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Applied Energy 331 (2023) 120355

Contents lists available at ScienceDirect

Applied Energy
journal homepage: www.elsevier.com/locate/apenergy

Analysis and experiment of auxetic centrifugal softening impact energy


harvesting from ultra-low-frequency rotational excitations
Shitong Fang a , Keyu Chen b ,∗, Zhihui Lai a , Shengxi Zhou c , Wei-Hsin Liao b ,∗
a
College of Mechatronics and Control Engineering, Shenzhen University, Shenzhen 518060, PR China
b
Department of Mechanical and Automation Engineering, The Chinese University of Hong Kong, Shatin, N. T., Hong Kong, China
c
School of Aeronautics, Northwestern Polytechnical University, Xi’an, 710072, China

ARTICLE INFO ABSTRACT

Keywords: The ubiquitous ultra-low-frequency rotational motions have become a kind of potential source for energy
Energy harvesting harvesting. Despite this, achieving high energy output at ultra-low rotational frequencies via simple energy
Ultra-low-frequency rotations harvesting structures appears to be a significant challenge. Therefore, this paper proposes an auxetic centrifugal
Centrifugal effect
softening impact energy harvester (ASIEH) to break through this bottleneck. The ASIEH consists of a centrifugal
Impact frequency up-conversion
softening driving beam that impacts two rigid auxetic piezoelectric beams to generate electric energy during
Auxetic structure
rotation. The modeling and simulation of the ASIEH and the plain centrifugal softening impact energy harvester
(PSIEH) indicate that the high stress distribution and the simultaneous operation of 𝑑31 and 𝑑32 modes of
the auxetic energy harvester can improve the energy output. Under the centrifugal effect, the driving beam
experiences the vibration, impact and trapping modes subsequently, among which the impact mode produces
the highest energy output. Experiments are conducted to validate the model and show that the peak power
of the ASIEH (0.673 mW) can be increased by 200.45% compared with that of the PSIEH (0.224 mW) at
3.5 Hz. Parametric studies indicate that no matter how the impact distance and rotational radius are varied,
the peak power and bandwidth of the ASIEH are higher than those of the PSIEH. Owing to the combination
of both the centrifugal effect and the auxetic structure, the proposed ASIEH exhibits the great potential in
ultra-low-frequency rotational energy harvesting with both high power density (41.23 μW/g) and high output
power.

1. Introduction reduce the integration and packaging cost with wireless sensors. How-
ever, the widely distributed rotational excitations in practice have
The rapid development of Internet of Things [1] leads to the widely time-varying and ultra-low rotational frequencies (< 5 Hz), such as
distributed wireless sensor network, which plays an important role wind turbine blade rotating [27–31], arm or leg swinging [32–34]
in the machine condition monitoring [2,3], environmental monitor- and ocean wave heaving [35–37]. In these applications, the output
ing [4], etc. Batteries, as the current main power supply for wireless power and bandwidth of small-scale linear energy harvesters are re-
sensors, have the disadvantages of short endurance and life time, and spectively low and narrow due to their high natural frequencies and
therefore need to be frequently recharged or replaced. This brings resonance-based characteristics [38].
the great inconvenience especially for the remote or implanted wire- In order to overcome the disadvantages of linear harvesters and
less sensors [5]. Therefore, researchers have proposed to directly har-
improve the ultra-low-frequency performance, researchers have pro-
vest the mechanical energy from the working environment of wireless
posed the frequency up-conversion techniques including mechanical
sensors so as to achieve their self-powered ability [6–14].
or magnetic plucking [39,40], impact [15,41,42] and contact [43]
In the field of mechanical energy harvesting, rotational energy
mechanisms. Hou et al. [37] proposed a contact-based electromagnetic–
harvesting has received great attention [15–22] due to the abundant
triboelectric rotational energy harvester, which is constituted by a
rotational energy resources in our life. Compared with the large-scale
generators such as wind turbine and water turbine, the small-scale pendulum, triboelectric blades, coils and magnets, and demonstrated
rotational energy harvesters based on piezoelectric [23], electromag- its power density of 75.5 W/m2 at 2 Hz. Cai and Zhu [44] proposed
netic [24], electrostatic [25] and triboelectric [26] mechanisms can a double-mass pendulum wave energy harvester with electromagnetic

∗ Corresponding authors.
E-mail addresses: kychen@link.cuhk.edu.hk (K. Chen), whliao@cuhk.edu.hk (W.-H. Liao).

https://doi.org/10.1016/j.apenergy.2022.120355
Received 31 May 2022; Received in revised form 11 October 2022; Accepted 14 November 2022
Available online 28 November 2022
0306-2619/© 2022 Elsevier Ltd. All rights reserved.
S. Fang et al. Applied Energy 331 (2023) 120355

