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Flowrox Product Catalogue09-2012
Flowrox Product Catalogue09-2012
FLOWROX OY
Marssitie 1, P.O. Box 338, FI-53101 Lappeenranta, Finland
Tel. +358 (0)201 113 311 Fax +358 (0)201 113 300
E-mail: sales@flowrox.com, Internet: www.flowrox.com
Information without engagement. All rights to changes without prior notice reserved.
v. 09/2012
ABOUT THIS CATALOGUE
PRODUCT CHANGES
FLOWROX OY
Marssitie 1, P.O. Box 338, FI-53101 Lappeenranta, Finland
Tel. +358 (0)201 113 311 Fax +358 (0)201 113 300
E-mail: sales@flowrox.com, Internet: www.flowrox.com
Information without engagement. All rights to changes without prior notice reserved.
PROVEN PERFORMANCE
Flowrox has over 30 years of experience with more than 100 000 installed
products worldwide. Each of them has helped us to better understand our
customers’ needs and the environment they work in.
Flowrox was the first pinch valve manufacturer in the world to get awarded the
ISO9001:2000 Quality Certificate in 1997. This certification covers all operations
including product design, research and development, manufacturing, process
application, sales and marketing, customer service, customer's application
support and after-sales services.
PARTICIPATING partner
FACILITATING performance
FLOWROX OY
Marssitie 1, P.O. Box 338, FI-53101 Lappeenranta, Finland
Tel. +358 (0)201 113 311 Fax +358 (0)201 113 300
E-mail: sales@flowrox.com, Internet: www.flowrox.com
Information without engagement. All rights to changes without prior notice reserved.
Flowrox Valves and Pumps
Prices for the products presented in this catalogue can be found in Flowrox Oy Price List,
except for the products in part 1.6 Special products and part 4.2 Flowrox Quality Sleeve for
other Pinch Valve Brands. Prices and delivery times for the products presented in 1.6 and
4.1 are delivered from Flowrox Oy on request.
Flowrox recommends its representatives to sell primary the General Line -products of which
prices can be found in the Price List and which delivery time is relatively short. In the Price
List note also General Line valves which delivery time starts from one working week.
Contents
FLOWROX OY
Marssitie 1, P.O. Box 338, FI-53101 Lappeenranta, Finland
Tel. +358 (0)201 113 311 Fax +358 (0)201 113 300
E-mail: sales@flowrox.com, Internet: www.flowrox.com
Information without engagement. All rights to changes without prior notice reserved.
1.Flowrox Pinch Valves
The automatic and manual Flowrox valves are ideal solutions where
shutoff and control applications involve abrasive or corrosive slurries,
powders or granular substances. The number of design variations is
virtually unlimited as the modular structure of a Flowrox valve
enables the selection of any actuator, valve body construction and
sleeve material to fit specific process conditions. Flowrox Valves meet
the requirements of ANSI/ISA 75.10.02 standard.
FLOWROX OY
Marssitie 1, P.O. Box 338, FI-53101 Lappeenranta, Finland
Tel. +358 (0)201 113 311 Fax +358 (0)201 113 300
E-mail: sales@flowrox.com, Internet: www.flowrox.com
Information without engagement. All rights to changes without prior notice reserved. 5
SPECIAL BODY TYPES
• Extra stem and body seals to prevent leakage from the PVE valve body
• Body materials:
Fe
AISI316
AlSi
PU (up to DN150, 6 bar)
Polyamide (DN250, 10 bar)
• Light, high strength, corrosion free and chemical resistant valve bodies
• Polyamide (PA) bodies PVE250 at 10 bar, other sizes as customer
projects
• Polyurethane (PU) bodies available at PVE65, PVE80, PVE100 and
PVE150 at 6 bar
FLOWROX OY
Marssitie 1, P.O. Box 338, FI-53101 Lappeenranta, Finland
Tel. +358 (0)201 113 311 Fax +358 (0)201 113 300
E-mail: sales@flowrox.com, Internet: www.flowrox.com
Information without engagement. All rights to changes without prior notice reserved. 6
1.2 Flowrox valve model selection
FLOWROX OY
Marssitie 1, P.O. Box 338, FI-53101 Lappeenranta, Finland
Tel. +358 (0)201 113 311 Fax +358 (0)201 113 300
E-mail: sales@flowrox.com, Internet: www.flowrox.com
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1.3 Sleeves
Flowrox sleeves are made in Finland with over forty years of experience on
elastomers and with an ISO9001:2000 certified quality system of
manufacturing. Flowrox database includes more than 50.000 valve
applications and it guarantees the right sleeve material selection for
customer’s process mediums.
