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Paper 18
Paper 18
A R T I C L E I N F O A B S T R A C T
Keywords: A microwave system for green tea fixation was built in this study. A machine vision was used to capture the tea
Intelligent control leaves’ images during the fixation process. The RGB, L*a*b*, dissimilarity, entropy, contrast, homogeneity,
Microwave correlation, and energy were online calculated based on the original image information. In a ‘forward selection’
Machine vision
method, the G, B, correlation, and the absolute value of ‘a*’ were used to predict the moisture content with
Green tea fixation
Deep learning
genetic algorithm combined with back propagation neural network. The predicted moisture content was used to
terminate the fixation process automatically. To optimize the whole fixation process, a fuzzy logic controller was
designed to control the temperature and microwave power continuously. The control was based on the physi
cochemical changes of the tea leaves, which was predicted with the extracted image information. With the
intelligently controlled fixation, the final product quality was greatly improved, with the tea polyphenol content
of 16.23%, amino acid of 6.67%, phenol ammonia ratio of 2.43, chlorophyll content of 9.33 mg/g, polyphenol
oxidase activity of 4.98 U/mL, and sensory score of 91.5.
power in green tea fixation (Dong et al., 2011). However, for the fixation
1. Introduction effects, different studies reported inconsistent results: some declared its
benefits in remaining more green color, fresh aroma and taste, while
Owing to its health benefits and medicinal potentialities, green tea is others criticized its less aroma and taste reservation in the final products
widely consumed in the word (Cheng et al., 2020; Maiti et al., 2019; (Qu et al., 2019). The contradiction also appears in studies for other food
Saeed et al., 2017). In green tea production, fixation is the first and the products (Li et al., 2010; Kantrong et al., 2014). Hence, a deeper
most important step which determines the final product quality (Zhu research has to be conducted to clarify the contradiction.
et al., 2009). In this step the enzymes would be inactivated, the tea Traditionally, tea fixation is operated manually. During fixation
leaves would be softened, the moisture content would be decreased, and process, the color, shape, aroma, and temperature are continuously
the fresh aroma would be dispersed (Gao et al., 2011; Han et al., 2016). monitored by human eyes, nose, and fingers, and temperature is
A few fixation methods have been used in factory or laboratory scale, controlled by stirring the tea leaves. With all the complexity and diffi
including steam, hot air, pan fire, roller, and microwave, each has their culty, tea fixation is an expert work which needs years’ training and
own pros and cons (Table 1) (Zhu et al., 2009). The fundamentals of the experience (Wang et al., 2020; Zhao et al., 2020). With the increasing
first four methods are heating the medium or container first, then labor cost, the hand-work fixation is gradually disappearing, and new
transferring the heat to the tea leaves. With this fundamental, the fast technologies have to be developed. Among all, machine vision is a
and accurate temperature control is hard to implement (Wang et al., promising technology and has been applied in different tea processing.
2020). As a result, red stems and yellow leaves are frequently generated, Liang et al. (2018) used machine vision to extract color and texture
leading to lower product quality (Zhu et al., 2011). Instead, microwave features of tea leaves during a tea withering process. Combined with
can concentrate its energy on the tea leaves themselves (Qu et al., 2019), Partial Least Squares (PLS) and Support Vector Machine (SVM) regres
so the tea leaves’ temperature can be adjusted rapidly: when the mi sion models, they rapidly detected the moisture content online. Dong
crowave power is turned on, the tea leaves’ temperature rises immedi et al. (2018) (Dong et al., 2018) detected the color characteristics of
ately, and vice versa. Studies have proved the advantages of microwave black tea during fermentation for rapid prediction of pigment and
* Corresponding author.
** Corresponding author.
E-mail addresses: lizhenfeng@jiangnan.edu.cn (Z. Li), Liusuntao@126.com (B. Liu).
https://doi.org/10.1016/j.jfoodeng.2023.111481
Received 13 August 2022; Received in revised form 16 February 2023; Accepted 18 February 2023
Available online 24 February 2023
0260-8774/© 2023 Published by Elsevier Ltd.
