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Journal of Field Robotics - 2006 - Foglia - Agricultural Robot For Radicchio Harvesting
Journal of Field Robotics - 2006 - Foglia - Agricultural Robot For Radicchio Harvesting
20131 by Specialized Presidential Council For Education And Scientific Research HQ Government Of Egypt, Wiley Online Library on [06/02/2023]. See the Terms and Conditions (https://onlinelibrary.wiley.com/terms-and-conditions) on Wiley Online Library for rules of use; OA articles are governed by the applicable Creative Commons License
Agricultural Robot for
Radicchio Harvesting
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
Mario M. Foglia
Department of Mechanical and Management
Engineering
Politecnico of Bari
Viale Japigia 182
Bari 70126, Italy
e-mail: mm.foglia@poliba.it
Giulio Reina
Department of Innovation Engineering
University of Lecce
via per Arnesano
Lecce 73100, Italy
e-mail: giulio.reina@unile.it
In the last few years, robotics has been increasingly adopted in agriculture to improve
productivity and efficiency. This paper presents recent and current work at the Politecnico
of Bari, in collaboration with the University of Lecce, in the field of agriculture robotics.
A cost effective robotic arm is introduced for the harvesting of radicchio, which employs
visual localization of the plants in the field. The proposed harvester is composed of a
double four-bar linkage manipulator and a special gripper, which fulfills the requirement
for a plant cut approximately 10 mm underground. Both manipulator and end-effector
are pneumatically actuated, and the gripper works with flexible pneumatic muscles. The
system employs computer vision to localize the plants in the field based on intelligent
color filtering and morphological operations; we call this algorithm the radicchio visual
localization 共RVL兲. Details are provided for the functional and executive design of the
robotic arm and its control system. Experimental results are discussed; obtained with a
prototype operating in a laboratory testbed showing the feasibility of the system in lo-
calizing and harvesting radicchio plants. The performance of the RVL is analyzed in terms
of accuracy, robustness to noises, and variations in lighting, and is also validated in field
experiments. © 2006 Wiley Periodicals, Inc.
Journal of Field Robotics 23(6/7), 363–377 (2006) © 2006 Wiley Periodicals, Inc.
Published online in Wiley InterScience (www.interscience.wiley.com). • DOI: 10.1002/rob.20131
15564967, 2006, 6-7, Downloaded from https://onlinelibrary.wiley.com/doi/10.1002/rob.20131 by Specialized Presidential Council For Education And Scientific Research HQ Government Of Egypt, Wiley Online Library on [06/02/2023]. See the Terms and Conditions (https://onlinelibrary.wiley.com/terms-and-conditions) on Wiley Online Library for rules of use; OA articles are governed by the applicable Creative Commons License
364 • Journal of Field Robotics—2006
1. INTRODUCTION
Agricultural automation has become a major issue in
recent years. Most of the efforts in this extensive re-
search area have been devoted to fresh market fruit
and vegetable harvesting tasks, which are generally,
time consuming, tiring, and particularly demanding.
For many crops, harvest labor accounts for as much
as one-half to two-thirds of the total labor costs.
Moreover, harvesting is expected to be automated
due to a decrease in the farmer population 共Burks
et al., 2005兲.
Extensive research has been conducted in apply-
ing robots to a variety of agricultural harvests;
Apples, asparagus, citrus, cucumbers, grapes, lettuce,
tomatoes, melons, watermelons, oranges, and straw-
berries. Some notable examples of agricultural ro-
botic systems can be found in literature 共Amaha,
Shono, & Takakura, 1989; Arima, Kondo, & Monta,
2004; Brown, 2002; Edan, Rogozin, Flash, & Miles,
2000; Hannan & Burks, 2004; Harrell, Adsit, Munilla,
& Slaughter, 1990; Kawamura & Namikawa, 1989;
Kanemitsu, Yamamoto, Shibano, Goto, & Suzuki,
1993; Monta, Kondo, & Shibano, 1995; Murakami,
Inoue, & Otsuka, 1995; Peterson & Wolford, 2003;
Sittichareonchai & Sevila, 1989; Van Henten et al.,
2002兲.
Figure 1. Radicchio requires accurate stem cutting 10 mm Figure 2. The two-finger gripper 共a兲, the mechanical de-
underground. sign 共b兲, and the cutting sequence 共c兲.
Figure 5. Harvesting cycle expressed in terms of path of the end-effector with respect to a ground frame 共a兲, and to a
carrier-embedded coordinate system 共b兲.
