ZAMIL STEEL BUILDINGS

DESIGN MANUAL
PEB DIVISION 8. Cranes systems design

Table 8.1. – Built-Up Crane Beam with parallel flange cap channel

MORRIS
Crane Capacities(T)
Cranes Crane
Beam Single Girder Cranes
Crane
Span
Bridge
(m)
Span(m) 1 2 3.2 5 6.3 8

PFC200X75 ### PFC200X75 ### PFC200X75 ### PFC200X75 # PFC200X75 # PFC200X75 ##

0X0 0X0 0X0 0X0 0X0 0X0
6 200X5 250X5 300X5 350X5 400X5 450X5
200X8 200X8 200X8 200X8 200X8 200X8
0.43 0.45 0.47 0.49 0.51 0.53
PFC200X75 ### PFC200X75 ### PFC200X75 # PFC200X75 # PFC260X75 ## PFC260X75 ##
0X0 0X0 0X0 0X0 0X0 0X0
7.5 300X5 350X5 350X5 500X5 450X5 500X5
15 200X8 200X8 200X8 200X8 260X8 260X8
0.47 0.49 0.49 0.55 0.60 0.62
PFC200X75 ### PFC200X75 ### PFC260X75 # PFC260X75 # PFC260X75 ## PFC380X100 ##
0X0 0X0 0X0 0X0 0X0 0X0
9 350X5 400X5 400X5 500X5 600X5 500X5
200X8 200X8 260X8 260X8 260X8 260X8
0.49 0.51 0.58 0.62 0.66 0.88
PFC200X75 ### PFC200X75 ### PFC200X75 ### PFC200X75 # PFC200X75 # PFC200X75 ##
0X0 0X0 0X0 0X0 0X0 0X0
6 200X5 250X5 300X5 350X5 400X5 450X5
200X8 200X8 200X8 200X8 200X8 200X8
0.43 0.45 0.47 0.49 0.51 0.53
PFC200X75 ### PFC200X75 ### PFC200X75 # PFC200X75 # PFC260X75 ## PFC260X75 ##
0X0 0X0 0X0 0X0 0X0 0X0
7.5 250X5 350X5 350X5 500X5 450X5 500X5
18 200X8 200X8 200X8 200X8 260X8 260X8
0.47 0.49 0.49 0.55 0.60 0.62
PFC200X75 ### PFC200X75 ### PFC260X75 # PFC260X75 # PFC260X75 ## PFC380X100 ##
0X0 0X0 0X0 0X0 0X0 0X0
9 350X5 400X5 400X5 500X5 600X5 500X5
200X8 200X8 260X8 260X8 260X8 260X8
0.49 0.49 0.58 0.62 0.66 0.88
PFC200X75 ### PFC200X75 ### PFC200X75 ### PFC200X75 # PFC200X75 ## PFC200X75 ##
0X0 0X0 0X0 0X0 0X0 0X0
6 200X5 250X5 300X5 350X5 400X5 450X5
200X8 200X8 200X8 200X8 200X8 200X8
0.43 0.45 0.47 0.49 0.51 0.53
PFC200X75 ### PFC200X75 ### PFC200X75 # PFC200X75 # PFC260X75 ## PFC260X75 ##
0X0 0X0 0X0 0X0 0X0 0X0
7.5 300X5 350X5 350X5 500X5 450X5 500X5
20 200X8 200X8 200X8 200X8 260X8 260X8
0.47 0.49 0.49 0.55 0.60 0.62
PFC200X75 ### PFC200X75 ### PFC260X75 # PFC260X75 # PFC260X75 ## PFC380X100 ##
0X0 0X0 0X0 0X0 0X0 0X0
9 350X5 400X5 400X5 500X5 600X5 550X5
200X8 200X8 260X8 260X8 260X8 260X8
0.49 0.51 0.58 0.62 0.66 0.90

NOTE:
1. Fatigue Criteria (Loading Condition 2) is considered.
2. Based on Pendent Operated Crane.
3. Section Details: ( # = With No-Bearing Stiffener. ## = With Bearing Stiffener. ### = No Stiffener)

Data Sequence:
Cap Channel Continued.....
Top Flange Size (mm)
Web Size (mm)
Bottom Flange Size (mm)
Weight (kN/m)

DM 03.10.00 8-9
 ZAMIL STEEL BUILDINGS
DESIGN MANUAL
PEB DIVISION 8. Cranes systems design

Table 8.1.(cont’d) – Built-Up Crane Beam with parallel flange cap channel

MORRIS Crane Crane Capacities(T)

