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Development of Hair-Washing Robot Equipped With Scrubbing Finger
Development of Hair-Washing Robot Equipped With Scrubbing Finger
I. I NTRODUCTION
Currently, advanced nations like Japan face the serious
Fig. 1. Hair-washing Robot
concerns of a rapidly aging population and a very low
birthrate. This has led to a greater number of aged people TABLE I
in need of nursing care but, at the same time, shortages S PECIFICATIONS OF H AIR - WASHING ROBOT
of human resources who are qualified to work with the Item Specification
elderly. Governments will be compelled to make sweeping Dimensions Width 733 mm
reforms toward creating a sustainable and efficient social Height 1023 mm
Depth 640 mm
security system, since each active care worker will have to Weight About 80 kg
support more elderly persons than ever before. To cope with Actuator Electric Motor × 7
these problems, innovations must be made in the medical Magnetic Valve × 6
Sensor Force Sensor
and nursing-care fields that produce a vigorous and dynamic
society, in which both care workers and elderly people can
live an active life[1]. washed his or her hair. Fig. 1 shows the appearance of the
As a contribution to such challenges of the future, we hair-washing robot, and Table I lists its main specifications.
applied robot hand technology to develop the world’s first It consists of two main parts: a pair of swing arm units that
hair-washing robot equipped with scrubbing fingers[2]. This scrub the frontal and top regions of the head and a rear unit
robot assists in washing hair in hospitals and care facilities, that cleans the back of the head as shown in Fig. 2.
and it eases the burden of healthcare professionals and care An automatic shampooing machine using only a water
workers while bringing a higher quality of life to patients and stream has already been put to practical use in barber
others in need of nursing care[3]. In this paper, we report shops and hair salons[4][5]. However, it suffers from several
the development of this hair-washing robot as well as the weaknesses; for example, it often gives people a tickling or
mechanical and control technologies that allow it to touch a unpleasant sensation and consumes much water (about 50
person gently on the head. liters in one use). The hair-washing robot we developed is
capable of scrubbing with its fingers and providing foamed
II. H AIR - WASHING ROBOT shampoo in addition to a stream of water. This has made it
A. Summary possible for the hair-washing robot to give people a refreshed
The main concept of the hair-washing robot is to “touch feeling, wash the hair more clean, and conserve water (using
someone gently on the head and wash it clean with foamed only about 15 liters in one use).
shampoo.” The hair-washing robot foams shampoo until
creamy on someone’s head, scrubs the head with its fingers, B. Swing Arm Unit
and makes the person feel clean, as if a beautician had Each swing arm unit consists of three main parts: the
end effector that touches the head, the pressing arm that
Toshinori Hirose, Soichiro Fujioka, Osamu Mizuno and Tohru Nakamura
are with Robot Development Center, Corporate Manufacturing Innovation applies pressure on the head, and the shower pipe that sprays
Division, Panasonic Corporation, Osaka, Japan shampoo or water on the head. It can turn around an axis
hirose.toshinori@jp.panasonic.com in the direction of the arrow shown in Fig. 3 and move
fujioka.soichiro@jp.panasonic.com
mizuno.osamu@jp.panasonic.com the scrubbing section around the head. Its drive-line uses
nakamura.tohru@jp.panasonic.com a timing belt, and it can keep noise to a minimum.
P1
Rear Unit
Shower Pipe
End Effector
A1
A2
A3
P2
A4
Pressing Arm
Fig. 3. Swing Arm Unit
P3
C. End Effector Fig. 4. End Effector Equipped with Self-aligning Mechanism and Cylin-
drical Rack Mechanism
The end effector touches and scrubs the head and has eight
soft rubber contacts like the fingers of a human hand Fig. 3.
