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Fuel 236 (2019) 30–42

Contents lists available at ScienceDirect

Fuel
journal homepage: www.elsevier.com/locate/fuel

Full Length Article

Development of a new reduced diesel/natural gas mechanism for dual-fuel T


engine combustion and emission prediction

Haozhong Huang , Delin Lv, Jizhen Zhu, Zhaojun Zhu, Yingjie Chen, Yuping Pan, Mingzhang Pan
College of Mechanical Engineering, Guangxi University, Nanning 530004, China

A R T I C LE I N FO A B S T R A C T

Keywords: A diesel/natural gas (NG) dual-fuel engine is regarded as an appealing option to reduce emissions while
Dual-fuel engine maintaining high thermal efficiency. In this study, a reduced n-heptane–n-butylbenzene–NG–polycyclic aromatic
Reduced mechanism hydrocarbon (PAH) mechanism with 746 reactions and 143 species was developed for predicting the combustion
Diesel characteristics and emission in dual-fuel engines. A mixture of methane, ethane, and propane was used to model
Natural gas
the NG, and a mixture of n-heptane and n-butylbenzene was used to model the diesel. This mechanism was based
Emission
on a reduced n-heptane–PAH mechanism, and the detailed mechanisms of n-butylbenzene and NG were reduced
using the methods of directed relation graph with error propagation (DRGEP), rate of production (ROP), and
sensitivity analysis. The key kinetic parameters of the model were optimized and adjusted according to the
results of sensitivity analysis. The final optimized dual-fuel mechanism was verified against ignition delay, la-
minar flame speed, and homogenous charge compression ignition (HCCI) engine combustion, and a good pre-
diction was obtained. Finally, the present mechanism was coupled into the CFD software to simulate the
combustion characteristics and emission of a dual-fuel engine under four different NG substitution rates. The
simulation results are consistent with the experimental data of emissions and combustion characteristics, in-
dicating that the current mechanism can be applied to simulate practical diesel/NG dual-fuel engines.

1. Introduction advantages; for example, it is easy and inexpensive to convert tradi-


tional diesel engines to dual-fuel engines in a flexible manner [4]. Dual-
With the rapid development of automobile industry, increasing fuel engines emit a low amount of CO2 emission because of the low C/H
demand for energy and decreasing rate of petroleum production, and ratio of NG [9,10] and produce a low amount of particulate matter (PM)
pollution problems caused by using fossil fuels, it is becoming in- and NOX emissions compared with traditional diesel/gasoline engines
creasingly essential to explore alternative fuels that are renewable, [6,11,12]. Further, an increase in the NG substitution rate can effec-
clean, and cost-effective [1,2]. Among various alternative fuels, natural tively reduce the PM and NOX emissions of dual-fuel engines. However,
gas (NG) is a promising suitable alternative fuel to satisfy increasingly if the NG in the cylinder incompletely burns, the methane emission will
stringent emission standards owing to its high fuel economy [3], clean increase, thus increasing greenhouse gas emissions. This is because the
combustion characteristics [4], abundance, and relatively low cost [5]. global warming potential of methane is 25 times higher than that of
In a diesel/NG dual-fuel engine, the main method of fuel delivery is total CO2 during a hundred year period [13]. If the emission of un-
that a small amount of diesel is used as the ignition source and directly burned hydrocarbon (UHC) can be minimized in dual-fuel engines, a
injected into the cylinder, while NG is injected into the intake passage new method can be provided for implementing new greenhouse gas
to form a good premixed fuel-air. A diesel/NG dual-fuel engine can emission regulations, thereby saving a lot of fuel cost. Therefore, for
produce a reliable output power and efficiency under different engine researchers and engine producers, dual-fuel engine has become an
loads. A diesel/NG dual-fuel engine not only has most of the advantages important research topic.
of traditional diesel engines, but also has more advantages than tradi- Extensive studies have been carried out to evaluate the emission and
tional diesel engines [6–8]. In a diesel/NG dual-fuel engine, the NG combustion characteristics of dual-fuel engines. Zhang et al. [14] in-
combustion mode is lean premixed combustion, refraining from the oil- vestigated the impact of injection timing on the emission and com-
rich area produced by diesel spray producing soot. In addition, diesel/ bustion performance of dual-fuel engines, and found that the emissions
NG dual-fuel engines have also attracted much interest because of other of carbon oxide (CO) and total hydrocarbon (THC) decreased while the


Corresponding author.
E-mail address: hhz421@gxu.edu.cn (H. Huang).

https://doi.org/10.1016/j.fuel.2018.08.161
Received 1 June 2018; Received in revised form 27 August 2018; Accepted 31 August 2018
Available online 06 September 2018
0016-2361/ © 2018 Elsevier Ltd. All rights reserved.
H. Huang et al. Fuel 236 (2019) 30–42

Nomenclature ATDC after top dead center


CA crank angle
A1 benzene CO carbon oxide
A2 naphthalene C2H2 acetylene
A3 phenanthrene CA90 crank angle corresponding to 90% of the total heat release
A4 pyrene HACA hydrogen abstraction acetylene addition
CA50 crank angle corresponding to 50% of the total heat release PAH polycyclic aromatic hydrocarbon
3D CFD three-dimensional computational fluid dynamic SOI start of injection
HCCI homogeneous charge compression ignition EGR exhaust gas recirculation
PRF primary reference fuel HRR heat release rate
TRF toluene reference fuel NG natural gas
THC total hydrocarbon Tin initial temperature
DICI direct injection compression ignition HC hydrocarbon
NTC negative temperature coefficient UHC unburned hydrocarbon
Pin initial pressure C4H4 tetrahedrane
PM particular matter C4H2 Diacetylene
Cn the number of carbon atoms in a fuel molecule

