80 100 120 Lubrication Pump Series Instruction Manual

集中润滑系统
CENTRALIZED LUBRICATION SYSTEMS
AL80/100/120系列
集中润滑系统使用说明书
地址 / Address：郑州市高新技术开发区合欢街96号
No.96 Hehuan Rd, High-tech Zone, Zhengzhou City, China AL80/100/120 Series
电话 /Tel：0371-65692360 Centralized Lubrication Systems
传真 /Fax：0371-65692390
邮编 /Zip Code：450001 Operating Instruction Manual
2018.10
网址 /Wed：http://www.autol.net
E-mail:sales@autol.net 郑州奥特科技有限公司
Zhengzhou Autol Technology CO.,LTD
集中润滑系统 CENTRALIZED LUBRICATION SYSTEMS
目录 CONTENTS
1.系统概述 System overview

01
2.系统结构与工作原理 System structure and working principle
03
3.技术参数 Technical parameters
12
4.外形尺寸 Overall dimensions
17
5.安装须知 Installation instructions
21
6.加油设备操作 Operation of filling equipment
24
7.系统调试 System commissioning
36
8.故障分析与排除 Fault analysis and elimination
41
9.维护与保养 Maintenance and servicing
42
10.运输与储存 Transport and storage
45
11.售后服务 After-sales service
46
12.订货信息 Order information
47
一、系统概述 1.1 产品型号说明

Product type description
System overview
AL80/AL100/AL120为三大系列产品，包ALP81/ALP101/ALP121
AL80、AL100、AL120系列集中润滑系统是奥特科技有限公司经过长搅杆式润滑泵、ALP82/ALP102/ALP122及升级版的ALPA102/ALPA122弹
期市场调研和技术创新，研发的新一代集中润滑系统，拥有多项技术发明专簧活塞式润滑泵、分配器、监控器、传感器、管路及附件。
利。目前，已广泛适用于风力发电、电力、矿山、冶金、机床、纺织、食 AL80/AL100/AL120 are three major series of product, including

LP81/ALP101/ALP121 agitating rod typelubrication pump,
品、油田、港口、商用车、建筑机械、重型机械设备等行业。
ALP82/ALP102/ALP122 and upgraded ALPA102/ ALPA122 spring
Al80, AL100 and AL120 series centralized lubrication systems are
piston typelubrication pump,dispenser,monitor,sensor,pipeline and
new generations of centralized lubrication systems developed by Autol
accessories.
Technology CO.,LTD after a long-term market research and technology
AL80系列集中润滑系统润滑泵容积有1L、 2L适用于润滑点少、润滑油
innovation , with a number of technical invention patents.Currently,
量小、润滑周期较长的设备。
these systems have been widely used in industries like wind power,
AL80 series centralized lubrication system has a lubrication pump
electricity, mining, metallurgy, machine tools, textiles, food, oil field,
capacity of 1L, 2L, suitable for equipment with few lubrication points,
ports, commercial vehicles, construction machinery, and heavy
small amount of oil and long lubrication interval.
mechanical equipment.
AL100系列集中润滑系统润滑泵容积有2L、 4L、6L、 8L适用于润滑点

多、润滑油量大、润滑周期短的中小型设备。
该系统是通过成套的供油系统按需对设备的各个必要润滑部位进行供 AL100 series centralized lubrication system has a lubrication pump
油作业。可以起到减小摩擦阻力、减少接触磨损、降低摩擦表面温度的作 capacity of 2L, 4L, 6L, 8L, suitable for small and medium-sized
用．同时还起到一定的防锈、减震和密封辅助作用。 equipment with many lubrication points, large amount of oil and short
lubrication interval.
The system supplies oil to all necessary lubrication parts as
required through a complete oil supply system.It can reduce the friction
AL120系列集中润滑系统润滑泵容积有4L、 8L、 10L、 15L、 20L、
resistance, reduce contact wear and decrease the friction surface
30L适用于润滑点较多、润滑油量大、润滑周期短的大中型设备。
temperature.Meanwhile, it plays an supporting role of anti-rust, shock
Al120 series centralized lubrication system has a lubrication pump
absorption and sealing.
capacity of 4L, 8L, 10L, 15L, 20L, 30L,suitable for medium and large-
sized equipment with many lubrication points, large amount of oil and
short lubrication interval.
01 02
使用环境 The single-line centralized lubrication system adopts all-parallel

Operating environment structure, with oil pressure sensor at the end of the single-line dispenser
which is at the far end of the main pipeline to detect the running state of
a)相对湿度 /relative humidity：≤95%；
the system in real time, give a shutdown alarm when fault occurs and
b)储存温度 /storage temperature：-40℃~80℃。
transmit the fault signal to the monitoring device.Oil filling level of each
lubrication point can be separately set according to the solution
demands. Block of one point will not affect the normal operation of other
lubrication points.The system features easy to expand, not easy to
block, easy maintenance, low maintenance cost, and can realize
redundant design.
二、系统结构与工作原理
System structure and working principle
AL80/AL1 00/AL120系列集中润滑系统分为单线式集中润滑系统和递
进式集中润滑系统两种。
AL80/AL100/AL120 series centralized lubrication system is divided

into single-line centralized lubrication system and progressive ALP100系列柱塞润滑泵 ALP120系列柱塞润滑泵
ALP100 series piston pump ALP120 series piston pump
centralized lubrication system.
2.1 单线式集中润滑系统
Single-line centralized lubrication system
Auxiliary unloading valve Auxiliary unloading valve
单线式集中润滑系统采用全并联结构，在主油管最远端的单线分配器
末端设置油压传感器，实时检测系统运行状态，产生故障时并将故障信号传
Grease pressure sensor
输到监控装置。可根据方案需要单独设置每个润滑点的注油量，一个点的堵
塞不影响其它润滑点的正常工作。该系统具有扩展容易、不易堵塞、维护方
便、维修成本低等特点，可方便实现冗余设计。集成式单线分配器集成式单线分配器
Integrated single-line distributor unit Integrated single-line distributor unit
03 04
2.1.1 系统组成 2.2 递进式集中润滑系统

