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66 KV GIS Spec
66 KV GIS Spec
Specification
Disclaimer
This document has been prepared by Transport for NSW (TfNSW) specifically for its own use
and is also available for use by NSW public transport agencies for transport assets.
Any third parties considering use of this document should obtain their own independent
professional advice about the appropriateness of using this document and the accuracy of its
contents. TfNSW disclaims all responsibility and liability arising whether directly or indirectly out
of or in connection with the contents or use of this document.
The inclusion of any third party material in this document, does not represent an endorsement
by TfNSW of any third party product or service.
For queries regarding this document, please email Transport for NSW Asset Management Branch at
standards@transport.nsw.gov.au or visit www.transport.nsw.gov.au
Document information
Document history
Preface
This document provides requirements for the procurement of 66 kV indoor gas insulated
switchgear for use in the TAHE 66 kV distribution network.
All information required to ensure that the switchgear is electrically suitable for the TAHE
electrical network is contained in this document or referenced by this document.
The terms ‘normative’ and ‘informative’ are used in asset standards to define the application of
the appendices to which they apply. A ‘normative’ appendix is an integral part of an asset
standard, whereas an ‘informative’ appendix is only for information and guidance.
Table of contents
1 Scope ........................................................................................................................................................ 7
2 Application ............................................................................................................................................... 7
3 Referenced documents ........................................................................................................................... 7
4 Terms, definitions and abbreviations .................................................................................................... 8
5 TfNSW type approval .............................................................................................................................. 9
6 Functional requirements of 66 kV indoor GIS ...................................................................................... 9
7 Switchboard requirements ..................................................................................................................... 9
7.1 Circuit breaker specific ratings............................................................................................................. 11
8 Insulating medium ................................................................................................................................. 12
9 General equipment arrangement ......................................................................................................... 12
9.1 Hierarchy of operation and control ...................................................................................................... 12
9.2 Low voltage panel ................................................................................................................................ 13
9.3 Protection and control panel ................................................................................................................ 14
9.4 Low voltage panel and PCP common requirements ........................................................................... 15
10 Earth bars ............................................................................................................................................... 15
10.1 Transient earth clamp .......................................................................................................................... 16
11 Gas compartment arrangement ........................................................................................................... 16
12 Gas monitoring ...................................................................................................................................... 16
12.1 Level 1 alarm ....................................................................................................................................... 17
12.2 Level 2 alarm and operation inhibit signal ........................................................................................... 17
13 Pressure relief device ........................................................................................................................... 17
14 Circuit breakers ..................................................................................................................................... 17
14.1 Circuit breaker operating mechanisms ................................................................................................ 17
14.2 Circuit breaker operation and control .................................................................................................. 18
14.3 Circuit breaker auxiliary contacts ......................................................................................................... 18
15 Disconnector and earth switches ........................................................................................................ 19
16 Switchgear indications ......................................................................................................................... 19
17 Interlocks ................................................................................................................................................ 19
18 Current transformers ............................................................................................................................ 20
18.1 Current transformer rating plate .......................................................................................................... 21
19 Voltage transformers ............................................................................................................................ 21
19.1 Voltage transformer isolation requirements ......................................................................................... 22
19.2 Voltage transformer alarm ................................................................................................................... 22
20 66 kV cable connection ......................................................................................................................... 22
21 Surge arresters for 66 kV switchboards ............................................................................................. 22
22 Voltage detecting system ..................................................................................................................... 22
23 Circuit test facilities .............................................................................................................................. 23
24 Padlocking.............................................................................................................................................. 23
25 LV wiring................................................................................................................................................. 23
26 Instruments, transducers and metering .............................................................................................. 23
26.1 Current transducers ............................................................................................................................. 24