NOX emission increased with increasing injection timing. Zhou et al. the representatives of NG. Moreover, they coupled the mechanism into
[15] evaluated the impact of injection timing and quantity of pilot CFD software for multidimensional numerical simulation engine and
diesel fuel on the combustion performance of a dual-fuel engine. The calculated the ignition delay, in-cylinder pressure, HRR, and laminar
results of the study show that the ignition delay increased with in- flame speed. Based on the numerical simulation results, the developed
creasing injection timing and decreased with increasing amount of pilot reduced mechanism well reproduces the characteristics of detailed
diesel fuel. Imran et al. [16] carried out related experiments for ex- mechanism; however, the emission properties including methane, NOX,
amining the impact of pilot diesel fuel on the combustion performance soot and CO emissions were not validated.
of a dual-fuel engine. It was found that the maximum cylinder pressure In summary, in the simplified dual-fuel kinetic models mentioned
increased, and the ignition delay decreased with the increase in pilot above, most of the kinetic models used a single component of n-heptane
diesel amount. At high loads, the thermal efficiency was the same or as the representative of diesel and a single component of methane as the
slightly higher than conventional diesel engines; however, at low loads, representative of NG. However, diesel is a mixture of more than 200
the thermal efficiency was slightly lower than conventional diesel en- components. The main components of diesel include alkanes (straight-
gines. Mittal et al. [17] carried out the experiments to study the char- chain and branched-chain alkanes), naphthenes, and aromatic hydro-
acteristics of emissions such as soot, PM, HC, CO, NOX and CO2 on a six- carbons [26,27]. NG is also a mixed fuel mainly containing methane,
cylinder conventional diesel engine and dual-fuel engine under dif- ethane, and propane. It is difficult to establish a dual-fuel chemical
ferent conditions. Karim et al. [18,19] evaluated the effect of methane kinetic model containing all the components of diesel and NG. There-
fraction, engine load, and quantity of pilot diesel fuel on methane and fore, the established dual-fuel engine model should include important
CO emissions on a single-cylinder diesel/NG dual-fuel engine. components of diesel and NG as much as possible. Qian et al. [28]
However, it is time-consuming and expensive to gain in-depth performed engine bench tests on toluene/diesel and n-butylbenzene/
knowledge and optimize the emission and combustion characteristics of diesel mixtures with the same ratios. The results showed that n-bu-
dual-fuel engines by experiments only. Numerical simulation is a fast tylbenzene was more appropriate as the representative of aromatic
and economical way to better understand the complex combustion, hydrocarbons. In the existing reduced chemical kinetic mechanisms of
spray, pollutant formation processes, and evaporation in dual-fuel en- dual fuels, two or more components have been rarely used as the re-
gines in detail, for which it is difficult to obtain these information presentative of diesel (n-butylbenzene was used as the representative of
through experimental studies. Singh et al. [20] proposed a dual-fuel aromatic hydrocarbons), and a mixture of methane, ethane and pro-
chemical kinetic mechanism and coupled it into KIVA3V software to pane has been rarely used as the representative of NG.
model the emission and combustion characteristics of a dual-fuel en- Based on the abovementioned reasons, the objective of this study
gine, and found the limitations of this kinetic mechanism for simulating was to develop a reduced chemical kinetic mechanism of n-heptane–n-
premixed combustion of NG and air. Aggarwal et al. [21], Maghbouli butylbenzene–NG–polycyclic aromatic hydrocarbon (PAH) (denoted as
et al. [22], and Zhao et al. [23] developed a reduced chemical me- GXU mechanism) for simulating the combustion characteristics and
chanism for dual-fuel engines respectively, where n-heptane was used emission of a dual-fuel engine. First, the detailed mechanisms for n-
as the representative of diesel and methane was used as the re- butylbenzene and NG developed by Nakamura et al. [29] and Healy
presentative of NG. These reduced mechanisms were coupled into CFD et al. [30], respectively, were reduced. The reduced mechanisms for NG
software for multidimensional numerical simulation of engine perfor- and n-butylbenzene were then coupled into the n-heptane–PAH me-
mance [22–24]. Yousefi et al. [24] and Maghbouli et al. [22] only va- chanism developed by Wang et al. [31,32], thus developing the GXU
lidated the modeled results of in-cylinder heat release rate (HRR) and mechanism. The GXU mechanism was adjusted by sensitivity analysis
pressure but neglected the laminar flame speed and ignition delay. In combined with the optimization method proposed by Ra and Reitz
contrast, Zhao et al. [23] simulated the in-cylinder pressure, ignition [33,34]; the mechanism was extensively verified by evaluating laminar
delay, HRR, NOX and CO emissions for validation while neglecting the flame speeds, ignition delays, and homogenous charge compression
laminar flame speed, soot and methane emissions. NG is a mixture of ignition (HCCI) engine combustion. Finally, the GXU mechanism was
fuel, mainly consisting of methane, ethane, and propane; the related coupled into CFD software to verify the emission and combustion
chemical kinetic mechanisms should include these three substances as characteristics of a six-cylinder dual-fuel engine against experimental
much as possible. Hocktt et al. [25] proposed a reduced chemical me- results under four different NG substitution rates (0, 25%, 50%, and
chanism for a dual-fuel engine, where n-heptane was used as the re- 75%) through numerical simulations.
presentative of diesel and methane, ethane and propane were used as

