LAPORAN FOREMAN HARIAN PRODUKSI INJECTION

JUMAT,07 OKTOBER 2022

SHIFT 1 SHIFT 2 SHIFT 3

HANIB SUPRAPTO YUHANES BAMBANG SULISTIONO

BERAT
NAMA KOMPONEN
KOMPONEN
BERAT BERAT BERAT BERAT BERAT BERAT
GOOD REJECT GOOD REJECT GOOD REJECT
GOOD REJECT GOOD REJECT GOOD REJECT

TB POLLY BCBC 0.89 324 7 288 6 102 0 91 0 0 0 0 0

BADAN LACI DSC 0.88 360 42 317 37 500 60 440 53 485 21 427 18
SW 5 BCBC 0.93 530 3 493 3 480 30 446 28 0 0 0 0
HAMBALAN BCBC 0.62 170 20 105 12 340 12 211 7 120 90 74 56
PINTU 5 KOROT 0.38 230 33 87 13 300 26 114 10 300 22 114 8
RUMAH + RODA 0.03 600 0 18 0 1,500 60 45 2 3,300 0 99 0
BRACKET 0.01 1,600 0 16 0 0 0 0 0 0 0 0 0
KOROT PINTU 5 0.28 20 20 6 6 920 15 258 4 0 0 0 0
LANDASAN SFC 0.35 960 22 336 8 900 20 315 7 900 6 315 2
BW 1 BCBC 0.42 480 10 202 4 90 10 38 4 0 0 0 0
KAKI KOKOH 0.05 3,750 50 188 3 4,700 50 235 3 4,780 25 239 1
TUTUP LACI 2 ROTAN (SRS) 0.23 990 32 228 7 890 65 205 15 990 0 228 0
TUTUP ATAS SFC 0.62 364 41 226 25 390 45 242 28 400 32 248 20
BADAN LACI SFC 0.69 370 30 255 21 970 8 669 6 832 27 574 19
HANDLE TL 2 ROTAN (SRS) 0.01 0 0 0 0 1,100 20 11 0.2 4,000 0 40 0
LIST PISAH BCBC 0.10 0 0 0 0 0 0 0 0 190 50 19 5
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
TOTAL GOOD & REJECT 10,748 310 2,764 144 13,182 421 3,319 166 16,297 273 2,377 129
PERSENTASE GOOD & REJECT 97% 3% 95% 5% 97% 3% 95% 5% 98% 2% 95% 5%

MASALAH DOWNTIME / REJECT PRODUKSI

SHIFT 1
1.B LACI DSC (BHN TIDAK TURUN BERSERABUT) SHORT &
START AWAL SETELAH SHOLAT JUMAT
2.TUTUP ATAS SFC (SETTING AWAL JALAN)
3.B.LACI SFC (SETTING AWAL JALAN)
4.HAMB BCBC (JALAN SETELAH PERBAIKAN MOLD)
5.PINTU 5 KOROT (JALAN SETELAH PERBAIKAN MOLD)
SHIFT 2
1.B LACI DSC (BHN TIDAK TURUN & BERSERABUT) SHORT
2.SW 5 (SIRKULASI AIR MOLD SLEDER BUNTU) PROD TEPOS
3.TA SFC (MOLD TIDAK CENTER/MELOROT) DROLL 2X & SHORT
AMBIL GRAM DI MOLD (LANJUT SHIFT 3)
4.TL 2 ROTAN (GNT WRN MAPAS -> PIPAS) FLOW WARNA
SHIFT 3
1.HAMB BCBC (GNT WRN HITAM->CAPUCINO)FLOW WRN
2.TA SFC (MOLD TDK CENTER/MELOROT)DROLL & SHORT
AMBIL GRAM DI MOLD (LNJUT DARI SHIFT 2)
3.B LACI SFC (BERCAK AIR KOMPRESOR) PROD BERCAK
4.B LACI DSC (BHN TDK TURUN & BERSERABUT) SHORT
5.KOROT PINTU (MESIN NGEJAM DARI AWAL SHIFT 3)

TOTAL GOOD PERHARI 40,227 PCS 98% BUKTI KETERANGAN

TOTAL REJECT PERHARI 1,004 PCS 2% BAHAN YG BERSERABUT : BERAT REJECT TERBANYAK PERSHIFT
TOTAL QTY PEMAKAIAN BAHAN 8,460 Kg 95% DI BADAN LACI DSC : PERBAIKAN MOLD / MESIN / BAHAN HABIS (OFF)
TOTAL BERAT REJECT PERHARI 440 Kg 5% : TARGET TERCAPAI (OFF) / GANTI MOLD
LAPORAN HARIAN PRODUKSI INJECTION
8-Sep-22
SHIFT 3
YUHANES BAMBANG
TARGET
NAMA KOMPONEN
PPIC
BERAT TOT.BERAT TOT.BERAT
GOOD REJECT
KOMPONEN GOOD REJECT
LANDASAN U FULL HITAM 5,300 750 30 0.48 360 14.4
BADAN LACI SFC PUTIH 7,510 980 20 0,70
LANDASAN O FULL HITAM 6,700 640 10
BW 2 CASE HITAM 7,500 1000