We applied robot hand technology in the end effector and 2) Cylindrical Rack Mechanism: A cylindrical rack mech-
implemented two mechanical technologies[6]: a self-aligning anism is installed in the end effector because the end effec-
mechanism to provide adaptable touch on the head and a tor’s contacts need to be driven by a single electric motor
cylindrical rack mechanism that permits only one electric through the passive joints of the self-aligning mechanism.
motor to drive four self-aligned axes. The pinion gear (A1) shown in Fig. 4 is driven by an electric
1) Self-aligning Mechanism: In order for an end effector geared motor, and the motor’s drive shaft (A2) is driven by
having more than one contact point to touch the head this pinion gear. Two cylindrical racks (A3) are driven by
softly with appropriate pressure[7], it needs to adapt to the the drive shaft (A2), and they tentatively convert rotational
various head shapes of different people. Although this can motion into linear motion. Four gears (A4) are driven by
be done with multiple electric motors, we deal with this the two cylindrical racks (A3) to transform the linear motion
issue by applying a self-aligning mechanism to the hair- back into rotational motion. Eight contacts are driven by four
washing robot, thus requiring only one electric motor. The gears (A4) through four passive joints (P3). Each cylindrical
axes labeled P1, P2 and P3 in Fig. 4 illustrate the types rack (A3) is arranged coaxially with a passive joint (P2)
of passive joints used in the self-aligning mechanism. There and can absorb the rotational displacement of a gear (A4)
are seven passive joints in the end effector: one P1 axis, two caused by the passive joint. This makes it possible to support
P2 axes, and four P3 axes. These axes are connected in a the self-aligning mechanism that allows the end effector to
tree structure to allow three-dimensionally adaptable touch touch the head softly and to achieve an efficient driving-force
on surfaces having various curvatures and irregularities. transmission mechanism that uses only one electric motor.
1971
Position
Touch
PC
Image Panel
Sound
MPU Speaker
Safety
FPGA
Relay
Power
F. Rear Unit
Active We designed alternate support and scrub parts on the top
of the rear unit to support the back of the head firmly and
scrub it cleanly at the same time (Fig. 6). The scrub parts
move rotationally around the red arrow in the figure. The
rear unit has a vertically adjustable mechanism to support
various head sizes as well as a suspension mechanism to
support various shapes of the back of the head.
Adjustable
III. S YSTEM AND C ONTROL
A. System
A system flowchart of the hair-washing robot is given
Fig. 6. Rear Unit
in Fig. 7. A touch panel and a speaker are connected to
the main PC, and an operator transfers the behavior of
D. Pressing Arm with Parallel Link Mechanism the hair-washing robot to the MPU (micro processing unit)
The pressing arm supports the end effector and moves using the touch panel. The real-time OS (operating system)
it to or from the head (Fig. 5). We applied parallel link runs in the MPU. Electric motors, electric valves, and force
mechanisms in the pressing arm and provided the arm’s sensors are connected to the MPU through the FPGA (field
compliance control by measuring pressing force with the programmable gate array) and several types of drivers and
force sensors described below. amplifiers, and using this system we can command the output
There are two sets of parallel link mechanisms in the of the electric motors and electric valves or obtain the values
pressing arm, and each of them consists of four links of the encoders and force sensors.
connected like a parallelogram (Fig. 5). One of the four links The driving electric power for the electric motors and
can turn about the axis in the direction of the arrow in the electric valves is provided from a safe relay, separately
figure and thus move the end effector to or from the head. from the logic circuit’s electric power, and thus the driving
The use of these parallel link mechanisms has two main electric power can be shut down by pressing the safety switch
advantages: maintaining a neutral posture of the end effector without involving the PC, MPU or FPGA.
and improving the stiffness of the pressing arm.
B. User Interface
E. Shower Pipe The user interfaces of the hair-washing robot are the touch
The two shower pipes shown in Fig. 3 squirt the head panel and the safety switch. Fig. 8 shows a screenshot of
with hot water and foamed shampoo out of nozzles. Each the touch panel. An operator uses it to check the status
shower pipe has six nozzles. Hot water shoots out during and command the behavior of the hair-washing robot. There
pre-washing and rinsing, while foamed shampoo sprays out are actually two safety switches in the hair-washing robot
during washing from the same nozzles. This approach can system, so not only the operator but also the customer can
reduce the piping and weight of the swing arm units. stop its motion in case of emergency.
