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II WorleyParsons

resources & energy '£.. ,'


~

OOCEP

OMAN OIL COMPANY EXPLORATION &


PRODUCTION LLC

Abu Tubu l J..,W,_, i

ABU TUBUL BLOCK so·


· . PROJECT .

DOC # ABB-01-ELE-SOW-WP0-000-01 001-00-K-00

CATHODIC PROTECTION DESIGN


SCOPE OF WORK-GATHERING SYSTEM
IIJ WorleyParsons
resources & energy

Oman Oil Company Exploration & Production LLC


Abu Tubul Block 60 Project CP Design SOW-Gathering system

WPOE
OOCEP
Reason for Revision I Prepared Reviewed Approved ~pproval
Revision Date Page
Description of Changes by By By 1\

~vw ~JP
K 00 24/1/2012 Issued For Review
II UH

..

Hold No. .. Reason for Hold I Details

1 Well casing specification - Section 1. 7

2 33kV OHL- Three phase symmetrical fault current

3 Pipeline crossing schedule

ABB-13-ELE-SOW-WP0-000-13001-00-K-00. doc Page 2 of 40


liJ WorleyParsons
resources & energy

Oman Oil Company Exploration & Production LLC


Abu Tubul Block 60 Project CP Design SOW-Gathering system

SYNOPSIS
This document presents the Cathodic Protection Design scope of work for the Gathering system in ABU
TUBUL BLOCK 60 PROJECT .

Disclaimer

This document has been prepared on behalf of and for the exclusive use of OOCEP and is subject to
and issued in accordance with the agreement between OOCEP and WP Oman. WP Oman accepts
no liability or responsibility whatsoever for it in respect of any use of or reliance upon this report by any
third party.

Copying this report without the permission of OOCEP and WP Oman is not permitted.

ABB-13-ELE-SOW-WP0-000- 13001-00-K-00 . doc Page 3 of 40


liJ WorleyParsons
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OOCEP
,
Oman Oil Company Exploration & Production LLC
Abu Tubul Block 60 Project CP Design SOW-Gathering system

Table of Contents

1.0 INTRODUCTION ... ........................................................................................ .... .. ......... 6


1.1 Definitions ........ ...... ...... ..... ........................... ........................ .. ......... .......... .......... ...... ...... .... .. .. ... .. .. ..... .. 7
1.2 Units ...... ..... .. ... .. .. ....... ......... .. .... ... .. ........... .. ... .. ......... .... ... .... ... .... ... ............ ... ... ..... ... .. ..... ......... .... ........ 8
1.3 Language ......... ... .. ............... .. ............. ................ .. ................... .. ... .. ..... ... ........ .. ........ ..... .......... ........ ..... 8
1.4 Abbreviations ........ .... ................... ......... ... ..... .. ............ .................. ... .. ...... ... ..... ..... .... .. ..... .......... ... ........ 8
1.5 Scope of Work ...... , .. ..... ... ..... .. .. ........ .. .... ...... ....... ....................... ...... .... ...... ..... .... ...... ... .... .... .... ...... ..... 9
1.6 Performance Responsibility ... ... .......... :.... .. .. ............ .... ..... ... .. ...... .. ..... ............. ... ..... ,... ...... ........... ...... 10
1.7 Scope Description ,... :............................ ....... .... ....... ....... .. ........ .. ... ....... ..... ....... .... ... ... ......... ....... ... ..... 10
1.8 Codes and standards ........... .. .............. ........ ............. ... .. ............ .. .. .. ...... .... .............. ............... ... ........ 12
1.9 Reference documents ..... ..... .. ........ ..... .. ...... ... .... .. ... ... ...... ..... .... .. ...... ...... ..... ...................................... 14
1.10 Exclusions .... ....... .. .. ............................ ..... ........ , ... ..... .... ......... ... ... ....... .... ....... .. ... ..... .. ...... .. ........... ..... 14
. 2.0 GENERAL REQUIREMENTS ..................................................................................... 15
2.1 Operation & Design Life .. ~ ...................... ..........._.. .. .. .. ...................... ..... ....... ................ ... ....... .. ........... 15
2.2 Environmental Conditions .................................... .. ...... ... ..... ...... ... ......... :.... ... ......... ... .... .. ........ .. ........ 15
2.~ Utility Data ... .. .... .. .. ........... .. ..... .. ... .. ................ ................. .... ... .. ......... ... ....................... ............... :... , ... 16
2.4 Materials ...... .. ......................... :................. ~ ...... .... ........ ... ....... .. ... : ....... ................ .. . '· ..... ..... ~: .. ........... ... 17
2.5 Hazardous Area Rating .......... .'................ : ...... ...... ·....................................... , ........ ............ .... .. .... : ....... 17
2 .6 Ingress Protection .. : ...........................................
.
...'.. ......... .. ..... .. ... ............. .... ......... .... : .......... .. :...........
.
17
2.7 EMI Compliance
.
.......
.
..... .. ..... ...... ......... ... .... .. ... ......................................................
. .. .
.. ...... ......... .. ....... .. . 17
3.0 TECHNICAL REQUIREMENTS ...................... ;......... ~ ~ ................ ;......... ;.................... 18
3.1 General
. ........................... .. :......... .. .. ...... .. .. ... ... ........... ........ .. ..... ......
. ....... ..... ..... ........ .... ..... .... ......... .... . 18
3.2 Temporary CP system ... ... .. : . .- ... .. ....'.. .. ........ ... .... .... ......... _. .... .. ........ : .... : ..... .... ;.... .. .... .. .. .. .... .. .. : .. -...... : ... 18
3.3 Permanent CP System ...... .. ...... ... ...... ·.. .: .. ,........ ..... .... ..... ...... .... ..... .. ... .. ... .... ..... .. ................... ........ .... 18 •
3.4 Site survey :.. ... ... .................... .... .. ................. : ....................... .... .... .... ........... ....... .... ........... : ....... .. ........ 20
3.5 Cabling and connections ..... .. .... ... ......... .. .... .. ... .... ... .. .. .: ........... .. ........... .... ....... ... .... ... ..................... ... 21
3.6 Well casings ... ...................... .... .................... ... .................................... .. ... ........ ..... ..... ... ...... ... ......... .. . 22
3. 7 Groundbeds .... .. .... .................................................................................................... ...... ... ..... .. .......... 22
3.8 Transformer Rectifier Unit ....... .. ... .... ........... ........ ...... ..... ..... .. ............ .... ..... .. ............. ..... .... ... .. .. .. ... ... . 22
3.9 Test posts and Distribution boxes ............. ..... .... ... ........ .. .... .... ........ ....... ... ...................... ..... .. ........ .. .. 23
3.10 Cathodic Protection Monitoring ..... .. .. ...... ..... .. .. .... .. .. .. ..... .. ........... ........... ...... ..... .... .... ... .......... .. ..... .... 24
3.11 Interaction and induced effects ..... .. .. ...... .. ...... ...... .. ..... .. .. ........... .... ..... ..... .. ..... ...... .. .. .... ..... ......... ...... 25
3.12 Electrical Continuity ...... ............................ .. .................... .. .... .. ... ...... ........ ........................................... 25
3.13 Safety and Integrity ..... .... .. ............. .. ................... .. ... .... .... .............. .. ....... .. ................. ....... ... .. ...... .. .. .. 26
3.14 Electrical Isolation .. .... .. .. .............. .. .... .. ......... .... ...... .... ..... .'~ ............................... ... .. ..... ........ ....... .. ...... 26
3.15 Monitoring Equipment .......... ..... .... .... ... .. .. ...... .... ..... .. ....... .... .... .... ....... ... ....... .. ....... ..... ........... .. .......... 26
3.16 Earthing .... ............ ..... .................. .. .. .. ............. .. ..... .. .... .... ...... .. .. ... ....... .. .................... .. .. .................... . 26
4.0 Documentation ......................................................................................................... 28
4.1 Drawings and Documentation ..... .... ...... .. .... ................... .... .... ..... .......... .. ... ... .... ..................... ..... .. ..... 28
4.2 Document Submission Procedure .... ............................ ....... ... ....... ..... ..... ..... ... ..... ...... ... .. .. ....... ... ... .... 28

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Oman Oil Company Exploration & Production LLC
Abu Tubul Block 60 Project CP Design SOW-Gathering system

5.0 APPENDICES ..................................................................................................... ~ ...... 29


Appendix 1............................................................................................,............................ 30
Appendix II ........................................................................................................................ 34
Appendix Ill ....................................................................................................................... 35
Appendix IV ....................................................................................................................... 36
Appendix V ........................................................................................................................ 37
Appendix VI ....................................................................................................................... 38
Appendix VII .............................................·.......................................................................... 39
Appendix VIII ................... ,..............·........ ~ ........................................................................... 40

ABB-13-ELE-SOW-WP0-000-13001-00-K -00. doc Page 5 of 40


Worley Parsons
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OOCEP
Oman Oil Company Exploration & Production LLC
Abu Tubul Block 60 Project CP Design SOW-Gathering system

1.0 INTRODUCTION
This document presents the cathodic protection (CP) scope of work for the Gathering system in
Abu Tubul Block 60 Project.

Abu Tubul field is a gas field, located in Oman Block-60 about 100 km West of Saih Rawl in an
area of 10 km (E-W) by 32 km (N-S) . The location map of the Block-60 is given in the Fig. 1
below. The terrain is gravel plain, approximately 50% of which is covered with sand dunes. Some
of the dunes are more than 100m high .

