Herr. Espec. 3600 Cat

3600 Family
Tool List
Caterpillar Service Tools Division November 2003
BASIC TOOL
GROUPS 4C-3502 Engine Repair Indicator Kit
Used to check general engine condition
Engines: All engines
• See T&SPG (NENG2500) for content of tool group
CAT Dealer Recommended
9U-5105 Tool Gp. - Basic

Tooling for D&A of components on diesel & gas engines
Engines: All 3600
• See T&SPG for content of tool group
• Tools in this group are also listed individually in the engine tool list
CAT Dealer Required
9U-5106 Tool Gp. - Diesel

Tooling for D&A of major components on diesel engines
Engines: 3600 (diesel)
CAT Dealer Required
9U-7522 Head Repair Tool Gp. (3600)

Used for general disassembly and assembly of cylinder head
Engines: All 3600
• See T&SPG (NENG2500) for content of tool group
CAT Dealer Required
CYLINDER
BLOCK & 128-5113 Insert - Thread Repair
LINER
Repairs damaged threads in cylinder head stud holes (1 5/8-12 thd)
Engines: All 3600 (except 3618)
147-8860 Master Ring (diesel 280.025 mm)

Used to calibrate dial bore gauge (280.025 I.D.)
• Used with 147-8862 Dial Bore Gauge
147-8862 Gauge - Dial Bore

Measures cylinder liner inside diameter
Engines: All 3600
Caterpillar: Confidential Green Page 1 of 20

Last Modified: 10/24/2003
3600 Family - Tool List
CYLINDER
BLOCK & 6V-7073 Puller Gp. - Liner
LINER
Used to remove and install cylinder liners
• Reqiures 3S-6224, 8S-8033 or 1U-7544 Hydraulic Pump or equivalent
• Part of 9U-5106 Diesel Tool Gp.
CAT Dealer Required
191-1135 Press As. - Cylinder Liner

Used to install cylinder liner into engine block
Engines: All 3600
• Two required
• Part of 9U-5105 Basic Tool Gp.
CAT Dealer Required
PISTON,
RINGS & 145-5190 Support Gp. - Piston
CONNECTING
Supports piston and connecting rod while servicing rod bearings
ROD Engines: All 3600 (except 3618)
1U-8692 Guide - Piston Pin

Aligns piston pin during installation into piston and rod assembly
Engines: All 3600
4C-5719 Piston Ring Compressor Gp.

Band-type piston ring compressor (280 mm diameter)
CAT Dealer Required
8T-3033 Expander Gp. - Ring

Used to remove and install piston rings
CAT Dealer Required
4C-6357 Guide Gp.

Aligns connecting rod during installation onto the crankshaft journal
Engines: All 3600 (vee)
• Two required
8T-3022 Guide Gp - Rod

Aligns connecting rod during installation onto the crankshaft journal
Engines: All 3600 (in-line)
• Two required

PISTON,
RINGS & 1U-9029 Gauge - Ring Groove (Oil Ring)
CONNECTING
Used to check piston ring groove wear
ROD Engines: All 3600
CAT Dealer Required
1U-9030 Gauge - Ring Groove (3rd Ring)

Engines: All 3600
CAT Dealer Required
4C-3654 Gauge - Ring Groove (Top Ring)

Engines: All 3600
CAT Dealer Required
136-1452 Pliers As. - Internal

Removes and installs piston retaining ring
Engines: All 3500, All 3600
CAT Dealer Required
9U-5981 Retainer - Snap Ring

Contains piston pin retainer during D&A of piston and connecting rod
Engines: 3600
• Used with 136-1452 Internal Pliers Assembly
CRANKSHAFT,
MAIN 134-0932 Driver - Main Bearing
BEARINGS &
Used to remove and install crankshaft main bearings
FLYWHEEL Engines: All 3600
CAT Dealer Required
155-8795 Gauge - Crankshaft Distortion

Checks crankshaft bearing alignment or shaft deflection
CAT Dealer Required
1U-9393 Pin - Damper Guide

Aligns and supports single vibration damper during assembly
Engines: All 3600
• Two required
CAT Dealer Required

