SERVICE MANUAL FOR BROTHER HOME EMBROIDERY MACHINE MODEL PE-100 (z2z4-B215)GENERAL INFORMATION © This service manual has been compiled for explaining the repair procedures for the PE-100 HOME EMBROIDERY MACHINES, © Use this service manual in conjunction with the Parts List when you make a repair © This machine is manufactured based on product specifications which are current atthe time of printing of this manual. However, specifications are subject to change for improvement without notice, so contact, the manufacturer or your local sales agent for information regarding such changes. Brother Industries, Lt. Nagoya, Japan GENERAL CONTENTS |L PRINCIPAL MECHANISMS 2 Il DISASSEVIBLY AND REASSEVBLY PROCEDURES 8 Il ADJUSTMENT STANDARDS AND ADJUSTMENT PROCEDURES FOR MECHANICAL PARTS. 14 IV. PROBLEM DIAGNOSIS PROCEDURES FOR THE ELECTRONIC SYSTEMS 37NOTES ON ADJUSTMENT AND REPAIRS {eGR brocses inthe manufacture of LS! devices such as microprocessors involve MOS {metal oxide semiconductor) He rasa; is ths necessary to take extreme care to prevent erasure or ether donor soe by static electricity during the use and manufacture of products using such LSI devices dee ciother embroidery machine is manufactured and assembled under a strlly controfed system preventing such damage. ilar care also required during the service and maintenance of this product Please be sure to observe the following, CAUTIONS 2 Groat cat uber gloves when handling te circuit boards Never touch metal components wth your bare hands, 2. Ground your body to prevent static charge build-up. Seared shipping circuit boards, always wrap the cuit board in tho spectied ‘aluminum foll wrapper or Sauivalent state-provention bag, and protect the circuit board from physio shoce + reat eastment and repair, do nat touch or damage the creut board th screweiver or other tool, and do not ‘ouch the circuitside of the board SYMBOLS © The following symbols are used inthis service manual. Moveenacosvey | || Mow the awit + | —+ FT rest pation a e +. | ae Sette cearnce asindcated |1. PRINCIPAL MECHANISMS CONTENTS Mechanical chart Power transmission assembly (vertical needle bar movement, thread take-up ‘movement and rotary hook movement) loctronic part layout chart Control system block diagram Main motor control system Pattern generator ther electronic component functions1, MECHANICAL CHART moor | Yewnage Timing bot cara a teh ey | _—Tpaey | | vat bet Ypubemotar Xin! shuter2. POWER TRANSMISSION ASSEMBLY (VERTICAL NEEDLE BAR MOVEMENT, THREAD TAKE-UP MOVEMENT AND ROTARY HOOK MOVEMENT) Needle ercnkThrantnkewe Mea oper shia gone ; “Tweed ake Counter weight privet _ Main ator with ty whe \ectcaat Nocate ba amno Needle ee 1 me esa hook Tara Psi umaaonsn Timp vex Yea shat nator Aotry ok shaft uly maeI 3. ELECTRONIC PARTS LAYOUT CHART PP Neate has roa kage sonsoe Ml Pb board LED maduleassemBty —sotiin winder seh4. CONTROL SYSTEM BLOCK DIAGRAM Control system block diagram ddr : ! Ram | rower fers FER) IROM5. MAIN MOTOR CONTROL SYSTEM The main motor must operate ata constant speed regardless of load fluctuations, temperature fluctuations, or other changes in operating 6. PATTERN GENERATOR This embroidery machine stores tha pattern data to memory, and ‘tives the embroidery frame using the X and Y pulse motors 10 Preduce the pattems, I is therefore possible to increase the number of stored patterns and the total number of stitches. by simply inereasing the storage capacity of the embroidery machine. Sufficient capacity to store approximately 750 patterns with a total Pattern generator control black diagram Conditions. The main motor is therefore driven by means of phase ‘control using an SSA, stitch count of 300,000 stitches is builtin, Good positioning and response speed are also required of the pulse ‘motors used in