GU F 0
AN

F'ABIAN
su

Fig.1: Location map

The Abu Tubul Block60 facilities will consist of:

• Production wells
• Gathering system (By others)
• Gas Processing Plant (By others)
• Sales gas and condensate export pipelines (By others)
• Infrastructure and utilities (By others)

ABB-13-ELE-SOW-WP0-000-13001-00-K-OO.doc Page 6 of 40
(g) WorleyParsons
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Oman Oil Company Exploration & Production LLC


Abu Tubul Block 60 Project CP Design SOW-Gathering system

~ - --- ~ ------ - ~ ---------------~ ~----------1

c=~-------,__s_a-les--~:~·~ : ~mQ
I
I

G~ , .~ r
1---- - --- -·-

Fig. 2: ABB FACILITIES


The Phase-1 development will hook up a total of .60 wells, comprising of 7 appraisal .wells, 51
·· vertical development wells and 2 horizontal development wells.
The well fluids from each of the wells shall be delivered to a centrally located Gas Processing
Plant (GPP) via a gathering system pipeline network comprising of flow lines/Headers and trunk
lines. Multiple wells shall be linked together in a "Daisy Chain" fashion . The end of each header I
flow line feeds into one of the trunk lines. After processing, the sales gas & stabilised condensate
shall be tie-in to the existing OGC SGL (Salalah Gas Line) and PDO MOL (Main Oil . Line)
respectively via new Carbon Steel (CS) export pipelines

1.1 Definitions
The following key definitions apply for this Cathodic Protection Design Scope of Work .

Approval/Review means CP CONSULTANT shall submit drawings and documents to WP-EPMS


in advance for comments before completion of detailed design phase.

OOCEP and Company shall be mutually interchangeable and means "Oman Oil Company
Exploration & Production LLC" .

CP CONSULT ANT means the design consultant responsible to WP-EPMS for the detail design of
Cathodic Protection System .

CONTRACTOR means the CONTRACTOR responsible to Company for the pipeline FACILITIES
construction . ·

Commissioning means all activity required to test and have the cathodic protection system ready
for startup. It includes physical tests, integrity assurance and documentation .

CONTRACT shall mean all those documents forming the CONTRACT.

ABB·13·ELE-SOW-WP0-000-13001-00-K-OO .doc Page 7 of 40


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OOCEP
Oman Oil Company Exploration & Production LLC
Abu Tubul Block 60 Project CP Design SOW-Gathering system

Detailed Design means all documents, drawings and specifications generated during
engineering phase by CP CONSULTANT. CONTRACTOR shall prepare Purchase Requisitions
based on Material Requisitions prepared by CP CONSULTANT , for procurement of CP
equipment and materials.

Engineering means all WORK carried out in developing the Detailed Design including
preparation of Site survey report, design calculations, typical construction drawings, material
specifications, data sheets, installation procedures and test post schedules.

Pre-Commissioning means checking and testing of all EQUIPMENT for correct installation and
operation in preparation for Commissioning .

Quality assurance means all those planned and systematic actions (QA) necessary to provide
a
adequate confidence that product or service shall satisfy given requirements for quality.

Quality plan means a document setting out the specific quality practices, resources and
sequence of activities relevant to a particular product, service, CONTRACT or order.

Quality system means the organization structure; responsibilities, activities, resources and
events that together provide organized procedures and methods of implementation to ensure the
capability of the organization to meet quality requirements.

Site is mutuality interchangeable with LOCATION.

Vendor means the main body responsible for supply and/or manufacture of any individual
EQUIPMENT.

WP-EPMS means Worley Parsons is a company representative .responsibie for Engineering,


Procurement and Management services.

1.2 Units
In general, the Sl system of units shall be used for this Project

1.3 Language
All documentation shall be in the English language.

Throughout this document, the phases, the words 'will', 'may', 'should', 'shall' and 'must', when
used in the context of actions by COMPANY or others , have specific meanings as follows :

- 'Will' is used normally in connection with an action by COMPANY, rather than by CP


CONSULTANT.

- 'May' is used where alternatives are equally acceptable.

- 'Should' is used where a provision is preferred or recommended.

-'Shall' is used where a provision is mandatory or is a statutory requirement

- 'Must' is used where a provision is deemed essential.

1.4 Abbreviations

AC Alternating Current

ANSI American National Standards Institute

ABB-13-ELE-SOW-\NP0-000-13001-00-K-OO.doc Page 8 of 40
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resources & energy
OOCEP
Oman Oil Company Exploration & Production LLC
Abu Tubul Block 60 Project CP Design SOW-Gathering system

API American Petroleum Institute

ASME American Society of Mechanical Engineers

CIPS Close Interval Potential Survey

CP Cathodic Protection

cs Carbon Steel

DC Direct Current

DCVG Direct Current Voltage Gradient

EMI Electro Magnetic Interference

FAT Factory Acceptance.Test

GPP Gas Processing Plant

HSE Health Safety and Environment

IEC International Electro-Technical Com ril iss ion

IP Ingress Protection

ISO International Standards Organization

MOL Main Oil Line

NACE .· National Association for Corrosion Engineers

OGC Oman Gas Company

OOCEP Oman Oil Company Exploration & Production LLC.

PCP Permanent Cathodic Protection

PDO Petroleum Development Oman

RFI Radio Frequency Interference

SAT Site Acceptance Test ·

SGL Salalah Gas Line

sow Scope of Work

TCP Temporary Cathodic Protection

TR Rectifier Transformer

WPOE Worley Parsons Oman Engineering LLC

1.5 Scope of Work

This SOW and the documents referred herein define the CP CONSULTANT's scope of work,
related to the detail design of CP system.

ABB-13-ELE-SOW-WP0-000-13001-00-K-OO.doc Page 9 of 40
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Oman Oil Company Exploration & Production LLC


Abu Tubul Block 60 Project CP Design SOW-Gathering system

CP CONSULTANT shall carry out the site surveys and the detail design for Temporary CP and
Permanent CP systems and shall furnish the detail design documents/drawings to WP-EPMS for
review I approval. After incorporation of comments, final drawings and documents shall be
issued for Company's use.

1.6 Performance Responsibility

CP CONSULTANT shall be responsible for the detail design of TCP and PCP systems. Any
errors or omissions shall be rectified by CP CONSULTANT and updated drawings and
documents shall be issued for Company's use, without any price implication to WP-EPMS.

1.7 Scope Description

CP CONSULTANT shall carry out the surveys and detail design for the complete permanent and
temporary Cathodic Protection Systems,

Cathodic Protection system shall be designed as per section 1.8 Codes and standards.

Detail design of cathodic protection systems shall be carried out for the well casings and buried
DSS pipelines. DSS pipelines are used in Gathering system .

Refer Appendix-11 for DSS pipe material specification:

Refer Appendix-Ill for well casing specifications. (HOLD)

· Refer Appendix-IV for Overall route map - Field Gathering system pipelines.

Refer Appendix-VII for 33kV OHL route layout.

· CP CONSULTANT's scope shall include but not limited to:-

• CP Site survey and preparation of site survey report

• E log I survey to determine the current requirement for well casing CP and submission of
E log I survey report. E log I survey shall be carried out for one vertical well pad and one
horizontal well pad .

• Detailed design of a sacrificial Temporary Cathodic Protection (TCP) system for the
protection of buried DSS pipelines during construction phase and prior to Commissioning
of permanent CP system.

• Detailed design of a Permanent Cathodic Protection (PCP) system using an impressed


current CP system for the protection of buried DSS pipelines and well casings (vertical
and horizontal wells)

• Design WORK includes preparation of method statements, design calculations,


construction drawings, material specifications, data sheets and bill of materials,
installation procedures , testing & commissioning procedures, test post schedule
including types and location of test posts;

ABB-13-ELE-SOW-WP0-000-13001-00-K-00 .doc Page 10 of 40


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resou rces & energy ~~·
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Oman Oil Company Exploration & Production LLC
Abu Tubul Block 60 Project CP Design SOW-Gathering system

CP CONSULTANT shall visit the site and obtain necessary information for designing the CP
system for the proposed well casings and DSS pipelines. The details such as soil resistivity,
geographical factors, the likelihood or existence of stray currents, existing pipe lines and
overhead lines etc. shall be obtained from the site.

DSS pipelines are running parallel to Overhead lines, CP CONSULTANT shall review the
proximity of power lines to the proposed DSS pipe lines and shall design suitable mitigation
measures. CP CONSULTANT shall conduct "Overhead line interference and mitigation study"
and submit report to Company. Pipeline route layouts for the Gathering system & preliminary
OHL route layout attached shall be referred for the mitigation studies . CP consultant shall advise
the clearance required between the DSS pipeline and the overhead line for each separate route
on north & south sides, after conducting "Overhead line interference and mitigation study"

Power supply to the CP system transformer rectifier unit at each well pad can be availed from the
respective utility distribution board at well pad plot.

Power supply to the CP system transformer rectifier unit for the protection of buried DSS
pipelines can be availed from the nearest utility distribution board at well pad plot.

Company has provided 415V, 3 phase, 4 wire feeder in utility power distribution board at each
well pad area for feeding the CP Transformer rectifier unit and other well pad loads.