System composition Progressive centralized lubrication system
由润滑泵、监控器、单线式分配器组(含辅助卸荷阀)、油压传感器、管
递进式集中润滑系统是通过润滑泵依次连接各级分配器将润滑脂交替
线束及附件组成。
供送到各润滑点。在分配器上设置传感器，用来监控整个系统的工作状态，
The system is composed of lubrication pump,monitor, single-line
通过运行时间控制出油量。
dispenser set (including auxiliary unloading valve), oil pressure sensor,
The progressive centralized lubrication system is connected to all
pipe bundles and accessories.
levels of the dispenser in sequence using the lubrication pump to
alternately supply the grease to each lubrication point.A sensor is
2.1.2 工作原理 provided on the dispenser to monitor the operating status of the entire
Working principle
system and control the oil amount by operating time.
按预设程序运行, 休止倒计时结束，启动润滑泵，压力油脂通过润滑主
管路输送到单线分配器，单线分配器末端油压传感器动作并将信号反馈到监该系统也可在润滑泵与分配器之间安装压力表, 进行故障预警。
控器，主管路压力继续升高至安全溢流压力，确保油脂经过单线分配器定量 The system can also be equipped with a pressure gauge between
分配到各润滑点，各润滑点都供油结束后，润滑泵停止工作，监控器计数加 the lubrication pump and the dispenser to give a early warning of fault.
1，主管路泄压，辅助卸荷阀辅助单线分配器泄压，实现润滑脂的定量储
存，系统整个供油过程结束，进入下一个工作循环。
2.2.1 系统组成
Operate according to the preset program until the end of stop System composition
countdown. Start the lubrication pump, the grease under pressure will 由润滑泵、监控器、递进分配器、传感器(可选)、管路及附件组成。
be transported to the single-line dispenser through the main lubrication
The system is composed of lubrication pump, monitor, Progressive
pipeline. The oil pressure sensor at the end of single-line dispenser will
distributor ,sensor(optional), pipeline and accessories.
respond and feedback the signal to the monitor. The pressure of main
pipeline continues to rise to a safe overflow pressure, to ensure that the
2.2.2 工作原理
grease is rationed to each lubrication point through the single-line Working principle
dispenser. After oil supply is finished for all lubrication points, the
按预设程序运行，休止倒计时结束，启动润滑泵，压力油脂通过润滑主
lubrication pump stops working.The count on the monitor increases by
管路输送到分配器，分配器再将油脂分配到各润滑点，分配器传感器实时检
1.Pressure in the main pipeline relieves. The auxiliary unloading valve
测系统的供油量并传送到监控器，当注油量达到设置值时，润滑泵停止工
supports the single-line dispenser to relieve the pressure to achieve the
quantitative storage of grease. The entire oil supply process of the 作，监控器计数加1，系统整个供油过程结束，进入下一个工作循环。
system ends and it enters into the next working cycle.
05 06
Operate according to the preset program until the end of stop 2.3 润滑泵
countdown. Start the lubrication pump, the grease under pressure will Lubrication pump
be transported to the dispenser through the main lubrication pipeline. 2.3.1 润滑泵结构
Then the dispenser will dispense the grease to each lubrication point. Structure of lubrication pump
The sensor of the dispenser will detect the oil supply amount of the ALP系列高压润滑泵，获得多项专利技术。适用于各种设备的集中润
system in real time and send it to the monitor. When the filling amount 滑。ALP系列高压润滑泵从结构上分为搅杆式、弹簧活塞式。
reaches the set value, the lubrication pump stops working.The count on
ALP series high-pressure lubrication pump has obtained a number
the monitor increases by 1, the entire oil supply process of the system
of patented technology.It's suitable for centralized lubrication of various
ends and it enters into the next working cycle.
equipment.ALP series high-pressure lubrication pump is divided into stir
bar type and spring piston type in structure.
搅杆式结构润滑泵：在油箱内安装搅拌杆，在电机运行时搅杆将润滑脂
切割，并在重力作用下向下移动，通过刮板送入柱塞泵吸油口。
Stir bar type lubrication pump: stir bar is installed in the oil tank.
When the motor is running, the grease is cut by the stir bar and moves
down under gravity to feed to the suction nozzle of plunger pump through
ALP80系列柱塞润滑泵 ALP100系列柱塞润滑泵 ALP120系列柱塞润滑泵
ALP80 series piston pump ALP100 series piston pump ALP120 series piston pump the scraper.
油箱Oiltank
回油⼝Oilreturnport
Progressive distributor 监控器Monitor
递进式分配器搅杆Stirbar
接插件3Connector3
安全阀Safetyvalve
出油⼝Oiloutletport
Sensor
加油⼝Oilfillingport
传感器
递进式分配器
Progressive distributor
07 08
弹簧活塞式润滑泵：油箱内带有弹簧活塞，在弹簧作用下活塞将油脂压 needs of equipment lubrication under a variety of environmental

送到柱塞泵吸油口。 conditions.
Spring piston type grease pump: Spring piston is provided within
the grease tank. Under action of spring, the piston compresses and
润滑泵开主管路压换向阀移计量腔储计量活塞分配器排
始运转力升高动至第二油，压油上升至限油完毕
delivers the grease to the suction of the plunger pump. 工位腔排油位
Lubricatio Pressure
Selector Indicators Valve block Grease is
n pump in main stretch moves discharged
starts pipeline valve
out. upwards
running rises moves to to metering
the second level.
弹簧Spring station
活塞piston
油箱Oiltank
接插件3Connector3 回油⼝Oilreturnport
接插件2Connector2 安全阀Safetyvalve
接插件1Connector1 出油⼝Oiloutletport
加油⼝Oilfillingport
监控器Monitor
润滑泵停主油管卸换向阀移弹簧推动储油腔的进入下一

