CONTROL LOGIC

ION EXCHANGE (INDIA) LIMITED

PROJECT: WATER TREATMENT PLANT

CLIENT: M/S. S.V. MARKETING INDIA PVT. LTD.

0 AJAY 22.11.2020 GA4-050011190003-28-01

PREPARED DATE IEI DOCUMENT NO.

REV BY

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 RO-1&2 CONTROL LOGIC

NOTE: THE FOLLOWING POINTS HAS TO BE CHECKED BEFORE STARTING THE AUTO MODE OPERATION
- AIR PRESSURE REQUIRED IS 5.5 KG/CM2 TO 7.0 KG/CM2.
- RAW WATER TANK LEVEL TO BE CHECKED FOR RO-1&2 OPERATION.

RO-1 OPERATION:
PUMPS IN OPERATION FOR RO-1 STREAM:
(A) RO FEED PUMP
(B) ANTISCALENT DOSING PUMP (DP2)
(C) SMBS DOSING PUMP (DP1)
(D) RO HIGH PRESSURE PUMP (P1)

RO-1 START SEQUENCE:

1. INITIALLY OPEN RO INLET VALVE (SV1-V09).
2. AFTER 5 SEC, IF RAW WATER TANK LEVEL ABOVE LOW LEVEL (LS-1_L), RO PERMEATE WATER
STORAGE TANK BELOW HIGH LEVEL (LS-3_H) AND THEN START RO FEED PUMP + SMBS DOSING
PUMP (DP1).
3. START RO HIGH PRESSURE PUMP (P1) + ANTISCALENT DOSING PUMP (DP2), AFTER 30 SECONDS,
ONCE RO INLET VALVE (SV1-V09) OPENS.

RO-1 STOP SEQUENCE:

1. DURING RO-1 STOP SEQUENCE: STOP RO HIGH PRESSURE PUMP (P1) + ANTISCALENT DOSING PUMP
(DP1), IMMEDIATELY.
2. AFTER 25 SECONDS, STOP RO FEED PUMP + SMBS DOSING PUMP (DP1) AND INLET VALVE (SV1-V09)
CLOSES.

RO-1 INTERLOCKS & CONTROL FEATURES:

3. RO HIGH PRESSURE PUMP SUCTION PRESSURE LOW (LPS-1) – STOP RO HIGH PRESSURE PUMP (P1) +
ANTISCALENT DOSING PUMP (DP2), AFTER DELAY OF 10 SECONDS. (PLC SYSTEM SHALL SCAN FOR
LPS-1 FAULT ONCE RO INLET VALVE (SV1-V09) OPENS AND RO DUMP VALVE (SV2-V10) CLOSES).
WITHIN 10 SEC, IF LPS (LPS-1) IS NORMAL, RO-1 SHALL CONTINUE IT’S OPERATION.
4. RO HIGH PRESSURE PUMP DISCHARGE PRESSURE HIGH (HPS-2) – STOP RO HIGH PRESSURE PUMP
(P1) + ANTISCALENT DOSING PUMP (DP2), IMMEDIATELY. FROM HERE FOLLOW STOP SEQUENCE
IMMEDIATELY FROM STEP – 2.
5. RO OUTLET CONDUCTIVITY (CIA-1) HIGH - STOP RO HIGH PRESSURE PUMP (P1) + ANTISCALENT
DOSING PUMP (DP2), AFTER DELAY OF 5 MINS. FROM HERE FOLLOW STOP SEQUENCE
IMMEDIATELY FROM STEP – 2. WITHIN TIME IF RO OUTLET CONDUCTIVITY (CIA-1) HIGH IS
NORMAL, RO-1 SHALL CONTINUE IT’S OPERATION.
6. RAW WATER TANK LEVEL LOW (LS-1_L-INTERLOCK IN MCC) – STOP RO FEED PUMP + SMBS DOSING
PUMP (DP1) + RO HIGH PRESSURE PUMP (P1) + ANTISCALENT DOSING PUMP (DP2), IMMEDIATELY.
7. IF RO PERMEATE WATER TANK ABOVE HIGH LEVEL (LS-3_H) – STOP RO HIGH PRESSURE PUMP (P1)
+ ANTISCALENT DOSING PUMP (DP2), IMMEDIATELY. FROM HERE FOLLOW STOP SEQUENCE
IMMEDIATELY FROM STEP – 2.
8. RO INLET ORP HIGH (ORP-1) – OPEN DUMP VALVE (SV2-V10), CLOSE INLET VALVE (SV1-V09) & STOP
RO HIGH PRESSURE PUMP (P1) + ANTISCALENT DOSING PUMP (DP2), IMMEDIATELY.
9. RO REJECT WATER TANK LEVEL HIGH (LS-2_H) – STOP RO HIGH PRESSURE PUMP (P1) PUMP +
ANTISCALENT DOSING PUMP (DP2), IMMEDIATELY. FROM HERE FOLLOW STOP SEQUENCE
IMMEDIATELY FROM STEP – 2.
10. HOOTER & INDICATION FOR ALL FAULT CONDITIONS.