CP CONSULTANT shall calculate and furnish the power requirement at each point of power
. supply, to WP-EPMS.

CP System Design report shall include the following as minimum :- .

• Site survey report including soil resistivity readings, verification of locations of all
foreign services like. overhead line, crossing pipeline, parallel pipelines and Electric cable
crossings.

• E log I survey report.

• Power availability for new impressed current borehole ground beds.

• Soil resistivity details of proposed ground bed locations.

• Details of Overhead Power Line parallelism I proximity and mitigation measures.

• Complete design results/calculations

• Location and type of CP test posts.

• Material Requisitions

• Cable specification and cable schedule

• Bill of materials

• Installation procedures

• Testing, pre-commissioning and commissioning procedures.

Construction drawings for CP system shall include the following as minimum:-

• Equipment layout at each CP station.

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Oman Oil Company Exploration & Production LLC
Abu Tubul Block 60 Project CP Design SOW-Gathering system

• Cable routing I trench layouts.

• Schematic drawing of complete CP System .

• Ground bed Construction Details.

• Negative Distribution Box I Anode Junction Box details.

• Drain point Test facility

• Isolating Coupling Test facility

• Potential Measurement Test facility

• Line diagram showing location of Test posts.

CP CONSULTANT shall submit the above indicated documents I drawings to WP-EPMS for
review I approval.

1.8 Codes and standards

The precedence applying for use of the Codes, Standards, Specifications and Regulatory
requirements for this project is as follows :
• Latest issue of the Regulatory law requirements of Sultanate of Oman
• Company specifications · ·
• International Standards as on April 2011
· • . Service Authority Standards
In the event of an .inconsistency, conflict or discrepancy between i:my of the . Standards,
Specifications and Regulatory requirements , the most . stringent and safest requirement
. applicable to the project will prevail to the extent of the inconsistency, conflict or discrepancy:
Any inconsistencies critical to the design shall be brought to the attention of the Project Manager ·
for resolution ~

Regulatory Requirements:-

All aspects of the project (i.e. Site survey and detail design) shall comply with the requirements
of the latest versions of all relevant Sultanate of Oman regulatory requirements.

The cathodic protection system shall be supplied, installed and tested in accordance with design
standards and codes listed below.

IEC Standards

IEC 60050 I All Parts International Electro technical Vocabulary

IEC 60076 I All Parts Power Transformers

IEC 60079-10-1 Explosive gas atmospheres

IEC 60146 I All Parts Semiconductor convertors

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Abu Tubul Block 60 Project CP Design SOW-Gathering system

IEC 60269 I All Parts Low Voltage Fuses

IEC 60529 Degrees of protection provided by enclosures

IEC 61000 I All Parts Electromagnetic compatibility (EMC)

IEC 61439 I All Parts Low-voltage switchgear and control gear assemblies

American Society for Testing & Materials

ASTM 8843 Standard Specification for Magnesium Alloy Anodes for Cathodic
Protection

ASTM G8 Standard Test Methods for Cathodic Disbanding of Pipeline Coatings

ASTM G42 Standard Test Method for Cathodic Disbanding of Pipeline Coatings
· Subjected to Elevated Temperatures

ASTM G57 Standard Test Method for Field Measurement of Soil Resistivity
Using the Wenner Four-Electrode Method

National Association of Corrosion Engineers

NACE SP0169 . Control of External Corrosion on Underground or Submerged Metallic


. Piping Systems

. NACE: SP0177 Mitigation of Alternating Current and Lightning Effects on Metallic


Structures and Corrosion Control Systems .

NACESP0186 Application of cathodic protection for external surfaces of steel well


casings

NACE SP0188 Discontinuity (Holiday) Testing of New Protective Coatings on


Conductive Substrates

NACE SP0286 Standard Practice Electrical Isolation of Cathodically Protected


Pipelines

NACE TM0497 Measurement Techniques Related to Criteria for Cathodic Protection


on Underground or Submerged Metallic Piping Systems

International Organization for Standardization (ISO)

ISO 8044 Corrosion of metals & alloys- basic terms & definitions

ISO 8501-1 Rust grades and preparation grades of uncoated steel substrates and
of steel substrates after overall removal of previous coatings

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ISO 15589-1 Petroleum & natural gas industries- Cathodic protection of pipeline
transportation system

British Standards

BS EN 12068 Cathodic Protection- External Organic Coatings for the Corrosion


Protection of Buried or Immersed Steel Pipelines Used in
Conjunction with Cathodic Protection- Tapes and Shrinkable
Materials

.BS EN 15112 External cathodic protection of well casings

BS EN 12499 Internal cathodic protection of metallic structures

BS EN 13509 Cathodic protection measurement techniques

BS 1377 parts 3 & 9 Method for test for Soils

It is the CP consultant's responsibility to .ensure that they are in possession of all referenced
standards. ·

It is not the intent of this Specification to specify . completely t~e details of design, .
fabrication/procurement, assembly, · inspection/testing and comm1ss1oning. It is the
CONTRACTOR's responsibility to ensure that the equipment is manufactured, installed , tested
and commissioned in accordance with the referenced standards, regulations and safety codes.

1. 9 Reference documents
. ABB-PPF-TEC-BOD-WP0-000-00001-00-H-00- Project Design Basis

ABB-PPF-ELE"BOD-WP0-000-00001-00-H-01- Electrical Design Basis

ABB-01-PPL-SOW-WP0-000-00001-00 - Pipeline Construction scope of work- Gathering


system

1.1 o Exclusions
The following activities are excluded from CP CONSULTANT's scope.

• Procurement, installation, testing and commissioning of CP system ;

In case of any ambiguity in scope of work, CP CONSULTANT shall propose the responsibility by
others and take prior approval from WP-EPMS, during bidding stage.

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Abu Tubul Block 60 Project CP Design SOW-Gathering system

2.0 GENERAL REQUIREMENTS

2.1 Operation & Design Life

Temporary CP system which is for the protection of pipelines during construction phase and prior
to commissioning of permanent CP system shall be for a design life of 2 years.

The Permanent Cathodic protection system (PCP) shall be designed for a minimum life duration
of 30 years.

2.2 Environmental Conditions


Shade Temperature • Design capacity shall be achieved at shade
temperatures between 5 oc and 50 °C .
• Safe operation (at reduced capacity) shall be achieved
at maximum shade temperature of 60 °C. ·
Design air temperature 50 °C.
for air cooled heat
exchangers
Maximum Design
Temperature due to . 85 °C .
Solar Radiation
Solar Radiation
1.2 kW/m2
. ..
Barometric Pressure
Between 990 mbar (in July) and 1009mbar (in January).
Relative Humidity • Maximum relative humidity: 100%

Design Wind Speeds
(10 metres above
..

Minimum relative humidity: 1%
Design wind speed (twice/month) : 12 m/s
Maximum wind speed (1 hour duration): 26 m/s
•.

ground level) • Maximum gust (3 seconds duration): 35 m/s


Prevailing Wind
Direction Based on 8 months of weather station data:
• July- October: WSW- ESE
• Nov: Variable
• Dec- Jan: WNW- NNW
• Feb: Variable
• March -June: Not Available
Sandstorms
These are both frequent and severe; they can last for few
days. The atmosphere is heavily laden with dust particles
as small as 2 microns .
Seismic design criteria
Not Applicable
Rainfall • Rainfall is infrequent, but when rainfall occurs, it is often
combined with severe sand storms.
• Design rainfall in one hour: 25 mm
• Design rainfall average: nil

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Abu Tubul Block 60 Project CP Design SOW-Gathering system

Soil Temperature • Minimum Ground Temperature: 20 oc @ 1000mm


below grade, 15 oc @ 500mm (Ref-2)
• Maximum Ground Temperature: 35 oc@ 1000mm, 40
oc @ 500mm below grade (Ref-2)
Soil Thermal • Minimum : 0.22 W/m.K
Conductivity • Average: 0.27 W/m .K
• Maximum : 0.31 W/m .K
Soil Electrical Resistivity • Please refer to the Fugro Report (Ref-19) .
and Geotechnical
Properties.

Notes:-

1) Local conditions are severe, the climate being characterized mainly by extreme heat and low
humidity.

2) Summer runs from April to October with June and July being the hottest months.

3) Wind speeds are at a height of 10 meters above ground level.

4) The prevailing wind direction is primarily from the South-East.

5) Rainfall is infrequent but may be heavy though brief periods, and is often combined with hail .
· and Sandstorms.

6) No allowance is to. be made for earthquakes. Existing Fault-lines should, however, be


considered for plant LOCATION .

Electrical equipment installed outdoors, under sunshade s.hall be designed · for continuous .
operating temperature of50°C. Safe operation of elect rical equipment (at reducedcapacity) shall
. be achieved at a maximum shade temperature of 60°C.

Maximum design temperature due to solar radiation is 85°C.

All electrical equipment shall be designed to function safely with an .ambient temperature of 6ooc
if shaded or 85°C if not shaded .

Special attention shall be paid to factors relating to entry of insects and animals.

Depending on site conditions, the contact of switches/relays may require protection against
traces of Hydrogen sulphide or S02 in the indoor and outdoor atmospheres by gold plating or by
locating them in hermetically sealed housings.

Equipment installed in air conditioned room, shall be specified for a continuous operating
temperature of 40°C and at 50°C for two hours in a day.

