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Journal of Cleaner Production 236 (2019) 117692

Contents lists available at ScienceDirect

Journal of Cleaner Production


journal homepage: www.elsevier.com/locate/jclepro

Cleaner conversion of bamboo into carbon fibre with favourable


physicochemical and capacitive properties via microwave pyrolysis
combining with solvent extraction and chemical impregnation
Su Shiung Lam a, b, *, 1, Elfina Azwar b, 1, Wanxi Peng a, 1, Yiu Fai Tsang c, 1, Nyuk Ling Ma d, 1,
Zhenling Liu e, Young-Kwon Park f, Eilhann E. Kwon g, **
a
School of Forestry, Henan Agricultural University, Zhengzhou, 450002, China
b
Pyrolysis Technology Research Group, School of Ocean Engineering, Universiti Malaysia Terengganu, 21030 Kuala Terengganu, Terengganu, Malaysia
c
Department of Science and Environmental Studies, The Education University of Hong Kong, Tai Po, New Territories, Hong Kong
d
School of Fundamental Science, Universiti Malaysia Terengganu, 21030, Kuala Terengganu, Terengganu, Malaysia
e
School of Management, Henan University of Technology, Zhengzhou, 450001, China
f
School of Environmental Engineering, University of Seoul, Seoul, 02504, Republic of Korea
g
Department of Environment and Energy, Sejong University, Seoul, 05005, Republic of Korea

a r t i c l e i n f o a b s t r a c t

Article history: Bamboo was converted into carbon fibre using a novel approach combining microwave pyrolysis, solvent
Received 12 February 2019 extraction, and chemical impregnation. The employment of solvent extraction and chemical impreg-
Received in revised form nation transformed natural bamboo into bamboo fibre with yield of 64 wt% that comprised of 87 wt%
13 July 2019
cellulose, 4 wt% lignin and 9 wt% hemicellulose deemed desirable for conversion into carbon fibre. The
Accepted 15 July 2019
Available online 16 July 2019
subsequent use of microwave pyrolysis transformed the bamboo fibre to form carbon fibre; the effects of
microwave irradiation time and microwave power (two key process parameters) on properties of carbon
Handling editor. Charbel Jose Chiappetta fibre were investigated. Microwave pyrolysis provides a rapid heating rate (30  C/min) with relatively
Jabbour shorter process time (20 min) compared to that performed by conventional pyrolysis method, thus
leading to a relatively lower electric consumption and providing a potentially cost-saving and energy-
Keywords: efficient approach to produce carbon fibre. The production and properties of carbon fibre produced
Pyrolysis were affected by irradiation time and microwave power. The carbon fibre obtained was detected to have
Microwave high fixed carbon (80 wt%), carbon element (87%), high BET surface area (475 m2/g) and fibres in small
Bamboo
diameter (1 mm). It also shows desirable features comprising low content of moisture (<6 wt%), inor-
Carbon fibre
ganic elements of Na, K, S, Mg (5%) and ash (1 wt%), allowing the carbon fibre to have more active sites
Energy
and making it a cleaner product rather than polluting the environment whereas a high ash content could
lead to undesired catalytic reactions and emission of potentially hazardous metallic components present
in the ash. Combined with the detection of positive capacitive behaviour, the carbon fibre shows great
potential to be used as an electrode for energy storage application. The results disclose that microwave
pyrolysis combining with solvent extraction and chemical impregnation can be a cleaner approach to
transform bamboo into carbon fibre with favourable physicochemical and capacitive properties.
© 2019 Elsevier Ltd. All rights reserved.

1. Introduction

Bamboo is a biomass that is abundantly available as a global


forest resource which accounts for approximately 15 million tons of
* Corresponding author. School of Forestry, Henan Agricultural University, annual production over 1200 species (Liu et al., 2016), owing to its
Zhengzhou, 450002, China. fast growth (Peng et al., 2013), abundant availability, being
** Corresponding author. renewable and eco-friendly source, making it favourable for use as
E-mail addresses: lam@umt.edu.my (S.S. Lam), ekwon74@sejong.ac.kr feedstock in various applications (Jayanetti and Follett, 2008) and
(E.E. Kwon).
1
These authors contributed equally to this paper and act as first authors.
short maturity period (Li et al., 2012). Recently, efforts on

https://doi.org/10.1016/j.jclepro.2019.117692
0959-6526/© 2019 Elsevier Ltd. All rights reserved.
2 S.S. Lam et al. / Journal of Cleaner Production 236 (2019) 117692