26.2 Voltage transducers ............................................................................................................................. 24
26.3 Ammeters............................................................................................................................................. 24
26.4 Voltmeters ............................................................................................................................................ 24
26.5 Watthour meter .................................................................................................................................... 25
27 Busbar and circuit protection .............................................................................................................. 25
27.1 High impedance bus zone protection .................................................................................................. 25
27.2 Internal arc fault detection scheme ...................................................................................................... 25
28 SCADA interface .................................................................................................................................... 25
28.1 Binary indication and ACCB control .................................................................................................... 26
28.2 Analogue indication ............................................................................................................................. 26
28.3 Controls................................................................................................................................................ 26
29 Tests ....................................................................................................................................................... 27
29.1 Type tests ............................................................................................................................................ 27
29.2 Factory acceptance tests ..................................................................................................................... 27
29.3 Routine tests ........................................................................................................................................ 27
29.4 Site acceptance tests ........................................................................................................................... 28
30 Nameplates and signs ........................................................................................................................... 29
31 Human factors........................................................................................................................................ 29
31.1 Controls and displays .......................................................................................................................... 29
31.2 Information content .............................................................................................................................. 29
32 Environment ........................................................................................................................................... 30
Appendix A Whole-of-life cost (normative) .......................................................................................... 31
Appendix B Data set associated with the equipment (normative) .................................................... 32
B.1 Drawings and information .................................................................................................................... 32
B.2 Technical schedule .............................................................................................................................. 32
B.3 Life cycle costing ................................................................................................................................. 33
B.4 Test results .......................................................................................................................................... 33
Appendix C Technical schedule (normative) ....................................................................................... 34
C.1 66 kV switchboard technical schedule ................................................................................................. 34
C.2 Instrument technical schedule ............................................................................................................. 38
C.3 Supply history ...................................................................................................................................... 39
C.4 Additional descriptive switchgear detail and information ..................................................................... 39
C.5 Reliability data ..................................................................................................................................... 40
Appendix D Integrated system support requirements (normative) ................................................... 41
D.1 Integrated support objectives............................................................................................................... 41
D.2 Operation and maintenance manual ................................................................................................... 41
1 Scope
This document provides the specifications for type tested, metal enclosed, single busbar,
indoor, gas insulated switchgear (GIS) designed for installation on railway distribution systems
operating at a nominal 66 kV ac, three-phase, 50 Hz.
2 Application
The requirements of this document apply to the purchase and installation of new 66 kV indoor
GIS in TAHE substations in the heavy rail network.
The requirements of this document are not applicable to existing 66 kV indoor GIS currently in
service in the TAHE electrical network.
3 Referenced documents
The following documents are cited in the text. For dated references, only the cited edition
applies. For undated references, the latest edition of the referenced document applies.
International standards
IEC 60051 (series) Direct Acting Indicating Analogue Electrical Measuring Instruments and
Their Accessories
IEC 61243-5 Live Working – Voltage Detectors - Part 5: Voltage Detecting Systems (VDS)
IEC 61850 (all parts) Communication networks and systems for power utility automation
Australian standards
AS/NZS 3000 Electrical installations (known as the Australian/New Zealand Wiring Rules)
AS 62271.203 High-voltage switchgear and control gear Part 203: Gas-insulated metal-
enclosed switchgear for rated voltages above 52 kV
CT current transformer
MTM manually reset protection relay for the multi-tripping of ACCBs with a hand reset flag
VT voltage transformer
• isolation and earthing of feeders, bus sections, system transformers, harmonic filters and
rectifier transformer circuits
• protection, local control and supervisory controlled and data acquisition system (SCADA)
control for 66 kV feeders, system transformers, harmonic filter, rectifier transformer circuits
and bus-sections on the 66 kV busbar
• means to perform tests on the HV cables, without disturbing existing HV cable connections.
7 Switchboard requirements
The 66 kV indoor GIS shall be designed and manufactured in accordance with the suite of
applicable AS 62271 standards, in particular:
• AS 62271.203 High-voltage switchgear and control gear Part 203: Gas-insulated metal-
enclosed switchgear for rated voltages above 52 kV.
Parameter Designation
Switchboard type Metal clad
Class Indoor
Note 1: Where the switchgear does not meet the temperature requirements of
EP 00 00 00 13 SP, then the applicable derating factors need to be provided.