2.3 Utility Data

Power supply available for CP transformer rectifier unit shall be:-

Voltage : 415V, 3Ph, 4 Wire

Frequency : 50 Hz

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Abu Tubul Block 60 Project CP Design SOW-Gathering system ·

2.4 Materials
CP CONSULTANT shall not specify any asbestos or mineral fiber products.

2.5 Hazardous Area Rating

All electrical equipment including accessories shall be ATEX certified for use within the specified
hazardous area.

Equipment shall be provided with hazardous area certification where relevant. All certificates
shall be issued by a Notified Body complying with the ATEX Directive and shall be in English .

Hazardous area certification shall be to ATEX standards. Acceptance of other certification


standards shall be subject to approval by the Company.

2.6 Ingress Protection

Ingress protection IP of all electrical equipment shall meet or better than the following
specification as defined in IEC 60529.
• For general Outdoor locations, ingress protection shall be IP 55 for panels and IP 65
· for junction boxes.
• · For Indoor locations, ingress protection shall be IP 42 for panels . .
All outdoor equipment shall be with .sunshade or canopy.

2.7 EMI Compliance


The CP equipment's shall be immune to disturbances caused by Radio Frequency Interference
(RFI) and Electro Magnetic interference (EMI) within the limit$ of latest applicable international
standards.

Electrical equipment shall be designed to prevent the emission of, and susceptibility to RFI and
EMI and shall comply with the requirements of IEC 61000.

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3.0 TECHNICAL REQUIREMENTS

3.1 General

Design of a correctly sized and located cathodic protection system is vital to achieving the
required design life. Technical considerations shall be the principal factor for consideration but
where more than one technical solution is acceptable, economics also becomes important.

3.2 Temporary CP system

The temporary CP system shall be of sacrificial anode type.

Temporary CP requirement should consider the linking of pipelines for continuity.

The distribution and quantity of anodes shall be determined by CP CONSULTANT, but shall be
kept to a minimum required to provide protection without local over-protection , whilst providing
optimum spacing .

Temporary anodes shall be connected to buried lines via above ground test stations in order to
facilitate easy monitoring and disconnection prior to commissioning of the permanent CP
systems.

3.3 Permanent CP System


. The permanent CP system shall be of impressed current type. ·
Pipe-to-soil potential is used as a criteri~n for effective cathodic protection . For pipelines to be · .
considered fully Cathodically protected , the "OFF" potential on all parts of the pipeline shall be
equal to or more negative than the protection potential value stated in the Table-1 below
(Potential limits for Cathodic protection of pipelines) .

·Duplex stainless steels are more susceptible to hydrogen induced stress cracking than carbon
steel. The protection criteria for pipelines made of DSS shall be determined on a case by case
basis, but shall not under any circumstance be more negative than the over protection limit given
in below indicated table.

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Description "OFF" Potential- Cu/CuS0 4 Reference electrode

Protection potential for


steel in aerobic -850 mV
environment

Protection potential for


steel in anaerobic -950 mV
environment ..

Overprotection limit for


carbon steel I Over
protection lim it for -1150 mV
corrosion resistant and
high strength steels

Table-1- Potential limits for cathodic protection of pipelines

·Pipeline attenuation calculations determine the pipeline current demand and spacing between
cathodic protection stations as required during the pipeline design life. The current densities
indicated below are the minimum design values . .

For the protection of pipelines with elevated operating temperatures the minimum design current ·
densities given below, shall be increased by 25% per 10 oc rise in temperature above 30 oc:
· The increase shall be compounded per 10 oc rise in temperature . .

Description of coating type . Current density (mA/m2) - 15-30 years of Pipeline life

Polypropylene, Polyethylene . 0.010


Table-2- Design current densities (Operating temperature up to 30 °C)

The current densities given in above table-2 already include the current requirements due to
expected coating breakage during the design life of the pipeline.

Where a CP system is designed for installation on a pipeline which is in the vicinity of a foreign
pipeline, the design shall include features to minimise possible interaction . Design features to be
considered shall include the provision of supplementary anodes, facilities to allow resistive bonds
between the structures, selective positioning of material with the appropriate insulating properties
and selective positioning of the groundbed.

Well casings shall be protected by impressed current CP system . The minimum current
requirement for design purpose shall be determined by E Log I test. E Log I test shall be
conducted on one vertical well pad and one horizontal well pad .

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The data determined from E Log I test shall form the basis for the CP design for all well casings
of the same type in the field, with suitable allowance made for any expected variation through
the field .

3.4 Site survey

Prior to designing the cathodic protection system for the pipeline, a pre-design route survey shall
be carried out by CP CONSULTANT .

The following items are an essential part of pipeline route survey:-

a) General terrain details

The survey shall include general information of the terrain along the pipeline route, .including:

• Type of terrain and vegetation .

• Visible relevant features and qrossings (main roads, overhead power lines, other
pipelines, wadis)

• All other information that is considered relevant to the design of a cathodic protection
system.

b) Soil resistivity measurements

Soil resistivity measurements .shall be carried out alorig the route of the pipeline at pipeline
depth. The .number of measurements should be determined locally depending on the length of
the pipeline and with a maximum separation of 5km, but measurements should at least be
carried but when there are visual changes in soil characteristics at a maximum separation of
2kms .

For each type of soil, readings should be taken in at least two different locations. At each location
a minimum of 2 measurements shall be carried out. Soil resistivity measurements shall be made
using four terminal (Wenner) resistivity method .

When the soil resistivity measurements are used to locate suitable places for surface
groundbeds, the four terminal Wenner method shall also be used to determine the resisitvity at
greater depths (25m maximum).

For measurement of resistivity at depths greater than 25m the Schlumberger technique may be
used .

c) Soil investigation
If it may be assumed that corrosive conditions are present due to bacterial activity and sabkha
area, further chemical and bacterial soil analysis shall -be carried out. For test methods, refer to
BS 1377 parts 3 & 9.

d) Stray currents
CP CONSULTANT shall investigate possible sources of detrimental DC stray currents and
include methods in the design on how to mitigate the effect of such stray currents .

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Stray currents shall be eliminated at the source by suitable insulation or other means. If this is
impossible other measures such as installation of a current drainage system shall be designed.

The presence of overhead lines shall also be identified. As a minimum , the length and separation
of parallelism(s), number of crossings, crossing angle(s) and voltage rating shall be recorded. CP
CONSULTANT shall also take into consideration the proposed 33KV OHL route layout in
Appendix- VII.

The following are essential part of survey for well casing CP design :-

a) Soil resistivity measurement for well casing

The soil resistivity measurement shall be carried out at depths of 5, 10, 20, 40, 60, 80 and 1OOm
to assess the water level of the soil. The resistivity measurement shall be continued until a
conclusive dip indicating water table is reached . The water table shall be verified by conducting
additional resistivity measurements. The water table shall be verified with the use of dip meter.

b) E log I Test for well casing

Before performing E Log I test, the following shall be ensured:-

• All buried metallic structures shall be electrically isolated from the well casing.

• The temporary ground bed shall be positioned at a sufficient distance from well ( > 1OOm)
to give optimum current distribution along the weil casing.

3.5 Cabling and connections

All cables shall be single core stranded copper cables, suitable for DC Use and shall be double
insulated and sheathed to withstand the prevailing soil conditions ..The minimum cable size shall
be 10 mm2 . All cables shall be color coded; red sheathing shall be used for positive cables and
black sheathing for negative cables. ·

All cables shall be sized such that no excessive voltage drops occur which reduce the capacity of
the system . The voltage drop between the pipeline and the ground bed shall not be more than 5V
at the full rated output of the Transformer rectifier unit.

Resistance of anode cables may be used to balance the output of different anodes or ground
beds. The detailed design shall give calculations to support this design detail.

All cable connections except drain point shall be made using drawn-arc pin brazing method. CP
pin brazing cable connection at every 1 km distance shall be provided. Buried CP cable
connections shall be fully encapsulated and water tight. All test facilities need separate CP
cables for monitoring from pipeline at the location (2 pin brazing/ location).

The following guideline for the selection of cable connections shall be followed:

Drain cables shall be connected using welding or stud welding

Bond cables shall be connected using pin brazing .

Potential measuring cables shall be connected using pin brazing.

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3 .6 Well casings

Well casings may have dediGated groundbed and impressed current power supplies or may be
linked together in clusters such that one power supply I groundbed protects more than one well.

Borehole type groundbeds installed below the water table shall be used for well casing cathodic
protection .

3.7 Groundbeds

. The selection of type and design of groundbeds shall take into account the following :
• Soil resistivity .at the location ·

• The location shall be capable of providing satisfactory current distribution to the structure(s)
intended

• Minimising the risk of harmful interference and installation costs.

Groundbeds (apart from close anode type groundbeds) shall be .designed to have a resistance to
remote earth of less than 0.5 Ohm and to fulfil anode current output characteristics under normal
soil conditions.

For very deep borehole groundbeds (>100m) data on nearby groundbeds and water table depth .
. may be used to design new groundbeds.

The minimum separation of horizontal and vertical groundbeds from any buried facilities such as
pipelines, wells, flowlines , and other ground beds shall be 200 metres.