employing bamboo in energy storage applications have been and lower energy consumption (1470 kJ) compared to furnace-
studied, which reported that bamboo-based carbon fibre shows assisted pyrolysis (2e10  C/min; 4 h; 61920 kJ), thus reducing
potential for use as electrode material in energy storage application manpower and operating costs (Liew et al., 2018b).
(Yang et al., 2018b). Most studies on pyrolysis of bamboo only focused on conven-
Carbon fibre is a different type of carbon-based material tional pyrolysis conversion of bamboo into common products such
compared to activated carbon (Wong et al., 2016), char, carbon as char (Hernandez-Mena et al., 2014; Huff et al., 2014; Liu et al.,
microsphere, carbon nanotube (Ko € hler et al., 2008), graphene and 2014; Sun et al., 2014) and bio-oil (Chen et al., 2014; Jung et al.,
graphene quantum dot (Safardoust-Hojaghan and Salavati-Niasari, 2008; Miao et al., 2007; Yi et al., 2012). To the best of our knowl-
2017). Carbon fibre has a distinct surface morphology of fibrous, edge, there are limited studies reported on the transformation of
thread-like with cup-stacked structure and low density that can be bamboo into carbon fibre using microwave pyrolysis. Herein, we
applied in processing parts of cellular phones, laptops, portable demonstrate the employment of a cleaner approach by combining
devices and electric vehicles (Kong et al., 2017; Zhang et al., 2016). It microwave pyrolysis, solvent extraction, and chemical impregna-
can be altered to form nanostructures (i.e carbon nanofibres) that tion techniques to transform bamboo into carbon fibre. This study
can generate quantum effects at nano-scale (Azwar et al., 2018). aims to develop an approach with improved efficiencies in energy
Despite of its advantages and diverse applications, carbon fibre consumption and human capital, and preventing the emission of
is often claimed as an expensive material due to high precursor cost hazardous gases. In this study, microwave pyrolysis of bamboo was
and amount of energy needed to heat the fibres (Das, 2011). examined over a range of microwave power (600e800 W) and
Hermansson et al. (2019) revealed that the use of common pre- irradiation time (20e40 min) with emphasis on physicochemical
cursors such as carbon fibre reinforced polymer (e.g poly- properties (i.e proximate content, elemental content, chemical
acrylonitrile) with conventional heating need high operating functional groups, surface morphology and porous characteristics)
temperature (1700  C) and can pollute the environment through and capacitive behaviour of carbon fibre. This study aims to develop
emissions of air pollutants such as ammonia and hydrogen cyanide. a cleaner approach to convert bamboo into carbon fibre for po-
Furthermore, polyacrylonitrile is derived from non-renewable and tential use in energy storage application.
relatively expensive petroleum that has contributed up to 50% of
carbon fibre manufacturing cost (Yang et al., 2013). For this reason,
2. Material and methods
efforts have been made to find an alternative of cheaper, eco-
friendly and renewable carbon fibre precursor. It is reported that
2.1. Transformation of raw bamboo into carbon fibre
the use biomass-based material such as lignin can reduce the
precursor cost, energy consumption and CO2 equivalent green-
Raw bamboo (Phyllostchys edulis) was obtained from a local
house emission by 22%, 5% and 13% compared to polyacrylonitrile
bamboo farm in Kampung Gong Badak, Terengganu, Malaysia. The
precursor (Das, 2011).
raw bamboo was cut into ring-shaped (1 cm thick) using metal
Carbon fibre, being a promising carbon-based material can be
horizontal bandsaw (23 cm in width x 41 cm in length). This was
synthesized by several techniques, namely, pyrolysis (Kim et al.,
followed by cutting of raw bamboo into cube-shaped (1 cm in
2017), electrospinning (Beck et al., 2017), hydrothermal treatment
width x 1 cm in length x 1 cm in height) using scissor. After that, the
(Deng et al., 2017), ultrasonication (Liu et al., 2017a) and chemical
raw bamboo was cleaned using distilled water and then dried for
vapour deposition (Liu et al., 2017b). (Liu et al., 2017b). These
24 h at 110  C to ensure all physically bound moisture were
techniques have their own pros and cons where they were
removed from bamboo surface (Anisuzzaman et al., 2016). The
employed to achieve different objectives, either to achieve high
dried raw bamboo was kept in a plastic container prior to any
product yield, adjustment of feasible diameter, low electric con-
analysis.
sumption, or shorter production time. Interestingly, pyrolysis has
60 g of raw bamboo was extracted with a mixture of ethanol and
been reported as a potential approach that enables mass produc-
0.5 M of sulphuric acid at a volume ratio of 1:10 for 6 h using
tion of biomass-based carbon fibre compared to other techniques
soxhlet extraction to remove resins, fats, wax and phenolic ex-
(Lee et al., 2017). Although pyrolysis is less advantageous in
tractives (Conrad, 1944; Eberhardt et al., 2006). The changes in
tailoring the carbon fibre diameter compared to electrospinning, it
chemical composition of raw bamboo were tabulated in Table 1. The
does not require additional carbonisation step for post treatment
lignin in the treated bamboo was then removed via treatment with
(Azwar et al., 2018).
1.3 wt% of acidified sodium chlorite (NaClO2) for 1 h at 90  C. The
Pyrolysis is an approach that can breakdown biomass thermally
acidification of sodium chlorite was done by adding few drops of
in inert condition to yield pyrolysis products (i.e carbon rich resi-
acetic acid until pH 4 was achieved. The treated bamboo was
dues, incondensable gas and liquid oil) (Liew et al., 2018a). None-
filtered and washed with 1 wt% of sodium hydroxide (NaOH) to
theless, conventional pyrolysis commonly employs energy-
remove excess acidified NaClO2. Then, the treated bamboo was
intensive and non-selective heating sources such as furnace that
impregnated with 5 wt% of potassium hydroxide (KOH) at 80  C for
require long process time to achieve target process temperature
6 h to remove hemicellulose, thus producing bamboo fibre. The
(approximately 700  C). The heating coil of furnace supplies heat
bamboo fibre was filtered and washed with 1 wt% of HCl to remove
energy, targeting the entire chamber through conduction and
excess KOH. The bamboo fibre was then rinsed with distilled water
convection mechanisms. As a result, longer process time (>2 h) is
needed to heat up the sample until desired temperature is achieved
(Lam et al., 2017; Liew et al., 2018b). On the contrary, microwave Table 1
pyrolysis provides rapid process time as it employs microwave ra- Chemical composition of raw bamboo and bamboo fibre.
diation mechanism that could induce rapid dipole rotation within Content (wt%) Raw bamboo Bamboo fibre
the biomass material (Yek et al., 2019). The dipole rotation of the
Extractive 3.10 e
molecules in biomass material could generate frictions and in turn Lignin 22.50 3.56
heat up in a shorter time. Liew et al. (2019) had revealed that mi- Acid insoluble lignin 21.17 0.62
crowave pyrolysis can be an alternative for sustainable and efficient Acid soluble lignin 1.33 2.94
approach for biomass conversion into valuable products as it pro- Hemicellulose 30.53 9.12
Cellulose 43.88 87.32
vides higher heating rate (60  C/min), fast process time (35 min)
S.S. Lam et al. / Journal of Cleaner Production 236 (2019) 117692 3

