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(JDP-014-DRE140-150) Rev.6 Service Manual For Clear Vision DRE140.150
(JDP-014-DRE140-150) Rev.6 Service Manual For Clear Vision DRE140.150
: JDP-014-DRE140/150
Issued Date: 2014.05.01
Revision: 2017.10.30(Rev No.: 5)
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DOC. NO.: JDP-014-DRE140/150
Issued Date: 2014.05.01
Revision: 2017.10.30(Rev No.: 5)
Revision History
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Revision: 2017.10.30(Rev No.: 5)
Manufacturer information
Head Office
Address : 608-ho,28, Digital-ro 33gil, Guro-gu, Seoul, 08377, Republic of Korea
Telephone : +82-2-2108-2580
FAX : +82-2-2108-1180
Website : http://www.JPI.co.kr
Factory
Address : 265, Osongsaengmyeong 1-ro, Osong-eup, heungdeok-gu, Cheongju-si,
Chungcheongbuk-do, 28161, Republic of Korea
Telephone : +82-2-237-8606
FAX : +82-2-8630-5538-
European representative
Emergo Europe B.V
EC conformance
This device meets the general requirements according to the specifications of the Medical Device
Directive 93/42/EEC as amended by 2007/46/EC.
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Symbols
The following advisory symbols will be used throughout the manual. Their application and
meaning are described below.
The following symbols will be used in the product label. Their application and meaning are
described below.
Indicates the need for the user to consult the instructions for use
for important cautionary information such as warnings and
precautions that cannot, for a variety of reasons, be presented on
the medical device itself
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This symbol indicates that user should read instructions for use.
The following symbols will be used in the packing label. Their application and meaning are
described below.
Fragile
This way up
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Accident Reporting
In order to improve the quality of the system and prevent an additional accident, all users of this
equipment, operators and service technicians, are required to provide JPI with the following
information regarding all reportable events as soon as possible:
3) Identification of the person who is submitting the information including phone number and fax
number if available.
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Table of Contents
1. Safety …………………………………………………………… 09
1.1 Safety Guidelines …………………………………………………………… 10
1.2 General Hazard …………………………………………………………… 10
1.3 Owner’s Responsibility …………………………………………………………… 10
1.4 System Diagnostic …………………………………………………………… 10
1.5 Calibration …………………………………………………………… 11
1.6 Distance measurements …………………………………………………………… 11
1.7 User Limitations …………………………………………………………… 11
1.8 Cleaning the system …………………………………………………………… 11
1.9 Overheating …………………………………………………………… 11
1.10 Electrical fire …………………………………………………………… 11
1.11 EMI/EMC Precaution …………………………………………………………… 11
1.12 Maintenance precautions …………………………………………………………… 12
1.13 Disposal …………………………………………………………… 12
1.14 Change Fuse …………………………………………………………… 12
1.15 Appropriation …………………………………………………………… 12
1.16 Using together with other …………………………………………………………… 12
equipment
1.17 Installation and Maintenance …………………………………………………………… 12
1.18 Significant Zone …………………………………………………………… 13
1.19 Images Backup …………………………………………………………… 13
3. Installation …………………………………………………………… 46
3.1 Pre-Installation …………………………………………………………… 46
3.2 Unpacking …………………………………………………………… 49
3.3 Installation order …………………………………………………………… 49
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1. Safety Information
Always be alert when operating this equipment. If a malfunction occurs, do not use this
equipment until qualified personnel correct the problem.
This Product was designed and manufactured to ensure maximum safety of operation and to
meet all the safety requirements applicable to electronic medical equipment. However, anyone
attempting to operate the system must be fully aware of potential safety hazards. It should be
operated and maintained in strict compliance with the following safety precautions and operating
instruments contained herein:
1) The product should be installed, maintained and serviced according to JPI maintenance
procedures and by JPI personnel or other qualified maintenance personnel approved in writing by
JPI. Operation and maintenance should be done in strict compliance with the operation
instructions contained in the maintenance manuals.
2) The system, in whole or in part, cannot be modified in any way without written approval from
JPI.
3) Before authorizing any person to operate the system, verify that the person has read the
Service Manual and fully understands it. The owner should make certain that only properly trained
and fully qualified personnel are authorized to operate the equipment. An authorized operators list
should be maintained.
5) It is important that all Manual be kept at hand, studied carefully and reviewed periodically by
the authorized operators.
6) The owner should ensure continuous power supply to the system, with voltage and current
according to the product specifications. If power failures are not infrequent, a UPS(Uninterrupted
Power Supply) should be installed to avoid loss of data.
7) If the product does not operate properly or if it fails to respond to the controls described in this
manual, the operator should immediately contact JPI field service representative, report the
incident and await further instructions.
8) The images and calculations provided by this system are intended to be used as tools for the
competent user. They are explicitly not to be regarded as a sole incontrovertible basis for clinical
diagnosis. Users are encouraged to study the literature and reach their own professional
conclusions regarding the clinical utility of the system.
9) The user should be aware of the product specifications and of the system’s accuracy and
stability limitations must. These limitations must be considered before making any decision based
on quantitative values, in case of doubt, please consult a JPI representative.
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This system can be used with interfaced to x-ray generating equipment. Be certain to follow the
safety instructions and specifications for wearing proper lead shielding when in the presence of x-
ray generating equipment.
All personnel must wear dosimeters during all phases of installation, operation and maintenance
of the system and the equipment to which it is interfaced.
AC power is supplied with this system to provide the proper electrical grounding. To minimize the
shock hazard, the power of earth wire of the power cable must be connected in proper earthing.
Do not remove or open system covers or plugs. The internal circuits of the system use high
voltages that can cause serious injury or death from electrical shock. The operator should never
be allowed to open the panels of the system.
Do not operate the equipment in the presence of flammable or explosive liquids, vapors or gases.
