases:
=
170 The conversion of volumetric analysis of exhaust
= 17.185 kg/kg of fuel gases in gravimetric analysis is tabulated below:
Percentage analysis of these products
Consti- % Molecular Mass Mass
Constituent Products mi Mass fraction tuent Volume weight mi = fraction in
mass ni Mi ni Mi flue gases
mi mi
= ¥ 100 =
S mi S mi
CO2 3.1 13.25% CO2 0.0885 44 3.894 0.1311
H2O 1.376 5.88% CO 0.0120 28 0.336 0.0113
O2 1.741 7.44% O2 0.0680 32 2.176 0.0733
N2 17.185 73.43% N2 0.8315 28 23.282 0.7842
Total Smi = 23.04 100% Smi = 1 kg
29.688
Percentage excess air supplied
Excess mass of air 5.94 The mass of carbon in exhaust gases per kg of
= ¥ 100 = ¥ 100 flue gases
Theoretical mass of air 14.29
3 3
=
5.94
¥ 100 = 41.17% = kg CO 2 + kg CO
14.29 11 7
Fuels and Combustion 551
Excess air supplied per kg of fuel, The complete volumetric analysis of dry products
= Actual air Theoretical air
= 20.23 14.29 = 5.94 kg/kg of fuel Constituent (a) Number of % volume of
moles (ni) constituent
Percentage excess air supplied n
Mass of excess air = i
= S ni
Theoretical mass of air
CO2 0.55 8.39%
5.94 kg
¥ 100 = ¥ 100 O2 0.411 6.27%
14.29 kg
N2 5.59 85.34%
= 41.56%
Total S ni = 29.688 100%
Example 16.16 The coal gas supplied to a gas engine
has the following composition: Example 16.17 A fuel has ultimate analysis as 88%
H2 = 50.5% CO = 10% CH4 = 26% of carbon, 4.4% of hydrogen, and the remaining being
C4H8 = 4% O2 = 0.4% CO2 = 3% incombustible.
N2 = 6%
A partial volumetric analysis of dry products of
The fuel burns with some excess air and its air–fuel combustion shows 13.2% of CO2, 3.2% of O2 and it is
ratio by volume is worked out to be 7. Calculate the suspected that some CO is also present.
analaysis of dry products of combustion by volume.
Calculate
Solution (a) Complete volumetric analysis of dry exhaust
gases
Given The volumetric analysis of coal gas: (b) Air to fuel ratio by mass
H2 = 50.5% CO = 10% CH4 = 26% Assume all carbon and hydrogen is burned.
C4H8 = 4% O2 = 0.4% CO2 = 3%
N2 = 6% Solution
Air–fuel ratio with excess air = 7 Given The ultimate analysis for 100 kg of fuel
To find The volumetric analysis of dry exhaust gases C = 88 kg H2 = 4.4 kg and remaining is
incombustible
Assumption 1 mole of air consists of 0.21 mole of O2
Composition of flue gases by volume:
and 0.79 mole of N2 by volume.
CO2 = 13.2% O2 = 3.2%
Analysis The chemical reaction for coal gas
To find
0.506 H2 + 0.1 CO + 0.26 CH4 + 0.04 C4H8
+ 0.004 O2 + 0.03 CO2 + 0.06 N2 + 7 ¥ [0.21O2 + 0.79 N2] (i) Complete volumetric analysis of dry exhaust
gases
Æ a CO2 + b H2O + c O2 + d N2
(ii) Air–fuel ratio by mass
The values of a, b c, and d are to be worked out by
balancing the elements of fuel. The element balance Analysis
yields (i) Complete volumetric analysis of dry exhaust
C 0.1 + 0.26 + 0.04 ¥ 4 + 0.03 = a or a = 0.55 gases
H2 0.506 + 0.26 ¥ 4 + 0.04 ¥ 8 = 2b or b = 1.186 88
For 100 kg of fuel, there are moles of carbon
O2 0.1 + 0.004 ¥ 2 + 0.03 ¥ 2 + 7 ¥ 0.21 ¥ 2 = 2 c 12
or c = 0.411 4.4
and moles of H2. The chemical reaction for
N2 0.06 ¥ 2 + 7 ¥ 0.79 ¥ 2 = 2d or d = 5.59 2
Summation of moles of dry products ( excluding moles the fuel is
of H2O)
88 4.4
S DP = a + c + d C+ H2 + x (O2 + 3.76 N2) Æ a CO2
12 2
= 0.55 + 0.411 + 5.59 = 6.55 + b CO + 2.2 H2O + c O2 + 3.76x N2
Fuels and Combustion 553
Fig. 16.2
(ii) The nitrogen remains as inert gas. The moles of air associated with 0.853 mole of
(iii) Since it is a weak mixture, thus excess air is O2;
needed for complete combustion. = 0.853 ¥ 4.76 mole = 4.060 mole
Stoichiometric fuel ratio
Analysis mole of air 4.060
(i) For complete combustion of each element, the O2 = =
mole of fuel gas 1
required and products produced: = 4.060
Hydrogen (ii) When mixture is 20% weak, excess air by 20% is
1 needed.
H2 + O2 Æ H2O
2 Actual air–fuel ratio = 1.2 ¥ 4.060 = 4.872
1 Oxygen associated with air supplied
1 mole of H2 requires mole of O2 to produce
2 4.872
= = 1.023 moles
1 mole of H2O, 1.88 mole of N2. Thus, 0.494 4.76
Excess O2 supplied
mole of H2
= 1.023 – 0.853 = 0.170 mole
1 Nitrogen associated with O2 supplied
requires = 0.494 ¥ = 0.247 mole of O2
2 = 3.76 ¥ 1.023 = 3.846 moles
produces = 0.494 of H2O, Total nitrogen in products
= 3.846 + 0.062 = 3.908 moles
1
CO: CO + O2 Æ CO2 Analysis by volume of wet and dry products of
2
combustion
0.18 mole of CO requires
Product Mole/mole of fuel % by % by
1
= 0.18 ¥ = 0.09 mole of O2 volume volume
2 (dry wet
produces = 0.18 mole CO2 products
products)
CH4 CH4 + 2O2 Æ CO2 + 2H2O
CO2 0.18 + 0.2 10.92 9.01%
0.2 mole CH4 + (0.2 ¥ 2 mole) (O2) Æ
+ 0.08 + 0.04 = 0.5 ––
0.2 mole CO2 + (0.2 ¥ 2 mole) H2O
H2O 0.494 + 0.4 + 0.08 — 17.54%
Thus, 0.2 mole of CH4 requires
= 0.974
= 0.4 mole of O2
O2 0.170 3.71 3.07%
produces = 0.2 mole CO2 + 0.4 mole H2O
N2 3.908 85.36 70.39%
C4H8: C4H8 + 6O2 Æ 4CO2 + 4H2O
Total dry = 4.578 100.00 100.00
For 0.02 mole; 0.02 C4H8 + (0.02 ¥ 6) O2 Æ (0.02
Total wet = 5.552
¥ 4) CO2 + (0.02 ¥ 4) H2O
0.02 mole of C4H8 Example 16.19 A fuel having the formula C7 H16
requires = 0.12 mole O2 is burnt with 10% excess air. Assuming 90% carbon is
produces = 0.08 mole CO2 + 0.08 mole H2O burnt to CO2 and the remaining to CO, determine the
Thus, the O2 mole requires for complete volumetric analysis of dry flue gases and air to fuel ratio
combustion by mass.
= 0.247 + 0.09 + 0.4 + 0.12
= 0.857 mole Solution
The fuel gas contains 0.004 mole of O2; thus Given A fuel with chemical formula C7H16
Net O2 mole requires = 0.857 – 0.004 Excess air supplied = 10% and 90% carbon to CO2
= 0.853 mole
To find
(i) Air fuel ratio by mass, and
(ii) Volumetric analysis of dry flue gases.
556 Thermal Engineering
Assumptions 100 È 8 ˘
= ¥ ¥ 0.845 + 8 ¥ 0.155˙
(i) Since the analysis of Orsat apparatus is carried 23 ÍÎ 3 ˚
out at 20°C, we consider that all the water in the = 15.18 kg/kg of fuel
combustion products has condensed out.
(ii) Steady flow chemical reaction.
(iii) The combustion reaction of 100 moles. 16.14 HEAT GENERATED BY
(iv) The each oxygen mole in the reaction is COMBUSTION
accompanied with 3.76 moles of nitrogen.
During a chemical reaction, some chemical bonds
Analysis in the fuel are broken and other new ones are
(i) The chemical reaction for a hydrocarbon is formed. The chemical energy associated with these
Cn Hm + a (O2 + 3.76 N2) Æ 7.2 CO2 + 0.8 CO bonds is released or absorbed in the form of heat.
+ 9.9 O2 + b (H2O) + 82.1 N2 That is,
The balancing the elements of reaction Energy of reactants = Energy of products
Carbon, C n = 7.2 + 0.8 = 8.0 + Chemical energy (as heat)
Hydrogen, H2 m = 2b In absence of any change in kinetic and potential
Nitrogen, N2 3.76 a = 82.1 or a = 21.9 energies, the energy change of a system during a
Oxygen, O2 a = 21.9 chemical reaction will be due to change in state and
0.8 b a change in chemical composition. That is,
= 7.2 + + 9.9 +
2 2 Esys = Estate + Echemical ...(16.23)
or b = 8.8 When products formed during a chemical reac-
Thus, m = 2b = 17.6 tion are at the inlet state of reactants then Estate
And the model of hydrocarbon becomes = 0 and the energy change of the system is due to
Cn Hm = C8H17.6 change in the chemical compostion only.
(ii) Mass of 1 mole of fuel = 12 ¥ 8 + 17.6 ¥ 1
= 113.6 kg/mole of fuel
Mass of O2 moles in the fuel
The heat generated during a reaction does not
= 21.9 ¥ 32 = 700.8 kg
depend only on the chemical energy of reactants
Mass of air associated with this O2
but also on pressure and temperature at which the
100 reaction takes place. Further, after the chemical
= ¥ 700.8
23 reaction, the composition of the system is also
= 3047 kg/mole of fuel
different from that at the beginning of the process.
Mass of air 3047 In such cases pref = 1 atm and Tref = 25°C (= 298 K) is
A/F ratio = =
Mass of fuel 113.3 known as the standard reference state. The property
= 26.82 values at the standard reference state are designated
(iii) Mass percentage of carbon in the fuel by the superscript ‘°’, such as h°, u°, etc.
8 ¥ 12 At standard reference state, the enthalpy values
= ¥ 100 = 84.51%
113.6 can be assigned to elements for use in analysis
Mass percentage of H2 in the fuel of a reacting system. For some chemically stable
17.6 ¥ 1 elements, the property value (like enthalpy) at the
= ¥ 100 = 15.5%
113.6 standard reference state is assigned a zero value.
(iv) Theoretical air–fuel ratio
The mass of air required for complete combustion
100 È 8 ˘ The enthalpy of an element at the standard
= C + 8H ˙
23 ÍÎ 3 ˚
reference state is called the enthalpy of formation.
558 Thermal Engineering
The enthalpy of formation is the energy released rejected from the reaction chamber to surroundings
or absorbed when the products are formed from its during the process to keep the product CO2 at 25°C
element, the products and elements both being Tref and 1 atm.
and pref. It is denoted as h f∞, i , where the subscript f
indicates formation, the subscript i means element
(species) and superscript ‘°’ means the standard
reference state of 1 atm and 25°C. It is measured in
kJ/kmol. Table 16.6 presents the values of enthalpy
of formation for several elements.
Consider the formation of CO2 from its elements, Fig. 16.3 2
carbon (graphite) and oxygen. Carbon and oxygen
both enter the reaction chamber at 25°C and 1 atm Since the process does not involve any work
and react completely at steady state to form CO2 at interaction, therefore, the steady-flow energy equa-
25°C and 1 atm. tion in absence of change in potential and kinetic
C + O2 Æ CO2 + Q (Heat) energies yields to
The formation of CO2 from carbon is an exo- Q = H = HP – HR ...(16.24)
thermic reaction and therefore, chemical energy is where HP = enthalpy of product
relased in the form of heat and this heat must be HR = enthalpy of reactants, both are at the
same state
Table 16.6 Dh °f
not a stable element. In such a case, the change in where ni hi = h ∞f , i + D hi (for i th species)
560 Thermal Engineering
enthalpy of combustion can be calculated directly (i) The liquid water in the products
from Eq. (16.28) as illustrated in Examples 16.21 Using the values from Table 16.6;
and 16.22.
16.15 CALORIFIC VALUE, OR HEATING by deducting the heat necessary to form the vapour
VALUE OF FUEL from hydrogen. That is,
lower calorific value (LCV)
The term ‘calorific value’ is most commonly used = HCV – mv hfg ...(16.29)
in conjunction with the combustion of fuel. The where mv = mass of water vapour formed per kg of
calorific value of a fuel is defined as the amount fuel,
of heat energy liberated by complete combustion hfg = the heat of vaporisation of water at
of unit quantity of a fuel. It is also called heating 25°C and 1 atm,
value of the fuel and it can also be considered as an
= 2441.5 kJ/kg ◊ K
absolute value of enthalpy of combustion. That is,
The two calorific values are also related as
calorific (heating) value = | hc |
The calorific value is measured in kJ/kg or HCV = LCV + ( n h f∞ ) H 2O kJ/kg of fuel ...(16.30)
kJ/kmol for solid and liquid fuels and kJ/m3 for
where n is number of kmol/kg of H2O and hf g is
gaseous fuels.
the enthalpy of vaporisation of water at 25°C.
There are two aspects of relation for heat of
The two units of calorific value can be correlated
formation (or reaction) and calorific value, which
as
should be kept in mind.
Calorific value of fuel in kJ/kg
1. The calorific value of the fuel is the absolute Calorific value of fuel in kJ/kmol
value of enthalpy of formation (or reaction), =
Molecular weight of fuel (kg/kmol))
but expressed per unit quantity of fuel (i.e.,
reactants) rather than the products. ...(16.31)
2. By convention, the calorific value is positive, Thus, the calorific value in kJ/kg is obtaind by
it has opposite sign convention to that for dividing the calorific value in kJ/kmol by the re-
enthalpy of formation (or reaction). spective molecular weight.
The calorific values of some fuels in kJ/kmol are
presented in Table 16.7.
Table 16.7
242000 value is the lower calorific value of the fuel and can
= similarly be obtained as
2
= 1,21,000 kJ/kg (LCV) Ê Oˆ
LCV = 330 C + 91.6 S + 1210 Á H - ˜
293120 Ë 8¯
For sulphur (S) = = 9,160 kJ/kg
32 ...(16.33)
For 100 kg of fuel, the total heat produced after
Example 16.23 Calculate the calorific value of eth-
complete combustion ane.
Ê Oˆ
= 33000 C + 9160 S + 143000 Á H - ˜ kJ/kg Solution
Ë 8¯
The higher calorific value (HCV) of fuel Given Ethane (C2H6) as fuel
Given A sample of gobar gas with 55% CH4 and 45% = 31,845 kJ/kg
CO2
To find Calorific value of gobar gas.
Analysis Since CO2 does not participale in combustion,
it remains inert to combustion. And the mass fraction of The apparatus used for determining the calorific
CH4 in gobar gas is 0.55 kmol/kmol of fuel. value of fuels is known as a calorimeter. The basic
For 1 kmol of CH4 is principle used in determining the calorific value
HCV = 890,994 kJ/kmol of fuels is that a known quantity of fuel is burned
Thus, for 0.55 kmol/kmol of CH4 in controlled environment and the heat energy
= 0.55 ¥ 890 994 = 490,047 kJ/kmol liberated is transferred to a medium of known
mass and specific heat and the rise in temperature
Example 16.25 The ultimate analysis of a sample of the medium is measured. Though there are
of coal has the following analysis: carbon-84.4%,
various types of calorimeters available, we shall
hydrogen-4% , oxygen-5.6% and the remainder is ash.
only discuss Bomb calorimeter and Junker’s gas
Calculate the higher and lower calorific values of the
fuel. calorimeters used for determining the calorific
value of fuels.
Solution
Given Ultimate analysis of a sample of coal
BOMB CALORIMETER
C = 84.4% H = 4% The calorific value of powdered and liquid fuels is
O = 5.6% Ash = 6% (by calculation) determined at constant volume in the bomb calo-
To find rimeter. It resembles the shape of a bomb, and thus
(i) Higher calorific value of fuel, it is known as the bomb calorimeter. It is shown in
(ii) Lower calorific value of fuel. Fig. 16.5.
Assumptions
(i) Complete combustion.
(ii) Ash as inert to combustion. The fuel is burnt in a strong steel chamber, known as
bomb, which is immersed in a known mass of water.
Analysis The fuel sample is placed in a crucible inside the
(i) Higher calorific value of a fuel Using bomb, which is filled with oxygen under a pressure
Eq. (16.32) in absence of percentage of sulphur above 25 atm. It is then ignited by an electrically
(S = 0).
heated platinum wire. The combustion thus takes
Ê Oˆ place at constant volume, the fuel burns almost in
HCV = 330 C + 1430 Á H - ˜ kJ/kg
Ë 8¯ a constant-pressure environment due to the high
564 Thermal Engineering
pressure of oxygen. To reduce any losses of heat, After experimentation, the bomb is taken out
the calorimeter is also provided with additional from its housing. The products of combustion
water jacket and air. A motor-driven stirrer is used are released through the release valve. Then it is
to keep the water temperature uniform around the opened, and the unburnt fuse wire, if any, is col-
bomb and an accurate thermometer (Beckman type) lected and weighed. A temperature–time curve is
is immersed in water to measure the temperature plotted.
accurately. The measured temperature rise is corrected for
various losses. The allowance for combustion of
fuse wire is determined from the weight of the fuse
A known quantity of fuel sample as a briquette and its known calorific value. The water equiva-
is placed into the crucible and a fuse wire is con- lence of a calorimeter must be used in calculation
nected with the electrodes as shown in Fig. 16.6. to accommodate its allowance.
The bomb is then placed in a calorimeter with a The heat released by combustion of fuel is ab-
weighed quantity of water. After making necessary sorbed by water surrounding the bomb and calo-
connections, the stirrer is started and temperature rimeter. Thus an energy balance yields to
measurements are taken every minute. At the end Mass of fuel ¥ calorific ⎫ (Mass of water equivaent
of the fifth minute, a charge is fired and tempera- value + mass of fuse ⎪ = of calorimeeter) × specific
wire burn ¥ calorific ⎬ heat of water × corrected
ture readings are taken carefully every 10 seconds ⎪
value of fuse wire ⎭ temperature rise
during this period. When the temperature readings
begin to fall, the frequency of readings may be re- mf CV + mfuse CV1
duced to one every minute. = (mw + me) Cpw [(T2 – T1) + Tc]
Fuels and Combustion 565
Connections to external
firing circuit Electrical
Drive connections
Cover
Release
valve
Calorimeter Oxygen
inlet valve
Terminal
External
insulated
One- housing
from bomb
Wire way
clamps valve Calorimeter
Stirrer Housing of
calorimeter
Crucible Platinum
Fuse wire wire Fixed range
thermometer
(or Beckman
thermometer)
Water
Nylon
feet
(ii) Total water equivalent consists of mass of water Energy balance on the calorimeter yields to
and water equivalent of calorimeter. Heat liberated by fuel and fuse wire
(iii) Complete combustion of fuel. = Heat absorbed by water and calorimeter
Analysis The rate of cooling, mf CV + mfuse CV1
= (mw + me) Cpw [(T2 – T1) + Tc]
27.880 - 27.870
r = = 0.002°C/min Inserting numerical values
15 - 10
(2.25 ¥ 10–3 ¥ 26,480) + (0.025 ¥ 10–3 ¥ 6700)
Correction in the temperature,
= (2000 cc ¥ 10–3 kg/cc + me) ¥ 4.187
r 0.002
Tc = ◊ t firing = ¥ ( 4) = 0.004°C ¥ (5.2 + 0.1)
2 2 or 22.19 me + 44.3822 = 59.7475
Calorific value of the fuel, me = 0.6924 kg
mw Cpw [(T2 - T1 ) + Tc ] = 692.4 gram
CV =
mf
( 2500 ¥ 10 - 3 kg) ¥ ( 4.187 kJ/kg.K ) JUNKER’S GAS CALORIMETER
¥ [( 27.885 - 25.740) + 0.004]
= The calorific value of a gaseous fuel is determined
(0.825 ¥ 10 - 3 kg) by Junker’s or Boy’s gas calorimeter. The metered
= 27,202.8 kJ/kg gaseous fuel is continuously supplied to the calo-
rimeter at constant pressure, where it burns in the
Example 16.27 The following observations were tak-
presence of air as shown in Fig. 16.7. The products
en during a bomb calorimeter test to determine the water
of combustion are cooled to the initial temperature
equivalent of the calorimeter:
of the reactants by continuous circulating water.
Mass of the fuel burnt = 2.25 g
The gas temperature and pressure are measured
Calorific value of the fuel = 26,480 kJ/kg
and the amount of the gas burned is referred to
Mass of the fuse wire burnt = 0.025 g
25°C and 1.013 bar. The temperature rise of circu-
Calorific value of the fuse wire = 6700 kJ/kg
lating water is measured and the condensate from
Quantity of water in the calorimeter
the products of combustion is collected. This test is
= 2000 cc
carried out for a fixed time period. The water flow
Temperature rise during burning of fuel
rate and weight of condensate are measured. Thus,
= 5.2°C in 5 minutes
we have
Drop in temperature after burning of fuel
= 0.2°C in 5 minutes (Volume of fuel at 1.013 bar, 25°C)
Specific heat of water = 4.187 kJ/kg ◊ K ¥ Calorific value = Mass of water circulated
¥ specific heat ¥ temperature rise of water
Solution
Given Data as above V ¥ CV = mw Cpw ¥ ( T )w ...(16.35)
Constant
level tank
Flow restrictor
Overflow
Water
Water change- outlet Water from
over from waste temp. main supply
to collecting cylinder
Water
inlet
Effluent
temp.
gas temp.
Gas
temp.
Gas
Cooling meter Gas from the
B-Burners
coils main after a
quadrant valve
Water
level Gas pressure
To
waste
Condensate
Fig. 16.7
tion is condensed and the heat of steam formation Cpw = 4.2 kJ/kg ◊ K
is recovered. Thus, they measure a higher calorific T = 25°C
value of fuel. p = 760 mm of Hg
ms = 0.055 kg
Example 16.28 The following results were obtained hfg = 2442.5 kJ/kg ◊ K
during the trail on the gas calorimeter: Gas supplied
= 0.08 m3 at 32°C; Pressure of gas = 40 mm of water, To find
Barometric reading = 750 mm; Temperature of water at (i) Higher calorific value of the gas.
inlet and outlet 30°C and 38°C, respectively; Mass of (ii) Lower calorific value of the gas.
cooling water circulated = 24 kg; Specific heat of water
Assumptions
= 4.2 kJ/kgK; Steam condensed = 0.055 kg. Determine
(i) Density of water as 1000 kg/m3.
the higher and lower calorific value of the fuel at 25°C.
Assume standard barometric pressure = 760 mm of Hg, (ii) Density of mercury as 13.6 ¥ 103 kg/m3.
Take hfg = 2442.5 kJ/kg at 25°C. (iii) Acceleration due to gravity g = 9.81 m/s2.
Analysis
Solution
(i) The absolute pressure of the gas supplied
Given A test for determination of calorific value of a pgas = pgage + patm
gas = 40 mm of H2O + 750 mm of Hg
Vgas = 0.08 m3 T1 = 30°C
Ê 40 ˆ
= ¥ 9.81 ¥ Á
1000
Ë 1000 ˜¯
Tgas = 32°C = 305 K T2 = 38°C
pgas = 40 mm of water above 750 mm of Hg
Ê 750 ˆ
mw = 24 kg + 13.6 ¥ 103 ¥ 9.81 ¥ Á
Ë 1000 ˜¯
568 Thermal Engineering
Summary
enthalpy of combustion.
chemical energy between its constituent elements. calorific value of the fuel is defined as the
The combustion is an exothermic process, in amount of heat energy liberated by complete
which the rapid oxidation of fuel takes place with combustion of a unit quantity of a fuel. It is also
a release of heat energy. called the heating value. It is measured in kJ/kg
or kJ/m3.
by mass and 21% of oxygen and 79% of nitrogen
by volume. The theoretical amount of air that the reactant’s temperature then the water vapour
supplies just sufficient oxygen for complete gets condensed and the heat of its vaporisation is
combustion of all elements of the fuel is termed recovered. Thus, the calorific value is called the
as stoichiometric air required. The air–fuel ratio higher calorific value or gross calorific value.
is defined as the ratio of mass of air to the mass net calorific value is the amount
fuel during the combustion process. of heat released by complete combustion of
unit quantity of fuel, when water vapour in the
on the volume basis. It uses the chemical- products is in gaseous form.
absorption technique. higher calorific value of powdered
enthalpy of formation is defined as the and liquid fuels is determined at constant volume
enthalpy of a substance at a specified state due to in the bomb calorimeter, while calorific value of
its chemical composition. During a combustion a gaseous fuel is determined by Junker’s or Boy’s
process, the amount of heat released is called the calorimeter at constant pressure.
Glossary
Fuel A combustible substance which burns in the Pulverised coal Crushed coal in fine power form
presence of oxygen and releases heat energy Reactants The components of fuel that exist before the
Briquettes Blocks, produced from finely grounded combustion reaction
low-grade coal by moulding operation Products The components that exist after combustion
reaction
Fuels and Combustion 569
Combustion An exothermic reaction with oxygen, in Equivalence Ratio Ratio of actual air–fuel ratio to the
which heat energy is released theoretical air–fuel ratio for complete combustion
Ignition temperature Lowest temperature at which a Standard reference state pref = 1 atm and Tref = 25°C
fuel starts burning (= 298 K).
3 T’s of Combustion Temperature, turbulence and time Enthalpy of Formation Enthalpy of an element at
for complete combustion standard reference state
Stoichiometric air Minimum amount for the complete Enthalpy of reaction Difference between the enthalpy
combustion of fuel elements of products and enthalpy of reactants at the same
Air fuel ratio Ratio of mass of the air to the mass of specificed state
the fuel Calorific value Amount of heat energy liberated by
complete combustion of unit quantity of a fuel
Review Questions
1. Define fuels and classify their various types. 11. Define (a) reactants, (b) products, (c) combustion,
2. Enumerate the advantages of liquid and gaseous and (d) ignition temperature.
fuels over solid fuels. 12. Write the physical laws of combustion.
3. What do you understand by higher and lower 13. Write the basic combustion equations.
calorific values of fuels? 14. Write the composition of air on mass and molar
4. Explain the procedure to determine the high- basis.
er calorific value of a solid fuel. 15. Define (a) stoichiometric air–fuel ratio (b) Excess
5. Explain the working of Boy’s gas calorimeter air (c) and equivalence ratio.
with the help of a neat sketch. 16. Define enthalpy of formation and enthalpy of
6. What is the use of Orsat apparatus ? Discuss its combustion.
working with the help of a neat sketch. 17. Explain the procedure to determine the calorific
7. Write the characteristic of an ideal fuel. value of gaseous fuel.
8. Explain the various stages of coal. 18. Define calorific value, and differentiate between
9. Write the steps involved in conversion of volu- net and gross calorific values.
metric analysis to gravimetric analysis. 19. Explain the construction and working of bomb
10. Write the steps involved in conversion of gravi- calorimeter.
metric analysis to volumetric analysis. 20. Define minimum and excess air for combustion
and air fuel ratio.
Problems
1. The volumetric analysis of a fuel is given as 2. The ultimate analysis of a solid fuel by mass
follows: gives
CO2 = 14%, CO = 1%, O2 = 5% and N2 = 80%. C = 86%, H2 = 12%, O2 = 1%, and S = 1%.
Obtain the flue gas composition by mass. Calculate the theoretical amount of air required
[CO2 = 20.23%, CO = 0.92%, for complete combustion at NTP and its volume
O2 = 5.26% and N2 = 73.59%] occupied. Assume specific volume of air at NTP
is 0.773 m3/kg. [14.1 kg, 10.9 m3]
570 Thermal Engineering
3. The mass analysis of coal is as follows: 9. In the actual combustion of benzene in an engine,
C = 77.2%, H2 = 5.2%, S = 1.25%, N2 = 1.5%, the A/F ratio was 12/1. Calculate the analysis of
O2 = 8.65 and the remainder is ash. Determine the wet products of combustion.
the theoretical amount air required for complete [CO2 13.38%; CO 3.94%, H2O 8.66%;
combustion and the volumetric analysis of prod- N2 74.03%]
ucts of combustion with 25% excess air. 10. The ultimate analysis of a sample of petrol was
[10.33 kg/kg of fuel; CO2 = 13.8%, O2 = 4.1%, C-85.5% and H-14.5%. Calculate the
H2O = 5.6%, SO2 = 0.1% and N2 = 76.4%] (a) stoichiometric A/F ratio
4. The volumetric analysis of flue gases obtained (b) A/F ratio when the mixture strength is 90%
from the combustion of an unknown hydrocarbon (c) A/F ratio when the mixture strength is
fuel is CO2 = 12.1%, CO = 0.5%, O2 = 3.2% and 120%
N2 = 84.2%.
(d) analysis of the dry products for (ii) and (iii)
Determine the excess air supplied in percentage
(e) the volume flow rate of the products
of theoretical air. [15%]
through the engine exhaust per unit rate of
5. The analysis of coal used in a boiler is car- fuel consumption for (iii) when the pressure
bon-82%, hydrogen-10%, oxygen-4% and ash- is 1.013 bar and the temperature is 110°C
4%.
[14.76/1; 16.4/1; 12.3/1; CO2 13.38%;
The boiler consumes coal at the rate of 0.2 kg/s
O2 2.24%; N2 84.38%; CO2 8.67%;
with 30% excess air. Calculate the
CO 8.79%; N2 82.54%;
(a) Volume flow rate of air at intake—the
15.11 m3/s per kg/s]
intake conditions are 1 bar and 20°C. Take
11. The ultimate analysis of a sample of petrol was
R = 0.287 kJ/kg ◊ K.
C-85.5% and H-14.5%. The analysis of the
(b) Percentage composition of dry flue gases
dry products gave 14% of CO2 and some O2.
by mass
Calculate the A/F ratio supplied to the engine and
[(a) 2.8 m3/s, (b) CO2 18%, O2 = 5.3%,
the mixture strength. [15.72/1; 94%]
N2 = 76.7%] 12. In an engine test, the dry product analysis was
6. During a trial on a boiler, the coal sample has CO2-15.5%; O2-2.3% and the remainder was N2.
been tested and analysed as carbon-89%, hydro- Assuming that the fuel burned was a pure hydro-
gen-4%, oxygen-3%, Sulphur-1% and the re- carbon, calculate the ratio of carbon to hydrogen
mainder being ash. Determine the minimum mass in the fuel, the A/F ratio used, and the mixture
of air required for complete combustion of 1 kg strength. [11.5; 14.84/1; 89.5%]
of coal. If 60% excess air is supplied, estimate the 13. A quantity of coal used in a boiler had the follow-
percentage of dry flue gases by mass. ing analysis : 82% of C; 5% of H; 6% of O; 2%
[11.53 kg/kg of coal, CO2 = 17.14%, of N, 5% of ash. The dry flue gas analysis showed
O2 = 8.34%, N2 = 74.52%] 14% of CO2 and some oxygen. Calculate the
7. A petrol sample contains 15% of hydrogen, 85% (a) oxygen content of the dry flue gas,
of carbon, and 50% excess air is supplied to ensure (b) A/F ratio and the excess air supplied.
complete combustion. Determine the percentage
[5.52%; 14.29/1; 31.8%]
analysis of dry products of combustion by mass.
14. The products of combustion of a hydrocarbon
[CO2 = 14.1%, O2 = 7.9%, N2 = 78%]
fuel, carbon to hydrogen ratio 0.85:0.15, are
8. A composition of petrol on mass basis was C =
found to be CO2-8%, CO-1%, O2-8.5%. Calculate
85.5%, and H2 = 14.5%. It burns with 20% excess
the A/F ratio for the process by two methods and
air. Calculate the precentage analysis of dry prod-
hence check the consistency of the data.
ucts of combustion by mass and convert them to
[23.70, 23.53]
volume basis.
Fuels and Combustion 571
15. A bomb calorimeter is used to determine the (b) If 50% excess air is supplied, determine the
calorific value of coal. Results obtained are as volumetric analysis of dry products of com-
follows: bustion.
Mass of coal = 1.5 g [(a) 11.583 kg/kg of fuel; CO2 = 27.00%;
Mass of water = 3.75 kg N2 = 73%, (b) CO2 = 18.31%,
Water equivalent of calorimeter = 1.0 kg O2 = 7.4% and N2 = 74.29%]
Temp. rise of cooling water = 2.62°C 19. The ultimate analysis of coal is as follows:
Cooling correction factor = 0.018°C C = 82%, H2 = 6%, O2 = 4% and remainder is ash.
Specific heat of water = 4.2 kJ/kg ◊ K Determine the amount of theoretical air required
Determine the calorific value of coal. for complete combustion. If the actual air sup-
[29458 kJ/kg] plied is 40% in excess and 80% of the given
16. The following data was obtained during an carbon is burnt to CO2 and the remainder to CO,
experimental determination of the calorific value determine the volumetric analysis of dry products
of a sample of coal by a bomb calorimeter. of combustion.
Carbon = 90% [11.41 kg/kg of fuel; O2 = 7.22%, N2 = 80.31%,
Hydrogen = 5% CO2 = 9.98% and CO = 2.49%]
Mass of coal = 0.8 g 20. A gaseous fuel has the following volumetric com-
Mass of fuse wire = 0.03 g position:
Calorific value of fuse wire = 7000 J/g CO2 = 5.5%, CO = 38.3%, CH4 = 0.4%,
O2 = 0.1%, H2 = 52.8% and N2 = 2.9%.
Mass of water in calorimeter = 2000 g
Determine the air–fuel ratio by volume and the
Water equivalent of colorimeter = 400 g
analysis of dry products of combustion, if 10%
Temp. rise of cooling water = 3.2°C
excess air is supplied.
Cooling correction = 0.02°C
[2.42:1; CO2 = 18.2%, O2 = 1.9%,
Calculate higher and lower calorific values of the
N2 = 79.9%]
fuel. Take hfg = 2465 kJ/kg.
21. A fuel mixture with volumetric analysis of 94.4%
[45815.5 kJ/kg, 44708 kJ/kg]
of CH4, 3.4% of C2H6, 0.6% of C3H8, 0.5% of
17. The following results were obtained during ex- C4H10 and 1.1% of N2, burns completely with
perimentation on a Boy’s gas calorimeter: 20% excess air in a reactor operating steadily.
Gas used = 2 ¥ 10–3 m3 at 30°C The fuel flow rate is 0.1 kmol/h. Determine the
Water circulated = 0.5 kg volume flow rate of air in kmol/h.
Temperature rise of water = 10.1°C 22. A coal sample has gravimetric analysis of 77.39%
Manometer reading = 60 mm of Hg of carbon, 4.1% of hydrogen, 5.31% of oxygen,
Barometer pressure = 750 mm of Hg 1.62% of nitrogen, 1.1% of sulphur and the rest
Specific heat of water = 4.2 kJ/kg ◊ K is ash. For complete combustion, 110% of the
Steam condensed = 0.0015 kg theoretical amount of air is supplied. Calculate
Calculate higher and lower calorific values of the the air–fuel ratio on the mass basis.
gas at 1 atmosphere and 25°C. 23. Decane (C10H22) burns with 95% of theoretical
[10117.3 kJ/m3, 8368 kJ/m3] air, producing a gaseous mixture of CO2, CO,
18. The percentage analysis of the fuel used in a boil- H2O and N2. Determine the
er by mass is as follows: (a) air–fuel ratio on a molar basis,
C = 90%, H2 = 3.5%, O2 = 3%, N2 = 1%, S = 1% (b) analysis of products on a dry molar basis.
and the remainder is ash. 24. A boiler uses coal which has the mass composition
(a) Find theoretical amount of air required and as: C = 84%, H2 = 3% and the remainder as ash.
the mass analysis of dry products of com- The Orsat apparatus gave the volumetric analysis
bustion. as follows: CO2 = 11.5%, O2 = 8.4% and N2 =
572 Thermal Engineering
80.1%. Calculate the air–fuel ratio and the mass excess or per cent deficiency of air, whichever is
of excess. appropriate.
[17.8:1; 7.0 kg] 27. A certain kind of petrol consists of 86% of car-
25. The volumetric analysis of dry exhaust gases as bon and 14% of hydrogen by mass. If the fuel is
determined by an Orsat apparatus is CO2 = 10%, burnt with 20% excess air and the combustion
CO = 11.5% and O2 = 8%. is complete, calculate volumetic composition of
The fuel used has the mass composition as C = products of combustion.
80%, H2 = 6%, O2 = 7% and the remainder being [CO2 = 10.97%, H2O = 10.73%,
ash. Determine by weight the air supplied per kg O2 = 3.27%, N2 = 75%]
of fuel and the excess air supplied. 28. The enthalpy of combustion of propane gas,
[17 kg/kg of fuel; 5.95 kg/kg of fuel] C3H8, at 25°C with H2O in the products in the
26. 100 kmol of propane (C3H8) together with liquid phase is – 50360 kJ/kg. Calculate the
3572 kmol of air enters a furnace per unit time. enthalpy of combustion with H2O in the vapour
The products are carbon dioxide, carbon monox- phase per unit mass of fuel and per unit amount
ide and unburnt fuel. Determine the percentage of substance of fuel.
[ – 46364 kJ/kg; – 2040030 kJ/kmol]
Objective Questions
1. The main constituents of a fuel are (c) anthracite (d) pulverised coal
(a) hydrogen and oxygen 7. Coking is
(b) carbon and hydrogen (a) burning of coal in a furnace
(c) sulphur and hydrogen (b) formation of coke in a boiler furnace
(d) sulphur and oxygen (c) heating of coal in absence of air
2. Which of the following elements is not a constitu- (d) none of the above
ent of coal? 8. The fuel produced when wood is heated with a
(a) Hydrogen (b) Manganese limited supply of air at 280°C is
(c) Nitrogen (d) Carbon (a) coke (b) wood charcaol
3. The amount of heat generated per kg fuel is (c) bituminous coal (d) briquetted coal
known as
9. The ultimate analysis of coal is done to determine
(a) higher calorific value the percentage of
(b) lower calorific value
(a) carbon (b) ash
(c) calorific value
(c) sulphur (d) moisture
(d) none of the above
10. The symptom showing incomplete combustion of
4. The variety of coal having lowest calorific value
coal is
is
(a) presence of free carbon in exhaust
(a) steam coal (b) lignite
(b) presence of oxygen in exhaust
(c) anthracite, (d) bituminous coal
(c) presence of free nitrogen in exhaust
5. The variety of coal having highest calorific value
(d) presence of free CO in exhaust
(a) steam coal (b) lignite
11. Calorific value of a liquid or solid fuel is the
(c) anthracite, (d) bituminous coal
amount of heat liberated in kJ by
6. The fuel generally used in cement industries and
(a) complete combustion of 1 kg of fuel
metallurgical furnaces is
(b) complete combustion of 1 m3 of fuel
(a) hard coke (b) lignite
Fuels and Combustion 573
(c) temperature rise of fuel by 1°C 17. One kg of CO requires 4/7 kg of oxygen and the
(d) none of the above mass of carbon dioxide produced is
12. The calorific value of a gaseous fuel is the amount 7 8
(a) kg (b) kg
of heat liberated in kJ by 3 3
(a) complete combustion of 1 kg of fuel 11 11
(c) kg (d)
(b) complete combustion of 1 m3 of fuel 3 7
(c) temperature rise of fuel by 1°C 18. The mass of carbon per kg of flue gas is given by
(d) none of the above 11 3 3 3
(a) CO 2 + CO (b) CO 2 + CO
13. A good fuel has 3 7 11 7
(a) low ignition point and high calorific value 3 11 7 11
(b) low ignition point and low calorific value (c) CO 2 + CO (d) CO 2 + CO
7 3 3 3
(c) high ignition point and high calorific value
19. Which of the follwing is not a petroleum product?
(d) high ignition point and low calorific value
(a) Petrol (b) Kerosene
14. The amount of heat obtained by complete com-
(c) Methylated sprit (d) Lubricating oil
bustion of 1 kg of fuel when the products of com-
20. Liquid fuels as compared to solid fuels have the
bustion are cooled to the temperature of supplied
calorific value.
air is known as
(a) higher (b) lower
(a) calorific value
(c) same (d) none of the above
(b) higher calorific value
21. A bomb calorimeter is used to determine
(c) lower calorific value
(a) higher calorific value of solid or liquid fuel
(d) none of the above
(b) lower calorific value of solid or liquid fuel
15. One kg of carbon requires 4/3 kg of oxygen and
the mass of carbon monoxide produced is (c) higher calorific value of gaseous fuel
(d) lower calorific value of gaseous fuel
7 8
(a) kg (b) kg 22. In a bomb calorimeter, the fuel burns at constant
3 3
(a) volume (b) pressure
11 11
(c) kg (d) (c) temperature (d) entropy
3 7
23. The gas having higher calorific value is
16. One kg of carbon requires 8/3 kg of oxygen and
the mass of carbon dioxide produced is (a) water gas (b) coke-oven gas
(c) blast-furnace gas (d) producer gas
7 8 24. The gas having lower calorific value is
(a) kg (b) kg
3 3 (a) coal gas (b) coke-oven gas
11 11 (c) blast-furnace gas (d) producer gas
(c) kg (d)
3 7
24. (c) 23. (b) 22. (a) 21. (a) 20. (a) 19. (c) 18. (b) 17. (d)
16. (c) 15. (a) 14. (c) 13. (a) 12. (b) 11. (a) 10. (d) 9. (a)
8. (b) 7. (c) 6. (d) 5. (c) 4. (b) 3. (c) 2. (b) 1. (b)
Answers
574 Thermal Engineering
17
Steam Generators
Introduction
A steam boiler or steam generator is a closed vessel in which water is heated, vaporised and converted into
steam at a pressure higher than the atmospheric pressure. The heat energy required for steam generation is
produced by burning fuel in the furnace. The steam produced in the boiler may be used for producing power,
for industrial processes or for heating purposes. All power plants as well as industries are using steam.
The advantages of the use of steam are the following:
1. It is capable of supplying process heat at constant temperature while condensing.
2. It is cheap, and can be produced everywhere.
3. It is a clean, odourless and tasteless source of heat energy.
4. It can be used repeately again and again as well as first used for power generation and then for process
heating.
5. Its flow rate can easily be controlled and readily distributed.
The main applications of steam are the following:
1. The heat content of steam is large and thus it is suitable for process heating (for curing, drying, etc.) in
many indusrtries like sugar mills, textile mills, and chemical industries.
2. It is also used for power generation in thermal power plants.
3. Due to its large heat content, steam is used for cooking items like steamed rice, idlies, etc.
4. Steam can also be used for heating buildings and producing hot water in winter.
5. Steam is also used for creation of vacuum, ejection of gases and sterlisation.
1. The boiler should be operated after it has 1. According to Relative Passage of Water and Hot
been registered with the chief inspector of Gases
boilers. (a) Water Tube Boiler A boiler in which the water
2. The maximum working pressure of the flows through a number of small tubes which are
boiler has to be determined by the Boiler surrounded by hot combustion gases, e.g., Babcock
Inspector. In any circumstances, the operator and Wilcox, Stirling, Benson boilers, etc.
should not run the boiler above this pressure.
(b) Fire Tube Boiler The hot combustion gases pass
3. In case of any accident, the boiler owner
through the boiler tubes, which are surrounded
should submit a report containing full details
by water, e.g., Lancashire, Cochran, locomotive
of nature and cause of accident within
boilers, etc.
24 hours of occurrence of the accident.
4. The rules and regulation, procedure for 2. According to Water Circulation Arrangement
registration, inspection, decision upon
(a) Natural Circulation Water circulates in the
maximum working pressure and other
boiler due to density difference of hot and cold
conditions, etc., are subjected to revision
water, e.g., Babcock and Wilcox boilers, Lancashire
by a Central Board under the control of the
boilers, locomotive boilers etc.
Government of India.
5. Violation of any law in the Boiler Act is (b) Forced Circulation A water pump forces the
liable to prosecution and punishment with water along its path, therefore, the steam generation
fine.
rate increases, e.g., Benson, La Mount, Velox 7. According to Charge in the Furnace
boilers, etc. (a) Pulverised fuel,
3. According to the Use (b) Supercharged fuel, and
(c) Fluidised bed combustion boilers
(a) Stationary Boiler These boilers are used for
power generation in thermal power plants or
process steam in plants.
Generally, a boilers consists of the following parts:
(b) Portable BoilerThese are small units of mobile
The boiler drum consists of a shell and
boilers and are used for temporary uses at the sites.
end heads. The shell of the boiler consists of one or
(c) LocomotiveThese are specially designed boilers. more steel plates bent into the cylindrical form and
They produce steam to drive railway engines. riveted or welded together. The ends of the shell are
closed by means of the flat or curved plates called
(d) Marine Boiler These are used on ships.
boiler head and a boiler drum is formed.
4. According to Position of the B Horizontal,
inclined or vertical boilers It is also called foundation and is
constructed of bricks. It supports the boiler drum
5. According to Position of Furnace and other components. It forms the wall of the
(a) Internally Fired The furnace is located inside furnace, combustion chamber and passage to flue
the shell, e.g., Cochran, Lancashire boilers, etc. gases.
(b) Externally Fired The furnace is located outside It is the space located below the furnace
the boiler shell, e.g., Babcock and Wilcox, Stirling and consists of cast-iron bars upon which the fuel
boilers, etc. is burned. The air can pass through the spaces
between the bars and can support the combustion
6. According to Pressure of Steam Generated
process, the ash can fall down through these spaces.
Low-Pressure Boiler A boiler which produces steam
It is the space above the grate and
at pressures of 15–20 bar is called a low-pressure
below the boiler shell. It is the space where the
boiler. This steam is used for process heating.
volatile matter and combustible gases are burnt and
Medium-Pressure Boiler It has a working pressure flue gases are generated.
of steam from 20 bar to 80 bar and is used for power
It is the hot mixture of products of
generation or combined use of power generation
combustion, generated in the furnace.
and process heating.
High-Pressure Boiler It produces steam at a The hot gas passage in the boiler is known
pressure of more than 80 bar. as flue. It provides the direction to the hot gases to
pass around the boiler.
(b) Sub-critical Boiler If a boiler produces steam at
a pressure which is less than the critical pressure It is the surface of the boiler
(221.1 bar), it is called sub-critical boiler. which is exposed to hot flue gases on one side,
water on other side.
(c) Supercritical BoilerThese boilers produce steam
at a pressure greater than critical pressure. These It is a mechanical system for charging
boilers do not have an evaporator and the water of coal to the furnace and keep the firing continued.
directly flashes into steam and thus they are called The closely spaced water tubes
once through boilers. arranged near the furnace wall form a layer like
Steam Generators 577
a wall and hence are called water wall. The tube 4. Its erection time should be less and its parts
surface in the water wall receives the heat by should be easily dismantable.
radiation. 5. The boiler should have reliable controls and
safety apparatus.
The space of the boiler shell
6. It should have high rate of heat transfer and
occupied by water is called the water space. The
better combustion efficiency.
level of water in the boiler can be seen through the
7. It should be able to accomodate the load
water level indicator.
variation.
The entire space of boiler shell 8. It should occupy less floor space.
which is not occupied by the water is called steam 9. It should be trouble free, and require less
space. attention and less maintenance.
10. It should be free from manufacturing defects.
The water supplied to the boiler
is called feed water. The pump which supplies the 11. Mud should not get deposited on the heating
water is called feed pump. surface. Soot or scale should not be deposited
on the tubes.
It is the pressure of steam 12. All parts of the boiler should be accessible
generated in the boiler and superheater. for cleaning and inspection.
13. It should conform to IBR acts.
The feed water supplied by the
feed pump is heated by the waste hot gases before
they escape to the chimney. Therefore, some of the
waste heat is recovered by feed water and plant
efficiency improves. The following factors should be considered, while
selecting a boiler:
Similar to feed water heating,
1. The steam-generation rate of the boiler at
the fresh air going to the furnace is also preheated
working pressure,
to improve the combustion process. The air-heating
2. The type of fuel used and its rate of burning,
system device is known as the air preheater.
3. Availability of fuel and water,
This is the device which heats 4. Floor space occupied by the boiler,
the saturated steam generated in the boiler. The 5. The type of load—steady, fluctuating, etc.
superheaters are located above the furnace and 6. Initial cost, running cost and maintenance
they increase the heat content of steam without cost of the boiler.
increasing its pressure.
It is a vertical, coal-
or oil-fired, fire-tube boiler. It is the modification of
a simple vertical boiler with increase in the heating
surface area. The flue gases from the furnace are
passed through a number of small tubes surrounded
by water.
The man hole is provided in the the crown of
As shown in Fig. 17.3, a Cochran boiler consists boiler for periodic cleaning and maintenance. A
of a cylindrical shell with a hemispherical crown, mud hole is provided at the bottom for draining
grating, fire box, combustion chamber, number out the muddy water from the boiler. The pressure
of smoke tubes, smoke box, chimney and various gauge, water gauge, blow off cock, feed check
mountings. The grate is placed at the bottom of the valve, feed pump, fusible plug and chimney are
hemispherical furnace. The coal is fed into the grate provided for proper functioning of the boiler.
through the fire door and ash formed is collected in The Cochran boilers are made in sizes from
the ash pit located just below the grate, and then it 1 m to 3 m in diameter, 2 m to 6 m heigh. Its steam
is removed manually. generation rate is approximately 3600 kg/h with
The fuel is burnt on grating. The hot- working pressure limited to 11 bar.
flue gases pass through a short flue to a combustion Salient Features
chamber, small horizontal smoke tubes and are then
1. The spherical crown and spherical shape of a
collected in the smoke box, from where they are
fire box are the special features of this boiler.
discharged to the atmosphere through the chimney.
These shapes require least material for a
The heat is transferred to water by radiation given volume.
through the dome of the fire place and by convection 2. It is very compact and requires minimum
from the walls of the smoke tubes. On heating, the floor area.
water is vaporised and converted into steam. The
3. Any type of fuel can burn in the boiler.
generated steam is collected in the steam space
4. It is well suited for small industries.
above the water. This steam is then taken for use
5. It gives about 70% thermal efficiency with
through the main steam stop valve.
coal firing.
580 Thermal Engineering
It has horizontal shell, 1.5 m is diameter and through a nozzle at the top of the blast pipe (exhaust
4 m long. The coal is fed into the fire box through pipe). The jet of steam draws the flue gases to the
the fire door and burnt on the grate. The entire fire atmosphere through the short chimney, and thus
box is properly heated by deflecting the flue gases creates sufficient suction in the fire box to suck the
from the grate by a bridge. The heat is transferred to fresh air.
water through the walls of the fire box, smoke tubes
and superheater tubes.
The flue gases are formed due to The Scotch Marine boiler is the most commonly
combustion of coal in presence of air on the grate. used fire-tube marine boiler. It has a large heating
These gases rise up and are deflected by a brick surface area for the space occupied. It has excellent
arch for their proper distribution to pass through the steaming capacity of about 1000 kg/h at a pressure
smoke tubes and over superheater tubes and then of 17 bar. It is compact in size and occupies a
finally get discharged into the atmosphere through small floor space. It is a self-contained boiler and
a short chimney. supported by a cradle, securely fastened to the
The steam generated is collected in the steam frame of the ship. Adjustable stays hold the boiler
space above the water in the boiler drum. A steam in place in the cradle.
regulator is located in the steam dome and is Figure. 17.7 shows the schematic
operated by a long regulator rod from the engine arrangement of a Scotch Marine boiler. The boiler
cabin by the driver. When this valve is opened, the consists of a cylindrical shell that houses one to
wet steam passes through the superheater header four cylindrical, corrugated steel furnaces. These
and to the superheated tubes located in a smoke furnaces are internally fired and surrounded by
tube. As steam passes through superheated tubes, it water. A combustion chamber is located above the
picks up additional heat and becomes superheated. furnace and it is also surrounded by water. The
The superheated steam is then supplied to the steam boiler has a number of tubes passing from the front
engine. plate of combustion chamber to the front plate of
Since the long chimney cannot be installed on the shell. These tubes are surrounded by water.
a locomotive engine, thus sufficient suction effect The fuel burns in the furnace on the
(natural draught) cannot be created. Therefore, grate. The hot flue gases resulting due to burning
the exhausted steam from the engine is discharged of fuel move to the combustion chamber. Then they
Steam Generators 583
inside by fire bricks. Doors are provided to give it is finally passed through the superheater tubes
access for cleaning, inspection and repairing. for its superheating. The superheated steam is then
The Combustion chamber is divided into three available for use.
separate compartments by baffles. Thus, the first
Special Features
compartment above the furnace is the hottest and
the last chamber is of lowest temperature. This 1. Its evaporating capacity is quite high
makes the path of hot gases longer before leaving compared with other boilers (20,000 to
the boiler through the chimney. The superheater is 40,000 kg/h). The operating pressure lies
placed between the drum and water tubes. During between 11.5 to 17.5 bar.
the first turn of the hot gases, the gases are passed 2. The draught losses are minimum.
over superheater tubes. Dampers are provided at 3. The defective tubes can be replaced easily.
the rear end of the chamber to regulate the fresh air 4. The entire boiler rests on an iron structure,
supply for maintaining proper combustion of fuel. independent of brick structure.
4. Safety and Control Devices Safety and control
devices are called mountings, as basically these
devices are mount over a boiler drum. These are the It is a water-tube boiler and has two water steam
safety valve, pressure gauge, water-level indicator, drums at the top and a mud drum at the bottom.
feed check valve, steam-stop valve, blow of cock, These drums are connected by a number of small
fusible plug and man hole. bent tubes through which water flows. The use of
bent tubes avoids the thermal stresses at the joints
The water is pumped by a feed pump near the drum due to expansion and contraction.
and it enters the drum through the feed check valve Figure 17.9 shows the principle working of a
up to the prespecified level so that the headers and Stirling boiler. The steam drums containing water
tubes are flooded always. When the combustion and steam are connected in series by the tubes
takes place above the grate, the products of hot above and below the water level. The upper tubes
gases come out and rush through each compartment are steam-circulating tubes and are used to equalise
of the combustion chamber. Hence, the front the pressure and the lower water circulating tubes
portion of the tubes has highest temperature and the maintain same level of water in all drums.
rear portion has the lowest. When water is heated
Water is supplied to the first drum, which then
inside the tubes, it becomes lighter and rises up
passes to the mud drum through the rear bank of
in the tube. Due to continuous heat supply, some
the tubes. The suspended impurities are collected
of the water gets vaporised into steam inside the
in the mud drum. The water from the mud drum is
tubes and the mixture of water and steam enters the
circulated to other upper drums.
boiler drum through the uptake header. The cold
The flue gases from the grate rise above and
water from the boiler drum comes down through
pass over the bent tubes and then are deflected by
the downtake header and enters the lower end of baffles for their proper distribution. Finally they are
the water tubes for getting heated further. This discharged to the atmosphere through the chimney.
natural circulation of water remains continuous due
to difference in temperature. Such a circulation is
called thermosiphon system.
The steam generated gets collected in the steam
space above water space in the boiler drum. In The packaged boiler is so called because it comes
order to remove all water particles from the steam, as a complete package. Once delivered to site, it
Steam Generators 585
Fig. 17.9
requires only steam, water pipe work, fuel supply The salient features of package boilers are
and electrical connections to be made for it to (i) Small combustion space and high heat re-
become operational. Package boilers are generally lease rate resulting in faster evaporation,
of a shell type with fire-tube design so as to achieve
(ii) Large number of small-diameter tubes lead-
high heat transfer rates by both radiation and ing to good convective heat transfer,
convection (refer Fig. 17.10).
(iii) Forced or induced draft systems resulting in
good combustion efficiency,
(iv) Number of passes resulting in better overall
heat transfer,
(v) Higher thermal efficiency levels compared
with other boilers.
These boilers are classified based on the number
of passes—the number of the hot combustion gases
passes through the boiler. The combustion chamber
is taken as the first pass after which there may
be one, two or three sets of fire tubes. The most
Fig. 17.10 common boiler of this class is a three-pass unit with
586 Thermal Engineering
Supercharged Boiler
In a supercharged boiler, the combustion is carried
under the pressure in the combustion chamber.
More mass of air is supplied by increasing the
density of air in an air compressor. Thus more
fuel can burn in the presence of more oxygen. The
exhaust gases from the combustion chamber are
Fig. 17.11 used to spin a gas turbine. The gas turbine drives a
rotary compressor to supply compressed air to the
Fluidised Bed Combustion Boiler combustion chamber. The supercharging boiler has
certain advantages:
In the fluidised bed combustion boiler, Fig. 17.12,
the slightly compressed air is passed upward through 1. With the compressed air, the convection
a finely divided bed of solid particles such as sand heat-transfer coefficient increases, which
Steam Generators 587
increases the heat-transfer rate. Thus, less with the use of small-diameter tubes. It helps in
combustion space is required in comparing high rate of heat transfer to water flowing inside
to a conventional boiler. the tubes. Therefore, a large number of small
2. A part of the gas turbine can be used to drive diameter tubes in a zigzag manner are used for
other auxiliaries. water circulation in forced circulation. Further, use
3. Rapid start and efficient combustion. of a short tube reduces the pressure loss and gives
better control over the quality of steam.
The
A boiler is called a high-pressure boiler when it steam is generated at a pressure between 80 bar to
operates with a steam pressure above 80 bar. The 300 bar and temperature of 450°C to 585°C with
high-pressure boilers are widely used for power two superheaters in series. The use of such steam
generation in thermal power plants. is very suitable for power generation. It increases
If the feed-water pressure increases, the satura- thermal efficiency of the plant and reduces the
moisture contents in low pressure stages of
tion temperature of water rises and the latent heat
expansion in the turbine.
of vaporisation decreases. The feed water can be
heated to saturation temperature in the economizer Modren high-
with the help of waste heat recovery from the pressure boilers use the heat transfer by radiation
exhaust gases escaping to the chimney. Then the along conduction and convection. The total heat-
boiler supplies only latent heat of vaporisation and receiving equipment is divided into several parts,
superheat. Thus, a boiler operating at high pressure so they can easily be located in various zones of
will require less heat addition for steam generation. the furnace for most efficient heat transfer to the
water circuit.
Figure. 17.14 shows the schematic of a Loeffler Thus the operation is salient and clean.
boiler. The high-pressure feed pump supplies the 3. It is able to respond rapidly to sudden varia-
water to the economiser, where water is heated and tions of load.
then delivered to the evaporator. In the evaporator, 4. With the use of a radiant superheater, it
the feed water is further heated with the help of makes better heat recovery from the boiler
superheated steam. The steam produced is then furnace.
drawn from the evaporator drum by a steam- 5. The high circulation rate of steam over the
circulating pump and is then forced through tubes tubes causes low temperature difference
in the combustion chamber, where the radiant between the tube and steam.
superheater is located before entering into the
convective superheater. Thus, the steam becomes
superheated. Approximately, two-thirds of the
It is a subcritical boiler using supercharged furnace
superheated steam is sent to the evaporator and the
at 2–3 atmospheric pressure. The flue gas from the
remaining is available for use. The flue gases from
boiler drives the gas turbine, which in turn drives
the combustion chamber move to the convection
a rotary compressor to supply high-pressure air to
superheater and to the economiser before
the furnace.
proceeding to the atmosphere through the chimney.
The Loeffler boiler generates steam approximately The Velox boiler is operated on the principle that
at 100 tonne per hour at 140 bar. when the gas velocity exceeds the sonic velocity
(velocity of sound), the heat transfer rate from the
Advantages of a gas becomes much higher than that achieved with
1. This boiler uses forced circulation of water, subsonic flow.
and is thus capable to carry high salt concen- The schematic arrangement of Velox boiler is
trations than any other type. shown in Fig 17.15. The air is compressed in an
2. It uses superheated steam in the evaporator axial flow compressor to a pressure of 2.5 bar. In
for generation of steam from heated water. presence of this pressurised air in the furnace, there
is a high combustion rate, and thus a high rate of
heat release. The generated flue gases pass through
a nozzle section, where the velocity of flue gases is
increased to sonic velocity.
The flue gases enter the evaporator section with
sonic velocity and heat the water and steam. The
flue gases coming out of the evaporator are further
passed over a convective superheater, where a
portion of their heat content is used to superheat the
steam. The gases coming out of the superheater are
used to drive a gas turbine. The gas turbine drives
the air compressor. The flue gases coming out of
the gas turbine pass through the economiser for
heating the feed water.
The feed water after receiving heat in the
economiser is pumped into the evaporator section
tubes. The mixture of steam and water thus formed
enters the separator with a spiral flow. The circular
590 Thermal Engineering
motion thus separates the heavier water particles The feed pump increases the water pressure to
by throwing them outward on the walls. This effect supercritical pressure and forces the water through
separates the steam from water. The separated tubes. It first passes through the economiser, where
steam then enters the convection superheater before it is heated. Then it passes through the radiant
going to use. The removed water from steam in the water heater, where the water is further heated
separator is again passed to the evaporator section and its temperature increases to almost critical
tubes with the help of a pump. temperature. It then enetrs the transit heater, gets
converted into steam and then passes through
the convective superheater and finally becomes
The Benson boiler is a high-pressure (supercritical), available for applications.
drumless, once-through, water-tube boiler. The The thermal efficiency of a Benson boiler
boiler uses forced-circulation heat-transfer mechanism reaches up to 90% and it generates approximately
and uses oil as fuel. It operates at a pressure of 135 tonnes of steam per hour. It can be started
250 bar, which is more than the critical pressure within 15 minutes to produce the required flow rate
of water, and thus the latent heat of vaporisation of steam.
becomes zero. This boiler as shown in Fig. 17.16 Advantages
does not have any drum. The feed water enters one
1. It requires less floor space.
end of the tube and comes out as superheated steam
2. Its weight is 20% less than the other boilers.
from the other end. Thus, it is also called a once-
through boiler. 3. It can be started or stopped very quickly.
Steam Generators 591
steam boiler or steam generator is a closed high-pressure boilers are widely used for power
vessel in which water is heated, vaporised and generation in thermal power plants.
converted into steam at a pressure higher than the The packaged boiler comes as a complete
atmospheric pressure. package. It requires only the steam, water-pipe
water-tube boiler, the water flows through a work, fuel supply and electrical connections to be
number of small tubes, which are surrounded by made for it to become operational.
hot combustion gases, while in a fire-tube boiler, fluidised-bed combustion boiler, the
the hot combustion gases pass through the boiler slightly compressed air is passed upward through
tubes, and water surrounds them. a finely divided bed of solid particles, while the
A boiler is called a high-pressure boiler, when it fuel in powder form is fed downward.
operates with a steam pressure above 80 bar. The
Boiler The steam boiler is a closed vessel in which Packaged boiler A fire-tube boiler, which comes as a
water is heated, vaporised and converted into steam complete package. It requires only electricity, fuel, water
IBR Indian Boiler Regulation Act and steam connection at sight.
Steam system It collects, controls and distributes the Pulverised-fuel boiler A boiler which uses pulverised
steam produced in the boiler coal as fuel in the furnace
Fuel system It includes all equipment used to provide Fluidised-bed combustion boiler In this boiler, fuel in
fuel to generate the necessary heat powder form is fed in the presence of slightly compressed
Fire-tube boiler A boiler in which flue gases pass air. The air velocity supports fuel in air and creates
through large-diameter tubes and water surrounds them bubble formation, vigorous turbulence, rapid mixing and
combustion of fuel.
Water-tube boiler A boiler in which water flows
through a number of small-diameter tubes, which are Supercharged boiler In this boiler, the combustion is
surrounded by hot flue gases. carried under pressure on the combustion chamber. More
mass of air is supplied by increasing the density of air in
High-pressure boiler A boiler which produces steam
an air compressor.
at more than 80 bar pressure.
Review Questions
1. What is a boiler? 7. What are the factors affecting the selection of a
2. What is the definition of ‘boiler’ according to boiler?
IBR? 8. What are the characteristics of a good boiler?
3. What is the difference between a steam boiler and 9. Explain the construction and working of a simple
a steam generator? vertical boiler with the help of a neat sketch.
4. What are the requirements of boilers? 10. Explain the working of a Cochran boiler with the
5. Classify the different types of boilers. help of a neat sketch.
6. Differentiate a water-tube boiler from a fire-tube 11. Explain the working of a Lancashire boiler with
boiler. the help of a neat sketch.
Steam Generators 593
12. Explain the working of a locomotive boiler with 15. Explain the working principle of a Velox boiler
the help of a neat sketch. with the help of a neat sketch.
13. Explain the working of Babcock and Wilcox 16. Explain the construction and working of a Loffler
boiler with the help of a neat sketch. boiler with the help of a neat sketch.
14. Explain the construction and working of a La 17. What are the advantages of operating a boiler at
Mont boiler with the help of a neat sketch. or above the critical pressure of water?
18. Explain the working of a supercharged boiler.
Objective Questions
1. A closed vessel is termed as a boiler if (c) an internally fired boiler
(a) its pressure exceeds 10 bar (d) a water-tube boiler
(b) its volume exceeds 22.75 litres 7. Which one of the following is a water-tube boiler?
(b) it consists of mountings (a) Babcock and Wilcox boiler
(d) it consists of accessories (b) Stirling boiler
2. Feed-water system of a boiler consists of (c) La Mont boiler
(a) supply of fuel (d) All of the above
(b) supply of water and steam generation 8. Which one of the following is a high-pressure
(b) supply of water to condenser boiler?
(d) supply of steam to utilities (a) Babcock and Wilcox boiler
3. In a fire-tube boiler (b) Stirling boiler
(a) water flows through the tubes (c) La Mont boiler
(b) flue gas flows through the tubes (d) All of the above
(b) fire is produced in the tubes 9. Which one of the following is a once-through
(d) flue gas surrounds the tube boiler?
4. In a water-tube boiler (a) Loeffler boiler
(a) water flows through the tubes (b) Benson
(b) flue gas flows through the tubes (c) La Mont boiler
(b) fire is produced in the tubes (d) All of the above
(d) flue gas surrounds the tube 10. Which one of the following is a bent-tube boiler?
5. A Cornish boiler is (a) Babcock and Wilcox boiler
(a) multi-tubular boiler (b) Stirling boiler
(b) a water-tube boiler (c) La Mont boiler
(c) a fire tube boiler (d) All of the above
(d) flue gas surrounds the tube 11. The rate of steam generation in water-tube boilers
as compared to fire-tube boilers is
6. Locomotive boiler is
(a) less (b) same
(a) non-portable boiler
(c) more (d) none of the above
(b) an externally fired boiler
11. (a) 10. (b) 9. (b)
8. (c) 7. (d) 6. (c) 5. (c) 4. (a) 3. (b) 2. (b) 1. (b)
Answers
594 Thermal Engineering
18
Boiler Mountings and
Accessories
Introduction
In accordance with the Indian Boiler Regulations (IBR), mountings are essential fittings for safe working
and control of a boiler.
The boiler accessories are those devices which are fitted either inside or outside the boiler to improve the
performance of a boiler or help in proper working of a boiler plant.
(i) Dead-Weight Figure 18.1 shows Figure 18.2 shows the schematic of a spring-
the schematic of a dead-weight safety valve. It is loaded safety valve. The device has two steam
very similar to the dead weight (whistle) loaded on passages in the form of ∪ and two valves. These
a pressure cooker and functions in a similar way. valves close the steam passages under the action of
A gunmetal valve rests on a gunmetal seat. The a central helical spring. The operating pressure of
gunmetal seat is mounted on a steel steam pipe. the valves is adjusted by varying the tension in the
The valve is fastened to a weight carrier. The dead spring. The extended lever is provided to check the
weights in the form of cylindrical discs are placed function of the valve from time to time.
on the carrier. Therefore, the total weight placed on
Lever
the carrier acts downward. This is the weight of the
cast-iron carrier and the valve itself. This weight W
Valve
is calculated on the basis of the working pressure p
and cross-sectional area a of the valve.
Steam Spring
Passage
p (Steam pressure)
by weight on the other end keeps the valve on the It consists of a lever A hung inside the boiler
seat in a closed position. shell and hinged at the fulcrum C. One side of the
When the upward force due to steam pressure lever A is loaded by a balance weight and the other
exceeds the load on the valve, the valve opens, side carries a float immersed in water. The high-
and allows some quantity of steam to escape. The steam valve V1 is loaded by a lever safety valve. In
pressure of steam in the boiler falls and the valve the centre of the valve V1, a hemispherical valve V2,
again rests on the seat. is located. This hemispherical valve is connected
As the weight is acting through a long lever, a with a valve rod and projects with a knife edge
small weight can give a large thrust on the valve on the lever A. The hemispherical valve is loaded
according to the equation directly by central dead weights.
When the water level falls below the normal
W (L1 + L2) = p a L1.
level in the boiler shell, the float end of the lever A
where a is the cross-sectional area of steam passage. lowers down and the valve rod is pushed up to open
the hemispherical valve V2. The steam leaks with a
(iv) High-Steam and Low Water This
louder noise and sounds an alarm to the attendant.
valve is a combination of two valves as shown
in Fig. 18.4. It is used in Cornish and Lancashire When steam pressure exceeds the maximum
boilers. One of the valves is lever loaded and is working pressure, the steam valve V1 lifts up with
operated when steam pressure in the boiler exceeds the valve V2 and steam leaks out, thereby decreasing
the working pressure. The second valve operates the steam pressure.
and blows off steam with a louder noise, when
Water-Level Indicator
water level in the boiler falls below the normal
level. The water level indicator is located in front of the
boiler in such a position that the level of water can
Fulcrum
Strut easily be seen by the attendant. Two water-level
indicators are used on all boilers.
A water-level indicator consists of a metal tube
Adjustable and a strong glass tube with markings. The upper
weight Lever B and lower ends of these tubes are connected to two
Weight
Steam gunmetal hollow pipes. The upper pipe has a steam
cock and the lower pipe has a water cock which are
High steam bolted to the boiler plate by two flanges. The upper
Hemispherical valve, V1 pipe is opened to steam and the lower pipe is opened
valve, V2
(Low water valve) to water with the help of steam and water cocks,
Rod
respectively. The drain cock is used frequently to
ensure that the water and steam cocks are clear.
Knife edge
During the boiler operation, the steam cock and
Fulcrum C
water cock remain opened while the drain cock is
Dead Balance kept closed. During the normal operation, the two
Lever A weight weight balls provided inside the gunmetal pipe remain in
position as shown in Fig. 18.5. Hence, the water can
Float
reach the glass gauge and its level can be seen.
In case the glass gauge breaks accidently, the
Fig. 18.4 High-steam and low water safety valve water and steam simultaneously rush out through
Boiler Mountings and Accessories 597
Boiler front
plate
Cast iron Normal position
pipe of Ball
Bourdon tube
Pointer
Plug
+
Gear sector
During the normal boiler operation, the fusible over the spindle prevents the handle being removed
plug is covered by water and its temperature does unless the cock is closed.
not rise to its melting state. But when the water
level falls too low in the boiler, it uncovers the
fusible plug. The furnace gases heat up the plug, the The feed check valve is fitted to the boiler, slightly
fusible metal of the plug melts, and the inner plug below the working level in the boiler. It is used to
falls down. The water and steam then rush through supply high-pressure feed water to the boiler. It also
the hole and extinguish the fire before any major prevents the returning of feed water from the boiler
damage occurs to the boiler due to overheating. if the feed pump fails to work.
A feed check valve consists of two valves:
feed valve and check valve as shown in Fig. 18.9.
The function of the blow-off cock is to discharge The feed valve is operated by a hand wheel for
mud and other sediments deposited in the bottom- its opening or closing. The check valve operates
most part of the water space in the boiler, while the automatically on its seat, up and down under the
boiler is in operation. It can also be used to drain off pressure difference of water.
the boiler water. Hence it is mounted at the lowest
Hand wheel
part of the boiler. When it is open, water under the
pressure rushes out, thus carrying sediments and
mud. To Boiler
Gland
Steam Stop Valve
Valve
shank Valve The steam stop valve is located on the highest part
Casing
of the steam space. It regulates the steam supply for
use. The steam stop valve can be operated manually
Inlet Out let or automatically.
A hand-operated steam stop valve is shown in
Fig. 18.10. It consists of a cast-iron body and two
flanges at right angles. One flange is fastened to the
Set screw
boiler shell and the other is fastened to the steam
Fig. 18.8 pipe. A steel valve connects the hand wheel through
Boiler Mountings and Accessories 599
Hand wheel
(ii) Economiser
(iii) Air preheater
(iv) Feed-water pump
Valve body
(v) Steam injector
Spindle (vi) Steam separator
Valve (vii) Steam trap
Steam out (viii) Boiler draught equipments
Valve
seat
Flanges
It is a heat exchanger in which products of heat of
Steam in combustion are utilized to dry the wet steam and to
Fig. 18.10 Steam stop valve
make it superheated by increasing its temperature.
During superheating of the steam, pressure remains
the spindle. When the hand wheel is rotated, constant, and its volume and temperature increase.
the spindle also rotates and carries the valve up A super-heater consists of a set of small-diameter
or down to open or close the valve. The spindle U tubes in which steam flows and takes up the heat
passes through a stuffing box and glands in order to from hot flue gases.
prevent the leakage. The smaller diameter tubes have lower pressure
When the spindle is rotated anticlockwise, the stresses and withstand better. The tube material
valve lifts up and steam is allowed to pass through should be carefully selected, because the tubes
the clearance between the valve and its seat. The are subjected to high temperature, pressure and
amount of steam passing the valve is controlled thermal stresses. The maximum steam temperature
by the valve lift. When the hand wheel is rotated at the superheater exit is about 540°C. The
clockwise, the valve rests on its seat and closes the superheaters and re-heaters, which are operating at
steam passage. this temperature, are made of special high-strength
alloy steels, which have high strength and corrosion
18.1.8 Man Hole and Mud Box resistance.
The man hole is provided on the boiler shell at Superheaters are classified as convective, radiant
a convenient position so that a person can enter and of combination types.
through it, inside the boiler for cleaning and In the convective superheater, the heat of the
inspection purposes. hot flue gases is transferred to the surface of the
The mud box is placed at the bottom of the boiler superheater by convection. These are located in the
to collect mud discharged through the blow-off path of hot flue gases.
cock. Therefore, it is connected with the blow-off In a radiant superheater, the heat of the
cock. combustion is transferred to the surface of the
superheater by thermal radiation. These are located
in one or more walls of the furnace. These are used
in high-pressure boilers.
The accessories are mounted on the boiler to In a combination type of superheater, the heat
increase its efficiency. These units are optional on is transferred to the surface of the tubes by both
an efficient boiler. The following accessories are modes of heat transfer. The radiant superheaters are
normally used on a modern boiler: occasionally used in combination with convective
(i) Superheater superheaters and are arranged in series.
600 Thermal Engineering
When the boiler load increases, the rate of energy and then it is taken for use through the valve B via
absorption by the furnace water walls (radiant the uptake header. The superheating of steam is
superheater) does not increase as rapidly as the controlled by controlling the quantity of flue gases
steam flow rate. Thus, a radiant superheater shows by operating the dampers manually.
a decrease in steam temperature with an increase If superheated steam is not needed or the
in boiler load and steam flow as shown in Fig. superheater is under maintenance, the valves B and
18.11(a) and (b). A convective superheater shows C are closed and steam is then taken out through
an opposite variation in the steam temperature the valve A.
with change in the boiler load. These opposite
characteristics can be utilised to control the final Economiser
temperature of steam from the combination type of
An economiser is a heat exchanger used for
superheaters.
heating the feed water before it enters the boiler.
The economiser recovers some of waste heat of
Combined
Combined hot flue gases going to the chimney thus it helps in
Steam temperature
Steam temperature
e
c tiv improving the boiler efficiency. It is placed in the
ve
Ra on
C path of flue gases at the rear end of the boiler just
e
tiv
di
at
ec
Rad
Co
iativ
e The most popular economiser is Green’s
economiser and it is shown in Fig. 18.13.
Per cent load Per cent steam flow Green’s economiser consists of a set of vertical
(a) (b)
cast-iron pipes joined with horizontal lower and
Fig. 18.11 Superheater characteristics upper headers. The cold feed water flows through
the vertical pipes via the lower header. The hot
Figure 18.12 shows a schematic of Surgden’s flue gases pass over them transferring heat to the
superheater. It consists of two mild steel headers. water. The heated water is supplied to the boiler via
The ∪-shaped steel tubes are connected to these the upper header. The scrappers are provided on
headers. pipes, which move up and down slowly by means
The steam generated into the boiler passes of chains and sprockets to avoid the soot depositon
the valve C and enters the superheater (∪) tubes on the pipe surface. The soot collected in the soot
through the intake header. The steam is made dry chamber can be removed from the door.
and superheated in these tubes by supplying heat Each economiser is equipped with a safety
valve, a drain valve, a release valve, pressure gauge
A Main steam B
pipe and thermometers.
Stop valve
Intake
Boiler C
Uptake header The function of an air preheater is similar to that
header
Water level of an economiser. It recovers some portion of the
Steel tubes waste heat of hot flue gases going to the chimney,
(U-shaped) and transfers the same to the fresh air before it enters
the combustion chamber. A tubular air preheater is
shown in Fig. 18.14.
Dampers
Due to preheating of air, the furnace temperature
increases. It results in rapid combustion of fuel
Fig. 18.12 Superheater
with less soot, smoke and ash. The high furnace
Boiler Mountings and Accessories 601
Sprocket
Chain
Stop valve
Safety
valve
Feed water Upper header
outlet
Stop valve
Lower Header Feed water inlet
Hot
gases in
Hopper
Soot gate
Steam Injector
A steam injector lifts and forces the feed water
into the boiler. It is usually used for vertical and
locomotive boilers and can be accomodated in a
small space. It is less costly and does not have any
moving parts. Thus, operation is silent.
In a steam injector, the water is delivered to the
boiler by steam pressure. The kinetic energy of the Fig. 18.15 Steam injector
602 Thermal Engineering
When the steam valve is opened with the help motor or by a prime mover. It utilizes a centifugal
of a spindle and handle, the steam from the boiler force of the impeller for pumping water.
enters the steam nozzles. The steam pressure drops
in the nozzles and steam velocity increases. The (b) These are positive-
high-velocity steam creates a partial vacuum in displacement type pumps. The most popular type
the steam jet. Thus, the water from the feed tank of reciprocating feed pump used in a boiler is a
is sucked and mixed with steam and the steam duplex feed pump. It consists of a steam engine and
condenses. This mixture then enters the delivery a water pump side by side.
tube, where the kinetic energy of the mixture is The reciprocasting water pump is driven by the
converted to pressure energy. reciprocating steam engine as shown in Fig. 18.16.
When the pressure of water delivered by the The piston rods of the water pump and steam engine
nozzle is less than the boiler pressure, the water are coupled together. So the steam engine and water
leaving the injector is passed through the overflow pump operate simultaneously. The steam generated
valve to the overflow pipe. But when sufficient in the boiler is used to run the steam engine. The
pressure in the delivery tube is raised, the water is steam engine drives the water pump, Double acting
supplied to the boiler. pumps are commonly used for medium-size boilers.
The feed pump delivers feed water at a pressure A steam trap is a valve device that drains away
higher than that in the boiler. The commonly used the condensed steam and air automatically from
feed pumps are the following: the steam pipe, steam jackets or steam separator
without discharging the steam. The purpose of
(a) It is a high-speed centrifugal installing the steam traps in the process equipment is
pump and is used to deliver a large quantity of to obtain fast heating of the product and equipment
water into the boiler. It consists of an impeller and by keeping the steam lines and equipment free of
a casing. The impeller shaft is driven by an electric condensate, air and non-condensable gases.
Summary
(a) Boiler Mountings (b) Boiler Accessories
1. Safety valves Do not allow boiler pressure 1. Economiser Preheating the feed water by
to rise beyond its safe pressure utilising the heat of waste flue
gases
2. Water-level Shows working level of water
indicator in the boiler 2. Superheater Increase the temperature of
steam at constant pressure
3. Pressure gauge Indicates working pressure of
beyond saturation
boiler
3. Anti-priming Filter out moisture from
4. Steam stop valve Regulates the amount of
pipe (anti- outgoing steam
outgoing steam
priming devices)
5. Feed check valve Checks the amount of feed
water going to the boiler and
does not allow its return 4. Air preheater Preheat the fresh air by using
Allows to drain water from the heat of waste flue gases
6. Blow-off cock
boiler 5. Steam injector Lift and force the feed water
Allows a person to go inside into the boiler
7. Man hole
the boiler drum for repairs,
etc.
8. Mud hole (with Facilates removal of heavy
door) impurities settled in the boiler
drum
9. Fusible plug Stops the boiler if its heating
surface is overheated due to
low water level
10. Dual function
safety valves
(a) High pressure, Allows escape of steam in
low water safety case of (i) unsafe higher
valve pressure, or (ii) unsafe low
water level
(b) Low water, high Whistles by blowing
water safety steam in case of (i) unsafe low
valve or (ii) high water level in the
drum
11. Feed pipe Lead the feed water to the
inside of the boiler
Boiler Mountings and Accessories 605
Review Questions
1. List the boiler mountings and acccessories. (c) Blow-off cock
2. Discuss various types of safety valves. (d) Feed check value
3. Explain the high steam and low water safety
7. Explain the working of a steam stop valve.
valve.
8. Why are superheaters used on boilers? Explain
4. Explain the working of a water-level indicator
their working.
with a neat diagram.
9. Write the advantages of using feed water heaters
5. Explain the working of Bourdon’s pressure
on boilers.
gauge.
10. Explain the function of an air preheater in a
6. Discuss in brief with their function
boiler.
(a) Fusible plug 11. Write the function of a steam separator and a
(b) Man hole steam trap.
Objective Questions
1. Which one of the following is essential for 6. Which one of the following equipment prevents
operation of a boiler? the boiler against excessive pressure?
