Contract. No. IFB No.

ADD 18-2054
KAYSAKAT RAW Employer MWCI

WATER Contractor CWE

TRANSMISSION Document Ref. TIPPLER PLAN

Page (s) 7
LINE - TUNNEL Date May. 24,2024

Calculation for Verification of the End Wall

Structure of the Slag Turning Machine and Bearing
Capacity of Foundation

Structural Engineer

REG No.: Issued date:

V1 2024.05 For approval PTR No.: Issued at:

REV. DATE STATUS DESCRIPTION Issued in:

Format: A4&A3
This document is the intellectual property of the relevant issuer. It shall not be
reproduced, used or disclosed other than with the document issuer’s acceptance.
Calculation for Verification of the End Wall Structure of the Slag Turning
Machine and Bearing Capacity of the Foundation

Content
1、Introduction .............................................................................................. 3

2、Load Calculation ...................................................................................... 3

(1) Wall Top Load Calculation ....................................................................... 3

(2) Calculation of Outer Load on Top of Wall: ............................................. 3

3. Verification of the End Wall Structure of the Slag Turning Machine and
for Bearing Capacity of the Foundation....................................................... 3

3.1、Analysis Settings .................................................................................. 3

3.2、Settlement Analysis .............................................................................. 4

3.3、Structural design of end wall of slag turning machine ...................... 4

3.4、Structural Design of End Wall For Slag Turning Machine ................. 5

3.5、Basic Parameters of Geotechnical Materials ...................................... 5

3.5、Geotechnical Materials Parameters ..................................................... 5

3.6、Slag Turning Machine End Wall ........................................................... 7

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Calculation for Verification of the End Wall Structure of the Slag Turning
Machine and Bearing Capacity of the Foundation

1、Introduction

The Calculations for verification of End Wall Structure and its Bearing Capacity of
Foundation achieves the greatest benefit in terms of the accuracy and acceptability of
the results during the design.

2、Load Calculation

(1) Wall Top Load Calculation

The dead weight of the slag turner is 45t, and the self-weight of a single locomotive is
25t. When the slag truck is fully loaded, the load is 15t, and the total is 85t. When the
locomotive is not on the slag turner when it is turned over, the total is 75 tons.
Considering the live load safety factor, the single slag turner is fully loaded. The load
during operation is 100t. The load borne by the one-sided end wall is 500kN.
Considering that the turning machine acts on the 4m long steel pad beam, the
calculated line load acting on the top of the one-sided end wall is 500/4=125kN/m.

(2) Calculation of Outer Load on Top of Wall:

There is a slag truck track on the outside of the top of the wall, and external overloading
needs to be considered. The slag truck track acts on the HW250×250 type rail beam.
The length is considered to be 2.2m. The load when the slag truck is fully loaded is
150kN. The load acting on a single track is 75kN. The acting surface load of a single
track is 75/ (0.25×2.2) =136.4Kpa. .

.
3. Verification of the End Wall Structure of the Slag Turning
Machine and for Bearing Capacity of the Foundation

3.1、Analysis Settings

These calculations are based on based on the National Standards of the People’s
Republic of China coded as GB. The standards issued by the Standardization
Administration of China under the authorization of Article 10 of the
Standardization Law of the People’s Republic of China.

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Calculation for Verification of the End Wall Structure of the Slag Turning
Machine and Bearing Capacity of the Foundation

Materials and Specifications:

Concrete Structure Design: Chinese Specifications GB 50010-2010

Coefficients Based on Chinese specification GB 50010-2010

Seismic adjustment coefficient of reinforced concrete γRE=0.85{-}

bearing capacity

Seismic adjustment coefficient of compressive bearing γPC=0.80{-}

capacity of plain concrete

Seismic adjustment coefficient of shear bearing γPS=0.85{-}

capacity of plain concrete

3.2、Settlement Analysis

Analysis Method Compression Modulus method

Method for determining deformation Stress ratio

calculation depth

Stress ratio coefficient (additional 10.0%

stress to self-weight stress)

3.3、Structural design of end wall of slag turning machine

Calculation Method Chinese Norms

Pull-up Stability Analysis Soil Weight Law (Chinese Standard DL/T

5219-2014)

Allowable Eccentricity 10.0 [%]

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Calculation for Verification of the End Wall Structure of the Slag Turning
Machine and Bearing Capacity of the Foundation

3.4、Structural Design of End Wall For Slag Turning Machine

Calculation Method Chinese Norms

Pull-up Stability Analysis Soil Weight Law (Chinese Standard DL/T

5219-2014)

Allowable Eccentricity 0.250

3.5、Basic Parameters of Geotechnical Materials

φef cef γ γsu δ

Number Name Sample picture
[°] [kPa] [kN/m3] [kN/m3] [°]

1 Backfill 22.50 15.00 17.50 8.00

2 Clay soil - silty clay, malleable 21.00 12.50 19.50 9.50

3 Clay soil - clay, plastic 16.00 37.50 18.50 8.50

All geotechnical materials are treated as cohesionless soils (for the purpose of static earth pressure analysis)

3.5、Geotechnical Materials Parameters

Backfill

Natural Weight γ= 17.50kN/m3

Internal Friction Angle Φef=22.50°

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Calculation for Verification of the End Wall Structure of the Slag Turning
Machine and Bearing Capacity of the Foundation

Cohesion Cef=15.00kPa

Compression Modules Eoed=10.50MPa

Saturation Severity γsat =18.00 kN/m3

Clay Soil-silty clay, Malleable

Natural Weight γ= 19.50kN/m3

Internal Friction Angle Φef=21.00°

Cohesion Cef=12.50kPa

Compression Modules Eoed=16.50MPa

Saturation Severity γsat =19.50 kN/m3

Clay Soil-silty clay, Plastic

Natural Weight γ= 18.50kN/m3

Internal Friction Angle Φef=16.00°

Cohesion Cef=37.50kPa

Compression Modules Eoed=16.00MPa

Saturation Severity γsat =18.50 kN/m3

6
Calculation for Verification of the End Wall Structure of the Slag Turning
Machine and Bearing Capacity of the Foundation

3.6、Slag Turning Machine End Wall

WALL TYPE: SLAG TURNER END WALL

Depth Between the bottom of the Wall hz= 5.80m

and the Natural Ground

Depth Bottom of End Wall d=4.30m

Thickness of End Wall t=4.30m

Design Inclination Angle s1=0.00°

Wall bottom Inclination Angle s2 =0.00°

OVERBURDEN LOAD
Type Input Severity
The Weight of the Soil on the wall = 20.00 kN/m3