Do not plug in or turns on the system in hazardous substances are detected in the environment. If
flammable substances are detected after the system as been turned on, do not attempt to turn off
the system or unplug it. Evacuate and ventilate the area before turning the system off.
Do not subject the system to serious mechanical shocks, as display can explode if struck or jarred.
This may result in flying pieces of glass and coating that can cause serious injury.
Do not use the system if unsafe conditions are known to exist. In case of hardware failure
that could cause hazardous conditions (smoke, fire and etc), turn the power OFF and
unplug the power cords of all subsystems.
The owner is responsible for ensuring that anyone using the system reads and understand the
Service Manual and other relevant literature, and fully understands them. JPI makes no
representation, however, that the act of reading this manual renders the reader qualified to
operate, test or calibrate the system.
The owner is responsible for ensuring that diagnostic of system is performed every
year. Do not try to use the system if system diagnostic is fail.
1.5 Calibration
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To ensure the optimal performances of the system it is important to verify that system is calibrated.
The owner is responsible for ensuring that the system calibration is performed at
installation time or if the system is repaired. Do not try to use the system if system
calibration is not performed.
Distances measurements in millimeters are possible only after distance calibration has been
performed using a reference object (see operation manual).
The operator is responsible for performing distance calibration with a reference object
and verifying the results of the distance calibration before taking any distance
measurements on an image.
The technician mode should be operated by the personnel who is qualified by JPI.
Use only isopropyl alcohol to clean surfaces of the system. Do not use detergents or organic
solvents to clean the system. Strong detergent, and organic cleaners may damage the finish and
cause structural weakening. Do not clean the system with turning the power on.
1.9 Overheating
Do not block the ventilation ports of the tube to prevent overheating of the tube. Overheating can
cause system malfunction and damages.
This equipment is not suitable for use in the presence of a flammable mixture with air or with
oxygen or nitrous oxide.
Conductive fluids that drain into the active circuit components of the system may cause short
circuits that can result in electrical fire. Therefore, do not place fluids or food on any part of the
system.
To avoid electric shocks and burns caused by use of the wrong type of fire extinguisher, make
sure that the fire extinguisher at the site has been approved for use on electrical fires.
During installation of the system, care must be taken to prevent the potential risk of
electromagnetic interference between this equipment and other devices. The device has been
tested for EMI/EMC compliance, but interference can still occur in an electromagnetically noisy
environment.
Attempt to maintain a suitable distance between electrical devices to prevent cross-interference.
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Do not open enclosures and do not disconnect or connect any cables or accessories. Only
qualified personnel by JPI can do the maintenance.
1.13 Disposal
This product contains harmful materials such as lead. Improper disposal of this product may result
in environmental contamination.
When disposing of this equipment, contact JPI representative.
Do not dispose of any part of this equipment without consulting a JPI representative first.
JPI does not assume any responsibility for damage resulting from disposal of this equipment
without consulting JPI.
For continued protection against risk of fire, replace only with same type and rating
of fuse. Disconnect power before changing fuse.
Use only fuse to meet the specification of the system when you replace fuse with another one.
1.15 Appropriation
The system, in whole or in part, cannot be modified in any way without written approval from JPI.
Warning: When the unit is used together with other equipment in the patient area, the equipment
shall be connected according to Standard IEC601-1 and IEC 60601-1.
Only qualified service personnel who have received training from JPI should perform
this installation and troubling shooting.
Only qualified service personnel, who have received training from JPI should perform this
installation and troubling shooting. System calibration should be performed by the qualified
service personnel or its system quality is decreased.
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While its radiation exposures, operator is advised to stay in place where it has protective wall or
at least 3m away from the device.
Radiation exposures causes any biological harm if it too much. To avoid radiation exposures,
operators and staff are asked remain in the safety zone or 3m away zone while x-ray exposures.
To avoid the possibility of image lost, which might result in patient being exposed to additional
doses of radiation, it is important to back-up the images by filming or by using the CD or DVD
option. This should be done as a routine operation for every patient. And if the hard disk of
workstation is about to full, the operator should back-up images and delete the images to make
room on hard disk for new patient.
The operator is responsible for backing-up images of each patient. Do not accumulate images in
the system without having a backing-up.
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2. System Description
2.1 Intended use
The system is intended to be used for human in hospital environment under supervision of
recommended medical practitioner. The purpose of the system is to acquire X-ray digital
images of a patient and show the images to a doctor for diagnosis.
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5) Operating principle
A radiograph is an X-ray image obtained by placing a part of the patient in front of an X-ray
detector and then illuminating it with a short X-ray pulse. To take an X-ray image, the
operator sets the patient in front of the detector and sets the parameter values of the high
voltage generator to control the intensity of X-ray for each body part. When the operator
presses the exposure switch, a high voltage from the generator is supplied to the X-ray tube.
X-rays from the tube are emitted to the patient. The part of the patient to be X-rayed is placed
between the X-ray source and the detector to produce a shadow of the internal structure of
that particular part of the body. X-rays are partially blocked by dense tissues such as bone,
and pass more easily through soft tissues. This causes bones to appear lighter than the
surrounding soft tissue and it makes contrast of the image. The detector changes the X-rays
coming through the part of the patient to digital signals and makes digital images. The
software in the PC provides the operator with various features to manipulate the images and
shows the images to a doctor to diagnose the patient on the monitor.
6) Limit of use
The device should be operated by the personnel who are qualified by the hospital authority.
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The system consists of X-ray Generator, tube, collimator, high voltage cable, tube stand, bucky
stand, bucky table, Detector, Access Point and PC and its accessories.