1972
C. Compliance Control Select Mode
The pressing arm, as mentioned above, is controlled by Progress Bar
compliance control with force sensors attached to the passive
axis (P1) shown in Fig. 4. A block diagram of the pressing
arm’s compliance control is shown in Fig. 9. We designed the
regulator of the press motor based on position control and the
pressing force servo system using the output of force sensors.
In addition, we designed the three compensators described
below.
1) Stabilizing Feedforward Compensator: When using the
hair-washing robot, head-shape scanning should be done
before washing. This makes it possible to improve the
responsiveness of following the head’s contours because the
angles obtained in the head-shape scanning are reflected in
the angle reference of the press motor. Current Status Start & Stop
2) Stabilizing Decoupling Compensator: Force given to Select Motion
the head by the hair-washing robot’s two swing arm units
Fig. 8. User Interface of Touch Panel
can cause interference with operation and intermittent dis-
comfort. In order to prevent this interference, we added the
displacement value of one swing arm unit’s angle reference 4) Rinsing: Hot water is again sprayed from the shower
to the angle reference of the other unit. pipes, and the end effectors touch and scrub the hair to
remove the shampoo. After rinsing all of the shampoo out
3) Gravity-canceling Compensator: Force sensors are in-
of the hair, the end effectors sweep the head in a brushing
stalled in the end effector, but these measure the total
motion to groom the hair and remove any remaining water.
resultant force of the pressing force and the effector’s own
weight. Consequently, we have to subtract the weight from E. Safety
the resultant force to obtain the actual pressing force.
1) Disuse of Continuous Rotation: One of the biggest
problems associated with a hair-washing robot is hair getting
D. Control Sequence
twisted on a joint. The diameter of a human hair is about 0.1
Here, we describe the control sequence of the hair-washing mm, and thus it can become easily wound around equipment.
robot. The entire process of the normal control sequence Accordingly, we do not use continuous rotational motion
takes about five minutes, and it can be customized to but instead implement back-and-forth rotational motion to
individual preferences. prevent winding of the hair.
1) Head-shape Scanning: The pressing arm presses the 2) Low-powered Electric Motor: The electric motor used
end effector against the head with appropriate pressure, in the hair-washing robot can generate only the minimum
which is weaker than in washing, and then the hair-washing necessary power. The rated output of the motor used is less
robot measures and memorizes the angle of the pressing arm than 10 W.
when the end effector touches the head at the proper pressure. 3) Weight Saving using Resin Material: We use a large
This is repeated at several different regions of the head by amount of resin material such as PPS and ABS in the moving
rotational motion of the swing arm units, and in this way we assembly to save weight. This lowers the moment of inertia
can acquire data of the head shape. about the center of rotation.
2) Pre-washing: Before shampooing, the hair-washing 4) Low-voltage Power Supply: When using the hair-
robot washes the hair with only water and not shampoo. Hot washing robot, the customer inevitably gets soaking wet from
water shoots from the shower pipes, and the end effectors the hot water and shampoo. This increases the risk of electric
touch and scrub the hair to let it soak in. This is called shock hazards. To protect users from electric shock, we
pre-washing, and it helps to reduce friction on the head and designed the hair-washing robot to be waterproof and fully
spread the foamed shampoo subsequently sprayed out. insulated, with the power supply as low-voltage as possible.
3) Shampooing and Massage Washing: After pre-
IV. D EMONSTRATION E XPERIMENT
washing, the hair-washing robot washes the hair with sham-
poo. At first, foamed shampoo is sprayed from the shower We conducted a demonstration experiment to verify the
pipes and spread all over the head by touching and scrub- effectiveness of the hair-washing robot. Over 40 people
bing the head. The hair can be washed more quickly and experienced the hair-washing robot, and 19 of them answered
efficiently because the shampoo is already foamed when it’s a questionnaire we prepared. The picture shown in Fig. 10
sprayed from the shower pipes. At the same time, the end was taken during use of the hair-washing robot, and the
effectors also massage the head with a slow scrubbing motion results of this demonstration experiment are discussed in this
of the contacts. section.
