Special Notice: Anodyne Electronics Manufacturing Corp

SPECIAL NOTICE
This product is now licensed to Anodyne Electronics Manufacturing (AEM) from Northern
Airborne Technology (NAT). AEM is responsible for all matters related to this product, including
sales, support and repair services.
Please note the transition to convert product manuals and supporting documentation is an
ongoing process and is being addressed on an ‘as needed’ basis.
All references to NAT product part numbers (and associated images) are equivalent to AEM
product part numbers.
Contact info:
Anodyne Electronics Manufacturing Corp.
#15-1925 Kirschner Road
Kelowna B.C. Canada
V1Y 4N7
Email: support@aem-corp.com
Toll Free: 1-888-763-1088

Phone: 1-250-763-1088
Fax: 1-250-763-1089
www.aem-corp.com
SM10
AA31
ICS Mode Controller
INSTALLATION AND OPERATION MANUAL

REV 5.00 April 14, 2012
Anodyne Electronics Manufacturing Corp.

15-1925 Kirschner Road
Kelowna, BC, Canada.
V1Y 4N7
Telephone (250) 763-1088

Facsimile (250) 763-1089
Website: www.aem-corp.com
© 2012 Anodyne Electronics Manufacturing Corp. (AEM),

All Rights Reserved
CONFIDENTIAL AND PROPRIETARY TO ANODYNE ELECTRONICS MANUFACTURING CORP.

AA31 ICS Mode Controller
SM10 Installation and Operation Manual
COPYRIGHT STATEMENT
© 2012 Anodyne Electronics Manufacturing Corp. (AEM), All Rights Reserved
This publication is the property of AEM and is protected by Canadian copyright

laws. No part of this document may be reproduced or transmitted in any form or
by any means including electronic, mechanical, photocopying, recording, or
otherwise, without the prior written permission of AEM.
Installation and Operation Manual Page ii

ENG-FORM: 820-0100.DOTX

Prepared By: Checked By: Approved By:

Tony Pearson Loen Clement Tom Betzelt
Product Support
Designer Designer Manager
Apr 14, 2012 May 24/12 May 28, 2012
The status of this installation and operation manual is controlled by issue shown on the title page. The
status of each section is controlled by revision shown in the footer of each page. All revisions affecting
sections of this manual have been incorporated into the latest issue.
AEM MANUAL REVISIONS

Section Revision Number Revision Description Date
All Rev: 5.00 Updated drawings and template April 14, 2012
Installation and Operation Manual Page iii


Table of Contents
Section Title Page
1.0 Description
1.1 Introduction 1-1

1.2 Purpose of Equipment 1-1
1.3 Features 1-1
1.4 Specifications 1-2
1.4.1 Electrical Specifications 1-2
1.4.2 Physical Specifications 1-2
1.4.3 Environmental Specifications 1-3
1.5 Unit Nomenclature 1-3
2.0 Installation

2.2 Unpacking and Inspection 2-1
2.2.1 Warranty 2-1
2.3 Installation Procedures 2-1
2.3.1 Warnings 2-1
2.3.2 Cautions 2-1
2.3.3 Cabling and Wiring 2-1
2.3.4 Notes 2-2
2.3.5 External Switches and Lamps 2-2
2.3.6 Post-Installation Checks 2-2
2.4 Continued Airworthiness 2-3
2.5 Accessories Required But Not Supplied 2-3
2.6 Installation Drawings 2-4
3.0 Operation

3.2 General 3-1
3.3 Operation Specifics 3-1
3.3.1 Intercom Function Selector 3-1
3.3.2 Annunciators 3-2
Installation and Operation Manual Page iv


Section 1.0 Description
1.1 Introduction
This manual contains information on the AA31-001 and AA31-002 ICS Mode Controllers. All derivative
products will be covered by manual supplements, which can be obtained from AEM as required.
Information in this section consists of purpose of equipment, features and specifications.
1.2 Purpose of Equipment
The AA31 ICS Mode Controller provides a convenient, centralized method of organizing the aircraft audio
system into multiple intercom circuits for independent or common operation. This function is especially
valuable for EMS and law enforcement applications, where several independent operations occur within the
aircraft that often require isolation from each other, while retaining the ability to share common communication.
The AA31 can provide ICS switching for three or four AEM Audio Controllers, or other AEM products
incorporating an ICS TIE LINE. The AA31 also has provisions for driving external annunciators and interfacing
for ICS Calling.
1.3 Features
Front panel annunciators provide positive indication of the ICS mode selection. The LED on the right of
the ICS Function Knob lights green to indicate ICS Function is ALL COMMON. The LED on the left of the
ICS Function Knob lights amber to indicate that any of the ICS functions are in the ISO (isolated) position.
The AA31 has four annunciator outputs, one output for each ICS Function. The outputs on the AA31-002
can drive the Isolated Warning inputs on an AEM Audio Controller. The outputs on the AA31-001 and
AA31-002 can drive external lamps.
The AA31 provides load matching so that the ICS Levels will not change as the ICS Function is changed.
When the AA31 isolates an Audio Controller’s ICS Tie Line, it connects a resistor, equal to the load of the
ICS Tie Line, in place of the isolated Audio Controller.
The REAR CALL annunciators illuminate when a rear call signal is activated.
ICS Function switching is a passive circuit, so it will continue to operate with no power to the AA31. The
annunciators and outputs will fail without power.
April 14, 2012 Rev: 5.00 Page 1-1