this machine because the embroidery frame must be ‘moved and stopped in a precise pasition while the needle is up. A PM-type pulse motor is therefore used with a simale open loop Circuit configuration to drive the emaroidery frame inthis machine. | Pata ealactonewch ouch pol (OM ombritery cag) CPU = cate aay eS ee |7, OTHER ELECTRONIC COMPONENT FUNCTIONS Start/stop switch Used to start and stop machine operation, When starting, the embroidery machine operates at low spaod as long as the ‘switch is pressed, The needle will stop in the up position if pressed immediately after the "Raise needle" error message is, displayed. Touch panel Used to enter the pattem solection and other sewing Conditions. The touch panel replaces the conventional ‘switches, and makes pattem selection possible by simply touching the panel Presser switch Detects whether the presser lever is up or down. Rotation sensor Detects the drive timing of the embroidery frame drive pulse motor and the tension release solenoid and datects the vortical postion of the needle. Also detects the turning angle ‘of the upper shaft by means of a photointerruptor and shutter installed on the upper shaft Speed sensor Detects the operating speed of the main motor by means of a photointerruptor and shutter installed on the upper shaft, Bobbin winder switch Detects whether the bobbin winder has been set when starting bobbin winding, ‘Transformer Used for pulse motor and solenoid drive, sew light power and far the electronic ctcuit power supply. Work light Uses an 8-V, 24-W bulb to iluminate the presser foot area Tension release solenoid ‘pens the tension disc to prevent the needle thread from bbecoring tangled when forming lang crossover threads,Il. DISASSEMBLY AND REASSEMBLY PROCEDURES CONTENTS 1. Disassembly and reassembly procedures for extemal parts and malor ‘components 10 2. Securing the leads 131. DISASSEMBLY AND REASSEMBLY PROCEDURES FOR EXTERNAL PARTS AND MAJOR COMPONENTS: 1, Raise the presser foot lever, remove the screw, and then remove 6, Remave the main cover tothe left side tha face plate from the let side. 7. Remave the four screws of the front cover. Then remove the 2. Remove the two screws of the needle plate and then lit out the needle plate. 3. Loosen the screw of the X carriage cover and then remove the X carriage cover. front cover from the lower section of the thread path cover and the part around the tension control dial in that order, and then disconnect the three electrical connectors to remove the front 4, Remave the five screws of the bottom plate and the two screws Remove the belt cover. ‘of the caver, and then remave the bottom plate ', Remove the four screws of the rear cover and then remove the rear cover, =10-Please note the following. © Be sure the LCD module leads are not pinched by handle when = assed! through the shutter cover and the handle sifted. < ® The sew light leads from the power supply PC. board extend to the front from the right side of the main P.C. board mount of the bobbin winder holder. @ The leads from the power supply P.C board pass under the main ‘motor and out ta the front ® For 220/240 V specitications only) Poss the cords for the main motor, inlet and power supply PC. board under the main motor cover so that they do not erect touch the main mator. 2 SECURING THE LEADS & a22. Remove the two screws of the bushing presser and then remove the vertical shaft. 