PXR Series(DRE140) /
X- ray Generator
CMP200 Series(DRE150)
E7239X / LUC-8M
X-ray Tube
E7252X / E7869X
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1) X-ray generator
Console, adjusting the x-ray irradiation condition and controlling the display device
Generator, It generates a high voltage is applied to the in the apparatus
2) X-ray tube
Connected with the X-ray generator as high voltage cables, and then occurred the
X-ray radiation
3) Collimator
Limiting the range of X-ray radiation to occur for intended target
5) Tube Stand
Supporting X-ray tube and providing the operator with movement for each examination
6) Bucky stand
Supporting bucky and providing the operator with movement for each examination
7) Bucky table
Supporting patient on the table top and providing the operator with movement for each
examination
8) Detector
Creating image from X-ray exposure and sending the image to PC
9) PC & monitor
Receiving image from Detector, editing and sending the image to PACS server
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Tube kV
mA Timer mAs CE
No Spec Rating Output Voltage Accu Remark
Range Range Range Mark
Item kV racy
400/480Vac,
0.1mAs~
VZW2556 50-60Hz, 40- 10 mA~ 0.001 sec
1 ±10% 1000mA
RD2 Output:80KW 150kV 1000 mA ~ 6.3 sec
s
3- Phase
400/480Vac,
VZW2556 50-60Hz, 40- 10 mA~ 0.001 sec 0.1mAs~ Alternation
2 ±10%
RC2 Output:65KW 150kV 800 mA ~ 6.3 sec 800mAs CE 1
3- Phase
400/480Vac,
VZW2556 50-60Hz, 40- 10 mA~ 0.001 sec 0.1mAs~ 0086 Alternation
3 ±10%
RB2 Output:50KW 150kV 630 mA ~ 6.3 sec 630mAs 2
3- Phase
208/230Vac,
VZW2556 50-60Hz, 40- 10 mA~ 0.001 sec 0.1mAs~ Alternation
4 ±10%
RE5 Output:40KW 125kV 500 mA ~ 6.3 sec 500mAs 3
Single Phase
220/240Vac,
50-60Hz, 40- 10 mA~ 0.001 sec 0.1mAs~ Alternation
5 PXR401B ±10%
Output:40KW 150kV 500 mA ~ 10 sec 630mAs CE 4
Single Phase
220/240Vac,
50-60Hz, 40- 10 mA~ 0.001 sec 0.1mAs~ 0123 Alternation
6 PXR321B ±10%
Output:32KW 150kV 400 mA ~ 10 sec 500mAs 5
Single Phase
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2 Rotor Cable 1 8m
3 Console Cable 1 -
7 Hand Switch 1 -
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3 Rotor Cable 1 8m
5 Console Cable 1 -
7 Hand Switch 1 -
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No Item Specification
TOSHIBA LUCEM
1 Manufacturer
E7869X E7252X E7239X LUC-8M
Effective Focal Spot
2 0.6 / 1.2 mm 0.6 / 1.2 mm 1.0 / 2.0 mm 1.0 / 2.0 mm
Size
Material tungsten rhenium molybdenum
3 Target
Angle 12° 12° 16° 16°
7 Tube Image
8 HV Cable (1set), 8m
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3) Unit
6 Weight 245kg
6 Weight 105kg
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4) Detector
Specification
No. Item
FDX4343R FDX3543RP FDX3543RPW
1 Manufacturer Toshiba
2 Power Input 1phase, AC 100∼240V, 50/60Hz DC 16V 3A
4 Pixel Matrix 3,008 × 3,072 Pixels 2,448 × 2,984 Pixels 2,466 X 3,040 Pixels
8 CE Mark CE 0197
9 Detector Image
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Item FDX4343R
No Part Name Part Image Qty Spec
EPS-F001A
1 Power Supply 1 Input : 100-240V~
Output:24VDC,1.3A
X-ray Trigger
2 1 10M
Cable
Detector
3 1 5m
Power Cable
4 DC Cable 1 10m
5 Eath Cable 2 5m
Item FDX3543RP
EPS-F005A
1 Power Supply 1 Input : 100-240V~
Output:15VDC,6A
X-ray Trigger
2 1 10M
Cable
Detector
3 1 5m
Power Cable
4 DC Cable 1 10m
5 Eath Cable 1 5m
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Item FDX3543RPW
DEPS9601
1 Power Supply 1 Input : 100-240V~
Output:15VDC,0.6A
DEPS-9606
2 Battery Recharger 1 Input : 19V, 1.2A
Output:12.6V,1.5A
5 Recharger adapter 1
9 Collimator Image
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6) PC
No. Item Specification
1 PC Manufacturer Various
- OS: Windows XP Professional
- CPU: Intel 3.6Ghz(Duo) or higher
- RAM: 2GB or higher
2 Workstation - HDD: 500GB or higher
- OPT. Drive: CD/DVD RW
- VGA: 128M dual VGA/DVI
- NIC: 10/100/1000Mbyte Ethernet
3 Monitor - Resolution: 1920 X 1080 (Recommendation)
7) Operating software(ExamVue)
Specification
No. Item
ExamVue
1 Software Manufacturer JPI
W/L Adjustment, W/L Store, Panning, Inverse,
Zoom In/Out, Magnification, Fit, Rotate, Reverse, Flip, JPEG Store,
2 Image Process/Store
Storing External Media, Thumbnail Display,
Layout Selection (1x1, 1x2, 2x1, 2x2), Histogram Display
Patient Registration, Sort, Modification, Delete,
3 Information Input/Search Search(ID, Patient Name, Study)
DAP display(uGy•m2)
4 Transfer DICOM 3.0 Standard
5 Manual & CD
8) Other Accessories
General:
Quality equivalent filtration (70 kV) 0.2 mm Al
VacuDAP
1 1 VACUTEC Display unit: 160 mm x 94 mm x 37 mm
OEM
DAP : Digital resolution 0.01 μGy•m2
DAP Rate : Digital resolution 0.6 μGy•m2/min
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- Scintillator: CSI
- Pixel pitch: 0.143mm
- Resolution: 3.7lp/mm
Detector FDX4343R - MTF: 36%(2.0lp/mm,70Kvp,1x1)
- DQE: 70%
- Active Area: 43x43.9cm
- Pixel matrix: 3,008x3.072
- Scintillator: CSI
- Pixel pitch: 0.143mm
- Resolution: 3.7lp/mm
Detector FDX3543RP - MTF: 36%(2.0lp/mm,70Kvp,1x1)
- DQE: 70%
- Active Area: 35x43cm
- Pixel matrix: 2,448x2,984
- Scintillator: CSI
- Pixel pitch: 0.140mm
- Resolution: 3.7lp/mm
Detector FDX3543RPW
- DQE: 70%
- Active Area: 35x43cm
- Pixel matrix: 2,466x3,040
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- 40-125Kv, 50/60Hz
- Rotating 16° at high speed
- Dual focal spots
E7239X
- Small focus: 1.0mm
- Large focus: 2.0mm
- 40-125Kv, 50/60Hz
- Rotating 16° at high speed
- Dual focal spots
LUC-8M
- Small focus: 1.0mm
- 40-150Kv, 50/60Hz
- Rotating 12° at high speed
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- RAM : 4GB
- HDD : 1TB
- TFT LCD
- IEEE 802.11a/b/g/n/ac
Access Point ipTIME A2004 Plus
- 2.4GHz/5GHz
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1 50 1.5
2 60 1.8
3 70 2.1
4 80 2.3
5 90 2.5
6 100 2.7
7 110 3.0
8 120 3.2
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1) The installer must ensure that the generator is connected to the proper mains voltage as per
the nameplate on the generator.