Note 2: Locations west of Penrith on the Blue Mountains line have a maximum altitude
of 1200 m.
Parameter Rating
Number of phases 3
Nominal system voltage 66 kV
Rated voltage (Ur) 72.5 kV (minimum)
Rated frequency (fr) 50 Hz
Busbar Single
Rated normal current ≥1,250 A
Rated lightning impulse withstand voltage (Up)
Common value 325 kV (peak)
Across the isolating distance 375 kV (peak)
Rated short-duration power-frequency withstand
voltage (Ud)
Common value 140 kV (rms)
Across the isolating distance 160 kV (rms)
Rated short time withstand current (Ik) ≥25 kA (rms)
(for main and earthing circuits)
Rated duration of short circuit (tk) 1 sec
(for main and earthing circuits)
Parameter Rating
Rated peak withstand current (Ip) ≥65 kA (peak)
(for main and earthing circuits)
Rated supply voltage of closing and opening 125 V dc
devices and of auxiliary and control circuits (Ua) (see note 3)
Auxiliary supply for switchboard heaters and 240 V ac
lights.
Table 3 details the mechanical endurance class for circuit breaker, disconnectors and earth
switches.
Designation Class
Circuit breaker M2, E1, C1
Disconnector/Earth switch M1, E2
Fast acting earth switch M1, E2
8 Insulating medium
At the time of publication of this standard there are alternate insulating gases to SF6 being
developed and trialled in industry.
TfNSW would prefer an alternative to SF6 and procurement of 66 kV indoor GIS to this
specification requires the assessment of commercially available and proven switchgear, both
switchgear with insulating medium of SF6 and switchgear with alternate insulating gases.
The design AEO shall provide an assessment with detailed technical analysis and comparison
between products and a detailed life cycle costing in accordance with T MU AM 01001 ST Life
Cycle Costing for each option. Life cycle costing for switchgear shall include the disposal,
management and environmental costs.
TfNSW as part of the type approval process will review and advise its preference in line with
NSW Government and TfNSW policies at that time.
Where the insulating medium is SF6, the supplier of the switchgear shall have a policy whereby
they will accept responsibility for disposal of the SF6 switchgear and any remaining SF6 gas or
by-products. The supplier shall also accept SF6 gas that is evacuated during maintenance for
the whole life of the switchgear. SF6 management, environmental and disposal costs will be
considered in the evaluation process.
Separate protection and control panels (PCPs) shall be installed in a separate room adjacent to
the 66 kV switchroom within the substation. The PCPs shall have:
• controls for the complete operation of all ACCBs, disconnectors and earth switches
• indications for all states of the ACCBs, disconnectors and earth switches
• voltage indication for all bus-sections and current indication for all circuits.
• Level 1: Local control shall be provided at the switchgear primarily for maintenance and
emergency switching operation. Operation at the PCP or via SCADA is not valid when
Local/Remote switch at the switchgear is in the Local position.
• Level 2: Normal local operation of each switchgear bay shall be performed from the PCP.
The Local/Remote switch at the switchgear is required to be in Remote position for PCP
control to be valid. Operation via SCADA is not valid when Local/Remote switch at the PCP
is in Local position.
• Level 3: Sydney trains standard operational practice is to operate the switchgear via
SCADA. The Local/Remote switch at the switchgear and the PCP are both required to be
in Remote position for SCADA control commands to be valid.
Refer to T HR EL 03001 ST Controls and Protection for 1500 V dc Rectification Equipment for
details of the control and protection requirements which are applicable to the rectifier control.
The low voltage panel shall include the following functions, operating and monitoring facilities:
• Live line indicators shall be provided for each of the three phases on each circuit and the
busbar and shall comply with the requirements of IEC 61958.
The low voltage panel shall be a lockable, closed, fully shrouded and arc resistant cabinet of
IP3X standard suitable for accommodating panel meters and other secondary equipment for
control and measurement.