1973
Swing Arm Unit
Left Side Gravity-
canceling
Compensator
-
Force
- Stabilizing
- Angle Press
Force
Reference Compensator Controller Motor
Stabilizing
Feedforward
Decoupling
Compensator
Compensator
Human
Head
Swing Arm Unit
Right Side Stabilizing
Feedforward
Decoupling
Compensator
Compensator
Gravity-
-
canceling
Compensator
1974
12.9% Novel Feeling
Comfortable
Water Stream 6.5% Others 9.7% Unexpected Comfort
22.6%
Like in Hair Salon 6.5% 9.7% Effective Massage
Fig. 11. Good Impressions of Hair-washing Robot from Questionnaire Given to Subjects
Fig. 12. Suggestions for Improvement of Hair-washing Robot from Questionnaire Given to Subjects
TABLE II
V. C ONCLUSIONS AND F UTURE W ORKS
AVERAGE S CORES FOR E ACH C ONTROL S EQUENCE OF H AIR - WASHING
A. Conclusions ROBOT FROM Q UESTIONNAIRE FOR S UBJECTS
In this paper, we developed the world’s first hair-washing Control Sequence Item Score
robot equipped with scrubbing fingers. We achieved the Setting Wearing Cape and Visor 2.6
mechanical and control technologies for touching someone Reclining Chair 2.5
Position Setting & Scannning 2.4
gently on the head as described below. Pre-washing Water Stream 2.7
• self-aligning mechanism and the cylindrical rack mech- Scrubbing 3.8
anism of robot’s end effector Shampooing & Foamed Shampoo 3.7
Massage Washing Scrubbing 3.6
• parallel link mechanism of robot’s pressing arm Massage 4.2
• compliance control for providing an appropriate sense Rinsing Water Stream 3.3
of pressure Scrubbing 3.7
Wiping 3.2
Moreover, we conducted a demonstration experiment that Finishing Putting off Cape and Visor 2.9
clearly indicated that this robot’s ability to touch and scrub Turning Back Chair 2.8
the head was well received.
B. Future Works [3] F. Kazumi, K. Noriko, Y. Kana, and Y. Machio: “The Effects of Hair
Shampooing as Nursing Care,” Miyagi University Nursing Review, vol.
We are planing to expand the scrubable cephalic area and 11, no. 1, pp. 21-26, 2008.
consider how to cope with long hair. We will also make [4] “Automatic Shampooing Machine AQUAFORTE,”
http://www.tb-net.jp/products/shampoo/aquaforte/.
improvements to the hair-washing robot with the help of [5] “AUTO SHAMPOO Shampoo Lize III,”
the subjects’ suggestions from the questionnaire and work http://www.oohiro.ws/eg/products/002shampoo/v520.html.
toward practical use of the hair-washing robot in hospitals [6] T. Tojo, A. Okuda, T. Tanimoto, O. Mizuno, and T. Nakamura,
“Studies of a Lightweight Robot Hand using Differential Shaft Mech-
and care facilities at an early date. anisms,” Proceedings of The 25th Annual Conference of the Robotics
R EFERENCES Society of Japan, 3M26, 2007.
[7] N. Tamura, M. Omomoto, S. Ninomiya, Y. Sugimoto, S. Aoi, M.
[1] “New Growth Strategy: Blueprint for Revitalizing Japan,” Cabinet Yamaguchi, Y. Miyake, and K. Sakamoto: “Measuring the Technique
Decision of Japan, 2010. of Shampooing: Finger Pressure and Ways of Moving the Hands
[2] “Panasonic to Showcase Electric Care Assistance Bed With Integrated which Subjects Evaluate as “Feels Good” ”, Humanity and Science:
Wheelchair and Hair-Washing Robot At International Home Care & Journal of the Faculty of Health and Welfare, Prefectural University
Rehabilitation Exhibition 2010,” Press Releases of Panasonic, 2010. of Hiroshima, vol. 7, no. 1, pp. 31-41, 2007.
1975