31
H. Huang et al. Fuel 236 (2019) 30–42

2. Mechanism development 2.4. Formation of reduced GXU mechanism

2.1. Base n-heptane mechanism By merging the sub-mechanisms aforementioned, the reduced GXU
mechanism was established. To ensure that no reactions were elimi-
The reduced mechanism of primary reference fuel (PRF), which was nated from the base n-heptane mechanism, only the repeating reactions
developed by Wang et al. [31], including 296 reactions and 73 species, in the sub-mechanisms of n-butylbenzene, NG and PAH were eliminated
was comprehensively verified by evaluating the ignition delays, com- from the combined mechanism. To predict the NOX emission in the
ponent concentration, flame speeds, and the HRR and in-cylinder engine, it is necessary to accurately describe the generation processes of
pressure profiles in direct injection compression ignition (DICI) engine NOX; therefore, a simplified NOX mechanism with 12 reactions and 4
and HCCI engine. It was shown that the modeled results were consistent species was also incorporated into the present mechanism for de-
with experimental values, indicating that PRF mechanism can be em- scribing the generation processes of NOX [40]. The pathways of N2O-
ployed to simulate diesel engine combustion characteristics and emis- intermediate mechanism and thermal mechanism are still retained in
sion. Because this mechanism contains isooctane and toluene-related the simplified NOX mechanism. The approach for the formation of re-
reactions and components, the relevant reactions and components as- duced GXU mechanism is given in Fig. 1.
sociated with isooctane and toluene were first removed from the PRF After coupling the mechanisms together, the preliminary verification of
mechanism to obtain the mechanism of n-heptane. The reduced me- kinetic model showed that the predicted values of mechanism for n-bu-
chanism of n-heptane was hierarchically formulated from the decom- tylbenzene and NG in the ignition delays clearly deviated from the experi-
position reactions of C7 (7 is the number of carbon atoms in a fuel mental data. Therefore, it is necessary to analyze, make the corresponding
molecule) fuel, the intermediate reactions of C2-C4, and the C0-C1 me- adjustments, and optimize the coupled mechanism. To determine the key
chanisms. In this reduced mechanism, the core mechanism of C3 was reactions of ignition delays, a sensitivity analysis of ignition delays for NG
derived from the mechanism of AramcoMech 1.3 [35]. In this study, the and n-butylbenzene was performed, as shown in Figs. 2 and 3. A positive
reduced mechanism of n-heptane was employed as the base mechanism sensitivity coefficient demonstrates that the reaction is promoted, and a
for the reduced GXU mechanism. negative sensitivity coefficient demonstrates that the reaction is inhibited.
As shown in Fig. 2, the reactions CH4 + OH = CH3 + H2O and
2.2. n-Butylbenzene and NG sub-mechanisms CH3O2 + CH2O = CH3O2H + HCO are the most sensitive to the ignition
delays of NG. Fig. 3 shows the sensitivity of n-butylbenzene to ignition
In the present mechanism, n-butylbenzene was taken as the re- delays at 750 K, 1000 K, and 1400 K. As shown in Fig. 3, at 700 K and
presentative of characterize aromatic hydrocarbons. The detailed n- 1000 K, C6H5C4H8QJD = C6H5C4H7-3 + HO2, C6H5C4H9 + OH =
butylbenzene mechanism, containing 960 species and 4330 reaction DC6H5C4H8 + H2O, C6H5C4H9 + HO2 = DC6H5C4H8 + H2O2, and
was mainly obtained by combining the sub-mechanism of alkyl-aro- C6H5CH3 + O2 = C6H5CH2 + HO2 are most sensitive to the ignition delays
matics proposed by Darcy et al. [36] and the mechanism of Aramco- of n-butylbenzene. Finally, the optimization method proposed by Ra and
Mech 1.3 [35] with the toluene mechanism proposed by Metcalfe et al Reitz [34] was applied to optimize the reactions for ignition delays. The
[37]. Furthermore, the mechanism of aromatic species related to indene adjustment results are shown in Table 1. The GXU mechanism with
and naphthalene developed by Narayanaswamy et al. [38] has also CHEMKIN format is given in Supplemental material.
been included. The detailed NG mechanism, including 293 species and
1588 reactions was developed by Healy et al. [30]. The detailed NG 3. Mechanism validation
mechanism was extensively validated by comparing with the experi-
mental data of ignition delays in the shock tube and rapid compression 3.1. Ignition delays
machine under pressures of 8–30 bar, equivalence ratios of 0.5, 1.0, and
2.0, and temperatures of 630–1550 K. Ignition delay is a very important parameter because it determines
The sub-mechanisms of n-butylbenzene and NG were developed by the fuel mixing time and also affects the distribution, combustion, and
using the methods of directed relation graph with error propagation emission characteristics of fuel. Ignition delay is calculated using a
(DRGEP), rate of production (ROP), and sensitivity analysis. During the closed, homogenous, and constant reactor model. Shen et al. [41] and
simplification of mechanism, first, the method of DRGEP was used to Herzler et al. [42] performed rapid compression machine and shock
automatically remove the species and reactions that are not important tube tests, respectively, to measure the ignition delays of n-heptane.
for the mechanism. Then, sensitivity analysis, ROP analysis, and Fig. 4 displays the comparison between the experimental ignition de-
manual simplification were used to further simplify the mechanism. By lays of n-heptane at different equivalent ratios and simulation results.
constantly applying the above methods repeatedly, the sub-mechanisms The present mechanism models the ignition delays of n-heptane well
of n-butylbenzene and NG were simplified to the target size. and especially reflects the negative temperature coefficient (NTC)
phenomenon of n-heptane at low temperatures. Fig. 5 presents a com-
2.3. PAH sub-mechanism parison of the measured ignition delays of n-butylbenzene under dif-
ferent equivalent ratios and pressures with the corresponding simula-
So far, PAH is widely considered to be the soot precursor. To ac- tion data; the experimental data were obtained from the shock tube test
curately simulate soot generation, there is necessary to accurately de- results tested by Darcy et al. [43] in the medium- and high-temperature
scribe the generation of PAH. Therefore, this work also incorporated a range and rapid compression machine test results measured by Naka-
reduced mechanism of PAH developed by Wang et al. [32]. This re- mura et al. [29] in the low-temperature range. The prediction results
duced the detailed mechanism of PAH proposed by Slavinskaya et al. measured with the GXU mechanism fit well with the abovementioned
[39] for ethylene, ethane and methane flames. The PAH sub-mechanism experimental data, especially in the high-temperature range. Despite
considers the main production pathways of both C3 + C3, benzene (A1), certain deviations between the simulation results and experimental
and C4 + C2. In addition to relying on the hydrogen abstraction acet- data, the NTC of n-butylbenzene in the low-temperature range can be
ylene addition (HACA) mechanism, larger PAHs (such as pyrene (A4), well predicted. Thus, it can be concluded that the reduced n-bu-
phenanthrene (A3), and naphthalene (A2)), are mainly generated tylbenzene mechanism has overall good consistency with the detailed n-
through the interactions between small intermediate molecules (such as butylbenzene mechanism. Because the related experimental data of NG
diacetylene (C4H2) and tetrahedrane (C4H4)) and aromatic hydrocarbon in these conditions are still rare, the prediction results of ignition delays
groups. The mechanism was also verified against experimental data measured with both simplified and detailed mechanisms were com-
from shock tubes, jet-agitated reactors, and DICI engines. pared, as shown in Fig. 6. The 3.3/6.7/90 mixture is composed of 3.3%