1.4 Specifications
1.4.1 Electrical Specifications
Input Power +28 Vdc

Power Requirements
Nominal 155 mA max @ +27.5 Vdc
Lighting 80 mA max @ +27.5 Vdc
Annunciators
REAR CALL (left) Amber (dimming)
REAR CALL (right) Amber (dimming)
ISO Amber (dimming)
COMMON Green (dimming)
Input Signals
Quantity 4 ICS Tie Lines
2 Rear Call Lines
Circuitry Type Tie Lines are single ended
Output Signals
Quantity 4 ICS Tie Lines,
2 Rear Call Lines,
4 Mode Annunciator Lines
Circuitry Type Tie Lines are single ended.
ICS Function Outputs (4) All ISO, REAR ISO, PILOT ISO, ALL COMMON.
AA31-001 Source 100 mA Max

AA31-002 Open Collector Output Sink 100 mA Max
1.4.2 Physical Specifications
Height 1.13" (28.7 mm) max.
Depth 2.82” (71.61 mm) behind panel
Width 4.90" (124.5 mm) behind panel

5.75” (146.1 mm) in front of panel
Weight 0.50 lbs (225 g)
Mounting Panel mount Dzus rail (4 fasteners)
Faceplate Engraved acrylic edge lit panel.

Connectors Male 25-pin D-sub with jack screw fasteners
Material/Finish Chassis & cover are 5032-H32 brushed aluminum with
conversion coating finish
April 14, 2012 Rev: 5.00 Page 1-2


1.4.3 Environmental Specifications
Temperature: -40q C. to +55q C (normal)

-55q C. to + 85q C (survival)
Altitude 25,000 feet (7, 620 m)
Humidity 95% for 48 hours
Shock 6 g for 11 ms
Qualification
DO-160C Env. Cat. B4-BA[MN]XXXXXXXXXXXXXXXX
1.5 Unit Nomenclature
Other variants are available; please contact AEM for further information.
AA31-001 Mode selector for organizing multiple ICS circuits

Visual LED annunciation of mode status
External annunciation – 100mA max @ 28 Vdc
Two rear call annunciators with separate circuits
28 Vdc backlighting
Provides voltage for external annunciation
AA31-002 Mode selector for organizing multiple ICS circuits

Visual LED annunciation of mode status
External annunciation – 100mA max @ 28 Vdc
Two rear call annunciators with separate circuits
28 Vdc backlighting
Provides switched grounds for external annunciation
End of Section 1.0
April 14, 2012 Rev: 5.00 Page 1-3


Section 2.0 Installation
2.1 Introduction
Information in this section consists of: unpacking and inspection procedures, installation procedures,
post-installation checks, and installation drawings.
2.2 Unpacking and Inspection
Unpack the equipment carefully. Inspect the unit visually for damage due to shipping and report all such
claims immediately to the carrier involved. Note that each unit should have the following:
- AA31 ICS Mode Controller

- Product Information Card
- Release certification
Verify that all items are present before proceeding and report any shortage immediately to your supplier.
2.2.1 Warranty
All Anodyne Electronics Manufacturing Corp. (AEM) products are warranted for 2 years. See the website
www.aem-corp.com/warranty for complete details.
2.3 Installation Procedures
2.3.1 Warnings
Do not bundle any lines from this unit with transmitter coax lines. Do not bundle any logic, audio, or DC
power lines from this unit with 400 Hz synchro wiring or AC power lines. Do not position this unit next to
any device with a strong alternating magnetic field such as an inverter, or significant audio interference
will result.
2.3.2 Cautions
In all installations, use shielded cable exactly as shown and ground as indicated. Significant problems
may result from not following these guidelines.
2.3.3 Cabling and Wiring
All unshielded wire shall be selected in accordance with AC43.13-1B Change 1, Paragraphs 11-76
through 11-78. Wire types should be to MIL-W-22759 as specified in AC43.13-1B Change 1, Paragraphs
11-85, 11-86, and listed in Table 11-11. For shielded wire applications, use Tefzel MIL-C-27500 shielded
wire with solder sleeves (for shield terminations) to make the most compact and easily terminated
interconnect. Follow the wiring diagrams in Section 2.6 as required.
April 14, 2012 Rev: 5.00 Page 2-1


