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Bessho2010 - Sodiumsilicate Pyrite Coating
Bessho2010 - Sodiumsilicate Pyrite Coating
DOI 10.1007/s12665-010-0848-0
ORIGINAL ARTICLE
Received: 17 November 2009 / Accepted: 30 October 2010 / Published online: 18 November 2010
Ó Springer-Verlag 2010
Abstract Acid mine drainage (AMD) is a widespread pyrite surface, and growth of the silica layer on the first layer
environmental problem associated with working and aban- of silica. The best pH condition to enable these steps was
doned mining operations. It results from the microbial oxi- around 7, and the silica coating formation rate can be con-
dation of pyrite in the presence of water and air, affording an trolled by the concentration of silica.
acidic solution that contains toxic metal ions. Pyrite micro-
encapsulation, utilizing silica coating, is a novel approach for Keywords Acid mine drainage Pyrite Silica
controlling AMD that has been shown to be very effective in Precipitation pH
controlling pyrite oxidation. The roles of the solution pH and
silica concentration in the formation mechanism for the
AMD-preventing coating were investigated. A silica coating Introduction
can be formed from silica solution at pH 7, at which the
amount of Fe eluted from pyrite into the solution is small. No Acid mine drainage (AMD) is a serious environmental
coating was formed at other pH values, and the amounts of pollution issue in the mining industry. AMD is caused by
eluted Fe were larger than at pH 7, especially at pH 11. The the oxidation of sulfides such as pyrite, chalcopyrite,
silica coating forms from 2,500 to 5,000 mg/L silica solu- galena or sphalerite by surface or ground water (MSD
tions, but not from 0 or 1,000 mg/L silica solutions. The 1956; Gissinger et al. 1998; Zhang and Evangelou 1998;
coating formation rate was slower in the 2,500 mg/L silica Sasowsky et al. 2000). It has an extremely acidic pH value
solution than in the 5,000 mg/L silica solution. The forma- (as low as 2), and contains a large amount of heavy metals
tion of silica coating on pyrite surfaces depends on three (Fe, Cu, Pb, Zn, etc.). Thus the effluents, released into lakes
main steps: formation of Fe(OH)3 on the surface of pyrite, and rivers around mines, pose an immediate threat to the
reaction between Fe(OH)3 and silicate in the solution on the ecological balance. This threat posed by AMD continues
after mining ceases, since AMD can also be formed when
rain water passes through tailings or mine wastes in
M. Bessho T. Ida repository sites. In Japan, there are numerous closed mines,
Department of Energy Science and Technology,
such as the former Matsuo mine. To prevent degradation of
Faculty of Energy Science,
Graduate School of Kyoto University, the surrounding environment, the neutralizing agent
Yoshida-Honmachi, Sakyo-ku, Kyoto 606-8501, Japan CaCO3 has been added to AMD for pH adjustment and
removal of metal ions as hydroxides. However, this neu-
T. Wajima (&)
tralizing method must be applied almost permanently
Department of Materials-Process Engineering and Applied
Chemistry for Environments, Faculty of Engineering and because it cannot suppress the generation of AMD. In the
Resource Science, Akita University, 1-1 Tegata, long term, the cost of this treatment is high (Gazea et al.
Gakuen-machi, Akita 010-8502, Japan 1996).
e-mail: wajima@gipc.akita-u.ac.jp
Pyrite in mine waste is initially oxidized by atmospheric
T. Nishiyama O2, releasing H?, SO42- and Fe2? and is the main source
Emeritus professor of Kyoto University, Kyoto, Japan of acid mine drainage:
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312 Environ Earth Sci (2011) 64:311–318
FeS2 þ 7=2O2 þ H2 O ¼ Fe2þ þ 2SO42 þ 2Hþ solution, prepared from diatomaceous earth with biogenic
amorphous silica, was used as a coating material, and silica
The Fe2? produced can be oxidized by O2 into Fe3?, and coating of mine wastes taken from the ex-Matsuo mine,
at pH around 3 (due to acid production), Fe2? is rapidly Iwate, Japan, was attempted (Nishiyama et al. 2003). Our
oxidized by Thiobacillus ferrooxidans to Fe3? which silica coatings were successful in preventing AMD from
oxidizes pyrite at a much faster rate than O2 (Singer and mine waste, and our results further confirmed that the
Stumm 1970). As the activity of Fe3? in solution increases, coating properties of amorphous silica solutions are sig-
oxidation of pyrite by Fe3? becomes the main mechanism nificantly influenced by the pH and silica concentration.
for acid production. The role of Fe3? in the oxidation of There is little information, however, on the details of the
pyrite is demonstrated below: formation of the silica coating. It is imperative to elucidate
FeS2 þ 14Fe3þ þ 8H2 O ¼ 15Fe2þ þ SO2 þ the formation mechanism before the coating technique can
4 þ 16H
be applied in practice.