mechanism, and demonstrated that it has the ultra-low-frequency band- mass and two relatively rigid and identical APBs (APB-I and APB-
width between 0.2 and 1.4 Hz. Fan et al. [45] designed a pendulum- II) that are symmetrically placed along the radius. Since the rota-
plucked rotational energy harvester that consists of a pendulum with tional axis is parallel to the gravitational field, during the rotation,
tuned mass and inclined plectrum, a rotor with sawteeth outer surface, the gravity will excite the beams to vibrate periodically. Specifically,
coils and magnets. Experimental results showed that it has the output with much lower structural stiffness, the inverted driving beam has
power in milliwatt level between 2.5 and 4.0 Hz. Cai and Liao [46] higher vibration amplitude, which therefore periodically impacts and
presented a plucking electromagnetic energy harvester with a rotor that releases two rigid APBs to vibrate at their high natural frequencies
has magnets and a proof mass as well as a stator with fixed magnets, for the energy generation. The reason why such impact mechanism is
coils, supporter and base, and achieved the maximum output power of adopted is to convert the low-frequency environmental excitation to
151 μW between 0.7 and 1.3 Hz. Li et al. [47] designed a triboelectric– the high-frequency vibration of the generators, which is the so-called
electromagnetic hybrid rotational energy harvester constituted by a frequency-up conversion technique.
rotor with flywheel, magnet and pipeline, a stator, a shell and wind Fig. 1(b) shows the detailed exploded view of APB. The piezoelectric
scoops for the rotational energy harvesting (< 3.6 Hz). The above works buzzer is composed of a brass film and a lead zirconate titanate (PZT-
facilitate the development of ultra-low-frequency rotational energy 5 A) layer, which is connected to cantilever beam substrate made of
harvesting through the novel but relatively complex harvester designs. polylactic acid with auxetic structure through the epoxy layer. Note
In recent years, researchers have found that the effective utilization that the epoxy layer has the same pattern as that of the auxetic struc-
of centrifugal effect can improve the output power at low (< 15 Hz) and ture. When a uniaxial pressure is acted on the longitudinal direction
even ultra-low (< 5 Hz) rotational frequencies on the premise of rel- (1-axis) of the auxetic structure, it will laterally contracts (2-axis)
atively simple energy harvesting structures. Most researches achieved as shown in Fig. 2 instead of expanding like the conventional plain
this by utilizing the centrifugal effect to reduce the resonant frequencies structure without the auxetic pattern and vice versa. Such character-
of harvesters. Guan and Liao [48] firstly proposed a radially inverted istic is due to the well-known negative Poisson’s ratio. By considering
rotational piezoelectric beam with centrifugal softening effect and ex- the proposed harvester with the rigid plain piezoelectric beam (PPB,
perimentally validated its output power of 83.5–825 μW between 7 and as shown in Fig. 1(c)) as PSIEH, this paper aims to investigate the
13.5 Hz. Zou et al. [49] proposed two magnetically coupled inverted dynamics and output power of ASIEH and PSIEH.
rotational piezoelectric beams, and experimentally demonstrated their
total output power of 564 μW at 7 Hz with approximately 0.8 Hz 2.2. Modeling and simulation
bandwidth. Later, the centrifugal effect was investigated for the ultra-
low-frequency rotational energy harvesting. Mei et al. [50] presented 2.2.1. Auxetic piezoelectric beam
a centrifugal softening piezoelectric energy harvester and experimen- The advantages of adopting auxetic structure in the piezoelectric
tally demonstrated its average output power of 50 μW between 1 beam substrate can be classified as two aspects. On one hand, the aux-
and 2 Hz. To further improve the frequency bandwidth, researchers etic structure has high stress and strain close to geometric corners and
have proposed to incorporate the centrifugal softening and impact singularities, leading to the increase of power density of the harvester.
mechanisms for rotational energy harvesting. Rui et al. [51] proposed a On the other hand, the increased stress values in the auxetic structure
three-beam impact piezoelectric energy harvester with the centrifugal possess the same sign in both longitudinal and lateral directions due to
softening effect, which could produce 52.1 μW at 4.2 Hz with 1.9 Hz the negative Poisson’s ratio. Therefore, the high stress distribution and
bandwidth. Fang et al. [52] incorporated the centrifugal effect and the simultaneous operation of 𝑑31 and 𝑑32 modes lead to the improved
the impact mechanism to improve the low-frequency energy output. performance of the auxetic energy harvester.
However, subject to the relatively simple structure and the energy loss, For the first advantage as mentioned above, the 3D constitutive
the output power of the existing ultra-low-frequency rotational energy relation of the piezoelectric harvesting material can be written as [59]:
harvesters with centrifugal effect is restricted in the level of several to
dozens of microwatts, which still needs to be improved. E
𝑇𝑖𝑗 = 𝑐𝑖𝑗𝑘𝑙 𝑆𝑘𝑙 − 𝑒𝑘𝑖𝑗 𝐸𝑘
Therefore, this paper proposes an auxetic centrifugal softening im- (1)
𝐷𝑖 = 𝑒𝑖𝑘𝑙 𝑆𝑘𝑙 + 𝜀S𝑖𝑘 𝐸𝑘 , (𝑖, 𝑗, 𝑘, 𝑙 = 1, 2, 3)
pact energy harvester (ASIEH). With the combination of the centrifugal
softening effect and the auxetic structure, the proposed harvester can where 𝑇𝑖𝑗 and 𝑆𝑘𝑙 denote the mechanical stress and strain fields, respec-
achieve the high energy output at ultra-low-frequency rotational ex- tively. 𝐸𝑘 and 𝐷𝑖 denote the electric field and electrical displacement
E , 𝑒
field, respectively. 𝑐𝑖𝑗𝑘𝑙 S
citations with the relatively simple structure. Due to their negative 𝑖𝑘𝑙 and 𝜀𝑖𝑘 are the elastic stiffness, piezoelec-
Poisson’s ratio, the auxetic piezoelectric beams (APBs) have been ex- tric and permittivity constants, respectively. Therefore, increasing the
ploited in improving the vibration energy harvesting performance in values of 𝑇𝑖𝑗 and 𝑆𝑘𝑙 can increase the electrical displacement 𝐷𝑖 , which
recent years [53–58]. However, the investigation of auxetic structures explains the reason for the improvement of power density.
in breaking through the energy harvesting performance at ultra-low- For the second advantage as mentioned above, it can be explained
frequency rotations is still an open issue. This, in fact, can be achieved through the following relation between the output power and the stress
in the premise that the number of structural elements is not increased. of the piezoelectric beam by considering that it works in the bending
This paper is organized as follows. Section 2 introduces the design mode [60]:
of our proposed harvester and the corresponding mathematical mod- ( )2
𝑃 ∝ 𝜎 11 + 𝜎 22 (2)
eling. Furthermore, the displacement and stress distribution, resonant
frequency and system dynamics analyses are performed. Section 3 where 𝜎 11 and 𝜎 22 are the average stress components along the lon-
shows the model parameter identification, impedance matching exper- gitudinal and lateral directions, respectively. The piezoelectric beam
iments as well as the experimental validation. Section 4 gives the key with auxetic structure has 𝜎 11 and 𝜎 22 with the same sign, which both
conclusions. can contribute to the output power through the piezoelectric constants
𝑑31 and 𝑑32 (𝑑31 = 𝑑32 ). Compared with this, for a conventional PPB
2. Design, modeling and simulation with the positive Poisson’s ratio, its 𝜎 22 has the negative sign to that
of 𝜎 11 , leading to a decrease of the total output power. This indicates
2.1. Design the improved energy harvesting performance of APBs compared with
PPBs.
The schematic diagram of the proposed ASIEH is shown in Fig. 1(a). In order to intuitively illustrate the advantages of adopting the aux-
It can be observed that there are an inverted driving beam with tip etic structure, the simulation through finite element method (FEM) of

2
S. Fang et al. Applied Energy 331 (2023) 120355

Fig. 1. (a) Schematic of the proposed ASIEH with the rotational axis parallel with the earth surface. Exploded view of the (b) APB and (c) PPB.