F. Song et al. Journal of Food Engineering 349 (2023) 111481
sensory quality. Laddi et al. (2014) extracted the Haralick texture fea
A microwave fixation system with built-in machine vision was
tures of tea leaves and achieved grade classification with Principal
designed in this study (Fig. 1). The system consists of five units: a mi
Component Analysis (PCA). These studies suggested the potential usage
crowave oven with adjustable power; an online temperature measure
of machine vision in green tea fixation process control.
ment device; an online weight measurement unit; an image capturing
Artificial intelligence is developing fast in recent years. However, its
and processing unit; a PC equipped with LabVIEW software and data
application in tea production is still rare. Fuzzy logic algorithms can turn
acquisition board (DAQ) (NI6008, NI, Texas, USA).
the vague values into clear quantities, and deal with nonlinear, time-
The original circuit of the microwave oven (M1-L202B, Midea Group
varying, and incomplete models (Huang et al., 2021). These features
Co. Ltd., China) was modified so that the power could be continuously
indicate its potential usage for agricultural production. Nadian et al.
adjusted with a Triac circuit within 0–520 W instead of a constant 700 W
(2017) used a machine-vision-based system for kiwifruit drying. With a
(Li et al., 2009; Raghavan et al., 2010). Below the baseboard of the oven,
fuzzy intelligent control, the drying time and energy consumption were
there was a rotating antenna which was drove by an electric motor, as
significantly reduced. Zareiforoush et al. (2016) also developed a ma
illustrated in Fig. 1b. With the rotating antenna, a uniform electro
chine vision system based on fuzzy logic control and adopted it in a rice
magnetic field could be achieved (Sebera et al., 2012; Ye et al., 2019;
whitening machine. The working speed of this system was increased by
Electrolux Home Products Corporation, 2010; Corning Incorporated.,
31.3% and the quality of the product was improved. With the natural
2011). The details can be found in our previous studies (Li et al., 2009,
difference among tea leaves, especially their different performance in
2010, 2011). A 2.5 mm hole was drilled on the back of the oven to inlet a
fixation, the fuzzy logic might be a good choice for quality control.
fiber optic probe (I4A01, Xi’an Heqi Photoelectric Technology Co., Ltd.,
The combination of microwave, machine vision, and intelligent
China). A tea leaf was tied closely on the optical fiber probe using thread
control might greatly improve the effects of green tea fixation. However,
for online temperature measurement (Grattanet al, 2002).
such attempt has not been reported yet. In this study, a new system was
Small holes were drilled on the top cover of the oven for weight
developed which could detect the images of the green tea leaves in
measurement: an ES5000 electronic scale (Tianjin Deant Sensor Tech
microwave fixation process. The useful information would be extracted
nology Co. Ltd, China) was mounted on the top of the oven with a
online, and intelligent control could be implemented immediately. The
bracket. The diameters of the holes were less than 2.7 mm, so that the
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F. Song et al. Journal of Food Engineering 349 (2023) 111481
A big hole was punched on the top cover of the oven for installation
of an industrial camera (RS-500C, Shenzhen ReVision Technology Co.
Ltd., Shenzhen, China). A metal can was used to enclose the camera to
prevent microwave leakage. The can was grounded with a metal wire to
the outside cover of the oven. An LED light source (KM-BRD24030-W,
Dongguan Comet Vision Technology Co., Ltd., China) was stuck to the
oven wall for illumination. The resolution of the industrial camera was
1280 × 960 and the pixel was 12 million. The original images of green
tea leaves were collected online using NI-Vision plug-in and integrated
into the LabVIEW program.
The DAQ of the PC has three input signals: a voltage signal from the
fiber optic probe, a weight signal from the electronic scale, an image
signal from the industrial camera; it outputs a 0–5 V signal to control the
Triac circuits for microwave power adjustment, so to control the tea
temperature.
In a preliminary experiment, tea leaves’ temperatures were
controlled at 60 ◦ C, 70 ◦ C and 80 ◦ C, respectively. It can be seen from
Fig. 2a that the temperatures’ control errors were within ±1 ◦ C. Also in
Fig. 2b, it can be seen that the temperature difference at five different
positions in the microwave oven was less than ±1.18 ◦ C. With the
satisfied uniform temperature distribution, only one fiber optic would be
used in the formal experiments for simplification of the intelligent
control system.