In any event the cable run between the CP power supply and its associated groundbed(s) should
be minimised and shali not exceed 1000 metres.
. . . . . . .
The Contractor shall demonstrate that the anode weight and dimensions and the selected anode
material are suitable to supply the required anode current output, to cover the design life of the
cathodic protection system and are compatible with the soil composition .

3.8 Transformer Rectifier Unit

Transformer/rectifiers shall comply with IEC 60146. Transformer/rectifiers shall be of a special


design for cathodic protection service and should be 3 phase units if available. Transformer/
rectifiers shall be suitable to operate under the project site conditions. The output voltage shall
be adjustable from zero to the maximum rated output when on load . A step less (continuous)
adjustment is preferred . If tapping switches are proposed , these shall be front mounted switches
with a step-size of maximum 3% of maximum output. Transformer tapping using relocation of
jumpers shall not be used .

The rectifier shall be constructed using high current density selenium cells or silicon diodes so
arranged as to provide full wave rectification . The current rating of the diodes shall be more than
1.25 times the maximum current rating of the rectifier and have a minimum peak inverse voltage
of1200V.

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The output rms (Root Mean Square) ripple current shall not exceed 5% of the DC output current
between 5% and 100% of the rated current output.

The transformer/rectifier shall be provided with an isolator or Molded Case Circuit Breaker
(MCCB) on its incoming circuit and , where applicable, on its AC sub-circuits. Additionally,
suitably sized fuses (type gG to IEC60269) shall be installed on the transformer/rectifier's phase
AC sub-circuits and negative DC output circuits.

The transformer/rectifier shall be capable of withstanding a short circuit of up to 15 seconds


duration at the output terminals without damage to any of its devices.

Enclosure of oil cooled TR unit shall be made of 2mm thick galvanized steel. Degree of
protection of TR unit shall be IP 65 and shall be installed in safe, outdoor area.

Surge protection - Voltage surge protection shall be provided by AC and DC surge arrestors.
The transformer and electronic control circuit of the TR unit shall be protected against induced
high voltages.

The transformer/rectifier shall be provided with approximately 70 mm diameter meters or


similarly sized square pattern meters to read the output voltage and current. The measuring
accuracy shall be better than 2% of full scale.
. . . . . .
. .

The polarity of the DC terminals and AC supply terminals shall be clearly marked . AC and DC
cables shall be physicallyseparated by an insulating panel.

DC output shall be controllable with electronic cyclic timer with independently variable ON and
OFF times.
.
It shall be capable of switching the full output current in a .sequence of 50seconds
. .
on
and 10 seconds off. Since · pipeline system is cathodically protected by more than · one
transformer/rectifier, all transformer/rectifier timer units should . be provided with a facility for
synchronous switching. During normal operation . the timer shall be bypassed . Inductive I
capacitive filter shall be provided on be output side for smoothing .

The following ancillary items shall be provided with Transformer rectifier unit:-
• Sunshade- Detachable sunshades
• Lifting lugs - 2 Nos.
• Breather- Silica Gel
• Temperature gauge- Dial type thermometer for oil temperature measurement.
2 layer coating system shall be used as a minimum with a finish colour of Light grey (RAL 7036)

The following tests shall be performed on TR unit:-


• AC Rectification
• Insulation test
• Voltage test
• No load I Full load
• Heat rise (24 Hrs.)

3.9 Test posts and Distribution boxes

Distribution boxes shall be weather proofed in accordance with the minimum degree of protection
IP 55 in accordance with IEC60529.
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Test posts and distribution boxes shall be accessible during all seasons and shall be designed
such that they are not prone to vandalism or damage.

3.10 Cathodic Protection Monitoring

Cathodic Protection Monitoring and Test Facilities shall be provided. Additional test facilities along
the pipeline route shall be provided for interaction testing/bonding to foreign services.

CP CONSULTANT shall investigate possible sources of detrimental DC stray currents and


include measures to mitigate the effect of such stray currents. As regards interference effects
arising from currents intentionally put in the earth by protection systems themselv.es, it shall be
ensured that neighbouring structures are not adversely affected.

CP CONSULTANT shall include in his design sufficient monitoring facilities to ensure effective
survey of the level of the cathodic protection along the pipeline. The minimum requirements for .
monitoring facilities are given below.

a) Potential monitoring stations

To monitor pipe .to soii potentials, test posts shall be installed at distances of maximum 1000 m
along the pipeline: At least one test post shall be installed between major obstaCles such as main
· roads, wadis, to allow unobstructed close interval potential surveys .

Two separate cables. shall be attached to the pipeline .and term ina ted in the test post. If pipelines
are running in parallel, but not in the same trench, each pipeline shall bE:! provided with separate
potential monitoring facilities . Test posts should be installed not more than 2.5 m away .from the
pipeline.

b) Foreign pipeline bonding facilities

At crossings with foreign pipelines, a bonding facility shall be provided, consisting of two
separate cables attached to each individual pipeline, terminating in a test post with suitable
facilities to install direct or resistive bonds . The cables to each pipeline shall be identified by
colour coding or tags.

c) Test facilities at isolating joints I flanges

At all isolating joints/flanges, two cables shall be connected to each side of the joint or flange. All
cables shall be separately terminated in one test post with suitable facilities to install direct or
resistive bonds. The cables to each side of the isolating joint shall be identified by colour coding
or tags.

d) Drain point test facilities

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At the drain points each negative connection to the pipeline shall be provided with current
measurement facilities . For single pipeline the ammeter built into the current source may suffice.
Where multiple negative connections are installed separate shunts and blocking diodes shall be
provided , installed in a distribution box. At the drain point a potential monitoring station shall be
installed using a separate test cable connected to the pipeline for the measurement of the drain
point potential. A potential monitoring station is not required if the drain point is installed on an
above ground section of the pipeline.

e). Miscellaneous monitoring facilities

CP CONSULTANT may propose other test facilities which he considers necessary for cathodic
protection monitoring. Such test facilities may include in-line current measurement facilities,
buried polarization coupons, etc.

3.11 Interaction and induced effects

a) Foreign service crossings

At all locations where. a buried pipeline crosses existing fore ign services, facilities shall be
required to allow. bonding between the buried lines and the foreign service.

No cable connections shall · be made to foreign services without written approval from the
Company . .

Bonding facilities shall include resistors and current ~~asuring shunts. ·


. Given the high · integrity of the applied coatings on the new buried lines , bonding ·to foreign
pipelines shall be kept to an absolute minimum. Thisshall avoid the possibility ofover protection
from other systems that may be providing. high current outputs to old or poorly coated pipeline
systems.

b) Parallelisms

Alternating currents induced in pipelines running parallel with overhead power lines or running
nearby can generate voltages that may be harmful for the personnel working on the pipeline and
can also cause corrosion. Such voltages require mitigation . CP CONSULTANT shall conduct the
mitigation study and results of mitigation study shall be indicated in the applicable deliverables.

3.12 Electrical Continuity

For cathodic protection systems protecting more than one pipeline, suitable electrical cross
bonding shall be carried out at suitable intervals along parallelisms. Bonding should be carried
out in accordance with NACE RP0169. The cables from the separate pipelines shall be brought
above ground and joined in a suitable test post.

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3.13 Safety and Integrity

The cathodic protection system shall comply with safety standards and regulations .

If there is a possibility of AC induced currents on a structure or pipeline, appropriate remedial


actions shall be executed to safeguard personnel.

3.14 Electricallsolation

To avoid cathodic protection current flowing to structures other than those intended, electrical ·
separation may be necessary between different structures. This is in particular the case when
unprotected structures are in the sphere of influence of large impressed current systems or when
protected structures have different current demand due to different materials or coating types.

Surge arrestors required to prevent elevated voltages due to faults in adjacent electrical power
systems or lightning shall be of the spark gap type and shall be designed such that:

• The impulse breakdown voltage of the .electrodes is lower than that of the isolating joint
across which they are mounted
• The spark gap is capable of discharging the expected lightning currents without sustaining
damage
• The spark gaps are fully encapsulated to prevent sparks in operi atmosphere and to protect
the spark gaps from moi.sture.

Isolating joints or flanges shall be provided with monitoring installations.

3.15 Monitoring Equipment

For regular monitoring of cathodic protection systems the equipment to be used shall meet the
following requirements :

• Voltmeters (portable) to measure DC voltages of cathodic protection equipment shall


have an accuracy of no worse than 1% of the voltage to be measured .
• In-line current meters shall not be used except for trouble shooting . Cathodic protection
currents shall be measured using fixed shunts or resistors or clamp-on current probes
• Voltmeters and other monitoring equipment used to measure pipe to soil potentials shall
have an accuracy of better than 5 millivolts and shall have an input resistance of at least
100 mega ohms
• Data loggers used to monitor pipe to soil potentials over prolonged periods shall have
an input resistance of at least 100 mega ohms (also in a "dormant" mode, otherwise
shall be disconnected from the pipeline or reference electrode while the data logger is in
the dormant" mode, e.g . by an automatic relay switch)
• Permanent reference electrodes shall be buried in moisture retaining back fill to ensure
their functioning during the design life under prevailing conditions.

3.16 Earthing

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The pipeline under cathodic protection should be electrically isolated from common or plant
earthing systems to avoid a loss of current.