CRANKSHAFT,
MAIN 4C-6506 Vibration Damper Repair Gp.
BEARINGS &
Used to rebuild vibration dampers
8T-0960 Tool Gp. - Handling

Raises and lowers the main bearing cap and stud tensioners
Engines: 3600 (except 3618)
CAT Dealer Required
9U-5102 Cover As. - Main Brg Journal

Protects crankshaft main bearing journal during engine overhaul
Engines: 3600 (except 3618)
121-7700 Block - Distorter

Used to remove crankshaft seal wear sleeve
Engines: All 3600
• Item on right; Use with 5P-7409 Distorter
CAT Dealer Required
121-7705 Stud Assembly

Used to install crankshaft wear sleeve
Engines: All 3600
• Four required; Requires 1F-7958 Nut & 5P-8245 Washer (as shown)
• Used with 200-5958 Wear Sleeve Installer; Part of 9U-5105 Basic Tool Gp.
CAT Dealer Required
200-5958 Installer - Wear Sleeve

Used to install crankshaft seal wear sleeve
Engines: All 3600
• Used with (4) 121-7705 Stud Assemblies (as shown)
CAT Dealer Required
5P-7409 Distorter
Used to remove crankshaft seal and wear sleeves
Engines: 3406, All 3500, All 3600
CAT Dealer Required
1U-9392 Pin - Damper Guide

Aligns and supports outer damper of dual vibration dampers
• Two required

CRANKSHAFT,
MAIN 4C-9426 Pin - Damper Guide
BEARINGS &
Aligns and supports vibration damper during assembly & disassembly
• Two required
CAT Dealer Required
8T-0914 Pin - Flywheel Guide

Aligns & supports flywheel / gear and damper during D&A
Engines: All 3600
• Two required
CAT Dealer Required
CAMSHAFT &
TIMING GEARS 4C-9451 Wrench - Idler Gear
Used to remove & install and torque the rear idler gear bolts
Engines: All 3600
4C-9452 Wrench - Idler Gear

Used to remove & install and torque the rear idler gear bolts
Engines: All 3600
8B-7548 Push - Puller

Removes front crankshaft pulley and camshaft drive gear
Engines: 3208, All 3300, All 3400, All 3500, All 3600
• Item #3
CAT Dealer Required
8T-0970 Tool Gp. - Camshaft Bearing

Used to remove and install camshft bearings
• Requires 3S-6224, 8S-8033 or 1U-7544 Hydraulic Pump or equivalent.
CAT Dealer Required
8T-3029 Support Gp.

Supports camshaft segments during removal and installation
Engines: All 3600
CAT Dealer Required
9U-5932 Camshaft Torque Extension

Removes and installs the camshaft segment flange bolts
CAT Dealer Required

CYLINDER
HEAD, 130-1449 Puller Gp. - Valve Seat
VALVES &
Removes intake and exhaust valve seat inserts
CAM Engines: All 3600
FOLLOWERS
• Part of 9U-7522 Cylinder Head Repair Tool Gp.
CAT Dealer Required
130-2534 Gauge - Bridge Dowel

Checks straightness and projection of bridge guide dowel
Engines: All 3600
130-6993 Brush
Cleans injector seating area in cylinder head sleeve
CAT Dealer Required
147-2285 Diesel Valve Seat Gp.

Measures valve seat angle after machining of seat
148-2997 Tool Kit - Valve Recesssion

Measures valve seat recesion
Engines: All 3600
• Requires 6V-3075 Dial Indicator or 1U-8869 Digital Indicator
• Part of 146-2726 Maintenance Tool Gp.
CAT Dealer Required
151-8689 Seal - Template

Identifies area of cylinder head that requires a smooth sealing surface
Engines: All 3600
1U-9570 Dowel Puller Gp.