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F. Song et al. Journal of Food Engineering 349 (2023) 111481
background and overlapped dark areas were eliminated. A double- leaves during fixation process.
threshold segmentation was used to binarize the grayscale images of The RGB values were first obtained from the pre-processed image
tea leaves. The image after binaryzation is shown in Fig. 3c. information, all values were in the range of [0,255]. The Lab were
Corrosion and expansion are the basic operations of morphological calculated with a gamma method (León et al., 2006). The specific cal
processing. The corrosion can eliminate the isolated points, and culations are shown in Equations (1)–(5). In Equation (1), a gamma
expansion can cover the holes in the target region (Xu et al., 2019). In correction was first applied. Then the ‘r g b’ space was converted to ‘X Y
this study, the image after binaryzation was processed with the same Z’ space in Equation (3). Finally, the conversion from ‘X Y Z’ space to
times of corrosion and expansion, so to remove the unwanted points L*a*b* space was finished in Equation (4). L*a*b* is a
such as the debris produced in fixation process. However, the useful physiological-feature-based device-independent color system (Shahabi
information in the remaining area was kept unchanged. The images after et al., 2014). ‘L*’ represents a value from black to white, taking values in
corrosion and expansion are shown in Fig. 3d and e. the range of [0,100]. ‘a*’ represents a degree from red to green. ‘b*’
The principle of image masking is to map the original image with a represents yellow to blue. ‘a*’ and ‘b*’ both take values in the range of
mask layer, to reproduce the overlapping area in the original image [− 128,127]. In this experiment, the value of ‘a*’ was always negative
(Arnal and Sucar, 2020). In this experiment, the original image was during the fixation process. Considering that the subsequent study
masked by the image after expansion to describe the white target region would only analyze its relative change, the absolute value |a*| would be
in the binary map. A color image was obtained at the end, which is used.
shown in Fig. 3f. It is obvious that most noise and background had been ⎧
removed, and images are ready for feature extraction. ⎨ r = gamma(R/225)
g = gamma(G/225) (1)
⎩
b = gamma(B/225)
2.3.2. Feature extraction
A total of 12 color and texture features of green tea leaves were
extracted from the captured images: RGB, L*a*b*, dissimilarity, en
tropy, contrast, homogeneity, correlation, and energy. These features
would be used to predict physicochemical characteristics of green tea
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F. Song et al. Journal of Food Engineering 349 (2023) 111481
⎧(
⎪
⎪ x + 0.055
)2.4 2.4.1. Features selection by greedy searching
⎪
⎨
1.055
(x>0.0445) The first step for moisture content prediction is to select the most
Where : gamma(x) = (2) useful features from the above 12 ones. As a greedy searching technique,
⎪
⎪ x
⎪
⎩ (x ≤ 0.0445) the ‘forward selection’ is frequently used to select appropriate variables
12.92
(Zhao et al., 2018). The forward selection algorithm starts with an
⎡ ⎤ ⎡
X 0.4124 0.3576 0.1805
⎤⎡ ⎤
r empty model, then introduce the variables one by one with the
⎣ Y ⎦ = ⎣ 0.2126 0.7152 0.0722 ⎦⎣ g ⎦ (3) maximum modeling performance (Yang et al., 2020). However, in the
Z 0.0193 0.1192 0.9505 b process of introducing more variables, it only analyzes the relationship
of the independent variables with the dependent variables. The inde
⎧
⎨ L∗ = 116 × f (Y/Yn ) − 16 pendence of the different independent variables is not considered. So
a∗ = 500 × [f (X/Xn ) − f (Y/Yn )] (4) there exists information redundancy among the introduced independent
⎩ ∗
b = 200 × [f (Y/Yn ) − f (Z/Zn )] variables.
In order to optimize the feature selection and reduce the information
⎧
⎪
⎨ t(1\/3) (x>0.0445) redundancy among features as much as possible, a combined forward
Where : f (t) = 1 29)2
( (5) selection and correlativity analysis method was proposed in this study.