Electrical earthing of devices installed on the protected pipeline may be required for safety
reasons or pipeline earthing may be required to mitigate the effect of induced electrical voltages.
If electrical safety earthing is required, this shall be made compatible with the cathodic protection
system by installing polarization cells or diode circuits, suitably specified and rated for the
purpose, in the earthing circuit or by the installation of separate earthing electrodes, made of zinc
or galvanized steel, buried in low resistivity backfill and not in direct electrical continuity with
other earthing systems.

If pipeline earthing is to be installed to mitigate the effect of AC induced voltages on the pipeline
this should be done at the locations where the anticipated or measured voltages to ground are
highest and where the pipeline is exposed and can be touched by personnel.

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4.0 DOCUMENTATION

CP CONSULTANT shall supply the following types of drawings/documents:-


• CP Site survey for pipelines and Site survey report.
• E log I survey report
• Design calculations for PCP and TCP systems
• Typical construction drawings
• Material Requisitions and Bill of Materials
• Installation procedures
• Testing and commissioning procedures
• Test post schedule
Refer Appendix- V for documents and drawings to be supplied by CP CONSULTANT.

All documentation .shall be forwarded to Company's nominated address .

CP CONSULTANT shall submit all documents as per the condition set in Appendix V.

4.1 Drawings and Documentation

General

All documents shall be in the English language.

Completion of the documentation requirements to the company satisfaction shall be a .condition


for fulfillment of the CP CONSULTANT's obligations under the Contract.

CP CONSULTANT's drawings that are not automatically generated from the system shall
confirm to Company drawing standards with the following additional requirements:

• Only A3 and A4 paper sizes shall be used, unless agreed otherwise by the company.
• All drawings shall have Company drawing title block & Company drawing numbers .

CP CONSULTANT shall furnish Vendor document register for Company review I approval.

4.2 Document Submission Procedure

CP CONSULTANT shall submit all documents and drawings for review by WP-EPMS . Review
and comment by WP-EPMS, or any failure to review, shall not absolve the CP CONSULTANT of
the Responsibility for the accuracy and completeness of the documents and for producing a
working solution in accordance with standards and meeting the requirements of the Contract.

CP CONSULTANT shall advise WP-EPMS of all delays in document preparation and review that
may result in delay in achieving a milestone stage on schedule.

Document shall be submitted at WP-EPMS office and shall be collected back by CP


CONSULTANT after WP-EPMS review.

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5.0 APPENDICES

Appendix-! Table of Compliance

Appendix-11 DSS pipe material specification

Appendix-Ill Well casing specification

Appendix-IV Overall route map- Field gathering system pipeline

Drg No. ABB-01-PPL~MAP-WP0-000-00001 ~01-H-00

Appendix-V SOW Matrix (2 Sheets)

Appendix-VI CP CONSULTANT Data Requirements List (4 Sheets)

Appendix-VII Pipeline Crossing Schedule .

Appendix-VIII 33kV OHL Route layout

(ABB-32-ELE-LAY-000-32001-001)

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APPENDIX I

TABLE OF COMPLIANCE

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TABLE OF COMPLIANCE
No Deviation to the requisition is acceptable unless it is clearly specified in Table of Compliance by CP
CONSULTANT and accepted by WP-EPMS

Compliance to one section will be considered as compliance to all sub section or otherwise alternate or
exceptions clarifications provided below.

CLIENT : OOCEP CP CONSULTANT-

TABLE OF COMPLIANCE Document No. : ABB-01 cELE-SOW-WP0-000-01 001-00

SPEC REF CONFORM ALTERNATIVE NOTED


CLARIFICATION
NO. Y/N Y/N Y/N

1.0

1.1

1.2

1.3

1.4

1.5

1.6

1.7

1.8

1.9

1.10

2.1

2.2

2.3

2.4

2.5

2.6

2.7

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CLIENT : OOCEP CP CONSULTANT-

TABLE OF COMPLIANCE Document No. : ABB-01 -ELE-SOW-WP0-000-01 001-00

SPEC REF CONFORM ALTERNATIVE NOTED


CLARIFICATION
NO. Y/N Y/N Y/N

3.1

3.2

3.3

3.4

3.5

3.6

3.7

3.8

3.9

3.10

3.11

3.12

3.13

3.14

3.15

3.16

4.0

4.1

4.2

Appendix-!

Appendix-11

Appendix-Ill

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CLIENT : OOCEP CP CONSULTANT-

TABLE OF COMPLIANCE Document No. : ABB-01 -ELE-SOW-WP0-000-01001-00

SPEC REF CONFORM ALTERNATIVE NOTED


CLARIFICATION
NO. Y/N Y/N Y/N

Appendix-IV

Appendix-V
·'
Appendix-VI

Appendix-VII

Appendix-VIII

SEAL:

Signature of Bidder

DATE:

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. APPENDIX II

·DSS PIPE MATERIAL SPECIFICATION

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Abu Tubul Block 60 Project

APPENDIX -I: Pipeline Data sheet

Item No. 001


"Pipe OD size mm _114.3 (4 inch)
Nominal Wall thickness
4.8
(mm)
Corrosion Allowance (mm) 0
Length (m) 22000 (See note-3 of section 3.0)
Process of manufacturing SMLS I HFW
Service Sweet
Type of fluid · Reservoir Well fluids (Hydrocarbon)
- -
Material and Grade API 5L-LC65 2205- UNS S31803
3-layer PP , minimum thickness .1.9 mm (Note-1 ) .
External coating ·The typical thickness range for the primer layer shall be in the
range 150 to 250 !Jm and that for adhesive layer is 200 to 300 IJffi
Internal coating Not Applicable
Design Pressure 65 bar g
Maximum design · go oc
temperature
Minimum design
-29 ° C
· temperature
Application of line pipe Onshore
Field Hydro Test Pressure
As per Para 437.4.1 of ASME 831 .8
(System Test)
Sour service requirements As per NACE MR 01-75 & IS0-15156

Notes:
1) The thickness of 3-Layer PP coating shall be confirmed prior to placement of order by
Company.

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OOCEP
Oman Oil Company Exploration & Production LLC Specification for DSS Linepipe
Abu Tubul Block 60 Project

Item No. 002


Pipe OD size mm 168.3 (6 inch)
Nominal Wall thickness
4.8
(mm)
Corrosion Allowance (mm) J 0
Length (m) 1 13000 (See note-3 of section 3.0)
Process of manufacturing I SMLS/ HFW
Service Sweet
Type of fluid Reservoir Well fluids (Hydrocarbon)
I
Material and Grade - ~-A
-=-=P=I--=5-:---
L--:-L-=-
C-:c
65=--2
-=e2:-::0-=-
5-- --;-U-:-:-NS S31 803

3-layer PP, minimum thickness 1.9 mm (Note-1)


External coating The typical thickness range for the pr'imer layer shall be in the range.
150 to 250 1-Jm arid that for adhesive layer is. 200 to 300 1-Jm
- Internal coating Not Applicable
Design Pressure 65 bar g
Maximum design
temperature -
Minimum (:lesign
-29°C
temperature
Application of line pipe Orishore
Field Hydro Test Pressure ·
As per Para 437.4.1 of ASt\IIE 831.8
(System Test)
Sour service requirements As per NACE MR 01-75 & IS0-15156

Notes:
2) The thickness of 3-Layer PP coating shall be confirmed prior to placement of order by
Company.

ABB-01-PPL-REQ-WP0-000-00002-00-K-00 Section-II Page12of15


Worley Parsons II)~~
~~
resources &energy

OOCEP
Oman Oil Company Exploration & Production LLC Specification for DSS Linepipe
Abu Tubul Block 60 Project

Item No. 003


Pipe OD size mm 219.1 (8 inch)
Nominal Wall thickness
4.8
(mm)
Corrosion Allowance (rnm) 0
Length (m) 78000 (See note-3 of section 3.0)
Process of manufacturing SMLS / HFW
Service Sweet
Type of fluid Reservoir Well fluid (Hydrocarbon)
· Material and Grade API 5L-LC65 2205- UNS S31803
- -
3-layer PP, minimumthickness 1.9 mm (Note-1)
1 External coating The typical thickness range for the primer layer shall be in the .range 150 to
250 1-1rri and that for adhesive layer is 200 to 300 pm
Internal coating Not Applicable !.
Design Pressure · 65 bar g
Maximum design ·
t 90 ° C
temperature
Minimum design
temperature ·
I -29 ° c

Application of line pipe Onshore .


Field Hydro Test Pressure
As per Para 437.4.1 of ASME 831.8
(Systerri Test)
Sour service requirements As per NACE MR 01-75 & IS0-15156

Notes:
1) The thickness of 3-Layer PP coating shall be confirmed prior to placement of order by
Company.