23. Remove the three screws of the rotary hook shaft frame ‘assembly and then remove the cotary hook unit. 24. Remove the screw and then remove the circuit board mounting plate. Remove the three screws and then remove the power sunply unit cover, Remove the screw and then remove the switch holder. Remave the three screws and then remave the power supply unit Remove the four screws and then remove the main frame, Remave the two screws and then remove the inlat assembly. -12-1. TEST MODE SETTING METHOD STANDARD To set the test mode, press and hold the CHARACTERS & DESIGNS {and CARD buttons while simultaneously tuning on the power switch Fa. The test made numbers wil be displayed in the touch panel (Fg. 2) Select the desired test mode by pressing the comesponding nurnber. a | adjustment _| 28 | | Al other test mode numbers are reserved and are not used for adjustment 1/2/3/4/5/6]/7/8l9 10 | 11 | 12/13/14} 15/16/17] 18] 19/20 21 | 22] 23 | 24} 25 27 |28|29/30 ) rayIl. ADJUSTMENT STANDARDS AND ADJUSTMENT PROCEDURES FOR NeOoeene = 10 1. MECHANICAL PARTS CONTENTS ‘Test mode setting method 18 12, Adjustment of thread tension dial “Tension of motor drive belt and rotary hook shaft belt... 18 13. Pasition af tension release solenaid Position of sensor shutter 1714. Needle threader ‘Adjustment of needle drop point 18 15. Needle threader (Standard horizontal pastion of hook and Clearance between needle and rotary hook point 19 hook position adjustment) Height of needle bar 29 16. Needle threader (Standard vertical position af hook), ‘Adjustment ortifhd tala lp fing (acklstent of thread 17. Needle thresder (Adjustment of vertical position of hook) breakage shutter) 2118 Needle threader (Replacement). ‘Adjustment af bobbin winding (Adjustment of bobbin winder 19. X-¥ carriage (X timing belt tension) Syitsh 22°20. X-Y carriage [Y timing belt tension} Position of inner rotary hook bracket 2 oi. Key eng (ive gear ad taunond ‘Adjustment of inner rotary hook tension 24 99% carriage (X cariage position Adjustment of lower thread quide Ey 26 a Py a at SeRees3. POSITION OF SENSOR SHUTTER STANDARD When the needle bar is at its highest position, the rotary shutter ‘should be positioned so that the screw is facing toward the front of the machine. ADJUSTMENT 1. Turn the hand wheel to raise the needle bar to its highest position. 2 Loosen the screw of the rotary shutter. 3. Turn the screw of the rotary shutter toward the front. 4, Tighten the screw ofthe rotary shutter. NOTE: Make sure the side of the rotary shutter does not contact the photointeruptor. Turn the hand whee! by hand to check,2. TENSION OF MOTOR DRIVE BELT AND ROTARY HOOK SHAFT BELT ‘ADJUSTMENT ‘STANDARD ‘Motor belt tension: The belt should move in by 8 - 7 mm (0.20 ~ 0.28 in} when a force of approximately 200 9 [7 02) is applied midway between the drive pulley and motor shat. Rotary hook shaft belt tension: The belt should move in by 6 ~ B mm (024 ~ 032 in) when a force of approximately 200 g {7 02) is applied midway between the rotary hook shaft pulley and vertical shaft pulley. 1 2 a 6 Loosen the two screws of the motor holder ‘Maye the motor holder to adjust the belt deflection to 6 - 7 mm (020 0.28 in). Tightan the two serewes ofthe mator holder. Slightly loosen the screw of the eccentric shaft. Tutn the eccentric shaft right or left to adjust the belt deflection 106-8 mm (024~ 032in}, Tighten the screw of the eccentric shaft.5. CLEARANCE BETWEEN NEEDLE AND ROTARY HOOK POINT ‘STANDARD When the needle is raised 22 ~ 26 mm (0.087 ~ 0.102 in) from its lowest position, the rotary hack point should be at the side of the needle. The gap between the needle (75/11) and rotary hook point at this time should be less than 0.1 mm {0.004 in) with no contact between the rotary hook point and the needle. ADJUSTMENT + Rlemove the inner rotary hook before adjusting 4. Loosen the two set screws ofthe rotary hook pulley. 2. Adjust so thatthe rotary hook should be at the side of the needle when the needle is raised 2.2 - 26 mm (0.087 ~ 0.102 in) from its lowest position, Tighten the two set screws of the rotary hook pulley. Loosen the screw. 