3291-Pp-Qa-0015-Ver-C0000 - NDT Procedure (Pipelines, Riser and Tieins)

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NPCC PROJECT N0 3291
ABU DHABI MARINE OPERATING COMPANY

(ADMA OPCO)
NASR FULL FIELD DEVELOMENT PROJECT EPC WORKS FOR
PACKAGE 1
INDEX
NDT PROCEDURES
OIS DOCUMENT NO 9/15/PL/NDT/IN DEX

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Project specification 20"‘ Mar 201 3
implemented on R'I‘0l
Client s comment added 16"‘ Feb 2016

Review Revision I8“ Oct 2015 RPR ELG
Ramon for issue Date

00iS OOIS H CC Client
PERPARED REVIEW REVIE Approval
Mam Contractor
NATIONAL PETROLEUM ADMA OPCO -NASR FIELD ABU DHABI
CONSTRUCTION COMPANY
Subcontractor
OCEANEERING OIS
Page I of 2
Ooeanoering O1S Phone +971 2 5555855

PO Box 4074 Fa +971 2 5554448
Plot 90 Sector M17 Mussafah Email middle east@0ccanecr1ng com
Abu Dhabl, U A E
I I I I(I:unI|‘acluI': I K _Prujc<:l: I I ("lienli I w
NATIONAL PETROLEUM NASR FULL FIELD ‘ ADMA _ ()p(f()

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INDEX ” um; 5-=~ April .-1016
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DISCIPLINE A DOCUMENT NO. REV. TITLE
{ PROCEDURE FOR THE RADIOGRAPHY OF

PIPELIN E 005/09/1 5/PL/NDT/RTO I i R2 CIRCUMFERENTIAL BUTT w1»3u)s - '
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INTERNAL x-RAY A
PROCEDURE 156R THE RAfi1IE>GI<APHY0F I
PIPELINE 005/09/15/PUNDT/RT02 I R1 CIRCUMFERENTIAL BUTT WELDS
I . GAMMA RADIOGRAPI-IY
\ PROCEDURE FOR THE MANUAL
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PIPELINE A‘ 005/09/15/PL/NDT/UT03 I R1 ULTRASONIC EXAMINATION OF WELDS @

\ AND BASE METAL
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NASR FULL FIELD DEVELOMENT PROJECT EPC WORKS FOR ;

PACKAGE -l
PROCEDURE FOR THE RADIOGRAPHY OF

CIRCUMFERENTIAL BUTT VVELDS
INTERNAL X-RAY
1 O-OiS DOCUMENT NO: 005/09/1 5fPL/NDT/RT0l
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NATIONAL PETROLEUM ADMA OPCO -NASR FIELD -ABU DHABI

Z §‘QN§TRUCTION COMPANY
[ Subcontractor
I OCEANEERING OIS Page 1 of I4
I
IQ 1. _|7___|_77__ __ __ I 7
Oceaneering OIS Phone: +971 2 5555855

P0. Box 4074 Fax ; +971 2 5554448
Plot 90, Sector MI7, Mussafah, Email: middle.east@0ceanecriug.com
Abu Dhabi, U.A.E
, Contmclort Pmjcet: Clicnl;
L NATIONAL PETR()]_,E[__l|\1 NASR FULL FIELD ADMA _ (JIICO

1 CONSTRUCTION COM PANY DEVELOPMENT PROJECT
Q 7 _ EPC WORKS FOR PAC RAGE-l
I Doeuimml Title Document details
I PROCEDURE FOR "rue RADIOGRAPHY or Date 5"‘ Apr 2011»
CIRCUMFERENTIAL BUTT WELDS INTERNAL X-RAY Rev. : R2
Procedure No. 005/09/15/PL/NDT/RT0l Page 2 of I4
REVISION RECORD SHEET
Rev. No. Purpose 3 List of updated/modified sections, if any 5;
R0 Review Revision Initial issue *
R1 A Project specification implemented Appendix 3 acceptance chart 9.3.5 modified as I

. .-__ Perproiw Specification- ,
R2 Client’s Comment added Contents, Secl8, I9, 20, 21, 22,23 attaclunent 1
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(‘onlractor: Pro_icct' i Client;
NA'l‘l0NAL PETROLEUM NASR FULL FIELD .1 ADM A _ OPCO

CONS'l"RUC'l"lON COMPANY DEVELOPMENT PROJECT
EPC WORKS FOR PA.CKA(§E-I
1 DCICIIIIIEHI TIIIC W I C H _ T WU? U I C I ‘T. I I” I C T DIICTIIIICIII
J PROCEDURE FOR TH E RADIOGRAPHY OF Date 5"‘ Apr 2016

CIRCUMFERENTIAI. BUTT VVELDS INTERNAL X-RAY j Rev. : R2
Procedure No. 005/OW 15/PL/NDTIRTOI 1 Page 3 of 14
Contents
1.0 Scope/Extent of Application .................................................................................................................. ..4
2 Technical Reference Documents ............................. .. .......................................................................... ..4
3 Personnel ........................................................................................................................................................... ..4
4 Surface Perparation ..................................................................................................................................... ..5
Equipment ............................................................................. .. - - - - - - - - - . - - q - - - - - - - - - - - - 4 - - n - - - o n - ¢ - | - Q - - - ¢ n u - - - - - - , - | - , - ¢ - . | - - - , - - - - - - - | --S
Radiation Source .............................. .. O l I U I I I O I . I I I I I I I I I I O Q I O I I O I I O I O I I I I I I U I I I I I I I I I U I I Q D I I I I I I I I. 5
Technique......................................................................................................................................................... ..5
~.1o\§. n=. n Geometric Relationship ............................................................................................................................ ..5
7.1 Geometric Unsharpness ............................................................................................................................ ..5
8 Film Identification & Reference.......................................................................................................... ..5
9 Film Heat Shield ................................................................. - w - I - - I u - I - n - - u I - - - - - - - - - I Q I c I I I I u I I - u o I I O - I | I n v I I I u 4 i I | u | n I Q c I | I u | | r 1 \ \ | II6
10 Film Type .......................................................................................................................................................... .1»

ll Film Coverage ..................................................................................................................................................v
12 lntcnsifying Screens ......................................................................................................................................7
13 Exposure ............................................................................................................................................................ ..7
14 Image Quality Indicators.......................................................................................................................... .2
15 Film Processing ............................................................................................................................................. ..7
16 Sensitivity ................................................................. .. u - - I o I I o | ~ u Q n Q o | I | | v I Q Q n | u o I r Q r I u I I 1 I I I | n | | Q n u I I | | o I a n I | | | | I | 0 1 r | u | I n o | | n Q n n n n n i n - - - Q a 1-8
17 Density ..................................................................................................................................................................s
18 Film Quality & Interpretation ............................................................................................................... ..9
19 Reports .................................................................................... .. u I | n | | n n | Q | | u Q n q 0 I 1 I o I | I I o Q n - c o I o c a Q n n I a > I ¢ n - . - I n - I - - I - - - I I A n - I - | | u | Q u o | u | clg
20 Film Packaging .............................................................................................................................................. ..9

21 Digitization of Radiographs ................................................................................................................... ..9
22 Film Archive Life.............................................................. .. I I I l I I I I - I I I I I l I i I I I i - i I 1 1 I I I I u | # O i | I 4 | I I I I | o | a \ I I I | n | I | | Q - n n | n n | | n | | Q Q | n Q ¢,g
23 Acceptance Criteria ................................................................................................................................... .. to

24 Radiographic Procedure Qualification.......................................................................................... ..:0
25 Radiation Safety .......................................................................................................................................... .. :0
ATTACHMENT l Procedure Qualification sample Form ..................................................... ..11
ATTACHMENT 2 Radiographic Examination Report Sample Form .............................. ..:2
ATTACHMENT 3 Acceptance Chart.................................................................................................... .. :3
Conttactor‘ Project: Client:
“ NA'l‘l0NAL PIITROLEUM NASR rum. FIELD ADM A _ ()p(__-0

CONS'l‘RUC'l‘lON COMPANY l)E\’El,0PMENT rnorscr
_. y_ my sec wotugs son PACl<.AGE-l
' Document Title T _ H I I A. Dncu—mcnl tltftailr-Tim T
PROCEDURE ron rnu RADIOGRAPHY or = Date 5"‘ Apr am
CIRCUMFERENTIAL BU'l"l" WELDS INTERNAL X-RAY Rev. : R2
Procedure No. 005/09/15/PL/NDT/RT0l Page 4 oi‘ I4
Scope/Extent of Application
This procedure outlines the tniniinum requirements for the X-Ray radiography ofcircumferential butt welds
of pipelines. risers and associated spool-pieces, construction phase of
6.625“dia X l 1.0mm. 12.7mm and |4.3mm
8.6?.5"dia X l2..7nnn
l0.7S"dia X I2.7mm. 14.3mm and l5.9mm
l2.75”dia X |5.9nnn
l4“dia X 17.5mm and I9. lmm
l6"dia X 9.5mm. 12.7mm and 15.9mm
l8"’dia X l9.lmm and 22.2mm
and other related pipeline welds at Nasr Full Field Development Project EPC‘ works for package-l in the
ADMA-OPCO field in offshore. Abu Dhabi.
The application shall relate to the radiography of all pipelines where access is available for the use ofa
pipeline x-ray crawler system.
This procedure shall be considered applicable to projecfs all diameters Linepipe 8: all wall thicknesses,
which may be encountered within the project (e.g. riser piping of increased wall thicknessjl subject to
production of Procedure Radiographs fully meeting the required density and sensitivity requirement.
Technical Reference Documents
The following technical reference documents are applicable to this procedure.

v ADMA-OPCO Doc No; AD2l9-705-PL-SPC-06210 Specification for Pipeline welding
1» SP-1025 Rev2a Specification for Pipeline welding
I API 1104 20"‘ Edition Welding of Pipelines and Related Facilities
1 DNV-OS-F 101 -2013 Submarine pipeline System
I ASME Sec V 2013 Non-Destructive Examination
v BS EN 462-1 Image Quality Indicators
~ ENI7636 (fonnally EN 1435) Radiographic Examination of Welded Joints
0 SPl03l Quality control personnel for fabrication and Construction
~ ASNT-SNT-TC lA Recommended Practice for the qualification of Personnel.
0 EN 473 / EN ISO 9712 Qualification and certification of NDT personnel - General principles
Personnel
All personnel shall be qualified to ASNT Level ll Radiographer, or PCN Radiographer Level
H or equivalent. All personnel shall be approved by NPCC / Client prior to mobilisation.
Radiation interpretation shall be done by the ASNT RT Level ll qualified along with
interpretation or by the PCN qualified interpretation of RI for the material qualified.
All persomtel shall have undertaken an eye-test, within the preceding 12 months, to prove a
natural or corrected near vision acuity for reading J l letters on Jaegers Standard Test Chart at a
distance of not less than 300mm and natural or corrected distance acuity of not less than 20/40.
Cmtttuctot". P|'o_it-ct. ('l icnl:
NATIONAL PETROl.,l'lUl\'l sass FULL m:.t.o ADMA _ 011(1)

C.‘ONSTRU(."l‘|ON COMPAN Y l)E\"El.»0PMEl\lT PR0-|E('T ‘
Dncttniciitl Title W‘ l P I Document tlclfltls
it PROCEDURE ron run RADIOGRAPHY OF ‘ Date 5"‘ Apr 201s
CIRCUMFERENTIAL atrrr wanes INTERNAL X-RAY Rev. ; R2
Procedure No. (J05/09/15/PL/N DT/RTOI Page 5 of 14
4 Surface Perparation
ln general surface preparation shall satisfy relevant visual code, however the surface
imperfection or coating can cause difficulty in detecting defects, the surface shall be ground
smooth or the coating shall be removed. Weld surface may remain as it is; only the deep valley
can be smoothly merged.
5 Equipment
Oceaneering MINI / Oceanecring l2"/ Oceancering 24” air cooled battery powered remote
controlled internal x-ray crawler.
. . u
1+
5.1 Radiation Source
ICM /Balteau or equivalent panoramic x-ray tube head with true radial beam of 360 x 45 deg.
Conical button target with 0.6mm — 5.0mm focal spot size. Maximum output 200 / 300 Kv.
To maintain good flow sensitivity, X-Ray voltage should be as low as possible, the maximum
allowable values for X-Ray tube voltage verses thickness are as per the figure 20 of EN 17636
-1.
6 Technique
Panoramic, Single wall exposure / single wall viewing.
7 Geometric Relationship
_..!?
The radiation emission point shall be positioned at the centre of the weld circle. Radiation
beam deg. at 90 to the weld a.nd film. Film stand off shall not exceed 5mm including heat
shield and cassette materials.
7.1 Geometric Unsharpness

Geometric Unsharpness of the radiograph shall be determined in accordance with :
Ug = Fd/D
Where: Ug = Geometric Unsharpness
F = Source size (effective focal spot) in mm.
(‘ontmctorz Project: Client:
NATIONAL PETROLEUM NASR rune FIELD ADMA __ OM O

C()NSTRUC'l"l0I'~l COMPANY DEVELOPMli‘.NT PROJECT
go sec WORKS FOR PACKAGE-I
Document Ti tlc T if A l T Docutneniideiails
PROCEDURE FOR THE RADIOGRAPHY OF Date 5"‘ Apr 2016
CTRCUMFERENTIAL BUTT WELDS INTERNAL X-RAY Rev. : R2
Procedure No. 005/09/15/PL/NDT/RTOI Page 6 of 14
D = Distance from source of radiation to weld or object being radiographed in mm.

d = Distance from source side of weld or object being radiographed to the film
ll'l ITIID.
1 he maximum geometric unshaipness (Ug) can be calculated. The maximum acceptable Ug is

0 Smm for the wall thickness of 50.8 mm
Film Identification & Reference
Each radiograph shall have an inherent unique identification. The identification shall be
produced at the time of exposure, using lead letters / numbers (symbols) having a height of not
less than 6mm and not more than l2.mm. All lead symbols shall be of the same type.
The identification shall contain as a minimum of the following infonnation: Contractor /

Client / Pipeline l.D. / Nominal Diameter & Wall Thickness / Weld I.D / Welder ID / Date etc.
Linear identification on the radiograph shall be by lead number tape with maximum spacing of
10 centimetres and shall appear outside the area / region of interest.
Additional identification shall be used (lead letter /Numbers) will be used in case of repaired or
modified welds joints.
Flash type identification produced after exposure shall not be permitted.