Fig. 2. (a) Undeformed and (b) deformed shapes of the auxetic structure.

APB and PPB is performed in COMSOL. The relevant material and struc- It can be observed in Fig. 3 that the APB, which has negative Poisson’s
tural parameters in simulation are given in Table 1. It can be observed ratio, exhibits the lateral expansion along 2-axis (Fig. 3(b)) when it is
that the overall dimensions of APB and PPB, including the length, width stretched along 1-axis (Fig. 3(a)). However, different from this, when
and thickness of beam substrates and piezoelectric buzzers, are set to be the PPB is stretched along 1-axis (Fig. 3(c)), the lateral contraction
the same to ensure their fair comparison except for the auxetic pattern along 2-axis (Fig. 3(d)) is induced, indicating its positive Poisson’s ratio.
and corresponding epoxy layers. The detailed dimension of the auxetic Specifically, the maximum displacements that take place at the free
structure has been shown in Fig. 2(a). For the APB, the piezoelectric and end of the APB along 1-axis and 2-axis are almost 1.55 and 1.27 times
epoxy layers are assumed to completely cover the auxetic structures. of those of PPB. Looking into the corresponding stress distribution of
For both beams, all elements are assumed to be bonded perfectly. their piezoelectric buzzers in Fig. 4, a significant increase (2 times)
Note that in the proposed harvester, despite that the APBs or PPBs of maximum stress is observed in APB (Fig. 4(a)) compared with that
are subjected to the centrifugal force, the resulting stiffening effect is in PPB (Fig. 4(b)). It can be observed that the maximum stress of
relatively weak due to their relatively small rotational mounting radius the piezoelectric buzzer on the APB is calculated to be 7.64 MPa. For
as well as high structural stiffness [41]. Therefore, in the following the same types of PZT materials, it has been reported that their yield
simulation, the centrifugal stiffening effect on APB or PPB is neglected. strengths are within the range between 30 MPa and 50 MPa [61,62].
The simulation results show that the fundamental resonant frequencies This indicates that our designed ASIEH can withstand the induced stress
of APB and PPB are respectively 69.04 Hz and 85.54 Hz, indicating and operate safely. Furthermore, as shown in Table 2, 𝜎 11 and 𝜎 22 of
that the auxetic structure will reduce the resonant frequency of the the piezoelectric buzzer on PPB exhibit different signs (−0.433 MPa
cantilever beam. and 2.016 MPa) whereas those of the piezoelectric buzzer on APB have
In order to investigate the mechanical properties of APB and PPB the same sign (0.796 MPa and 2.803 MPa). In addition, 𝜎 11 and 𝜎 22
during the impact process, an impulsive force of 10 𝑁 is applied at their of the piezoelectric buzzer on APB are both higher than those of the
free end in FEM for deriving the displacement and stress distributions. piezoelectric buzzer on PPB. These verify the proposed assumption.

3
S. Fang et al. Applied Energy 331 (2023) 120355

Table 1
Material and structural parameters of APB and PPB.
Part Parameter Symbol Value Unit

Brass film of piezoelectric Length 𝑙b 20 mm


buzzer of APB or PPB
Width 𝑤b 20 mm
Thickness ℎb 0.2 mm
Density 𝜌b 8800 kg/m3
Young’s modulus 𝐸b 90 GPa
Poisson’s ratio 𝜈b 0.32

PZT-5A layer of piezoelectric Length 𝑙p 20 mm


buzzer of APB or PPB
Width 𝑤p 20 mm
Thickness ℎp 0.2 mm
Density 𝜌p 7750 kg/m3
Coupling matrix 𝑑31 , 𝑑32 −1.71e−10 C/N
𝑑33 3.74e−10 C/N
𝑑24 , 𝑑15 5.84e−10 C/N
Compliance matrix 𝑠𝐸11 , 𝑠𝐸22 1.64e−11 1/Pa
𝑠𝐸12 −5.74e−12 1/Pa
𝑠𝐸13 , 𝑠𝐸23 −7.22e−12 1/Pa
𝑠𝐸33 1.88e−11 1/Pa
𝑠𝐸44 , 𝑠𝐸55 4.75e−11 1/Pa
𝑠𝐸66 4.43e−11 1/Pa

Auxetic structure of APB Width 𝑤1 20 mm


𝑤2 7 mm
Thickness ℎ1 3 mm
ℎ2 2.5 mm

Beam substrate of APB or PPB Length 𝑙0 75 mm


Width 𝑤0 20 mm
Thickness ℎ0 1.5 mm
Density 𝜌0 1500 kg/m3
Young’s modulus 𝐸0 2.5 GPa
Poisson’s ratio 𝜈0 0.36

Epoxy Thickness ℎe 0.2 mm


Density 𝜌e 1100 kg/m3
Young’s modulus 𝐸e 0.02 GPa
Poisson’s ratio 𝜈e 0.35

,belowfloat=15pt Table 2
Average stresses of the piezoelectric buzzers on APB and PPB along 1-axis and 2-axis.
Beam type 𝜎 11 (MPa) 𝜎 22 (MPa) 𝜎 11 +𝜎 22 (MPa)
APB 0.796 2.803 3.599
PPB −0.433 2.016 1.583

2.2.2. Centrifugal softening driving beam


Due to the relatively high rotational mounting radius and low
structural stiffness of the inverted driving beam, the centrifugal force
will pose a significant softening effect on it. This indicates that with
the increasing rotational frequency, the driving beam is softened and
the impact force is increased, leading to the improvement of the
output power of APBs. In fact, with the increase of rotational radius,
the centrifugal softening effect will be strengthened so that the reso-
nant frequency of the driving beam will be decreased. Therefore, by
appropriately selecting the rotational radius, the ultra-low-frequency
rotational energy harvesting can be achieved.
With the softening effect, the vibration amplitude of the driving
beam will be relatively large so that its shear deformation and position-
dependent moment of inertia should be taken into account. As shown
in Fig. 5(a), it is assumed that the coordinate system 𝑥–𝑦–𝑧 is attached
at the clamped end of the driving beam and follows its rotation. The
Fig. 3. The displacement distributions of the energy harvesters: ASIEH along (a) 1-axis
relation between its strain and displacement fields can be written
and (b) 2-axis; PSIEH along (c) 1-axis and (d) 2-axis. as [63]:
( )
1 𝜕𝑞𝑘 𝜕𝑞 1 𝜕𝑞𝑚 𝜕𝑞𝑚
𝑆𝑘𝑙 = + 𝑙 +
2 𝜕𝑥𝑙 𝜕𝑥𝑘 2 𝜕𝑥𝑘 𝜕𝑥𝑙 (3)
(𝐿𝑁) (𝑁𝐿𝑁)
= 𝑆𝑘𝑙 + 𝑆𝑘𝑙 (𝑘, 𝑙 = 𝑦, 𝑧)

4
S. Fang et al. Applied Energy 331 (2023) 120355

Fig. 4. The stress distributions of piezoelectric buzzers in the energy harvesters: (a) ASIEH and (b) PSIEH.