Allow 3 inches from the end of the wire to the shield termination to allow the hood to be easily installed.
Note that the hood is a ‘clamshell’ hood, and is installed after the wiring is complete.
All wiring should be at least 22 AWG, except power and ground lines, which should be at least 20 AWG.
Ensure that all ground connections are clean and well secured.
2.3.4 Notes
All Audio Controllers used with the AA31 must have the ICS Tie and Gain Modifications installed. This
will only be a concern on Audio Controllers prior to s/n 1918.
Power for the AA31 may be sourced from a dedicated ½ Amp protection device, or from the protection
device that provides power to the primary Audio Controller. Observe proper wire size selection in the
case of the latter.
Any Audio Controllers wired as 'Rear' Controllers have their ICS tie lines permanently connected together.
2.3.5 External Switches and Lamps
The Rear Call Switches are generally momentary, push button switches that are used to activate the ICS
Call LED's associated with the AA31. These switches can be individual items supplied by the installing
agency, or an integral part of the Audio Controllers in the aircraft.
The AA31 provides outputs to drive external lamps/annunciators to indicate the position of the ICS
Function Selector switch. These annunciators can be individual items supplied by the installing agency,
or an integral part of the Audio Controllers in the aircraft. In most cases, the various outputs are tied
together at the AA31 and used to drive a single ‘isolated’ annunciator.
2.3.6 Post-Installation Checks
If any preset requires adjustment, be sure this is carried out before the aircraft leaves, and that the unit
and its mating connector are secured before departure. Make all required log book entries, electrical
load, weight and balance amendments and other paperwork as required by your local regulatory agency.
2.3.6.1 Voltage/Resistance Checks
Do not attach the AA31 until the following conditions are met.
Check the following:

a) P101 pin <1> for +28 Vdc relative to ground.
b) P101 pin <14> for continuity to ground (less than 0.5 ).

In an Intercom System with four Audio Controllers, check for continuity between Terminations 1, 2 and 3.
Pins <7> to <19>, Pins <8> to <20>, and Pins <9> to <21> should measure less than 1 .
April 14, 2012 Rev: 5.00 Page 2-2


2.3.6.2 Power On Checks
Power up the audio system with the AA31 installed. Verify that the ISO (amber) and COMMON (green)
LEDs light as the ICS Function Knob is rotated from the ALL COMMON position to the isolated positions.
Verify that the ICS Function Outputs are correctly driving their external annunciators, if installed.
Ensure that the REAR CALL annunciators on the front panel of the AA31 are operating correctly if
external switches for this function are installed.
Check that turning on the panel lights will backlight the AA31 faceplate and will dim the faceplate
annunciators.
Verify that ICS Audio is being switched between Audio Controllers as the ICS Function Knob is rotated.
Ensure that the ICS Audio level is consistent at each Audio Controller as the ICS function knob is rotated.
Upon satisfactory completion of all performance checks, make the required log entries and
complete the necessary Regulatory Agency paperwork before releasing the aircraft for service.
2.4 Continued Airworthiness
Maintenance of the AA31 is ‘on condition’ only. Periodic maintenance of this product is not required.
2.5 Accessories Required But Not Supplied
Installation kit p/n AA31-IKC (crimp) is required to complete the installation. The kit consists of the
following:
AA31-IKC (Part No. D25SL-IKC) 25-pin D-min Female Crimp Kit
Quantity Description AEM Part #
1 D-min 25 Socket Housing 20-21-025

25 MS Crimp Socket 20-26-901
1* Jack Screw Set 20-27-002
1* Lock Clip Set 20-27-004
1 25 Pin Connector Hood 20-29-026
* Use as required.
April 14, 2012 Rev: 5.00 Page 2-3