止运行荷动至第一计量活塞油脂进入个循环
工位复位压油腔
Pump Pressure
stops in supply Selector Springs Grease Next
2.4 分配器 working. line valve return
and
storage is
finished.
cycle
begins.
drops. moves to
Distributor the first
grease is
stored.
station
2.4.1 单线分配器
Single-line distributor
新型集成式单线分配器全并联结构，结构紧凑、有效节约安装空间；
单点独立供油模式，任意支路的堵塞不影响其他支路的正常运行，可靠性
高，维修方便、维护成本低，能够满足设备在各种环境条件下的润滑要求。
New integrated all-parallel structure, compact, effective saving of

installation space; Single-point independent fuel supply mode, the block
of any branch does not affect the normal operation of other branches;
High reliability, easy maintenance, low maintenance costs, meeting the
09 10
2.4.2 递进分配器
Oil inlet Oil inlet
Progressive dispenser
递进式分配器通过各个柱塞按顺序动作，以递进方式逐个向润滑点供
油。通过自带指示杆可以观察整个分配器运行状态，通过安装传感器便可检
测整个分配器的运行状况。一旦发生堵塞，便可实现报警。根据方案需要，
可以将多个出油口合并实现单个润滑点的油量倍增。 Oil outlet Oil outlet Oil outlet Oil outlet
The progressive dispenser is actuated in sequence by means of

plunger to supply oil to the lubrication point in a progressive way.The
built-in indicator rod can be used to observe the running state of the
三、技术参数
entire dispenser. By installing the sensor,the operation conditions of the
entire dispenser can be detected.In the event of blocking, alarm can be
Technical parameters
triggered. According to the program, multiple outlets can be combined to 3.1 润滑泵
achieve double volume of one lubrication point. Lubrication pump
ALP 100 /ALP120系列润滑泵可连接1-3个柱塞，每个柱塞按额定流量

Oil inlet Oil inlet 选用。(所用油脂在实际工作温度下的稠度等级不能超过NLGI 2#。)
The ALP100/ALP120 series lubrication pump can be connected

with1-3 plungers, each of which is selected by its rated flow rate.(All
the lubricants penetration can not exceed NLGI 2# in real operating
temperature.)
Oil outlet Oil outlet Oil outlet Oil outlet
ALP81/ALP101/ALP121系列搅杆式润滑泵
ALP81/ALP101/ALP121 series agitating rod type grease pumps
Oil inlet Oil inlet
最大工作压力 /Maximum operating pressure：35MPa;
额定流量 / Rated flow：1.5mL/min、2.5mL/min、4.5mL/min;
适用油脂 /Applicable grease：NLGI 0#、1#、2#;
使用温度 /Operating temperature：-20℃~70℃;
Oil outlet Oil outlet Oil outlet Oil outlet
电压 /Voltage：DC24V/AC230V；
11 12
3.2 监控器 Monitor

控制方式：ECU微电脑控制；
Control mode: ECU microcomputer
control;
工作电压：DC24V；
Operating voltage: DC24V/AC220V;
休止时间：1~30小时；
Off time: 1 ~ 30 hours;
工作模式：按预设时间运行；
Operating mode: run according to the
ALP82/ALP102/ALP122/ALPA102/ALPA122系列弹簧 preset time;
活塞式润滑泵信号输出：液位、故障；
ALP82/ALP102/ALP122/ALPA102/ALPA122 series spring piston Signal output: liquid level, fault;
type grease pumps
最大工作压力 /Maximum operating pressure：35MPa;

额定流量 / Rated flow：1.5mL/min、2.5mL/min、4.5mL/min;
适用油脂 /Applicable grease：NLGI 0#、1#、2#;
使用温度 /Operating temperature：-30℃~70℃; 3.3 单线分配器 Single-line distributor
电压 /Voltage：DC24V/AC230V；
最高压力/Maximum operating pressure：
25MPa；
排量/Displacement (mL/ cy): 0 2、0.4、
0.6；
使用油脂/ Use of grease：NLGI 0#、
1#、2#；
工作温度/ Operating temperature：
-40℃~70℃；
13 14
3.4 递进式分配器 3.6 传感器(选配件)

Progressive distributor Sensor (Optional)
最高压力/Maximum operating
采用霍尔传感器进行检测，给监控器反馈脉冲信号。
pressure：30MPa；
有NPN三线制和PNP三线制两种。
排量/Displacement (mL/ cy)：0.2；
工作温度/ Operating temperature： Using the Hall sensor to detect, and feedback the pulse signal to the
-40℃~70℃； monitor.With NPN three-wire and PNP three-wire system.
使用油脂/ Use of grease：
NLGI 0#、1#、2#；
内装霍尔传感器
Containing hall
sensor
3.5 油压传感器
oil pressure sensor
NPN、PNP三线制提供有源触点：
动作压力范围：5MPa-20MPa；
NPN、PNP three-wire system provides
Rage value of actuating pressure : active contacts:
5MPa-20MPa;
触点类型：常开、常闭（无源）； brown
Contact type: normally open, normally black
closed (passive);
blue signal
15 16
四、外形尺寸
Overall dimensions
4.1 润滑泵
Lubrication pump
135
180
4X 9
油箱容积 4L 8L 10L 15L 20L
Oil tankcapacity
H
H(mm) 428 533 596 716 848

油箱容积
35
60
Oil tank 1L 2L h(mm) 164 269 332 452 584

capacity
57
H(mm) 290 378 ALP120/ALPA120系列润滑泵安装尺寸图

150 67 ALP120/ALPA120 series piston pumpInstallation dimension drawing
285
4.2 单线分配器
ALP80 series piston pumpInstallation dimension drawing Single-line distributor
115 67.8
20 4*∅6.2 41.5
L1
L
油箱容积 2L
4L 6L 8L
Oil tankcapacity ALP ALPA
65.5
H(mm) 335 385 485 585 685

孔数 4 6 8 10 12 14
Number of holes
h(mm) - - 235.5 335.5 435.5
L 75.5 92 108.5 125 141.5 158
ALP100/ALPA100系列润滑泵安装尺寸图
ALP100/ALPA100 series piston pumpInstallation dimension drawing L1 126.5 143 159.5 176 192.5 209
17 18
4.3 递进式分配器 4.4.2 外置监控器接线方式