Crayon type marking of wrongly identified radiographs shall not be pemiitted and the
radiograph must be reproduced using the correct identification.
The zero datum reference shall be clearly marked at I2 o’clock position on the pipe before
removal of the film. l.I1 the event of any repair being required then the area shall be marked on
the pipe by the radiographer based on information supplied in writing from the interpreter.
Marking shall be by crayon or paint marker, chalk shall not be used. The progression of
number tape direction shall be clockwise when looking in the direction of flow.
Control of scatter radiation — A lead letter ‘B’ should be placed on the back of the film cassette
to check for back scatter. The letter should be at least l3mm high and 1.5mm thick. Any
resultant light image of the ‘B’ on the developed film shows the presence of back scatter.
Adequate protection measure will be incorporated to remove the backscatter completely. If the
back scatters presence, then the joint is rejected and re-radiographed with adequate protection
measure.
Film Heat Shield
For hot welds above 60°C only, a 22SWG stainless steel band with 3min thick fibreglass tape
in contact with pipe wall, outside the weld width, shall be used.
Film Type
Fine grain high contrast, direct type film 70mm wide. AGFA F6 (ASTM system Classll) or
equivalent. The rnaximuin base fog shall not exceed density of 0.3 H&D. Each roll of film will
be tested for base fog level.
Ctutlmctort Project: Client:
" NATIONAL PETROLEUM NASR rui.i. FIELI) ADM A _ ONO

CONSTRUCTION COMPANY DE\’ELOPlVlEN'l' PRO.IE(‘T
EPC WORKS FOR PACKAGE-I ,
P l)ocu|nciitTiilc Til P F T T F PW” l Doctuiienltlitails
PROCEDIJRE FOR THE RADIOGRAPHY OF . Date 5m Apt‘ Zfilfi
CIRCUMFERENTIAL BUTT WELDS INTERNAL X-RAY Rev. I R.
Procedure No. 005/09/15/PL/N DT/RT01 Page 7 of 14
Film Coverage
One exposure to cover entire circumference with a minimum of 50mm overlap at ends of film
lengthfs. The exposure shall cover a minimum of 6mm of parent metal either side of the weld
measured from the weld toe.
Location Marker: As per ASME Sec V fi g T 275 Location Marker Sketch:
Only source side location marker is acceptable 611 film side location marker is not acceptable in
case curved components with radiation source to film distance less than radius of component.
Both source side & film side location marker are acceptable in case curved component with
radiation source at centre curvature
Only film side marker is acceptable & source side location marker is not in case curved
acceptable components with radiation source to film distance greater than radius of curvature.
Intensifying Screens
Fluorometallic front and rear. AGFA STRUCTURIX RCF or equivalent. Screen shall be
replaced when any sign of damage is noted or after a maximum of 1000 exposures.
Exposure
The exposure shall be sufficient to achieve the specified film blackening (radiographic density)
combined with the specified radiographic sensitivity.
Image Quality Indicators
Four of EN 462-1 Fe wire type penetrameter shall be placed equidistant around the weld
circumference at 45 °, 135°, 225°, and 315° from datum point. The IQI wire shall be placed
perpendicular to the weld and its location shall ensure that at least 10mm of the wire length
shows in the section of uniform optical density in the area of interest. The essential IQ] wire
shall be based on pipe wall/weld thickness. Class A— Single wall IQ1 requirement
Film side lQI's shall be identified with the letters "FS" adjacent to each IQI.
NOTE: During production radiography, lQl’s will be placed film side only due to lack of
access to the inside of the pipe.
Film Processing
Each method to be qualified separately with a minimum of one full circumference exposures.
Method 1 - Manual Development

AGFA - Gevaert developer or equivalent diluted 1:4 for 60 seconds @ 20-26°C, indicator
stop bath for approximately 10 seconds.
AGFA - Gevaert fixer or equivalent diluted 1:4 for 60 seconds @ 20-26 ° C.
initial wash for approximately 15 seconds in clean running water followed by 15 seconds in
wetting agent prior to interpretation (dry).
Final wash for a minimum of 5 minutes in clear rumiirig water.
Dry using O-OiS rapid on spool system spin dryer, blow dryer.
All radiographs shall be reviewed after drying and accepted by NPCC/Client prior to
packaging.
‘ (‘niiiiactori Proicct-. Client
u NATIONAL PETROLEUl\(I NASR FULL FIELD ADN|A __ OPCO

CONSTRUCTION C0l\’IPAl\lY I)IflVEI..i0Pl\’IENT I'ROJE(i'l'
Document Title FT 8 H Douiiiiuit ilct ills T-
PROCEDURE roa rm: RADIOGRAPHY or Date 5"‘ Apr 2016
CIRCUMFERENTIAL nu'r'r ‘WELDS INTERNAI. X-RAY Rev R-
Procedure No. 005/09/15/PL/NDT/RTt)l Page s at I4
Method 2. (Automatic Developinenl)
Automatic Processor
AGFA NDT OS with integral infra red drier.
AGFA Developer and replenisher 28-38 ° C.
AGFA Fixer and replenisher (Q; 28-38 °C.
Film throughput 120-150 seconds leading edge/leading edge from entry till exit.
All radiographs shall be reviewed and accepted by NPCC/Client prior to packaging.
16 Sensitivity
The sensitivity across the weld. using a source side penetraineter, shall be as a minimum as
shown in EN 1435 Table Bl , Image Quality class-A. The table is as follows:
Single-wall technique; IQI on source side
Table B.1 — “'51-e IQI
| "T T T I ‘___ Image qunlity clniii; A 8 i
TNTTTTTH :5-'on1inal thickness] A 8 ]Q] ,Y,,,i,]*,,.*i*ii'T‘ii'__
l tum
lflp to 1.1’ w is
labove 1.2 to 2.0 “vr 17
above 2.0 to 3.5 w is
(above 3.-5 to 5.0 w 1-5
above 5.0 to ‘I w 14
iiibfi‘-“G T to 10 W 1a
,3bO“l-‘I? 10 to 1-5 w 12
above 1-5 to 25 w 11
sabove 215 to 32 lw to
iabc-ve 32 to -10 ws
labove 40 to 355 in-' s
above -‘$5 to 535 w7
above $5 to 1-50 w is
above 150 to I3"-50 w -5
above 2-50 KW" -l g i
ill‘ “Then using I: 192 sourccs IIQI value: worse than the vnliues can be as
fglliows T
i 10 mm to 2-I mm up to two values;
above 2-I mm to SD mm. up to one value. i
Density
The radiographic density shall be between 2.0 to 4.0 (I-lurter and Driffield) in sound weldf area
of interest. Density readings will be taken utilising either X-Rite or SAKURA PDA-81 type
densitometers on each radiograph and recorded on the report foirri.
A calibrated densitometer with a valid calibration certificate shall be made available for
checking the density of radiographs. A calibrated density strip shall also be made available for
periodic verification of the calibration.
The validity of the densitoineter shall be one from the date of calibration. The densitometer
will be calibrated against valid density strip as per OOIS hi-House calibration procedure
OOIS-QA-OPR-5A.
U \W€;t1Illl11Cl('tl'f Di if Project: P K V Client: P
, NATIONAL PETRULEUIVI NASR PULL l'lELD ADPVIA __ 0p( 0

P (T()NSTRU(_‘TlON (,‘OMP;\J\'\" DEVELOPMENT PROJECT
EPC VVORKS FOR PACKAGE-I
%l)uct|n1<.-tit Titlch P PM DD i W D in P Docutiictildtltttls
t PROCEDURE non rut: RADIOGRAPHY or Date 5"‘ Apr 2u1<~.-
(‘IRCUMFERENTIAL BUTT ‘WELDS INTERNAL X RA\ ’ Rev. : R
Procedure No. 005/09/ISIPL/l\lDTIRT0l Page 9 of I4
Film Quality & lnterpretation
All completed radiographs in dry condition will be checked for quality, interpreted, sentenced
whether accepted or rejected in accordance with acceptance criteria, prior to presentation for
the client approval. Films shall be free of scratches, artefacts. film marks, development marks
etc._ which may interfere with the interpretation.
Viewing shall be conducted in subdued light. All viewers shall be of the variable high intensity
type and capable of viewing film densities within the range specified.
All radiographs shall be reviewed and accepted by NPCC / Company TPA prior to packaging.
Reports
Prior to completion of each shift, radiographic reports will be completed in full and submitted
to the NPCC QC Representative and finally to Company TPA. (Report Form is as per
Attachment 2).
The report number of any supplementary NDT, conducted to confirm Radiographic

interpretation, shall be clearly indicated on the RT report.
Film Packaging
All completed radiographs shall be labelled, rolled, placed in polythene bags and bound with
elastic bands, prior to the sequential placement in storage boxes.
Note that elastic bands shall not be bound around uncovered film due to the chemical reaction
induced between the film and elastic
Complete the following details and attach on each storage box, one Radiograph Location
Form, detailing as a minimum the following information:
a) Project Identification
b) Oilfield Location
c) Pipeline Identification. (including diameter / wall thickness etc)
d) Applicable weld references (e.g. Weld Ol to Weld 94)
e) Date
f) Radiographic Position
The all films will be finally stored in the fire proof containers.
Digitization of Radiographs
The digitization of the radiographs will be performed as applicable by NPCC as per the NPCC
procedure, Document No: 3291-PP-QA-0021
Film Archive Life
Radiographs shall be interpretable for a minimum period of 5 years

‘ Ctinlracttvr: Project: Client: Q
NATIONAL PE'l"ROLl£UM NASR rum. tuaco ADMA _ OPCO

CONSTRUCTION (.‘OMl’AN\" DEVELOPMENT PROJ ECT
EPC \NORK§ FOR PACKAGE-l
Dticutttctttlifitlc D if R P P P _ _ D P 7 Docutttentdctaiis in H i
PROCEDURE eon THE RADIOGRAPHY or Date 5"‘ Apr an t ti
CIRCUMFERENTIAI. atrrr wacos INTERNAI. x-aav Rev. ; as
Procedure No. 005/09/15/PL/ND1‘/RT0l t Page to of 14
Ensure the minimum interpretable period of 5 years the films will be stored in good
environment after processing.
At least one thiodet test per 100 welds shall be conducted in accordance with manufacturers
recommended practice to determine residual thiosulphate levels and archive life. Results shall
be recorded on the record fonn.
23 Acceptance Criteria
The radiography examination confirmed to the following specification:

I ADMA—OPCO SP-1025 &ADMA-OPCO Doc l\lo.: ADZIQ-705-PL-SPC-06210
-Specification for Pipeline welding.
I API 1104 Welding of Pipelines and Related Facilities
- onv os F 101-2013 Submarine pipeline System I
For comparison .,A_c,ceptance_Cl1an refer A;1pen,g,i,i_;g 3
24 Radiographic Procedure Qualification
Procedure test weld shall have “film side” lQl, which will establish the sensitivity requirement.
lf the TD of the pipeline is accessible the lQl shall be kept as well as on “source side”, an
equivalent sensitivity is established with film side IQI. A record form for radiographic
procedure qualification, as per Attachment 1, will be completed and submitted along with the
procedure radiograph to NPCC QC Representative for review/acceptance and Client approval.
This qualification shall be repeated when there is a change in the essential variable (i.e. x-ray
exposure, material, diameter, thickness, developing method etc.)
25 Radiation Safety
All activities involving equipment producing ionising radiation shall be conducted strictly in
accordance with the following documents.
r NPCC Document QAS+3Ql Radiation,Safety Procedure-,L___at_est,revisi,on

v O-OiS Document Local Rules fo,1;_Site Radiography - Latest revision
A copy of all documents shall be available at all times.

(‘ontractorr Project: l ('licnt:W
" NATIONAL. PF.'l‘ROLEUl\1 NASR FULL an-31.0 ADMA _ OPCO

t CONSTRUCTION COl\‘1|’AN\" DE\~'ELOPMEN'I‘ PROJECT ,
_ arc worms roa PACKAGE-I t"
, Document "rtttt-"P P H P Z i Dtlfitllltflnlntildltllllfi
“ PROCEDURE roa THE RADIOGRAPHY or Date 5"‘ Apr zeta
CIRCUMFERENTIAL BUTT WELDS INTERNAL X-RAY Rev. 1 R2
, Procedure No. 005/09/15/PL/NDT/RT0l Page l l of I4
ATTACHMENT] Procedure Qualification sample Form
My R.u:noc1uPu1c raocrorar Qt'.u.1rtc.irt0:< ruxoan A

CIEW t
_ -- . _ ___ -- - . ---- -— .. . - _- _
PROJECT C'0NTRAC'l' r ND.
‘ MAIN C‘GNl'R.i.CTOR NATION.-Kl PETROLEUM CONSTRUCTION CO1-fl'¢L‘TY tT~7PCO F

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FTDTSD €_________mm 50l.»'R.CE5I.i.'E: i__n::na i__::m '

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; Occane-cling OiS
orsroatrrtp owner": “ ‘ ‘ "' “

(‘nnttttctort Project: R Client:
" NATIONAL PETROLEUM NASR FULL FIELD t ADMA _ OPCO

CONSTRUCTION COM PANY DEVELOPMENT l’ROJEC"l' t
EPQ WORKS FOR PACKAGE-1 g A
Dttcumcnt Title Document details
PROCEDURE FOR THE RADIOGRAPHY OF Date 5"’ Apr 2016
CIRCUMFERENTIAL BUTT VVELDS INTERNAL X-RAY Rev. 1 E
t Procedure Nu. O05/U9/15/PL/NDT/RTOI Page 12 of l4
ATTACHMENT 2 Radiographic Examination Report Sample Form
PIPELINE RADIOGRAPHY REPORT REPORT No:
Cl-'5“? I i _ oars. rvm 1 NM

PROJECT = 7 at:<:sr~r.mi:s CRITERIA" 7
F‘/LINE l[3El'\lTlF-lL.t1Tlt§JN- Ft T.PFlClCEl.'JI_1RE
FRON1 ‘SENSITIVITY.
T0 _ RAUIATICJN Trt-‘E. )(RA‘|' I tnltrtutvt 192

PILINE DIAM/wr Exaosufli
7 7 7 _ _ _ I _ 7 7 f 7 7 77 ———w~*—— — V 77 7 7 7 i
_. l | _,
were O | U, _L_ __
8 RAPHER - NTATIVE PM“ NTATVE
-> -"
A=ACCEPl’
IDENT Kr RATION RF0OOT SUN OFWN.-
SON é ‘g INTERPRETATION Onlv
Iv
a
ROSTY DEFICUT CRACK PAI
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No ON
NCLU5 - COM
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RAD F
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{=CUTO
_ i . _ I. _|___-. i 'SENTENCE _ .
— — — _ _-0-\n._._
_ _._ _
7 7 _,,_ _ —-'*"7" J 17
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7 __ __ _ i
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.CJN't'RACTOR Oceanec-ring 0iS Rcvittr.-ed By NPCC Approved By COMPANY TPA
mama. , _, NAME: W 7 _ NAME: W

stewaruae: stomnuac; _ _ stemtruee;
oars; , _ ,, oars; , 7 oars:
Circutatlon: Original -i 2 Copies to Barge Quality Engineer - 1 T Supervisor 7
This report signifies acceptance or otherwise with regard only to the acceptance criteria of the applicable standard. Such compliance. or otherwise. does
not Inter or imply suitability ancllor fitness for any particular use or purpose. No other communication by Occanec-ring, whether oral or written, shall be
construed as an opinion as to whether the weld or other wort in5D1EC!Ed should be accepted Dr re-jectc-cl.
UCIIB/NDT-FRM/RT Pu‘ Rev J

Cttllllflt.‘-ltll'f Project: A Client:
NATIONAL I’E'l‘R()l.EUM NASR sou, mete ADMA _ OPCO

i CONSTRUCTION CONIPANY DE\--"El.OPMENT PROJECT
jg ,_ arc wonxs son mctotoa-1
' Dticunienl Title Tm. I TTTZLCWTC Docuinentdelnils
PROCEDURE FOR "me RADIOGRAPHY on I Date 5"‘ Apr nus
CIRCUMFERENTIAL BUTT WELDS INTERNAL X-RAY Rev. : R2
Procedure No. 005/091 I5/PL/NDTIRTUI Page I3 oi" 14
ATTACHMENT 3 Acceptance Chart

A comparison Acceptance Chart of ADMA-OPCO SPl025
IADMA-OPCO Doc N0.: AD2l9-705-PL-SPC-06210) with API 1104
ADMA-OPCO Doc No ADZI9-705-PL-SPC-06210 & ADMA--OPCO SPJ025

