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Urban Cityscape

Contents

02 Pole’s Advantage
08 Conical Poles
09 Eagle Series
10 American Series
11 Premium Series
12 Fishy Series
13 Conical Arc Series
14 Prime Series
15 Base Plate Details
16 Terms and Conditions
Poles
Creative Solutions

Cityscape poles, shaped by your ideas.


At K-LITE, our success has been based on a solid foundation of
identifying our client’s requirements for design, functionality,
sustainability and reliability.
With functionality and reliability being the core, breaking the
monotony and elevating the aesthetics, we offer innovative urban
cityscape range with sleek and elegant conical poles, tubular poles.
We intend to create a smarter urban environment all over to
integrate our make in india products into your projects and ensure
that we continue to add beauty and value to the nation.

01
K-LITE Poles – Since 1977
Lighting Solutions for a better quality of life
K-Lite has a passion to create a distinctive atmosphere that improves the quality of life in the cities and towns by exploring the many potential facets
of lighting, that supports the well being and safety of all users in public space. Our leading position is supported by the commitment to invest
continuously in innovation, creativity and quality to improve our organization and processes. This commitment results in new exclusively designed,
sustainable, cost effective products in each business area we are operating. This allows us to provide the market with complete lighting solutions that
are in line with our mission of improving the quantity of life in the communities that we serve.

Ever since our establishment in 1977, we have been committed to manufacture and deliver a range of high-quality luminaires and lighting poles that
light your way. To do so, we use the most advanced technology to develop innovative lighting solutions with exclusive designs. K-Lite can stylishly
convey the identity of a city with a combination of efficiency and modularity to maximise the visual comfort that is best suited to each specific space.
Over the years, we have become a trusted choice of architects, designers, municipalities, developers, building contractors and engineers for their
lighting requirements. Beautifying the living environment by day and by night keeping the environment safe are the hallmarks of K-Lite. Our lighting
poles are perfect for streets, roads, pedestrian paths, gardens, meeting leisure areas, architectural or landscaped areas, sports grounds, stadiums,
parking lots, etc. K-Lite takes immense pride to promote environment friendly technologies and the solutions offered are people centric and designed
to enhance the urban beauty.

The K-Lite Pole’s Advantage


• Corrosion resistant and Maintenance free.
• Quick installation and low assembly costs.
• A wide range of Pole heights and bracket options to meet various lighting requirements.
• Functionally versatile, strong and stable.
• A wide range of shades available with exceptional finishing options.
• Innovative Design options to provide Visual integration with the environment.
• Increasing the feeling of safety on roads reclaiming the culture of a place.
• Encourage aggregation, stimulating business and tourism.

K-Lite has an edge of having a design for every application and a reputation of excellence into everything we manufacture.
Our complete range of design and technical specification can be viewed @ www.klite.in.

Technical Characteristics
With over 4 decades of experience and the strong ability to integrate advanced technological innovation into our pole we are able to offer the most
effective and creative solutions. Klite’s pole design, production and finishing processes have several technical characteristics that form the bases of
effective design and safety.

Innovative Design, World-Class Engineering


Driven by our passion for innovative lighting and with the assistance of a dedicated team of qualified design engineers integrated with market
experience, Klite’s manufacturing program covers a complete range of highly professional Lighting pole products. Our range of lighting solutions
include but are not limited to :
• Cast Iron series • Polar series
• Aluminium series • Stepped series
• Conical series • Multifunctional
• Swaged series • Customised Bespoke design.

Our architectural poles are engineered to take a wide range of Luminaries and brackets. Engineering parameters vary depending upon material,
lighting load, type of bracket, tower weight, local soil and environment conditions.

Structural design also varies based on terrain category and reference wind speed factor.

AutoCad SolidWorks 3ds Max Maya

02
Creativity Takes Wings At K-LITE
K-Lite is consistently striving to develop complete lighting solutions from designing to finished products to maximize function, while enhancing visual
appeal. From bespoke design services, to almost any combination of pole, luminaire and finish Klite can truly build a unique solution for your projects.

To do so we have all the facilities for in-house product development and production capacities from small quantities to mega projects. With K-LITE,
it’s easy to find that perfect pole that seamlessly merges into the setting you want.

Production Process
Fabrication
K-LITE realizes the significance of an advanced production facility. With our constant focus on quality, we ensure that our production facility is
well-equipped with state-of-the-art technology. From Laser and plasma cutting machines to folding and robotic welding of sheets, plates and tubes,
every process takes place with utmost precision to deliver you nothing but the best in the world of poles solutions.

Our automatic conical plant line guarantees excellent results in terms of pole strength, finish and aesthetics. Our Hydraulically swaged series of poles
are press fit steel sections, combined with automated roto welding process to ensure perfect welding and clean finish. Our certified welders use a
unique V groove technique to weld pole sections, following a high-end MIG welding process.