The cabinet shall be fitted with a removable gland plate, cable ducting and terminals. The layout
within the cabinet shall ensure for the following:
• adequate room is provided for the termination of multi-core control cables, dc auxiliary
supply cables and other miscellaneous cables that are required for interfacing with
equipment within the substation
• cable ducting within the cabinet shall be located to allow for the installation of multi-core
control cables
In particular, adequate room between duct and cable entry points to allow for the bending
radius of cables.
Refer to TS 00011 for details on low voltage wiring, terminals and labelling requirements.
The PCPs shall be suitable for cable entries from the top and bottom. The order and labelling of
the PCP shall match the 66 kV switchboard panels.
The PCP shall incorporate all applicable requirements of T HR EL 19002 ST, including but not
limited to the following functions, operating and monitoring facilities:
o alarm annunciations
o protection trip
o lockout
• SCADA requirements
• voltage and current test links or terminals or both to allow measurement by portable
instrumentation
Refer to TS 00011 for details on low voltage wiring, terminals and labelling requirements. The
PCP will require 240 V ac power points and lights within the panels.
• a local CLOSE - OPEN switch or push-buttons coloured red and green respectively
• indication of the status of all ACCB, disconnector and earth switches in the bay
• a set of terminals for the marshalling of all auxiliary wiring (such as protection, control,
indication).
10 Earth bars
The switchgear shall include two copper earthing bars, rated for the switchgear short time
withstand current and not less than 120 mm² cross-section area to facilitate earthing.
To assist with stray current mitigation measures from the dc traction system, it may be
necessary to connect 66 kV cable screens to a separate cable screen earth bar on feeder
panels only. This arrangement is to facilitate future installation of a transient earth clamp.
The cable screen earth bar shall be connected to the switchboard earth bar via removable links
and shall be isolated from similar bars in adjacent panels.
The cable screen earth bar shall be insulated from the frame of the switchboard by insulated
mounts that have been rated for maximum earth potential rise and tested for at least 15 kV for
1 minute.
The cable screen earth bar shall provide for connection of the removable link, three HV cable
screens and two cable connections holes for a transient earth clamp. Predrilled holes 12 mm in
diameter shall be provided.
The switchboard earth bar shall interconnect adjacent switchgear panels and provide the
following:
• switchgear bonding
• a removable link per feeder panel for connection to the insulated earth screen earthing bar
The transient earth clamp blocks the path to dc stray current that may otherwise flow via the
cable screen.
Transient earth clamps (if required) are installed on feeder panels only.
The switchboard shall have a maximum leakage rate of 0.5% per year for the lifetime of the
switchboard.
• How the compartment design minimises risk of damage to adjacent compartments for an
internal switchgear fault.
• The method of replacement of sections of the switchgear with minimum requirements for
degassing adjacent pressurised sections.
Enclosures shall withstand normal and transient pressures in operation. Internal pressure built
up due to arc fault shall be released with pressure relief devices.
The complete 66 kV GIS assembly shall cater for the effect of thermal expansion during all
potential operational conditions by the provision of expansion joints. Expansion joints should be
provided at least between any bays of the busbar.
12 Gas monitoring
Gas monitoring devices shall be provided for all gas compartments and shall be temperature
compensated, electrically isolated and independently adjustable.
This device shall provide indication of the minimum permissible pressure level for safe operation
and shall provide two levels of audio and visual alarms - level 1 alarm, level 2 alarm and
operation inhibit.
The alarm contacts shall be fail-safe (that is, normally closed when gas pressure levels are
normal).
If this level is reached in a circuit breaker compartment, it shall result in the blocking of the
circuit breaker operation.
All pressure relief devices shall be designed to vent the excessive pressure away from the
maintenance walkway area, and shall be located away from gauges, meters, gas filling ports
and gas density device calibrating points.
14 Circuit breakers
Circuit breakers shall comply with AS 62271.100 and ratings in accordance with Table 2,
Table 3 and Table 4.
The circuit-breakers shall be guaranteed to have a leakage rate of less than 0.5% mass per
year of the quantity of SF6 gas used for filling. Means shall be provided to check the internal
pressure of the units.