32
H. Huang et al. Fuel 236 (2019) 30–42

Detailed n-butylbenzene Detailed NG mechanism PRF mechanism,


mechanism, 960 species 293 species and 1588 73 species and 296
and 4330 reaction reactions reactions

The 24 species and 75


DRG, DRGEP, ROP
reactions related to
Sensitivity analysis
iso-octane were removed

N-butylbenzene NG Based n-heptane


sub-mechanism sub-mechanism mechanism

A reduced PAH A reduced NOx


mechanism mechanism

Reduced diesel/NG mechanism mechanism, 143 species and 746 reactions

Fig. 1. The approach for the formation of reduced GXU mechanism.

C6H5C4H8QJD=C6H5C4H7-3+HO2
Natural gas C3H6OOH1-2=C3H6+HO2
C6H5C4H9+OH=CC6H5C4H8+H2O
T=850K P=30bar CH3O2+CH2O=CH3O2H+HCO 1400 K
C6H5CH3+O2=C6H5CH2+HO2
1000 K
Phi=0.1 NC3H7O2=C3H6OOH1-2
C6H5C4H9+H=BC6H5C4H8+H2 750 K
IC3H7O2=C3H6+HO2
n-Butylbenzene C6H5C4H9(M)=C6H5CH2+NC3H7(M)
IC3H7O2=C3H6OOH2-1 Phi=1.0
C6H5CH2+HO2=C6H5CH2O+OH
30 atm
CH3O2+C3H8=CH3O2H+IC3H7 C6H5C4H9+HO2=DC6H5C4H8+H2O2

C3H8+HO2=NC3H7+H2O2 BBZQDQJB=BBZODQB+OH

C3H8+HO2=IC3H7+H2O2 C6H5C4H8QJD=BBZQDRB

CH4+OH=CH3+H2O C6H5C4H9+OH=DC6H5C4H8+H2O

H2O2(+M)=2OH(+M) -0.6 -0.4 -0.2 0.0 0.2 0.4 0.6


Sensitivity coefficient
-0.8 -0.4 0.0 0.4 0.8
Fig. 3. Sensitivity analysis of ignition delays for n-butylbenzene at Φ = 1.0,
Sensitivity Cofficient
pressure of 30 atm, and temperature of 750 K, 1000 K, and 1400 K.
Fig. 2. Sensitivity analysis of ignition delays for NG for Φ = 1.0, pressure of
30 bar, and temperature of 850 K.
Table 1
Most sensitive reactions for ignition delays in the n-butylbenzene and NG sub-
propane, 6.7% ethane, and 90% methane, and the 10/20/70 mixture is mechanisms.
composed of 10% propane, 20% ethane, and 70% methane. Fig. 6 Reaction Pre-exponential Pre-exponential
clearly shows the simulated ignition delays modeled with the reduced factor before factor after
mechanism are consistent with those modeled with the detailed me- optimization optimization
chanism under different temperatures, equivalent ratios, and pressures,
C6H5C4H9(+M) = C6H5CH2 + NC3H7(+M) 2.304E + 22 4.608E+22
indicating that the reduced NG mechanism can be employed to model
C6H5C4H9 + HO2 = DC6H5C4H8 + H2O2 1.02E+04 5.10E+03
ignition delays. C6H5C4H9 + H = BC6H5C4H8 + H2 1.30E+06 2.06E+07
BBZQDQJB = BBZODQB + OH 1.25E+10 1.00E+10
C6H5CH3 + O2 = HO2 + C6H5CH2 2.18E+07 1.09E+07
3.2. Laminar flame speeds C6H5O = C5H5 + CO 2.50E+11 5.00E+12
C6H5CH2 + HO2 = OH + C6H5CH2O 1.00E+13 4.00E+13
Laminar flame speed is also a vital combustion parameter for fuel C6H5OH + OH = C6H5O + H2O 2.95E+06 1.475E+06
CH3O2 + CH2O = HCO + CH3O2H 1.99E+12 0.8E+12
combustion; therefore, the current mechanism was also used to verify IC3H7O2 = CH3H6OOH2-1 1.8E+12 1.5E+12
the laminar flame speed. The laminar flame speeds of n-heptane/air CH4 + OH = CH3 + H2O 5.83E+4 6.199E+4