In addition, certain design elements require the use of specific processed tools and dies in manufacturing. From aluminium extrusion to steel forging,
gravity cast aluminum, cast iron, shell moulding and pressure die casting are performed adhering to the top-quality benchmarks. Once the fabrication
process is completed, our poles move to the shot blasting plant for surface preparation.

Bracket Options
Klite poles can be fitted with single or multi light fixture arms in order to
install one or more light sources. Wall mounting options are also
available to complete a particulate series.

Our unique demounting bracket construction ensures easier


transportation and pole orientation for simple self-assembly and
installation

Materials
In order to ensure quality, K-Lite uses material that are tested and comply
with the following standards.

Material for tubes : Steel of grade YSt 210


Material for conical : Hot rolled steel flat of grade E250 to IS 2062 : 2011
Material for base plate : Steel of grade E250 to IS 2062 : 2011.
Material for Aluminum tubes : BS EN 755-2 series
Material for Cast Iron : ASTM A48 Grade Class - 25
Material for Gravity Die Cast : LM6
Material for Pressure Die Cast : ADC12
Material for Forging : SAE1018
03
Control Gear Box
At K-LITE, we take your ease of use quite seriously. This is why our
lighting poles feature an integral control gear box with an in-built
framework and an EPDM gasket to secure the IP rating. Our user-friendly
control gear tray is pre-wired with MCB, a terminal connector for loop-in
and loop-out terminal block.

The door of the pole is often a target of vandalism. Our door is contoured
to the pole’s shape. We also provide a safety rope to interlink the pole with
the door cover. This eliminates the possibility of misplacing / theft during regular maintenance.

Foundation Details
No pole would stand to the test of time without a solid foundation. This is
why K-LITE pays utmost attention to detail when it comes to the surface
mounting base plates. The dimensions and thickness of these plates are
determined based on topography, condition of the soil, the pole’s design
and the wind load.

To make sure our lighting poles are not just strong but also highly stable,
we provide additional gussets based on dimension and design of the
poles. For additional stability circumferential fillet welding of the base plate with the pole shaft is also done from inside and outside. For Aluminium
Poles, Light building elements and certain pole types, the base is specially designed with an internal reinforcement steel core that is welded to the
base plate. This design gives extra strength to the section around the door area. This solution is stronger as the tension and the effect of torsion is
also reduced.

The elongated foundation holes in the base plate are designed in such a way that fine adjustments / alignment during the pole’s installation can be
made quickly.

To ensure longevity we recommend and supply hot dip GI foundation bolts and nuts for high corrosion resistance and durability.

Finishing Process
To improve the performance of our lighting poles exposure to various
atmospheric conditions, we follow a stringent finishing process at K-lite
which comprises of the following :

Post fabrication, the poles and brackets are moved to the shot/ sweep
blasting line.

Surface Preparation via Shot Blasting


Shot blasting is one of the critical processes at K-LITE. Post fabrication the completed poles and brackets go through an in-house shot blasting
process that thoroughly cleans and removes impurities like rust, oxides or other unwanted particles from the surface. Varied size shots are used as
abrasives and run through the Blasting machine at a controlled speed to get the desired results.

This process not only cleans but also provides an uncontaminated surface that sets the base for the primer process, which is done immediately with
in minutes of blasting to prevent the newly exposed surface from oxidation while enhancing their endurance for the future layers.

With our high-end equipment, shots and inspections, we ensure surface preparation that exceeds the industry benchmarks.

A. Paint Process
Once the shot blasting process is completed, the newly exposed surface is then coated using :

Zinc Rich Epoxy Primer Coating – It’s a two-pack system enriched with metallic zinc to provide excellent performance even in moderate corrosive
settings. While metallic zinc imparts cathodic protection to the base metal, epoxide groups react with polyamide/amine additives to form a tough,
non-convertible film at ambient temp or elevated temp. With its ability to absorb UV radiation, this coating helps resist photodegradation driven by UV
light. KLITE poles are primer coated with a film thickness of 50-60 Microns. The final finish is as important as any other part of the process. After the
application of the zinc rich epoxy primer coating, the poles are then finished with UV-stabilized polyurethane-based paint with a 50-60 microns coat
for a long-lasting finish. We offer a wide range of RAL color selection to suit various applications. This ensures a long-lasting finish that adds
dimension to the product while giving it a unique expression.For highly corrosive environments there is a 3 step paint process that is recommended.
For additional information please consult your local sales representative.

04
B. Powder Coating Process
Standard: Post surface preparation of shot or Grit blasting, an electrostatically pure polyester powder coated finish is applied in a range of RAL colors.
This is suitable for standard applications.