Table 3
Material and structural parameters of driving beam.
Part Parameter Symbol Value Unit
Beam Length 𝑙d 110 mm
Width 𝑤d 15 mm
Thickness ℎd 0.2 mm
Density 𝜌d 7850 kg/m3
Young’s modulus 𝐸d 200 GPa
Poisson’s ratio 𝜈d 0.3
Proof mass Length 𝑙m 8 mm
Width 𝑤m 15 mm
Thickness ℎm 4 mm
Density 𝜌m 7850 kg/m3
Young’s modulus 𝐸m 200 GPa
Radius of curvature 𝑅m 1 mm
of contact surface
Poisson’s ratio 𝜈m 0.3

that the fundamental resonant frequency of the driving beam without


centrifugal effect is 3.97 Hz. The relation between the fundamental
resonant frequency of the driving beam with centrifugal effect 𝜔d and
the rotational frequency 𝜔 can be expressed through the following
equation:

𝐾
𝜔d = 𝜔2d0 − c 𝜔2 (5)
𝑀d
Fig. 5. (a) Schematic of the centrifugal softening driving beam. In (a), the driving
where 𝐾c (≥ 0) and 𝑀d are respectively the equivalent centrifugal
beam has one end clamped at the 𝑦 axis and rotates around the rotational axis, and the
centrifugal forces acted on the beam substrate 𝐹cbeam and tip mass 𝐹cmass are plotted. (b) softening coefficient and mass of driving beam. 𝜔d0 is the fundamental
Resonant frequency of driving beam with centrifugal effect 𝑓d and rotational frequency resonant frequency without centrifugal effect. The simulation is con-
𝑓 versus 𝑓 . (c) 𝑓d and 𝑓 (=2.5 Hz) versus rotational radius 𝑟.
ducted to derive the relationship between the fundamental resonant
frequency of driving beam with centrifugal effect 𝑓d (= 𝜔d ∕2𝜋) and
rotational frequency 𝑓 (= 𝜔∕2𝜋) or rotational radius 𝑟, the results of
where a Lagrange strain tensor is adopted for the description. 𝑞k and 𝑞l which are shown in Fig. 5(b) and (c). It can be observed that with
(𝐿𝑁) (𝑁𝐿𝑁)
are the displacement vector fields. 𝑆𝑘𝑙 and 𝑆𝑘𝑙 are respectively the increase of 𝑓 (Fig. 5(b)) or 𝑟 (Fig. 5(c)), 𝑓d decreases due to the
the linear and nonlinear strains, in which the nonlinear term is included
strengthening of centrifugal softening effect. As shown in Fig. 5(b), the
to take the centrifugal softening effect into account.
intersection point between the varying 𝑓d and 𝑓 denotes the rotational
Considering that the inverted driving beam is mounted at the rota-
frequency with the peak power without impact (2.5 Hz) at the rota-
tional radius 𝑟 and rotating at the angular frequency 𝜔, the centrifugal
force acting on its tip mass 𝐹cmass and beam substrate 𝐹cbeam should be tional radius of 35 mm. This indicates that in the ASIEH, around this
taken into account. These can be simulated as the body force 𝑏𝑖 acting frequency point, the vibration amplitude of the driving beam would
on the tip mass and beam substrate as follows: be large, leading to its high impact force with APBs and therefore the
( ) high output power. In fact, due to the frequency-up conversion, the
𝑏𝑥 = 𝜌𝜔2 𝑟 + 𝑙0 − 𝑥 − 𝑞𝑥
rotational frequency with peak power with impact will increase. Based
𝑏𝑦 = 0 (4) on the curve fitting of 𝑓d versus 𝑓 in Fig. 5(b), the value of 𝐾c is found
( )
𝑏𝑧 = −𝜌𝜔2 𝑧 + 𝑞𝑧 to be 0.0158 N/m/(rad/s)2 with 𝑀d being 9.931 g. As for Fig. 5(c), the
where 𝜌 = 𝜌(𝑥, 𝑦, 𝑧) is the position-dependent mass density of driv- intersection point between 𝑓d and the constant 𝑓 of 2.5 Hz indicates
ing beam. 𝑙0 is the distance between the tip mass center and the that if without impact, the rotational radius with the peak power is
root of driving beam. Due to the fact that the driving beam mainly 40.5 mm. If with impact, this value will increase. In principle, the
operates at the bending mode, the values of 𝑞𝑥 will be much lower rotational radius should be properly selected in demand of the ultra-low
than 𝑞𝑧 . With parameters given in Table 3, the FEM simulation shows operating rotational frequency.

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S. Fang et al. Applied Energy 331 (2023) 120355

Fig. 6. Lumped parameter model of the ASIEH.