until the pH was neutral. The bamboo fibre was dried for 2 days at lignin, ash, and cellulose are the only components of the entire
80  C. A yield of 50 wt% bamboo fibre was obtained then kept in a biomass.
closed jar prior to microwave pyrolysis. SEM-EDX (JEOL JSM-6360LA) was used to determine the surface
Microwave pyrolysis was chosen to convert the bamboo fibre morphology and elemental content of samples at 10 kV of accel-
into carbon fibre via a pyrolysis set up that had been proposed by erating voltage. The elemental analysis of samples were also per-
Lam et al. (2017a). Approximately, 2 g of bamboo fibre and 15 g of formed using FlashEA 1112 CHNS elemental analyser to quantify the
coconut-based activated carbon (Kekwa Indah Sdn Bhd, Malaysia) carbon, hydrogen, nitrogen and sulphur contents. Fourier trans-
were inserted into a pyrolysis reactor that was then placed into a form infrared spectra (FTIR) (Perkin Elmer Spectrum 100) were
microwave oven. Activated carbon was applied as microwave performed to analyse the chemical functional groups in the sam-
absorber to absorb microwave radiation and in turn heated up the ples at spectra from 400 to 4000 cm1. The FTIR sample was pre-
entire pyrolysis system. It also enhanced the heat transfer to the pared by mixing with potassium bromide (ratio 1:7) using pestle
bamboo fibre in order for extensive pyrolysis cracking of the and mortar. The X-ray diffraction patterns of samples were
bamboo fibre to occur (Mene ndez et al., 2010). An inert condition is observed on a Ultima III diffractometer with CuK f radiation
set up by purging nitrogen gas through the pyrolysis reactor at a (l ¼ 1.5406 Å) to explore the changes of phase structure of samples.
flow rate of 0.25 L/min while a thermocouple (K-type) was chosen Brunauer-Emmett-Teller (BET), Barrett, Joyner and Halenda (BJH)
to assist the temperature of the reactor. Different microwave and t-plot method were employed using nitrogen adsorption-
powers (600e800 W) were adjusted for 30 min to pyrolyze and desorption isotherm (Micromeritics, ASAP, 2010) to determine
convert bamboo fibre to form carbon fibre (CF). The CF obtained specific surface area, total pore volume and average pore size of
was separated from activated carbon using stainless steel tweezer samples.
and labelled as ‘CF600’, ‘CF700’ and ‘CF800’ where the number of
600, 700, and 800 refers to the respective microwave power. The 2.3. Capacitive behaviour of carbon fibre
microwave pyrolysis method was repeated over a range of irradi-
ation time (20e40 min) at 700 W and labelled according to their Cyclic voltammetry (CV) is an effective electrochemical test to
respective irradiation time as ‘CF20’, ‘CF30’ and ‘CF40’. reveal the capacitive behaviour of a given material. Cyclic voltam-
metry (Potentiostat Galvanostat, Autolab PGSTAT) was carried out
2.2. Characterization of raw bamboo, bamboo fibre and carbon using a three-electrode set up (working electrode, counter elec-
fibre trode and reference electrode). The working electrode, counter
electrode and reference electrode were made from carbon fibre,
Thermogravimetric analysis (TGA) using a Mettler Toledo TGA saturated calomel and platinum material. The carbon fibre elec-
analyser was performed to examine the stages of decomposition trodes were fabricated from carbon fibre using a slurry coating
occurred during pyrolysis of the raw bamboo as well as proximate method. The carbon fibre obtained was adhered using poly(methyl
content (ash, fixed carbon, moisture, volatile matter) of the raw methacrylate)(PMMA) with a mass ratio of 90:10. The mixture of
bamboo, bamboo fibre and carbon fibre. The TGA was conducted by carbon fibre and PMMA was dissolved using ethyl acetate to form
heating the samples at a heating rate of 10  C/min from 30 to 950  C ink-like slurry. The slurry was then coated on an aluminium foil
with nitrogen gas (N2) as carrier gas. The samples were pyrolyzed in with an area of 1 cm in width x 1 cm in length. The coated
N2 environment with a gas flow rate of 50 mL/min. The moisture aluminium foil was dried at 100  C for one night. The CV was set up
and volatile matter content of the samples were determined by by dipping the all electrodes in 1 M of KNO3 electrolyte with po-
weight loss from TGA curve at 110  C and between 150 and 450  C tential difference (DV) of 0.8 V by adjusting the potential supplied
respectively. The combustion at 950  C for 20 min using a muffle (V) from 1.0 to 1.8 V.
furnace was conducted to determine the ash content, while the
fixed carbon content was obtained by subtracting the original dry 3. Results and discussion
mass of sample with ash, moisture and volatile matter content.
The chemical composition was obtained according to method 3.1. Characterization of raw bamboo and bamboo fibre as a
from Adeeyo et al. (2015). Firstly, 2.5 g of dried sample was feedstock for microwave pyrolysis
extracted using 150 mL of acetone at 70  C for 4 h. The sample was
air dried at room temperature for few minutes followed by drying The pyrolytic behaviour of bamboo materials (i.e raw bamboo
using oven at 105  C. The extractives content was evaluated as the and bamboo fibre) were observed on TGA curve presented in Fig. 1.
difference in weight. Then, 1 g of extracted sample was added into The TGA curve shows the weight loss of bamboo materials as a
150 mL of 500 mol/m3 NaOH followed by boiling for 3.5 h. The function of temperature. There were three decomposition stages of
mixture was filtered after cooling through vacuum filtration and bamboo materials observed during pyrolysis, namely: 1) evapora-
washed until neutral pH. The residue was dried to a constant tion of moisture, 2) de-volatilisation of lignocellulosic component
weight at 105  C in a convection oven. The hemicellulose was and 3) carbonisation of non-volatile fraction. Initially, weight loss of
calculated by difference between the sample weight before and bamboo materials were observed from ambient temperature
after this treatment. The lignin content was measured by adding (30  C) up to 110  C. The weight loss was likely to be derived from
3 mL of 72% H2SO4 into 0.3 g of dried extracted sample. The sample evaporation of water (moisture) physically bound on the surface of
was shaking for 30 min to allow for complete hydrolysis. After that, bamboo (Dubey et al., 2018). Then, the bamboo materials experi-
84 mL of distilled water was added and autoclaved for 1 h at 121  C. enced a drastic weight loss at temperature between 150 and 450  C.
The mixture was filtered through vacuum using a filtering crucible. This can be attributed to the de-volatilisation of lignocellulosic
The acid insoluble lignin was determined by drying the residues at component (Nam et al., 2018).
105  C and accounting for ash by incinerating the residues at 575  C The lignocellulosic component present within bamboo mate-
in a muffle furnace. The acid soluble lignin fraction was determined rials comprised mainly hemicellulose, cellulose and lignin, which
by measuring the absorbance of the acid hydrolyzed samples at had been reported to have varying thermal stability which would
320 nm. The lignin content was calculated as the summation of acid break down at different temperature ranges (Cheng et al., 2015).
insoluble lignin and acid soluble lignin. The cellulose content was During the de-volatilisation of lignocellulosic component, a weight
calculated by difference, assuming that extractives, hemicellulose, loss of bamboo materials can be observed at a lower temperature
4 S.S. Lam et al. / Journal of Cleaner Production 236 (2019) 117692