33
H. Huang et al. Fuel 236 (2019) 30–42

mixture were measured by Lipzig et al. [44] under a temperature of


298 K and pressure of 1 bar. Mehl et al. [45] used the heat flux method
to test the premixed flame speeds of n-butylbenzene under different
conditions (1) bar, 358 K/398 K). The prediction results of laminar
flame speeds of n-butylbenzene and n-heptane were also compared with
the experimental values; the results are shown in Fig. 7. Overall, the
experimental data are consistent with the simulation data. Rozenchan
et al. [46] tested the laminar flame speeds of methane in a constant-
volume chamber under different equivalent ratios and pressures
(40 atm and 60 atm). Specifically, a mixture of helium and oxygen with
a volume ratio of 83:17 was used as the oxidant under 40 atm, and a
mixture of helium and oxygen with a volume ratio of 85:15 was used as
the oxidant under 60 atm. The temperature of unburned gas was
maintained at 298 K. Fig. 8 shows a comparison of the measured flame
velocities by Rozenchan et al. [46] with the simulation results. In the
lean-fuel region, the predicted flame speeds are consistent with the
experimental data; in the rich-fuel region, the predicted flame speeds
are clearly larger than the experimental results. However, these two
Fig. 4. Comparisons of experimental [41,42] and modeled ignition delays of n- results show an overall identical trend. Actually, a strong turbulent
heptane. flame velocity in a dual-fuel diesel engine mainly depends upon the
turbulent intensity, whereas laminar flame speed has a slight effect.

Fig. 5. Comparisons of experimental [29,43] and modeled ignition delays of n-butylbenzene. Symbols: experimental data. Solid lines: reduced GXU mechanism;
dashed lines: detailed n-butylbenzene mechanism.

34
H. Huang et al. Fuel 236 (2019) 30–42

1000 10000
3.3/6.7/90 NG in air 70/20/10 NG in air
ĭ 1.0 ĭ 0.2
1000
100

Igniyion Delay (ms)


Igniyion Delay (ms)

100
10
10
1
NUIG,10bar NUIG,10bar
1
NUIG,30bar NUIG,30bar
NUIG,80bar NUIG,80bar
0.1
GXU,10bar 0.1 GXU,10bar
GXU,30bar GXU,30bar
GXU,80bar GXU,80bar
0.01 0.01
0.7 0.8 0.9 1.0 1.1 1.2 1.3 0.7 0.8 0.9 1.0 1.1 1.2 1.3
1000/T (1/K) 1000/T (1/K)
(a) (b)
10000 10000
3.3/6.7/90 NG in air 10/20/70 NG in air
ĭ 0. ĭ 0.
1000 1000
Igniyion Delay (ms)

Igniyion Delay (ms)


100 100

10 10

NUIG,10bar NUIG,10bar
1 1
NUIG,30bar NUIG,30bar
NUIG,80bar NUIG,80bar
0.1 GXU,10bar 0.1 GXU,10bar
GXU,30bar GXU,30bar
GXU,80bar GXU,80bar
0.01 0.01
0.7 0.8 0.9 1.0 1.1 1.2 1.3 0.7 0.8 0.9 1.0 1.1 1.2 1.3
1000/T (1/K) 1000/T (1/K)

(c) (d)
10000 1000
3.3/6.7/90 NG in air 10/20/70 NG in air
ĭ 0.2 ij 1
1000
100
Igniyion Delay (ms)
Igniyion Delay (ms)

100
10
10
1
NUIG,10bar NUIG,10bar
1
NUIG,30bar NUIG,30bar
NUIG,80bar NUIG,80bar
0.1
0.1 GXU,10bar GXU,10bar
GXU,30bar GXU,30bar
GXU,80bar GXU,80bar
0.01 0.01
0.7 0.8 0.9 1.0 1.1 1.2 1.3 0.7 0.8 0.9 1.0 1.1 1.2 1.3
1000/T (1/K) 1000/T (1/K)

(e) (f)
Fig. 6. Comparisons of the reduced and detailed mechanisms of NG. Dashed lines: reduced GXU mechanism; solid lines: detailed NG mechanism (NUIG).

Moreover, because NG is mainly burned in the lean-fuel region of a 3.3. HCCI combustion
dual-fuel engine, the flame speeds in this region can be well predicted.
Thus, the established reduced mechanism can be used to predict the In previous studies, the ignition delays were measured under a
flame speeds of NG in a dual-fuel engine. constant volume for validation; the initial pressure or temperature was
also fixed. However, the temperature and pressure in the engine

35
H. Huang et al. Fuel 236 (2019) 30–42

45
n-heptane
P=1.0 bar
Sim 60 n-butylbenzene/air 398K
40 Exp P=1.0 bar 358K
Flame Speed (cm/s) Tin=298K
35 50

Flame Speed (cm/s)


30
40

25
30
20
20
15

10 10
0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 0.4 0.6 0.8 1.0 1.2 1.4 1.6
Equivalence Ratio Equivalence Ratio
(a) (b)
Fig. 7. Comparisons of experimental [44,45] and modeled laminar flame speeds of n-heptane and n-butylbenzene.