2.6 Installation Drawings
DRAWING REV. DESCRIPTION TYPE

AA31-001
AA31\001\403-0 1.01 ICS Mode Controller Interconnect
AA31\001\405-0 1.01 ICS Mode Controller Connector Map
AA31\001\905-0 1.10 ICS Mode Controller (Sheet 1 of 2) Faceplate
AA31\001\922-0 1.10 ICS Mode Controller Mechanical Installation
AA31-002
AA31\002\403-0 1.01 ICS Mode Controller Interconnect
AA31\002\405-0 1.01 ICS Mode Controller Connector Map
AA31\002\905-0 2.00 ICS Mode Controller (Sheet 1 of 3) Faceplate
AA31\002\922-0 2.00 ICS Mode Controller Mechanical Installation
Section 2.0 ends following the above documents
April 14, 2012 Rev: 5.00 Page 2-4


2.00 RAS#33 - CHANGED TO AEM LOGO, UPDATED HOLE SCHEDULE. 13-Dec-11 MWS
PILOT ISO REAR ISO

REAR ALL ISO ALL COMMON REAR
AA31
CALL CALL
INTERCOM FUNCTION
KELOWNA BC CANADA
(250)-763-1088
WWW.AEM-CORP.COM
Dec 21/11
21 Dec. 11
ICS MODE CONTROLLER
SIZE REV
A L9015 AA31-002 2.00

1:1 905-0 SHEET 1 of 3
REV DESCR DATE REVBY
2.00 RAS#33 - UPDATED TO AEM FORMAT. 04-Jan-12 MWS
4.90 124.5
2.46 62.5 EST.
PRODUCT LABEL
1.81 46 EST.
2.80 71.1
0.95±0.02 24.1±0.5
0.60 15.2 EST.

PILOT ISO REAR ISO
1.12 28.3
REAR ALL ISO ALL COMMON REAR
AA31
CALL CALL
INTERCOM FUNCTION
5.75 146.1 3.95±0.05 100.3±1.3
NAME DATE UNLESS OTHERWISE SPECIFIED: 15-1925 KIRSCHNER RD.

DIMENSIONS ARE IN INCHES KELOWNA BC V1Y 4N7
DRAWN TGM JAN 25/99 TOLERANCES: (250)-763-1088
CENTER OF GRAVITY FRACTIONAL 0.5 Deg
WWW.AEM-CORP.COM
CHECKED Jan 19/12 ANGULAR: MACH BEND TITLE:
TWO PLACE DECIMAL 0.01
WEIGHT: 0.50 lbs. (0.225Kg)
ICS MODE CONTROLLER
APPROVED Jan 19/12 THREE PLACE DECIMAL 0.005
INTERPRET GEOMETRIC
CONFIDENTIAL AND PROPRIETARY
TOLERANCING PER:
THE INFORMATION CONTAINED IN THIS
MATERIAL
DRAWING IS THE SOLE PROPERTY OF
N/A SIZE CAGE CODE PART No. REV
ANODYNE ELECTRONICS MANUFACTURING.
ANY REPRODUCTION IN PART OR AS A WHOLE FINISH
WITHOUT THE WRITTEN PERMISSION OF
ANODYNE ELECTRONICS MANUFACTURING IS
N/A A L9015 AA31-002 2.00
PROHIBITED. DO NOT SCALE DRAWING SCALE: 2:3 DRAWING No.: 922-0 SHEET 1 OF 1
Section 3.0 Operation
3.1 Introduction
Information in this section consists of the functional and operational procedures for the AA31 ICS Mode
Controller.
3.2 General
The AA31 ICS Mode Controller provides a convenient, centralized method of organizing the aircraft audio
system into multiple intercom circuits for independent or common operation. This function is especially
valuable for EMS and law enforcement applications, where several independent operations occur within
the aircraft that often require isolation from each other, while retaining the ability to share common
communication.
3.3 Operation Specifics
Intercom Function Selector
REAR CALL LEFT ISO ALL COMMON REAR CALL RIGHT

Annunciator Annunciator Annunciator Annunciator
3.3.1 Intercom Function Selector
The Intercom Function selector is a rotary 4-position switch that is used to select ‘talk groups’ for intercom
(ICS).
Selecting ALL ISO isolates all ICS positions from each other. The ICS tie lines of the Pilot Audio Controller, Co-
pilot Audio Controller, and the Rear Audio Controller(s) are not connected, but the ICS tie lines of both Rear
Audio Controllers remain connected together.
Selecting PILOT ISO isolates the pilot from all other positions. The Pilot Audio Controller is not connected
to the ICS tie line of any other Audio Controller, but the ICS tie line of the Co-pilot Audio Controller is
connected to the ICS tie line of the Rear Audio Controller(s).
April 14, 2012 Rev: 5.00 Page 3-1