5, Turn the set screw in or out so that the clearence between the Needle and the rotary hook point is less than 0.1 mm (0.004 in), 6 Tighten the serew. @ 22-2600 ia So%B eis =z ty | L_- mm4, ADJUSTMENT OF NEEDLE DROP POINT STANDARD The needle should enter tha canter af the needle hole in the needle plate when the hand whee! is turned. ADJUSTMENT 1. Turn the hand wheel by hand and observe the position of the needle in the needle hole 2. Loosen the screw and the set screw ofthe presser unit, 3. Move the presser unit right or lft so that the needle point is at the center ofthe needle hole. 4, Tightan the screw and the set screw of the presser unit. ', Turn the hand wheel by hand and recheck the neecle drap point,BREAKAGE SHUTTER) STANDARD ‘down position AoJustwent |) led astm 2 Looton sow of ded take-up spin cover be (032 "025m | tinead take-up spring is raised 4 - 5 mm (016 - 020 in) from the | 7. ADJUSTMENT OF THREAD TAKE-UP SPRING (ADJUSTMENT OF THREAD & Tue tread take-up spring cover to adjust the thraad take-up Spring stroke to 8 ~ 9 mmm 0:32 - 0.36 in} 4 Tiahten the screw of the thread take-up spring cover. & Loosen the screw of the thread breakage sensor P.C board 5 Lit the thread take-up soring and adjust the sensor PC. board so ‘hat the buzzer sounds when the thread take-up spring is relsed a <5 mm (0.18 - 0.20 in} fram its lowest position 7, Tighten the screw ofthe thread breakage sensor P.C. board -.6. HEIGHT OF NEEDLE BAR STANDARD, ‘The distance from the top edge of the needle eye to the bottom of the rotary haok point should be 1.6 ~ 2.0 mm (0064 ~ 0.08 in) when the rotary hook point is at the side of the needle by turning the hand wheel ADJUSTMENT 4. Tum the hand wheel so that the rotary hook point fs at the closest point to the needle. Sasine ot real pate a 2. Loosen the set serew of the needle bar clamp. 3. Move the needle bar up or down to adjust the gap to 16 ~ 20 ‘mm (0.064 ~ 008 in). 4, Tighten the set screw of the needle bar clamp. NOTE: The needle bar can turn easily whan adjusting the needle bar height, possibly resulting in sewing problems. Make sure the needle clamp is properly aligned when the adjustment is completed, o gene of _ es Pari 16-201 fale (006s 008 4)11. ADJUSTMENT OF LOWER THREAD GUIDE STANDARD. 2 Loosen the screw of the lower thread guide. sreppraht om the surface of the outer rotary heck race tothe top 3. Adjust he vertical position of the lower thresd guide Sain’ lower thread guide when the lower tread guide is at the 4 Tighten the serew ofthe lower thread guide down position should be 54 ~ 58mm (021-023 in} 5. Install the lower thread guide unit and then provisionally tighten The front-back gap between the lower thread guide and surlace A of the two screws ofthe lower thread guide holder, ieee star hook when the lower thread guide is atthe down 6 Aust cho fonvarc-back poston ofthe lower tvead guide position should be 29-82 mm (011-013 in} 7, Tighten the two screws of the lower thread guide holder. ADJUSTMENT 1. Remove the two screws of the lower thread guide holder and then remove the lower thread guide unit 54-58 mm (02 “O20 Stace of cue tary hook race ©® 000 Lower teas guid screw oe treed uid holder screws8. ADJUSTMENT OF BOBBIN WINDING (ADJUSTMENT OF BOBBIN WINDER SWITCH) STANDARD The thread should be wound parallel to the bobbin core to 85% ~ 90% of the outside diameter of the baobin, Tha gap between the bobbin winder switch and the bobbin winder spindle base should be 0 ~ 1.0 mm (002 - 0.04 in} ADJUSTMENT 1. Remove the face plat. (Refer to page 10, Loosen the screw of the bobbin winder guide, Adjust the bobbin winding by moving the bobbin winder guide. Tighten tha screw of the babbin winder guide. Slightly loosen the screw of the bobbin presser. Tum the bobbin presser to adjust the babbin winding amount. Tighten the screw of the babbin presser Remove the rear cover. Refer to page 10) 9. Sot the bobbin winder spindia to the left and turn the bobbin ‘winder switch off 10, Loosen the screw of the bablin winder switch. 