25
Experimental,60 atm,15% O2
50 n-heptane/air Current 360K
Simulation,60 atm,15% O2 Current 390K
Phi=0.8
Experimental,40 atm,17% O2 20 Current 420K
Pini=1.2 bar
TRF 360K
40 Simulation,40 atm,17% O2
Flame speed (cm/s)

Pressure (MPa) TRF 390K


TRF 420K
15
30

10
20

5
10

0
-40 -20 0 20 40
0
0.8 0.9 1.0 1.1 1.2 1.3 1.4 Crank angle (deg)
Equivalence Ratio
Fig. 9. Comparisons of TRF mechanism and current mechanism for HCCI en-
Fig. 8. Comparisons of experimental [46] and modeled laminar flame speeds of gine simulation.
methane.
10 show the simulation validation results of n-heptane and NG in the
Table 2 HCCI engine simulator. The mechanism of toluene reference fuel (TRF)
Engine Operating Conditions and Specifications. [32] that exhibits good prediction results for the HCCI engine was used
Engine type 6MK375
in this study to validate the established mechanism. The simulation
Stroke × bore 145 mm × 123 mm results of NG measured by the established mechanism were compared
Connecting rod length 224 mm with those measured by the detailed mechanism of NG. Regarding NG,
Compression ratio 17.5:1 the data modeled by the reduced mechanism are clearly consistent with
Displacement 10.338 L
those modeled by the detailed mechanism at a high initial temperature;
Number of nozzle 8
Intake valve close timing −156 CA ATDC however, at a low initial temperature, the results simulated by the re-
Exhaust valve open timing 144 CA ATDC duced mechanism significantly deviate from those simulated by the
Speed 1220 rpm detailed mechanism. Regarding n-heptane mechanism, the results si-
Intake air pressure 1.8 bar
mulated with the reduced mechanism are highly consistent with those
Intake air temperature 310 K
SOI −9 CA ATDC
obtained with TRF mechanism. Overall, the reduced mechanism ex-
EGR 0 hibits the desired prediction performance, indicating that the reduced
mechanism is very reliable and can be used to predict the combustion
performance in the HCCI engine.
cylinder are variable during the piston motion. Then, the measurements
were performed under varying temperature and pressure conditions to
further validate the reliability of established GXU dual-fuel mechanism. 4. Engine application
HCCI combustion is mainly subjected to the effects of chemical kinetic
mechanism while unaffected by the evaporation and spray of physical A 6MK375 dual-fuel engine was used in the experiment. Fig. 11
processes. Therefore, the established GXU dual-fuel mechanism was shows the schematic diagram of engine setup used in this study. The
validated under zero-dimensional adiabatic HCCI engine simulation experimental conditions of diesel/NG dual-fuel engine are given in
conditions. Table 2 shows the engine parameters in detail. Figs. 9 and Table 2. The exhaust gas recirculation (EGR) was maintained at 0. The
start of injection (SOI) was maintained at −9 CA ATDC. The intake

36
H. Huang et al. Fuel 236 (2019) 30–42

20 20
3.3/6.7/90 NUIG,400K 10/20/70 NUIG,400K
18 NUIG,420K 18 ĭ=0.5 NUIG,420K
ĭ=0.5
NUIG,440K P=1.7 bar NUIG,440K
16 P=1.7 bar NUIG,460K
16 NUIG,460K
14 GXU,400K 14 GXU,400K

Pressure (MPa)
GXU,420K GXU,420K
Pressure (MPa)

12 GXU,440K 12 GXU,440K
GXU,460K GXU,460K
10 10
8 8
6 6
4 4
2 2
0 0
-20 -10 0 10 20 30 -20 -10 0 10 20 30
Crank Angle (deg) Crank Angle (deg)
(a) (b)
Fig. 10. Comparisons of detailed mechanism of NG (NUIG) and present mechanism (GXU) for HCCI engine simulation.

Fig. 11. Schematic diagram of engine setup.

pressure and temperature were maintained at 1.8 bar and 310 K, re- Table 3
spectively. The dual-fuel engine speed was maintained at 1220 rpm. Sub-models used in the simulation.
The NOX emission was measured using a HORIBA MEXA-710DEGR. Description Model
Four different NG substitution rates were used in the experiment: 0%
NG, 25% NG, 50% NG, and 75% NG. The substitution rate of NG was Droplet collision Walljet model [47]
calculated using the following equations: Evaporation Multi-component model [48]
Spray breakup KH-RT model [49]
Total energy of fuel:LHVDiesel × mDiesel + LHVnatural gas × mnatural gas (1) Turbulence Renormalized group (RNG) k-ε model [50]

LHVnatural gas × mnatural gas


NG substitution rate:
LHVDiesel × mDiesel + LHVnatural gas × mnatural gas
turbulence model was used to simulate the turbulence characteristics
× 100% (2)
[47]. The spray atomization and droplet breakup processes were pre-
where LHVnatural gas and LHVDiesel denote the low heating values of NG dicted by the Kelvin–Helmholtz and Rayleigh–Taylor (KH-RT) models,
and diesel, respectively; mnatural gas and mDiesel denote the quality of NG respectively [48]. First, the KH model was used for simulating the in-
and diesel, respectively. itial breakup of droplets caused by the unstable waves generated by the
In this study, to make the power tendency of engine consistent with velocity difference between the liquid phase and gas phase. For the KH
energy efficiency, the total energy of fuel was kept the same. model, the droplet size depends on the fastest growing wavelength or
To further validate the reliability of reduced dual-fuel mechanism, the wavelength of the most probable unstable surface wave. Then, the
in this study, the GXU mechanism was coupled into 3D CFD software RT model was employed to simulate smaller droplets of the second
for numerical simulation. Then, the modeled results were compared breakup process of droplets. A multi-component model was employed
with the experimental values. Table 3 shows the used physical models for predicting the evaporation of mixed fuel droplets [49]. The model
in this simulation. Using the renormalized group (RNG) k-ε model, the offers a possibility to predict the spray combustion of multi-component