Fig. 1. TGA curve of raw bamboo and bamboo fibre.

between 150 and 285  C. This could be attributed to decomposition showed a nearly constant rate of weight loss from 500  C onwards.
of hemicellulose as it has the lowest thermal stability compared to This is due to lower release of lower molecular weight carbon
other lignocellulosic component (i.e cellulose and lignin). Hemi- species and incondensable gases while leaving non-volatile fixed
cellulose is a heteropolysaccharide (a carbohydrate that is made carbon to be remained as the solid product. This indicates that the
from different monomer types) typically made from simple units of thermochemical decomposition of bamboo materials was almost
xylan, arabino-xylan and gluco-mannan connected with b-1,3 complete at this temperature. It is thus suggested that a minimum
glycosidic bonds (Aristidou and Penttila €, 2000), thus resulting in a temperature of 500  C is needed to carbonise/pyrolyze bamboo
lower degree of polymerisation (less than 200 kDa), structural materials in producing carbon-rich solid product such as carbon
stability and activation energy (i.e minimum energy required to fibre that is potentially desirable for use in applications such as
break chemical bonds) (Pe rez et al., 2018). Consequently, heating at waste adsorption treatment and energy storage.
a relatively low temperature is sufficient to overcome the lower
degree of polymerisation, structural stability and activation energy 3.2. Yield of carbon fibre microwave pyrolysis
of hemicellulose. This explains the lowest thermal stability of
hemicellulose compared to cellulose and lignin. A little weight loss Fig. 2 displays the yield of carbon fibre at varying irradiation
of bamboo fibre at this temperature range indicates its low hemi- time and microwave power of microwave pyrolysis. Initially,
cellulose content compared to raw bamboo, suggesting more 64.27 wt% of bamboo fibre was obtained after soxhlet extraction
hemicellulose had been removed during chemical impregnation. and chemical impregnation of bamboo. After microwave pyrolysis,
At a higher temperature of de-volatilisation between 285 and carbon fibre was obtained with a yield of up to 13.11 wt% and
365  C, the weight loss of bamboo materials could be due to the heating rate of 30  C/min as observed from the temperature
decomposition of cellulose. Cellulose is a homopolysaccharide monitor. It can also be observed that carbon fibre produced at
(carbohydrates that is made from one monomer type) of repeating longer irradiation time (40 min) and higher microwave power
glucose molecules linked by b-1,4 glycosidic bonds to form glucan (800 W) produced lower yields (9.93e10.95 wt%) whereas higher
chains (Yang et al., 2007). The glucan chains of cellulose are usually yields (12.88e13.11 wt%) were obtained at lower irradiation time
connected by hydrogen bonds to form highly ordered microfibrils, and microwave power.
thus making cellulose stronger than hemicellulose. This could The higher amount of microwave radiation produced at higher
explain the decomposition of cellulose of bamboo materials at a microwave power has increased the extent of rapid dipole rotation
higher pyrolysis temperature than hemicellulose. of covalent bonds within bamboo fibre particles. Combined with
The weight loss during de-volatilisation between 365 and prolonged irradiation time, this increased the extent of dipole
500  C may be due to the lignin decomposition. Lignin, having the rotation and friction forces between bamboo fibre particles, thus
most thermally stable and complex structure compared to other producing more heat inside the bamboo fibre and resulting in
lignocellulosic component of bamboo (Kan et al., 2016; Liew et al., extensive pyrolysis conversion of bamboo fibre to produce volatile
2018b), is made from phenolic polymers that consist of three types matter. Consequently, more volatile matter was emitted from the
of phenylpropane units (i.e p-coumaryl alcohol, coniferyl alcohol, bamboo fibre, resulting in formation of a lower amount of carbon
and sinapyl alcohol) linked by strong ether and carbon-carbon fibre as the solid product in the reactor. On the other hand, the
linkages (Bugg et al., 2011). The presence of complex structure higher yield of carbon fibre produced at shorter irradiation time
and strong linkages had caused the need of higher temperature to and lower microwave power was due to less generation of heat and
decompose lignin, thus explaining the highest thermal stability of decrease in release of volatile matter during microwave pyrolysis.
lignin compared with other lignocelluosic materials. The bamboo
fibre also shows lesser weight loss at this temperature range 3.3. Characterization of raw bamboo, bamboo fibre and carbon
compared to raw bamboo, indicating lesser lignin content have fibre
been removed during chemical impregnation.
From the TGA curve, it can be noticed that the bamboo materials The proximate and elemental contents of raw bamboo, bamboo
S.S. Lam et al. / Journal of Cleaner Production 236 (2019) 117692 5