2.2.3. Electromechanical model and system dynamics time. 𝐹a1 and 𝐹a2 are respectively the absolute values of impact force
With the combination of the centrifugal softening effect of the acting on APB-I and APB-II. The electromechanical model of PSIEH has
driving beam and the auxetic structure of the piezoelectric beams, the the same form as Eq. (6) except for the values of several parameters
proposed ASIEH can produce the superior energy output through the including 𝑀a1 and 𝑀a2 , 𝐶a1 and 𝐶a2 , 𝜃a1 and 𝜃a2 as well as 𝑅a1 and 𝑅a2 .
impact between them (with the distance of 𝑑). The working principle The calculation of impact force is of significance to predict the
of the system has been introduced in Section 2.1. The proposed ASIEH system dynamics and energy output as well as reveal the influence
can be modeled as an electromechanical system under the periodic of centrifugal softening effect. In the proposed harvester, the tip mass
gravitational excitation with the lumped parameter method as shown of driving beam is designed to have rounded corner, therefore its
in Fig. 6. The basis for this is that for each beam (driving beam or impact with APBs can be modeled as Hertzian elliptical contact [65].
APB), we describe the dynamics of the point of interest (usually the Assumptions have been made that the contact between the tip mass of
free end of beam) in terms of certain lumped parameters, which include driving beam and APBs is uniform along the length of rounded corner.
the equivalent mass, stiffness (structural and impact stiffness), damping Furthermore, it is assumed that the contact region is relatively small
and electromechanical coupling coefficient [64]. For the conventional compared with two contact objects. Based on these, 𝐹a1 and 𝐹a2 can be
lump-parameter model for the driving beam and the PPBs in the PSIEH, respectively calculated by:
the equivalent mass can be obtained by expressing the total kinetic ( ) ( )
𝐹a1 = 𝑘im 𝑢d − 𝑑 − 𝑢a1 𝐻 𝑢d − 𝑑 − 𝑢a1
energy of the beam in terms of its velocity at the tip, whereas the ( ) ( ) (7)
equivalent stiffness can be obtained from the static deflection relation 𝐹a2 = 𝑘im 𝑢a2 − 𝑑 − 𝑢d 𝐻 𝑢a2 − 𝑑 − 𝑢d
of the beam at its tip. However, for the complex design of the APBs in where 𝑘im is the impact stiffness. 𝑑 is the symmetric impact distance
the ASIEH, lumped parameters are expected to be obtained through the between the tip mass of driving beam and APB-I or APB-II. According to
experiments. the Hertzian contact theory, with the preset dimensions and materials
In the system, the piezoelectric elements of APBs can be modeled as of contact surfaces, the impact stiffness can be derived by linearly
equivalent current sources connected with internal capacitance, which fitting the curve representing the relation between the impact force (𝐹a1
are assumed to connect with their respective external resistances. The or 𝐹a2 ) and the local indentation (𝛿a1 or 𝛿a2 ) as follows (taking 𝐹a1 and
output power is calculated through adding those produced by two 𝛿a1 for example):
APBs. Under the derivation of force balance and current balance [52, ( )( ( ( )))
64], the governing equations of the proposed ASIEH can be expressed 𝐹a1 𝑘a1 + 𝑘m 4𝐿3c 1 1
𝛿a1 = 1 + ln ( ) + (8)
as: 𝐿c 𝐹a1 𝑘a1 + 𝑘m 𝑅a1 𝑅m
( ) ( ) ( )
⎧ 𝑀d 𝑢̈ d + 𝐶d 𝑢̇ d + 𝐾d − 𝐾c 𝜔2 𝑢d = 𝐹a2 − 𝐹a1 − 𝑀d 𝑔 cos (𝜔𝑡) where 𝑅𝑖 , 𝑘𝑖 = 1 − 𝑣2𝑖 ∕ 𝜋𝐸𝑖 , 𝑣𝑖 and 𝐸𝑖 with 𝑖 = m and a1 respectively
⎪ 𝑀 𝑢̈ + 𝐶 𝑢̇ + 𝐾 𝑢 + 𝜃 𝑣 = 𝐹 − 𝑀 𝑔 cos (𝜔𝑡)
⎪ a1 a1 a1 a1 a1 a1 a1 𝑎1 a1 a1 represent the radius of curvature, contact stiffness, Poisson’s ratio and
⎨ 𝑀a2 𝑢̈ a2 + 𝐶a2 𝑢̇ a2 + 𝐾a2 𝑢a2 + 𝜃a2 𝑣a2 = −𝐹a2 − 𝑀a2 𝑔 cos (𝜔𝑡) (6) Young’s modulus of contact surfaces of the tip mass of driving beam or
⎪ −𝜃a1 𝑢̇ a1 + 𝐶pa1 𝑣̇ a1 = −𝑣a1 ∕𝑅a1
⎪ APB-I. By setting parameters in Table 1 and 3, the simulation results of
⎩ −𝜃a2 𝑢̇ a2 + 𝐶pa2 𝑣̇ a2 = −𝑣a2 ∕𝑅a2 , impact stiffness 𝑘im versus contact length 𝐿c are shown in Fig. 7. It can
where the subscripts of d, a1 and a2 respectively denote the parameters be observed that 𝑘im increases with the increase of 𝐿c . In this work, 𝐿c
of driving beam, APB-I and APB-II. 𝑀d , 𝑀a1 and 𝑀a2 are the equiva- is set to be 10 mm, leading to 𝑘im being 4.659 × 106 N∕m.
lent mass. 𝐶d , 𝐶a1 and 𝐶a2 are the equivalent damping. 𝐾d (=𝑀d 𝜔2d0 ), By utilizing Eqs. (6)–(8), the system dynamics are simulated to
𝐾a1 (=𝑀a1 𝜔2a1 ) and 𝐾a2 (=𝑀a2 𝜔2a2 ) are the equivalent stiffness with 𝜔a1 illustrate the operating principle of ASIEH. The simulation parameters
and 𝜔a2 denoting the resonant frequencies of APBs. 𝑢d , 𝑢a1 and 𝑢a2 are set as the same as those identified by experiments as shown in
are the displacements of equivalent mass. 𝑔 denotes the gravitational Table 4. The results of the displacement amplitude of driving beam
constant (9.8 m/s2 ). 𝜃a1 and 𝜃a2 , 𝐶pa1 and 𝐶pa2 , 𝑅a1 and 𝑅a2 , 𝑣a1 𝐷m , the amplitude of the relative displacement between the driving
and 𝑣a2 respectively denote the equivalent electromechanical coupling beam and APB-I or APB-II, 𝑅𝐷m (𝑅𝐷m = 𝑢d − 𝑑 − 𝑢a1 or 𝑅𝐷m =
coefficients, capacitances, resistances and output voltage across the 𝑢a2 − 𝑑 − 𝑢d ), and the root mean square (RMS) output voltage generated
resistances. Note that the assumptions have been made that two APBs by APB-I or APB-II 𝑉RMS versus 𝑓 at the impact distance of 57 mm are
are identical, which therefore have the same parameters. 𝑡 denotes the respectively plotted in Fig. 8(a), (b) and (c). It can be observed that

