Ex Report 7

THERMICA INDIA PRIVATE LIMITED
INTERNSHIP REPORT ON MANUFACTURING INDUSTRY AT
THERMICA INDIA PRIVATE LIMITED, CHIKKABANAVARA
SUBMITTED IN PARTIAL FULFILLMENT OF THE REQUIREMENT

OF M.COM
BY
ANKITA GHARAI
Reg. No. M18CO05
UNDER THE GUIDANCE OF
Ms. DIVYA PURNAIYA
POST GRADUATE DEPARTMENT OF COMMERCE &

MANAGEMENT MOUNT CARMEL COLLEGE, AUTONOMOUS
BENGALURU – 560052
2018-19
CERTIFICATE
This is to certify that ANKITA GHARAI, II Semester M.Com – General Reg. No. M18CO05
has carried out the Manufacturing Industry Internship at “THERMICA PRIVATE LIMITED”
under the guidance of Ms. Divya Purnaiya in partial fulfillment of requirement for the award
of Master of Commerce.
DR. S. RAMESH
DEAN
FACULTY OF COMMERCE AND MANAGEMENT

(PG)
MOUNT CARMEL COLLEGE, AUTONOMOUS
DATE:
PLACE: BENGALURU
2
GUIDE CERTIFICATE
This is to certify that this report is based on original study conducted by Ms. ANKITA
GHARAI Reg. No. M18CO05 Under my guidance. She has attended the required Guidance
sessions held. This project report has not formed a basis for the award of any other Degree of
any University or Institution.
SIGNATURE OF GUIDE
DATE:
PLACE: BENGALURU
3
DECLARATION BY THE STUDENT

I ANKITA GHARAI, register number M18CO05 student of PG Department of Commerce
and Management, Mount Carmel College (Autonomous) hereby declare that this report
entitled Internship on a Manufacturing Industry at THERMICA PRIVATE LIMITED has
been prepared by me in partial fulfillment for the award of M.Com. This has not been
submitted in part or full towards any other Degree/Diploma to any University or Institution.
I also declare that all information, data and input which I have used and referred to in this
report are meant only for Academic purpose only and will not be used for any other purposes.
SIGNATURE OF THE STUDENT
REGISTER NUMBER: M18CO05
DATE:
PLACE: BENGALURU
4
ACKNOWLEDGEMENT
I would like to express my sincere gratitude to Dr. Sr. Arpana, Principal of Mount Carmel
College, Dr. S. Ramesh (Dean of Post-Graduation Studies in Commerce & Management) for
providing me an opportunity to do my “Manufacturing Industry Internship Report at
THERMICA INDIA PRIVATE LIMITED.”
This project has an impact on many people. I sincerely thank my project guide for the
guidance and encouragement in carrying out this project work. I would also wish to express
my gratitude to the officials and other staff members of THERMICA INDIA PRIVATE
LIMITED who rendered their help during the period of my project work. Last but not least, I
wish to avail myself of this opportunity, express a sense of gratitude and love to my friends,
my beloved parents for their manual support, strength, and help for everything.
NAME: ANKITA GHARAI
DATE:
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TABLE OF CONTENTS
CHAPTER NO. NAME OF THE CHAPTER PAGE NO.
CHAPTER - 1 INTRODUCTION
CHAPTER - 2 PROFILE OF THE COMPANY
CHAPTER - 3 PRODUCTION DEPARTMENT
CHAPTER – 4 HR DEPARTMENT
CHAPTER - 5 FINANCE DEPARTMENT
CHAPTER - 6 MARKETING DEPARTMENT
CHAPTER - 7 SWOT ANALYSIS
CHAPTER - 8 FINDINGS, RECOMMENDATIONS &

CONCLUSION
BIBLIOGRAPHY & ANNEXURE
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CHAPTER – 1
INTRODUCTION
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1.1 INTRODUCTION TO MANUFACTURING

Manufacturing is the procedure of changing over crude materials, segments, or parts into
completed products that meet a client's desires or details. Manufacturing generally utilizes a
man-machine setup with a division of work in an extensive scale operation. Manufacturing is
the creation of stock for use or sale utilizing work and machines, instruments, compound and
natural preparing, or installation. The manufacturing procedure is the means through which
crude materials are changed into a final item. The manufacturing procedure starts with the
item structure and materials specification from which the item is made.
People have generally looked for approaches to turn crude materials, such as, mineral, wood,
and foodstuffs, into finished items, for example, metal products furniture and packaged food.
By refining and preparing this crude material into something increasingly helpful, people and
business entities have included value. This additional value increased the cost of finished
items, rendering manufacturing a beneficial undertaking. Individuals started to have practical
experience in the abilities required to produce merchandise while others gave assets to
organizations to buy instruments and materials.
1.2 MEANING OF MANUFACTURING