ABB-01-PPL -REQ-WP0-000-00002-00-K-00 Section- II Page 13 of 15


Worley Parsons
resources &energy

OOCEP
Oman Oil Company Exploration & Production LLC
Specification for DSS Linepipe
Abu Tubul Block 60 Project

Appendix- II: Data Sheet for External Pipe Coating


Confirmed
Alternatives
Sr. (Yes/No) I
Item description Requirement offered by
No. data by
supplier (if any)
manufacturer
3 Layer PP with enhanced
property to suit design
1 Coating System * temperature
(Vendor to furnish material grade name along
with its performance history)

2 Coating specifications ISO 21809-1


Vendor to furnish
3
Coating process* (The coating process shall be sleeve or cross-
head extrusion I side extrusion, Sintered
process is not allowed)

· Pipe size 8" : 1.9 mm Actual thk- *


Minimum total coating
Pipe size 6" : · 1.9 mm Actual thk - *
thickness
4 Pipe size 4" : 1.9mm Actual thk - *
Maximum thk. to be
·specified by manufacturer,
Undulations to be kept to
minimum
1' 1 layer - FBE primer Actual thk - *
5
3 Layer coating system 2"0 layer- Extruded Adhesive Actual thk - *
0
3' Layer- Extruded PP . Actual thk - *
6 Operating temperature · 80°C
Maximum I Minimum
7 90°C I 5°C
Design temperature
Expected Installation
8 21°C
temperature
In trench with 150mm select soil
9 Installation method
padding + backfill material.
Subsequent weight Concrete coating for Wadi I
10
coating Sabkha areas
Colour of external PP
11 Black
coating
Note:
Data marked with * shall be furnished by manufacturer along with bid submission.

ABB-01-PPL -REQ-WP0-000-00002-00-K-00 Section-II Page 14 of 15


Worley Parsons
resources & energy
OOCEP
Oman Oil Company Exploration & Production LLC
Abu Tubul Block 60 Project CP Design SOW-Gathering system

APPENDIX Ill

. WELL CASING SPECIFICATION (HOLD) .

ABB-13-ELE-SOW-WP0-000-13001-00-K-00.doc Page 35 of 40
IIJ WorleyParsons
re sources & energy
OOCEP
Oman Oil Company Exploration & Production LLC
Abu Tubul Block 60 Project CP Design SOW-Gathering system

APPENDIX IV
OVERALL ROUTE MAP~ FIELD GATHERING SYSTEM PIPELINES

ABB-13-ELE-SOW-WP0· 000-13001-00-K-00. doc Page 36 of 40


liQlES:_

1. ALL DIMENSIONS AND CO-ORDINATES ARE IN METERS


UNLESS NOTED OTHERWISE. UTM NORTH
2. GRID CO-ORDINATES IN UNIVERSAL TRANSVERSE

~
MERCATOR (UTM), PROJECTION: ZONE -40 NORTH,
SPHEROID: ClARKE 1880, DATUM: PSHD93.

TYPICAL DETAILS FOR ALL FIL AND HEADER


DETAIL-"F"
(NTS)

DETAIL-"D"
(NTS) .

I
DElAIL·"E" I
(NTS) II
II
II
II
II ·
LAYDOWN II
II GAS PROCESS
AREA II PLANT
750 x .300 II
II

ll
II
1·1

ll_j
II
II .

DETAIL·"C"
I:: I

~1
~I
L_ II
ll . .
,.._
II

I · PIPELINE CORRIDOR FROM SOUTH


(NTS) (16" & 8" EXPORT PIPELINE)
(8" x 3nos. TRUNKLINE)
DETAIL·"A"
(NTS)

~I
nI
DETAIL·"B"
(NTS)

~I
"" I
DETAIL·"H"
(NTS)

Copyright(£)
16" GAS (EXPORT P/L) OMAN OIL COMPANY WorleyParsons Services Pty ltd
ABN 61 001279 812
8"- CONDENSATE (EXPORT P/L) EXPLORATION & PRODUCTION LLC

LEGEND ~ WATER WELL

~
TRUNKUNE
FLOWUNE &: HEADER PROPOSED WEll PAD

=:ID~~~f@L~~===
EXISTING ACCESS ROAD ROW UMIT
lfiJ WorleyParsons
resources & energy
OOCEP
Oman Oil Company Exploration & Production LLC
Abu Tubul Block 60 Project CP Design SOW-Gathering system

APPENDIX V
SOW MATRIX

ABB-13-ELE-SOW-WP0-000-13001-00-K -00 .doc Page 37 of 40


. .
WPR10041 APPENDIX- V SOW MATRIX .
24Jan2012

SL CP
SCOPE DESCRIPTION WP-EPMSICOM PANY CONTRACTOR REMARKS
No. COMSULTANT

~~
1.0 CP- GATHERING SYSTEM D
-
1.1 CP Site survey and preparation of ByCP REVIEW I APPROVAL

•~~
Site Survey Report CONSULTANT
.r ~

1.2 E Log I survey By CP This shall also include the


CONSULTANT ,:J supply of materials required
forE Log I survey.

~D
1.3 Detailed design of a Permanent ByCP REVIEW I APPROVAL
I
Cathodic Protection (PCP) system CONSULTANT
using an impressed current CP I:!
system for well casing (1Vertical well
i:J D
and 1 Horizqntal well) . c:J
,...,
~
D
1.4 Preparation of CP equipment ByCP REVIEW I APPROVAL
Layouts, cable routing drawings, CONSULTANT
Installation drawings and interface
drawings.

1.5 Updation of CP equipment Layouts, REVIEW REVIEW I APPROVAL By CONTRACTOR All drawings prepared by
cable routing drawings and interface CONTRACTOR shall be
drawings. Preparation of [il reviewed by CP
D CONSULTANT.
construction related drawings. .rTJ n

1.6 Procurement of materials for By CONTRACTOR CONTRACTOR shall


cathodic protection system 0 procure materials based on

"'T""'1,,....p r::J
c~ approved Material
Requisitions prepared by CP

Part of Doc No.ABB-01-ELE-SOW-WP0-000-01001-00


WPR10041 APPENDIX - V SOW MATRIX
24Jan2012

. --,-,..J..I
CONSULTANT.

1.7 Civil WORKs required for the By CONTRACTOR Based on installation


installation of CP System. drawings prepared by CP
----t/
CONSULTANT.

~
1.8 Method statements for installation, By CP REVIEW l APPROVAL
Testing, pre-commissioning and CONSULTANT
commissioning of the CP systems.

1.9 .Method statements for CIPS and ByCP REVIEW I APPROVAL @


DCVG survey CONSULTANT

1.10 CIPS and DCVG survey By CONTRACTOR Based on the method


statements for CIPS and
DCVG survey prepared by
CP CONSULTANT

1.11 Installation, Testing , pre- By CONTRACTOR CONTRACTOR shall install,


commissioning and commissioning test and commission the CP
of the CP system . systems based on the
approved method
statements prepared by CP
CONSULTANT.

1.12 As Built Drawings & Documentation . By CONTRACTOR

Part of Doc No.ABB-01 -ELE-SOW-WP0-000-01 001-00


liJ WorleyParsons
resources & energy

Oman Oil Company Exploration & Production LLC


Abu Tubul Block 60 Project CP Design SOW-Gathering system

APPENDIX VI .
CP CONSULTANT DATA REQUIREMENTS LIST

ABB-13-ELE-SOW-WP0-000-13001-00-K-OO.doc Page 38 of 40
g Worley Parsons
resources & energy

OMAN OIL COMPANY EXPl-ORATION & PRODUCTION


ABUTUBULBLOCK~OPROJECT
CP Design SOW-Gathering system
',
'e ~
OOCEP

CP CONSULTANT .DATA REQUIREMENTS LIST (APPENDIX VI)


NO OF DOCUMENT FIRST ISSUE REQUIRED . . en en WITHIN
1- ww- 0
z
ww
COPIES REQUIRED DATE ::~c::o z
en 0 w 0>-
._:!!:!
....I c.. S:en MANUAL
::!!:0 ~0~ a::: c.. -0 wen
DOCUMENT DESCRIPTION Q 0::: =>o -ct
::lO Ci:l 1-W w . Q ....ILL.::l 1-0 fllu.. >....I
00 en::~ 0 ctoO oo eno ~0
0
=
1-
a::: en
-en c.. 0
z z ·W
-00:::
w
....1 <to
> 3:
0

1 Vendor Document Register (VDR) ,.


~
LL. .-

3
3:

P+1
w
>
u..z
-
3
w

X
z

A I

2 Progress Reports (Weekly ) 2 As req'd. 2 X R


3 Project Management Organization 1 2 P+1 2 X R
4 List of deviations to detail design SOW 1 · 2 2 X A
5 Completed Table of Compliance 1 2 2 X A
6 Method statement for site survey 3 P+1 3 X A
7 Site survey report 3 P+2 3 X A
8 E log I report 3 P+2 3 X A
9 Overhead line interference and mitigation study report 3 P+4 3 X A
10 Design report for Temporary CP system- pipelines 3 P+3 3 X A
11 Design report for Permanent CP system - pipe lines 3 P+3 3 X A
12 Design report for Permanent CP system -well casings 3 ' P+3 3 X A
13 Method statement for installation of TCP system for pipelines 3 P+3 3 X A

14 Method statement for installation of PCP system for pipelines. 3 P+3 3 X A

15 Method statement for installation of PCP system for well casings 3 P+3 3 X A

16 Method statement for commissioning - TCP system 3 P+3 3 X A


17 Method statement for commissioning - PCP system 3 P+3 3 X A
18 Method statement for pin brazing 3 P+3 3 X A
19 Method statement for CIP Survey 3 P+3 3 X A
20 Method statement for DCVG Survey 3 P+3 3 X A
21 Test post schedule 3 P+4 3 X A

1 of 3
lml WorleyParsons
resources & energy

OMAN OIL COMPANY EXPLORATION & PRODUCTION


ABU TUBUL BLOCK-60 PROJECT
CP Design SOW-Gathering system
'~,
~~
OOCEP

CP CONSULTANT DATA REQUIREMENTS LIST (APPENDIX VI)