Fig. 2. Yield of bamboo fibre and carbon fibre.

fibre and carbon fibre produced at different irradiation time and content lead to undesired catalytic reaction occurred during the use
microwave power are tabulated in Table 2 and Table 3 respectively. of the carbon fibre as catalyst in high temperature applications such
The carbon fibre obtained consists of higher fixed carbon content as pyrolysis process (700e900  C) (Liew et al., 2018a); carbon
(61e80 wt%) and lower contents of moisture (4e6 wt%), volatile products have been used as base material to form catalyst via
matter (13e33 wt%) and ash (1 wt%) compared to raw bamboo and impregnation with metals. This could in turn result in emission of
bamboo fibre. potentially hazardous metallic components present in the ash.
The low moisture content (4e6 wt%) detected for carbon fibre It is found that carbon fibre produced at longest irradiation time
can be a beneficial feature to determine its feasibility as a feedstock (CF40) and highest microwave power (CF800) had the highest fixed
for use in agricultural and manufacturing industries (Liew et al., carbon content (78e80 wt%) and lowest volatile matter content
2018a; Tomar et al., 2017). This is because biomass generally con- (13e15 wt%). This was likely because the higher microwave power
tains a high moisture content (up to 90 wt%) that needs to be (800 W) and longer irradiation time (40 min) during microwave
removed to reduce the rate of biological deterioration and maxi- pyrolysis had transferred more microwave energy to the bamboo.
mise its bulk density for transportation to factory or treatment More heat energy were generated within the bamboo fibre, leading
facilities (Tomar et al., 2017). Consequently, there is an additional to the enhancement of pyrolysis decomposition of bamboo fibre to
cost required for drying of biomass feedstock prior to any pro- produce and release more volatile matter, resulting in formation of
cessing steps. Therefore, carbon fibre with low moisture content carbon fibre with higher non-volatile component, i.e fixed carbon,
can be considered as an economical feasible feedstock due to the compared to raw bamboo and bamboo fibre.
less electric consumption and the resulting cost required for drying. In contrast, the carbon fibre produced at the lowest microwave
Low content of ash and moisture are also always favourable because power (CF600) and shortest irradiation time (CF20) showed the
the presence of moisture tends to block the active sites, thus lowest fixed carbon content (61e70 wt%) and highest volatile
influencing the functionality of carbon fibre, while a high ash matter content (25e33 wt%). This suggests that the heat energy
generated at 600 W and 20 min duration of irradiation were not
sufficient to pyrolyze and carbonise the bamboo fibre, thus pro-
Table 2 ducing carbon fibre with lower fixed carbon content and higher
Proximate content of raw bamboo, bamboo fibre and carbon fibre. volatile matter content. Therefore, the irradiation time and micro-
wave power of microwave pyrolysis were deemed to have a sig-
Proximate content (wt%) Moisture Volatile matter Fixed carbon Ash
nificant effect on the proximate content of carbon fibre obtained.
Raw bamboo 7 65 26 2 The carbon fibre was detected to be dominated by higher carbon
Bamboo fibre 5 75 17 3
CF20a 4 25 70 1
content (80.1e87.2%) compared to raw bamboo and bamboo fibre.
CF30a 6 17 76 1 This could be attributed to the impregnation of bamboo fibre using
CF40a 6 15 78 1 KOH. During KOH treatment, the OH ions derived from KOH
CF600b 5 33 61 1 would attack the chemical bond across oxygen and carbon atoms.
CF700b 6 17 76 1
More advanced irradiation time and microwave power had thus
CF800b 6 13 80 1
weakened and broke more chemical bond between oxygen and
a
Carbon fibre obtained at different irradiation time (20, 30, 40 min). carbon atoms present in the bamboo fibre, thus releasing more
b
Carbon fibre obtained at different microwave power (600, 700, 800 W).
6 S.S. Lam et al. / Journal of Cleaner Production 236 (2019) 117692

Table 3
Elemental content of raw bamboo, bamboo fibre and carbon fibre.

Elemental content (%) Cc Hc Nc Sc Oe Cd Od Nad Md Sid Sd Cld Kd

Raw bamboo 41.5 6.1 0.7 0.0 51.7 45.7 51.6 0.1 0.0 0.3 0.1 0.0 0.0
Bamboo fibre 58.2 5.1 0.6 0.0 36.1 53.7 36.3 0.1 0.0 0.0 0.0 3.8 5.9
CF20a 80.1 4.5 0.5 0.0 14.9 92.6 1.6 0.5 0.0 0.0 0.0 1.7 3.1
CF30a 84.4 3.9 0.3 0.0 11.4 97.3 0.6 0.3 0.0 0.0 0.0 0.9 0.7
CF40a 86.5 3.1 0.2 0.0 10.2 97.4 0.5 0.3 0.0 0.0 0.0 0.5 0.7
CF600b 81.7 4.6 0.5 0.0 13.2 90.9 1.4 0.1 0.0 0.0 0.0 1.9 5.4
CF700b 84.4 3.9 0.3 0.0 11.4 97.3 0.6 0.3 0.0 0.0 0.0 0.5 0.7
CF800b 87.2 2.4 0.1 0.0 10.3 98.3 0.5 0.0 0.0 0.0 0.0 0.4 0.0
a
Carbon fibre obtained at different irradiation time (20, 30, 40 min).
b
Carbon fibre obtained at different microwave power (600, 700, 800 W).
c
Data obtained from CHNS analyser.
d
Data obtained from EDX analyser.
e
Obtained by difference (100-C-H-N-S).