Manufacturing is the creation of products by hand or by the machine that upon finishing the
business sells to a client. Things utilized in manufacturing might be crude materials or
segment parts of a bigger item. The manufacturing more often occurs on a vast scale creation
line of machinery and skilled work.
1.3 INTRODUCTION TO MANUFACTURING INDUSTRY

Manufacturing industries come under secondary industries as human labour plays a vital role
than nature. Manufacturing has appeared as one of the high development areas in India. PM
of India, had propelled the 'Make in India' program to put India on the world map as a
manufacturing center point and give worldwide acknowledgment to the Indian economy.
India is anticipated to become the fifth largest manufacturing nation in the world before the
year 2020.
An industry is a gathering of associations engaged with creating/manufacturing or managing

of a similar kind of items and facilities. Industries belong to the secondary activity Secondary
activities or manufacturing over crude material into valuable products or items to individuals.
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Industry signifies to financial exercises apprehensive about the generation of products,

extraction of facilities and arrangements.
Henceforth we can say that Industries are apprehensive about:
Creation of good
(steel vitality)
Extraction of Garments
minerals (coal Sector
mining)
The part of manufacturing and exchange dependent on the manufacture, handling, or

readiness of items from crude materials and product incorporates all nourishment and food
items, synthetic substances, materials, machines, and hardware. This incorporates every
single refined metal and minerals got from extricated metals. This involves all timber, wood,
and mash items. (Definition Source: Standard Industrial Classification)
1.3 MEANING OF MANUFACTURING INDUSTRY

It refers to the part of manufacture and exchange dependent on the creation, handling, or
arrangement of items from crude materials and items. This incorporates all nourishments,
synthetic compounds, materials, machines, and gear.
1.4 HISTORY OF MANUFACTURING INDUSTRY

Present day manufacturing incorporates the procedure vital for the creation of an item and its
parts. Before the Industrial Revolution, manufacturing basically implied making items or
merchandise by hand. Most families worked from their ranches or homes. The Industrial
Revolution started real changes and brought creations despite everything we use today,
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including the sewing machine and the light bulb. It established the framework and made a
way for the manufacturing business as we probably are aware of it.
 Manufacturing Revolution
The Manufacturing Revolution acquired a change in the manner in which products
were made. Rather than creating things by hand at home, makers started utilizing
machines to deliver various amounts of items in less time. In the late eighteenth
century, the Manufacturing Revolution spread in the United States. Textile/material
manufacturing, glass making, mining, and the agro-based business all experienced
critical changes. The turning wheel, water wheel, and steam motor assumed control
over the job of the small labourers. Since things were less expensive and faster to
deliver, the supply developed. The orders were more prominent than the supply,
which enabled industrial facilities to open. Material production lines duplicated over
the United States. The Factory Act of 1833 was built up, limiting the hours' kids could
work and setting certain guidelines for production lines.
 Assembly line systems
In 1908, Henry Ford and Charles Sorensen orchestrated all the key components of a
manufacturing framework, including machines, instruments, items, and individuals to
produce the Model T vehicle. Ford built up the assembly line systems, assigning
explicit undertakings to every individual in the line to get the autos created quickly
and productively.
 Lean Manufacturing
The Toyota Motor Corporation built up the idea of lean manufacturing in 1948. The
objective was to improve generation stream by distinguishing and disposing of waste.
This methodology was altogether different and required more determination.
Throughout the years, Toyota has progressed in the direction of improving the
framework. The lean manufacturing framework remained for the most part only in
Japan until the 1970s. Amid that time, the vehicle manufacturers in the United
Kingdom additionally started embracing lean manufacturing frameworks of
generation. During the 1990s, the idea of lean manufacturing started spreading outside
the vehicle business. It has since been utilized in aviation, consumer gadgets,
development, human services, and meat processing.
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 Robotics
The Westinghouse Electric Corporation made the Televox robot in 1926. It was the
first robot really put to "valuable work." Televox was a mechanical servant utilized
for housekeeping activities. In 1937, the corporation created a smoking, talking and
strolling humanoid robot called Elektro. It was displayed in the World Fairs of 1939
and 1940. Unimate, the very first mechanical robot, was made during the 1950s. In
1961, it took a shot at the General Motors mechanical production system. The maker,
George Devol, worked with Joseph Engelberger to create Unimation, the world's first
robot producing organization.
1.5 OBJECTIVES OF MANUFACTURING INDUSTRY
OBJECTIVES
Improve Quality Reduce Costs Increase Flexibility
Improve Supply Chain