(a) Safety valve (b) Economiser (a) Pressure gauge
(c) Superheater (d) Injector (b) Steam stop valve
2. Which one of the following is not boiler (c) Fusible plug
mounting? (d) Safety valve
(a) Superheater (b) Feed check valve 7. Which one of the following safety valves is used
(c) Man hole (d) Fusible plug on stationary boilers?
3. Which one of the following is an accessory on a (a) Dead-weight safety valve
boiler? (b) Spring-loaded safety valve
(a) Pressure gauge (c) High-steam and low water valve
(b) Blow-off cock (d) Lever-loaded safety valve
(c) Economiser 8. Which one of the following safety valves is used
(d) Feed check valve on locomotive boilers?
4. Which one of the following must be used in pair? (a) Dead-weight safety valve
(a) Pressure gauge (b) Spring-loaded safety valve
(b) Water level indicator (c) High-steam and low water valve
(c) Fusible plug (d) Lever-loaded safety valve
(d) All of the above 9. The function of a fusible plug is to
5. Which boiler generally uses the high steam and (a) Superheat the steam
low water safety valve? (b) Extinguish the fire
(a) Cochran boiler (c) Maintain constant temperature
(b) Cornish boiler (d) Increase flue gas temperature
(c) Lancashire boiler 10. The function of superheater is to
(d) Stirling boiler (a) Superheat the steam
606 Thermal Engineering
(b) Extinguish the fire 13. Which one of the following is the correct
(c) Maintain constant temperature sequence of accessories in a boiler plant?
(d) Preheat the feed water (a) Boiler economiser superheater chimney
11. The function of an air preheater is to (b) Economiser boiler superheater chimney
(a) Increase the fuel consumption (c) Economiser air preheater superheater
(b) Heat the fresh air chimney
(c) Burn fuel efficiently (d) Economiser boiler preheater chimney
14. The function of a steam trap is to
12. The function of an ijector in a boiler plant is to (a) Lift the steam
(a) Lift the feed water (b) Separate the steam
(b) Lift and force the feed water (c) Discharge the condesate
(c) Inject the fuel (d) Heat the steam
(d) Heat the feed water
14. (c) 13. (b) 12. (b) 11. (b) 10. (a) 9. (b)
8. (b) 7. (a) 6. (d) 5. (c) 4. (b) 3. (c) 2. (a) 1. (a)
Answers
Boiler Draught and Performance 607
19
Boiler Draught and
Performance
Introduction
In a steam-generating unit, the hot flue gases are to be moved from the furnace to the places where the
heat can be transferred and these gases are discharged in the atmosphere at a certain height through the
chimney. For continuous flow of gases, a certain pressure difference is to be maintained inside the boiler.
Boiler Draught
BOILER DRAUGHT (DRAFT)
The detailed classification of boiler draught is
The boiler draught may be defined as the small given below:
pressure difference which causes the continuous
Draught
flow of gases inside the boiler. In other words, the
draught is a small pressure difference between the
air outside the boiler and gases within the furnace Natural or Artificial
chimney draught
or chimney. draught
peak loads.
hot flue gases
Column of
cold air
H
Chimney
The amount of natural draught produced by a
Grate Boiler
level chimney mainly depends on the height of the
chimney, the temperature of hot flue gases and
atmospheric air. Refer to Fig. 19.2.
Fig. 19.1
Let ma = Mass of air supplied in kg/kg of fuel
The pressure at grate level in the combustion ma + 1 = Mass of flue gases, kg/kg of fuel
chamber pa = atmospheric pressue, N/m2
p1 = atmospheric pressure + pressure due to To = Absolute temperature at N.T.P = 273 K
column of hot flue gases in the chimney. Ta = Temperature of atmospheric air, K
= pa + rg g H Tg = Average temperature of flue gases, K
Similarily, pressure at grate level outside the H = Height of chimney, m
chimney h = Draught required in mm of water
p2 = atmospheric pressure + pressure due to
cold air column of height H The specific volume of air at NTP
= pa + ra gH RT0 (0.287 kJ/kg ◊ K) ¥ (273 K)
v0 = =
p0 (101.325 kPa)
where ra and rg represent the densities of cold air
and hot flue gases, respectively. = 0.7732 m3/kg
Since the density of hot flue gases is less than pa
H¢ of hot flue gases
Equivalent column
Main
air in the combustion chamber. The net pressure flue
Chimney
difference Economiser
Since the volume of fuel is negligible as Equating (19.5) and (19.6), we get
compared to the volume of air supplied per kg of
È 1 Ê m + 1ˆ 1 ˘
fuel, therefore, the volume of flue gases can be h = 353H Í - Á a ˜ ¥ ˙ (mm of water)
taken equal to the volume of air. ÍÎ Ta Ë ma ¯ Tg ˙˚ ...(19.7)
The volume of atmospheric air outside the Equation (19.7) represents the theoretical value
chimney of natural draught which depends on chimney height
Va V m v and weather conditions. The draught is directly
= 0 = a 0
Ta T0 T0 proportional to chimney height and it decreases
ma ¥ 0.7732 with increase in temperature of atmospheric air or
or Va = ¥ Ta ...(19.2) decrease in temperature of flue gases. The actual
273
m draught available would be less than the theoretical
and density of air ra = a draught because of friction losses offered by the
Va
273 1 353 passages.
= ¥ =
0.7732 Ta Ta
...(19.3)
Similarly, the volume of hot flue gases inside the Let H ¢ be the height of hot gases, equivalent to the
chimney column of cold outside air H and produce the same
V0 0.7732 pressure difference, i.e.,
Vg = Tg = maTg
T0 273 Dp = rg gH ¢
and density of flue gas Ê m + 1ˆ 353
Using rg = Á ¥
m +1 Ë m ˜¯ Tg
rg = a
Vg Equating with Eq. (19.5),
( ma + 1) 273 ( ma + 1) 353 Ê ma + 1ˆ 353
= ¥ = ¥ ...(19.4)
0.7732 ma Tg ma Tg ÁË m ˜¯ ¥ T ¥ gH ¢ =
a g
The total static pressure difference Dp in N/m2 È 1 Ê m + 1ˆ 1 ˘
353 gH Í - Á a ˜ ¥ ˙
can be obtained by using ra and rg in Eq. (19.1); ÍÎ Ta Ë ma ¯ Tg ˙˚
È 1 Ê m + 1ˆ 1 ˘ ÈÊ ma ˆ Tg ˘
Dp = 353 gH Í - Á a ˜ ¥ ˙ (N/m2) or H¢ = H ÍÁ ¥ - 1˙
ÍÎ Ta Ë ma ¯ Tg ˙˚ ˜
ÍÎË ma + 1¯ Ta ˙˚
...(19.5)
(metres of hot gases) ...(19.8)
This pressure difference can be expressed in
terms of the water column (mm) as
Dp = (r gh)w
The theoretical velocity of hot flue gas flowing
Where rw = 1000 kg/m3 through chimney
h Vg = 2gH ¢ ...(19.9)
hw = h (mm of water) = ( metre)
1000 However, the actual velocity of the flue gases
Ê h ˆ will be less than the theoretical velocity given by
\ Dp = (1000 kg/m3 ) ¥ g Á m
Ë 1000 ˜¯ Eq. (19.9), due to frictional losses. If hf be the
= gh (N/m2) ...(19.6) frictional losses of height of column of flue gases
610 Thermal Engineering
Ê ma ˆ 1 2
or ÁË m + 1˜¯ ¥ T = T
a a g
The velocity of flue gases through the chimney
without any losses Tg Ê m + 1ˆ
or = 2Á a
Vg = 2 gH ¢ when hf = 0 Ta Ë ma ˜¯
...(19.16)
Using H¢ from Eq. (19.8), we get
ÏÔÊ ma ˆ Tg ¸Ô Thus, for maximum discharge through the chim-
Vg = 2 gH ÌÁ ˜ ¥ - 1˝ ...(19.14) ney, the absolute temperature of flue gases should
ÓÔË ma + 1¯ Ta Ô˛
be greater than twice the absolute atmospheric tem-
The density of flue gases is given by perature.
p T
rg = Using the value of g in Eq. (19.8), we get
RTg Ta
Therefore, the rate of mass of flue gases dis- ÈÊ ma ˆ Ê m + 1ˆ ˘
charged H ¢max = H ÍÁ ˜ ¥ 2 Á a ˜ - 1˙
ÍÎË ma + 1¯ Ë ma ¯ ˙˚
mg = AVg rg
=H ... (19.17)
È ˘
ÔÏÊ ma ˆ Tg Ô¸ ˙ p For maximum discharge, the height of the hot-
= A Í 2 gH ÌÁ ˜ ¥ - 1 ˝ ¥
Í
Î ÔÓË ma + 1¯ Ta Ô˛ ˙˚ RTg gas column should be equal to the height of the
Boiler Draught and Performance 611
Example 19.8 How much air is used per kg of coal Ê 21.17 + 1ˆ 353
= Á ¥
burnt in a boiler having a chimney of 35-m height to Ë 21.17 ˜¯ 643
create a draught of 20 mm of water? The temperature
= 0.575 kg/m3
of gases in the chimney is 370°C and the boiler-house
temperature is 34°C. Does this chimney satisfy the Under the maximum discharge condition, the
condition for maximum discharge? Also, find the height of draught produced in mm of water, Eq. (19.18);
hot-gas column under maximum condition of discharge. 176.5 H 176.5 ¥ 35
h¢max = =
Ta 307
Solution = 20.122 mm of water
Given The chimney of a boiler; The equivalent column of hot gases
h = 20 mm of water Tg = 370°C = 643 K rw ¥ hmax
¢
H ¢max =
Ta = 34°C = 307 K H = 35 m rg
through components of the boiler and then through (vi) Smoke formation is less.
chimney to atmosphere. It is shown in Fig. 19.7. (vii) Tendancy for air leakage in the furnace is
less.
The volume of air supplied to the furnace at fan The temperature of flue gases leaving the boiler in
conditions; each case is 200°C and of air in the boiler house is at
V0 0.7732ma m f 33°C. The air supplied is 18.5 kg per kg of fuel and mass
Va = Ta = Ta of coal fired per hour is 1820 kg. Assume a fan efficiency
T0 273
of 80% in both cases.
ma m f
or Va = Ta ...(19.22)
373 Solution
Using in Eq. (19.21), the power required to drive Given
the forced-draught fan h = 45 mm of water Tg = 200°C or 473 K
9.81h ma m f Ta = 33°C = 306 K ma = 18.5 kg/kg of fuel
P = Ta (kW) ...(19.23)
1000 ¥ 353h f m f = 1820 kg/h h f = 0.8
capacity of a boiler can be expressed on the basis of = hg + Cps (Tsup – Tsat) for superheated
time, heating area, or fuel burned. These are steam
Evaporation rate hf1 = Enthalpy of water at feed temperature
Mass of steam generated m f = Mass of fuel burned per hour
= (kg/h) me = Equivalent mass of dry and saturated
Time period in hours
...(19.27) steam generated from and at 100°C
The evaporation per kg of fuel
or Evaporation rate in kg of steam/h/m2
Mass of steam generated per hour
Mass of steam generated per hour ma =
= Mass of fuel burned per hour
Heating area of grate in m 2 ms
= ...(19.30)
...(19.28) mf
or Evaporation rate in kg of steam/kg of fuel The total heat supplied to water in the boiler
Mass of steam generated per hour = ma (h – hf1)
= and the equivalent evaporation
Mass of fuel burned per houur
...(19.20) ma ( h - h f1) ma ( h - h f1 )
me = =
h fg @ 100∞C 2257
(kg of steam/kg of fuel) ...(19.31)
The quantity of steam generated by a boiler depends
on the following four important parameters:
(i) feed-water temperature, (ii) working pressure, It is defined as the ratio of heat received by 1 kg
(iii) fuel used, and (iv) quality of steam generated. of feed water for evaporation under actual working
In practical situations, the different boilers use feed conditions to that received by 1 kg of water
water at different temperatures, operate at different evaporated from and at 100°C. It is denoted by Fe
pressures and generate different qualities of steam. and expressed as
Therefore, such boilers cannot be compared unless ( h - h f1) h - h f1
some standard parameters are adopted. Hence feed Fe = = ...(19.32)
h fg @ 100∞C 2257
water is taken at 100 °C and working pressure is
at 1.01325 bar. At this state, water evaporates at It can also be expressed as
100°C and requires 2257 kJ/kg of latent heat to m
Fe = e
convert it into steam at 100°C. ma
Equivalent evaporation is defined as the amount Equivalent evaporation from and at 100∞C
of dry and saturated steam generated from feed =
Evaporation per kg of fuel
water at 100°C at normal atmospheric pressure. In ...(19.33)
short, it is defined as the amount of steam generated
from and at 100°C.
Let ms = Mass of steam generated at pressure
p and temperature T per hour in the Although the equivalent evaporation of steam in the
boiler boiler is a fair indication of the performance of the
boiler, it does not take into account the quantity of
h = Enthalpy of steam
fuel burned in the furnace of the boiler. Hence, the
= hf + x hfg for wet steam
term boiler efficiency is used for comparison of the
= hg for dry and saturated steam performance of boilers.
Boiler Draught and Performance 621
of 0.95 and operating at 10 bar. The coal burnt per hour x = 9.6
in the furnace is 5500 kg and feed-water temperature is mf = 10 lit = 10 ¥ 10–3 m3
40°C. SG = 0.85
Dt2 = 11 min., 25 s
Solution
Tf1 = 35°C CV = 43125 kJ/kg
Given Steam generation in a boiler
To find Thermal effciency of boiler, hboiler .
p = 10 bar x = 0.95
ms = 50,000 kg/h m f = 5500 kg/h Analysis The absolute pressure of generated steam
Tf1 = 40°C p = patm + pg = 6 + 1 = 7 bar
Density of fuel
To find Equivalent evaporation of the boiler per kg of
rf = SG ¥ rwater = 0.85 ¥ 1000
coal fired
= 850 kg/m3
Analysis Properties of steam at 10 bar (1000 kPa) Properties of steam at 7 bar
Tsat = 179.91°C hf = 697.20 kJ/kg, hfg = 2064.85 kJ/kg
hf = 762.79 kJ/kg Enthalpy of water at 35°C
hfg = 2015.29 kJ/kg hf1 = 146.66 kJ/kg
Enthalpy of feed water at 40°C; The specific enthalpy of steam at 7 bar
hf1 = 167.54 kJ/kg h = hf + x hfg
The mass of steam generated per kg of coal fired = 697.20 + 0.96 ¥ 2064.85
ms 50000 = 2763.01 kJ/kg
ma = = = 9.09 kg/kg of fuel
mf 5500 Rate of steam generation
The specific enthalpy of steam at 10 bar ms 75
ms = = = 0.1315 kg/s
h = hf + x hfg Dt1 9.5 ¥ 60
= 762.79 + 0.95 ¥ 2015.29 = 2677.31 kJ/kg Rate of fuel consumption
The equivalent evaporation mf (10 ¥ 10 -3 m3 ) ¥ (850 kg/m3 )
ma ( h - h f1) mf = =
me = Dt 2 (11 min. ¥ 60 s/min + 25 s)
2257 = 0.0124 kg/s
9.09 ¥ (2677.31 - 167.54)
= Thermal efficiency of boiler
2257
ms ( h - h f 1 )
= 10.1 kg/kg of fuel h =
m f CV
Example 19.13 In an experiment on a small oil-fired 0.1315 ¥ (2763.01 - 146.66)
boiler, the steam produced is at 6 bar gauge. The quality =
0.0124 ¥ 43125
of steam produced is found out to be 0.96 dry. 75 litres
= 0.6429 or 64.29%
of water is converted into steam in 9.5 minutes. The fuel
is a light diesel oil with specific gravity of 0.85 and calo- Example 19.14 Calculate the equivalent evaporation
rific value of 43125 kJ/kg. 10 litres of oil is consumed in from and at 100°C for a boiler, which receives water at
11 minutes and 25 seconds. The feed-water temperature 60°C and produces steam at 1.5 MPa and 300°C. The
is 35°C. Determine the boiler efficiency. Take atmospher- steam-generation rate is 16000 kg/h. Coal is burnt
ic pressure as 1 bar. at the rate of 1800 kg/h. The calorific value of coal is
34750 kJ/ kg. Also calculate the thermal efficiency of the
Solution
boiler.
Given Steam generation in a small oil-fired boiler If the thermal efficiency of the boiler increases by
pg = 6 bar patm = 1 bar 5% due to use of an economiser, find the saving in coal
ms = 75 litres = 75 kg Dt1 = 9.5 min consumption per hour.
Boiler Draught and Performance 623
If the superheater is used with the boiler and The equivalent evaporation
temperature of superheated steam reaches 250°C, then
ma ( h - h f1)
(a) what is the equivalent evaporation from the boiler, me =
and (b) what is the thermal efficiency of boiler? 2257
Take specific heat of superheated steam as Cps = 9.08 ¥ (2727.45 - 167.54)
=
2.27 kJ/kg ◊ °C 2257
= 10.30 kg/kg of fuel
Solution (c) Boiler with superheater
Given A boiler plant with economiser The specific enthalpy of water
ms = 6000 kg/h p = 800 kPa hsup = hg + Cps (Tsup – Tsat)
x = 0.98 Tf1 = 40°C = hf + hfg + Cps(Tsup – Tsat)
h1 = 0.75 CV = 31000 kJ/kg = 720.9 + 2047.5 + 2.27
Tsup = 250°C Cps = 2.27 kJ/kg◊ K ¥ (250 – 170.40)
= 2949.09 kJ/kg
To find
Heat utilised by steam,
(i) Rate of coal consumption without superheater in
qu = hsup – hf1 = 2949.09 – 167.54
the boiler,
= 2781.55 kJ/kg
(ii) Equivalent evaporation from boiler without su-
Then thermal efficiency of boiler
perheater, and
(iii) Equivalent evaporation from boiler with super- Heat utilsed in generation of steam
hboiler =
heater. Heat produced by burnning of fuel
(iv) Efficiency of boiler plant. ms qu
=
Analysis The properties of steam: m f ¥ CV
At 800 kPa Tsat = 170.40°C (6000 kg/h) ¥ (2781.55 kJ/kg)
=
hf = 720.9 kJ/kg (660.62 kg/h) ¥ (31000 kJ/kg)
hfg = 2047.5 kJ/kg
= 0.8149 or 81.49%
At 40°C hf1 = 167.54 kJ/kg
(i) Boiler without superheater Example 19.18 In a boiler trial of one-hour duration,
The specific enthalpy of water the following observations were made:
h = hf + x hfg Steam generated = 5250 kg
= 720.9 + 0.98 ¥ 2047.5 Fuel burnt = 695 kg
= 2727.45 kJ/kg Calorific value of fuel = 30200 kJ/kg
(a) Mass of coal fired per hour Steam condition = 0.94
Thermal efficiency of boiler Boiler (steam) pressure = 11 bar (gauge)
Heat used in generation of steam Temperature of hot well = 47°C,
hboiler =
Heat produced by burning of fuel Temp. of steam leaving superheater = 240°C
ms ( h - h f 1 ) Calculate:
= (a) Equivalent evaporation per kg of coal without
m f ¥ CV
and with superheater
6000 ¥ (2727.45 - 167.54) (b) Boiler efficiency with and without superheater
mf =
0.75 ¥ 31000 Assume atmospheric pressure as 100 kPa.
= 660.62 kg/h
(b) The evaporation rate per kg of coal fired Solution
m 6000
ma = s = Given A trial on boiler with superheater
mf 660.62
ms = 5250 kg/h x = 0.94
= 9.08 kg/kg of fuel
626 Thermal Engineering
(ii) Percentage of heat absorbed in economiser, boiler Percentage of heat absorbed in the boiler
and superheater, q 2315.48
= 2 ¥ 100 = ¥ 100
(iii) Overall thermal efficiency of plant, qu 2795.91
(iv) Overall equivalent evaporation from and at = 82.82%
100°C. Percentage of heat absorbed in superheater
q 246.05
Analysis The properties of steam: = 3 ¥ 100 = ¥ 100
qu 2795.91
At 10 bar: Tsat = 179.91°C
hf = 762.8 kJ/kg = 8.80%
hfg = 2014.3 kJ/kg (iii) Overall thermal efficiency of the plant
At 35°C: h1 = 146.66 kJ/kg Total heat utilised in boiler plant
hoverall = ¥ 100
At 90°C: hf1 = 381.04 kJ/kg Heat supplied by burniing of fuel
ms qu
At 10 bar and 250°C: = ¥ 100
m f ¥ CV
hsup = 2942.58 kJ/kg
(7000 kg/h) ¥ 2795.91 kJ/kg)
The steam generation per hour; = ¥ 100
(750 kg/h) ¥ (33500 kJ/kg)
ms = ms = 14000 kg = 7000 kg/h = 77.9%
Dt 2 hour
(iv) Overall equivalent evaporation from and at
The coal supplied per hour, 100°C
mf 1500 kg Evaporation rate per kg of fuel,
mf = = = 750 kg/h
Dt 2 hour ms 7000 kg/h
ma = =
(i) Enthalpy received by feed water in economiser, mf 750 kg/h
boiler and superheater: = 9.33 kg/kg of fuel
Heat supplied per kg of water in economiser; ma (hsup - h f 1)
\ me =
q1 = hf 1 − h1 2257
= 381.04 − 146.66 = 234.38 kJ/kg 9.33 ¥ (2942.58 – 381.04)
=
Heat supplied per kg of water in boiler; 2257
q2 = hf + x hfg − hf1 = 10.58 kg/kg of fuel
= 762.8 + 0.96 ¥ 2014.3 − 381.04
= 2315.48 kJ/kg Example 19.21 A trial on a water-tube boiler gave
the following data:
Heat supplied per kg of steam in superheater;
Boiler working pressure = 12 bar
q3 = (1 − x) hfg + Cps (Tsup − Tsat )
Degree of superheat = 77°C
= hsup − (hf + x hfg )
Temperature of feed water = 80°C
= 2942.58 − (762.8 + 0.96 ¥ 2014.3)
Feed water supplied per hour = 4000 kg
= 246.05 kJ/kg
Coal fired per hour = 450 kg
(ii) Percentage of heat absorbed in economiser,
boiler and superheater Calorific value of dry coal = 31000 kJ/kg
Total heat utilised per kg of formation of Ash = 45 kg
superheated steam from water at 35°C Percentage of combustible in ash = 10%
qu = q1 + q2 + q3 Calorific value of combustible in ash = 30000 kJ/kg
= 234.38 + 2315.48 + 246.05 Moisture in coal = 4.5%
= 2795.91 kJ/kg Calculate
Percentage of heat absorbed in the economiser (a) Efficiency of the boiler plant including the
q 234.38 superheater,
= 1 ¥ 100 = ¥ 100
qu 2795.91 (b) Efficiency of boiler and furnace combined.
= 8.38% Take specific heat of superheated steam as 2.1 kJ/kg ◊ K.
Boiler Draught and Performance 629
portion is lost. The energy diagram for a boiler may CO = Volumetric percent of CO in flue gases
be given as follows: The mass of dry gases formed per kg of fuel,
mg = Mass of air supplied + Mass of
Carbon present in the fuel
= ma1 + mC (kg/kg of fuel)
If the percentages of CO and CO2 in the gases by Example 19.24 The following data were obtained
volume are known, the mass of carbon burnt to CO during a boiler trial:
CO ¥ C Mass of steam = 700 kg/h
=
CO 2 + CO Temperature of feed water = 60°C
and heat lost due to incomplete combustion Steam pressure = 10 bar
CO ¥ C Oil consumption = 55 kg/h
q4 = ¥ 23680 (kJ/kg of fuel) CV of oil = 44000 kJ/kg
CO 2 + CO
...(19.45) Dryness fraction of steam = 0.98
The heat lost due to incomplete combustion can Percentage composition of oil by mass:
be reduced by supplying excess quantity of air in C = 85%, H2 = 14%, Ash = 1%
turbulent motion. Analysis of dry flue gases by volume:
CO2 = 12.5%, O2 = 4.5%, N2 = 83%
(e) Heat Lost Due to Unburnt Fuel
Temp. of flue gases leaving the boiler = 350°C
If muf is the mass of unburnt fuel per kg of fuel Boiler room temperature = 25°C
then Specific heat of flue gases = 1.02 kJ/kg ◊ K
q5 = muf ¥ CV ...(19.46) Partial pressure of steam = 0.08 bar
where Heating surface area = 21.4 m2
muf = Mass of unburnt fuel per kg of fuel, Find
CV = Calorific value. (a) equivalent evaporation per kg of fuel from and at
100°C,
(f ) Unaccounted Heat Losses
(b) equivalent evaporation per sq. m of heating area,
The boiler furnace and hot surfaces are exposed (c) thermal efficiency of the boiler,
to atmosphere, therefore, some heat is radiated and (d) heat balance sheet on the basis of 1 kg of fuel and
convected to the surroundings. on the percentage basis.
Unaccounted heat losses
Solution
= qin − (q1 + q2 + q3 + q4 + q5) kJ/kg of fuel
...(19.47) Given A trial on a boiler
Mass of steam, ms = 700 kg/h
Heat Balance Sheet
Temp. of feed water, Tf 1 = 60°C
Heat % Heat utilisation kJ/kg of fuel % Steam pressure = 10 bar
supplied/
kg of fuel
Oil consumption, m f = 55 kg/h
CV of oil = 44000 kJ/kg
qin = CV 100 (a) Heat used to q1 = ma ¥
generate steam (h − hf 1) x = 0.98
(b) Heat carried q2 = mg Cpg ¥ Percentage composition of oil by mass:
away by dry (Tg − Ta) C = 85% H2 = 14% Ash = 1%
flue gases
(c) Heat carried Analysis of dry flue gases by volume:
q3 = mv ¥
away by steam CO2 = 12.5% O2 = 4.5% N2 = 83%
in dry flue gases (hsup − CpwTa)
Tg = 350°C
(d) Heat CO ¥ C
lost due to q4 = Boiler room temperature,
CO 2 + CO
incomplete ¥ 23680 Ta = 25°C
combustion
Cpg = 1.02 kJ/kg ◊ K
(d) Heat
q5 = muf ¥ CV Partial pressure of steam = 0.08 bar
lost due to
incomplete Heating surface area = 21.4 m2
unburnt fuel
(e) Unaccounted q6 = qin − q1 − To find
heat losses q2 − …
(i) Equivalent evaporation per kg of fuel from and at
100%
100°C,
Boiler Draught and Performance 633
(ii) Equivalent evaporation per sq. m of heating area, (iii) Thermal efficiency
(iii) Thermal efficiency of the boiler, and Heat utilised in boiler,
(iv) Heat balance sheet on the basis of 1 kg of fuel and Qu = ms (h − hf 1)
on percentage basis. = (700 kg/h) ¥ (2486.66 kJ/kg)
Assumption The specific heat of superheated steam, = 1740662 kJ/h
Cps = 2.1 kJ/kg ◊ K Heat supplied by fuel,
Analysis The properties of steam: Qs = m f CV
At 10 bar (1000 kPa) pressure = (55 kg/h) ¥ (44000 kJ/kg)
hf = 762.79 kJ/kg = 2420000 kJ/h
hfg = 2015.29 kJ/kg Efficiency,
At 60°C Qu
hboiler = ¥ 100
hf 1 = 251.11 kJ/kg Qs
The specific enthalpy of steam,
(1740662 kJ/h)
h = hf + x hfg = ¥ 100 = 71.93%
(2420000 kJ/h)
= 762.79 + 0.98 ¥ 2015.29
= 2737.77 kJ/kg (iv) Heat balance sheet
Heat supplied to steam in the boiler (a) Heat supplied by 1 kg of fuel,
= h − hf1 = 2737.77 − 251.11 qin = CV = 44000 kJ/kg
(b) Heat absorbed by water per kg of fuel during
= 2486.66 kJ/kg
its heating and evaporation,
(i) Equivalent evaporation per kg of fuel from and at
q1 = ma (h − hf 1)
100°C
= (12.72 kg/kg of fuel)
Mass of steam generated per kg of fuel
¥ (2486.66 kJ/kg)
700 kg/h = 31630.31 kJ/kg of fuel
ma = = 12.72 kg/kg of fuel
55 kg/h (c) Actual air required per kg of fuel burnt,
The equivalent evaporation, N¥C 83 ¥ 85
ma ( h - h f 1) ma = =
33 ¥ (CO + CO 2 ) 33 ¥ (0 + 12.5)
me =
2257 = 17.1 kg/kg of fuel
(12.72 kg/kg of fuel) ¥ (2486.66 kJ/kg) Since 0.85 kg carbon is also present per kg of
=
(2257 kJ/kg) fuel, thus the mass of dry gases formed per kg
= 14 kg of steam/per kg of fuel of fuel,
(ii) Equivalent evaporation per sq.m of heating area mg = ma + mC
Mass of steam generated per sq.m of heating = 17.1 + 0.85 = 17.95 kg/kg of fuel
surface (d) Heat carried by dry flue gases,
700 kg/h q2 = mg Cpg (Tg − Ta)
ma =
21.4 m 2 = 17.95 ¥ 1.02 ¥ (350 − 25)
= 32.71 kg/m2 of heaing area/h = 5944.8 kJ/kg of fuel
Equivalente vaporation, (e) Heat carried by moisture per kg of fuel
ma ( h - h f 1) The moisture formed per kg of fuel,
me =
2257 mv = 9 H = 9 ¥ 0.14 = 1.26 kg/kg of fuel
(32.71 kg/m 2 grate area) ¥ (2486.66 kJ/kg) Properties of steam at 0.08 bar (8 kPa)
= hg = 2577 kJ/kg
2257 kJ/kg
Tsat = 41.54°C
= 36 kg of steam/m2 of heating area/h
634 Thermal Engineering
Heat carried by moisture (b) Make complete heat balance sheet on the basis of
q3 = mv [hg + Cps (Tg − Tsat) − Cpw Ta] 1 kg of coal and on percentage basis.
= 1.26 ¥ [2577 + 2.1 ¥ (350
− 41.54) − 4.2 ¥ 25] Solution
= 3931 kJ/kg of fuel Given A trial on a boiler
Heat lost by radiation and convection, etc. Mass of steam, ms = 14000 kg/h
q4 = qin − q1 − q2 − q3 Temp. of feed water, Tf 1 = 55°C
= 44000 − 31630.31 − 5944.8 − 3931 Steam pressure = 128 N/cm2
= 2493.9 kJ/kg of fuel Tsup = 250°C
Heat Balance Sheet Coal consumption, m f = 1600 kg/h
CV of coal = 35000 kJ/kg
Heat % Heat utilisation kJ/kg of fuel % Analysis of dry flue gases by volume
supplied/
CO2 = 9.4% O2 = 1.1%
kg of fuel
N2 = 79.5% Tg = 310°C
qin = CV 100 (a) Heat used to q1 = 31648.4 71.92%
Boiler room temperature, Ta = 25°C
= 44000 generate steam
Cpg = 1.02 kJ/kg ◊ K
kJ/kg (b) Heat carried q2 = 5944.8 13.51% Partial pressure of steam = 0.08 bar
away by dry flue
Percentage composition of coal by mass
gases
C = 85.2% H2 = 4.8%
(c) Heat carried q3 = 3931 8.93%
away by steam
Ash = 10% Moisture = 1.8%
in dry flue gases q6 = 2493.9 To find
5.66%
(d) Unaccounted (i) Heat carried away by excess air in kJ/kg of fuel,
heat losses (ii) Heat balance sheet on the basis of 1 kg of coal
100% and on percentage basis.
Assumption The specific heat of superheated steam,
Example 19.25 The following data were recorded Cps = 2.1 kJ/kg ◊ K.
during a boiler trial:
Boiler room temperature = 25°C Analysis
Temperature of feed water = 55°C (i) Heat carried away by excess air
Mass of steam = 14000 kg/h Flue gases produced per kg of fuel burnt,
Steam pressure = 128 N/cm2 N¥C 79.5 ¥ 85.2
ma1 = =
Steam temperature = 250°C 33 ¥ (CO + CO 2 ) 33 ¥ (0 + 9.4)
Coal consumption = 1600 kg/h
= 21.83 kg/kg of fuel
CV of coal = 35000 kJ/kg
The theoretical amount of air required for
Analysis of flue gases by volume: complete combustion of 1 kg of fuel
CO2 = 9.4% O2 = 1.1% N2 = 79.5%
100 È8 Ê Oˆ ˘
Percentage composition of coal by mass: mth = Í C + 8 Á H - ˜ + S˙ kg/kg of fuel
23 Î3 Ë 8¯ ˚
C = 85.2% H2 = 4.8% Ash = 10%
Moisture = 1.8% 100 È 8 ˘
= ¥ Í ¥ 0.852 + 8 ¥ (0.048) + 0 ˙
Temp. of flue gases leaving the boiler = 310°C 23 Î 3 ˚
Partial pressure of steam = 0.08 bar = 11.55 kg/kg of fuel
Specific heat of air and dry flue gases = 1.02 kJ/kg ◊ K The mass of excess air supplied per kg of fuel
Calculate mex = 21.83 − 11.55
(a) Heat carried by excess air, = 10.28 kg/kg of fuel
Boiler Draught and Performance 635
Heat carried by excess air (d) Heat carried by moisture per kg of fuel,
= mex Cpg ¥ (Tg – Ta) Properties of steam at 0.08 bar (8 kPa)
= 10.28 ¥ 1.02 ¥ (310 – 25) hg = 2577 kJ/kg
= 2988.4 kJ/kg of fuel Tsat = 41.54°C
The properties of steam Heat carried by moisture
At 128 N/cm2 (1280 kPa) hfg = 2785 kJ/kg q3 = mv [hg + Cps (Tg − Tsat) − Cpw Ta]
Tsat = 190.5°C = 0.45 ¥ [2577 + 2.1 ¥
At 55°C hf 1 = 230.3 kJ/kg (310 − 41.54) − 4.2 ¥ 25]
The specific enthalpy of steam, = 1366.1 kJ/kg
h = hg + Cps (Tsup − Tsat) Heat lost by radiation and convection, etc.
= 2785 + 2.1 ¥ (250 − 190.5) q4 = qin − q1 − q2 − q3
= 35000 − 23446.9 − 6476.8 − 1366.1
= 2909.95 kJ/kg
= 3710.2 kJ/kg of fuel
Heat supplied to steam per kg
= h − hf 1 = 2905.95 − 230.3 Heat Balance Sheet
= 2679.65 kJ/kg Heat % Heat utilisation kJ/kg of fuel %
Mass of steam generated per kg of fuel supplied/
14000 kg/h kg of fuel
ma = = 8.75 kg/kg of fuel
1600 kg/h qin = CV 100 (a) Heat used to q1 = 23446.9 67.00%
= 35000 generate steam
(ii) Heat balance sheet (b) Heat carried
kJ/kg q2 = 6476.8 18.50%
(a) Heat supplied by 1 kg of fuel, away by dry flue
gases
qin = CV = 35000 kJ/kg
(c) Heat carried q3 = 1366.1 3.90%
(b) Heat absorbed by water per kg of fuel during away by steam
its heating and evaporation, in dry flue gases
(d) Unaccounted q6 = 3710.2 10.60%
q1 = ma (h − hf 1)
heat losses
= 8.75 ¥ 2679.65 kJ/kg
100%
= 23446.9 kg/kg of fuel
(c) The mass of products formed per kg of fuel,
Example 19.26 A boiler is fired with an oil having
mp = Mass of air + Mass of combustible
percentage analysis by mass: C = 84% and H2 = 16%.
matter in the fuel
The air initially at 15°C is first passed through the flue
= ma1 + mC = 21.83 + 0.9 gas air preheater and then supplied to the boiler furnace
= 22.73 kg/kg of fuel at 260°C. The air supply is 25% in excess of theoretical
(10% ash in fuel) air. Calculate the temperature of flue gas as it enters the
The moisture formed per kg of fuel, heater, if the flue gas is leaving the heater at 137°C.
= 9 H = 9 ¥ 0.048 Assume Cp for air and flue gas as 1.003 kJ/kg ◊ K and
= 0.432 kg/kg of fuel for superheated steam as 2.1 kJ/kg ◊ K
Fuel contains 0.018 kg moisture per kg of
fuel, total mass of moisture Solution
mv = 0.432 + 0.018 = 0.45 kg/kg of fuel Given Oil composition by mass
Mass of dry flue gases C = 84% H2 = 16%
mg = mp − mv = 20.73 − 0.45 Ta1 = 15°C Ta2 = 260°C
= 22.28 kg/kg of fuel Tg2 = 137°C mact = 1.25 mth
Heat carried by dry flue gases, Cpg = 1.003 kJ/kg ◊ K Cps = 2.1 kJ/kg ◊ K
q2 = mg Cpg (Tg − Ta) To find Temperature of flue gas inlet to air preheater.
= 22.28 ¥ 1.02 ¥ (310 − 25) Analysis Theoretical air required for complete
= 6476.8 kJ/kg of fuel combustion
636 Thermal Engineering
6. Radiation and Convection Heat Loss achieving energy savings. Generally, combustion
The external surfaces of a boiler shell are always air control is effected by throttling dampers fitted
hotter than the surroundings. The surfaces thus lose at forced and induced draft fans. Though dampers
heat to the surroundings depending on the surface are simple means of control, they lack accuracy,
area and the difference in temperature between the giving poor control characteristics at the top and
surface and the surroundings. bottom of the operating range. In general, if the
The heat loss from the boiler shell is normally a load characteristic of the boiler is variable, there is
fixed energy loss, irrespective of the boiler output. a possibility of replacing the dampers by a variable
With modern boiler designs, this may represent speed drive fan and blowers.
only 1.5% on the gross calorific value at full rating,
but will increase to around 6%, if the boiler operates
at only 25 per cent of capacity. The maximum efficiency of the boiler does not
occur at full load, but at about two-thirds of the
7. Automatic Blowdown Control full load. If the load on the boiler decreases further,
Uncontrolled continuous blowdown results into efficiency also tends to decrease. At zero output,
wastage of useful heat energy. Automatic blow- the efficiency of the boiler is zero, and any fuel
down controls can be installed that sense and re- fired is used only to supply the losses.
spond to boiler water conductivity and pH value. A
11. Proper Boiler Scheduling
10% blowdown in a 15 kg/cm2 boiler results in 3%
efficiency loss. Since the optimum efficiency of boilers occurs at
65–85% of full load. Therefore, a fewer number of
8. Reduction of Scaling and Soot Losses boilers at higher loads, should be operated than to
In oil and coal-fired boilers, soot buildup on tubes operate a large numbers at low loads.
acts as resistance to heat transfer. Any such deposits
12. Boiler Replacement
should be removed on a regular basis. Rise in stack
temperatures indicates excessive soot build-up. The potential savings from replacing a boiler depend
Also, same result will occur due to scaling on the on the expected increase in overall efficiency. A
water side. High exit gas temperatures at normal change in a boiler can be financially attractive, if
excess air indicate poor heat transfer performance. the existing boiler is
This condition can result from a gradual build-up of (i) old and inefficient,
gas-side or waterside deposits. Waterside deposits
(ii) not capable of firing cheaper substitution
require a review of water-treatment procedures and
fuel,
tube cleaning to remove deposits. An estimated 1%
(iii) over or under-sized for present requirements,
efficiency loss occurs with every 22°C increase in
(iv) not designed for ideal loading conditions.
stack temperature.
9. Variable Speed Control for Fans, Blowers and
Pumps
Variable speed control is an important means of
Boiler Draught and Performance 639
Summary
near or at the base of the boiler grate to force
pressure difference which causes the flow of atmospheric air on to the furnace under pressure.
gases inside the boiler.
The draught obtained by use of a chimney is boiler is known as balanced draught.
called natural or chimney draught. But the static is defined as the amount
draught produced by the chimney is not sufficient of dry and saturated steam generated from feed
to meet the requirement of the draught of a boiler. water at 100°C at a normal atmospheric pressure.
Most commonly, the artificial draught is used on It is expressed as
the boilers. The waste heat carried by the flue ma ( h - h f1 ) ma ( h - h f1 )
gases can be better utilized in an economiser, air me = = (kg/kg of fuel)
h fg @100∞C 2257
precheater, etc, with the help of artificial draught.
artificial draught produced by a fan or a boiler efficiency is defined as the ratio of
blower is known as mechanical draught and that actual heat utilized in producing steam to amount
produced by a steam jet is known as a steam jet of heat liberated by burning of fuel.
draught. In the induced draught system, the fan Enthalpy rise of water in the boiler
is placed near the base of the chimney. While in hboiler =
Heat librated by burninng of fuel
the forced draught, the fan or blower is located
Glossary
Boiler Draught A small pressure difference between Factor of evaporation Ratio of heat received by 1 kg
air outside the boiler and gases within the furnace or of feed water for evaporation under actual working
chimney condition to that received by 1 kg of water evaporated
Natural draught The draught obtained by use of a from and at 100°C
chimney Boiler Efficiency Fraction of heat utilized in producing
Artificial Draught The draught produced artificially by steam of heat librated by burning of fuel
a fan or a blower Economiser efficiency Fraction of heat absorbed by
Steam jet draught Draught produced by steam jet the feed water in the economiser of heat available of flue
Evaporation rate Mass of steam generated per hour gases
Equivalent evaporation from
Equivalent evaporation Amount of steam generated and at 100∞C per hour
from and at 100°C. Boiler Power: =
21.296
Review Questions
1. What is boiler draught and how it is produced by 5. Derive an expression for maximum discharge
a chimney? through a chimney.
2. Compare natural and artificial draughts. 6. State briefly the difference between systems of
3. Explain a steam jet draught with its features. producing draught in a boiler.
4. Compare force and induced draught. 7. Derive an expression for draught produced in
640 Thermal Engineering
terms of height of chimney, ambient and flue 10. State the advantages of artifical draught over nat-
gas temperatures. State clearly the assumptions ural draught.
made. 11. Define evaporative capacity and equivalent evap-
8. Establish a condition for maximum discharge of oration of the boiler.
flue gases through a chimney of given height. 12. What is the factor of evaporation?
9. Define equivalent evaporation, factor of evapora- 13. Define boiler efficiency.
tion, boiler efficiency. 14. Establish the energy balance in a boiler. How can
its performance be improved?
Problems
1. A chimney of 30-m height is discharging hot gas- by a chimney of 30-m height, when air–fuel ratio
es at 320°C, when outside temperature is 30°C. used in the combustion is 20. The atmospheric air
The air–fuel ratio is 20. Determine the temperature is 27°C. [274.75°C]
(a) draught produced in mm of water column, 5. Find the draught produced in mm of water by a
(b) temperature of gases for maximum dis- chimney of 40-m height. The mass of the flue
charge in a given time and what would be gases is 20 kg/kg of fuel burnt in the combustion
the draught produced corresponding? chamber. The temperature of flue gases and ambi-
[(a) 16.2 mm (b) 362.3°C] ent are 270°C and 23°C, respectively.
2. How much air is used per kg of coal in a boil- Assuming diameter of the chimney is 150 cm
er having a chimney of 30-m height to create a and 30% of the theoretical draught is lost due to
draught of 20 mm of water, when temperature friction, find the mass of flue gases discharged
of flue gases in the chimney is 350°C and tem- through the chimney per minute.
perature of the boiler house is 35°C? Does the [20.33 mm, and 1464.65 kg/min]
chimney satisfy the condition of maximum dis- 6. A boiler plant generates one tonne of steam per
charge? [18.3 kg, No] hour at a pressure of 12 bar and 50°C of super-
3. A 30-m high chimney is discharging flue gases at heat, the boiler details are:
561 K, when the ambient temperature is 294 K. Feed water temperature 50°C,
The quantity of air supplied is 18 kg of air per kg Grate area 0.6 m2,
of fuel burnt. Determine Heating surface = 12 m2.
(a) draught in mm of water column produced Determine actual and equivalent evaporation
by chimney. (a) per hour, (b) per m2 of grate area per hour, and
(b) equivalent draught in metre of hot gas (c) per m2 of heating surfcace area per hour.
column. 7. A boiler generates steam at a rate of 40 tonnes/h
(c) velocity of flue gases in chimney, if 50% consuming coal at 4000 kg/h of calorific value
of draught is lost in friction at the grate and 35,000 kJ/kg. The steam pressure is 15 bar and
passages. dry saturated. Calculate (a) factor of evaporation,
(d) draught produced in mm of water and tem- (b) equivalent evaporation from and at 100°C,
perature of flue gases under the condition of and (c) efficiency of the boiler.
maximum discharge. [(a) 1.237, (b) 12.37 kg/kg of fuel,
[(a) 16.1 mm, (b) 24.3 m, (c) 15.45 m/s, (c) 79.77%]
(d) 18 mm and 620K] 8. A boiler generates steam at 18 bar and 325°C
4. Find the minimum temperature of flue gases re- when feed water is supplied at 41.45°C. The
quired to produce a draught of 15 mm of water thermal efficiency of the boiler is 80%. It uses
Boiler Draught and Performance 641
furnace oil of CV 45500 kJ/kg. The steam is sup- Quantity of steam generated per hour = 7000 kg
plied to a turbine producing 500 kW power, hav- Determine thermal efficiency of the plant and
ing a specific steam consumption of 10 kg/kWh. percentage heat utilised in the economiser, boiler
Calculate the furnace-oil consumption in kg/h and superheater.
and equivalent evaporation. [92.84%, 7.16%, 72.85%, 12.84%]
[395.71 kg/h; 6382.55 kg/h] 13. The data were collected during a boiler trial for a
9. A boiler generates 500 kg/h of steam at 16 bar duration of one hour:
and 300°C from feed water at 30°C. Coal used is Pressure of steam = 9.8 bar
60 kg/h of CV 30,000 k/kg. Find Temp. of steam leaving the superheater = 250°C
(a) equivalent of evaporation Feed-water temperature = 25°C
(b) boiler efficiency Calorific value of coal = 30,000 kJ/kg
[(a) 10.75 kg/kg of coal, (b) 80.9%] Quantity of coal burned per hour = 95 kg
10. The equivalent of evaporation of a boiler from Quantity of steam generated per hour = 650 kg
and at 100°C is 10.4 kg/kg of fuel. The CV of Ash collected = 9 kg
fuel is 29800 kJ/kg. CV of ash = 2500 kJ/kg
Determine efficiency of boiler. If the boiler pro- Quantity of air used per kg of fuel = 19 kg
duces 15000 kg of steam per hour at 20 bar from a Flue-gas temperature = 350°C
feed water at 40°C and the fuel used is 1650 kg/h,
Boiler-room temperature = 30°C
determine the condition of steam produced.
Mean sp. heat of flue gases = 1.005 kJ/kg ◊ K
[(a) 78.76% (b) x = 0.9734]
Determine equivalent evaporation, boiler effi-
11. Calculate the thermal efficiency and equivalent
ciency, % heat losses in flue gases, ash and radia-
evaporation from and at 100°C of a boiler from
tion.
which the following data were obtained during a
[8.55 kg/kg of coal, 64.35%, 21.44%,
trial: steam pressure = 10.6 bar, steam tempera-
ture = 260°C, feed-water temperature = 38°C, 0.79%, 13.42%]
water evaporated 10 kg per kg of coal of calorific 14. The observation recorded during a boiler trial are
value = 33450 kJ/kg. as given below:
[62.48%, 9.26 kg/kg of coal] Duration of trial = 60 min
12. The following observations were taken during a CV of coal burnt = 30, 200 kJ/kg
test on a steam boiler: Steam generated = 5250 kg
Pressure of steam = 9.8 bar Coal burnt = 695 kg
Temp. of steam leaving the superheater = 250°C Boiler pressure = 12 bar
Feed-water temp. entering the economiser = Dryness fraction of steam = 0.94
25°C Temp of steam leaving superheater = 250°C
Feed-water temp. leaving the economiser = 80°C Temperature of hot well = 45°C
Dryness fraction of steam entering the superheat- Calculate with and without superheater:
er = 0.95 (i) Equivalent evaporation from and at 100°C
Calorific value of coal = 30,000 kJ/kg (ii) Boiler efficiency
Quantity of coal burned per hour = 750 kg (iii) Heat supplied by superheater
642 Thermal Engineering
Objective Questions
1. The draught in a boiler is provided to Tg Ê H ˆ
(a) = 2Á
(a) force the air on the furnace Ta Ë H + 1˜¯
(b) force the hot gases on superheater
(c) discharge the flue gases through chimney Tg Ê m + 1ˆ
(b) = 2Á a ˜
(d) all of the above Ta Ë ma ¯
2. The boiler draught is defined as Tg Ê ma ˆ
(c) = 2Á
(a) pressure difference between furnace bed Ta Ë ma + 1˜¯
and chimney base
(d) none of the above
(b) pressure difference between feed pump and
7. The chimney efficiency is given by
injector
(c) temperature difference between economiser È m Tg ˘
(a) HÍ a ¥ - 1˙
and air preheater Î ma + 1 Ta ˚
(d) all of the above È1 m +1 1 ˘
3. The natural draught is produced by (b) g H Í - a ¥ ˙
ÍÎ Ta ma Tg ˙˚
(a) fan before the furnace
(b) fan after the fan È m Tg ˘
(c) gH Í a ¥ - 1˙
(c) chimney height m
Î a + 1 Ta ˚
(d) none of the above (d) none of the above
4. The actual velocity of flue gases through the 8. The balanced draught is produced by
chimney is given by
(a) chimney draught + induced fan draught
(a) rgh (b) forced fan draught and induced fan draught
(b) rgh (c) forced fan draught + chimney draught
(d) none of the above
(c) 2gH ¢ 9. The steam jet draught is used in
(a) Cochran boiler
(d) 2g ( H ¢ - h f )
(b) Lancashire boiler
5. The draught produced in terms of hot flue-gas (c) Locomotive boiler
column is given by (d) none of the above
È m Tg ˘ 10. The evaporation rate of a boiler is defined as
(a) HÍ a ¥ - 1˙
m
Î a + 1 Ta ˚ Mass of steam generated
(a)
È ˘ Time period in hours
(b) 353 H Í 1 - ma + 1 ¥ 1 ˙
ÍÎ Ta ma Tg ˙˚ Mass of steam generated per hour
(b)
(c) 2gH ¢ Heating area of grate in m 2
Mass of steam generated per hour
(d) 2g ( H ¢ - h f ) (c)
Mass of fuel burned per houur
6. The condition of maximum discharge through a (d) all of the above
chimney is given by
Boiler Draught and Performance 643
14. (c) 13. (b) 12. (c) 11. (b) 10. (d) 9. (c)
8. (b) 7. (d) 6. (b) 5. (a) 4. (d) 3. (c) 2. (a) 1. (d)
Answers
644 Thermal Engineering
20
Steam Engines
Introduction
The steam engine is a slow speed reciprocating
machine, in which the energy of steam is converted
into mechanical work. The steam is used as a
working fluid. Steam is prepared outside the engine
in the boiler, and thus steam engine is also called an
external combustion engine.
Steam engines have played a very important
role in India, being a major factor in the Industrial
revolution and Indian Railways. Nowadays, steam
engines are replaced by internal combustion engines,
steam and gas turbines. In some plants, the steam
engines are used to operate air compressors, pumps,
and other auxiliaries. The exhaust steam from these
engines is used for space heating and industrial
process work.
Figure 20.1 shows the sectional view of steam-
Fig. 20.1
engine.
Fig. 20.2
646 Thermal Engineering
7. It is made of forged steel, it is into the cylinder on the cover end, and at the same
supported on the main bearing and is provided with time it also opens the steam port B for escape of
a crank pin supported with webs. It supports the used steam from the cylinder to the exhaust pipe E.
fly wheel at one end and the output pulley on the Figure 20.4 shows another position of the
other end. The rotary motion of the crank shaft is D-slide valve which covers both the steam ports for
mechanical energy. steam entry. It is the steam cut-off. The steam in the
cylinder can expand and do work until the piston
8. It is mounted on the crankshaft and
reaches the end of the stroke.
it connects the D-slide valve through the eccentric
rod. The eccentric converts the rotary motion of
the crank into reciprocating motion of the D-slide
valve.
5. No compression of steam, p
p1 5 1
6. No heat transfer losses, and
7. Piston moves in the cylinder frictionlessly.
Area 5-1-b-0-1
20.4.1 Hypothetical Indicator Diagram
without Clearance
The hypothetical indicator diagram for a steam
engine without clearance volume is shown in
b
Fig. 20.6. The sequence of operations are as follows: 0 V1
(a) Steam admission
p1 1
2
pb 3
b a
0 V1 V2
(b) Expansion 1-2 and steam release 2-3
Fig. 20.6
p
The exhaust port opens at the The line 3–4 represents the exhaust of
point 2, and steam is released and pressure drops steam into the condenser. The state 4 represents
suddenly from p2 to the condenser pressure pb the piston position at the top dead centre (without
(called back pressure). The point 2 is known as the clearance). The fresh steam enters the cylinder at
point of steam release. The line 2–3 represents the the state 5 for the next cycle. The area 3– 4– 0 –a–3
steam release process. of Fig. 20.7(c) represents the work required for
steam exhaust from the cylinder.
648 Thermal Engineering
Work done by expansion of steam per operation of all the processes are exactly same as
cycle in the steam engine; that of the indicator diagram shown in Fig. 20.6,
W = Area of indicator diagram except the effect of the clearance volume, Vc.
= Area 5–1–b –0 –5 + Area 1–2 –3–a –b –1 The steam enters the cylinder at the point 4, the
– Area 3– 4–0–a –3 steam pressure in the cylinder suddenly rises to the
boiler pressure p1. This process is represented by
= p1V1 +
Ú pdV - p Vb 2 the line 4–5.
ÊV ˆ Work done During the Cycle
or W = p1V1 + p1V1 ln Á 2 ˜ – pbV2
Ë V1 ¯ W = Area 5–1–2–3–4–5 of indicator diagram
or W = p1V1 (1 + ln re ) – pb V2 ...(20.1) = Area a–5–1–b + Area b –1–2 – 3 –d
V2 – Area 3– 4–a–d
Ú pdV – pb (V2 – Vc )
where re = known as expansion ratio.
V1 = p1 (V1 – Vc ) +
Mean effective pressure of the cycle can be ÊV ˆ
obtained as = p1V1 – p1Vc + p1Vl 1n Á 2 ˜ – pb Vs
Ë V1 ¯
Work done
pm = = p1V1 [1 + ln (re )] – p1Vc – pb Vs ...(20.3)
Swept volume V
where re = 2 , expansion ratio.
p1V1 ( 1 + ln re ) - pb V2 V1
=
V2 Mean effective pressure, pm
V1
= p1
V2
[1 + ln re ] - pb pm =
Work done
=
W
Stroke volume Vs
or pm = p1 r [1 + ln (re)] – pb ...(20.2)
pV pV V
1 V1 pm = 1 1 [1 + ln ( re ) ] - 1 c - pb s ...(20.4)
where r= = , cut-off ratio. Vs Vs Vs
re V2 V
Let c = c , clearance ratio.
Vs
20.4.2 Hypothetical Indicator Diagram with
Clearance Volume V - Vc
r = 1 , cut-off ratio.
Vs
Figure 20.8. shows a hypothetical indicator diagram \ V1 = rVs + Vc
for a steam engine cylinder with clearance. The
V1
or =r+c
Vs
Using, we get
pm = p1 ( r + c) [1 + ln (re)] – p1 c – pb ...(20.5)
If neglecting the effect of clearance then
Vc = 0 and c = 0,
Then W = p1V1 [1 + ln (re )] – pb V2
(∵ V2 = Vs)
and pm = p1 r [1 + ln (re )] – pb
Thus we obtain the same relations given by
Eqs. (20.2) and (20.3) of work done and mean ef-
fective pressure, respectively for indicator diagram
Fig. 20.8 -
without clearance.
Steam Engines 649
These are the relations of work done and mean 3. The inlet port does not close instantaneously,
effective pressure for the hypothetical indicator it closes gradually. Thus, the indicator
diagram Fig. 20.8, without compression. diagram is rounded off at the cut-off point.
Case (b) If neglecting the effect of compression 4. The expansion of steam in the cylinder is
and clearance, i.e., a = 0 and c = 0, we get not true hyperbolic. It is due to continuous
heat exchange between the steam and
W = p1V1 [1 + ln (re)] – pb V2 [∵ Vs = V2]
cylinder. During steam entry and early part
and pm = p1 r [1 + ln (re)] – pb
of expansion, the steam is hotter and heat is
These are relations for hypothetical diagram, transferred to cylinder walls, causing steam
Fig. 20.6 without clearance and compression. to condense. In the later part of the stroke,
the steam is colder than cylinder walls, and
ACTUAL INDICATOR DIAGRAM thus heat is transferred to steam, causing
Figures 20.6, 20.8 and 20.9 are hypothetical indi- reheating of steam.
cator diagrams for a steam engine. They are theo- 5. The steam release occurs before the end of
retical representations of the steam engine cycle expansion stroke, and the exhaust port opens
where all practical losses are assumed negligible. gradually, and thus the curve is rounded off
However, an indicator diagram taken with the help at the toe of the diagram.
of an instrument indicator as shown in Fig. 20.10, 6. The exhaust pressure is slightly higher than
is called actual indicator diagram. the back pressure since the steam is being
forced out of the cylinder.
7. Some steam remains in the cylinder, and is
compressed before the fresh steam enters the
cylinder.
CYLINDER CONDENSATION
More often, the steam consumption of a steam load applied on the engine corresponding to rated
engine is given in specific steam consumption. The speed is fixed and is called full load.
specific steam consumption (ssc) or steam rate is During the operation of the engine, as load
defined as the amount of steam required in kg to varies, the speed of the engine will also vary. If
develop 1 kWh (3600 kJ) of work. It can be obtained the mass flow rate of steam is kept constant, the
by dividing the amount of steam consumed per efficiency of the engine decreases at loads other
hour by the engine power (kW) units developed by than the full load. Therefore, it is imperative to keep
the engine. It is measured in kg/kWh and may be the engine speed constant by controlling the mass
expressed on the basis of either indicated power or flow rate and other properties of steam by a device.
brake power. Thus a device which controls the mass flow rate of
Mass of steam consumption, kg/h steam in the engine according to applied load on
ssc = the engine is called governor, and the process of
Power produced by engine, kW W
controlling speed is called governing.
(kg/kWh) ...(20.20)
The function of a governor on a steam engine is
Figure 20.13 shows the specific steam consump-
to maintain the constant speed of the engine with
tion for throttle and cut-off governings.
minimum fluctuations, irrespective of the load on
the engine. In other words, the engine should be
able to adjust its power output according to the load
with minimum fluctuations in speed.
There are two types of governing techniques
used on steam engines:
(i) Throttle governing
(ii) Cut-off governing
During a throttle control governing, the indi- regulates the mass of steam entering the cylinder.
cated power developed by an engine is varied, The cut-off governing is made with the help of
and the steam consumption rate is also varied. a slide valve operating under the control of a
Measurements reveal that the steam consumption centrifugal governor.
rate is linearly proportional to the indicated power The variation of steam consumption rate against
and thus is related as the indicated power developed in cut-off governing
ms = a IP + C ...(20.21) is shown in Fig. 20.17.
where a is the slope of the straight line, C is the
intersection point at no load.
Figure 20.15 shows a graph of the steam
consumption and indicated power for a throttle
governing. The linear line on the graph is called
Willan’s line.
Fig. 20.17
20.13 EFFICIENCIES OF A
STEAM ENGINE
Solution
It is defined as the ratio of brake power to heat Given A double-acting steam engine without clearance
supplied by steam. d = 250 mm L = 300 mm
BP p1 = 10 bar = 1000 kN/m2
hbth = ...(20.29) pb = 0.3 bar = 30 kN/m2
ms ( h1 - h2 )
K = 0.8 r = 0.35
N = 160 rpm n = 320 working strokes/min
It is defined as the ratio of brake power to indicated To find Indicated power of the engine.
power developed by the steam engine.
BP hbth
hmech = = ...(20.30)
IP hith
Figure 20.19 shows the variation of mechanical
and brake thermal efficiencies with increase of
load.
Analysis For indicator diagram shown in Fig. 20.21; Given Indicator diagram parameters,
V1 = Vc + rVs = 0.05 Vs + 0.4 Vs = 0.45 Vs A = 25 cm2 Vs = 0.15 m3
V2 = Vc + Vs = 0.05 Vs + Vs = 1.05 Vs Spring constant = 1 bar/cm
Expansion ratio; To find The mean effective pressure.
V 1.05Vs
re = 2 = = 2.333 Analysis The length of the indicator diagram
V1 0.45Vs
Swept volume
Hypothetical work transfer =
Scale on volume axis
W = p1V1 ÈÎ1 + ln ( re )˘˚ - p1Vc - pb Vs
0.15 m3
= = 7.5 cm
0.02 m3/cm
658 Thermal Engineering
0.6 bar 3
4 Solution
VC
V Given A rope-brake dynamometer
V1 m = 130 kg D =1m
V2
N = 300 rpm
Fig. 20.22
Steam Engines 659
Solution
Given A steam engine with clearance and compression.
Vc = 0.05 Vs c = 0.05
p1 = 13.7 bar pb = 1.15 bar
V4 – Vc = 0.3Vs a = 0.3 and r = 0.4
To find
(i) p5, the pressure after compression.
Fig. 20.24 (ii) pm, the mean effective pressure of the cycle.
Steam Engines 661
is 10% of the swept volume. The engine runs at 150 rpm. Volume after expansion
Assuming hyperbolic expansion and compression, cal- V2 = Vs + Vc = 1.1 Vs
culate (a) Indicated power produced, and (b) the steam Expansion ratio
consumption per kWh. Assume diagram factor of 0.9. V 1.1
re = 2 = = 2.2
V1 0.5
Solution
Volume at the start of compression
Given A double-acting engine with clearance and V4 - Vc
a = = (1 - 0.8) = 0.2
compression. Vs
d = 30 cm L = 44 cm p1 = 6 bar \ V4 = 0.2 Vs + Vc = 0.3Vs
r = 0.4 V4 – Vc = (1 – 0.8) Vs
Mean effective pressure,
c = 0.10
pm = p1(r + c) [1 + ln(re)] – p1c
pV = C pb = 1.2 bar
K = 0.9 È Ê a + cˆ˘
– pb Í(1 - a ) + (a + c) ln Á ˙
N = 150 rpm n = 2N = 300 rpm Î Ë c ˜¯ ˚
To find = 6 ¥ (0.4 + 0.1) ÈÎ1 + ln ( 2.2)˘˚ - 6 ¥ 0.1
(i) Indicated power produced, and È Ê 0.2 + 0.1ˆ ˘
- 1.2 Í(1 - 0.2) + (0.2 + 0.1) ln Á ˙
(ii) Steam consumption kg/kWh.
Î Ë 0.1 ˜¯ ˚
Assumptions = 6 ¥ 0.5 ¥ (1 + 0.788) – 0.6
(i) Dry and saturated steam eners the cylinder. – 1.2 ¥ [0.8 + 0.3 ¥ 1.0986]
(ii) Negligible area of piston rod. = 5.36653 – 0.6 – 1.355 = 3.40 bar
Actual mean effective pressure,
pm,act = K pm = 0.9 ¥ 3.40 = 3.06 bar.
Indicated power developed,
n n
IP = pm, act LA = pm, act Vs ¥
60 60
300
= (3.06 ¥ 100) ¥ 0.0311 ¥
60
= 47.6 kW
From steam tables at 6 bar, vg = 0.316 m3/kg
Theoretical mass per cycle,
r1 Vs
Fig. 20.28 mth =
g
Analysis The stroke volume 0.4 ¥ 0.0311
= = 0.0393 kg/stroke
p 2 p 0.316
Vs = d ¥L= ¥ (0.3)2 ¥ 0.44
4 4 Actual mass consumtion per cycle,
= 0.0311 m3 m
m1 = th =
0.0393
= 0.0437 kg/stroke
Clearance volume, K 0.9
Vc = 0.1Vs Total steam consumption,
Cut-off volume ms = m1 ¥ No of effective strokes/hour
V1 – Vc = 0.4 Vs = 0.0437 ¥ 300 ¥ 60 = 787.34 kg/h
V1 = 0.4 Vs + Vc Specific steam consumption,
= (0.4 + 0.1) Vs = 0.5 Vs m 787.37
ssc = s = = 16.54 kg/kWh
IP 47.6
Steam Engines 665
Example 20.14 The following readings were taken Swept volume on the crank side
during a trial of a single-cylinder, double-acting, non- p 2
Vs2 = (d – d 2cr) ¥ L
condensing steam engine running at 240 rpm. 4
p
Cylinder diameter, d = 300 mm = (0.32 – 0.052) ¥ 0.45
Srtoke length, L = 450 mm 4
= 0.0309 m3
Piston rod diameter, dcr = 50 mm
The indicated power developed,
Cut-off = 30% of stroke
N N
Length of indicator diagram l = 55 mm IP = pm1Vs1 + pm2Vs2 ¥
60 60
Area of indicator diagram 240
for cover end A1 = 1620 mm2 = (3.534 ¥ 100) ¥ 0.0318 ¥
60
Area of indicator diagram 240
+ (3.185 ¥ 100) ¥ 0.0309 ¥
for crank end A2 = 1460 mm2 60
Spring constant k = 0.12 bar/mm = 44.96 + 39.40 = 84.36 kW
Effective circumference of (ii) Brake power developed by engine
the brake wheel, pD = 8.344 m pDN
BP = (W - S )
Dead load on the brake W = 1900 N 60
240
Reading of the spring balance S = 190 N = (1900 - 190) ¥10 - 3 ¥ (8.344 m) ¥
60
Pressure of steam supplied p1 = 10.5 bar = 57.0 kW
Dryness fraction of steam (iii) Mechanical efficiency
supplied x = 0.92 BP 57.0
Find (a) indicated power, (b) brake power, (c) hmech = = = 0.6766 or 67.66%
IP 84.36
mechanical efficiency, (d) specific steam, consumption, (iv) Specific steam consumption
and (e) brake thermal efficiecy.
Mass flow rate of steam
Cut-off volume
Solution ms = ¥ No of effective stroke/h
Specific volume
Given Data as above Total swept volume;
To find (i) IP (ii) BP (iii) hmech (iv) specific steam Vs = Vs1 + Vs2
consumption on IP and BP basis, and (v) brake thermal = 0.0318 + 0.0309 = 0.0627 m3
efficiency Cut-offv olume
V1 = 0.3 ¥ Vs = 0.3 ¥ 0.0627
Assumption Diagram factor, K = 1.
= 0.0188 m3
Analysis No. of effective stroke/cycle = 1 (on each side)
(i) Indicated power No. of cycle per hour = 240 ¥ 60 = 14400
Area of indicator diagram ¥ Spring constant Specific volume of dry saturated steam at
pm =
Length of indicator diagram 10.5 bar;
vg = 0.1854 m3/kg
On cover end;
Specific volume of supplied steam with x = 0.92
A ¥ k 1620 ¥ 0.12
Pm1 = 1 = = 3.534 bar dry.
l 55
v = x vg @ 10.5 bar
On crank end;
= 0.92 ¥ 0.1854 = 0.1705 m3/kg
A ¥ k 1460 ¥ 0.12
pm2 = 2 = = 3.815 bar Steam consumption rate,
l 55
V 0.0188
Swept volume on the cover side ms = 1 = ¥ 1 ¥ 14400 = 1587.17 kg/h
p 2 0.1705
V s1 = d ¥L Specific steam consumption on IP basis
4
p m 1587.17
= ¥ (0.3)2 ¥ 0.45 = 0.0318 m3 = s = = 18.81 kg/kWh
4 IP 84.36
666 Thermal Engineering
(ii) With reduced pressure difference in a (ix) Due to lighter reciprocating parts of an
cylinder, the temperature variation is also engine, the engine vibrations are reduced.
reduced, which will result into less cylinder (x) In case of any breakdown, the engine can run
condensation. at reduced load.
(iii) Low pressure range in a cylinder also results
in less variation in the turning moment. 20.14.3 Disadvantages of Compound
(iv) Since high-pressure steam enters the HP Steam Engine
cylinder, it should only be made stronger to Apart from several attractive advantages, a com-
withstand high pressures and conusequently, pound steam engine has the following disadvan-
the successive cylinders will be lighter in tages:
weight. It reduces the weight-to-power ratio
(i) It has high initial cost.
of the engine.
(ii) Its size is large and it requires large floor
(v) The engine can be started at any position.
space.
(vi) The thermal efficiency of the engine improves.
(iii) It has complex construction, thus mainte-
(vii) The cylinder condensation can also be
nance is difficult.
reduced by reheating steam after expansion
(iv) Radiation losses are large from a high-
in each cylinder.
pressure cylinder.
(viii) High speed of engine is possible due to
perfect mechanical balancing. (v) Its wear and tear are large and it has
lubrication trouble.
Summary
external governing, the mass of
combustion engine that converts heat energy of steam consumed by an engine is linearly propor-
steam into mechanical work. tional to indicated power and is thus related as
ms = a IP + C
type, both back and front faces of the piston are governing, the inlet steam pressure
arranged as working faces. is kept constant, but the steam cut-off point is
diagram factor K is defined as the ratio of controlled according to load on the engine.
area of the actual indicator diagram to area of the is called
hypothetical indicator diagram. cylinder feed, and the steam left behind in the
clearance space is known as cushion steam.
in contact of the surface of the cylinder, which
is colder than the steam, some steam condenses the basis of either indicated power or brake power
into the cylinder without doing any work. This as
quantity of steam is considered as a missing Mass of steam consumption, kg/h
ssc =
quantity. Power produced by engine, kW W
governor on a steam engine is (kg/kWh)
to maintain the constant speed of the engine with n
minimum fluctuations, irrespective of the load IP = K pm L A (kW)
60
on the engine. There are two types of governing
techniques used on the steam engines: crank shaft of the engine,
(i) Throttle governing (W - S ) N
(ii) Cut-off governing BP = ¥ 2p R ( kW)
1000 60
Steam Engines 669
Glossary
Cross-head Link between piston rod and connecting Cylinder feed Mass of steam supplied per stroke
rod Cushion steam Steam left behind in the clearance
D-slide valve It controls the steam entry into the space
cylinder and its exhaust Missing quantity Quantity of steam condenses inside
Eccentric It converts the rotary motion of the crank the cylinder during admission without doing any work
into reciprocating motion of the D-slide valve Piston Speed Linear distance travelled by the piston
Diagram factor Ratio of area of actual indicator per second
diagram to area of hypothetical indicator diagram
Review Questions
1. Describe the hypothetical and actual indicator 6. Draw an expression for indicated work of a
diagram for a steam engine and explain what you double-acting steam engine without clearance
understand by diagram factor. volume.
2. Explain with neat diagrams the governing meth- 7. What is cylinder condensation. How is it reduced?
ods of a simple steam engine. 8. Compare throttle control governing and cut-off
3. Explain ‘Willan’s line’ for steam engine. governing.
4. Draw the actual and hypothetical indicator dia- 9. What are limitations of a simple steam engine?
gram for a steam engine. Establish an expression State pointwise.
for theoretical work done per stroke and the mean 10. Why are steam engines compounded? State the
effective pressure. State any assumptions made. advantages of compounding of steam engines.
5. Write the name of parts of a simple steam engine.
Problems
1. The following observations were made during 2. Find the mean effective pressure and work done
a trial on a single-cylinder, double-acting steam per stroke of an engine working at an admission
engine: pressure of 6 bar and a back pressure of 1.0 bar if
Bore = 250 mm; Stroke = 200 mm; Effective the cut-off ratio is 0.5 of the stroke. The cylinder
brake load = 800 N; Brake radius = 50 cm; diameter is 20 cm and its stroke is 30 cm. Neglect
Steam admission = 7 bar, 200°C; Mean effective clearance and compression.
pressure = 250 kPa; Speed = 200 rpm; Condensate [4.08 bar; 384.3 Nm]
collected = 200 kg/h; Temperature of condensate 3. Determine the actual mean effective pressure
= 50°C. for a reciprocating steam engine which receives
Determine (i) brake power, (ii) mechanical ef- steam at 10 bar and exhausts at 0.4 bar. The cut-
ficiency, (iii) indicated specific steam consump- off is at 0.4 of the stroke with clearance volume as
tion, and (iv) brake thermal efficiency. 10% of the stroke. Assume diagram factor = 0.8.
[(i) 8.377 kW, (ii) 51.2%, (iii) 12.22 kg/kWh, [6.033 bar]
(iv) 5.72%] 4. If in Problem (3), diameter of the cylinder is
21 cm and stroke length is 30 cm, determine the
670 Thermal Engineering
IP. of the engine is running at 150 rpm. Assume 1.05 bar. The expansion ratio for the cylinder is
the engine to be double acting. [31.34 kW] 2.5 and it develops 190 kW at a speed of 250 rpm.
5. Calculate IP, BP and mechanical efficiency of Determine the diameter and stroke length of the
a double-acting steam engine whose data as cylinder, if the stroke is 1.3 times its diameter.
follows: [30.97 cm; 40.27 cm]
imep = 2.5 bar; diameter of the cylinder = 24 cm; 8. The following are the readings taken during a
stroke = 40 cm; speed = 120 rpm; net brake load trial on a double-acting steam engine.
= 1060 N; brake drum radius = 1 m. Stroke = 30 cm; diameter of cylinder = 20 cm;
[18.095 kW; 13.32 kW; 73.6%] speed = 119 rpm; imep = 8 N/cm2; mass of fuel
6. Find the required cylinder diameter and the supplied = 0.08 kg/min; calorific value of fuel
length of the stroke for a steam engine to develop used = 30000 kJ/kg; net brake load = 300 N;
60 kW of indicated power at 150 rpm. The boiler steam used = 1.2 kg/min; back pressure =
pressure is 10 bar, cut-off at 0.4 of the stroke, back 10.33 N/cm2; steam admission pressure = 40
pressure is 1 bar and the diagram factor is 0.7. N/cm2, dry-saturated.
Neglect clearance and compression and assume Calculate IP, BP, mechanical efficiency, indicated
the stroke length to be 1.5 times the diameter of thermal efficiency and the overall efficiency of
the cylinder. [72.94 cm; 41.91 cm] the plant. [2.99 kW; 2.243 kW; 75.2%;
7. A double-acting steam engine is supplied with 7.475%; 5.608%]
steam at 9.8 bar and exhausts at a pressure of
Objective Questions
A. Choose the correct answer.
1. The ratio of clearance volume to the swept diagram and the theoretical indicator dia-
volume is known as gram
(a) expansion ratio (b) cut-off ratio (d) none of the above
(c) compression artio (d) clearance artio 5. The diagram factor is
2. The ratio of the volume of cut-off to the swept (a) less than unity (b) equal to unity
volume is known as (c) greater han
t unity (d) zero
(a) expansion ratio (b) cut-off ratio 6. The theoretical mean effective pressure is given
(c) compression artio (d) clearance artio by the expression
3. Mean effective pressure is obtained if the work p1
(a) [1 – ln (r)] – pb
done is divided by r
(a) total volume of the cylinder p1
(b) [1+ ln (r)] – pb
(b) swept volume of the cylinder r
(c) clearance volume of the cylinder p1
(c) [1+ ln (r)] + pb
(d) none of the above r
p1
4. Diagram factor is defined as (d) [1– ln – (r)] + pb
r
Area of the theroetical indicator diagram where p1 = initial pressure of steam entering the
(a)
Area of the actual indicatoor diagram cylinder
area of the actual indicator diagram Pb = back pressure of steam in the
(b)
area of the theoretical indicatoor diagram cylinder
(c) product of the area of the actual indicator r = ratio of expansion of steam
Steam Engines 671
7. The actual mean effective pressure is equal to (c) steam after expanding from one cylinder is
(a) the theoretical mean effective pressure plus admitted into another cylinder to expand
diagram factor further
(b) the theroretical mean effective pressure (d) none of the above
minus diagram factor 14. The large expansion ratio in a single cylinder of a
(c) the theroretical mean effective pressure steam engine results in
multiplied by diagram factors (a) much condensation of steam
(d) the theoretical mean effective pressure (b) large stroke of piston
divided by diagram factor (c) large temperature range
8. For the same cylinder specifications, speed and (d) all of the above
initial pressure, and cut-off, the condensing 15. By compounding a steam engine, the temperature
engine develops-in comparison with a non- range is
condensing engine. (a) reduced (b) constant
(a) less power (b) more power (c) increased (d) none of above
(c) the same power (d) none of the above (e) receiver ype
t
9. For the same cylinder specifications, speed, 16. In throttle governing, intake steam
initial pressure, cut-off and back pressure, in (a) pressure is varied
comparison with single-acting engine, a double-
(b) temperature is varied
acting engine develops
(c) volume is varied
(a) the same power
(d) none of the above
(b) 50% more power
17. In cut-off governing, intake steam
(c) approximately 100% more power
(a) pressure is varied
(d) none of the above
(b) temperature is varied
10. The indicator diagram is taken with the help of a/
an (c) mass is varied
(a) crankshaft (b) connecting or d (d) none of the above
(c) eccentric (d) indicator
B. Fill in the blanks.
11. The steam in a steam engine entrapped in the
1. A steam engine works on modified ______ cycle.
cylinder after the exhaust valve closes is known
2. When steam is admitted from both sides of a
as
steam engine, it is called ________.
(a) cushion steam
3. A double-acting engine of the same size and
(b) missing quantity
speed will produce _______ the power as a
(c) clearance volume steam single-acting engine.
(d) none of the above 4. A double-acting engine requires _________ to
12. The saturation curve is the curve showing the connect the piston rod to the connecting rod.
volume of the steam in the cylinder during 5. A stuffing box and gland are used to reduce
expansion in that steam engine if the dryness _________ of steam.
fraction of the steam is
6. A fictitious constant pressure acting on the piston
(a) 0.85 (b) 0.90 to produce the same amount of work as in the
(c) 0.95 (d) unity actual engine is called __________.
13. A steam engine is said to be a compound engine if 7. The expansion in the steam engine follows
(a) steam enters at the same initial pressure in _________ law.
more than one cylinders placed side by side 8. The popularly used steam valve is called _______.
(b) steam exhausts at the same exhaust pressure 9. The pressure at which the cylinder is connected to
in more than one cylinder placed side by the exhaust is called _________.
side
672 Thermal Engineering
10. If the exhaust port is closed before the dead centre 6. The reduction in exhaust pressure will ______ the
then the steam will be _________. engine efficiency.
11. In order to have exhaust pressure below 7. Throttle governing will cause an _________ in
atmospheric pressure, a _________ is used. steam consumption.
12. Steam jacketing is used to reduce cylinder 8. If a well-designed governor is used, the engine
_________. speed will _________.
13. The ratio of actual mep to the theoretical MEP is 9. The cylinder temperature will _________ due to
called _________. steam jacketing.
10. Cylinder condensation _________ due to steam
C. Answer using ‘increases’, ‘decreases’ or ‘remains jacketing.
constant’. 11. A fly wheel _________ the cyclic torque
1. If cut-off is decreased, the IP will ________. variation.
2. If cut-off is decreased, the steam consumption 12. The power developed _________ as speed is
will _________. decreased, other factors remaining unchanged.
3. If the power developed is larger than the power 13. Steam consumption _________ due to clearance.
required for the driven machine, the engine speed 14. The MEP _________ if cylinder condensation
will _________. increases.
4. If cut-off is increased, the efficiency will 15. The diagram factor _________ when cylinder
_________. condensation is reduced.
5. The reduction in exhaust pressure will ______ the
power developed.
8 Remain constant:
1, 2, 4, 10, 11, 12, 14 Decreases:
Increases: 3, 5, 6, 7, 9, 13, 15
Answers C
17. (c)
16. (a) 15. (a) 14. (d) 13. (c) 12. (d) 11. (c) 10. (d) 9. (c)
8. (b) 7. (c) 6. (b) 5. (a) 4. (b) 3. (b) 2. (b) 1. (d)
Answers A
Steam Nozzles 673
21
Steam Nozzles
Introduction
A nozzle is a device of varying cross-sectional area, in which the pressure energy of fluid is converted into
kinetic energy. The mass of steam passing through any section of the nozzle remains constant. When fluid
passes through the nozzle, the pressure of fluid decreases with increase in velocity. Nozzles are used in
stream turbines, gas turbines, Jet engines, flow measuring devices, fuel injection and carburetion systems of
IC engines, spray paintings, etc.
Convergent Nozzle
A convergent nozzle is shown in Fig. 21.1 Its cross- A convergent–divergent nozzle is shown in
sectional area decreases continuously from its Fig. 21.3. Its cross sectional area first decreases
entrance to exit. It is used, when back pressure is from its entrance to throat and then increases from
equal to or greater then critical pressure. throat to exit. The throat is a portion of the nozzle
Convergent nozzle
which has smallest cross-section. The convergent– nozzle, superheated steam at high pressure enters
divergent nozzle is used when back pressure is less the nozzle with negligible velocity. As steam
than the critical pressure. It is widely used in steam flows in the nozzle, the steam pressure decreases
and gas turbines. with increase in its velocity. At the same time, the
enthalpy of steam also decreases. This enthalpy
drop is utilised for converting potential energy into
kinetic energy.
The following point should be noted for flow
Steam flow through a nozzle is considered adiabat- through the nozzle.
ic, since during the expansion of steam in a nozzle,
neither heat is supplied to the nozzle nor heat is re- Q = 0, there is no heat transfer.
jected from the nozzle. However, the work is per- W = 0, no work interaction is in-
formed by increasing kinetic energy of steam. volved during flow through noz-
zle.
Dpe = 0, fluid experiences usually very
The mass-flow rate of steam passing through a little or no change in its eleva-
nozzle is considered constant with respect to time. tion between inlet and outlet.