PLEASE NOTE: Sleeve opening tags are a standard structural part (sleeves
without opening tags are available on request).
NBR, Nitrile
• Good resistance to oils, animal and vegetable fat
• Temperature max. 100 ºC
FLOWROX OY
Marssitie 1, P.O. Box 338, FI-53101 Lappeenranta, Finland
Tel. +358 (0)201 113 311 Fax +358 (0)201 113 300
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NRF, Natural Rubber Foodstuff Quality
• Fulfils FDA (Food and Drug Administration, United States)
requirements for chemical composition and extractable substances
• Applications: various foodstuff, dry, aqueous (including milk and
milk products), acidic and alcoholic foods
• Temperature max. 75 ºC
IIR, Butyl
• Good impermeability to gases
• Good chemical resistance
• Very good resistance to acids and alkalis of certain types and solution
percentages.
• Temperature max. 100 ºC
Polyurethane (PU)
• Fully polyurethane
• Applications with abrasive media
• Max pressure 6 bar
• No opening tags
• Max. size DN150
• Temperature max. 65 ºC
FLOWROX OY
Marssitie 1, P.O. Box 338, FI-53101 Lappeenranta, Finland
Tel. +358 (0)201 113 311 Fax +358 (0)201 113 300
E-mail: sales@flowrox.com, Internet: www.flowrox.com
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SPECIAL SLEEVE DESIGNS
Vacuum Sleeve
• Up to 0,05 bar(a) (depending on valve size)
• Favorable in applications like:
Suction side of the pump
Pneumatic conveying in vacuum conditions
Applications causing sleeve flapping
Conical Sleeves
• Conical sleeve ensures the most accurate flow control for flow
control applications
• Max 3 pipe sizes down
• Also straight outside available
FLOWROX OY
Marssitie 1, P.O. Box 338, FI-53101 Lappeenranta, Finland
Tel. +358 (0)201 113 311 Fax +358 (0)201 113 300
E-mail: sales@flowrox.com, Internet: www.flowrox.com
Information without engagement. All rights to changes without prior notice reserved. 10
1.4 Actuators
STANDARD ACTUATORS
FLOWROX OY
Marssitie 1, P.O. Box 338, FI-53101 Lappeenranta, Finland
Tel. +358 (0)201 113 311 Fax +358 (0)201 113 300
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CONTROL VALVE ACTUATORS - EQUIPPED WITH A POSITIONER
Please note that in price list the pricing of control valve actuators is
made according to a PMV-positioner.
Flowrox has a free of charge Flowrox Control Valve Sizing Program and
Valve Sizing Service for its customers.
1.5 Auxiliaries
Q Quick exhaust valve (Q) with silencers (to make valve opening/closing
fast)
FLOWROX OY
Marssitie 1, P.O. Box 338, FI-53101 Lappeenranta, Finland
Tel. +358 (0)201 113 311 Fax +358 (0)201 113 300
E-mail: sales@flowrox.com, Internet: www.flowrox.com
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1.6 Special products
Tailor-made special valves and actuators are available on customer’s
requirements for different media and applications
FLOWROX OY
Marssitie 1, P.O. Box 338, FI-53101 Lappeenranta, Finland
Tel. +358 (0)201 113 311 Fax +358 (0)201 113 300
E-mail: sales@flowrox.com, Internet: www.flowrox.com
Information without engagement. All rights to changes without prior notice reserved. 13
2. Flowrox PVEG Valves
The Flowrox PVEG is a light, simple, cost effective and reliable general purpose
pinch valve. Flowrox PVEG body material is polyamide blend, which makes it
light, durable and chemical resistant - suitable for a multitude of applications.
General Chemical
industries industries
Manually
operated
valves
Automatic
valves
Typical applications:
Flowrox PVEG valves are well suited for on/off and full shut-off applications
involving light slurries, liquids, suspensions, sludge, granulated materials or
powders.
Typical applications range from mining industry and chemical process industries to
pulp and paper as well as power plants. Applications also exist in municipal and
industrial wastewater and raw water treatment.
