Aerospace Brochure

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An Integrated Aerospace & Defence Park

www.gopalanaerospace.com
Gopalan Enterprises
Gopalan Enterprises, in the last three decades, has
established itself as a standard of quality and trust.
The company’s commitment to innovation, integrity
and customer’s needs is reflected in its happy
customers. Gopalan Group has a diverse multi
domain portfolio that covers Property Development,
Aerospace, Education, Hospitality and Organic
Farming.

Gopalan Fortune City, Maha


adevapura
Gopalan Aqua - Whitefield
Our Ventures
At Gopalan we design, build, manage and upgrade Sustainable Human Products that India depends
on every day. Working with our Customers and Partners help us visualize things differently and in a
better way. Be it the Country’s Best Homes, Educational Institutions or Defense Infrastructure, we
assist all our stakeholders to realise big ambitions and discover new ones.
Gopalan - Built on Trust

85 5.0 mn sqft 5.0 Lakhs


Projects Built Commercial Space Coworking Community

8000 10 mn sqft 120.0 acres


Residential Units Under Construction Agricultural Development

2.0 mn sqft 0.3 mn sqft 5 - star 370 rooms


Retail Space Aerospace Hospitality
Gopalan Aerospace
awarded as the

Best
Emerging
Startup of
the Year
2022

Gopalan Aerospace, Hoskote


Gopalan Aerospace
Gopalan Aerospace is an innovative and value-driven company with expertise in Aerospace Design
and Development comprising of multiple disciplines and technology recognized by Global Aerospace
and Defence Companies.
Gopalan Aerospace is now recognised as one of states’ top MSME’S by Economic Times due to
its innovative growth and contribution to Indian Economy. The company specializes in Precision
Machining for AeroSystems, Aerostructure, Sheet Metal Fabrication, Aerostructure Assembly, Testing
and Prototyping of components.
Gopalan Aerospace’s core business of Precision Machining of Aerostructures and Aerosystem
components has a capacity of over one lakh machining hours/year. Facilities are equipped with state-
of-the-art VMC, HMC, Tuning Centres and FMS Machining capabilities that follow Robust Systems and
processes approved by major OEMs and global Aerospace companies.
VALUES
Vision
Our vision is to build an Integrated Aerospace and Defence Park.
A center of excellence aligned with our values, culture and greater purpose.

Mission
Gopalan Aerospace aims to provide one-stop-solution for all Aerospace and
Defence needs of the customers by following industry best-practices to support
the customers in terms of Quality, Delivery and Cost.

Purpose
To build a foundation of Trust and Innovation
in the field of Aerospace and Defence needs of our country.
VALUES

We are empowered and act as


ONE LARGE FAMILY. We treat each other with
We together create and engage an inclusive RESPECT
work environment that favours and embrace diversity.
well-being and trust.

Our RELIABILITY
drives our core strength to deliver
on time, quality and cost.

We act with INTEGRITY


We partner with our
in all aspects of our business. We hold
customers to enhance value
ourselves to the highest ethical standards
and deliver SUSTAINABLE solutions.
and support a sustainable future.

RE AL ESTATE • RE TAIL • AEROSPACE • ORGANIC FARMING • HOSPITALIT Y • INSTITUTIONS • COWORKS • SEZ • SPORTS • ENTERTAINMENT
What
With a view to cater to the emerging Aerospace, Defence and other Industry demands, we have
diversified into Precision Engineering, Heavy Engineering, Aerostructure and UAV Technology.
A multi-disciplinary technology company specializing in manufacturing for Defence, Aerospace and
Nuclear Sector.

Where
Well-developed Industrial Area at Hoskote, Bangalore easily accessible in a convenient manner.
The facility has 10.0 acres of land and 2,00,000 sq.ft of built-up area. The facility has state-of-the-art
Design and Engineering Services, Manufacturing, Precision Engineering, Composites Manufacturing,
Prototyping and Testing Capabilities.

How
Our innovative team comprises of senior level professionals, skilled technicians, technical experts
and advisors with decades of experience in Aerospace, Nuclear and Allied Sectors, supporting
customers by Value Addition and Value Engineering.
Divisions

Precision Heavy Aerostructure Composites


Component Engineering Division
Machining &
Sub-assembly
CNC Robotic Welding, TIG- Sheet Metal Fabrication Aerospace Composite
Machining 3 MIG Welding, Heavy for both Ferrous and Division is a Centre of
Axis to 5 Axis Machinery, Non-Ferrous, TIG-MIG Excellence for composites
Components for Component Welding, Lazer Cutting structures for Aerospace
Aerospace Applications. Machinery, & Bending. and defence.
Steel Sheet Rolling,
High Pressure Testing.
Our Clients
Gopalan Aerospace caters to a diverse set of customers across the Aerospace and Defence Industry.