Certificates and details of tests for gas tightness carried out on circuit breakers shall be
provided.
The circuit breaker busbar disconnector and associated earth switch shall be actuated
mechanically. Auxiliary switches shall provide indication of each position for all devices.
Any part of the circuit breaker mechanism that requires routine inspection and maintenance
shall not be enclosed in any gas tight compartment.
All circuit breaker operating mechanisms shall be of the stored energy type by means of energy
stored in a motor-charged spring with manual and electrical release.
A provision for manually charging the spring type operating mechanism shall be supplied.
Magnetic actuator type operating mechanisms will be considered, provided that full technical
details of the proposed arrangement are supplied. Typical details shall include principle of
operation, auxiliary power supply requirements, details on manual operation and how the
requirement for duplicate trip coils is addressed.
The circuit breaker closing mechanism shall be electrically operated and trip-free.
All circuit breakers in the closed position shall be able to trip-close-trip before the spring needs
to be charged again.
The circuit breaker shall close without delay when the close command signal is applied. While
this command signal is applied, the circuit breaker shall not make a second attempt to close if it
fails to close on the first attempt.
The circuit breaker shall open without delay when the open command signal is applied
independently to any of the trip coils or to all trip coils simultaneously.
A mechanical push-button or similar device for tripping the circuit breaker shall be provided.
Continuously rated control equipment shall be provided to make the successful closing of the
circuit breaker independent of the length of time that the control switch is held in the CLOSE
position. This shall ensure that only one closing attempt can be made if the control switch is
held in the CLOSE position.
High speed fault making earth switches shall be provided on all feeder panels, rectifier
transformers, system transformers and each section of the 66 kV busbar.
Each circuit earthing switch shall be mechanically interlocked with the corresponding circuit-
breaker to prevent an earthing switch from closing on to an energised circuit.
The actual position of each disconnector and earthing switch shall be easily verified through an
inspection window. Where the position of the viewing window is not readily accessible then
means such as a camera shall be provided to view the position by the operator.
Each disconnector and earth switch shall be provided with a fail-safe indicating device to
positively indicate the position it is in. The words "OPEN" and "EARTH" shall be used for the
respective indication of the earth switch positions.
16 Switchgear indications
The circuit breaker and switch panel shall have indications clearly visible from the front of the
panel. The method of indicating the position of the circuit breakers, disconnectors and earth
switches shall be in accordance with AS 62271.102.
The circuit breaker / switchgear panel shall have the following definite indications:
17 Interlocks
Interlocking shall comply with the requirements of AS 62271.203.
All switchgear shall be provided with a comprehensive system of integrated mechanical and
electrical interlocks to prevent any dangerous or undesirable operations. The interlocks shall
prevent the unsafe operation of the equipment under all service conditions, and ensure the
correct sequence of operation for all circuit breakers, disconnectors and earthing switches.
Facilities provided for operational access to parts of the switchgear panel that contain live
components shall be mechanically interlocked so that access to such parts is not possible
unless all live parts have been rendered safe, either by a visibly applied earth connection or by
being positively disconnected and screened from the remaining live parts.
Mechanical interlocks shall be provided to ensure positive and substantial protection against
malfunction, and shall be so designed and constructed as to ensure dependable fail-safe
operation. Interlocks shall ensure that the disconnector cannot be moved unless the circuit-
breaker is open.
Interlocks shall ensure that the circuit breaker cannot be closed unless the associated
disconnector switches are fully in the “closed”, or “isolated” position.
Positive mechanical interlocking shall be provided to prevent inadvertent switching from the ON
position to the EARTH position without a definite stop in the OFF position, or from the EARTH
position to the ON position without a definite stop in the OFF position.
Access to the test terminals shall only be possible when the associated earth switch is in the
closed (earth) position.
When the circuit test facility is in use, it shall not be possible to close the disconnector switch.
If the switchgear panel is designed so that the circuit to be earthed is earthed through the main
contacts of the circuit breaker, then the circuit breaker shall be interlocked so that it cannot be
tripped by the protection relays or SCADA control while the circuit is earthed.
