Allocation Worksheet

Part Name: PANEL LH/RH B PILLAR UPR

Process Name: INJECTION

Cycle Time
Customer Model Cavity NWC
(s)

PANEL LH/RH B PILLAR

SS11
1 UPR 1 91 1167
PANEL LH C PILLAR UPPR VX11
2 1 125 469
PANEL RH C PILLAR
VX11
3 UPPR 1 125 469
CENTER PILLAR LOWER
Perodua
4 RH 1 75 334
5
7
8
9
10
 Working Days 6 * Input based on CAR
Shift / Day 2
Working Hrs 10.5
Total Hrs / week 126
Total Hrs / month 504

Quantity/Month Per Allocated

Quantity/Month Total Usage Hour
Cavity Time

4668 4668 118.0 42.7% * Input all parts, cycle time &

1876 1876 65.1 23.6%

1876 1876 65.1 23.6%

1336 1336 27.8 10.1%

Total Usage Hrs 276.1

Utilization 54.8% * Utilization rate for this part
* Input all parts, cycle time & weekly volume

* Utilization rate for this particular process

 Allocation Worksheet
Part Name: PANEL FRT DOORSILL LH/RH
Process Name: INJECTION

Cycle Time
Customer Model Cavity NWC
(s)

PANEL FRT DOORSILL

SS11
1 LH/RH 1 75 1167
GARNISH ROOF SIDE
Perodua 80
2 INNER LH 1 334
GRANISH ROOF SIDE
Perodua 80
3 INNER RH 1 334
TRIM REAR SEAT BACK
Persona R 120
4 BRACE LHRH 1 498
5 GUARD, FR BUMPER Toyota 1 80 75
6 GUARD, RR BUMPER Toyota 1 70 75
PANEL LH B PLR LWR
VX11 70
7 TRIM 1 469
PANEL RH B PLR LWR
VX11 70
8 TRIM 1 469
PANEL BOX SDE No.1 &
Perodua 80.0
9 NO.2-C (LOW) 1 288
CENTER PILLAR LOWER
Perodua 75
10 LH 1 334
 Working Days 6 * Input based on CAR
Shift / Day 2
Working Hrs 10.5
Total Hrs / week 126
Total Hrs / month 504

Quantity/Month Per Allocated

Quantity/Month Total Usage Hour
Cavity Time

4668 4668 97.3 26.9% * Input all parts, cycle time &

1336 1336 29.7 8.2%

1336 1336 29.7 8.2%

1992 1992 66.4 18.3%

300 300 6.7 1.8%
300 300 5.8 1.6%

1876 1876 36.5 10.1%

1876 1876 36.5 10.1%

1152 1152 25.6 7.1%

1336 1336 27.8 7.7%

Total Usage Hrs 361.9
Utilization 71.8% * Utilization rate for this part
* Input all parts, cycle time & weekly volume

* Utilization rate for this particular process

 Allocation Worksheet
Part Name: PANEL RR DOORSILL LH/RH
Process Name: INJECTION

Cycle Time
Customer Model Cavity NWC
(s)

PANEL RR DOORSILL
SS11
1 LH/RH 1 96 1167
2 FRAME RADIATOR SS11 1 130 1167
PANEL TAILGATE INR
VX11 70
3 TRIM LWR 1 469
LINER , FR FENDER
Toyota 100
4 RH/LH 1 450
LINER FRONT FENDER
Toyota 115
5 RHLH 1 98
7
8
9
10
 Working Days 6 * Input based on CAR
Shift / Day 2
Working Hrs 10.5
Total Hrs / week 126
Total Hrs / month 504

Quantity/Month Per Allocated

Quantity/Month Total Usage Hour
Cavity Time

4668 4668 124.5 31.8% * Input all parts, cycle time &
4668 4668 168.6 43.0%

1876 1876 36.5 9.3%

1800 1800 50.0 12.8%

392 392 12.5 3.2%

Total Usage Hrs 392.0

Utilization 77.8% * Utilization rate for this part
* Input all parts, cycle time & weekly volume

* Utilization rate for this particular process

 Allocation Worksheet
Part Name: BASE REAR NUMBER PLATE
Process Name: INJECTION

Cycle Time
Customer Model Cavity NWC
(s)
1 BATTERY TRAY SX11 1 80 1152
2 BASE BLOCK MC2 Persona/Iriz MC2 1 80 708
PANEL CONSOLE RR END Perodua 90
3 1 1231
BASE REAR NUMBER
SS11 42
4 PLATE 1 1167
5
7
8
9
10
 Working Days 6 * Input based on CAR
Shift / Day 2
Working Hrs 10.5
Total Hrs / week 126
Total Hrs / month 504

Quantity/Month Per Allocated

Quantity/Month Total Usage Hour
Cavity Time
4608 4608 102.4 29.9% * Input all parts, cycle time &
2830 2830 62.9 18.3%

