EcoMolder Pro

Revolutionizing Plastic
Brick Production
RUMAAN HUSSAIN (1902160400041)
MD SHARIB JIRHIS (1902160400029)
SHAHIL ABBAS( 2002160400021)
MD SHRIF JILANI (2002160400012)

DEPARTMENT OF MECHANICAL ENGINEERING

DR.APJ ABDUL KALAM TECHNICAL UNIVERSITY LUCKNOW

 CONTENTS
 INTRODUCTION
 MATERIALS NEEDED
 BRICK MAKING PROCESS
 COMPONENTS
 ENVIRONMENTAL BENEFITS
 CONCLUSIONS
 INTRODUCTION

 Plastic, a petrochemical derivative introduced in 1907, is a life-changing

resource But now plastic is harming Our environment Every year, more
than 380 million tons of plastic are produced worldwide. As of 2017, over
100 million tons of polyethylene resins are produced annually, accounting
for 34% of the total plastics market [5]. Every year, countries around the
world discard millions of tons of plastic waste. Just 16% of plastic waste is
recycled to make new plastics, while 40% is sent to landfills and 25% to
incineration and 19%is dumped[6]. The amount of plastic garbage
produced is constantly increasing, posing serious environmental danger
[7]. Because plastic is made up of large toxic pollutants, it has the
potential to harm the ecosystem by polluting the air, water, and land [8].
Plastic pollution is the most pervasive concern harming the marine
environment, land, and atmosphere.
HOW PLASTIC POLLUTION EFFECTS WILDLIFE
ALSO SEA LIFE EFFECTED BY PLASTIC
POLLUTION
 MATERIAL NEEDED
1. Plastic Waste:
Various types of plastic waste, sorted and cleaned.
Examples: PET bottles, HDPE containers, plastic bags.
2. Traditional Building Materials:
Sand, gravel, or other construction aggregates.
Cement or alternative binding agents.
3. Water-Based Binder:
Eco-friendly water-based binding agents for enhancing cohesion during
Compression.
 BRICK MAKING PROCESS

1. Sorting and Cleaning:

- Collect various types of plastic waste, including PET bottles, HDPE containers, and plastic bags.
- Sort and clean the plastic waste to remove contaminants.

2. Preparation of Traditional Building Materials:

- Gather sand, gravel, or other construction aggregates.

- Acquire cement or alternative binding agents.

3. Mechanical Shredding:

- Feed the cleaned plastic waste into the mechanical shredder.

- Utilize durable shredding blades to break down the plastic into smaller, uniform particles.

4. Mixing with Traditional Building Materials:

- Combine the shredded plastic waste with traditional building materials in a mixer.

- Ensure a uniform distribution of materials to enhance structural integrity.

5. Addition of Water-Based Binder:
- Introduce an eco-friendly water-based binder to the mixture.
- Mix thoroughly to enhance cohesion without the need for heat.
6. Cold Compression:
- Transfer the mixed materials to the hydraulic or mechanical press.
- Apply pressure to shape the mixture into brick forms without using
external
7. Vibration Table:
- Place the formed bricks on a vibrating table.
- Utilize vibrating motors to aid in settling and compacting the materials
within
brick molds
8. Quality Testing:
- Conduct quality tests on the produced bricks, including strength and
durability assessment.
- Ensure the bricks meet industry standards.
COMPONENTS

1. Hydraulic or mechanical press

2. Vibrating motors
3. Conveyor belts
4. Eco-friendly water-based binding agents
5. Programmable Logic Controller (PLC)
6. Emergency stop buttons
7. Sensors
8. Energy-efficient motors
9. Sturdy frame
10. Assembly tools
ENVIRONMENT BENEFIT

1. Plastic Waste Reduction:

- Reduces the amount of plastic waste in landfills, contributing to a cleaner environment.
2. Resource Conservation:
- Minimizes the demand for traditional construction materials, conserving natural
resources.
3. Lower Carbon Footprint:
- Decreases carbon emissions compared to traditional brick manufacturing processes,
especially those involving high-temperature kilns.
4. Eco-Friendly Construction:
- Enables the creation of sustainable and eco-friendly structures by using recycled
materials.
5. Positive Impact on Wildlife:
- Minimizes the harmful effects of plastic on wildlife by preventing plastic waste from
entering ecosystems.
Conclusion

 In conclusion, the plastic waste brick production project stands as a

sustainable solution, actively addressing plastic pollution, promoting
resource conservation, and contributing to eco-friendly construction
practices. This innovative approach, achieved without the need for
elevated temperatures, underscores a commitment to environmental
responsibility and offers a tangible step towards a greener and more
sustainable future.