Efficiency
Elements of Vendor
Increase Sustainability Elements of Safety
Selection
 Improve Quality:
Quality items can improve consumer loyalty, increase deals and improve client
maintenance. In parts, for example, aviation, car or pharmaceuticals, organizations
may need to meet clients' or industry quality guidelines as a state of directing
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business. Low-quality items can harm an organization's image and lead to a loss of
income if clients move to competitors. Low quality additionally builds costs through
time spent adjusting faulty items and the expense of supplanting squandered
materials.
 Reduce Costs:
Organizations set cost-decreasing targets to guarantee that they can offer aggressive
costs and make a benefit. Manufacturing groups can cut expenses by lessening stock,
sourcing from lower-cost providers, expanding efficiency, automating procedures and
executing quality procedures that limit scrap and modifying.
 Increase Flexibility:
By setting expanded adaptability as a manufacturing objective, organizations can
meet a more extensive scope of market prerequisites and improve the competitive
advantage. Setting up adaptable production services empowers organizations to offer
items customized to clients' needs. Organizations likewise can deliver a more
extensive scope of the model from a similar generation line. Redistributing some
portion of the production to contract manufacturer can help organizations accomplish
adaptability goals.
 Improve Supply Chain Efficiency:
Improving the proficiency of the inventory network can help organizations
accomplish their cost, quality, and adaptability objectives. Improving transmissions
by executing a safe system, for instance, can guarantee that all inventory network
individuals can react rapidly to changes in the market orders or new business
openings. Transmission all through the store network likewise maintains a strategic
distance and kills delays in providing basic parts.
 Increase Sustainability:
Factors, for example, a shortage of crude materials, client requests, and administrative
necessities make sustainability an essential manufacturing objective. Organizations
can improve green creation through techniques like, getting supplies from
maintainable sources, making utilization of reused materials, diminishing the
ecological effect of their logistics activities and putting resources in manufacturing
services that limit power use.
 Elements of Safety:
The fundamental target of the manufacturing procedure is to create whatever number
of products as could be expected under the circumstances at all costly way
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imaginable. Producers can just accomplish that objective by depending upon hefty
hardware, a lot of which is computerized. In spite of the fact that this hardware is an
advantage with regards to boosting production activities, it likewise presents dangers
to laborers. For instance, warming components or detached joints can blaze workers at
a manufacturing plant. Wounds can likewise result from things, for example, spilled
fluids that create slip and fall mishaps. It's the obligation/duty of producers to execute
methodologies that implement wellbeing controls that can diminish at-work wounds.
1.6 IMPORTANCE OF MANUFACTURING INDUSTRY

 It gives employment opportunities to the rapidly developing population in the world
particularly the tropical nations.
 It helps in modernizing agriculture, which forms the backbone of our nation’s
economy.
 It helps to decrease the heavy reliance of people on agricultural income by providing
them jobs in secondary and tertiary sector.
 Indigenous production adds to country’s GDP.
 Dependency on other country decreases thus saves forex.
 It leads to broadening of the economy of the nation and diminishes dependence on
one sort of item or product.
 It adds to procuring of outside cash i.e., foreign currency to the nation. for instance,
Japan gains a great deal of outside cash due to manufactured items.
 It prompts independence, this states that the nation diminishes its dependence on
imported products and this can prompt adjustment of its economy.
 It encourages the improvement of transport and transmission like the development of
roads, railways, and ports etc.
 It prompts the improvement of other monetary exercises like the travel industry, e It
lessens costs on imports since the greater part of the merchandise can be
manufactured locally.
 Manufacturing is the most vital reason for financial development, and development of
manufacturing hardware output, and innovative enhancements in that hardware, are
the fundamental drivers of monetary development.
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1.7 FACTORS INFLUENCING MANUFACTURING INDUSTRY:

A manufacturing procedure is a composite one and it very well may be influenced by
variables like supplies, hardware, production line overhead, the requirement for uncommon
parts and every one of the general population who are engaged with the procedure at different
sections. On the off chance that the factors are progressive, at that point, there is an
extraordinary probability of disturbance to the smooth activities of a manufacturing plant.
Positive or negative effect additionally puts an incredible effect on the procedure by the
management technique.
FACTORS
Approaches of
Capital Land
Management
People Supplies Equipment
Wellbeing of
Factory Overhead Unique Parts
Workers
a) Approaches of Management:
Sort of item, quality, the size of production, the dimension of plant mix, kind of
production, the likelihood of future development and so on., are a part of the
approaches of the administration which impact the kind of design to be acquired.
b) Capital:
Capital is fundamental for a business to keep up its activities. The Methods for creation
as it helps in the generation of prosperity. Some of the examples of capital are building
structures, crude materials, machines, posts, and so forth.
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c) Land:
One of the critical components of creation is land and this is an unconditional present
of nature. The land has uncommon importance in financial aspects. The land is
obviously surface of the earth and furthermore incorporates an unconditional present of
nature like woodland assets, mineral assets or anything which help in conveying our
creation of merchandise and ventures and nature gives it free of expense.
d) People:
Employees or individuals who are specifically engaged with the assembling procedure
influence the procedure from numerous points of view. To keep a negative effect on
assembling days off and leisure time must be considered amid the assembling
procedure.
e) Supplies:
Manufacturers depend on crude materials provided from outside sources. Issues with
transportation or climate can postpone or hamper the conveyance plan like issues with
unrestricted climate. In the event that there are no constant supplies, at that point the
assembling procedure will back off.
f) Equipment:
The manufacturing procedure includes complex machines to finish generation and any
impermanent breakdown in the hardware will influence the manufacturing procedure,
by discovering the methods for improving the proficiency of every working piece of
creation helps in increasingly ceaseless and effective task. Production has likewise
influenced the situation of equipment and the faculty required to run machines.
g) Factory Overhead:
In production plants, manufacturers rely upon utilities to control machines, cool
hardware, and light in the workspace. The production procedure can be influenced by
the impermanent shutdown of the power supply or absence of water supply. Other than
the executive's technique can have a noteworthy effect on both negative and positive
ways on production activities.
h) Unique Parts:
An unanticipated change will significantly affect the manufacturing procedure on the
off chance that they are dispatched over long separations from offsite. Imbalance in
quality may require various requests for a similar stock bringing about postponements
and transitory log jams or shutdowns of a similar manufacturing process.
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i) The Wellbeing of Workers:

The security of workers is given significance while choosing a specific sort of
production design unit. The format must accommodate deterrent free floors, floors that
are not slippery, security against hazardous exhaust, solid scents, etc.
1.8 TYPES OF MANUFACTURING INDUSTRY

 Apparel and Textile: Organizations that procedure crude wool, cotton, and flax to
make fabric are classified under the garments and materials sector. This applies to the
utilization of fleece and material to make garments, outerwear, upholstery textures,
and bedding. The yield of workers and tailors has a place with the attire and material
segment
 Petroleum, Chemicals and Plastics: The way towards turning synthetic substances,
coal, and unrefined petroleum into usable items, alongside the creation of cleansers,
paints and pesticides and medications have a place with this area of manufacturing.
Be that as it may, elastic manufacturing is viewed as a branch of plastic work.
 Electronics, Computers and Transportation: In spite of the fact that these fields are
firmly related, they are normally treated as various divisions of manufacturing. A
large portion of the items in this manufacturing part utilize electric power, and all
require a power supply.
 Food Production: The consideration of agro-based business in manufacturing in
present-day society indicates how horticulture has changed throughout the years,
impersonating all the sustenance generation processing plant than a natural style of a
century ago. As the easiest of all manufacturing ventures, it incorporates all types of
food production – from the farm to the eating place – including such work as canning
and cleaning.
 Metal Manufacturing: Alongside oil and synthetic manufacturing, metals have a
place with overwhelming industry, while the rest of the areas are commonly
considered as light industry or customer arranged industry. The creation of metals
incorporates all types of iron, aluminum, and steel producing, just as manufacturing,
etching, and covering.
 Wood, Leather, and Paper: Wood creation incorporates all types of manufacturing
floors or lodging, just as sawing and overlaying. Under calfskin businesses, one will
discover all tanning and relieving, however, the production of calfskin garments has a
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place with garments and materials. The paper generation process is encapsulated by
the purifying of crude wood mash into paper results of different sorts.
1.9 CHALLENGES FACED BY MANUFACTURING INDUSTRY

 Skilled Labour: The manufacturing sector is confronting a lack of labour. As
innovation has propelled, producers get themselves needing workers, yet
representatives with an alternate arrangement of aptitudes. Makers presently need
workers with an innovative range of abilities, capable of arithmetic skilled tasks and
having an analytical personality.
 Project Management: In the manufacturing space, ventures are time, cost and
quality sensitive and subsequently will be firmly controlled and inflexible. Producers
that miss due date shall be missing out on a large number of dollars in potential
income and benefit. Such tight control and unbending nature mean less capacity to
refresh extension or make changes as the undertaking develops.
 System Usability: Inner framework users are the same as clients who favour self-
administration applications to get the phone. Internal system users need refreshed
frameworks that assist them to improve work execution. Refreshed frameworks
ordinarily give more prominent understanding, adaptability, and speed that enable
representatives to use the applications and work out their duties more successfully and
productively.
 Global Competition: The Future of Manufacturing, are trend-setting innovations and
ability – with ability being viewed as the best factor for competition. The report
recommends that for manufacturers to be competitive later on, they should move
production to a higher esteem, trend-setting innovation items, and procedure.
1.10 CONTRIBUTION OF MANUFACTURING INDUSTRY IN GDP