. NO OF DOCUMENT FIRST ISSUE REQUIRED . .en en WITHIN
1- COPIES REQUIRED
ww~ !::2 .w
z DATE ::Jii:C z ~--- MANUAL
ww en 0 w 0>- ..Ja.. 3:en
:li:C Q 0:: !Qo~ a:: a.. -0
::Jo wen
::::10 DOCUMENT DESCRIPTION. 1-W w ..Ju..::::l 1-0 -~
>..J
as 0 oo lllu..
00
0 :c en::~
a:: en 0
a.. c ~oo
z ·W w eno ~0 > 3:
c .... -en
u.._ 3:
z.
w -00::
u..z
..J
w ~0
~ > z
22 Material specifications . 3 P+4 3 X A
23 Material data sheets 3 P+4 3 X A
24 Bill of Materials 3 P+4 3 X A
25 Typical installation drawings 3 P+4 3 X A
26 General Arrangement - CP Equipment layout 3 P+4 3 X A
27 Cable routing I trench layouts 3 P+4 3 X A

REVIEW CLASS LEGEND

R = Review at Company's Office P=' Date of purchase order P+X = X weeks after purchase order
A =Approval at Company's Office T= .Date of Test T±X= X weeks after or prior test
I =Submit to Company's office for information Only D= Date of dispatch D±X= X weeks after or prior to dispatch
S = Review by Inspector at Supplier's works. Q= Date of process Q-X= X weeks prior to manufacture/job proces:
U= Use of procedure U-X= X weeks prior to use of procedure
V =Mech.Catalogue I 10M E= Final inspection E+X = X weeks after final inspection
W = Manufacturing data book I Certification data book C= Date of Commisioning C+X = X weeks after Call Off

NOTES ·
All documents and drawings indicated in this list shall be prepared by CP CONSULTANT.
All documents and drawings must be prepared and submitted in accordance with the following

· 2 of3
Ifill WorleyParsons
resources & energy

OMAN OIL COMPANY EXPLORATION & PRODUCTION


ABU TUBUL BLOCK-60 PROJECT
CP Design SOW-Gathering system
..
'~,
~pi'

OOCEP

CP CONSULTANT DATA REQUIREMENTS LIST (APPENDIX VI)


. NO OF DOCUMENT .FIRST ISSUE REQUIRED . ,(/) (/) WITHIN
1- ww- 0 .w
z
ww
COPIES REQUIRED DATE ::::>ii:C
rn 0 w z ~---
..Ja.. S:rn MANUAL
0>- -0 W(J)
:il!C DOCUMENT DESCRIPTION Q 0::: !!2o~ o:::a.. =>o -<(
::::>0 QS 1-W w 0 ..Ju...=> 1-0 COu... >..J
00 (J)::::l ~0 ~0
0
c
.. =
E-
0:::(1)
-rn
u..._
0
a..
c
z
w
<(QO
z ·W
-00::: ..J
rno
<o > 3::
3:: u...z w
~ > z

The first issue date specified is the latest that is considered acceptable. The Bidder l Supplier is to complete the Vendor Document Register I Supplier Document Schedule (VDR I
SDS) with the agreed issue dates.
The quantity of documents required with the Bid , at first and final issues are indicated by the numbers within the 'with Bid', 'first issue', 'final issue' and 'as built' columns adjacent to
the document. The specified number of copies of the Certification Data Book (W) is inclusive of 1 (one) original , i.e. "red stamped" copy.
An 'X' within the 'Within Manuals' column indicates those documents (Certifieq Final issue) that are required to be included within the Certifciation Data Book or Mechanical
catalogue /10M . ·

Format of documents shall be electronic tape/disc for Company's Archiving system. Supplier shall advise any non-compliance.

An 'X' in this column indicates that an Electronic Copy is required with Final submission .

Documents are requested as electronic files in the following order of precedence: ·

a. Native file format (.dwg , .dgn, .xis, .doc) wherever possible and Adobe Acrobat (.pdf);

b. PDMS model if used;

c. Scanned images (.tif) .

When paper copy documents are the only format available the Supplier is responsiblE:! for scanning (into .pdf format) and submitting electronically.

3 of 3
Worley Parsons
resources & energy
OOCEP
Oman Oil Company Exploration & Production LLC
Abu Tubul Block 60 Project CP Design SOW-Gathering system

APPENDIX VII.

..
PIPELINE. CROSSING SCHEDULE (HOLD)
...

ABB-13-ELE-SOW-WP0-000-13001-00-K-OO.doc Page 39 of40


1m) WorleyParsons
resources & energy
OOCEP
Oman Oil Company Exploration & Production LLC
Abu Tubul Block 60 Project CP Design SOW-Gathering system

APPENDIX VIII
33KV OHL ROUTE LAYOUT

ABB-13-ELE-SOW-WP0-000-13001-00-K-OO.doc Page 40 of40


S.E.
(REST Of YEAR)

!I ~

I HI I ~ UTMNORTH

N.W.
(MARCH/APRIL)
SI!CTJON ·-··
PREVAILING

!i ~ u !
WIND DIRECTION
~ ~ LEGEND
i PRODUCTION WELL & F/L (2010- 2011)
PRODUCTION WELL & F/L (2012)
PRODUCTION WELL & F/L (2013)
t0- 1 -10 ~- e.o L e_ 34.0
25 t --. _ __zo___, PRODUCTION WELL & F/L (2015)

PRODUCTION WELL & F/L (2017)


SIC710li B-B'
DRILLED ABB WELLS
WATER WELL
TRUNKLINE
PROPOSED EXPORT SALE
GAS PIPELINE
PROPOSED EXPORT STABILIZED
CONDENSATE PIPELINE
FLOWLINE

FENCE
PROPOSED P/L INSPECTION ACCESS ROAD

RIGHT OF WAY LIMIT


c::=:::::::::J EXISTING ACCESS ROAD

c:::=::::::::J PROPOSED ACCESS ROAD


PROPOSED FACILTY

UTILITY CORRIDOR
....... AIRSTRIP
;
v@TftZJ TEMPORARY FACILTY
PROPOSED 33kV OHL ·
PROPOSED 33kV CABLE
PROPOSED LV CABLE
SWRK SWITCH RACK
us u·NIT SUBSTATION
® STARTING POINT OF 33kV OHL LOOP· ·
NORTH SIDE

® STARTING POINT OF 33kV OHL LOOP ·


SOUTH SIDE
Sl SECTION ISOLATOR

~~ ~

! i u;; I I i I
HllJ[S;_
·~ ~ 1. ALL DIMENSIONS AND co-ORDINATES ARE IN MElERS
UNLESS NOTED OTHERYIISE.
2. ACCESS ROADS FOR FLOYII..INES a: DAISY CHAINS WHICH
ARE PROPOSED IN THE YEAR 2013 AND LATER ARE NOT
Gl. VERIFIED FOR CONSTRUCTABILITY ISSUES.
I 10 11..»--W.-J.!i I 8 1.-u J II ! 15 10 I 3. CABLE PROTECTION TILE SHALL BE PROVIDED ON TOP
I 83 I AND AT THE SIDE Of CABLE WHICH IS CLOSE TO
SRC'I'IOH ll-ll' GAS PIPE.

illli.D
1. LOCATION Of fiELD ISOLATOR AND
AUTO RECLOSER IN 33kV OVERHEAD UNE NETWORK.
2. UNIT SUBSTATION FOR RAW WATER WELLS.

DRAWING LIMIT N 2 324 000

• ~ ,, _n ·L.c. .. L I
II N·'-"' ~ u Y Y".J • t.r.J.J
WorleyParsons Oman Engineering L.LC
--·ABU TUBUL BLOCK-60 PROJECT
OMAN OIL COMPANY - , . . . • BLOCK ISO 01/ERALL FACILTY
ABB-01-PPL-DTL-WPO-OD0-00001-01-H TYPICAL PIPEUNE DETAILS - GAlHERING SYSTEM c"""""'(D EXPLORATION & PRODUCTION LLC - • 33kV 01/ERHEAD UNE ROUllNG LAYOUT
I:-=:I:-N:-::-OV':-:1:-::-1t----APPROIIED==~~::-::OR~DE::SIG=N----t:Dom----:leon-t:Dom"""'71eon--II=FYK::-:---I--:-:K.P-::-+-~LTK=-:-+-~U:-:-H-+~AB=:B:-_::30--:-::ELE:::--SI.D--::-::--:YIPO--=:---:ooo-::-:--::30002=::-_-:001-:-:---+-::KE:::-Y:-:SLD:::-::--::OVERAI.l.=:-:-:---::POWE=::-R-::DIS'lR=:=IBUli::=ON::-:-:S~YS::-::TEM=-:---11101'1171'=101S.:~Ply Ltd
ocr11 ISSUED FOR RE\1EW Domleon Domle«o FYK K.P LTK UH ABB-01-PPL-MAP-WPO--OD0-01001-001-H OVERALL ROUTE MAP FGS/PI-a IIORL£YPARSON5PRO.ICTNo.
r~-+-~-TE-+----------.-W-~--~-K-.-T-~--------r-~~W~r---C~~~-~~~~--C~~~----~ru&--T-~-+-------.-F-~--~--*------------~---R-E~--~-E-~--~--m-L~E-.------------_, WPR10041

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