11, Adjust the gap between the bobbin winder switch and bobbin winder spindle base to 05 = 1.0 mm {0.02 ~ 004 in}, 12, Tighten the screw of the bobbin winder switch, x Oo x cea Ea | © |x 5 Se 05-1000 (ore “nosiny15, NEEDLE THREADER (STANDARD HORIZONTAL POSITION OF HOOK AND HOOK POSITION ADJUSTMENT) STANDARD HORIZONTAL POSITION OF THE HOOK RELATIVE ‘TO THE NEEDLE EVE The standard position is determined by the distance from the right inside surface of the hook quard (the side contacting the needle} to the center ofthe hook This standard distance is 0.42 mm (0017 in}, SIMPLE METHOD OF CHECKING THE NEEDLE THREADER HOOK ‘Adjustment is based on a standard HA x 130 sewing machine needle (80/74), Using five new HA x 130 sewing machine needles (00/14), ‘separately install each of the needles to check needle threader ‘operation as follows, (2) If the needle threader hook enters the eye of all needles adjustment is good {b} Ifthe needle threader hook enters the eye of none of the needles bend the hook to adjust, (c}_ Ifthe needle threader hook does nat enter the eye of some of the Needles .. the needies for which the hook will not enter the eye are defective, HOOK ADJUSTMENT Hf the above checking method indicates that the hook is defective, agit by bending the hook using a plier {Be careful not to bend the hook guard10, ADJUSTMENT OF INNER ROTARY HOOK TENSION ‘STANDARD The inner rotary hook tension should be 16 ~ 18 g (056 - 063 02) When 2 #60 polyester thread is pulled gently using @ tension gauge. ADJUSTMENT 1. Thread a #60 polyester tread normally to the inner rotary hook ‘and then pull the thread! gently using a tension gauge, Patyester head #60 16189056 089 or) 2. Tum the spring adjustment screw with @ screwdriver to adjust the thread tension, NOTE: Lock the serew with paint after adjusting,19. X-Y CARRIAGE (X TIMING BELT TENSION) STANDARD. ADJUSTMENT belt shone gartede is postioned al the way tothe let, the timing 1, Move the X carriage allhe way tothe left. (an Should ave 2 4mm (D08~0.16in} when pressed with a1009 2 Lonsenthe scorer eee pulley. (88 02] load midway ofthe belt. 3. Adjust the position of the X tension pulley with the adjustment 4. Tighton the screw ofthe X tension pulley, Alusmant sero ®_ Xtonsonputey Rovers side Timing ba ® © Krorsion pueyserow| 12, ADJUSTMENT OF THREAD TENSION DIAL STANDARD 2. Using a tension gauge, pull gently down on the #80 polyester ‘When the tension dial is set to [5] and a #60 polyester thread held in ‘hema held in she tenelon dso. the tonsion disc is pulled gently using a tension gauge, the thread 4 Tum the thread tension adjustment screw to adjust the disl tension should be 23 ~ 26 g (081 - 01 02) tension. NOTE:After completing the adjustment, lock the screw with a ADJUSTMENT screw lock adhesive 1, Set the tension dial to {5} 2, Raise the presser foot lever, pass a #60 polyester thread through the open tension disc, and then lower the presser foot lever 0 Terson dso D sot the cial 1 (5 hold the #60 polyester thread in the tension cise. Poieser ese #60 @ Thad totaon adusiment screw 8, {081 081 ox)‘CONDITION PROBLEM SYMPTOMS COUNTERMEASURES '8. Pater seecton cot posible Is the san/stop Swen suck? » Comet, or epics the SS PC bord aseen- cs 2) Ofer 2) Replace the LCD module assembly 4 Nain mora does rot operat 1), Does the hard whee um esi? 1) Gorwet instalation £0 hand wheel urs easly 2} | he main motor assembly connector (ower supply unit conactar | 2} Contin conmaction 3} corey connected? 3) Is the restane betwoon the teminas of he main motor assombly | 3) Replace the mein motor assembly ronal? For 120'V mde 120-1990 For230V male 400-00. 