20
Progressive distributor Connection of external monitor
5
Outlet series 6. Outlet series
x∅
28
number 2 number
油口油口
10 9
电源+ 流量+ 液位+ 油压+
15
8 7
L
6 5
温控+ 气压+ 电机+ 电源-
4 3
2 1
接监控器，DJ7081--6.3--21从对插方向看
环指示杆
36 Circulatory 60
indicating arm
110
型号 SSVA6 SSVA8 SSVA10 SSVA12 SSVA14 SSVA16 SSVA18 SSVA20

Model
Power Flow+ Level+ Grease
孔数 6 8 10 12 14 16 18 20 Supply+ pressure+
Number of holes
L(mm) 62 77 92 107 122 137 152 167 Temperature Air Power

control+ pressure+ Motor+ Supply-
4.4 电气接口
Electrical interface To the monitor, DJ7081-6.3-21 viewed from plug-in
4.4.1 内置监控器接线方式 Wiring of built-in monitor
备注：流量和气压目前未使用，属于预留功能
Remark: The flow and air pressure are not available at
Power input alarm output sensor input
Connector 1 Connector 2 Connector 3 present, which are reserved.
AK06 Automatic Lubrication Monitor
19 20
a)Distributors should be installed firmly for convenient

五、安装须知
maintenance.
Installation instructions b) Keep the inlets and outlets of distributors clean.
c) Distributors should be placed close to lube points, the longest
5.1 润滑泵站安装须知
feed line of single-line distributors needs to be less than 5 miles; the
Instructions for installation of lubrication pump station
longest feed line of progressive distributors needs to be less than 25
a)严禁带电安装； miles. (Note: varies according to different grease and temperature).
b)安装时要保证油箱上的液位线清晰、干净；
c)安装面应平整，安装连接要可靠；
d)距离热源1米以上。
a) It is forbidden to install with the electricity on. 5.3 润滑系统管道安装须知

b) When installing, make sure that the liquid level on the tank is Instructions for installation of lubrication system
clear and clean. pipelines
c) The mounting surface should be flat and the installation
a)油管应轴向垂直切断，不可使管口崩裂、划伤，更不可将油管压扁；
connection should be reliable.
b)安装时管道必须保持干净、清洁，无污染物；
d) Distance from heat source should be more than 1 meter.
c)管路配管须短捷，以减少系统压力损失，确保管路畅通；
d)管路最小弯曲半径7.9*14.3树脂管为R100，4.0*8.6树脂管为R60；
e)管路接头连接处必须连接可靠，不得出现渗漏现象。
a) The oil pipelines should be cut vertically in axial direction, the