The mass-flow rate ( ms ) of any section of nozzle Using steady-flow energy equation, we get,
can be expressed as V22 – V12
AV h 2 – h1 + =0 …(21.4)
ms = c …(21.1) 2
v
where V1 = Inlet velocity of steam, m/s
where Ac = Cross-sectional area of nozzle, m2
V2 = Exit velocity of steam, m/s
V = Velocity of steam, m/s
h1 = Enthalpy of steam at nozzle entrance,
v = Specific volume of steam, m3/kg
J/kg
Accordingly, the velocity of steam at the entrance
h2 = Enthalpy of steam at nozzle exit, J/kg.
m v 4 ms v1
V1 = s 1 = …(21.2) Using Eq. (21.4), the velocity of steam at the
A1 p d12 nozzle exit can be expressed as
and velocity of steam at the exit
m v 4 ms v2 V2 = V12 + 2 ( h1 - h2) …(21.5)
V2 = s 2 = …(21.3)
A2 p d22
Normally, the velocity of steam at nozzle
Consider isentropic flow of steam through a
entrance is very small as compared to velocity of
nozzle as shown in Fig. 21.4. At the inlet of the
steam at nozzle exit, hence entrance velocity V1
is neglected. Thus, Eq. (21.5) is modified as
V2 = 2( h1 - h2) …(21.6)
V2 = 2 ¥ 1000 ¥ ( h1 - h2)
= A2 ¥ 2 Í1 – ÁË p ˜¯ ˙
n Ê pv ˆ n – 1 ÁË p1 ˜¯ v1
= p1 v1 Á1 – 2 2 ˜ Í 1 ˙
n –1 Ë p1v1 ¯ Î ˚
For isentropic flow
È 2 n +1 ˘
1
-
1 2n p1 ÍÊ p2 ˆ n Ê p2 ˆ n ˙
or ms = A2 –Á ˜
v2 Ê
= Á ˜
p1 ˆ n Ê p2 ˆ n
…(21.8) n – 1 v1 ÍÁË p1 ˜¯ Ë p1 ¯ ˙
=Á ˜ Í ˙
v1 Ë p2 ¯ Ë p1 ¯ Î ˚
È – ˘
1 …(21.10)
V22 n Í p2 Ê p2 ˆ n ˙ It is an expression for mass-flow rate of steam at
then = p1 v1 Í1 –
2 n –1 p1 ÁË p1 ˜¯ ˙ the nozzle exit.
Í ˙
Î ˚
È 1– ˘
1
n Í Ê p2 ˆ n ˙
= p1 v1 Í1 – Á ˜ ˙ Equation (21.10) gives the mass-flow rate of steam
n –1 Ë p1 ¯
Í ˙ through a nozzle. It is evident that the mass-flow
Î ˚
rate remains same throughout its cross-section.
È n –1˘ The mass-flow rate of steam will be maximum at
2n Í Ê p2 ˆ n ˙ the throat, where the cross section A2 is minimum.
or V2 = p1v1 Í1 – Á ˜ ˙ … (21.9) p
n –1 Ë p1 ¯ The value of pressure ratio 2 at the throat is
Í ˙
Î ˚ p1
Using in continuity equation, the mass flow rate called the critical pressure ratio. For maximum
of steam through the nozzle
discharge rate, differentiating Eq. (21.10) with
AV p
ms = 2 2 respect to pressure ratio 2 at throat and equating
v2 p1
it to zero;
È n –1˘
A 2n Í Ê p2 ˆ n ˙ dm
= 2 p1v1 Í1 – Á ˜ ˙ =0
v2 n –1 Ë p1 ¯
Í
Î
˙
˚ d Ê p2 ˆ
Ë p1 ¯
676 Thermal Engineering
d 2n p1
0= ms = A2
d Ê p2 ˆ n – 1 v1
Ë p1 ¯
È n
¥
2 n
¥
n +1 ˘
Ï È 2 n +1 ˘¸ ÍÊ 2 ˆ n –1 n Ê 2 ˆ n –1 n ˙
ÍÁË n + 1˜¯ –Á
ÔÔ 2n p1 ÍÊ Ê p2 ˆ n p2 ˆ n ˙ ÔÔ Î Ë n + 1˜¯ ˙
˚
Ì A2 ÍÁ ˜ –Á ˜ ˙˝
Ô n – 1 v1 Ë p1 ¯ Ë p1 ¯
Í ˙Ô È 2 n +1 ˘
ÔÓ Î ˚ Ô˛
2 n p1 ÍÊ 2 ˆ n –1 Ê 2 ˆ n –1 ˙
= A2 –Á
The quantities A2, p1, v1, n are constant with n – 1 v1 ÍÁË n + 1˜¯ Ë n + 1˜¯ ˙
Í ˙
p Î ˚
respect to 2 . Thus, we can write above equation
as p1 2
2n p Ê 2 ˆ n –1
È 2 n +1 ˘ = A2 ¥ 1 ¥Á
d ÍÊ p2 ˆ n Ê p2 ˆ n ˙ n – 1 v1 Ë n + 1˜¯
0= ÍÁË p ˜¯ – ÁË p ˜¯ ˙
d Ê p2 ˆ Í 1 1 ˙ È n +1 2 ˘
Ë p1 ¯ Î ˚ –
Í Ê 2 ˆ n –1 n –1 ˙
¥ 1 –
Í ÁË n + 1˜¯ ˙
n +1
2
–1 –1 Î ˚
2Ê p2 ˆ n n + 1Ê p2 ˆ n
0 = –
n ÁË p1 ˜¯ n ÁË p1 ˜¯
2 È n –1 ˘
= A2 2n p1 Ê 2 ˆ n –1 Í Ê 2 ˆ n –1 ˙
¥ ¥ Í1 – ÁË n + 1˜¯ ˙
n – 1 v1 ÁË n + 1˜¯
2–n 1 Í ˙
Î ˚
Ê p2 ˆ n Ê p2 ˆ n
or 2Á ˜ = (n + 1) Á ˜ 2
Ë p1 ¯ Ë p1 ¯
2n p Ê 2 ˆ n –1 È Ê 2 ˆ ˘
= A2 ¥ 1 ¥Á Í1 – Á ˜˙
2–n
–
1
n – 1 v1 Ë n + 1˜¯ ÍÎ Ë n + 1¯ ˙˚
Êp ˆ n Ê p2 ˆ n n +1
or Á 2 ˜ ÁË p ˜¯ =
Ë p1 ¯ 1 2 2
2n p Ê 2 ˆ n –1 È n + 1 – 2 ˘
= A2 ¥ 1 ¥Á Í ˙
n – 1 v1 Ë n + 1˜¯
1– n
Ê p2 ˆ n n +1 Î n +1 ˚
or ÁË p ˜¯ =
2 2
1
2n p Ê 2 ˆ n –1
n mmax = A2 ¥ 1 ¥Á …(21.12)
p2 Ê n + 1ˆ 1 – n n + 1 v1 Ë n + 1˜¯
= Á
Ë 2 ˜¯
or
p1 It is evident from Eq. (21.12), that the maximum
n
Ê 2 ˆ n –1 mass flow rate of steam depends on initial state (p1,
= Á …(21.11) v1) of steam and throat area, A2 and is independent
Ë n + 1˜¯
of the final state of steam. Therefore, the diverging
This pressure ratio is called critical pressure portion of the nozzle does not affect the mass-flow
ratio, and the pressure p2 at the throat is called rate, but it accelerates the steam leaving the nozzle.
critical pressure.
Substituting critical pressure in the expression
of mass flow, Eq. (21.10), we get the maximum The velocity of steam at the throat corresponding to
mass discharged through the nozzle maximum mass flow rate can be obtained by using
critical pressure ratio in Eq. (21.9).
Steam Nozzles 677
È n
¥
n –1 ˘
2n Í Ê 2 ˆ n –1 n ˙ Consider a nozzle attached to a large reservoir as
Vmax = p1 v1 Í1 – Á ˙
n –1 Ë n + 1˜¯ shown in Fig. 21.5. The reservoir contains steam
Í ˙
Î ˚ at high and steady pressure p1. Since the steam
2n Èn +1 – 2˘ velocity at the inlet to nozzle is relatively small,
= p1v1 Í ˙ thus it is considered negligible. The pressure at the
n –1 Î n +1 ˚
exit plane of the nozzle is the back pressure pb.
2n
or Vmax = p1v1 …(21.13)
n +1
Fig. 21.5(b). At this state, the pressure is portion is small. Thus, most of the friction occurs in
called critical pressure and the velocity of the divergent portion of the nozzle and h–s diagram
flow is called sonic velocity. takes the shape as shown in Fig. 21.6. The nozzle
4. If the back pressure is further reduced to efficiency for such a nozzle is defined as the ratio of
states 4 and 5, less than p2, neither the mass actual enthalpy drop to the isentropic enthalpy drop
flow rate nor flow velocity in the nozzle is h1 – h3
affected and the nozzle is said to be choked. hN = …(21.17)
h1 – h3s
For a choked nozzle, the mass-flow rate
where h1 is the enthalpy of steam at the nozzle inlet
reaches the maximum possible value for
and h3 is the enthalpy of fluid at the exit for the actual
given conditions.
nozzle, while h3s is the exit enthalpy for a nozzle
For a convergent–divergent nozzle, the sonic under isentropic conditions. The nozzle efficiency
velocity reaches at the throat, where cross-section varies from 90% to 99%. The larger nozzles have
is minimum. The flow is subsonic in convergent more efficiency than the smaller nozzles.
portion, and supersonic in the divergent portion of
the nozzle.
The frictional losses in the nozzle depends upon Example 21.1 A nozzle is to be designed to expand
material of construction, size, shape and surface steam at the rate of 0.10 kg/s from 500 kPa, 210°C to
because the wall surface in the large nozzles 100 kPa. Neglect inlet velocity of steam. For a nozzle
occupies a smaller portion of total flow volume. efficiency of 0.9, determine the exit area of the nozzle.
The effect of friction in a nozzle can be summa-
Solution
rized as
Given Expansion of steam through a nozzle
(i) Reduction in enthalpy drop,
m = 0.1 kg/s
(ii) Reheating of fluid,
p1 = 500 kPa
(iii) Reduction in exit velocity, T1 = 210°C = 483 K
(iv) Increase in sepecific volume, p2 = 100 kPa
(v) Decrease in mass flow rate. V1 = 0
hN = 0.9
To find The exit area of the nozzle.
Actual flow velocity of steam through a nozzle is
Solution
Given Expansion of superheated steam through a
convergent–divergent nozzle.
ms = 2.5 kg/s hN = 0.93
Inlet conditions Superheated steam;
To find p1 = 2 MPa = 2000 kPa
(i) Critical pressure, and T1 = 400°C, V1 = 0
(ii) Throat area. Exit conditions
p2 = 300 kPa
Assumptions
(i) The expansion is in thermal equilibrium. To find
(ii) Frictionless flow of steam through nozzle. (i) Throat area of nozzle, and
(iii) Isentropic index for expansion of dry saturated (ii) Exit area of nozzle.
steam is 1.135.
Analysis
Analysis (i) Throat area of nozzle
(i) Critical pressure The critical pressure ratio for superheated steam;
n
p* Ê 2 ˆ n -1 p2
= Á = 0.546
p1 Ë n + 1˜¯ p1
Steam Nozzles 681
MP
a Therefore, at actual exit state, the properties are
1 2
3247.6 p3 = 300 kPa h3 = 2814.5 kJ/kg
400°C
v3 = 0.6764 m3/kg
p*
2 The velocity at nozzle exit
3076.1
Pa V3 = 44.72 ¥ h1 – h3
0k
h(kJ/kg) 30
= 44.72 ¥ 3247.6 - 2814.5
2781.9 3
3s = 930.7 m/s
And the exit area of nozzle
mv 2.5 ¥ 0.6764
A3 = s 3 =
V3 930.7
0 s = 1.817 ¥ 10–3 m2 = 18.17 cm2
7.127
Analysis The critical pressure ratio for expansion of Example 21.6 A convergent–divergent nozzle is
superheated steam is required to discharge 2 kg of steam per second. The
p* nozzle is supplied with the steam at 7 bar and 180°C and
= 0.546 when k = 1.3 discharge takes place against the back pressure of 1 bar.
p1
The expansion up to throat is isentropic and the frictional
The critical pressure p* = 0.546 ¥ 8 bar = 4.368 bar resistance between throat and exit is equivalent to 63
The critical pressure is greater than the exit pressure kJ/kg of steam. The approach velocity to the nozzle is
of steam, thus expansion will continue in divergent 75 m/s and throat pressure is 4 bar. Estimate
portion also.
(a) Suitable areas of throat and exit,
The steam properties;
(b) Overall efficiency of the nozzle based on enthalpy
Inlet: p1 = 8 bar T1 = 220°C; drop between inlet pressure, temperature and exit
h1 = 2880 kJ/kg pressure.
Throat: p2 = 4.36 bar, s1 = s2 = 7.127 kJ/kg ◊ K
h2 = 2740 kJ/kg, v2 = 0.435 m3/kg Solution
Exit state: Isentropic state 3s Given Expansion of superheated steam through a
p3 = 1.5 bar h3s = 2465 kJ/kg, x = 0.94 convergent–divergent nozzle.
(i) Throat area of nozzle ms = 2 kg/s
The velocity of steam at throat Inlet conditions: Superheated steam;
V2 = 44.72 ¥ h1 – h2 p1 = 7 bar, T1 = 180°C, V1 = 75 m/s
Throat condition: p2 = 4 bar, s1 = s2
= 44.72 ¥ 2880 – 2740 = 529.13 m/s Exit conditions: p3 = 1 bar, Dhf = 63 kJ/kg
Throat: p2 = 4 bar s1 = s2 = 7.127 kJ/kg ◊ K Example 21.7 A turbine having a set of 16 nozzles
h2 = 2720 kJ/kg v2 = 0.48 m3/kg receives steam at 20 bar and 400°C. The pressure of
Exit state: Isentropic state 3s steam at the nozzle exit is 12.0 bar. If the discharge rate
p3 = 1 bar h3s = 2480 kJ/kg is 260 kg/min and the nozzle efficiency is 90%, calculate
s1 = s3s the cross-sectional area at the nozzle exit.
The stagnation enthalpy at inlet If the steam has a velocity of 80 m/s at entry to the
nozzle, find the percentage increase in discharge.
V12
h01 = h1 +
2 Solution
(75) 2
= (2830 kJ/kg) + (kJ/kg)
2000 Given Expansion of steam through set of nozzles
= 2832.8 kJ/kg
Case 1 N = 16, p1 = 20 bar, T1 = 400°C
The velocity of steam at throat
hN = 0.9, p2 = 12 bar, ms = 260 kg/min
V2 = 44.72 ¥ h01 – h2
Case 2 V1 = 80 m/s
= 44.72 ¥ 2832.8 – 2720 To find
= 475 m/s (i) Cross-sectional area at nozzle exit,
(ii) Percentage increase in discharge, if inlet velocity
(i) Throat area
approaches 80 m/s.
ms v2 2 ¥ 0.48
A2 = =
V2 475 Assumptions
–3 2
= 2.021 ¥ 10 m (i) For the first case, the inlet velocity to the nozzle is
= 2021 mm2 negligible.
The enthalpy of steam at the actual exit (ii) For superheated steam, the isentropic index is
state 3 ( p3 = 1 bar) k = 1.3.
h3 = h3s + Dhf = 2480 + 63
= 2543 kJ/kg
The specific volume at the intersection point
of pressure of 1 bar and specific enthalpy of
2543 kJ/kg is
v3 = 1.6 m3/kg (From Mollier chart)
The velocity at nozzle exit
V3 = 44.72 ¥ h01 – h3
From Mollier chart or steam tables Example 21.8 The steam is supplied to a nozzle at
State 1: Nozzle entry p1 = 20 T1 = 400°C a rate of 1 kg/s from an inlet condition of 10 bar, dry
h1 = 3247.6 kJ/kg saturated and exit at 1 bar pressure. The efficiency of the
State 2: Nozzle exit, s1 = s2s p2 = 12 bar nozzle for the convergent portion is 95 per cent and that
h2s = 3100 kJ/kg of the divergent portion is 90 per cent. Determine
Case 1 Using nozzle efficiency (a) throat and exit diameters of nozzle,
h – h2 (b) length of nozzle, if divergent cone angle of the
hN = 1 nozzle is 14°,
h1 – h2 s
or h1 – h2 = hN (h1 – h2s) (c) The power in kW corresponds to exit velocity of
the steam.
= 0.9 ¥ (3247.6 – 3100) = 132.84 kJ/kg
and h2 = 3247.6 – 132.84 = 3114.76 kJ/kg Solution
From Mollier chart at p2 = 12 bar, and h2 = Given Expansion of dry saturated steam through a
3114.76 kJ/kg convergent–divergent nozzle.
Specific volume v2 = 0.275 m3/kg ms = 1 kg/s p1 =10 bar x1 = 1.0
The exit velocity of steam p2 = 1 bar hN, conv = 0.95 hN,div = 0.9
V2 = 44.72 ¥ h1 – h2 = 44.72 ¥ 132.84 To find
= 515.42 m/s (i) Throat diameter of nozzle,
Mass-flow rate of steam per nozzle (ii) Exit diameter of nozzle,
ms Ê 260 ˆ 1 (iii) Length of nozzle for cone angle a = 14°,
m1 = =Á kg/s˜ ¥ = 0.271 kg/s
N Ë 60 ¯ 16 (iv) Power at nozzle exit.
A2 V2 Assumptions
Further, m1 =
v2 (i) Inlet velocity to nozzle is negligible.
(ii) Isentropic index of expansion of dry saturated
m1v2 0.271 ¥ 0.275
or A2 = = steam is 1.135.
V2 515.42
(iii) Steam expansion is in thermal equilibrium.
= 1.44 ¥ 10–4 m2
Case 2 If initial velocity of steam is taken as 80 m/s
then initial stagnation enthalpy
V12 (80) 2
h01 = h1 + = 3247.6 +
2000 2000
= 3250.8 kJ/kg
h01 – h2¢ = hN (h01 – h2s) = 0.9 ¥ (3250.8 – 3100)
= 135.72 kJ/kg
The velocity of steam at nozzle exit
V 2¢ = 44.72 ¥ h01 – h¢2 = 44.72 ¥ 135.72
= 521 m/s
Percentage increase in velocity Analysis
(i) The critical pressure ratio at throat
V2 - V2¢ 521 – 515.42
= ¥ 100 = ¥ 100 p*
V2 515.42 = 0.577
p1
= 1.08%
or p2 = p* = 0.577 ¥ 10 bar = 5.77 bar
686 Thermal Engineering
or h3 = 2735 – 0.88 ¥ (2735 – 2110) Fig. 21.22(a) and (b), respectively. The point a is
= 2185 kJ/kg on saturation line, where in normal condition, the
(iii) Exit cross-sectional area of the nozzle condensation of steam begins. However, if the point
The velocity at nozzle exit a is reached in the divergent section of the nozzle,
V3 = 44.72 ¥ 2735 – 2185 the condensation does not occur at this point. The
steam exists as a vapour between points a and b,
= 1048.77 m/s
but the temperature is lower than the saturation
The exit area of the nozzle
temperature for a given pressure. The point b is
m1 ( xv g3 ) 0.0516 ¥ (0.785 ¥ 6.1)
A3 = = known as metastable state. The point b lies on the
V3 1048.77 pressure line p2 produced from the superheated
= 2.356 ¥ 10– 4 m2 = 235.6 mm2 region.
Point on
saturation line
a b
When steam expands in the nozzle, its pressure and Point where
temperature drop simultaneously, but steam does condensation occurs
1 very abruptly
not start condensing, and expands as superheated
vapour even as it reaches the saturation line. This
process is very quick, the residence time of steam
velocity is very high, and there may not be sufficient The temperature of supersaturated vapour at p2
time for necessary heat transfer and formation of is Tb, which is less than the saturation temperature
liquid droplets. Consequently, the condensation of T2 corresponding to p2. This vapour is said to be
vapour is delayed for a little while. This phenomenon supercooled, and the degree of supercooling (or
is known as supersaturation and steam, which exits undercooling) is given by (T2 – Tb).
in the wet region without containing any mositure The degree of supersaturation is defined as the
is called supersaturated steam. Such expansion of ratio of actual pressure at the point b to the saturation
steam is called a supersaturated expansion. The pressure corresponding to the temperature Tb of
point at which condensation occurs may be within steam at the point b.
the nozzle or after the vapour leaves the nozzles. pb
Degree of supersaturation = ...(21.21)
pb, sat
The locus of points where the condensation will
The steam below the saturation curve up to the take place regardless of initial temperature and
point where condensation begins neither in stable pressure of steam at the nozzle entrance is called
equilibrium nor in unstable equilibrium. Since the Wilson line. The Wilson line lies between 95
fluid is a homogenous vapour below saturation and 96 per-cent dryness fraction curves in the
temperature, the steam in this condition is said to saturation region as shown on the h–s diagram
be in a metastable state. Fig. 21.22(b) and it is approximated by the 96%
Consider superheated steam is expanding dryness fraction line. Therefore, the high-velocity
isentropically in a convergent–divergent nozzle steam flowing through the nozzle is assumed to
as shown in Fig. 21.21. The expansion process begin to condense when the 96% dryness fraction
is represented on T–s and h–s diagrams in line in crossed.
692 Thermal Engineering
Ê 2 ¥ 1.3 ˆ Solution
5 2
= ÁË 0.3 ˜¯ ¥ (10 ¥ 10 N / m )
Given Metastable expansion of steam through nozzles
È 0.3 ˘ without friction
Í Ê 5.46 ˆ 1.3 ˙ ms = 5.2 kg/s N = 6 nozzles
¥ (0.233 m3/ kg) ¥ Í1 – Á
Ë 10 ˜¯ ˙ p1 = 30 bar T1 = 350°C = 623 K
Í ˙
Î ˚ p2 = pb = 4 bar
= 513 m/s
The specific volume at the throat To find
1 1 (i) Diameter of nozzles at exit,
Ê p1 ˆ n Ê 10 ˆ 1.3
v2 = v1 Á ˜ = 0.233 ¥ Á (ii) Degree of undercooling,
Ë p2 ¯ Ë 5.46 ˜¯ (iii) Degree of supersaturation,
3
= 0.371 m /kg (iv) Loss in available enthalpy drop,
Area of throat, using continuity equation (v) Entopy increase,
m v2 0.2 ¥ 0.371 (vi) Ratio of mass-flow rate with metastable expansion
A2 = =
V2 513 to that of expanssion in thermal equilibrium.
= 1.446 ¥ 10–4 m2
= 1.446 cm2
(ii) Exit velocity of steam,
È n –1˘
V3 = Ê 2n ˆ Í Ê p3 ˆ n ˙
ÁË n – 1˜¯ p1v1 Í1 – ÁË p ˜¯ ˙
Í 1 ˙
Î ˚
È 0.3 ˘
= Ê 2 ¥ 1.3 ˆ 5 Í Ê 2 ˆ 1.3 ˙
(10 ¥ 10 ¥ 0.233) ¥ Í1 - Á ˜ ˙
ËÁ 0.3 ¯˜ Ë 10 ¯
Í ˙
Î ˚
= 791.5 m/s
(iii) The specific volume of steam at exit,
1 1
Ê p ˆn Ê 10 ˆ 1.3
v3 = v1 Á 1 ˜ = 0.233 ¥ Á ˜
Ë p3 ¯ Ë 2¯ Assumptions
= 0.803 m /kg 3 (i) Negligible inlet velocity of steam
(ii) Index of steam expansion, n = 1.3.
The exit area of nozzle,
m v3 0.2 ¥ 0.803 Properties of steam From Mollier chart,
A3 = =
V3 791.5 Steam inlet: 30 bar, 350°C
= 2.030 ¥ 10– 4 m2 = 2.030 cm2 h1 = 3115 kJ/kg v1 = 0.09 m3/kg
State 2: After expansion in thermal equilibrium,
Example 21.14 5.2 kg/s of steam at 30 bar and p = 4 bar
350°C is supplied to a group of six nozzles on a wheel
h2 = 2675 kJ/kg v2 = 0.46 m2/kg
diameter maintained at 4-bar pressure. Determine for
metastable expansion, Analysis
(a) Diameter of nozzles at exit without friction, (i) Diameter of nozzles
(b) Degree of under–cooling and supersaturation, In metastable state, the steam behaves as gas,
(c) Loss in available heat drop due to ireversibiltiy,
(d) Increase in entropy, È n –1˘
Ê n ˆ Í Ê pb ˆ n ˙
(e) Ratio of mass-flow rate with metastable expansion h1 – hb = Á p1v1 Í1 – Á ˜ ˙
Ë n – 1˜¯ Í Ë p1 ¯ ˙
to that of expansion in thermal equilibrium.
Î ˚
694 Thermal Engineering
Summary
area, in which the pressure energy of a fluid is small as compared to exit velocity of fluid at
converted into kinetic energy. the nozzle exit. Therefore, the inlet velocity is
considered negligible. The exit velocity of fluid
and temperature. Thus ideal gas relations are from a nozzle can be expressed as
not applicable to steam. An isentropic index g
V 2 = 44.72 ¥ ( h1 - h2)
is replaced by n, the ratio of specific heats, in
certain relations for steam.
n = 1.135 for dry saturated steam and within the fluid makes the fluid flow non-
n = 1.3 for superheated steam isentropic but adiabatic. The nozzle efficiency is
critical pressure ratio for dry saturated steam defined as
is 0.577 and that for superheated steam is 0.546.
696 Thermal Engineering
Glossary
Critical pressure Pressure of steam at the throat Metastable State Supersaturation state of a fluid
Critical velocity Velocity of steam at throat corresponds Degree of supercooling Difference between saturation
to maximum discharge condition temperature and temperature of supersaturated vapour
Supersaturation Existance of fluid in superheated state Degree of supersaturation Ratio of actual pressure to
in wet region the saturation pressure corresponding to temperature of
steam condensate.
Review Questions
1. What is the function of a steam nozzle? 6. What is the significance of critical pressure ratio
2. What are the types of nozzles? Explain with neat on discharge through the nozzle?
diagrams. 7. Discuss the effect of irreversibilities on nozzle ef-
3. Derive an equation for discharge through the noz- ficiency with the help of a T–s diagram.
zle. 8. Discuss the supersaturated flow of steam.
4. Derive an expression for condition of maximum 9. Define metastable state and degree of supersatu-
discharge. ration.
5. Define critical velocity, critical pressure ratio. 10. What are the effects of supersaturation flow?
Problems
1. Steam enters a convergent–divergent nozzle at The back pressure of the nozzle is maintaind at
11 bar, dry and saturated at a rate of 0.75 kg/s, 0.85 bar. The throat area is 2.4 cm2. Find the
and expands isentropically to 2.7 bar. Neglect the maximum mass-flow rate and the required exit
inlet velocity and assuming the expansion follows area. Assume the index of expansion to be 1.35
a law pv1.135 = constant, determine throughout. [0.3546 kg/s, 6.575 cm2]
(a) the area of the nozzle throat, 3. Steam enters a convergent nozzle at a pressure
(b) the area of the nozzle exit. of 5 bar and 180°C and a velocity of 200 m/s.
[(a) 474 mm2, (b) 646 mm2] The discharge pressure is maintained at 3 bar.
2. Steam at a pressure of 10 bar and 0.95 dry Determine the required throat area for a mass-
expands in a convergent–divergent nozzle. flow rate of 0.5 kg/s and a nozzle efficiency of
96%. [6.284 cm2]
Steam Nozzles 697
4. Dry, saturated steam at a pressure of 10 bar is Also, determine the degree of undercooling at the
discharged through a nozzle at a back pressure of throat. [486.8 m/s; 4.41 cm2; 3°C]
1 bar. Determine the throat and exit diameters for 11. Steam is expanded in a nozzle from 8 bar, 200°C
a mass-flow rate of 1 kg/s and nozzle efficiency of to a pressure of 1.4 bar. Determine the isentropic
90%. [6.99 cm2; 18.17 cm2] heat drop, actual heat drop and the degree of
5. Steam at 12 bar and 220°C is supplied to a steam subcooling.
turbine at the rate of 6.5 kg per kW per hour when [316 kJ/kg; 299.6 kJ/kg; 66°C]
the turbine develops 220 kW. The back pressure is 12. Steam at a pressure of 20 bar, 250°C expands
maintained at 1.2 bar. The nozzle throat diameter in a convergent–divergent nozzle up to the exit
is 0.8 cm. The fricition losses in the convergent pressure of 2 bar. Assuming a nozzle coefficient
portion are negligible. Find the mass flow rate and of 0.94 for supersaturated flow up to the throat
number of the nozzle required and the diameter at and nozzle efficiency as 90%, find
the exit of the nozzle. (i) Velocity at throat,
[0.07234 kg/s; 6 nozzles; 1.183 cm] (ii) Mass-flow rate, if the throat diameter is
6. A convergent–divergent nozzle is supplied steam 1 cm,
(iii) Velocity and diameter of the nozzle at the
at a pressure of 10 bar, dry, saturated. The exit
pressure is 1 bar. The friction losses are equivalent exit.
to 5% of heat drop in the convergent portion and [(i) 469.2 m/s, (ii) 0.205 kg/s, (iii) 1.55 cm]
10% of heat drop in the divergent portion. For a 13. Steam at a pressure of 15 bar and 200°C is
throat diameter of 1.47 cm, determine the mass supplied to a nozzle and it leaves at a pressure of
flow rate and the exit diameter of the nozzle. 1 bar. Expansion is supersaturated up to the throat
Also, find the semi cone angle of the divergent and in thermal equilibrium afterwards. For the
portion if its length is 2.85 cm. mass-flow rate of 0.1 kg/s, find the exit velocity,
exit area, degree of undercooling at the throat and
[0.236 kg/s; 2.37 cm; 8.65°]
its degree of supersaturation.
7. A nozzle is supplied with steam at 15 bar, 250°C
[956.6 m/s; 1.5 cm2; 33°C; 2.375]
with negligible velcosity and it leaves the nozzle
14. Steam at 15 bar and 200°C is supplied to a
at 1.2 bar pressure. There are 10% friction losses
convergent–divergent nozzle against a back
throughout the passage of the nozzle. Determine pressure of 4 bar. Expansion is supersatuated up
the maximum mass-flow rate and the exit diam- to the throat and the nozzles are rectangular in
eter, if the throat diameter is 0.8 cm. shape, its width being 2.5 times the breadth. For a
[0.1011 kg/s; 1.364 cm] mass-flow rate of 0.3 kg/s, find
8. Eight nozzles are required to discharge steam (i) Dimensions of the nozzle at the exit,
to an impulse turbine from a pressure of 10 bar (ii) Degree of undercooling and supersaturation,
and 350°C. The back pressure of the turbine is (iii) Increase in entropy.
maintained at 0.14 bar. The nozzle efficiency is [(i) 0.8415 cm, 2.1 c, (ii) 23°C, 2.375,
90%. If the throat diameter for each nozzle is (iii) 0.005 kJ/kg ◊ K]
0.8 cm, find the total mass-flow rate and exit 15. Steam is expanded in a set of nozzles from
diameter of each nozzle. [0.516 kg/s; 2.283 cm] 10 bar and 200°C to 5 bar. What type of nozzle it
9. Steam at 10 bar and 0.95 dry expands in a nozzle is? Neglect the initial velocity, find the minimum
up to 0.12 bar pressure. The mass-flow rate is area of nozzle required to allow a mass flow rate
0.5 kg/s. The index of expansion may be of 3 kg/s under the given conditions. Assume is-
calculated using Zeuner’s equation given by n = entropic expansion of steam. [21 cm2]
1.035 + 0.1x where, ‘n’ is the index and ‘x’ is the 16. Dry, saturated steam at 9 bar expands through
dryness fraction. [2069 cm; 7.763 cm] two nozzles to 1 bar. The throat diameter of the
10. 40.86 kg/min. of steam is supplied to a conver- nozzle is 2.5 mm. Assuming nozzle efficiency of
gent–divergent nozzle at 11 bar and 220°C. If 90%, find the quantity of steam used per hour and
the expansion is under metastable conditions, power produced by steam at the nozzle exit.
determine the velocity and the area at the throat. [43.2 kg/h and 4 kW]
698 Thermal Engineering
Objective Questions
1. Steam nozzle converts 7. Nozzle efficiency is defined as
(a) heat energy of steam into pressure energy (a) ratio of isentropic heat drop to useful heat
(b) heat energy of steam into kinetic energy drop
(c) pressure energy of steam into heat energy (b) ratio of useful heat drop to isentropic heat
(d) pressure energy of steam into potential drop
energy (c) product of useful heat drop and isentropic
2. A nozzle is designed for heat drop
(a) maximum pressure at the outlet (d) none of the above
(b) maximum discharge 8. When a nozzle operates with maximum mass
flow, it is said to be
(c) maximum pressure and maximum discharge
(a) under expanding flow
(d) maximum kinetic energy at the outlet
(b) over expanding flow
3. Ideal expansion of steam through a nozzle is con-
sidered (c) choked flow
(d) none of the above
(a) isothermal
9. For supersaturated flow in the nozzle, the dis-
(b) adiabatic
charge
(c) polytropic
(a) increases
(d) none of the above
(b) decreases
4. Presence of frictional effect during flow through
(c) remains constant
the nozzle
(d) none of the above
(a) reduces the exit velocity
10. For the flow through the convergent and divergent
(b) increases the exit velocity
nozzle, whole of friction loss is assumed
(c) has no effect on exit velocity
(a) in the converging portion
(d) none of the above
(b) in the divergent portion
5. Frictional losses in the nozzle
(c) between inlet and outlet
(a) reduces the heat drop
(d) none of the above
(b) increases the heat drop
11. The presence of friction in the nozzle
(c) has no effect on heat drop
(a) increases the final dryness fraction of steam
(d) none of the above
(b) decreases the final dryness fraction of steam
6. Actual exit velocity of steam from a nozzle con-
(c) it does not affect the dryness fraction of
sidering friction coefficient k and negligible inlet
steam
velocity, can be expressed as
(d) none of the above
(a) V 2 = 91.53 ¥ k ( h1 – h2 ) 12. When the back pressure of a nozzle is below the
(b) V 2 = 100 ¥ k ( h1 – h2 ) critical pressure, the nozzle is said to be
(a) under expanding flow
(c) V 2 = 44.72 ¥ k ( h1 – h2 ) (b) over expanding flow
(c) choked flow
(d) V 2 = 9.81 ¥ k ( h1 – h2 )
(d) none of the above
22
Steam Turbines
Introduction
A steam turbine is a prime mover in which rotating shaft work is developed by a steadily flowing fluid.
The work is produced by changing the momentum of steam as it passes through a rotor of the turbine. The
change in angular momentum of steam causes the torque on the rotor, thus the rotor spins. Therefore, a
steam turbine is a rotodynamic machine.
The steam turbine essentially contains two parts: (i) nozzles, and (ii) moving curved blades. The high-
velocity steam jet coming out of the nozzle impringes on the curved blades, and the steam glides tangentially
on the curved blades fixed on the periphery of a moving wheel. The motive force is exterted on the blades
due to change in direction of flowing steam which causes the blades to rotate.
Since the steam undergoes a continuous steady flow process and the speed of fluid is very high, thus a
turbine handles a large mass of fluid and produces a large power. Steam turbines are used to drive electric
generators in power plants to produce electricity. They are also used to propel large ships, ocean liners,
submarines, and so on. The small steam turbines are used to drive the fans, compressors and pumps.
built a reaction turbine on the principle of Hero’s The torque acting on the rotating wheel of radius
turbine, which attained a speed of 42000 rpm with R is given by
a tip speed of 180 m/s. However, the efficiency was T = FR = ms R [V1 cos a + V2 cos b]
very low and hence commercial turbines could not ...(22.2)
be built on the pure reaction principle. In the year The linear velocity of blades
1884, about four years prior to the development of 2p NR p DN
the de Laval reaction turbine, Sir Charles Parson u = =
60 60
expressed that moderate surface velocities and The rate of work done by the blades
rotor speeds were essential to turn it into a prime Power, P = Force ¥ linear blade velocity
mover. This gave the principle of compounding of
= ms [V1 cos a + V2 cos b ] ¥ u
the turbine in series.
2p NR
= ms [V1 cos a + V2 cos b ]
60
2p N T
or P= (W ) ...(22.3)
60
Figure 22.2 shows a steam jet gliding on a vane where N = rotation per minute of rotating wheel.
tangentially at an angle a and leaving the vane at T = ms R(V1 cos a + V2 cos b )
an angle b after gliding over the curved surface of
the vane. Due to change in angular momentum of
the steam jet, the blade moves with a linear velocity
u. According to Newton’s second law, the change
in momentum is directly proportional to the force The steam turbines can be classified according to
acting on the blades.
A
(i) Impulse turbines,
(ii) Reaction turbines, and
(iii) Impulse–reaction turbines.
S R R
(i) Axial flow turbine,
(ii) Radial flow turbine, and
(iii) Mixed flow turbine.
S
(i) Single stage turbine, and
(ii) Multi-stage turbine.
Blade Clearance
Nozzle Casing
Fresh Exhaust
Steam Steam
Labyrinth
packing Roter
drop is obtained gradually and continuously over
a series of fixed and moving blades in succession.
The fixed blades act as guide vanes to regulate the Shaft Shaft
direction of steam flow as well as to expand the Bearing
Blade Motion
steam to a higher velocity. Parson’s turbine is an Nozzle
example of an impulse–reaction turbine.
Exit velocity
moving blades attached to the rotor and the casing.
V2
A simple impulse turbine is schematically shown Pressure
Condenser
in Fig. 22.6. The uppermost portion of the diagram pressure
shows a longitudinal section of the upper half of the
V1
p2
turbine, the middle portion of the diagram shows
Entering velocity of steam
the shape of the nozzle and blading and the lower
portion shows the variation of the absolute velocity
and absolute pressure during the flow of steam
through the nozzles and blades. jet cannot be effectively utilized in a single row
In the impulse turbine, the complete expansion of blades. It is therefore, necessary to incorporate
steam (from boiler pressure to condenser pressure) some improvement. It is achieved by using more
takes place in stationary nozzles, the enthalpy than one set of nozzles, blades and rotors in series,
drops and kinetic energy of steam increases, which so that either the steam jet pressure or the steam jet
is converted in to shaft work. The steam passes velocity is regulated by the turbine in stages.
on moving blades at constant pressure, but with
gradual reduction in its velocity.
p1 = p2 The steam supplied to a single-wheel impulse
In an impulse turbine, the absolute velocity of turbine expands completely in the nozzle and leaves
steam coming out the nozzles is about 1050 m/s. If with a high absolute velocity. The steam is directed
this high-velocity steam jet is used on a single row on the rotor at an angle a. Therefore, the absolute
of blades, the rotor speed may reach as 30,000 rpm, inlet velocity has two components tangential
which is too high for practical considerations. and axial as shown in Fig. 22.7. The tangential
Further, the steam leaving the moving blade is component (with direction of rotation) is called the
also at high velocity, thus involves a loss of energy, whirl velocity and is mainly responsible for useful
which is commonly known as carry-over loss or work, while axial (vertical) component is called
leaving loss. Accordingly, the velocity of steam axial or flow velocity, allows the flow of steam
Steam Turbines 703
V12 - V22
= ...(22.10)
V12 Due to presence of friction, when steam passes over
the blades, the existing relative velocity is always
It will be maximum, when V22 is minimum, i.e.,
less than inlet relative velocity.
when b = 90° or discharge is axial.
Thus Vr2 = k Vr1
where k is called the blade velocity coefficient.
A stage of an impulse turbine consists of a nozzle
set and a moving wheel. The stage efficiency
correlates the enthalpy drop in the nozzle and work
done in the stage. The stage efficiency is sometimes
referred as gross efficiency. It is expressed as The work done per kg of steam flow in a single-
Work done on blade stage impulse turbine is given by
hstage =
Energy supplied per stage w = u Vw = u (Vw1 + Vw2)
From combined velocity triangle, Fig. 22.8;
u Vw
= ...(22.11) Vw1 = V1 cos a = Vr1 cos q + u
Dh
where Dh = h1 – h2 specific enthalpy drop of and Vw2 = V2 cos b = Vr2 cos f – u
steam in the nozzle. Using above, we get work done per kg of steam
Further, the stage efficiency in a single stage
= Blade efficiency ¥ Nozzle efficiency w = u (Vr1 cos q + Vr2 cos f)
hstage = hb ¥ hN ...(22.12) If there is no friction and for symmetrical blades,
Nozzle efficiency is given by Vr1 = Vr2 and q = f
Then the work done per kg of steam is
V12
hN = ...(22.13) w = 2uVr1 cos q = 2u(V1 cos a – u)
2(h0 - h1) ...(22.16)
with h0 = Enthalpy of steam at the entrance of Now blade or diagram efficiency is given by
nozzle, J/kg, and
2u ( V1 cos a - u )
h1 = Enthalpy of steam at nozzle exit, J/kg hb =
V12
2
4u Ê uˆ
ÁË cosa - V ˜¯
The work delivered as a shaft output is always less = ...(22.17)
than the work calculated from the velocity diagram V1 1
due to mechanical friction. Thus, the net efficiency Introducing the blade-speed ratio;
is defined as the ratio of work delivered at the shaft u
s =
to total energy supplied in the stage. V1
Net work output at shaft hb = 4s (cos a – s)2
Net efficiency =
total energy supplied to the stage = 4s cos a – 4s2 ...(22.18)
or hoverall = hN ¥ hStage ¥ hmech. ...(22.14) For a given steam velocity V1 and blade velocity
Energy converted to heat by blade friction u, it is clear from Eq. (22.16) that the work done
= Loss of kinetic energy during flow over blades per kg of steam would maximum, when cos a
= ms ¥ (Vr21 – Vr22) ...(22.15) = 1 or a = 0. For zero value of a, the axial flow
component would be zero. But it is essential to have
706 Thermal Engineering
Solution
Given A single-row impulse turbine
V1 = 900 m/s, a = 20°
q = f = 30°
To find
(i) Blade velocity, and
(ii) Work done per kg of steam.
Steam Turbines 707
Analysis The velocity diagram is constructed as with a nozzle angle of 20° and leaving the blade in
explained below: the axial direction. The ratio of blade velocity to whirl
(i) Draw a horizontal line and choose a point A and velocity of steam is 0.6. Sketch the velocity diagram and
draw a line AC inlined at 20° to the horizontal calculate.
line. Its length represents absolute steam velocity (a) Blade velocity,
of 900 m/s. (b) Work done per kg of steam.
(ii) Draw a vertical line CD through the point C. It
represents inlet flow velocity, Vf1. Solution
(iii) Draw a line BC through the point C making Given A single-stage, single-row impulse turbine
an angle of (90° – 30° =) 60° with vertical line V1 = 1200 m/s a = 20°
CD. Line BC will also make blade inlet angle of u
b = 90° (Axial discharge) = 0.6
q = 30° with horizontal and will represents the Vw
relative velocity Vr1 at inlet. To find
(i) Blade velocity, and
(ii) Work done per kg of steam.
Assumption Adiabatic turbine and expansion of steam
without friction.
Analysis The velocity diagram is constructed as
explained below:
(i) Draw a horizontal line and choose a point A and
draw a line AC inlined at 20° to the horizontal
line. Its length represents absolute steam velocity
of 1200 m/s.
(ii) Draw a vertical line CD through the point C. It
represents inlet flow velocity, Vf1.
Vr 2u Vw
52
1 hb =
V12
2 =
Vr V
2 1 =
10
V
02
m/
s 2 ¥ (300 m/s) ¥ (1200 m/s)
=
E C (1002 m/s) 2
= 0.717 or 71.7%
Vr = Vr (iii) Stage efficiency
1 2
u Vw
(b) hstage =
Dh
Fig. 22.12
Steam Turbines 709
(b) axial force on blades, (c) power developed by the No, friction loss, Vr2 = Vr1 = 654.5 m/s
turbine wheel, (d) efficiency of the blading, (e) inlet angle For shockless flow, q = f = 29°
of blades for shockless inflow of steam. (i) Tangential force on the blade
Solution
Given The single-stage impulse steam turbine
V1 = 840 m/s a = 18°
Vr
f = q = 29° k = 1 = 0.9
Vr2
P = 300 kW
To find
(i) Blade velocity, u (m/s)
When the blades of an impulse turbine are designed (ii) The mass flow rate in (kg/h).
in such a way that the steam leaving the blades at
its tip at 90° to the direction of blade peripheral Analysis The velocity diagram can be drawn as shown
velocity u then the turbine is called axial flow in Fig. 22.17.
turbine. For an axial flow turbine, b = 0; V2 = V f2 (i) Draw a horizontal line. At the point A, with a =
and V w2 = 0. 18° and V1 = 840 m/s (to the scale) draw a line
A typical velocity diagram is shown in Fig. 22.16. AC.
(ii) At the point C, draw a vertical line CD. Through
The power developed by axial flow turbine
the point C with an angle 90° – q = 61°, with
(Vw2 = 0)
vertical line; draw a line BC, whose measurement
P = ms uV w = ms uV w1 ...(22.23) gives us Vr1 = 535 m/s.
712 Thermal Engineering
(iii) With Vr2 = 0.9 Vr1 = 481.5 and q = 29°, draw a Example 22.8 The steam is supplied to a de-Laval
line BE. turbine at a velocity of 1000 m/s at an angle of 20°. The
(iv) Meet BE = V2. blade velocity is 300 m/s and the blades are symmetrical.
(v) Meet EF, its measurement gives Vf2. The mass-flow rate of the steam is 0.5 kg/s. Allowing a
friction factor of 0.8, determine.
(a) Blade efficiency
(b) Power developed
(c) Stage efficiency, if the nozzle efficiency is 95%
Solution
Given A de-Laval steam turbine
V1 = 1000 m/s a = 20°
u = 300 m/s q =f
Vr
ms = 0.5 kg/s k = 2 = 0.8
Vr1
hN = 0.95
To find
The measurement shows that (i) Blade efficiency,
u = 330 m/s (ii) Power developed, and
Vw = 890 m/s (iii) Stage efficiency.
(b) Power developed
Assumptions
m uV
P = s w kW (i) Adiabatic expansion in the turbine.
1000
(ii) Change in potential energy is negligible.
ms ¥ 330 ¥ 890
300 =
1000 Analysis The velocity diagram for given data is drawn
or ms = 1.02 kg/s as shown below. The measurements reveal that
Vw = 1162 m/s
Alternatively, the velocities can be worked out
trignometrically as follows: (i) Blade efficiency,
From D ACF, 2u Vw
hb =
AD = V1 cos a V12
or Vw1 = 840 cos 18° = 798.9 m/s
From Ds ACD and BCD
CD = AC sin a = BC sin q
or V1 sin a = Vr1 sin q
840 sin 18∞
\ Vr1 = = 535.4 m/s
sin 29∞
Vr2 = k Vr1 = 0.9 ¥ 535.4 = 481.9 m/s
u = Vw1 – Vr1 cos 29°
= 798.9 – 535.4 cos 29° = 330.6 m/s
Vw2 = Vr2 cos f – u = 481.9 ¥ cos 29° – 330.6
= 421.5 – 330.6 = 90.9 m/s
Vw = Vw1 + Vw2 = 798.9 + 90.9 = 889.89 m/s
Steam Turbines 713
2 ¥ 300 ¥ 1162
= = 0.697 = 69.7%
(1000) 2
2
Given A de-Laval turbine (612.5) 2 - ( 459.4) 2
=
ms = 1.5 kg/s 2
a = 18° f = 25° = 82065 Nm/kg
u = 200 m/s V1 = 800 m/s = 82.065 kJ/kg
Vr (iv) Power developed
k = 2 = 0.75 V u
Vr1 P = ms w
To find 1000
977 ¥ 200
(i) Inlet angle of moving and fixed blades, = 1.5 ¥ = 293.1 kW
1000
(ii) Diagram efficiency, (v) Axial thrust on rotor
(iii) Energy lost in blades per second, Fa = ms ( Vf 1 - Vf 2)
(iv) Power developed, and = 1.5 ¥ (247 – 194)
(v) Axial thrust on the turbine rotor. = 79.5 N
Analysis The velocity diagram can be drawn as shown
Example 22.11 A simple de Laval steam turbine,
in Fig. 22.20. By measurement, we get,
nozzle ring is suplied with 200 kg/h of dry steam at 10 bar.
The exhaust pressure is 0.6 bar. The nozzle angle is 20°
and nozzle efficiency is 85%. The blade outlet angle is 28°
and blade speed is 200 m/s. The blade velocity coefficient
is 0.78. The power loss due to fan action and disc friction
is 1.5 kW. The losses reappear as heat. Calculate
(a) Net output at the shaft
(b) Dryness fraction of steam in exhaust passage,
when speed is small
(c) The dryness fraction of steam as it leaves the
turbine rotor bladding
Solution
Given A simple steam turbine
ms = 200 kg/h = 0.055 kg/s
Steam Turbines 715
Solution
Given A simple impulse turbine
D = 70 cm N = 3000 rpm
b = 90°
u
speed ratio, s = = 0.46
V1
a = 21° k = 0.95
To find
(i) Blade angles, and
(ii) Theoretical specific power output.
716 Thermal Engineering
Analysis Alternatively
(i) For axial discharge, b = 90° Vw1 = V1 cos a = 239 ¥ cos 21
= 223.12 m/s
The blade velocity,
\ BF = Vw1 – u = 223.12 – 110
p DN p ¥ 70 ¥ 10 -2 ¥ 3000 = 113.12 m/s
u = =
60 60 CF = Vf 1 = V1 sin a = 239 sin 21
= 110 m/s
= 85.65 m/s
The nozzle exit velocity,
u 110 \ V r1 = ( BF ) 2 + (CF ) 2
V1 = = = 239 m/s
s 0.46
= (113.12) 2 + (85.65) 2
The relation between two relative velocities.
Vr2 = 141.93 m/s
= 0.95 CF
Vr1 tan q =
BF
The velocity diagram can be constructed as
It gives the inlet angle of the moving blades
follows:
Ê 85.65 ˆ
(a) Draw a horizontal line EF. Mark AB = u = q = tan -1 Á = 37.12°
110 m/s. Ë 113.12 ˜¯
(b) At point A, a = 21° and V1 = 239 m/s, draw a Vr2 = kVr1 = 0.95 ¥ 141.93 = 133.95 m/s
line AC. u 110
(c) Meet BC, it gives q = 37.12°, inlet blade cos f = =
Vr2 133.95
angle.
or, exit angle of the moving blades,
(d) Using centre B and radius BG = 0.95 BC,
f = 34.8°
draw a chord to cut vertical line AD at point
D. Vw2 = 0
(e) Meet BD, DA and CF.
Example 22.13 In an impulse turbine (with a single
The velocity diagram for given data can be drawn row wheel), the mean diameter of the blade is 1.05 m and
as shown in Fig. 22.22. speed is 3000 rpm. The nozzle angle is 18°. The ratio of
blade speed to steam speed is 0.42 and ratio of relative
velocity at outlet from the blades to that at inlet is 0.84.
The outlet angle of the blade is to be made 3° less than
the inlet angle. The steam-flow rate is 10 kg/s. Draw the
velocity diagram for blades and derive the following:
(a) Tangential thrust on the blades,
(b) Axial thrus on the blades,
(c) Power developed in the blades,
(d) Blading efficiency.
Solution
Given A simple impulse turbine
D = 1.05 m N = 3000 rpm
The measurements on the velocity diagram give, f = q – 3°
whirl velocity Vw = 224 m/s u
speed ratio, s = = 0.42
The specific power output, V1
u Vw 110 ¥ 224 a = 18° k = 0.84
P = =
1000 1000 ms = 10 kg/s
= 24.64 kW/kg of steam
Steam Turbines 717
Analysis The velocity diagram for the given data is (iii) Diagram or blade efficiency
drawn as shown in Fig. 22.24 with some convenient scale. 2u Vw 2 ¥ 230 ¥ 1099
hb = 2
=
(i) Draw a horizontal line EF. Mark segment AB = u V1 (920) 2
= 230 m/s. = 0.597 or 59.7%
(ii) From point B draw a line BC at angle 30°. (iv) Axial thrust on the blading
(iii) From point A with radius AC = V1 = 920 m/s, F = ms (Vf1 – Vf2)
draw a chord to cut the line BC at point C. = 1.353 ¥ (378 – 294)
(iv) With angle f = 30° and Vr2 = 0.8Vr2, draw a line = 113.65 N
BD.
(v) Join AD, ED and CF to complete the velocity Example 22.15 Steam issues from the nozzle of a
triangle. simple impulse turbine with a velocity of 610 m/s. The
nozzle angle is 20° and the diameter of the rotor is 62 cm
and runs at 9500 rpm. The blade outlet angle is 30° and
the friction factor is 0.8. Calculate the power developed
per kg. of steam and the diagram efficiency.
Solution
Given A single impulse steam turbine
V1 = 610 m/s a = 20°
D = 62 cm N = 9500 rpm
f = 30° k = 0.8
To find
(i) The power developed per kg of steam, and
The measurements show that inlet relative velocity, (ii) Diagram efficiency.
Vr1 = 715 m/s Assumptions
Exit relative velocity,
(i) Adiabatic turbine.
Vr2 = 0.8, Vr1 = 572 m/s
(ii) No change in potential energy of steam.
(i) Nozzle angle a = 23° (iii) Negligible steam velocity at the nozzle inlet.
Axial velocities,
Vf1 = 378 m/s, Vf2 = 294 m/s Analysis The linear blade velocity
The total whirl velocity, p DN
u =
Vw = Vw1 + Vw2 = 840 + 259 60
= 1099 m/s p ¥ (0.62 m) ¥ (9500 rpm )
= = 308.4 m/s
(ii) The specific volume of steam at 150 kPa 60
vg = 1.15828 m3/kg The velocity diagram is shown in Fig. 22.25. The
Mass-flow rate of steam measurements reveal that
-4 The inlet relative velocity,
A V 15.5 ¥ 10 ¥ 920
ms = c 1 = Vr1 = length of line BC = 339 m/s
x vg 0.9 ¥ 1.15828
Inlet blade angle, q = 37°
= 1.353 kg/s
Power developed, The relative velocity of steam at outlet,
m uV Vr2 = k Vr1
P = s w
1000 = 0.8 ¥ 339 = 271.2 m/s
1.353 ¥ 230 ¥ 1099 The net whirl velocity,
=
1000 Vw = Vw1 – Vw2
= length of line EF = 510 m/s
= 341.97 kW
Steam Turbines 719
Steam velocity at nozzle outlet = 650 m/s (v) Join points A and D to represent absolute velocity
Mean blade velocity = 125 m/s of steam at exit of first stage.
The nozzle outlet angle = 16°
Outlet angle of first row of moving blades = 18°
Outlet angle of fixed guide blades = 22°
Outlet angle of second moving blades = 36°
Steam flow rate = 2.5 kg/s
The ratio of relative velocity at the outlet to that at the
inlet is 0.84 for all blades.
Determine the following:
(a) Axial thrust on blades,
(b) The power developed, and
(c) The efficiency of the wheel.
Solution
Given A two-row velocity compounded impulse
turbine with
Nozzle angle af = 16°
Inlet velocity of steam, V1f = 650 m/s
Blade velocity, u = 125 m/s
Mass flow rate, ms = 2.5 kg/s
Moving-blade exit angles,
ff = 18°, and fs = 36°
Fixed blade exit angle, as = 22°, The measurements show the following:
Friction factors, k1 = k2 = k3 = 0.84. Given that
To find Vr2f = 0.84 Vr1f and qf = 20°
(i) Axial thrust on the blades, Flow velocities of steam for first row wheel
(ii) Power developed, and Vf1f = 180 m/s, and Vf2 f = 138 m/s.
(iii) Efficiency of wheel. The total whirl velocity of first stage
Vwf = Vw1f + Vw2f = 924 m/s
Assumptions The second-row velocity diagram is also constructed
(i) Adiabatic turbine. in a similar manner.
(ii) Change in potential energy of the steam during Blade velocity, u = 125 m/s
expansion is negligible. Steam velocity, V1s = 0.84 V2f an angle
Analysis The velocity diagram for the given data is as = 22°
drawn as shown in Fig. 22.31 with some convenient scale. Exit relative velocity,
(i) Draw a horizontal line AB equal to the blade Vr2s = 0.84 Vr1s and fs = 30°,
velocity u = 125 m/s to a convenient scale. Flow velocities of steam for second-row wheel
(ii) From the point A draw a line AC to represent V1f Vf1s = 122 m/s, and Vf2s = 107 m/s.
= 650 m/s at angle a = 16° to horizontal line. The total whirl velocity of first stage
(iii) Join points B and C by a line BC to represent Vr1f Vws = Vw1s + Vw2s = 324 m/s
relative velocity at inlet. (i) Axial thrust on the blades,
(iv) From the point B, draw line BD equal to Vr2f = Fa = ms [(Vf1f – Vf2f) + (Vf1s – Vf2s)]
0.8Vr1f at an angle ff = 18°. = 2.5 ¥ [(180 – 138) + (122 – 107)]
= 142.5 N
Steam Turbines 725
Power output
P = ms u (Vwf + Vws)
= 5 ¥ 150 ¥ (922 + 287.5)
= 907125 W or 907.125 kW
Blade or diagram efficiency
u (Vwf + Vws )
hb =
1 2
V1
2
(150 m/s) ¥ (922 m/s + 287.5 m/s)
=
1
(675 m/s) 2
2
= 0.796 or 79.6%
Vws = Vw 1s + Vw 2s
Example 22.20 A compounded impulse turbine has
two rows of moving blades separated by a fixed row of H K
G 22°
blades. The steam leaves the nozzle at an angle of 20° 30° qs
with the direction of motion of blades. The blades exit
V r1
s
angles are I st moving 30°, fixed 22° and 2 nd moving 30°.
r2
s
V
J V
1s =
If the adiabatic heat drop of nozzle is 186.2 kJ/kg with V
2f
nozzle efficiency of 90%, calculate the blade velocity I
u
necessary, if the final velocity of steam is to be axial.
Vwf = 790 m/s
Assume a loss of 15% in the relative velocity of all blade
Vw 2f Vw1f
passages. Also obtain the blade efficiency and stage
efficiency. A B
E b1 20° 30° q1 F
V2f
Solution V
f 2f
V r 1f V
.8 Vr
Given A velocity compounded impulse turbine with =0 V
1f = 1f f 1f
V r 2f 57 8.9
Nozzle angle a f = 20° D 3m G
/s
Moving blade exit angles,
C
ff = 30°, and fs = 30°
Fixed blade exit angle, as = 22°, and bs = 90° Fig. 22.34
Friction factors, k1 = k2 = k3 = 0.85.
6. From point H with radius equal to Vr1s draw an
Dh = 186.2 kJ/kg, hN = 0.9
arc to cut the line GI at point I. The length GI
To find represent absolute velocity of steam at inlet to
(i) Blade velocity, second row.
(ii) Diagram efficiency, and 7. Calculate the absolute velocity of steam at exit to
(iii) Stage efficiency. first stage
V1s Length GI
Analysis The velocity of steam coming out of the V2f = =
nozzle k2 0.85
V1f = 44.72 Dh hN = 186.2 ¥ 0.9 First-row velocity triangle
= 578.93 m/s 1. Draw a horizontal line AB equal to the blade
The velocity diagram for axial discharge turbine is velocity u.
drawn in Fig. 22.34. 2. From the point A draw an arc with the radius
equal to V2f .
Second-row velocity triangle
3. From the point B draw a line BD at angle a = 30°.
1. Draw a horizontal line GK. Mark the segment GH
4. Join points A and D to represent V2f .
as unknown blade velocity u.
5. Join points B and D by a line BD to represent Vr2f
2. From the point G draw a vertical line GJ to
relative velocity at outlet.
represent V2s for axial flow turbine.
6. Calculate the relative velocity of steam at inlet to
3. Draw a line HJ at an angle of 30° as second-row
first stage
moving blade angle. The length HJ represents
Vr2 f Length BD
outlet relative velocity Vr2s of second row blaes. Vr1f = =
4. The relative velocity at inlet to second-row k1 0.85
Vr Length HJ 7. From the point B, draw an arc radius equal to Vr1f .
moving blades Vr1s = 2s = .
k3 0.85 8. From the point A, draw line AC at an angle a1f =
5. Now draw a line GI at an angle of 22° fixed row 20° to cut the arc at point C.
blade angle. 9. Joint points B and C to complete the velocity
triangle of first stage.
728 Thermal Engineering
steam in fixed and moving blades. The work output there is a full admission. Fig. 22.35(b) shows the
from the turbine is due to both impulsive and effect of friction, when steam glides over the fixed
reactive forces. Therefore, these turbines are also and moving blades. The actual enthalpy drop is less
called the impulse-reaction turbines. However, the than the isentropic enthalpy drop.
work produced by reactive force is higher than the The reaction turbines are also compounded to
impulsive force, and hence these turbines are also reduce the rotor speed. The variation of pressure
simply referred as reaction turbines. and velocity through a three-stage reaction turbine
The pressure falls continuously as the steam is shown in Fig. 22.36.
flows over the fixed and moving blades of each In an impulse turbine, the steam pressure
stage. The steam velocity increases in each set of remains constant while steam flows through the
the fixed blades while it decreases in the moving moving blades and no thrust is exerted by the
blades. steam in the direction of the rotor axis, while in
There are a number of rows of moving blades the reaction turbine, the axial thrust is considerable
attached to the rotor and an equal number of fixed due to pressure difference of either sides of moving
blades attached to the casing. Thus these are referred blades. Dummy pistons and thrust bearings are
as rotor blades and stator blades, respectively. used to balance this axial thrust.
The fixed blades are set in the reversed direction
of moving blades as shown in Fig. 22.35(a). Due
to the fixed blades at the entrance, the steam is
admitted for the whole circumference and hence As discussed above, in reaction turbines, the steam
expands continuously while passing over the rings
of fixed and moving blades. It is accomplished by
using a tapered rotor with progressively increasing
blade height. The effect of expansion of steam on
the moving blade is to increase the relative velocity
at the exit. Therefore, the relative velocity Vr 2 is
always greater than the relative velocity at the inlet
Vr1. Thus the inlet and outlet velocity diagrams are
shown with common blade velocity u in Fig. 22.37.
hb 2
2cos a Sp. Volume of steam = vg @ steam pressure
2
1 + cos a
2p rh Vf 1
2
cos a Then ms = …(22.42)
vg
Reaction
turbine
Example 22.21 Show that for a Parson’s reaction
Simple
Impulse turbine, the degree of reaction is 50%.
turbine
Solution The degree of reaction of a reaction turbine
is defined as
Enthalpy drop in the moving blades
u
s= V
L =
cos a Total enthalpy drop in thhe stage
cos a 1
2 D hm
=
D hm + D hf
In terms of velocities, the enthalpy drop in moving
blades
Vr2 - Vr2
Dhm =
2 1
…(i)
Figure 22.40 shows the blade arrangement in a 2
reaction turbine. The blade height of a particular Enthalpy drop in fixed blades, with assumption that
stage can be determined by continuity equation, the velocity of steam entering the fixed blades is equal
i.e., to the absolute velocity of steam leaving the previous
Mass-flow rate of steam, moving blades.
2
Total enthalpy drop
Vr2 - Vr2 Vr2 - Vr2
Dhm + Dhf =
2 1 2 1
+
2 2
= 2 Dhm …(iii)
Degree of reaction of Parson reaction turbine
D hm
L = = 0.5 or 50% Proved
2 D hm
Steam Turbines 733
(vi) Measure length of AF = Vw1 = 207 m/s. the annulus area can be neglected. Calculate
(vii) Since Vr2 = V1, and a = q ; draw a line BD at angle (a) the rotational speed of the wheel,
of 20°. (b) the diagram power,
(viii) Join point A with a line AD, which will represent (c) the diagram efficiency,
absolute velocity of steam at outlet i.e., V2 = (d) the enthalpy drop of the steam in this stage.
130 m/s.
(ix) Draw a vertical line DE through point D to Solution
represent flow velocity Vf2 at outlet.
Given A reaction turbine.
(x) Measure length of segment EA = Vw2 = 107 m/s.
p1 = 2.7 bar, (dry and saturated steam)
(a) Tangential force
h = 40 mm 0.04 m,
= ms (Vw1 + Vw2)
3
= (1/60) ¥ (207 + 107) V 1 = 90 m/s a = 20° Vf = u
4
= 5.233 N ms = 9000 kg/h = 2.5 kg/s
(b) Power developed;
To find
ms u ( Vw1 + Vw 2 )
P = kW (i) Rotational speed of the wheel,
1000
(ii) Diagram power,
(1/60) ¥ 100 ¥ [207 + 107]
= (iii) Diagram efficiency, and
1000
(iv) Enthalpy drop of the steam in this stage.
= 0.5244 kW
(c) Diagram efficiency, Assumptions
Work done in a stage (i) Degree of reaction in the turbine is 50%.
hb = (ii) Flow of steam in the turbine is frictionless and
Energy supplied in the stage
adiabatic.
The work done per kg of steam in a stage
w = u (Vw1 + Vw2) Analysis The velocity diagram is shown in Fig. 22.43
= 100 ¥ (207 + 107) = 31,400 J/kg (i) The flow velocity is given as
Energy supplied per kg of steam in a stage
3
Eq. (22.36) Vf = u = V1 sin a = 90 sin 20°
4
Vr2 = 30.78 m/s
Dh = V12
1
– 4
2 Then u = Vf = 41.04 m/s
3
(130 m/s) 2
= (220 m/s)2 – The mass-flow rate of the steam is given by
2 V A
= 39950 J/kg ms = f
v
31400 J/kg
Thus hb = = 0.786 or 78.6% where A = annular area,
39950 J/kg
Vf = flow velocity, and
(d) Axial thrust; Fa = ms (Vf 2 – Vf1) = 0 (∵ Vf 2 v = vg @ 2.7 bar = 0.6686 m3/kg
= V f 1)
30.78 A
Therefore, 2.5 kg/s =
Example 22.24 A stage of steam turbine with Parson 0.6686
blading delivers dry, saturated steam at 2.7 bar from the It gives, A = 0.054 m3
fixed blades at 90 m/s. The mean blade height is 40 mm, Further, A = 2p r h = 2p ¥ r ¥ 0.04
and the moving blade’s exit angle is 20°. The axial
It gives r = 0.215 m
velocity of steam is three quarter of the blade velocity at
Then the wheel rotational speed
the mean radius. The steam is supplied to the stage at the
rate of 9000 kg/h. The effect of the blade tip thickness on Blade speed u
N = =
2p r 2p r
Steam Turbines 735
Analysis The blade velocity is given by The percentage increase in relative velocity of
p DN p ¥ (1 m) ¥ (3000 rpm) steam over moving blades
u = = Vr2 - Vr1
60 60 = ¥ 100
= 157.08 m/s Vr1
The velocity diagram for given turbine is constructed 363.38 - 229.6
and shown in Fig. 22.44. = ¥ 100 = 58.27%
229.6∞
(iv) The specific steam consumption
m
ssc = s ¥ 3600
P
ssc u Vw ssc ¥ P
Since 1 kWh = 3600 kJ = =
1000 ms
2.778 ¥ 3600
Thus ssc = = 49.58 kg/kWh
201.72
5. Because of large Because of small decrease in kinetic energy of steam coming out of
pressure drop in pressure drop in each the nozzle. The decrease in kinetic energy is caused
nozzles, the number stage, the number of due to these causes.
of stages are less. stages are larger for
1. Heat loss from steam before entering the
the same pressure
drop. Reaction
nozzle.
turbines are multi- 2. The friction in the nozzle reduces available
stage turbines only. enthalpy drop, which is less than isentropic
6. Because of large Because of small
enthalpy drop. Thus, the actual velocity
pressure drop, the pressure drop, the leaving the nozzle is less than that obtained
blade speed and blade speed and with isentropic expansion.
steam speed are steam speed are 3. Viscous friction between steam particles.
larger. Also, the small. The diagram 4. Flow deflection in the nozzle.
diagram efficiency efficiency vs blade 5. Development of boundary layer in nozzle.
decreases rapidly speed/steam speed
6. Turbulence in the nozzle.
with the change in ratio curve is flat
designed blade speed/ for large values, so
steam speed ratio. greater working range
is available. Steam leaves the boiler and reaches the condenser
7. Overall friction losses Leakage losses are after passing through the main valve, regulating
are more compared to more compared to valves, nozzles, clearance spaces between nozzles
leakage losses. friction losses. and moving blades, diaphragm and rotating shaft,
8. Occupies less space Occupies more space etc. Further, there is large pressure difference inside
per unit power. per unit power. and outside, from one location to another location
9. Suitable for small Suitable for medium across these devices. Therefore, the steam leakages
power. and large power. take place through (i) main valve and regulating
valves, (ii) seals and glands, (iii) spaces between
nozzles and moving blades, (iv) space between
diaphragm and shafts of turbine, and (v) space
between moving blade rings and turbine casing.
The total energy contents of steam supplied to a
The steam leakages through these devices carry
turbine is not completely converted into mechanical
energy, which is a wastage of steam.
energy. There are certain energy losses, which
occur inside a turbine. These are
1. Admission losses Frictional resistance is offered during flow of steam
2. Leakage losses through nozzles, on moving and stationary blades.
3. Friction losses In most of the turbines, the wheel is rotating in
4. Exhaust losses a space full of steam. The viscous friction at the
5. Radiation and convection losses wheel surface causes admission loss as steam
6. Losses due to moisture passes from nozzle to wheel. The effect of partial
admission creates eddies in the blade channels and
7. Carry over losses
blade windage losses.
The surface of the curved moving blades and
stationary blades offers resistance, which increases
In actual practice, the flow through the nozzle is not with increase in relative velocity between them and
isentropic, but accompanied with losses, causing a roughness of blade surface.
Steam Turbines 739
The energy loss also takes place when the steam the steam flow rate by means of valves interposed
jet turns along the curvature of the blade surface. between the boiler and turbine. The steam turbine
The turning losses depend on the angle of turning. may be governed by the following possible
methods:
1. Throttle governing
The energy content of steam is not fully utilized in
2. Nozzle control governing
the turbine. The exhaust steam coming out of the
turbine and entering the condenser carries some of 3. By-pass governing
kinetic energy and useful enthalpy, which is direct 4. Combination of any of the above two meth-
energy loss. ods
5. Emergency governing
the throttle valve spindle and at some intermediate throttle valve partially. The downward movement of
point, to the pilot valve spindle. The pilot valves are piston spindle (E) also lowers the pilot valves (D),
two small piston valves, which cover two ports in both ports are covered and the relay piston position
an oil chamber without any lap. Pipes G are open to is locked. The steam pressure and its flow rate
oil drain tank. Any deflection of the sleeve causes reduce, and thus the turbine power output reduces
the displacement of pilot valves in the oil chamber till its speed falls fairly near to normal value.
through a differential lever. Accordingly, the oil If the load on the turbine increases, the lever
under the pressure enters either the upper half or deflection opens the lower half passage for oil entry
lower half of the chamber. and an opposite operation of the piston opens the
If the load on the turbine decreases, the excessive throttle valve for more steam flow and thus more
power of the turbine will accelerate the rotor and power output of turbine till the speed again matches
causes the governor sleeve to lift. Thus, the lever with normal value.
deflection will raise the pilot valves spindle (D1) and The measurement shows that the steam con-
the upper port is opened to oil entry and the lower sumption rate, ms (kg/h) is linearly proportional to
port for oil exit. The high-pressure oil enters the the turbine load during throttle-control governing.
cylinder and pushes the relay piston (B) downward. Figure 22.48(a) shows a graph of the steam con-
Thus, the piston spindle (E) descends and closes the sumption and load on turbine. The linear line on the
Steam Turbines 741
graph is called Willan’s line given by of nozzles is controlled by a separate valve. When
ms = a L + C ...(22.43) load on the turbine decreases, the required number
where a is the steam rate, kg/kWh of nozzles can be shut off. The nozzle control
L is load on turbine, kW usually affects the first stage of the turbine only.
C is no load steam consumption Other stages remain unaffected. In nozzle control
governing, the mass flow rate of steam is regulated
In throttle governing, the pressure of steam
rather than regulating steam pressure. It has the
is reduced at turbine entry. Thus, the energy
advantage of using steam at full boiler pressure and
availability is reduced. Further, if throttle governing
reduction in steam consumption rate at part loads.
is used at low loads, the turbine efficiency is
drastically reduced. Figure 22.49 shows a schematic arrangement of
nozzle control governing. It consists of three sets of
nozzle as N1, N2 and N3 having 5, 4 and 12 nozzles,
respectively. The opening and closing of these sets
In nozzle control governing, the nozzles are grouped of nozzles is controlled by valves V1, V2 and V3.
in sets of two, three and more groups and each set
742 Thermal Engineering
When a steam turbine is overloaded, additional Every steam turbine is also provided with an
fresh steam is admitted through a by-pass valve to emergency governor, which comes in operation,
later stages of the turbine. Within the economical when
loads, the turbine is governed by a speed governor 1. speed of shaft exceeds beyond 110%,
through nozzle control or throttle governing. But 2. balancing of turbine is disturbed,
for all loads greater than economical load, a by- 3. lubrication system fails, and
pass valve is opened, allowing some fresh steam
4. the vacuum in the condenser is too less or
from the steam chest to enter the later stage of the
coolant supply to the condenser is inad-
turbine.
equate.
Steam Turbines 743
Summary
rotodynamic machine,
in which a mechanical rotating shaft work is Work done on the blade
developed by steady flow of steam through it. hb =
Energy supplied to the blade
The motive force in a steam turbine is obtained by
changing the momentum of a high-velocity jet of 2u Vw V12 - V22
= =
steam, impinged on the curved blades fixed on the V12 V12
rotor. s=
impulse turbine works on the principle u cosa
becomes equal to .
of impulse, Newton’s second law of motion. V1 2
The impulse force is generated by the change Work done on the blade
in momentum of steam gliding on the blades, hstage =
Energy supplied per stage
causing the rotor to spin.
u Vw
A reaction turbine works on the principle of =
Dh
Newton’s third law of motion, in which the
rotation is caused by the reaction force generated
by the momentum change of the flowing steam. Fa = ms (Vf 1 – Vf 2)
reaction turbines do not operate on
the rotational speed of the turbine to the practical pure reaction, but they utilize the principle of
limits. There are three types of compounded impulse and reaction simultaneously. Therefore,
impulse turbines. these are also called impulse-reaction turbines.
The Parson’s reaction turbine operates on 50% of
In the velocity-compounded impulse turbine,
degree of reaction.
the steam expands to exhaust pressure in a single
set of nozzles and the kinetic energy of the steam
is absorbed by two or three sets of moving blades. Enthalpy drop in the moving blades
L =
In the pressure-compounded impulse turbine, Total enthalpy drop in thhe stage
the steam expands gradually into a number of
D hm
stages. Each stage comprises of its own set of =
nozzles and moving blades. Dh
The pressure-velocity compounded impulse
turbine, is a combination of pressure and velocity as
compounding. u ( Vw1 + Vw2 ) 2
hb = = 2-
Dh 1 + 2 s cosa - s 2
impulse turbine is given by
s = cos a
W = ms u (Vw1 + Vw2) = ms u Vw (W )
Glossary
Turbine A rotadynamic machine Whirl velocity Tangential component of velocity,
Impulse turbine Steam expands in nozzles only and responsible for useful work
blades spin due to change in momentum of steam Flow velocity Axial component of velocity, allows the
Reaction turbine Steam expands in fixed and moving steam flow across the wheel
blades, thus reactive force acts on blades to cause them Relative velocity Velocity of steam relative to blade
to rotate speed
Steam Turbines 745
Stage A set of fixed blades (nozzles) and moving blades Blade-velocity coefficient Ratio of outlet relative
Stage efficiency Ratio of work done on blade to energy velocity to inlet relative velocity
supplied per stage Axial flow turbine Turbine, in which steam leaves
Blade-efficiency Ratio of work done on blade to energy blades at 90° to blade velocity u
supplied to blade Compounding Using more than one set of nozzles and
Blade-speed ratio Ratio of blade velocity to absolute moving blades in series keyed on same shaft
steam velocity Degree of reaction Ratio of enthalpy drop in moving
blades to total enthalpy drop in a stage
Review Questions
1. Distinguish between impulse and reaction tur- 11. Explain the working of an impulse reaction tur-
bines. bine.
2. Explain the principle of working of an impulse 12. Draw the velocity triangle for a 50% reaction
turbine. turbine and derive the expressions for work done
3. Write the details of a simple impulse turbine. and blade efficiency.
4. Draw the velocity-triangle diagram for an im- 13. Define degree of reaction.
pulse turbine blades and derive the expressions 14. Prove that for a 50% reaction turbines, a = f and
for work done and axial thrust. q = b.
5. Define blade efficiency and stage efficiency. 15. Prove that the shape of fixed blades and moving
6. Derive an expression for maximum blade effi- blades is identical in a 50% reaction turbine.
ciency for an impulse turbine in terms of blade 16. Prove that V1 = Vr2 and V2 = Vr1 in a 50% reaction
speed ratio. turbine.
7. Why are steam turbines compounded? Explain. 17. Derive an expression for optimum stage efficien-
8. Describe the various methods of compounding in cy of a reaction turbine.
an impulse turbine. 18. Explain how the flow rate can be obtained from
9. What is the pressure–velocity compounding? given blade height, mean diameter and steam
Write its advantages. condition at that stage.
10. Prove that the net efficiency of a simple turbine is
given by
hnet = hstage ¥ hN ¥ hmech.
Problems
1. Steam issues from the nozzles of a single impulse 2. Steam leaves the nozzle of a single impulse wheel
turbine at 850 m/s. The blades are moving at turbine at 900s. The nozzle angle is 20° and the
350 m/s. The blade tip angles at inlet and exit are blade angles are 30° at inlet and outlet. What
each 36°. The steam enters the blades without is the blade velocity and the work done per kg
shock and the flow over the blades is frictionless. of steam? Assume the flow over the blades as
Determine (a) the angle at which the nozzles are frictionless. [270 m/s, 307.8 kJ/kg]
inclined to the direction of motion of the blades, 3. The mean diameter of the blades of an impulse
and (b) the diagram efficiency. turbine with a single-row wheel is 1 m and the
[(a) 22°, (b) 86%] speed of rotation is 3,000 rpm. The nozzle angle
746 Thermal Engineering
is 18°, the ratio of blade speed to steam speed 8. The blade angles for a de-Laval turbine are
is 0.42, the ratio of the relative velocity at the designed for the maximum efficiency for which
outlet from the blades to that at inlet is 0.84. The the blade velocity is fixed at 200 m/s and the blade
outlet angle of the blade is to be 3° less than the inlet and discharge tip angles are 30°. Determine
inlet angle. The steam flow is 7 kg/s. Determine the required steam jet velocity and the nozzle
(a) tangential force on the blades, (b) power angle, neglecting friction over the ring of moving
developed on the blades, (c) blading efficiency, blades. Hence, determine the diagram efficiency
and (d) axial thrust on the blades. of the turbine.
[(a) 2205 N (b) 346.18 kW [V1 = 407.5 m/s; a = 16°; h = 92.4%]
(c) 84.8% (d) 8.5 N] 9. Steam at a velocity of 400 m/s relative to the
4. In a single-stage impulse turbine, the steam moving blades enters an impulse turbine at an
jet leaves the nozzles at 20° to the plane of the angle of 30°. The blade velocity is 250 m/s.
wheel at a speed of 670 m/s and it enters the The work developed in the blades is estimated
moving blades at an angle of 35° to the drum to be 165.54 kW/kg. Assuming the blades to
axis. The moving blades are symmetrical in be symmetrical in shape, determine the blade
shape. Determine the blade velocity and diagram efficiency and blade-velocity coefficient.
efficiency. [83.5%; 0.9]
[300 m/s; 89.4%] 10. From the pair of blades of an impulse turbine, the
5. Steam with a velocity of 800 m/s enters an steam leaves the moving blades at an absolute
impulse turbine ring and drives the rotor at velocity of 130 m/s. The nozzles have a discharge
3000 rpm. The jet angle is 20° and the mean drum angle of 20° and the steam enters the blades
diameter is 1.4 m. Assuming that inlet and exit without shock. Determine the following for the
angles of the moving blades are equal and a blade maximum efficiency conditions.
velocity coefficient of 0.85, find
(a) The blade angles
(a) the blade angles (b) The steam jet and blade velocity
(b) diagram efficiency (c) The stage efficiency, if the nozzle efficiency
(c) power developed per kg per second of is 90%.
steam flow Assume equiangular moving blades.
(d) stage efficiency, if the nozzle efficiency is [(a) 36°, (b) V1 = 435 m/s; u = 204 m/s;
95% (c) 79.2%]
[(a) 28° (b) 56% (c) 179.37 kW (d) 53.2%] 11. A single-stage impulse turbine nozzle issues a
6. The velocity of jet of steam entering a de-Laval steam jet at a velocity of 450 m/s at an angle of
turbine is 500 m/s. The nozzles are inclined at 18° to the plane of wheels. The blade-speed ratio
20° to the direction of blades. The blade speed is is 0.42. The blade velocity coefficient is 0.9 and
200 m/s and the exit angle of the moving blades is the exit angle of the moving blades is 27°. Draw a
25°. For mass flow rate of 5 kg/s, determine velocity diagram for the stage and determine
(a) exit velocity of steam (a) axial thrust on the bearings,
(b) diagram efficiency (b) power developed.
(c) power developed. Assume the mass-flow rate of steam to be
[(a) 162 m/s (b) 90.4% (c) 225.95 kW] 10 kg/s. [(a) 221.7 N, (b) 872.6 kW]
7. Show that in an impulse turbine having a fixed 12. In an impulse turbine, the steam enters a ring of
nozzle angle a, equiangular blades with blade moving blades with a relative velocity of 209 m/s.
velocity coefficient ‘k’, the maximum blade The nozzles are inclined at 20° to the plane of
efficiency is given by, the wheel. The moving blades are symmetrical
in shape and the blade velocity is 157 m/s. The
Ê1+ k ˆ
hmax = Á cos 2 a friction losses in the blades are equivalent to
Ë 2 ˜¯
Steam Turbines 747
14%. For an axial thrust of 171.6 N, determine to the motion of the blades. Calculate the power
the following: developed if the mass-flow rate is 5 kg/s.
