TPM Circle No : ELG-0286 TPM Pillar : QM Operation : Drilling & Tapping

KAIZEN
TPM Circle Name : QAIP02 Loss : Fixture and tool losses(Cost) Cell No : Helical-A Assembly
IDEA
GEAR DIVISION Department : QUALITY EP Result Area : Q Kaizen No : TKZ/ELG-CPD/0889 SHEET
Machine No : OTHERS Machine / Stage : Drilling Exact Location : Riya Industry MP Sheet : NO

KAIZEN THEME : KAIZEN IDEA : DIVISION

To Eliminate variation in angular position of dipstick hole in gear To develop dedicated fixture for angular drilling operation.
49
case

PROBLEM / PRESENT STATUS : COUNTERMEASURE :

Benchmark : 2
Dipstick is fouled with wheel inside gear box. Fixture developed for accurate degree of dipstick hole.
Target : 0

PHOTOGRAPH BEFORE CONDITION : PHOTOGRAPH AFTER CONDITION : Kaizen Start : 20/12/2021

Kaizen End : 21/01/2022

Team (L)RAJNIKANT MANUBHAI

Member : PRAJAPATI;RAJNIKANT M
PRAJAPATI;MAHESHKUMAR A
PUJARA;Krunal K Patel

BENEFITS :
1. Hole degree Veriation eliminated.
2. improvent in OTD
3. Eliminate dipstick fouling issue at assembly.
COST
4. OF KAIZEN
Reduce :
the rectification
5000
cost at Assembly and improve
FTR. SUSTENANCE :
KAIZEN
WHY WHY ANALYSIS : RESULT :
What to do : 1. Periodic monitoring of Fixture condition.
W1. Dipstick is fouled with wheel inside gear box. 2. Periodic verification of gear case.

W2. Error during drilling in angular position. Fixture calibration plan to prepare & monitored by
How to do :
W3. Drill point taken with manual marking and angular set supplier.

up. Horiz. Dep. Cmt :

Scope and plan for horizontal deployment :

ID MACHINE_NO TARGET_DATE RESP. STATUS

ROOT CAUSE : Registration No. & Registered

Drill point taken with manual set up. By :

Manager Sign :