API 1104 I SP- IAPI 1104
A 1025 Reference ,
I
Type of Defects ,
i. _-__-_- »__ — _ _..—_— l
9.3.l Inadequate ‘ O Inadequate root penetration is unacceptable
A Penetration without
i _ ‘High-Low _ g
. 9.3.2 Inadequate 0 Inadequate root penetration is unacceptable
j Penetration Due to
_ g 7 ‘ High-Low g_ {L
9.3.3 Inadequate Cross ' O Inadequate root penetration is unacceptable
1 :_Pene"tration
9.3.4 Incomplete Fusion u I jlncomplete fusion at the root is unacceptable
9.3.5 Incomplete Fusion It DNV-OS-F101 workmanship criteria Appendix D Table D5

J Due to Cold Lap ' L¢nsth=2.t,.butmflX-50 . , . -_.
93.6 Internal Concavity i r Root concavity shall merge smoothly into base material and at no point shall
the weld thickness be less than pipe thickness.
Any length provided the density of the internal concavity does not exceed the
density of the thinnest adjacent parent material.
If the above is not satisfied, the criteria for burn through are applicable.
_ — — ___ _‘.7.___ _ _ _ - 7 _ . — ___. i'__:"* . ' "M"
9.3.7 Burn-Through Pipe O.D greater than or equal to 60.3mm

i 1 Length shall not exceed 6mm and the density in any portion of the BTs
image exceeds that of the thinnest adjacent parent material.
The maximum dimension exceeds the thinner of the nominal wall thicknesses
joined, and the density in any portion of the BTs image exceeds that of the
thinnest adjacent parent material.
Aggregate length of indications in any continuous length of 300mm weld =
. 9.3.8 Slag Inclusions A Pipe O.D greater than or equal to 60.3mm T" I
A I Length of an individual ESI indication = 50mm
0 Aggregate length of ESI indications in any continuous length of 300111111 weld
= 50mm
ESI indication maximum width 1.6mm
Aggregate length of ISI indications i.n any continuous length of 300mm
weld.= 13mm
ISI width less than or equal to 3mm
Four(4) ISI with max 3mm width in any continuous length of 300mm weld.
v Aggregate length of ESI & ISI indications = 8% of weld length
1 ,.~ , . ...- ,.' - - A ~

9.3.9 Porosity Isolated
* 1* Gas porosity in the weldrnent shall not exceed a total area, when projected
radially through the weld, by 1% of any 625 Sq.mm of projected weld area
I The diameter of any, individual gas pore shall not exceed 3mm
Cluster
I Dia of the cluster less than or equal to 13mm
_ , 0 g Aggregate length of clustergindications in any continuotts length of 3Q0nun
.-___ f , , __ _ . .. _ . _-...* o no s ,
I Ctmtntclni" Pm_|ect: Client:
NATIONAL l’l5l'l‘R()I..EUM NASR sou. tnsto ADMA _ OPCO

cossrnucrton COMPANY osvtztormenr PROJECT
EPC WORKS FOR PACKAGE-l
:_HDuc|.unettt Title T T T IT if
— .nDocutnent dcuiii.-§.iWfid*
PROCEDURE FOR THE RADIOGRAPHY OF Date 5"‘ Apr zeta
CIIRCUM FERENTIAL BUTT weeps INTERNAL x-any Rev. : R2 I
Procedure No. 005/09/ISIPL/NDT/RT01 j Page I4 of I4
_ I weld = 13mm 7 T B T
Hollow bead
Length less than or equal l31nm
Aggregate length of indications in any continuous length of3t)Umm weld =
50mm
Individual indication. each greater than 6mm length. separated by less than or
equal 50mm.
Aggregate lengtligof all indications less t|tan_or_eqtial 3% of weld length
9.3.10 U F Cracks Any fonn of cracking or suspected cracks shall be considered asldefectiand
the complete girth weld shallbe cut out. g 7
9.3.11 Undercutting Under cutting adjacent to the root pass is unacceptable. 9
Aggregate length of cap (EU) in any continuous length ol'30Un1m weld =
50mm
Aggregate length of cap (EU) in any combination, in any continuous exceeds
one-sixthof the weld length g g g
9.3.12 . Accumulation of Aggregate length of indications. in any continuous length of 390mm weld =
Imperfections 50mm
F
Aggregateglength of indications less than oriequal 8%,,of_t.1'e,ld length
9.3113 Pipe or Fitting To be reported to authority for disposition.
g _ _ Imperfections
9.39.3314 1 Root Penetration H if
I
The too} penetration at any point shall be 3m_m max. i
9.3.15 Centerline I Centerline Shrinkage (hot crack) in mechanized GMAW weld is
Shrinkage in unacceptable.
_ , GMAW weld . ' ______ 2* ,1, ' Ti _ . 7_ " ii __
9.3.16 A Metallic Inclusions The greatest dimension of any tungsten inclusion shall not exceed 2mm or
20% of the nominal wall thickness, whichever the smaller. Adjacent
inclusions shall be separated by at least 50mm and there shall not be more
than four inclusions in any 300mm length. ,
Caster fitslssisns ars_s1!.s¢<==P1flb1s.1- _ -
DOCUMENT STATUS
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ABU DHABI MARINE OPERATING COMPAl\ g

(ADMA-OPCO)
NASR FULL FIELD DEVELOMENT PROJECT EPC WORKS FOR

PACKAGE -1
PROCEDURE FOR THE RADIOGRAPHY OF

CIRCUMFERENTIAL BUTT VVELDS
GAMNIA RADIOGRAPHY
O-OiS DOCUMENT NO: 005/09/15/PL/NDT/RT02
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NATIONAL PETROLEUM ADMA OPCO - NASR FIELD -ABU DHABI

Subcontractor
OCEANEERING OIS Page 1 gf 13
— 7 _ 7 m ' "iiz —~~ 7 — _ _ _ ,
O. I _ # l _. 1 ) I it 77 7 '7 _' '
Oceaneering OiS Phone: +971 2 5555855

PO. Box 4074 Fax : +971 2 5554448
Plot 90, Sector M17, Mussafah, Email:
middle.east@oce-aneering.com
Abu Dhabi, U.A.E
7 ‘V 7 77 E 7 R ' - E — 77 I I
(,‘nnlmclu|": PfU_IL‘ClI (‘||enl'

NATIONAL PETROLEUM NASR FULL m;|..n ; ADMA - OPCO
= ('_‘ONS'l'RU('TlON COMPANY DEVELOPMENT PROJECT EPC
womcs FOR PACKAGE-I 1
1 Dzmument Title Dncumc|1l details
PROCEDURE FOR THE RADIOGRAPHY OF Date t 5"‘ Apr Zillfi
CIRCUMFERENTIAL BUTT WELDS GAMMA RADIOGRAPHY Rev. : R1
Procedure N0. 005/09/15/PL/NDT/RT02 Page 2 of 13
Rev. No. \ Purpose A List of updated/modified sections, if any
R0 Review Revision *
_'R1 Client‘s Comment added L Contents, Secl8, I9, 20, 2|. 22,23 attachmcnl 1 & 2
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E I O O R R ('onm|.c1nr: In Project: — I I I(.'lieI1t: I R I
NATIONAL PETROLEUM NASR FULL FIELD ADMA — OPCO
CONSTRUCTION COMPANY DEVELOPMENT PROJECT EPC
WORKS FOR PACKAGE-1
, DneumenlTille Doeulneiitdclails
PROCEDURE FOR THE RADIOGRAPHY OF . Date I 5"'Ap1'2(]lf1
~ CIRCUM FERENTIAL BUTT WELDS GAMMA RADIOGRAPI-IY Rev. : R]
5 Procedure No. 005/09/I5/PL/NDT/RT02 Page 3 of I 3
Contents
1.0 Scope/Extent of Application ...........................................................................................
2.0 Technical Reference Documents ................................................... ..
3.0 Personnel .................................................................................................................
4.0 Surface Perparation ..... ........... .......... ........................ .........
5.0 Equipment .................... .....................................................
5.1 Radiation Source ..................................................
6.0 Technique..................................... ..... .........................................
7.0 Geometric Relationship ...............................
7.1 Geometric Unsharpness: ..................................................................
8.0 Film Identification & Reference ...............................
9.0 Film Heat Shield.......................................................... ........ ...............................
10. Film Type ................................................................... ..
11. Film Coverage ......... ......... .......... ...................... ........... ....
12. Intensifying Screens ............ ...................................................... .... .............
13. Exposure ............................................ ........
14.0 Image Quality Indicators ............................................ .....................
15. Film Processing ....... .... ............. ..................... ..... ....... ......
16.0 Sensitivity ...........................................................................
17. Density........ ......................................... .. .. .
18. Film Quality & lnterpretation.... ........................................................................
19. Reports . . . b1ol'eL1 3~ :l_1E~<:'cinF.E r-LnI:=.e~ I
20. Film Paekaging..... .......... ............................... .... ...................10
21 Film Archive Life............... .. .. . . .. . .............. ............10
22 Digitization of Radiographs .......................................... ............................................. 10
23. Acceptance Criteria ................................ .................. .... ................. ............... 10
24. Radiographic Procedure Qualification ........................................................................10
25. Radiation Safety ....................... ........... . . . . . ......]]
ATTACHMENT I Procedure Qualification sample ............12
ATTACHMENT 2 Radiographic Examination Report Sample Form ...... .................13
"W ('ontr:u.'tnr: I _ “K mi liittjiccli In I Clietit; I if
NATIONAL PETROLEUM NASR FULL FIELD ADMA — OF( O
CONSTRUCTION COMPANY DEVELOPMENT‘ PRO.lE("l‘ EPC
WORKS FOR PACKAGE-I
\ Document Title OTTO Document details

PROCEDURE. non rat: RADIOGRAPI-IY or Date ; 5"‘ Apt zeta
CIRCUM FERENTIAL BUTT WELDS GAMMA RADIOGRAPHY Rev. : Rl
Procedure No. 005/09/15/PLINDT/RT02 Page 4 of I 3
Scope/Extent of Application
This procedure outlines the minimum requirements for the Gamma radiography ofcircumferential butt
welds of pipelines tie in. risers and associated spool pieces during the construction phase of
6.625"dia X ll.0n1m, |2.7mm and I4.3mm
8.625“dia X 12.7mm
I0.75“dia X l2.7m1n, l4.3mm and l5.9mm
l2.75“dia X |5.9mm
l4"dia X 17.5mm and l9.lmm
l6"dia X 9.5mm, l2.7mm and l5.9mm
l8”dia X l9.tmm and 22.2mm
and other related pipeline welds at Nasr Full Field Development Project EPC works for package-l in the
ADMA-OPCO field in offshore, Abu Dhabi.
This procedure shall be considered applicable to all diameters Linepipe & all wall thicknesses, which
may be encountered within the project (e.g. tie-ins, marker joints and riser piping of increased wall
thiclmess) subject to production of Procedure Radiographs fully meeting the required density and
sensitivity requirement.
The procedure shall be used on the tie-ins, marker joints and riser piping welds which is augmented by
manual Ultrasonic testing of the same welds
Technical Reference Documents

I ADMA-OPCO Doc N0.: AD2l9-705-PL-SPC-06210 Specification for Pipeline welding
I SP-1025 Rev2a Specification for Pipeline welding
I API 1104 20"‘ Edition Welding of Pipelines and Related Facilities
I DNV-OS-—Fl0l -2013 Submarine pipeline System
I BS EN 462-1 Image Quality indicators
I ENI7636 (formally EN 1435) Radiographic Examination of Welded Joints
I SP103l Quality control personnel for fabrication and Construction
I ASNT-SNT-TC 1A Recommended Practice for the qualification of Persomtel.
I EN 473 / EN ISO 9712 Qualification and certification of NDT personnel - General principles
Personnel
All personnel shall be qualified to ASNT Level II Radiographer, or PCN Radiographer Level ll
or equivalent. All personnel shall be approved by NPCC / Client prior to mobilisation.
Radiation interpretation shall be done by the ASNT RT Level ll qualified along with
interpretation or by the PCN qualified interpretation of R1 for the material qualified.
All personnel shall have undertaken an eye-test, within the preceding 12 months, to prove a
natural or corrected near vision acuity for reading J1 letters on Jaegers Standard Test Chart at a
distance of not less than 300mm and natural or corrected distance acuity of not less than 20/40.
Surface Perparation
Ln general surface preparation shall satisfy relevant visual code, however the surface
imperfection or coating can cause difficulty in detecting defects, the surface shall be ground
(lntlractort Project‘ 5 f‘ licnt:
H NATIONAL PETROLEUM NASR FULL FIl.'Ll.l) W ADMA - OP( O
(‘0NSTRUC'l‘lOl\‘ COMPANY DEVELOPMENT‘ PROJECT are
t womzs F()R PACKAGE-I
Document Title Document details
‘ PROCEDURE FOR THE RADIOGRAPHY OF Date : 5"’ Apr lillti
‘ CIRCUMFERENTIAL BUTT WELDS GAMMA RADIOGRAPHY Rev. I RI
1 Procedure No. 005/09/IS/PL/NDT/RT02 Page 5 of I "l
smooth or the coating shall be removed. Weld surface may remain as it is; only the deep valley
can be smoothly merged.
Equipment
Delta88O -isotope projection system.
Radiation Source
Iridium 192.
Technique
Double Wall Single Image / Single Wall Single Image / Double Wall Double Image - single
image viewing
Geometric Relationship
The radiation emission point shall be positioned so as to use the minimum source to film
distance compatible with the focal spot physical dimensions and penetrated thickness. The
radiation source shall be positioned so that the beam passes through the centre of the weld and
shall be offset by the minimum distance necessary to prevent the projected image from the
radiation source side of the weld obscuring the image of the area of interest.
The film shall be placed diametrically opposite the radiation source in close contact with the
weld. Film stand-off shall not exceed Smm, including heat shield (if applicable), and cassette
material.
For the SWSI technique the film shall be placed all around in close contact with the weld. Film
stand-off shall not exceed 5mm, including heat shield (if applicable), and cassette material.
DWSI Techniguegfi; _ T SWSI Technigue
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Geometric Unsharpness:
Geometric Unsharpness of the radiograph shall be determined in accordance with :

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‘ Contmctot": Project: i ("licntt

~ NATIONAL PETROL.EUl\'| NASR FULL FIELD ADMA — OI‘( O
(‘ONSTR UCTION COMl‘ANY DEVELOPMENT PROJECT EPC
WORKS FOR PACKAGE-I E
Dnctttntifll Titlc Document det Ills

. PROCEDURE FOR THE RADIOGRAPHY UF Date I 5"‘ Apt Zlllfi
CIRCUMFERENTIAL BUTT WELDS GAMMA RADIOGRAPHY Rev. : RI
Procedure No. 005/09/I5/PL/NDT/RT02 Page 6 of 13
Ug=FWD
Where Ugo = Geometric Unsharpness