Selecting REAR ISO isolates the Pilot and Co-pilot from the Rear position(s). The ICS tie lines of the Pilot
and Co-pilot Audio Controllers are connected together, but there is no connection between the Front (Pilot
or Co-pilot) and Rear Audio Controller(s).
Selecting ALL COMMON connects all ICS positions to each other. All Audio Controller ICS tie lines are
connected together.
3.3.2 Annunciators
The annunciators are LEDs that illuminate to indicate the current call or isolation status of the unit.
The REAR CALL left annunciator illuminates amber when a REAR CALL LEFT signal is activated.
The ISO Annunciator illuminates amber when any ICS ‘Isolate’ condition (ALL ISO, PILOT ISO or REAR
ISO) is selected on the intercom function selector.
The ALL COMMON annunciator illuminates green when ALL COMMON (no isolation) is selected on the
intercom function selector.
The REAR CALL right annunciator illuminates amber when a REAR CALL RIGHT signal is activated.
End of section 3.0
April 14, 2012 Rev: 5.00 Page 3-2


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SPECIAL NOTICE

Toll Free: 1-888-763-1088

INSTALLATION AND OPERATION MANUAL

Anodyne Electronics Manufacturing Corp.

Telephone (250) 763-1088

© 2012 Anodyne Electronics Manufacturing Corp. (AEM),

CONFIDENTIAL AND PROPRIETARY TO ANODYNE ELECTRONICS MANUFACTURING CORP.

© 2012 Anodyne Electronics Manufacturing Corp. (AEM), All Rights Reserved

This publication is the property of AEM and is protected by Canadian copyright

Installation and Operation Manual Page ii

CONFIDENTIAL AND PROPRIETARY TO ANODYNE ELECTRONICS MANUFACTURING CORP.

Prepared By: Checked By: Approved By:

AEM MANUAL REVISIONS

Installation and Operation Manual Page iii

CONFIDENTIAL AND PROPRIETARY TO ANODYNE ELECTRONICS MANUFACTURING CORP.

Section Title Page

1.1 Introduction 1-1

2.1 Introduction 2-1

3.1 Introduction 3-1

Installation and Operation Manual Page iv

CONFIDENTIAL AND PROPRIETARY TO ANODYNE ELECTRONICS MANUFACTURING CORP.

Section 1.0 Description

1.2 Purpose of Equipment

April 14, 2012 Rev: 5.00 Page 1-1

CONFIDENTIAL AND PROPRIETARY TO ANODYNE ELECTRONICS MANUFACTURING CORP.

1.4.1 Electrical Specifications

Input Power +28 Vdc

Circuitry Type Tie Lines are single ended

AA31-001 Source 100 mA Max

1.4.2 Physical Specifications

Height 1.13" (28.7 mm) max.

Depth 2.82” (71.61 mm) behind panel

Width 4.90" (124.5 mm) behind panel

Weight 0.50 lbs (225 g)

Mounting Panel mount Dzus rail (4 fasteners)

Faceplate Engraved acrylic edge lit panel.

April 14, 2012 Rev: 5.00 Page 1-2

CONFIDENTIAL AND PROPRIETARY TO ANODYNE ELECTRONICS MANUFACTURING CORP.

1.4.3 Environmental Specifications

Temperature: -40q C. to +55q C (normal)

Altitude 25,000 feet (7, 620 m)

Humidity 95% for 48 hours

1.5 Unit Nomenclature

AA31-001 Mode selector for organizing multiple ICS circuits

AA31-002 Mode selector for organizing multiple ICS circuits

End of Section 1.0

April 14, 2012 Rev: 5.00 Page 1-3

CONFIDENTIAL AND PROPRIETARY TO ANODYNE ELECTRONICS MANUFACTURING CORP.

Section 2.0 Installation

2.2 Unpacking and Inspection

- AA31 ICS Mode Controller

2.3 Installation Procedures

2.3.3 Cabling and Wiring

April 14, 2012 Rev: 5.00 Page 2-1

CONFIDENTIAL AND PROPRIETARY TO ANODYNE ELECTRONICS MANUFACTURING CORP.

2.3.5 External Switches and Lamps

2.3.6 Post-Installation Checks

2.3.6.1 Voltage/Resistance Checks

Check the following:

b) P101 pin <14> for continuity to ground (less than 0.5 ).

April 14, 2012 Rev: 5.00 Page 2-2

CONFIDENTIAL AND PROPRIETARY TO ANODYNE ELECTRONICS MANUFACTURING CORP.

2.3.6.2 Power On Checks