FLOWROX OY
Marssitie 1, P.O. Box 338, FI-53101 Lappeenranta, Finland
Tel. +358 (0)201 113 311 Fax +358 (0)201 113 300
E-mail: sales@flowrox.com, Internet: www.flowrox.com
Information without engagement. All rights to changes without prior notice reserved. 14
General information:
FLOWROX OY
Marssitie 1, P.O. Box 338, FI-53101 Lappeenranta, Finland
Tel. +358 (0)201 113 311 Fax +358 (0)201 113 300
E-mail: sales@flowrox.com, Internet: www.flowrox.com
Information without engagement. All rights to changes without prior notice reserved. 15
3. Flowrox Knife Gate Valves
Flowrox Heavy Duty Knife Gate Valves are built with a cast body and they
feature a heavy-duty stainless steel blade. Removable seats on either side of the
gate provide a bi-directional bubble tight seal, with no metal parts in contact
with the slurry.
Typical applications:
Flowrox knife gate valves suit well for mining and metal industries, mineral
processing, & energy, construction and environment industries.
FLOWROX OY
Marssitie 1, P.O. Box 338, FI-53101 Lappeenranta, Finland
Tel. +358 (0)201 113 311 Fax +358 (0)201 113 300
E-mail: sales@flowrox.com, Internet: www.flowrox.com
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General information:
Valve Body
Actuators
• Manual
• Manual gear
• Pneumatic
• Hydraulic
• Electric
Accessories
• Limit Switches
• Solenoid valves
• Guarding
FLOWROX OY
Marssitie 1, P.O. Box 338, FI-53101 Lappeenranta, Finland
Tel. +358 (0)201 113 311 Fax +358 (0)201 113 300
E-mail: sales@flowrox.com, Internet: www.flowrox.com
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3.1 General information for LKW, LKH and LKF valves
Valve operation
In the open position the two ring sleeves seal against each other in
the centre of the valve, providing a full bore through which the slurry
can travel without being in contact with any metallic components.
Closing the valve forces the gate progressively down between the two
mating ring sleeves until it reaches the fully closed position, at which
point the ring sleeves seal tight against either side of the gate,
effectively sealing and completely containing the line pressure.
Matching rubber ring sleeves are placed in the valve housing to seal
against the gate when the valve is closed and seal against each other
when the valve is open. This tight seal contains the high internal line
pressure. Double seated design provides bidirectional flow and tight
shut off.
Secondary seal
FLOWROX OY
Marssitie 1, P.O. Box 338, FI-53101 Lappeenranta, Finland
Tel. +358 (0)201 113 311 Fax +358 (0)201 113 300
E-mail: sales@flowrox.com, Internet: www.flowrox.com
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Features
FLOWROX OY
Marssitie 1, P.O. Box 338, FI-53101 Lappeenranta, Finland
Tel. +358 (0)201 113 311 Fax +358 (0)201 113 300
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Flushing
The concept of flushing is to ensure the valve does not jam due to an
accumulation of slurry solids in the valve body.
When your Flowrox Heavy Duty Knife Gate Valve requires flushing the
customers will typically provide their own plumbing. The valves are
shipped with two flushing connections at the bottom of the valve
splash guard.
FLOWROX OY
Marssitie 1, P.O. Box 338, FI-53101 Lappeenranta, Finland
Tel. +358 (0)201 113 311 Fax +358 (0)201 113 300
E-mail: sales@flowrox.com, Internet: www.flowrox.com
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3.2 Flowrox LRD valves
Valve operation
The LRD Valve is designed for leak tight shut off slurries and liquids
within a pipeline.
LRD is a rotating disc valve for slurry. The isolation and sealing is
between the replaceable rotating disc and seat.
The disc seals against the seat when closed with the help of a
tapered wedge gate support. The seat can be supplied in elastomer
urethane or ceramic. This rotating disc and seat are both replaceable
on site.
Replaceable discs
LRD valve’s design allows for on site replacement of the rotating disc.