To further their corrosion protection abilities: We also have a two-pack powder coating process post blasting. A specially designed powder coating
primer suitable for use in highly corrosive environments and gives truly heavy duty performance when applied with a standard polyester topcoat. The
combined primer and top coat give a standard performance of 3000 hrs of netural salt spray test. This process significantly extends the life of the
poles, without harming the environment as powder coating means no toxic wastes are produced as no solvents are used.

Final finish is done with the desired RAL color of UV-stabilized pure polyester powder coating. The result is a durable finish that resists most acids,
chemicals, fuels, UV light and many more elements. For highly corrosive environments there is a three layer powder coating system is recommended.
For additional information please consult your local sales representative.

Powder coating on Aluminium


To achieve the best protection against corrosion, all components made on Aluminium are pre treated and passivated. The components are then
powder coated in our standard colours. Customised products are also available in other RAL colours.

Additional advantage of Aluminium poles are :


• Corrosion resistant & low on maintenance
• Multi functional & Environmentally friendly
• Contemporary pole designs, heights and bracket options.

Special Finishes
K-LITE seamlessly combines style and elegance with a wide range of exceptional finishing options. Apart from the paint and powder coated finishes,
K-LITE also caters to special finish requests, including antique copper, silver, gold or Platina finishes.

These finishes are artistically hand done over the painted or powder coated surface and then sealed with an additional matt lacquer coat to ensures
longevity of the finish. Alternatively, we can also offer “Hot dip galvanised” (HDG) finish based on specific needs.

The Environment
K-LITE’s commitment to the environment needs no introduction.

In all our facilities, the emphasis is on environmentally friendly processes and our shot blasting process is no
exception. It is one of the best environmentally friendly methods for corrosion/ grease removal and surface
preparation for painting or powder coating. By eliminating the usage of non-eco-friendly and harsh chemical
processes, shot blasting is one of the critical techniques to ensure the environment’s safety – thanks to no
chemical and acid use.Our Powder coating process is also an environmentally friendly, with no volatile
organic compounds and no toxic heavy metals used. In addition over sprayed powders can be re-used and re
cycled.

Packing
We do everything we can to ship your order in the most environmentally responsible way possible. We are also constantly searching for the most
innovative solutions for eco-conscious shipping.

05
Conical
Series
Conical Poles

Pole ID Pole Type Total Height Mounting


KP-7052 P2 4000 KP-8
KP-7060 P2 5000 KP-90
KP-7053 P2 6000 KP-53.1
KP-7054 P2 7000 KP-53.2
KP-7055 P2 8000 KP-53.3
KP-7056 P2 9000 KP-53.4
Note : ID’s of conical pole are only for Pole top luminaires

Spigot Bracket - Accessories


ID Arm Arm Length
KP-9024 SA 200
KP-9025 DA 400

KP-9024 KP-9025

Pole Top Luminaires


JUNO

KL-5040 D2 Ø600 x 443


AVENUE

KL-4392 D2 526 x 174 x 90


WACO

KL-4306 D2 645 x 257 x 147

08
Eagle Series
Pole ID Pole Type Arm Total Height Mounting
KP-6900 / KP-6901 P2 SA / DA 6000 KP-53.1
KP-6902 / KP-6903 P2 SA / DA 7000 KP-53.2
KP-6904 / KP-6905 P2 SA / DA 9000 KP-53.4

1100

2200

1100

9000

7000 6000

KP-6904 KP-6903 KP-6900

09
American Series
Pole ID Pole Type Arm Total Height Mounting
KP-6906 / KP-6907 P2 SA / DA 6000 KP-53.1
KP-7170 / KP-7171 P2 SA / DA 7000 KP-53.2
KP-6908 / KP-6909 P2 SA / DA 9000 KP-53.4

1100

2200

1100

9000

6000 7000

KP-6906 KP-7171 KP-6908

10
Premium Series
Pole ID Pole Type Arm Total Height Mounting
KP-6910 / KP-6911 P2 SA / DA 6000 KP-53.1
KP-6912 / KP-6913 P2 SA / DA 7000 KP-53.2
KP-6914 / KP-6915 P2 SA / DA 9000 KP-53.4

2200

1100

2200

9000

7000

6000

KP-6915 KP-6911 KP-6912

11
Fishy Series
Pole ID Pole Type Arm Total Height Mounting
KP-6916 / KP-6917 P2 SA / DA 6000 KP-53.1
KP-6918 / KP-6919 P2 SA / DA 7000 KP-53.2
KP-6920 / KP-6921 P2 SA / DA 9000 KP-53.4

