PART NO Welding points - Radiator Assembly (72 R 40 0000) Date: 25.05.

2024 Shift: B
SL No Category Constraints PPAP Status / Next actions Target date Responsibility Status Pics

1. 10nos Helicoil to be added at In-house. 1. Yacub

1 Child Part RAD Top Holding Boss Helicoil not there. 2. Remaining Boss move to Supplier Rework Warehouse. 2. Velmurugan
3. Supplier end Rework to be done. 3.

1. 10nos to be done at In-house - Completed. 1. Yacub

2 Child Part Outlet Pipe Step Rework 2. Remaining Pipes move to Supplier Rework Warehouse. 2. Velmurugan
3. Supplier end Rework to be done. 3.

Outlet Pipe Bottom Piece welding Template not

Welding
3 Fixture
available currently. Required welding template Deva
With NPD Support manually welded temporarily.

1. Step provision to be given in Child Parts

4 Child Part Inlet Pipe with Extrusion Tank manually holded in ( Or) 1. Yacub
hands and Welded. 2. Deva
2. Fixture control to be given.

Outlet Pipe with Step and Bottom Piece roatate after

5 Child Part setting in Extrusion Tank profile.

Required separate Sub-Assy Fixture for LH and RH

Welding Tank welding.
6 Fixture Deva
Currently Interchangeable welding fixture is used.

7 LOI Out of 59 Specifications, 16 Specifications found NOT

OK.

Spacer for Radiator hits on the Core Tube Sheet and

8 Child Part Long bar during setting in RAD and After Welding also. Yacub