Industry represents 26% of GDP and utilizes 22% of all workforces as indicated by the
World Bank. India's mechanical assembling GDP yield in 2015 was sixth biggest on the
planet on current US Dollar premise ($559 Billion), and ninth biggest on swelling
balanced steady 2005 US Dollar premise ($197.1 Billion). The modern area experienced
noteworthy changes because of the 1991 financial changes, which expelled import
confinements, got remote challenge, prompted the privatization of certain legislature
possessed open segment ventures, changed the outside direct speculation routines,
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improved foundations and prompted an extension in the generation of quick moving

purchaser products.
1.11 MANUFACTURING INDUSTRY IN INDIA

 Indian economy has been on a high development way through the 1990s. The
principle factor for this development has been the product and administrations
part in India. Though, the development has decreased as of late. This is because
of the Indian manufacturing part - a key segment of the general economy - in the
wake of having been a noteworthy driver of higher monetary development in the
mid - 1990s, is presently appearing as a sharp decrease in its achievements.
India's manufacturing approach structure started to be changed from the late
1970s, and this procedure quickened with the major monetary changes started in
the year 1991. Manufacturing deregulation and development have opened up
doors for development, and yet have raised numerous concerns.
 Manufacturing holds a crucial position in the Indian economy, representing about
16 per cent of genuine GDP in FY12 and utilizing about 12.0 per cent of India’s
work constrain. Solid development has been joined by an adjustment in the idea
of the part – developing from a communal ruled set-up to an increasingly private
undertaking driven one with worldwide desire. In the coming year, the sector’s
significance to the local and the worldwide economy is set to grow considerably
further as a mix of supply-side dominance, approach activities, and private
segment endeavours put India on the way to a worldwide manufacturing centre.
 India's manufacturing units are characterized by enlisted and unlisted areas. All
manufacturing plants that utilize in excess of ten specialists with the guide of
intensity and more than twenty specialists without the guide of intensity are
grouped under enlisted manufacturing (or, extensively, the industrial part). All
other manufacturing exercises are grouped under unlisted manufacturing.
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1.12 THE JOB OF INDIAN MANUFACTURING IN ECONOMIC

GROWTH
So as to end up a financial superpower on the planet, India is required to cultivate a yearly
development rate of 10-15% consistently for 10 years or somewhere in the vicinity. Such an
abnormal state of continued development can't be accomplished exclusively based on the
administration business. It is here that the manufacturing area has an essential task to carry
out. Its development will give the push required to take the economy ahead to more elevated
amount and generate work opportunities for the public. IT sector gave the catalyst to financial
development. Toward the beginning of the most recent decade, India and China generally had
a similar GDP for every capita. Today, India's GDP per capita is just 50% of China's and
India's GDP is developing at just 6% contrasted with China's 10%. This differentiation is
exclusive because of the changing contrasts in the commitment made by the manufacturing
segment to the GDP of every one of these two nations. Today, over 40% of China's GDP
originates from its assembling division; while in India, it is at 26%. The examples of
overcoming the adversity of the economies of Asian nations like Korea, Malaysia, Thailand,
Taiwan and China show the way that it is the manufacturing business that has prodded
financial development.
1.13 COMPETITIVENESS OF THE INDIAN MANUFACTURING

INDUSTRY
A correlation of the Indian manufacturing industry with its partners in other Asian and
South Asian nations and the USA show that the profitability of Indian manufacturing is
around one-fifth of US levels and about a portion of the dimensions in Taiwan and South
Korea. While work profitability in the Indian manufacturing sector has expanded amid
the most recent three decades, work efficiency in Taiwanese and Korean manufacturing
has expanded more quickly. This has been reflected in the broadening gap in the
monetary prosperity of India versus these nations. Taking into account that
Manufacturing sends out the record for over 75%) of aggregate world fares of
merchandise and enterprises, India's fare execution additionally reviews a need of
aggressiveness in the manufacturing sector. Over the most recent two decades, India's
share of world exports have developed imperceptibly (0.5 - 0.7%), while in a similar
period other nations - China, Thailand, South Korea and Malaysia have dramatically
increased their exports. Another pointer to the absence of intensity is the measure of
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security that is being offered to Indian organizations by the legislature. In spite of duty
decreases through the 1990s, India keeps on being among the world's progressively
secured economies. In the end, when the fare execution is seen on a sector-wide
premise, it is seen that just five areas represent over 75% of fares, proposing that few
parts are not all around focused.
1.14 SOLAR WATER HEATING SYSTEMS INDUSTRY