Used for pulling 5/8" and 3/4" dowels
Engines: All 3600
4C-6593 Valve Lash Tool - 3600

Checks and adjusts intake & exhaust valve lash clearance
Engines: All 3600
• Part of 9U-5107 Spark Ignited Tool Gp.
• Part of 146-2726 Maintenance Tool Gp.
CAT Dealer Required

CYLINDER
HEAD, 4C-6987 Socket
VALVES &
Used to remove and install cylinder head nuts
FOLLOWERS
4C-8540 Driver - Dowel & Plug

Used to install valve bridge dowels
Engines: All 3600
CAT Dealer Required
4C-8731 Rod-Pulling
Used to remove valve bridge dowels
Engines: All 3600
CAT Dealer Required
4C-8769 Driver - Valve Seat

Installs water-cooled valve seat inserts
Engines: All 3600
CAT Dealer Required
4C-9496 Tester - Valve Spring

Tests coil springs for print conformance (545 kg max. test force)
4C-9839 Retainer Gp. - Safety

Safety retainer for pulling rod in case pulling rod accidentally breaks
Engines: All 3600
• Used with 5P-5247 Hydraulic Puller Assembly
6V-2032 Adapter
Used to mount brush on bench or pedestal grinder
• Used with 6V-2033 Brush
• Two required
6V-2033 Brush
Cleans and polishes engine valve stems
• Requires (2) 6V-2032 Adapters

CYLINDER
HEAD, 8T-2660 Compressor Gp.
VALVES &
Removes and installs valve springs & prevents valve rotator damage
FOLLOWERS
CAT Dealer Required
8T-2673 Sleeve - Stop

Used to install valve guides
Engines: All 3600
CAT Dealer Required
8T-2674 Driver - Valve Seat

Used to install valve seats
Engines: All 3600
CAT Dealer Required
8T-2676 Driver As. - Valve Guide

Removes and installs valve guides
Engines: All 3600
CAT Dealer Required
8T-2679 Rod As. - Pulling

Used to remove valve bridge dowels
Engines: All 3600
CAT Dealer Required
8T-2781 Pedestal
Used to remove and install valve guides
Engines: All 3600
CAT Dealer Required
9U-6399 Gauge - Valve Guide

Used to determine if new valve guide has correct inside diameter
Engines: All 3600
CAT Dealer Required
9U-6401 Gauge - Valve Guide

Used to determine if used valve guide has correct inside diameter
Engines: All 3600
CAT Dealer Required

CYLINDER
HEAD, FT1741 Tester - Vacuum
VALVES &
Checks for leaks on cylinder head between valve face and seat
FOLLOWERS
FUEL SYSTEM
REPAIR & 1U-8869 Digital Dial Indicator
ADJUST
Used for fuel system and governor adjustments
• May be used in place of any mechanical indicator (1/2 inch travel)
• Part of 9U-5107 Spark Ignited Tool Gp.
4C-6173 Tray As. - Fuel Drain

Helps capture the fuel while draining the fuel filter housing
Engines: All 3600
4C-6583 Calibration Tool - Governor

Holds governor shaft to fuel "on" position when synhronizing injectors
CAT Dealer Required
4C-6594 Tool Gp. - Timing & Fuel Setting

Tests and adjusts injector synchronization and fuel timing dimension
• Used with 6V-3075 Dial Indicator and 8S-3675 Contact Point
CAT Dealer Required
8T-3268 Bolt
Forcing screws to remove fuel unit injector
• Two required
CAT Dealer Required
5P-0328 Wrench-Crowfoot
Used to remove & install 7/8" bolts holding fuel lines
5P-0329 Wrench-Crowfoot
Usee to remove and install 15/16" bolts holding fuel lines

FUEL SYSTEM
REPAIR & 1U-8795 Arm - Governor Torque
ADJUST
Holds governor to fuel "on" position while adjusting injectors
Engines: 3608/12
CAT Dealer Required
1U-9361 Arm - Governor Torque

Used to test and adjust Woodward 3161 governor
Engines: 3500A, 3612/16
• Item #1 (3F7147 Bolt) included
CAT Dealer Required
AIR SYSTEM &

MANIFOLDS 137-7024 Wash Gp - Turbocharger
Removes deposits on diffuser and turbine blades
Engines: All 3600
148-9704 Installer Gp. - Seal

Installs seals on high presure aftercoolers (HPAC)
152-2067 Gauge - Differential Pressure