The table below depicts the power requirements for the X-ray generators.
220 VAC ± 10%, 1 phase (DRE140)
Line Voltage
OR 380 VAC ± 10%, 3 phase (DRE150)
Line Frequency 50/60 Hz.
Momentary Current 180 Amps at 200 VAC (1 phase).
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- A suitable ground must be connected from the disconnect switch to the main ground o
f the generator, located to the right of the main fuse block, on the sub-panel. The gr
ound wire is typically part of the line cord, and the current capacity of the ground co
nductor must normally be equal to or greater than that of the line conductors.
- A copper ground cable, 16 mm² or larger should be connected from the X-ray tube ho
using to the HV tank ground stud (located at the top of the HV tank).
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1 Shipping Mark 4
DRE140/150
2 2
Packing Label
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Quantit
NO. Label Image Label Name
y
DRE140/150 S
1 3
pec Label
Radiation War
2 2
ning
Radiation Exp
3 1
osure Symbol
Filtration Infor
4 1
mation
Collimator
5 1
Label
6 Moving Part 2
ON/OFF Switc
7 2
h
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1) CPI Generators
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2) POSKOM Generators
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3) Toshiba Tube
This label is a caution label to notify the user of the following point.
"Housing end cap is used to protect the electric shock and x-ray
leakage."
Attachment position : X-ray tube assembly housing end cap
This label is a caution label to notify the user of the following point.
" Pack with this end up. "
Attachment position : X-ray tube assembly housing
This label is a caution label to notify the user of the following point.
" Always have service personnel install or remove the high
voltage cable. "
Attachment position : X-ray tube assembly housing
This label is a caution label to notify the user of the following point.
" Do not impact on fragile face."
Attachment position : X-ray tube assembly housing
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3. Installation
3.1 Pre-Installation
- Drawing Description
Cables EA Configuration
LINE 1 Input voltage(1phase, 220VAC)
SIGNAL 1 Power line & signal
ROTOR 1 Tube Stator, Collimator power
TSPOW 1 Power line(DC24V)
TSCON1 1 Signal
TSCON2 1 Tube angle signal
TSCON3 1 Signal
BSCON1 1 Power line & signal
BSCON2 1 Foot Switch signal
BSCON3 1 Power line & signal
BTCON1 1 Power line & signal
DR2S 1 Detector interface signal
LAN1 1 Image signal
DR1S 1 Detector interface signal
LAN2 1 Image signal
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3.1.2 Summary
To unpack and install this equipment, required tools have to be needed and it is necessary to
check up recommended space and electric conditions.
If there is something failed in check-up lists, this equipment may not be working well..
Wrench Set
Ratchet Set
Hammer
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3.2 Unpacking
If there is evidence of shipping damage, note this in the event that a damage claim is
justified.
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This work must be carried out by more than 3 persons together for safety reason
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- If the ceiling is not solid to support the ceiling rail, wall mount is recommended as
below. In this case, wall mount brackets are needed to support the ceiling rail.
(Wall mount)
- If the ceiling is solid to support the ceiling rail, it has to be horizontal to the floor.
- The ceiling rail has to be parallel to the wall as above.
- Insert the body supporter into the ceiling rail.
(body supporter)
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- Install Floor Rail on the floor to make it come into the center of Ceiling rail.
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2) Disassemble lock nut, lock nut washer, and taper roller bearing which were installed
already at the bottom of body.
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3) Put the cable coming out of the body into the center hole of the base. Then, put the shaft
of body into the hole of base carefully as below.
4) Assemble taper roller bearing, lock nut washer, and lock nut on the shaft back. And
tighten up the lock nut to make sure the body to sit on the base securely. And bend one
of the teeth of the lock washer into the groove of the lock nut to prevent the lock nut from
loosening.
Lock the lock nut securely by bending the tooth of lock washer, or the body on the base is to
fall.
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6) Tie up the cables and put them to the frame as below securely to avoid damage.
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2) Disassemble lock nut, lock nut washer, and taper roller bearing which were installed
already at the bottom of body.
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3) Put the cable coming out of the body into the center hole of the base. Then, put the shaft
of body into the hole of base carefully as below.
4) Assemble taper roller bearing, lock nut washer, and lock nut on the shaft back. And
tighten up the lock nut to make sure the body to sit on the base securely. And bend one
of the teeth of the lock washer into the groove of the lock nut to prevent the lock nut from
loosening.