LANDASAN SFC PUTIH 9,560 900

SOCKET SW MILKY 1,600 400

SW 2 CASE HITAM 6,500 675 10

KAKI KOKOH PUTIH 32,700 4200 100

HANDLE TL ROTAN PUTIH 2,000

BW 3 CASE HITAM 4,000 750

RUMAH + RODA PUTIH 4,500

TL 2 ALPHA ROTAN BIPAS 3,400 1010

SW 3 CASE HITAM 5,500 590 15

PINTU 5 CLR COPAS 1,650 300 10

TUTUP ATAS SFC PUTIH 280 50 10

TOTAL GOOD & REJECT 12245 205

TOTAL BAHAN BAKU PPIC 12000

TOTAL BAHAN BAKU ACT 1000 KG

TOTAL REJECT 10 KG
PRESENTASE PEMAKAIAN BB /REJECT 99 %
 SHIFT 1 SHIFT 2

SULISTIONO HANIB SUPRAPTO

GOOD REJECT GOOD REJECT

250 42 826 30
720 6 1030
650 9 700
790 45 1000

620 71 960

600 680

660 23 645 30

1532 250 4600 180

2800

450 24 560 33

600

300 20 1060

525 20

370 20

9972 490 12956 313

 TARGET TOTAL TOTAL
NO TANGGAL MESIN KOMPONEN CT MESIN CAVITY
PPIC GOOD REJECT

1 Err:504 #REF! Err:504 Err:504 Err:504 #REF! #REF! Err:504

2 Err:504 #REF! Err:504 Err:504 Err:504 #REF! #REF! Err:504
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9 Err:504 #REF! Err:504 Err:504 Err:504 #REF! 683 Err:504
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 BERAT HASIL
NO KOMPONEN / MOLD CT CAVITY AKTUAL
PRODUK 2 JAM
1 TA/TB 65 1 1.10 111
2 HAMBALAN SAMBUNG 55 1 1.10 131
3 HAMBALAN BCBC 65 1 0.80 111
4 HAMBALAN ENGSEL 65 1 1.10 111
5 BW 1 36 1 0.35 200
6 BW 2 40 1 0.60 180
7 BW X 36 1 0.50 200
8 BW D 32 1 0.50 225
9 BW S 36 2 0.95 400
10 BADAN LACI DSC 36 1 0.90 200
11 SW 1 36 1 0.68 200
12 SW 2 45 1 0.80 160
13 SW X GANTUNGAN MIR 32 1 0.60 225
14 SW D BCBC 32 1 0.50 225
15 SW 5 BCBC 45 1 0.98 160
16 PINTU 1 POLLY 45 1 0.36 160
17 PINTU 2 POLLY 45 1 0.35 160
18 PINTU 2 KOROT 45 1 0.33 160
19 PINTU MU 32 1 0.29 225
20 PINTU OVAL 45 1 160
21 PINTU LU 32 2 0.23 450
22 PINTU X 32 1 0.27 225
23 PINTU XU 32 1 225
24 PINTU 5 BCBC 65 1 0.42 111
25 KOROT PINTU 2 32 1 0.22 225
26 KOROT PINTU 1 32 2 0.16 450
27 KOROT PINTU X 32 2 0.14 450
28 PINTU 2 OVAL 29 48
29 PINTU X OVAL 25 32
30 PINTU OVAL 43
31 BRACKET 28 4 0.01 1029
32 DOP BCBC 31 6 1394
33 KAKI BCBC 28 2 0.05 514
34 LIST LCS DSC 35 2 411
35 LIST PINTU 28 1 0.03 257
36 HANDLE BCBC 32 1 0.20 225
37 TUTUP LACI DSC - R 45 1 160
38 SOCKET SW 35 1 0.14 206
39 SOCKET BW 39 1 185
40 SOCKET PINTU 35 1 0.24 206
41 TUTUP ATAS AE 65 2 222
42 TUTUP ATAS OT 48 1 150
43 LANDASAN O FULL KARAKTER 37 1 0.64 195
44 LANDASAN O FULL 32 1 225
45 LANDASAN U FULL 55 2 0.42 262
46 LANDASAN O/U FULL 55 2 262
47 LANDASAN O BOLONG 40 2 360
48 BADAN LACI 1 AE 32 1 225
49 BADAN LACI 2 AE 37 1 195
50 BW 1 CASE 37 2 389
51 BW 2 CASE 37 2 0.08 389
52 BW 3 CASE 37 1 0.14 195
53 SW 1 CASE 32 1 225
54 SW 2 CASE 32 1 0.38 225
55 SW 3 CASE 35 1 0.50 206
56 PINTU 4 AE 45 1 160
57 PINTU 5 AT 52 1 138
58 PINTU 5 CLR ROTAN 45 1 0.72 160
59 KOMP. TENGAH PINTU 4 32 2 450
60 HANDLE EAGLE CRS 32 8 0.01 1800
61 TA BEAUTY 32 1 225
62 HANDLE TOP 31 2 465
63 HANDLE PINTU 5 31 2 465
64 TEMPAT KARTU 4
65 PENJEPIT KACA 32 18 4050
66 TL 1 AE 26 1 277
67 TL 2 AE 52 2 277
68 TL 2 AT 52 2 277
69 BADAN LACI SFC 28 1 0.64 257
70 TA SFC 45 1 0.50 160
71 LANDASAN ALPHA 45 2 0.30 320
72 TA NAPLAST 40 1 0.62 180
73 LIST SFC 32 2 450
74 LANDASAN SFC 28 1 257
75 KAKI KOKOH 32 8 0.06 1800
76 TL 2 SFC 28 1 0.26 257
77 TL 2 AP ROTAN 28 1 257
78 TL 2 ALPHA ROTAN 28 1 0.26 257
79 RUMAH+RODA 28 4 0.02 1029
80 LOGO NAPOLLY 18 8 0.00 3200
81 ASS DOUBLE 32 6 1350
82 LIST NAPLAST 32 4 0.04 900
83 ASS LIST 32 6 0.15 1350
84 TL 2 NAPLAST 28 1 0.22 257
85 BADAN LACI ALPHA PLAST 28 1 0.70 257
86 HANDLE TUTUP LACI AP ROTAN 28 6 0.05 1543
87 HANDLE TUTUP ROTAN 20 4 1440
88 KURSI BIG - 401 IKLAN 55 1 131
89 KURSI BIG - 401 C 55 1 0.56 131
90 KURSI BIG 3Y3 55 1 0.94 131
91 KURSI 303 55 1 0.94 131
92 KURSI 3R3 55 1 0.94 131
93 KURSI NG 101 60 1 2.15 120
94 KURSI 909 65 1 2.25 111
95 KURSI BIG 209 65 1 111
96 DUDUKAN KURSI 3R3 TC 32 1 0.20 225
97 SANDARAN 209 BTC 28 1 0.14 257
98 SANDARAN 208 ATC 28 1 257
99 SANDARAN 212 TC 28 1 257
 MINGGU
DIVISI 1 2 3 4
9Mei-15 Mei 16Mei-22 Mei 23Mei-29 Mei 30Mei-05Juni
ASSEMBLY 12 12
BAHAN BAKU 12 12
DLL 12
MAINTENANCE 12 12 12 12
MOULD 12 12 12 12
PRODUKSI 47 47 47 47
226
TOTAL
19