4
⎪
⎩ t+ (x ≤ 0.0445) The first step was to use the “Analysis”–“Regression”–“Linear” command
3 6 29
in SPSS 25 to carry out the forward selection analysis, screening out the
The R, G, B are the extracted RGB components from pre-processed physical characteristics with high dependence on moisture content.
images; Xn, Yn, Zn are 95.047, 100.0, 108.883 by default; L*a*b* are Then the Pearson correlation analysis was carried out by using the
the calculated L*a*b* values. “analysis”—“correlation” —“bivariate” command in SPSS 25. Thus,
Surface texture features can quantitatively describe the physical based on the forward selection method and correlativity analysis, the
change of the object and reflect its internal chemical reactions (Oghaz physical characteristics with high dependence on moisture content and
et al., 2019). In this study the Gray-Level Co-occurrence Matrix (GLCM) low correlation with each other are selected as the input variables for the
was used to analyze the pixel arrangement pattern and local charac prediction model.
teristics of the image. The GLCM is essentially a reflection of the vari
ation of pixels in an image in terms of direction and spacing. The GLCM 2.4.2. Prediction modeling with genetic algorithms
is denoted by Pd (i,j) (i,j=0,1,2 … L-1), where L is the gray level of the The decrease of moisture content in green tea leaves may lead to
image, i and, j are the gray levels of the pixel. One of the above elements physical characteristics changes such as color deepening and surface
represents the number of occurrences of two pixels in a grayscale wrinkling (Wei et al., 2019). An appropriate model for moisture content
combination, and the generation direction of the GLCM is usually taken prediction can implement the accurate and online supervision of fixation
as 0◦ , 45◦ , 90◦ and 135◦ . process and provide the theoretical basis for the subsequent temperature
In this study, the gray-level matrix is programmed in MATLAB 2020b and microwave control.
(matrix & laboratory, the Mathworks, Natick, MA, USA). The position In this experiment, the selected features were first normalized before
relationship between two pixels was determined and the GLCM with modeling. The Min-Max normalization was used, which is a linear
pixel pitch of 10 in the direction of 0◦ was calculated. In order to transformation of the original features by which the variables could be
describe the texture features more intuitively with the GLCM, the co- transformed into [0,1] Equation (6).
occurrence matrix obtained was not directly applied. Instead, the
X − Xmin
quadratic statistics were obtained on its basis. That is, to divide each X1 = (6)
X − Xmax
element Pd(i,j) by the sum of all elements to obtain a normalized value,
thus to obtain the normalized gray-level co-generation matrix. The where X1 is the normalized value; X is the original feature value; Xmax is
normalized grays-level co-generation matrix was then used to calculate the maximum feature value; Xmin is the minimum feature value.
the six HaraLick texture features, including dissimilarity, entropy, Genetic Algorithm (GA) is a highly parallel, stochastic, adaptive al
contrast, homogeneity, correlation and energy. More details can be gorithm which can search for the optimal solution globally by simu
found in literature (Khaldi et al., 2019). Among them, the dissimilarity lating the evolutionary process. To overcome the slow speed and poor
represents the variation degree of local texture; entropy represents the global search ability of back propagation neural networks (BPNN), the
non-uniformity of the gray distribution; contrast represents the clarity GA was adopted in this study (Dong et al., 2011). The study used 312
and the groove depth of the texture; homogeneity represents the degree samples to randomly divide the training set and the prediction set at a
of regularity of the local texture; correlation represents the linear rela 2:1 ratio, with 208 samples as the training set and the remaining 104
tionship of the gray scale; energy represents the uniformity of the gray samples as the prediction set. The [’tansig’, ‘purelin’] of the BPNN in the
scale distribution and the coarseness of the texture. MATLAB was chosen as the activation function. In order to avoid the
network paralysis that might occur during the training of a traditional
2.3.3. Data processing BPNN and to achieve a fast convergence rate, the “trainlm” of the LM
The captured images were pre-processed and the 12 features were algorithm was used as the network training function. The parameters of
extracted using the imaging programs in LabVIEW 2015. The data were the model were set as follows: the evolutionary generation was 25, the
analyzed and processed, as well as graphically drawn using Origin 2018 population size was 50, the crossover probability was 0.3, the mutation
software (The MathWorks, Natick, MA, USA). operator was 0.1, the number of hidden layers was 9, the number of