F = Source size (effective focal spot) in mm..
D=Distance from source of radiation to weld or object being radiographed in mm
d=Distance from source side of weld or object being radiographed to the film in mm.
The maximum geometric unshatpness (Ug) can be calculated. The maximum acceptable Ug is
0.5mm for the wall thickness of50.8 mm
Film Identification & Reference
Each radiograph shall have an inherent unique identification. The identification shall be
produced at the time of exposure, using lead letters / numbers (symbols) having a height of not
less than 6mm and not more than 12mm. All lead symbols shall be of the same type.
The identification shall contain as a minimum of the following infortnation: Contractori Client
/ Pipeline I.D. I Nominal Diameter & Wall Thickness / Weld l.D / Welder ID I Date etc. Linear
identification on the radiograph shall be by lead number tape with maximum spacing of 10
centimetres and shall appear outside the area / region of interest.
Additional identification shall be used (lead letter /Numbers) will be used in case of repaired or
modified welds joints.
Flash type identification produced after exposure shall not be permitted.
Crayon type marking of wrongly identified radiographs shall not be permitted and the
radiograph must be reproduced using the correct identification.
The zero datum reference shall be clearly marked at 12 o’clock position on the pipe before
removal of the film. In the event of any repair being required then the area shall be marked on
the pipe by the radiographer based on information supplied in writing from the interpreter.
Marking shall be by crayon or paint marker, chalk shall not be used. The progression of number
tape direction shall be clockwise when looking in the direction of flow.
Control of scatter radiation — A lead letter ‘B’ should be placed on the back of the film cassette
to check for back scatter. The letter should be at least 13mm high and 1.5mm thick. Any
resultant light image of the ‘B’ on the developed film shows the presence of back scatter.
Adequate protection measure will be incorporated to remove the backscatter completely. If the
back scatters presence, then the joint is rejected and re-radiographed with adequate protection
measure.
Film Heat Shield
For,,_h9t_yvelds above 60°C only, a l.61mn fibreglass shield with 3mm thick fibre glass tape in
contact with pipe wall outside the weld width, shall be used.
Film Type
Fine grain high contrast, direct type film 70mm wide AGFA D7 (ASTM film Class II) or
equivalent. The maximtun base fog shall not exceed density of 0.3 H&D.
l Contractor: Project: l Client:
H NATIONAL PETROLEUM nxsn rum. rnn.n ADMA - orco
CONSTRUCTION COMPANY DEVELOPMENT PROJECT EPC
WORKS FOR PACKAGE-I
1. , . *— _ _ as A ___.__~ _ . *' —~~— U to
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rnoctzounta non THE RADIOGRAPHY or Date ; 5"'Apt'1Ulo
CIRCUMFERENTIAL BUTT WELDS GAMl\'lA RADIOGRAPI-IY Rev. : RI
Procedure No. 005/09/I5/PL/NDT/RT02 Page 7 of l3
ll. Film Coverage
A minimum of three (3) exposures, with an overlap of a minimum of 50mm to ensure litll
coverage ofthe full circumference of the weld. The exposure shall cover a minimum ofomm of
parent metal either side ofthe weld measured from the weld toe.
Location Marker: As per ASME Sec V fig T 275 Location Marker Sketch:

I Only source side location marker is acceptable 84 film side location marker is not acceptable
in case curved components with radiation source to film distance less than radius of
component.
1 Both source side & film side location marker are acceptable in case curved component with
radiation source at centre curvature
0 Only film side marker is acceptable & source side location marker is not in case curved
acceptable components with radiation source to film distance greater than radius of curvature.
12. Intensifying Screens
Lead 0. l 25mm front and rear.
I3. Exposure
The exposure shall be sufficient to achieve the specified film blackening (radiographic
density) combined with the specified radiographic sensitivity.
14.0 Image Quality Indicators
Two of EN 462-1 FE wire type lQl shall be used for each exposure (film). Placement shall be
within 25mm of the end of the diagnostic film length, with the thimiest wire facing outwards.
The essential IQI wire shall be based on pipe wall/weld thickness. The IQI wire shall be
placed perpendicular to the weld and its location shall ensure that at least 10mm of the wire
length shows in the section of uniform optical density which is normally in the parent metal
adjusted to the weld.
Film side lQI's shall be identified with the letters "FS" or identification of IQI shall not be
placed in the area / region of interest.
Damaged lQls shall not be used.
NOTE: Procedure test weld shall also have source side IQI if ID is accessible, which will
confirm achievement of required sensitivity. During production radiography, lQl’s
will be placed film side only due to lack of access to the inside of the pipe.
I5. Film Processing
A minimum of one full circumference exposures will be qualified.
Methoglgl — (Manual Devel@men_t_)
AGFA - Gevaert developer or equivalent diluted l:4 for 240 seconds @ 20-26°C, indicator
stop bath for approximately 30 seconds.
AGFA - Gevaert fixer or equivalent diluted 1 :4 for 60 seconds @ 20-26 ° C.
C'onlr:iclor: Proiecl: f hem
NATIONAL PETROLEUM NASR FULL FIELI) ADM/\ - OPCO
CONSTRUCTION COMPANY DEVELOPMENT PRO.lEC.'T EPC
WORKS FOR PACKAGE-I
J ~ ~
l Document Title if O OOOOOOOO DU\..l.l!‘l‘|t-Z'l'll dL.L\ll‘v
PROCEDURE ron THE RADIOGRAPHY or Date <"' Apr mm
CIRCUMFERENTIAL BUTT wsuas GAMMA RADIOGRAPHY Rev at
Procedure No. 005/'09/l5/PL/NDT/RT02 Page 8 oi 1'i
_
lnitial wash for approximately 15 seconds in clean running water followed by l5 seconds in
wetting agent prior to interpretation (dry).
Final wash for a minimum of5 minutes in clear running water.
Dry using O-OiS rapid on spool system spin dryer, blow dryer.
All radiographs shall be reviewed after drying and accepted by NPCC/Client prior to
packaging.
Mlethodt 2 (_AUlOfl13t_iQ,_DBV€lOplllfillll
Automatic Processor
AGFA NDT OS with integral infra red drier.
AGFA Developer and replenisher 28-38 ° C.
AGFA Fixer and replenisher @ 28-38 °C.
Film throughput 420-480 seconds leading edge/leading edge from entry till exit.
All radiographs shall be reviewed and accepted by NPCC/Client prior to packaging
16.0 Sensitivity
The sensitivity across the weld, using a film side penetrameter for this technique shall be as a
minimum as shown in EN 1435 table B-9, Image Quality class-A. The table is as follows
Fiingle-“-311 technique; IQI OI‘! source side
Table B.l — \\"ire IQ]
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up to 1.1?“ H W’ ' Z O ‘W’ 1 I-3
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above 2.9 to 33.-'5» \\" 1 E»
abc»v-e- 3.5 to 15-0 '\"\-" 1 +5
abcwe -5.0 to ‘I \\’ 1-I
above T to 10 \V 13
above 10 to 1-5 \\" 1 '2
pabovo 15 to 2-5 Vi’ 11
iabove 2-5 to 32 “F 10
Y above 32 to -I0 \'\7 ‘El
above -I010 55 \V -‘3
a\:o\'e- 55 to 55 \\' T
Iabove B6 to I-50 \‘\" ('3
l a'|'.rc1\'£= 150 In 2-'51] \\F Ev
above 250 l\\ 4
1‘ uni:-1-£11 3-aura.-#1, IQ] \r_n.luo:- “'0: :0 than the beta-vi \'?||l;hlKl;i ran bl nnnflplmd an I'n'I|_cci-_w'1-
_ 10 mm to '3-I ii up t Q‘ 7-W U 1-‘ nl “#5:
abovo 2-I min ‘bu 3‘) mm. up to uni \'-.\lI.1I-
(‘nntmcton Project: ("licnt
NATIONAL PETROLEUM NASR FULL FIELD AIJMA — ()P( O
C()NS'|‘R[|CTION COIVIPANY l)E\'IE.LOPMENT PROJECT EPC i
l
WOR KS FOR PACKAG E-I
7_ ___ J-L__.7 "_
Document Title . Dncumtnt t.lLldIl"-

PROCEDURE FOR 't‘n1~: RADIOGRAPIIYOF c Date ‘i"‘Apr2tllfi
C]RClIMFEREN'FlAL ntrrr Wli3l.l)S GAMMA RADIOGRAPHY Rev.
Procedure No. 005/09/15/PLfNI)T/'RT02 . Page 9 of I3
Double-wall technique: single or double iiiiage: lQl on film side

Table B.9 —- Wire IQI
OOOO Imago quality clas§O.3tOO O
T O Pcinetrnted thickness u TOO lQ1\'n1u@ T KT O T,
l
t
1111!.) l
hp to 1.13 l\\-’ ts
above 1.2 to Q W 1'.‘
iabove 23 to W 16
above 3.5 to -it W is
“above 5 to IO W 14
above IO to l-5 W 113
above 15 to 22 W 1:2
-above Bi’ to 38 W 11
above 31$ to -15 W 1o
above 45 to Gt) W9
above 50 to $5 WS
-5U
above bo to 1:3-Zr
P
W7
above 125 to I'll}-5 W6
‘above 112-3 to 3?-5 W 5
.al:ic-vs» 375 w4
Density
The radiographic density shall be between 2.0 to 4.0 (Hurter and Driffield) in sound weld
area. Density readings will be taken utilising X-Rite, SAKURA PDA-81 or equivalent type
densitometers on each radiograph and recorded on the report form.
A calibrated densitometer with a valid calibration certificate shall be made available for
checking the density of radiographs. A calibrated density strip shall also be made available
for periodic verification of the calibration.
The validity of the densitometer shall be one from the date of calibration. The densitometer
will be calibrated against valid density strip as per OOIS In-I-louse calibration procedure
OOIS-QA-OPR-SA.
Film Quality & Interpretation
All completed radiographs in dry condition will be checked for quality, interpreted, sentenced
whether accepted or rejected in accordance with acceptance criteria, prior to presentation for
the client approval. Films shall be free of scratches, artefacts, fihn marks, development marks
etc., which may interfere with interpretation.
Viewing shall be conducted in subdued light. All viewers shall be of the variable high
intensity type and capable of viewing film densities within the range specified.
All radiographs shall be reviewed and accepted by NPCC / Company TPA prior to packaging. |
Reports
Prior to completion of each shift, radiographic reports will be completed in fiill and submitted
to the NPCC QC Representative and finally to Company TPA. (Report Form as per
Attachment 2).
The report number of any supplementary NDT, conducted to confirm Radiographic

interpretation, shall be clearly indicated on the RT report.
C'on|r.1ctm': Project". Client:
l NATIONAL PETROLEUM NASR FULL FIELD ADMA — OP( O
CONSTRUCTION COMPANY DEVELOPMENT PROJECT EPC J
WORKS FOR PACKAGE-I 2

PROCEDURE FOR run RADIOGRAPHY or Date 1 5"‘ Apt 201:1
i CIRCUMFERENTIAL BUTT WELDS GAMMA RADIOGRAPIIY " Rev. : RI
Procedure No. 005/09/I5/PL/NDT/RT02 Page I0 of I3
Film Packaging
All completed radiographs shall be labelled, rolled. placed in polythene bags and bound with
elastic bands, prior to the sequential placement in storage boxes. Note that elastic bands shall
not be bound around uncovered film due to the chemical reaction induced between the film
and elastic.
Complete and attach the form to all storage box, one Radiograph Location Form, detailing as
a minimum the following information:
a) Project Identification
b) Oilfield Location
c) Pipeline Identification. (including diameter / wall thickness etc)
d) Applicable weld references (e.g. Weld 0l to Weld 94)
e) Date
1‘) Radiographic Position
The all films will be finally stored in the fire proof containers
Film Archive Life
Radiographs shall be interpretable for a minimum period of 5 years
Ensure the minimum interpretable period of 5 years the films will be stored in good
environment after processing.
At least one thiodet test per 100 welds shall be conducted in accordance with manufacturers
recommended practice to detemiine residual thiosulphate levels and archive life. Results shall
be recorded on the record form.
Digitization of Radiographs
The digitization of the radiographs will be performed as applicable by NPCC as per the
NPCC procedure, Document No: 3291-PP-QA-0021
Acceptance Criteria
The radiography examination confirmed to the following specification:

' ADMA-OPCO SP-I025 &ADMA-OPCO Doc N0.: ADZI9-705-PL-SPC-06210
-Specification for Pipeline welding.
0 API 1104 Welding of Pipelines and Related Facilities
1 DNV OS F 101-2013 Submarine pipeline System
For coinpgrison Acceptance Chart refer Pro5_:_gdure Ng,_g05l09/,1 SIPL/BIDILRTQ1
Radiographic Procedure Qualification
Procedure test weld shall have “film side” IQI, which will establish the sensitivity
requirement- If the ID of the pipeline is accessible the IQI shall be kept as well as on “source
side”, an equivalent sensitivity is established with film side IQI. A record fomi for
radiographic procedure qualification, as per Attaclnnent 1, will be completed and submitted
along with the procedure radiograph to NPCC QC Representative for review/acceptance and
(".ont|actor: Proicct: C‘ licnt:
NATIONAL PETROLEUM NASR FULL FIELD ADMA — OPCO
(‘0NS'I‘RUC'I'l()N (‘()l\/IPANY DEVELOPMENT PROJECT EPC
WORKS FOR PACKAGE-l

PROCEDURE FOR Tl-IE RADIOGRAPHY OF Date : 5"‘ Apr sum
CIRCUMFERENTIAL BUTT WELDS GAMMA RADIOGRAPHY Rev. : R]
Q; Procedure No. 005/09/15/PL/NDT/RT02 J Page ll 01°13
l____
Client approval. This qualification shall be repeated when there is a change in the essential
variable (i.e. exposure, material. diameter, thickness, removal / placement of heat shield.
Change in the surface temperature ofjob, technique and developing method. etc.)
5. Radiation Safety
All activities involving equipment producing ionising radiation shall be conducted strictly in
accordance with the following documents.
I NPCC Document QAS-30_l sl$tadioatio|1 Safety Pr0Ce£l3_1_{;:;ssLate1st_ revision

It O-OiS Document Local Rnlesjor Site Radiography so-O; Latest revision
A copy of all documents shall be available at all times.