Eli Hajaj Ltd Ltd


Eli Hajaj
Eli Hajaj Ltd
Eli Hajaj Ltd

Eli Hajaj Ltd


Indian Army
(Dassault Aviation)
IndianArmy
Army
Eli Hajaj Ltd
Indian
Eli Hajaj Ltd
(Dassault Aviation)
Eli Hajaj Ltd Indian Army

Indian Army
(Dassault Aviation)

Indian Army
(Dassault Aviation)
Indian Army
(Dassault Aviation)

Indian Army
(Dassault Aviation)
Capabilities

Tooling Conventional CNC Milling Quality Control Sub-assemblies


Machining & Turning & Assemblies

Heavy Heavy Parts Aerospace Aerospace Metrology


Fabrication Manufacturing Composites Parts
Certifications

Gopalan Aerospace and Gopalan Tech Fabs are an


AS 9100 Rev D & ISO 9001:2015 certified companies.
The certification is a testimony to our efforts to create a high-trust, high-performance organization. That we have received this
recognition yet again speaks volumes about Gopalan Aerospaces’ core values of Transparency, Trust and Respect, which serve
as our guiding star. The certifications are a tribute to the efforts that every employee has put in making us better every day and
validates how we continue to stress on our organizational growth.
Precision Component
Machining & Sub-assembly
We are a AS 9100 Rev D & ISO 9001:2015 certified company having good setup of Precision Manufacturing
Facilities for Aerospace and Defense sectors. We have modern infrastructures and machine set up facilities
like CNC Turning, Turn Mill and VMC 3 axis to 5 axis.
We have well equipped inspection equipment’s like CMM, Height Master, Profile Projector and General
Instruments along with both destructive and non-destructive test facilities.
Heavy Engineering

Our facility for Heavy Engineering consists of Plasma Cutting, Laser Cutting, Water Jet Cutting, CNC Plano
Milling Machine, Floor Boring Machine, Three Roll Mill, TIG, MIG and Robotic Welding. Our current defence
projects are EDRC/RRC and transporters for IAF and DRDO. Our Heavy Engineering section comprises of good
material handling facilities, qualified welders and engineering facilities.
Core business areas potential and capabilities comprising of -
Nuclear Power – Manufacture of Machinery, Equipments & Components for Nuclear Power Plant,
Decompression Chambers EDC- RRC, Windtunnels and Engineering Services.
Space – Manufacturer for ISRO and VSSC - Machinery for Satellite segment, Components for Satellites and
Engineering services.
Aerostructure

The Aerostructure business of Gopalan Aerospace produces sheet metal parts and assemblies for
leading Global Aerospace and Defence Sectors.
The facility is equipped with comprehensive capabilities to produce a variety of sheet metal
components and assemblies. Current production emphasis is on soft alloys - aluminum and hard
metals- titanium, Inconel, and steel.
The operating team at Gopalan Aerospace brings decades of industry experience honed through
on-the-job training at our facility. Today, these trained professionals form nucleus of operations at
Gopalan Aerospace.
Composite Division
Gopalan Aerospace’s Composite Division is a Centre of Excellence for composites structures for
Aerospace and Defence.

The division has excellent infrastructure, experienced and well-trained manpower in the area of
Engineering Design, Tool Design, Tool and Engineering Manufacturing, Assembly and Testing with the
capability to deliver “concept to certification” composite solution.

The division equipped with modern infrastructures and facilities like Autoclave of size 3 m Día x 7 m
length with temperature 200°C and pressure 7 bar, Control Contamination Area of 250 sq. m of ISO
Class 7 - 10,000 class, CNC Ply Cutting Machine, Cold Stores Capacity of 70 sq.m with Ante Room, Hot
Air Ovens with max. temperature of 500°C, Waterjet Cutting Machine, Environmental Monitoring Area
(EMA) of 364 sq.m for wet layup and vacuum enhanced resin infusion, Ultrasonic A Scan, Universal
Testing Machine – 100 KN, Coordinate Measuring Machine, CAD facility for design and manufacturing.
Drones
Gopalan Aerospace provides products and services to both the strategic and civilian sectors of Unmanned Aerial Systems (UAS) in areas such as
Agriculture, Geospatial Survey, Logistics, Medical and Image Processing. The GM (Gopalan Multirotors) series Drones from Gopalan Aerospace are advanced
UAS, developed through the collaboration between Gopalan Aerospace and the renowned CSIR-National Aerospace Laboratories, Bangalore, utilizing the
industry’s sophisticated high-end production and integration technology and indigenous design solutions.