oxygenated component from bamboo fibre. This explained the ef-


fect of irradiation time and microwave power on carbon and oxy-
gen content of carbon fibre. The high carbon content is always
desirable as it can improve the capacitive properties of carbon fibre.
This is because carbon element could be arranged in a sp2 structure
that could provide a delocalized pi-bond and free charge carrier,
thus facilitating the electrical properties of carbon fibre (Gu et al.,
2015; Pandolfo and Hollenkamp, 2006).
Small amount of Na element (up to 0.5%) was observed within
the carbon fibre obtained. This could be derived from the Na resi-
dues remained on carbon fibre surface after the washing step with
NaOH. The presence of K element (up to 5.4%) and Cl element (up to
1.9%) can be explained by the residues remained on carbon fibre
surface after metal hydroxide treatment (i.e KOH impregnation)
and post treatment (i.e HCl). However, the content of the Na, K and
Cl elements had decreased at longer irradiation time and higher
microwave power. This is due to the increase of evaporation and
removal of these residues from carbon fibre resulted from higher
heat energy produced at longer irradiation time and higher mi-
crowave power.
Fig. 3 presents the FTIR spectra of raw bamboo, bamboo fibre
and carbon fibre over a range of irradiation time and microwave
power. It can be observed that most of the carbon fibre had pro-
duced almost similar FTIR peaks at different levels of transmittance.
An absorption band of FTIR of carbon fibre between 3200 and
3600 cm1 corresponds to the OeH stretching of carboxyl, phenol
or alcohol group (Yakout and Sharaf El-Deen, 2016). The small band
at about 1670e1760 cm1 was corresponded to C¼O stretching
vibrations of carboxyl groups, ketones, lactones or aldehydes. The Fig. 3. FTIR spectra of raw bamboo, bamboo fibre and carbon fibre over varying mi-
crowave power (a) and irradiation time (b).
FTIR spectrum of the carbon fibre also showed a strong band at
1530e1670 cm1 due to presence of compounds with aromatic ring
group, and the weak band at 1380-1450 cm1 indicated compound Fig. 4 shows the XRD patterns of raw bamboo, bamboo fibre and
with CeH bending (alkane). Several functional groups of carbon carbon fibre obtained over a range of irradiation time and micro-
fibre such as CH2, CeH and OeH that represent alkene, alkane and wave power. It can be observed that raw bamboo, bamboo fibre and
phenol can be detected at absorption band of 1280e1380 cm1. The carbon fibre have a broad peak at 2q ¼ 21.7, which corresponds to
peaks at frequency ranging between 1180 and 1280 cm1 and (002) plane of amorphous carbon of lignocellulosic compounds. A
900e1180 cm1 were assigned to OeH bending and CeO stretching weak peak at 2q ¼ 24.3 was also noticed for all samples, suggesting
in esters, ethers, alcohols and/or phenols groups (Yakout and Sharaf the presence of crystalline structure arranged in stacked layers. It
El-Deen, 2016). was observed that the broad peak at 2q ¼ 21.7 and the weak peak
It can also be noticed from FTIR analysis that weaker peaks at 2q ¼ 24.3 of carbon fibre obtained from microwave pyrolysis of
(peaks with lower intensity of infrared absorption) were detected bamboo become sharper with higher intensity compared to that
for carbon fibre obtained over longer irradiation time and higher observed for raw bamboo and bamboo fibre, suggesting that the
microwave power. This was likely due to the extensive breaking of microwave pyrolysis process had caused changes to the amorphous
chemical bonds within the complex structure of carbon fibre at structure of lignocellulosic compound originally present in
longer irradiation time and higher microwave power. As a result, bamboo, transforming some of the lignocellulosic compounds to
many functional groups were removed during microwave pyrolysis form more stable and crystalline cellulose II (Ronald Aseer et al.,
that in turn formed simpler structure of carbon fibre, thus 2013). The peak of carbon fibre at 2q ¼ 24.3 become sharper at
explaining the low intensity FTIR peaks. longer irradiation time and higher microwave power, indicating
S.S. Lam et al. / Journal of Cleaner Production 236 (2019) 117692 7

Fig. 4. XRD patterns of raw bamboo, bamboo fibre and carbon fibre over varying microwave power (a) and irradiation time (b).