The worldwide solar thermal market is governed by China, Europe, Japan, and India, despite
the fact that Israel was one of the main nations to edict the establishment of SWH in 1980,
prompting a prospering industry. The utilization of solar power to produce heat is an
entrenched innovation that has been utilized for a considerable length of time. Be that as it
may, Solar Water Heaters are much of the time utilized in certain areas of the world.
Solar water heating systems (SWHS) are utilised in industries to spare fuel costs and to dodge
CO2 outflows. In light of nitty-gritty, logical observing of two existing SWHS for one year
by the German scientific accomplice Fraunhofer ISE, solar planetary system effectiveness of
20% was estimated. With this proficiency, a reasonably valued framework supplanting diesel
or gas furnace would recuperate its whole expense in 2-3 years. It has been discovered that
there are great potential outcomes for further specialized upgrades, which will much further
improve their cost-viability. This is the key finding of the undertaking SoPro India, which
was actualized by Deutsche Gesellschaft für Internationale Zusammenarbeit (GIZ) GmbH in
participation with the Ministry of New and Renewable Energy (MNRE).
India's solar-based industry is developing quickly, expanding from 1050 MWth in 2011 to
3347MWth in 2018 and positioning among the best five development showcases on the
planet before the Solar Thermal Energy Program which financed SWH was suspended in
2016. The SWH advertise entrance in 2018 was 2.74 kWth/1000 occupants. Whilst, the SWH
industry is as developing, the solar-oriented industry is at present progressively centered on
photovoltaic.
State and neighborhood governments are as of now using instruments, for example, property
tax cuts and allowances to help SWH evolution and it is evaluated that India could introduce
up to 36 million m2 of private SWH by 2020 subsequently. The Indian Renewable Energy
Development Agency (IREDA) is additionally expanding SWH through low-intrigue
advances. IREDA, on- lends the assets to assigned finance related establishments which at
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that point stretch out concessional credits to fund SWH installations. It should likewise be
noticed that the utilization of SWH all through India contrasts from districts to local. Ladakh
is one area in India that has an especially high SWH use with 40% of its populace is presently
utilizing sunlight based water radiators in their homes. This portion was upgraded by the
territorial government who spread somewhere in the range of 40 and 90% of expenses
bringing about the establishment of 17,584 m² of solar based gatherers and 2,160 sun oriented
steam cooking frameworks. Schools, private properties/ homes and lodgings get a 50 %
sponsorship for sun-powered hardware, though government workplaces can get up to 90%.
1.15 SOLAR WATER HEATING SYSTEM IN INDIA

In 2017, India was the third biggest market behind China and Turkey for enamel collector
SWHS around the world, trailed by Germany. The SWHS discovers applications in the
private, business, institutional and mechanical segment. Nevertheless, the present piece of the
overall industry for the aggregator zone in the mechanical division is under 5% of all territory
introduced broadly. There is a high potential to firmly expand the market estimate in
mechanical segment considering the moderately high heat request in low and medium
temperature vary consistently.
1.15 CHALLENGES
The absence of mindfulness among the potential modern clients is considered as the greatest
test in scaling and using SWHS. This combined with no dependable data on framework
exhibitions has prompted constrained take-up of the innovation. "Observing of framework
execution is critical to comprehend the tremendous capability of the SWHS industry in
modern applications", Gerhard Stryi-Hipp, head of vitality arrangement of Fraunhofer ISE
clarified. "Moreover, it is expected to persuade intrigued clients about the cost-adequacy of
this promising innovation". Through SoPro India venture, GIZ in participation with MNRE
went for concentrating to these difficulties through social occasion solid information on
SWHS execution and examining its cost-adequacy by deductively checking two SWHS.
Moreover, information on a few SWHS introduced in procedure heat application were
assembled and fundamental data on the innovation and the advantages of utilizing it was
created.
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1.16 SoPro PROJECT

SoPro India venture has recognized fields of activity to improve the nature of SWHS. It is
prescribed to characterize structure rules for SWHS establishments for mechanical
applications and build up arranged programming for SWHS for plan enhancements. Further
work is required in creating strong and shoddy observing framework ideas for educating the
administrators if their framework is working appropriately, along these lines building trust in
the innovation among clients on the loose. The SoPro India venture discoveries are essential
as, on one hand, potential clients can see the money-saving advantage of introducing such
frameworks while on the other, we realize that by taking certain estimates we will most likely
improve the financial aspects further in this way expanding an appeal for industry customers.
It is in SWHS producers’ enthusiasm to ad-lib nature of frameworks and remain aggressive

particularly in perspective on alluring returns and expanded familiarity with sun based
photovoltaic '– as the two advances vie for the constrained rooftop space in ventures. The
point by point results were exhibited at a workshop on March 11, 2018 in New Delhi, held
together with key partners including makers, industry.
MNRE and the key partners in the SWHS business demonstrated distinct fascination to
pursue on the discoveries and work together to additionally improve proficiency and upgrade
the monetary appeal of such frameworks with better nature of hardware and effective
framework plan. The framework and its rules and comparing observing ideas are need of
great importance to upgrade the execution, nature of establishment and for empowering the
administrators to survey the vitality created by solar power based water heating framework.
Sun based Water Heating Systems (SWHS) is a notable innovation, be that as it may, the
distributions remains moderately low. One reason is the absence of mindfulness among
potential clients how the SWHS is functioning, what their expenses and advantages are and
how much vitality and expenses can be spared by utilizing SWHS.
Getting high temp water is vitality concentrated. In developing nations, families regularly
spend a huge part of their power plan on warming water. Sun based warm water radiators are
a manageable answer for poor families as they permit the obstruction of high forthright
expenses to be survived. The innovation of sun oriented warm water radiators is available
worldwide and huge organizations are now happening in rising economies and nations.
Locales that don't encounter frigid temperatures can utilize the least difficult and most savvy
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sorts of this innovation. Truth be told, over 90% of frameworks worldwide depend on the
thermosiphon guideline
The undertaking So-Pro India gives logical data on framework execution, data on the
dependability of the innovation, and precedents, how SWHS can be coordinated into existing
procedures. SoPro India venture tends to the difficulties of SWHS by directing the
accompanying exercises:
 Bring issues to light among potential clients by displaying information on a few