5.2 分配器安装须知 orifice can't be broken or scratched, what's more, the pipeline should
Instructions for installation of distributors not be flattened.
a)分配器要安装牢固，便于维护； b) During installation, the pipelines must be kept clean and free of
contaminants.
b)安装时要分配器进出油口保持清洁、干净；
c) Piping should be short toreduce the system pressure loss,thus
c)分配器应尽量靠近润滑点布置【单线分配器最长分油管<5米；递进式
ensuring smooth flow.
分配器最长分油管<25米；】（备注：根据不同的油脂、温度有所不同）。
d) Minimum bending radius of pipeline: 7.9*14.3 resin pipe is R100,
21 22
4.0*8.6 resin pipe is R60. exhaust the air in the tank, there will be a small amount of grease
e) Pipeline joints must be securely connected without leakage. overflowing from the exhaust vent, which is within the normal allowable
range, just wipe and clean it.
e) If there is air in the tank when refilling later, then implement in the
same way as filling for the first time to fill the oil to the position of
exhaust vent, after the air is completely exhausted, the piston will
5.4 润滑泵加油须知 automatically seal the exhaust vent.
Instructions for oil filling in the lubrication pump
a)液位上限标签位置是根据产品容积进行设定的；六、加油设备操作
b)润滑泵首次加油时必须先进行排气作业，排气孔位置的设定是为首次 Operation of filling equipment
加油时需要超过液位上限至排气孔位置进行排气，待空气完全排出后，活塞
加油设备为选配件。
会自动封闭排气孔； Filling equipment as optional accessories.
c)后续再次加油时，加至液位上限即可，以防止油脂溢出及异物进入油 6.1 手动加油枪操作步骤
箱； Operating procedures of manually operated grease nozzle
d)首次加油排气时，为使油箱内空气排净，会有少量油脂从排气孔中溢
第一步：打开加油枪包装,取出压油盘,将其平放入油桶中（当油脂较粘
出，此属正常允许范围内，擦去清除即可；
e)后续再次加油时油箱若有空气，则与首次加油排气方式一样，将油加稠时，需双手下压压油盘，排出空气，以压油盘中心圆孔与油脂平齐
至排气孔位置，待空气排出后活塞自动封闭排气孔。为准），然后将加油枪杆垂直插入压油盘中心圆孔，依次锁紧周边三
个M8手柄。
a) The position of liquid level upper limit label is set according to the
product capacity. 另：如无压油盘，需将加油枪直接插入油桶中。（注意：防止污染。）
b) The lubrication pump must first be exhausted when filling for the
Step 1:Unpack the grease filling nozzle and take out the pressure plate. Place
first time. The exhaust vent position is set because when filling for the
it into the grease drum horizontally (If the grease is viscous, press the pressure
first time, it should exceed the liquid level upper limit until reaching the
plate by hands to discharge air, allowing the pressure plate central round hole
vent position to exhaust. After the air is completely exhausted, the
to be flushed with grease.).Then, insert the grease filling nozzle rod vertically
piston will automatically seal the exhaust vent.
into the pressure plate central round hole. Lock three M8 handles
c) When refilling later, just fill to the liquid level upper limit to
circumferentially in turn.
prevent grease spill and foreign matter from entering the tank.
Note: In case of no pressure plate, it is necessary to directly insert the grease
d) When fill and exhaust for the first time, in order to completely
filling nozzle into the grease drum. (Be cautious to prevent pollution.)
23 24
第三步：清理干净加油口，取下加油口防尘罩，然后对接加油枪油管
组件的快插母头和油泵的快插公头，必须保证卡到位，防止憋压。
（注意：防止污染；按顺序操作。）
Step 3:Clean the filling port. Remove the dust-proof cover from
1 2 the filling port. Then, connect the quick socket of the greaser
pipe assembly with the pump quick plug. Ensure that they are
inserted in place to prevent pressure trapped. (Note: Prevent
pollution and operate in correct order.)
3 4
第二步：首次使用加油枪前,需将油管组件内空气排净。操作：可用
螺丝刀压住快插头内部的单向阀，另一人上下拉压油杆,直至润滑油
1 2 3
从快插接头流出为止。（注意：首次使用之后,严禁在加油管组件与
油泵未连接的情况下拉压加油杆。)
Step 2:Before using the grease filling nozzle for the first time, vent
thoroughly the grease pipe assembly. Operation: Use a screwdriver to
press the check valve inside the quick-connect coupling. Another
4 5 6
operator pulls up and down the pressure rod until the grease flows out
from the quick-connect coupling. (Note: After use for the first time, do 第四步：上下拉压油杆,对油泵进行补油。完成后取下快插管加油母头，收
not handle the filling rod if the filling pipe assembly is not connected with
起加油泵，并盖上加油口防尘帽。
the grease pump.)
（注意：防止污染。原则上同一加油枪只加同一种油脂；如需更换油脂，
使用时须清理加油枪杆上油脂，对设备加油前须排净加油管内旧油
脂，操作步骤参考第二步，防止两种油脂混合使用。）
备注：该项加油设备适用于 15kg 标准油桶。
25 26
Step 4:Handle the pressure grease rod to make up the grease pump.
七、系统调试
After completion, remove the filling female of the quick-connect pipe,
System commissioning
retract the filling pump, and apply cover on the filler cap. (Be cautious to
7.1 清理 Cleaning
prevent pollution. In principle, the same grease filling nozzle can only
清理整个系统各部污垢和润滑点外油污。
be used for the same grease; In case of grease replacement, remove Remove dirt from the entire system and the dirty grease from the lube
the grease from the filling nozzle and filling pipes before use. Refer to points.
Step 2 for operation. Avoid mixing of two different grades of grease.)
Note: This filling equipment is available for 15 kg standard drums. 7.2 强制供脂 Forced grease supply
按手动运行键“R”(外置监控器按“左键”)，令润滑泵完整工作，停机后
每间隔120s重复点按，令润滑泵重复工作，直至每一润滑点都排出油脂为
止（逐个检查指示杆全部伸出作为正常出油) 。其中润滑齿轮排脂孔必须看
到正常出油(风电行业)，其他润滑点抽检最远端及最近端3-5个润滑点，如
有1个不出油其他必须全检。
Press the manual operation key “R” (press the LEFT key for an external
monitor ) to make the grease pump work completely. Briefly press again
at an interval of every 120s after shutdown to make the grease pump
operate again until that each lube point discharges grease. (Check one
by one to confirm normal grease delivery if all the indicator rods are fully
extended). The grease discharge hole of the lubrication gear must
normally deliver grease (for wind power generation industry, spot
checking shall be made for the other lube points with 3 to 5 furthest and
nearest lube points. If there is one lube point not delivering grease, the
other points must be fully checked.
润滑点排检测润滑齿轮
出油脂排脂孔排出油脂
Check the Grease discharged
lubrication gear from the grease
discharge hole
27 28
7.3内置监控器操作说明 Press briefly the “E” to enter into the setting interface. Press briefly
Operation instructions of built-in monitor the “E” in turn to select the setting items “1P, 2P, 3P and 4P” to confirm.
1P: Click "▲" or "▼" to set the off time (1 ~ 30 hours, can be
R：手动运行，停止。
customized).
manual run and stop.
A k 0 6自动润滑监控器 2P: Set the number of detection pulses (0 to 99 minutes, can be
A K 0 6 automatic lubrication monitor
计数 168 油压 E：功能确认，报警清除。 customized).

Count Oil pressure function confirmation,
alarm clear. 3P: Click "▲" or "▼" to set the running time (1 ~ 60 minutes, can be
10:38
休止
运行
Off Running
△：设置+ setting+ customized).
R E 4P: Click "▲" or "▼" to set the low temperature standby
4006-836 862
郑州奥特科技有限公司
▽：设置- setting- temperature (-50 ℃ ~ 0 ℃).
click "E" to confirm the entering of off status.
注意事项：
Notice 7.4 外置监控器操作说明
Instructions for operation of external monitor
Left key
注意事项：
左键
“▲”和“▼”一起按住超过4秒，按“E”可以进入设置模式，退出 AK07自动润滑监控器
设置模式再次锁住。右键
点按“E”进入设定界面：依次点按"E”选择设定项“1P、2P、3P、 Right key
4P”，确认。
AK07 Automatic Lubrication Monitor
1P:点按“▲”或“▼”设置休止时间（1~30小时,可以定制）；
2P:设置检测脉冲数(0~99,可以定制)；参数说明： Explanation of parameters:
3P:点按“▲”或“▼”设置运行时间（1~60分钟,可以定制）； 1P:休止时间(1-30小时);
4P:点按“▲”或“▼”设置低温待机温度(-50℃~0℃)； 2P:加油量(0-99ml)；
点按“E”确认进入休止状态。 3P:加油时长(1-30分钟) ；
4P:低温保护门槛值0~50(对应0℃~-50℃)；
By pressing both “▲” and “▼” for 4 seconds and over, press the “E”
5P:定量精度（1-10 单位为0.1ml）。
to enter into the setting mode. It will be locked again after the setting
mode is exited. 1P: Off time (1 to 30 h).
2P:Refuel volume:0-99ml;
37 38
3P:Refuel route:1-30mins; 7.5.3 运行时,检测到油压(单线 7.5.4 低温待机