iterations was 100, the learning rate was 0.1, and the target error was
2.4. Moisture content prediction with deep learning algorithms 0.0001.
The online moisture content measurement needs the installation of 2.4.3. Model performance evaluation and data processing
an electronic scale beside the microwave oven, which is complex and The root mean square error of calibration (RMSEC), the coefficient of
difficulty for industrial application. A moisture content prediction with determination of the calibration set (R2c ), the root mean square error of
image information was attempted in this section to overcome the prediction (RMSEP), the coefficient of determination of the prediction
difficulty. set (R2p) were used to evaluate the performance of the model. If the
RMSEC and RMSEP were low (near 0) and approximate with each other,
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F. Song et al. Journal of Food Engineering 349 (2023) 111481
and the Rc2 and R2p were high (near 1), the model would be stable, ac Polyphenol Oxidase (PPO) with a high temperature, but to preserve the
curate, and perform good. chlorophyll content at a relatively low temperature. After careful
consideration, the upper and lower temperature limits were set to be
2.4.4. Data processing 80 ◦ C and 70 ◦ C, separately. The tea temperature would be varied
The above features selection was conducted in SPSS 25 (IBM SPSS automatically between these two limits. In the middle and late stage, the
Statistics, Chicago, IL, USA). The Origin 2018 software (Origin Lab, emphasis was to decompose the tea pigments, to ensure the formation of
Northampton, MA, USA) was used to deal with the data. The stan tea color, to retain the flavor, and to promote the formation of aromatic
dardization processing, modeling and evaluation were performed in substances. So the temperature range was set to be 75-60 ◦ C. The details
MATLAB 2020b platform. would be described in Section 3.1 and 3.3.
The fuzzification of the input variables was trigonometric functions.
2.5. Experimental design and fuzzy control strategy Total five sets of rules were used to describe the inputs, i.e., very low,
low, moderate, high, and very high (NB, NS, ZO, PS, and PB). The output
The green tea leaves were fixed at constant temperatures (60 ◦ C, function was singleton. The Mamdani Max-Min method was used for
70 C, and 80 ◦ C) first. The 12 features were online calculated based on
◦
fuzzy reasoning. The defuzzification method was center of gravity.
the online obtained image information. The final product quality was With the fuzzy logic algorithm, the proper temperature used in the
evaluated, compared, and analyzed. Based on the analysis, an intelligent next control period could be calculated. This intelligently calculated
fuzzy control strategy was designed to improve the fixation effects. temperature was used as the set value in PID control, just as shown in
With the developed prediction model in the above section, the Fig. 4b. According to the set value and the instant leaf temperature, the
moisture content could be obtained instantly while the fixation process PID controller could determine how to adjust the microwave power
was still going on. This value was used to determine the end of the fix (high/low, on/off). Thus the leaf temperature could be controlled to the
ation process, i.e., when moisture content was less than 55%, the pro proper values. More details can be found in our previously published
gram terminated the tea fixation automatically. The flow chart of the papers.
fuzzy control is illustrated in Fig. 4a.
In the fuzzy control strategy, the fixation process was divided into 2.6. Quality evaluation
two stages. In the early stage, the emphasis was to deactivate the
2.6.1. Determination of moisture content
The wet basis moisture content was calculated by Equation (7). The
weight of the sample was measured online by the electronic scale.
mt − m0
Mt = × 100% (7)
mt
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F. Song et al. Journal of Food Engineering 349 (2023) 111481
2.6.4. Calculation of the polyphenol ammonia ratio (PAR) moisture content would be predicted, the relationship of their changes
A ratio of tea polyphenol content to amino acid was calculated. The with quality degradations would be analyzed. After careful consider
smaller the value, the fresher the taste. ation, a few parameters would be used in fuzzy logic controller, fixation
temperature and microwave power would be intelligently controlled to
2.6.5. Measurement of chlorophyll content improve the fixation effects. The quality aspects after different fixation
The chlorophyll is a fat-soluble pigment, which is an important modes would be compared.
substance in forming the color of green tea leaves. The chlorophyll
content was measured using spectrophotometric method (Gao et al., 3.1. Color and texture change during fixation
2021). The calculation was in Equation (10).