(a) Mass flow rate of steam, [89.2 kW]
(b) Steam jet velocity, 17. One expansion in a reaction turbine has 8 pairs
(c) Power developed. of blades of an outlet angle of 20°. The mean
[(a) 98.1 kg/s, (b) 350 m/s, (c) 489.3 kW] diameter of the expansion is 50 cm and the rotor
13. In a reaction turbine, the diameter of the rotor speed is 3000 rpm. The ratio of blade speed to
is 2 m and its speed is 840 rpm. The steam con- steam speed is 0.8. The efficiency for the stage
sumption amounts to 870 kg/min. The height of is 80%. Determine the power developed and the
the blade at a particular stage is 15 cm. The exit adiabatic heat drop during the expansion for a
angle of the nozzle and the moving blades is 25°. steam-flow rate of 5 kg/s.
The pressure at this stage is 0.3 bar and steam is [320.17 kW; 76.8 kJ/kg]
0.98 dry. Estimate the power developed and the 18. A reaction turbine runs at 600 rpm and consumes
heat drop in kJ/s. [199.4 kW; 17.63 kJ/s] 18000 kg/h of steam. The exit angle of the fixed
14. In a stage of an impulse turbine provided with and moving blades are 20°. The axial velocity of
a single-row wheel, the mean diameter of the flow is 0.75 times the blade velocity. Determine
blade ring is 80 cm and the speed of rotation is the drum diameter and blade height of a particu-
3,000 rpm. The steam issues from the nozzle with lar stage where steam pressure is 2 bar and it is
a velocity of 275 m/s and the nozzle angle is 20°. 0.95 dry. Assume the power developed to be 15
The inlet and outlet angles of the blades are equal, kW and the tip leakage of steam as 7%.
and due to friction in the blade channels the rela- [0.9728 m; h = 5.05 cm]
tive velocity of the steam at outlet from the blade 19. Deduce an expression for work done per stage of
is 0.86 times the relative velocity of steam enter- a reaction turbine and determine the condition for
ing the blades. What is the power developed in maximum efficiency.
the blading when the axial thrust on the blades is If the blade speed of a Parson’s reaction turbine
12.2 kg? is 288 m/s and exit angles are 20°, determine the
15. Steam issues from the nozzles of a de-Laval tur- work done per kg and the maximum diagram
bine with a velocity of 920 m/s. The nozzle angle efficiency of the turbine.
is 20°, the mean diameter of the blades is 25 cm [u = V1 cos a; 82678 Nm]
and the speed of rotation is 20,000 rpm. The 20. In a stage of 50% Parson’s reaction turbine, the
steam flow through the turbine is 0.18 kg/s. If the steam consumption is 1800 kg/h and it runs at
ratio of relative velocity at outlet from the blades 300 rpm. The discharge blade tip angles are
to that at inlet is 0.82, calculate 20° for both fixed and moving blades. The axial
(a) Tangential force on blades velocity of flow is 0.7 times the blade velocity.
(b) Work done on blades per second Determine the drum diameter and blade height
(c) Power of the wheel of a particular turbine pair where the pressure
(d) Efficiency of blading is 2.0 bar of steam, 0.95 dry and the power
developed amounts to 3.75 kW.
(e) Axial force on blades,
[91.89 cm, 11.41 cm]
(f ) Inlet angle of blades for shock-less in flow
21. At a particular stage of 50% reaction turbine, the
of steam.
pressure is 1.4 bar and steam is 0.9 dry. The inlet
Assume that the outlet angle of blades is equal to
and outlet angles are 35° and 20°, respectively.
the inlet angle.
The blade velocity is 67 m/s. Determine the blade
16. In Problem 15, in a Parson’s reaction turbine the
height, if the ratio of drum diameter to blade
exit angles of the moving blades is 20° and the
height is 8.0 for a mass-flow rate of 4.5 kg/s.
absolute discharge velocity of steam from the
Also, find the power developed.
moving blades is 50 m/s in the direction at 115°
[5.9 cm; 63.93 kW]
748 Thermal Engineering
22. In a stage of impulse reaction turbine, operat- equiangular. The blade friction factor is 0.86.
ing with 50% degree of reaction, the blades are Determine the power developed, if axial thrust on
identical in shape. The outlet angle of moving blade-end bearing of the rotor is 118 N.
blades is 19° and the absolute discharge velocity 24. In a two-stage, velocity-compounded steam tur-
of steam is 100 m/s in the direction at 100° to bine, the mean blade speed is 150 m/s, while
the motion of blades. If the rate of flow of steam steam velocity as it is issued from the nozzle is
through the turbine is 15000 kg/h, calculate the 675 m/s. The nozzle angle is 20°, the exit angle
power developed by the turbine in kW. of first-row moving blades, fixed blades and
23. In a stage of implulse reaction turbine provided second-row moving blades are 25°, 25°, and 30°,
with a single-row wheel, the mean diameter of respectively. The blade friction coefficient is 0.9.
blades is 1 m, it runs at 3000 rpm. The steam If the steam-flow rate is 4.5 kg/s, determine
issues from the nozzle at a velocity of 350 m/s (i) power output, and (ii) diagram efficiency
and the nozzle angle is 20°. The rotor blades are
Objective Questions
1. The steam turbines is a 7. In a reaction turbine, steam expands
(a) rotary machine (a) in the nozzle only
(b) reciprocating machine (b) in the moving blades only
(c) rotodynamic machine (c) in the fixed and moving blades
(d) none of the above (d) none of the above
2. Thermodynamic efficiency of a steam turbine is 8. A simple impulse turbine consists of
(a) less than a steam engine (a) one set of nozzles and one set of moving
(b) less than a Diesel engine blades
(c) less than a petrol engine (b) two sets of nozzle and one set of moving
blades
(d) none of the above
(c) one set each of fixed and moving blades
3. From inlet to exit of steam nozzle, the pressure
(d) none of the above
(a) increases (b) decreases
9. Tangential components of velocity is called
(c) remains constant (d) none of the above
(a) relative velocity (b) flow velocity
4. From inlet to exit of moving blades in case of im-
pulse turbine, the pressure (c) whirl velocity (d) absolute velocity
(a) increases (b) decreases 10. Axial components of velocity is called
(c) remains constant (d) none of the above (a) relative velocity (b) flow velocity
5. From inlet to exit of moving blades in case of a (c) whirl velocity (d) absolute velocity
reaction turbine, the pressure 11. The stage efficiency is also called
(a) increases (b) decreases (a) blade efficiency
(c) remains constant (d) none of the above (b) diagram efficiency
6. In an impulse turbine, steam expands (c) gross efficiency
(a) in the nozzle only (d) none of the above
(b) in the moving blades only 12. The blade efficiency is also called
(c) in the fixed and moving blades (a) stage efficiency
(b) diagram efficiency
(d) none of the above
Steam Turbines 749
23
Steam Condensers
Introduction
In thermal power plants, condense are used to condense the exhaust steam from a steam turbine to obtain
maximum efficiency and also to convert the turbine exhaust steam into pure water so that it may be reused
in the steam generator as feed water.
In this chapter, the classification, construction and working of jet and surface condensers are explained
in the first part. Then the condenser and vacuum efficiency with the methods of their augmentation are
discussed. The cooling tower and cooling pond are discussed at the end of the chapter.
23.5.1
Jet Condenser Jet Condenser
The schematic diagram of a low-level counter-flow In this type of condenser, the exhaust steam and
jet condenser is shown in Fig. 23.2. Exhaust steam cooling water both flow in the same direction. The
is supplied from the bottom side of the condenser steam usually enters at the top of the condenser
and it flows upwards while the cooling water is and the cooling water just below it from the side as
supplied from the top of the condenser. shown in Fig. 23.3. Other arrangements are similar
to a counter-flow jet condenser. The mixture of
condensate, coolant and air is extracted with the
help of a wet air pump. This limits the vacuum
created in the condenser up to 600 mm of Hg
(approx 6 kPa).
Exhaust
steam
Cooling Condenser
water shell
Air
Air-extraction
pump
Cooling
Baffles
Water
Exhaust steam
Over flow
Hot well
Cooling pond
Ejector Condenser
Condenser
In this condenser, the momentum of flowing water
Advantages
is used to remove the mixture of condensate and
(i) It requires less floor space. coolant from the condenser without the use of
(ii) It requires only a circulating pump of low any extraction pump. The schematic of an ejector
capacity. The condensate falls due to the condenser is shown in Fig. 23.5. The exhaust
action of gravity. steam enters the condenser shell at a side through
754 Thermal Engineering
Condenser
In this condenser, a large number of tubes are
packed in a shell, with their axes parallel to the
shell. The cooling water flows inside the tubes,
while steam enters the shell side and condenses
over the tubes. The baffles are commonly placed
in the shell to force the steam to flow along path
across the shell and to increase the heat-transfer
rate and to maintain the uniform spacing between
the tubes.
Shell-and-tube type surface condenser can be
further classified according to the number of shell-
and-tube passes involved. A surface condenser in
which water makes one U turn in the water box, is a
a non-return valve, the cooling water enters from one-shell pass and two-tube pass surface condenser
the top of the condenser under a water head of 5 as shown in Fig. 23.6. Similarly, the surface
to 6 m (approx. 1.5 bar) and passes over a series of condenser that involves two passes in the shell and
converging nozzles and attains a high velocity. At four passes of the tube is called a two-shell pass and
the same time, vacuum is created in the side gap of four-tube pass condenser. The surface condensers
the nozzles, drawing in the exhaust steam through require two pumps, i.e., wet air pump to remove air
the truncated divergent cones (nozzles). and condensate and a water pump to circulate the
The mixing of steam and water causes the cooling water under the pressure through the tubes.
condensation and hence the vacuum further These are mainly used in large power plants and
increases in the side of the nozzles. In the central chemical industries.
passage, the water and condensate get momentum, The surface condensers are classified according
which forces the mixture of condensate and water to direction of steam flow:
and air out of the shell. (i) down flow, (ii) central flow, and (iii) inverted
flow.
Exhaust Cooling water
steam Baffles out
In the surface condenser, the exhaust steam and
cooling water do not come in physical contact,
rather they are separated by a heat-transfer wall. Water
box
The exhaust steam passes over the outer surface of
the tubes and the cooling water flows through the Tubes
Shell
tubes. Since the cooling water does not mix with Condensate
Cooling
water in
the condensing steam, the condensate remains pure
Steam Condensers 755
Condenser
In this type of condenser, the evaporation of some
cooling water provides cooling effect, thereby
steam condenses. An evaporative condenser is
The air pump extracts the air and non-condens- shown in Fig. 23.9.
able gases from the condenser. The separated air The steam to be condensed is passed through
under the baffle is cooled to maximum extent. Due the finned (grilled) tubes. The cooling water is
to cooling of air, its specific volume is reduced.
Therefore, the power consumption for operation of
pump is reduced.
(ii) The sectional
view of a central-flow surface condenser is shown
in Fig. 23.8. The suction pipe of an air extraction
pump is located at the centre of the condenser tubes.
The steam flows radially inward. The condensate is
collected at the bottom of the shell from where it is
taken out by the condensate extraction pump. The
steam gets access to the entire periphery of tubes,
and thus a large surface area for heat transfer is
available as compared to a down flow condenser. Evaporative steam condenser
756 Thermal Engineering
sprayed over the outer surface of the tubes. Cool 3. It requires costly maintenance and skilled
dry air is also blown over the tube surface, which workers.
causes the evaporation of a thin film of water over 4. It requires large floor area.
the tubes. This evaporation cools the water and
extracts latent heat from the steam in the pipe, thus
steam condenses. The water collected in the sump
is mixed with make-up water and again pumped for
Jet condenser Surface condenser
spray. The condensate is extracted with the help of
(mixing type) (non-mixing type)
a wet pump. The air passing over the tubes carries
1. Exhaust steam and Exhaust steam
moisture and it is drawn by an induced draft fan
cooling water mix condenses on outer
located at the top.
together, thus the surface of tubes
The evaporative condensers are most suitable for steam condenses due through which water
small plants, where supply of cold water is limited. to physical contact. flows. Hence, the two
These are most popular with refrigerant condensing fluids do not mix.
units and for chemical equipments.
2. Condensate contains Condensate is pure
impurities, and and can be used
cannot be reused. repeatedly as feed
water to the boiler.
Advantages 3. Heat is exchanged Indirect heat
1. The surface condenser lowers the back by direct contact of exchange, thus a
pressure (7 to 8 kPa) of steam at the turbine cooling water, and large quantity of
exit, and thus allows the expansion of steam thus for condensation cooling water is
through a higher pressure ratio. of steam, less required.
quantity of water is
2. It has high vacuum efficiency, and is thus
required.
suitable for large power plants.
4. Construction of a jet Construction is
3. It gives a pure condensate which can be
condenser is simple, slightly complicated,
recirculated as feed water to the boiler. thus the condenser is thus initial higher
4. Since the condensate is reused, it saves the less costly. installation cost.
cost of fresh water to be circulated and the
5. Maintenance is Costly maintenance,
cost of its chemical treatment. simple and cheap. requires skilled
5. It requires low power input for air-extraction worker.
pump. 6. It requires small It requires large floor
6. Since the cooling water is in indirect contact floor space. space.
of steam, low quality cooling water can be
7. More power is Less power is needed
used in the condenser. required for air for air pump.
7. The cooling of condensate can be controlled pump.
by regulating the flow of cooling water.
8. Less power is needed More power is
Disadvantages for water pumping. needed for water
1. Indirect cooling takes place in the condenser, pumping
and thus large cooling water is required. 9. It has low vacuum It has high vacuum
2. Construction is complicated, requires higher efficiency, thus is efficiency, thus is
less suitable for large more suitable for
installation cost.
plants. large plants.
Steam Condensers 757
Example 23.1 A surface condenser is designed to Inlet temperature of cooling water = 15°C
handle 12000 kg of steam per hour. The steam enters at Outlet temperature of cooling water = 30°C
8 kPa, 0.9 dry. The condensate leaves the condenser at Mass of cooling water per kg of steam = 32 kg
the corresponding saturation temperature. Calculate the Assuming that all the heat lost by the exhaust steam is
rate of cooling water, if cooling water temperature rise is taken up by the circulating water, determine the dryness
limited to 12°C. fraction of the steam as it enters the condenser.
Given Data of a surface condenser Given Data from a trial on a surface condenser
msteam = 12000 kg/h psat = 8 kPa psat = 5.628 kPa Tc = 32°C
x = 0.9 DTc = 12°C Tc, i = 15°C Tc, o = 30°C
To find The mass-flow rate of cooling water in the mw = 32 kg/kg of steam
condenser. msteam = 1 kg
temperature.
pressure
Vacuum (gauge)
The condenser has a mixture of wet steam and
Absolute pressure
air. The total pressure p in the condenser is the sum
of partial pressure of steam, psat and air, pa. The
saturation pressure of steam psat can be obtained
from the steam table at condensate (saturation)
temperature. According to Dalton’s law,
p = psat + pa
The absolute pressure in the condenser or pa = p – psat ...(23.11)
= Atmospheric pressure – Vacuum With the help of partial pressure of air, the mass
gauge pressure ...(23.7) of air can be determined as
= Barometer reading – Vacuum gauge
paV
reading ma = ...(23.12)
The vacuum is usually referred to a standard RaTsat
atmospheric pressure as 101.325 kPa or 760 mm where V is the volume of the condenser, Tsat is the
of Hg, i.e., condensate temperature and Ra is the characteristic
760 gas constant of air, which is equal to 0.287 kJ/kg ◊ K.
1 kPa = mm of Hg
101.325
Steam Condensers 761
All types of condensers require air extraction pump A vacuum of 712 mm was obtained
to remove the air present in the condenser. The with the barometer reading of 753 mm of Hg. Correct
main sources of air present in the condenser are the the vacuum to a standard barometer reading of
following: 760 mm of Hg.
Example 23.6 Steam enters a condenser at 35°C. The the quantity of water required per minute and the
barometer reading is 760 mm of mercury. If the vacuum minimum height of tail pipe required above the level of
of 690 mm is recorded, calculate the vacuum efficiency. condensate in the hot well.
Given Vacuum in a steam condenser Given Data from a barometric jet condenser
Tsat = 35°C msteam = 3000 kg/h
Barometer reading = 760 mm of Hg p = 100 mm of Hg
Vacuum reading, pg = 690 mm of Hg x = 0.92
Tc, i = 15°C Tc, o = 40°C
To find Vacuum efficiency
To find
Analysis The saturation pressure of steam at 35°C;
(i) Quantity of cooling water circulated per minute.
(from steam table A)
(ii) Minimum height of tail pipe above condensate
psat = 5.628 kPa
760 mm of Hg level in hot well.
= (5.628 kPa) ¥
101.325 kPa Assumptions
= 42.21 mm of Hg
(i) Standard atmospheric pressure of 760 mm of Hg.
Max. possible vacuum
(ii) No heat loss from the condenser body.
= Barometer reading – Sat. pressure
(iii) The specific heat of cooling water as 4.187
of condensing steam
kJ/kg ◊ K.
pg, max = 760 – 42.21 = 717.79 mm of Hg
(iv) The density of water as 1000 kg/m3.
The vacuum efficiency
Actual vacuum in the condenser Analysis
hvacuum =
Maximum possible vacuum (gaugge ) (i) Quantity of cooling water circulated per min
690 mm of Hg The absolute pressure in the condenser in kPa;
= = 0.961 or 96.1%
717.79 mm of Hg 101.325
p1 = 100 mm of Hg ¥
760 mm of Hg
Example 23.7 A barometric jet condenser deals with = 13.33 kPa
3000 kg of steam per hour. The steam is 0.92 dry. The The properties of steam from steam tables:
absolute pressure in the condenser is 100 cm of mercury. At 13.33 kPa hf = 215.5 kJ/kg,
Cooling water enters at 15°C and mixed condensate and hfg = 2373.65 kJ/kg
cooling water leaves the condenser at 40°C. Calculate At 40°C hfc = 165.54 kJ/kg
Heat given by exhaust steam,
Qw = msteam [hf + xhfg – hfc] ...(i)
Heat gain by cooling water;
Qw = mw Cpw (Tc, o – Tc, i ) ...(ii)
Equating Eq. (i) and (ii) and using numerical
values
Ê 3000 ˆ
ÁË 60 ˜¯ ¥ [215.5 + 0.92 ¥ 2373.65 – 167.54]
(ii) the mass of air associated with one kg of steam. Take Example 23.10 A condenser of 0.75 m3 capacity
R = 0.287 kJ/kg ◊ K for air. contains saturated steam and air at a temperature of
45°C and a pressure of 0.13 bar abs. Air also leaks
further into the condenser, increases the pressure to
Given A surface condenser 0.28 bar abs. and temperature falls to 38°C. Calculate
Tsat = 37.31°C the mass of air which has leaked in. Take R for air as
Vacuum, pg = 698 mm of Hg 0.287 kJ/kg ◊ K.
Ra = 0.287 kJ/kg ◊ K
Barometer pressure, patm = 755.2 mm of Hg
Standard barometer reading = 760 mm of Hg Given Steam and air mixture in a condenser
V = 0.75 m3 Tsat1 = 45°C
To find
p1 = 0.13 bar = 13 kPa
(i) Correct vacuum reading to standard atmospheric
After air leaks into the condenser
pressure,
p2 = 0.28 bar Tsat2 = 38°C
(ii) Partial pressure of steam and air, and
R = 0.287 kJ/kg ◊ K
(iii) Mass of air associated with 1 kg of steam.
To find Mass of air leaks the into the condenser.
Analysis
(i) Corrected vacuum reading Analysis The saturation pressure of steam at 45°C
= Standard barometer reading – (from steam tables A-12)
(Actual barometer reading – Vacuum reading) psat1 = 9.59 kPa
= 760 – (755.2 – 698) The initial partial pressure of air in the condenser
= 702.8 mm of Hg pa1 = p1 – psat1 = 13 kPa – 9.59 kPa
(ii) Partial pressure of steam and air = 3.41 kPa
The saturation pressure of steam at 37.31°C Mass of air present intially in the condenser
(from steam tables) Volume of air = Volume of steam
psat = 6.439 kPa Va = 7.5 m3
vg = 22.585 m3/kg of steam pa1Va
The partial pressure of steam is psat = 6.439 kPa Mass of air; ma1 =
RaTsat1
The absolute pressure of steam in the condenser
p = patm – pg = 755.2 – 698 (3.41 kPa) ¥ (7.5 m3 )
=
= 57.2 mm of Hg (0.287 kJ/kg ◊ K) ¥ (45 + 273)(K)
101.325 kPa = 0.28 kg
= 57.2 mm of Hg ¥
717.79 mm of Hg After air leaks into the condenser, the saturation
= 7.63 kPa pressure of steam at 38°C,
Using Dalton’s law of partial pressure, the psat2 = 6.62 kPa
pressure of air in the condenser The final partial pressure of air in the condenser,
pa = p – psat = 7.63 kPa – 6.439 kPa pa2 = p2 – psat2 = 28 kPa – 6.62 kPa
= 1.187 kPa = 21.38 kPa
(iii) Mass of air associated with 1 kg of steam Mass of air present finally in the condenser,
Specific volume of air = Specific volume of steam pa2Va (21.38 kPa) ¥ (7.5 m3 )
va = 22.585 m3/kg of steam ma2 = =
RaTsat2 (0.287 kJ/kg ◊ K) ¥ (38 + 273)(K)
p v
ma = a a = 1.796 kg
RaTsat
The air leaking into the condenser,
(1.187 kPa) ¥ (22.585 m3/kg) = ma2 – ma1 = 1.796 kg – 0.28 kg = 1.516 kg
=
(0.287 kJ/kg ◊ K) ¥ (37.31 + 273)(K)
= 0.301 kg/kg of steam
Steam Condensers 765
(iii) Mass of air present in the condenser per kg of – (Actual barometer reading
steam – Actual vacuum reading)
Volume of air/kg of steam = 760 mm – (766 mm – 716 mm)
= Specific volume of steam at 40°C = 710 mm of Hg
or va = 19.5219 m3/kg of steam (from (ii) The saturation pressure of steam corresponds to
steam tables) temperature, Tsat = 35°C
The mass of air psat = 5.628 kPa
p v (4.176 kPa) ¥ (19.5219 m3/kg) Ê 760 mm of Hg ˆ
ma = a a = = 5.628 ¥ Á
RaTsat (0.287 kJ/kg ◊ K) ¥ (40 + 273)(K) Ë 101.325 kPa ˜¯
= 0.9705 kg/ kg of steam = 42.21 mm of Hg
Maximum possible vacuum;
Example 23.13 During a trial on a condenser, the
pg,max = Actual barometer reading
following readings were recorded:
– saturation pressure
Barometer reading = 766 mm of Hg
= 766 mm – 42.21 mm
Actual vacuum recorded by gauge = 716 mm of Hg
= 723.79 mm of Hg
Temperature of exhaust steam = 35°C
The vacuum efficiency;
Temperature of hot well = 29°C pg
Actual vacuum
Inlet temperature of cooling water = 15°C hvacuum = =
Max. possible vacuum pg,max
Outlet temperature of cooling water = 24°C
716 mm
Calculate = = 0.9892 = 98.92%
723.79 mm
(a) Corrected vacuum to standard barometer reading
of 760 mm of mercury, (iii) Undercooling of condensate
(b) Vacuum efficiency, = Condensate temperature
(c) Undercooling of condensate, and – hot well temperature
(d) Condenser efficiency. = Exhaust steam temp. – temperature
of condensate coming out the condenser
= 35°C – 29°C = 6°C
(iv) Condenser efficiency;
Given Data from the trial on a steam condenser:
Actual temperature rise of
Actual barometer reading = 766 mm of Hg
cooling water
Standard barometer reading = 760 mm of Hg hcondenser =
Maximum possible tem mperature
Actual vacuum in the condenser, pg = 716 mm of Hg
rise of cooling water
Exhaust steam temperature, Tsat = 35°C
Tc,o - Tc,i 24 - 15
Cooling water Tc, i = 15°C = =
Tc, o = 24°C Tsat - Tc,i 35 - 15
Hot well temperature, Tc = 29°C = 0.45 or 45%
(b) The diameter of reciprocating air pump to remove The discharge capacity of wet pump
the air, if it runs at 200 rpm with L/D ratio of 1.5 Volume flow rate
and volumetric efficiency of 100%, =
Volumetric efficiency
(c) Mass of vapour extracted per minute.
20.8 m3/min
=
1.0
= 20.8 m3/min
Given A surface condenser:
Tsat = 20°C ma = 84 kg/h (ii) Diameter of pump
hvol = 1.0 L/D = 1.5 The pump extraction rate can be expressed as
N = 200 rpm patm = 760 mm of Hg Êpˆ 2
pg = 700 mm of Hg Va = ÁË ˜¯ D L N hvol
4
To find Êpˆ 2
or 20.8 = Á ˜ D ¥ (1.5 D ) ¥ 200 ¥ 1.0
(i) Capacity of air pump, Ë 4¯
(ii) Cylinder diameter, and
(iii) Mass of vapour extracted. or D3 = 0.088278 m3 = 88278 cm3
Diameter D = 44.52 cm
Assumptions (iii) Mass of vapour extracted
(i) For air R = 0.287 kJ/kg ◊ K. Assuming some steam also flows with air through
(ii) Air pump handles dry air only. the air-extraction pump, the mass flow rate
Analysis The mass-flow rate of air into the condenser Va 20.8
per minute msteam = =
vf 0.001002
84
ma = = 1.4 kg/min = 20778.2 kg/min
60
At condensate temperature of 20°C, Example 23.18 A surface condenser deals with
psat = 2.34 kPa and vf = 0.001002 m3/kg 13625 kg of steam per hour at a pressure of 0.09 bar.
The absolute pressure in the condenser, The steam enters 0.85 dry and the temperature of the
pabs = p = patm – pg = 760 – 700 condensate and air extraction pipes is 36°C. The air
= 60 mm of Hg leakage amount to be 7.26 kg/h.
101.325 kPa Determine
= 60 mm of Hg ¥
717.79 mm of Hg (a) the surface area required, if the average heat
= 8 kPa transmission rate is 3.97 kJ/cm2
Using Dalton’s law, the partial pressure of air in the (b) the cylinder diameter of dry air pump, if it is to
condenser be a single-acting reciprocating type, runs at
pa = p – psat = 8 kPa – 2.34 kPa 60 rpm with a stroke-to-bore ratio of 1.25 and a
= 5.66 kPa volumetric ratio of 0.85
(i) Capcaity of air pump
From ideal gas relation, the volume flow rate of
air Given A surface condenser:
ma Ra Ta msteam = 13625 kg/h p = 0.09 bar = 9 kPa
Va =
pa x = 0.85 Tsat = 36°C
(1.4 kg/min) ¥ (0.287 kJ/kg ◊ K) ¥ (20 + 273)(K) ma = 7.26 kg/h hvol = 0.85
=
(5.66 kPa) L/D = 1.25 q = 3.97 kJ/cm2
= 20.8 m3/h N = 60 rpm
772 Thermal Engineering
To find
(i) Surface area of condenser, and
(ii) Cylinder diameter of dry air pump. Power plants, air-conditioning systems and some
industries produce a large quantity of waste heat
Assumptions
in the form of hot water. In the present scenario,
(i) For air R = 0.287 kJ/kg ◊ K.
in most of the places, the water supply is limited
(ii) Air pump handles air only.
and thermal pollution is also a serious concern.
Analysis From steam tables, Therefore, the waste heat from water must be
At 0.09 bar = 9 kPa rejected for its re-use.
hf = 183.3 kJ/kg and The cooling tower is a direct-contact type of
hfg = 2397.7 kJ/kg heat exchanger. It is a semi-enclosed, evaporative
At 36°C, psat = 5.94 kPa cooler. The water is sprayed through a certain
hfc = 150.86 kJ/kg height and an air current passes over it. Some water
The heat transfer rate from steam per second evaporates and the heat of evaporation is extracted
Q = msteam [hf + x hfg – hc ] from falling water and surrounding air, thus both
water and air cool.
13625
= ¥ È183.3 + 0.85 ¥ 2397.7 - 150.86 ˘˚
3600 Î The cooling towers are classified as shown:
= 7836.2 kJ/s Cooling towers
is a device, used for vapour conden- in the condenser in order to provide large
sation to liquid state at saturation temperature and expansion of steam through the turbine. The
constant pressure. The condensers are of basically vacuum efficiency is defined as
two types: jet and surface condensers. Actual vacuum in the condenser
hvacuum =
Maximum obtained vacuum
water mix together. The cooling water is sprayed pg
=
on the steam, which causes rapid condensation. pg, max
These are further classified as
(i) low evel,
l vacuum is disturbed and actual vacuum is less
(ii) high level, and than the vacuum that could be obtained in absence
(iii) ejector-type jet condensers. of air in the condenser.
surface condensers, the steam and cooling Actual vacuum = Barometric pressure –
water do not physically interact. The exhaust Absolute measured pressure
steam condenses over the outer surface of the in the condenser
tubes, through which cooling water flows. The
Maximum = Barometric pressure –
condensate coming out of the condenser is pure,
vacuum Saturation pressure of steam
thus it is used as feed water in the boiler.
at condenser temperature.
power plants, refrigerating plant and for chemical
air from the condenser. The removal air helps to
equipments.
maintain the desired vacuum in the condenser.
water in the large surface condenser. It uses the
the condenser and the condensate is extracted by
principle of water evaporation.
the condensate extraction pump, while the wet
Actual temperature rise of
air pump is used to remove both condensate and
cooling water
hcondenser = air from the condenser. Edward’s wet air pump
Maximum possible tem mperature is suitable for small power plants, while steam-
rise of water jet air ejectors help to maintain very low back
vacuum is the pressure measured below pressure in the condenser, and are thus useful for
atmospheric pressure. The vacuum is maintained large power plants.
Steam Condensers 775
Glossary
Condenser A device in which vapour condenses to Surface condenser Exhaust steam and cooling water
liquid at saturation temperature and constant pressure interact indirectly for heat transfer
Jet condensers A device in which the exhaust steam Condenser efficiency Ratio of actual temperature rise
and cooling water come in direct contact and mix up to the maximum possible temperature rise of cooling
together water
Barometric Condenser A high-level jet condenser Vacuum The pressure below the atmospheric pressure
having a tail pipe longer than 10.33 m. Vacuum efficiency Ratio of the actual vacuum to the
maximum possible vacuum
Review Questions
1. Write the function and applications of the 12. Explain the working of an evaporative condenser.
condenser. 13. Explain the working of a cooling pond with a
2. Why is the steam condenser used in each power diagram.
plant unit? 14. Explain the working of a natural-draft cross-flow
3. Classify the steam condenser. cooling tower with a diagram.
4. Describe the details and working of a low-level 15. Define condenser efficiency.
jet condenser. 16. Define vacuum and how it is corrected to standard
5. Explain the working principle of a jet condenser. barometric reading?
6. Explain the working of a barometric jet condenser. 17. Define vacuum efficiency?
7. Explain the working of an ejector-type condenser. 18. Write the source of air into a condenser.
8. Why does a barometric jet condenser not require 19. Differentiate between jet and surface condensers.
a water-extraction pump? Explain. 20. State Dalton’s law of partial pressures.
9. Why does an ejector-type jet condenser not 21. Explain the determination of quantity of circulat-
require a water-extraction pump? Explain. ing water in a condenser.
10. Explain the principle of working of a surface 22. What do you mean by the terms ‘undercooling of
condenser. condensate’ and ‘hot well’?
11. Explain the working of a shell-and-tube type
surface condenser.
Problems
1. Exhaust steam having a dryness fraction of temperature is 37.31°C. The air leakage into
0.85 enters a surface condenser at a pressure the condenser is 5 kg per 10,000 kg of steam.
of 9.81 kPa and is condensed to water at 38°C. Determine (a) the volume of air to be dealt with
The circulating water enters at 15°C and leaves the dry air pump per kg of steam entering the
at 30°C. Calculate the mass of cooling water condenser, and (b) the mass of water vapour
required per kg of exhaust steam. [32.88 kg] associated with this air. The barometric reading is
2. The vacuum at the air-extraction pump in 760 mm of Hg. [(a) 0.0628 m3, (b) 0.00267 kg]
a condenser is 706 mm of mercury and the
776 Thermal Engineering
3. 80% dry steam enters a surface condenser Barometer reading = 760 mm of Hg; Recorded
where the vacuum is 92.85 kPa, the barometer vacuum = 700 mm of Hg; Mean temperature of
reads 101.18 kPa and is condensed to 37.31°C. condensation = 34°C; Hot-well temperature =
The temperature of the hot well is 32.2°C. The 27°C. Mass of condensate = 2120 kg/h; Mass of
circulating water enters at 15.5°C and leaves at cooling water = 66000 kg/h; Rise in temperature
30°C. Determine of cooling water = 16°C.
(a) the mass of air extracted per kg of steam, Find
(b) the mass of circulating water required per (a) the state of steam entering the condenser,
kg of steam, and (b) mass of air present m3 of condenser, and
(c) the vacuum efficiency. (c) vacuum efficiency.
[(a) 0.4 kg, (b) 32.14 kg/kg of steam, [(a) x = 0.8492 (b) ma = 0.0304 kg/m3
(c) 98%] (c) hvaccum = 97.2%]
4. The following observations were made on a 9. The following observations were recorded during
condensing plant in which the temperature a test on a steam condenser:
of condensation was measured directly by Recorded condenser vacuum = 71 cm of Hg;
thermometers; the recorded vacuum was 710 mm Barometer reading = 76.5 cm of Hg, Mean
of Hg and the barometer reads 765 mm of Hg. condenser temperature = 34°C, Condensate
The mean temperature of condensation and hot collected = 1800 kg/h; Mass of cooling water
well was 34.25°C and 28°C, respectively. The = 5700 kg/h; Cooling water temperature rise =
condensate leaves the condenser at the rate of 17.5°C.
2000 kg/h. The cooling water circulates in the Calculate
condenser at the rate of 64,000 kg/h and its inlet (a) Corrected vacuum to standard barometer of
and outlet temperature was recorded 14.5°C and 76 cm of Hg,
30°C, respectively. Calculate (a) the state of
(b) vacuum efficiency,
steam entering the condenser, and (b) the mass of
(c) condenser efficiency, and
air present per m3 of condenser volume.
(d) state of steam entering the condenser.
[(a) 0.85, (b) 0.497 kg]
Assume inlet temperature of cooling water =
5. A vacuum of 712 mm was obtained with a
8.5°C. [(a) 70.5 cm of Hg (b) 97.91%
barometer reading of 753 mm of Hg. Correct
the vacuum to a standard barometric reading of (c) 55.76% (d) 0.9667]
76 cm of Hg. [71.9 cm of Hg] 10. The vacuum gauge reading of a condenser is 71 cm
6. Following data were recorded during testing of a of Hg and the mean temperature of the condenser
condenser: is 35°C. The air leakage into the condenser is
1 kg per 2000 kg of steam. Determine the volume
Vacuum = 700 mm;
of air to be handled by the dry air pump per kg of
Barometer reading = 754 mm of Hg;
steam and the mass of vapour associated with air.
Condensate temperature = 18°C. Barometer reading = 76 cm.
Find the partial pressure of air and steam in the [0.0424 m3/kg of steam, 0.00168 kg]
condenser and the mass of air/kg of steam.
11. The following observations were made on a
[pa = 0.05135 bar; ps = 0.071976 bar; steam condensing plant:
3.775 kg/kg of steam] Barometer reading = 76 cm of Hg; Recorded
7. The vacuum reading of a condenser is 70.5 cm condenser vacuum = 70 cm of Hg; Mean
of Hg when the barometer shows 76 cm of Hg temperature of condensate = 35°C; Condensate
and the condensate temperature is 31°C. Find the collected 16.75 kg/min; Cooling water =
vacuum efficiency. [97.06%] 39600 kg/h; Rise in temperature of cooling water
8. The following observations were made on a = 14°C; Inlet temperature of cooling water =
steam condensing plant: 25°C.
Steam Condensers 777
Objective Questions
1. The condensation of steam in a condenser takes
place at (a) they require less coolant
(a) constant pressure (b) condensate can be reused
(b) constant temperature (c) they are more efficient
(c) constant pressure and constant temperature (d) none of the above
(d) none of the above 6. In evaporative condensers, the condensing of
2. During condensation process, the temperature of steam is achieved
the condensing fluid (a) by rejecting heat to surrounding air
(a) remains constant (b) by rejecting heat to coolant
(b) decreases (c) by evaporation of some coolant
(c) increases (d) none of the above
(d) none of the above 7. Dalton’s law of partial pressure, applicable to
3. The function of a condenser in a steam power condensers, states that
plant is (a) pa = pabs + psat
(a) to reduce back pressure (b) psat = pabs + pa
(b) to condense the exhaust steam (c) pabs = pa+ psat
(c) to reduce specific volume of fluid (d) none of the above
(d) all of the above 8. The absolute pressure in a condenser is given by
4. In a high-level jet condenser, the condenser shell (a) pabs = patm + pvacuum
is installed at a height of (b) pabs = patm – pvacuum
(a) more than 5.5 m (c) pabs = pvacuum
(b) more than 10.33 m (d) none of the above
(c) less than 10.33 m 9. The vacuum efficiency of a condenser is defined
(d) none of the above as
5. The surface condensers are preferred in steam Actual absolute pressure in condeser
(a)
power plant, because Atmospheric pressure
778 Thermal Engineering
24
Internal Combustion Engines
Introduction
An internal combustion engine is a machine that converts chemical energy in a fuel into mechanical energy.
Fuel is burnt in a combustion chamber, releases its chemical energy in the form of heat, which is converted
into mechanical energy with the help of a reciprocating piston and crank mechanism.
Two principal types of reciprocating internal combustion engines are in general use: the Otto-cycle engine
and the Diesel engine. The Otto-cycle engine, named after its inventor, the German technician Nikolaus
August Otto, is the familiar gasoline engine used in automobiles and airplanes. The Diesel engine, named
after the French-born German engineer Rudolf Christian Karl Diesel, operates on a different principle and
usually uses oil as a fuel. It is employed in electric-generation and marine-power plants, in trucks and buses,
and in other automobiles. Both Otto-cycle and Diesel-cycle engines are manufactured in two-stroke and
four-stroke cycle models.
8. According to speed of the engine 1. It is the heart of the engine. The piston
(a) Low-speed engine reciprocates in the cylinder. It has to withstand
(b) Medium-speed engine high pressure and temperature, and thus it is made
strong. Generally, it is made from cast iron. It is
(c) High-speed engine
provided with a cylinder liner on the inner side and
9. According to position of engine a cooling arrangement on its outer side. For two-
(a) Horizontal engine stroke engines, it houses exhaust and transfer port.
(b) Vertical engine
2. The top cover of the cylinder,
(c) V-engine towards TDC, is called cylinder head. It houses the
The petrol engines use low compression ratio. spark plug in petrol engines and fuel injector in
The fuel and air mixture as a charge is ignited by a Diesel engines. For four stroke cycle engines, the
high intensity spark. Therefore, they are also called cylinder head has the housing of inlet and exhaust
spark ignition (SI) engines. The Diesel engines use valves.
high compression ratio, and the compressed charge
3. It is the reciprocating member of the
is autoignited. Therefore, they are also called
engine. It reciprocates in the cylinder. It is usually
compression ignition (CI) engines.
made of cast iron or aluminium alloys. Its top
surface is called piston crown and bottom surface
is called piston skirt. Its top surface is made flat for
The essential parts of Otto-cycle and Diesel- four-stroke engines and deflected for two-stroke
cycle engines are the same. Actually an internal engines.
combustion engine consists of a large number of 4. Piston Rings Two or three piston rings are
parts and each part has its own function. A few of provided on the piston. The piston rings seal the
them are shown in Fig. 24.1 and listed below: space between the cylinder liner and piston in order
Exhaust valve
to prevent leakage (blow by losses) of high-pressure
Inlet valve Valve spring gases, from cylinder to crank case.
Exhaust port
5. It is a rotating member. It makes circular
Inlet port Cylinder head motion in the crank case (its housing). Its one end
is connected with a shaft called crank-shaft and the
Cooling fins other end is connected with a connecting rod.
Piston rings
Piston
Cylinder
Cylinder liner Piston pin 6. It is the housing of the crank and
body of the engine to which cylinder and other
Connecting rod
engine parts are fastened. It also acts as a ground
for lubricating oil.
Crank case
7. It is a link between the piston
Crank pin
and crank. It is connected its one end with a crank
Crank and on the other end with a piston. It transmits
shaft Crank case
power developed on the piston to a crank shaft
Crank through crank. It is usually made of medium carbon
steel.
8. It is the shaft, a rotating member,
Fig. 24.1
which connects the crank. The power developed by
Internal Combustion Engines 781
the engine is transmitted outside through this shaft. mixture, as a charge, is supplied to engine
It is made of medium carbon or alloy steels. cylinder through suction valve or port.
9. Cooling Fins or During (b) It is provided with a Diesel
combustion, the engine releases a large amount of engine. The diesel is taken from the fuel
heat. Thus the engine parts may be subjected to a tank, its pressure is raised in the fuel pump
temperature at which engine parts may not sustain and then it is delivered to fuel injector.
their properties such as hardness, etc. In order to
keep the engine parts within safe temperature 17. It is mounted on the crank shaft and
limits, the cylinder and the cylinder head are is made of cast iron. It stores energy in the form
provided with a cooling arrangement. The cooling of inertia, when energy is in excess and it gives
fins are provided on light duty engines, while a back energy when it is in deficit. In other words,
cooling water jacket is provided on medium and it minimizes the speed fluctuations on the engine.
heavy duty engines.
24.3 OTTO CYCLE ENGINES:
10. It is provided on four-stroke
engines. It carries two cams, for controlling the
opening and closing of inlet and exhaust valves. The ordinary Otto-cycle engine is a four-stroke
engine; that is, its piston makes four strokes, two
11. This valve controls the admission toward the cylinder head (TDC) and two away from
of charge into the engine during a suction stroke.
the head (BDC). By suitable design, it is possible to
12. The removal of exhausted operate an Otto-cycle as a two-stroke cycle engine
gases after doing work on the piston is controlled with one power stroke in every revolution of the
by the valve. engine. Thus, the power of a two-stroke cycle
engine is theoretically double that of a four-stroke
13. It is the passage which carries cycle engine of comparable size. These engines are
the charge from carburettor to the engine. also called spark ignition engines.
14. It is the passage which
carries the exhaust gases from the exhaust valve to
the atmosphere. All essential operations are carried out in one
revolution of the crank shaft or two strokes of the
15. (a) It is provided on petrol
piston. Therefore, the engine is called a two-stroke
engines. It produces a high-intensity spark
or two-stroke cycle engine.
which initiates the combustion process of
the charge. (a)
A two-stroke petrol engine is shown in Fig. 24.2.
(b) It is provided on Diesel
It consists of a cylinder, cylinder head, piston,
engines. The Diesel fuel is injected in the
cylinder at the end of the compression piston rings, connecting rod, crank, crank case,
through a fuel injector under very high crank shaft, etc. The charge (air–fuel mixture) is
pressure. prepared outside the cylinder in the carburettor. In
the simplest type of two-stroke engine, the ports are
16. (a) It is provided with a petrol provided for charge inlet and exhaust outlet, which
engine for preparation of a homogeneous are uncovered and closed by the moving piston.
mixture of air and fuel (petrol). This The suction port S with a reed-type valve is used for
782 Thermal Engineering
Spark plug
Cylinder
Exhaust port (E )
E
T T
Piston
S
Connecting rod Suction port (S)
Crank case
Crank
Cylinder Deflector
Exhaust port (E )
E
Transfer port (T ) T
S Inlet port
S
directed upward, and aids in sweeping of the burnt in the cylinder. The burning of the charge generates
gases out of the cylinder. This operation is known the pressure in the cylinder.
as scavenging (a gas-exchange process).
( ) The burning gases apply
As the piston moves upward, the fresh charge pressure on the top of the piston, and the piston is
passes into the cylinder for 1/6th of the revolution forced downward as a result of pressure generated.
and the exhaust port remains open a little longer
As the piston descends through about 80%
than the transfer port.
of the expansion stroke, the exhaust port E is
( ) As the piston moves uncovered by the piston, and the combustion gases
upward, both the transfer port and exhaust port are leave the cylinder by pressure difference and at
covered by the piston and the charge trapped in the same time, the underside of the piston causes
the cylinder is compressed by the piston’s upward compression of charge taken into crank case as
movement as shown in Fig. 24.3(b). At the same shown in Fig. 24.3(d).
time, a partial vacuum is created into the crank case,
( ) The slightly compressed charge in
the suction port S opens by moving the crank and
the crank case passes through the transfer port and
the fresh charge enters the crank case [Fig. 24.3 (c)].
enters the cylinder as soon as it is uncovered by
( ) When the piston reaches at its end the descending piston and when it approaches the
of stroke nearer to the cylinder head or at the top bottom dead centre, the cycle is completed.
dead centre, a high-intensity spark from the spark The p-V diagram and port-timing diagram for
plug ignites the charge and initiates the combustion a two-stroke petrol engine are shown in Figs. 24.4
and 24.5.
784 Thermal Engineering
Exp
Compression
100°
EPC 120° EPU
TPC
Charge
TPU All operations are carried out in four strokes of
Transfer
the piston, i.e., two revolutions of the crank shaft.
Exhaust Therefore, the engine is called a four stroke engine.
BDC (a) Constructional Details
IPU = Inlet port uncovered 40° before TDC Similar to a two-stroke engine, it also consists of
IPC = Inlet port closed 40° after TDC
a cylinder, cylinder head attached with spark plug,
EPU = Exhaust port uncovered 60° before BDC
EPC = Exhaust port closed 60° after BDC piston attached with piston ring, connecting rod,
TPU = Transfer port uncovered 50° before BDC crank, crank shaft, etc., as shown in Fig. 24.6. In a
TPC = Transfer port closed 50° after BDC
IGN = Spark ignition 15-20º before TDC four-stroke engine, valves are used instead of ports.
There are suction and exhaust valves. These valves
Fig. 24.5
are operated by cams attached on a separate shaft,
called a cam shaft. It is rotated at half the speed of
(d) Applications
a crank shaft.
Two-stroke gasoline engines are used where sim-
plicity and low cost are main considerations. These (b) Operation
engines have a little higher specific fuel consump- The travel of the piston from one dead centre
tion. to another is called piston stroke and a four-
Intake valve
Spark plug
Combustion
chamber
Piston
Carburetor
Cylinder
Fuel filter
Fuel supply
Fig. 24.6
Internal Combustion Engines 785
stroke cycle consists of four strokes as suction, exhaust valve opens and burnt gases are expelled
compression, expansion and exhaust strokes. to surroundings by upward movement of the piston
as shown in Fig. 24.7(d). This stroke is completed
The suction valve opens, exhaust
when the piston approaches the top dead centre.
valve remains closed as shown in Fig. 24.7(a).
Thus, one cycle of a four stroke petrol engine is
The piston moves from the top dead centre to the
completed. The next cycle begins with piston
bottom dead centre, the charge (mixture of fuel and
movement from the top dead centre to the bottom
air prepared in the carburettor) is drawn into the
dead centre.
cylinder.
Figure 24.8 shows the p–V diagram with a
When the piston moves schematic of a four-stroke petrol engine.
from the bottom dead centre to top dead centre, and (c) Valve Timing
the suction valve is closed, exhaust valve remains
Theoretically, in a four-stroke cycle engine, the
closed as shown in Fig. 24.7(b). The trapped
inlet and exhaust valves open and close at dead
charge in the cylinder is compressed by the upward
centres as shown in Fig. 24.9(a).
moving piston. As the piston approaches the top
A typical valve-timing diagram for a four-stroke
dead centre, the compression stroke completes.
petrol engine is shown in Fig. 24.9(b). The angular
At the end of the compression
positions in terms of crank angle with respect to
stroke, the compressed charge is ignited by a high- TDC and BDC position of piston are quoted on the
intensity spark created by a spark plug, combustion diagram.
starts and the high-pressure burning gases force the When the inlet valve and exhaust valve remain
piston downward as shown in Fig. 24.7(c). The gas open simultaneously, it is called a valve operlap.
pressure performs work, therefore, it is also called
(d) Applications
working stroke or power stroke. When the piston
approaches the bottom dead centre in its downward These engines are mostly used on automobiles,
stroke then this stroke is completed. In this stroke, motor cycles, cars, buses, trucks, aeroplanes, small
both valves remain closed. pumping sets, mobile electric generators, etc.
Nowadays, the four-stroke petrol engines have
When the piston moves from the been replaced by four-stroke Diesel engines for
bottom dead centre to the top dead centre, only the most applications.
Fuel-air
mixture in Spark plug Gases out
P
3
Heat
supply
Ex
pa
nsi
on
2
Com
pre
s sion 4
Heat release p
Suction
1 3
Exhaust
V
TDC
Vc Vs BDC
Cylinder 2
TDC Piston BDC IGN
Exhaust valve 4
EVO
Spark
Gudgen pin EVC Exhaust
5 1
plug patm IVC
Crank
Cylinder head IVO Suction
Suction valve
V
Vc V1
Vs
Connecting rod Crank pin TDC BDC
(a) Theoretical p–V diagram for a four-stroke petrol engine (b) Actual p–V diagram for four stroke petrol engine
Fig. 24.8
TDC TDC
EVC EVC
S
ark
Sp IVO 10°
IVO
Ex
n
mpression
10°
ressio
Su
Ex
pansion
30°
Exhaust
Suc
15°
aust
pansion
ction
tion
p
E xh
m
Co
o
35° 50°
C
IVC IVC
EVO
EVO
BDC BDC
(a) Theoretical valve timing diagram of a (b) The typical valve timing diagram for a
four stroke cycle four stroke petrol engine
IVO = Inlet valve opens when piston at TDC IVO : Inlet valve opens about 15° before TDC
IVC = Inlet valve closes, when piston reaches BDC IVC : Inlet valve closes 20° – 40° after BDC to take advantage
S = Spark produces, when piston reaches TDC of rapidly moving gas
EVO = Exhaust valve opens when piston at BDC S : Spark occurs 20°–40° before TDC
EVC = Exhaust valve closes, when piston at TDC EVO : Exhaust valve opens about 50° before BDC
EVC : Exhaust valve close about 0° to 10° after TDC
Fig. 24.9
as shown in Fig. 24.10. The diesel engines use a the transfer port and exhaust port are uncovered
high compression ratio in the range of 14 to 21. by the piston and the slightly compressed air
The temperature of intake air reaches quite a high enters into the cylinder through the transfer port
value at the end of compression. Therefore, the and helps to scavenge the remaining burnt gases
injected fuel is self ignited. The Diesel engines use from the cylinder as shown in Fig. 24.11(a). The
a hetrogeneous air–fuel mixture, ratio ranging from charge transfer and scavenging continue till the
20 to 60. piston completes its downward stroke and further,
it moves upward and covers the transfer port.
( ) After covering the
transfer port, the exhaust port is also covered by the
upward moving piston. As both ports are covered
by the piston in Fig. 24.11(b), the air trapped in the
cylinder is compressed during the forward stroke of
the piston. As the piston moves towards the cylinder
head, a partial vacuum is created in the crank case,
the inlet port opens and fresh air enters the crank
case, Fig. 24.11(c).
( ) Near the end of the
compression stroke, the fuel is injected at a very
high pressure with the help of the fuel pump and
injector. The injected fuel is self ignited in the
presence of hot air and combustion starts. The
piston is forced downward by very high pressure
of burnt gases and power is transmitted to the crank
shaft.
( ) Near the end of the power stroke,
the exhaust port is uncovered first by the piston
Fig. 24.10
and the products of combustion start leaving the
cylinder as a result of pressure difference as shown
Two-stroke Diesel Engine in Fig. 24.11(d).
The operation of a two-stroke Diesel engine ( ) The slightly compressed air in the
is similar to a petrol engine, except it takes air crank case passes through the transfer port and
as charge and fuel is injected at the end of the enters the cylinder as soon as it is uncovered by
compression stroke. It uses a high compression the descending piston and when it approaches the
ratio. Therefore, the injected fuel is self-ignited. bottom dead centres, the cycle is completed.
Operation Theoretical p–V Diagram
Both inlet and exhaust take place through the The theoretical p–V digaram for a two-stroke
cylinder ports which are covered and uncovered by Diesel engine is shown in Fig. 24.12. The valve
the piston. timing diagram for a two-stroke Diesel engine is
very similar to that of a two-stroke petrol engine
() When the piston as shown in Fig. 24.9 except, only air is inducted
is nearer to the crank case (bottom dead centre), in the crank case and fuel is injected at the end of
788 Thermal Engineering
Fuel injector
Cylinder
Exhaust port (E)
Piston
Connecting rod
Crank case
Crank
Fuel injector
Cylinder Deflector
E
Transfer port
S Inlet port
Only air
inlet Fuel injector
Fig. 24.13
(c) Power (d) Exhaust
cylinder is compressed in the cylinder till the piston
Fig. 24.14
approaches the top dead centre. The air temperature
reaches about 800°C by compression. At the end
of the compression stroke, the fuel is injected at stroke are expelled out from the cylinder by upward
very high pressure into the compressed hot air. The movement of the piston.
temperature of hot compressed air is sufficient to The theoretical p–V diagram is shown in
ignite the injected fuel. Thus, ignition takes place Fig. 24.15 for a four-stroke Diesel engine operation.
inside the cylinder.
(b) Valve-Timing Diagram
During this stroke, both valves
Theoretically, the inlet and exhaust valves open at
remain closed as shown in Fig. 24.13(c). The piston
dead centres as shown in Fig. 24.9(a). A typical
at the top dead centre is pushed by expansion of
valve-timing diagram for a four-stroke Diesel
burning gases. Actual work is obtained during this
engine is shown in Fig. 24.16.
stroke due to the force obtained by high pressure
burning gases. Therefore, this stroke is called (c) Applications
power stroke or working stroke.
The four-stroke Diesel engine is one of the most
During this stroke, the piston popular prime movers. It is manufactured from
moves from the bottom dead centre to the top 50 mm to 1000 mm cylinder bore with speeds
dead centre, exhaust valve opens and the inlet ranging from 100 rpm to 4500 rpm. It has wide
valve remains closed. Burnt gases of the previous applications. Some of these are
790 Thermal Engineering
Fig. 24.15
TDC
EVC
Combust ion
FVO FVC
IVO 15°15°
IVO : Inlet valve opens 10° to 30° before TDC
25°
E xp
Suctio
IVC EVO
BDC
Fig. 24.16
1. Small pumping sets for agriculture, 6. Small power plants, mobile electric generat-
2. Construction machinery, ing plants,
3. Air compressor and drilling jigs, 7. Boats and ships,
4. Tractors, jeeps, cars, taxies, buses, trucks, 8. Power saws, Bulldozers, tanks, etc.
5. Diesel-electric locomotives,
Internal Combustion Engines 791
Contd.
5. Thermal fficiency
e Poor thermal efficiency due to poor Very good thermal efficiency.
scavenging and escaping of charge with
exhaust gases.
6. Cost Less cost due to less parts in engine. More cost due to large number of parts.
7. Maintenance Cheaper and simple. Costlier and slightly complex.
8. Weight Lighter engine body. Heavier engine body.
different loads and speeds require different air–fuel requirement by a carburetted engine at constant
ratios. The fuel and air are mixed to form the three speed and full throttle opening.
types of mixtures. A petrol engine requires a rich mixture for
(i) Chemically correct mixture (stoichiometric starting and idling (no load condition). When an
mixture) engine operates at part loads of up to 75% of the
designed load, the mixture required is slightly
(ii) Rich mixture
weak. But on acceleration and maximum load
(iii) Lean mixture
conditions, the engines requires a rich mixture
Chemically correct or stoichiometric air– (such as A/F ratio of 13).
fuel mixture is one, which has just sufficient air In a CI engine, irrespective of load condition at
for complete combustion of fuel. The mass of a given speed, the engine sucks almost a constant
air required for complete combustion of 1 kg quantity of air. According to load condition, the
of particular fuel (A/F ratio) is computed from a quantity of fuel is injected into the cylinder, thus
chemical equation. This computed value for most A/F ratio varies from cycle to cycle. The overall A/F
of the hydrocarbons is usually approximated to be ratio that is used in a CI engine ranges from 80 : 1
15. at no load and 20 : 1 at full load. Actually, in a CI
A mixture which contains more air than the engine, the mixture is heterogeneous with different
stoichiometric requirement is called a lean mixture A/F ratios in different areas of the combustion
chamber. There may be some pockets where there
(example A/F ratio of 17 : 1, 19 : 1, etc.)
is only air or fuel, having rich or lean mixture. But
A mixture which contains less air than the there are always certain areas where the A/F ratio is
stoichiometric required air is called a rich mixture, within the combustible limit and combustion starts
example A/F ratio of 12 : 1, 10 : 1, etc. from such areas and spreads over the combustion
A petrol engine can operate on A/F ratios in chamber.
the range 10 : 1 to 20 : 1, but it does not perform For a CI engine, the amount of fuel required
satisfactorily at extreme ratios. The air–fuel ratio varies directly with load on the engine, thus the
used in the engine has a considerable influence on curve of bsfc remains almost horizontal with brake
the engine performance. The mixture correspond- power as shown in Fig. 24.18. Figure 24.19 shows
ing to maximum power is called the best power the gross fuel consumption against brake power.
mixture and its A/F ratio is approximately 13 : This line in the graph is called Willan’s line and it
1. The mixture corresponding to minimum fuel indicates that the fuel consumption of a CI engine
consumption per kWh of power is called the best increases as load increases.
economy mixture and its A/F ratio is approximately
The fuel system provides the correct
16 : 1. Figure 24.17 shows a typical A/F mixture
air–fuel mixture in the cylinder for efficient
Fig. 24.17
Fig. 24.18
794 Thermal Engineering
Fig. 24.21
The float floats on the gasolene surface and closes The choke is a device
the needle valve. If the level of fuel in the float that can partially block air from entering into the
chamber falls below the designed level, the float carburetter. If the throttle valve is open and the
goes down, thereby opening the fuel supply valve, choke valve is closed, the vacuum from the engine
and fuel enters the float chamber. As fuel reaches is strong enough inside the carburetter to draw more
the designed level, the needle closes the fuel fuel from all the nozzles. This added fuel produces
supply valve. The fuel level in the float chamber is a rich air–fuel mixture to help a cold engine get
maintained slightly below the tip of the discharge started. Once the engine warms–up, the choke is
jet of the nozzle in order to avoid overflow through shut off.
the jet, when the carburetter is not in operation.
Air–fuel Ratio A carburetter can be adjusted to
Idle and Transfer Ports In addition to the main mix larger or smaller amounts of air with the fuel.
nozzle in the venturi portion of the carburetter, two An idling engine at normal operating temperature
other nozzles, or ports, deliver fuel to the engine. requires an air-to-fuel ratio of about 15 : 1 (by
The idle port is located below the venturi and allows weight) to completely burn the fuel. Raising or
the engine to get fuel when air flow through the lowering the air flow makes the mixture either
carburetter is minimum, such as when the engine lean (containing less fuel) or rich (containing more
is idling at a low speed. Fuel from the idle port is fuel). A lean mixture produces a cleaner, hotter
drawn into the cylinder by the engine vacuum. The combustion for normal speeds, but not enough fuel
idle port supplies enough fuel to keep the engine for starting the engine efficiently or allowing it to
running at slow speeds. Fuel from the main nozzle produce more power. A rich mixture burns easily
is necessary to run the engine at normal operating in the engine but produces more pollutants as by-
speeds. products.
796 Thermal Engineering
The carburetter is adjusted to provide a rich 5. It gives a proper spray pattern to the fuel
mixture for cold engine starts because the rich droplets in order to mix it into air in a short
mixture burns easier and longer. As the engine period.
warms up, the carburetter alters the air–fuel ratio 6. It supplies equal quantity of fuel to all
for a leaner mixture. cylinders in case of a multicylinder engine.
1. It requires very high accuracy in the fuel The basic principle of a fuel-injection system can be
injector and fuel pump. understood with the help of Fig. 24.23. It consists
2. With this system, inferior quality of fuel of a spring loaded, plunger-type pump. The plunger
cannot be injected. is activated through a push rod from the cam shaft.
3. The prepared charge is more heterogenous. When the follower on the push rod is at the
minimum lift position of the cam, the spring forces
the plunger for its lowest position. Thus a suction is
created in the barrel and the fuel from the main tank
The fuel-injection system consists of mainly the flows into the barrel through the fuel filter. When
following components. the cam rotates and reaches its maximum lift, the
plunger is lifted upwards, the inlet valve closes and 2. It measures the correct quantity of fuel at the
the fuel is forced through the delivery valve. beginning of the plunger stroke and spilling
When the fuel-operating pressure is reached, the back the excess fuel.
fuel from the injector is injected into the cylinder. 3. The axial distance travelled by the plunger in
The spring pressure above the valve rod in the each stroke is the same. The angular rotation
injector is used to set the fuel injection pressure. of the plunger by rack decides the length of
effective stroke for fuel injection.
4. Using the plunger stroke, the rack brings the
Nowadays, the ‘jerk pump’ fuel-injection system end of the fuel delivery by suddenly spilling
is universally used over the whole range of CI off the fuel from the cylinder.
engines. The jerk pump as shown in Fig. 24.24, The upper part of the helical groove in the
is a precision equipment and consists of plunger plunger controls the uncovering of the spill port.
in a barrel, a very close fit. A cam gives vertical The timing of the opening of spill port by the helix
movement to the plunger, while a rack controls is thus decided by the angular movement of the
its angular movement in the barrel. The plunger is plunger. The plunger is rotated by the rack, which
provided with a helical groove and the barrel has a is moved in or out by the governor. By changing
supply port, spill port and a spring-loaded delivery the angular position of the helical groove in the
valve. plunger, the length of the stroke, during which fuel
This system functions in the following way: is delivered, can be varied and thereby the quantity
1. It uses a variable stroke of the plunger. of fuel to be delivered to the cylinder is also varied
accordingly.
Internal Combustion Engines 799
The fuel at high pressure passes to the spring Effective stroke O Effective stroke
loaded injector, where the needle is set to lift at a commences ends
Quantity of
predetermined pressure in the delivery line. flue injected
Effective
stroke
Operation of The operation of a fuel A
S
F S
pump as plunger undergoes a stroke is illustrated
with the help of Fig. 24.25.
( ) ( ) Plunger Rack D
F S
F
S
S
F
Helical
groove Rack D Plunger
(a) (b)
Fig.24.25
800 Thermal Engineering
20
a fuel pump, as it overcomes the spring force, the
Spark
Pressure
First S It is referred as the preparation B
phase (ignition lag) in which fuel elements become
ready to react chemically with the oxygen present Ignition
Po
A D we
ion
in compressed air. The chemical process depends press r
Com
on temperature and pressure and nature of charge. BDC TDC BDC
Time
The growth and development of the propagating B¢
Pressure
Second S The second stage occurs B
C
when the piston is at the top dead centre and the Ignition
Po
flame is propagated at a faster rate throughout the A D we
ion r
combustion chamber and reaches to the farthest end press
Com
BDC TDC BDC
of the cylinder. The rate of heat release in this stage B¢ C¢ Time
depends on turbulence intensity and reaction rate. (b) Combustion with detonation
The rate of pressure rise is proportional to the rate
Fig. 24.28
of heat release. The initial gas force is exerted on
the piston for its power stroke.
shows normal combustion when the flame travels
Third S This stage starts from the instant from the spark plug to the farthest end of the com-
at which maximum pressure is reached in the bustion chamber and pressure wave travels in one
cylinder. This stage occurs during earlier part of the direction only.
expansion stroke and the flame velocity decreases,
Figure 24.28(b) shows the combustion with
and the rate of combustion becomes low. There is
detonation. The advancing flame front compresses
no pressure rise during this stage.
the unburned charge BB’D in the end zone of the
Detonation in SI Engine combustion chamber, thus raising its pressure and
temperature. The temperature of this charge is also
The engine knock occurs when some of the unburnt
increased due to heat transfer from the burning
gases ahead of the flame in SI engine are ignited
charge. If the temperature of the end charge reaches
spontaneously. The unburnt gas ahead of the
flame is compressed as flame propagates through the self-ignition temperature of the fuel, and remains
the mixture, and the temperature and pressure of for some duration, the auto-ignition of charge takes
the unburnt mixture rise. If the temperature of place leading to knocking combustion.
the unburnt mixture at some instant exceeds the During auto-ignition, another pressure wave
self-ignition temperature of fuel remaining in starts traveling in the opposite direction to the
the mixture, the auto-ignition of unburnt mixture main pressure wave. When the two pressure waves
occurs. This phenomenon is called detonation, or collide, a severe pressure pulse is generated. The
knocking. gas in the combustion chamber is subjected to
Detonation in the combustion chamber generates vibration along the pressure pulse until the pressure
a shock wave which traverses from the end gas pulse is subsidized to an equilibrium state. The
region and an expansion wave which traverses into gas vibration can force the combustion chamber
the end gas region. The two waves collide at the to vibrate. An objectionable audible sound can be
boundary of the combustion chamber and interact heard from the engine.
to produce high-amplitude severe pressure pulses. Detonation during combustion can cause total
The phenomenon of detonation may be illus- engine failure. The gas vibration can scrub the
trated with the help of Fig. 24.28. Figure 24.28(a) chamber walls causing increased heat loss.
802 Thermal Engineering
Combustion in CI Engines
80
In compression ignition engines, only air is sucked
and compressed to a high pressure and high 1 23 4
temperature. The fuel is injected into this highly
60 Compression
compressed air in the combustion chamber. The
Pressure (bar)
pressure
Start of
jet of fuel disintegrates into tiny droplets. These combustion
droplets evaporate in the presence of compresed Motoring
40 (non-firing)
air and a mixture of air and fuel vapour formed at Start of
injection
some locations. As soon as the temperature of this
0.001 s
mixture attains self-ignition temperature, the auto- 20 Injection
ignition takes place. Atmospheric
The combustion in CI engines can be considered
0
to take place in four stages as shown in Fig. 24.29: 100 80 60 40 20 TDC 20 40 60 80 100
1. Ignition delay period, Time (degree of crankshaft rotation)
continue as they come in contact of oxygen. The valve is partially closed. It minimizes the charge
duration of this process is called the period of after supply to the engine, and thus speed reduces. So
burning. the engine speed can be adjusted to normal speed.
Quality Governing
The CI engines are governed by controlling the
The internal combustion engines are governed to quantity of fuel to be injected per cycle. Since the
operate them at constant speed at all load conditions. amount of air inducted per cycle into the cylinder
remains almost constant. By varying the quantity
Quantity Governing of fuel, the quality of charge is varied according to
The SI engines are quantity governed by the opening load condition. Therefore, the CI engines are called
and closing of the throttle valve, which regulates quality governed engines.
the mass-flow rate of charge into the cylinder. The governor in CI engines controls the move-
The position of the throttle valve is regulated by a ment of the rack which rotates the plunger in the
centrifugal-type speed governor. barrel. The rotation of the plunger governs the
helix opening with a spill port. As illustrated in
The working principle of a centrifugal governor
Fig. 24.30, the balls of the governor rotate at the
is illustrated in Fig. 24.30. Two arms are hinged at
speed of the engine shaft. When the load on the
the top of the spindle and two revolving balls are
engine decreases, the speed of the shaft suddenly
fitted on the other ends of these arms. The arms are
increases. Therefore, the rotating balls fly out,
connected to sleeve through two links. The speed causing the sleeve to raise through connected le-
of the crank shaft is transmitted to the spindle vers. The upward movement of the sleeve will draw
through a pair of bevel gears. The rotation of the the rack of fuel injection pump. The rack drives the
spindle of the governor causes the weights to move pinion and the plunger rotates axially, bringing the
centrally outward due to a centrifugal force. It helix in communication of spill port. Thus, the ef-
makes the sleeve move in an upward direction. This fective stroke of the plunger ends and reduces the
movement of the sleeve is transmitted to the throttle amount of fuel delivered to the engine.
valve through a connected lever. Thus the throttle When the load on the engine increases, the speed
of the governor decreases, and the sleeve position
comes down on the spindle. The lever controls the
rack for longer effective stroke of the plunger. Thus
more fuel is injected into the cylinder to meet the
load condition.
Fig. 24.31
When the ignition switch is turned on and the When the rotating cam opens the breaker points,
rotating cam makes the contact on breaker points, the flow of low-voltage current stops and the
a 12-V current flows from the battery in primary magnetic field collapses, inducing a high-voltage
winding through the ignition switch, and the surge of about 20,000 volts in the secondary
primary circuit is completed through the ground. winding. This high voltage current passes to the
The magnetic field is set up around the secondary distributor which connects the spark plug in correct
winding. sequence, depending upon the firing order of the
engine.
806 Thermal Engineering
hth, Diesel
starts losing its viscosity, starts evaporating, thus excessive cooling. However, the excessive cooling
tending towards lubrication failure. Also, the high is not as harmful as overheating. But undercooling
temperature may cause excessive stresses in some is undesirable due to the following reasons.
parts, making them useless for further operations.
1. At low temperature, starting of the engine
Therefore, the internal combustion engines are
becomes difficult.
provided with cooling arrangement, which keeps
2. At low temperature, there is poor vaporisation
the engine temperature well within the safe working
of fuel, the combustion is not proper and the
temperature limits. A typical heat balance for a
engine runs eratically.
reciprocating internal combustion engine is shown
in Fig. 24.35. 3. At low temperature, the viscosity of lubri-
cating oil increases, it offers more frictional
resistance, and thus the output of the engine
Coolling = 30% decreases.
Radiation 4. Undercooling of the engine may change the
Heat supplied
Exhaust
unaccounted
}
= 32%
valve clearance and settings.
to Engine
5. Overcooling may reduce engine life due to
100% Useful
work } = 28%
corrosion and carbon deposits.
Friction = 10
In general, undercooling affects the economy
and life of the engine.
Fig. 24.35
There are two basic types of cooling systems
used in reciprocating engines to absorb and
dissipate the heat from hot cylinders.
The following are the harmful effects of engine 1. Air-cooling system, and
overheating: 2. Liquid-cooling system
1. High temperature reduces the strength of the
Air-Cooling System
piston and cylinder liner.
2. Overheating may lead to burning of lubri- In an air-cooling system, the outer surface of the
cants, thus there may be possibility of lu- cylinder and cylinder head is cooled by air flowing
brication failure and metal to metal contact, over them. To increase the heat transfer rate from
thus more heat generation due to friction. the surface, the metallic fins are cast on the cylinder
3. The overheating may cause uneven expan- and cylinder head. These fins increase the heat
sion of the piston and cylinder that may lead transfer area, and thereby heat transfer rate.
to piston seizure. Air cooling system is a very simple, reliable
4. The overheated cylinder or piston may lead and maintenance-free cooling system, with no
to pre-ignition of charge in SI engines. operating cost. It is very suitable for small engines
5. As temperature of the cylinder increases, the of automobiles.
volumetric efficiency decreases, and hence Applications
the power output of the engine is reduced. 1. It is used in small engines, i.e., motor cycles,
scooters, mopeds, aeroplanes, and combat
tanks, where speed of the vehicle gives a
The cooling system in an internal combustion good velocity to the air to cool the engine.
engine should provide adequate cooling but not 2. It is also used in small stationary engines
used for agriculture and industries.
810 Thermal Engineering
The thermostat is an instrument which auto- water cooled engine, while in a high-output
matically maintains the preset minimum tempera- engine, it is difficult to circulate the correct
ture and permits a quick warm up of the engine quantity of air in an air-cooled engine.
after starting. The thermostat is located in the up- Limitations
per hose connection and its opening and closing is
1. It requires pure water supply for proper
controlled by the water temperature in the cooling
functioning.
system. During the warm-up period, the thermo-
stat is closed and the water pump circulates the 2. The pump absorbs considerable power and it
water through the water jacket only as shown in reduces the output of the engine.
Fig. 24.36. When the preset operating temperature 3. In case of failure of cooling system, the
(70°C) is reached, the thermostatic valve opens and engine may get a serious demage.
allows the water to circulate through the radiator. 4. Cost of the system is considerably high.
The preset operating temperature range varies from 5. The system requires continuous maintenance
60°C to 76°C. of its parts.
In order to avail the advantages of
higher boiling temperature of water, the pressurised
water is used in the radiator. The pressure is built The lubrication is the supply of oil between two
up within the system due to continuous pumping. A surfaces having relative movement. The objects of
pressure cap is fitted with two valves, a safety valve lubrication are
loaded by compression spring, and a vacuum valve.
1. To minimize the friction between the parts
When the coolant is cold, both valves are closed.
having relative motion.
But as the engine warms up, the coolant temperature
rises and reaches the desired preset pressure. If 2. To reduce the wear and tear of moving parts.
pressure in the system exceeds the preset value, the 3. To cool the surfaces by carrying away the
safety valve opens and releases some of the gases heat generated due to friction.
and liquid to maintain the desired pressure. 4. To seal the space between piston rings and
cylinder liner.
5. To absorb the shocks between bearings and
other parts and consequently, reduce noise.
Advantages 6. To act as cleaning agent and remove dirt,
grit and any deposits that might be present
1. Efficient cooling as compared to air-cooling between the moving parts.
system.
2. Fuel consumption of liquid-cooled engines
is less than that of air-cooled engines.
A good lubricating oil should have the following
3. Liquid-cooled engines require less frontal
characteristics:
area.
4. For water-cooled engines, the cooling system The viscosity of the oil
can be located conveniently anywhere on the should not be changed with temperature rise.
automobile. Some vehicles have it at the
rear, while in air cooled engines, it is not It ensures the adherence to the bearings
possible. and spread over the surface. This property makes
the oil smooth and very important in boundary
5. Size does not pose a serious concern in the
lubrication.
812 Thermal Engineering
The oil must have high strength to (i) Mist lubrication system,
avoid metal to metal contact and seizure under (ii) Wet sump lubrication system, and
heavy loads. (iii) Dry sump lubrication system
The oil should not react
with surfaces and any deposit in the cylinder.
It is a very simple system of lubrication. In this
It should be low to allow the flow of system, the small quantity of lubricating oil
lubricant at low temperature to the oil pump. (usually 2 to 3%) is mixed with the fuel (preferably
The lubricating oil gasoline). The oil and fuel mixture is introduced
should not burn inside the cylinder, otherwise it through the carburetter. The gasoline is vaporised
will leave heavy deposit and poisonous exhaust. and oil in the form of mist enters the cylinder via the
Therefore, the flash point and fire point of the crank case. The droplets of oil strike the crank case,
lubricating oil must be high. lubricate the main and connecting rod bearings and
the rest of the oil lubricates the piston, piston rings
The oil should not have a and cylinder.
tendency to form deposits by reacting with air,
The system is preferred in two-stroke engines
water, fuel or the products of combustion.
where crank case lubrication is not required.
The oil should act as cleaning agent In a two-stroke engine, the charge is partially
inside the engine and should carry any deposits with compressed in a crank case, so it is not possible to
it. It should also have non-foaming characteristics, have the oil in crank case.
low cost, and be non-toxic. This system is simple, low cost and maintenance-
free because it does not require any oil pump, filter,
etc. However, it has certain serious disadvantages.
Lubrication Therefore, it is not popular among the lubrication
The main parts of the engine which need lubrication system. Its disadvantages are the following:
are 1. During combustion in the engine, some
(i) Main crank shaft bearings lubricating oil also burnt and it causes heavy
(ii) Big end or crank pin bearings exhaust and forms deposits on the piston
(iii) Gudgen pin bearings crown, exhaust port and exhaust system.
(iv) Piston rings and cylinder walls 2. Since the lubricating oil comes in contact of
acidic vapours produced during the combus-
(v) Timing gears
tion, it gets contaminated and may result in
(vi) Cam shaft and cam shaft bearings
the corrosion of the bearings surface.
(vii) Valve mechanism
3. When the vehicle is moving downhill, the
(viii) Valve guide, valve tappets, rocker arms throttle is almost closed, and the engine
(ix) Governor suffers lack of lubrication as supply of fuel
(x) Water pump bearing is less. It is a very serious drawback of this
system.
4. There is no control over the supply of
lubricating oil to the engine. In normal
The various lubrication systems used for lubricating
operating conditions, the two-stroke engines
the above parts of an internal combustion engine
are classified as
Internal Combustion Engines 813
2. Brake power
3. Frictional power
4. Fuel consumption
5. Air consumption
6. Brake thermal efficiency
7. Indicated thermal efficiency
8. Mecahnical Efficiency
9. Volumetric efficiency
10. Air–fuel ratio
The distribustion of energy produced by the
combustion of fuel is shown in Fig. 24.40.
Fig. 24.39
It is also designated as Bsfc (brake specific fuel where, Va = Volume flow rate of air, m3/s
consumption). It is a parameter which decides the do = Diameter of orifice, m
economical power production from an engine.
Cd = Coefficient of discharge of orifice
m f ( kg/h )
Bsfc or sfc = ( kg/kWh ) ...(24.6) g= 9.81 m/s2, acceleration due to gravity
BP ( kW ) r h
The specific fuel consumption in kg/kWh ha = Head of air = w w (m),
rair
based on the indicated power (IP) is called the hw = Water column in m and
Isfc (indicated specific fuel consumption) and is rw = density of water,
expressed as
m f ( kg/h ) rair = density of air.
Isfc = ( kg/kWh ) ...(24.7) The mass-flow rate of air through the orifice can
IP ( kW )
be calculated as
ma = rair ¥ Va ...(24.9)
Air-consumption rate of an engine can be effectively
calculated by means of an orifice meter installed in
an air box. It is the ratio between the mass of the air and mass
of the fuel supplied to the engine. It is expressed as
ma ( mass flow rate of air )
A/F = ...(24.10)
m f ( mass flow rate of fuel )
Theoretically, the correct (stoichiometric) air–
fuel ratio is 15. But the combustion of air–fuel
mixture can take place in A/F ratio ranges from
12 to 19 for petrol engines and 20 to 60 in Diesel
engines.
EFFICIENCIES OF IC ENGINES
hbth)
Fig. 24.42 The power output of an engine is obtained from the
combustion of charge. Thus the overall efficiency
An orifice is fitted to an air-tight air box. Inlet
of an engine is given by brake thermal efficiency,
manifold is connected to the air box through a
i.e.,
flexible pipe. A U-tube manometer is installed on
Brake power BP
the air box to measure the pressure depression in the hbth = = ...(24.11)
Energy supply rate m f ¥ CV
water column (hw ), when the engine sucks the air. A
rubber diaphragm is also installed to minimize the where, m f = mass flow rate of the fuel (kg/s)
pressure pulsation. CV = Calorific value of fuel, (kJ/kg)
The volume flow rate of air passing through
the orifice, in m3/s, can be calculated by using the hith)
relation The indicated thermal efficiency is defined as the
Va = Aorifice ¥ velocity of air ratio of the indicated power to the heat supply rate,
which can be expressed as i.e.,
IP
p hith = ...(24.12)
Va = do2 Cd 2 g ha ...(24.8) m f ¥ CV
4
Internal Combustion Engines 817
Solution Solution
Given A single-cylinder, four-stroke Diesel engine Given A petrol engine
pmi = 755 kPa N = 480 rpm IP = 30 kW BP = 26 kW
N N = 1000 rpm Bsfc = 0.35 kg/kWh
n = = 240 working stroke/min.
2 CV = 43900 kJ/kg
k =1 d = 10 cm = 0.1 m
To find
L = 15 cm = 0.15 m Dbrake = 62.5 cm
(i) Indicated thermal efficiency, hith
or Rbrake = 31.25 cm = 0.3125 m
(ii) Brake thermal efficiency, hbth
F = 170 N
(iii) Mechanical efficiency, hmech
To find
Analysis Fuel consumption rate,
(i) Indicated power,
m f = Bsfc ¥ BP
(ii) brake power, and
= 0.35 ¥ 26 = 9.1 kg/h = 2.53 ¥ 10–3 kg/s
(iii) mechanical efficiency
(i) Indicated thermal efficiency (hith),
Analysis The cross-sectional area of the cylinder
IP
p hith =
A = ¥ (0.1 m) = 7.854 ¥ 10 -3 m 2 m f ¥ CV
4
30
(i) Indicated power (IP) =
2.53 ¥ 10 -3 ¥ 43900
p L Ank
IP = mi = 0.27 = 27%.
60
755 ¥ 0.15 ¥ 7.854 ¥ 10 -3 ¥ 240 ¥ 1 (ii) Brake thermal efficiency (hbth),
=
60 BP
= 3.557 kW hbth =
m f CV
(ii) Brake power, 26
2p N T 2p N ( F Rbrake ) =
BP = = 2.53 ¥ 10 -3 ¥ 43900
60, 000 60, 000 = 0.234 = 23.4%.
2p ¥ ( 480 rpm) ¥ (170 N ¥ 0.3125 m) (iii) Mechanical efficiency (hmech),
=
60, 000 BP 26
= 2.67 kW hmech = = = 0.867 = 86.7%.
IP 30
(iii) Mechanical efficiency (hmech)
BP 2.67 Example 24.7 The mechanical efficiency of a single-
hmech = = = 0.750 = 75%. cylinder, four-stroke engine is 80%. The friction power is
IP 3.557
estimated to be 26 kW. Calculate the indicated power and
Example 24.6 The following results refer to a test on brake power developed by the engine.
a petrol engine:
Indicated power = 30 kW Solution
brake power = 26 kW Given A single-cylinder, four-stroke engine
Engine speed = 1000 rpm hmech = 0.80 FP = 26 kW
Bsfc = 0.35 kg/kWh
To find
CV of fuel used = 43900 kJ/kg
(i) Indicated power, and
Calculate
(ii) Brake power.
(a) Indicated thermal efficiency,
(b) Brake thermal efficiency, and Analysis The mechanical efficiency of an engine is
(c) Mechanical efficiency. given by
820 Thermal Engineering
BP To find
hmech = or BP = 0.8 IP
IP (i) Mechanical efficiency, hmech
The friction power of the engine is given as (ii) Air consumption, and
FP = IP – BP (iii) Brake thermal efficiency, hbth
26 kW = IP – 0.8 IP = 0.2 IP Analysis
26
or IP = = 130 kW (i) Mechanical efficiency (hmech)
0.2
Indicated power,
Then BP = IP – FP = 130 – 26 = 104 kW.