Lock the lock nut securely by bending the tooth of lock washer, or the body on the base is to
fall.
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6) Tie up the cables and put them to the frame as below securely to avoid damage.
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2) Put the Tube Stand to upright position and assemble body supporter.
- Make the base roller to be on the rail furrow so that the base slides left or right without
any noise or problems.
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Putting Tube Stand to upright position must be carried out by more than 3 persons together
for safety reason
3) After assembling the body supporter, press foot switch to turn the body to the front side
as below. And fix both side stoppers of Floor Rail.
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(side stopper)
Side stoppers must be fixed at both sides just after putting the tube stand to upright
position. If not, the stand may slide to side and fall out of the rails. And It will cause serious
injury.
4) Move the body and check the rolling status on the rail. Use shims between rail and floor
to compensate gaps if the body moves unevenly.
5) Follow the final check procedure in 4. Fix floor rail with screw or anchors securely.
Perform fixing the rail on the floor with screw anchors after verifying the standard operation
test and center test between units.
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- Remove the side cover and the side stopper of the rail
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- Loosen the bolts of magnet bracket and lift up the bracket to prevent collision with
rail
- Insert the stand into the rail and slide the stand as shown in the figure below
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Raising and inserting Tube Stand must be carried out by more than 3 persons together for
safety reason
3) After inserting the body into the rail, press foot switch to turn the body to the front side .
And fix both side stoppers of Floor Rail.
Side stoppers must be fixed at both sides just after insert the tube stand to sliding position.
If not, the stand may slide to side and fall out of the rails. And It will cause serious injury.
4) Move the body and check the rolling status on the rail. Use shims between rail and floor
to compensate gaps if the body moves unevenly.
5) Follow the final check procedure in 4. Fix floor rail with screw or anchors securely.
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Perform fixing the rail on the floor with screw anchors after verifying the standard operation
test and center test between units.
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- Lower the arm of Tube Stand to assemble the components (Tube, Collimator, Handle Bar)
to the proper position.
One person must hold the arm of Tube Stand not to move up because of uneven weight
balance during this assembly procedure.
2) Disassemble the upper rim of tube holder and place Tube in the right position as below.
3) Assemble the upper rim back securely. Turn Tube’s direction 180 degrees to assemble
collimator and handle bar.
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4) Connect TSCON1 and TSCON2 cables according to the mark on the back side of
Handle Bar. Check the procedure of 3.9.3.3 for power connection.
5) Place Handle Bar on the Tube. Place the collimator mounting disc on the Handle Bar as
below. And assemble them together with fasten bolts.
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6) Loosen 4 Hexagon socket head screws which are on top of collimator and put the
collimator fixing bolts to each outside.
Fixing Bolt
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7) Fasten Hexagon socket head screws securely with 3mm L-WRENCH and turn Tube
back 180 degrees.
Fixing Bolt
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(DR type)
(tray type)
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2) Set the center of Tube and Bucky table in the shortest Arm of Tube stand as below.
3) Check the center line of Tube and Bucky table as moves the Tube along the floor rail.
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- Follow the final check procedure in 4. Fix the bucky talbe with screw or anchors securely.
Perform anchor work after standard operation test and center test between units.
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(DR type)
(tray type)
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- Before putting the tube stand to upright position, open the top cover and make sure that
the two wires are in the right position of the wire pulleys.
- Before moving the bucky up and down, remove weight holding bolt at the bottom of the
bucky stand.
(distance between focus and film or detector surface for chest examination)
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2) Set the center of Tube Stand, Bucky Table and Bucky Stand.
(check the center line of tube and bucky table/ bucky stand)
Perform anchor work to Bucky stand after standard operation test and center test between
units.
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[Poskom]
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Connect Line Cables after checking input power and output power in a breaker when
connecting Main power for the first time. Voltage should be 220VAC.
If the input and output power are not right as required, it will cause malfunction or device
damage.
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- Connect Signal connect cable No2 of console in the picture above is connected to
the No 2 of generator.
- Hand switch is connected to the console port No3 in the picture.
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Before supplying high voltage, impurities on the rod must be eliminated and insulating gel
must be applied. If not, the system would be damaged.
3) Opposite end of H.V. cable which is connected to H.V. Tank is connected to Tube. When
connecting to Tube, apply insulating gel.
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5) With using supplied ROTOR Cable, separate FG Cable and temperature sensor connection
cable, connect as the above picture.
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2) Connect TSCON2 Cable coming out of Handle Bar to electro magnet after opening Tube
rotation cover.
(When connecting the cable, it needs to be inserted into the hole of cover.)
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0AC TB502_No12_0VAC
220AC TB502_No10_220VAC
FG TB502_No4_CASE GND
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BS-AC2 TB502_No9_0VAC
FG TB502_No4_CASE GND
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Connect Line Cables after checking input power and output power in a breaker when
connecting Main power for the first time. Voltage should be 380VAC.
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Before supplying high voltage, impurities on the rod must be eliminated and insulating gel
must be applied. If not, the system would be damaged.
3) Opposite end of H.V. cable which is connected to H.V. Tank is connected to Tube.
When connecting to Tube, apply insulating gel.
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A-1 With using supplied ROTOR Cable, separate FG Cable and temperature sensor
connection cable, connect as the above picture.
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A-2. With using supplied ROTOR Cable, separate FG Cable and temperature sensor
connection cable, connect as the above picture ( J7; 1~6 )
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Note. The color of cables is subject to change without notices. Please make sure
that the number and name of rotray cables should be matched to Tube.
- Connect power cables from Collimator to the connection points of Tube as below.
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Generator TSPOW
J11-1 (DC 0V) DC- (DC 0V)
J11-2 (DC 24V) DC+ (DC 24V)
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2) Connect TSCON2 Cable coming out of Handle Bar to electro magnet after opening Tube
rotation cover.(When connecting the cable, it needs to be inserted into the hole of cover.)