The green tea leaves were first fixed at constant temperatures of
w = (8.02 × A1 + 20.21 × A2 ) × V / (1000 × m) (10)
60 ◦ C, 70 ◦ C, and 80 ◦ C. The extracted RGB values from the pre-
Where: w is the total chlorophyll content of the sample in mg/g; A1 is the processed images are shown in Fig. 5. It can be seen that all the three
absorbance of the test solution at 663 nm; A2 is the absorbance of the test values increased first and decreased later, but the peak values appear at
solution at 645 nm; V is the volume of the test solution in mL; m is the different instants.
sample mass in g. The R value is a reflection of PPO activity (Gao et al., 2011). When
the temperature of tea leaves rose at the beginning and reached a range
2.6.6. Determination of polyphenol oxidase activity (PPO) of 40–55 ◦ C, the PPO activity became strong and led to more enzymatic
During the fixation process, green tea leaves are influenced by the reaction, which produced more tea pigments and showed more red color
PPO activity and chlorophyll degradation, and the leaves will undergo on the tea leaves. Among the three temperatures, the R value reached
color changes. At high temperatures, the polyphenol oxidase will be the highest at 60 ◦ C, the smallest at 80 ◦ C. The reason was that at a low
deactivated and moisture will be evaporated to prevent the occurrence fixation temperature, the tea leaves had more chance to stay at the
of red stems and bad flavors. Therefore, it is necessary to know the PPO temperature range of 40–55 ◦ C, so the PPO activity was high, the
activity throughout the experiment. The polyphenol oxidase activity in enzymatic reaction was strong, and the browning of tea leaves was
tea samples was measured using spectrophotometric method (de Oli serious, and vice versa. As the fixation process continued, the tea leaves
veira Carvalho and Orlanda, 2017; Haida and Hakiman, 2019). It was temperature rose to higher levels and the enzyme activity decreased,
calculated in Equation (11). and PPO was gradually inactivated. Also, the already generated tea
pigments were destroyed under high temperature due to their structural
X=
A
(11) instability, and the R value gradually decreased. The higher the tem
0.01 × m × t perature, the better the destruction effect of tea pigments, and the more
favorable to the formation of tea color (Gao et al., 2011). Therefore, the
Where: X is the polyphenol oxidase activity of the sample in U/mL; A is
R value can be used to judge the destruction effect of tea pigments
the absorbance of the test solution at 460 nm; m is the sample mass in g; t
during the middle and late fixation stages.
is the response time in min.
The G value increased shortly and decreased after 78% moisture
content. The G value is an expression of chlorophyll content. With the
2.6.7. Evaluation of sensory quality
decrease of moisture content and the increase of leaves’ temperature,
The final tea products were scored by 30 untrained judges (15 men
the inside chlorophyll was undergoing chemical reactions such as de-
and 15 women, all between 20 and 40 years’ old) on the appearance,
magnesium, oxidation and hydrolysis. Therefore, the G value gradu
color, aroma, taste, residues, with weights of 25%, 10%, 25%, 30%,
ally decreased. Generally, a high temperature leads to more loss of
10%, respectively. The final score was the sum of weighted scores (Ye
chlorophyll content (Wei et al., 2021; Duan et al., 2012), and vice versa.
et al., 2020). The scoring mechanism is shown in Table 2.
The B value remained low and changed little for all temperatures, so it
would not be considered further.
3. Results and discussion
Just as mentioned in Section 2.3.2, L*a*b* were converted from RGB
values. Their variations during the constant temperature fixation pro
With the above image information, features would be extracted,
cesses are shown in Fig. 6. At the beginning the L*a*b* values all had a
short rise, then followed by a sharp fall, and kept low at the late stage.