1 Cnntrzictor: Project: ‘ Client:
l NATIQNAL PETR()LE[_lM NASR FULL FIELD ADMA -— OPCO
l CONSTRUCTION COMPANY IJEVELOPMENT PROJECT EPC
WORKS FOR PACKAGE-I p
Document Title Dncuntettl details
PROCEDURE FOR THE RADIOGRAPI-IY OF 7 Date : 5"‘ Apr '-llllfi
CIRCUMFERENTIAL BUTT WELDS GAMMA RADIOGRAPI-IY Rev. I RI
Procedure N0. 005/09/ISJPL/NDT/RT02 Page I2 of 13
ATTACHMENT 1 Procedure Qualification sample Form
R.-XDIOGRAPHIC PROCEDURE QI.'.-KLIFIC.-KTION RECORD

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,_ ; NATIONAL PETROLEUM NASR FULL FIELD ADMA - OPCO
D C‘ONSTRll(.‘TION COMPANY DEVELOPMENT PROJECT EPC
i WORKS FOR PACKAGE-I
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l Doctuneni Title E W T E E WT H *Dtiet|i1ieiiitileiiiils I

l PROCEDURE FOR THE RADIOGRAPIIY or 1 Date: 5"‘ Apr 201s
CIRCUMFERENTIAL BUTT wtzcos GAMMA RADl0(2RAPHY l Rev. 1 Ri
Procedure No. 005/09/I 5/PL/NDTIRTOZ Page l3 oi‘ I3
ATTACHMENT 2 Radiographic Examination Report Sample Form
°¢E"'E5R'"° PIPELINE RADKJGRAPHY REPORT REPORT No; m___"_________‘_____m_

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NASR FULL FIELD DEVELOMENT PROJECT EPC WORKS FOR I

PACKAGE -1
Y PROCEDURE FOR THE MANUAL ULTRASONIC EXAMINATION OF ’

WELDS AND BASE METAL
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NATIONAL PETROLEUM } ADMA OPCO —NASR FIELD -ABU DHABI

- ——— — —— —— \ — __ , __ _, , H ' 1"’ r’? — '* ' ' ' * W
I Subcontractor
, OCEANEERING OiS Page 1 of 15
7' 7 I i - — _ I ___” _ ____ '_.V_ UL _ J E
OI:-eaneering OiS Phone: +971 2 $555855

PO. Box 4074 Fax : +971 2 5554448
Plot 90, Sector M17, Mussafah, Email: middle.east@oceaneering.com
Abu Dhabi, U.A.E
T WC'unlracm|': C WPTTTICCII “WW I I Clicm: WC
“ NATIONAL PETROLEUM NAsR FULL FIELD ‘ M-,MA _ OPCO H

CONSTRUCTION COMPANY DEVELOPMENT PROJECT Y '
Dnczuimenl Title C Cl CI D7l\£'TIC1zl1‘ClCI.'.‘I‘lI detaiis
PROCEDURE FOR MANUAL ULTRASONIC EXAMINATION Date ;5'*' Apr 2016

OF WELDS AND BASE METAL REV. ; RI
Procedure N0. 005109/15/PL/N DT/UT03 Page 2 uf 15
Rev. No. ’ Purpose List of updated/modified sections, if any 1
R0 Review Revision
_ * ,_ __E ‘___ i‘ ___ . . __ _ ____ C _ |
R1 Clienfs comments added Attachment 1 Report form modified
A»
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_____ T f F .. _ __ __ __ _
C ("unIr'..IcIor: Tm C Project: T Client T
M NATIONAL PETROLEUI\’l NASR FULL FIELD ADMA -- OP( O

CONSTRUCTION COMPANY DEVELOPMENT PROJECT
EPC WORKS FOR PAC KAGE-I
mDOcI|IncnITitle I I Oiticilimiiltlttiils
PROCEDURE FOR MANUAL. UL'l‘RAS()NlC ExAMINA'1'ION 1 Date P“ Apr was

OF WELDS ANI) BASE METAL I Rev R
Procedure No. 005/09/15/PL/NIT!‘/UT03 l’ase 1 <11 15
Contents
l.0Scope.....................................................................................................................
2.0 Reference Documents ...................................................................................
3.0 Qualification of Personnel .......................................................................... ..
4.0 Equipment and Materials........................................................................... ..
4.1 Flaw Detector .............................................................................................
4.2 Probes .........................................................................................................
4.3 Calibration Blocks ................................................................................... ..
4.4 Couplant .....................................................................................................
5.0 Surface Condition .........................................................................................
5.1 Weld Surface..............................................................................................
5.2 Parent Material.......................................................................................... l I l I U 1'
6.0 Examination ................................................................................................... I Q I I I l§
6.1 Calibration .................................................................................................

6.1.1 Straight Beam Calibration (0° Probe) ................................................
6.1.2 Angle Beam Calibration ........................................................................
7.0 Transfer Correction ......................................................................................
8.0 Technique ......................................................................................................
9.0 Scanning.........................................................................................................
10.0 Equipment System Calibration ...................................................................
11.0 Periodical Verification of Equipment Calibration.....................................
12.0 Examination Technique ...............................................................................
12.1 Sensitivity ..................... ......................................................................... ..
12.2 Straight Beam Examination .....................................................................
12.3 Angle Beam Examination .........................................................................
12.3.1 Weld Marking: .......................................................................................
12.3.2 Weld Examination - Pipe Welds...........................................................
12.3.3 Defect Evaluation and Sizing................................................................
12.4 Defect Length .............................................................................................
12.5 Through Thickness Dimension ................................................................
13.0 Acceptance Standards ..................................................................................
14.0 Reporting ............................ ........................................................................ '\~DO‘-iG\D@% @'-lI"~‘- lO'~\‘O'U’l IU'l-§BiI
ATTACHMENT 1 Ultrasonic Inspection Report Form .................................... .....1l
ATTACHMENT 2 Examination Scan Coverage ................................................ .....l2
ATTACHMENT 3 ACCEPTANCE CHART ...................................................... .....l4
('Ontractorf l’ro_ict:t: Client:
l
" NATIONAL PETROLEUM NAsR FULL FIELD I ADMA _ OPCO

C()NSTRUC'l'lON COMPANY nEvEL0PMENT PRO.IE(‘T
WEP(.‘ WORKS FOR PACI~;AC.E-1
Dtwuincnl Title W C WTrSTDi'Ctt‘Tlfl1tJI1l tlclnils
PROCEDURE FOR MANUAL ULTRASONIC E.XAMlNA'l‘lON Date :5"' Apr 2016

p OF WELDS AND BASE METAL I Rev. : Rl
Procedure No. 005/09/IS/PLfNDT/UT03 i Page 4 of 15
Scope
This procedure details the methods to be used by Oceancering OiS personnel for the manual Ultrasonic
examination of pipe butt weld configurations in steel whose section is Smm thick or greater and examination of
parent material. during the construction phase of
6.625"dia X ll.0Inm. l2.7Inm and 14.3mm
8.625"dia X l2.7nun
l0.75"dia X 12.7mm. 14.3mm and 15.9mm
l2.75”dia X 15.9mm
l4"dia X 17.5mm and l9.lmm
l6”dia X 9.5mm, l2.7mm and |5.9mm
|8"dia X I9. lmm and 22.2mm
and other related pipeline welds at Nasr Full Field Development Project EPC works for package--l in the
ADMA-OPCO field in offshore, Abu Dhabi.
Reference Documents

I ADMA-OPCO Doc N0.: AD219-705-PL-SPC-06210 Specification for Pipeline welding
0 SP-1025 Rev2a Specification for Pipeline welding
0 API l 104 20"‘ Edition Welding of Pipelines and Related Facilities
I DNV-OS-F101 -2013 Submarine pipeline System
I ASTM A 578 Standard Specification for Straight-Beam Ultrasonic Examination
I SP103l Quality control personnel for fabrication and Construction
I ASNT-SNT-TC IA 201 1Recommended Practice for the qualification of Personnel.
Qualification of Personnel
All personnel shall be qualified to ASNT Level Tl Ultrasonic, PCN Ultrasonic Level ll or equivalent.
All personnel shall be approved by NPCC / Client prior to mobilisation.
All personnel shall have undertaken an eye-test, within the preceding 12 months, to prove a natural
or corrected near vision acuity for reading J l letters on Jaegers Standard Test Chart at a distance of
not less than 300mm and natural or corrected distance acuity of not less than 20/40
Equipment and Materials
Flaw Detector
The flaw detector shall be the Krautkramer USM35X, EPOCH XT or equivalent Company
Approved equipment, calibrated and certified in accordance with the requirements of Oceanccring
OiS Quality System and the additional calibration requirements of ASME Section V, article 5,
T530. A copy of the calibration certificate/record shall accompany the flaw detector.
The flaw detector shall meet the specific requirement as per DNV specification
i ('ontractnr: l’i'ojvct: ‘ Client:
“ NATIONAL Pl€'l"ROLEUM Nasa FULL mean ADMA _ OPCO

CONSTRUCTION COl\’lPANY DlC\"'ELOPl\-1ENT PROJECT s
EPC WORKS FOR PACKAGE-I
Dttttllfletti we "S if it if l')iiciiinent limits C
PROCEDURE FOR MANUAL ULTRASONIC EXAMINATION Date :5"' Apr 2016
OF WELDS AND BASE METAL ‘ Rev. : RI
Procedure N0. 005/09/15/PL/NDT/llT0.3 Page 5 of I5
Probes
The probes to be used shall be selected from the following. All probes shall be ESI rated.
Normal probes (Compression)
I 5.0lVlHz l01nm dia. Twin crystal.

0 2.5MHz l5mrn dia. Twin crystal.
It 5.0MHz 20mm dia. Single crystal
Angle Probes (Shear)
I MAPS 4MHz 10mm Dia 45°, 60°, 70° 38°(where applicable)

It TMAP 4M1-lz 10mm Dia 45°, 60°, 70° 38° (where applicable)
Normal testing will be carried out in ambient temperature. For testing of materials I welds at
temperature greater than 70°C, hot shoe probes shall be utilised.
Calibration Blocks
The appropriate Calibration Block with thiclcnesses and holes sizes in accordance with ASME Sec
V Article-4, Fig T 4342.1 shall be selected for the material thickness under examination.
ITW V1 — Calibration Block
11W V2 — Calibration Block
IOW - Block
DNV Block when cross checking for AUT and its repair welds testing
Couplant
The couplant shall be a proprietary ultrasonic couplant, a suitable cellulose based adhesive, e.g.
Polycell, grease, oil or water as appropriate. The selection of couplant shall compensate the
temperatures of the surface being tested.
Surface Condition
Weld Surface
Weld surface and scanning surface shall be free from loose debries / millscale / and loose paint
The weld surface shall be prepared as needed to present a smooth contour, avoiding sharp changes
in section. Where such changes in section occur, it is possible that some difficulty in the ultrasonic
interpretation may occur, such difficulties must be recorded on the report.
Parent Material
The parent material shall be power brushed with light localised grinding to remove weld spatter,
surface irregularities or foreign matter that might interfere with the examination, giving a smooth
contour for a distance of at least 1.25 x maximum skip distance of any angle probe to be utilised and
at any time not less than l 50 mm.
Coiitractorz Pmjcct: Client:
NATIONAL PlilTR()l..El_lM NASR FULL FIELD ADMA — OPCO

CONSTRUCTION COMPANY DEVELOPMENT I’RO.IE(‘T
Doi.@tiniei1|Titlt' R A T O O Tiiiiciiiiicnl details
PROCEDURE FOR MANUAL ULTRASONIC EXAMINATION Date ;5'*‘ Apr 2016

OF WEI.DS AND BASE M ETAL i Rev.: R1
Procedure No. 005/09/l5/PL/NDT/UT03 Page 6 of lfi
6.0 Examination
The scanning requirements of this procedure are based on the use of at least two probes ot'dil'fering
angles from each side of the weld.
6.1 Calibration
6.1.1 Straight Beam Calibration (0° Probe)
The equipment is calibrated using a straight beam probe for a suitab le range for the thickness of
material being examined. A minimum of two back wall echoes from the material under test shall be
noted during the examination. The second B.W.E. shall be adjusted to a minimum of 80% F.S.H.
6.1.2 Angle Beam Calibration
a) The equipment is calibrated for a suitable range for the beam path length required to
satisfactorily complete the examination, i.e. Full Skip Distance.
b) The DAC curve for AUT repair welds shall be produced using the DNV calibration block
with l/4T SDH. The attenuator/gain control is adjusted to produce a response of 80% full
screen height and the screen is marked. The probe is then re-positioned without altering the
attenuator/gain control to give the maximised response for each of the remaining holes that is
1/2 T and 3/4T. At each maximised position, mark the position of maximum response on the
screen. Connect the screen marks to produce the DAC curve. This gain setting is the primary
reference level.
The_DNV Block requirement.
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c) The DAC for pipeline welds shall be produced using the ASME S ec V Article-4, Fig T 4342.1
Blocks
. | .
Contractor: I’i'o_|ccl. . Client:
" NATIONAL PE'l"ROLEU|\1 NASR FULI. Fll?.l-D ADM A _. OPCO

CONSTRUCTION COMPANY DEVF.l..OPMENT PR().lE("T
j j Marcworms Eon PACKAGE-I
TT)iict||nt.’itt Title I O Document details
PROCEDURE FOR MANUAL ULTRASONIC EXAMINATION Date :5“! Apr 20lt’i

OF WELDS AND BASE METAL Rev. : RI
Procedure No. 005/(I9/I5/PL/NDT/UT03 Pfigif 7 Of I5
7.0 Transfer Correction
If the test blocks have been prepared from a sample of the parent material with similar surface
conditions then the transfer technique need not be incorporated, but if the test blocks have been made
of a general selected material and the surface is machine finished, then the gain setting may require
adjustment to compensate for coupling losses and other sources of attenuation.
The transfer compensate shall be obtained in accordance with the requirements of the test standard. If
no test has been stipulated or the test standard does not stipulate any particular method then the
following technique shall be used.
8.0 Technique
Employing two angle beam probes of the same type, one acts as a transmitter and the other a receiver.
The probes are directed at each other on the test block at one skip distance and the signal produced
adjusted to a reference level. The dB level shall be noted. Cany out the same procedure on an area of
the parent material adjacent to the weld being tested and again note the dB level. The difference
between the dB levels shall be known as the transfer value.
The transfer value shall be added to the primary reference level prior to examination
9.0 Scanning
All scans shall be carried out with a minimum overlap of 25% of the transducer diameter. The rate
of search unit movement shall not exceed I50 nun/sec.
10.0 Equipment System Calibration
The following calibration shall be performed every three months as per ASME Sec. V.
a) Screen Height Linearity
The ultrasonic instrument shall provide linear vertical presentation within 15% of the full screen
height for 20% to 80% of the calibrated screen height (base line to maximum calibrated screen
point(s).
b) Amplitude Control Linearity
The ultrasonic instrument shall utilise an amplitude control accurate over its range 120% of the
nominal amplitude ratio, to allow measurement of indications beyond the linear range of the
vertical display on the screen.
A copy of calibration certificate reflecting this shall be made available with the UT equipment.
11.0 Periodical Verification of Equipment Calibration
Equipment calibration confirmation shall be carried out at the cornmencement of, and at 4 hourly
intervals during the examination after any break where the equipment has been switched off, and on
completion of an examination.
If the deviation fotmd to be larger than 2% of range or 2° of nominal probe angle, the equipment
shall be recalibrated and testing carried out with the equipment over the previous period shall be
repeated.
(lmlractor; Project: Client:
NATIONAL PETROLEU M NASR FULL FIELD ADMA _ Qpcu

, CONSTRUCTION COMPANY DEVELOPMENT I’R()JEC'l'
i EPC WORKS FOR PACKAGE-I
Document Title Document tlelails
PROCEDURE FOR MANUAL ULTRASONIC EX_AllVlIl"~lA'l'lON A Date :5“‘ Apr ZUI6

‘ OF \\/ELDS AND BASE METAL Rev. : Rl
Procedure No. 005/09/IS/PL/NDT/UT03 Pass 3 at 15
Recalibration shall be perfonned whenever the equipment has been out function tor any reason
including on—offand whenever there is any doubt concerning proper function of the equipment.
If during the calibration confirmation the sweep range of the DAC curve has changed by the
following tolerances:- (i) Sweep Range - if a point of the DAC curve has moved on the timebase by
more than l0% of its original timebase position, or (ii) DAC Curve - if a point on the DAC curve
has changed by 1 20% or 2 dB from its original amplitude; then the following action shall be taken:
(a) Sweep Range