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Generator BTCON1
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Generator BSCON1
J11-5 (AC 0V) BS-AC2 (AC 0V)
J11-6 (AC 24V) BS-AC1 (AC 24V)
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3.9.1.1 As shown below, remove the side cover of the left or right.
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- Remove the table top to the opposite side of the stopper as below. Open the
bucky cover.
3.9.1.3 The guide rails for the grid should be separated from the bucky.
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3.9.1.4 Remove the side stoppers at both sides. Loosen screws to put the bucky support rail
back to remove the bucky case.
3.9.1.5 Put the bucky support rail back and remove the bucky case.
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3.9.1.6 Place the Detector on the bucky case. Assemble it under the bucky case as below.
3.9.1.7 Fixed grid holders again after assembling the bucky case.
3.9.1.8 DR Bucky Device magnet cable should be connected to CON7 of the Table PCB.
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3.9.1.10 The other side of the power cable is connected to the detector power suppy which is
installed inside of the bucky table. The input power of the power supply uses 220VAC.
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3.9.1.11 D-SUB cable (Trigger cable) is connected to generator. Refer to the wiring table and
picture below.
EXP_REQ - TB503 NO 10
EXP_OK + TB503 NO 5
EXP_OK - TB503 NO 6
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CONNECTION DESCRIPTION
3.9.1.13 Follows the general method of installation of the PC. This manual does not describe
PC installation.
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3.9.1.14 Assemble the bucky cover back. And insert table top and assemble the stopper and
side cover back according to the disassembling procedure.
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3.9.2.2 Remove the BSCON3 Cable from BSCON3 connector at the back side of Bucky
device.
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3.9.2.5 Connection of Detector trigger cable of bucky stand is the same as the connection of
table detector. See the picture below. LAN and power cable connections are the
same as the connection of table detector too.
3.9.2.6 Assembe the bucky cover back and insert grid. Connect BSCON3 cable to BSCOM3
connector.
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① Go to “C:\ExamVue\Config\”.
② Open TETD_FPD_Config.xml by using the “Notepad program” and replace Z00
001 with the detector serial number:
<SerialNo id="1">Z00001</SerialNo>
<Path id="1">\FDX4343R\Z00001</Path>
③ Save TETD_FPD_Config.xml
④ Move to “C:\ExamVue\FDX4343R\”
⑤ Rename the folder named Z00001 to the serial number of the detector.
⑥ Find “Calibration_E9530_Z00001” file and rename the file as below example.
The “Z00001” means that it’s a product serial number of FPD unit, for example.
Therefore, Users have to change this value as the serial number of the detecto
r that will be used. (ex. Calibration_E9530_Z00001.ini -> Calibration_E9530_xxxx
xx.ini)
⑦ Find Z00001_Config.xml file and rename the file name as the Serial number o
f the product. (ex. Z00001_Config.xml -> xxxxx_Config.xml)
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3.9.3.2 Calibration
① Go to “C:\ExamVue\”.
② Run TETD_FPD_Manager.exe.
Following window with the User Interface is displayed.
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⑤ Press To Calibration button to enter the calibration window of the detector. Then Cal
ibration button will be become enabled.
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If the value is not good, please adjust X-ray condition depending on HIGH_SIGNAL a
nd LOW_SIGNAL. The following are the guide for recommended X-ray radiation.
⑩ Press the Complete button to generate Gain LUT, Defective pixel map and to save t
hem to files.
⑪ Press the Finish button to terminate calibration process and return to the Main windo
w.
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If the program shut down force without above procedure, the detector will be not able to work
correctly.
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1) Make sure that the PC’ operating system includes the Windows Service Pack1
In order to complete the ExamVue installation, the some additional program files
including .NET Framework 4.0 and Service Pack1 are required.
Before running ExamVue, check the Window edition status of the PC as shown in the below
figure. If Service Pack 1 is not installed, install it.
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4) Disabling DEP
If a program tires running (also known as executing) code from memory in a incorrect way,
DEP (Data Execution Protection) function will be closing the running program .
Please follow the below direction.
- Type “bcdedit /set nx AlwaysOff” in the prompt and enter and if it worked, you can see below
message
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- Click the Advanced tab, and then click Change in Virtual memory
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If your system memory is under 2GByte, you can’t set up 4095. So you have to upgra
de more 2Gbyte memory.
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- Then, the installation for the ExamVue software is done. Please check the shorticon of the
ExamVue S/W to the desktop of the PC.
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After installing the ExamVue Software, you need to select the type of the detector in
DeviceConfig.exe program.
Model Manufactory
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ATAL 8C HD Atlaim
IONA-R-02-4000 Teleoptic
IONA-R-01-4000 Teleoptic
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Xmaru1717 192.168.1.80
Xmaru1210P 192.168.1.80
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IONA-R-02-4000 192.168.1.10
Note)
IP address range is 1<xxx<254 excluding the IP that the detector is having
3.10.1.5 Uninstallation
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4. Check of installation
2) Apply power to the generator. In the table below, press “Power on Switch” to turn on the
generator. If the problem or error message displays, refer to generator manual.
Check the power requirement before turning on the main power. And turn the power switch
off at all times when working for system.
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1) Move Tube stand horizontally and vertically. And check if Tube stand stops without slipping
or shaking on the rail when each control switch is on and off.
2) Turn on the light of collimator. Move Tube vertically and check that the light beam is in
the center focus through the full vertical range. If not, loosen a knob of tube holder and
turn Tube little by little as performs the focus test. And after the test, fasten a knob again.
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3) Move Tube stand along the center of Bucky table and check that the light beam remains at
the center of Bucky table through the full moving range.
If the light beam doesn’t match the center focus as the beam moves up and down, it cuts off
images as the distance changes.