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 RO-2 OPERATION:
PUMPS IN OPERATION FOR RO-2 STREAM:
(E) RO FEED PUMP
(F) ANTISCALENT DOSING PUMP (DP2)
(G) SMBS DOSING PUMP (DP1)
(H) RO HIGH PRESSURE PUMP (P2)

RO-2 START SEQUENCE:

4. INITIALLY OPEN RO INLET VALVE (SV1-V09).
5. AFTER 5 SEC, IF RAW WATER TANK LEVEL ABOVE LOW LEVEL (LS-1_L), RO PERMEATE WATER
STORAGE TANK BELOW HIGH LEVEL (LS-3_H) AND THEN START RO FEED PUMP + SMBS DOSING
PUMP (DP1).
6. START RO HIGH PRESSURE PUMP (P2) + ANTISCALENT DOSING PUMP (DP2), AFTER 30 SECONDS,
ONCE RO INLET VALVE (SV1-V09) OPENS.

RO-2 STOP SEQUENCE:

11. DURING RO-2 STOP SEQUENCE: STOP RO HIGH PRESSURE PUMP (P2) + ANTISCALENT DOSING PUMP
(DP1), IMMEDIATELY.
12. AFTER 25 SECONDS, STOP RO FEED PUMP + SMBS DOSING PUMP (DP1) AND INLET VALVE (SV1-V09)
CLOSES.

RO-2 INTERLOCKS & CONTROL FEATURES:

13. RO HIGH PRESSURE PUMP SUCTION PRESSURE LOW (LPS-2) – STOP RO HIGH PRESSURE PUMP (P2) +
ANTISCALENT DOSING PUMP (DP2), AFTER DELAY OF 10 SECONDS. (PLC SYSTEM SHALL SCAN FOR
LPS-2 FAULT ONCE RO INLET VALVE (SV1-V09) OPENS AND RO DUMP VALVE (SV2-V10) CLOSES).
WITHIN 10 SEC, IF LPS (LPS-2) IS NORMAL, RO-2 SHALL CONTINUE IT’S OPERATION.
14. RO HIGH PRESSURE PUMP DISCHARGE PRESSURE HIGH (HPS-2) – STOP RO HIGH PRESSURE PUMP
(P2) + ANTISCALENT DOSING PUMP (DP2), IMMEDIATELY. FROM HERE FOLLOW STOP SEQUENCE
IMMEDIATELY FROM STEP – 2.
15. RO OUTLET CONDUCTIVITY (CIA-2) HIGH - STOP RO HIGH PRESSURE PUMP (P2) + ANTISCALENT
DOSING PUMP (DP2) AFTER DELAY OF 5 MINS. FROM HERE FOLLOW STOP SEQUENCE
IMMEDIATELY FROM STEP – 2. WITHIN TIME IF RO OUTLET CONDUCTIVITY (CIA-2) HIGH IS
NORMAL, RO-2 SHALL CONTINUE IT’S OPERATION.
16. RAW WATER TANK LEVEL LOW (LS-1_L-INTERLOCK IN MCC) – STOP RO FEED PUMP + SMBS DOSING
PUMP (DP1) + RO HIGH PRESSURE PUMP (P2) + ANTISCALENT DOSING PUMP (DP2), IMMEDIATELY.
17. IF RO PERMEATE WATER TANK ABOVE HIGH LEVEL (LS-3_H) – STOP RO HIGH PRESSURE PUMP (P2)
+ ANTISCALENT DOSING PUMP (DP2), IMMEDIATELY. FROM HERE FOLLOW STOP SEQUENCE
IMMEDIATELY FROM STEP – 2.
18. RO INLET ORP HIGH (ORP-2) – OPEN DUMP VALVE (SV2-V10), CLOSE INLET VALVE (SV1-V09) & STOP
RO HIGH PRESSURE PUMP (P2) + ANTISCALENT DOSING PUMP (DP2), IMMEDIATELY.
19. RO REJECT WATER TANK LEVEL HIGH (LS-2_H) – STOP RO HIGH PRESSURE PUMP (P2) PUMP +
ANTISCALENT DOSING PUMP (DP2), IMMEDIATELY. FROM HERE FOLLOW STOP SEQUENCE
IMMEDIATELY FROM STEP – 2.
20. HOOTER & INDICATION FOR ALL FAULT CONDITIONS.