1
The calibration shall be corrected with a note of the correction being made on the report. It
any signals have been recorded, all recorded indications shall be re-examined with the
corrected calibration and their values corrected accordingly on the report.
(b) DAC Curve
If any point on the DAC curve has varied by 20% or 2 dB, a new DAC curve shall be
produced.
12.0 Examination Technique
12.1 Sensitivity
The scanning sensitivity should be set to twice the primary reference level (+6 dB). All indications
in excess of 50% of the DAC should be evaluated when assessed at the primary reference level. All
indications ofplanner discontinuities over 20% DAC shall be reported.
12.2 Straight Beam Examination
Prior to any examination of the weldment, the parent material shall be examined. A compression
wave 0° examination will be carried out for a minimum of 100mm either side of the weld to locate
any flaws in the parent material and to determine its thickness. For thicknesses up to 30mm, a twin
crystal probe shall be used. For thicknesses over 30mm, a single crystal probe shall be used.
12.3 Angle Beam Examination
12.3.1 Weld Marking:
If the weld cap has been removed the centre line of the weld shall be determined by locating the
position of maximum response from the weld root.
12.3.2 Weld Examination - Pipe Welds
A critical root scan shall be carried out from both sides of the weld, with at least one angle probe
directed essentially perpendicular to the weld axis so as to distinguish between root variations and
the existence of root cracks or crack-like defects. This shall be done where practicable with the aid
of a magnetic strip placed so that the distance from the probe index to the root will be constant. The
body and fusion faces of the weld shall then be examined using a continuous scanning pattern from
(‘ontructorz Project: ('licul:
Nixrlowxr. Pn'|'|t01.attM NASR Furl. r|n|.n Am“ _ OPCO

, CONS'I'RUCTlON COM PANY I)EVELOPl\'lEN'I' PROJECT
i EPC WORKS FOR PACK.-‘\GE—l
Document Title Doc umcnt details
PROCEDURE FOR MANUAL ULTRASONIC EXANIIN.-KTION : Date :5"' Apr 20lf1

OF WELDS AND BASE META]. ' Rev. 1 RI
Procedure No. (I05/09/IS/PL/Nl)'l‘/UT03 Pass 9 OI’ 15
both sides of Lie weld between the weld centre line or the cap edge whichever is appropriate and
full skip plus the cap width using at least two probes ofdiffering angles.
12.3.3 Defect Evaluation and Sizing
All indications which produce a response greater than 20% of the reference level will be
investigated in order that the operator can evaluate the shape, identity and location of all such
reflectors and reported.
A record will be kept of all responses exceeding 50% reference level. This will detail the area, the
response level, dimension, depth below surface and the classification ofthe response.
This investigation may require scanning fiom other positions and with different probe angles and is
highly subjective in its nature and should be carried out with extreme care.
12.4 Defect Length
Use -6 dB-drop technique, marking the probe centre at the defect end points. Subsidiary maximum
at the ends of the defect should be treated independently of major defect for overall assessment of
length.
12.5 Through Thickness Dimension
Use the maximum amplitude technique or -20 dB-drop technique in conjunction with adjustable
flaw location aids.
13.0 Acceptance Standards
Parent material -
ASTM - A 578 Standard Specification for Straight-Beam Ultrasonic Examination
Welds: ADMA-OPCO Doc N0.: ADZI9-705-PL—SPC-06210 & ADMA —OPCO - SP-1025

Specification for Pipeline welding & API 1104 Welding of Pipelines and Related Facilities when
complementary to X-ray
For AUT Repair Welds as per AD219-705-PL-SPC-06210 Section 8.2 —DN\/-OS-F 101 -2013
Submarine pipeline System Appendix D Table D6 when this procedure is used along with AUT
system for checking Pipeline welds.
For comparison Acceptance Chart ,ref_er appendix 3
14.0 Reporting
The reports of each weld examined must include all the relevant calibration data, to permit a
duplicate examination at a later date submitted on the appropriate report form (an example is
contained in Attachment l).
The report must also include all the data relevant to the work-piece together with a sketch, where
appropriate, of the work piece or the defects detected.
('nntractor: Project: C'lienl:
NATIONAL PETROLEUM nxsn ruu. mam ADMA _ OPCO

cotvsrnucrttotv COMPAN v DEVELOPMENT |=no.|1;c1" !
g N g g N go EPCWORKSFORPACKAGE-Ii
Document Title T FT 0 l Docuiucnl tletails
PROCEDURE FOR MANUAL ULTRASONIC EXAMINATION Date :5"' Apr 2016

i OF WELDS AND BASE METAL Rev. : R1
Procedure No. 005/09/I5/PL/NDT/U'I"03 i Page 19 Oi‘ I5
The method of completion of the report is self evident and care must be taken to ensure all boxes are
completed; where not applicable. the abbreviation ‘N/A‘ inserted, or where not known the
abbreviation ‘N/K‘ inserted. The examination standard and acceptance standard shall be clearly
identified.
Where necessary these shall be accompanied by a sketch or drawing. All restrictions. which limit
the effectiveness of the test, must be reported.
Conti"aiclu|'; Pm_it’ctt Clictil;
" NATlONA,L PETROLEUM nxsn rum. |=i|~:i.n ADMA _ OPCO

CONSTRUCTION COIVIPANY DEVELOPMENT PROJECT
EPC WORKS FOR PACKAGE-l
Wllocuiiieiit Title Docuiiiciit details
i 1
* PROCEDURE FOR MANUAL ULTRASONIC EXAMINATION Date :5"' Apr 2016

I OF VVELDS AND BASE NIETAL Rev. : R1
Procedure N0. 005/09/I5/Pl_.fNDT/UT03 Page | l 01°15
__ _ v —— —— 7——7— — — — —>—;' ;—;7—'
ATTACHMENT l Ultrasonic Inspection Report Form
Rep-m ~<=-= Ultrasonic Report sheer or

usfomer Jpb No. I ata
Matsrml Loc§|_t_ion
NDT Procedure Rev
Ins action Standard Rev
‘dd Re“
1:
—T_l WTFFTFT
aw Detector Manufacturer
TL?“ ..
Probes
Anglo (dag)
Crystal Size
Fro uoncy
u lant _ _ _____ _ Surface Condition
CALIBRATION
{Ref Block Thickness Target
ims Base Range Compression Shear
Sensitivity Setting Compression Shear
- rtLevel Re ect Level Defect Slzln Method Lenth Width
Test ltemlweld Ac t
Identification Rceezcfr Defect Description Location and Remarks
Tl-I
-
Size! Thlckncs _ _ I _ _ __
H i i l_—?_' iSi Reviewed by NPCC Approved By Company T “U
Date
T is report sign nos acceptance or othowinsa wit raga!‘ only to the acceptance criteria o t o app ica o
standard. Such compliance, or otherwise. doas not infer or imply suitability Ell‘1CIl'Ol' fitness for any particular use or
purpose. No other communication by Ocaarioeririg. whether oral or written. shall be construed as an opinion as to
whether the wold or other work inspected should be accepted or rejected.
OOISJNDT-FHM!UTt'Rev 1
Cnlltmclnl". Project: Client:
NATIONAL PETROLEUM NASR FULL FIELD ADMA __ Opco

CONSTRUCTION CON] PANY DEVELOPIVIENT PROJECT
Document Title Docume|1l details
I
PROCEDURE FOR MANUAL ULTRASONIC EXAMINATION Date :5"' Apr 2iJl(.1

j OF WELDS AND BASE METAL Rev. : RI
Procedure No. 005/09/15/Pl,/NDT/UTU3 Page I2 fit‘ 15
ATTACHMENT 2 Examination Scan Coverage
FIGURE I
Scanning Technigue
100mm (minimum) il-
End Area Examination

After Bevelling
- ¢ I 0 u u
Prior to shear wave Prior to shear wave I
Y 4_ ._ _
Comgression Probe Scanning Pattern
Pitch
+
.--—------——--—-—-—-
___. E )
_,____..L_____) Q-___._._.____\>
% (___. __._ . _._.,-
flll_l~1g"‘— - , ___._)
$;_—”—fi 2 cifi
‘i
< ,
"—-T
*“~
<""""‘—“J
(""'__—”_ C “H
$1 :,,fl
_e o__t
‘Ci-_3> __,;-:1;-_~_ ‘-ix
NOTE: The pitch between adjacent scan lines shall not exceed half the transducer diameter or width
C if T H Conl|'act0i‘:Hi E W C O CW Project: O T if C J
“ NATIONAL PETROLEUM NASR FULL FIELD ADMA __ OPCO

EPC jwonks FOR menace-1 U { {
DHé1IdI.4nitTi1|iL- H _ Documemdetaiis
PROCEDURE FOR MANUAL ULTRASONIC EXAMINATION 1 Dale :5'1' Apr 2016

OF WELDS AND BASE METAL 3 Rev. I RI
Procedure No. 005/09/15/PL/NDT/UT03 Page 13 Of 15
ATTACHMENT 2
SHEAR wave EXAMINATION scam COVERAGE
\ /' ‘\ 1" \ I
\ If KN. ff ‘I-‘_ I
\ , \ 1 5
x .1 ~. 1 ~. ,-' ',
\ I “‘\ -" N 1
\ *" "‘ "* .1
\ /’ “‘\ z
.. ___ '\..- J
_._____. .-_.. _ ___ ?_._.

\.
T-. ‘- I 1"’
‘\
x ~. , "
xx K /’ /r
'-. ">_\. r
‘\ z
--. /
'- 4-
‘\ J‘
"~ -I
‘-t. f
FIGURE 2
Full weld Longitudinal S<;u.n
Elm? Full sl<i|:: c:li5'to.r'-cw? to We-Id Edge
»< <<gg<<<<< i
J’ I
/’,r
/T /_\ /"X
Q/[E-.4-’
/"\
\~/ /Ti /‘Y
FIGURE 3
TRANSVERSE scam FDR EVALUATION ONLY
('nttl1"i|L‘lu|‘: Prnjt:cl' Client:
NATIONAL PETROLEUM NASR FULL FIELD

W _\[ORKS
FOR PACKAGE-I _._ _....
I
i
Documr:nt Title Di ic u men! ilel iii Is
PROCEDURE FOR MANUAL ULTRASONIC EXAMINATION Date :5"‘ Apr 2016

OF VVELDS AND BASE METAL R.cv.: R1
Procedure No. 005/(I9/15/PL/NDT/UT03 Page I4 of 15
ATTACHMENT 3 ACCEPTANCE CHART

A comparison Acceptance Chart of ADMA-OPCO SPl025 (ADMA-OPCO Doc N0.:
AD2l9-705-PL-SPC-062l0|WItI'l API I104
API 1104 I SP-1025 Type of Defects ADMA-OPCO Doc No AD219-705-PL-SPC-06210 8i ADMA-

Reference i l
OPCO SP-1025 {API 1104
l
l
"___. 7___ lT
q__.._ "W m" 7
9.6.2.1 a) Cracks ‘ Not Acceptable

b) Indications Height Individual defects not acceptable if height is greater than
1/5*“ of wall thickness
c) Multiple Indications Multiple indications at the same circumferential location
with a summed vertical height (through-wall) dimension
exceeding one half the wall thickness. W
9-6.2.2 Linear surface (LS) Aggregate length of LS indications in continuous length of
p indications open to ID or 5 300mm weld exceeds 25mm
l OD surface A Aggregate length of LS indications exceeds 8% of weld
length.
9.6.2.3 i Linear Buried (LB) T Aggregate length of LB indications in continuous length of

indications within the weld 300mm weld exceeds 50mm
Aggregate length of LB indications exceeds 8% of weld
length
Evaluated using the criteria for volumetrig indication
9.6.2.4 Transverse (T) indications A Shall be considered as volumetric indications
l .(9i.l1.9l' thafl. CF39“) i
g_ 9.6.2.5 Volumetric cluster (VC) Maximum dimension of VC Indications exceeds 13mm.
i 9.6.2.6 Volumetric Individual (VI) Maximum dimension of VI indications exceeds 3mm. T
‘J __ T 7 __ ._.i
indication
__.____V_VV_ __ __ _. .'l
‘ 9.6.2.7 Volumetric Root (\/R) Maximum dimension of VR indications exceeds 6mm or

indications open to ID Wall thickness (T) whichever is less
surface Aggregate length of VR indications in continuous length
l
of 300mm weld exceeds 13mm
l
I
I i_, C
' 9.6.2.8 * Any accumulations of Aggregate length of AR indications in continuous length of

Relevant (AR) indications 300mm weld exceeds 50mm
above evaluation level Aggregate length of AR indications exceeds 8% of weld
'§"l.9t.h -. t t. J
i 9.6.3 A Pipe or Fitting Imperfections in the pipe or fittings detected by ultrasonic

Imperfections testing shall be reported to the company. Their disposition
shall be as directed by the company . ¢.. _,__.
Note: Where Ultrasonic testing is used to complement radiographic inspection the specified acceptance criteria for
both techniques shall be applied
For DNV OS F101 —refer the appendix D Table D6 on the next page
'T"T" 2” I I ’ " W” Ti . T; .FT*T,1”’° CT
I C‘onlmctor: Pro_|ect: C Item:
" NATIONAL PETROLEUM nxsn rum. m:t.n f_ ADMA _ OPCO

CONSTRUCTION COMPANY Dl2VELOPl\-IEN1‘ PROJECT
Dotrtt1ncntTitzlE DTP :49 Dociimcnt details
PROCEDURE FOR MANUAL ULTRASONIC EXAMINATION = Date :5“' Apr Zlllfi