共Figure 1兲, in order to avoid sudden waste and to en- nipulator is geometrically optimized to gain a quasi-
sure appropriate product storage. Also considering linear behavior and simplify the control strategy.
its high market value, radicchio lends itself very well The robotic harvester autonomously performs its
to an automated harvesting process. harvesting task using a vision-based module to detect
Details of the mechanical design of the two main and localize the plants in the field; we call the algo-
components of the robot, i.e., the manipulator and the rithm the radicchio visual localization 共RVL兲. Visual
gripper, are discussed. The pneumatic muscle- measurements are as accurate as conventional mea-
actuated gripper is designed to satisfy the require- suring systems with the additional advantage of al-
ments for the harvesting of radicchio and the ma- lowing contact-free estimations; they are critical to
implement automated operations in agriculture Figure 10. Sample image of the radicchio in the red,
共Chen, Chao, & Kim, 2002兲. Experimental results are green, and blue 共RGB兲 共a兲, and HSL 共b兲 color spaces.
presented, which were obtained with a prototype op-
erating in a laboratory testbed to validate our ap- 10 mm under the soil surface. Note that a radicchio
proach and assess the performance and the robust- plant is typically 120–130 mm in diameter with a
ness of the RVL. The vision-based module is also 12 mm diameter stem.
proven to be effective in tests in the field. Both the manipulator and gripper are pneumati-
The paper is organized as follows. Section 2 pre- cally actuated. While pneumatic actuators are diffi-
sents the gripper and the manipulator. Sections 3 and cult to control, compared to electric actuators, they
have a high power-weight ratio, which makes them
4 describe the RVL module and the control system,
suitable for agricultural applications. Furthermore,
respectively. Finally, experimental results are dis-
the gripper is designed to work with pneumatic
cussed in Section 5 to show the feasibility of the sys-
muscles, which in turn are inexpensive, light, robust,
tem proposed.
and easy to maintain 共Raparelli, Beomonte Zobel, &
Durante, 2000兲. Pneumatic actuation also provides
good compliance with the plant due to compressibil-
ity of air, which allows one to compensate for small
2. MECHANICAL DESIGN errors in the measurement of radicchio position in the
The robotic harvester was designed for both effi- field 共Kondo & Ting, 1998兲.
ciency and cost effectiveness. It consists of a double
four-bar manipulator and a gripper optimized for the 2.1. Gripper
harvesting of radicchio. Specifically, radicchio re- All grasping devices should fulfill the following re-
quires a stem cutting of the plant approximately quirements: Low-cost, robustness, and simplicity in
Figure 11. Hue 共a兲, and luminance planes 共b兲. Figure 12. Thresholding in the hue 共a兲, and luminance 共b兲
planes.
the mechanical design, and easy implementation.
Most robotic grippers are designed to operate with
two fingers, since most of the grasps can be per- The closure of the gripper starts when all four
formed only with two fingers and two-finger grip- limit switches touch the soil 关Figure 2共b兲兴. After-
pers are the smallest suitable mechanical architec- ward, the fingers cut the stem at about 10 mm un-
tures for grasping hand devices 共Ceccarelli, 2004兲. derground and simultaneously pull the plant out of
Figure 2 shows the two-finger gripper prototype
the terrain, as shown in Figure 2共c兲, by the succes-
designed for our application; it is made of aluminum
sive configurations of the gripper during the whole
with an overall weight of approximately 16 kg, and
employs two bucketlike fingers featuring a linear operation. The relationship between the length of
blade attached to their tips to perform the cutting the pneumatic muscle and the displacement of the
operation. The driving linkage is actuated by two fingertip is shown in Figure 3.