Commonly, limestone is mixed with waste rock to This study investigated silica coatings on pyrite sur-
prevent pyrite oxidation. This approach, however, has a faces. The coatings were prepared from amorphous silica
short span of effectiveness because after treatment, the solutions (from sodium silicate), at various pH values and
surfaces of pyrite particles remain exposed to atmospheric silica concentrations. The elution behavior of Fe from
O2 and oxidation continues. pyrite during silica coating was also examined. The basic
A new approach to inhibit pyrite oxidation is through chemistry involved in the formation of a silica coating on
formation of a coating on the surface of the pyrite which pyrite is reported.
would prevent both O2 and Fe3? from further oxidizing the
pyrite. Once a coating is established on the surface of
pyrite, oxidation of pyrite and production of AMD would Experimental
be prevented. There are reports on the application of sili-
cate (Zhang and Evangelou 1998), phosphate (Vandiviere Samples
and Evangelou 1998; Evangelou 2001) and 1, 3-benzene-
diamidoethanethiol (Matlock et al. 2003) as coating In this study, pyrite samples from the Yanahara mine,
materials. Among these coating approaches, silica coating Okayama, Japan, were supplied by Nichika Inc., Kyoto,
seems to be superior to other methods, because silica Japan. The Yanahara Mine was operated from 1916 to
coatings are relatively water-stable solids at circumneutral 1991, and pyrite was mined there. Figure 1 shows the
pH, are more resistant to acidic surroundings, and sustain X-ray diffraction pattern of the sample, together with that
the inhibition of AMD production for several years (Zhang of pure pyrite from Joint Committee for Powder Diffrac-
and Evangelou 1998). tion Standard (JCPDS) card. It was confirmed that the
Silica (silicon dioxide) is the most abundant mineral in sample was almost identical to pure pyrite. For the
the Earth’s crust, so silica coating is friendlier to the
environment than other coating methods. Silica exists in
various forms such as quartz, cristobalite and opal, and is
most commonly found in nature as sand, as well as in the
cell walls of diatoms. Amorphous silica is characterized by
considerable alkaline dissolution, which is different from
crystalline silica. The solubility of amorphous silica is
substantial at pH values well above 7, and decreases
Intensity, cps
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Environ Earth Sci (2011) 64:311–318 313
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314 Environ Earth Sci (2011) 64:311–318
Fig. 3 SEM images and EDX spectra of samples stirred for 6 h with a silica solution (5,000 mg/L) at initial pH values of 3 (a), 7 (b) and 11 (c).
Scale bars represent 100 lm
Table 1 Equilibrium pH values of silica solution (5,000 mg/L) and Figure 5 shows the time course of the silica concentra-
distilled water as a function of initial pH after stirring for 6 h tion in solutions with silica during stirring at various pH
Initial pH Equilibrium pH values. Silica in the filtrate at pH 7 decreased to a con-
centration close to the solubility of amorphous silica,
Silica solution Distilled water
implying that at this pH the silica was precipitated. For the
3 3.2 3.2 other pH values, the silica concentrations of the filtrates
5 4.1 3.9 barely changed. These results concur with the results of the
7 7.0 3.9 EDX spectra (Fig. 3). Therefore, pH 7 was found to be
9 9.1 3.9 optimal for silica coating on pyrites.
11 10.9 7.4
Effect of silica concentration on precipitation
for coating on pyrites
the pyrite sample was added to solutions without silica at
various initial pH values, the pH values of the filtrates To determine the effect of the silica concentration on the
decreased below 4 after 6 h of stirring, except for the fil- coating formed on pyrites, the silica coating process was
trate with an initial pH of 11, which decreased to 7.4. This carried out with 1,000, 2,500 and 5,000 mg/L silica solu-
implies that oxidation of pyrites occurs in the solutions tions at an initial pH of 7. Figure 6 shows SEM images of
without silica. However, when the coating method was the samples treated with 1,000, 2,500 and 5,000 mg/L
carried out with the silica solution, the equilibrium pH of silica solutions, together with EDX spectra of the respec-
the filtrates was almost the same as the initial pH, tive samples. There was no difference in appearance
regardless of the initial pH value. between the untreated sample and the sample treated with
Figure 4 shows the time course of the Fe concentration the 1,000 mg/L silica solution. The major peaks of S and
in solutions (a) with and (b) without silica during stirring at Fe corresponding to pyrites were detected. As shown in
various pH values. For the solutions without silica (the Fig. 6b and 6c, silica solutions of 2,500 mg/L and over
control experiment), no soluble Fe was detected at an ini- produced a plate-like coating on the pyrite samples. The
tial pH of 11. The concentration of Fe increased to peak heights of S and Fe decreased, while that of Si
approximately 26 mg/L as the pH decreased (Fig. 4b). In increased drastically. The peaks from Na and Cl occurred
the solution with silica, the Fe concentration at pH 11 because NaCl was produced by the neutralization with
increased to 50 mg/L after 6 hours. However, the eluted Fe HCl. These results suggest that silica coatings can be
concentrations did not exceed 8 mg/L for initial pH values formed at silica concentrations of 2,500 mg/L or greater.