OF VVELDS AND BASE METAL " Rev. : R] I‘
Procedure N0. 005/09/I5/PL/NDT/UT03 V Page 15 of I5
Table D-6 .-Lcceptancc criteria lot" manual ultrasonic testing of welds 1' 3) 3‘ ‘ll 5-‘ ‘I
‘. 2 * 2 * 2"‘ “"2 *2 ”2*"“'. c c 2 2 2 . C '22 ii
Bare orator-rqiirirtt"knas.s 8 mm .2 r - Jo mm Base nzarcrtal rhiclmc-.r.s )5 mm .5r .5 150 mm
_. ___ J7 _ __ _
;
. Max echo mripirriiric Correspoiidirig acceptable i'nr!t't-nrtoii .\!a.\' echo amplitude C‘on-erpondtng acceptable iitdtr-arroii T
, W i pi ffmigrh, L mun) length. L (mm) I
.Rcfercnc.c level (DAG) L£t(bgtgn1agt_.g8__n193) _ _ _ ___“ L IDAC-§_-4 dB H_ L5 0.5t (butmaxfllfi nun)
IDAC -MB T L iflt!_=;,i.t .. ,.--__D6¢ —_2dB 1 0l§i7~11%1 (bin ma5_,;§_ mm) 9
l- :_g__f‘ U _ D -I _j__m_%":;__T6 ttljuttllal-1§_!I1mi11h¢I11euIflI-’3) L
__- - _ __ - _. I.r>.A¢ - 6 so '- - ,1 i'_..t);“!11t==i-5Li1=1__i__fl I3=1<,=_|i.r_'.i3.i L
-Cracks are notpcrmrttcd __ W W_g g i 7 _ _ _ _i g I
I For welds in duplex stainless stdo. C"R.As Edd sisdaissd siéa. Laclt srrssiss and lack of pcnLtratiogf£:noLpumiflcd . i
Transverse Indications shall be considered as transverse if the echo amplitude transversely exceeds the echo amplitude horn the
samc indication longrmdrnally with more than} dB. Transverse indications are unacceptable unless provcn not to be planar. in \\'I1lCl1 case
-.!!=sa9¢~:_vL=§.@5 mtge iedwieeei . . __ _ . - - . . - _ .- .- -
For I2IlCIlC3ll0l)l$ approaching the maattmutn permitted length- it shall be confirmed that the indication height is less than 0.2 t or maximum 3 I
. mm sec 903 .
If an embedded defect is located close to a surface. sttch that the ligantcnt height is less than half the defect height. the ligament height
I bet'wcc'n the defect and the surface shall be Included tn the defect height.
+ i i — — >7 —— —e - — Oii — _» _ _ j i _ _ _ A_ _ 7 i i if ii jiiirii if D 7*i_: A iii‘
Total accumulation of drsconttnuiticsr The total length of acceptable indications with echo amplitude of refiercnce level - 6 dB and above
shall not exceed 3 t. maaumum 100 mm to any weld length of 300 mm oor more than 12‘!-ii of total weld length An}; accumulation of defects
I 55 section of tticld
JJJIII)’ -. that may ___ constitute a leak path
_ or reduce the effective
.1 __1thickness
- of tacld more than ti’3 it' notacccritrahlcj
_ - _fi_
* If one side of the vi-cItl__i*s_ac cc-st-iblc for ttlstingti dh sttbtractcd _f:_'ot_1tWthc cc___l1g above. _ V_ g
I ‘Notes:
I
1) Rcfcrcncclcvcltsdefincdasthcccho tudecorrc tomeechofiomrhereflcctormIhercfercnt:ebtocksdescrtbcdtoF' l.F' eland
Figure 3 ofthis sspssas or sqisvatdaighmwi “mg ‘M ‘gm
2} All indications exceeding 20’ s ofthc reference level shall be investigated to me extent that the operator determines the shape. length and location ofthe
mlpflfithfln
ii gi5%
3} Indications that cannot be established with certainty shall nhenrvcr possible be tested with f3Cll€lfl'3PI1}'. Indicaticns that are type tltltttltmtd in this way
shallmcctthcacceptancc critcri.ainTablcD-5
4) Longitudinal imperfections when the echo height totuuattcntly is below and above the acceptance level shall ifpos-able be
ph;v.1ndications_tha~t are dctcrtnincd in this way shall meet the acceptance criteria in Table D-S. lfndtography ctmtot be pert’ .
cxccod3t.ma:toman100nanmai1ya'cldlcng'tltof300rtar1
5) Lmgthanddcpthshallbcdctcrnzincdbymaptlopnalctncthod.sc:cB33$andB336
6) Detectaolc imperfections arc not penmt-ted in any intersection ofwelds. ,
7'} Systcoranc imperfections that arc distributed at regular distance-s oi-er the length of the weld arc not pcmziittcd cvco if the 5121! of any smglc um:-erfecuon
7 rmctstlrrecpm'cn1cmsabovc._* _ 7 i_i _ _ ______n___ _ _ X _________
___. vs“.
I DOCUMENT STLTUS
M'IC|E.l‘¥EL‘ |
-i0Mul=|-1:»; -ha hlaién-.i.|.
QQBR
*~
rw;-T ACCEPIED
HI» mnmm 1-'l.‘."-"- ||~u-'ut~|.m1 nun
hm-:J'-\l1l'.'-I U-killL..l 4.»-~i-'. . -|.nh\_"h
I-lB.f'l'|I1 Mi“ I-E!l'v'I\I'S-I-l.JYrF!\ I-1. '.-'=F1L.l
‘. . _ . . . I I
IV-"ll -Hi Ffllfidivlk l.ni|IH::l- i1"E\ ll--I-~
""£|'\'T-1'-TNI1-||1a@
’ ‘F IEHLL-I-| IHAET “Cl-1FlH.'ll TTIJ I -l.|,l.
' ~U‘\|1"llfl‘fl|Ll-I!§?l".'-lH*'51|I-Ir!"
Ul~F'\IH§, IiUlI.l;.£fi-Flu
"
-. Liznru-Is:-1uw.mrasn+:aun:.u"r|r;-»
om=-rmnmcwnamra
E NPCC PROJECT No: 3291 _i mu=uuunun_muu&r-
than
1 filial
____ i _
Ii-luau Ilnillnull
fiqnl. ihnlfly Inn-lqu
\
>~ I
1 1
H Elgunlu.-In I
@ ABU DHABI MARINE OPERATING COMPANY

(ADMA-OPCO)
i NASR FULL FIELD DEVELOMENT PROJECT EPC WORKS FOR @
Z liéfil.
I MAGNETIC PARTICLE TESTING PROCEDUREKPIPELINE/RISER)
O-OiS DOCUMENT NQ: QQ5/09/15/PL/QDT/MT04
iiq if ___‘ i _ ‘i 1""" __’

\ ' J
. p .. -7* * ‘""’""W
1 R2 Client‘: colnmcnluddcd 5th 1 _ .~
___ _ ML‘ _L_ _ _ 4 . ' -
R1 Client comments added i 16"‘ J-"'~'i-u(Z'_
R0 1' Review Revision 18"’ 0412015 RPR \ ELG ~ '~

~¢~
\ - ~~ ~ * E E F — J —-----—-—-- W — ~' F _ ' _ . -
112/
Main Contractor Area —fl l W
i \
NATIONAL PETROLEUM ADMA orco -msn FIELD -mu DHABI ?

l CONSTRUCTION COMPANY
Subcontractor "' "_ ' ” Z k
I OCEANEERING OiS Page 1 of 12
I’ ' _ Quit ———- ~~ ____ _ 4| ~——
i \ V, ,_ ___. E '7' " " Li
Occaneering OiS Phone: +9'?1 2 5555855

PO. Box 4074 Fax : +97 I 2 5554448
Plot 90, Sector M17, Mussafah, Email: middlc.east@ocaancering.com
Abu Dhabl, U.A.E
("mulractorz Projcc-1: Ciienl:
NATIONAL PETROLEUM NASR I*'ULl-. FIELD ADMA _ 0p(*(_)

CONSTRUCTION COTVIPANY DE\"ELOPMENT PROJECT
EYQRKS
FOR PACKAGE-l - j J i
‘ Document Tillc Duo u "Rm
‘ ULHIIS
= '= '
t MAGNETIC PARTICLE TESTING PROCEDURE (PIPELINE/RISER) Date Isth Apr gum
Prottedure No.005/09115/PL/NDT/MT04 RE”-i R3

Page 2 of I2
._,. , __ i , , W, ’__ iiflri i 77* F
\ Rev. No. Purpose List of updated/modified sections, if any i

P
R0 Review Revision I I
‘
,_,, _ .‘,_t_. ____ __._ ._
I
Rl Clients cormnents added Sec 7 modified
R2 Client's comments added Attachment 1 Report form modified
— ~—~~— - ” 1
— _ _I_ _ . _ _ .. ~ _ _
__ 7 __ T _ 7 77 1 '
| ' ' 77’
C'n|1trm:1ur: Projccl: if Clicnli
NATIONAL PETROLEUM NASR FULL P|ELo gl ADM A _ ()p(_j()

CONSTRUCTION COMPANY DEFELOPMENT PROJECT I
H 7 (W 7 EPC WORKS FOR PACKAGE-I !
I Dncumenl Title S in -I U nu’ K’ Z F Dt\L1llI'—l'l~L‘-I‘lI(.IlJI1I.lI!-I
MAGNETIC PARTICLE TESTING PROCEI)URE (PIPEl.lNE/RISER) Dam _5||| Apr 20“)
Procedure No. 005/09/15/PLlND'l‘/MT04 I REV" ‘ R3

Page 3 of 12
Contents
1.0 Scope ................................................................................................................................................................... 4
2.0 References ............................. .. ......................................................................................................................... ..4
3.0 Personnel .............................. I I I I I I l I I O I F U I I I I I I I Q I - I ‘ . . I I I I I . O O I Q I I I O . . I I D R I . . . - I O I . I O I . O ‘ I . . I I . Q i I . T O I U I I U ‘ I O - I I I I 5 I I O I f U I I I I U Q C I ‘ Q I U ‘ Y I O I Q I I I I I ‘ I ' I I-4
4.0 Surface Condition ................ .. I U U I I I I I U I I I I I I I I I I I O I I F I I I I Q I Q I U I I I I l I I I I Q I I U I I l I I I I U I O Q O I ‘ I I I I I . Q I I . I ' U . Q I I I I . ‘ . I I . Q . P . ‘ I I Q I U ' I I I I I I I I I I I I I I I Q I I I C l I I I I II5
5.0 Equipment ............................. .. ......................................................................................................................... ..5

5.1 Consumables ......................................................................................................................................... .. 5
5.l.l Wet Method ............. c n 0 Q n u 0 I I Q i I 0 Q Q 0 o | I | Q Q Q Q | n Q Q - n n I Q n Q u Q u n r - 0 I Q Q a Q u n n | o Q I o u | o u | Q n u u | Q a u u u u u 0 a I Q I I Q Q | Q | 0 I o u o Q c Q o | u Q I I I I I I 0 0 I \ Q I I J I I I I I i I I O Q I I II S
5.1.2 Dry Method ............. I Q n 0 I I o I | Q I I n I I I | I I 1 I | I J o Q u u 0 Q Q I Q Q I | I a u u Q Q r n n I Q o I u i I r I ¢ ¢ I I H I Q I O I I O O I 0 I u I O i o O O I I I 1 I O Q I I I 8 U I u I u l G Q | I I I I 1 I Q I Q I I I I Q I I n I | U n J I | II S
6.0 Field Strength Indicator....... .. I I Q I t I I I I I 1 D I I I I u I Q I I U I I I I I I I i I I I I I I I I I I I l I I I I I I i I I I I i Q i I I I I H I i I I i u l l I n u I O I I Q n Q 1 Q I I I I I i I I Q J l c I U 1 I I 1 | I I l l I 1 I Q I I I 1 I I I I | i Q I on 5
7.0 Method (General) ....................... I u - n I u | n a u u Q Q u a Q Q u Q a Q 0 n n e Q J b I Q I i Q u Q Q I Q n I Q | I I Q Q I | | | Q l I Q I I 0 I I | | Q Q Q Q Q Q Q Q Q Q Q l Q | Q i ¢ Q I n I i Q Q I Q Q I I Q i n Q L u | n L I n L u n n n Q Q Q n Q Q L i i I an S
8.0 Method (Dry Method) ........... ......................................................................................................................... .. 6

9.0 Method (Wet Method) ........... ......................................................................................................................... .. 6
10.0 Acceptance/Rejection Levels ........................................................................................................................ .. 6
11.0 Reporting............................... ......................................................................................................................... .. 6
12.0 Demagnetizing ...................... ....................................... 7
ATTACHMENT 2 ................................................................................................................................................. .. 9
ATTACHMENT 3 ........................ ......................................................................................................................... I0
ATTACHMENT 4 ........................ ....................................................................................................................... .. 12
C'Ont|';lCtnr: Plujccti ('licnli
NATIONAL PETROLEUW NASR FULL FIELD _ ADMA __ Qpco

CONSTRUCTION COMPANY oEvELOPMENr PROJECT
E EPC WORKS FOR PACKAGE-l
I Docunicnl Title W” if if Dncutiielil details
MAGNETIC PARTICLE TIISTING PROCEDURE (PIPELINEIRISER) . 1|,

Date :5 Apr Zlllfi
Pl'0L‘E(IllI't3 No. 005/09/15/PL/NDT/MT04 R“ ‘ R-
Pagc 4 oi 12
I 0 Scope
l l This procedure outlines the methods to be employed by Occaneering OiS for the magnetic particle
inspection of welds and parent material during the construction phase of
6.625"dia X I 1.0mm, l2.7mm and 14.3mm
8.625"dia X 12.7mm
l0.75”‘dia X l2.7mm, l4.3min and l5.9lnm
|2.75”dia X 15.9mm
l4“dia X 17.5mm and l9.lmm
l6“dia X 9.5mm, 12.7mm and l5.9|nm
l8”dia X l9.lmm and 22.21mn
and other related pipeline welds at Nasr Full Field Development Project EPC works tor package-1 in the
ADMA-OPCO field in ofTshore, Abu Dliabi.
This inspection may be performed on bevels, all welds to fittings, all fillet welds, excavations, arc strikes
and repairs as per ITP or on C |ient’s specific request.
2 0 References

¢ ADMA-OPCO Doc N0.: AD2l9-705-PL-SPC-06210 Specification for Pipeline welding
1| SP-1025 Rev2a Specification for Pipeline welding
- API 1104 20"‘ Edition Welding of Pipelines and Related Facilities
0 DNV-OS-F101 -20l3 Submarine pipeline System
It ASME Sec V 2013 Non-Destructive Examination
I ASTM E 709 Standard Guide for Magnetic Particle Examination
r SPIO31 Quality control persomiel for fabrication and Construction
0 ADMA PRO 104 Magnetic Particle Inspection Procedure
1 ASNT-SNT-TC IA Recommended Practice for the qualification of Personnel.
v EN 473 / EN ISO 9712 Qualification and certification of NDT personnel — General
principles
Personnel
All personnel shall be qualified to ASNT Level-ll or equivalent. All personnel shall be
approved by NPCC / Client prior to mobilisation. Persomiel shall comply with ADMA SP-
l03l QC personnel for fabrication and construction
All personnel shall have undertaken an eye-test, within the preceding 12 months, to prove a
natural or corrected near vision acuity for reading J 1 letters on Jaegers Standard Test Chart at a
distance of not less than 300mm and natural or corrected distance acuity of not less than 20l40.
Cutitrtttrtm": Pmicct: Client:
NATIONAL PETROLEUM NASR FULL FlELo ADM,‘ p OPCO

CONSTRUCTION (‘OMPANY oEvELoPMENT PROJECT
EPC WORKS FOR Pxclo-to E-t ,
Doctilttcnl Titlc Doctttncnl details
MAGNETIC PARTICLE TESTING PROCEDURE (PIPEI..INE1RISER) Dale _,_;t|t Apr -3,0 i 6
Procedure No. 005/09/15/PL/NDT/MT04 R“ ‘ P12

y ‘. Page 5 of 12
4.0 Surface Condition
The surface of the welds and the areas to be examined by MP1 and all adjacent areas within at
least 25mm shall be prepared to the extent necessary to assure accurate interpretation of result.
Preparation includes removal of dirt. grease, lint, scale, welding flux and spatters. oil or other
extraneous matter that could interfere with the examination.
5.0 Equipment
Magnaflux Y6 electromagnetic yoke l 10 volt AC or equivalent capable of lifiing Skgs (l0lbs)

Fe plate to confirtn with ASTM E-709).
Lifting tests shall be carried out by the approved MP1 technician per each working shift and
results shall be recorded in an NDT equipment check log (see attachment 2).
5.1 Consumables
Type shall be in accordance with PROIO4 sec 6
5.1.1 Wet Method

Magnaflux or equivalent black ink and white contrast paint supplied in aerosol cans.
5.1.2 Dry Method

Magnaflux dry yellow powder or equivalent will be used.
6.0 Field Strength Indicator
A field strength indicator (Burmah Castrol Type Il Strip) will be placed on the axis between
the magnetic poles (maximum spacing 150mm) to evaluate field strength. Sensitivity will be
checked per each working shift and entered in the equipment check log. Refer attachment 3
7.0 Method (General)
Wet method MP1 shall be performed if temperature of the material under examination is below
57°C.
Dry method MPI shall be performed on temperatures of material between 57°C up to 260°C
under client’s witness. This dry method is used on the gouged repair joints to confirm the
defect removal. If any final inspection is required, the wet method is followed.
Prior to MP1, the areas to be examined will be visually checked and physically cleaned to
ensure it is free from foreign material (e.g. grease, paint, scale, etc,), which rnight influence the
test result.
The minimum lighting intensity during examination shall be 1000 lux and the same to be
measured at typical locations on the testing surface using a calibrated light meter. white light
intensity (as appropriate) on the surface of the component shall be no less than that used in the
qualification test
_ ___ , , _ _ K s _ __ ________ _|__ - - - -— "+1 _ _ —— —
('unlraclu|": Pt'u_iet't: J‘ Flicnl:
“ NATIONAL PETROLEUM NASR run. r|r.|.n ADMA _ OPCO