that more crystalline carbon structure had been formed in carbon area and total pore volume of carbon fibre could be explained by
fibre (Gu et al., 2015). The presence of more crystalline structure at the increased presence of microcrystallites (confirmed in XRD
longer irradiation time (40 min) can be explained by the sufficient pattern) and pores (confirmed using BJH and t-plot method) in
duration for rearrangement of irregular cellulose I into crystalline carbon fibre. The carbon fibre with higher BET surface area and total
cellulose II (Ben Sghaier et al., 2012). Interestingly, graphitic planes pore volume is highly desirable as it could provide more active sites
(100,101) commonly found in carbonaceous materials near for the transportation of charged ions onto carbon fibre surface
2q ¼ 43 were not detected for the carbon fibres produced in this during energy storage application (Gu et al., 2015).
study. This can be explained by chemical impregnation that was It was found that CF800 has the highest BET surface area
likely to have broken the (100,101) planes, thus destroying the (475 m2/g) and total pore volume (0.24 cm3/g). The production of
orderliness in atomic arrangement of these planes (Yang et al., CF800 with high pore volume was due to the KOH impregnation
2014; Zhang et al., 2018). followed by microwave pyrolysis at high microwave power
The more advanced microwave power (800 W) also had facili- (800 W). During impregnation of bamboo fibre with KOH, reduc-
tated the formation of turbostratic structure of carbon, a graphite- tion and oxidation occurred simultaneously (i.e redox reaction).
like microcrystallite stacked in nearly parallel layers. This is because Initially, the KOH was dissociated into basic and reactive H2O and
more heat energy were obtained to break down and rearrange K2O (Eq. (1)). The basic and reactive H2O derived from KOH was
(002) plane of amorphous carbon into more crystalline and ordered then reacted with bamboo fibre, reducing H2O to H2 gas while the C
layers (Gu et al., 2015). Therefore, the results suggest that the phase element from bamboo fibre was oxidized into CO (Eq. (2)). Then, the
structure of carbon fibre can be improved to form a more crystalline CO adhered on bamboo fibre surface was removed in the form of
structure by adjusting the irradiation time and microwave power of CO2 volatiles during the impregnation KOH at 90  C (Eq. (3)). The
microwave pyrolysis. Carbon fibre with more crystalline structure K2O reacted with CO2 to form salt of K2CO3 (Eq. (4)) which was then
is desirable as it is stronger and stiffer than amorphous structure, removed during washing step using distilled water. The main
thus improving its mechanical strength for use in many mechanism of KOH treatment could be summarized as follows:
applications.
The porous characteristics (pore size distribution, total pore 2KOH / H2 O þ K2 O (1)
volume and BET surface area) of raw bamboo, bamboo fibre and
carbon fibre obtained at different irradiation time and microwave C þ H2 O/CO þ H2 (2)
powers are tabulated in Table 4. It can be noticed that the BET
surface area of carbon fibre was increased from 83 up to 475 m2/g
and the total pore volume was increased from 0.07 up to 0.24 cm3/g CO þ H2 O/CO2 þ H2 (3)
at increasing irradiation time (20e40 min) and microwave power
(400e800 W) during microwave pyrolysis. The higher BET surface K2 O þ CO2 /K2 CO3 (4)
8 S.S. Lam et al. / Journal of Cleaner Production 236 (2019) 117692

Table 4
Porous characteristics of raw bamboo, bamboo fibre and carbon fibre.

Sample Average pore size (nm)c Total pore volume (cm3/g)d Micropore volume (cm3/g)e Mesopore volume (cm3/g)f BET surface area (m2/g)g

Raw bamboo 4.67 0.07 0.03 0.04 83


Bamboo fibre 3.8 0.08 0.01 0.06 104
CF20a 3.84 0.1 0.03 0.06 162
CF30 a 3.71 0.15 0.06 0.08 249
CF40 a 2.98 0.23 0.13 0.1 458
CF600b 4.12 0.12 0 0.12 127
CF700 b 3.71 0.15 0.06 0.08 249
CF800 b 2.99 0.24 0.12 0.12 475
a
Carbon fibre obtained at different irradiation time (20, 30, 40 min).
b
Carbon fibre obtained at different microwave power (600, 700, 800 W).
c
Barrett-Joyner-Halenda desorption method.
d
Determine at relative pressure p/po ¼ 0.99.
e
Determine by the t-plot method.
f
Obtained by the difference. Mesopore volume ¼ Total pore volume e micropore volume.
g
Brunauer, Emmett and Teller method.

The subsequent microwave pyrolysis had exfoliated the K2O lignin bounded to the fibres of bamboo during delignification using
residues that still remained on the bamboo fibre surface, thus acidified sodium hypochlorite (NaClO2) treatment. Firstly, NaClO2
leaving pores on carbon fibre surface. The use of high microwave was dissociated into chlorous acid (HClO2) and sodium ion in an
power (800 W) during microwave pyrolysis during the production acidic condition (Eq. (5)). HClO2 was further broken down to form
of carbon fibre had resulted into more exfoliation of K2O residues reactive species such as chlorate ion (ClO 3 ), hypochlorous acid
on bamboo surface and leaving more pores on carbon fibre surface. (HOCl), chlorine dioxide (ClO2) and chloride ion (Cl) (Eq. (6) and
A high removal of K2O residues is confirmed with zero detection of Eq. (7)). During the delignification of bamboo using acidified
K element and a low content of O element detected for CF800 NaClO2, cleavage of ether linkages between lignin and hemicellu-
compared to other carbon fibre. Therefore, the use of high micro- lose lignin had depolymerized lignin through oxidative reaction
wave power (800 W) during microwave pyrolysis during the pro- by\/*-reactive species of HOCl, ClO2 and ClO 3 . These species were
duction of carbon fibre had resulted into more exfoliation of K2O considered as very strong oxidizing agent that could selectively
residues left from KOH treatment and leaving more pores on carbon break the protective lignin over fibres (Rabetafika et al., 2014; Zhou
fibre. This explained the high total pore volume of CF800 compared et al., 2008). As a result, the breaking down of hemicellulose using
to other carbon fibre. alkaline KOH to produce thread-like structure was easier as the
Fig. 5 shows the SEM micrographs of raw bamboo, bamboo fibre protective lignin had been removed. The conversion of acidified
and carbon fibre obtained from the microwave pyrolysis approach. NaClO2 treatment into strong oxidizing agent could be summarized
Small thread-like fibres were observed in bamboo fibre and all as follows (Ben Sghaier et al., 2012),
carbon fibres which can be explained by the removal of protective