SWHS.
 The present first idea of a modest, powerful and solid checking framework dependent
on the experience of observing SWHS.
 Make system conditions for taking future work on major perspectives identified with
planning and working SWHS.
1.17 TOP TEN SOLAR WATER HEATERS MANUFACTURERS IN

INDIA
 Inter Solar System
 Racold Solar Water Heating System
 Tata Power Solar Systems Ltd
 EMMVEE
 Icomm Tele Ltd
 IndoSolar Ltd
 Kotak Urja Pvt. Ltd.
 MBSL – Solar water heaters manufacturing company
 Photon Energy Systems Ltd.
 Vikram Solar Pvt. Ltd.
23
CHAPTER – 2
PROFILE OF THE
COMPANY
24
2.1 INTRODUCTION
India has a bottomless potential for sun oriented vitality. In the meantime, about 15 million
tons of oil is utilized in ventures per annum to give heat at temperatures underneath 250°C.
30% of this vitality is utilized for warming water. The utilization of non-renewable energy
sources prompts expanding working expenses and is in charge of the GLOBAL WARMING
boost. In inconsistency, sun based water warming frameworks (non-concentrating
advancements) can give heat up to 90°C economically, without fuel costs and without
emanations, for low to medium temperature process heat necessities.
Thermica India Private Limited is a Private joined on 30 April 2000. It is delegated Non-
Government organization and is enlisted at Registrar of Companies, Bangalore. Its approved
offer capital is Rs.1,000,000 and its paid-up capital is Rs. 500,000. It is engaged with
Business exercises. Thermica India Private Limited's Annual General Meeting (AGM) kept
going hung on 29 September 2018 and according to records from Ministry of Corporate
Affairs (MCA), its asset report was kept going documented on 31 March 2018. Executives of
Thermica India Private Limited are Somanna Chandrashekar and Kuruba Palachandra
Geetha. Thermica India Private Limited's Corporate Identification Number is (CIN)
U74999KA2016PTC092719 and its enrollment number is 92719. Its Email address is
solarwala@gmail.com and its enlisted location is Survey No. 25/1 Soladevanahalli,
Hesaraghatta Road Bangalore North Bangalore KA 560107 India. Current status of Thermica
India Private Limited is - Active.
The sun has been burning and giving warmth and light since a large number of years. The
capacity to saddle this vitality from the sun to create warmth or power fundamentally is solar
power. This type of resource offers various advantages when contrasted with increasingly
conventional types of energy.
Enrolled in 2000, Thermica India Pvt. Ltd. has become well known in the rundown of best
producers of Water Heater, in India. The Manufacturing organization is situated in
Bengaluru, Karnataka and is one of the main manufacturers of listed items. Thermica India
Pvt. Ltd. is listed in Trade India's list of checked dealers offering pre-eminent nature of
Industrial Solar Water Heater, and so forth. Purchase Water Heater in mass from Thermica
for the best quality items and administration.
25
2.2 THERMICA INDIA PRIVATE LIMITED
Thermica has set up its name and organisation as a standout amongst the most proficient
associations in this field, which focuses on the comprehensive usage of solar powered vitality
in the items that it manufactures. The association comprises of amazingly skilled and
experienced staff and it additionally has new personalities and vitality through the
incorporation of youthful ability as another real wellspring of business and administration. In
a range of a couple of noteworthy years, Thermica Pvt. Ltd. has turned out to be one of the
market chiefs in the state because of its constant endeavours and innovation in the field of
solar energy based vitality hardware.
Thermica Pvt. Ltd. has proficiency in assembling the best solar water heaters in India. This
organization is serving quality for many years in all over Karnataka. One of the other
purposes to pick this organization is the reasonable expense of solar water heaters in
Karnataka. The organization manufactures solar water heater structure at low rates and
provides the best quality items. They additionally make the best solar water heater equipment
for homes.
Thermica will submit the assets and important energy to give the magnificent quality of items
and facilities. Thermica ensures a superior and dependable item at a focused cost, with a brisk
establishment of the gear. To say it essentially, Thermica will endeavour to be the pioneer in
quality and price of items and facilities they provide. Worked together from collaboration, its
execution centred culture will make an industry picture that consequently causes individuals
in the ventures they serve to consider Thermica first. Thermica is genuinely a one-stop
shopping hotspot for the solar water heater systems and pumps making business, offering
26
everything from standard sun oriented boards to water radiators and pipe with an accurate
temperature controller, with its broad unique machining capacities and refined machine
instruments.
2.3 HISTORY OF THERMICA