4) Rotate the tube 90 degrees toward Bucky stand and check the light beam matches the
center of bucky of Bucky stand. If not, adjust the tube angle.
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5) Move Tube stand toward Bucky stand. And the distance should be at least 100cm
between the surface of bucky of Bucky stand and the focus of X-ray Tube.
6) Turn on the light of the collimator and moves the collimator away from the bucky of Bucky
stand. And check that the light beam remains at the center of bucky. If not, adjust the tube
angle so that the light beam remains in the center position.
7) After checking the operation status of the system, fix floor rail, bucky stand and bucky table
with screw or anchors securely.
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12) ⓛ X-ray exposure lamp [Yellow LED] : Turned on during the exposure of X-ray.
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OFF
1 ON 5 2 1 5 2
MENU
AEC mAs mA/mS AEC FIELD I II III SMALL LARGE mAs mA/mS I II III
3 MODE
FOCAL
SPOT
3
TABLE
BUCKY
4 NON-
BUCKY
WALL
BUCKY
AUX 1 AUX 2 PREP
2 EXPOSE
4 AUX 1 AUX 2
2
CMP200_002B.CDR
② PREP and X-RAY EXPOSE buttons, and PREP and X-RAY EXPOSURE indicators
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HAND SWITCH (Optional): Press the hand switch halfway to the PREP position. This will
spin the rotor. Fully depress and hold the hand switch in the EXPOSE position to make an X-
ray exposure.
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AEC FIELD Press the appropriate field select button(s) to select the desired
field or combination of fields. The adjacent LED(s) will light to
indicate the selected field(s). All three fields may not be
deselected.
OR
The exposures parameters, particularly the mA and ms, must be confirmed before making an
exposure. These parameters may change when switching between AEC and non-AEC modes,
depending on the AEC backup mode or generator programming.
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SMALL LARGE Press the FOCAL SPOT button until the appropriate LED lights to
indicate the desired focal spot.
Note: The rate of scrolling for the kV, mA, and ms display increases if the buttons are
pressed continuously. To return to the slowest scroll rate, release the button(s) and start again.
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kV up / down buttons and display (CM up / down buttons and display in CM-thickness
mode)
mA up / down buttons and display (kV up / down buttons and display in CM-thickness
mode)
IN AEC MODE:
• Displays DENS (density) when “fixed” AEC backup mode is
selected.
Displays DENS and backup ms when “variable ms” AEC
backup mode is selected. Displays DENS and backup mAs
when “variable mAs” AEC backup mode is selected.
DENS will be displayed above or below the backup ms / mAs in
these modes, depending on setting.
The + / - buttons only adjust the parameter displayed on top. To
swap the density and the backup ms or mAs displays, press
both the - and + density buttons. Refer to Setting AEC Backup
ms or mAs for further details.
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ms / mAs readout
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The AEC backup mode is installer programmable for each receptor. If FIXED AEC backup time
has been programmed for the selected receptor, the backup ms and mAs cannot be adjusted. If
the selected receptor is programmed for FIXED mode, density (DENS) only is displayed, as in the
top figure, below. If ms or mAs AEC backup has been selected, the AEC backup ms or mAs
respectively may be operator adjusted. Follow the steps below.
1. If variable ms AEC backup has been programmed for the selected receptor, press the + or -
buttons shown below to change the AEC backup time.
2. If variable mAs AEC backup has been programmed for the selected receptor, press the + or
- buttons shown below to change the AEC backup mAs.
3. To select density, press both the - and + density buttons. This will swap the density and AEC
backup adjustments. Pressing both buttons again will swap the displays to allow further
adjustment of AEC backup ms or mAs.
The AEC backup mAs in CM-thickness mode is set as described in section 4, under
PROGRAMMING CM THICKNESS.
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Note: Image Receptors (1-5) are depicted as the console is shipped from the factory.
The receptors may have been reprogrammed during installation. As a result, the
receptors may contain installer - applied icons that differ from those shown in this
manual.
Press this button to select the table Bucky image receptor. The adjacent
TABLE indicator will light.
BUCKY
OR
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Press this button to select the table non - Bucky image receptor. The
NON- adjacent indicator will light.
BUCKY
OR
Press this button to select the wall Bucky image receptor. The adjacent
WALL indicator will light.
BUCKY
OR
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4.2.4 Collimator
3) Lamp ON button :
- Press the button and the lamp lights up for 30 seconds.
1) Foot switch :
- Move the table top to left, right, back and forth.
- Bell rings when the table top is positioned at the center of Table.
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1) Up/Down switch:
- Move Bucky Device up and down.
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1 Exterior condition
2 Switch operation
3 Bonding jumper
4 Lamp condition
9 Noise of tube
12 HVL cable
13 insulation resistance
15 Main power
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5. Adjustment
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6. Troubleshooting
When problems occur during the use of equipment, they should be marked on the [3]kV, [4]mA
setting section. As well, the [10] error LED will be lighted on with the occurrence of error.
- Error Code
The error code is displayed when problems, such as abnormalities, occur to equipment. While the
error code is displayed, radiography operation is forbidden for safety. A power supply is re-
switched off and on, then an error code is cleared. If the problem of equipment is not solved at the
time of a power-supply re-switched on, the display is lighted on again.
- Check code
Check codes are warning displays when an error is on operation of equipment unlike an error
code. While the check code is displayed, radiography operation is forbidden for safety. Check
code is cleared when the backup release switch is switched on. Please refer to the check code list
for the case the clearance method is different.
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CODE Description
Ch_01 TUBE THERMOSTAT OPERATION
- The temperature of the slim and long shaped light bulb is higher than 80C.
- Thermo switch is in open position.
- Release the check code at Thermo switch off condition.
Ch_02 When another switch is pushed during exposure
- Release the check code with back up reset switch.
Ch_03 When PREP. Switch on OP PANEL is detached during exposure
- Release the check code with back up reset switch.