IP = BP + FP = 420 + 76 = 496 kW
Example 24.8 A Diesel engine has a brake thermal BP 420
hmech = = = 0.8467
efficiency of 30%, if the calorific value of the fuel is IP 496
42000 kJ/kg. Calculate the brake specific fuel consump- = 84.67%.
tion. (ii) Fuel consumption rate,
A 22
Solution ma = m f ¥ = (195 kg/h) ¥
F 1
Given A Diesel engine with = 4290 kg/h or 71.5 kg/min
hbth = 0.3 (iii) The brake thermal efficiency of an engine is
CV = 42000 kJ/kg expressed as
BP
To find Brake specific fuel consumption. hbth =
m f ¥ CV
Analysis The brake thermal efficiency of an engine is 420 kW
=
expressed as Ê 195 ˆ
BP ÁË 3600 kg/s˜¯ ¥ ( 42000 kJ/kg)
hbth =
m f ¥ CV = 0.1846 or 18.46%
BP
or = hbth CV Example 24.10 An engine is used in a process which
mf
requires 100 kW of brake power with a mechanical
= 0.3 ¥ 42000 = 12600 kJ/kg
mf efficiency of 78%. The engine uses 1 kg of fuel per
or = 7.936 ¥ 10–5 kg/kJ minute. If a simple modification in design reduces the
BP
engine friction by 8 kW then what will be the percentage
mf
and Bsfc = ¥ 3600 = 0.287 kg/kWh saving in fuel consumption? Assume indicated thermal
BP efficiency remains same.
Example 24.9 A two-stroke, Diesel engine develops Solution
a brake power of 420 kW. The engine consumes
195 kg/h of fuel and air–fuel ratio is 22:1. Calorific value Given An engine with
of the fuel is 42000 kJ/kg. If 76 kW of power is required to BP = 100 kW hmech = 0.78
overcome the frictional losses, calculate m f1 = 1 kg/min. hith = constant
(a) Mechanical efficiency, Change in FP = 8 kW
(b) Air consumption,
To find Percentage saving in fuel consumtion.
(c) Brake thermal efficiency.
Analysis
Solution (i) Mechanical efficiency (hmech),
Given A two-stroke Diesel engine with BP
hmech =
BP = 420 kW FP = 76 kW IP
A/F = 22 : 1 CV = 42000 kJ/kg BP 100
or IP1 = = = 128.21 kW
m f = 195 kg/h hmech 0.78
Internal Combustion Engines 821
Friction power develops a brake power of 6 kW, while the air–fuel ratio
FP1 = IP – BP = 128.21 – 100 is 20 : 1. CV of fuel is 42550 kJ/kg and the ambient air
= 28.21 kW density is 1.18 kg/m3. Calculate
After modified design of engine, (a) The volumetric efficiency,
FP2 = 28.21 – 8 = 20.21 kW (b) Brake specific fuel consumption.
IP2 = BP + FP2 = 100 + 20.21 = 120.21
For same indicated thermal efficiency Solution
hith1 = hith2 Given A single-cylinder, four-stroke Diesel engine
IP1 IP2 with
or =
m f1 ¥ CV m f 2 ¥ CV k =1 d = 85 mm
N 1800
128.21 120.21 L = 110 mm n = = = 900
or = 2 2
1 ¥ CV m f 2 ¥ CV
ma = 0.56 kg/min A/F = 20 : 1 P = 6 kW
or m f 2 = 0.9376 kg/min CV = 42550 kJ/kg ra = 1.18 kg/m3
Percentage saving in fuel consumption
To find
m f1 - m f 2 1 - 0.9376
= ¥ 100 = ¥ 100 (i) The volumetric efficiency, and
m f1 1 (ii) Brake specific fuel consumption.
= 6.24%
Analysis
Calculate the brake mean effective (i) Volumetric efficiency
pressure of a four-cylinder, four -stroke Diesel engine Swept volume rate,
having a 100-mm bore and 120-mm stroke which p 2 p
develops a power of 42 kW at 1200 rpm. Vs = d L n k = ¥ (0.085) 2 ¥ 0.11 ¥ 900 ¥ 1
4 4
= 0.5617 m3/min
Solution
Mass of air,
Given A four-cylinder, four-stroke Diesel engine with ma = Vs ra = 0.5617 ¥ 1.18
k =4 d = 100 mm = 0.10 m
= 0.663 kg/min
N = 1200 rpm L = 120 mm = 0.12 m
Volumetric efficiency,
N
BP = 42 kW n = Actual mass of air
2 hvol =
To find The brake mean effective pressure. Mass correponds to swept volume
0.56
Analysis The brake mean effective pressure relates = ¥ 100 = 84.5%
brake power as 0.663
p L Ank (ii) Brake specific fuel consumption:
BP = mb
60 Actual mass of air 0.56
mf = =
where, pmb is brake mean effective pressure A/F ratio 20
Êpˆ = 0.028 kg/min or 1.68 kg/h
pmb ¥ 0.12 ¥ Á ˜ ¥ (0.1) 2 ¥ 1200 ¥ 4
Ë 4¯ m f ( kg/h ) 0.028
\ 42 kW = Bsfc = = = 0.28 kg/kWh
60 ¥ 2 BP ( kW) 6
or pmb = 1114.08 kPa = 11.14 bar
Example 24.13 Calculate the brake mean effective
Example 24.12 A single cylinder, 4-stroke Diesel pressure of a four-cylinder, two-stroke engine of 100 mm
engine running at 1800 rpm has an 85 mm bore and a bore, 125 mm stroke, when it develops a torque of
110-mm stroke. It takes 0.56 kg of air per minute and 490 Nm.
822 Thermal Engineering
(iii) Fuel consumption per hour = (735 kg/m3) ¥ (6.74 ¥ 10–3 m3/h)
IP = 4.954 kg/h = 1.376 ¥ 10–3 kg/s
We have hith =
m f ¥ CV The brake thermal efficiency
IP 25 kW BP
or mf = = hbth =
hith CV 0.3 ¥ 42 ¥ 103 kJ/kg m f ¥ CV
16.18
= 1.984 ¥ 10–3 kg/s = 7.14 kg/h = = 0.266
1.376 ¥ 10 -3 ¥ 44200
Example 24.16 A four-cylinder, four-stroke petrol = 26.6%
engine has a bore of 57 mm and a stroke of 90 mm. Its (iv) The brake-specific fuel consumption
rated speed is 2800 rpm, torque is 55.2 Nm. The fuel m f ( kg/h ) 4.954
consumption is 6.74 lit/h. The density of the petrol is Bsfc = =
BP ( kW ) 16.18
735 kg/m3 and petrol has a calorific value of 44200 kJ/kg.
Calculate BP, bmep, brake thermal efficiency and brake- = 0.306 kg/kWh
specific fuel consumption.
Example 24.17 The following data and results refer
Solution to a test on a four-cylinder, four-stroke car engine:
cylinder bore = 7.5 cm
Given A four-cylinder, four-stroke petrol engine with
piston stroke = 9 cm
d = 57 mm = 0.057 m L = 90 mm = 0.09 m
engine-to-rear-axle ratio = 39 : 8
T = 55.2 Nm N = 2800 rpm
wheel diameter with tyre fully inflated = 65 cm
N
k =4 n = The petrol consumption is 0.250 kg for a distance of
2
4 km, when the car was travelling at a speed of 60 kmph.
V f = 6.74 lit/h rf = 735 kg/m3 CV of fuel is 44200 kJ/kg.
CV = 44200 kJ/kg If the mean effective pressure is 5.625 bar, calculate the
To find indicated power and indicated thermal efficiency.
(i) BP,
Solution
(ii) Brake mep,
(iii) hbth , and Given A four-cylinder, four-stroke car engine with
(iv) Brake-specific fuel consumption. d = 7.5 cm = 0.075 m
L = 9 cm = 0.09 m
Analysis
T = 55.2 Nm
(i) The brake power of the engine can be obtained as
k =4
2p N T 2p ¥ 2800 ¥ 55.2 Dwheel = 65 cm = 0.65 m
BP = =
60, 000 60, 000 Distance = 4 km
= 16.18 kW Engine rear axle ratio = 39 : 8
(ii) The Bmep (brake mean effective pressure) is speed = 60 km/h = 16.667 m/s
given by mf = 0.250 kg
L Ank CV = 44200 kJ/kg
BP = pmb
60
Bmep = 5.625 bar = 562.5 kPa
p (0.057) 2 ¥ 2800 N
16.18 = pmb ¥ 0.09 ¥ ¥ ¥4 n =
4 60 ¥ 2 2
or pmb = 755.1 kPa = 7.55 bar To find
(iii) The mass flow rate of the petrol (i) Indicated power, and
m f = rf V f (ii) Indicated thermal efficiency.
824 Thermal Engineering
pv = 0.06 bar = 6 kPa Cpw = 4.187 kJ/kg ◊ K Heat carried by superheated water vapour at
Cpg = 1.05 kJ/kg ◊ K Cp,oil = 2.1 kJ/kg ◊ K 0.06 bar in exhaust gases
= mass of H2 = 0.14 mf Q5 = mH 2 O hsup
To find where hsup = hg @0.06 bar + Cps (Tsup – Ta)
(i) Heat balance sheet, and = 2567.5 + 2.1 ¥ (210 – 25)
(ii) Specific fuel consumtion at full load. = 2985.5 kJ/min
Then Q5 = 0.924 ¥ 2985.5 = 2758.6 kJ/min
Analysis
(i) Indicated power Heat Balance Sheet
n
IP = pmi L A k Particulars Quantity Percentage
60
p 350 Credit (input)
= 372 ¥ 0.375 ¥ ¥ (0.3375) 2 ¥ ¥6 Heat supplied by fuel, 32853.3 kJ/min 100%
4 2 ¥ 60
= 218.4 kW Qin
Heat supplied by fuel Debit (output)
44 Heat equivalent to BP,
Qin = m f CV = ¥ 44800
60 Q1 8520 kJ/min 25.93%
= 32853.3 kJ/min Heat carried by
The heat equivalent to BP cooling water, Q2 8065.83 kJ/min 24.55%
Q1 = 142 ¥ 60 = 8520 kJ/min Heat carried by
Heat carried by cooling water cooling oil, Q 3 1468.32 kJ/min 4.47%
Q 2 = mw Cpw (DT )w Heat carried away by
dry flue gases, Q4 7460.95 kJ/min 22.70%
= 60.2 ¥ 4.187 ¥ 32
Heat carried away by
= 8065.83 kJ/min
steam formed, Q5 2758.6 kJ/min 8.40%
Heat carried by cooling oil
Unaccounted heat lost
Q 3 = moil Cp, oil (DT )oil = Qin − Q1 − Q2
= 34.96 ¥ 2.1 ¥ 20 − Q3 − Q4 − Q5 4579.6 kJ/min 13.94%
= 1468.32 kJ/min
Mass of exhaust gases formed per minute
(ii) Specific fuel consumtion at full load:
mex = ma + m f
Brake power at full load conditions
44 BPfull = 2 BPhalf = 2 ¥ 142 = 284 kW
= 38.6 + = 39.33 kg/min
60
Frictional power at half-load condition
The amount of water vapour formed;
FP = IPhalf – BPhalf = 218.4 – 142 = 76.4 kW
44
mH 2 O = 9 H2 = 9 ¥ 0.14 ¥
60 Since the FP remains constant, thus IP at full-
= 0.924 kg/min load condtions
Mass of dry exhaust gases; IPfull = BPfull + FP = 284 + 76.4 = 360.4 kW
mg = mex – mH2 O = 39.33 – 0.924 Indicated thermal efficiency at half-load
= 38.409 kg/min conditions
Heat carried by dry exhaust gases IPhalf ( 218.4 ¥ 60 kJ/min)
hith = =
Q4 = mg Cpg (Tg – Ta) Qin (32853.6 kJ/min)
= 38.409 ¥ 1.05 ¥ (210 – 25) = 0.3988
= 7460.95 kJ/min
Internal Combustion Engines 831
p p
3 2 3
Ex
Ex pa
pa ns
nsi +ve Loop io
o n n
2 Co
+ve Loop mp
re
ss
ion
Com 4 4
pre
ssio
n
Suction Suction
7 1 7 1
+ve Loop +ve Loop
6 5 6 5
patm patm
Exhaust Exhaust
Vc Vs Vc Vs
V V
(a) Supercharge otto cycle (b) Supercharged Diesel cycle
Fig. 24.43
Internal Combustion Engines 833
Summary
system is used on two wheelers, racing cars and
that converts chemical energy of fuel into aircrafts.
mechanical energy. internal combustion engines are subjected
to very high temperature during combustion of
cycle in two strokes of the piston. The three charge. Due to overheating of engine, there may
ports; inlet, transfer, and exhaust ports are used be uneven expansion in some parts, burning of
for suction, transfer and discharge of charge, lubricant, valve seats, etc. Therefore, the engine
respectively. A deflector-shapped piston is used should be provided with adequate cooling
to direct the charge inside the cylinder. arrangement.
cycle in four strokes of the piston as suction, maintenance-free and is widely used on two
compression, expansion and exhaust stroke. They wheelers and light-duty engines.
are widely used on motor cycles, cars, buses,
trucks and aeroplanes. Due to good thermal of heat during combustion, and therefore, they
efficiency of four-stroke engines, the specific fuel are water cooled. The water-cooling arrangement
consumption is less. consists of a pump, a fan, a water jacket around
Petrol engines use low compression ratio in the engine and a radiator.
the range of 4 to 10, while Diesel engines use
high compression ratio usually in the range of moving parts. The mist lubrication system is
14 to 21. The petrol engines induct carburetted used in two-stroke engines, while all four-stroke
homogeneous air–fuel mixture as charge into engines use wet or dry sump lubrication system.
the cylinder while Diesel engines induct only air
during suction, and diesel is injected at the end supplies the charge to the cylinder above
of the compression stroke. The fuel burns in the atmospheric pressure. Thus, the volumetric
presence of hot air. Therefore, the Diesel engines efficiency of the engine improves and the engine
are also called compression ignition (CI) engines. produces more power.
-
gines, while Diesel engines are quality-governing cylinder of the engine where the admitted charge
engines. The hit-and-miss governing is used for pushes the combustion products out of the
high speed gas engines. cylinder. Scavenging takes place in two-stroke
ignition system is used to produce the high- engines at the end of the expansion stroke. Poor
intensity spark for initiation of combustion in the scavenging may lead to dilution of charge, thus
petrol engine. The battery ignition system is used less power is obtained from the engine.
on heavy-duty engines, while magneto ignition
Glossary
A/F Mass ratio of air to fuel CI engine Compression ignition (Diesel) engine
BDC Bottom dead centre Carburation Preparation of combustible mixture for
Bore Internal diameter of cylinder petrol engine
Brake power Power available from the engine for Clearance volume Volume left in the centre, when
external use piston is at TDC
834 Thermal Engineering
Compression ratio Ratio of maximum volume to SI engine Spark ignition (petrol) engine
minimum volume in the cylinder Scavenging Gas exchange process in two-stroke
Friction power Difference between indicated power engines
and brake power Specific fuel consumption Mass of fuel (kg/h) con-
Fuel injector Device to inject the pressurised fuel into sumed per unit power output (BP)
cylinder Stoichiometric air Amount of air just sufficient for
Fuel pump Device to pressurise the fuel for injection complete combustion
IC engines Internal combustion reciprocating engines Stroke Linear distance between TDC and BDC
Indicated power Power developed on the piston by Supercharging Charging of engine cylinder above
combustion gases inside the cylinder atmospheric pressure
Magneto An electric generator, which converts kinetic Swept volume Piston displacement volume in cylinder
energy into electrical energy TDC Top dead centre
Mean effective pressure Ratio of net work done to Thermal efficiency Ratio of brake power to the heat-
swept volume in the cycle supply rate
Mechanical efficiency Ratio of brake power to the Thermostat An instrument which controls the
indicated power temperature
Review Questions
1. What is an internal combustion engine? 14. Define brake-specific fuel consumption.
2. Write the classification of internal combustion 15. What is carburation? Draw a schematic for fuel-
engines. injection system in a Diesel engine.
3. List the parts of an IC engine. 16. Draw a simple carburetter and write the function
4. Explain the construction, working and applica- of its parts.
tions of a two-stroke petrol engine. 17. Draw a neat diagram of a jerk-type fuel-injection
5. Explain construction, and working of a two- pump and explain its working.
stroke Diesel engine. 18. How are the following engines governed?
6. Explain the working of a four-stroke petrol (i) SI engines (ii) CI engines
engine. 19. Explain the abnormal combustion in SI engines.
7. Discuss the construction of a four-stroke petrol 20. What are the harmful effects of overheating of an
engine. engine? Explain.
8. Explain the working of a four-stroke Diesel 21. Why is the cooling arrangement provided with
engine. each internal combustion engine?
9. Why are four-stroke engines preferred over two- 22. What are the undesirable effects if an engine is
stroke engines? undercooled?
10. Compare petrol and Diesel engines. 23. Discuss the air-cooling system with its merits and
11. Compare two-stroke and four-stroke engines. demerits.
12. Define charge. What do you mean by 24. How is the liquid-cooling arrangement better
(a) Stoichiometric mixture than the air-cooling arrangement on an internal
(b) Rich mixture combustion engine?
(c) Lean mixture 25. Discuss water-cooling system for an internal
13. Draw the curves for best power and best economy combustion engine.
on A/F ratio vs Power output plot. 26. What are the advantages of increasing pressure of
the coolant in a liquid-cooling system?
Internal Combustion Engines 835
27. What are the functions of lubrication? 34. Explain the battery ignition system with a neat
28. What are the desirable properties of lubricating diagram.
oil? 35. Explain magneto ignition system.
29. Explain the mist lubrication system. 36. What is supercharging? What are the effects of
30. Explain splash lubrication system. supercharging on engine performance?
31. Discuss the pressure-feed lubrication system. 37. Explain the working of a fuel pump.
32. What is an ignition system? What are the 38. Explain the working of a fuel injector.
requirements of an ignition system for the SI 39. What is scavenging? How does scavenging take
engines? place in a two-stroke petrol engine? Explain.
33. Why is the battery ignition system preferred on 40. Explain (a) quality governing, and (b) quantity
most of the automobiles? governing of IC engine.
Problems
1. The engine of a car has four cylinders of 70 mm indicated thermal efficiency is 38% and the
bore, and 75 mm stroke. The compression ratio is mechanical efficiency is 80%. Calculate (a) brake
8. Determine the cubic capacity of the engine and power, and (b) heating value of the fuel.
the clearance volume of each cylinder. [(a) 73.7 kW, (b) 41992.9 kJ/kg]
[1154 cc, 41.21 cc] 7. An engine develops an indicated power of 125
2. A four-cylinder, four-stroke petrol engine has kW and delivers a brake power of 100 kW.
a bore of 80 mm and a stroke of 80 mm. The Calculate (a) frictional power, and (b) mechanical
compression ratio is 8. Calculate the cubic efficiency of the engine. [(a) 25 kW, (b) 80%]
capacity of the engine and clearance volume of 8. A single-cylinder, four-stroke cycle oil engine
each cylinder. What type of engine is this? is fitted with a rope brake dynamometer. The
[(a) 1608.4 cc, (b) 57.4 cc, diameter of the brake wheel is 600 mm and the
(c) Square engine] rope diameter is 26 mm. The brake load is 170 N.
3. A four-cylinder, four-stroke Diesel engine is If the engine runs at 450 rpm, calculate the brake
to develop 30 kW at 1000 rpm. The stroke is power of the engine. [2.5 kW]
1.4 times the bore and the indicated mean 9. A single-cylinder, four-stroke Diesel engine
effective pressure is 6.0 bar. Determine the bore having a displacement volume of 790 cc is tested
and stroke of the engine. [176 mm, 246 mm] at 300 rpm. When a braking torque of 49 Nm is
4. A 42.5-kW engine has a mechanical efficiency applied, analysis of the indicator diagram gives
of 85%. Find the indicated power and friction a mean effective pressure of 980 kPa. Calculate
power. If the friction power is constant with the the brake power and mechanical efficiency of the
load, what will be the mechanical efficiency at engine. [(a) 1.54 kW, (b) 79.4%]
60% of the load? [50 kW, 7.5 kW, 77.3%] 10. A four-stroke petrol engine delivers a brake
5. Calculate the brake mean effective pressure of a power of 36.8 kW with a mechanical efficiency
four-cylinder, four-stroke Diesel engine having a of 80%. The air–fuel ratio is 15 : 1 and the fuel
150-mm bore and 200-mm stroke which develops consumption is 0.4068 kg/kWh. The calorific
a brake power of 73.6 kW at 1200 rpm. value of the fuel is 42000 kJ/kg. Calculate
[5.206 bar] (a) indicated power, (b) friction power, (c) brake
6. An engine is using 5.2 kg of air per minute, thermal efficiency, (d) indicated thermal
while operating at 1200 rpm. The engine requires efficiency, and (e) total fuel consumption.
0.2256 kg of fuel per hour to produce an indicated [(a) 46 kW, (b) 9.2 kW, (c) 21%,
power of 1 kW. The air–fuel ratio 15 : 1. The (d) 26.25%, (e) 15.12 kg/h]
836 Thermal Engineering
11. During a trial of four-stroke Diesel engine, the (a) Air fuel ratio
following observations were recorded: (b) Indicated and brake thermal efficiencies
Area of indicator diagram = 475 mm2 [(a) 20, (b) 32.875, 28.6%]
Length of the indicator diagram = 62 mm 13. A twin cylinder, two-stroke internal combustion
Spring constant = 1.1 bar/mm engine is operating with a speed of 4000 rpm.
Bore = 100 mm The fuel consumption is 10 litres per hour. The
Stroke = 150 mm indicated mean effective pressure is 7.5 bar.
Speed = 375 rpm Specific gravity of the fuel is 0.78. CV of fuel =
Determine (a) indicated mean effective pressure, 42 MJ/kg, A/F = 16, hvol = 75%, hmech = 80%,
and (b) indicated power. average piston speed = 600 m/min. Determine
[(a) 8.43 bar, (b) 3.1 kW] the dimensions of the cylinder. Also, calculate the
brake thermal efficiency.
12. A four-stroke, gasolene engine develops a brake
power of 410 kW. The engine consumes 120 kg [d = 69.1 mm, L = 75 mm, hith = 30.91%]
of fuel in one hour and air consumption is 14. A single-cylinder, four-stroke CI engine has a bore
40 kg/min. The mechanical efficiency is 87% and and stroke of 75 mm and 100 mm respectively.
the fuel heating value is 43000 kJ/kg. Determine Find the bmep, if the torque is 25 N-m.
the following: [35.55 bar]
Objective Questions
1. Which one of the following parts does not exist in (a) charging (b) scavenging
an IC engine? (c) combustion (d) none of the above
(a) Crank shaft (b) Cam shaft 7. In a four–stroke Diesel engine, during suction
(c) Piston rod (d) Connecting rod stroke
2. Stoichiometric air–fuel ratio of petrol is roughly (a) fuel–air mixture is inducted
(a) 50 : 1 (b) 25 : 1 (b) only fuel is inducted
(c) 15 : 1 (d) 1 : 1 (c) only air is inducted
3. A two-stroke engine has (d) none of the above
(a) two ports (b) three ports 8. The function of venturi in the carburetter is
(c) two valves (d) three valves (a) to decrease the air velocity
4. In a two-stroke engine, one power stroke is (b) to increase the velocity
obtained in (c) to decrease the fuel flow
(a) one revolution of the crank shaft (d) to increase the manifold vacuum
(b) two revolutions of the crank shaft 9. Which one of the following is true for a Diesel
(c) four revolutions of the crank shaft engine?
(d) none of the above (a) It has high compression ratio.
5. In a four-stroke engine, one power stroke is (b) It does not have a spark plug.
obtained in (c) It has large noise and vibrations.
(a) one revolution of the crank shaft (d) All of the above
(b) two revolutions of the crank shaft 10. The air–fuel ratio of a petrol engine is controlled
(c) four revolutions of the crank shaft by
(d) none of the above (a) fuel njector
i (b) fuel pump
6. In a two-stroke engine, the gas exchange process (c) carburetter (d) none of the above
is called
Internal Combustion Engines 837
25
Reciprocating Air Compressor
Introduction
An air compressor is a machine which takes
in atmospheric air, compresses it with the help
of some mechanical energy and delivers it at
higher pressure. It is also called air pump. An
air compressor increases the pressure of air by
decreasing its specific volume using mechanical
means. Thus compressed air carries an immense
potential of energy. The controlled expansion
of compressed air provides motive force in air
motors, pneumatic hammers, air drills, sand-blasting machines and paint sprayers, etc.
The schematic of an air compressor is shown in Fig. 25.1. The compressor recieves energy input from a
prime mover (an engine or electric motor). Some part of this energy input is used to overcome the frictional
effects, some part is lost in the form of heat and the remaining part is used to compress air to a high pressure.
4. Cleaning purposes,
5. Blast furnaces,
Compressed air has wide applications in industries 6. Spray painting and spraying fuel in Diesel
as well as in commercial equipment. It is used in engines,
1. Air refrigeration and cooling of large build- 7. Hard excavation work, tunneling, boring,
ings, mining, etc.
2. Driving pneumatic tools in shops like drills, 8. Starting of heavy-duty diesel engines,
rivetters, screw drivers, etc. 9. Operating air brakes in buses, trucks and
3. Driving air motors in mines, where electric trains etc.
motors and IC engines cannot be used 10. Inflating automobile and aircraft tyres,
because of fire risks due to the presence of 11. Supercharging internal combustion engines,
inflammable gases, etc. 12. Conveying solid and powder materials in
pipelines,
Reciprocating Air Compressor 839
It is the discharge
10. Free Air delivery (FAD)
volume of the compressor corresponding to
ambient conditions.
A machine which takes in air or gas during suction
11. Piston speed is the linear speed of the piston stroke at low pressure and then compresses it to
measured in m/min. It is expressed as high pressure in a piston–cylinder arrangement
Vpiston = 2 L N ...(25.4) is known as a reciprocating compressor. External
work must be supplied to the compressor to achieve
required compression. This work is used to run
the compressor. A part of the work supplied to
Compressed air systems consist: intake air filters, the compressor is lost to overcome the frictional
inter-stage coolers, after coolers, air dryers, resistance between rubbing surfaces of the piston
moisture drain traps, receivers, piping network, and cylinder. The cylinder of air compressor is
control valves and lubricators. cooled to minimise the work input.
1. They prevent dust from The air compressed by a reciprocating compres-
entering the compressor. Dust causes sticking of sor cannot directly be used for an application. The
valves, scoured cylinders, excessive wear, etc. reciprocating motion of the piston gives rise to
pulsating flow through the discharge valve of the
2. These are placed between compressor. Thus, the compressed air is discharged
consecutive stages of multistage compressor. They from the air compressor to an air receiver.
reduce the temperature of compressed air, before it
enters the next stage of compression.
3. They remove heat of compression Figure 25.2 shows the sectional view of a single-
and moisture in the air by reducing the temperature stage air compressor. It consists of a piston,
in a water-cooled heat exchanger, after compression cylinder with cooling arrangement, connecting rod,
is completed. crank, inlet and delivery valves. The piston fitted
with piston rings, reciprocates in the cylinder. The
4. The remaining traces of moisture, prime mover (an engine or electric motor) drives
after an after-cooler are removed by using air the crank shaft, the crank rotates and converts
dryers, for using compressed air in instruments and rotary motion into reciprocating motion of piston
pneumatic equipment. The moisture is removed by
using adsorbents like silica gel or activated carbon,
Water jacket
or refrigerant dryers, or heat of compression dryers.
Receiver Atmospheric
Delivery value Inlet value
Pressure pressure
5. Moisture drain traps are
TDC
used for removal of moisture in the compressed air.
Stroke volume
Clearance
Water jacket
with the help of a connecting rod. The cylinder The double-acting air compressor is shown in
head consists of spring-loaded inlet and delivery Fig. 25.3. Its construction is very similar to that of
valves, which are operated by a small pressure a single-acting air compressor, except for two inlet
difference across them. The light spring pressure and two delivery valves on two ends of the cylinder
gives a rapid closing action. The piston rings seal in order to allow air entry and delivery on two sides
the gap between the piston and cylinder wall. The of the piston. When the piston compresses the air
cylinder is surrounded by a water jacket or metallic on its one side, it creates suction on the other side.
fins for proper cooling of air during compression. Thus, the suction and compression of air take place
on two sides of the piston simultaneously.
Water jacket
Induction
To receiver
Water
Water
2. Brake (BP) The actual power (brake The rate of work input to compressor, Eq. (25.7)
power or shaft power) input to the compressor is n
Win = ma R(T2 – T1)
more than the indicated power because some work n -1
is required to overcome the irreversibilities and 1.35
= ¥ (1.4 kg/min) ¥ (0.287 kJ/kg ◊ K)
mechanical frictional effects. 1.35 - 1
¥ (461.46 – 290) (K)
Brake power; = 265.72 kJ/min
BP = Indicated power + Frictional Indicated power input;
power ...(25.14) W ( 265.72 kJ/min)
IP = in = = 4.43 kW
hmech The mechanical 60 (60 s/min)
efficiency of the compressor is given by Note: The indicated work input to compressor can also
Indicated power be calculated by using Eq. (25.8).
hmech = ...(25.15)
Brake power
Example 25.2 A single-acting, single-cylinder re-
The brake power is derived from a driving motor ciprocating air compressor has a cylinder diameter of
or engine. The input of a driving motor can be 200 mm and a stroke of 300 mm. Air enters the cylinder
expressed as at 1 bar; 27°C. It is then compressed polytropically to
Shaft power (or brake power) 8 bar according to the law pV 1.3= constant. If the speed
Motor power = of the compressor is 250 rpm, calculate the mass of air
Mechanical efficiency of
compressed per minute, and the power required in kW for
motor annd drive
...(25.16) driving the compressor.
For a double-acting reciprocating compressor, the The mass flow rate of air per minute,
indicated power pV (100 kPa) ¥ (1 m3 )
ma = 1 =
Win N k RT1 (0.287 kJ/kg ◊ K) ¥ (290 K)
IP = (kW)
60 = 1.2 kg/min
11.42 ¥ 100 ¥ ( 2 for double acting) The temperature of air after compression
= n -1
60 1.35 -1
Êp ˆ n Ê 7 ˆ 1.35
= 38.1 kW T2 = T1 Á 2 ˜ = ( 290 K ) ¥ Á ˜
Ë p1 ¯ Ë 1¯
Example 25.5 A single-stage, single-acting, recip- = 480.28 K
rocating air compressor takes in 1 m3 air per minute at The rate of work input to compressor, Eq. (25.7)
1 bar and 17°C and delivers it at 7 bar. The compressor n
W = ma R (T2 – T1)
runs at 300 rpm and follows the law pV1.35= constant. n -1
Calculate the cylinder bore and stroke required, assum- 1.35
= ¥ 1.2 ¥ 0.287 ¥ 480.28 – 290
ing stroke-to-bore ratio of 1.5. Calculate the power of the 1.35 - 1
motor required to drive the compressor, if the mechanical = 252.77 kJ/min
efficiency of the compressor is 85% and that of motor Indicated power required;
transmissions is 90 %. Neglect clearance volume and ( 252.77 kJ/min)
take R = 0.287 kJ/kg ◊ K for air. IP = = 4.21 kW
(60 s/min)
Solution The brake power input to compressor;
IP ( 4.21 kW)
Given A single-stage, single-acting, reciprocating air Brake power = = = 4.956 kW
compressor hmech 0.85
3 The motor power required;
V = 1 m /min p1 = 1 bar = 100 kPa
T1 = 17°C = 290 K p2 = 7 bar Brake power ( 4.956 kW)
Motor power = =
N = 300 rpm n = 1.35 htransmission 0.9
htransmission = 0.9 hmech = 0.85 = 5.5 kW
L/d = 1.5 R = 0.287 kJ/kg ◊ K
To find
(i) Cylinder bore, and strokes,
(ii) Motor power.
The work done on the gas for compression can
Analysis Volume sucked in per cycle
be minimized when the compression process is
V 1 m3/min 1 executed in an internally reversible manner, i.e.,
Vs = = = m3
N k (300 rpm) ¥ 1 300 by minimizing the irreversibilities. The other way
The cylinder (swept) volume also given as, of reducing the compression work is to keep the
p 2 p Êpˆ specific volume of gas as small as possible during
Vs = d L = d 2 (1.5d ) = 1.5 ¥ Á ˜ d 3 compression process. It is achieved by keeping
4 4 Ë 4¯
Equating two equations the gas temperature as low as possible during
Êpˆ 1 the compression. Since specific volume of gas is
1.5 ¥ Á ˜ d 3 = proportional to temperature, therefore, the cooling
Ë 4¯ 300
arrangement is provided on the compressor to cool
We get
the gas during the compression.
cylinder bore,
d = 0.1414 m = 141.4 mm
For better understanding of the effect of
and stroke;
cooling during compression process, we consider
L = 1.5 d = 212.10 mm
three types of compression processes executed
Reciprocating Air Compressor 847
between same pressure levels ( p1 and p2); an For an isothermal process; using
isentropic compression 1–2≤ (involves no cooling), C
a polytropic compression 1–2 (involves partial p = (Since pV= C )
V
cooling) and an isothermal compression 1–2¢ V2 Ê V1 ˆ
(involves perfect cooling) as shown in Fig. 25.6. We get –
Ú
V1
pdV = p1V11n Á ˜
Ë V2 ¯
(a) The indicated compression work per cycle For isothermal process;
for a polytropic compression process 1–2 is
V1 p
given by Eq. (25.9) p2V2 = p1V1 and = 2
V2 p1
È n -1 ˘
n ÍÊ p2 ˆ n ˙ Êp ˆ
WPoly = p 1V1 ÍÁ ˜ - 1˙ \ Wiso = p1V11n Á 2 ˜ ...(25.18)
n -1 Ë p1 ¯ Ë p1 ¯
Í ˙
Î ˚
where V1 is the volume of the air inducted per cycle.
(b) Isentropic compression process 1–2≤ The three processes are plotted on a p–V diagram
An equation for indicated work input can be in Fig. 25.6 for same inlet state and exit pressure.
obtained as Eq. (25.9) by replacing n by g. The area of the indicator diagram is the measure of
That is, compression work. The only type of compression
g È g -1 ˘ can influence the magnitude of area of indicator
Wisentropic = p 1V1 ÍÊ p2 ˆ g - 1˙ diagram and length of the line 2–d.
g -1 ÍÁË p ˜¯ ˙
Í 1 ˙ It is interesting to observe from this diagram
Î ˚
that among the three processes considered, the area
...(25.17) with isentropic compression is maximum. Thus it
(c) Isothermal compression process 1–2¢: With requires maximum work input and with isothermal
perfect cooling (T2 = T1); compression, the area of indicator diagram is
Indicated work input for isothermal com- minimum. Thus, the compressor with isothermal
pression is given by area c–1–2¢– d – c. compression will require minimum work input.
Area c –1–2¢–d –c = Area a –1 –2¢– b + Area
b –2¢– d – 0 – Area a –1 – c– 0
V2
Wiso = – Ú
V1
pdV + p2V2 – p1V1 This term is seldom used in practice for reciprocating
compressors. The adiabatic efficiency of an air
p compressor is defined as the ratio of isentropic
Delivery 2¢ 2 2¢¢ work input to actual work input.
p2 pV n = C
d Isentropic work input
pV = C hadiabatic = ...(25.19)
Actual work input
Co
m
pr
es
sio pV g = C Compressor
n
It compares the indicated work input to isothermal
1 work input to the compressor and it is defined as
p1
c Suction ratio of isothermal work input to indicated work
b a
V1
V input
0 V2 Isothermal work input
hcomp = ...(25.20)
Indicated work input
848 Thermal Engineering
Solution È 1.4 -1 ˘
1.4 ÍÊ 7 ˆ 1.4 ˙
Given A single-stage, single-acting reciprocating air – ¥ 100 ¥ 0.00281 ¥ ÍÁË 1 ˜¯ - 1˙
1.4 - 1 Í ˙
compressor. Î ˚
p1 = 1 bar = 100 kPa p2 = 7 bar = 3.61 – 0.731 = 2.88 kJ/cycle
Vs = 14 litre Vc = 0.7 litre
Example 25.8 A single-stage, double-acting recipro-
nc = 1.3 ne = 1.4
cating air compressor takes in 14 m3 of air per minute
To find Indicated work input per cycle. measured at 1.013 bar and 15°C. The delivery pressure
is 7 bar and the compressor speed is 300 rpm. The com-
pressor has a clearance volume of 5% of swept volume
with a compression and re-expansion index of n = 1.3.
Calculate the swept volume of the cylinder, the delivery
temperature and the indicated power.
Solution
Given A single-stage, double-acting reciprocating air
compressor, with
3
V1 = 14 m /min T1 = 15°C = 288 K
N = 300 rpm n = 1.3
p1 = 1.03 bar = 101.3 kPa p2 = 7 bar
Vc = 0.05Vs
To find
(i) The swept volume of cylinder,
(ii) The delivery temperature, and
Analysis The total volume of cylinder; (iii) Indicated power.
V1 = Vs + Vc
Assumptions
= 14 + 0.7 = 14.7 litre or 0.0147 m3
(i) No throttling effect on valve opening and closing.
The volume V4 after re-expansion of compressed air
(ii) Effect of piston rod on underside of cylinder is
in clearance space
1 1
negligible.
Ê p ˆ ne Ê 7 ˆ 1.4 (iii) Air as an ideal gas with specific gas constant R =
V 4 = V3 Á 2 ˜ = 0.7 ¥ Á ˜ 0.287 kJ/kg ◊ K.
Ë p1 ¯ Ë 1¯
= 2.81 litre or = 0.00281 m3 Analysis The p –V diagram for given data of compressor
is shown in Fig. 25.10.
Indicated work input per cycle, Eq. (25.23)
È nc -1 ˘
nc ÍÊ p2 ˆ nc ˙
Win = p 1V1 ÍÁ ˜ - 1˙
nc - 1 ÍË p1 ¯ ˙
Î ˚
È ne -1 ˘
ne ÍÊ p2 ˆ ne ˙
– p1V4 ÍÁ ˜ - 1˙
1 - ne ÍË p1 ¯ ˙
Î ˚
È 1.3 -1 ˘
1.3 ÍÊ 7 ˆ 1.3 ˙
= ¥ 100 ¥ 0.0147 ¥ ÍÁ ˜ - 1˙
1.3 - 1 Ë 1¯
Í ˙
Î ˚
852 Thermal Engineering
Obstruction due to
narrow valve passage causes throttling of air in
the cylinder. Throttling reduces the pressure in the
854 Thermal Engineering
following reasons:
1.0
Volumetric efficiency, hvol
p1 = 1.03 bar = 101.3 kPa T1 = 27°C = 300 K pf = 1.03 bar = 101.3 kPa
N = 200 rpm p2 = 9.5 bar Tf = 27°C = 300 K
d = 250 mm = 0.25 m L = 300 mm = 0.3 m p2 = 7 bar
mact = 200 kg/h FAD, Vf = 14 m3/min
p1 = 0.95 bar = 95 kPa
To find The volumetric efficiency of the compressor.
T1 = 45°C = 318 K
Assumptions nc = ne= n = 1.3
(i) Neglecting clearance volume. Vc = 0.05 Vs
(ii) Specific gas constant of air, R = 0.287 kJ/kg ◊ K.
To find
Analysis The volume swept per cycle (i) Indicated power, and
Êpˆ (ii) Volumetric efficiency.
V1 = Á ˜ d 2 L
Ë 4¯ Assumptions
Êpˆ (i) The compression and expansion are reversible.
= Á ˜ ¥ (0.25 m) 2 ¥ (0.3 m)
Ë 4¯ (ii) Air as an ideal gas with R = 0.287 kJ/kg ◊ K.
= 0.0147 m3 Analysis The p–V diagram for given data is shown in
The mass of air inducted per cycle Fig. 25.14.
p1V1 (101.3 kPa) ¥ (0.0147 m3 )
ma = =
RT1 (0.287 kJ/kg ◊ K) ¥ (300 K)
= 0.0173 kg/cycle
The mass-flow rate per hour
ma = mass per cycle ¥ No. of suctions/
revolution ¥ No. of revolutions/h
= (0.0173 kg/cycle) ¥ (1 suction/rev)
¥ (200 ¥ 60 rev/h)
= 207.6 kg/h
The mass of air actually sucked, mact = 200 kg/h
Actual mass sucked
Thus hvol =
Mass corresponds to swept volume at
atmosspheric pressure and temperature
200 kg
= = 0.963 or 96.3%
207g.6 k
The mass-flow rate corresponding to FAD at
Example 25.10 A single-stage, double-acting recip- atmospheric conditions, pf and Tf ;
rocating air compressor has a FAD of 14 m3/min mea- pf Vf
sured at 1.013 bar and 27°C. The pressure and tempera- ma =
RT f
ture of the cylinder during induction are 0.95 bar and
101.3 ¥ 14
45°C. The delivery pressure is 7 bar and the index of = = 16.47 kg/min
0.287 ¥ 300
compression and expansion is 1.3. Calculate the indicat-
The temperature T2 after compression,
ed power required and volumetric efficiency. The clear-
n -1
ance volume is 5% of the swept volume.
Êp ˆ n
T2 = T 1 Á 2 ˜
Solution Ë p1 ¯
1.3 -1
Ê 7 ˆ 1.3
Given A single-stage, double-acting reciprocating air = (318 K) ¥ Á = 504.18 K
compressor Ë 0.95 ˜¯
856 Thermal Engineering
È n -1 ˘
n ÍÊ p ˆ n ˙
Win = p1 (V1 – V4) ÍÁ 2 ˜ - 1˙
n -1 ÍË p1 ¯ ˙
Î ˚
È 1.3 -1 ˘
1.3 ÍÊ 5.6 ˆ 1.3 ˙
= ¥ 97 ¥ 0.00835 ¥ ÍÁ -1˙
1.3 - 1 Ë 0.97 ¯˜
Í ˙
Î ˚
= 1.75 kJ/cycle
Since N cycles take place within a minute, the
indicated power
ÊNˆ
IP = Win Á ˜
Ë 60 ¯ Analysis
Ê 600 ˆ
= (1.75 kJ/cycle) ¥ Á cycle/s˜ (i) Volumetric efficiency
Ë 60 ¯
Clearance volume; Vc = V3 = 0.05 Vs
= 17.5 kW The volume V4 after re-expansion of compressed
air in clearance space
Example 25.12 A single-stage, double-acting air
1
compressor delivers air at 7 bar. The pressure and
Ê p ˆ ne
temperature at the end of the suction stroke are 1 bar V4 = V 3 Á 2 ˜
and 27°C. It delivers 2 m3 of free air per minute when the Ë p1 ¯
compressor is running at 300 rpm. The clearance volume 1
is 5% of the stroke volume. The pressure and temperature Ê 7 ˆ 1.35
= 0.05 Vs ¥ Á ˜ = 0.2113Vs
of the ambient air are 1.03 bar and 20°C. The index Ë 1¯
of compression is 1.3, and index of expansion is 1.35. The total volume of cylinder;
Calculate V1 = Vs + Vc = 1.05 Vs
(a) Volumetric efficiency of the compressor, Effective swept volume
(b) Indicated power of the compressor, V1 – V4 = 1.05 Vs – 0.2113 Vs = 0.8386 Vs
(c) Brake Power, if mechanical efficiency is 80%. The volumetric efficiency
V - V4 0.8386Vs
Solution hvol = 1 =
Vs Vs
Given A single-stage, double-acting reciprocating air = 0.8386 or 83.86%
compressor
858 Thermal Engineering
Isothermal power input to the compressor; Total displacement volume per minute from head
Êp ˆ and tail ends of the cylinder;
Wiso = p1V f ln Á 2 ˜ Vtotal = (A1 + A2) L N
Ë p1 ¯
= (0.049 + 0.0486) ¥ 0.3 ¥ 300
Ê 5.5 m3 ˆ Ê 793.3 ˆ = 8.78 m3/min
= (99.3 kPa) ¥ Á ˜ ¥ ln Á
Ë 60 s ¯ Ë 93.3 ˜¯ (iv) Volumetric efficiency
= 19.48 kW Vf 5.5 m3/min
hvol = =
(ii) Isothermal efficiency Vtotal 8.78 m3/min
Wiso 19.48 = 0.626 or 62.6%
hiso = = = 0.487 or 48.7%
BP 40
Example 25.16 During the overhauling of an old
For head end of the cylinder compressor, a distance piece of 9 mm thickness is
Cross-sectional area, inserted accidentally between the cylinder head and
Êpˆ Êpˆ cylinder. Before overhaul, the clearance volume was
A1 = Á ˜ d 2 = Á ˜ ¥ (0.25 m) 2 3 per cent of the swept volume. The compressor receives
Ë 4¯ Ë 4¯
2 atmospheric air at 1 bar and it is designed to deliver air
= 0.049 m
at a gauge pressure of 7 bar with a stroke of 75 cm. If
Indicated mean effective pressure;
the compression and re-expansion follow the law pV1.3 =
a1 7.6 cm 2 constant, determine the percentage change in
pm1 = k= ¥ ( 200 kPa/cm)
l 6.75 cm (a) volume of free air delivered,
= 225.18 kPa (b) power necessary to drive the compressor.
For tail end of the cylinder
Cross-sectional area, Solution
(ii) The brake power input to the compressor therefore, there is a decrease in fresh air
Brake power; induction.
Indicated power 146.7 2. With high delivery pressure, the delivery
BP = =
hcomp ¥ hmech 0.85 ¥ 0.95 temperature increases. It increases specific
= 181.67 kW volume of air in the cylinder, thus more
(iii) Cylinder dimesions for same bore and stroke size: compression work is required.
The volumetric efficiency is given as 3. Further, for high pressure ratio, the cylinder
1
size would have to be large, strong and heavy
Ê p ˆn
hvol = 1 + c – c Á 2˜ working parts of the compressor will be
Ë p1 ¯
needed. It will increase balancing problem
= 1 + 0.03 – 0.03 ¥ (8)1/1.3 and high torque fluctuation will require a
= 0.8814 heavier flywheel installation.
Further, the volumetric efficiency is also given as
(V1 - V4 ) All the above problems can be reduced to
hvol = minimum level with multistage compression.
Vs
\ total displacement volume for two cylinders;
(V1 - V4 ) 35.35
Vs = =
hvol 0.8814 As discussed in preceding sections, the compressor
3
= 40.1 m /min requires minimum work input with isothermal
For a two-cylinder, single-acting reciprocating air compression. But the delivery temperature T2
compressor, the displacement volume per minute increases with pressure ratio and the volumetric
is also expressed as efficiency decreases as pressure ratio increases.
Êpˆ All the above problems can be reduced to
Vs = 2 ¥ Á ˜ d 2 L N
Ë 4¯ minimum level by compressing the air in more than
For d = L; one cylinders with intercooling between stages, for
Êpˆ the same pressure ratio. The compression of air in
40.1 = 2 ¥ Á ˜ d 3 ¥ 300 two or more cylinders in series is called multistage
Ë 4¯
compression. Air cooling between stages provides
It gives bore and stroke sizes as
the means to achieving an appreciable reduction
d = L = 0.44 m or 440 mm
in the compression work and maintaining the air
temperature within safe operating limits.
Compression
Usually, the pressure ratio for a single-stage
1. The gas can be compressed to a sufficiently
reciprocating air compressor is limited to 7. Increase
high pressure.
in pressure ratio in a single-stage reciprocating
air compressor causes the following undesirable 2. Cooling of air is more efficient with
effects: intercoolers and cylinder wall surface.
3. By cooling the air between the stages of
1. Greater expansion of clearance air in the compression, the compression can be
cylinder and as a consequence, it decreases brought to isothermal and power input to the
effective suction volume (V1 – V4) and compressor can be reduced considerably.
Reciprocating Air Compressor 865
In terms of mass of air inducted per cycle; temperature T1. Therefore, the heat rejected in
intercooler
È n -1 ˘
n ÍÊ p2 ˆ n ˙ Qcooling = ma Cp (T2 – T1) (kJ) ...(25.35)
Win = ma R T1 ÍÁ ˜ - 1˙
n -1 Ë p ¯ Using Cp = g Cv , we get
Í 1 ˙
Î ˚
g Cv - nCv (g - n)
È n -1 ˘ Cn = = Cv
n -1 n -1
n ÍÊ p3 ˆ n ˙
+ ma R T1 ÍÁ ˜ - 1˙ Then total heat rejected;
n -1 Ë p2 ¯
Í ˙
Î ˚ (γ − n )
n Qstage = ma C v (T2 – T1) + ma Cp (T2 – T1)
Win = ¥ n −1
n -1 ⎡ (γ − n ) ⎤
n -1 n -1
= ma ⎢ C v + C p ⎥ (T2 – T1) (kJ)
È ˘ ⎣ n − 1 ⎦
Ê
Í 2p ˆ n Ê p ˆ n ˙
ma R T1 ÍÁ ˜ +Á ˜3
- 2˙ (kJ/cycle) ...(25.36)
Ë p1 ¯ Ë p2 ¯
Í ˙ For heat rejected per kg of air
Î ˚
...(25.33) ⎡ (γ − n ) ⎤
qstage = ⎢ C v + C p ⎥ (T2 – T1) (kJ/kg)
pf Vf p1 (V1 - V4 ) p2 (V5 - V8 ) ⎣ n −1 ⎦
where, ma = = = ...(25.37)
RT f RT1 RT1
Since same mass of air is handled by both iagram for a
cylinders, the suffix f represents free air conditions.
For given mass-flow rate ma (kg/s), the The actual indicator diagram on a p–V plane for
indicated power a two-stage reciprocating air compressor is shown
È n -1 n -1 ˘ in Fig. 25.20. The variation during suction and
n ÍÊ p2 ˆ n Ê p3 ˆ n ˙ delivery processes is due to valve action effects.
IP = ma R T1 ÍÁ ˜ +Á ˜ - 2˙ (kW)
n -1 Ë p ¯ Ë p2 ¯ The indicator diagrams for low-pressure and
Í 1 ˙
Î ˚ high-pressure cylinders overlap due to pressure
...(25.34) drop taking place in intercooler and clearance
effect.
During the suction process, pressure drops in
Compression
the cylinder until the inlet valve is forced to open
In a two-stage air compressor, air rejects heat by air. Similarly, during delivery process , some
(i) during compression process, and (ii) after more pressure is required to open the delivery
compression in intercooler. valve and to displace the compressed air through
Qstage = Qcomp + Qcooling a narrow valve passage. Thus, gas throttling takes
Heat rejected during polytropic compression place during delivery, which reduces the pressure
process gradually.
Qcomp = ma Cn (T2 – T1) (kJ)
C - nCv
where Cn = p , the polytropic specific
n -1
heat, measured in kJ/kg ◊ K.
The intermediate pressure p2 influences the work
For perfect intercooling, the temperature of
to be done on the gas and its distribution between
air after cooling should be reduced to initial
Reciprocating Air Compressor 867
n -1
Ê 1ˆ n 1 n -1 1- 2 n
or ÁË p ˜¯ ( p2 )- n - ( p3 ) n ( p2 ) n =0
1
1- n 1 n -1 1- 2 n
or ( p1 )n ( p2 )- n = ( p3 ) n ( p2 ) n
1 2 n -1 n -1 n -1
- +
or ( p2 ) n n = ( p1 ) n ( p3 ) n
2( n -1) n -1
or ( p2 ) n = ( p1 p3 ) n
Therefore,
p22 = p1 p3 ...(25.38)
p2 p
or = 3 ...(25.39)
p1 p2
It is proved that for minimum compression
work, the conditions required are the following
stages. The intermediate pressure, which makes 1. The pressure ratio of each stage should be
work input minimum, is always important. the same.
The total power input to a two-stage reciprocating 2. The pressure ratio of any stage is the square
air compressor with complete intercooling is given root of overall pressure ratio, for a two stage
by Eq. (25.34); compressor.
È n -1 n -1 ˘ 3. Air after compression in each stage should
n ÍÊ p2 ˆ n Ê p3 ˆ n ˙
IP = ma R T1 ÍÁ ˜ +Á ˜ - 2˙ be cooled to intial temperature of air intake.
n -1 Ë p1 ¯ Ë p2 ¯
Í ˙ 4. The work input to each stage is same.
Î ˚
If p1, T1 and p3 are fixed then the optimum value Consider multistage compression with z stages.
of intermediate pressure p2 for minimum work Then
input can be obtained by applying condition of p2 p p
minima, i.e., = 3 = 4 =…
p1 p2 p3
d ( IP ) p ( z + 1)
=0 = = X (say) ...(25.40)
dp2
pz
È n -1 n -1 ˘ Then p2 = X p1; p3 = Xp2 = X 2p1;
n d ÍÊ p2 ˆ n Ê p3 ˆ n ˙
ma RT1 ÍÁ ˜ +Á ˜ - 2˙ = 0 p4 = Xp3 = X 2p2 = X 3p1
n -1 dp2 ÍË p ¯ Ë p ¯
1 2 ˙ and p(z + 1) = Xpz = … = X z p1
Î ˚
p
n -1
n -1 n -1 1- n
or X z = ( z + 1)
Ê 1ˆ n d d p1
ÁË p ˜¯ dp2
( p2 ) n + ( p3 ) n
dp2
( p2 ) n = 0
1 p ( z + 1)
n -1 or X= z
n -1 p1
Ê 1 ˆ n Ê n - 1ˆ
ÁË p ˜¯ (
ÁË n ˜¯ 2 np ) -1
= z (Pressure ratio through compressor)
1
n -1 Ê 1- n
1- n ˆ ...(25.41)
+ ( p3 ) n Á ( ) -1
˜ p2 n =0
Ë n ¯
868 Thermal Engineering
Solution
Given A two-stage reciprocating air compressor with
imperfect inercooler;
V1 = 25 m3/min p1 = 101.3 kPa
Reciprocating Air Compressor 869
Solution
Given A two-stage, double-acting reciprocating air
compressor with imperfect intercooling;
N = 120 rpm d1 = 50 cm = 0.5 m
L = 75 cm = 0.75 m p1 = 1 bar
T1 = 20°C = 293 K p2 = 3 bar
p1V 1g = p2V 2g p2 = p3 = 3 bar
T3 = 35°C = 308 K p4 = 10 bar The IP input to LP cylinder,
p3V3n = p4 V4n with n = 1.3 k =2 g
IPLP = ma R (T2 – T1)
hmech = 0.9 hMotor = 0.86 g -1
To find Motor power input to drive the compressor. 1.4
= ¥ 0.7 ¥ 0.287 ¥ (401.04 – 293)
1.4 - 1
Assumptions
= 75.97 kW
(i) The effect of the piston rod is negligible on the Temperature of air after second-stage compression;
cylinder volume. n -1 1.3-1
(ii) For air: R = 0.287 kJ/kg ◊ K, Cp = 1.005 kJ/kg ◊ K Êp ˆ n Ê 10 ˆ 1.3
and g = 1.4. T4 = T3 Á 4 ˜ = (308 K ) ¥ Á ˜
Ë p3 ¯ Ë 3¯
Analysis The volume-flow rate of air to LP cylinder = 406.64 K
p 2 N The work input in HP cylinder of compressor,
V1 = d LP L k
n
4 60 IPHP = ma R (T4 – T3)
p Ê 120 ˆ n -1
= ¥ (0.5 m) 2 ¥ (0.7 5m) ¥ Á rps˜ ¥ 2 1.3
4 Ë 60 ¯ = ¥ 0.7 ¥ 0.287 ¥ (406.64 – 308)
1.3 - 1
= 0.589 m3/s
= 85.87 kW
870 Thermal Engineering
È n -1 ˘ T1 = 300 K p3 = 10 bar
Ê n ˆ ÍÊ p3 ˆ 2 n ˙ n = 1.3 R = 0.287 kJ/kg ◊ K
IPmulti = 2¥Á ˜ ma RT1 ÍÁ ˜ - 1˙
Ë n -1¯ ÍË p1 ¯ ˙ Cp = 1 kJ/kg ◊ K k =1
Î ˚
To find
È 1.3 -1 ˘
Ê 1.3 ˆ ÍÊ 9 ˆ 2 ¥1.3 ˙ (i) Power required to drive the compressor,
= 2¥Á ¥ 2 ¥ 0. 287 ¥ 308 ¥ ÍÁË 1 ˜¯ -1˙
Ë 1.3 -1˜¯ Í ˙ (ii) Saving in work in comparison with single-stage
Î ˚ compression,
= 442.1 kW
(iii) Isothermal efficiency, and
(iii) Percentage saving in work of comparison with
(iv) Heat transferred in intercooler.
single-stage compression
Power input with single stage compression from Assumptions
1 bar to 9 bar; (i) Given conditions leads to perfect intercooling.
È n -1 ˘ (ii) Compressions and expansions are reversible
n ÍÊ p3 ˆ n ˙ processes.
IPsingle = n -1 ma RT1 ÍÁ p ˜ - 1˙
Ë
Í 1 ¯ ˙ (iii) No effect of valve opening and closing on
Î ˚ induction and delivery processes.
È 1.3 -1 ˘
1.3 ÍÊ 9 ˆ 1.3 ˙ Analysis For perfect intercooling
= ¥ 2 ¥ 0.287 ¥ 308 ¥ ÍÁ ˜ - 1˙
1.3 -1 Ë 1¯ or p2 = p1 ¥ p3 = 1 ¥ 10 = 3.162 bar
Í ˙
Î ˚ p2
or = 3.162
= 505.92
kW p1
Saving in power due to multistage compression (i) Power required to drive compressor
= IPsingle – IPmulti = 505.92 – 442.1 The minimum power input for two-stage
= 63.82 kW compression with perfect intercooling;
Per cent saving È n -1 ˘
IPmulti - IPsingle Ê n ˆ ÍÊ p3 ˆ 2 n ˙
63.82 IPmulti = 2¥Á ma RT1 ÍÁ ˜ - 1˙
=
IPsingle
¥ 100 =
505.92
¥ 100 Ë n -1˜¯ ÍË p1 ¯ ˙
Î ˚
= 12.61% Ê 1.3 ˆ
= 2¥Á ¥ 0.1 ¥ 0.287 ¥ 300
Ë 1.3 -1˜¯
Example 25.23 A two-stage, single-acting, recipro-
cating air compressor takes in air at 1 bar and 300 K. È 1.3 -1 ˘
ÍÊ 10 ˆ 2 ¥1.3 ˙
Air is discharged at 10 bar. The intermediate pressure ¥ ÍÁ ˜ - 1˙
Ë 1¯
is ideal for minimum work and perfect intercooling. The Í ˙
Î ˚
law of compression is pV1.3 = constant. The rate of dis- = 22.7 kW
charge is 0.1 kg/s. Calculate Power input with single-stage compression from
(a) power required to drive the compressor, 1 bar to 10 bar;
(b) saving in work in comparison with single stage È n -1 ˘
compression, n ÍÊ p3 ˆ n ˙
IPsingle = ma RT1 ÍÁ ˜ - 1˙
(c) isothermal efficiency, n -1 ÍË p1 ¯ ˙
(d) heat transferred in intercooler. Î ˚
1.3
Take R = 0.287 kJ/kg ◊ K and Cp = 1 kJ/kg ◊ K. = ¥ 0.1 ¥ 0.287 ¥ 300
1.3 -1
Solution È 1.3 -1 ˘
ÍÊ 10 ˆ 1.3 ˙
¥ ÍÁ ˜ - 1˙
Given A two-stage, single-acting, reciprocating air Ë 1¯
Í ˙
compressor with perfect intercooling Î ˚
ma = 0.1 kg/s p1 = 1 bar = 100 kPa = 26.16 kW
872 Thermal Engineering
Assumptions È n -1 ˘
Ê n ˆ ÍÊ p4 ˆ n ˙
IP1, stage = Á p V
1 1 ÍÁ - 1˙
(i) Neglecting clearance volume. Ë n -1˜¯ ÎË p1
˜¯
˚
(ii) Perfect inetercooling.
Reciprocating Air Compressor 873
È 1.3 -1 ˘ Assumptions
Ê 1.3 ˆ ÍÊ 2000 ˆ 1.3 ˙ (i) Air as an ideal gas, with R = 0.287 kJ/kg ◊ K.
= Á ¥ 98 ¥ 1 ¥ ÍÁË 98 ˜¯ - 1˙
Ë 1.3 -1˜¯ Î ˚ (ii) Compression and expansion are reversible
polytropic.
= 427.08 kW
(iii) Saving in work due to multistaging Analysis The stroke (swept) volume of LP cylinder
= IP1,stage – IP3,stage Êpˆ Êpˆ
Vs = Á ˜ d12 L1 = Á ˜ ¥ (0.25 m) 2 ¥ (0.25 m)
= 427.08 kW – 332.62 kW = 94.42 kW Ë 4¯ Ë 4¯
Percentage saving; = 0.01227 m3
Saving 94.42
= ¥ 100 = ¥ 100
IP1,stage 427.08
= 22.1%
(iv) Isothermal efficiency
IPiso 295.56
hiso = ¥ 100 = ¥ 100
IPact 332.62
= 88.85%
Solution
Given Two-stage, single-acting reciprocating air com-
pressor
Vs,LP = 60 litres V3 = 0.05 Vs,LP = 3 litres
T1 = 15°C = 288 K
T3 = 15°C = 288 K
p2 p3
Analysis For perfect intercooling, the pressure ratio = 2.0 = 2.0
p1 p2
per stage
V7 = 0.05 Vs, HP n = 1.3 k=1
p2 p
= 3 = p1 ¥ p3 = 1¥ 30 = 5.477
p1 p2 To find Stroke volume (V5 – V7) of HP cylinder.
p2 = 5.477 p1 = 5.477 ¥ 1 = 5.477 bar
The total volume of LP cylinder
Êpˆ
V1 = Vs, LP = Á ˜ d12 L
Ë 4¯
The total volume of HP cylinder
Êpˆ
V3 = Vs, HP = Á ˜ d22 L
Ë 4¯
Equation (25.46), for perfect intercooling, without
clearance leads to
p1V1 = p2 V3
Ê p1 ˆ 1
or Vs,HP = Vs,LP Á ˜ = Vs,LP ¥
Ë p2 ¯ 5.477
= 0.1825 Vs,LP
Without clearance, with same pressure ratio and with Assumptions
perfect intercooling, the volumetric efficiency will be
(i) For air g = 1.4.
same. Expressing the above equation in terms of cylinder
(ii) For LP cylinder, the re-expansion of air is
diameters
isentropic.
Êpˆ 2 Êpˆ 2 (iii) For HP cylinder, the re-expansion of air is
ÁË 4 ˜¯ d HP L = 0.1825 ¥ ÁË 4 ˜¯ ¥ (300 mm) ¥ L polytropic.
of compression and expansion in both cylinders is 1.3. Cp The pressure ratio for LP cylinder;
= 1.005 kJ/kg ◊ K, and R = 0.287 kJ/kg ◊ K. p2
=5
Calculate p1
(a) Heat rejected in the intercooler, The volumetric efficiency of LP cylinder;
1
(b) Diameter of HP cylinder,
Ê p ˆn
(c) Power required to drive HP cylinder. hvol, LP = 1 + c1 – c1 Á 2 ˜
Ë p1 ¯
1
Solution Ê 5 ˆ 1.3
= 1 + 0.04 – 0.04 ¥ Á ˜ = 0.902
Given Two-stage, double-acting reciprocating air com- Ë 1¯
pressor It is also expressed using effective stroke volume rate
k =2 N = 300 rpm ( V1 - V4 ) of LP cylinder as
p1 = 1 bar = 100 kPa T1 = 27°C = 300 K
V1 - V4
p2 = 5 bar p5 = 4.75 bar hvol, LP =
T3 = 27°C = 300 K p6 = 15 bar Vs, LP
n = 1.3 d1 = 360 mm or V1 - V4 = Vs, LP ¥ hvol, LP
L1 = 400 mm c1 = c2 = 0.04 = ( 24.42 kg/min) ¥ 0.902 = 22.02 m3/min
Cp = 1.005 kJ/kg ◊ K R = 0.287 kJ/kg ◊ K
The mass flow rate of air into the LP cylinder;
L2 = L1
p1 (V1 - V4 ) (100 kPa) ¥ (22.02 m3/min)
To find ma = =
RT1 (0.287 kJ/kg ◊ K) ¥ (300 K)
(i) Heat rejected in the intercooler,
(ii) Diameter of HP cylinder, and = 25.584 kg/min or 0.426 kg/s
(iii) Power required to drive HP cylinder. Temperature after compression in each stage
n –1 1.3 -1
Êp ˆ n Ê 5ˆ 1.3
T2 = T1 Á 2 ˜ = 300 ¥ Á ˜
Ë p1 ¯ Ë 1¯
= 434.93 K
(i) Heat transfer rate in the intercooler
Q = ma Cp (T2 – T1)
= 25.584 ¥ 1.005 ¥ (434.93 – 300)
= 3469.33 kJ/min or 57.82 kW
(ii) Diameter of HP cylinder
The effective swept volume rate of HP cylinder
ma RT1
V5 - V8 =
p5
25.584 ¥ 0.287 ¥ 300
=
475
3
Analysis The stroke (swept) volume per minute of LP = 4.637 m /min
cylinder The volumetric efficiency of HP cylinder;
1
Êpˆ 2 Ê p ˆn
Vs, LP = V1 - V3 = Á ˜ d1 L1 N k hvol, HP = 1 + c2 – c2 Á 3 ˜
Ë 4¯ Ë p5 ¯
Êpˆ 1
= Á ˜ ¥ (0.3 6 m) 2 ¥ (0.4 m) ¥ 300 ¥ 2 Ê 15 ˆ 1.3
Ë 4¯ = 1 + 0.04 – 0.04 ¥ Á
Ë 4.75 ˜¯
= 0.943
= 24.42 m3/min
Reciprocating Air Compressor 881
Further, the volumetric efficiency can be ex- (b) Heat rejected in after-cooler, if delivered air is
pressed in terms of piston displacement volume cooled to initial temperature,
rate of HP cylinder as (c) Diameter of intermediate and HP cylinders,
V5 - V8 (d) Power required to drive compressor, if its
hvol, HP =
Vs, HP mechanical efficiency is 85%.
V5 - V8 4.637 Solution
or Vs, HP = = = 4.917 m3/min
hvol , HP 0.943
Given Three-stage, double-acting reciprocating air
which can be further, expressed as compressor
Êpˆ k =2 N = 300 rpm
Vs, HP = Á ˜ d2 2 L1 N k p1 = 1 bar = 100 kPa T1 = 27°C = 300 K
Ë 4¯
p2 = 5 bar p5 = 4.8 bar
Êpˆ
or 4.917 = Á ˜ ¥ d22 ¥ 0.4 ¥ 300 ¥ 2 T3 = 27°C = 300 K p6 = 20 bar
Ë 4¯
p9 = 19.8 bar p10 = 75 bar
or d2 = 0.1615 m or 161.5 mm n1 = 1.3 n2 = 1.32
(iii) Power required to drive HP cylinder n3 = 1.35 d1 = 360 mm
È n -1 ˘ L1 = 400 mm c1 = c2 = c3 = 0.04
n ÍÊ p3 ˆ n ˙ Cp = 1.005 kJ/kg ◊ K R = 0.287 kJ/kg ◊ K
IP = p5 ( V5 - V8 ) ÍÁ ˜ - 1˙
n -1 ÎË 5 ¯
p ˚ L3 = L2 = L1 hmech = 0.85
1.3 Ê 4.637 ˆ To find
= ¥ 4.75 ¥ 102 ¥ Á
1.3 -1 Ë 60 ˜¯ (i) Heat rejected in each stage in intercooler and
È 1.3 -1 ˘ during compression,
ÍÊ 15 ˆ 1.3 ˙ (ii) Heat rejected in after-cooler,
¥ ÍÁ ˜¯ - 1˙
ÎË 4. 75 ˚ (iii) Diameter of intermediate and HP cylinders,
= 48.34 kW (iv) Power required to drive compressor.
Analysis The stroke (swept) volume per minute of LP
Example 25.32 A three-stage, double-acting, recip-
cylinder
rocating air compressor operating at 300 rpm, receives
Êpˆ 2
air at 1 bar and 27°C. The bore of LP cylinder is 360 mm Vs, LP = V1 - V3 = Á ˜ d1 L1 N k
Ë 4¯
and its stroke is 400 mm. Intermediate cylinder and HP
cylinder have same stroke as LP cylinder. The clearance
volume in each cylinder is 4 % of the stroke volume . The
LP cylinder dischrges air at a pressure of 5 bar, the inter-
mediate cylinder discharges at 20 bar and air is finally
discharged by the HP cylinder at 75 bar. The air is cooled
in intercoolers to initial temperature after each stage of
compression. A Pressure drop of 0.2 bar takes place in
intercooler after each stage. The index of compression
and expansion for an LP cylinder is 1.3, for intermediate
cylinder is 1.32 and for HP cylinder is 1.35. Neglect the
effect of piston rod and assume Cp = 1.005 kJ/kg ◊ K, and
R = 0.287 kJ/kg ◊ K.
Calculate
(a) Heat rejected in each stages in intercooler and
during compression,
882 Thermal Engineering
Summary
p 2 Ê 2N ˆ pm L A N k
V = d LÁ IP = (kW)
4 Ë 60 ˜¯ 60
where N is the speed of compressor in rotations where k = 1 for single acting and k = 2 for double
per minute. acting reciprocating compressor.
The capacity of a compressor is the actual
quantity of air delivered per unit time at given by
atmospheric conditions. Free Air delivery (FAD ) Indicated power
hmech =
is the discharge volume of the compressor Brake power
corresponding to ambient conditions.
Piston speed is the linear speed of the piston or engine. The input of the driving motor can be
measured in m/min. It is expressed as expressed as
Vpiston = 2 L N Motor power
dicated work input to a single-stage, Shaft power (or Brake power)
single-acting reciprocating compressor without =
Mechanical efficiency of motorr and drive
clearance is
È n-1 ˘
n ÍÊ p2 ˆ n ˙ compressor is
Win = p1V1 ÍÁ ˜ - 1˙ (kJ/cycle) Actual Mass sucked
n -1 ÎË p1 ¯ ˚ hvol =
lume is provided in the cylinder Mass corresponds to swept volume at
atmosspheric pressure and temperature
to accomodate valves. The clearance ratio c is the 1
ratio of clearance volume to the swept volume. Ê p ˆ ne
The clearance ratio for a reciprocating air = 1 + c – c Á 2˜
Ë p1 ¯
compressor is usually 2 to 10%. The work input
-
to the compressor with clearance ratio c is
es the compression work.
È nc -1 ˘
nc ÍÊ p2 ˆ nc ˙
Win = p 1V1 ÍÁ ˜ - 1˙ intercooler, the work input per cycle is
nc - 1 ÎË p1 ¯ ˚
È ne -1 ˘ È n -1 n -1 ˘
ne ÍÊ p2 ˆ ne ˙ n ÍÊ p2 ˆ n Ê p3 ˆ n ˙
– p1V4 ÍÁ ˜ - 1˙ Win = ma RT1 ÍÁ ˜ +Á ˜ - 2˙
ne - 1 Ë p ¯ n -1 Ë
Î 1p ¯ Ë p2 ¯ ˚
Î 1 ˚
where nc = index of compression and ne = index where p2 and T2 are intermediate pressure and
of expansion. temperature, respectively.
If both indices are same, i.e., nc = ne then
È n -1 ˘ Qcooling = ma Cp (T2 – T1) (kJ)
n ÍÊ p2 ˆ n ˙ and heat rejected during polytropic compression
Win = p 1(V1 – V4) ÍÁ ˜ - 1˙
n -1 ÎË p1 ¯ ˚ is
ciency of a compressor is defined (g - n)
Qcomp = ma Cv (T2 – T1)
as the ratio of isothermal work input to actual n- 1
work input.
compressor would be minimum when a stage
is given as pressure ratio is
p2 p
IP = Win per cycle = 3
¥ No of compression per unit time p1 p2
Ê Nk ˆ and the minimum compression power for a two-
= Win Á
Ë 60 ˜¯ stage compressor
ndicated diagram, the indicated power È n -1 ˘
Ê n ˆ ÍÊ p2 ˆ n ˙
is obtained in terms of indicated mean effective IPmin = 2 ¥ Á ma RT1 ÍÁ ˜ - 1˙
pressure, pm as Ë n - 1˜¯ ÎË p1 ¯ ˚
Reciprocating Air Compressor 885
Glossary
Reciprocating compressor A reciprocating machine, Pressure ratio The ratio of absolute discharge pressure
used to compress the air during each stroke of piston to absolute suction pressure
Rotary compressor A machine which compresses the Free air Air that exists under atmospheric condition
air by dynamic action Free Air delivery (FAD) Discharge volume of com-
Single-acting compressor A compressor in which all pressor corresponding to ambient conditions
actions take place only one side of the piston during a Compressor Capacity Quantity of air delivered per unit
cycle time at atmospheric conditions
Double-acting compressor A compressor in which Inter-stage coolers Used to cool the air in between
suction, compression and delivery of gas take place on stages of compression
both sides of the piston After coolers Used to remove the moisture in the air
Single-stage compressor A compressor in which the by cooling it
compression of gas to final delivery pressure is carried Air-dryers Removes traces of moisture after after-cool-
out in one cylinder only er is used
Multistage compressor A compressor which com- Moisture drain traps used for removal of moisture in
presses the gas to the final pressure in more than one cyl- the compressed air
inder in series
Air receiver Storage tank used to store the compressed
air
1. What is an air compressor? Why is it an important 11. Explain the working of double-acting reciprocat-
machine? ing air compressor.
2. Write the uses of compressed air. 12. Derive an expression for indicated work of a re-
3. Classify the air compressors. ciprocating air compressor by neglecting clear-
4. How do the suction and delivery valve activate in ance.
reciprocating air compressor? 13. Why is the clearance volume provided in each re-
5. State the main parts of reciprocating air compres- ciprocating compressor? Is it desirable to have a
sor. high clearance volume in a compressor?
6. Differentiate between 14. What is clearance ratio? Write the effect of clear-
(i) Single-acting and double-acting compres- ance volume on performance of a reciprocating
sors compressor.
(ii) Single-stage and multistage compressors. 15. Derive an expression for indicated work of a
7. Why is a cooling arrangement provided with all reciprocating air compressor by considering its
compressors? clearance.
8. Define swept volume, and deduce it for single- 16. Define volumetric efficiency and prove that
1
cylinder, single-acting and double-acting com-
Ê p ˆ ne
pressor having bore d, stroke L, and speed N rpm. hvol = 1 + c – c Á 2˜
Ë p1 ¯
9. Write the construction of a single-acting, single-
stage reciprocating air compressor. where each term has its usual meaning.
10. Explain the working of a single-acting reciprocat- 17. Define volumetric efficiency. How is it affected
ing air compressor. by (i) pressure ratio, (ii) speed of compressor, and
886 Thermal Engineering
(iii) throttling across the valves? Explain in brief. 23. Define overall volumetric efficiency. Discuss the
18. What are the advantages of multistage compres- parameters in brief, which affect it.
sion over single-stage compression? 24. Show the effect of increase in compression ratio
19. Why is the intercooler provided between stages? in single-stage reciprocating compressor on a
20. Prove that in a reciprocating air compressor, with p–V diagram and give its physical explanation.
perfect intercooling, the work done for compress- 25. Draw the indicator diagram for single-stage, dou-
ing the air is equal to heat rejected by the air. ble-acting reciprocating air compressor on a p–V
21. What is an after-cooler? Why is it provided with diagram.
an air compressor. 26. What are the advantages of using an after-cooler
22. Prove that for complete intercooling between two with an air compressor, when air under pressure
stages, the compression work would be minimum has to be stored over long periods?
when intermediate pressure 27. What is the effect of intake temperature and pres-
sure on output of an air compressor?
p2 = p1 ¥ p3
Problems
1. Calculate the bore of the cylinder for a double- and discharges air at 6.5 bar. It has a mechanical
acting, single-stage reciprocating air compressor efficiency of 80% and a clearance ratio of 8.9%.
runs at 100 rpm with average piston speed of Calculate
150 m/min. The indicated power input is 50 kW. (a) the volumetric efficiency,
It receives air at 1 bar and 15°C and compresses it (b) mean effcetive pressure,
according to pV1.2 = constant to 6 bar. (c) brake power.
[349 mm] [(a) 75% (b) 1.06 bar (c) 1.48 kW]
2. A single-acting, single-cylinder reciprocating air 5. Calculate the power required to drive a single-
compressor has a cylinder diameter of 300 mm stage, single-acting reciprocating air compressor
and a stroke of 400 mm. It runs at 100 rpm. to compress 8 m3/min of air, receiving at 1 bar,
Air enters the cylinder at 1 bar; 20°C. It is then 20°C to 7 bar. The index of compression is 1.3.
compressed to 5 bar. Calculate the mean effective Also, calculate the percentage saving in indicated
pressure and indicated power input to compressor, power by compressing the same mass of air
when compression is
(a) in two stages with optimum intercooler
(a) isothermal,
pressure and perfect intercooling,
(b) according to the law pV1.2 = constant,
(b) in two stages with imperfect intercooling
(c) adiabatic.
to 27°C, intercooler pressure remaining the
Calculate isothermal efficiency for each case.
same as in case in (a),
Neglect clearance.
(c) in three stages with optimum intercooler
[(a) 1.61 bar, 7.58 kW, 100% (b) 1.85 bar,
and perfect cooling.
8.7 kW, 87.2% (c) 2.043 bar, 9.63 kW, 78.8%]
[32.8 kW (a) 11.3% (b) 10.2% (c) 14.63%]
3. An air compressor takes in air at 100 kPa, 300 K.
6. A power cylinder of 0.5 m3 capacity is charged
The air delivers at 400 kPa, 200°C at the rate of
with compressed air without after-cooling it
2 kg/s. Determine minimum compressor work
at 170 bar from a four-stage compressor with
input. [312.7 kW]
perfect intercooling between stages and working
4. A single-acting, single-cylinder reciprocating
in best conditions. What are the most economical
air compressor receives 30 m3 of atmopheric air
intermediate pressure?
per hour at 1 bar and 15°C . It runs at 450 rpm
[3.611bar 13.04 bar and 47.08 bar]
Reciprocating Air Compressor 887
7. The free air delivered by a single-stage, double- Data: Air inlet conditions = 1.013 bar and
acting reciprocating air compressor, measured at 15°C; delivery pressure = 8 bar; clearance volume
1 bar and 15°C is 16 m3/min. The suction takes = 7% of swept volume; index of compression and
place at 96 kPa and 30°C and delivery pressure re-expansion = 1.3; mechanical efficiency of the
is 6 bar. The clearance volume is 4% of swept drive between motor and compressor = 87%;
volume and mean piston speed is limited to motor power output = 23 kW
300 m/min. D etermine (4.47 m3/min;72.7% 297 mm)
(a) power input to compressor, if mechanical 11. The LP cylinder of a two-stage, double-acting
efficiency is 90% and compression efficien- reciprocating air compressor running at 120 rpm
cy is 85% has a 50-cm diameter and 75-mm stroke. It
(b) Bore and stroke if compressor runs at receives air at 1 bar and 20°C and compresses it
500 rpm adiabatically to 3 bar. Air is then delivered to an
Assume index of compression and expansion intercooler, where it is cooled at constant pressure
= 1.3. to 35°C and then furter compressed to 10 bar in
[(a) 83.6 kW (b) 290 mm and 300 mm] HP cylinder. Determine the power required of an
8. A double-acting, single-stage reciprocating air electric motor to drive a compressor. Assume the
compressor has a bore of 330 mm, stroke of mechanical efficiency of the compressor as 90%
350 mm, clearance of 5%, and runs at 300 rpm. and of the motor as 86%. [212.9 kW]
It receives air at 95 kPa and 25°C . The delivery 12. A reciprocating air compressor takes in air at
pressure is 4.5 bar and the index of compression 40°C and 1.013 bar in the daytime.
is 1.25. The free air conditions are 1.013 bar and (a) Calculate the percentage increase of mass
20°C. Determine output in the night, if the night temperature
(a) FAD, is 10°C.
(b) heat rejected during the compression, and (b) If the compressor is shifted to a hill station,
(c) power input to compressor, if its mechanical where the barometric pressure is 0.92 bar,
efficiency is 80%. calculate percentage decrease in output,
[(a) 14.51 m3/min (b) 817.4 kJ/min. assuming suction temperature to be same at
(c) 56.82 kW] two places.
9. A Four cylinder, double acting reciprocating (c) Calculate the pressure ratio of the
air compressor is used to compress 30 m3/min compressor at two places, if the law of
of air at 1 bar and 27°C to a pressure of 16 bar. compression is pV1.25 = constant, if delivery
Calculate the size of motor required and cylinder gauge pressure is 7 bar at both places.
dimensions for the following data: [(a) 10.61% (b) 9.18% (c) at first place
speed of compressor = 320 rpm, clearance ratio 4.81% and second place 5.24]
4%, stroke to bore ratio 1.2, hmech = 82%, index 13. A three-stage single-acting reciprocating air
of compression and expansion, n = 1.3. compressor has perfect intercooling. The
Assume air gets healed by 12°C during suction. pressure and temperature at the end of the suction
[241 kW, 263 mm, 315.6 mm] stroke in an LP cylinder are 1.013 bar and 15°C,
10. A single-acting, single-cylinder air compressor respetively. If 8.4 m3 of free air is delivered by the
running at 300 rev/min is driven by an electric compressor at 70 bar per minute and work done is
motor. Using the data given below, and assuming minimum, calculate
that the bore is equal to the stroke, calculate (a) LP and IP cylinder delivery pressures,
(a) free air delivery, (b) ratio of cylinder volumes,
(b) volumetric efficiency, (c) total indicated power.
(c) bore and stroke. Neglect clearance and assume n = 1.2.