FLOWROX OY
Marssitie 1, P.O. Box 338, FI-53101 Lappeenranta, Finland
Tel. +358 (0)201 113 311 Fax +358 (0)201 113 300
E-mail: sales@flowrox.com, Internet: www.flowrox.com
Information without engagement. All rights to changes without prior notice reserved. 21
Features
Applications
Product specification
Valve Body: Cast Steel, Carbon Steel, Stainless Steel or High Chrome
Gate: Stainless Steel as standard, other materials on request
Thrust Bearings: Included as standard, to reduce operating torque
Materials: Valves are tested per SABS and recognized by the
International Certification Network IQ NET
Pressure Rating: 10 bar to 100 bar (150Psi to 1500Psi)
Flanges: Flanges drilled to ANSI, DIN, BS, JS or SABS
Face-to-face: as per table or specials on request
Lifting Lugs: Valves have lifting lugs/holes sized and located for safe
lifting of valve assembly
Body Lining: Rubber, URETHANE or Ceramic
FLOWROX OY
Marssitie 1, P.O. Box 338, FI-53101 Lappeenranta, Finland
Tel. +358 (0)201 113 311 Fax +358 (0)201 113 300
E-mail: sales@flowrox.com, Internet: www.flowrox.com
Information without engagement. All rights to changes without prior notice reserved. 22
LRD Built in standard features
• Packing
• Tapered wedge
• Leak tight
• Cut away
flow
Fully closed
FLOWROX OY
Marssitie 1, P.O. Box 338, FI-53101 Lappeenranta, Finland
Tel. +358 (0)201 113 311 Fax +358 (0)201 113 300
E-mail: sales@flowrox.com, Internet: www.flowrox.com
Information without engagement. All rights to changes without prior notice reserved. 23
4. Flowrox Peristaltic Pumps
The innovative Flowrox peristaltic pumps set the industry standard for
peristaltic pump technology. Designed for heavy industrial duties, the
LPP pumps are ideal for abrasive, corrosive, viscous or crystallizing
media. Thanks to their innovative operating principle they produce only
low environmental load and have low total cost of ownership.
Auxiliaries
• Frequency inverter, IP20 (I)
• Integrated inverter, IP66 (II)
• Revolution detector (R)
• Pressure transmitter with display and overpressure limit (T)
• Hose leak detector (D)
• Connector hoses (H)
• Connector flange for pressure transmitter (K)
• Forced coolings (F)
• Control unit (Wor C)
• Pulsation dampers
FLOWROX OY
Marssitie 1, P.O. Box 338, FI-53101 Lappeenranta, Finland
Tel. +358 (0)201 113 311 Fax +358 (0)201 113 300
E-mail: sales@flowrox.com, Internet: www.flowrox.com
Information without engagement. All rights to changes without prior notice reserved. 24
4.2 LPP-D pumps for dosing
LPP-D parameters
Pump sizes: LPP-D10, LPP-D15, LPP-D20 and LPP-D25
• Flow rates
• LPP-D10; 0,4 m³/h
• LPP-D15; 0,6 m³/h
• LPP-D20; 1,1 m³/h
• LPP-D25; 2,0 m³/h
• Pressure 16 bar
Auxiliaries
• Frequency inverter, IP20 (I)
• Integrated inverter, IP66 (II)
• Revolution detector (R)
• Hose leak detector (D)
• Pressure transmitter with display and overpressure limit (T)
LPP-M parameters
• Flow: 126 l/h
• Pressure: 8,6 bar
• Output adjustment range: 1-100 % in 0,1% increments
Auxiliaries
• Flow verification system (FVS)
FLOWROX OY
Marssitie 1, P.O. Box 338, FI-53101 Lappeenranta, Finland
Tel. +358 (0)201 113 311 Fax +358 (0)201 113 300
E-mail: sales@flowrox.com, Internet: www.flowrox.com
Information without engagement. All rights to changes without prior notice reserved. 26
4.5 LPP-D Pump hose materials
FLOWROX OY
Marssitie 1, P.O. Box 338, FI-53101 Lappeenranta, Finland
Tel. +358 (0)201 113 311 Fax +358 (0)201 113 300
E-mail: sales@flowrox.com, Internet: www.flowrox.com
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4.6 LPP-M Pump tube materials
Norprene®
• Medium: chemicals
• Pump tube size and identifier:
• N075=0.075” (1,9 mm), ND
• N155=0.155” (3,9 mm), NF
• N250=0.250” (6,4 mm), NH
• N312=0.312” (7,9 mm), NJ
• N375=0.375” (9,5 mm), NK
• Easy assembly adapter fittings: PVDF
• Complies with FDA, 3A Sanitary Standards and NSF
Standards
Tygothane®
• Medium: oils and fats
• Pump tube size and identifier:
• G125=0.125” (3,2 mm), GE