of 3, 5, 7 and 9 (Fig. 4a). In particular, no soluble Fe was Table 2 shows the pH values of the solutions with var-
detected in the filtrate at pH 7. ious silica concentrations after 6 h of stirring. It was also
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Environ Earth Sci (2011) 64:311–318 315
Fe concentration (mg/L)
initial concentration of silica pH 11
solution was 5,000 mg/L
30
20
10
0
0 1 2 3 4 5 0 1 2 3 4 5 6
Duration time (h)
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316 Environ Earth Sci (2011) 64:311–318
Fig. 6 SEM images and EDX spectra of samples treated with silica solutions of 1,000 (a), 2,500 (b) and 5,000 mg/L (c) (initial concentrations).
Scale bars represent 100 lm
6000 5
1000 mg/L
Silica concentration (mg/L)
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Environ Earth Sci (2011) 64:311–318 317
Fe S Fe O
S Fe S Fe OH
Fe S Fe O Si(OH)
(c) (d)
H
Fe H Fe O O
O O
O
S S Fe O Si O Si OH
Fe O Si OH 3 (HO)SiOSi(OH) 3
OH Fe OH
Fe O O O
OH OH
S S Fe O Si O Si OH
Fe O Si OH
Fe O Fe O O
OH
O OH
Si(OH)
S Fe Si OH S Fe O Si O Si OH
O
Fe O Fe O OH O
O
H
Silica layer
for silicate solutions decreased with an increase in the silica concentrations of silica leads to a decrease in pH (as also
concentration. This trend corresponds approximately to the observed for distilled water) (Tables 1, 2). In the solutions
time course of silica concentrations in Fig. 7. On the other with higher silica content, the soluble silicates (monomeric
hand, silica solutions with 0 and 1,000 mg/L did not pro- and oligomeric species based on Si(OH)4) in the coating
vide a silica coating (Fig. 6), because the equilibrium pHs solution then react with OH groups to form a silica polymer
of the solutions were 3.9 and 4.6, respectively. on the iron-oxyhydroxide surface (Fig. 9c). Once the sur-
The coating behavior may be explained in terms of the face is covered with silica polymer, further condensation of
reaction between the oxidized surface of pyrite and silicate silica produces a surface silica film (Fig. 9d). Higher
ions in aqueous solution, as shown in Fig. 9. The dotted concentration of silica leads to faster production of the
line indicates the interfacial physical contact between silica film (Fig. 7). The combination of an outer layer of
pyrite surface and iron oxide. The hypothetical mechanism silica and interior iron-oxyhydroxide layer constitutes an
involved in this scheme was that the pyrite surface was iron-oxyhydroxide/silica coating.
already oxidized in air, and ferric ion (Fe3?), a pyrite This mechanism can explain both the optimal pH region
oxidation product, was dissolved into the solution for the silica coating and the relationship between Fe elu-
(Fig. 9a). At equilibrium pH 7, where the formation of tion and silica coating.
Fe(OH)3 was favored, Fe3? was hydrolyzed to form iron-
oxyhydroxide precipitate on the surface of pyrite, but at
other equilibrium pHs, iron-oxyhydroxide was not formed Conclusions
(Fig.9b). A high concentration of silica solution can
maintain the pH of the solution even after pyrite has been A silica coating was formed on pyrite grains in silica
added, while adding pyrite to solutions with low solutions under various conditions. The roles of the pH and
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318 Environ Earth Sci (2011) 64:311–318
the silica concentration were investigated. A silica coating Evangelou VP (2001) Pyrite microencapsulation technologies: prin-
can be formed by silica solution at pH 7, and correspond- ciples and potential field application. Ecol Eng 17:165–178
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