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S. Fang et al. Applied Energy 331 (2023) 120355

Table 4
Identified model parameters of ASIEH and PSIEH.
Parameter Unit ASIEH PSIEH
𝑀d g 9.931 9.931
𝐶d N/(m/s) 0.0162 0.0162
𝜔d0 rad/s 23.311 23.311
𝐾c N/m/(rad/s)2 0.0158 0.0158
𝑘im N/m 4.659 × 106 4.659 × 106
𝑀a1 , 𝑀a2 g 0.949 1.102
𝐶a1 , 𝐶a2 N/(m/s) 0.0375 0.0560
𝜔a1 , 𝜔a2 rad/s 439.697 529.107
𝜃a1 , 𝜃a2 V/N 2.363 × 10−4 1.850 × 10−4
Fig. 7. Impact stiffness 𝑘im versus contact length 𝐿c . 𝐶pa1 , 𝐶pa2 nF 42.5 42.5

the system subsequently experiences the vibration mode, impact mode,


motor (ECMA-E21310RS, Delta) and controlled by a servo drive (ASD-
and trapping mode with the increase of the rotational frequency 𝑓 .
B2-1021-B, Delta) and a motion controller (DKC-Y110, YiXING). As the
The vibration mode indicates that all beams vibrate freely without the
rotor rotates, the gravity will excite the driving beam to vibrate, which
impact effect. The impact mode indicates that there exists the impact
therefore periodically impacts two piezoelectric beams to generate the
between the driving beam and the piezoelectric beams during their
output voltage. As the rotational frequency increases, the centrifugal
vibration. The trapping mode indicates that the driving beam is trapped
softening force on the driving beam will be strengthened, leading to
on one of the piezoelectric beams without impact and vibration.
the improvement of impact force on piezoelectric beams and therefore
The occurrence of three modes depends on the centrifugal softening
the increased output voltage. The output voltage is transmitted in the
effect acting on the driving beam, which is influenced by the rotational
wires through the slip ring (SNG012-12, Senring) to the oscilloscope
frequency 𝑓 . At 𝑓 that is lower than 1.91 Hz, the centrifugal softening
(InfiniiVision 3000 X-series, Keysight).
effect of the driving beam is weak, and its vibration amplitude 𝐷m is
The details of ASIEH and PSIEH are presented in Fig. 9(b) and
smaller than 57 mm so that 𝑅𝐷m is smaller than 0. Therefore, the
(c), respectively. It can be observed that the only difference between
impact does not occur and all beams freely vibrate. In this vibration
ASIEH and PSIEH is that the substrates of two piezoelectric beams
mode, 𝐷m and 𝑅𝐷m increase with the increasing 𝑓 whereas 𝑉RMS is
are auxetic or plain. APBs in ASIEH and PPBs in PSIEH are made
very low. When 𝑓 increases to be between 1.91 Hz and 3.5 Hz, the
of polylactic acid by 3D printing whereas the driving beam and its
centrifugal softening effect of the driving beam is strengthened so that
tip mass are made of stainless steel by machining. The objectives of
𝐷m becomes larger than 57 mm and 𝑅𝐷m becomes larger than 0,
the following experiments are to demonstrate the improved energy
leading to the occurrence of impact and the gradually increasing 𝑉RMS .
harvesting performance of our proposed ASIEH at ultra-low rotational
In this impact mode, the increasing 𝐷m and 𝑅𝐷m lead the improvement
frequencies compared with PSIEH, as well as other related works in
of impact force and energy output, despite that 𝑅𝐷m looks small due to
literature.
the relatively stiff APB-I or APB-II. However, when 𝑓 further increases
to be higher than 3.5 Hz, the centrifugal effect is so strong that the
3.2. Model parameter identification and impedance matching experiments
driving beam is trapped on APB-I, resulting in the decreasing 𝐷m and
𝑉RMS .
For the analysis of system dynamics and energy output of ASIEH
The corresponding phase portraits of driving beam, APB-I and APB-
and PSIEH, the model parameters of energy harvester in Eq. (6) should
II in the vibration, impact and trapping modes are plotted in Fig. 8(d)–
be identified. The mass is measured by a high-precision electronic
(o). It can be observed that if without impact, the phase portraits
balance (BL-320H, SHIMADZU). The equivalent capacitance is mea-
(Fig. 8(d)–(f)) exhibit the shape of simple circles. The displacement and
sured through an impedance analyser (4294 A, Agilent). The equivalent
velocity of driving beam and two piezoelectric beams are the largest in damping, resonant frequency, electromechanical coupling coefficient
the impact mode (Fig. 8(g)–(l)) compared with those in other modes. are obtained from logarithmic decrement technique of free vibration.
Specifically, the phase portraits of driving beam at 3.5 Hz in Fig. 8(j) Due to the difficulty to experimentally test the values of 𝐾c and 𝑘im ,
indicate its vibration instability. The reason for this is that 3.5 Hz is they are directly determined from the simulation results in Fig. 5(b)
the transition frequency from the impact mode to the trapping mode, and 7. The model parameters of ASIEH and PSIEH are given in Table 4.
at which the strengthening of centrifugal effect tends to trap the driving For the fair comparison of ASIEH and PSIEH, the impedance match-
beam into one side. Furthermore, the phase portraits of APB-I and APB- ing experiments should be conducted to obtain their superior energy
II in the impact mode (Fig. 8(h) and (i), (k) and (l)) indicate that they harvesting performance. Before this, the open-circuit experiments be-
experience damped oscillation cycles with different amplitudes due to tween 1.75 and 3.75 Hz at the impact distance of 57 mm are conducted
the occurrence of multiple impacts [41]. In addition, it can be seen that to derive their optimum rotational frequencies with highest energy
the phase portraits of driving beam in the vibration and impact modes output. The corresponding experimental results of the maximum output
go across the origin whereas those in the trapping mode only lie on voltage 𝑉o and the RMS output voltage 𝑉RMS generated by ASIEH and
one side (Fig. 8(m)), leading to the slight impact with only the APB-II PSIEH versus rotational frequency 𝑓 under the open-circuit condition
(Fig. 8(o)). In this case, the energy output dramatically decreases. Note are shown in Fig. 10(a) and (b), respectively. It can be observed that
that the operating principle of PSIEH is similar to that of ASIEH. for the ASIEH, the maximum open-circuit output voltage can reach 57.1
V, and the optimum rotational frequencies for two APBs in ASIEH and
3. Experimental validation two PPBs in PSIEH are both 3.5 Hz. Due to the difficulty to fabricate
two identical APBs or PPBs with 3D printing error, the discrepancy is
3.1. Experimental setup and prototypes observed in their output voltage. With the knowledge of the optimum
rotational frequency, the output power 𝑃 versus the connected resis-
In order to validate the proposed design, the experimental setup is tance 𝑅a1 or 𝑅a2 at 3.5 Hz is shown in Fig. 10(c). One can see that the
built and the prototypes of ASIEH and PSIEH are fabricated as shown in optimum resistances for two APBs in ASIEH or two PPBs in PSIEH are
Fig. 9(a), (b) and (c), respectively. It can be observed in Fig. 9(a) that respectively 200 kΩ and 140 kΩ, indicating that the auxetic structure
the energy harvester is mounted on a rotor, which is driven by a servo will increase the optimum resistance since it decreases the resonant