A table shall be produced of all possible and inhibited states the switchgear may have.
18 Current transformers
The circuit breaker panels shall be provided with protection and metering current transformers
(CT) in compliance with T HR EL 19002 ST Protection System Requirements for the High
Voltage Network.
Current transformers shall comply with AS 61869.2 Instrument transformers Part 2: Additional
requirements for current transformers.
Specific CT requirements will be provided in the protection concept report for individual
switchboards which is issued at the time of order.
Where alternate technology to inductive current transformers are proposed, complete technical
details and life cycle costing of the alternative shall be provided to TfNSW. Life cycle costing
shall include all affected related interface devices, training, operation and maintenance costs.
19 Voltage transformers
A three-phase voltage transformer (VT) or three single phase voltage transformers in
compliance with AS 61869.3 Instrument transformers Part 3: Additional requirements for
inductive voltage transformers and T HR EL 19002 ST shall be provided for each busbar
section and system transformers.
VTs shall be located in their own separate gas compartments so that they can be easily
disconnected from the system if required for dielectric testing.
A manually operated link is to be provided to disconnect the voltage transformer for high voltage
testing of the GIS and power cables without gas handling or removal of the voltage transformer.
The secondary terminals shall be located in accessible, earthed terminal boxes on the voltage
transformer itself. The secondary connections shall be wired to a terminal strip in the
marshalling cabinet. Provision shall be made for earthing of the secondary windings inside the
low voltage ACCB panels.
Where alternate technology to inductive voltage transformers are proposed, complete technical
details and life cycle costing of the alternative shall be provided to TfNSW. Life cycle costing
shall include all affected related interface devices, training, operation and maintenance costs.
20 66 kV cable connection
All cable termination compartments shall be suitable for dead-break, separable, fully insulated
and shielded system for the connection of HV cables.
High voltage cable testing shall be able to be performed without having to disconnect the 66 kV
cables.
The design of the cable termination shall allow plugging and unplugging of the cable without any
gas work being required.
• dead state
• operating voltage
• phase balance.
An optional feature is the remote indication of 66 kV cable voltage status and interlocking with
the earth switch. Interlocking shall inhibit the earthing of live circuit conductors.
All test facilities shall be suitable for the application of dc test voltages associated with the
commissioning of power cables. The test facility shall be rated for the same system voltage as
the switchgear.
The test facility shall facilitate the connection of test equipment with the circuit earthed and then
allow the earths to be removed with the test equipment still connected.
A manually applied earthing set shall be connected to the circuit side of each circuit breaker
panel for use with test equipment. The earth connection shall be applied or removed
independent of the application or removal of the test equipment connection. External removable
accessories shall be used to achieve this function.
24 Padlocking
Facilities shall be provided to padlock the following:
All padlocking facilities shall be suitable for padlocks with a 6 mm shank diameter.
25 LV wiring
LV and ELV cabling and wiring shall be in accordance with TS 00011 and AS/NZS 3000.
Terminal strips shall be provided for all wires leaving or entering the equipment. They shall be
conveniently located so that they are accessible without danger of contact with live sections of
the equipment and shall be separated from power circuits and equipment by metal barriers.
All interconnecting wiring shall be suitably protected against mechanical damage, e.g. by
routing them in protective channels or pipes.
All low voltage wiring in high voltage compartments shall be installed in earthed metallic
armouring or conduit and be double insulated.
All indicating instruments shall be flush-mounted industrial type instruments that comply with the
requirements of the following IEC standards: IEC 60051-1, IEC 60051-2, IEC 60051-3,
IEC 60051-7, IEC 60051-8 and IEC 60051-9. The instruments shall be clearly visible and easily
legible from a standing position in front of the panel.
Analogue instruments shall have a scale length of at least 90 mm. All instruments on a
switchboard shall be scaled with the same type of characters of the same size. The instruments
shall be 96 mm x 96 mm in size, with black scales on a white background.
All current-operated instruments shall be protected against continuous over current up to 120%
of nominal value and high current surges up to the fault rating of the circuit breaker.
