TSS-I-TCL/085

03.07.2013
Fuel injection equipment for TCL 6BTAA BSIII application
Customer : Tata Cummins. Ltd.
Application : Vehicular (HCV)
Engine details
Engine model : 6BTAA BSIII
Features : 6-cylinder, 4-stroke, water cooled, DI and TC engine
Power : 130 HP at 2500 rpm
Bore x Stroke (mm) : 102 x 120
Total Swept volume (litres) : 5.88
Injection timing : 1.25 mm plunger lift at engine first Cyl TDC (port D)
High pressure pipe : 6 x 1.8 x 725 (OD x ID x Length) in mm
Details of fuel injection equipment
Pump assembly : 0 460 426 527-VE6/12F1250R498-34
Injector : 0 432 191 215
Nozzle holder body : F 00Z H20 000 - KBEL 84 P 162
(Alternate) : F 002 C71 149 - KBEL 84 P 162
(Alternate) : F 000 43T 019 - KBEL 84 P 162
Nozzle : 0 433 172 377-DLLA 145 P 2377
Sealing washer : F 00V C17 503
Opening pressure : 300- 314 bar
(For new NH/NH sprig and for resetting)
Allowable drop in opening pressure : 255 bar (not to be declared as
defective when referred under warranty)
Connecting part for injector : F 00Z R20 002-High pressure connector
Feed pump (engine mounted) : F 002 A50 023 - FP/KSG 22AD 112/2
Filter : Customer's part (Fleet guard)
Features
VE pump 0 460 426 527 is similar to the pump 0 460 426 523 but with:
Cable (for solenoid connection) : 1 464 460 330
MPC unit : F 002 D15 436
Other important spares:
Hydraulic head : 1 468 376 023
Fitting (DVH assembly) : F 002 D11 293
Fulcrum lever : 1 461 907 490
Solenoid : F 002 D11 413
Pump housing : 1 465 134 748
Cam plate : 1 466 111 691
Drive shaft : 1 466 100 401
Timing-device piston : 1 463 104 614
Solenoid operated valve : 1 467 414 491
…2
TSS-I-TCL/085 03.07.2013 -2-
Injector '0 432 191 215 (running type) has the following features:
Nozzle holder body used in this injector is a step
engine
type nozzle holder body (pl. refer to the sketch) with cylinder
a conical seating (no threads) to accommodate head
inlet hole
high pressure inlet connector ( to be ordered
separately).
Adjusting shim : 2 430 100 973
Spring : 2 434 614 040
Pressure spindle : F 00Z B20 000
or : F 00Z B20 002
Distance piece : F 00Z Z20 003
Nozzle holder
Nozzle retaining nut : F 002 C81 309 body
O-ring : 2 430 210 083

Nozzle 0 433 172 377 has the following features:

Number of spray holes : 7
Spray hole diameter : 0.154 mm
Needle lift : 0.30 mm
Characteristic group : 2
Identification : Identification number "2377" has been inscribed on the
nozzle shaft.
Feed pump : F 002 A50 023 is a running type
Other information
- The drive shaft should be in "free position" (injection timing locking screw should be
assembled with intermediate plate ) before running the pump on the test bench.
- After setting the injection timing on the engine, the intermediate plate to be assembled (to
make the drive shaft free)
Following special service tools are required to repair/test the step type injector
Description Part no. / Type Designation
Holding fixture F 002 H32 027(H-S/HDEP 217)
Holder F 002 H32 028(H-S/HDEP 219)
Socket wrench F 002 H32 029(H-S/KDEP 220)
Exclusive parts
Pump assembly : 0 460 426 527
MPC unit : F 002 D15 436
Introduction : July 2013