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S. Fang et al. Applied Energy 331 (2023) 120355

Fig. 8. Simulation results of (a) displacement amplitude of driving beam 𝐷m versus rotational frequency 𝑓 , (b) amplitude of relative displacement between driving beam and
APB-I or APB-II 𝑅𝐷m versus rotational frequency 𝑓 , and (c) RMS voltage of APB-I and APB-II 𝑉RMS , (d)–(o) phase portraits with (d)–(f), (g)–(i), (j)–(l) and (m)–(o) respectively
denoting the results at 1, 2.5, 3.5 and 3.75 Hz.

Fig. 9. (a) Experimental setup. Detailed view of the (b) ASIEH and (c) PSIEH.

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S. Fang et al. Applied Energy 331 (2023) 120355

Fig. 10. (a) Open-circuit voltage and (b) RMS voltage versus rotational frequency 𝑓 , and (c) effective output power 𝑃 versus connected resistance 𝑅a1 /𝑅a2 of APB-I and APB-II
in ASIEH or PPB-I and PPB-II in PSIEH.

Fig. 11. Simulation and experimental results of (a) total output power, (b) output power of APB-I and PPB-I, and (c) output power of APB-II and PPB-II in ASIEH and PSIEH,
(d)–(s) output voltage in time domain with (d)–(g), (h)–(k), (l)–(o) and (p)–(s) respectively denoting the results at 1, 2.5, 3.5 and 3.75 Hz.

frequency [66]. In the following experiments, ASIEH and PSIEH are Fig. 11. It can be seen that overall the simulation results agree well with
connected with their respective optimum resistances of 200 kΩ and 140 the experimental ones. With the increase of rotational frequency 𝑓 , the
kΩ . total output power in the ASIEH and PSIEH (Fig. 11(a)) and the output
power of APB-I or PPB-I (Fig. 11(b)), APB-II or PPB-II (Fig. 11(c))
3.3. Energy output comparison are very low in the vibration mode, gradually increase in the impact
mode and dramatically decrease in the trapping mode. The peak total
With identified system parameters, the experimental and simulation output power of ASIEH is 0.673 mW, which is increased by 200.45%
results of energy output in the frequency and time domain are plotted in compared with that of PSIEH (0.224 mW). The reason for this is due to

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S. Fang et al. Applied Energy 331 (2023) 120355

Table 5
Performance comparison among typical reported rotational energy harvesters utilizing centrifugal effect.
References Harvester Rotational Average Average
mass frequency power power density
(g) (Hz) (μW) (μW∕g)
Mei et al. [50] 9.3 1.0 50.0 5.38
Roundy and Tola [67] – ∼2.0 10.0 –
Rui et al. [51] 42.7 4.2 52.1 1.22
Zhang et al. [68] ∼18.0 ∼5.5 61.0 3.39
Zou et al. [49] 52.9 7.0 564.0 10.66
Fang et al. [52] 12.6 9.5 0.5 0.04
Guan and Liao [48] 505.0 13.5 825.0 1.63
This work 16.33 3.5 673.34 41.23