26.3 Ammeters
Ammeters shall have two scales that are essentially linear. The main scale shall allow for 120%
of the primary current rating of the current transformer and the second scale shall be equivalent
to the main scale divided by 5, to allow reading of lower currents. A pushbutton fitted to the front
of the ammeter shall activate the minor scale.
The current transformer ratio shall be clearly marked on the face of the ammeter.
The accuracy of ammeters shall be 3% or better and shall be stated in the technical schedule
provided in Appendix C.
26.4 Voltmeters
Voltmeter shall have analogue indication with scales that have an indicating range of 80% to
120% of the nominal system voltages.
Where voltmeters that have a nominal range from 0% to 120% are required, this will be
specified at the time of order.
The nominal voltage shall be marked in red on the scale. A switch shall be provided for
selecting voltages between each phase (that is, A–B, B-C, A-C).
The accuracy of voltmeters shall be 3% or better and shall be stated in the technical schedule
provided in Appendix D.
The specific protection schemes for a switchboard are detailed in the approved protection
concept which is issued at the time of the switchboard procurement.
28 SCADA interface
This section details the various interfaces to the SCADA RTU.
The SCADA alarms from equipment are implemented by a combination of hard wiring and using
the serial link (DNP3 secure authentication or Modbus over RS485) on the electronic protection
relays and associated transducers. DNP3 is the preferred communication protocol. Refer to
T HR EL 11004 ST Electrical SCADA Interface Requirements for further details on the serial
connection for intelligent electronic devices.
The serial communication port on all electronic protection relays within a switchboard section
shall be connected together and wired to a terminal strip for connection to the SCADA RTU.
Where the installation of 66 kV indoor GIS is in a new substation then the communication
protocol IEC 61850 may be considered if the life cycle costing for the implementation provides a
benefit to TfNSW and there are also technical benefits over the use of standard DNP3 protocol.
Refer to T HR EL 11004 ST for details on the SCADA wiring requirements, in particular the
requirement for analogue cable to have the screen connected to the location earth at the RTU
end only.
Refer to T HR EL 19002 ST for details of the SCADA alarms and control that are required to be
hard wired to the RTU. Hard wired digital inputs shall be active types where inputs are powered
from the switchgear.
Current transducers shall be provided to allow monitoring of primary circuit currents by SCADA.
Transducers shall be connected to a dedicated metering CT on B phase. See Section 26.1 and
Section 26.2.
28.3 Controls
The SCADA RTU provides voltage free contacts for the following control functions:
• disconnector open
• disconnector close
Refer to T HR EL 11004 ST for details of the RTU voltage free contacts and associated
interface requirements. Interposing relays are to be provided for all SCADA initiated control
functions.
29 Tests
The switchgear testing requirements are split into three distinct categories:
• type tests
• AS 62271.1
• AS 62271.100
• AS 62271.102
• AS 62271.203.
Type test certificates for each of these tests shall be accepted where it can be demonstrated
that the switchgear supplied is of a similar design to previously type tested switchgear.
Where an AEO is witnessing the FAT on behalf of TfNSW they are responsible for witnessing
and providing engineering assurance on the tests and requirements.
TfNSW is required to be notified of the FAT schedule and will advise if attending.
Section 29.3.1 and Section 29.4 provides further detail on specific routine test required.
29.3.1 66 kV switchboard
For each panel the following tests are to be carried out. Routine test reports shall be provided to
TfNSW, Asset Management Branch.
Switchgear routine tests as listed in the following standards shall be carried out:
• AS 62271.1
• AS 62271-100
• AS 62271-102
• AS 62271-203.
CT and VT routine tests as listed in the following standards shall be carried out:
• AS 61869.2
• AS 61869.3.
The AEO is responsible in conjunction with the manufacturer to determine the exact routine
tests that require to be repeated based on the hazards and risk analysis of transporting the
switchgear from the factory to site and the installation activities required.
Section 29.4.1 and section 29.4.2 detail the minimum site acceptance tests required to be
completed.