[(a)4.16 bar, 17.05 bar (b) 2.02 (c) 676.8 kW]
888 Thermal Engineering
Objective uestions
1. For isothermal compression in a compressor, the 9. In a reciprocating air compressor, inlet and
compressor should run at delivery valves actuate
(a) very high speed (b) very slow speed (a) by separate cam mechanism
(c) constant speed (d) none of above (b) by pressure difference
2. A reciprocating compressor handles (c) by use of compressed air
(a) large volume for high pressure ratio (d) none of the above
(b) large volume for low pressure ratio 10. In a reciprocating air compressor, the work input
(c) small volume for high pressure ratio is minimum when compression is
(d) small volume for low pressure ratio (a) isentropic (b) polytropic
3. Usually, the index of actual compression is (c) isothermal (d) isobaric
(a) near to 1 (b) 1.3 to 1.4 11. What is the sequence of processes in a reciprocat-
(c) 1.1 to 1.3 (d) 1.4 to 1.6 ing air compressor?
4. Which of the following process takes place in an (a) Compression, expansion, and constant vol-
air compressor? ume discharge
(a) Specific volume of air decreases (b) Induction, compression and constant pres-
(b) Pressure of air increases sure discharge
(c) Mechanical energy is supplied (c) Induction, expansion and constant pressure
(d) All of above discharge
5. For which one of the following applications, the (d) Induction, compression and constant vol-
compressed air is not used? ume discharge
(a) Driving air motors 12. Work input in a reciprocating air compressor is
(b) Oil and gas transmission given by
(c) Starting of I.C. engines È n ˘
(d) Transmission of electrical energy n -1 Í Ê p2 ˆ n-1 ˙
(a) p1v1 Í1 + Á ˜ ˙
6. Reciprocating compressor is n Î Ë p1 ¯ ˚
(a) a positive displacement machine
(b) a negative displacement machine È n ˘
n -1 ÍÊ p2 ˆ n-1 ˙
(c) a dynamic action machine (b) p1v1 ÍÁ ˜ - 1˙
(d) none of above
n ÍË p1 ¯ ˙
Î ˚
7. Air dryers are used in an air compressor
È n-1 ˘
(a) before air entry into cylinder n -1 ÍÊ p2 ˆ n ˙
(c) p1v1 ÍÁ ˜ - 1˙
(b) before entering air receiver n Ë p ¯
Í 1 ˙
(c) between two stages Î ˚
(d) after leaving air receiver È n -1 ˘
8. Air receiver used in an air compressor is used to n -1 ÍÊ p2 ˆ n ˙
(d) p1v1 ÍÁ ˜ + 1˙
(a) cool the air after compression n ÍË p1 ¯ ˙
(b) eliminate the pulsation Î ˚
(c) supply the air to utility 13. The isothermal efficiency of a reciprocating air
(d) to separate the moisture compressor is given by
Reciprocating Air Compressor 889
Indicated power n -1
(a) Êp ˆ n
Isothermal power (b) 1 - c + c Á 2 ˜
Ë p1 ¯
Isothermal power 1
(b)
Indicated power Ê p ˆn
(c) 1 + c - c Á 2 ˜
Ë p1 ¯
Isothermal power 1
(c)
Brake power Ê p ˆn
(d) 1 - c + c Á 2 ˜
Ë p1 ¯
Brake power
(d) 18. The maximum pressure ratio in a single-stage
Isothermal power
reciprocating air compressor is limited to
14. The compressor efficiency of a reciprocating air
(a) 2 (b) 4
compressor is given by
(c) 7 (d) 10
Indicated power 19. Multistage compression in a reciprocating air
(a)
Isothermal power compressor improves
Isothermal power (a) isothermal efficiency
(b) (b) volumetric efficiency
Indicated power
(c) mechanical balance
Isothermal power (d) all of above
(c)
Brake power 20. Ideal intermediate pressure p2 for two-stage
reciprocating air compressor is given by
Brake power
(d)
Isothermal power (a) p1 ¥ p3 (b) p1 ¥ p3
21. (a) 20. (b) 19. (d) 18. (c) 17. (c)
16. (b) 15. (d) 14. (b) 13. (c) 12. (c) 11. (b) 10. (c) 9. (b)
8. (b) 7. (b) 6. (a) 5. (d) 4. (d) 3. (c) 2. (c) 1. (b)
Answers
890 Thermal Engineering
26
Rotary Compressor
Introduction
Rotary compressors are used to supply continuous pulsation free compressed air. They have rotor(s)
and casing in place of piston cylinder arrangement. They are compact, well balanced, and high speed
compressors. They have low starting torque thus they are directly coupled with prime-mover. They handle
large mass of gas and are suitable for low and medium pressure ratios.
The special features of rotary compressors are:
÷ Designed to provide pulsation-free air,
÷ 100% continuous duty,
÷ Quiet operation,
÷ Energy efficient at full load,
÷ Extended service intervals,
÷ Reliable long life,
÷ Improved air quality,
÷ Low starting torque.
Fans and blowers are also rotary machines, which are used for supplying air or gas. These machines are
differentiated by the method used to move the air, and by the system pressure, at which they are operating.
The ratio of the discharge pressure to the suction pressure is used to define the fans, blowers and compressors
as shown in Table 26.1.
Table 26.1
Some compressors are suitable only for low pressure ratio work such as for scavenging and supercharging
of engines and for various applications of exhausting and vacuum pumping. For a pressure ratio above 9 bar,
vane-type rotary machines can be used to boost the pressure.
Rotary Compressor 891
To Receiver
Lobed Lobed
Discharge rotor
rotor
Casing
Air
Air
Air
Air
Air
(d) Compression process (e) Start of discharge process (f) Completion of discharge process
Fig. 26.1
is essentially a low-pressure blower and is limited 26.1(b). The air is drawn into the casing to fill the
to a discharge pressure of 1 bar in single-stage space. The flow of gas in the casing space continues
design and up to 2.2 bar in a two-stage design. Its till both rotors change their position as shown in
discharge capacity is limited to 1500 m3/min and it Fig. 26(c).
can run up to 7000 rpm. With further movement of the lobed rotor, the
This type of rotary compressor air is trapped between one rotor, when its tip tuches
consists of two or more lobed rotors and casing the casing as shown in Fig. 26(d). This part of the
with inlet and outlet passage of air. The lobed rotors blower is not open to suction port. But the air flows
rotate in an air tight casing with the help of gears in into the space created by rotation of other rotor.
external housing. The compressor inlet is open to This rotor is also carrying out the same cycle as
atmospheric air at one side and it is open to delivery first rotor after 90°.
side at the other side. The two lobes of the roots The trapped volume of air is not internally
blower is shown in Fig. 26.1(a). compressed, it is only displaced at high speed from
One of the rotors is connected to drive. The suction side to delivery side. Continued rotation
second rotor is gear driven from the first. Thus, of lobes opens the discharge port as shown in
Fig. 26 (e).
both rotors rotate with the same speed. The profile
of the lobes is made cycloidal or involute in order to Since the compressed air at higher pressure is
seal the inlet side from the delivery side. present at the delivery side, when the rotor lobe
uncovers the exit port, some pressurised air enters
The rotation of rotors creates space into the space between the rotor and casing of the
in the casing at the entry port as shown in Fig. compressor. This flow of air is called back flow of
Rotary Compressor 893
Ú
Wact = - Vdp = V1 ( p2 - p1 ) ...(26.1) A root blower compresses 1 m3 of air
per second from a pressure of 1.01325 bar to 1.8 bar.
The ideal work input for compression is Find the power required to run the compressor and its
isentropic work input. The theoretical work input efficiency.
to compress air from atmospheric pressure p1 to
delivery pressure p2. Solution
Given A root blower with
Ï g -1 ¸
ÔÊ p2 ˆ g
3
g Ô V = 1 m /s
Wisen = p1V1 ÌÁ ˜ - 1˝ ...(26.2) p1 = 1.01325 bar = 101.325 kPa
g -1 ÔË p1 ¯ Ô
Ó ˛ p2 = 1.8 bar = 180 kPa
Solution es
io
ct
sio
Su
n Rotor
Given A root blower with
m = 1 kg/s p1 = 1 bar = 100 kPa
Inlet Discharge
T1 = 27°C = 300 K p2 = 1.5 bar = 150 kPa
hmech = 0.8
To find Power required to run the compressor.
Casing
Assumptions Vanes
(i) Compression of air at constant volume.
(ii) Compression is reversible. Fig. 26.3
(iii) Specific gas constnat for air as 0.287 kJ/kg ◊ K.
As the drum rotates, the volume of air
Analysis The volume flow rate of air taken into the V1 at atmospheric pressure p1 is trapped between
compressor the vanes, drum and casing. Air gets compressed
m RT1
V = due to two operations performed on air. First the
p1
compression begins due to decreasing volume
(1 kg/s) ¥ (0.287 kJ/kg ◊ K ) ¥ (300 K ) between the drum and casing. The volume is reduced
=
(100 kPa ) to V2 and pressure increases to p2. Secondly, the
= 0.861 m3/s air is compressed due to back flow of compressed
The power required to run the compressor air in the receiver. Then the air is compressed at
IP = V (p2 – p1) constant volume to a pressure p3. The first part
= (0.861 m3/s) ¥ (150 – 100) (kPa) of compression follows adiabatic compression
= 43.05 kW
Rotary Compressor 895
Ï 1.4 -1 ¸ To find
1.4 ÔÊ 1.6 ˆ 1.4 Ô (i) Work input to root blower and vane-type com-
= ¥ (100 kPa ) ¥ (0.1 m3/s) ¥ ÌÁ ˜¯ - 1˝
1.4 - 1 ÔË 1 Ô pressor.
Ó ˛
= 5.03 kW Assumptions
The volume of air after compression to 1.6 bar; (i) Compression is reversible.
1 1 (ii) Specific heat ratio for air as 1.4.
Ê p ˆg Ê 1 ˆ 1.4
= V1 Á 1 ˜ = (0.1 m3/s) ¥ Á
Ë 1.6 ¯˜
V2 Analysis
Ë p2 ¯
3 (i) For a root blower compressor,
= 0.07148 m /s p
Work done due to back flow from the state 2 to state 3 Pressure ratio, 2 = 1.5
p1
IP2 = V2 ( p3 – p3) or p2 = 1.5 p1 = 1.5 ¥ 1.013
= (0.07148 m3/s) ¥ (220 – 160) (kPa) = 1.5195 bar or 151.95 kPa
= 4.29 kW work input per revolution
Total power input for compression of air Wroot = V1 ( p2 – p1) = 0.05 ¥ (151.95 – 101.3)
IP = IP1 + IP2 = 5.03 + 4.29 = 9.32 kW = 2.53 kJ
The mechanical efficiency is given by (ii) For vane-type compressor:
IP p
hmech = Pressure ratio, 3 = 1.5
BP p1
or p3 = 1.5 p1 = 1.5 ¥ 1.013
(i) The Brake power required to run the motor or
= 1.5195 bar or 151.95 kPa
shaft power
Intermediate pressure;
IP 9.32 p2 = p1 + 0.5 (p3 – p1)
BP = = = 11.65 kW
hmech 0.8 = 101.3 + 0.5 ¥ (151.95 – 101.3)
(ii) Efficiency of the vane compressor, Eq. (26.5); = 126.625 kPa
Work input for constant The volume of air after intermediate compression
1 1
volume compression Ê p ˆg Ê 101.3 ˆ 1.4
hvane comp = V2 = V1 Á 1 ˜ = (0.05 m3 ) ¥ Á
Total work inputf or compression Ë p2 ¯ Ë 126.625 ¯˜
4.29 kW = 0.0426 m3/rev
= = 0.46 or 46%
9.32 kW Work input per revolution for vane-type
compressor
Example 26.4 Compare the work required for com-
Ï g -1 ¸
pression in a root blower and vane blower compressors g ÔÊ p2 ˆ g Ô
for the following particulars: WVane = p1V1 ÌÁ ˜ - 1˝
g -1 Ë
Ô 1p ¯ Ô
Intake volume = 0.05 m3 per revolution Ó ˛
Inlet pressure = 1.013 bar + V2 ( p2 – p1) = 0
Pressure ratio = 1.5 Ï 1.4 -1 ¸
For the vane-type compressor, internal compression 1.4 ÔÊ 126.625 ˆ 1.4 Ô
= ¥ 101.3 ¥ 0.05 ¥ ÌÁ ˜¯ - 1˝
takes place through half the pressure range. 1.4 - 1 ÔË 101 . 3 Ô
Ó ˛
Solution + 0.0426 ¥ (151.95 – 126.625)
= 1.167 + 1.079 = 2.246 kJ/rev
Given Compression with
V1 = 0.05 m3/rev The vane-type compressor requires less
p1 = 1.013 bar = 101.3 kPa work input for compression of given volume of air for
Pressure ratio = 1.5 same pressure ratio.
Rotary Compressor 897
26.4 LYSHOLM COMPRESSOR—A the male rotor is made with four lobes along the
SCREW COMPRESSOR length of the rotor that meshes with similarly
formed correspondingly six helical flute on the
The screw compressors are most commonly used auxiliary (female) rotor.
rotary air compressor. They are single stage helical The auxiliary rotors seal the working space
or spiral lobe, oil flooded screw air compressor. between the suction and pressure side. In the course
They are simple in design and have few wearing of rotation, main and auxiliary rotors generate a
parts, and thus easy to install, maintain and operate. V-shaped space for the air drawn in, which becomes
There are available in wide range of pressure smaller and smaller right up to the end, between the
ratio and capacity. Lubricated types are available in rotor lobes and the cylinder walls.
sizes ranging from 200 to 2000 m3 per hour with Because of the number of male lobes, there
discharge pressure up to 10 bar. are four compression cycles per revolution which
The oil free rotary screw air compressor uses means that the resulting compressed air has small
specially designed machine. It compresses air pulsations compared to a reciprocating compressor.
without oil in the compression chamber. These
compressors are air or water cooled machines.
They deliver oil-free air and are available in sizes As rotors rotate, the air is drawn through the inlet
up to 30,000 m3 per hour and pressure upto 15 bar. port to fill the space between the male lobe and
Alf Lysholm had developed the modern screw female flute. As rotors continue to rotate, the air
compressor, which is known as Lysholm compressor. is moved past the suction port and sealed in the
Its construction and working are discussed below. interlobe space. The trapped air is moved axially
and radially and is compressed by direct volume
reduction as enmeshing of lobes of compressor
Screw compressors are equipped with two mating progressively reduces the space occupied by the
helical grooved rotors housed within a cylindrical gas with increase in pressure. Simultaneously, with
casing equipped with inlet and discharge ports as this process, the oil is injected into the system. The
shown in Fig. 26.5. oil seals the internal clearances and it absorbs the
heat energy generated during compression. The
compression of air continues until the interlobe
space communicates with discharge port in the
casing. The compressed air leaves the casing
through the discharge port.
The working parts of compressor never get
severe operating temperatures, since the cooling
Fig. 26.5 takes place right inside the compressor. The oil is
separated out in the oil separator and cooled down
The main (male) rotor is normally driven by in an oil cooler and is returned back to compressor
either an electric motor or an engine and transforms through an oil filter.
about 85–90% of the energy received at the The internal volume ratio of a screw compressor
coupling into pressure and heat energy. The number is defined as the ratio of the volume of flute at the
of lobes (or valleys) on the rotors will vary from start of compression process to volume of the same
one compressor manufacturer to another. Usually, flute as it begins to open to discharge port.
898 Thermal Engineering
CENTRIFUGAL COMPRESSOR The impeller rotates inside the casing. The impeller
is usually forged or die casting of aluminium alloy.
The centrifugal compressors are dynamic action The centre of the impeller is called the eye. The
compressors. These compressors have appreciably eye of the impeller is connected with the drive shaft.
different characteristics as compared to reciprocat- The casing of the compressor has a volute shape. A
ing machines. A small change in compression ratio diffuser ring is housed in the radial portion of the
produces a marked change in compressor output casing.
and efficiency. Centrifugal machines are better
suited for applications requiring very high capaci-
ties, typically above 3000 m3/min and a moderate
As the impeller rotates, the air enters radially
pressure ratio of 4 to 6. They are preferred due to
into the impeller eye with low velocity V1 at
their simplicity, light weight and ruggedness.
atmospheric pressure p1. Due to centrifugal action
The centrifugal air compressor is an oil-free of the impeller, the air comes radially out and
compressor by design. The oil-lubricated running during its movement, it is guided by the blades
gear is separated from the air by shaft seals and at- within the impeller.
mospheric vents. It is a continuous duty compres-
The high velocity of the impeller increases the
sor, with few moving parts, and is particularly suit-
momentum of air, causing rise in static pressure,
ed to high volume applications, especially where
temperature and kinetic energy of air. The pressure,
oil-free air is required.
temperature and velocity of air leaving the impeller
are p2, T2 and V2 , respectively.
The air leaving the outside edge of the impeller
The basic components of a typical centrifugal enters into the diffuser ring where its kinetic energy
compressor includes an impeller, diffuser and is converted into pressure energy. Thus, the static
casing as shown in Fig. 26.6. The impeller is a pressure of air is further increased. The air is then
radial disc with a series of radial blades (vanes). collected in the casing and discharged from the
Tip
Impeller
compressor. The change in pressure and velocity
eye of air passing the impeller and diffuser passage are
Air in take Shaft
shown in Fig. 26.7.
Impeller
Diffuser passages Blades
Fig. 26.11
Fig. 26.10
Procedure
Compressor
1. Draw a vertical line AB to represent the flow
velocity and it remains constant at inlet and The following losses occur in a centrifugal
exit. compressor, when air flows through the impeller:
2. The horizontal line CA represents the blade 1. Friction between moving air layers and
velocity u1 at inlet. impeller blades and friction between air
3. The line CB inclined at the blade angle b layers moving with relative velocities,
represents relative velocity Vr1 of blade at 2. Shock at entry, and
the inlet. 3. Turbulence caused in air.
4. The line DB inclined at blade angle f
represents the relative velocity Vr2 of the These losses cause an increase in enthalpy of air
blade at the outlet. without increasing the pressure of air. Therefore,
the actual temperature of air coming out of the
5. The line DE represents the blade velocity u2
compressor is more than the temperature of air
of impeller at outlet.
at the inlet. The actual work input for the same
6. Join the line EB. It represents absolute
pressure ratio is more due to irreversibilities. The
velocity V2 of air at the outlet inclined at
actual and isentropic compression for pressure ratio
angle q with respect to the horizontal.
is shown in Fig. 26.12.
From the combined velocity triangle, the work Since the cooling arrangement is not provided
input to the compressor per kg of air in dynamic compressors, the ideal compression
w = u2 Vw2 (J/kg)
Power input; P = m w = m u2 Vw2 (W)
If the air flow through the impeller blade is radial
(ideal case), the velocity diagram at the outlet takes
the shape as shown in Fig. 26.11.
In this case, the blade velocity at the outlet
becomes equal to whirl velocity at the outlet, i.e.,
u2 = Vw2. The work input per kg of air is
w = u 22 (J/kg) ...(26.21)
The exit whirl velocity Vw2 of air cannot be
greater than the blade tip velocity. Thus, it is the
limiting case and it is the maximum work supplied Fig. 26.12
to air per kg.
902 Thermal Engineering
5. Higher pressure It is not suitable for Analysis The ratio of two specific heats
ratio up to 500 atm. multistaging Cp 1.00
g = = = 1.4
is possible with Cv 0.716
multistaging of The temperature of air after isentropic compression
compressor g -1 1.4 -1
6. It runs intermittantly It runs continuously Êp ˆ g Ê 2ˆ 1.4
T2s = T1 Á 2 ˜ = (300 K ) ¥ Á ˜
and delivers pulsating and delivers steady Ë p1 ¯ Ë 1¯
air and pulsating free air = 365.7 K
7. Less volume is Large volume is (i) Isentropic efficiency is given by;
handled handled
T2 s - T1 Isentropic temperature rise
8. More maintenance is Less maintenance is hisen = =
T2 - T1 Actual temperature rise
required required
365.7 - 300
= = 0.8423 or 84.23%
9. Weight of compressor Comparatively less 378 - 300
is more weight (ii) The power input for compression
P = mC p (T2 – T1) = 0.5 ¥ 1.0 ¥ ( 378 – 300)
10. It operates at low It operates at high
speed speed = 39 kW
11. Isothermal efficiency Isentropic efficiency Example 26.6 A centrifugal compressor compresses
should be better should be better air from 1 bar at 15°C to 2.15 bar, 95°C. The mass of air
12. Higher compression Higher compression delivered is 2.2 kg/s and no heat is added to the air from
efficiency at pressure efficiency, if pressure external sources during compression. Find the efficiency
ratio more than 2 ratio less than 2 of the compressor relative to ideal adiabatic compression
13. Suitable for low Suitable for high and estimate the power absorbed. Also, find the change in
discharge and high discharge and low entropy of air during compression.
pressure ratio pressure ratio
Solution
Example 26.5 In a centrifugal compressor, the air Given A centrifugal compressor with
enters at 27°C and leaves at 105°C. The air is compressed m = 2.2 kg/s p1 = 1 bar
through a pressure ratio of 2. Calculate the isentropic T1 = 15°C = 288 K p2 = 2.15 bar
efficiency and power required by the compressor, if 30 kg T2 = 95°C = 368 K Q =0
of air is compressed per minute. Take Cp = 1.00 kJ/kg ◊ K
and Cv = 0.716 kJ/kg ◊ K. To find
(i) Isentropic efficiency of the compressor,
Solution (ii) Power required to run the compressor,
Given A centrifugal compressor with (iii) Entropy change during compression process.
m = 30 kg/min = 0.5 kg/s Assumptions
p2
= 2.0
p1 For air Cp = 1.00 kJ/kg ◊ K
T1 = 27°C = 300 K g = 1.4 and R = 0.287 kJ/kg ◊ K
T2 = 105°C = 378 K
Analysis The temperature of air after isentropic
Cp = 1.00 kJ/kg ◊ K compression
Cv = 0.716 kJ/kg ◊ K g -1 1.4 -1
Êp ˆ g Ê 2.15 ˆ 1.4
T2s = T1 Á 2 ˜ = ( 288 K ) ¥ Á
Ë 1 ˜¯
To find
Ë p1 ¯
(i) Isentropic efficiency of the compressor, and
= 358.4 K
(ii) Power required to run the compressor.
906 Thermal Engineering
may be assumed throughout constant. The outer radius (ii) Power input to compressor
of the impeller is twice the inner one and slip factor is Work input per kg of air
0.9. Calculate w = Cp (T2 – T1) = 1.005 ¥ (471.52 – 300)
(a) Final temperature of air = 172.37 kJ/kg
(b) Power input to compressor Power input
(c) Impeller diameter at inlet and outlet P = mw = 11.61 ¥ 172.37 = 2001.3 kW
(d) Width of impeller at inlet (iii) Impeller diameters at inlet and outlet
For radial blades, the work input to compressor
Solution
with slip is given by
Given A centrifugal compressor with w = fs u 22 (J/kg)
N = 12000 rpm r2 = 2 r1 Using numerical values and equating with work
p1 = 1 bar = 100 kPa T1 = 27°C = 300 K obtained above
p2
=4 Vf1 = 60 m/s 0.9 ¥ u22 = 172.37 ¥ 103 (J/kg)
p1 It gives u2 = 437.63 m/s
hisen = 0.85 The linear blade velocity at impeller tip is given
V = 600 m3/min = 10 m3/s by
fs = 0.9 p D2 N
u2 =
60
To find
It gives impeller diameter at outlet
(i) Final temperature of air, 437.63 ¥ 60
(ii) Power input to the compressor, D2 =
p ¥ 12000
(iii) Impeller diameter at inlet and outlet, and = 0.6965 m or 69.65 cm
(iv) Width of impeller at inlet. Impeller diameter at inlet
The specific heat of air as 1005 J/kg ◊ K D 69.65
Assumption D1 = 2 =
and g = 1.4 2 2
= 34.825 cm
Analysis
(iv) Width of impeller at inlet, Eq. (26.12)
(i) Final temperature of air m v1 V
g -1 B1 = =
Êp ˆ g p D1 Vf1 p D1 Vf1
T2s = T1 Á 2 ˜
Ë p1 ¯ 10 m3/s
=
1.4 -1 p ¥ 0.34825 ¥ 60
= 300 ¥ ( 4) 1.4 = 445.79 K = 0.1523 m or 15.23 cm
The isentropic efficiency is given by
Example 26.10 A centrifugal compressor handles
T2 s - T1
hisen = 600 kg/min of air.The ambient air conditions are 1 bar
T2 - T1
and 27°C. The compressor runs at 18000 rpm with an
Final temperature of air is given by isentropic efficiency of 80%. The air is compressed in
T2 s - T1 the compressor from 1 bar static pressure to 4 bar total
T2 = + T1
hisen pressure. The air enters the impeller eye with a velocity
of 150 m/s with no prewhirl. Take the ratio of whirl speed
445.79 - 300
= + 300 to tip speed as 0.9. Calculate
0.85
(a) rise in total temperature during compression if
= 471.52 K or 198.52°C change in kinetic energy is negligible
The mass flow rate of air (b) tip diameter of impeller
pV 100 ¥ 10 (c) power required
m = = = 11.61 kg/s
RT 0.287 ¥ 300 (d) Eye diameter, if hub diameter is 10 cm
Rotary Compressor 909
p02
Solution T 02 p2
Given A centrifugal compressor with 02s 2
T02
N = 18000 rpm Dh = 10 cm = 0.1 m T2 2s
p1 = 1 bar = 100 kPa T1 = 27°C = 300 K p01
p02 = 4 bar = 400 kPa V1 = 150 m/s
10 cm
Dh
p1
D2
Vw 2 01
= 0.9 hisen = 0.8 T01
u2
T1 1
m = 600 kg/min = 10 kg/s Vw1 = 0
s
To find
(i) Rise in total temperature of air, Fig. 26.18
(ii) Tip diameter of the impeller,
The isentropic efficiency in terms of stagnation
(iii) Power input, and
temperatures may be given as
(iv) Eye diameter.
T -T
hisen = 02 s 01
Assumption The specific heat of air as 1005 J/kg ◊ K T02 - T01
and g = 1.4 Actual rise in stagnation temperature is given by
Analysis T02 s - T01 134.6
T02 – T01 = =
(i) Rise in total temperature of air hisen 0.8
Stagnation temperature at the inlet of compressor = 168.25°C
V12 150 2
T01 = T1 + = 300 + (ii) Tip diameter of impeller, D2
2C p 2 ¥ 1005 Work input to compressor per kg of air
= 311.19 K w = Cp (T02 – T01) = 1.005 ¥ 168.25
The stagnation pressure at compressor inlet = 169.09 kJ/kg
g
Work input per kg of air to compressor is also
Ê T ˆ g -1
p01 = p1 Á 01 ˜ given by
Ë T ¯
1 w = u2 Vw2 (J/kg)
Ê Vw2 ˆ
1.4 or 169.09 ¥ 103 = 0.9 u 22 ÁË∵ u = 0.9˜¯
Ê 311.19 ˆ 1.4 -1 2
= (1 bar ) ¥ Á or u2 = 433.45 m/s
Ë 300 ˜¯
The blade velocity is given by
= 1.137 bar p D2 N
Stagnation temperature after isentropic compres- u2 =
60
sion u2 ¥ 60 433.45 ¥ 60
g -1
or D2 = =
pN p ¥ 18000
Êp ˆ g
T02s = T01 Á 02 ˜ = 0.4599 m ª 46 cm
Ë p01 ¯
(iii) Power input to compressor
1.4 -1
Ê 4 ˆ 1.4
P = mw = 10 ¥ 169.09 = 1690.9 kW
= 311.19 ¥ Á
Ë 1.137 ˜¯ (iv) Eye diameter, D1
The density of air at compressor inlet is given by
= 445.79 K
p 100
Isentropic rise in stagnation temperature r1 = 1 =
RT1 0.287 ¥ 300
= T02 s – T01
= 445.79 – 311.19 = 134.6°C = 1.161 kg/m3
910 Thermal Engineering
The mass-flow rate through impeller eye can be The stagnation pressure at compressor inlet
given by g
m =
p 2
4
(
D1 - Dh2 ¥ V1 ¥ r1 ) p01
Ê T ˆ g -1
= p1 Á 01 ˜
Ë T ¯
1
or 10 =
p 2
4
(
D1 - 0.12 ¥ 150 ¥ 1.161 ) 1.4
Ê 248.1ˆ 1.4 -1
= (0.23 bar ) ¥ Á
10 ¥ 4 Ë 217 ˜¯
or D1 = + 0.12 = 0.3675 bar
p ¥ 150 ¥ 1.161
The blade velocity at exit is given by
= 0.288 m = 28.8 cm
p D2 N
u2 =
Example 26.11 An aircraft engine is fitted with a 60
p ¥ 0.54 ¥ 15000
single-sided centrifugal compressor. The aircraft flies or u2 = = 424.11 m/s
with a speed of 900 km/h at an altitude, where the 60
The whirl velocity at exit
pressure is 0.23 bar and temperature is 217 K. The inlet
duct of the impeller eye contains fixed vanes, which gives Vw2 = fs u2 = 0.9 ¥ 424.11 = 381.7 m/s
the air prewhirl of 25° at all radii. The inner and outer The power input factor is given as
diameter of the eye are 180 and 330 mm, respectively. C p (T02 - T01 )
fw =
The diameter of the impeller tip is 540 mm and u2 Vw2
rotational speed is 15000 rpm. Estimate the stagnation The stagnation temperature at exit
pressure at compressor outlet when the mass flow rate is fw u2 Vw2
210 kg/ minute. T02 = + T01
Cp
Neglect losses in inlet duct and fixed vanes, and
assume that the isentropic efficiency of the compressor 1.04 ¥ 424.11 ¥ 381.7
= + 248.1
is 80%. Take slip factor as 0.9 and power input factor 1005
as 1.04. = 415.62 K
The isentropic efficiency in terms of stagnation
Solution temperatures may be given as
T -T
Given A single-sided centrifugal compressor of an hisen = 02 s 01
airfraft with T02 - T01
N = 15000 rpm Dh = 180 mm = 0.15 m Isentropic stagnation temperature at exit is given by
D1 = 330 mm = 0.33 m D2 = 540 mm = 0.54 m T02s = hisen(T02 – T01) + T01
p1 = 0.23 bar = 23 kPa T1 = 217 K = 0.8 ¥ (415.62 – 248.1) + 248.1
V1 = 900 km/h hisen = 0.8 = 382.11 K
m = 210 kg/min = 3.5 kg/s Stagnation pressure after compression
g
Vw2 Ê T ˆ g -1
fs = = 0.9 fw = 1.04 p02 = p01 Á 02 s ˜
u2 ËT ¯ 01
To find Stagnation pressure at compressor outlet. 1.4
Ê 382.11ˆ 1.4 -1
= 0.3675 ¥ Á
Assumption The specific heat of air as 1005 J/kg ◊ K Ë 248.1 ˜¯
and g = 1.4
= 1.667 bar
Analysis The velocity of air with reference to aircraft
900 ¥ 1000
V1 = = 250 m/s
3600
Stagnation temperature at the inlet of compressor Axial compressors are aerofoil (blade) based
V12 2
250 rotary compressors. The gas flows parallel to the
T01 = T1 + = 217 + = 248.1 K
2C p 2 ¥ 1005 axis of rotation in axial flow compressors and gas
Rotary Compressor 911
is continuously compressed. The several rows of process and then guide and redirect the fluid onto
aerofoil blades are used to achieve large pressure the next stage of moving blades without shock.
rise in the compressor. The blades are made in aerofoil section to
The axial compressors are generally multi-stage reduce the losses caused by shocks, turbulence and
machines; each stage can give a pressure ratio of boundary separation. The annular area for air flow
1.2 to 1.3. The axial flow compressors are suitable is gradually reduced from the inlet to the outlet of
for higher pressure ratios and are generally more the compressor. The rotor of an axial compressor is
efficient than radial compressors. made aerodynamic.
Axial compressors are widely used in gas turbine
plants and small power stations. They are also used
in industrial applications such as blast-furnace air, The work input to a rotor shaft is transferred by
large-volume air-separation plants, and propane moving blades to air, thus accelerating the air flow.
dehydrogenation. Axial compressors are also used The spaces between moving blades and casing
for supercharging. They are also used to boost form the diffuser passages, and thus the velocity
the power of automotive reciprocating engines by of air decreases as air passes through them and
compressing the intake air. results into increase in pressure and enthalpy. The
air is then further diffused in stator blades which
are also arranged to form diffuser passages. The
An axial air compressor consists of a large number fixed blades also guide the air to flow at an angle
of rotating blade rows, fixed on a rotating drum, for smooth entry of next row of moving blades.
and stator (fixed) blade rows fixed on the casing of The temperature rise of air is almost same in
the compressor as shown in Fig. 26.19. A pair of moving as well as in fixed blades and axial velocity
rotating and stationary blades is called a stage. of air remains constant throughout the compressor.
The moving blades act as a series of fans and
the fixed blades act as guide vanes and diffuser. The
moving blades are imparting energy into the fluid,
and the fixed blades convert a part of kinetic energy The velocity triangles at inlet and outlet of
of the fluid into pressure energy through diffusion- moving blades of an axial-flow air compressor is
S R Air Delivered
S R
R
S
R
S
Rotating drum
Air inlet
Drive shaft
Air Delivered
Moving Fixed
blades (R) blades (S)
Fig. 26.19
912 Thermal Engineering
Fig. 26.21
Vr12 - Vr22 Ê g -1 ˆ
Á Ê p02 ˆ g
2 = C p hisen ¥ T01 Á - 1˜ ...(26.39)
or Rd = Á Ë p01 ˜¯ ˜
u( Vw 2 - Vw1 ) ÁË ˜¯
( Vr12 - Vr22 ) Equation (26.39) demonstrate that for a given
= ...(26.35)
2u( Vw 2 - Vw1 ) pressure ratio and isentropic efficiency, the work
input to the compressor is directly proportional
From the inlet velocity triangle CDB;
to the initial temperature of air in the stage. Thus,
V r21 = V f21 + (Vf1 tan b)2 a compressor consisting of more than one stage
= Vf21 + Vf21 tan2 b ...(i) of equal isentropic efficiency, will require more
Similarly, from the outlet velocity trinagle BEF; work input, because it receives fluid at increased
temperature from preceeding stage. The two axial
V r22 = V f22 + V f22 tan2 f ...(ii)
compressors of different pressure ratios will have
Since V f1 = Vf2 = Vf (say) different work input and overall efficiency.
Then V r21 – V r22 = V f2 (tan2 b – tan2 f) ...(26.36)
Substituting Eqs. (26.34) and (26.36) in Eq. (26.35),
we get The polytropic efficeincy is the isentropic efficiency
Vf2 (tan 2 b - tan 2 f ) of one stage of a multistage, axial flow air
Rd = ...(26.37)
2u Vf (tan q - tan a ) compressor. The stage efficiency remains constant
for all stages of the compressor.
From symmetry of velocity triangles, we get
Figure 26.22 shows a stage of multistage axial
b = q and a = f
flow compressor. DT0s is the isentropic stagnation
Usually, the degree of reaction in axial flow temperture drop and DT0 is the actual temperature
1 drop during the stage. Thus, the polytropic effciency
compressor is taken 50%, i.e., Rd = ;
2 is defined as
1 Vf (tan b + tan f )
\ =
2 2u
u
or = tan b + tan f ...(26.38)
Vf
With 50% reaction blading, the axial compressor
has symmetrical blades and losses in the compressor
are drastically reduced.
C p DTact u ( Vw2 - Vw1 ) 2 ( Vw2 - Vw1 ) which is less than the predetermined value. Thus,
fh = = = the flow becomes unsteady, periodic reversal.
u2 / 2 u2 / 2 u
The surging state (from M to U on characteristic
Ê tan b - tan f ˆ curve of Fig. 26.23) is dangerous for operation of a
= 2Á ˜¯ ...(26.49)
Ë tan q + tan f compressor of axial flow compressor also.
3. It is defined as ratio When the velocity of fluid in the
of isentropic work input to kinetic energy compressor reaches sonic velocity, the mass-flow
corresponding to mean peripheral velocity. It is rate through the compressor reaches a maximum
denoted by fp. value. This situation is called choking. At choking
C p DTisen condition, the pressure ratio in the compressor
fp = = hisen fh ...(26.50)
u2 / 2 becomes unity, i.e., there is no compression.
Choking means constant mass flow irrespective of
pressure ratio.
The losses in an axial-flow compressor can be Figure 26.23 shows the characteristic curve for
divided in three groups: an axial flow compressor. The choking occurs at the
The blade geometry of an axial point C. In region M to C on the curve, the flow is
compressor is two dimensional. The air flow along stable. Decrease in mass flow rate will result into
the profile of blade experiences skin friction. increased pressure rise.
Further, the different streams of air are mixed after
passing on blades. These losses lead to pressure
loss of compressed air.
When air flows through the
annulus passage of the compressor, it experiences
growth of boundary layer and skin friction.
Therefore, there is loss of pressure of compressed
air.
In an axial-flow air compres-
sor, the certain secondary flows are generated by Fig. 26.23
combined effect of curvature of blade and growth
of boundary layer in the annulus. The air is deflect- A compressor stalling is a situation of
ed by curvature of blades and bends in pipe, etc. It abnormal air flow resulting from a reduction in
causes loss in pressure of compressed air. the lift coefficient generated by an airfoil within
the compressor. The stalling is the separation of
26.6.10 flow from blade surface at low flow rates. At the
large value of incidence, the flow separation occurs
Surging is defined as a self-oscillation of at suction side of the blade, which is referred
the discharge pressure and flow rate, including a as positive stalling. Negative stalling is due to
flow reversal. Every centrifugal or axial compressor separation of flow occuring on the delivery side of
has a characteristic combination of maximum head the blade due to large value of negative incidence.
and minimum flow. Beyond this point, surging Compressor stalls hamper the compressor
will occur. During surging, a flow reversal is often performance, which can differ in severity from a
accompanied by a pressure drop. Surging is caused momentary compression loss to a complete loss of
when mass-flow rate of fluid is reduced to a value compression.
916 Thermal Engineering
Example 26.13 An axial-flow compressor draws air pressure and temperature are 1 bar and 300 K, respec-
at 20°C and delivers it at 50°C. Assuming 50% reaction, tively. The mean blade velocity is 180 m/s. The degree of
calculate the velocity of flow, if blade velocity is 100 m/s, reaction is 50% at mean radius with relative air angles
work factor is 0.85.Take Cp = 1 kJ/kg ◊ K, Assume a = of 12° and 32° at rotor inlet and outlet, respectively. The
10°, and b = 40°. Find the number of stages. work done factor is 0.9. Calculate
(a) Stagnation polytropic efficiency,
Solution (b) Inlet temperature and pressure,
Given An axial-flow air compressor with (c) Number of stages,
Rd = 0.5 T1 = 20°C = 293 K (d) Blade height in first stage, if ratio of hub-to-tip
T2 = 50°C = 323 K a = 10° diameter is 0.42, mass-flow rate is 19.5 kg/s.
b = 40° u = 100 m/s
Solution
fh = 0.85 Cp = 1 kJ/kg ◊ K
Given An axial-flow air compressor with
To find
Rd = 0.5 p01 = 100 kPa
(i) Flow velocity, and T01 = 300 K m = 19.5 kg/s
(ii) Number of stages. p02
=4 u = 180 m/s
p01
Analysis The blade velocity and flow velocity are
related as hisen = 0.85 fh = 0.9
u a = f = 12° b = q = 32°
= tan b + tan a
Vf rh = 0.42r1
100 To find
or = tan 40° + tan 10°
Vf (i) Stagnation Polytropic efficiency,
or 100 = 1.015Vf (ii) Inlet temperature and pressure,
or Vf = 98.48 m/s (iii) Number of stages, and
Further, (iv) Blade height in first stage.
Vw1 = Vf tan a = 98.48 ¥ tan 10°
Assumption The specific heat of air as 1005 J/kg ◊ K
= 17.36 m/s
and g = 1.4.
and Vw2 = Vf tan q = Vf tan b = 98.48 ¥ tan 40°
= 82.63 m/s Analysis
Work done per stage (i) Stagnation polytropic efficiency:
w1 = u (Vw2 – Vw1)fh Stagnnation temperature after isentropic com-
= 100 ¥ (82.63 – 17.36) ¥ 0.85 pression
= 5548.33 J/kg
Theoretical work required for a compressor
w = Cp (T2 – T1) = 1005 ¥ (323 – 293)
= 30150 J/kg
Number of stages
Theoretical work 30150
= =
Work input per stage 5548.33
= 5.43 ª 6 stages
Summary
- Lysholm compressor is a patented screw
tons and give a continuous, pulsation-free com- compressor, a single-stage helical lobe, oil
pressed air. The rotary compressors are mainly flooded air compressor.
classified as rotary positive-displacement type air centrifugal compressors are dynamic action
compressor and steady-flow type compressor. compressors. The centrifugal air compressor is
an oil free compressor by design. Centrifugal
air is compressed by being trapped in the reduced machines are better suited due to their simplicity,
space formed by two sets of engaging surfaces. light weight and ruggedness.
In a non-positive dispacement or steady-flow type Axial compressors are dynamic action, rotating,
compressor, the air flows continuously through aerofoil blade compressors. Axial flow compres-
them and pressure is increased due to dynamic sors produce a continuous flow of compressed
action. gas, and have the benefits of high efficiencies and
roots blower is essentially a low-pressure large mass flow capacity, particularly in relation
blower and is limited to a discharge pressure of to their cross-section.
1 bar in single-stage design and up to 2.2 bar in a
two-stage design.
Rotary Compressor 921
Glossary
Degree of Reaction Ratio of static pressure rise in Pressure coefficient Ratio of isentropic work to Euler work
impeller to the total static pressure rise in the compressor Choking State of maximum mass-flow rate
Slip factor Ratio of whirl velocity to blade tip velocity Surging State of alternatively forward and backward
Euler’s work Product of blade velocity and whirl flow of fluid
velocity (w = u2 Vw2) Stalling Separation of flow from blade surface
Work factor Ratio of actual work input to Euler work Polytropic Efficiency The isentropic efficiency of one
input stage of a multistage axial flow air compressor
Review Questions
1. Define rotary compressor. Classify them. 8. Discuss the effect of impeller blade shape on
2. Differentiate between positive displacement and performance of centrifugal compressor.
negative displacement compressors. 9. Define slip, slip factor and pressure coefficient.
3. Compare reciprocating compressor with a rotary 10. Explain the construction and working of a diffuser
compressor. in a centrifugal compressor.
4. Explain construction and working of a roots 11. Explain the phenomenon of surging and its effects
blower. in the compressor.
5. Explain construction and working of a vane-type 12. Prove that the work input per kg of air in an axial
compressor. flow compressor is w = u Vw (tan b – tan a)
6. Explain working and construction of a screw 13. Compare axial flow compressor with centrifugal
compressor. one.
7. Describe the principle of operation, construction 14. What is stalling in an axial flow compressor?
and working of centrifugal compressor.
Problems
1. Compare the work inputs required for a roots The air enters the impeller radially. Determine the
blower and a vane-type compressor having work done by a compressor per kg of air. Also
same volume inducted of 0.3 m3/rev. The inlet calculate the degree of reaction.
pressure is 1.013 bar and pressure ratio is 1.5 in [1.95 kJ/kg, 64.5%]
a compressor. For vane-type compressor, assume 4. A rotary compressor handles 3 kg of air per
half the compression takes place through half the second, runing at 2400 rpm. The internal and
pressure range. [1.52 kJ, 1.352 kJ] external diameters of the impeller are 120 mm
2. A roots blower compresses 0.08 m3 of air from and 240 mm, respectively. The impeller angle at
100 kPa to 150 kPa per revolution. Calculate the exit is 35°. The air enters the impeller radially
compressor efficiency. [85.95%] with 7 m/s. Calculate the vane angle at inlet.
3. A centrifugal compressor running at 2000 rpm Also calculate the power required to drive the
has internal and external diameters of impeller as compressor. [25°, 1.83 kW]
300 mm and 500 mm, respectively. The vane angle 5. A centrifugal compressor runs at 8000 rpm,
at inlet and outlet are 22° and 40°, respectively. handles 4.8 m3/s from 1 bar and 20°C to
922 Thermal Engineering
The index of compression is 1.5. The flow angle is 12°. The blade angle at the inlet and exit
velocity is 65 m/s, same at the inlet and outlet are 35° and 27°, respectively. [2318 kW, 66.55]
of compressor. The inlet and outlet impeller 9. An axial flow compressor, with a compression
diameters are 320 mm and 620 mm, respectively. ratio of 4, draws air at 20°C and delivers it at
Calculate (a) blade angle at inlet and outlet, 97°C. The blade velocity and flow velocity are
(b) absolute angle at tip of impeller, and (c) width constant throughout the compressor. The blade
of blade at inlet and outlet. velocity is 300 m/s. Air enters the blade at an
[(a) b = 25.88°, f = 34.2°, (b) q = 21.6°, angle of 12°. Calculate the flow velocity, work
(c) 7.34 cb and 2.89 cm] done per kg of air and degree of reaction. Take
6. A centrifugal compressor runs at 1440 rpm, the inlet stagnation temperature of 305 K.
compresses air from 101 kPa , 20° to a pressure [152 m/s, 77.38 kg/s, 46.2%]
of 6 bar isentropically. The inner and outer 10. An axial flow compressor with 50% degree of
diameters of the impeller are 140 mm and reaction has blades with inlet and outlet angles
280 mm, respectively. The width of blades at of 45° and 10°, respectively. The pressure ratio is
inlet is 25 mm. The blade angles are 16° and 40° 6 and isentropic efficiency is 85%, when the air
at entry and exit. Determine the mass-flow rate inlet temperature is 40°C. The blade velocity is
of air, degree of reaction, power developed and 200 m/s. The blade velocity and axial velocity are
width of blade at outlet. constant throughout the compressor. Calculate
[0.4 kg/s, 14.78 W, 58.6%, 3.5 mm] the number of stages required, when work factor
7. A centrifugal compressor handles 16.5 kg/s of is (a) unity, and (b) 0.89 for all stages.
air with total pressure ratio of 4. The speed of [(a) 9 (b)10]
the compressor is 15000 rpm. Inlet stagnation 11. Air from a quiescent atmosphere, at pressure of
temperature is 20°, slip factor is 0.9, power input 1 bar and 300 K enters a centrifugal compressor,
factor is 1.04 and isentropic efficiency as 80%. fitted with radial vanes and the air leaves the
Calculate diameter of impeller and power input diffuser with negligible velocity. The tip diameter
to the compressor. [55.67 cm, 2951.7 kW] of the impeller is 450 mm and the compressor
8. An axial-flow compressor stage has a mean rotates at 18000 rpm. Neglect all losses and
diameter of 600 mm and runs at 15000 rpm. calculate the temperature and pressure of air
The mass-flow rate through the compressor is as it leaves the compressor. Take g = 1.4, Cp =
50 kg/s. Calculate the power required to drive the 1.005 kJ/kg ◊ K, and fs = 0.9. [188°C, 4.5 bar]
compressor and degree of reaction, if the inlet
Objective Questions
1. Which one of the following is a non-positive type 3. In a roots blower, the compression process can be
rotary compressor? represented by
(a) Vane blower (a) isothermal ine
l
(b) roots blower (b) isentropic line
(c) Centrifugal compressor (c) constant-volume inel
(d) Lysholm compressor (d) constant-pressure ine l
2. A machine is called a compressor when it has a 4. In a roots blower, the pressure is increased due to
pressure ratio (a) rotation of lobes
(a) up to 1.11 (b) up to 1.2 (b) increase in mass
(c) more than 1.2 (d) none of the above
Rotary Compressor 923
27
Gas Turbine Plant
Introduction
Gas turbine is a rotary internal combustion engine. It consists of a compressor, a combustion chamber
and a turbine. The gas turbine uses continuous gas flow as the working medium by which heat energy is
partially converted into mechanical energy. Gas is produced in the engine by the combustion of certain
fuels. Stationary nozzles discharge jets of this gas against the blades of a turbine wheel. The impulse force
of the jets causes the shaft to spin.
A simple-cycle gas turbine is shown in Fig. 27.1. Atmospheric air is drawn into an axial compressor,
where it is compressed to a higher pressure and temperature. This hot compressed air is passed through a
combustion chamber, where the fuel in gaseous or liquid-spray form is injected and combustion takes place
with the help of burner. The resulting combustion products expand through a turbine to produce power.
The exhaust gases leaving the turbine are finally discharged into the atmosphere. Most of the turbine power
is used to drive the compressor and auxilliary devices and the remainder is the net plant output, which is
available to generate electricity, to propel an aircraft or for other purpose.
Air
Safety valve
Starting Generator
motor
Exhaust
Combustion
chamber
Burner Fuel
gas turbine, thus it is an internal combustion The compressed air is mixed with fuel and
engine. combustion occurs in the the combustion chamber.
3. The steam turbine is in highly developed stage The combustion gases leaving the turbine after
after long experience and modifications, expansion are expelled to the atmosphere. Thus, the
thus it has higher thermal efficiency than gas cycle becomes an open cycle as shown in Fig. 27.2.
turbines.
Fuel Combustion
4. A steam power plant includes boiler plant,
chamber
turbine, condensing plant including cooling
tower and continuous supply of water.
Compressor Turbine Wnet
All the equipments of steam, power plant
require large space and are bulky. A gas
turbine plant includes less number of parts,
Air Combustion
i.e., compressor, combustion chamber and products
turbine. The combustion chamber is also Fig. 27.2 Open-cycle hgas turbine
compact. Thus, gas turbine is lighter engine
and frequently used on aircrafts. (b) Closed-cycle Gas Turbine In a closed-cycle gas
5. A gas turbine uses lower pressure ratio of the turbine, the working substance air undergoes the
working fluid as compared to steam pressure cycle, repeatedly. The combustion process is re-
in a steam turbine. placed by heat addition from external source and
6. Except blade cooling, no cooling is required exhaust process is replaced by heat rejection pro-
in gas turbine plants, where a large amount cess to the surroundings.
of cooling water is required in the condenser
of steam power plants. Heat
Heat exchanger, 1
7. Gas turbines run at higher speed than steam Combustion
turbines. chamber
3
2
8. A gas turbine plant can easily be started or
stopped as compared to a steam power plant. Compressor Turbine Wnet
Fig. 27.4
Differences between closed-cycle and open-cycle gas turbines are tabulated below.
Sr. No. Criterion Closed-cycle gas turbine Open-cycle gas turbine
1. Cycle of operation It works on closed cycle. The working It works on open cycle. The fresh charge is
fluid is recirculated again and again. It supplied to each cycle and after combustion
is a clean cycle. and expansion, it is discharged to the
atmosphere.
2. Working fluid The gases other than air like helium Air–fuel mixture is used which leads to
or helium–CO2 mixture can be used, lower thermal efficiency.
which has more favourable properties.
3. Manner of he
at nput
i The heat is transferred indirectly Direct heat supply. It is generated in the
through a heat exchanger. combustion chamber itself.
4. Quality of heat ni put The heat can be supplied from any It requires high-grade heat energy for
source like waste heat from some generation of power in a gas turbine.
process, nuclear heat and solar heat
using a concentrator.
5. Type of fuel used Since heat is transferred externally, Since combustion is an integral part of the
so any type of fuel; solid, liquid or system, thus it requires high-quality liquid
gaseous or a combination of these can or gaseous fuel for burning in a combustion
be used for generation of heat. chamber.
6. Efficiency High thermal efficiency for given lower Lower thermal efficiency for same
and upper temperature limits. temperature limits.
7. Part load efficiency Better. Comparatively less.
8. Size of he
t plant Reduced size per MWh of power Comparative large size for same power
output. output.
9. Blade life Since combustion products do not Direct contact with combustion products,
come in direct contact of turbine blade, the blades are subjected to higher thermal
thus there is no blade fouling and stresses and fouling and hence shorter
longer blade life. blade life.
10. Control Better control on power production. Poor control on power production.
11. Cost Plant is complex and costly. Comparatively simple plant and less costly.
928 Thermal Engineering
T
pv g = Const. 3
4
2 4s
4 2s
1
qout
v
0 1
s
T 0
(a) Actual gas turbine cycle
3
qin all processes are irreversible
T 3
st.
on qin
p =C 4
2 nst.
Co 4
p= 4s
1 qout 2
2s
s
0 qout
1
Fig. 27.5 Air standard Brayton cycle 0 s
(b) Gas turbine cycle with irreversible
compression and expansion
Fig. 27.6
turbine cycle
The actual gas turbine cycle in Fig. 27.6(a) differs In absence of any changes in kinetic and
from an ideal Brayton cycle in the following potential energies; the steady-flow energy equation
manner. on a unit mass basis, as
q – w = Dh = hexit – hinlet
1. Due to frictional effects, the working fluid
Assuming constant specific heat of air, the heat
experiences a pressure drop during heat
supplied to and rejected from air are
Gas Turbine Plant 929
Example 27.1 Air enters the compressor of a Compressor The temperature after isentropic compres-
gas turbine plant operating on air-standard cycle at sion
g 1 1.4 -1
100 kPa and 300 K with a volumetric flow rate of 5 m3/s. g
The compressor pressure ratio is 10. The turbine inlet T2s = T1( rp ) = 300 ¥ (10) 1.4 = 579.2 K
temperature is 1400 K. The turbine and compressor each The isentropic compressor work per kg of air,
has an isentropic efficiency of 80%. Calculate wC = h2s – h1 = Cp (T2s – T1)
(a) the thermal efficiency of the cycle, = 1.005 ¥ (579.2 – 300) = 280.6 kJ/kg
(b) the back work ratio, The compressor efficiency is given by
(c) the net power developed in kW. Insentropic work input wC
hC = =
Actual work input win
930 Thermal Engineering
wC 193.5 To find
or win = = = 241.87 kJ/kg
hC 0.80 (i) Overall efficiency of the plant,
(ii) Mass of air intake.
The actual work input to compressor win can also be
expressed as Assumptions
win = h2 – h1 = Cp (T2 – T1) (i) Compression and expansion are adiabatic.
241.87 (ii) Each device operates in a steady flow manner.
or T2 = + 288 = 528.66 K
1.005 (iii) No pressure drop during flow of gas through
combustion chamber.
Turbine The temperature after isentropic expansion
Schematic
with gg = 1.333
T
3
T3 883 1000 K
T4s = g g -1
= 1.333 -1
= 564.37 K
( rp)
gg (6) 1.333
6 Regenerator Combustion 3
chamber 4
5
2
1
Fresh air
p
transfer in regenerator
5
2 3 qgen = h5 – h2 ...(27.6)
Maximum possible heat transfer in regenerator
qmax = h4 – h2 ...(27.7)
The effectiveness of regenerator
4
qgen h5 - h2
1 6 e= = ...(27.8)
qmax h4 - h2
0 v
(a) If specific heat Cp is assumed constant, then
T 3 T5 - T2
qin e = ...(27.9)
T4 - T2
The thermal efficiency of gas turbine cycle with
5¢ 4
q reg 5 regenerator can be found as
ration
Regene
2 6 eg wnet
=qr hth =
ed
qsav qin
1
qout
0 s
wnet = wT – wC = (h3 – h4) – (h2 – h1)
(b) qin = h3 – h5 = Cp (T3 – T5)
Fig. 27.14
hth, gen =
( h3 - h4 ) - ( h2 - h1 )
gas turbine cycle h3 - h5
state 5. The hot exhaust gases leaving the turbine
=
(T3 - T4 ) - (T2 - T1 ) ...(27.10)
at the state 4, are used to preheat the air entering T3 - T5
the combustion chamber. Hence, a heat transfer
Under ideal conditions T4 = T5 for e = 1, then
qin, from an external source is required only to
increase the air temperature from the state 5 to the ÊT ˆ
state 3. This, in turn, decreases the heat input in T1 Á 2 - 1˜
T2 - T1 Ë T1 ¯
the combustion chamber for same network output, hth, reg = 1 - =1-
T3 - T4 Ê T ˆ
and thus thermal efficiency of gas turbine cycle T3 Á1 - 4 ˜
increases. Ë T3 ¯
A certain temperature difference is necessary to Ï g -1 ¸
transfer heat from one fluid to another. Therefore, Ô Ê p2 ˆ g Ô
- 1Ô
the air cannot be preheated to a temperature equal T1 ÔÔ ÁË p1 ˜¯ Ô
= 1- Ì g - 1 ˝
to the turbine exhaust temperature T4. Assuming a T3 Ô Ô
Ê p ˆ g
well-insulated heat exchanger, without any change Ô1 - Á 1 ˜ Ô
in kinetic and potential energy changes, actual heat ÔÓ Ë p2 ¯ Ô˛
Gas Turbine Plant 937
T
Ï g -1 ¸ 873 K
3
ÔÊ p2 ˆ g Ô g -1
- 1Ô
T1 ÔÔ ÁË p1 ˜¯ Ô Ê p2 ˆ g
in
q
= 1- Ì g -1 ˝¥Á ˜
T3 Ô
Ê p2 ˆ g Ô Ë p1 ¯
4
ÔÁ - 1Ô
ÔÓ Ë p1 ˜¯ Ô˛ 2s
2 5 4s
g –1 g –1
288 K
T1 g Tmin 1
= 1– ¥ ( rp ) =1= ( rp ) g 0 s
T3 Tmax
Fig. 27.15
...(27.11)
1.4 -1
Example 27.7 In a gas turbine plant, the compressor
= 288 ¥ ( 4) 1 = 428 K
takes in air at a temperature of 15°C and compresses
it to four times the initial pressure with an isentropic The isentropic efficiency of the compressor is given
efficiency of 85%. The air is then passed through a heat by
exchanger, heated by the turbine exhaust before reaching Isentropic work T2 s - T1
hC = =
the combustion chamber. The turbine inlet temperature Actual work T2 - T1
is 600°C and its efficiency is 80%. Neglecting all losses 428 - 288
or T2 = 288 + = 452.7 K
except those mentioned, and treating the working fluid 0.85
throughout the cycle to have the properties of air, The actual work input to compressor win can also be
calculate thermal efficiency and work ratio of the cycle expressed as
if (a) heat exchanger is perfect, and (b) heat exchanger
win = h2 – h1 = Cp (T2 – T1)
gives 85% of available heat to air.
= 1.0045 ¥ (452.7 – 288) = 165.44 kJ/kg
Take R = 0.287 kJ/kg ◊ K, g = 1.4, and constant
specific heats throughout. Turbine The temperature T4s after isentropic expansion
T3 873
Solution T4s = g -1
= 1.4 -1
= 587.48 K
g ( 4) 1.4
Given A gas turbine power plant with regeneration ( rp)
T = 15°C = 288 K rp = 4 The isentropic efficiency of the turbine is given as
hC = 0.85 g = 1.4 Actual work output T -T
T3 = 600°C = 873 K hT = 0.8 hT = = 3 4
Isentropic work output T3 - T4 s
R = 0.287 kJ/kg ◊ K
Actual temperature after expansion in turbine,
(i) e = 1.0 (ii) e = 0.85
T4 = 873 – 0.80 ¥ (873 – 587.48) = 644.58 K
To find Turbine work output per kg of air
(i) Thermal efficiency of the cycle, wout = h3 – h4 = Cp (T3 – T4)
(ii) Work ratio. = 1.0045 ¥ (873 – 644.58)
Analysis Specific heat = 229.44 kJ/kg
Net work output per kg of the plant
g R 1.4 ¥ 0.287
Cp = = = 1.0045 kJ/kg ◊ K wnet = wout – win = 229.44 – 165.44
g -1 1.4 - 1
= 64 kJ/kg of air
Analysing each device in steady flow manner.
Heat exchanger The effectiveness of heat exchanger is
Compressor Temperature T2s after isentropic compres- given by
sion
T5 - T2
g -1 e =
g T4 - T2
T2s = T1 ( rp )
938 Thermal Engineering
wnet 64 r
hth = = = 0.2789 = 27.89% ba r
4 ba
qin 229.44 1
4
(ii) Work ratio, 2s 2 4s
5
high pressure turbine enters into a low-pressure turbine,
which runs the load. The air flow rate is 20 kg/s, and 2
minimum and maximum temperatures in the cycle are ar
1b
300 K and 1000 K, respectively. The compressor pressure p=
300 K
ratio is 4. Calculate the pressure ratio of low-pressure 1
s
0
turbine, temperature of exhaust gases from the unit
and thermal efficiency of the plant. Compression and Fig. 27.17
940 Thermal Engineering
(iv) Thermal efficiency of the plant air-standard Brayton cycle modified as shown
Heat supplied per kg of air in Fig. 27.19(a) After expansion from the state 3
qin = Cpg (T3 – T2) to state 4 in the first turbine, the air is reheated at
= 1.15 ¥ (883 – 549.17) constant pressure from the state 4 to state 5. The
= 383.9 kJ/kg expansion is then completed in the second turbine
w 72.59 from the state 5 to the state 6. The ideal Brayton
hth = net =
qin 383.9 cycle without reheat is cycle 1–2–3–6¢–1 and
= 0.189 or 18.9.7% with reheat is cycle 1–2–3–4–5–6–1 as shown in
Fig. 27.19(b).
Net work output per kg of air in a cycle
For metallurgical reasons, the temperature of the wnet = Cp (T3 – T4) + Cp (T5 – T6)
combustion products entering the turbine cannot be – Cp (T2 – T1) ...(27.12)
increased to a higher level. By introducing reheat- Heat supplied per kg of air in a cycle
ing during expansion, the turbine work and conse- qin = qcomb + qreheat
quently, the network of the gas turbine cycle can = Cp (T3 – T2) + Cp (T5 – T4) ...(27.13)
be improved without changing compressor work or Thermal efficiency of reheat cycle can be
maximum temperature in the cycle. The expansion expressed as
of combustion products takes place in two or more
wnet
turbines with constant pressure heating before each hreheat =
expansion. This constant pressure heating between qin
two turbine expansions is known as reheating and C p (T3 - T4 ) + C p (T5 - T6 ) - C p (T2 - T1 )
=
this modified cycle is known as reheat cycle. C p (T3 - T2 ) + C p (T5 - T4 )
The basic features of a two-stage gas turbine ...(27.14)
with reheat are brought out by considering an ideal
qcomb qreheat
Combustor Reheater
2 3 4 5
m = 1kg
6
1
(a) Schematic
T
3 5
6
2
6¢
1
s
(b) T–s diagram
Fig. 27.19 Ideal gas turbine with reheat
Gas Turbine Plant 943
p2 p
rp = = 3 , total pressure ratio.
p1 p6
The total work of a two-stage turbine is greater
than that of a single expansion from state 3 to
Fig. 27.20
state 6¢. Thus, the network of reheat cycle is
gerater than that of a cycle without reheat. Despite Analysis The temperature after isentropic compression
the increase in net work with reheat, the thermal g –1 1.4 – 1
efficiency would not necessarily improve because Êp ˆ g Ê 1000 ˆ 1.4
T2 = T1 Á 2 ˜ = 300 ¥ Á
of an increase in total heat addition to the cycle. Ë p1 ¯ Ë 100 ˜¯
However, the temperature at the exit of the turbine is = 579.2 K
higher with reheat than without reheat, so potential Temperature after isentropic expansion 3–4;
g -1
for regeneration is enhanced.
T3 Ê p ˆ g
= Á 3˜
Example 27.11 Air enters the compressor of an T4 Ë p4 ¯
ideal air-standard Brayton cycle at 100 kPa, 300 K g -1 1.4 -1
Êp ˆ g Ê 300 ˆ 1.4
and is compressed to 1000 kPa. The temperature at or T4 = T3 Á 4 ˜ = 1400 ¥ Á
the inlet to the first turbine is 1400 K. The expansion Ë p3 ¯ Ë 1000 ˜¯
takes place isentropically in two stages with reheat to = 992.5 K
1400 K between the two stages at a constant pressure of Temperature after isentropic expansion 5–6;
300 kPa. A regenerator having an effectiveness of 100% g -1 1.4 -1
is also incorporated in the cycle. Determine the thermal Êp ˆ g Ê 100 ˆ 1.4
T6 = T5 Á 6 ˜ = 1400 ¥ Á
efficiency of the cycle. Ë p5 ¯ Ë 300 ˜¯
= 1022.8 K
Solution
Total turbine work;
Given An ideal air-standard Brayton cycle with reheat wT = Cp (T3 – T4) + Cp (T5 – T6)
and regeneration: = 1.005 ¥ [1400 – 992.5] + 1.005
p1 = 100 kPa T1 = 300 K ¥ [1400 – 1022.8]
p2 = 1000 kPa T3 = 1400 K = 409.53 + 379.08 = 788.6 kJ
T5 = 1400 K p4 = p5 = 300 kPa Compressor work;
ereg = 1.0 wC = Cp (T2 – T1) = 1.005 ¥ [579.2 – 300]
To find Thermal efficiency of the cycle. = 280.6 kJ
Net work of the cycle
Assumptions = wT – wC
(i) Each component in the cycle is analysed as = 788.6 – 280.6 = 508 kJ
control volume at steady state. Total heat supplied in the cycle
(ii) Compressor and turbine processes are isentropic. qin = Cp (T3 – T6) + Cp (T5 – T4)
(iii) No pressure drop for flow through the heat = 1.005 ¥ (1400 – 1022.8) + 1.005
exchanger. ¥ (1400 – 992.5)
(iv) Working fluid is air with its standard properties. = 379.08 + 409.53 = 788.6 kJ
944 Thermal Engineering
Combustor Reheater
2 3 550°C 4 5 550°C, 2.24 bar
6
1 bar,
1 T
30°C
r
ba
p2
24
2.
4
823 K 6
5s 5
7
7s
2
2s
p1
303 K
1
s
0
Fig. 27.21
Gas Turbine Plant 945
2 È g -1 ˘
ÍÊ pi ˆ g ˙
Compressor Compressor = C p T1 ÍÁ ˜ - 1˙
I II Ë p1 ¯
Í ˙
Î ˚
c d
1 È g -1 ˘
m = 1 kg
ÍÊ p2 ˆ g ˙
qR + C p Td ÍÁ ˜ - 1˙ ...(27.17)
Ë pi ¯
(a) Schematic Í ˙
p Î ˚
2 2s
b For perfect intercoling between the stages Td =
Isentropic T1
compression
È g -1 g -1 ˘
d c
ÍÊ pi ˆ g Ê p2 ˆ g ˙
Isothermal \ wC = C p T1 ÍÁ ˜ +Á ˜ - 2˙
compression
Ë p1 ¯ Ë pi ¯
Í ˙
1
Î ˚
a p1
g -1
0 v Using k = ,
(b) p–v diagram g
T ÈÊ p ˆ k Ê p ˆ k ˘
p2
then wC = C p T1 ÍÁ i ˜ + Á 2 ˜ - 2˙
2s
ÍË p1 ¯ Ë pi ¯ ˙
pi Î ˚
Tc = T2
2 ...(27.18)
c p1
For minimum compression work or maximum
T1 = Td output of the plant, applying the condition of
d 1
maxima, i.e., differentiating Eq. (27.18) with
s respect to intermediate pressure pi and equating it
0
(c) T–s diagram to zero,
Fig. 27.22 Two-stage compression with - dwC È Ê 1 ˆk ˘
cooling = Cp T1 Í k Á ˜ ( pi ) k -1 - k ( p2) k ( pi ) - k -1 ˙
dpi Í Ë p1 ¯ ˙
Î ˚
Assuming isentropic steady flow in both =0
compressors with negligible changes in kinetic
and potential energies. For 1 kg of air flow into the or ( pi)k–1 ( pi)k+1 = p1k p2k
system, or ( pi)2k = ( p1 p2)k
Work input to first stage compressor or pi = p1 p2 ...(27.19)
wC1 = Cp (Tc – T1) For minimum compression work, optimum
Work input to second stage compressor intermediate pressure is pi = p1 p2 . The
wC2 = Cp (T2 – Td) optimization of the compression work also leads to
Total work input for compression equal pressure ratio across the each stage, i.e.,
wC = wC1 + wC2 pi p
= 2 ...(27.20)
= Cp (Tc – T1) + Cp (T2 – Td) ...(27.16) p1 pi
ÊT ˆ ÊT ˆ The work input for the compression would be
= C p T1 Á c - 1˜ + C p Td Á 2 - 1˜
Ë T1 ¯ Ë Td ¯ reduced to a minimum, if compression is carried out
in several stages with perfect intercooling between
Gas Turbine Plant 947
stages, i.e., the compression process approaches to (iii) Reduction in work input due to mutlistage
an isothermal compression. The optimization of compression and intercooling, and
compression work leads to equal pressure ratios (iv) Isothermal compression work.
across each stage. Assumptions
(i) Each compressor and intercooler are analysed as
Example 27.13 Air is compressed from 100 kPa,
control volume at steady state.
300 K to 1000 kPa in a two-stage compressor with
intercooling between stages. The air is compressed to 300 (ii) There is no pressure drop for flow through the
kPa and is cooled back to 300 K in an intercooler before intercooler.
entering the second stage compressor. Each compression (iii) Working substance in compressor is air as an
stage is isentropic. For steady state operation and ideal gas with standard properties
negligible changes in kinetic and potential energy from Analysis
inlet to exit, determine (a) temperature at exit of second
(i) Temperature T2, at exit of second stage compres-
compressor, (b) the total compressor work input per unit
sor;
of mass flow, (c) reduction in work input by intercooling
and two-stage compression, (d) isothermal compression g -1
T2 Ê p ˆ g
work. = Á 2˜
Td Ë pd ¯
Solution 1.4 -1
Ê 1000 ˆ 1.4
or T2 = 300 ¥ Á
Given Air is compressed at steady state in a two-stage Ë 300 ˜¯
compressor with an intercooler
= 423 K = 150°C
p1 = 100 kPa T1 = 300 K
(ii) Total work input for compression per unit mass
pi = 300 kPa Td = 300 K flow. For steady state operation,
p2 = 1000 kPa wC = hc – h1 + h2 – hd
To find = Cp (Tc – T1) + Cp (T2 – Td)
(i) T2, temperature at exit of the second compressor,
(ii) Total compressor work,
Schematic with given data
p2 = 1000 kPa
2
Compressor Compressor wc
I II
Intercooler
c d
1 Td = 300 K
p1 = 100 kPa
T1 = 300 k
qR
(a) Schematic
p
2 2s
p2 = 1000 kPa
d c p1 = 300 kPa
T
1 =
30
0
K
1 p = 100 kPa
1
0 v
(b) p–v diagram
Fig. 27.23
948 Thermal Engineering
s=
C
= 111.17 + 123.61 c p variable
d i
= 234.76 kJ/kg
s=
T
(iii) Reduction in work input due to intercooler and
C
C
two stage compression; 1
p1 specified
Temperature T2s after single stage compression to
0 v
pressure p2 = 1000 kPa
g -1 Fig. 27.24
T2 s Êp ˆ g
= Á 2˜ Analysis Total compression work per kg for a two-
T1 Ë p1 ¯
stage compressor from pressure p1 to p2;
1.4 -1
wC = hc – h1 + h2 – hd
Ê 1000 ˆ 1.4
or T2s = 300 ¥ Á = 579.2 K
Ë 100 ¯˜
Since Cp is constant in cold air condition,
wC = Cp (Tc – T1) + Cp (T2 – Td)
Single-stage compression work For perfect intercooling Td = T1.
ws = h2s – h1 = Cp (T2s – T1) wC = Cp (Tc + T2 – 2T1)
= 1.005 ¥ (579.2 – 300)
ÈT T ˘
= 280.6 kJ/kg = Cp T1 Í c + 2 - 2˙
Reduction in work input for compression Î T1 T1 ˚
ws – wC = 280.6 – 234.76 = 45.84 kJ/kg For isentropic compressions
g -1 g -1
(iv) Isothermal work input for compression;
Tc Êp ˆ g T2 T2 Ê p2 ˆ g
Êp ˆ Êp ˆ = Á i˜ and = =
wiso = p1v1 ln Á 2 ˜ = RT1 ln Á 2 ˜ T1 Ë p1 ¯ Td T1 ÁË pi ˜¯
Ë p1 ¯ Ë p1 ¯
g -1
Ê 1000 ˆ Using k =
= (0.287 ¥ 300) ¥ ln Á
Ë 100 ˜¯ g
ÈÊ p ˆ k Ê p ˆ k ˘
= 198.25 kJ/kg
we get wC = Cp T1 ÍÁ i ˜ + Á 2 ˜ - 2˙
ÍÎË p1 ¯ Ë pi ¯ ˙˚
Example 27.14 For a two-stage compressor with
For specified values of T1, T2, p1, p2 and constant Cp,
perfect intercooling operating at steady state, prove
the compressor work would be minimum, when
that the minimum total work input is required when
the pressure ratio is same for each stage. Use cold air- dwC
=0
standard analysis, assuming that compression process is dpi
isentropic, no pressure drop through the intercooler and Ï ÈÊ k k ˘ ¸Ô
d Ô pi ˆ Ê p2 ˆ
temperature to each compressor stage is same. Kinetic or ÌC pT1 ÍÁ ˜ + Á ˜ - 2˙ ˝ = 0
dpi Ô ÍÎË p1 ¯ Ë pi ¯ ˙˚ Ô
and potential energy effects are negligble. Ó ˛
Ï Ê 1ˆ
k ¸
Solution Ô Ô
or C p T1 Ìk ( pi ) k -1 Á ˜ - k ( p2 ) k ( pi ) - k -1 ˝ = 0
ÔÓ Ë p1 ¯ Ô˛
Given Two-stage isentropic compression with perfect
intercooling operates at steady state. k
Ê p2 ˆ
k
Ê pi ˆ 1 1
pi
= 2
p or ÁË p ˜¯ ¥ p = ÁË p ˜¯ ¥ p
1 i i i
p1 pi
Gas Turbine Plant 949
Ê g -1 - 1 ˆ
2C pTmin Ê g - 1ˆ
- Á 2g ˜¯ = 0
h ÁË 2g ˜¯ Ë rp
C
Ê - Ê g -1ˆ - 1 ˆ Ê g -1 ˆ
Á ÁË g ˜¯ ˜ Tmin Á 2g - 1˜
or hT Tmax Ë rp ¯- Ë rp ¯ =0
hC
3(g -1)
T 2g
or hT hC max = rp =0
Tmin
Fig. 27.25 T–s diagram
950 Thermal Engineering
Schematic
Regenerator
8
5
Intercooler
e = 0.7
3 7
hC = 0.8 hT = 0.85
1 1 bar,
300 K
(a)
T
6
1073 K
r
ba
=6
p4
5
4 2 p2 7
4s 2s
7s
8
b ar
300 K =1
3 1 p1
0 s
(b) T–s diagram
Fig. 27.26
Gas Turbine Plant 951
Temperature T2s after isentropic compression Turbine work output per kg of air
g -1 1.4 -1 wout = Cp (T6 – T7)
T2s = T1( rp1 ) g
= 300 ¥ ( 2.45) 1.4 = 1.005 ¥ (1073 – 707.57)
= 367.25 kJ/kg
= 387 .51 K
Net work output per kg of the plant
The isentropic efficiency of LP compressor is given
by wnet = wout – win = 367.25 – 219.87
= 143.38 kJ/kg of air
Isentropic work T2 s - T1
hC, LP = =
Actual work T2 - T1 Heat exchanger
387.51 - 300 The effectiveness of a heat exchanger is given by
or T2 = 300 + = 409.4 K
0.8 T5 - T4
e =
The actual work input to LP compressor T7 - T4
win, LP = Cp (T2 – T1) Given that e = 0.7,
= 1.005 ¥ (409.4 – 300) = 109.93 kJ/kg
T5 - 409.4
For perfect intercooling, \ 0.7 =
707.57 - 409.4
p2 p4
T3 = T1 ; rp1 = = and T4 = T2 Thus, the temperature T5 of air leaving a heat
p1 p3
exchanger
\ win, LP = win, HP
or T5 = 409.4 + 0.7 ¥ (707.57 – 409.4)
Therefore, the total work input of two stages
= 618.11 K
win @ 2 win, LP = 219.87 kJ/kg
The heat supplied to air
Turbine The temperature T7s after isentropic expansion qin = Cp (T6 – T5) = 1.005 ¥ (1073 – 618.11)
from a pressure of 6 bar to 1 bar = 457.15 kJ/kg
T6 1073 Thermal efficiency of the cycle
T7s = g -1
= 1.4 -1
= 643 K
Ê p4 ˆ g Ê 6 ˆ 1.4 hth =
wnet 143.38
= = 0.3136 or 31.36%
ÁË p ˜¯ ÁË 1 ˜¯ qin 457.15
1
The isentropic efficiency of the turbine is given as
Actual work output T -T
hT = = 6 7
Isentropic work output T6 - T7 s
Actual temperature after expansion in turbine, When reheat and regeneration are used together, the
T7 = 1073 – 0.85 ¥ (1073 – 643) thermal efficiency can be increased significantly.
= 707.57 K Figure 27.27 shows a schematic atrrangement of a
Fig. 27.27
952 Thermal Engineering
gas turbine plant with reheat and regeneration, and Example 27.17 In a gas turbine plant of 6 MW
Fig. 27.28 shows the corresponding T–s diagram. capacity, air enters the compressor at 100 kPa, 300 K
In this plant, the heat supply is reduced by the and is compressed to a pressure of 600 kPa in one stage.
amount of heat recovered in the regenerator. The temperature at the inlet to first turbine is 1000 K.
The expansion takes place in two stages with reheat to
T p2 1000 K between the two stages . The isentropic efficiency
4 6 of the compressor is 80% and that of both turbines is
Tmax
85%. A regenerator having an effectiveness of 0.72 is
5
also incorporated in the cycle to heat the compressed air
3 before entering into combustion chamber. The calorific
7
ve
d value of fuel is 18500 kJ/kg. Determine the following:
2 sa
=q 8 (a) A/F ratio entering the first turbine,
q reg
p1 (b) Thermal efficiency of the cycle,
T1
1 (c) Air supply to plant,
s
0 (d) Fuel consumption of plant per hour.
Fig. 27.28 Take for air Cp = 1.0 kJ/kg ◊ K, g = 1.4 and
cycle for gases, Cp = 1.15 kJ/kg ◊ K, g = 1.34
e = 0.72 3 Reheater
7
2 600 kPa Combustion 1000 K 5 1000 K
6
chamber 4
HP LP
Compressor Load
turbine turbine
hC = 0.8
hHP = 0.85 hLP = 0.85
1 100 kPa
300 K
T
p2
4 6
1000 K
7
3 5s 5 7
7s
2
2s 8
p1
300 K
1
s
0
Fig. 27.29
The isentropic efficiency of the compressor is given Using isentropic efficiency of the turbine
by T4 - T5
Isentropic work T2 s - T1 hT, HP =
hC = = T4 - T5 s
Actual work T2 - T1
Actual temperature after expansion in HP turbine,
500.55 - 300
or T2 = 300 + = 550.68 K T5 = 1000 – 0.85 ¥ (1000 – 796.7)
0.8
= 827.2 K
The actual work input to compressor win can also be
Since hT, HP = hT, LP
expressed as
\ T5 = T7 = 827.2 K
win = Cp (T2 – T1)
= 1.0 ¥ (550.68 – 300) = 250.68 kJ/kg Heat exchanger
The effectiveness of a heat exchanger is given by
Turbines For perfect pressure division, the intermediate
pressure between stages T3 - T2
e =
T7 - T2
p5 = p1 p2 = 100 ¥ 600 = 245 kPa
Given that e = 0.72,
The temperature T5s after isentropic expansion in the
HP turbine T3 - 550.68
\ 0.72 =
827.2 - 550.68
T4 1000
T5s = g g -1
= 1.34 -1
= 796.7 K Thus the temperature T5 of air leaving heat exchanger
Ê p2 ˆ gg Ê 600 ˆ 1.34 or T3 = 550.68 + 0.72 ¥ (827.2 – 550.68)
ÁË p ˜¯ ÁË 245 ˜¯
3 = 749.7 K
954 Thermal Engineering
(i) A/F ratio supplied to HP turbine (iv) Fuel consumption of plant per hour
Let mf1 = mass of fuel supplied per kg of air to m f = ma (mf1 + mf2) ¥ 3600
main combustion chamber, then energy balance = 38.94 ¥ (0.0137 + 0.011) ¥ 3600
reveals that = 3462.62 kg/h
mf1 CV = (1 + mf1) Cpg (T4 – T3)
or mf1 ¥ 18500 = (1 + mf1) ¥ 1.15 Example 27.18 In a gas turbine plant, the air from
¥ (1000 – 749.7) the compressor passes through a heat exchanger, heated
18500 mf1 = 250.3 + 250.3 mf1 by exhaust gases coming from a low-pressure turbine. The
air then enters the high-pressure combustion chamber.
It gives mf1 = 0.0137 kg/kg of air
The high-pressure turbine drives the compressor only.
1 The exhaust gases coming out of the high-pressure turbine
Air fuel ratio A/F = = 72.9
0.0137 is heated into a low-pressure combustion chamber and
(ii) Thermal efficiency of a cycle then enters the low-pressure turbine, which is coupled to
Considering mf2 is additional fuel added in a external load. The following data refers to the plant:
reheater then Pressure ratio in the compressor, 4:1
mf2 CV = (1 + mf1 + mf2) Cpg (T6 – T5) Isentropic efficiency of the compressor, 0.85
or mf2 ¥ 18500 = (1 + mf1 + mf2) ¥ 1.15 Isentropic efficiency of high-pressure turbine, 0.84
¥ (1000 – 827.2) Isentropic efficiency of low-pressure turbine, 0.8
18500 mf2 = 198.72 + 198.72 Effectiveness of heat exchanger, 0.75
¥ 0.0137 + 198.72 mf2 Mechanical efficiency of the drive to the compressor,
It gives mf2 = 0.011 kg/kg of air 0.90
Total turbine work output per kg of air Temperature of gases entering HP turbine, 660°C
wout = wHP + wLP Temperature of gases entering LP turbine, 625°C
= (1 + mf1) Cpg (T4 – T5) Atmospheric pressure and temperature are 1 bar and
17°C.
+ (1 + mf1 + mf2) Cpg (T6 – T7)
Assume specific heat of gas and air as 1.005 kJ/kg ◊ K
= (1 + 0.0137) ¥ 1.15
and g = 1.4.