Monitors air pressure drop across aftercooler core
187-3703 Tool Gp. - NA297 (3600 Engine)

Used to disassemble and assemble Naapier NA297 Turbochargers
Engines: All 3600
CAT Dealer Required
195-8104 Tool Kit - ABB Turbo (TPL61)

Used to disassemble & assemble ABB TPL61 turbocharger
Engines: 3606/12 (marine)
• Reference: REHS0811 Special Instruction, Disassembly and Assembly
CAT Dealer Required
8T-9209 Blocking Tool - Turbocharger

Prevents rotation of turbo impeller for emergency engine operation
Engines: All 3600
CAT Dealer Required

AIR SYSTEM &
MANIFOLDS 9U-6249 Tool Gp. - Cylinder (3600 Turbo)
Used to disassemble and assemble turbocharger
Engines: 3600
• Used with 6V-7030 or 6V-2012 Micrometer Depth Gauge Gp. and 8T-5096 Dial Indicator Gp.
CAT Dealer Required
9U-6250 Tool Gp - Pump (3600 Turbo)

Used to disassemble and assemble turbocharger
Engines: All 3600
• Used with 9U-6249 Cylinder Tool Gp.
CAT Dealer Required
133-1531 Insert - Threaded

Repairs stripped & damaged threads in turbo housing (M10x1.5 thd)
Engines: All 3600
• Use with 4C-9730 Tap and 8T-2793 Installation Tool
LUBRICATION
SYSTEM 132-8710 Oil Mist Detector Tool Kit
Services oil mist detectors
Engines: 3600 (marine)
• Used with 191-6505 & 149-5143 Oil Mist Detectors
1U-9824 Tool Gp. - Oil Drain

Helps capture oil while draining the oil filter housing
Engines: All 3600
• Part of 146-2727 G3600 Operator Tool Gp.
8T-0890 Puller Gp.

Removes rotor cover from centrfugal oil filter
Engines: All 3600
CAT Dealer Required
FT2398 Bar and Handle - Oil Pump

Prevents center shaft from rotating during D & A of oil pump
Engines: All 3600
• Used with (2) 0S-1627 Bolts (3/4-10 x 4 1/2 inch) and (2) 2J-3506 Nuts (3/4 inch-10)
COOLING
SYSTEM 4C-9047 Strainer - Temporary (6 inch)
Filters particles from coolant lines
Engines: All 3600
• Also available: 4C-9045 (4 in.) & 4C-9046 (5 in.) Temporary Strainer

COOLING
SYSTEM 8T-3034 Driver - Water Pump Seal
Seats ceramic ring and rubber seat into water pump housing
Engines: All 3600
CAT Dealer Required
ELECTRICAL
& IGNITION 9U-6461 Screwdriver - Phoenix
SYSTEM
Tightens Phoenix connectors to the correct torque
Engines: All 3600
CAT Dealer Required
DIAGNOSTIC
TOOLS 164-2192 Adapter Gp. - Probe Self Sealing
Used with pressure gauge to check fluid-filled compartments
• Used with 5P-2720, 5P-2725 or 5P-3591 Adapters
CAT Dealer Required
237-5130 True RMS Multimeter/IR Thermometer

Measures:AC/DC Volts,Amps,Frequency,Duty Cycle,Capacitance,Ohms,Type K
Engines: ALL
4C-6585 Indicator Gp. - Cyl. Pressure

Measures cylinder pressure
CAT Dealer Required
8T-5096 Dial Indicator Test Gp.

Used to take many different linear service measurements
CAT Dealer Required
171-4400 Communication Adapter II Gp.

Allows PC to communicate with engine data link
Engines: All engines (with electronic controls)
CAT Dealer Required
1U-6602 Photo-Tach Gp.

Measures engine RPM

DIAGNOSTIC
TOOLS 1U-8860 Pickup Gp. - Blowby
Checks blowby volume on large engines
• Part of 148-2726 Maintenance tool Group
• Required 8T-2700 Blowby/Air Flow Group
CAT Dealer Required
8T-1000 Electronic Position Indicator Gp.