• G187=0.187” (4,7 mm), GG
• G250=0.250” (6,4 mm), GH
• Easy assembly adapter fittings: PVDF
• Meets FDA criteria for food and beverage use
FLOWROX OY
Marssitie 1, P.O. Box 338, FI-53101 Lappeenranta, Finland
Tel. +358 (0)201 113 311 Fax +358 (0)201 113 300
E-mail: sales@flowrox.com, Internet: www.flowrox.com
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4.7 LPP-T Pump drives
Drive types
• Flowrox standard is Geared Motor (GM)
• Alternatively Gear Unit with IEC flanged electric motor (GU)
Connection types
Helical bevel Geared Motor
• Gear boxes are connected to the pump head with B14 or B5
(GM) with solid output shaft, flange (adapter flange between the pump head and gear
horizontal mounting position box is manufactured according to the gear box frame size
and brand)
Mounting positions
• Mounting positions for Helical bevel gear boxes
• Horizontal position (B 5 I) (motor axle in horizontal)
• Vertical position ((B 5 II) (motor axle in vertical)
Drive brands
• Flowrox standard: SEW
• Other possible brands: Nord Gear
Auxiliaries
• Integrated inverter (II) up to 22 kW
Helical bevel geared motor • With Forward/Off/Backward-switch
(GM) with Integrated
• Manual speed control
Inverter (II)
• Connection possibility for remote control 4-20 mA signal
• Control unit
FLOWROX OY
Marssitie 1, P.O. Box 338, FI-53101 Lappeenranta, Finland
Tel. +358 (0)201 113 311 Fax +358 (0)201 113 300
E-mail: sales@flowrox.com, Internet: www.flowrox.com
Information without engagement. All rights to changes without prior notice reserved. 29
4.8 LPP-D Pump drives
Drive types
• Flowrox standard is Geared Motor (GM)
• Alternatively Gear Unit with IEC flanged electric motor (GU)
Connection types
• B5 flange, direct coupled to the pump frame
• Hollow out put shaft
Drive brands
• Flowrox standard: SEW
• Other possible brands: Nord Gear
FLOWROX OY
Marssitie 1, P.O. Box 338, FI-53101 Lappeenranta, Finland
Tel. +358 (0)201 113 311 Fax +358 (0)201 113 300
E-mail: sales@flowrox.com, Internet: www.flowrox.com
Information without engagement. All rights to changes without prior notice reserved. 30
5. Flowrox Progressive Cavity Pumps
The Flowrox progressive cavity (PC) pump is designed for the most
demanding industrial slurry and paste pumping applications. Due to its
unique features and patented design, high efficiency and high pressure
are achieved with a shorter construction. It also requires less energy, is
easy to install, and requires less maintenance resulting in very low Total
Cost of Ownership (TCO).
FLOWROX OY
Marssitie 1, P.O. Box 338, FI-53101 Lappeenranta, Finland
Tel. +358 (0)201 113 311 Fax +358 (0)201 113 300
E-mail: sales@flowrox.com, Internet: www.flowrox.com
Information without engagement. All rights to changes without prior notice reserved. 31
• Series EL, for environmental applications such as waste
• Pump models (m³/h / bar):
• EL50/6 (NA)
• EL100/6
• EL200/6
• EL330/6
• Series D pumps for dosing
• Pump models (m³/h / bar):
• D004/12
• D01/12
• D025/12
• D075/12
FLOWROX OY
Marssitie 1, P.O. Box 338, FI-53101 Lappeenranta, Finland
Tel. +358 (0)201 113 311 Fax +358 (0)201 113 300
E-mail: sales@flowrox.com, Internet: www.flowrox.com
Information without engagement. All rights to changes without prior notice reserved. 32
6. Accessories for Other Brands
6.1 Flowrox Quality Sleeves for Other Pinch Valve Brands
Prices and delivery times for Flowrox quality sleeves for other
pinch valve brands are delivered from Flowrox on request
Flowrox offers a wide range of spare parts for the most common
progressing cavity and centrifugal pump brands: single parts, spare
part sets and multi-brand spare part’s management according to
end-use application.
FLOWROX OY
Marssitie 1, P.O. Box 338, FI-53101 Lappeenranta, Finland
Tel. +358 (0)201 113 311 Fax +358 (0)201 113 300
E-mail: sales@flowrox.com, Internet: www.flowrox.com
Information without engagement. All rights to changes without prior notice reserved. 33