NO TANGGAL DIVISI JUMLAH YANG MENGAMBIL TANDA TANGAN

1 9 Mei - 22 Mei 12 set Galih Chandra

2 16 Mei - 22 Mei 12 set

MOULDING
3 23 Mei - 29 Mei 12 set

4 30 Mei - 05 Juni 12 set

NO TANGGAL DIVISI JUMLAH YANG MENGAMBIL TANDA TANGAN

i 16 set HANIB S.

1 9 Mei - 22 Mei ii 16 set YUHANES BAMBANG

iii 16 set SULISTIONO

i YUHANES BAMBANG

2 16 Mei - 22 Mei ii SULISTIONO

iii HANIB S.
PRODUKSI
i SULISTIONO

3 23 Mei - 29 Mei ii HANIB S.

iii YUHANES BAMBANG

i HANIB S.

4 30 Mei - 05 Juni ii YUHANES BAMBANG

iii SULISTIONO
 REJECT TOTAL %
NO TANGGAL KOMPONEN CT RATA2 ESTIMATE GOOD TOTAL GOOD % REJECT % DT
SHORT REJECT PERFORMA
1 Err:504 Err:504 Err:504 #REF! #REF! #REF! Err:504 #REF! #REF! #REF!
6 Err:504 Err:504 Err:504 #REF! #REF! #REF! Err:504 #REF! #REF! #REF!
12 Err:504 Err:504 Err:504 #REF! #REF! #REF! Err:504 #REF! #REF! #REF!
17 Err:504 Err:504 Err:504 #REF! #REF! #REF! Err:504 #REF! #REF! #REF!
138 Err:504 Err:504 Err:504 #REF! #REF! #REF! Err:504 #REF! #REF! #REF!
147 Err:504 Err:504 Err:504 #REF! #REF! #REF! Err:504 #REF! #REF! #REF!
154 Err:504 Err:504 Err:504 #REF! #REF! #REF! Err:504 #REF! #REF! #REF!
169 Err:504 Err:504 Err:504 #REF! #REF! #REF! Err:504 #REF! #REF! #REF!
178 Err:504 Err:504 Err:504 #REF! #REF! #REF! Err:504 #REF! #REF! #REF!
185 Err:504 Err:504 Err:504 #REF! #REF! #REF! Err:504 #REF! #REF! #REF!
191 Err:504 Err:504 Err:504 #REF! #REF! #REF! Err:504 #REF! #REF! #REF!
203 Err:504 Err:504 Err:504 #REF! #REF! #REF! Err:504 #REF! #REF! #REF!