CONSTRUCTION COMPANY DE\-"ELOl’l\'1EN'|' PROJECT ‘-
i EPC WORKS FOR PACKAGE]
DocumentTillcmfl Md l J T H l Dflfltlllltdllltlflhllis
NIAGNETIC PARTICLE TESTING PROCEDURE {P|PE|. |l'*lFJR|SER) 1|,

. ' i Date :5 Apr Iillfi
A Procedure No. 005/09/15/PL/NDT/MT04 l R'*“'- ‘ R1
l Page ti of 1”
J
Method (Dry Method)
Magnetic field will be applied to the test area and dry yellow powder applied by means ofa
“ptiffe|"‘.
All flaw indications shall be reported.
Inspection procedure repeated with poles at 90° to initial test to ensure both longitudinal and
transverse defects are detected.
The magnetizing current shall remain on while the examination medium is being applied and
while any excess of the examination medium is removed.
The minimum lighting intensity during examination shall be I000 lux and the same to be
measured at typical locations on the testing surface using a calibrated light meter.
Method (Wet Method)
A thin coat of white contrast paint will be applied to the test area and allowed to dry. Magnetic
field will be applied to the test area and black ink applied.
All flaw indications shall be reported.
Inspection procedure with poles at 90° to initial test to ensure both longitudinal and transverse
defect are detected.
0 Acceptance/Rejection Levels
Any indications found during testing will be investigated.

v ADMA-OPCO Doc N0.: AD2l9-705-PL-SPC-06210 & ADMA -OPCO - SP-
l025 Specification for Pipeline welding
I API 1104 Welding of Pipelines and Related Facilities
For comparisnn_Ac_ceptanQ<1Ql@ITYfifef Anpendixé
0 Reporting
The reports of each weld examined must include all the relevant data, to permit a duplicate
examination at a later date submitted on the appropriate report form (an example is contained
in Attaclnnent 1).
The report must also include all the data relevant to the work-piece together with a sketch,
where appropriate, of the work piece or the defects detected.
The method of completion of the report is self evident and care must be taken to ensure all
boxes are completed; where not applicable, the abbreviation ‘N/A‘ inserted, or where not
known the abbreviation “N/K‘ inserted. The examination standard and acceptance standard shall
be clearly identified.
7 "_;:'—~' 7 _ _ Wfrmr H . ’ N _ . m ’ _' _1_ _'
(‘nntrac-tor: Proicct: Client:
" NATIONAL PETROLEUM NASR ruu. FIELD ADMA _ OIICO

C()NSTRU("l‘ION (.‘0lMl"AN\’ DEVELOPMENT PROJECT i
are woaxs FOR PACKA(;l:"J-l
DncumentTitlc I I .Dncunicnl details
l gi
MAGNETIC‘ PARTICLE TESTING PROCEDIIRE (PIPELINEIRISER) . Dale:5ll1 Apr 20%
5 Procedure No. 005/09/I5/PL/NDT/MT04 R“ ‘ R?

Page 7 oi 12
Where necessary these shall be accompanied by a sketch or drawing. All restrictions, which
limit the effectiveness of the test, must be reported.
12.0 Demagnetizing
AC electro Magnetic yoke is used for testing, the magnetic field created due to this is very minimal due to
its skin efilect.
When residual magnetism in the part could interfere with subsequent processing or usage, the part shall
be demagnetized any time after completion of the examination. The demagnetization may be ac-hived by
revering the magnetic field of higher strength will be gradually withdrawn to zero.
C‘untraciur: Project: ‘ Client.
‘ NATIONAL PETROLEUM NASR I-‘ULI. FlEl.l) ADMA _ OK O

CONSTRIJCTION (‘OM PANY DEVELOPMENT PROJECT
l Docuincnt Tiilc D‘tiCUtl1Liil dctails
MAGNETIC PARTICLE TESTING PROCEDURE (P|PF_l.INE/RISER) lh

Date ‘i Apr Ztllo
Procedure No. 005/09/IS/PL/NDT/MT04 Re‘*'- R2
Page 8 of I2
ATTACHMENT I
Magnetic Particle Examination Sample Report Form
asp-on Ne: Magnetic Particle Report sheet or

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Magnotismg Method Contact Currant Flow _ Technique _ C-oil _
induced Curro_nt Elow Thraadin Bar _ H W
Ink 1 PowdarTa I I_ WW g _ by g
est Materials sueariqigh Fluid W _ g __gi_ __
J Congasi Coat _ _ _ _
Test PM mater Current: Amps (___l\fiotor) D_l.1i;§Il_O_fl Time: g _gSocs
a 5 _p mm
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Test iremiweld Accept .

Idemmcmlon or ‘fleet; Detect Description Location and Remarks
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Oceaneering OIS Reviewed By NPCC Approved by Company TPA
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This raport signifies acceptance or other-wise with regard only to the acceptance criteria of the applicable
standard. Such compliance. or otherwise, docs not infer or imply suitability andtor fitness for any particular use
or purpose. No other communication by Ocoariooring, whether oral or written. shall be construed as an opinion
as to whether ii-to weld or other work inspected should be accepted or rejected.
OOISINDT-F RlVlflvI'l'i‘Flew .2
(‘untr:1ct0|': I’|'u_it:¢.;l: j i J M ('|ie|1l:
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NATIONAL Pl?.TROLEl..'M I NASR FULL | mu) '\\
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ADMA — OPCO
CONS'l‘RU(.'TlON (‘OMPANY DEVELOPMENT PROJECT
EPQ WORKS FOR PACKAGE-I \_
Ducmnunl Title Dnuulmnl ticlalils

<
I
MAGNETIC PARTICLE TESTING PRO(.'EDURE (PIPELINEIRISER)

Date 15"‘ Apr 2011:}
Procedure N0. 005/09/I5/P],/NDT/MTU4 Rev. I R2
Page 9 M12
ATTA CHMENT 2
MP1 Eguigment Check Samgle Log
1\IPI EQUIPIUENT CHECK LOG

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_\[agm-15¢ Lifting T“; “'1 \ Field Strength Evaluation A T d B
Date Equipment -- Reffiio. Q e _ Sffle n 5
Reference N0. A (4.5 Kgs) Anew Rein.‘ ‘ ‘gnu we)
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if Cnnlmclrn-: Project: ('|iem: j j
NATIONAL PETROl.l<lUM NASR FULL FIELD ADMA _ 0|:-(*()

CONSTRUCTION COMPANY DE\’ELOPMEN'I‘ PROJECT
k
_ EPC wonxg F_QR PACKAGE-l
Document Title Ducurrlcnl t.i'L‘liii ls
IVIAGNETIC PARTICLE TESTING PROCEDURE (PIPELINEIRISER) ll!

Date :5 Apr 2016
Procedure No. 005/09/I5/PL/NDT/MT04 RB“ ‘ R2
Page IO 01°12
ATTACHMENT 3
Technique Detail Sheet
(a) Form and dimension of the magnetising yoke:

_ 7_ _V III _ I j
qi
|
‘ 150mm max
Arms with 2 articulations
Dimensions of Section and contact areas: 30 x 30mm or 25 x 25mm.
(b) Strength of the magnetisiug yoke and adequacy of surface contact are weekly verified per each
working shift by lifting test of a 4.5kg plate and field strength test.
(c) Pole placement.

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PRODIPOLE PLACEM ENT
(‘n1m"uctm‘: Project: 1 Fhenl:
" NATIONAL PlZ'l‘ROl..EUM msn IPUIJL I-‘ll'll,D ADMA n OPCO

CONSTRUCTION COMPANY l)EVELOPMENT PROJECT
El’C.‘ WORKS FOR PACKAGE-l t _
MAGNETIC l'ARTl(‘LE TESTING PROFEDURE (PIPELINEIRISERJ Dam _S||, Apr jmfi
j Pr0¢edlll'e No. 005109/l5fPL/NDT/MT04 R“ v. : R2_

Page I I oi 12 I
§ke_Q1_ Eur Checking Field Indication
AC Magnet Yoke
/ e 1
_q-— '
_q,_
‘__ _
T r
—~ r" +
++ %k?$
\i i
________ i is
Test Job
Burmah Castrol Type ll Strip.
Note: This to be repeated for two directions at 90° to each other.
All the lines will be visible during the testing of the field indicator.
('nnl|'aicln|': P1‘uji.'cl'. ('iii:nl:
NATIONAL PE'I‘ROLEUM NASH ruu. FIELI) A Am,“ _ OPCO

l; CONS'l‘RU(."l'l()N COMPANY DEVELOPMENT PR().lE(‘T l
-, _ .._ :7‘? I -
H _
are womts FOR PACKAG rt:-1
- —— —_—"__ -- ._ ."___" _
Docuincnt Title 1 Ductiinent iletnils
l MAGNETIC PARTICLE TESTING PRO(‘EDURE (_l’lPl:ILlNl:'.»*RiSER) ||,

Dale :5 Apr 2016
PI‘0C9(lllI't.' No. 005/09/I5/PL/NDT/MT04 R“""- ‘ R3
Page I2 ofl2
ATTACHMENT 4
A Comparison Acceptance Chart of ADMA-OPCO SPl025
§ADMA-OPCO Doc N 0.: AD2l9-705-PL-SPC-06210! with API 1104
__ .._ ___ . .. _’ ___
API 1104 l SP-1025 l Type Of Defects ‘ ADMA-OPCO Doc No AD2 19-705-PL-SPC-06210 & Al)MA-
Reference OPCO SP-I025 /API H04
9.4.2. * a) Cracks-crater/star ~ Linear Indications are Unacceptable T T

l‘ b)Cracks-other than
crater I star
_ g 0)“ Incomplete FusionWQF)
Rounded Indications K Maximum dimension of the rounded indication shall be
considered for acceptance
Cluster Porosity: Cluster porosity (GP) that occurs in any pass
except the finish pass shall comply with the criteria of Individual
or scattered porosity. The finish pass shall be considered as
follow
Dia of the cluster less than or equal to 13mm
Aggregate length of cluster indications in any continuous length
of 300mm weld = 13mm
Individual or scattered porosity
less than or equal to 3mm
Size greater than 25% of the thinnest Parent material thickness
Gas porosity in the weldment shall not exceed a total area, when
project radially through the weld by 1% on any 625 1111112 of
projected weld area
The distribution of scattered porosity exceeds the
concentration permitted by Figures 19 or 20 of API 1104

3291-Pp-Qa-0015-Ver-C0000 - NDT Procedure (Pipelines, Riser and Tieins)

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£é7/%°r~E§ ADMA-OPCO Document NO. ‘ AD219-705-G-QAC-00115 t Doc.

NPCC Document No. 3291-PP-QA-0015 2

Project Ind. Area Section Doc. Code Number Revision Page

E /itD219 705 ‘ G 1 QAC ' 00115 [ 0 Page 1 of 2 i.

Ia At;\"Iﬂ" U11: 011'!!! HQ‘ Ar F :\1T VEIIJQ

I’ ALL DDISLl1IJ<"S H5? BL '15-\BalT'E17 IJ‘|'H'

NASR FULL FIELD DEVELOPMENT PROJECT

NDT PROCEDURES ( P|PELlNES,RlSERS &T|E-IN )

0 24/04/201 6 Issued for Implementation

Issued for Company review! PR Ramu.Y B.Edaibes

REVISION CONTROL SHEET

B i 28/10/2015 All Issued for Company review! approval

E 01/04/2016 All Issued for Company review! approval

NZD UQOEL___DZ QCQEDO U Um_ _ Uo_) UmEUo_>_

NJ. DC-CLMIENTSIRJE BI. QFLIBII-ll “ED

NPCC PROJECT N0 3291

ABU DHABI MARINE OPERATING COMPANY

OIS DOCUMENT NO 9/15/PL/NDT/IN DEX

Client s comment added 16"‘ Feb 2016

Ramon for issue Date

Ooeanoering O1S Phone +971 2 5555855

NATIONAL PETROLEUM NASR FULL FIELD ‘ ADMA _ ()p(f()

DISCIPLINE A DOCUMENT NO. REV. TITLE

{ PROCEDURE FOR THE RADIOGRAPHY OF

PIPELINE A‘ 005/09/15/PL/NDT/UT03 I R1 ULTRASONIC EXAMINATION OF WELDS @

I PIPELINE M 005/09/I5/PL/NDT/MT04 A R2 “PROCEDURE FOR MPIOF

\*\¢\IiII"‘-ii"-IT DC?-iiﬂlf -ll FEF-"|' \lH~H?'lIJ-F‘

» ABU DHABI MARINE OPERATING COM] [W H '-

NASR FULL FIELD DEVELOMENT PROJECT EPC WORKS FOR ;

PROCEDURE FOR THE RADIOGRAPHY OF

1 O-OiS DOCUMENT NO: 005/09/1 5fPL/NDT/RT0l

1 \__77_ __________n| _n_7 _ 7 7 7 7 77 7 7

.7 ___ ___‘ _. ___. __ _......__ .. . 7___._|q_77 ___l__.

T Rev. Reason for issue Dale Dow 003$

NATIONAL PETROLEUM ADMA OPCO -NASR FIELD -ABU DHABI

Oceaneering OIS Phone: +971 2 5555855

L NATIONAL PETR()]_,E[__l|\1 NASR FULL FIELD ADMA _ (JIICO

REVISION RECORD SHEET

Rev. No. Purpose 3 List of updated/modiﬁed sections, if any 5;

R0 Review Revision Initial issue *

R1 A Project speciﬁcation implemented Appendix 3 acceptance chart 9.3.5 modiﬁed as I

NA'l‘l0NAL PETROLEUM NASR FULL FIELD .1 ADM A _ OPCO

J PROCEDURE FOR TH E RADIOGRAPHY OF Date 5"‘ Apr 2016

Radiation Source .............................. .. O l I U I I I O I . I I I I I I I I I I O Q I O I I O I I O I O I I I I I I U I I I I I I I I I U I I Q D I I I I I I I I. 5

10 Film Type .......................................................................................................................................................... .1»

20 Film Packaging .............................................................................................................................................. ..9

23 Acceptance Criteria ................................................................................................................................... .. to

“ NA'l‘l0NAL PIITROLEUM NASR rum. FIELD ADM A _ ()p(__-0

Technical Reference Documents

The following technical reference documents are applicable to this procedure.

NATIONAL PETROl.,l'lUl\'l sass FULL m:.t.o ADMA _ 011(1)

5.1 Radiation Source

Panoramic, Single wall exposure / single wall viewing.

7.1 Geometric Unsharpness

NATIONAL PETROLEUM NASR rune FIELD ADMA __ OM O

D = Distance from source of radiation to weld or object being radiographed in mm.

1 he maximum geometric unshaipness (Ug) can be calculated. The maximum acceptable Ug is

Film Identiﬁcation & Reference

.7 _ _‘ _. _. _...... .. . 7_._|q_77 _l.

}l'L-'5-EBEB. OF EI'~IPOSLERl'.5 PERU-'E1D _ . L

FTDTSD €_____mm 50l.»'R.CE5I.i.'E: in::na i::m '

' 7" ' ' 77' * mi 77 P

Z _ -mlh _ _ __ q _ __