29.4.1 66 kV switchboard
The GIS shall be tested following installation and before commissioning into service to check
the correct operation of the equipment including the interlocking system and the dielectric
strength of the equipment.
On site tests shall include but not be limited to the following to locate any defects or damages
during handling, transportation, storage and erection.
29.4.2 PCP
The following site pre-commissioning tests shall be performed on site following installation and
before commissioning into service:
• Signs required by NSW Statutory Authorities, Acts and Regulations shall be installed. In
general, signs will be located on or within the switchgear, cabinets or enclosures containing
HV, LV or ELV equipment.
• Enclosures containing terminals at voltage greater than ELV shall have a danger label
attached to each access door and removable panel.
31 Human factors
The design of 66 kV switchgear and PCP shall incorporate the principals of human factor
integration as described in T MU HF 00001 ST.
Human factors aspects to be considered relate to controls and displays, information content,
alarms and alerts.
• location of the local and remote controls for the ACCB, disconnector and earth switches
• accessibility of the live line indicators, protection relays, ammeter, voltmeter are other key
items that the location is critical to ensure suitability for use by the operator and maintainer.
Likewise the design of the labelling and associated diagrams that describes the sequence of
operation and position of devices is critical to enable correct operation of the switchgear.
32 Environment
The switchgear shall be suitable for locating in substations which are located adjacent to the
track. These locations are subject to vibration and dust caused by passing trains.
The locations are normally naturally ventilated with ambient temperature ranges as detailed in
EP 00 00 00 13 SP.
The selection of the most suitable 66 kV switchgear shall be made on the basis of minimising
the whole-of-life cost. The following factors as a minimum shall be considered in determining
the whole-of-life cost:
• cost of installation
• cost of maintenance
• cost of manuals
• discount rate
• lifetime of equipment
If the 66 kV indoor switchgear has not previously been type approved by TfNSW, Asset
Management Branch in accordance with T MU MD 00005 GU, the costs for this process shall
be included in the whole-of-life cost.
• Equipment list.
• Schematic diagrams.
• Interconnection diagrams (for example, between the PCP and switchboard, within the
switchboard).
Note: This list does not include component drawings which are required as part of the
integrated support requirements and inclusion in the operations and maintenance
manual.
Routine and type tests certificates showing the results of each test performed shall be supplied
in English.
Type of cable termination offered. Specify manufacturer, model and full details of separable insulated
connector and associated detail on the shielding arrangement (if applicable)
Provide details of the switchboard earthing bars, and how the requirements of insulated cable screen earth
bar is met.
Where are the CTs located and how are they mounted.
• period (in years) this model or type has been available for purchase
• any departures from the requirements of this specification If there are departures, include
details on a separate sheet
• details on the switchgear gas system including type of gas, quantity of gas, gas pressures,
gas monitoring system, gas compartment design with associated maintenance and design
methodology
• details on the low gas alarm and tripping scheme, including the tripping arrangement and
operational restrictions for each alarm level and critical low gas pressure level
• if alternate gas to SF6 is offered then detailed technical comparison to SF6, environmental
considerations, evidence of proven service history along with details in the above dot-point
• if alternate current and voltage measurement products are offered then full technical and
operational details are required with required interfacing requirements
• description on the 66 kV cable termination and associated method for testing 66 kV cables
This manual supports the TfNSW Asset Management Policy with detailed processes for
undertaking a maintenance requirement analysis.
• training
The Integrated support requirements are a significant deliverable in the procurement of a new
rectifier transformer. Manuals, training, documentation and other support deliverables shall be in
accordance with T HR EL 00002 PR.
o position of disconnector and earth switches in all positions to clearly show what the
operator would see
o earth facilities
o photos that would assist in clarifying the operation and maintenance of the switchgear.
The manufacturer’s standard operation and maintenance manual will be accepted providing it is
applicable to the product that is installed. It is acceptable that variations of the switchgear that
are not installed are blanked out. The additional photos listed can be provided as an appendix
to the standard manufacturer’s manual.