¥ (1000 – 827.2) + (1 + 0.0137
Calculate the pressure of gases entering the low-
+ 0.011) ¥ 1.15 ¥ (1000 – 827.2)
pressure turbine and overall efficiency of the plant.
= 201.14 + 203.62 = 404.76 kJ/kg
Net work output per kg of the plant Solution
wnet = wout – win = 404.76 – 250.68
Given A gas turbine plant with reheat and regeneration
= 154.08 kJ/kg of air
p1 = 1 bar T1 = 17°C = 290 K
The heat supplied to air
p2 = 4 kPa T4 = 660°C = 933 K
qin = (mf1 + mf2) CV
T6 = 625°C = 898 K e = 0.75
= (0.0137 + 0.011) ¥ 18500
hC = 0.85 hHP = 0.84
= 456.95 kJ/kg of air
hLP = 0.8 hdrive = 0.9
Thermal efficiency of the cycle
Cp = 1.005 kJ/kg g = 1.4
w 154.08
hth = net =
qin 456.95 To find
= 0.337 or 33.7% (i) Pressure of gas entering LP turbine, and
(iii) Air supplied to the plant (ii) Thermal efficiency of the plant.
Power develoved by plant is given by Assumptions
P = ma wnet (i) Each component in the cycle is analysed as
or 6000 = 154.08 ma control volume at steady state.
or ma = 38.94 kg/s
Gas Turbine Plant 955
e = 0.75 3 Reheater
7
o
660 C
2 4 bar Combustion 5 625 C
o
6
chamber 4
HP LP
Compressor Load
turbine turbine
hdrive = 0.90
hC = 0.85 Wnet
hHP = 0.84 hLP = 0.8
1 1 bar,
15oC
(a) Schematic
T p2
4
660oC
6 o
625 C
3 5s 5
7
2 7s
2s 8
p1
290 K
1 s
0
(b) T-s diagram
Fig. 27.30
(ii) No pressure drop for flow through the heat win = h2 – h1 = Cp (T2 – T1)
exchangers. = 1.005 ¥ (455.81 – 290)
(iii) Kinetic and potential energy effects are negligible. = 166.64 kJ/kg
Analysis The temperature after isentropic compression Turbines
1–2: Work input to compressor
g -1 1.4 -1
= hdrive ¥ Work done by HP turbine
Êp ˆ g Ê 4 ˆ 1.4
T2s = T1 Á 2 ˜ = 290 ¥ Á ˜ win = hdrive ¥ Cp (T4 – T5)
Ë p1 ¯ Ë 1¯
or 166.64 = 0.9 ¥ 1.005 ¥ (933 – T5)
= 430.94 K
166.94
The isentropic efficiency of the compressor is given or T5 = 933 - = 748.43 K
by 0.9 ¥ 1.005
Fig. 27.31 A gas-turbine engine with two-stage compression with intercooling, two stage expansion with reheating,
and regeneration.
2 qreg = qsaved 4
4
10
2 10
qout
3 1 3
0 s 1
(b) T–s diagram for an ideal gas turbine cycle with 0 s
intercooling, reheating and regeneration
Fig. 27.33 Actual regenerative gas turbine cycle with
Fig. 27.32 intercooling and reheating
958 Thermal Engineering
value (the Carnot efficiency). However, the cost of (v) No pressure drop in heat exchanges piping system
multiple intercooler, reheaters are likely to exceed etc.
the cost of fuel saving, thus use of more than two or (vi) Perfect intercooling.
three stages cannot be justified economically. T–s diagram
T
T
6 8
1300 K
nst. qreheat
co qcomb
=
p
t. 5
ns 9
co 7
=
p
0 4 2
s 10
qout
Fig. 27.34 A gas turbine cycle with large number 300 K
3 qcooling 1
compression and expansion stages with s
intercooling, reheating and regeneration
approaches the Ericsson cycle Fig. 27.35
two stage compression with intercooling,
two stage expansion with reheating, and
Example 27.19 An ideal gas turbine cycle with two
regeneration
stages of compression and two stage of expansion has an
overall pressure ratio of 8. Air enters the each stage of
compressor at 300 K and each stage of turbine at 1300 K. Analysis For perfect intercooling and given overall
Determine the back work ratio and thermal efficiency of pressure ratio
the gas turbine cycle. p p
rp = 2 = 4 = 8 = 2.83
Assuming an ideal generator with 100 per cent p1 p3
effectiveness. p6 p8
and = = 2.83
p7 p9
Solution
For an ideal case,
Given An ideal gas turbine cycle with two stage of At inlet T1 = T3 \ h1 = h3
compression, expansion: and T6 = T8 \ h6 = h8
p2 At exit T2 = T4 \ h2 = h4
=8
p1 and T5 = T7 = T9 \ h5 = h7 = h9
T1 = T3 = Tmin = 300 K Under these conditions, the work input of each
compressor and work output of each turbine would be
T6 = T8 = Tmax = 1300 K
the same.
To find The temperature after first-stage and second-stage
(i) Back work ratio, compression.
(ii) Thermal efficiency of the cycle. g -1
g
T4 = T2 = T1( rp ) = 300 ¥ (2.83)0.286
Assumptions
= 403.95 K
(i) Each component in the cycle as steady flow
model. Temperature after first-stage and second-stage
expansion,
(ii) Constant specific heat. g -1
(iii) Working substance as an ideal gas. T8 T g
= 6 = ( rp )
(iv) Compression and expansion are isentropic. T9 T7
Gas Turbine Plant 959
Summary
Actual work output h -h
engine. A simple gas turbine can be modelled and hT = = 3 4
Isentropic work output h3 - h4 s
as closed cycle, which operates on the Brayton
cycle. where states 1 and 3 are inlet states, 2 and 4 are
actual exit states and 2s and 4s are isentropic exit
states from compressor and turbine, respectively.
given as
Compressor work
bwr = heating of compressed air leaving the compressor
Turbine work
Net work with help of hot exhaust gases leaving the turbine
and work ratio rw = in a counterflow heat exchanger. The effectiveness
Turbine work
of the regenerator is expressed as
on ideal Brayton cycle can be obtained when the qsaved h -h
e = = 5 2
pressure ratio qreg,max h4 - h2
g
Ê T ˆ 2 (g -1)
rp = Á 3 ˜ can also be increased by multistage compression
ËT ¯1
with intercooling, regeneration and multistage
expansion with reheating.
deviate from isentropic ones, and their isentropic
efficiencies are expressed as The gas turbine engines are widely used to propel
the aircraft, because they are light, compact and
Isentropic work input h2 s - h1 have a high power-to-weight ratio
hC = =
Actual work input h2 - h1
960 Thermal Engineering
Glossary
Gas turbine An internal combustion rotary engine Reheating Heating of gases after one stage expansion
using combustion gases as working fluid in turbine by burning of additional fuel
Regenerator A counterflow heat exhanger, which Intercooling Process of cooling of compressed air
transfers heat from hot gases to air between stages of compression
Regeneration Process of heat transfer from hot gases Back work The work input to compressor is called
to air back work
Review Questions
1. How is a gas turbine plant modeled as air standard 7. What are the different methods used to improve
Brayton cycle? Write the assumptions clearly. efficiency of a gas turbine plant? Expain any one
2. What are the deviations in actual gas turbine method with a neat sketch.
cycle as compared with air standard cycle? 8. Describe with a neat sketch, the working of a
3. Define isentropic efficiency of a compressor and constant-pressure combustion gas turbine cycle.
turbine. 9. Sketch the neat diagram of regenerative gas
4. Define isothermal efficiency of the compressor turbine plant and deduce an expression for its
and prove that the isothermal work input to a thermal efficiency.
compressor is always minimum. 10. What are advantages of cooling of compressed air
5. What are the applications of the gas turbine between stages? State.
plants? 11. Explain the working of reheat gas turbine plant
6. Write the merits and demerits of gas turbine plant with the help of a T–s diagram.
over internal combustion engines.
Problems
1. In a gas turbine power plant, operating on Joule 3. Air enters a gas turbine plant at 95 kPa, 5°C.
cycle, air is compressed from 1 bar and 15°C The compression is adiabatic with an efficiency
through a pressure ratio of 6. It is then heated to of 70% and pressure ratio of 5. The regenerative
727°C in the combustion chamber and expanded effectiveness is 60%. The turbine inlet conditions
back to a pressure of 1 bar. Calculate the net work are 475 kPa, 850°C. The expansion in the turbine
done, cycle efficiency and work ratio. Assume is also adiabatic with an efficiency of 70%. The
isentropic efficiencies of turbine and compressor power output of the plant is 1500 kW. Calculate
are 90 and 85%, respectively. (a) mass flow rate of air through the plant.
[134.8 kJ/kg, 27.6%, 0.372] (b) the irreversibility (kJ/kg) or the turbine
2. Air enters the compressor of a simple gas turbine expansion
plant at 100 kPa, 20°C, at a rate of 2.2 kg/s. The [(a) 22.9 kg/s, (b) 44.4 kJ/kg]
compressor efficiency is 60%. The discharge 4. A gas turbine takes in air at 27°C and 1 bar.The
pressure of the compressor is 450 kPa. Calculate pressure ratio is 4. The maximum temperature
the amount of heat (kJ/kg) that must be added to of the cycle is 560°C. The efficiency of the
provide a turbine inlet temperature of 650°C. compressor and turbine is 0.83 and 0.85,
[402 kJ/kg]
Gas Turbine Plant 961
respectively. Find the overall efficiency, if the turbine are 82 and 85%, respectively. Calculate
regenerator effectiveness is 0.75. [21.24%] the power input in kW to an electric generator
5. A gas turbine unit receives air at 1 bar and 300 K geared to the turbine, with transmission efficiency
and compresses it adiabatically to 6.2 bar. The of 95%. The air enters the compressor at 15°C at
compressor efficiency is 88%. The fuel has a a rate of 15 kg/s. Take Cp = 1.005 kJ/kg ◊ K and
heating value of 44,186 kJ/kg and the fuel-air g = 1.4 for compression process and Cp = 1.11
ratio is 0.017 kg of fuel per kg of air. The turbine kJ/kg ◊ K and g = 1.333 for the expansion process.
internal efficiency is 90%. Calculate the work of [875 kW]
turbine and compressor per kg of air and thermal 9. A gas turbine plant has an overall pressure ratio
efficiency of cycle. of 5 and a maximum temperature of 550°C. The
Take for air Cp = 1.005 kJ/kg ◊ K and g = 1.4, and turbine drives the compressor and an electric
For product of combustion Cp = 1.147 kJ/kg ◊ K alternator, with transmission efficiency of 97%.
and g = 1.333. The ambient temperature is 20°C and isentropic
[43.92 kJ/kg, 234.5 kJ/kg, 33.21%] efficiency of the compressor and turbine are 80
6. A gas turbine is supplied with a gas at 5 bar and 83%, respectively. Calculate the power input
and 1000 K and expands isentropically to 1 bar. to alternator for an air flow rate of 15 kg/s. Also,
The mean specific heat at constant pressure calculate the thermal efficiency and work ratio.
and constant volume are 1.0425 and 0.7662 kJ/ [655 kW, 12%, 0.168]
kg ◊ K, respectively. Calculate the specific power 10. A gas turbine plant has a heat exchanger with
developed in kJ/kg of gas and exhaust gas 72% effectiveness. The turbine operates between
temperature. [362 kW/kg, 653 K] pressures of 1.01 and 4.04 bar and the ambient
7. Calculate the efficiency of a gas turbine plant temperature is 20°C. Isentropic efficiencies of
fitted with a heat exchanger of 75% effectiveness. the compressor and turbine are 80 and 85%,
The pressure ratio is 4:1 and the compression is respectively. The pressure drop on each side
carried out in two stages of equal pressure ratio of the heat exchanger is 0.05 bar and in the
with intercooling back to initial temperature combustion chamber, 0.14 bar. Calorific value of
of 290 K. The maximum temperature is 925 K. the fuel is 41800 kJ/kg. Calculate the percentage
The turbine isentropic efficiency is 88% and the increase in efficiency of the plant due to use of
isentropic efficiency of each compressor is 85%. heat exchanger in comparison to a simple plant.
For air, g = 1.4 and Cp = 1.005 kJ/kg ◊ K. Air–fuel ratio used in a simple cycle is 90 and the
[32.8%] turbine entry temperature remains same in both
8. A gas turbine has a pressure ratio of 6 and a cases.
maximum cycle temperature of 600°C. The Take Cp = 1.024 kJ/kg ◊ K and g = 1.4.
isentropic efficiency of the compressor and [5.3%]
Objective Questions
1. A gas turbine plant works on (c) constant temperature
(a) Otto cycle (b) Diesel cycle (d) constant entropy
(c) Dual cycle (d) Brayton cycle 3. A simple gas turbine unit consists of the devices
2. In an ideal Brayton cycle, the heat is added at in the following order
(a) constant volume (a) Air compressor, gas turbine, combustion
(b) constant pressure chamber and generator
962 Thermal Engineering
(b) Air compressor, combustion chamber, (a) to heat the compressed air from the
turbine and generator compressor
(c) combustion chamber, gas compressor, (b) to heat the gas before inlet to gas turbine
turbine and generator (c) to exchange the heat from hot gases from
(d) Gas turbine, generator, compressor and combustion chamber to exhaust gases of the
combustion chamber turbine
4. In a gas turbine plant, the intercooler is used in (d) to heat the compressed air in between the
between stages
(a) air compressor and regenerator 7. The compressor isentropic efficiency is defined
(b) air compressor and combustion chamber an
(c) combustion chamber and turbine Actual work Actual work
(a) (b)
(d) LP compressor and HP compressor Isothermal work Isentropic work
5. The function of an inter cooler in a gas turbine
plant is Isothermal work Isentropic work
(c) (d)
(a) to cool the exhaust gas from the turbine Actual work Actual work
(b) to cool compressed air from compressor 8. Turbine isentropic efficiency is defined as
(c) to cool atmospheric air before inlet to
Actual work Actual work
compressor (a) (b)
Isothermal work Isentropic work
(d) to cool the compressed air in between the
stages Isothermal work Isentropic work
(c) (d)
6. The function of regenerator in a gas turbine plant Actual work Actual work
is
28
Jet and Rocket Propulsions
Introduction
Jet and rocket engines are space vehicles. They are propelled by the reaction of a backward streaming jet
of fluid. The jet engines are used in aircraft, while rocket engines are used in satellites. Satellites revolve
around the earth at an altitude where the drag force is absent. Therefore, such satellites remain in orbit
forever without any expenditure of energy.
The principle, construction, working and performance of jet engines are explained in the first part of
the chapter. The operation of ram jet and pulse jet engines is integrated in brief. Rocket Propulsion and
Propellants are also discussed at the end of this chapter.
hot combustion gases then expand in the exhaust jet engine develops the thrust by a high velocity of
nozzles with a velocity exceeding the velocity of jet of exhaust gases without the use of a compressor
air entering. Thus, due to change of momentum of or turbine.
working fluid, a thrust is developed in the direction Ramjets are frequently confused with pulse-jet,
of flight. which use an intermittent combustion, but ramjets
The ramjet engine cannot operate under static use a continuous combustion process, and are a
conditions, as there will be no pressure rise in the quite distinct type of jet engine.
diffuser and it is not self-operating at zero flight A typical pulse jet engine shown in Fig. 28.4,
velocity. The cycle pressure ratio of a ramjet engine comprises an air intake diffuser fitted with a one-
depends on its flight velocity. Higher the flight way flap or reed valve, a combustion chamber, and
velocity, larger the ram pressure and consequently, an acoustically resonant exhaust nozzle. The valves
larger the thrust. are operated due to a pressure difference across
Ramjets require considerable forward speed to them. Fuel in the form of a gas or liquid aerosol is
operate well, and as a class, work most efficiently either mixed with the air in the intake or injected
at speeds around Mach 3, and this type of jet can into the combustion chamber.
operate up to speeds of Mach 5.
Ramjets can be particularly useful in applications
requiring a small and simple engine for high speed
use; such as missiles. They have also been used
successfully, as tip jets on helicopter rotors.
The features of the ramjet engine are as
follows:
1. Its fuel consumption is too high at low and
moderate speeds. Fig. 28.4
2. Its fuel consumption decreases with flight
speed and approaches reasonable value, The incoming air is compressed by ram effect
when the flight Mach number is between in the diffuser section and then passes through
2 and 4. Thus, it is suitable for propelling the passages which are opened and closed by
supersonic missiles. non-return flap valves. The fuel is then injected
3. It has no moving part and hence is light in into the combustion chamber. The combustion is
weight. then initiated by a spark plug. Once the engine is
4. It is simple in construction and is adaptable operating normally, the spark plug is turned off
to mass production at a relatively low cost. and it is ignited by residual heat from the previous
cycle.
5. It can operate with any type of liquid fuels
and even with solid nuclear fuels. As combustion takes place, the pressure and
temperature of combustion products exceed the
6. It cannot be started on its own. It has to be
ram pressure, thus non-return flap valves get
accelerated to a certain flight velocity by
closed. Consequently, the pressurized hot gases
some launching device.
exit through the exhaust nozzle with a high velocity
Pulse Jet Engine and produce forward thrust on the unit. With the
escape of gases to the atmosphere, the pressure
A pulse jet engine (or pulsejet) is a very simple falls in the combustion chamber, the ram air forces
form of internal-combustion engine based jet the flap valves to open and fresh air enters in the
engine where combustion occurs in pulses. A pulse combustion chamber for the next cycle.
966 Thermal Engineering
Starting the engine usually requires forced no moving parts. However, scramjets have weight
air and an ignition method such as a spark plug and complexity issues that must be considered. A
for the fuel–air mix. Once running, the engine scramjet has very poor thrust to weight ratio (~2).
only requires an input of fuel to maintain a self- It has extreme aerodynamic complexity, airframe
sustaining combustion cycle. difficulties and testing difficulties.
The advantages and limitations of a pulse jet
engine are listed below.
SYSTEMS
Advantages
1. It is very simple in construction and cheaper These engines are equipped with a gas turbine to
in comparison to turbojet engines. drive the compressor and other auxiliary equipment
2. It is free from moving parts like a compressor, on the aircraft. These are
turbine and propeller. Hence it is light and 1. Turbojet engines
can carry higher payload. 2. Turboprop engines
3. It is capable to produce sufficient thrust at 3. Turbofan engines
low speeds also.
4. It can be operated as a pilotless aircraft and
is highly suitable for bombers and target
missiles.
Limitations The turbojet engine is propelled by the thrust
1. It can be used for a short flight life of 30 to produced due to acceleration of hot combustion
60 minutes. gases through the exhaust nozzle. Therefore, at
2. It produces very high noise. higher speed, the thrust developed is more and the
3. Due to intermittend pulse, it produces severe turbojet engine gives higher propulsive efficiency.
vibrations.
4. It has high rate of fuel consumption and very
low thermal efficiency of 2 to 3% only. The cross-sectional view of a turbojet engine is
5. The operating altitude is limited due to shown in Fig. 28.5(a), and the basic components
atmospheric air density considerations. of a turbojet engine is shown in Fig. 28.5(b). It
consists of three main sections—the diffuser,
the gas generator, and the nozzle. The diffuser
decelerates the incoming air relative to the engine
A scramjet is a supersonic combustion ramjet.
and a part of the kinetic energy of the air stream
It differs from a ramjet in which supersonic
is converted into pressure by ramming effect. The
combustion takes place. At higher speeds, it is
gas generator section consists of a compressor,
necessary to combust supersonically to maximize
combustor and a turbine, with same function
the efficiency of the combustion process. It operates
as in a stationary gas turbine plant. In a turbojet
at Mach numbers between 12 and 24.
engine, the power produced by the turbine is just
Like a ramjet, a scramjet essentially consists
sufficient to drive the compressor, fuel pump
of a restricted tube through which inlet air is
and other auxiliary equipment. The net power
compressed by the high speed of the vehicle, a
output of propulsive cycle is zero. The hot gases
combustion chamber where fuel is burned, and a
leaving the turbine, relatively at higher pressure
nozzle through which the exhaust jet leaves at higher
are accelerated in a nozzle to a high velocity. The
speed than the inlet air. Also like a ramjet, there are
discharge of high velocity gases to surroundings,
Jet and Rocket Propulsions 967
Applications
Turbojet engines are most suitable for aircrafts
travelling above 800 km/h. They are used in pilot
passengers, cargo long distance aircrafts, military
aircrafts, guided missiles, etc.
Merits
1. Its construction is much simpler as compared
to a multicylinder reciprocating IC engine
for the same power output.
2. The engine runs smoothly without vibrations.
3. The engine speed is higher than a reciprocat-
ing engine.
4. Torque obtained is smooth and uninterrupted.
5. Engine weight to power-output ratio is lower
as compared to a reciprocating engine.
6. These are suitable for longer flights at higher
altitude and speed.
7. Fuel can burn over a large range of mixture
strength.
8. Less maintenance is needed.
Demerits
1. Propulsive efficiency and thrust are lower at
lower speed.
2. It becomes inefficient below a speed of
550 km/h.
3. It produces more noise than a reciprocating
produces forward thrust (propulsive force) on the engine.
aircraft to propel it in opposite direction, because 4. Its capital cost is high.
the mass of atmospheric gases is large to displace 5. It requires longer runway for its take off and
in comparison to engine mass. landing.
Figure 28.5(c) shows the T–s diagram for a 6. Thrust-specific fuel consumption is high.
turbojet engine. Process 1–2 represents isentropic 7. It is not economical for short-distance flights.
pressure rise in the diffuser; Process 2–3—pressure 8. Sudden decrease of acceleration and decel-
rise in compressors Process 3–4 heat addition at eration is difficult.
constant pressure in the combustion chamber;
Process 4 –5—isentropic expansion in the turbine
and Process 5 –6—isentropic expansion in exhaust
nozzle. In an actual turbojet engine, the working
substance is not re-circulated through the process A turboprop engine is also called propjet, and it
6–1. is an intermediate device between a jet engine
968 Thermal Engineering
and a propeller driven by a reciprocating engine. Currently, turboprop engines are used on small
The propeller is coupled to the turbine through a subsonic aircraft, such as on small commuter
reduction gear that converts the high RPM, and low aircraft, where their greater reliability as compared
torque output to low RPM, and high torque. to reciprocating engines offsets their higher initial
cost.
the core is a more efficient process than other jet m f is the rate of flow of fuel entering the
engine designs. It results into a comparatively low engine
specific fuel consumption. Vjet is the jet velocity of the gases leaving
Turbofans have a net exhaust speed that is much the nozzle
lower than a turbojet. This makes them much more Va is the velocity of air entering the
efficient at subsonic speeds than turbojets, and engine
somewhat more efficient at supersonic speeds up
( ma + m f ) Vjet represents the nozzle gross thrust
to Mach 1.6, but they have also been found to be
ma Va represents the ram drag force of the
efficient when used with continuous afterburner at
flight
Mach 3 and above.
Since the air–fuel ratio used in the aircraft is
very high, the mass flow rate of exhaust gases is
almost same as of air entering the engine. If the
mass of fuel to the gross thrust is ignored, the net
thrust is
F = ma (Vjet – Va) ...(28.2)
The speed of the jet must exceed the true air
speed of the aircraft, if there is to be a net forward
thrust on the air frame. For an aircraft cruising
at steady speed, the thrust is used to overcome
skin friction. The air at higher altitudes is thinner
and it offers a smaller drag force on the aircraft.
Therefore, commercial aircraft flying at the higher
altitudes to save fuel.
The specific thrust is defined as
All commercial jet aircraft are turbofans. They ratio of thrust deveoped to mass-flow rate of air.
are used mainly because they are highly efficient
Thrust F
and relatively quiet in operation. Turbofans are also Specific thrust = = ...(28.3)
Mass-flow rate ma
used in many military jet aircraft.
The specific impulse is defined
28.8 TERMINOLOGY USED WITH as the ratio of thrust developed to the weight of air,
which passes through the engine;
Thrust Thrust F
Isp = = ...(28.4)
Weight of propellant ma g
The thrust developed in a turbojet engine is the
unbalance force, which is caused by the difference The power developed from thrust
in the momentum of flow velocity of air entreing of the engine is called the thrust power W p , which
the engine and high velocity hot gases leaving the is the product of propulsive force and flight velocity
exhaust nozzle, and is given by Newton’s second Va. That is
law of motion, i.e.,
Wth = F Va
F = ( ma + m f ) Vjet – ma Va ...(28.1) = ma (Vjet – Va) Va ...(28.5)
where ma is the rate of flow of air through the
It is the gross thrust power. It is
engine
defined as change in momentum of mass-flow rate
970 Thermal Engineering
F F It is defined
on the basis of thrust and it is one of the important
parameters of an aircraft engine. It is measured in
kg per kg of air-N thrust. It is given by
v, m/s
wp = FV Fuel flow rate
Thrust sfc =
Thrust produced
mf
= ...(28.11)
of gases. It is the difference between rate of kinetic ma ¥ ( Vjet - Va )
energy of air entering and gas leaving That is,
Ê Vjet
2
- Va2 ˆ
W prop = DKE = maÁ ˜ Watts ...(28.6)
Ë 2 ¯ A turbojet engine consists of a diffuser, a com-
It is ratio of flight velocity pressor, a combustion chamber, a turbine and a jet
to jet velocity. It is designated as s and is given as nozzle. All of these devices operate in a steady flow
V manner. The thermodynamic cycle on T-s diagram
s= a ...(28.7) for a turbojet engine is shown in Fig. 28.9.
VJet
It is defined as the ratio of
thrust power to propulsive power.
Thrust power
hprop =
Propulsive power
ma ¥ ( Vjet - Va ) ¥ Va
=
2
ma ¥ ( Vjet - Va2 )/ 2
2 ( Vjet - Va ) ¥ Va
=
2
( Vjet - Va2 )
2Va
or hprop = ...(28.8)
( Vjet + Va )
T
03
T03
03s The diffused air at pressure p2 and temperature
2 3 T2 enters the compressor and is compressed to
T2 3s
pressure p3.
2s
Isentropic compression work
02 wC = h3 – h2
T02
T1 = Cp(T3s – T2)
1 2
s s Actual work input to compressor
(a) Diffusion process (b) Compression process win = h3 – h2
T T
= Cp(T3 – T2) ...(28.17)
The isentropic efficiency of the compressor is
4 05
given by
T04 T5
04 5 Isentropic work T3s - T2
hC = =
Actual work T3 - T2
05 The actual compression work input win can also
05s
be expressed as
5s
5
6s
6
Isentropic work C p (T3s - T2)
s s win = = ...(28.18)
(c) Expansion in turbine (d) Expansion in nozzle hC hC
The pressures and temperatures at two states are
related as
The stagnation temperature T2s after isentropic g -1 g -1
diffusion is given by
T3s Êp ˆ g Êp ˆ g
= Á 3s ˜ =Á 3˜ ...(28.19)
V2
T2 Ë p2 ¯ Ë p2 ¯
T2s = T1 + a (28.13)
2C p
Pressure after isentropic diffusion is given by Let m be mass of combustion gases generated in
g
ÊT ˆ g -1
the combustion chamber;
p2 = p1 Á 2 s ˜ (28.14)
Ë T1 ¯ m = Mass rate of air + Mass Rate of fuel
For small pressure rise in subsonic flow, diffuser = ma + m f
efficiency is given by The heat supplied in combustion chamber
Enthalpy rise in isentropic diffusion Qcomb = ( ma + m f ) h4 - ma h3
hdiffuser =
Enthalpy rise in actuaal diffusion The combustion efficiency is defined as
h2 s - h1 Actual rise in enthalpy of gases
= ...(28.15) hComb =
h2 - h1 Energy sypplied by fuel
For constant specific heat of air, ( ma + m f ) h4 - ma h3
= ...(28.20)
Isentropic temp. rise m f CV
hdiffuser =
Actual temp. rise
T -T
= 2s 1 ...(28.16)
T2 - T1 The hot combustion gases generated in the
combustion chamber expand partially in the turbine
972 Thermal Engineering
from pressure p4 and temperature T4 to pressure p5 The jet velocity can be obtained as
and temperature T5.
Vjet = 2( h5 - h6 ) = 2C p (T5 - T6 ) ...(28.23)
Isentropic expansion work in the turbine
wT = (h4 – h5s) = Cp(T4 – T5s) If the gases are leaving the turbine and entering
Actual work output of turbine; the nozzle with certain velocity, then total energy
wout = h4 – h5 input to nozzle
= Cp(T4 – T5) ...(28.21) Ein = Isentropic enthalpy drop + KE carried over
the turbine
The isentropic efficiency of the turbine is given
Then isentropic efficiency of the nozzle jet can
as
be defined as
Actual turbine work
hT = Final KE of jet
Isentropic turbine work hJet =
Isentropic enthalpy drop + KE
h4 - h5 carried over turbiine
=
h4 - h5 s 2
VJet
For constant specific heat, the isentropic effi-
= 2 ...(28.27)
ciency of the turbine
V2
T4 - T5 C pg (T5 - T6 s ) + duct
hT = ...(28.22) 2
T4 - T5 s
The pressures and temperatures at two states are THRUST AUGMENTATION IN
related as
g -1
T4 Êp ˆ g Several modification to turbojet engines have
= Á 4˜ ...(28.23) been made to cater to the special performance
T5 s Ë p5 ¯
requirement of various aircraft. One of them is
Further, for a turbojet engine thrust augmentation of turbojet engine for short
Turbine work = Compressor work duration for better take-off performance, higher
rate of climb and increased performance at higher
Jet Nozzle altitude. The thrust of a turbojet engine is given by
After partial expansion of combustion gases in F = ( ma + m f ) Vjet – ma Va
the turbine, the gases enter the nozzle and expand In the above equation;
adiabatically from the state 5 to the state 6.
1. Vjet is the function of maximum temperature
h5 = h6 in the cycle, as maximum temperature in the
The nozzle efficiency is given by cycle increases, the exit velocity Vjet also
Actual enthalpy drop h -h increases, and hence thrust increases.
hJet = = 5 6
Isenthalpic enthalpy drop h5 - h6 s 2. The thrust can also be increased by increasing
T5 - T6 the mass-flow rate of air ma .
= ...(28.24)
T5 - T6 s Thus, the thrust of a turbojet engine can be
2
Vjet increased by
where h5 = h6 +
2 1. Installing reheater or after burner before
2 gases entering the exhaust nozzle
Vjet
and T5 = T6 + ...(28.25) 2. Water methanol injection system
2C p
3. Air bleed system
Jet and Rocket Propulsions 973
Combustion
Compressor chamber Turbine Fuel spray bars
Flame holder
Air
In
Further, the Air-fuel ratio is given by Air enters a turbojet engine at 80 kPa,
Mass flow rate of air m 240 K and an inlet velocity of 280 m/s. The pressure ratio
A/F = = a
Mass flow rate of fuel m f across the compressor is 8. The turbine inlet temperature
54.5 kg/s is 1200 K and the pressure at the nozzle exist is 80 kPa.
or mf = = 0.7267 kg/s
75 The work developed by the turbine equals the compressor
(iii) Thrust specific fuel consumption work input. The diffuser, compressor, turbine and nozzle
Thrust produced processes are isentropic, and there is no pressure drop
= ma (Vjet – Va) for flow through the combustor. For operation at steady
= 54.5 ¥ (613.48 – 275) state, determine the velocity at the nozzle exit and the
pressure at each principal state. Neglect kinetic energy at
= 18447.16 N
the exit of all components except the nozzle and neglect
Fuel-flow rate potential energy throughout.
Thrust sfc =
Thrust produced
0.7267
=
18447.16 Given An ideal turbojet engine operates at steady state
= 3.94 × 10–5 kg/N thrust/s with
(iv) Propulsive power p1 = 80 kPa T1 = 240 K
Ê Vjet
2
- Va2 ˆ V1 = 280 m/s rp =8
W prop = ma Á ˜ ( kW ) p6 = p1 = 80 kPa T4 = 1200 K
ÁË 2000 ˜¯
WT = Win
Ê 613.482 - 2752 ˆ
= 54.5 ¥ Á ˜ To find
Ë 2000 ¯ Velocity at the nozzle exit and pressure at each principal
= 8194.96 kW states
Thrust power; Assumptions
Wth = Thrust ¥ Va = 18447.16 ¥ 275 (i) Each component is analysed as a control volume
= 5072969 W = 5072.97 kW at steady state.
(v) Propulsive efficiency (ii) The working fluid is air modelled as an ideal gas
Thrust power 5072.97 with Cp = 1005 J/kg ◊ K, g = 1.4
hprop = =
Propulsive Power 8194.96 Analysis Analysing each device separately.
= 0.619 or 61.9% Diffuser
It can also be obtained by using Temperature T2, after diffusion process,
2Va
hprop = V12 280 2
( Vjet + Va) T2 = T 1 + = 240 + = 279 K
2C p 2 ¥ 1005
(vi) Thermal efficiency
g
Heat supply rate; 3.5
Ê T ˆ g –1 Ê 279 ˆ
p2 = p1 Á 2 ˜ = 80 ¥ Á
Qin = m f CV = 0.7267 ¥ 45000 Ë 1¯
T Ë 240 ˜¯
= 32701.5 kW
= 135.5 kPa
W prop 8194.96
hth = = p3 = rp ¥ p2 = 8 ¥ 135.5 = 1084 kPa
Qin 32701.5 Compressor
= 0.2505 or 25.05% g –1
1.4 -1
(vii) Overall efficiency Êp ˆ g
T3 = T2 Á 3 ˜ = 279 ¥ (8) 1.4
hoverall = hth ¥ hprop Ë p2 ¯
= 0.2505 ¥ 0.619 = 505.4 K
= 0.1551 or 15.51% p4 = p3 = 1084 kPa
978 Thermal Engineering
For flow through nozzle (refer compressible fluid (i) The momentum thrust
flow) F = m (Vexit – Va)
For chocked flow, the critical pressure ratio is given = 10.62 ¥ (535.3 – 222.22)
by Eq. (10.26) = 3335.1 N
g 1.333
p* Ê 2 ˆ g –1 Ê 2 ˆ 1.333 –1 Since the pressure at the nozzle exit is greater
= Á = Á than the atmospheric pressure, thus the pressure
p5 Ë g + 1˜¯ Ë 1.333 + 1˜¯
thrust will also act
= 0.54 Pressure thrust = ( p6 – p1)A
and p* = 99.5 ¥ 0.54 = 53.7 kPa = (53.7 – 24) ¥ 103 ¥ 0.08
The atmospheric pressure is 24 kPa, it means mass = 2376 N
flow rate through the nozzle is maximum and velocity of Total thrust (propulsive force)
fluid at the nozzle exit would be sonic velocity.
= 3335.1 + 2376
Temperature at the nozzle exit: Eq. (10.25)
= 5711.1 N
T6 s 2 2
= = = 0.857 (ii) Ideal Heat supplied in the combustion chamber
T5 g + 1 1.333 + 1 = m Cpg (T4 – T3)
and T6s = 0.857 ¥ 862.18 = 739.1 K = 10.62 ¥ 1.15 ¥ (1093 – 509.13)
Jet pipe or nozzle efficiency = 7130.8 kJ/s
h –h T –T
hnozzle = 5 6 = 5 6 Actual heat supplied
h5 – h6 s T5 – T6 s
Ideal heat supply
T6 = T5 – hnozzle ¥ (T5 – T6s) Qact =
hcomb
= 862.18 – 0.92 ¥ (862.18 – 739.1)
= 749 K 7130.8
= = 7276.3 kW
g 0.98
Ê T6 s ˆ g –1 It is also expressed as
p6 = p5 Á
Ë T5 ˜¯ Qact = m f ¥ CV
1.333
or 7276.3 = m f ¥ 43300
Ê 739.1 ˆ 0.333
= 99.5 ¥ Á
Ë 862.18 ˜¯
or m f = 0.168 kg/s
Specific fuel consumption rate
= 53.7 kPa
mf 0.168
Thrust sfc = =
Specific gas constant Total thrust 5711.1
C p (g - 1) 1.15 ¥ (1.333 - 1) = 0.029 kg/kNs
R = =
g 1.333
= 0.287 kJ/kg K Remark:
The specific volume at state 6 (i) The equations used for critical flow through the
nozzle are taken from compressible fluid flow
RT6 0.287 ¥ 749
v6 = = = 4.02 m3/kg given in Chapter 10.
p6 53.5
(ii) Since air fuel ratio used in jet propulsion
The velocity (sonic) at the nozzle exit cycle is very low (= 0.029 kg/kNs), therefore,
Vexit = a = g RT6 approximation of mass flow rate of air equal to
mass flow rate of gases in the turbine and nozzle
= 1.333 ¥ 0.287 ¥ 103 ¥ 749 is proper.
= 535.3 m/s
The mass flow rate of air through the nozzle A turboprop aircraft is flying at a
A ◊ Vexit 0.08 ¥ 535.3 speed of 720 km/h at an altitude where the temperature
m = = = 10.62 kg/s is –18°C. Determine specific power output and thermal
v6 4.02
982 Thermal Engineering
The actual work input to compressor win Mach number at nozzle exit
win = Cp (T2 – T1) Sonic velocity,
= 1.005 ¥ (577.98 – 300) = 279.37 kJ/kg
a = g RT = 1.4 ¥ 287 ¥ 789.3
Turbine For a turbojet engine, = 563.1 m/s
wout = win Mach number,
or win = Cp (T3 – T4) Vjet 702.75
or 279.37 = 1.005 ¥ (1313 – T4) M = = = 1.25
a 563.1
or T4 = 1035 K
Thrust developed
It is the temperature at nozzle entry.
F = ma (Vjet – Va) = 25 ¥ (702.75 – 0)
The isentropic efficiency of the turbine is given as
= 17568.75 N
Actual work output T -T
hT = = 3 4
Isentropic work output T3 - T4 s A turbojet engine develops a thrust
1313 - 1035 power of 750 kW, when flying at an altitude of 9200 m
or 0.84 =
1313 - T4 s at a velocity of 220 m/s. The following data refers to the
or T4s = 982.05 K, design conditions:
Pressure p3 before turbine entry Compressor pressure ratio = 5
p3 = p2 – 0.2 bar = 7.5 – 0.2 = 7.3 bar Compressor efficiency = 85%
The pressure p4 after isentropic expansion in the Turbine efficiency = 85%
turbine can be expressed as Nozzle efficiency = 90%
g 1.4 Inlet pressure and temperature = 0.306 bar, –45.5°C
p3 Ê T ˆ g -1 Ê 1313 ˆ 1.4 -1 Temperature of gas leaving the
= Á 3˜ =Á = 2.763
p4 Ë T4 s ¯ Ë 982.05 ˜¯ combustion chamber = 670°C
Pressure p4 at nozzle entry Calorific value of fuel = 42500 kJ/kg
p3 7.3 bar Velocity in ducts = 200 m/s
p4 = = = 2.64 bar
2.763 2.763 For air; Cp = 1.005 kJ/kg ◊ K g = 1.4
Isentropic expansion through nozzle For combustion gases Cp = 1.087 kJ/kg ◊ K g = 1.33
g -1 1.4 -1 Calculate
T4 Êp ˆ g Ê 2.64 ˆ 1.4 (a) air–fuel ratio
= Á 4˜ =Á = 1.32
T5 s Ë p5 ¯ Ë 1 ˜¯ (b) overall thermal efficiency of unit
1035 (c) rate of air consumption
or T5s = = 784.3 K (d) power developed by the turbine
1.32
(e) outlet area of the jet
The isentropic efficiency of the nozzle is given as
(f) specific fuel consumption
Actual enthalpy drop T -T
hNozzle = = 4 5
Isentropic enthalpy drop T4 - T5 s
Actual temperature after expansion in nozzle,
Given A turbojet unit
T5 = 1035 – 0.98 ¥ (1035 – 784.3)
p1 = 0.306 bar Va = 220 m/s
= 789.3 K p2
It is the temperature at nozzle exit. T1 = – 45.5°C = 227.5 K =5
p1
Exit jet velocity from nozzle T3 = 670°C = 943 K hC = 0.85
Vjet = 2C p (T4 - T5 ) hT = 0.85 hNozzle = 0.9
F Va = 750 kW CV = 42500 kJ/kg
= 2 ¥ 1005 ¥ (1035 - 789.3)
Vduct = 200 m/s D z = 9200 m
= 702.75 m/s
Jet and Rocket Propulsions 985
The energy balance in nozzle is given by (v) Outlet area of the duct
Change in enthalpy = Change in KE Density of exhaust gas
2 2 p5 (0.306 ¥ 100 kPa )
VJet - Vduct r5 = =
Cp (T4 – T5) = RT5 0.287 ¥ 669.73
2
565.682 - 200 2 = 0.159 kg/m3
1087 ¥ (798.53 – T5) = Nozzle discharge area can be obtained from
2
Actual temperature after expansion in nozzle, continuity equation
T5 = 669.73 K ma (1 + mf ) = r5Ajet Vjet
Combustion chamber 9.838 ¥ (1 + 0.0145)
or Ajet = = 0.11 m2
Heat supplied per kg of air is given by 0.159 ¥ 565.68
qin = m f CV = (1 + m f ) Cpg (T3 – T2) (vi) Specific fuel consumption
or mf ¥ 42500 = (1 + mf) ¥ 1.087 ¥ (943 – 383.75) Thrust Power 750 ¥ 1000 W
F = =
42500 mf = 607.9 + 607.9 m f Flight Velocity 220 m/s
or mf = 0.0145 kg/kg of air = 3409.1 N
m 1 Mass-flow rate of fuel
(i) Air–fuel ratio = a = = 68.91
mf 0.0145 m f = ma ¥ ma = 9.838 ¥ 0.0145
(ii) Overall thermal efficiency of unit = 0.1426 kg/s
mf 0.1426
È( ma + m f ) Vjet - ma Va ˘ Va Thrust sfc = = ¥ 3600
hoverall = Î ˚ F 3409.1
m f CV = 0.1506 kg/kN-h
ÈÊ mf ˆ ˘
ÍÁ1 + ˜¯ Vjet - Va ˙ Va
ÍË m ˙˚
= Î
a
mf
¥ CV
ma
È(1 + 0.0145) ¥ 565.68 - 220 ˘˚ ¥ 220 A rocket or rocket vehicle (shown in Fig. 28.20) is
= Î a missile, which obtains thrust by the reaction from
0.0145 ¥ ( 42500 ¥ 1000 J/kg)
= 0.1263 or 12.63%
(iii) Mass-flow rate of air
Thrust power is given as
Thrustpo wer = Thrust ¥ Flight Velocity
= [( ma + m f ) Vjet – ma Va] Va
750 ¥ 1000 W
= [(1 + 0.0145) ¥ 565.68 –
220] ma ¥ 220
or ma = 9.838 kg/s
(iv) Power developed by the turbine
Turbine output
= ma (1 + mf ) Cpg (T3 – T4)
= 9.838 ¥ (1 + 0.0145) ¥ 1.087
¥ (943 – 798.53)
= 1567.4 kW
Jet and Rocket Propulsions 987
the ejection of fast-moving exhaust fluid from a 5. It needs lots of propellant and has very low
rocket engine. They are not suitable for low-speed specific impulse; typically 100–450 seconds.
use. As compared to other propulsion systems, 6. It offers extreme thermal stresses of
they are very light in weight and powerful, capable combustion chamber.
of generating large accelerations and of attaining 7. Carrying oxidiser on-board makes the rocket
extremely high speeds with reasonable efficiency. a very risky vehicle.
8. It is extremely noisy.
Propellent
2. Oxygen supply It carries oxidiser
oxidizer)
(Fuel +
Liner
depends on on board, thus
A
Ignitor
atmospheric oxygen supply is not
Exhaust gases
conditions. It carries affected by outside
Nozzle
only fuel. atmosphere.
3. Intake air supplies Oxidiser supplies
the oxygen required the oxygen for
Combustion
for combustion. combustion. Shell
chamber
A
3. It cannot be operated It can be operated in Exhaust Jet
Demerits
1. Nuclear reaction releases the heat energy
at a very high rate. Thus it requires a heavy
radiation shield.
2. A nuclear reactor emits large radiaton rays,
which are harmful to material and persons.
Solid Propellants
Two types of solid propellants are used in rockets.
These are the following.
2. They have high oxidiser content. 4. It produces low specific impulse and cannot
3. The exhaust has high density. be reused.
4. Mechanical properties of a propellant 5. It erodes the nozzle since it cannot be cooled.
depends on the nature of the binder.
Liquid Propellants
1. The chemical reaction between fuel and Liquid propellants are carried under the pressure as
oxidser during combustion must release a cryogenic liquids. These are classified as
large amount of heat energy, giving higher (a) Monopropellants, and
combustion temperature and specific (b) Bi-propellants
impulse.
When fuel and oxidizer are
2. The physical and chemical properties should
present in a single chemical compound or solution,
not change during combustion.
then the propellant is called monopropellant. The
3. The propellant must have lower molecular commonly used monopropellants are acetylene,
weight, higher density. hydrazine, ethylene oxide, and hydrogen peroxide.
4. It should be non-corrosive, non-poisonous The monopropellants are suitable for auxiliary and
and hazardous. turbopump plants in a rocket engine. These rocket
5. The propellant should be chemically inert. engines are smaller and simple in construction.
6. The product of combustion should be
When the fuel and oxidizer
smokeless and colourless.
are different from each other in its chemical
7. It should be easily available.
composition then the propellant is called a bi-
propellant. The fuel and oxidiser are mixed in a
combustion chamber. This propellant is used for
long-range and long-duration flights.
1. These are simple in design and easy to Commonly used bi-propellants (liquid fuel and
manufacture. oxidizer combination) are liquid hydrogen, + N2O3,
2. They do not require mechanical feed system. demethyl hydrazine + hydrogen peroxide, gasolene
+ nitric acid, ethanol + liquid O2, etc.
3. Density of fuel is high, the design is compact.
4. Due to absence of moving and sliding parts,
the vibrations are almost absent. L
5. Maintenance problem is less.
6. They are suitable for short-range applica- 1. More flexible and greater control over the
tions. propellant supplied and thus control on
thrust developed.
1. Once combustion begins, it cannot be 2. Propellants are not stored in a combustion
stopped or controlled. chamber.
2. Since it contains oxidiser with it, the storage 3. It gives high specific impulse.
and transportation require utmost care. 4. It is much easier to stop the operation to
3. Malfuctioning or accident leads to an avoid a catastrophe.
abandon of the project. 5. Auxiliary power plant can easily be operated.
992 Thermal Engineering
6. Liquid propellant rockets are more eco- less plumbing, fewer valves, and simpler
nomical for long-range space and military operations.
operations. 2. Hybrid fuels are in the solid phase, generally
have higher density than those in the liquid
1. Liquid propellant rockets consist of a large phase.
number of parts and thus the design of liquid 3. High-energy metal additives, such as
propellant rockets is more complicated. aluminum, magnesium, lithium or beryllium
2. The liquid propellants are stored at very low can be easily included in the fuel grain for
temperature with very heavy insulation. increasing specific impulse (Isp) .
3. Feed pump and insulated pressurised tanks
increase the total weight of the rocket.
4. Due to low density of liquid propellants 1. Higher theoretical specific impulse (Isp) and
as compared to solid propellants, the store the rocket can carry high payload.
space required is more. 2. Less explosion hazard—Propellant grain has
more tolerance for processing errors such as
A good liquid propellant should have the following cracks.
characteristics. 3. Easy controllable—start/stop/restart and
throttling are all achievable by regulating the
1. It should have very high calorific value. supply of oxidizer.
2. It should have very high density, so that it
4. Safe and non-toxic oxidizers such as liquid
can be stored in a small space.
oxygen and nitrous oxide can be used.
3. It should be easy to store and handle.
5. The propellant can be recharged and reused.
4. It should be non-corrosive and stable.
5. Its combustion should be smooth and
uniform.
1. Oxidizer-to-fuel ratio shift (O/F shift) with
6. It should have minimum change in its
a constant oxidizer flow-rate, the ratio of
viscosity with temperature change.
fuel production rate to oxidizer flow rate
will change as a grain regresses. This leads
to off-peak operation from a chemical
Beryllium, hydride, lithium, polythene are the performance point of view.
fuels used for hybrid propellant rockets and chloro
2. Low regression-rate (rate at which the solid
triflourine, nitrogen tetraoxide are oxidisers. The
phase recedes) fuels often drives multiport
hybrid propellants have the following advantages
fuel grains. Multiport fuel grains have poor
and disadvantages.
volumetric efficiency and, often, structural
Hybrid rocket engines exhibit some advantages
deficiencies.
over liquid-fuel rockets and solid rockets. A brief
summary of some of these is given below: 3. Hybrid propellant erode the nozzle at the
faster rate.
4. If chlorine trifluorine is used as oxidant, it
Liquid
harms the ozone layer in the stratosphere.
1. These are mechanically simpler, require
only a single liquid propellant resulting in
Jet and Rocket Propulsions 993
28.17 ANALYSIS OF
Thrust
PROPULSION
jet propulsion engine is a reaction engine velocity difference of gases leaving and air
that discharges a fast-moving jet of fluid which entering the aircraft, while the rest of the thrust is
generates thrust in the opposite direction of a provided by the propeller.
jet to propell the aircraft in accordance with turbofan engine is the combination of turbojet
Newton’s second and third laws of motion. and turboprob engines. It consists of a ducted
ramjet engine uses the engine’s forward fan which is powered by a gas turbine. The
motion to compress incoming air without a combination of thrust produced from the fan and
rotary compressor. Fuel burns to heat the air and the exhaust from the core engine is more efficient
hot gases expand through the nozzle to produce than other jet engine designs.
thrust.
pulsejet engine combustion occurs in pulses. exit is given by
A pulsejet engine develops the thrust by a high = (Vjet – Va) m/s
velocity of jet of exhaust gases without use of Thrust = ma (Vjet – Va) N
compressor or turbine. Ê Vjet
2
- Va2 ˆ
scramjet is a supersonic combustion ramjet. It Propulsive power = ma Á ˜
ÁË 2 ˜¯
operates with supersonic speed at Mach numbers,
12 to 24. 2Va
hprop =
turbojet engine is propelled by the thrust Vjet - Va
produced due to acceleration of hot combustion
gases through the exhaust nozzle. Propulsive work
hth =
turboprop engine, the propelling nozzle Heat supplied
provides approximately 20 per cent thrust by hoverall = hth ¥ hprop
Jet and Rocket Propulsions 997
rocket engine, the thrust produced is the Theoretical power developed by the rocket engine
sum of momentum thrust and pressure thrust. is the sum of propulsive power and power loss in
F = m Vjet + ( pe – pa) Ae exhaust gases
where Fmom = m Vjet PropulsivePo wer
m = mO2 + m f = Thrust power + Power loss
FPr = ( pe – pa) Ae in exhaust
1 2
Specific thrust =
Thrust
=
F \ Engine Power = m ( VJet + Va2)
Mass-flow rate m 2
Propulsive efficiency of a rocket engine is given
Specific impulse;
by
Thrust Vjet 2s
Isp = = hprop =
Weight of propellant g 1 + s2
Va
where s = speed ratio =
Vjet
Jet propulsion Propelling of a vehicle due to thrust Turbojet engine An engine in which thrust is produced
produced by fast-moving gases at the rear end due to acceleration of hot combustion gases through the
Ramjet engine An engine which uses engine’s forward exhaust nozzle
motion to compress the incoming air Turboprop engine A turbojet engine in which a
Pulse jet engine An internal combustion jet engine in propeller is coupled to the turbojet engine
which combustion occurs in pulses
1. What are the principles of jet and rocket 9. What is the difference between a propeller engine
propulsion? and jet engine.
2. Explain the working of a ramjet engine with 10. Why are propeller engines not commonly used
the help of a sketch. What are its advantages, nowdays in aircrafts?
disadvantage and applications? 11. Define the following terms as applied to jet
3. Explain the working of pulsejet engine with the propulsion: specific thrust, specific impulse,
help of a sketch. thrust-specific fuel consumption, thrust power
4. Explain the working of a turboprop engine with and propulsive power.
the help of a sketch. 12. Why is thrust augmentation necessary? What are
5. Explain the working of a turbofan engine with the the methods for thrust augmentation in a turbojet
help of a sketch. engine?
6. Explain the working of a turbojet engine with 13. Why does a ramjet engine not require a
the help of a sketch. What are its advantages, compressor or turbine?
disadvantages and applications? 14. Prove that the propulsion efficiency of a rocket
7. State the difference between jet propulsion and motor is obtained as
rocket propulsion. 2s
hprop =
8. State the difference between air breathing and 1 + s2
Va
non-air breathing propulsion systems. where s = speed ratio = .
Vjet
998 Thermal Engineering
15. Explain briefly with a sketch the working 19. What are desirable properties of a liquid
principle of a rocket. propellant for a rocket engine?
16. List out the applications of rockets. 20. What are the advantages of using nuclear thermal
17. What is a propellant? How are propellants rocket for space propulsion?
classified?
18. What are composite and homogeneous solid
propellant? How do they work? State their merits
and demerits.
1. The diameter of an aircraft is 4 m. The speed ratio efficiency of the compressor is 82%. The
is 0.8 at a flight speed of 450 kmph. If the ambient maximum temperature of the cycle is 1023 K.
conditions of air at flight altitude are 0.54 bar The isentropic efficiency of the turbine is 88%.
and 256 K. Calculate (a) propulsive efficiency, The turbine is used to drive the compressor. A
(b) thrust, (c) thrust power. nozzle having isentropic efficiency 90% is used
[(a) 0.888, (b) 40.5 N, (c) 5073 N] to expand the gases up to a pressure of 100 kPa.
2. A turbojet is flying with a speed of 850 kmph at Calculate the power developed by the turbine to
an altitude, where air density is 0.17 kg/m3. The run the compressor per kg of air. Neglect the mass
propulsive and overall efficiencies are 55% and of fuel used.
17% respectively. If the drag on aircraft is 6100 N, Also calculate air–fuel ratio, if calorific value is
calculate the exit velocity of jet , diameter of jet 42000 kJ/kg, pressure of gases leaving the turbine
and propulsive power. and thrust developed.
[622.5 m/s, 29.24 cm, 1.44 MW] [171.54 kJ/kg, 74, 172 kPa,466 N]
3. An aircraft flying at 241 m/s at an altitude, at 6. A twin jet aircraft travels at 200 m/s at an
which pressure is 0.46 bar and temperature is altitude where, the density of atmospheric air is
–30°C. Calorific value of fuel is 41820 kJ/kg. 0.1712 kg/m3. The aircraft has to overcome a total
The diffuser isentropic efficiency is 100%. The drag force of 6376 N. If propulsion efficiency is
isentropic efficiency of compressor is 80%. 58%, find the diameter of jet. [40.8 cm]
Compressor pressure ratio is 5. Calculate the 7. A turbojet has a speed of 750 km/h, while flying
air–fuel ratio, if maximum temperature must not at an altitude of 10,000 m, where density of air is
exceed 874°C. Assume Cp = 1.005 kJ/kg ◊ K. 0.173 kg/m3. The propulsive efficiency of the jet
[61.4] is 50% and overall efficiency of the unit is 16%.
4. In a jet propulsion unit, the compressor pressure The drag on the plane is 6200 N. Calorific value
ratio is 3.5. The temperature rise during of the fuel is 48000 kJ/kg. Calculate
compression is 1.2 times that of isentropic (a) Absolute velocity of jet,
compression. The maximum temperature of the (b) Quantity of air compressed per minute,
cycle is 753 K. The gases are expanded in the (c) Diameter of jet,
nozzle to 283 K and 1.01325 bar. Calculate the (d) Net power output of the unit in kW,
power required to drive the compressor per kg (e) Air–fuel artio.
of air, thrust developed, air–fuel ratio, if calorific [(a) 417.3 m/s, (b) 5160 m3/min, (c) 41.5 cm,
value of fuel is 43000 kJ/kg.
(d) 2500 kW, (e) 46]
[146.73 kJ/kg, 402 N, 132]
8. A turbojet flies with a speed of 800 km/h at an
5. In a jet propulsion engine, the air is compressed ambient pressure of 60 kPa. The properties of
from 100 kPa, 288K to 400 kPa. The isentropic
Jet and Rocket Propulsions 999
gas entering the nozzle are 300 kPa and 200°C. 11. The following data are applicable to a jet unit
The mass-flow rate is 20 kg/s. assuming air as flight:
working fluid. Find the thrust developed, thrust Speed of airplane = 950 km/h
power and propulsive efficiency. Take g = 1.4 and Stagnation pressure and temperature
R = 0.287 kJ/kg ◊ K. at turbine exit = 180 kN/m2 and 800 K
[7.39 kN, 1643.5 kW, 54.6%] Atmospheric pressure = 60 kN/m2
9. The diameter of jet of a turbojet is 2.5 m and Nozzle efficiency = 98%
it flies at 500 km/h at an elevation of 8 km for Mass flow rate of air = 25 kg/s
flight to jet speed 0.75. The density of air is
Fuel air ratio = 0.018
0.525 kg/m3. Calculate (a) mass flow rate of air,
Lower calorific value
(b) thrust, (c) specific thrust, (d) specific impulse,
of fuel = 40000 kJ/kg
and (e) thrust power.
Calculate
[(a) 477.2 kg/s, (b) 22.1 kN, (c) 3.07 kW,
(a) gross and net thrust,
(d) 46.3 N/kg/s, (e) 4.72 s]
(b) jet equivalent velocity, and
10. A turbojet engine flies with a speed of 880 km/h.
Mass-flow rate of air is 50 kg/s. The isentropic (c) propulsive, thermal and overall efficiencies.
change in enthalpy for a nozzle is 188 kJ/kg and 12. A rocket flies with a velocity of 2800 m/s with an
its velocity as constant as 0.96. The fuel–air ratio effective jet velocity of 1400 m/s and propellant
is 1.2%. Calorific value of the fuel is 44 MJ/kg. flow rate of 5 kg/s. If the heat of reaction of
Determine (a) thermal efficiency, (b) fuel flow propellant is 6500 kJ/kg, calculate propulsive
rate, (c) propulsive efficiency, and (d) overall power, propulsive efficiency, engine output,
efficiency. thermal efficiency and overall efficiency.
[(a) 27.5%, (b) 0.6 kg/s, (c) 58.7%, [19.6 MW, 80%, 24.5 MW, 75.4%, 60.3%]
(d)16.13%]
Objective uestions
1. A jet engine has (c) Injecting methanol into compressor
(a) no propeller (b) propeller at front (d) All of the above
(c) propeller at back (d) propeller on top 5. A turboprop is preferred to a turbojet engine
2. The efficiency of a jet engine is higher at because
(a) low ps eed (b) high ps eed (a) it has high propulsive efficiency at high
(c) low altitude (d) high altitude speed
3. The thrust is calculated as (b) it can fly at supersonic speed
(a) Vjet – Va (c) it can fly at high altitude
(b) ma (Vjet – Va) (d) it has high power for take-off
2Va 6. In a jet propulsion unit, the product of combustion
(c) after passing through the gas turbine are
Vjet + Va
discharged into
(d) ma (Vjet – Va) Va
(a) atmosphere
4. The thrust of a jet engine can be increased by
(b) Vacuum
(a) Injecting water into the compressor
(c) discharge nozzle
(b) reheating gas after turbine
(d) back to compressor for next cycle
1000 Thermal Engineering
17. (b)
16. (c) 15. (c) 14. (d) 13. (d) 12. (c) 11. (b) 10. (a) 9. (a)
8. (d) 7. (a) 6. (c) 5. (d) 4. (d) 3. (b) 2. (b) 1. (a)
Answers
Air-conditioning 1001
29
Air-conditioning
Introduction
Air-conditioning is the process of treating air in an internal environment to achieve and maintain required
standards of temperature, humidity, cleanliness and motion of air, regardless of surrounding conditions.
However, in popular usage, the term air conditioning is often improperly referred for providing a cool
environment. The conditioning of air is controlled by
1. Temperature Air temperature is controlled by heating or cooling of air.
2. Humidity The humidity is controlled by adding or removing the water vapour to or from the air.
3. Purity The quality of air is controlled by filtration, removal of undesirable contaminants from air.
4. Motion Air velocity in the conditioned space is controlled by appropriate air distribution equipment.
from a psychrometric chart. The comfort chart 1. Continuous Supply of Oxygen and Removal of
3
reveals several combinations of wet and dry-bulb Carbon Dioxide A normal person inhales 0.65 m
temperatures with different relative humidity, of oxygen per hour, while producing 0.2 m3 of CO2
which will produce the same effect of comfort. under normal conditions. The presence of excessive
By looking at a comfort chart, one can decide the CO2 yields to discomfort and even unconsciousness,
effective temperature, relative humidity and other if it exceeds 10%. Hence, fresh air supply in a
physical aspects of the climate. conditioned space should be maintained.
temperatures 19°
D B 10%
Central 27°
16°
16 zone
H
F
13° 24°
22°
A
10
E
50%
65%
le” s
17° 75%
ab on
ort ers
16° 84%
mf f p
48%
“co ent o
91%
4
65%
rc
10 16 22 28 34 40
Dry-tulb temperature (°C)
Air-conditioning 1005
Duct
Fresh
air
Damper
Humidification
Recirculated air coil
Air
conditioned
space
Exhaust fan
(a) Circulating
fan
2. Split system or split-package unit compressed refrigerant. In order to draw air through
3. Roof-top air-conditioner the filter and force it over the evaporator coil to cool
the atmospheric air, another fan is provided in the
indoor portion. For driving the two fans, either the
same motor or separate motors can be used for
It is a simple type of air-conditioner unit made
driving two fans.
as an enclosed assembly as shown in Fig. 29.6.
It is designed as a unit for mounting in a window A window air-conditioner works on the principle
or through a wall. The function of a window- of vapour-compression refrigeration system.
mounted air-conditioner is to provide comfort to
the occupants in room by circulating clean, cool
air. Their capacity is such that one unit is adequate A split air-conditioner is also known as a remote-
to condition one room. Roughly 0.08 to 0.1 TR mounted air-conditioner. It is basically an air-
capacity is required for cooling of 1 m2 room area. conditioning system built in two distinct units:
It does not require ducts for the free delivery of indoor unit and outdoor unit. The two units are
conditioned air to a space. The unit is divided into connected by refrigerant piping lines.
two parts: The indoor unit consists of a fan and cooling
(a) Indoor part coil. It is located in the space to be conditioned. It
(b) Outdoor part is a well-designed single casing, well insulated on
the inside housing the evaporator coil, twin blower
The indoor part includes a filter, evaporator, system with a motor, capillary tubes for refrigerant
a motor-driven fan or a blower and an expansion expansion, electronic controls and condensate drain
device. The outdoor portion includes a hermetical provision.
sealed motor-driven compressor unit, a condenser The outdoor unit consists of a compressor,
and a fan. condenser coil and propeller fan with motor. The
A fan is used to force the outside air over outdoor unit is connected to an indoor unit by
the condenser coil to remove the heat from the extended suction and liquid pipelines.
Air-conditioning 1009
Evaporator
Cool air circulated through house
Refrigerant
Refrigerant House wall
vapor
Furnace
Fan
Outside air
-
pancy) = 0.06 TR/m2
0.04 TR/m2.
(a) Heat Load from Lighting System and Equipments Table 29.3 gives the value of overall heat transfer
Qelectrical = Sum of ratings (watts) of equipments coefficient for some common cross-sections.
and lighting lamps
(a) Heat Gain from Human Body
The human body dissipates heat by convection, Cross section U (W/m2.K)
sweating and evaporation to surroundings. Common brick wall plaster on both 1.7
Qbody = Nos. of occupants ¥ heat gain rate per sides
person Concrete 10 cm thick with plaster 2.8
Table 29.2 shows the heat loads from occupants Thermocole 5 cm thick with 1.12
as functions of their activity. plywood on both sides
Sensible heat load from occupants Single glass 5.5
= Heat gain per person from Table 29.2 ¥ No. of Double glass with 6 mm air gap 3.4
persons inside the room ¥ percentage sensible heat
gain from Table 29.2
Infiltration is defined as the uncontrolled entry
= Heat gain per person from Table 29.2 ¥ No. of of outside air directly into the conditioned space
persons inside room ¥ (1– percentage sensible heat due to wind and buoyancy effects arising out of
gain from Table 29.2) temperature difference between inside and outside
environments.
Ventilation is defined as the fresh air intentionally
mixed with recalculated air to meet the oxygen
Activity Heat gain in W Sensible heat requirement of the occupants.
per person gain %
The entry of infiltration and fresh air into air-
Sleeping 70 75 conditioned space change the temperature and
Seated, quiet 100 60 humidity level of indoor air. Heat gain by room air
Standing 150 50 due to entry of infiltration air can be calculated as
Walking 305 35 Qin, sensible = ma (h3 – h2) ...(29.2)
Office work 150 55 and Qin, latent = ma (h1 – h3) ...(29.3)
Teaching work 175 50
where ma = mass-flow rate of infiltrated air (kg/s)
Industrial work 300–600 35
h3 = Enthalpy at intersection of horizontal
and vertical lines from room and
outside air as shown in Fig. 29.9
Heat loss or gain by thermal transmission through a
building wall can be calculated as
QWall = UA(DT)Wall = UA(To – Ti ) ...(29.1)
where
U
=Overall heat transfer coefficient,
W/m2.K
A = Surface area, m2
(DT)Wall = Temperature difference between
outside To and inside Ti , °C
1012 Thermal Engineering
Example 29.2 Air at the rate of 300 kg/min is Sensible heat removal rate,
supplied into an air-conditioned space maintained at QSH 2 = ma (h3 – h2) = 5 ¥ (57 – 42.2) = 74 kW
20°C DBT and 60% RH. The atmospheric air is taken
at 34°C DBT and 28°C WBT. Calculate the sensible heat QLH 2 = ma (h1 – h3) = 5 ¥ (90 – 57) = 165 kW
factor if 30 kW of sensible heat and 10 kW latent heat are Total sensible heat rate,
already present in the room. QSH = QSH1 + QSH 2 = 30 + 74 = 104 kW
Total latent heat rate,
Solution
QLH = QLH1 + QLH 2 = 10 + 165 = 175 kW
Given An air-conditioner for an auditorium hall Total heat rate,
Outdoor conditions Q = QSH + QLH = 104 + 175 = 279 kW
T1 = 34°C Twb1 = 28°C Sensible heat factor,
ms = 300 kg/min = 5 kg/s
Sensible heat 104
Room conditions SHF = = = 0.3727
Total Heat 279
T2 = 20°C f2 = 60%
Residual heats; Example 29.3 An air-conditioner plant is required
to supply 50 m3 of air per minute at a DBT of 22°C
QSH1 = 30 kJ/s QLH1 = 10 kJ/s
and 50% RH. The atmospheric condition is 32°C with
To find Sensible heat factor. 65% RH. Calculate the mass of moisture removed and
capacity of cooling coil if the required effect is obtained
Psychrometric plot with given data
by dehumidification and sensible cooling process. Also,
calculate the sensible heat factor.
Solution
Given An air-conditioner plant
Outdoor conditions
T1 = Tdb1 = 32°C f1 = 65%
Room conditions
T2 = Tdb2 = 22°C f2 = 50%
V = 50 m3/min
To find
(i) Mass of moisture removed,
(ii) Capacity of cooling coil, and
Analysis The outside and room conditions are (iii) Sensible heat factor.
represented on the psychrometric plot with given data.
The point 1 is marked at coordinates: 34°C DBT and Psychrometric plot with given data
28°C WBT corresponding to outside conditions, and the
point 2 corresponds to room conditions, 20°C DBT and
60% RH. The point 3 represents the intersection point of
horizontal and vertical lines.
State 1: 34°C DBT and 28 WBT
h1 = 90 kJ/kg
State 2: 20°C DBT and 60% RH
h2 = 42.2 kJ/kg
Intersection state 3
h3 = 57 kJ/kg
1014 Thermal Engineering
Analysis The outside and room conditions are The required conditions are achieved first by heating
represented on a psychrometric plot with given data. and then by adiabatic humidifying. Find (a) heating
The point 1 represents outside conditions and the capacity of coil in kW and surface temperature, if the by-
point 2 represents room conditions. The point 3 represents pass factor of the coil is 0.32, and (b) capacity of the
the intersection point of horizontal and vertical lines. humidifier.
State 1: 32°C DBT and 65% RH Solution
h1 = 82.5 kJ/kg
w1 = 0.0196 kg/kg of air Given An air-conditioner plant
v1 = 0.845 m3/kg Room conditions
State 2: 22°C DBT and 50% RH T3 = 20°C f3 = 60%
h2 = 43 kJ/kg Office capacity = 50 persons
w2 = 0.0084 kg/kg of air Outdoorc onditions
Intersection state 3 T1 = 10°C Twb1 = 8°C
h3 = 53 kJ/kg BPF = 0.32
(i) Mass of moisture removed Air circulation = 0.3 m3/min/person
The mass-flow rate of air To find
3 (i) Heating capacity of coil in kW,
V (50 m /min)
ma = =
v1 (0.845 m3/kg) (ii) Surface temperature of heating coil, and
= 59.17 kg/min (iii) Capacity of humidifier.
Mass of moisture removed Psychrometric plot with given data
= ma (w2 – w1)
= 59.17 ¥ (0.0196 – 0.0084)
= 0.662 kg/min or 39.76 kg/h
(ii) Capacity of cooling coil
The heat transfer
Q = ma (h1 – h2)
= 59.17 ¥ (82.5 – 43)
= 2337.21 kJ/min
Q ( kJ/min) 2337.21
Coilc apacity = =
( 210 kJ/min/Ton ) 210
= 11.13 Ton
(iii) Sensible heat factor Analysis Mark the point 1 corresponding to outdoor
conditions 10°C DBT and 8°C WBT on a psychrometric
Sensible heat h3 - h2 53 - 43 chart and draw a horizontal line. Now mark the point 3
SHF = = =
Total heat h1 - h2 82.5 - 43 corresponding to indoor conditions to 20°C DBT and f
= 0.2523 = 60% and draw a line along the constant WBT line till
it intersects horizontal line at the point 2. Process 1–2
Example 29.4 An air-conditioner plant is to be represents sensible heating and process 2–3 represents
designed for a small office for winter conditions: adiabatic humidification. From psychrometric chart,
Outdoor conditions 10°C DBT and 8°C WBT
State 1: Atmospheric air 10°C DBT and 8°C WBT
Indoor conditions 20°C DBT and 60%
h1 = 24.8 kJ/kg w1 = 0.0058 kg/kg of air
Amount of free air circulation 0.3 m3/min/person
vs1 = 0.81 m3/kg
Seating capacity of office = 50 persons
Air-conditioning 1015
The brine solution, a secondary refrigerant, acts from where the air can travel through a duct work
as a heat carrier. It absorbs the heat from water in to individual rooms.
the ice cans and transfers it to cooling coils of the
evaporator.
Since the brine solution is maintained at a
temperature which is lower than 0°C, thus water They consist of a blower, a water circulation pump,
freezes in the ice cans and ice is produced. filter pads and a water sump. The blower draws in
outside air and forces it through the wetted filter
pads. As hot dry air moves through the filter pads,
water evaporates, cooling and humidifying the air.
Air coolers, as shown in Fig. 29.18, are also called The cool air is then supplied to the room. Since
desert coolers. They work on the principle of water is continuously lost through evaporation, thus
evaporative cooling. Evaporative cooling is one of the make-up water is required from time to time,
the most ancient and energy-efficient methods for when the water level gets lowered in the sump.
cooling a house. The air coolers use evaporation of Under normal conditions, a desert cooler can use 3
water for cooling of air. The sensible heat of hot to 15 buckets of water a day.
atmospheric air is transferred continuously to water Small water-distribution lines are provided at
in the form of latent heat for its evaporation, when the top of the pads. The water falls down drop by
the air makes physical contact with falling water drop on the pads. The pads soak water. Some of
on the filter pads. Since at lower temperatures, the the water evaporates from the pads as air passes
latent heat of water is much higher, a large quantity through them. The remaining water from the pads
of air can be cooled by evaporation of a small is collected into the sump at the bottom of the
quantity of water. cooler. A small recirculation water pump sends the
Air coolers are considered environmentally safe collected water back to the top of the pads.
since the process typically uses no ozone-depleting The pads can be made of wood shavings. Grass—
chemicals, and demands only one-fourth as much wood from aspen trees is a traditional choice—or
energy in comparison to an air-conditioning system other materials that absorb and hold moisture while
Air-conditioning 1019
Thus air moving into the room becomes cooler than motor. Therefore, the fan and pump cannot be run
the outdoor air. independently. It consists of four vertical fibre pads
with water supply arrangement and water falls drop
Cooler with Fan in Horizontal Plane The by drop on the pads. The fan draws air through the
arrangement of components are shown in pads and is first moved in the vertical direction and
Fig. 29.20(a). The pump and fan are mounted then through the spiral distributors in horizontal
on the same vertical shaft and run by a common planes.
Cool air It has certain unique features. Therefore, it
ensures maximum cooling in minimum time.
Fan 1. It consists of four pads, and thus there is
Upper more exposure area for air. Therefore, the
circular tank
cooler has more cooling capacity for the
Fan same volumetric capacity.
motor
2. Spiral directional air flow provides better air
Common distribution in the room.
shaft
Overflow
3. Noise level is not objectionable.
pipe
Support Cooler Without Water Pump The components of
Modified beam a cooler are shown in Fig. 29.21. It consists of a
pump
drum-type evaporator with rubberized coir, which
Filter is used for getting cooling effect instead of wetted
Lower
tank pads. The evaporator dips in the water during its
rotation and becomes wet. It uses an exhaust
fan instead of conventional fan which provides
maximum air thrust.
(a) Box-type (cooler inner arrangement)
Hot air in Drum type cooler
Spiral air
distributor Electric
control
Flywheel
Exhaust Cool air out
Grill
fan
To water Outer
Fan G.I. Sheet
tank motor
Water tray
Khus pad
(4 Nos.)
Water
pump
Fibre-Pad Cooler The fibre pads are khus straws
or shredded wood fibres packed in a plastic or
Supporting metallic net. These pads are 1 to 2 inches thick. The
Bottom water tank frame
quality and cost vary considerably. The thinnest
(b) Front cut-section view of box-type desent cooler pads are usually least expensive and more effective.
Generally two thin pads are used to improve
Air-conditioning 1021
saturation effectiveness. These pads are replaced piping to the upper header from where water is
with new ones every 1–2 years. distributed to pads.
Summary
Air-conditioning is the process of treating air in indicative TR load required for air-conditioning
an internal environment to achieve and maintain is presented below:
required standards of temperature, humidity, 2
Glossary
Air-conditioning Process of maintaining air at con- DPT Temperature at which vapour starts to condense
trolled temperature, humidity, purity and motion Humidification Addition of water vapour in air
Air cooler Device which cools the air with the help of Ice plant Machine used for producing ice
evaporation of water Psychrometry Study of moist air
Air refrigeration A refrigeration system in which air is Refrigerant It is the working substance used in the re-
the working medium frigeration system
Air–conditioner Machine which creates air-condition- Refrigeration effect Cooling effect
ing
Refrigeration Maintaining a space at low temperature
DBT Temperature indicated by an ordinary thermom- than its surroundings
eter
Relative humidity Ratio of partial pressure of vapour to
Dehumidiciation Reduction of water vapour from total pressure of mixture
moist air
Air-conditioning 1023
Sensible heating/cooling Heat transfer with only Water cooler Machine which cools the water using re-
change in DBT frigeration system
Specific humidity Mass of water vapour per kg of dry WBT Temperature indicated by thermometer, when its
air bulb is covered by wet cotton wick
Review Questions
1. What is sensible heating or cooling? 13. Explain a central air-conditioning unit.
2. How does humidity affect human comfort? 14. What are sources of heating loads in a retaurant?
3. State the applications of air conditioning. List them.
4. State the human comfort conditions. What are the 15. How does the human body maintain its
factors which affect the human comfort? temperature? Why does the human body need air-
5. What is an effective temperature? conditioning?
6. What is a comfort chart? What are its applications? 16. Explain the construction and working of a split
7. What are the requirements of comfort air air-conditioning system.
conditioning? 17. What are infilatration and ventilation? How do
8. Classify the air-conditioning systems. they contribute to heating load?
9. Explain summer air-conditioning systems with 18. Explain the working of an ice plant with the help
the help of a schematic. of a neat sketch.
10. Explain winter air-conditioning systems with the 19. What do you mean by refrigeration and air
help of a schematic. conditioning. Draw a schematic layout of an air-
11. Explain year-round air conditioning systems with conditioner and explain its working.
the help of a schematic. 20. Draw a schematic of desert cooler and explain its
12. What is a unitary air-conditioning system? construction and working.
Explain a window air-conditioner.
Problems
1. The indoor conditions of a building are 21°C Fresh air circulation 0.3 m3/min/person,
and 40% RH, when outdoor conditions are 28°C If the required condition is achieved first by adia-
and 50%. The sensible heat gain to a room is batic humidifying and then by cooling, calculate
12 kW and the latent heat gain is 3 kW. There (a) Capacity of cooling coil and its surface
is no recirculation and fresh air is cooled and temperature, if by-pass factor is 0.25
dehumidified and then heated before entering (b) Capacity of humidifier, and its efficiency
the room. The cooling coil by-pass factor is 0.2
[118.8 kW, 15.3°C, 72 kg/h, 29%]
and the volume-flow rate of fresh air is 5 m3/s.
3. An office of 25 people in Mumbai is to be
Calculate the temperature of air leaving the coil,
air-conditioned when outdoor conditions are
capacity of cooling coil and heat supplied in the
29°C DBT and 73% RH. The required comfort
heater. [6.5°C, 220 kW, 65 kW]
conditions are 21°C DBT and 59% RH with
2. A cinema hall of 1500 seating capacity is to be
0.5 m3/min/person fresh air supply. Air is first
air-conditioned with following data:
cooled, dehumidified and then heated. Calculate
Outdoor conditions 40°C DBT and 20°C WBT, the cooling coil capacity, heating coil capacity
Indoor conditions 20°C, and 60% and capacity of the dehumidifier.
[3.2 TR, 2.1 kW, 9.2 kg/h]
1024 Thermal Engineering
4. The atmospheric air at 30°C DBT with 75% RH capacity of coil and capacity of humidifier. Also,
enters a cooling coil at the rate of 200 m3/min. The calcaulate the surface temperature of heating coil,
dew point temperature of cooling coil is 14°C and if by-pass factor is 0.28.
by-pass factor is 0.25. Calculate the temperature [5.5 kW, 3.33 kg/h, 34.3°C]
of air leaving the cooling coil, capacity of cooling 6. A living room is to be maintained at 35°C DBT
coil, amount of water removed and sensible heat and 22.5 WBT during a winter season. The
factor. atmospheric conditions are 10°C with 90%
[18°C, 41.47 TR, 124.86 kg/h, 0.3766] RH. If the humidified air coming out of the air
5. A small office of 50 seating capacity is to be air- washer is at 90% RH, calculate the temperature
conditioned at 20°C DBT, 60% RH. The outdoor of air entering the air washer and efficiency of air
conditions are 10°C and 8°C WBT. The rate of washer, RH of air leaving the washer and quantity
fresh air circulation is 0.3 m3/min/person. The of moisture added.
required conditions are achieved by heating, [17.5°C, 92.7%, 35%, 0.0054 kg/kg of air]
adiabatic humidifying. Calculate the heating
Objective Questions
1. During cooling and humidification process in air- 6. Capacity of cooling coil decreases with
conditioning (a) decrease in mass-flow rate of air
(a) DBT decrease (b) RH decrease (b) decrease in by-pass factor
(c) DBT increases (d) None of above (c) decrease in entry temperature of air
2. Air at 20°C is heated to 25°C using a heater with (d) all of the above
a surface temperature of 30°C. The by-pass factor 7. Air-conditioning means control of
is (a) DBT
(a) 0.15 (b) 0.5 (b) RH
(c) 0.25 (d) 0.2 (c) velocity and purity of air
3. The by-pass factor of cooling coil is 0.3 when its (d) all of the above
coil surface temperature is 5°C and air enters at 8. In summer air-conditioning, the air is
40°C. The exit air temperature is
(a) cooled
(a) 10°C (b) 12.5°C
(b) cooled and dehumidified
(c) 15.5°C (d) 20°C
(c) heated and humidified
4. Infiltration air in an air-conditioned space
(d) cooled and humidified
(a) reduces heat load 9. In winter air-condioning, the air is
(b) leaks through the gaps (a) heated
(c) increases heat load (b) heated and dehumidified
(d) both (b) and (c) (c) heated and humidified
5. Sensible heat factor is the ratio of total sensible (d) cooled and humidified
heat to
10. In summer air-conditioning, RH of conditioned
(a) total latent heat space is generally kept
(b) total heat (a) 40% (b) 50%
(c) capacity of cooling coil (c) 60% (d) 100%
(d) capacity of heating coil
10. (c) 9. (c)
8. (b) 7. (d) 6. (a) 5. (b) 4. (d) 3. (c) 2. (b) 1. (a)
Answers
Elements of Heat Transfer 1025
30
Elements of Heat Transfer
Introduction
Heat transfer is a branch of thermal science which deals with analysis of rate of heat transfer and temperature
distribution taking place in a system as well the nature of heat transfer. The design of boilers, condensers,
evaporators, heaters, refrigerators and heat exchangers, requires considerations of the amount of heat to
be transmitted as well as the rate at which heat is to be transferred. A heat transfer analysis must also be
accounted in the design of electronic components, electric machines, transformers, and bearings to avoid
the overheating and damage of equipments.
The Newton’s law of cooling is the governing where, e = a radiative property of the surface is
equation of convection heat transfer. It states that called the emissivity
the rate of heat transfer is directly proportional to The net rate of radiation heat exchange between
temperature difference between a surface and fluid a real surface and its surrounding is
or mathematically Q
= s e (Ts4 – T 4) …(30.5)
Q A
(W/m2) μ (Ts – T ) (°C)
A where, T = surrounding temperature K
Q Ts = surface temperature, K
or = h (Ts – T ) ...(30.2)
A The three other radiation laws, Planck’s law,
where, Ts = surface temperature, °C Wein’s law and Kirchhoff’s law, are also used in
T = fluid temperature, °C radiation heat transfer.
h = constant of proportionality, is called
the heat transfer coefficient.