the high stress and strain distribution and the stress summary resulting in Table 5, it is worth noting that the power of this harvester is acquired
from the negative Poisson’s ratio with the auxetic structure in the when it is rotated at high frequency of 13.5 Hz. Therefore, the proposed
ASIEH. Since the centrifugal softening effect can already increase the ASIEH exhibits superior comprehensive energy harvesting performance
energy output at ultra-low rotational frequencies whereas the auxetic compared with typical rotational energy harvesters in Table 5.
structure can further improve the energy output, the proposed ASIEH
exhibits superior energy harvesting performance as shown in Table 5 3.4. Parametric studies
and discussed later in this section.
Specifically, it is found in Fig. 11(a)–(c) that the rotational fre- In this section, two important parameters are investigated including
quency ranges within which the vibration, impact and trapping modes the impact distance 𝑑 and the rotational radius 𝑟. Experiments have
occur in the ASIEH and PSIEH are nearly the same. The corresponding been conducted to investigate the energy harvesting performances of
voltage responses of APBs in the ASIEH and PPBs in the PSIEH are the ASIEH and PSIEH with the variation of impact distance 𝑑. The
presented in Fig. 11(d)–(s). One can see that at 1 Hz in the vibration experimental results of the total output power, the output power gen-
mode (Fig. 11(d)–(g)), the output voltage values in the ASIEH and erated by APB-I and PPB-I, and APB-II and PPB-II in the ASIEH and
PSIEH are both small, and the voltage trajectories exhibit periodic PSIEH versus the rotational frequency 𝑓 at 𝑑 of 21, 37 and 57 mm
sinusoidal waves due to the free beam vibration. With 𝑓 increasing to are plotted in Fig. 12(a), (b) and (c), respectively. It can be observed
2.5 Hz (Fig. 11(h)–(k)), due to the impact, APBs in the ASIEH and PPBs that with the increase of 𝑑, the peak output power for both ASIEH
in the PSIEH experience intermittent damped oscillations and gener- and PSIEH in three subfigures increases whereas the corresponding
ate regular ring-down shape voltage histories correspondingly. In this frequency bandwidth decreases. This can be more clearly observed in
case, 𝑉RMS of APB-I and APB-II are respectively 68.97% and 115.92% Fig. 12(d) and (e), which respectively show the peak total output power
higher than those of PPB-I and PPB-II. As 𝑓 is further increased to 𝑃p and the frequency bandwidth 𝐵 versus the impact distance 𝑑. At 𝑑
3.5 Hz (Fig. 11(l)–(o)), the voltage trajectories of APBs or PPBs become of 21, 37 and 57 mm, 𝑃p of the ASIEH is respectively increased by
aperiodic due to the quasi-periodic oscillations of driving beam that 169.07%, 140.07% and 200.45% compared with that of the PSIEH,
influence the impact dynamics (Fig. 8(j)–(l)). At this frequency, 𝑉RMS of and 𝐵 of the ASIEH is respectively increased by 10.34%, 45.35%
APB-I and APB-II are respectively increased by 106.55% and 123.34% and 19.40% compared with that of the PSIEH. Therefore, it can be
compared with those of PPB-I and PPB-II. At the higher 𝑓 of 3.75 Hz concluded that with the variation of impact distance, both the peak
(Fig. 11(p)–(s)), the centrifugal effect is strengthened so that the driving power and frequency bandwidth of the ASIEH are both higher than
beam falls into the trapping mode. Therefore, it can be observed that those of the PSIEH.
the driving beam only slightly impacts the APB-II in the ASIEH and In order to investigate more potentials of the proposed ASIEH, its
only slightly impacts the PPB-I in the PSIEH. In this mode, the energy energy output under different rotational radius 𝑟 with comparison of
output in both harvesters dramatically decreases. PSIEH is simulated through the validated theoretical model. Before this,
It should be noted that the primary objective of this work is to the values of the resonant frequency of driving beam with centrifugal
demonstrate the superior energy output of the proposed auxetic cen- effect 𝑓d under different rotational radius 𝑟 and rotational frequency
trifugal softening impact energy harvester at ultra-low rotational fre- 𝑓 are derived first, the results of which are plotted in Fig. 13(a). It
quencies with relatively simple harvester structure. In Section 1, it can be observed that for each 𝑟, 𝑓d continuously decreases with the
has been illustrated that utilizing the centrifugal effect can improve increase of 𝑓 . However, for the higher 𝑟, the decrease speed of 𝑓d
the output power with the relatively simple structure, whereas the increases, indicating the increase of 𝐾c , which has been demonstrated
existing harvesters with centrifugal effect still have limited energy in Fig. 13(b). With the knowledge of 𝐾c and other parameters in
output especially at ultra-low rotational frequencies. For comparison, Table 3, Eq. (6) is simulated to derive the total output power of ASIEH
the key characteristics of some typical rotational energy harvesters and PSIEH versus 𝑓 and 𝑟 as shown in Fig. 13(c) and (d), respectively.
utilizing centrifugal effect are shown in Table 5, including the harvester It is observed that the maximum total output power in the ASIEH and
mass, rotational frequency, average power and average power density. PSIEH respectively exists in the region with low and high values of 𝑟.
Despite that a large number of parameters exist to characterize the For both harvesters, when 𝑟 is lower than approximately 30 mm, the
rotational energy harvesters, the harvester mass and working frequency peak frequency shifts to be lower with the increase of 𝑟. However, at
as well as the attainable power level are important for the appli- 𝑟 of 30 mm, the peak frequency suddenly increases but then continues
cations including human bodies or rotating machines such as wind to decrease with the further increase of 𝑟. Most importantly, no matter
turbine blades. It is observed that the proposed harvester can provide how the rotational radius is varied, the peak power and frequency
remarkably high power density (41.23 μW∕g) compared with others. bandwidth of the ASIEH are higher than those of the PSIEH.
Furthermore, it can be seen that other ultra-low-frequency rotational
energy harvesters [50,51,67,68] can only produce dozens of micro 4. Conclusions
watts whereas the proposed ASIEH can produce high output power with
hundreds of micro watts at ultra-low rotational frequency. Despite that In this paper, an auxetic centrifugal softening impact energy har-
the rotational energy harvester proposed by Guan and Liao [48] pro- vester is proposed to achieve high energy output at ultra-low rotational
duces the highest output power among the rotational energy harvesters frequencies. The main motivation is to break through the bottleneck

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Fig. 12. Experimental results of (a) total output power, (b) output power of APB-I and PPB-I, and (c) output power of APB-II and PPB-II versus rotational frequency 𝑓 in ASIEH
and PSIEH at the impact distance of 21, 37 and 57 mm, (c) peak total output power 𝑃p and (d) frequency bandwidth 𝐵 versus impact distance 𝑑 of ASIEH and PSIEH.

Fig. 13. Simulation results of (a) resonant frequency of driving beam with centrifugal effect 𝑓d versus rotational radius 𝑟 and rotational frequency 𝑓 , (b) centrifugal softening
coefficient 𝐾c versus rotational radius 𝑟, total output power of (c) ASIEH and (d) PSIEH versus 𝑟 and 𝑓 .

of energy harvesting performance with centrifugal effect whereas re- vibration mode, impact mode and trapping mode, within which the
serving the relatively simple harvesting structure. The harvester is impact mode produces the highest output power.
composed of a centrifugal-softening driving beam that impacts on Experiments are conducted and it is shown that the results of math-
two auxetic piezoelectric beams to generate electric energy during the ematical model match well with the experimental ones. In experiments,
rotation. With this harvester, the combination of centrifugal effect and the proposed ASIEH can generate the maximum open-circuit output
auxetic structure leads to the superior energy harvesting performance voltage of 57.1 V. Connected with their respective optimum resistances,
at ultra-low rotational frequencies. The mathematical model and the ASIEH and PSIEH (without the auxetic structure) can produce up to
simulation indicate that the addition of longitudinal and lateral stresses 0.673 and 0.224 mW at 3.5 Hz, respectively, indicating an increase
with same sign of the auxetic structure boosts the energy output of 200.45% with the auxetic structure. Parametric studies show that
significantly. Furthermore, the simulation results of resonant frequency the peak power and frequency bandwidth of the ASIEH and PSIEH
and system dynamics show that the driving beam is softened with the respectively increase and decrease with the increasing impact distance.
increasing rotational frequency so that it subsequently experiences the Specifically, with the varying impact gap, the maximum bandwidth

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S. Fang et al. Applied Energy 331 (2023) 120355

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