Table 2 For the three fixation temperatures of 60 ◦ C, 70 ◦ C, 80 ◦ C, the L*a*b*
Definitions and scale for sensory assessment of green tea. reached their maximum values at the moisture contents of 78%, 78%,
Factors Grade Description Scores Score 74%, respectively.
coefficient Under the strong microwave power, the moisture inside the tea
Appearance 1 Dark green and tender color 90–99 25 leaves was pushed out and condensed on the surface, leading to a light
2 A little dark green and tender 80–89 reflection, resulting in the high L*a*b* values (Duan et al., 2012). After
color
some time, the condensed moisture gradually evaporated and the
3 Green and dull color 70–79
Liquor color 1 Bright and green color 90–99 10 L*a*b* values declined. In the falling stage, the |a*| values decreased
2 A little bright and green color 80–89 rapidly (Fig. 6a and b) and the lowest |a*| values were found to be at the
3 Yellow and dull color 70–79 moisture contents of 71% and 68% for 60 ◦ C and 70 ◦ C fixation. At this
Aroma 1 Chestnut-like, floral and 90–99 25 stage, the PPO activity was high, the enzymatic reaction was strong, and
lasting aroma
2 Sweet and lasting aroma 80–89
the browning of tea leaves was serious. In contrast, at 80 ◦ C fixation, the
3 dull smell 70–79 |a*| value decreased rather slow (Fig. 6c), and there was no obvious
Taste 1 Soft, mellow, and refreshing 90–99 30 turning point or the lowest value. This indicated that the enzyme activity
taste was less strong, the enzymatic reaction time was shorter, and the degree
2 Brisk taste 80–89
of browning was lower. Meanwhile, at the end of fixation process, the |
3 Astringent taste 70–79
Infused leaf 1 Bright, green and tender 90–99 10 a*| value was the largest under 80 ◦ C fixation. This showed that the tea
leaves leaves had better color retention at 80 ◦ C fixation. Hence the |a*| value
2 A little bright, green and 80–89 can be used to estimate the level of PPO activity and the effect of color
tender leaves retention. In terms of the b value, it reached the maximum after 60 ◦ C
3 Dull and green leaves 70–79
fixation, indicating that the tea leaves were yellowish after
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F. Song et al. Journal of Food Engineering 349 (2023) 111481
Fig. 5. RGB color change at constant fixation temperatures. Fig. 6. L*|a*|b* color change at constant fixation temperatures.
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F. Song et al. Journal of Food Engineering 349 (2023) 111481
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F. Song et al. Journal of Food Engineering 349 (2023) 111481
10
F. Song et al. Journal of Food Engineering 349 (2023) 111481
11
F. Song et al. Journal of Food Engineering 349 (2023) 111481
substance conversion was insufficient and the temperature needed to be Fig. 12. Enzyme activity (PPO) and leaf temperature at constant fixation
raised. When the R value was extremely small, the fixation was near the temperatures.
end and the temperature needed to be lowered.
Table 3
3.4. Effects of fuzzy control Fuzzy control rules in the early stage of green tea fixation.
|a| Value |Δa| Value
Under the designed fuzzy logic control, the variations of the input
NB NS ZO PS PB
variables in the first fixation stage are shown in Fig. 15a, and the vari
NB NB NS NS NB NB
ations of the input variables in the second stage is in Fig. 15b. The
NS NB ZO ZO NS NB
controlled temperature curve and moisture content variation are shown ZO NS ZO PS PS PB
in Fig. 16, PS NB ZO PS PS PB
In the early fixation stage, the fuzzy set temperature started from PB PS PS PS PB PB
77.5 ◦ C because of the high |a*| value and the low |Δa*| value, which NB-Negative big, NS-Negative Small, ZO-Zero, PS-Positive Small, PB-Positive
was caused by the water reflection on the leaf surface. With the Big.
increasing |Δa*|, i. e, the increasing enzyme activity, the fuzzy set
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F. Song et al. Journal of Food Engineering 349 (2023) 111481
Table 4
Fuzzy control rules in the middle and late stage of green tea fixation.
R Value Dissimilarity
NB NS ZO PS PB
NB NB NS NS NB NB
NS PS PS ZO NS NB
ZO PS PS PS ZO NS
PS PB PS PS ZO ZO
PB PB PB PS PS ZO
4. Conclusion
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F. Song et al. Journal of Food Engineering 349 (2023) 111481
Fig. 15. The input values variations in the early, middle and late stages under
fuzzy control.
parameters of the controller. The task was to deactivate enzymes but not
damage chlorophyll too much. In the middle and late stage, the R value
and ‘dissimilarity’ were input into the fuzzy logic controller. The task
was to promote fragrance formation. With the intelligent control, the
overall quality was improved, generally better than any of the constant
temperatures.
Author contributions
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