4924 4924 123.1 35.9%

4668 4668 54.5 15.9%

Total Usage Hrs 342.8

Utilization 68.0% * Utilization rate for this part
* Input all parts, cycle time & weekly volume

* Utilization rate for this particular process

 Allocation Worksheet
Part Name: PANEL TAILGATE OTR TRIM
Process Name: INJECTION

Cycle Time
Customer Model Cavity NWC
(s)
1 FENDER BARRIER Iriz/Persona R 1 72 708
2 PANEL CONSOLE Perodua 1 75 1354
3 PANEL LOWER MC2 Iriz/Persona R 1 80 708
PANEL TAILGATE OTR
SS11 70
4 TRIM 1 1167
5
7
8
9
10
 Working Days 6 * Input based on CAR
Shift / Day 2
Working Hrs 10.5
Total Hrs / week 126
Total Hrs / month 504

Quantity/Month Per Allocated

Quantity/Month Total Usage Hour
Cavity Time
2830 2830 56.6 17.5% * Input all parts, cycle time &
5416 5416 112.8 34.9%
2830 2830 62.9 19.5%

4668 4668 90.8 28.1%

Total Usage Hrs 323.1

Utilization 64.1% * Utilization rate for this part
* Input all parts, cycle time & weekly volume

* Utilization rate for this particular process

 Allocation Worksheet
Part Name: SHIELD FRT LOWER
Process Name: INJECTION

Cycle Time
Customer Model Cavity NWC
(s)
1 COVER REAR BUMPER Toyota 1 115 1027
COVER FRONT BUMPER Toyota 125
2 1 103
3 COVER RR BUMPER Perodua 1 115 103
4 SHIELD FRT LWR SS11 1 91 1167
5
7
8
9
10
 Working Days 6 * Input based on CAR
Shift / Day 2
Working Hrs 10
Total Hrs / week 120
Total Hrs / month 480

Quantity/Month Per Allocated

Quantity/Month Total Usage Hour
Cavity Time
4108 4108 131.2 47.5% * Input all parts, cycle time &

409 409 14.2 5.1%

409 409 13.1 4.7%
4668 4668 118.0 42.7%

Total Usage Hrs 276.5

Utilization 57.6% * Utilization rate for this part
* Input all parts, cycle time & weekly volume

* Utilization rate for this particular process

 Allocation Worksheet
Part Name: AIR DEFLECTOR RADIATOR UPR LH/RH
Process Name: INJECTION

Cycle Time
Customer Model Cavity NWC
(s)

HANDLE BOX TAILGATE VX11

1 1 72 469
2 GRIP PARKING BRAKE Iriz/Persona MC2 1 140 751
3 BASE BLOCK Iriz/Persona MC2 1 110 100
4 AIR DEFLECTOR UPR SS11 1 60 1167
5 AIR DEFLECTOR LWR SS11 1 60 1167
7
8
9
10
 Working Days 6 * Input based on CAR
Shift / Day 2
Working Hrs 10.5
Total Hrs / week 126
Total Hrs / month 504

Quantity/Month Per Allocated

Quantity/Month Total Usage Hour
Cavity Time

1876 1876 37.5 11.6% * Input all parts, cycle time &
3002 3002 116.7 36.2%
400 400 12.2 3.8%
4668 4668 77.8 24.2%
4668 4668 77.8 24.2%

Total Usage Hrs 322.1

Utilization 63.9% * Utilization rate for this part
* Input all parts, cycle time & weekly volume

* Utilization rate for this particular process

 Allocation Worksheet
Part Name: WIND DEFLECTOR
Process Name: INJECTION

Cycle Time
Customer Model Cavity NWC
(s)

1 MOTOR COVER A IRIZ/PERSONA 1 60 469

2 GEAR ARM CVT IRIZ/PERSONA 2 50 751
3 WIND DEFLECTOR SS11 2 45 1167
4 BASE SPRING IRIZ MC 2 45 4000
HANDLE HOOD IRIZ /PERSONA 70
5
LOCK RELEASE 2 1501
7 KNOB BOOT LOCK IRIZ/PERSONA 2 45 751
8 CASE DETENT IRIZ/PERSONA 2 40 751
PLUNGGER
9
STOPPER IRIZ/PERSONA 2 50 751
10
 Working Days 6 * Input based on CAR
Shift / Day 2
Working Hrs 10.5
Total Hrs / week 126
Total Hrs / month 504

Quantity/Month Per Allocated

Quantity/Month Total Usage Hour
Cavity Time

3002 3002 50.0 15.9% * Input all parts, cycle time &
3002 1501 20.8 6.6%
4668 2334 29.2 9.3%
16000 8000 100.0 31.8%

6004 3002 58.4 18.5%

3002 1501 18.8 6.0%
3002 1501 16.7 5.3%

3002 1501 20.8 6.6%

Total Usage Hrs 314.7

Utilization 62.4% * Utilization rate for this part
* Input all parts, cycle time & weekly volume

* Utilization rate for this particular process