系统)和脉冲 Low temperature standby
4P:Low temperature protection Threshold Value:0-50 (accordingly
During operation, grease pressure
0-50); (single-line system) and pulse is detected
5P:Quantitative accuracy(1-10,the unit is 0.1ml). ON 油压计数168
操作说明：
00:05 C 19
运行
休止
Operating instructions:
先按下“右键”不放，再按下“左键”，先松开“右键”，再松开
“左键”，进入设置1P参数界面，可通过点击“左键”进行设定。设定完 Oil
ON pressure Count168
成后，按“右键”切换到设置2P参数界面。依次可切换到2P、3P、4P参数
界面，参数设置完之后按“右键”保存参数，并退回休止状态。
00:05 Running Pause
C 19
Press and hold the “Right” key and then press the "Left" key. First
7.5.5 低液位预警状态(继续运行6次后停机. 7.5.6 低液位预警状态
release the “Right” key and then the "Left" key to enter into the interface 在注满后自动清除报警) Low level warning state
setting 1P parameters. Make setting by clicking the "Left" key . Upon Low level warning state (shutdown after
continue running for 6 times.Automatically clear the
alarm after the filling)
completion of setting, press the “Right” key to switch to the interface
setting 2P parameters. Switch the key into the interface setting 2P, 3P 计数168 计数168
05:25 05:25
休止
休止
and 4P parameters. Upon completion of parameter setting, press the
“Right” to save the parameters and return to the OFF status.
Count168 Count168
7.5 设置界面
Setting interface
Pause
05:25 Pause
05:25
7.5.1 休止状态 7.5.2 运行时,未检测到油压（单线
Off status 系统）和脉冲 7.5.7 缺油报警 7.5.8 注油量不足报警（不影响系统运行，
During operation, no grease Oil shortage alarm 在下一次运行正常时自动清除故障）
pressure(single-line system) Insufficient filling alarm (does not affect
the system operation, fault will be automatically
or pulse is detected cleared when running normally next time)
计数168 OFF 油压计数168 计数168 油量
10:28 00:05 EE 1 EE 2

休止
运行
Count168 OFF Oil Count168 Count168 Output

pressure
Pause
10:28 00:05 Running
EE 1 EE 2
39 40
八、故障分析与排除九、维护与保养
Fault analysis and elimination Maintenance and servicing
故障现象故障原因排除方法 1．手动启动润滑泵，观察运行是否正常；
Reasons Elimination methods
Faults 2．检查主油管路、分油管路有无渗漏、破裂，各润滑点是否均能注入
油脂；
润滑泵不出油电机不转检测电机及供电 3．检查管束固定及线束接插是否牢固；
Motor does not rotate Test the motor and power supply
No oil comes out 4．润滑系统在保养维护时，所拆卸部位由组合垫、紫铜垫等密封方式
from lubrication
pump 润滑油抽空排除空气密封的，在重新安装时必须更换新的组合垫、紫铜垫；
Lubricant is completely Exhaust the air
pumped out 5．清除整个系统各部分污垢和润滑点外渗油污；
6．检查油箱中剩余油量，及时补充；
7．做好维护记录；
润滑泵压力不足柱塞压力低更换柱塞
Lubrication Plunger pressure is low Replace plunger
pump pressure 1.Manually start the lubrication pump.Observe whether the
is insufficient
安全阀失效更换安全阀 operation is normal;
Safety valve failure Replace safety valve
2.Check the main oil pipeline, sub-oil pipeline for leakage and
油压传感器坏更换油压传感器 rupture.Check whether all the lubrication points can be injected with
Oil pressure sensor Replace oil pressure sensor
is damaged grease;
故障代码EE-2
不到压（单线式）
3.Check whether the pipe bundle fixing and the harness connection
油压接插件松动连接好
Fault code EE-2 Oil pressure connector is secure;
Connect firmly
No pressure is loose 4.During maintenance of lubrication system, if the dismantled parts
(single-line)
管路接头漏油排查漏油点，解决故障 are sealed by compound gasket or copper pad, replace with new
Pipeline joints leak Check the oil spill to
solve the problem compound gasket or copper pad when re-installing;
故障代码EE-2 5.Clear the dirt on various parts of the entire system and oil
堵塞报警(递进式) 系统产生堵塞现象检查故障分配器并进行更换
Fault code EE-2 The system has Check the faulted dispenser contamination spilled off the lubrication point;
Blocking alarm been blocked and change
6.Check the remaining oil in the tank and replenish it in time;
(Progressive)
7.Keep maintenance records;
故障代码EE-1
注油量不足润滑泵缺油抽空加注油脂
Fault code EE-1 Lubrication pump Fill with grease
Oil fillingis is short of oil
insufficient
注意:故障无法排除时,请及时与我司联系。
Note:Please contact us if debug can not clear.
41 42
8．递进分配器的维护与保养：
分配器贮存时间或者停止运行时间达到6个月后，需要使用相同牌
第三步：分配器两个螺钉排油结束
号油脂运行分配器进行排油，将内部旧油脂排出。
后，启动润滑系统，连续运行不少
排油方法如下：
于两个工作循环，确认分配器能够
第一步：拆下其中一个螺钉和垫
正常工作。
圈，运行润滑系统，分配器开始
循环工作，螺钉孔排油时间不少 Step 3: after two holes both finish discharging, start lubrication
于1 m i n，排油后将螺钉和垫圈原 system and operate at least two circles, make sure the distributors work
位安装并旋紧。 normally.
8.Maintenance of block-type progressive distributor 我司建议以上保养要求请客户纳入整机保养规范中。

When storage time or stoppage time reaches 6 months, it is We suggest that customers bring the above maintenance
necessary to use the same grade grease running dispenser to drain the requirements into the complete machine maintenance norms.
grease and drain out the internal grease.
The method as follows: 注意：
Step 1: screw out one bolt and washer, start lubrication system to 所有不按照要求操作，人为损坏的产品，不在保修范围内。如在操作
make distributors work. Discharging time should not be less than 1 min. 过程中有任何疑问欢迎来电咨询。
Screw bolt and washer back as orginal after finish discharging. Note:
Products not following the requirements of operation, causing man-
made damage are not within the warranty.
If there are any questions during operation, please don't hesitate to
contact us.
第二步：按照第一步相同方法拆
下另一个螺钉和垫圈进行排油，
排油后将螺钉和垫圈原位安装并
旋紧。
Step 2: discharge waste grease of another hole as step 1.
43 44
十、运输与储存十一、售后服务
Transport and storage After-sales service
郑州奥特科技有限公司销售服务网点，遍布全国各地，全国各地售后
10.1 运输
Transport 服务人员80余人。
Zhengzhou Autol Technology CO.,LTD has sales service network all