37
H. Huang et al. Fuel 236 (2019) 30–42

CA50. At a smaller substitution rate of NG, more diesel was injected


into the cylinder, the corresponding spray penetration was longer, and
many fire sources for igniting NG were formed. This also exhibited a
wider distribution. Therefore, the combustion rate of fuel in the cy-
linder was larger, and the in-cylinder temperature was higher. In con-
trast, at a higher substitution rate of NG, less diesel was used for igni-
tion, the spray penetration was shorter, and a smaller number of fire
sources for igniting NG were formed. This also exhibited a smaller
distribution. Additionally, when the concentration of NG was higher,
the oxygen concentration was lower. This inhibited the collision be-
tween pilot diesel and oxygen molecules, thereby decreasing the che-
mical reaction rate, delaying the combustion of diesel, and lowering the
Fig. 12. 45° sector mesh calculation network. maximum in-cylinder temperature.
Fig. 15 shows a comparison of the modeled results of soot, HC, NOX
and CO emissions with the experimental data. Both the HC and CO
Table 4 emissions from a dual-fuel engine were higher than those obtained from
Mass of NG and diesel consumed under each experimental condition. a traditional diesel engine, but the NOX and soot emissions obtained
Case tested NG mass (mg/ Diesel mass (mg/ Substitution rate of NG (%) from a dual-fuel engine were less than those obtained from a traditional
cycle) cycle) diesel engine. Despite certain deviations, the simulation results and
experimental data exhibit similar trends, indicating that the reduced
Case 1 0 94.5 0
mechanism is able to reasonably predict the trends of soot, NOX, HC and
Case 2 23.4 69.1 25
Case 3 40.5 50.4 50
CO emissions. Furthermore, based on the abovementioned observa-
Case 4 70.67 25.2 75 tions, the GXU mechanism was validated.
The experimental data are consistent with the simulated emission of
NOX; this further confirms the sub-mechanism of NOX in the developed
surrogate model that is able to accurately reflect the physical and mechanism. High temperature, sufficient oxygen, and long duration
chemical properties of each component. Droplet collision plays an im- time are the preconditions of NOX production. According to the ex-
portant role in small-bore diesel engines. Therefore, Walljet model was tended Zeldovich mechanism [52], NO is the main component in NOX.
employed to predict the interaction of droplet with the cylinder wall The following three chemical reactions are involved in the production
[50]. The combustion process was simulated by combining the current of NO:
mechanism with the SAGE combustion model [51]. In the simulation
N2 + O< = > N+ NO (3)
process, a mixture of n-heptane and n-butylbenzene was used as the
representatives of diesel for modeling diesel combustion, while a mix- N+ O2 < = > O+ NO (4)
ture of methane, ethane, and propane was used as the representatives of
N+ OH < = > H+ NO (5)
NG for modeling NG combustion. Because an 8-hole fuel injector was
used in this study, a 45° sector mesh computing network as shown in As the substitution rate of NG was increased, less NOX was emitted.
Fig. 12 was used in the simulation for saving time. The adaptive mesh As shown in Fig. 16, such a phenomenon could be confirmed by the
refinement method was applied to refine the meshes of high tempera- spatial NOX concentration contour at CA90. This is because less fuel was
ture and velocity gradient regions with a minimum cell size of 0.25 mm injected with the increase in the substitution rate of NG. As a result,
in all direction. In all direction, the size of base cell was 2 mm. The both the number and range of diesel pilot fire nuclei decreased, in-cy-
adaptive mesh refinement and base cell size were used based on the linder combustion rate slowed down, combustion became less in-
mesh sensitivity research. The temperature and velocity of sub-grid tensive, and maximum in-cylinder temperature also decreased, thus
criterion were set as 5 K and 2 m/s, respectively. The simulation lasted reducing the NO and NOX production.
from the intake valve closing (−156 CA ATDC) to the exhaust valve Fig. 15 shows that the soot emission also decreased with the in-
opening (144 CA ATDC); the preset initial conditions were identical to crease in the substitution rate of NG. Such a trend is also observed from
the engine’s operating conditions shown in Table 2. Table 4 lists the the spatial distribution pattern of soot at CA90 as shown in Fig. 16. Soot
mass flow rate of NG and diesel under each experimental condition. is mainly produced under low-oxygen-concentration and high-com-
Fig. 13 shows a comparison of simulated in-cylinder HRR and bustion-temperature conditions, where the fuel molecules are prone to
pressure with the experimental data measured under four different NG pyrolysis. With the increase in the substitution rate of NG, less pilot
substitution rates (0, 25%, 45%, and 75%). Overall, the modeled results diesel was injected, the ignition delay period was prolonged, and the
of in-cylinder pressure are consistent with the experimental results, but local over-thick regions in the cylinder shrank. Accordingly, both the
the simulation results of HRR are slightly higher than the experimental number and range of pilot fire nuclei decreased, and the ratio of dif-
data under the four air conditions. The primary reasons are as follows: fusive combustion and in-cylinder combustion temperature decreased,
First, only two different components of surrogate fuels were used in this thus inhibiting soot production and reducing soot emission.
simulation as the representative of diesel. Second, the impact of tur- As also shown in Fig. 15, as the substitution rate of NG increased,
bulence on chemical kinetics was inadequately considered in the si- both the CO and HC emissions (where methane occupied the main
mulation, and fuel injection rules may differ from the experimental proportion) increased. This clear trend is shown in Fig. 16 exhibiting
results. Finally, the measured data showed some error in the experi- the spatial CO and methane concentration contours at CA90. The
ments. Although certain errors exist in the simulation, the established generation of CO is mainly affected by the combustion temperature and
mechanism can be employed to predict the combustion characteristics oxygen concentration inside the cylinder. When the combustion tem-
of a dual-fuel engine under different substitution rates of NG. perature in the cylinder is high and the oxygen concentration is large,
In-cylinder temperature, one of the key parameters, plays an im- CO oxidizes to generate CO2, thus reducing the CO emission. With the
portant role in controlling the auto-ignition process. As shown in increase in the substitution rate of NG, both the excess air coefficient
Fig. 14, the in-cylinder mean temperature simulated with the present and in-cylinder temperature decreased, and less CO was oxidized, thus
mechanism decreased with increasing substitution rate of NG. As shown increasing the CO emission.
in Fig. 16, this trend indicates the spatial distribution of temperature at The amount of UHC emission in exhaust gas mainly depends upon