pneumatic muscles connected between the fixed
plate F and the vertical slider S as indicated in Fig-
ures 2共a兲 and 2共b兲; the two fingers operate simulta- 2.2. Manipulator
neously with symmetrical behavior. Note that the
vertical stroke a of the slider S, translates into a hori- The manipulator provides mobility to the gripper in
zontal and vertical displacement of the fingertips de- order to approach the plant, perform the harvesting
noted, respectively, with b and c in Figure 2共a兲. In the task, and deliver the radicchio to a container on the
same figure, the fingertip paths are also shown by a carrier. Requirements for the manipulator design
dashed line. are: The velocity of about 0.4 km/h of the carrier
gripper moves forward horizontally until the plant base joint of the shoulder actuator with respect to
is localized by the vision-based module 关point B’ in the fixed plate, and ZW fixes the position of the base
Figures 5共a兲 and 5共b兲兴. Then, the gripper starts its joint of the wrist actuator with respect to the shoul-
downward course toward the plant 共point C兲, where der plate. The objective is to find the appropriate
the gripper performs the cutting operation. Point D values for ZS and ZW to establish a linear relation-
marks the return of the gripper toward the starting
ship between the strokes of the two actuators and
configuration where the plant is dropped on the de-
the displacement of the shoulder and wrist plate of
livery tray 共point E兲 and the system can start the
cycle again. the manipulator, i.e., their representative points S
The mechanical design of the proposed manipu- and W, respectively 共Figure 7兲. The idea is to de-
lator is shown in Figure 6, where the “localization” velop a Cartesian robotlike behavior, which is very
and the “harvesting” configurations are shown. simple to control and suitable to be actuated by lin-
Note that in the practical implementation of the two- ear actuators.
actuator manipulator, the shoulder prismatic joints The partial derivative of the shoulder position
have been replaced with a second four-bar mecha- S = 关SXSY兴T, with respect to the shoulder actuator
nism, which provides a more economical and easy to stroke LS, is numerically obtained as function of LS
maintain solution. for different values of ZS as reported in Figure 8.
Similarly, the partial derivative of the wrist position
2.2.1. Geometrical Optimization W = 关WXWY兴T, with respect to the wrist actuator
stroke LW, is reported in Figure 9 as function of LW
While the lengths of the links, the revolute joints,
for different values of ZW. The optimization is devel-
and the initial joint angles for the manipulator are
set according to the workspace design data and eco- oped considering only the movement of one actua-
nomical considerations, the two linear actuators can tor, while the other does not move.
be suitably fitted into the system with a geometrical The suboptimal set of values, which approxi-
optimization 共Ceccarelli, 2004兲. The variables chosen mate the functions 共S/LS兲共LS兲 and 共W/LW兲共LW兲
for the optimization are, ZS and ZW, which are de- to linear equations, results in: ZS = 115 mm and
fined in Figure 7; ZS identifies the position of the ZW = 157 mm.
Tmax + Tmin
, 共1兲
2
tion algorithm. The minimum enclosing circle is over- inlets to filter out the vibrations caused by the pulsing
laid over the original image with its center indicating of the solenoid valves, and a manual pressure reducer
the coordinates of the centroid of the plant in the im- is also added to balance the pull difference acting on
age reference frame. the rod. The camera is a firewire Sony DFW, which
takes 512 pixels⫻ 480 pixels color images corre-
sponding to field images of approximately 1.1 m
⫻ 0.7 m from a height of 1 m. All control codes
4. CONTROL STRATEGY are implemented in LABVIEW and IMAQVISION from
The manipulator is actuated by two standard double- National Instruments Corporation 共2003兲. The plant
acting pneumatic cylinders. Both cylinders are driven visual identification starts processing when the end-
by two three-way solenoid valves, and equipped effector is at its maximum height and the camera has
with linear potentiometers for position feedback con- the largest field of view. Once the radicchio is located,
trol 共Figure 15兲. The system is position controlled us- the “target” is set for the control system and the ma-
ing pulse-width modulation 共PWM兲 共Gentile, Gian- nipulator drives the gripper toward the plant follow-
noccaro, & Reina, 2002兲, which allows for adopting
on/off solenoid valves in place of more expensive
and bulky servovalves; a CCD camera attached to the Table I. Average time for a complete harvesting opera-
gripper provides plant identification and targeting. tion.
Figure 15 shows the control system, which com-
prises a PWM-based actuation block and a vision- Operation Time 共s兲
based targeting module. The two subsystems are gov- RVL 0.2
erned by independent computers linked through an Plant approaching and harvesting 4.0
Ethernet connection.
Plant delivering and arm reconfiguration 2.5
Note that flow controls are added to the cylinder
1
1 兩xj − vj,i兩
Ej = 兺 , 共2兲
ing its inverse kinematics. Note that during the end- n i=1 xj
effector’s downward course, the RVL keeps tracking
the targeted radicchio at a sampling rate of 200 ms, where n is the number of runs 共n = 5兲, xj is the actual
thus allowing one to compensate for a certain degree plant position measured by a ruler, and vj,i is the ith
ACKNOWLEDGMENTS
The authors would like to express their gratitude to
Annalisa Milella for the work on the vision-based
algorithms. This work was funded by the Italian De-
partment of Education, University and Research
through a grant from PRIN 2001.
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