10.1.1 装卸时，应小心轻放、不得倒置；
over the country, with more than 80 after-sales service staff across the
10.1.2 装卸和运输中，应避免和其它物品发生碰撞；
country
10.1.1 During loading and unloading,be careful and avoid upside
down.
10.1.2 During loading/unloading and transportation, avoid collision 全国售后服务热线：
with other items. National after-sales
service hotline
10.2储存 400-683-6862
Storage
10.2.1 产品应储存在通风、干燥、不受阳光直射及空气中不含腐蚀性
气体的库房内；
10.2.1 The products should be stored in a ventilated and dry
warehouse free from direct sunlight and without corrosive gasin the air.
10.2.2 封闭所有开放的管路，防止灰尘、杂质侵入；
10.2.3 产品在库房内要码放整齐、注意通风，并注意包装箱上的标
志、不得倒置。包装箱和地面、墙壁要保持至少100mm以上的距离。
10.2.2 Close all open pipelines to prevent dust and impurities from
entering.
10.2.3 The products should be packed neatly in the warehouse and
ensure the ventilation, meanwhile pay attention to the logo on the
packing box and avoid upside down.The packing box should keep a
distance of at least 100mm from the ground and wall.
45 46
十二、订货信息
ALP 10 2 4 H N A - DC- N- 1R (4.5)
Order information
A:Autol L:Lubrication P:Pump
1 2 .1 润滑泵订货信息 No space of product upgrading code: First
version; A: First upgrading;
Order information of lubrication pump B: Second upgrading, and so on
Product series 8:80 Series; 10:100 Series;

ALP 10 2 4 H N A - DC- N- 1R (4.5) 12:120 Series
Pump form 1- Agitating rod type (vertically installed);
A:Autol L:Lubrication P:Pump 2- Spring type (randomly installed)
产品升级代号无空格:初版,A:升级第一版, Grease tank capacity 80 series-（1）2;
B:升级第二版,以此类推 100 series: 2/4/6/8
120 series: 4/8/(10)/(15)/(20)/(30)
产品系列 8:80系列 10:100系列 12:120系列 Product configuration H - High performance; C - Common
泵形式 1：搅杆式(竖直安装) 2：弹簧式(任意安装) Monitor form N - Built-in; W - External
油箱容积 80系列：（1）2 100系列：2/4/6/8 Form of pump safety valve A - Safety valve;

120系列:4/8/(10)/(15)/(20)/(30) D - Electromagnetic unloading valve
Voltage DC DC24V AC： AC230V
产品配置 H:高性能 C：普通型
Level sensor function N - Not included; O - Normally opened level;
监控器形式 N：内置式 W：外置式
C -Normally closed level
泵安全阀形式 A：安全阀 D：电磁卸荷阀
Outlet form: 1LRC: Combined left and right outlets,
电压 DC：DC24V AC：AC230V
1L: 1 outlet, left delivered from left
液位传感功能 N：不带 O:常开液位 C：常闭液位 1R: 1 outlet, right 1RLC: Combined left and right outlets,
1M: 1 outlet, middle
delivered from right
出油口形式： 2LR: 2 outlets, left and right
1LMRC: Combined left, middle and
3LMR: 3 outlets, left, middle
1L:1个出油口，左侧 1LRC：左右出油口合并，左侧出油 and right right outlets, delivered from left
1R:1个出油口，右侧 1RLC：左右出油口合并，右侧出油 1RMLC: Combined left, middle and
1M:1个出油口，中间 1LMRC：左中右出油口合并，左侧出油 right outlets, delivered from right
1RMLC：左中右出油口合并，右侧出油
2LR:两个出油口,左右位置
3LMR:三个出油口,左中右位置
Flow parameter 2.5: 2.5mL/min 4.5:4.5mL/min

流量参数 2.5:2.5mL/min 4.5:4.5mL/min Example: 2.5/.5/4.5 ): Left, middle, right;
示例：（2.5/4.5/4.5）：左、中、右流量为2.5mL/min、4.5mL/min、4.5mL/min Flow: 2.5mL/min, 4.5mL/min and 4.5mL/min
47 48
1 2 .2 单线分配器订货信息
ADK 8- 5 F C - 2 2 - 4 6R- 20 - 6L 6
Order information of single-line distributor
ADK 8- 5 F C - 2 2 - 4 6R- 20 - 6L 6

Single-line dispenser
Valve block in 8 outlets
单线分配器 5 outlets keep oil-out after combined or blocked

分配器阀块为8孔型 Integrated auxiliary unloading valve
合并或堵孔后有5个孔出油 Side supply
Amount of left side supply: 0.2 ml
集成辅助卸荷阀
Amount of right side supply: 0.2 ml
侧出油方式
0.4ml+0.6ml=1ml
左侧出油量0.2ml
}
Amount of combined left
右侧出油量0.2ml and right side delivery and
delivered right: 0.2 ml
}
0.4ml+0.6ml=1ml Amount of left side supply: 0.2 ml
左右合并出油量，从右侧出油
Amount of delivery in case of right outlet blocked: 0
左侧出油量0.2ml 0.6ml+0.6ml=1.2ml
右侧出油口堵，出油量0。
Amount of combined left
and right side delivery and
delivered left
}
}
0.6ml+0.6ml=1.2ml The order shall indicate the demands as above.
左右合并出油量，从左侧出油
In general, it is recommended using side delivery with indicating rod. The top
delivery has no indicating rod.
生产订单方案请注明：上述各项需求。 For grease amount of internal combination, right and left on the same row can
一般建议使用侧出油带指示杆的型式，顶出油没有指示杆。 only be combined. Front and rear combination is not recommended. After
内合并油量只有同一排左右两个可以合并。前后不建议合并。合并后从其中一侧
combination, grease is delivered from one side and other side is blocked with a
出油，另一侧用堵头封堵。
plug.
如果三个以上的孔进行合并，则在订单方案中单独注明，如可以通过文字、图片
If more than 3 holes are combined, the order shall have separate indication
等方式进行表述。
expressed in text, picture, etc.
49 50
12.3 递进分配器订货信息 SSVA 8 - 5C (2 × 1 - 3 × 2 PNP 3/4/7)

