ABSTRACT

This project is used to identify and evaluate the design of circular saw cutting machine which is
one of the cutting method and aid of production mechanism by using V-Belt. A circular saw
blade includes, generally circular blade portion and a plurality of spaced a part teeth attached to
the circular blade portion. Each tooth extends outwardly and upwardly from the circular blade
portion. Designing of circular saw cutting machine is the best metal cutting tool that used to
achieve the cutting speed by satisfying the root users (customers).

This cutting machine indicates how to reduce the time and human power consumption in the
design project of circular saw cutting machine. Circular saw cutting machine is a mechanical
mass-production method or system that cuts the ferrous metals by their dimensions of the work
piece as the customer or root users needed. In order to satisfy the customers it should be
increasing the quantity and quality of the working process during cutting operations.

Keywords: design, circular saw, cutting, machine

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 ACKNOWLEDGMENT
First of all Our deep gratitude goes to the almighty GOD for everything he done to us in all the
way we path through, then after for our advisor Professor Chandra.R and mechanical engineering
department staff members for their continues and progressive support, advice and guides us to do
better work and gave us a reference materials and initiated us for our work and project. In
addition, we would like to thank also other local companies like KOSPI, employees for their
respect, familiarity, their advice and support. In addition, we would like to thank our classmates
and friends for sharing their ideas and materials to us. Finally, we would like to thank our
families for understanding and helping us with all our needs.

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Table of Contents
ABSTRACT.....................................................................................................................................i
ACKNOWLEDGMENT.................................................................................................................ii
CHAPTER ONE..............................................................................................................................1
INTRODUCTION...........................................................................................................................1
1.1 background............................................................................................................................1
1.2 Problem statement.................................................................................................................2
1.3. Objective of the project........................................................................................................2
1.3.1. Main objective of the project.........................................................................................2
1.3.2. Specific objective of the project....................................................................................2
CHAPTER TWO 2..........................................................................................................................3
LITRATURE REVIEW...................................................................................................................3
2.1. Background of circular saw cutting machine.......................................................................3
Reference\........................................................................................................................................4

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 CHAPTER ONE
INTRODUCTION
1.1 background
A circular saw is the best machine for cutting ferrous and non-ferrous materials. For ferrous
materials, this unique type of cutting turns the blade at a low rpm, similar to a milling process,
giving a fast, precise, burr-free cut without heat or sparks. A circular saw is a tool for cutting
many materials such as wood, masonry, plastic or metals and may be hand-held or mounted to a
machine. Circular saw blades are specially designed for each particular material. They are
intended to cut and in cutting metal are specially for making rip-cuts, cross cuts, or combination
of both. This machine is commonly powered by electricity, but may be powered by a gasoline
engine or a hydraulic motor which allows it to be fastened to heavy equipment, eliminating the
need for a separate energy source. A circular saw is a power saw using a toothed or abrasive disc
or blade to cut different materials using a rotary motion spinning around an arbor. Saw mills first
used smaller diameter circular saw to re saw dimension lumber such as lathe and wall studs for
edging boards. As the technology advanced large diameter saw blades began to be used for the
head saws and to cut clamp boards. To choose the appropriate number of teeth, saw blade type,
cutting speed, all of these variables are based on the type and size of material being cut. Cold
saws are capable of machining most ferrous and non-ferrous allows. These saws are intended to
be used with a flood coolant system to keep the saw blade teeth cooled and lubricated. A cold
saw cut produces minimal burr, no sparks, no discoloration and no dust. Working principle of the
machine is typically, the material to be cut is securely clamped or held in a vise at a desired
angle, and the saw is advanced slowly across it. As each tooth in the blade strikes the material, it
makes a small chip. Then the coolant or cutting fluid flows around work piece and blade to
prevent its overheating, transferring the heat produced by the work piece and blade that use or
dissipate. The teeth guide the chip out of the work piece, preventing it from binding the blade.
Work pieces are clamped in a vise or fixture, one or more pieces at a time. The circular blade is
mounted on a power driven arbor and rotated through the cut. The cold saw leaves as a smooth,
accurate surface finish similar to milling and provides a fast method for cut off. High production
can be obtained with this machine. [1]

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1.2 Problem statement
The problem that initiates us to design circular saw cutting machine is that there is no developed
process to cut metals in accurate dimension. Due to this problem it has been identified that there
is defect which affects the excellence of designing in the market which intern affects the income
of one country. And also currently power hacksaw, hacksaw and other machines used to cut
metals, but these machines have their own limitations. Among those the blades are easily twisted
or bent and broken down of the saw, low mass production, low accuracy and shorter tool life.
Due to these limitations it is better to design circular saw cutting machine because of the
machine has many duties rather than power hacksaw and other machines in metal industries and
workshops. Hence, the machine has the following merits such as it increases mass production,
reduces working time, wastage of metals and the operation is safe. The popularity of cold saw
blades are increasing due to technological advancements in cold saw machine. Why because it is
applicable for heavy duty and high production requirements are needed. This machine
consistently produces the lowest cost per cut among all sawing methods.

1.3. Objective of the project

1.3.1. Main objective of the project
The general objective of this project is designing circular saw cutting machine for mild steel with
optimum cost and basic features.

1.3.2. Specific objective of the project

 To understand the working mechanism of the machine
 To analyze geometry of the machine
 To design each components of circular saw cutting machine
 To analyze assembly of circular saw cutting machine

Generally, the specific objective of this project is needed to do, to achieve the overall objective.

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 CHAPTER TWO
LITRATURE REVIEW

2.1. Background of circular saw cutting machine

The circular saw was invented around the end of the18th century as a rip-saw to convert logs in
to timber in saw mills and various claims have been made as to who invented the circular saw.
The rotary nature of the circular requires more power to operate but cuts faster because the teeth
are in constant motion. The sound of the circular saw is different from the sound of up-and-down
saw and earned it the neck of buzz-saw. Saw mills first used smaller diameter circular saw to re
saw dimension lumber such as lathe and mill studs and for edging boards. As the technology
advanced large diameter saw blades began to be used for the head saws and to cut clapboards. A
circular saw is a power saw a toothed or abrasive disc or blades to cut different materials using a
rotary motion spinning around an arbor. A hole-saw and a ring saw also uses a rotary motion but
are different from circular saw. Circular saw cutting machine is machine is a machine that cuts
the parts of the required material in order to get the required result. These machines are
extremely fast compared to the convention as double column band saw machine and are designed
to cut ferrous and non-ferrous metals. These are production machines used for cutting channels,
solid bars, hollows, squares, angles and other section of ferrous and non-ferrous metals. It is a
high productive, accurate and compact machine and has a high rate of production at
comparatively low investment with good surface finish. A circular saw is a tool for cutting many
materials such as wood, masonry, plastic, or metal and may be hand held or mounted to a
machine. Circular saw blades are specially designed for each particular material they are
intended to cut and in cutting metal are specially designed for ripcuts, cross cuts, or combination
of both. Circular saws are commonly powered by electricity, but may be powered by a gasoline
engine or a hydraulic motor which allows it to be fastened to heavy equipment, eliminating the
need for a separate energy source. [2]

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 Reference\

[1] "en.m.wikipedia.org/wiki/circular-saw".

[2] A. M. f. Professor, Machine Tool Design and Numerical Control, Indian Institute of
technology Rourkee Uttarakand.