UTOC ENGINEERING PTE LTD

Method Statement of Piping Installation Page: 1 of 5

Task: Piping, Supports & Valve Installation Works
Location: Shell Chemicals Seraya Pte Ltd, Jurong Island, Singapore
Work order no 91545522

Method Statement for 63LT055A SERVICE WATER

Choke line replacement.

REV NO DATE Prepared Reviewed & Reviewed &

Reviewed & approved by approved by
approved by (SJI Exe (SJI Inspection
(UTOC QC ) Engineer) Engineer)

0 27/10/2023 J. JEYA SULAIMAN IVAN LIM

SELVAKUMAR / ZAW WIN /KEEGAN
NAING
 UTOC ENGINEERING PTE LTD
Method Statement of Piping Installation Page: 2 of 5
Task: Piping, Supports & Valve Installation Works
Location: Shell Chemicals Seraya Pte Ltd, Jurong Island, Singapore
Work order no 91545522

CONTENT
1. SCOPE
2. PURPOSE
3. DEFINITIONS
4. REFERENCE DOCUMENT
5. RESPONSIBLITY
6. WORK PROCEDURES & QC INSPECTION
 UTOC ENGINEERING PTE LTD
Method Statement of Piping Installation Page: 3 of 5
Task: Piping, Supports & Valve Installation Works
Location: Shell Chemicals Seraya Pte Ltd, Jurong Island, Singapore
Work order no 91545522

1.0 SCOPE
The objective of this method statement is to fabricate & replace new line for 63LT055A Service
water choke line for Shell Chemicals Seraya Pte Ltd, Jurong Island, Singapore.
2.0 PURPOSE
2.1 The purpose of this method statement is to provide the fabrication/replacement for
(63LT055A – SERVICE WATER LINE CHOKE)
2.2 Ensure to measure the dimensions before and after fit up & welding, work sequence and
WPS, WQT to ensure that quality works are provided.

3. DEFINITIONS
3.1 SCSL-Shell Chemicals Seraya PTE LTD /SJI-Shell Jurong Island
3.2 UTOC-Utoc Engineering Pte Ltd
3.3 Clearance Certificate (Permit to Work)

4. REFERENCE
OWNER: Shell Chemicals Seraya PTE LTD
CLIENT: Shell Chemicals Seraya PTE LTD
CONTRACTOR: UTOC ENGINEERING PTE LTD
NDT CONTRACTOR: SETSCO
WPS NO: P1-009A
WORK SCOPE: 63LT055A – SERVICE WATER CHOKE LINE REPLACEMENT.
5. RESPONSIBILITY
It is the overall responsibility of the personnel in the site who are directly or indirectly
involved for establishment, successful implementation maintenance of this procedure.
5.1 Superintendent (UTOC)
To carry out required planning involving manpower.
 UTOC ENGINEERING PTE LTD
Method Statement of Piping Installation Page: 4 of 5
Task: Piping, Supports & Valve Installation Works
Location: Shell Chemicals Seraya Pte Ltd, Jurong Island, Singapore
Work order no 91545522

5.2 Piping supervisor

Overall lead during the execution on site, he must be clear on the job scope and ensure
that the work execution is carried out according to the method statement. He is responsible for
the safety of the workers carrying out the work under his instruction. He has to brief the workers
involved of the scope.
5.3 Fitters/Gen fitter/Welder
When carrying out of the hot work. Work directly under site supervisor instructions. To be
aware of the job scope and hazards involved and make sure to use proper PPE.
5.4 Safety Supervisor
To carry out safety audits during work execution and to help maintain a safe working
environment. Also ensure that all regulations are adhered to.
5.5 QC inspector
To ensure the quality of work by following Work Procedure & Control following the WPS &
PQR welding parameters, NDT Requirement. In addition to provide welding consumable
control & handling before welding commences at workshop. Ensure all hold point/witness to
be perform by relevant party.
5.6 Inspection Engineer (SCSL)
To assure the quality of work by following work procedure & method statement.
6. WORKING PROCEDURE & QC INSPECTION
a) IFC/Scope Mark-Up Drawing
SJI/SCSL execution engineer shall need to provide job scope, inspection mark-up drawing &
IFC Drawing to contractor.
UTOC to be prepared Hand sketch drawing and to be get endorsed from SCSL execution
engineer approved.
b) Material inspection
Incoming /Receiving material inspection & MIR to be done.
c) Welding (Documentation)
Approved WPS/PQR should be reviewed by SCSL Inspector before start fabrication &
Welders Performance Qualification certificate (UTOC) should be reviewed before start
welding work.
ITP & work procedure Reviewed by SCSL Execution engineer & inspection engineer.
 UTOC ENGINEERING PTE LTD
Method Statement of Piping Installation Page: 5 of 5
Task: Piping, Supports & Valve Installation Works
Location: Shell Chemicals Seraya Pte Ltd, Jurong Island, Singapore
Work order no 91545522

d) 63LT055A – SERVICE WATER CHOKE LINE REPLACEMENT (SHOP).

➢ Materials to be provided by SCSL execution engineer.
➢ Fit-up inspection to be done by UTOC QC inspector.
➢ Procced to welding as per approved WPS/PQR and UTOC approved Welder.
➢ Welding consumable should be checked before & during welding as per WPS/PQR by
UTOC QC Inspector.
➢ As per approved WPS/PQR Filler material to be used ER70S-6.
➢ After completion of 1st pass/root pass VT to be done by UTOC QC Inspector.
➢ After completion of welding VT to be done by UTOC CWI QC Inspector.
➢ NDE to be perform as per ITP mentioned NDT %. (by SETSCO)
➢ After NDT accepted Hydro Test to be performed @ UTOC workshop witness/inspect
by UTOC QC/Shell Inspection Engineer. (Test Pr. – 15.0 Bar) – As per line class
W63114 Max. pressure is 10.0 Bar.
➢ After Hydro test, Water to be drained and perform air-blow.
➢ After Air-blow done spool send for painting.

e) 63LT055A – SERVICE WATER CHOKE LINE REPLACEMENT (FIELD).

➢ Spool Reinstate and TFA.