38
H. Huang et al. Fuel 236 (2019) 30–42

the fuel combustion quality in the combustion chamber. In addition, the 2000
0% NG
total relative air/fuel ratio affects the in-cylinder combustion process
25% NG

In-cylinder mean temperature/K


and plays a very important role in the flame propagation mechanism 45% NG
under a dual-fuel engine [53]. The HC emission is also affected by the 1600
75% NG
geometry, such as squish volumes and crevices, and the combustion
temperature of the cylinder near cylinder walls. As shown in Fig. 16,
most of the unburned methane remained in the combustor wall and 1200
moved away from the pilot fuel plume. As the substitution rate of NG
increased, less air entered the cylinder, the air/fuel ratio increased, and
800
the in-cylinder temperature decreased, thus increasing the HC emission.

400
5. Conclusion

This study established a reduced GXU dual-fuel mechanism, mainly 0


including 143 species and 746 reactions. This mechanism was estab- -40 -20 0 20 40 60 80
lished by adding the reduced mechanisms of n-butylbenzene and NG Crank Angle /°CA
into the n-heptane–PAH mechanism. The detailed mechanisms of n-
butylbenzene and NG were first simplified using DRGEP, ROP, and Fig. 14. Simulation of in-cylinder mean temperature simulated by the present
sensitivity analysis. Then, the critical kinetic parameters of the estab- mechanism under different NG substitution rates (0, 25%, 45%, and 75%).
lished model were optimized. After the optimization, the reduced GXU
dual-fuel mechanism was extensively validated with ignition delay, 1. A reduced GXU mechanism for dual-fuel engine was established,
laminar flame speed, HCCI engine and dual-fuel engine combustion. mainly including 143 species and 746 reactions. A mixture of n-
The main conclusions are as follows: butylbenzene and n-heptane was used as the representative of diesel

800 800
120 0% NG Exp 120 25% NG Exp
Sim 700 Sim 700

100 600 100 600

HRR /(J(°CA)-1)
HRR /(J(°CA)-1)

Pressure /bar

80 500 500
Pressure /bar

80

400 400
60 60
300 300
40 40
200 200

20 100 20 100

0 0 0 0
-80 -60 -40 -20 0 20 40 60 80 -80 -60 -40 -20 0 20 40 60 80
Crank Angle /°CA Crank Angle /°CA

(a) (b)
120 800
1200 Exp
75% NG
120 45% NG Exp Sim 700
Sim 100
1000
100 600
80
HRR /(J(°CA)-1)

800
HRR /(J(°CA)-1)

Pressure /bar

500
80
Pressure /bar

60
400
600
60
40 300
400
40 200
20

20 200 100
0
0
0 0
-80 -60 -40 -20 0 20 40 60 80 -80 -60 -40 -20 0 20 40 60 80
Crank Angle /°CA Crank Angle /°CA

(c) (d)
Fig. 13. Comparison of simulated in-cylinder HRR and pressure with experimental data measured at 0% NG, 25% NG, 50% NG, and 75% NG.

39
H. Huang et al. Fuel 236 (2019) 30–42

Experiment 0.020 Experiment


9
Simulation Simulation
0.018
8

0.016

Soot [g/kW.h]
NOX[g/kW.h]

7
0.014
6
0.012
5
0.010
4 0.008

3 0.006
0.00 0.25 0.50 0.75 0.00 0.25 0.50 0.75
NG ratio NG ratio
(a) (b)
10 16
Experiment Experiment
Simulation 14 Simulation
8
12
CO[g/kW.h]

6
HC[g/kW.h]
10

8
4
6

2 4

2
0
0
0.00 0.25 0.50 0.75 0.00 0.25 0.50 0.75
NG ratio NG ratio

(c) (d)
Fig. 15. Comparisons of experimental CO, NOX and HC emissions with simulated results.

CA50 CA50 CA90 CA90 CA90 CA90

0% NG

25% NG

50% NG

75% NG

Fig. 16. Temperature, OH, NOX, CO and methane (CH4) spatial distribution contours with different substitution rates of NG.

40
H. Huang et al. Fuel 236 (2019) 30–42

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