TPM Circle No : ELG-0286 TPM Pillar : QM Operation : Drilling & Tapping

KAIZEN
TPM Circle Name : QAIP02 Loss : Fixture and tool losses(Cost) Cell No : Helical-A Assembly
IDEA
GEAR DIVISION Department : QUALITY EP Result Area : Q Kaizen No : TKZ/ELG-CPD/0888 SHEET
Machine No : OTHERS Machine / Stage : Drilling Exact Location : Ganesh Engg MP Sheet : NO

KAIZEN THEME : KAIZEN IDEA : DIVISION

To Eliminate hole to hole variation in Motor Adaptor To developed dedicated jig for drilling Operation.
49

PROBLEM / PRESENT STATUS : COUNTERMEASURE :

Benchmark : 1
1 Hole is found shifted by 5 mm in motor adaptor Drilling jig developed for accurate drilling.
Drg.No 748-14-9117/B Target : 0

PHOTOGRAPH BEFORE CONDITION : PHOTOGRAPH AFTER CONDITION : Kaizen Start : 25/11/2021

Kaizen End : 25/12/2021

Team (L)RAJNIKANT MANUBHAI

Member : PRAJAPATI;RAJNIKANT M
PRAJAPATI;MAHESHKUMAR A
PUJARA;Krunal K Patel

BENEFITS :
1. Hole CD Variation eliminated.
2. improvement in OTD
3. Eliminate fitment issue at assembly.
COST
4. OF KAIZEN
Reduce : cost at
the Rework
1900
Assembly.

WHY WHY ANALYSIS : RESULT : KAIZEN SUSTENANCE :

What to do : 1. Periodic monitoring of Jig condition.

W1. Hole is found shifted by 5 mm 2. Periodic verification of components.

W2. Error in marked drill point Jig calibration plan to prepare & monitored by
How to do :
W3. Drill point taken on previously marked drill point which supplier.

was done with manual marking Horiz. Dep. Cmt :

Scope and plan for horizontal deployment :

ID MACHINE_NO TARGET_DATE RESP. STATUS

ROOT CAUSE : Registration No. & Registered

Drill point taken on previously marked drill point which was By :

done with manual marking Manager Sign :