GOPALAN OCTA Series GOPALAN HEXA Series GOPALAN QUAD Series


(JV CSIR-NAL) (JV CSIR-NAL) (JV CSIR-NAL)
Technical Specifications Technical Specifications Technical Specifications
All Up Weight: Up to 56kg-f All Up Weight: Up to 25kg-f All Up Weight: Up to 4kg-f
Operational Temperature: -20°C to +55°C Operational Temperature: -20°C to +55°C Operational Temperature: -20°C to +55°C
Endurance: Up to 35mins Endurance: Up to 25mins Endurance: Up to 40mins
Range: < 25km Range: < 10km Range: < 10km
Speed: Up to 36kmph Speed: Up to 36kmph Speed: Up to 36kmph
Operating Height: Up to 500m AGL Operating Height: Up to 500m AGL Operating Height: Up to 500m AGL
Service Ceiling: Up to 3000 m AMSL Service Ceiling: Up to 3000 m AMSL Service Ceiling: Up to 3000 m AMSL
Wind Resistance: Up to 30kmph Wind Resistance: Up to 30kmph Wind Resistance: Up to 30kmph
Regulatory Compliance: DGCA-NPNT, Digital Sky, Applications: Agriculture, Logistics, Surveying & Applications: Emergency Response, Land Surveys
Geo Fencing, 360° Collision Avoidance Mapping, Search & Rescue, Industrial Inspection & Mapping, Utility Inspection, Windmill Inspection,
Certification: Flight permit authorized by MoCA Wildlife Monitoring
under rule 48
Applications: Agriculture, Logistics, Surveying &
Mapping, Search & Rescue, Industrial Inspection
Composite
Manufacturing
Facilities
Autoclave
Size
3 m Día x 7m Length
Max. Temperature:
200° C
Max. Working Pressure:
7 Bar
Composite
Fabrication Area
- 250 sqm.

Climate Controlled
Clean Room Area
- 250 sqm.
ISO Class 8
(1,00,000 class)
Temperature: 22 ± 3°c
Humidity: 40% to 60%
Positive Pressure: > 5 Pa
Gopalan Aerospace - Research & Development
• Design and prototype of new products for both Metal & Non-Metal
• Improvement of existing designs
• Continuous improvement of existing processes

The Dynamic Technologies Research & Development Center is completely electronic, utilizing state-of-the-art parametric 3D design
programs and knowledge based expert systems. Dynamic Technologies Research & Development Center is a world-class Design
Center capable of total product and system design, with advanced capabilities in structural, thermal and dynamic engineering for
analysis, design validation and optimization. Innovation at Dynamic includes extending technologies that will evolve and shape new
ideas and unique techniques.
G Simulator