Ch_04 When X-RAY switch on OP PANEL is detached during exposure
- Release the check code with back up reset switch.
Ch_05 When a hand switch (PREP) is detached during exposure
- Release the check code with back up reset switch.
Ch_06 When a hand switch (X-RAY) is detached during exposure
- Release the check code with back up reset switch.
Ch_07 Shortage of power-supply capacity for exposure
- The power voltage drop is below AC160V and DC 150V.
- Release the check code with input of power.
Ch_08 Simultaneous exposure prohibition
- Other x-ray system is executed simultaneously when the exposure ready switch
was pushed.
- Release the check code by off the power of other x-ray system.
Ch_09 Warning to X-rays room door opening
- The door of x-ray room was opened when the exposure ready switch was
pushed.
- Stop the exposure of x-ray in this case and the check code is released when the
door is closed.
Ch_10 AEC
- X-ray exposure does not satisfy AEC Reference Level(Voltage).
- Expose again after pushing back up switch and resetting the condition .
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Operator Messages
Limit Messages
These messages indicate that an exposure has been requested that exceeds one or more limits.
MESSAGE PROBLEM ACTION
AEC DENSITY LIM. Requested density not Select another density or request
programmed. those steps be programmed.
Consult your service representative
for this.
ANODE HEAT WARN. Anode has exceeded Wait for anode to cool.
programmed warning
level.
CAL LIMIT Requested parameter Consult your service
not calibrated. representative.
GEN DUTY WARNING The X-ray generator has Re-evaluate technique factors.
reached its duty warning Further exposures will be inhibited.
limit. The generator must be allowed to
cool sufficiently.
GEN. JOULE LIMIT The requested exposure Allow the generator to cool
will exceed the sufficiently to allow the requested
generators kilo joule heat exposure.
limit.
GEN. KV LIMIT Requested kV not None.
allowed as generator kV
limit has been reached.
GEN. KW LIMIT Requested parameter None.
not allowed as generator
kW limit has been
reached.
GEN. MA LIMIT Requested mA not None.
allowed as generator mA
limit has been reached.
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6.3 UNIT
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6.4 Software
When you encounter problems or error messages in the ExamVue while using this equipment,
search the below for the problem or error message and try the solutions.
If the problem persists, shut down the program and consult your sales representative.
Please refer to the details of the problem or error message.
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A. IP Error
When you get the message of “Cannot connect to the Detector” as below while
ExamVue S/W is running, please check the Network connection including the IP number.
When you configure the IP address on the Network settings on the console PC as above,
it should not be the same as the detector IP address.
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Xmaru1717 192.168.1.80
Xmaru1210P 192.168.1.80
IONA-R-02-4000 192.168.1.10
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7. Manitenance
This chapter provides a recommended schedule for periodic maintenance of the DRE124/140
System.
If a major component of the Generator and Unit such as the HV tank or a major circuit board is
replaced, recalibration will be needed. In case of major component spares, a separate set of
procedures for replacement and calibration is included.
1. Maintenance is to be performed only by competent and fully trained personnel who are
familiar with the potential hazards associated with this equipment.
2. Maintenance schedule frequency may be dictated by certain regulatory requirements of
the country or state in which the installation is located.
Always check the local codes and regulations when setting the maintenance schedule.
3. Always switch off main power to the generator and wait a minimum of 3 minutes for
capacitors to discharge before beginning any preventative maintenance, including
cleaning
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2) Every 12months
Examine the following for any visible damage and replace any damaged components.
A. The exterior of the control console, including the membrane switch assembly
B. The cable between the control console and the generator main cabinet
C. The hand switch(if used) and the cables connecting this to the console
7.1.2 Cleaning
1) Never use anything other than mild soap and water to clean plastic surfaces. Other cleaners
may damage the plastic.
2) Never use any corrosive, solvent or abrasive detergents or polishes.
3) Ensure that no water or other liquid can enter any equipment. This precaution prevents short
circuits and corrosion forming on components.
4) Methods of disinfection used must conform to legal regulations and guidelines regarding
disinfection and explosion protection.
5) If disinfectants are used which form explosive mixtures of gases, these gases must have
dissipated before switching on the equipment again.
6) Disinfection by spraying is not recommended because the disinfectant may enter the X-ray
equipment.
7) If room disinfection is done with an atomizer, it is recommended that the equipment be
switched OFF, allowed to cool down and covered with a plastic sheet. When the disinfectant
mist has subsided, the plastic sheet may be removed and the equipment be disinfected by
wiping.
2. Low speed only exposures are recommended for the seasoning exposures, to prevent
excessive heat build-up in the housing from the stator windings or the rotor bearings
3. X-ray tubes that have not been used for more than 8 hours may suffer thermal shock if
operated at high mA and kV without a warm-up procedure. A cold anode (Molybdenum)
is very brittle and when suddenly heated over a small area may experience thermal
cracking of the anode surface, eventually leading to permanent tube damage
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Issuing
Distributor
No
Reporter Model Name
Date Serial No
Date of
Tel/Fax
installation
Date of Problem
E-mail occured
Name of problem
component
Serial no of
component
Problem of Description
1) Phenomenon
2) Cause of failure
3) Requirement
Trouble shoot check steps (DR1000, DR2000, DR3000, DR4000, DR7000F, DR8000F,
DR9000F, XRE124/140, DRE140/150)
Write in your application only
List No. Q/A Contents remark
Q Date of Installation
1
A
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Have you changed the setting and preference at the site?(If yes, please,
Q
send us description of the changes detailed.)
5
A
A
Trouble
shooting
steps Check the cable connection and power in detector and control box.
Q - If generator connection(Ready in and com, Exposure in and com) is not
correctly, it might damage Control Box or Detector.
8
Checking for control box and the link, data, trigger cables.
Q
- test the each part as replacing with another one.
11
A
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