1100

2200

1100

9000

7000
6000

KP-6919 KP-6916 KP-6920

12
Conical Arc Series
Pole ID Pole Type Arm Total Height Mounting
KP-6922 / KP-6924 P2 SA / AA 7000 KP-53.2
KP-6925 / KP-6927 P2 SA / AA 8000 KP-53.3
KP-6928 / KP-6930 P2 SA / AA 9000 KP-53.4

856

1300

9000

8000

4000

KP-6928 KP-6927

13
Prime Series
Pole ID Pole Type Arm Total Height Mounting

KP-6931 / KP-6932 P2 SA / DA 6000 KP-53.1


KP-6933 / KP-6934 P2 SA / DA 7000 KP-53.2
KP-6935 / KP-6936 P2 SA / DA 9000 KP-53.4

1000

500

500

9000

7000 6000

KP-6933 KP-6931 KP-6936

14
Base Plate Details

Base plate
□250 x 12thk
Base plate
□200 x 12thk. 2 Nos. of 2 Nos. of
M16 Nut M16 Nut
2 Nos. of Plain 2 Nos. of Plain
300 & Spring washer 500 & Spring washer

4 Elongated holes
38 x 19 to suit M16 4 Elongated holes 38 x 19
bolts at CC 140 to suit M16 bolts at
Cable entry hole Ø70 CC 180
KP-8 KP-90

KP-53
Cable Entry No.of holes/
Figure Pole Height Base plate (A) CC (D) Bolt (E) Length ( F)
Hole (B) bolts (C)

E KP-53.1 6000 □250 x 12thk Ø70 4 180 M16 500


KP-53.2 7000 □300 x 16thk Ø70 4 215 M20 500
A
F KP-53.3 8000 □300 x 16thk Ø70 4 215 M20 500
KP-53.4 9000 □300 x 16thk Ø70 4 215 M20 500
C
KP-53.5 10000 □400 x 16thk Ø125 4 300 M20 700
D
KP-53.6 11000 □400 x 16thk Ø125 4 300 M20 700
B KP-53.7 12000 □400 x 16thk 4 300 M24 1000
Ø125

Pole Type
P2 Conical Pole

15
Terms and Conditions

General Conditions
• K-Lite reserves the right to discontinue any products from its range at any time whatsoever and without prior notice.
• K-Lite also reserves the right to make technical modifications as well as to change any parts, details or finishes deemed suitable for improvement purposes and
commercial requirements.
• The pole & product compositions shown in the catalogue are merely indicative.
• The data and information contained in these pages is to be considered indicative and non-binding K-Lite reserves the right to cancel, alter or rectify the data and
information for technical and technological reasons.
• K-Lite will try to do everything in its power to ensure that all the data and information herein are correct and up-to-date when printed, yet shall not be held accountable if,
regardless of various proofreads, there should be inaccuracies or error because that are out of K-Lite control.
• Sketches are not to scale. General manufacturing tolerances are applicable to the dimensions furnished. All dimensions are in mm.

Guarantee
• K-Lite warrants that their products are free from any defect in manufacturing and / or material in case of proper use.
• Warranty becomes void if the product is improperly applied and if the damage is caused by improper use or installation.
• K-Lite pole if subsequently modified, the persons responsible for the modification shall be considered as manufacturer.
• Fundamental failure’s that will not be considered for warranty
(a) Short circuit in the input part while connecting the wires.
(b) Excess heating up of the frame due to which failure in the operation of the control gear.
(c) Physical damage of any components or product, due to improper handling.

Information
• For enquiries, information and update www.klite.in
• All rights reserved. Reproduction in whole or in part is prohibited.
• Disputes, if any, are subject to CHENNAI jurisdiction only.

16
India’s Lighting Company
D-10, Ambattur Industrial Estate, Chennai - 600 058.
T : 48591800, 48581950.
M: 95000 79797, 95000 85511
E : info@klite.in
W: www.klite.in

Unit II Unit III Unit IV


23B, 179 & 180, Plot No.E29, E30, Industrial Area,
SIDCO Industrial Estate, SIDCO Industrial Estate, Phase-II, Mandideep Tehsil,
Chennai - 600 098. Chennai - 600 098. Goharganj District-462046.Raisen (MP).

Unit V Unit VI Showroom


Illumination Lab 22B, 7/11, M.T.H. Road,
G8, Ambattur Industrial Estate, SIDCO Industrial Estate, Chennai - 600 058.
Chennai - 600 058. Chennai - 600 098.

K-LITE EUROPE LTD North London Showroom Delhi Office - NCR


T : 0208 012 8393 271 Abbeydale Road, L-14/10, DLF City,
E : info@klite.co.uk Wembley, HA0 1TW. Phase - II, Gurgaon - 122002.
W : www.klite.co.uk Haryana.

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