Cranes Beam
Crane Single Girder Cranes Double Girder Cranes
Span
Bridge
(m)
Span(m) 10 12.5 16 20 25
PFC260X75 ## PFC260X75 ## PFC380X100 ## PFC380X100 ## PFC380X100 ##
0X0 0X0 0X0 0X0 260X8
6 450X5 500X6 450X6 450X8 500X8
260X8 260X8 260X8 260X8 260X8
0.60 0.66 0.90 0.97 1.16
PFC380X100 ## PFC380X100 ## PFC380X100 ## PFC380X100 ## PFC380X100 ##
0X0 0X0 0X0 0X0 260X8
7.5 450X5 500X6 550X6 600X8 650X8
15 260X8 260X8 260X8 260X8 260X8
0.86 0.92 0.94 1.06 1.25
PFC380X100 ## PFC380X100 ## PFC380X100 ## PFC380X100 ## PFC380X100 ##
0X0 0X0 0X0 0X0 260X8
9 550X5 600X6 750X8 850X8 800X8
260X8 260X8 260X8 260X8 260X8
0.90 0.97 1.15 1.21 1.34
PFC260X75 ## PFC260X75 ## PFC380X100 ## PFC380X100 ## PFC380X100 ##
0X0 0X0 0X0 0X0 260X8
6 400X5 450X6 450X8 450X8 500X8
260X8 260X8 260X8 260X8 260X8
0.58 0.64 0.97 0.97 1.16
PFC380X100 ## PFC380X100 ## PFC380X100 ## PFC380X100 ## PFC380X100 ##
0X0 0X0 0X0 0X0 260X8
7.5 450X5 500X6 550X8 600X8 700X8
18 260X8 260X8 260X8 260X8 260X8
0.86 0.92 1.03 1.06 1.28
PFC380X100 ## PFC380X100 ## PFC380X100 ## PFC380X100 ## PFC380X100 ##
0X0 0X0 0X0 0X0 260X8
9 550X5 500X6 700X8 850X8 850X8
260X8 260X8 260X8 260X8 260X8
0.90 0.97 1.12 1.21 1.37
PFC260X75 ## PFC260X75 ## PFC380X100 ## PFC380X100 ## PFC380X100 ##
0X0 0X0 0X0 0X0 260X8
6 450X5 450X6 450X8 450X8 500X8
260X8 260X8 260X8 260X8 260X8
0.60 0.64 0.97 0.97 1.16
PFC380X100 ## PFC380X100 ## PFC380X100 ## PFC380X100 ## PFC380X100 ##
0X0 0X0 0X0 0X0 260X8
7.5 450X5 550X6 550X8 600X8 650X8
20 260X8 260X8 260X8 260X8 260X8
0.86 0.94 1.03 1.06 1.25
PFC380X100 ## PFC380X100 ## PFC380X100 ## PFC380X100 ## PFC380X100 ##
0X0 0X0 0X0 0X0 260X8
9 550X5 650X6 750X8 850X8 850X8
260X8 260X8 260X8 260X8 260X8
0.90 0.99 1.15 1.21 1.37

NOTE:
1. Fatigue Criteria (Loading Condition 2) is considered.
2. Based on Pendent Operated Crane.
3. Section Details: ( # = With No-Bearing Stiffener. ## = With Bearing Stiffener. ### = No Stiffener)

Data Sequence:
Cap Channel
Top Flange Size (mm)
Web Size (mm)
Bottom Flange Size (mm)
Weight (kN/m)

DM 03.10.00 8-10
 ZAMIL STEEL BUILDINGS
DESIGN MANUAL
PEB DIVISION 8. Cranes systems design

Table 8.2. – Top Running Crane Reactions at Runway Beam supports (Kn)

MORRIS Crane Crane Crane Beam Span (m)

Crane Capacity Reaction Bridge Span =15 m Bridge Span =18 m Bridge Span =20 m
Type (t) Type 6 7.5 9 6 7.5 9 6 7.5 9
MAXIMUM 20 22 24 21 23 25 22 24 26
MINIMUM 11 12 13 12 14 15 13 14 16
1
LATERAL 1 1 1 1 1 1 1 1 1
LONGITUDINAL 2 2 2 2 2 2 3 3 3
MAXIMUM 29 31 33 30 33 35 31 34 36
MINIMUM 12 14 15 14 16 17 15 17 18
2
LATERAL 2 2 2 2 2 2 2 2 2
LONGITUDINAL 3 3 3 4 4 4 4 4 4
MAXIMUM 39 42 45 40 43 46 41 45 48
MINIMUM 14 15 17 15 17 19 16 18 20
3.2
LATERAL 3 3 3 3 3 3 3 3 3
LONGITUDINAL 5 5 5 5 5 5 5 5 5
MAXIMUM 55 59 63 57 62 66 58 63 67
MINIMUM 16 18 20 19 21 23 20 22 24
5
Single LATERAL 4 5 5 4 4 5 4 4 5
Girder LONGITUDINAL 7 7 7 7 7 7 7 7 7
Cranes
MAXIMUM 67 72 76 69 75 79 71 77 81
MINIMUM 19 22 24 21 24 26 23 25 28
6.3
LATERAL 5 6 6 5 5 6 5 5 6
LONGITUDINAL 8 8 8 9 9 9 9 9 9
MAXIMUM 83 88 94 84 91 98 86 93 100
MINIMUM 22 24 28 24 27 31 25 28 33
8
LATERAL 7 7 8 7 7 7 7 7 7
LONGITUDINAL 10 10 10 11 11 11 11 11 11
MAXIMUM 99 107 111 99 108 114 101 111 117
MINIMUM 24 28 31 26 31 33 27 32 35
10
LATERAL 9 9 9 8 9 9 8 9 9
LONGITUDINAL 12 12 12 13 13 13 13 13 13
MAXIMUM 119 128 134 120 130 137 123 134 141
MINIMUM 28 32 34 30 35 38 32 37 40
12.5
LATERAL 10 11 11 10 11 11 10 11 11
LONGITUDINAL 15 15 15 15 15 15 16 16 16
MAXIMUM 171 187 199 179 196 207 185 202 215
MINIMUM 15 18 21 21 24 27 26 29 33
16
LATERAL 13 14 15 13 14 15 13 14 15
LONGITUDINAL 23 23 23 25 25 25 25 25 25
MAXIMUM 204 222 236 214 233 247 222 242 257
Double MINIMUM 17 20 24 24 28 32 31 35 39
Girder 20
Cranes LATERAL 16 17 18 16 17 18 16 17 18
LONGITUDINAL 28 28 28 29 29 29 31 31 31
MAXIMUM 243 265 281 256 279 295 246 273 291
MINIMUM 18 21 25 27 31 35 34 39 44
25
LATERAL 19 21 22 19 21 22 18 20 21
LONGITUDINAL 33 33 33 35 35 35 36 36 36

DM 03.10.00 8-11