Order information of progressive distributor
Code of block-type distributor
SSVA 8 - 5C (2 × 1 - 3 × 2 PNP 3/4/7)
series:SSVA
块式递进分配器系列代号：SS VA
合并前的出油口数量 Number of outlets before combination
有6/8/10/12/14/16/18/20可选 6/8/10/12/14/16/18/20, optional
合并后的出油口数量（无合并油口时省略） Number of outlets after combination:

有2/3/4/5/6/7/…… (Omitted in case of no outlet combination)
2/374/5/6/7/……available
传感器功能（无传感器时省略）
C：带传感器 Sensor function (omitted in case of no
sensor) C: Sensor provided
排量组合方式：（无合并时省略）
相同排量的使用“排量的个数x排量规格”，排量个数 "Number of outlet X specification of outlet"used when
为1个时省略; same outlet of the progressive distributor, omitted when
不同排量规格之间用“-”连接； No.of outlet is 1
需要对所有排量规格进行描述 "_"connected between different specification of outlet
Need described on all specification of the outlet
传感器型号（无传感器时省略）
NPN：传感器型号为NPN
PNP：传感器型号为PNP Type of sensor(omitted in case of no sensor)
NPN:Type of sensor as NPN
不出油的出油口对应序号
序号之间使用“/”分隔开 PNP:Type of sensor as NPN
serial number of outlets without oil-out

示例： use“/”to partitions from serial number
SSVA8-5C(2×1-3×2 PNP 3/4/7)
8孔合并为5孔，带传感器，传感器型号为PNP； Example:
3#/4#/7#油口不出油;
SSVA8-5C(2X1-3X2 PNP 3/4/7)
合并后5个油口的排量：2个出油口排量为1倍公称排量（0.2mL/cy），3个出
combined to 5 outlets from 8 ,with sensor, type number PNP
油口排量为2倍公称排量（0.4mL/cy）。
3#/4#/7# without oil-out
flow volume after combined to 5 outlets : 0.2ml/cy on 2 outlets and 0.4ml/cy on 3
outlets
51 52
53 54

80 100 120 Lubrication Pump Series Instruction Manual

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80 100 120 Lubrication Pump Series Instruction Manual

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集中润滑系统

CENTRALIZED LUBRICATION SYSTEMS

1.系 统 概 述 System overview

一、系统概述 1.1 产品型号说明

利。目前，已广泛适用于风力发电、电力、矿山、冶金、机床、纺织、食 AL80/AL100/AL120 are three major series of product, including

AL100系列集中润滑系统润滑泵容积有2L、 4L、6L、 8L适用于润滑点

使用环境 The single-line centralized lubrication system adopts all-parallel

AL80/AL100/AL120 series centralized lubrication system is divided

2.1.1 系统组成 2.2 递进式集中润滑系统

system ends and it enters into the next working cycle.

弹簧活塞式润滑泵：油箱内带有弹簧活塞，在弹簧作用下活塞将油脂压 needs of equipment lubrication under a variety of environmental

润滑泵停 主油管卸 换向 阀 移 弹簧推 动 储油腔的 进入下一

New integrated all-parallel structure, compact, effective saving of

The progressive dispenser is actuated in sequence by means of

ALP 100 /ALP120系列润滑泵可连接1-3个柱塞，每个柱塞按额定流量

The ALP100/ALP120 series lubrication pump can be connected

3.2 监控器 Monitor

最大工作压力 /Maximum operating pressure：35MPa;

3.4 递进式分配器 3.6 传感器(选配件)

H(mm) 428 533 596 716 848

Oil tank 1L 2L h(mm) 164 269 332 452 584

H(mm) 290 378 ALP120/ALPA120系列润滑泵安装尺寸图

H(mm) 335 385 485 585 685

4.3 递进式分配器 4.4.2 外置监控器接线方式

型号 SSVA6 SSVA8 SSVA10 SSVA12 SSVA14 SSVA16 SSVA18 SSVA20

L(mm) 62 77 92 107 122 137 152 167 Temperature Air Power

AK06 Automatic Lubrication Monitor

a)Distributors should be installed firmly for convenient

a) It is forbidden to install with the electricity on. 5.3 润滑系统管道安装须知

a) The oil pipelines should be cut vertically in axial direction, the

计数 168 油压 E：功能确认，报警清除。 customized).

3P:Refuel route:1-30mins; 7.5.3 运行时,检测到油压(单线 7.5.4 低温待机

计 数168 OFF 油 压 计 数168 计 数168 油量

10:28 00:05 EE 1 EE 2

Count168 OFF Oil Count168 Count168 Output

8.Maintenance of block-type progressive distributor 我司建议以上保养要求请客户纳入整机保养规范中。

Step 2: discharge waste grease of another hole as step 1.

Zhengzhou Autol Technology CO.,LTD has sales service network all

Product series 8:80 Series; 10:100 Series;

泵形式 1：搅杆式(竖直安装) 2：弹簧式(任意安装) Monitor form N - Built-in; W - External

油箱容积 80系列：（1）2 100系列：2/4/6/8 Form of pump safety valve A - Safety valve;

Flow parameter 2.5: 2.5mL/min 4.5:4.5mL/min

ADK 8- 5 F C - 2 2 - 4 6R- 20 - 6L 6

单线分配器 5 outlets keep oil-out after combined or blocked

12.3 递进分配器订货信息 SSVA 8 - 5C (2 × 1 - 3 × 2 PNP 3/4/7)

合并后的出油口数量（无合并油口时省略） Number of outlets after combination:

serial number of outlets without oil-out

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1.系统概述 System overview

润滑泵停主油管卸换向阀移弹簧推动储油腔的进入下一

计数168 OFF 油压计数168 计数168 油量