4) lathe storstopsutch arma? 4 Replace ie SSP. hoes assay, Resistanoe between beth with ses Won sie spread lessthan 12 When suomi alana cinta) 5s the pressor foot ever down? Is tha pressor switch norma 5) Confirm tho presser switch inslation Fesitaco besen tot des of CNS the problom remains replica the presser rotsar footie fesstton@ | switch Prasea‘ tects sown latins) 5) Ota © Raplece he main PC. board assembly or ‘he power supp unit assambly 5 Moinmoteroperstes uneven, | 1) When te hand wheal is rated ov in revese does the votage | 1) Replace te NP PG board ensombiy botesn 2-5, 3-5 and 4-5 n tho NPC toa ascembly connector (Cio urste between 0-8 DC? 2) Omer 2} Replsce the mala board asa,14, NEEDLE THREADER USING THE NEEDLE THREADER ‘As with other Brother models, the provided needle threader can be used with sewing machine neecle sizes 75/11 to 100/16, ‘A 75/11 needle is standard when embroidering, but a 90/14 needle is recommended when working with thick material OTHER PRECAUTIONS. 1. Be sure the embroidery presser foot is down when operating the needle threader. 2 Do not tum the hand wheel when using the needle thread. 3. Do not lower the needle threader lever when using the machine, This could break the needle threader, making it unusable and possibly causing needle breakage or hat to the operator. 4. Ifthe needle is not at least 7 mm [0.28 in} above the top of the neecle plate, it may not be possible to thread the needle using the needle threader.Aiquiosse pivog "9'¢ Aiddns 12mog slepow ov A ozL 10416. NEEDLE THREADER (STANDARD VERTICAL POSITION OF HOOK) VERTICAL POSITION RELATIVE TO THE NEEDLE EVE WHEN THE VERTICAL HOOK POSITION IS NOT CORRECT (SEE The clearance between th top of the hook and the too ofthe needle FIGURES) ye should be 0 mm (0 in} Needle threading is possible when the (a) When the hook is to high, the hook wil contact the top of the needle tip is 7 mm (0.076in} or more above the needle plate top. needle eye and will nt enter the eye. {(b) When the hook is toa low, the haok may enter the needle aye, but the thread hook catches the bottom of the eye. Needle Top of meet eve mm 0oin} Top efron{= ° ‘oa exeokoge seror PC board anor SP-C bowed asorehy 2 saneor PC. bosd asserbiy NPP: boon assembty Other P.C. boards —a—18. NEEDLE THREADER (REPLACEMENT) Replace the needle threader by the folowing procedure, 1, Remove the needle and lower the embroidery pressor foot. 2. Push the needle threader down and off using both index fingers 4. Push in the needle threader all the way untl it is stopped by the ‘as shown inthe figure. Pin, 8, Align the channel in the new needle threader with the pin as shown in Fig, A. anal Pushin20. X-Y CARRIAGE (Y TIMING BELT TENSION) STANDARD ADJUSTMENT When the Y crag i psioned al the wey tothe forthe timing 1. Move tho carage lho wa tothe front. baltshould give 24mm 002~ O16in] when pressed witha 100 2, Lovoon the sere ofthe Y tension pul and aust the timing tet tension (85 02} load from the X carriage body measurement hole, 3, Tighten the screw of the Y tension pulley. ® @V tension puiey sorew 100985 e2} 08 “Cieiny Ge Neem _—o22. X-Y CARRIAGE (X CARRIAGE POSITION) ‘STANDARD The X carriage must be installed perpendicularly to the embroidery ‘machine arm (upper shaft. Select the pre-programmed “frame pattern (square border", enlarge the size to maximum, and then touch the “TRIAL” to move the tembroidery frame: the embroidery presser foot should not contact {the inside ofthe embroidery frame at anywhere. ADJUSTMENT =f 1. Loosen the three mounting screws ofthe X carriage 2 Move the X carriage right or left so that the X carriage is perpendicular tothe upper shaft 3, Tighten the three mounting screws of the X carriage, 4 Stretch a piece of folt in the embroidery frame and then set the frame in the embroidery machine 5. Solect the preprogrammed "rame pattern (square border", N enlarge the size to maximum, and then touch the “TRIAL” 20 move the embroidery frame. Confirm that the embroidery q presser foot does not contact the inside of the embroidery frame d at anywhere, O® 2 eaiage moving revsELECTRICAL SYSTEMS TROUBLESHOOTING. 