Fig. 5. SEM images of raw bamboo (a), bamboo fibre (b) and carbon fibre; CF600 (c), CF700 (d), CF800 (e), CF20 (f), CF30 (g), CF40 (h). The arrows indicate the presence of carbon
nanofibre.
S.S. Lam et al. / Journal of Cleaner Production 236 (2019) 117692 9

provides information on the capacitive behaviour of carbon fibre


NaClO2 þ Hþ /HClO2 þ Naþ (5) through charge and discharge using three-electrode system. It can
be observed that all CV curves exhibit almost smooth charge and
2HClO2 / Hþ þ ClO3 þ HOCl (6) discharge lines. This can be explained by an electrical double layer
(EDL) occurred at interface between carbon fibre electrode and
2HClO2 þ HOCl/2ClO2 þ Cl þ H2 O þ Hþ (7) KNO3 electrolyte. The EDL was composed of a layer of charges
derived from KNO3 electrolyte ions and a layer of electrical charges
After microwave pyrolysis of bamboo fibre to form carbon fibre, derived from carbon fibre electrode after a potential was applied
the presence of carbon nanofibres (diameter 1 mm) was detected through the system.
in CF800 and CF40. This is because of the use of longer irradiation It can be also observed that there is no presence of significant
time (40 min) and higher microwave power (800 W). Generally, redox peak, indicating that non-faradaic reaction was involved
bamboo is made of microfibrils linked by hydrogen bond (Xie et al., during charging and discharging of carbon fibre (i.e no transfer of
2016). The longer irradiation time and higher microwave power charges). Redox peak is a peak derived from faradaic reaction of
could have overcome the strong hydrogen bond between microfi- electrode made from metal/transition metal oxides and conductive
bril, thus collapsing the structure of bamboo to produce carbon polymers (Asen et al., 2018). Thus, the EDL behaviour showed by
fibre in nano size (i.e carbon nanofiber). Therefore, it is worth to carbon fibre electrode suggests that carbon fibre shows potential to
mention that irradiation time and microwave power affect signif- be used in electric double layer capacitor application. The CF800
icantly the diameter size of the carbon fibre obtained. and CF40 also show better current response compared to others.
The capacitive behaviour of carbon fibre was investigated This can be explained by their higher surface area that increases the
through cyclic voltammetry (CV). Fig. 6 presents the CV curves of accessibility of electrolyte ions onto their surface, thus improving
electrode made from carbon fibre obtained at varying irradiation their electrical conductivity (Huang et al., 2014).
time and microwave power of microwave pyrolysis. The CV curve

Fig. 6. CV curves of carbon fibre at scan rate of 5 mV/s over varying microwave power (a) and irradiation time (b).
10 S.S. Lam et al. / Journal of Cleaner Production 236 (2019) 117692

Table 5
Comparison of carbon fibres produced via microwave pyrolysis and conventional pyrolysis.

Process features Bamboo (this study) Bamboo (Han et al., 2017) Barley grain (Yang et al., 2018a)

Types of pyrolysis Microwave pyrolysis Conventional pyrolysis Conventional pyrolysis


Heating source Microwave Tubular furnace Tubular furnace
Process time 20e40 min 245 min 8h
Electrical power (W) 800 1500a 1500a
Estimated energy consumption (kJ)b 960e1920 22050 43200
Heating rate ( C/min) 30 3 5
a
https://www.mtixtl.com/Multi-PositionTubeFurnace-GSL-1100X-NT-UL-1100X-NT-1.aspx.
b
Estimated energy consumption (kJ) ¼ Power of heating source (W)Total process time (s)/1000.

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bamboo carbon fiber membrane for LieS batteries. J. Mater. Chem. 3 (18),
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Declarations of interest Hermansson, F., Janssen, M., Svanstro € m, M., 2019. Prospective study of lignin-based
and recycled carbon fibers in composites through meta-analysis of life cycle
assessments. J. Clean. Prod. 223, 946e956.
None. Hernandez-Mena, L.E., Pe coraa, A.A., Beraldob, A.L., 2014. Slow pyrolysis of bamboo
biomass: analysis of biochar properties. Chem. Eng. Trans. 37, 115e120.
Huang, C., Puziy, A.M., Sun, T., Poddubnaya, O.I., Sua rez-García, F., Tasco
n, J.M.D.,
Acknowledgements
Hulicova-Jurcakova, D., 2014. Capacitive behaviours of phosphorus-rich carbons
derived from lignocelluloses. Electrochim. Acta 137, 219e227.
We acknowledge the financial support of FRGS research grant Huff, M.D., Kumar, S., Lee, J.W., 2014. Comparative analysis of pinewood, peanut
shell, and bamboo biomass derived biochars produced via hydrothermal con-
(Vot 59434 and 59512) by the Ministry of Education Malaysia and
version and pyrolysis. J. Environ. Manag. 146, 303e308.
Golden Goose Research Grant (GGRG) by Universiti Malaysia Ter- Jayanetti, D., Follett, P., 2008. Bamboo in construction. In: Xiao, Y., Inoue, M.,
engganu and grateful for the technical and lab support provided by Paudel, S. (Eds.), Modern Bamboo Structures. CRC Press, London, pp. 23e32.
Henan Agricultural University, Universiti Malaysia Terengganu, Jung, S.-H., Kang, B.-S., Kim, J.-S., 2008. Production of bio-oil from rice straw and
bamboo sawdust under various reaction conditions in a fast pyrolysis plant
Education University of Hong Kong, Henan University of Technol- equipped with a fluidized bed and a char separation system. J. Anal. Appl. Py-
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Kan, T., Strezov, V., Evans, T.J., 2016. Lignocellulosic biomass pyrolysis: a review of
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