Measures dynamic and static rack position & other linear measurements
Engines: All Engines (with mechanical governor)
CAT Dealer Required
9U-7400 Multitach II Gp.

Measures engine RPM, frequency, and engine set point
156-1070 Analyzer Gp. - Emission

Used to set-up, service, & monitor natural gas & diesel engine emissions
••- For more information, see PELJ0020 IRM & NEHS0713 Tool Manual
- Alternate Tool 156-1060 Emission Analyzer Group (Diesel )
146-4080 Multimeter Gp. - Digital (RS-232)

Measures voltage, current, resistance, duty cycle, temp, & more
•- Can be used with DataView to log any type of electrical signal (Requires 146-8488 Cable)
- For more information, see JEDG6000 Brochure & NEHS0554
9U-7330 Multimeter - Fluke 87

Used to test and adjust electronic circuits
Engines: All generator sets
• See T&SPG (NENG2500) for other available models
163-0096 Process Calibrator

Used to source and calibrate temperature and electrical signals
Engines: All 3600
CAT Dealer Required
6V-9130 Temp Adapter Gp.

Used to measure oil, coolant or air temperatures (-50°C to 900°C)
•- Used with 9U-7330 or 6V-7070 Digital Multimeter Groups
- For more information, see SEHS8382
CAT Dealer Required

DIAGNOSTIC
TOOLS 6V-7072 Test Lead Set
Test Lead Kit for use with Digital Multimeters
Engines: All Models
7X-1710 Probe Gp.

Used to measure voltages without disconnecting wiring harness
•- Allows user to measure electrical signal from connector without separating connector
- Used with 6V-7070, 9U-7330, & 146-4080 Digital Multimeter Gp.
CAT Dealer Required
164-3310 Infrared Thermometer

Measures surface temperature without contact (battery powered)
- For more information, see NEHP6017 Datasheet

Measures surface temperature without contact (110 VAC or battery)

Measures surface temperature without contact (220 VAC or battery)

Measures surface temperature without contacting surface

Measures surface temperatures without contacting surface

Non-Contact Temperature Measurement
Engines: All Models

DIAGNOSTIC
TOOLS 4C-6090 Multichannel Temp Selector
Measures up to sixteen temperatures individually
Engines: All 3500
•- Used with 6V-7070 & 9U-7330 Multimeters with 6V-9129 Temperature Adapter
- OR Used with 146-4080 Multimter with type K Measurement capability
CAT Dealer Required
4C-6500 Digital Thermometer Gp.

Used to measure and record temperatures
8T-2844 Recorder Gp.

Measures highest surface temperature of engine components
CAT Dealer Required
146-1738 Borescope - Precision (12")

Used to make visual inspection of internal surfaces
- For more information see NEHS0504 Tool Opeating Manual & PELJ0046 IRM
8T-9290 Borescope - Battery Operated

- For more information see NEHS0504 Tool Operating Manual & PELJ0046 IRM
1U-5268 Borescope
•- Used with Light Source 1U-56266(110 VAC) 190-8160 (220V) & 1U-5265 (Battery)
9U-6940 Borescope - Right-angle View

Used to inspect internal openings and passages
186-0170 Flexible Shaft Borescope

• Used with 1U-56266 Light Source (110 VAC)
- Used with Light Source 1U-56266(110 VAC) 190-8160 (220V) & 1U-5265 (Battery)

DIAGNOSTIC
TOOLS 186-0180 Borescope - Rigid Tube
1U-5266 Light Source (110 VAC)

Provide illumination for borescopes
•- Alternative Tool: 190-8160 Light Source (220 VAC)
- Used with 1U-5268, 9U-6940, 186-0170, and 186-0180 Borescopes
190-8160 Light Source

Provide illumination for borescopes
Engines: All Models
1U-5470 Engine Pressure Gp.