3% When measuring resistance, always turn the power off and disconnect the connector to be measured from the circuit board before taking ‘he measurement. 3% Refer to the figures for where to check “CONDITION PROBLEM SYMPTOMS ‘COUNTERMEASURES 1. Power ON but she buzeer does. | 1) Wen the power sth it ON. the resistance tween bath ens | 1) REPHCE the power supply ni assemohy, not sound and nothing is ispiayed) | loss than 1.@7 inte LCD, 2) Disconnect the ouput connector (CNA) fom the power supply PC. | 2}. Replace te power supply unit aster ‘board sth votage between ena 4-5, 0-7 ar 8-9 oral? Betwoon 4-5. B= 120 Bntweon 6-7 B-1v Between 8-9 aay 3) lathe fuse blown? 3) Roplos the fuse ator coreting the cause ofthe blown 2) 4) Other 4) Replace te mein PC: board ascemby 2. Pulse motors do not corecty de- | 1) thre the noel edsance between the folowing pins of th con | 1) Reploe th dafecve psa meta. tect the Fame postion ate the | "ecto of the pulse motor that dors not cetect ha me postin? power s tuned on ond the noedo XteNt6) Botween 2,34 — 13-170 ISin te up posion een} Botween 1-2,3-4 > 12— 140 2) The pulse motor only detects the home poston ropariess of the | 2). Repco the NP board assy ood poston. 2) Isthe use blown? 8) Replace the fuse sor coretng tho caus tthe tigen fee 4) Olsconnest the output connector CN om te power supply PC. | 4) Roplaco tho powar supply uit ascambh. oars the vag between aca? Botwoen 8-8. ma-a0y 5) er uls metor illo stn sang the home poston 15) place the X sensor PC bod assembly crthe¥sercor PC board sembly ©) Other 6) Replace he mala PC boars assemby, ae‘CONDITION PROBLEW SYMPTOMS COUNTERMEASURES 6. Enbridery frame operation & not rar y Ie the rot shutter conecty eostioned? » ‘just (soe page 17) 2 Is the essance betwen the folowing pulse moter conncte ies | 21 Replace tre dooce puso motor cen) Beween1-2.3-4 = 19-170 ‘YeeNt} Bewoun1-2.3-4 = 12-140 53 Wen the han whee is oates sow in revs, does the vltge | 3) Replace te NPP. board axsarby betmeen 2-6 3-8 and 4-6 nthe NP PC, board sasemby comer {CNI0} kuewate between Sv OC? 4) Other 4) Roplace na maa PE: boo seb 7. LCD doos not opeatanermaly. | 1) & the vetoge Betwoon 8-7 in the LED mele connect INS) | 1) Replace tho man PC boot assembly “s="10 VOC? 2 other 2) Raplace the LCD modula assembly o the ‘main PC bord assay, 8 LOD backight doesnot work, 1) Disconnect he output connector (CN) fom the power supply PC. | 1). Replace the power upp wt astamby, boar is haveing between 7 arma? ‘Between 6-7 av 2) Is the vole between 3-10 of he LCD madule connector (5) 8° | 2) Replace the msn PC board assy bo 3 Otter 3) Replace ha LCD module sesorby 8 Bobbin dina snotpossible. | 1) Is ta rsstnce batwosn both sos of te bobbin winder switon | 1) Replace the Bobbin widar ton assem connoctor (CNS ess than 1 curing babble winding d= intel | By stall omer tines? 2) Istha instalation corect? 2) Adjust (ee pone 2 3) Ober 3} Replace tha main PC: bea assent, 1. Nasale tread detection dees not | 1] Ib the vatage between 2-3 oft reed tread lrebkage saga | 1) Adit he Weed tke-op sping fhe prob operate ermal nner (EN8) nel whon the thvead is torsional and valeased | lem remain replace the trasd breakage withthe pode head combat radad athe tend eth? Sensor PC board asomaiy (se 21} ‘hon treads tensioned ovoc ‘Whantrsd is leased Sv 2) Oters 2| Regie the mein PC board assemLCD module assembly =4-For 230 V AC models Motor tein 8 UN Main motor assembly Gg aFor230V AC models Inlet assembly For 120 V AC models