6D0F Motion Simulator

EDC RRC
Hydrostatic Chamber
3D Printer

Gopalan Aerospace provides services for the development of all prototype of Drones/UAV/Critical Parts of
indigenous design solutions. Material Cannisters (1500cc) Parts are produced with an accuracy of +/-0.1.
To support Material Cannisters, auto changeover between Cannisters. Raw Material to be processed;
Engineering grade Thermoplastics to build production parts, Jigs & fixtures, factory tooling, functional
prototypes.
Material using: ULTEM 9085
Typical application: Prototyping
Tooling: Jigs, fixtures, composite molds
Performance properties: Ultimate Tensile Strength (9950psi)
Heat Deflection Temperature (153 degree celcious)
Make: STRATASYS, MODEL F900
XYZ axis 914 x 610 x 914mm, Plate support: Two build zones
Quality
Quality Assurance
• A strong foundation of Gopalan Aerospace has been the implementation of Aerospace and Defence Quality Management Systems and
creating highly reliable quality culture with customer centricity.
• Implemented systems to understand our customer’s requirements clearly and completely.
• For product design, development and industrialization, product quality plan is created involving cross functional teams, customers and
suppliers as relevant.
• To give focused approach for each customer, organization is structured into customer specific Integrated Product Teams (IPT) with dedicated
members from various functions as cross functional teams to meet customers’ requirements in terms of quality, on-time delivery, and
competitive cost throughout our business relationship.
• Product quality enhancement and sustainence through identification and implementation of right process and testing/inspection equipment
and infrastructure.
Built to Print Build to Spec
From Drawing Package to First Article, From specifications to customization of
Production and Testing Quality Standards Product Design, Development, Qualification and
and Demanding Schedules Manufacturing
Enabling customers to take advantage of our Skilled Along with a formulized specifications of customers’
Manufacturing, Process Engineering, Supply Chain & requirements on the product, performance, quality,
Project Management Requirements. Our team of qualified reliability, life cycle, our design engineer’s domain expertise
engineers is available to support the project. Our Project is driven by defining the technical solutions and reduce the
Team will produce standardized production, provide development cost. There are proven examples where-in
calculations, analysis and provide quick turnaround for Gopalan Aerospace engineers contributed to significant
engineering changes that arise during first article and weight reduction, and developed optimized alternative
production. solutions.
Team
Gopalan Aerospace is a great place to work. Our team of experts have put in a
lot of effort to make this place a great workplace. Everything that the team does
is driven by the mission to build a better world by helping organizations in the
Aerospace and Defence Sector.

Our thoughtful institutional ethos and values, purity of soul, clarity of mind and
focused action is our key success mantra which results in Position, Performance
and Growth. We strongly believe in people-driven approach, connecting lives and
bringing differences to the employees, stakeholders, customers and partners.
Our business is firmly established on the pillar and philosophy of Trust,
Transparency and Technology. The excellence is not a destination, but a journey
of continuous improvement and we keenly promote an open culture, encouraging
feedback, and actively transforming it into action.
Gopalan Aerospace - An Integrated Aerospace & Defence Park
Why Gopalan Aerospace
Focused Client Centricity
• We invest heavily in developing client-specific competencies for a great customer experience.
Innovation in Our DNA
• Innovation and a can do hands-on approach form a core part of our winning DNA at Gopalan
Aerospace.
Design-Build Approach
• Minimized risk and singular accountability with a strong focus on continuous R&D.

We give our customers a Positive Experience • Global and Partnership Model


• Customer Experience • Empowered Organization
• Long-term Association We believe in Innovation
• Transparency • Multi-platform Capability
We believe in Performance with Standards • Robust Project Management and OMS
• Consistent focused YoY Growth • Global Supply Chain
• Unrelenting focus on R&D We are committed to deliver only Quality
• Digitalisation • Stakeholders’ Intent
We design a Culture of Reliability • Rolling five-year Strategic Plan
• Strong Value System • Global Footprint for Customer Proximity
Distance from
Kempegowda International Airport - 29 Kms
Bengaluru City - 38 Kms
Hoskote - 09 Kms

HOSKOTE
CSR Activities
Gopalan Aerospace through its CSR Activities plan to work with a host of agencies on a variety of initiatives across the industry.
A majority of these initiatives target youth from under-served sections of the society and work towards mobilizing, training,
employing and hence empowering them with a chance towards a brighter future.

Medical Facilities given Ration given to Jayanagar Distribution of ration to Handing over ration kits Distribution of ration kits
to Jayanagar Primary Primary Healthcare Center Chikkaballapura for Isha to the nearby residents in to Siddapura residents
Healthcare Center Foundation Siddapura along with Mr. Uday
Garudachar(MLA)

Meals to Covid Warriors and Medical Facilities given to Medical Facilities given to Sanitizer and PPE kits given Support Staff Vaccination
medical facilities given to Nandagudi Hospital Hoskote District Hospital to Covid Warriors at Hoskote
Kolar Disctrict Hospital Covid Center
SEZ Shopping Malls Hospitality

Organic Farm Schools/ Colleges

Coworks Sports Centre

Aerospace IT Parks

Tech Fabs Skill Academy Cinemas


For more information call: +91 98453 08592, +91 87127 89022
or email us at marketing@gopalanaerospace.com
www.gopalanaerospace.com

Corporate Office: 5/1, Richmond Road, Bengaluru - 560025,


Plot No. 6-B (Sy.No.85) KIADB Industrial Area Pillagumpe, Chokkahally Village, Hoskote, Bengaluru- 562114

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