Checks pressures on turbocharged diesel and natural gas engines
CAT Dealer Required
5P-7277 Tester - Voltage

Used to make quick checks for presence of voltage
CAT Dealer Required
8T-0500 Light - Continuity Testing

Used to test for non-energized or open circuits
•- Replaces canceled 8S-4627 Circuit Continuity Tester
CAT Dealer Required
177-2330 Digital Battery Analyzer

Used to evaluate the condition of 6 & 12 volt batteries
4C-6600 Battery Voltmeter

Measures battery voltage to determine state of charge

DIAGNOSTIC
TOOLS 1U-7297 Coolant and Battery Tester
Checks coolant freezing point and battery charge condition (degrees F)
Engines: All Engines
•- Alternative Tool: 1U-7298 Coolant and Battery Tester (degrees C)
CAT Dealer Required
1U-7298 Coolant and Battery Tester

Checks coolant freezing point and battery charge condition (degrees C)
Engines: All Engines
•- Alternative Tool: 1U-7297 Coolant and Battery Tester (degrees F)
131-5051 DataView TechStation Gp.

PC based diagnostic tool that measures and records engine parameters
•- Uses standard Cat sensors and replaces 15+ green sensor boxes
- For more information, see NEHS0662 Tool Operating Manual & NEHP6016 Datasheet
168-7740 Fuel Flow Measurement System

Measures diesel engine fuel burn rate on 3606, 3608, 3612, & 3616
- Additional items for testing 3612 & 3616 engines: 1U-5295 accumulator (qty. 2), 168-7736
swivel tee (qty. 2), NEEG2180 decal (qty. 2), 3K-0360 o-ring seal package, 5P-2963 charging
CAT Dealer Required
153-9630 Test Gp. - Sensor

Used to test CAT ® PWM and analog sensors
•- Used with 131-5050 or 131-5051 DataView Gp.
213-3274 Sensor - Pressure (100 psi)

Pressure sensor for use with DataView



DIAGNOSTIC
TOOLS 134-5195 Cable As. - Adapter (40 pin)
Adapts 7X-1715 Cable Assembly to a 40-pin CD-keyed connector
8T-0450 Thread Identification Kit

Used to determine thread sizes
LIFTING,
POSITIONING 235-0632 Tool Gp. - Cylinder Installation
& HOLDING
Used to remove and install cylinder liner, cylinder pack or just piston.
TOOLS Engines: All 3600
• Replaces canceled 4C-9041 Cylinder Tool Gp.
• Part of 9U-5105 (3600) & 203-9195 (3618) Basic Tool Gp.
CAT Dealer Required
4C-9528 Gang Plate - Tensioners

Fixture to hold cylinder head stud tensioners
Engines: All 3600
8T-3036 Bracket Gp. - Component Lift

Eye bolts and link brackets for lifting various engine components
1U-9352 Engine Stand - 1000 lb.

Used for servicing small engines and large cylinder heads (1000 lb max.)
Engines: All 3000, All 3600 (cylnder head)
126-6918 Bracket - Head Lifting

Used to remove and install cylinder head
Engines: All 3600 (vee)
• Requires (2) 5D-1972 Bolts & 126-6920 Rod - Handle (shown)
126-6919 Bracket - Head Lifting

Used to remove and install cylinder head
Engines: All 3600 (in-line)
• Requires (2) 5D-1972 Bolts & 126-6920 Rod-Handle

LIFTING,
POSITIONING 126-6920 Rod - Handle
& HOLDING
Helps position head when using lifting bracket
TOOLS Engines: All 3600
• Use with 126-6918 & 126-6919 Lifting Brackets
PUMPS,
NEW
HYDRAULIC 191-5320 Tool Gp - Stud Tensioning
CYLINDERS &
Used to hydraulically tension cylinder head studs and main bearing cap studs.
PULLERS Engines: All 3600 (except 3618)
•See T & SPG for options and accessories
1P-0820 Hydraulic Puller Gp.

Used to push or pull bearings, gears, shafts, or other press fit parts
CAT Dealer Required
207-5034 Tool Gp - Stud Tensioner

Hydraulically tensions cylinder head studs and main bearing studs
•Replaces 4C-5850 Stud Tensioner Tool Gp.
CAT Dealer Required
8T-3035 Lines Gp.