The heat transfer coefficient is measured in
W/m2 K or W/m2 °C. The value of the heat transfer
coefficient depends on the properties of fluid as
well as fluid flow conditions. Consider a plane wall of thickness L as shown in
Fig. 30.2. Its left face at x = 0, is at a temperature T1
and right face at x = L is at temperature T2. The wall
has a constant thermal conductivity k.
Fourier equation for elemental strip of plane
When energy propagates in the form of
wall
electromagnetic waves from a high-temperature
Q dT
region to a low-temperature region, the form of = –k
energy transfer is referred as thermal radiation. A dx
Stefan–Boltzmann law governs the radiation Rearranging, we get;
heat transfer. It states that the rate of radiation Q dx = – k dT
heat transfer per unit area from a black surface is A
directly proportional to fourth power of the absolute
T
temperature of the surface and is given by
Q
μ (T 4)
A
T(x)
Q
or = s Ts4 ...(30.3)
A T1 dT
Q L T2
A Ú 0
dx = – k ÚT1
dT
r1
Q
or L = – k (T2 – T1) r T1
A
The total heat flow rate Q , through an area A
T2
normal to direction of heat flow, dr
ÊT –T ˆ
Q = kA Á 1 2 ˜ ...(30.6)
Ë L ¯
Applying Fourier law of heat conduction to
elemental strip of thickness dr of hollow sphere,
Q dT
Consider a hollow cylinder as shown in Fig. 30.3. = –k
A dr
r2 Here, A = 4p r2, area of elemental strip
Q r2 dr T2
Then Ú
4p r1 r 2
= – k
T1 ÚdT
r1 Q È1 1 ˘
Í – ˙ = – k (T2 – T1)
r
T1 4p Î r1 r2 ˚
L
4p r1 r2 k (T1 - T2 )
dr or Q = ...(30.8)
T2 r2 - r1
For an elemental strip of cylinder, Rewriting the Eq. (30.6) in the form,
Q dT T1 – T2 DT
= –k Q = = …(30.9)
A dr L Rslab
where A = 2prL, area of elemental strip kA
Rearranging, we get Comparing this equation with Ohm’s law for
Q dr electrical network,
◊ = – k dT
2p L r DV Potential difference
current, I = =
Integrating both sides, R Resistance
Q r2 dr T2 There is analogy between these two equations
2p L Ú
r1 r
= –k ÚT1
dT and
DT = Thermal potential difference, °C,
Q Êr ˆ
◊ ln Á 2 ˜ = – k (T2 – T1) L
2p L Ë r1 ¯ = Thermal resistance (Rslab), °C/W,
kA
2p Lk (T1 - T2 ) Q = Heat flow rate or heat current in W.
or Q = ...(30.7)
Êr ˆ Its equivalent thermal circuit is shown in
ln Á 2 ˜
Ë r1 ¯ Fig. 30.5.
The inverse of thermal resistance is called
kA
thermal conductance K = ( W/K )
Consider a hollow sphere as shown in Fig. 30.4. L
Elements of Heat Transfer 1029
T
1
T1
The three modes of heat transfer have been ex-
h1 h 2, T
plained separately earlier. In actual situations, it is T2 2
T 1 – T1 T1 – T2 T –T T –T
Q = = = 2 3 = 3 4
Consider a composite wall with three layers and 1 LA LB LC
convection heat transfer on both boundary surfaces h1 A kA A kB A kC A
as shown in Fig. (30.8). T4 – T 2
= …(30.16)
1
T
1
h2 A
Fluid 2
h1 h2
The electrical analogy can also be applied for a
LA LB LC
hollow cylinder by rearranging Eq. (30.7)
T
Fluid 1 2
T –T DT
Q = 1 2 = ...(30.17)
(a) Schematic ln ( r2 /r1 ) Rcy1
T T1 T2 T3 T4 T 2p L k
1 2
ln ( r2 /r1 )
Q¢ where, Rcyl =
Rconv
1
RA RB RC Rconv
2
2p L k
(b) Thermal resistance network where Rcyl = thermal resistance to heat flow
through a hollow cylinder.
r1 = inner radius
Here, heat transfer rate can be expressed as r2 = outer radius
( DT )overall Q1
Q = T1 T2
S Rth
where, (DT )overall = T 1 – T 2 Rcyl
Total resistance
.
SRth = Rconv1 + RA + RB + RC + Rconv2
Q
1 ln ( r2 /r1 ) ln ( r3 /r2 )
or SRth = + +
2p r1 Lh1 2p Lk A 2p Lk B
ln ( r4 /r3 ) 1
T2 + + …(30.19)
h1, T 1
T1 2p LkC 2p r4 Lh2
r1 T ,h2
2
r2 Rconv Rcyl Rconv2
1
B Q¢
T
2
A
r2 r3
r1
r4
h2
h1 h1
T T
1 1 T
r1 2
(a) Schematic Rconv Rsph Rconv2
1
r2
T1 T2 T3 T4 T
T 2 h 2, T
Q 1
Rconv RA RB RC Rconv
1 2
where U1 = overall heat-transfer coefficient based Now, the heat flow for a hollow cylinder can be
on inner surface area A1 (= 2p r1L). It may also be written as
defined in terms of any of the intermediate area A k (T - T )
providing Q = m 1 2 ...(30.28)
r2 - r1
U1 A1 = U2 A2 = U3 A3 = U4 A4 This approach can be used to transform a cylinder
The specific forms of U2, U3 and U4 may be into an equivalent slab of thickness (r2 – r1).
evaluated from Eq. (30.19). .
Q
The expression of overall heat transfer
coefficient for hollow sphere can also be obtained T1 T2
r1 .
in similar manner. Q
r2
LOG MEAN AREA Area Am
of slab
Sometimes, it is convenient to use an expression r2 – r1
for the heat flow through a hollow cylinder of Fig. 30.14 Concept of log mean area
the same form as that of a plane wall. Then the
hollow cylinder can be replaced by a plane wall of Example 30.1 The wall of a furnace is constructed
thickness (r2 – r1) and area by log mean area Am. from 15 cm thick fire brick having constant thermal
Rewriting Eq. (30.17) conductivity of 1.7 W/m.K. The two sides of the wall are
maintained at 1400 K and 1150 K, respectively. What is
ln ( r2 /r1 ) the rate of heat loss through the wall which is 50 cm ¥
Rcyl =
2p Lk 3 m on a side?
Rearranging this equation as
Solution
È 2p r2 L ˘
ln Í
2p r1L ˙˚
Given The wall of a furnace
= 2 1 ¥ Î
(r – r ) T1 = 1400 K
Rcyl
( r2 – r1 ) 2p Lk A = 50 cm ¥ 3 m = 0.5 ¥ 3 = 1.5 m2
( r2 – r1) ln ( A2 / A1) k = 1.7 W/mK
= T2 = 1150 K
( A2 - A1) k
L = 15 cm = 0.15 m
( r2 – r1 )
or Rcyl = ...(30.26) To find Heat loss through the wall.
Am k
A2 – A1 Assumptions
where, Am = ...(30.27) (i) Steady state conditions.
ln ( A2 / A1 )
where, A2 = 2p r 2L = area of outer surface of
cylinder
A1 = 2pr1L = area of inner surface of T1
cylinder
Q
Am = Logarithmic mean area or log mean
area T2
1.7 W/mK
r2 – r1 = Thickness of cylinder
Rcyl = Thermal resistance 15 cm
Fig. 30.15
1034 Thermal Engineering
(ii) One dimensional heat conduction through the through the wall is given by
wall.
k0 ( T1 – T2 ) Ï b c 2 2 ¸
(iii) Constant properties. q= Ì1 + [T1 + T2 ] + ÈÎT1 + T1T2 + T2 ˘˚ ˝
L Ó 2 3 ˛
Analysis According to Fourier law of heat conduction.
kA (T1 - T2 ) Solution
Q =
L Given The relation for variable thermal conductivity as
Using numerical values
k = k0 (1 + bT + cT 2)
2
(1.7 W/m.K) ¥ (1.5 m ) ¥ (1400 K - 1150 K)
Q = Assumptions
0.15 m
(i) k0 is constant.
= 4250 W
(ii) Steady-state conditions.
Example 30.2 Hot air at 150°C flows over a flat plate (iii) One-dimensional heat conduction.
maintained at 50°C. The forced convection heat transfer
coefficient is 75 W/m2 .°C. Calculate the heat gain rate by
the plate through and area of 2 m2.
T1 2
k = k0(1 + bt + cT )
Solution
Given Flow of hot air over a plate
T2
T = 150°C Ts = 50°C
h = 75 W/m2 .°C
A = 2 m2
0 x
T = 150°C L
2
h = 75 W/m ◊ k Ts = 50°C
T
Example 30.3 The thermal conductivity of plane È T2 T3 ˘
2
or q (L – 0) = – k0 ÍT + b +c ˙
wall varies as: ÍÎ 2 3 ˙˚
T1
k = k0 (1 + bT + cT 2)
k0 Ï b 2 2 c 3 3 ¸
If the wall thickness is L and surface temperatures or q =– Ì(T2 - T1 ) + (T2 - T1 ) + (T2 - T1 ) ˝
L Ó 2 3 ˛
are maintained at T1 and T2. Show that the heat flux q
Elements of Heat Transfer 1035
Glass sheets
k0 (T1 - T2 ) Ï b
or q = Ì1 + [T1 + T2 ]
L Ó 2
Air
c ¸
+ ÈT22 + T1 T2 + T22 ˘ ˝ Air Air
3Î ˚˛ k1 k2 k1
Solution
Given
using numerical values.
L1 = 10.16 cm = 0.1016 m k1 = 0.7 W/mK DT
0.8196 DT =
L2 = 3.8 cm = 0.038 m k2 = 0.48 W/mK 0.1016 0.038 L3
+ +
k3 = 0.065 W/mK 0.7 0.48 0.065
L3
or 0.224 + = 1.121
To find Thickness of rockwool insulation 0.065
Assumptions or L3 = 0.0583 m = 5.83 cm, thickness of
rockwool insulation
(i) Steady-state heat conduction.
(ii) Heat conduction in one direction only. Example 30.6 A spherical thin-walled metallic
(iii) Constant properties. container is used to store liquid nitrogen at 77 K. The
(iv) No contact thermal resistance at the interfaces. container has a diameter of 0.5 m and is covered with an
Analysis Considering DT is the temperature difference evacuated reflective insulation system composed of silica
across the composite wall, then heat flow per unit area powder (k = 0.0017 W/m K). The insulation is 25 mm
or heat flux. thick and its outer surface is exposed to ambient air at
300 K. The convective heat transfer coefficient is known
Q1 DT to be 20 W/m2 .K. The Latent heat of vapourisation and
= q1 =
A L1 L2 density of liquid nitrogen are 2 ¥ 105 J/kg and 804 kg/
+
k1 k2 m3, respectively.
DT (a) What is the rate of heat transfer to the liquid
= = 4.458DT nitrogen?
0.1016 0.038
+ (b) What is the rate of liquid boil off?
0.7 0.48
After addition of insulation, heat loss is reduced by Solution
80%, therefore, permissible heat flux will only be 20%
of q1 Given A spherical metallic container filled with liquid
nitrogen
q1
or q2 = 0.2 ¥ = 0.8196 DT d = 0.5 m or r1 = 0.25 m hfg = 2 ¥ 105 J/kg
A
r2 = 0.25 m + 25 mm = 0.275 m k = 0.0017 W/mK
where q2 = heat flux with rock wool insulation and it can ho = 20 W/m2.K r = 804 kg/m3
be expressed as T 1 = 77 K T 2 = 300 K
DT
q2 = To find
L1 L2 L3
+ +
k1 k3 k3 (i) The heat transfer rate to the nitrogen, and
(ii) The mass rate of nitrogen boil off.
Elements of Heat Transfer 1037
30.11 CONVECTION BOUNDARY ary layer as shown in Fig. 30.22. The flow region
LAYERS over a surface in which the temperature variation
in the direction normal to surface is significant is
the thermal boundary layer. It is denoted by dth and
When fluid flows over a surface, the fluid particles is characterized by temperature gradients and heat
adjacent to the surface get zero velocity. These transfer. The thickness of thermal boundary layer
particles, then act to retard the motion of particles dth at any location along the surface is defined as
in the adjoining fluid layer, which acts to retard the the distance from the surface at which the tempera-
motion of particles in the next layer and so on, until ture difference (T – T ) equals 0.99 (Ts – T )
a distance y = d from the surface reaches, where y
these effects become negligible. The region of
flow over the surface, bounded by d in which the
effects of the viscous shearing forces caused by the u
u (x, y)
Boundary
layer u
y Thickness d (x)
Buffer layer
Viscous sublayer
xc d (x)
x u x Boundary
Recr =
v Layer Thickness
Elements of Heat Transfer 1039
The velocity boundary layer d (x) is characterized The transition from laminar to turbulent boundary
by the presence of velocity gradients and shear layer occurs, when
stresses. The thermal boundary layer dth (x) is u d
ReD = > 2300 …(30.31)
characterized by temperature gradients and heat n
transfer.
The characteristic of fluid flow is governed by a
dimensionless quantity called the Reynolds number. It is defined as the ratio of the buoyancy forces to the
viscous forces acting in the fluid. It is used in free
30.12 PHYSICAL SIGNIFICANCE OF THE convection and its role is same as that of Reynolds
CONVECTION DIMENSIONLESS number in forced convection. The Grashof number
PARAMETERS characterises the type of boundary layer developed
in natural convection heat transfer. It is denoted by
Gr and expressed as
It is the ratio of inertia forces to viscous forces in Buoyancy forces g DrV
Gr = =
the velocity boundary layer. It is used in forced Viscous forces rn 2
convection and approximated as g bDTL3c
= ...(30.32)
Inertia forces n2
Re =
Viscous forces where, g = Acceleration due to gravity, m/s2
r u Lc m Lc b = Coefficient of volumetric expansion =
= = ...(30.29) 1/(Tmf + 273)
m n
DT = Temperature difference between sur-
where, Lc = Characteristic length of the geometry, face and fluid, °C or K
= distance from leading edge, in the flow direction n = Kinetic viscosity of fluid, m2/s
for a flat plate and d for a cylinder or sphere (m) Lc = Significant length of the body, m
u = free stream velocity (m/s) = Height, L for vertical plates and
r = fluid density (kg/m3) cylinders
m = dynamic viscosity (Ns/m2) = Diameter, d for horizontal cylinder
n = kinetic viscosity (m2/s) or viscous and sphere
diffusivity Surface area A
= = s
The Reynolds number characterizes the type of Perimeter P
flow, whether it is laminar of turbulent flow. 30.12.4
It is defined as the ratio of convection heat flux to
conduction heat flux in fluid boundary layer or
It is the value of Reynolds number, where boundary
layer changes from laminar to turbulent nature. It convection heat flux
Nu =
is denoted by Recr. The value of critical Reynolds conduction heat flux
number is different for different geometries. For hDT hLc
= =
flow over a flat plate, transition from laminar to k f DT /Lc kf
turbulent boundary layer occurs roughly when where, Lc = Characteristic length or length in
critical Reynolds number is direction of flow, m
Recr ≥ 105 …(30.30) h = The heat transfer coefficient, W/m2.K
In fluid flow through tubes, the Reynolds kf = Thermal conductivity of the fluid,
number is also used to characterize the fluid flow. W/m.K
1040 Thermal Engineering
Example 30.8 Air at 27°C and 1 atm flows over The average value of heat transfer coefficient
a heated plate with a velocity of 2 m/s. The plate is h1 = 2hx1 = 2 ¥ 6.15 = 12.3 W/m2. K
at uniform temperature of 60°C. Calculate the heat The heat transfer rate upto x = 0.2 m
transferred (a) first 0.2 m of the plate and (b) first 0.4 m Q1 = h1 As (DT )
of the plate.
Q1
= (12.3 W/m2.K) ¥ (0.2 m)
Solution L
¥ (60 – 27) (K)
Given The flow over a heated flat plate = 81.18 W/m
T = 27°C p = 1 atm (ii) The heat transfer from 0.4 m
u = 2 m/s Ts = 60°C
Reynolds no.
x1 = 0.2 m x2 = 0.4 m
u x2 2 ¥ 0.4
To find Rex2 = = = 46082
n 17.36 ¥ 10 6
(i) Heat transfer from first 0.2 m, and The local value of heat transfer coefficient
(ii) Heat transfer from first 0.4 m.
Nux2 = 0.332 Rex21/2 Pr 1/3
Assumptions 0.02749
or hx2 = ¥ 0.332
(i) No heat radiation exchange, 0.4
(ii) The unit depth in z direction, ¥ (46082)1/2 (0.7)1/3
(iii) Air and surface temperatures are different, taking = 4.35 W/m2. K
the properties at mean film temperature. Average heat transfer coefficient
Properties of air The mean film temperature h2 = 2hx2 = 2 ¥ 4.35 = 8.7 W/m2 ◊ K
Ts + T 60 + 27 The heat transfer
Tf = = = 43.5°C
2 2 Q2
= (8.7 W/m2. K) ¥ (0.4 m)
The properties of air at 43.5°C (from properties of air L
¥ (60 – 27) (K)
in appendix, Table A-8)
= 114.8 W/m
n = 17.36 ¥ 10 –6 m2/s. kf = 0.02749 W/m ◊ K
Pr = 0.7 Cp = 1.006 kJ/kg ◊ K
Analysis The Reynolds number at x = 0.2 m
u x The dimensionless parameters such as Reynolds
Rex1 =
n number, Prandtl number and Nusselt number can
( 2 m/s) ¥ (0.2 m) also be used in forced convection through ducts.
= = 23041
(17.36 ¥ 10 - 6 m 2 /s) For flow through tubes the characteristic length Lc
is set to the diameter of the tube d.
(i) The heat transfer from first 0.2 m
The local value of heat transfer coefficient can be In majority of fluid flow through tubes, the
calculated as nature of the flow is turbulent and the correlation
used for approximation of friction factor and
hx1 x
Nux1 = = 0.332 Rex11/2 Pr 1/3 Nusselt number as
kf
f = 0.316 Re–1/4 for Re < 2 ¥ 104
0.332 ¥ (0.02749 W/m ◊ K) = 0.184 Re– 0.2 for 2 ¥ 104 < Re < 3 ¥ 105
or hx1 =
(0.2 m) Nu = 0.023 Re0.8 Prn
¥ (23041)1/2 (0.7)1/3 where n = 0.4 for heating
= 6.15 W/m2. K = 0.3 for cooling
1044 Thermal Engineering
u = 10 m/s tube;
200°C DT = 20°C Heat supply rate
= Enthalpy rise rate of the fluid
L=3m Q
¥ L = m Cp (DTb)
L
when m is mass flow rate of the air and it can be
To find calculated by continuity equation;
(i) Heat transfer rate per unit length of the tube, p D2
m = r um Ac = r um
(ii) Bulk temperature rise over 3 m length of the tube. 4
p ¥ (0.025) 2
Assumptions = (1.473) ¥ (10)
4
(i) Steady-state heat transfer conditions.
(ii) Fully developed flow through a tube. = 7.329 ¥ 10–3 kg/s
(iii) Conduction and radiation effects are negligible. Using mass-flow rate in the energy balance
Properties of the air. The properties of air at tempera- 7.329 ¥ 10–3 ¥ (1025) ¥ (DTb) = 3 ¥ 101.1
ture of 200°C from Table A-8 DTb = 40.37°C
Elements of Heat Transfer 1045
FREE CONVECTION the heat transfer rates from the plate for the cases when
the vertical height is (a) 0.2 m, and (b) 0.4 m.
When the fluid is heated, the density gradients are
Solution
developed, and results into buoyancy force, which
induces free convection. Such a situation is referred Given
as natural or free convection. The buoyancy effect L1 = 0.2 m L2 = 0.4 m
is developed due to the presence of fluid density Ts = 80°C T = 24°C
gradients and body force (gravitational force).
In free convection, the fluid motions set up To find Comparison of heat transfer rates when the
vertical height is (i) 0.2 m, and (ii) 0.4 m
by buoyancy forces are much smaller than those
associated with forced convection. Therefore, Properties of fluid The mean film temperature;
the heat transfer rate in natural convection is also Ts + T 80 + 24
smaller. Tf = = = 52°C = 325 K
2 2
There are many situations, where the heat is
The properties of air are:
transferred by free convection to the surrounding
n = 1.822 ¥ 10–5 m2/s, Pr = 0.703
air. Heat transfer from a heater to heat a room, heat
kair = 0.02814 W/m ◊ K,
transfer from pipes, transmission line, condenser
b = 1/325 = 3.077 ¥ 10–3 K–1
coil of a refrigerator, electric transformer, electric
motors and electronic equipments are some typical Analysis The Grashof number with appropriate signifi-
examples. cant length Lc of plate:
Table 30.6
The percentage decrease in heat transfer magnitude of emitted energy by a body at a given
(Q1 - Q2 ) ( 27.216 - 22.848) temperature under ideal conditions.
= = 0.16 Both concept are used in study of thermal
Q1 27.216
radiation.
The heat transfer rate is 16% lower when the vertical
side is 0.4 m instead of 0.2 m.
Maxwell’s Theory
According to Maxwell’s electromagnetic theory,
the energy is transferred from a hot body to cold
body in the form of the electromagnetic waves.
All electromagnetic waves travel with the speed
of light. This concept is useful in study for the
prediction of the radiation properties of the surfaces
and materials.
108
Emissivity
7 lmax T = 2898.6 mm.K
2
10
106 It is the ratio of radiation heat flux emitted by a real
5800 K
105 surface at a temperature T, over all wavelengths
K
n
ra olar
io
00
103
at
10
Mathematically
1
K
0
30
0.1 E E
–2 e = = ...(30.40)
Ú
10
K
Eb
Ebl d l
0
–3
10
10
–4 0
10 For real surfaces, the emissive power
0.1 100
0.2 0.4 0.6 1 2 3 4 6 10 20 40 60
Wave length, l, mm E = e Eb = e s T 4 ...(30.41)
Fig. 30.26
30.21 SURFACE ABSORPTION,
REFLECTION AND
TRANSMISSION
When spectral emissive power Ebl(T) is plotted
Monochromatic Irradiation
against wavelength l against various temperature
of a black body, it is observed that as temperature It is also called spectral irradiation Gl (W/m2. mm)
increases, rate of emission increases, and peak of and is defined as the radiant energy incident on a
spectral distribution shifts to shorter wavelength as surface per unit wavelength about wavelength l
shown in Fig. 30.26. from all directions and expressed as
dG
Wein’s Displacement Law Gl = ...(30.42)
dl
Wein found that the product of wavelength and The total irradiation G (W/m2) is the total
absolute temperature corresponds to the locus of all radiation energy incident per unit area per unit time
peaks is always constant and his analytical formula over the entire wavelength from all directions. It
is may be evaluated as
(l T )max = 2897.6 mm K
This formula is valid over entire spectrum of
wavelength for a black body.
G =
Ú
0
Gl d l ...(30.43)
Elements of Heat Transfer 1049
Monochromatic Properties
In most situations, the spectral irradiation in form of When radiation beam is incident on a non-black
a beam incidents on a body as shown in Fig. 30.27, surface, a fraction is reflected by the surface. The
may be absorbed, reflected and transmitted. reflectivity r of a surface is defined as the fraction
of radiation energy incident on a surface from all
1. Monochromatic absorptivity al is the
directions over all wavelengths, that is reflected. It
fraction of monochromatic irradiation
is expressed as;
absorbed.
Gr
2. Monochromatic reflectivity rl is the fraction r = ...(30.46)
of monochromatic irradiation reflected. G
3. Monochromatic transmissivity tl is the frac- If the surface is perfectly smooth and the angle of
tion of monochromatic energy transmitted. incident and reflected rays is equal, the reflection is
With this consideration al + rl + tl = 1 ...(30.44) called specular reflection as shown in Fig. 30.28(a).
If the surface has some roughness, the incident
Incidence radiation is scattered in all directions after reflection.
radiation
G Reflected Such a reflection is called diffuse reflection as
rG
shown in Fig. 30.28(b).
The reflection from real surfaces is neither
specular nor diffuse but combination of diffuse and
Semi specular behaviour as shown in Fig. 30.28(c).
Absorbed
transparent
aG
medium
Transmitted
tG
Fig. 30.27
Absorptivity
A black body absorbs all incident radiation, hence
its absorptivity is considered unity. But real sur-
faces do not absorb all energy incident on it. The
total or average or hemispherical absorptivity a is
defined as fraction of radiation energy incident on
the surface from all directions, over entire wave-
length spectrum, that is absorbed by the surface.
Mathematically,
Fig. 30.28
Ga
a= ...(30.45)
G
where,
Ga = Energy absorbed by the surface, W/m2 Transmissivity
G = Irradiation, W/m2 When a radiation beam is incident on a semi-
transparent surface, a part is reflected, a part is
1050 Thermal Engineering
Solution
It states that at thermal equilibrium, the ratio of the
spectral emissive power to spectral absorptivity for Given A black body emission
all bodies is constant or T1 = 30 + 273 = 303 K
T2 = 100 + 273 = 373 K
Elements of Heat Transfer 1051
To find The increase in emissive power. Analysis According to Planck’s law, Eq. (30.38)
Analysis The radiant heat flux or emissive power for a C1
Ebl (T ) =
black surface can be expressed as Ï ÊC ˆ ¸
l 5 Ìexp Á 2 ˜ -1˝
Eb = s T 4 Ó Ë lT ¯ ˛
Where, s = Stefan Boltzmann’s constant, as 5.67 ¥
Where, C1 = 3.743 ¥ 108 W mm4/m2,
10–8 W/m2 ◊ K4.
C2 = 1.4387 ¥ 104 mm.K
Hence the increase in emissive power can be
calculated as Using numerical values,
Eb2 – Eb1 = s (T24 – T14) 3.743 ¥ 108
Ebl (T ) =
or Eb2 – Eb1 = (5.67 ¥ 10–8 W/m2. K4) ÏÔ Ê 1.4387 ¥ 10 4 ˆ ¸Ô
{(373 K)4 – (303 K)4} ( 4)5 Ìexp Á ˜ - 1˝
2 ÔÓ Ë 4 ¥ 600 ¯ Ô˛
= 619.62 W/m
= 913.25 W/(m2. mm)
Example 30.13 The surface temperature of a
central heating radiator is 60°C. What is the net black Example 30.15 A black body emits energy at 2000 K.
body radiation heat transfer between radiator and Determine the wavelength, at which the black-body
surroundings at 20°C? spectral emissive power would be maximum.
Solution Solution
Given Central heating radiator with Given A black-body emission
Ts = 60°C = 333 K T = 2000 K
T = 20°C = 293 K
To find Wavelength corresponds to maximum Ebl .
To find Radiation heat transfer.
Analysis Using Wien’s displacement law, Eq. (30.49)
Assumptions
(i) The Stefan Boltzmann constant (lT)max = 2897.6 mm.K
s = 5.67 ¥ 10–8 W/m2.K4 2897.6
or l = = 1.448 mm
2
(ii) 1 m surface area of radiator 2000
Example 30.16 A large spherical enclosure (black
Analysis The black-body radiation heat transfer per
body) maintains its inner surface at 1000 K. It has a
unit area is expressed as
hole of 0.4 cm diameter. Calculate the rate of emission of
Q radiation energy through this opening.
q = = s (Ts4 – T 4)
A
= 5.67 ¥ 10–8 ¥ (3334 – 2934) Solution
= 5.67 ¥ 10–8 ¥ 4.9263 ¥ 109 Given Radiation through an opening of large spherical
= 279.32 W/m2 enclosure.
T = 1000 K D = 0.4 cm
Example 30.14 A black body at 600 K emits radiation
at a wavelength of 4 mm. Calculate its spectral emissive To find Rate of emission of radiation energy through
power. hole
Analysis The black-body emissive power
Solution
Eb(T ) = s T 4
Given Black-body radiation = (5.67 ¥ 10–8) ¥ (1000)4 = 56700 W/m2
T = 600 K l = 4 mm p 2 p
Hole area A = D = ¥ (0.4)2 = 0.125 cm2
To find Spectral emissive power. 4 4
= 0.125 ¥ 10– 4 m2
1052 Thermal Engineering
and number of tubes housed in it. These have large Cold out
Hot Hot
in out
( ) When a high-operating
Cold in
pressure or an enchanced heat-transfer rate is
(b) Counter flow arrangement
required, the extended surfaces are used on one
side of the heat exchanger. These heat exchangers Cold in
are used for liquid-to-gas heat exchange. Fins are
always used on gas side. The tube fins are used
Hot Hot
in gas turbines, automobiles, aeroplanes, heat in out
pumps, refrigeration, electronics, cryogenics, air-
conditioning, systems, etc.
Cold out
Compact Heat Exchanger These are a special (c) Cross flow arrangement
class of heat exchanger in which the heat transfer with both fluid unmixed
area per unit volume is greater than 700 m2/m3.
These heat exchangers have dense arrays of finned
tubes or plates, when at least one of the fluid used
is gas. For example, automobile radiators have an Hot
Cold
fluid
fluid
area density in order of 1100 m2/m3. Inside
tubes
(C) According to Flow Arrangement
(d) Cross flow arrangement one fluid
() The hot and cold fluids enter at mixed and one fluid unmixed
same end of the heat exchanger, flow through
in same direction and leave at the same end.
Fig. 30.31(a).
( ) The hot and cold fluids enter at arrangement, the fluid flow may be mixed or
the opposite ends of heat exchanger, flow through unmixed. If both the fluids flow through individual
in opposite direction and leave at opposite ends. channels and are not free to move in transverse
Fig. 30.31(b). direction, the arrangement is called unmixed,
Fig. 30.31(c). If any fluid flows on the surface and
( ) The two fluids flow at right angles is free to move in the transverse direction, then this
to each other. In the cross flow heat exchanger fluid stream is said to be mixed.
Elements of Heat Transfer 1055
Summary
transfer demonstrates
which deals with analysis of rate and nature of ( DT )overall
Q =
heat transfer as well as temperature distribution S Rth
in the system.
1
medium then heat is transferred by conduction. U =
A S Rth
Heat convection takes place between heated
surface and adjacent moving fluid. The
thermal radiation takes place in the form of all incident radiation and emits maximum energy
electromagnetic waves between radiating bodies. at a given temperature. The Stefan–Boltzmann
Fourier law of heat conduction is given by law is the fundamental law of radiation
Q dT Q = s A (T 14 – T 24)
= –k
A dx where s = Stefan–Boltzmann constant, W/m2.K4
where k is thermal conductivity, a property of heat exchanger is a device which exchanges
material, measured in W/m ◊ K. heat energy between two fluids at two different
Newton’s law of cooling is the governing equation temperatures. The log mean temperature differ-
for heat convection and it is given by ence is given by
Q = hAs (Ts – T ) DT1 – DT2
(DT )lm =
where h is the heat transfer coefficient a property Ê DT ˆ
of ambient conditions. ln Á 1 ˜
Ë DT2 ¯
1058 Thermal Engineering
Glossary
Heat flux Heat transfer rate per unit area Thermal resistance Opposes the heat flow through the
Conduction Heat transfer due to existance of material medium
temperature gradient in material medium Heat transfer coefficient Property of ambient condi-
Free convection Heat transfer due to density difference tions
induced by temperature difference in fluids Black body An imaginary ideal body for radiation
Forced convection Heat transfer due to velocity Emisive power Radiation heat transfer per unit area
difference induced artificially
Emissivity Property of a radiating surface
Radiation Heat transfer due to electromagnetic waves
LMTD Log mean temperature difference
from surfaces
Thermal conductivity Ability of material to conduct NTU Number of transfer unit
the heat Effectiveness Ratio of actual heat transfer rate to
Thermal potential Temperature difference; respon- maximum possible heat transfer rate
suible for heat transfer
Problems
1. Determine the heat flow across a plane wall of 4. Consider a furnace wall [k = 1 W/(m°C)] with the
10 cm thickness with a thermal conductivity of inside surface at 1000°C and the outside surface
8.5 W/m.K, when the surface temperatures are at 400°C. If the heat flow through the wall should
steady and at 200°C and 50°C. The wall area is not exceed 2000 W/m2, what is the minimum wall
2 m2. Also find the temperature gradient in flow thickness L? [30 cm]
direction. [25500 W, 1500°C/m] 5. A metal pipe of 10-cm OD is covered with a 2-cm
2. Determine the heat transfer rate by convection thick insulation [k = 0.07 W/(m°C)]. The heat
loss from the pipe is 100 W per meter of length
over a surface of 1 m2 if the surface at 100°C
when the pipe surface is at 100°C. What is the
is exposed to a fluid at 40°C with convection
temperature of the outer surface of the insulation?
coefficient of 25 W/m2.K. [1500 W]
[23.5°C]
3. A surface at 200°C is exposed to surroundings
6. A 6-cm-OD, 2-cm-thick copper hollow sphere
at 60°C and convects and radiates heat to the
[k = 386 W/(m.°C)] is uniformly heated at the
surroundings. Calculate the heat transfer rate
inner surface at a rate of 150 W/m2. The outer
from surface to surroundings, if the convection surface is cooled with air at 20°C with a heat-
coefficient is 80 W/m2.K. Consider the black transfer coefficient of 10 W/(m2.°C). Calculate
bodies for radiation heat transfer. Take s = 5.67 ¥ the temperature of the outer surface.
10–8 W/m2 K4. [14.24 kW/m2] [21.7°C]
Elements of Heat Transfer 1059
7. The wall of a building consists of 10 cm of a viscosity of 0.86 ¥ 10–5 kg/m.s and a density of
brick [k = 0.69 W/(m.°C)], 1.25 cm of Celotex 1.12 kg/m3.
[k = 0.048 W/(m.°C)], 8 cm of glass wool [k = [8.1 mm, 0.0158 N]
0.038 W/(m.°C)], and 1.25 cm of asbestos cement 13. Air flows along a thin flat plate 1 m wide and
board [k = 0.74 W/(m.°C)]. If the outside surface 1.5 m long, at a velocity of 1 m/s. The free stream
of the brick is at 5°C and the inside surface of the temperature is 4°C. Calculate the amount of heat
cement board is at 20°C, calculate the heat flow that must be supplied to plate in order to maintain
rate per square meter of wall surface. it at a uniform temperature of 50°C.
[– 5.94 W/m2] [441.5 W]
8. Consider a brass tube [k = 115 W/(m.°C)], with 14. Water at mean temperature of 60°C flows inside
an outside radius of 4 cm and a thickness of 0.5. a 2.5 cm ID, 10 m long tube with a velocity of
The inside surface of the tube is kept at uniform 6 m/s. The tube wall is maintained at a uniform
temperature, and the outside surface is covered temperature of 100°C by condensing steam.
with two layers of insulation each 1 cm thick, Determine the heat transfer rate to water. Assume
with thermal conductivities of 0.1 W/(m.°C) and an inlet temperature of 30°C. [670 W]
0.05 W/(m.°C) respectively. Calculate the overall 15. Estimate the coefficient of free convection for
heat-transfer coefficient based on the outside a wire, 2 mm in diameter immersed in water at
surface area of the outer insulation. 20°C, if the wire surface is maintained at 300°C.
[2.83 W/m2.°C] [3366 W/m2.K]
9. A double glazed window is made of 2 glass panes 16. A flat electrical heater of 0.5 m ¥ 0.5 m is placed
of 6 mm thickness each with an air gap of 6 mm vertically in still air at 20°C. The heat generated
between them. Assuming that the layer is stagnant is 1200 W/m2. Determine the value of natural
and only conduction is involved, determine the convection coefficient and average temperature
thermal resistance and the overall heat-transfer of the plate. [33.02 W/m2.K, 56.5°C]
coefficient. The inside is exposed to convection 17. A vertical pipe of 10 cm diameter and 3 m length
with h = 1.5 W/m2.K. Compare the values with at a surface temperature of 100°C, is in a room
that of a single glass of 12 mm thickness. The where the air is at 20°C. What is the rate of heat
conductivity of the glass = 1.4 W/m.K and that loss per unit length of the pipe?
for air is 0.025 W/m.K.
[119.7 W/m]
10. Atmospheric air at 27°C flows along a flat plate
18. The heat-transfer rate per unit length due to free
with a velocity of 8 m/s. The critical Reynold
convection from a horizontal tube is 200 W/m,
number at which transition from laminar to
when its surface is maintained at 70°C in the
turbulent takes place is 5 ¥ 105. Determine the
ambient air at 20°C. Estimate the heat-transfer
distance from the leading edge of the plate at
rate per unit length, when the tube surface is
which the transition occurs.
maintained at 145°C. Neglect the heat-transfer
11. Air at 24°C flows along a 4-m long flat plate rate by radiation and any influence of temperature
with a velocity of 5 m/s. The plate is maintained on thermophysical properties of air.
at 130°C. Calculate the heat transfer coefficient
[625 W/m]
over the entire length of the plate and the heat-
19. Calculate the heat flux emitted due to thermal
transfer rate per metre width of the plate.
radiation from a black surface at 6000°C. At what
[9.73 W/m2.K, 4120 W/m]
wavelength is the monochromatic emissive power
12. Air flows along a thin plate with a velocity of maximum and what is the maximum value?
2.5 m/s. The plate is 1 m long and 1 m wide.
[87,798 kW/m2; 0.462 mm; 1.25 ¥ 1014 W/m2]
Estimate the boundary layer thickness at the
20. Estimate the rate at which the sun emits the
trailing edge of the plate and the force necessary
radiant energy. What fraction of this energy is
to hold the plate in the stream of air. The air has
1060 Thermal Engineering
absorbed by the earth and in what amount? If fouling factor is 9.98 ¥ 105 m2.K/W. Calculate the
effective temperature of the sun is 5700 K and overall coefficient of heat transfer.
surface of the sun is treated black. The diameter [U = 851.5 W/m2.K]
of the sun is 1.39 ¥ 106 km. The diameter of the 22. Water at the rate of 4080 kg/h is heated from 35°C
earth is 1.27 ¥ 104 km and the distance between to 75°C by an oil having a specific heat of 1900
sun and earth is 1.5 ¥ 108 km. J/kg/K. The exchanger is of a counterflow double-
[3.81 ¥ 1026 W; 4.48 ¥ 10–10; 1.71 ¥ 1017 W] pipe design. The oil enters at 110°C and leaves at
21. A double pipe heat exchanger is constructed of 75°C. Determine the area of the heat exchanger
0.287 cm thick steel tubing with 2.09 cm inner necessary to handle this load if the overall heat
tube and 2.66 cm outer tube. The inside and the transfer coefficient is 320 W/m2 K.
outside coefficients of heat transfer are 1135 W/ [A = 15.82 m2]
m2.K and 5677 W/m2.K, respectively, and the
Objective Questions
1. Heat transfer takes place from a high-temperature (d) rate of heat flow through 1 m2 area for
body to a low-temperature body according to temperature gradient of 1°C/m
(a) zeroth law of thermodynamics 5. Heat is conducted through a pure metal due to
(b) first law of thermodynamics (a) vibration of lattice structure
(c) second law of thermodynamics (b) flow of free electrons
(d) third law of thermodynamics (c) density difference
2. Conduction heat transfer takes place in the (d) none of the above
medium due to 6. Newton’s law of cooling is expressed as
(a) temperature difference Ê dT ˆ Ê dT ˆ
(a) Q = – k A Á (b) Q = – h A Á
(b) temperature gradient Ë dx ˜¯ Ë dx ˜¯
(c) thermal conductivity
(c) Q = h A2 (Ts – T ) (d) Q = h A(Ts – T )
(d) surface area
7. The value of heat transfer coefficient depends on
3. Which one of the following represents Fourier
(a) velocity of fluid and temperature difference
equation?
(b) thermal conductivity and dynamic viscosity
k Ê dT ˆ k Ê dT ˆ (c) geometry of surface and its ambient
(a) Q = (b) Q = –
A ÁË dx ˜¯ A ÁË dx ˜¯ (d) all of the above
Ê dT ˆ Ê dT ˆ 8. The overall heat-transfer coefficient with respect
(c) Q = – k A Á (d) Q = k A Á
Ë dx ˜¯ Ë dx ˜¯ to surface 1 is expressed as
1 Q
4. Thermal conductivity of a medium may be (a) U1 = (b) U1 =
A1 S Rth A1( DT )overall
defined as
(a) amount of heat flow through 1 m2 area for U 2 A2
(c) U1 = (d) all of the above
temperature gradient of 1 K A1
(b) rate of heat transfer through 1 m2 area for 9. The Reynolds number for a fluid flow is defined
temperature gradient of 1°C as
(c) amount of heat flow through 1 m2 area for Bouyancy force
temperature gradient of 1°C/m (a)
Viscous force
Elements of Heat Transfer 1061
A
Appendix
Table A.1
Chemical M R r Tc pc pc vc
Formula (kg./kmol) kJ/kg-K kg/m3 (K) (bar) Zc =
Substance RTc
Acetylene C2H2 26.04 0.3193 –1.05 309 62.8 0.274
Air (equivalent) – 28.97 0.287 1.169 133 37.7 0.284
Ammonia NH3 17.03 0.4882 0.694 406 112.8 0.242
Argon Ar 39.94 0.2081 –1.613 151 48.6 0.290
Benzene C6H6 78.11 0.1064 — 563 49.3 0.274
Butane C4H10 58.12 0.1430 2.407 425 38.0 0.274
Carbon C 12.01 — — — — —
Carbon dioxide CO2 44.01 0.1889 1.775 304 73.9 0.276
Carbon monoxide CO 28.01 0.2968 1.13 133 35.0 0.294
Copper Cu 63.54 — — — — —
Ethane C2H6 30.07 0.2765 1.222 305 48.8 0.285
Ethyl alcohol C2H5OH 46.07 0.1805 1.883 516 63.8 0.249
Ethylene C2H4 28.05 0.2964 1.138 283 51.2 0.270
Helium He 4.003 2.0771 0.1615 5.2 2.3 0.300
Hydrogen H2 2.016 4.1243 0.0813 33.2 13.0 0.304
Methane CH4 16.04 0.5183 0.648 191 46.4 0.290
Methyl alcohol CH3OH 32.04 0.2595 1.31 513 79.5 0.220
Nitrogen N2 28.01 0.2968 1.13 126 33.9 0.291
Octane C8H18 114.22 0.07279 0.092 569 24.9 0.258
Oxygen O2 32.00 0.2598 1.292 154 50.5 0.290
Propane C3H8 44.09 0.1886 1.808 370 42.7 0.276
Refrigerant 12 CCl2F2 120.92 0.06876 4.98 385 41.2 0.278
Refrigerant 22 CHClF2 86.48 0.09616 3.54 369 49.8 0.267
Refrigerant 134a CF3CH2F 102.03 0.08149 4.20 374 40.7 0.260
Sulfur dioxide SO2 64.06 0.1298 2.618 431 78.7 0.268
Water H2O 18.02 0.4613 1000 647.3 220.9 0.233
Appendix A 1063
Table A.2
Substance r Cp Substance r Cp
kg/m3 kJ/kg-K kg/m 3
kJ/kg-K
Asphalt 2120 0.92 Ammonia 604 4.84
Brick, common 1800 0.84 Benzene 879 1.72
Carbon, dimond 3250 0.51 Butane 556 2.47
Carbon, graphite 2000-2500 0.61 CCL4 1584 0.83
Coal 1200-1500 1.26 CC2 680 2.9
Concrete 2200 0.88 Ethanol 783 2.46
Glass, plate 2500 0.80 Gasoline 750 2.08
Glass, wool 200 0.66 Glycerine 1260 2.42
Granite 2750 0.89 Kerosene 815 2.0
Ice (0 C) 917 2.04 Methanol 787 2.55
Paper 700 1.2 n-Octane 692 2.23
Plexiglas 1180 1.44 Oil engine 885 1.9
Polystyrene 920 2.3 Oil light 910 1.8
Polyvinyl chloride 1380 0.96 Propane 510 2.54
Rubber, soft 1100 1.67 R-12 1310 0.97
Salt, rock 2100-2500 0.92 R-22 1190 1.26
Sand, dry 1500 0.8 R-134a 1206 1.43
Silicon 2330 0.70 Water 997 4.18
Snow, firm 560 2.1 Liquid Metals
Wood, hard (oak) 720 1.26 Bismuth, Bi 10040 0.14
Wood, soft (pine) 510 1.38 Lead, Pb 10660 0.16
Wool 100 1.72 mercury, Hg 13580 0.14
Metals Potassium, K 828 0.81
Aluminum 2700 0.90 Sodium, Na 929 1.38
Copper, commercial 8300 0.42 Tin, sn 6950 0.24
Brass, 60-40 8400 0.38 Zinc, Zn 6570 0.50
Gold 19300 0.13 Nak (56/44) 887 1.13
Iron, cast 7272 0.42
Iron. 304 St Steel 7820 0.46
Lead 11340 0.13
Megnesium, 2% Mn 1778 1.00
nickel. 10% Cr 8666 0.44
Silver, 99.9% Ag 10524 0.24
Sodium 971 1.21
Tim 7304 0.22
Tungsten 19300 0.13
Zinc 7144 0.39
Table A.4
Table A.5
1. van der Waals and Redlich–Kwong: Constants for pressure in bar, specific volume in m3/kmol, and temperature
Ê m3 ˆ
2
m3 Ê m3 ˆ
2
m3
bar Á ˜ kmol bar Á ˜ K½ kmol
Ë kmol ¯ Ë kmol ¯
2. Benedict–Webb–Rubin: Constants for pressure in bar, specific volume in m3/kmol, and temperature in K
Substance a A b B c C a g (gamma)
5 6 –3
C4H10 1.9073 10.218 0.039998 0.12436 3.206 ¥ 10 1.006 ¥ 10 1.101 ¥ 10 0.0340
CO2 0.1386 2.7737 0.007210 0.04991 1.512 ¥ 104 1.404 ¥ 105 8.47 ¥ 10-5 0.00539
CO 0.0371 1.3590 0.002632 0.05454 1.054 ¥ 103 8.676 ¥ 103 1.350 ¥ 10-4 0.0060
CH4 0.0501 1.8796 0.003380 0.04260 2.579 ¥ 103 2.287 ¥ 104 1.244 ¥ 10-4 0.0060
N2 0.0254 1.0676 0.002328 0.04074 7.381 ¥ 102 8.166 ¥ 103 1.272 ¥ 10-4 0.0053
1066 Thermal Engineering
C
Cp
= a + bT + gT 2 + dT 3 + eT 4
Ru
T is in K, equations valid from 300 to 1000 K
Ideal Gas ◊
Temp. Cp Cv k Cp Cv k Cp Cv k Temp.
K Air Nitrogen, N2 Oxygen, O2 K
250 1.003 0.716 1.401 1.039 0.742 1.400 0.913 0.653 1.398 250
300 1.005 0.718 1.400 1.039 0.743 1.400 0.918 0.658 1.395 300
350 1.008 0.721 1.398 1.041 0.744 1.399 0.928 0.668 1.389 350
400 1.013 0.726 1.395 1.044 0.747 1.397 0.941 0.681 1.382 400
450 1.020 0.733 1.391 1.049 0.752 1.395 0.956 0.696 1.373 450
500 1.029 0.742 1.387 1.056 0.759 1.391 0.972 0.712 1.365 500
550 1.040 0.753 1.381 1.065 0.768 1.387 0.988 0.728 1.358 550
600 1.051 0.764 1.376 1.075 0.778 1.382 1.003 0.743 1.350 600
650 1.063 0.776 1.370 1.086 0.789 1.376 1.017 0.758 1.343 650
700 1.075 0.788 1.364 1.098 0.801 1.371 1.031 0.771 1.337 700
750 1.087 0.800 1.359 1.110 0.813 1.365 1.043 0.783 1.332 750
800 1.099 0.812 1.354 1.121 0.825 1.360 1.054 0.794 1.327 800
900 1.121 0.834 1.344 1.145 0.849 1.349 1.074 0.814 1.319 900
1000 1.142 0.855 1.336 1.167 0.870 1.341 1.090 0.830 1.313 1000
Temp. Carbon Carbon Hydrogen, H2 Temp.
K Dioxide, CO2 Monoxide, CO K
250 0.791 0.602 1.314 1.039 0.743 1.400 14.051 9.927 1.416 250
300 0.846 0.657 1.288 1.040 0.744 1.399 14.307 10.183 1.405 300
350 0.895 0.706 1.268 1.043 0.746 1.398 14.427 10.302 1.400 350
400 0.939 0.750 1.252 1.047 0.751 1.395 14.476 10.352 1.398 400
450 0.978 0.790 1.239 1.054 0.757 1.392 14.501 10.377 1.398 450
500 1.014 0.825 1.229 1.063 0.767 1.387 14.513 10.389 1.397 500
550 1.046 0.857 1.220 1.075 0.778 1.382 14.530 10.405 1.396 550
600 1.075 0.886 1.213 1.087 0.790 1.376 14.546 10.422 1.396 600
650 1.102 0.913 1.207 1.100 0.803 1.370 14.571 10.447 1.395 650
700 1.126 0.937 1.202 1.113 0.816 1.364 14.604 10.480 1.394 700
750 1.148 0.959 1.197 1.126 0.829 1.358 14.645 10.521 1.392 750
800 1.169 0.980 1.193 1.139 0.842 1.353 14.695 10.570 1.390 800
900 1.204 1.015 1.186 1.163 0.866 1.343 14.822 10.698 1.385 900
1000 1.234 1.045 1.181 1.185 0.888 1.335 14.983 10.859 1.380 1000
Air
240 240.02 171.13 1.47824 0.6355 1084.0 490 492.74 352.08 2.19876 7.824 179.7
250 250.05 178.28 1.51917 0.7329 979.0 500 503.02 359.49 2.21952 8.411 170.6
260 260.09 185.45 1.55848 0.8405 887.8 510 513.32 366.92 2.23993 9.031 162.1
270 270.11 192.60 1.59634 0.9590 808.0 520 523.63 374.36 2.25997 9.684 154.1
280 280.13 199.75 1.63279 1.0889 738.0 530 533.98 381.84 2.27967 10.37 146.7
285 285.14 203.33 1.65055 1.1584 706.1 540 544.35 389.34 2.29906 11.10 139.7
290 290.16 206.91 1.66802 1.2311 676.1 550 554.74 396.86 2.31809 11.86 133.1
295 295.17 210.49 1.68515 1.3068 647.9 560 565.17 404.42 2.33685 12.66 127.0
300 300.19 214.07 1.70203 1.3860 621.2 570 575.59 411.97 2.35531 13.50 121.2
305 305.22 217.67 1.71865 1.4686 596.0 580 586.04 419.55 2.37348 14.38 115.7
310 310.24 221.25 1.73498 1.5546 572.3 590 596.52 427.15 2.39140 15.31 110.6
315 315.27 224.85 1.75106 1.6442 549.8 600 607.02 434.78 2.40902 16.28 105.8
320 320.29 228.42 1.76690 1.7375 528.6 610 617.53 442.42 2.42644 17.30 101.2
325 325.31 232.02 1.78249 1.8345 508.4 620 628.07 450.09 2.44356 18.36 96.92
330 330.34 235.61 1.79783 1.9352 489.4 630 638.63 457.78 2.46048 19.84 92.84
340 340.42 242.82 1.82790 2.149 454.1 640 649.22 465.50 2.47716 20.64 88.99
350 350.49 250.02 1.85708 2.379 422.2 650 659.84 473.25 2.49364 21.86 85.34
360 360.58 257.24 1.88543 2.626 393.4 660 670.47 481.01 2.50985 23.13 81.89
370 370.67 264.46 1.91313 2.892 367.2 670 681.14 488.81 2.52589 24.46 78.61
380 380.77 271.69 1.94001 3.176 343.4 680 691.82 496.62 2.54175 25.85 75.50
390 390.88 278.93 1.96633 3.481 321.5 690 702.52 504.45 2.55731 27.29 72.56
400 400.98 286.16 1.99194 3.806 301.6 700 713.27 512.33 2.57277 28.80 69.76
410 411.12 293.43 2.01699 4.153 283.3 710 724.04 520.23 2.58810 30.38 67.07
420 421.26 300.69 2.04142 4.522 266.6 720 734.82 528.14 2.60319 32.02 64.53
430 431.43 307.99 2.06533 4.915 251.1 730 745.62 536.07 2.61803 33.72 62.13
440 441.61 315.30 2.08870 5.332 236.8 740 756.44 544.02 2.63280 35.50 59.82
Contd.
Table A.8
1260 1348.55 986.90 3.23638 290.8 12.435 2100 2377.4 1775.3 3.8605 2559 2.356
1280 1372.24 1004.76 3.25510 310.4 11.835 2150 2440.3 1823.8 3.8901 2837 2.175
2200 2503.2 1872.4 3.9191 3138 2.012
1069
230 6,938 5,026 204.464 6,683 4,771 189.980 7,628 5,715 180.054 6,694 4,782 197.461 6,683 4,770 183.938 230
240 7,280 5,285 205.920 6,975 4,979 191.221 7,961 5,965 181.471 6,984 4,989 198.696 6,975 4,979 185.180 240
250 7,627 5,548 207.337 7,266 5,188 192.411 8,294 6,215 182.831 7,275 5,197 199.885 7,266 5,188 186.370 250
260 7,979 5,817 208.717 7,558 5,396 193.554 8,627 6,466 184.139 7,566 5,405 201.027 7,558 5,396 187.514 260
270 8,335 6,091 210.062 7,849 5,604 194.654 8,961 6,716 185.399 7,858 5,613 202.128 7,849 5,604 188.614 270
280 8,697 6,369 211.376 8,140 5,812 195.173 9,296 6,968 186.616 8,150 5,822 203.191 8,141 5,813 189.673 280
290 9,063 6,651 212.660 8,432 6,020 196.735 9,631 7,219 187.791 8,443 6,032 204.218 8,432 6,021 190.695 290
298 9,364 6,885 213.685 8,669 6,190 197.543 9,904 7,425 188.720 8,682 6,203 205.033 8,669 6,190 191.502 298
300 9,431 6,939 213.915 8,723 6,229 197.723 9,966 7,472 188.923 8,736 6,242 205.213 8,723 6,229 191.682 300
310 9,807 7,230 215.146 9,014 6,437 198.678 10,302 7,725 190.030 9,030 6,453 206.177 9,014 6,437 192.638 310
320 10,186 7,526 216.351 9,306 6,645 199.603 10,639 7,978 191.098 9,325 6,664 207.112 9,306 6,645 193.562 320
330 10,570 7,826 217.534 9,597 6,854 200.500 10,976 8,232 192.136 9,620 6,877 208.020 9,597 6,853 194.459 330
340 10,959 8,131 218.694 9,889 7,062 201.371 11,314 8,487 193.144 9,916 7,090 208.904 9,888 7,061 195.328 340
350 11,351 8,439 219.831 10,181 7,271 202.217 11,652 8,742 194.125 10,213 7,303 209.765 10,180 7,270 196.173 350
360 11,748 8,752 220.948 10,473 7,480 203.040 11,992 8,998 195.081 10,511 7,518 210.604 10,471 7,478 196.995 360
370 12,148 9,068 222.044 10,765 7,689 203.842 12,331 9,255 196.012 10,809 7,733 211.423 10,763 7,687 197.794 370
380 12,552 9,392 223.122 11,058 7,899 204.622 12,672 9,513 196.020 11,109 7,949 212.222 11,055 7,895 198.572 380
390 12,960 9,718 224.182 11,351 8,108 205.383 13,014 9,771 197.807 11,409 8,166 213.002 11,347 8,104 199.331 390
400 13,372 10,046 225.225 11,644 8,319 206.125 13,356 10,030 198.673 11,711 8,384 213.765 11,640 8,314 200.071 400
410 13,787 10,378 226.250 11,938 8,529 206.850 13,699 10,290 199.521 12,012 8,603 214.510 11,932 8,523 200.794 410
420 14,206 10,714 227.258 12,232 8,740 207.549 14,043 10,551 200.350 12,314 8,822 215.241 12,225 8,733 201.499 420
430 14,628 11,053 228.252 12,526 8,951 208.252 14,389 10,813 200.160 12,618 9,043 215.955 12,518 8,943 202.189 430
440 15,054 11,393 229.230 12,821 9,163 208.929 14,734 11,075 201.955 12,908 9,264 216.656 12,811 9,153 202.863 440
450 15,483 11,742 230.194 13,116 9,375 209.593 15,080 11,339 202.734 13,228 9,487 217.342 13,105 9,363 203.523 450
460 15,916 12,091 231.144 13,412 9,587 210.243 15,428 11,603 203.497 13,535 9,710 218.016 13,399 9,574 204.170 460
Contd.
Table A.9
470 16,351 12,444 232.080 13,708 9,800 210.880 15,777 11,869 204.247 13,842 9,935 218.716 13,693 9,786 204.803 470
480 16,791 12,800 233.004 14,005 10,014 211.504 16,126 12,135 204.982 14,151 10,160 219.326 13,988 9,997 205.424 480
490 17,232 13,158 233.916 14,302 10,228 212.117 16,477 12,403 205.705 14,460 10,386 219.963 14,285 10,210 206.033 490
500 17,678 13,521 234.814 14,600 10,443 212.719 16,828 12,671 206.413 14,770 10,614 220.589 14,581 10,423 206.630 500
510 18,126 13,885 235.700 14,898 10,658 213.310 17,181 12,940 207.112 15,082 10,842 221.206 14,876 10,635 207.216 510
520 18,576 14,253 236.575 15,197 10,874 213.890 17,534 13,211 207.799 15,395 11,071 221.812 15,172 10,848 207.792 520
530 19,029 14,622 237.439 15,497 11,090 214.460 17,889 13,482 208.475 15,708 11,301 222.409 15,469 11,062 208.358 530
540 19,485 14,996 238.292 15,797 11,307 215.020 18,245 13,755 209.139 16,022 11,533 222.997 15,766 11,277 208.914 540
550 19,945 15,372 239.135 16,097 11,524 215.572 18,601 14,028 209.795 16,338 11,765 223.576 16,064 11,492 209.461 550
560 20,407 15,751 239.962 16,399 11,743 216.115 18,959 14,303 210.440 16,654 11,998 224.146 16,363 11,707 209.999 560
570 20,870 16,131 240.789 16,701 11,961 216.649 19,318 14,579 211.075 16,971 12,232 224.708 16,662 11,923 210.528 570
580 21,337 16,515 241.602 17,003 12,181 217.175 19,678 14,856 211.702 17,290 12,467 225.262 16,962 12,139 211.049 580
590 21,807 16,902 242.405 17,307 12,401 217.693 20,093 15,134 212.320 17,609 12,703 225.808 17,262 12,356 211.562 590
600 22,280 17,291 243.199 17,611 12,622 218.204 20,402 15,413 212.920 17,929 12,940 226.346 17,563 12,574 212.066 600
610 22,754 17,683 243.983 17,915 12,843 218.708 20,765 15,693 213.529 18,250 13,178 226.877 17,864 12,792 212.564 610
620 23,231 18,076 244.758 18,221 13,066 219.205 21,130 15,975 214.122 18,572 13,417 227.400 18,166 13,011 213.055 620
630 23,709 18,471 245.524 18,527 13,289 219.695 21,495 16,257 214.707 18,895 13,657 227.918 18,468 13,230 213.541 630
640 24,190 18,869 246.282 18,833 13,512 220.179 21,862 16,541 215.285 19,219 13,898 228.429 18,772 13,450 214.018 640
650 24,674 19,270 247.032 19,141 13,736 220.656 22,230 16,826 215.856 19,544 14,140 228.932 19,075 13,671 214.489 650
660 25,160 19,672 247.773 19,449 13,962 221.127 22,600 17,112 216.419 19,870 14,383 229.430 19,380 13,892 214.954 660
670 25,648 20,078 248.507 19,758 14,187 221.592 22,970 17,399 216.970 20,197 14,626 229.920 19,685 14,114 215.413 670
680 26,138 20,484 249.233 20,068 14,414 222.052 23,342 17,683 217.527 20,524 14,871 230.405 19,991 14,337 215.866 680
690 26,631 20,894 249.952 20,378 14,641 222.505 23,714 17,978 218.071 20,854 15,116 230.885 20,297 14,560 216.314 690
700 27,125 21,305 250.663 20,690 14,870 222.953 24,088 18,268 218.610 21,184 15,364 231.358 20,604 14,784 216.756 700
710 27,622 21,719 251.368 21,002 15,099 223.396 24,464 18,561 219.142 21,514 15,611 231.827 20,912 15,008 217.192 710
720 28,121 22,134 252.065 21,315 15,328 223.833 24,840 18,854 219.668 21,845 15,859 232.291 21,220 15,234 217.624 720
Appendix A
730 28,622 22,552 252.755 21,628 15,558 224.265 25,218 19,148 220.189 22,177 16,107 232.748 21,529 15,460 218.059 730
740 29,124 22,972 253.439 21,943 15,789 224.692 25,597 19,444 220.707 22,510 16,357 233.201 21,839 15,686 218.472 740
1071
Contd.
Table A.9
750 29,629 23,393 254.117 22,258 16,022 225.115 25,977 19,741 221.215 22,844 16,607 233.649 22,149 15,913 218.889 750
760 30,135 23,817 254.787 22,573 16,255 225.533 26,358 20,039 221.720 23,178 16,859 234.091 22,460 16,141 219.301 760
1072 Thermal Engineering
770 30,644 24,242 255.452 22,890 16,488 225.947 26,741 20,339 222.221 23,513 17,111 234.528 22,772 16,370 219.709 770
780 31,154 24,669 256.110 23,208 16,723 226.357 27,125 20,639 222.717 23,850 17,364 234.960 23,085 16,599 220.113 780
790 31,665 25,097 256.762 23,526 16,957 226.762 27,510 20,941 223.207 24,186 17,618 235.387 23,398 16,830 220.512 790
800 32,179 25,527 257.408 23,844 17,193 227.162 27,896 21,245 223.693 24,523 17,872 235.810 23,714 17,061 220.907 800
810 32,694 25,959 258.048 24,164 17,429 227.559 28,284 21,549 224.174 24,861 18,126 236.230 24,027 17,292 221.298 810
820 33,212 26,394 258.682 24,483 17,665 227.952 28,672 21,855 224.651 25,199 18,382 236.644 24,342 17,524 221.684 820
830 33,730 26,829 259.311 24,803 17,902 228.339 29,062 22,162 225.123 25,537 18,637 237.055 24,658 17,757 222.067 830
840 34,251 27,267 259.934 25,124 18,140 228.724 29,454 22,470 225.592 25,877 18,893 237.462 24,974 17,990 222.447 840
850 34,773 27,706 260.551 25,446 18,379 229,106 29,846 22,779 226.057 26,218 19,150 237.864 25,292 18,224 222.822 850
860 35,296 28,125 261.164 25,768 18,617 229,482 30,240 23,090 226.517 26,599 19,666 238.264 25,610 18,459 223.194 860
870 35,821 28,588 261.770 26,091 18,858 229.856 30,635 23,402 226.973 26,899 19,666 238.660 25,928 18,695 223.562 870
880 36,347 29,031 262.371 26,415 19,099 230.227 31,032 23,715 227.426 27,242 19,925 239.051 26,248 18,931 223.927 880
890 36,876 29,476 262.968 26,740 19,341 230.593 31,429 24,029 227.875 27,584 20,185 239.439 26,568 19,168 224.288 890
900 37,405 29,922 263.559 27,066 19,583 230.957 31,828 24,345 228.321 27,928 20,445 239.823 26,890 19,407 224.647 900
910 37,935 30,369 264.146 27,392 19,826 231.317 32,228 24,662 228.763 28,272 20,706 240.203 27,210 19,644 225.002 910
920 38,467 30,818 264.728 27,719 20,070 231.674 32,629 24,980 229.202 28,616 20,967 240.580 27,532 19,883 225.353 920
930 39,000 31,268 265.304 28,046 20,314 232.028 33,032 25,300 229.637 28,960 21,228 240.953 27,854 20,122 225.701 930
940 39,535 31,719 265.877 28,375 20,559 232.397 33,436 25,621 230.070 29,306 21,491 241.323 28,178 20,362 226.047 940
950 40,070 32,171 266.444 28,703 20,805 232.727 33,841 25,943 230.499 29,652 21,754 241.689 28,501 20,603 226.389 950
960 40,607 32,625 267.007 29,033 21,051 233.072 34,247 26,265 230.924 29,999 22,017 242.052 28,826 20,844 226.728 960
970 41,145 33,081 267.566 29,362 21,298 233.413 34,653 26,588 231.347 30,345 22,280 242.411 29,151 21,086 227.064 970
980 41,685 33,537 268.119 29,693 21,545 233.752 35,061 26,913 231.767 30,692 22,544 242.768 29,476 21,328 227.398 980
990 42,226 33,995 268.670 30,024 21,793 234.088 35,472 27,240 232.184 31,041 22,809 243.120 29,803 21,571 227.728 990
1000 42,769 34,455 269.215 30,355 22,041 234.421 35,882 27,568 232.597 31,389 23,075 243.471 30,129 21,815 228.057 1000
1020 43,859 35,378 270.293 31,020 22,540 235.079 36,709 28,228 233.415 32,088 23,607 244.164 30,784 22,304 228.706 1020
1040 44,953 36,306 271.354 31,688 23,041 235.728 37,542 28,895 234.223 32,789 24,142 244.844 31,442 22,795 229.344 1040
Contd.
Table A.9
1060 46,051 37,238 272.400 32,357 23,544 236.364 38,380 29,567 235.020 33,490 24,677 245.513 32,101 23,288 229.973 1060
1080 47,153 38,174 273.430 33,029 24,049 236.992 39,223 30,243 235.806 34,194 25,214 246.171 32,762 23,782 230.591 1080
1100 48,258 39,112 274.445 33,702 24,557 237.609 40,071 30,925 236.584 34,899 25,753 246.818 33,426 24,280 231.199 1100
1120 49,369 40,057 275.444 34,377 25,065 238.217 40,923 31,611 237.352 35,606 26,294 247.454 34,092 24,780 231.799 1120
1140 50,484 41,006 276.430 35,054 25,575 238.817 41,780 32,301 238.110 36,314 26,836 248.081 34,760 25,282 232.391 1140
1160 51,602 41,957 277.403 35,733 26,088 239.407 42,642 32,997 238.859 37,023 27,379 248.698 35,430 25,786 232.973 1160
1180 52,724 42,913 278.362 36,406 26,602 239.989 43,509 33,698 239.600 37,734 27,923 249.307 36,104 26,291 233.549 1180
1200 53,848 43,871 279.307 37,095 27,118 240.663 44,380 34,403 240.333 38,447 28,469 249.906 36,777 26,799 234.115 1200
1220 54,977 44,834 280.238 37,780 27,637 241.128 45,256 35,112 241.057 39,162 29,018 250.497 37,452 27,308 234.673 1220
1240 56,108 45,799 281.158 38,466 28,426 241.686 46,137 35,827 241.773 39,877 29,568 251.079 38,129 27,819 235.223 1240
1260 57,244 46,768 282.066 39,154 28,678 242.236 47,022 36,546 242.482 40,594 30,118 251.653 38,807 28,331 235.766 1260
1280 58,381 47,739 282.962 39,884 29,201 242.780 47,912 37,270 243.183 41,312 30,670 252.219 39,488 28,845 236.302 1280
1300 59,522 48,713 283.847 40,534 29,725 243.316 48,807 38,000 243.877 42,033 31,224 252.776 40,170 29,361 236.831 1300
1320 60,666 49,691 284.722 41,266 30,251 243.844 49,707 38,732 244.564 42,753 31,778 253.325 40,853 29,878 237.353 1320
1340 61,813 50,672 285.586 41,919 30,778 244.366 50,612 39,470 245.243 43,475 32,334 353.868 41,539 30,398 237.867 1340
1360 62,963 51,656 286.439 42,613 31,306 244.880 51,521 40,213 245.915 44,198 32,891 254.404 42,227 30,919 238.376 1360
1380 64,116 52,643 287.283 43,309 31,836 245.388 52,434 40,960 246.582 44,923 33,449 254.932 42,915 31,441 238.878 1380
1400 65,271 53,631 288.106 44,007 32,367 245.889 53,351 41,711 247.241 45,648 34,008 255.454 43,605 31,964 239.375 1400
1420 66,427 54,621 288.934 44,707 32,900 246.385 54,273 42,466 247.895 46,374 34,567 255.968 44,295 32,489 239.865 1420
1440 67,586 55,614 289.743 45,408 33,434 246.876 55,198 43,226 248.543 47,102 35,129 256.475 44,988 33,014 240.350 1440
1460 68,748 56,609 290.542 46,110 33,971 247.360 56,128 43,989 249.185 47,831 35,692 256.978 45,682 33,543 240.827 1460
1480 69,911 57,606 291.333 46,813 34,508 247.839 57,062 44,756 249.820 48,561 36,256 257.474 46,377 34,071 241.301 1480
1500 71,078 58,606 292.114 47,517 35,046 248.312 57,999 45,528 250.450 49,292 36,821 257.965 47,073 34,601 241.768 1500
1520 72,246 59,609 292.888 48,222 35,584 248.778 58,942 46,304 251.074 50,024 37,387 258.450 47,771 35,133 242.228 1520
1540 73,417 60,613 292.654 48,928 36,124 249.240 59,888 47,084 251.693 50,756 37,952 258.928 48,470 35,665 242.685 1540
1560 74,590 61,620 294.411 49,635 36,665 249.695 60,838 47,868 252.305 51,490 38,520 259.402 49,168 36,197 243.137 1560
Appendix A
1580 76,767 62,630 295.161 50,344 37,207 250.147 61,792 48,655 252.912 52,224 39,088 259.870 49,869 36,732 243.585 1580
Contd.
1073
Table A.9
1640 79,303 65,668 297.356 52,472 38,837 251.470 64,675 51,039 254.703 54,434 40,799 261.242 51,980 38,344 244.896 1640
1660 80,486 66,592 298.072 53,184 39,382 251.901 65,643 51,841 255.290 55,172 41,370 261.690 52,686 38,884 245.324 1660
1680 81,670 67,702 298.781 53,895 39,927 252.329 66,614 52,646 255.873 55,912 41,944 262.132 53,393 39,424 245.747 1680
1700 82,856 68,721 299.482 54,609 40,474 252.751 67,589 53,455 256.450 56,652 42,517 262.571 54,099 39,965 246.166 1700
1720 84,043 69,742 300.177 55,323 41,023 253.169 68,567 54,267 257.022 57,394 43,093 263.005 54,807 40,507 246.580 1720
1740 85,231 70,764 300.863 56,039 41,572 253.582 69,550 55,083 257.589 58,136 43.669 263.435 55,516 41,049 246.990 1740
1760 86,420 71,787 301.543 56,756 42,123 253.991 70,535 55,902 258.151 58,800 44,247 263.861 56,227 41,594 247.396 1760
1780 87,612 72,812 302.271 57,473 42,673 254.398 71,523 56,723 258.708 59,624 44,825 264.283 56,938 42,139 247.798 1780
1800 88,806 73,840 302.884 58,191 43,225 254.797 72,513 57,547 259.262 60,371 45,405 264.701 57,651 42,685 248.195 1800
1820 90,000 74,868 303.544 58,910 43,778 225.194 73,507 58,375 259.811 61,118 45,986 265.113 58,363 43,231 248.589 1820
1840 91,196 75,897 304.198 59,629 44,331 255.587 74,506 59,207 260.357 61,866 46,568 265.521 59,075 43,777 248.979 1840
1860 92,394 76,929 304.845 60,351 44,886 255.976 75,506 60,042 260.898 62,616 47,151 265.925 59,790 44,324 249.365 1860
1880 93,593 77,962 305.487 61,072 45,441 256.361 76,511 60,880 261.436 63,365 47,734 266.326 60,504 44,873 249.748 1880
1900 94,793 78,996 306.122 61,794 45,997 256.743 77,517 61,720 261.969 64,116 48,319 266.722 61,220 45,423 250.128 1900
1920 95,995 80,031 306.751 62,516 46,552 257.122 78,527 62,564 262.497 64,868 48,904 267.115 61,936 45,973 250.502 1920
1940 97,197 81,067 307.374 63,238 47,108 257.497 79,540 63,411 263.022 65,620 49,490 267.505 62,654 46,524 250.874 1940
1960 98,401 82,105 307.992 63,961 47,665 257.868 80,555 64,259 263.542 66,374 50,078 267.891 63,318 47,075 251.242 1860
1980 99,606 83,144 308.604 64,684 48,221 258.236 81,573 65,111 264.059 67,127 50,665 268.275 64,090 47,627 251.607 1980
2000 100,804 84,185 309.210 65,408 48,780 258.600 82,593 65,965 264.571 67,881 51,253 268.655 64,810 48,181 251.969 2000
2050 103,835 86,791 310.701 67,224 50,179 259.494 85,156 68,111 265.838 69,772 52,727 269.588 66,612 49,567 252.858 2050
2100 106,864 89,404 312.160 69,044 51,584 260.370 87,735 70,275 267.081 71,668 54,208 270.504 68,417 50,957 253.726 2100
2150 109,898 92,023 313.589 70,864 52,988 261.226 90,330 72,454 268.301 73,573 55,697 271.399 70,226 52,351 254.578 2150
2200 112,939 94,648 314.988 72,688 54,396 262.065 92,040 74,649 269.500 75,484 57,192 272.278 72,040 53,749 255.412 2200
2250 115,984 97,277 316.356 74,516 55,809 262.887 95,562 76,855 270.679 77,397 58,690 273.136 73,856 55,149 256.227 2250
2300 119,035 99,912 317.695 76,345 57,222 263.692 98,199 79,076 271.839 79,316 60,193 273.981 75,676 56,553 257.027 2300
2350 122,091 102,552 319.011 78,178 58,640 264.480 100,846 81,308 272.978 81,243 61,704 274.809 77,496 57,958 257.810 2350
2400 125,152 105,197 320.302 80,015 60,060 265.253 103,508 83,553 274.098 83,174 63,219 275.625 79,320 59,366 258.580 2400
2450 128,219 107,849 321.566 81,852 61,482 266.012 106,183 85,811 275.201 85,112 64,742 276.424 81,149 60,779 259.332 2450
Contd.
Table A.9
2500 131,290 110,504 322.808 83,692 62,906 266.755 108,868 88,082 276.286 87,057 66,271 277.207 82,981 62,195 260.073 2500
2550 134,368 113,166 324.026 85,537 64,335 267.485 111,565 90,364 277.354 89,004 67,802 277.979 84,814 63,613 260.799 2550
2600 137,449 115,832 325.222 87,383 65,766 268.202 114,273 92,656 278.407 90,956 69,339 278.738 86,650 65,033 261.512 2600
2650 140,533 118,500 326.396 89,230 67,197 268.905 116,991 94,958 279.441 92,916 70,883 279.485 88,488 66,455 262.213 2650
2700 143,620 121,172 327.549 91,077 68,628 269.596 119,717 97,269 280.462 94,881 72,433 280.219 90,328 67,880 262.902 2700
2750 146,713 123,849 328.684 92,930 70,066 270.285 122,453 99,588 281.464 96,852 73,987 280.942 92,171 69,306 263.577 2750
2800 149,808 126,528 329.800 94,784 71,504 270.943 125,198 101,917 282.453 98,826 75,546 281.654 94,014 70,734 264.241 2800
2850 152,908 129,212 330.896 96,639 72,945 271.602 127,952 104,256 283.429 100,80 77,112 282.357 95,859 72,163 264.895 2850
2900 156,009 131,898 331.975 98,495 74,383 272.249 130,717 106,605 284.390 102,793 78,682 283.048 97,705 73,593 265.538 2900
2950 159,117 134,589 333.037 100,352 75,825 272.884 133,486 106,959 285.338 104,785 80,258 283.728 99,556 75,028 266.170 2950
3000 162,226 137,283 334.084 102,210 77,267 273.508 136,264 111,321 286.273 106,780 81,837 284.399 101,407 76,464 266.793 3000
3050 165,341 139,982 335.114 104,073 78,715 274.123 139,051 113,692 287.194 108,778 83,419 285.060 103,260 77,902 267.404 3050
3100 168,456 142,681 336.126 105,939 80,164 274.730 141,846 116,072 288.102 110,784 85,009 285.713 105,115 79,341 268.007 3100
3150 171,576 145,385 337.124 107,802 81,612 275.326 144,648 118,458 288.999 112,795 86,601 286.355 106,972 80,782 268.601 3150
3200 174,695 148,089 338.109 109,667 83,061 275.914 147,457 120,851 289.884 114,809 88,203 286.989 108,830 82,224 269.186 3200
3250 177,822 150,801 339.069 111,534 84,513 276.494 150,272 123,250 290.756 116,827 89,804 287.614 110,690 83,668 269.763 3250
Appendix A
1075
1076 Thermal Engineering
Compressible-Flow Functions
g
Table A.12
Table A.12
Contd.
Appendix A 1081
Table A.13
60.0 275.6 1.3187 0.03244 1205.4 2589.7 1213.4 1571.0 2784.3 3.0267 5.8892 60.0
70.0 285.9 1.3513 0.02737 1257.6 2580.5 1267.0 1505.1 2772.1 3.1211 5.8133 70.0
80.0 295.1 1.3842 0.02352 1305.6 2569.8 1316.6 1441.3 2758.0 3.2068 5.7432 80.0
90.0 303.4 1.4178 0.02048 1350.5 2557.8 1363.3 1378.9 2742.1 3.2858 5.6772 90.0
100.0 311.1 1.4524 0.01803 1393.0 2544.4 1407.6 1317.1 2724.7 3.3596 5.6141 100.0
110.0 318.2 1.4886 0.01599 1433.7 2529.8 1450.1 1255.5 2705.6 3.4295 5.5527 110.0
120.0 324.8 1.5267 0.01426 1473.0 2513.7 1491.3 1193.6 2684.9 3.4962 5.4924 120.0
130.0 330.9 1.5671 0.01278 1511.0 2496.1 1531.5 1130.7 2662.2 3.5606 5.4323 130.0
140.0 336.8 1.6107 0.01149 1548.6 2476.8 1571.1 1066.5 2637.6 3.6232 5.3717 140.0
150.0 342.2 1.6581 0.01034 1585.6 2455.5 1610.5 1000.0 2610.5 3.6848 5.3098 150.0
160.0 347.4 1.7107 0.009306 1622.7 2431.7 1650.1 930.6 2580.6 3.7481 5.2455 160.0
170.0 352.4 1.7702 0.008364 1660.2 2405.0 1690.3 856.9 2547.2 3.8079 5.1777 170.0
180.0 357.1 1.8397 0.007489 1698.9 2374.3 1732.0 777.1 2509.1 3.8715 5.1044 180.0
190.0 361.5 1.9243 0.006657 1739.9 2338.1 1776.5 688.0 2464.5 3.9388 5.0228 190.0
200.0 365.8 2.036 0.005834 1785.6 2293.0 1826.3 583.4 2409.7 4.0139 4.9269 200.0
220.9 374.1 3.155 0.003155 2029.6 2029.6 2099.3 0 2099.3 4.4298 4.4298 220.9
1082 Thermal Engineering
T v u h s v u h s
°C m3/kg kJ/kg kJ/kg kJ/kg ◊ K m3/kg kJ/kg kJ/kg kJ/kg ◊ K
p = 0.06 bar = 0.006 MPa p = 0.35 bar = 0.035 MPa
(Tsat = 36.16°C) (Tsat = 72.69°C)
Sat. 23.739 2425.0 2567.4 8.3304 4.526 2473.0 2631.4 7.7158
80 27.132 2487.3 2650.1 8.5804 4.625 2483.7 2645.6 7.7564
120 30.219 2544.7 2726.0 8.7840 5.163 2542.4 2723.1 7.9644
160 33.302 2602.7 2802.5 8.9693 5.696 2601.2 2800.6 8.1519
200 36.383 2661.4 2879.7 9.1398 6.228 2660.4 2878.4 8.3237
240 39.462 2721.0 2957.8 9.2982 6.758 2720.3 2956.8 8.4828
280 42.540 2781.5 3036.8 9.4464 7.287 2780.9 3036.0 8.6314
320 45.618 2843.0 3116.7 9.5859 7.815 2842.5 3116.1 8.7712
360 48.696 2905.5 3197.7 9.7180 8.344 2905.1 3197.1 8.9034
400 51.774 2969.0 3279.6 9.8435 8.872 2968.6 3279.2 9.0291
440 54.851 3033.5 3362.6 9.9633 9.400 3033.2 3362.2 9.1490
500 59.467 3132.3 3489.1 10.1336 10.192 3132.1 3488.8 9.3194
Table A.14
T v u h s v u h s
3 3
°C m /kg kJ/kg kJ/kg kJ/kg ◊ K m /kg kJ/kg kJ/kg kJ/kg ◊ K
p = 5.0 bar = 0.50 MPa p = 7.0 bar = 0.70 MPa
(Tsat = 151.86°C) (Tsat = 164.97°C)
Sat. 0.3749 2561.2 2748.7 6.8213 0.2729 2572.5 2763.5 6.7080
180 0.4045 2609.7 2812.0 6.9656 0.2847 2599.8 2799.1 6.7880
200 0.4249 2642.9 2855.4 7.0592 0.2999 2634.8 2844.8 6.8865
240 0.4646 2707.6 2939.9 7.2307 0.3292 2701.8 2932.2 7.0641
280 0.5034 2771.2 3022.9 7.3865 0.3574 2766.9 3017.1 7.2233
320 0.5416 2834.7 3105.6 7.5308 0.3852 2831.3 3100.9 7.3697
360 0.5796 2898.7 3188.4 7.6660 0.4126 2895.8 3184.7 7.5063
400 0.6173 2963.2 3271.9 7.7938 0.4397 2960.9 3268.7 7.6350
440 0.6548 3028.6 3356.0 7.9152 0.4667 3026.6 3353.3 7.7571
500 0.7109 3128.4 3483.9 8.0873 0.5070 3126.8 3481.7 7.9299
600 0.8041 3299.6 3701.7 8.3522 0.5738 3298.5 3700.2 8.1956
700 0.8969 3477.5 3925.9 8.5952 0.6403 3476.6 3924.8 8.4391