Connects hydraulically operated tools to hydraulic pump
Engines: All 3600
CAT Dealer Required
3S-6224 Electric Hydraulic Pump (115V)

Electric pump for hydraulically operated tools (10,000 psi)
• Alternative tool: 8S-8033 Electric Hydraulic Pump (230V)
8T-0820 Gauge - Pressure

Measures pressure on hydraulic pumps
• Used with 3S-6224 Hydraulic Pump (115V), or 8S-8033 Hydraulic Pump (230V)
CAT Dealer Required
9U-6600 Hand Pump Gp.

Manually operated hydraulic pump (10,000 psi)
CAT Dealer Required

PUMPS,
HYDRAULIC 1P-2320 Combination Puller
CYLINDERS &
Combination 2 or 3 jaw puller (5 ton capacity)
PULLERS Engines: All engines
MISC. TOOLS
& SUPPLIES 1P-0510 Driver Gp. - Bearing and Seal
General purpose bearing and seal driver kit
CAT Dealer Required
1P-0520 Driver Gp - Bearing and Seal

Installs bearings, races, and seals
Engines: All engines (except 3000)
CAT Dealer Required
1U-5429 Pliers - Snap Ring

Removes snap rings from deep bores in engine components
Engines: 3612/16
229-3639 Overhaul Protection Kit

Plastic caps, covers and plugs protect engine when cylinder head is removed.
Engines: All 3600
•See T&SPG for contents and usage of Kit.
4C-9818 Shank - Hex

Used to rotate crankshaft (1/2" male square drive & 7/16" hex)
Engines: All 3600
• Used with 1U-7215 Socket and 1/2" variable speed drill
4C-9819 Universal Joint

Universal joint (1/2" male square drive & 1/2" female square drive)
Engines: All 3600
• Used with 1U-7215 Socket and 1/2" variable speed drill


Herr. Espec. 3600 Cat

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Herr. Espec. 3600 Cat

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3600 Family

CAT Dealer Recommended

9U-5105 Tool Gp. - Basic

CAT Dealer Required

9U-5106 Tool Gp. - Diesel

CAT Dealer Required

9U-7522 Head Repair Tool Gp. (3600)

CAT Dealer Required

CAT Dealer Recommended

147-8860 Master Ring (diesel 280.025 mm)

CAT Dealer Recommended

147-8862 Gauge - Dial Bore

CAT Dealer Recommended

Caterpillar: Confidential Green Page 1 of 20

CAT Dealer Required

191-1135 Press As. - Cylinder Liner

CAT Dealer Required

CAT Dealer Recommended

1U-8692 Guide - Piston Pin

CAT Dealer Recommended

4C-5719 Piston Ring Compressor Gp.

CAT Dealer Required

8T-3033 Expander Gp. - Ring

CAT Dealer Required

4C-6357 Guide Gp.

CAT Dealer Recommended

8T-3022 Guide Gp - Rod

CAT Dealer Recommended

Caterpillar: Confidential Green Page 2 of 20

CAT Dealer Required

1U-9030 Gauge - Ring Groove (3rd Ring)

CAT Dealer Required

4C-3654 Gauge - Ring Groove (Top Ring)

CAT Dealer Required

136-1452 Pliers As. - Internal

CAT Dealer Required

9U-5981 Retainer - Snap Ring

CAT Dealer Recommended

CAT Dealer Required

155-8795 Gauge - Crankshaft Distortion

CAT Dealer Required

1U-9393 Pin - Damper Guide

CAT Dealer Required

Caterpillar: Confidential Green Page 3 of 20

CAT Dealer Recommended

8T-0960 Tool Gp. - Handling

CAT Dealer Required

9U-5102 Cover As. - Main Brg Journal

CAT Dealer Recommended

121-7700 Block - Distorter

CAT Dealer Required

121-7705 Stud Assembly

CAT Dealer Required

200-5958 Installer - Wear Sleeve

CAT Dealer Required

CAT Dealer Required

1U-9392 Pin - Damper Guide

CAT Dealer Recommended

Caterpillar: Confidential Green Page 4 of 20

CAT Dealer Required

8T-0914 Pin - Flywheel Guide

CAT Dealer Required

CAT Dealer Recommended