Thermica India Pvt. Ltd. was built up in the year 2000 with the end goal of commitment in
the field of the solar based water radiators, water purifiers, chimneys, hobs, and stoves
industry for the machine items. Later in the year 2004, the organization committed all
endeavors to give a high caliber and high accuracy item for SWH businesses, fundamentally
in light of interest for the auspicious conveyance of high-valuable items for the SWH
business basically. Clients' requests had surpassed the capacity of the neighborhood shops to
give adequate administrations and accuracy to meet administration necessity. In light of this,
Thermica India Pvt. Ltd. disguised all its machining tasks, i.e. its production activities.
2.4 VISION STATEMENT OF THERMICA

“To be the most appreciated and capable solar oriented power organization empowering solar
power wherever with a universal impression, conveying supportable incentive to all
partners.”
To offer and improve quality that is the mission of all representatives at all dimensions in
Thermica. The point is to safeguard our situation as a pioneer to outfit the solar power based
items, to be specific solar water warmers and different other items for the customers.
Thermica has modernized hardware to imaginative power innovation and strategies.
2.5 MISSION STATEMENT OF THERMICA

 Conveying benchmark client experience and in this way winning client interests and
affection.
 Executing ventures securely and rightly with unsurprising benchmark quality, cost
and time.
 Guaranteeing cost authority and developing productivity over all sections in the solar
oriented space in focused regions.
 Being lead adopter of innovation with the soul of spearheading and determined hazard
(risk) taking
27
 Rehearsing "administration with consideration" by seeking after accepted procedures

on consideration for our condition, network, clients, investors, individuals and making
a culture that will fortify our qualities
 Empowering representatives and partners to accomplish and release their maximum
capacity to convey results reasonably
2.6 VALUES
 Wellbeing: Wellbeing is a fundamental belief over which no business goal can have a
higher need.
 Agility: Readiness Speed, responsiveness and being proactive, accomplished through
coordinated effort and Empowering Employees.
 Care for Stakeholders - our Environment, Customer, and Shareholders - both existing
and potential, our Community and our People (our representatives and accomplices.
 Respect: Treat all partners with deference and pride.
 Steadiness Do everything (set goal, activities, break down, audit, plan and alleviate
chances of risk and so on) with exhaustiveness that conveys quality and Excellence -
in all zones, and particularly in tasks, Execution, and Growth.
 Morals: Achieved the most respected norms of morals, through Integrity and shared
Trust.
2.7 OBJECTIVES OF THERMICA

 To improve the industry's image
 To improve the efficiency and competitiveness in the manufacturing sector
 To redesign quality and innovation measures
 To create vision, mission, and plans at the business level at the dimension
 To communicate with clients and users
 To communicate with the government on arrangement issues and various policies
essential to the business
 To encourage universal linkages i.e. on international level
 To spread data about the business and its accomplishments
 To give business opportunities through shows, workshops, trade missions, and related
exercises and other activities
28
2.8 COMPANY FACT SHEET
Address Corporate Office: No. 25/1, Hesaraghatta Main Road,

Soladevanahalli Bangalore-560107
Contact Details Phone: 080-6362878384
E-mail: solarwala@gmail.com
Nature of Business Manufacturer
Additional Business  Service Provider
 Trade
Company CEO Somanna Chandrashekar
Directors Kuruba Palachandra Geetha
Statutory Profile:
GST No. 29AAFCT7288R1Z3
CIN No. U74999KA2016PTC092719
Company Status Active
RoC RoC-Bangalore
Registration Number 92719
Company Category Company limited by Shares
Company Sub Category Non-Government Company
Class of Company Private
Thermica is focused on giving the most astounding quality to the clients by-reliably meeting
or surpassing the client's desires for item quality and execution, timely conveyance of items
and administrations to meet the client's necessities. Constant improvement of the procedures
and frameworks and guaranteeing work force is legitimately prepared so they can serve the
clients better. Thermica unequivocally trusts that quality remains the sole duty of the client
administration department. Each individual from the organization has a task to carry out.
Quality starts from the time materials are sourced.
29
2.9 QUALITY POLICY OF THERMICA
2.10 ORGANISATION STRUCTURE
Managing
Director &
Chief Executive
Officer
Production &
Quality HR Manager
Manager
General
Finance &
Marketing Manager &
Accounts
Manager Other Office
Manager
Staff
30
2.11 PRODUCTS OFFERED BY THERMICA
Solar Water Water

Heaters Purifiers
Chimneys Hobs & Stoves
2.11.1 SOLAR WATER HEATERS

A sun oriented water radiator is a gadget that can be utilized to catch daylight so as to warm
the water in your funnels to be utilized for showers, and so on. It comprises primarily of: a
thermal panel or board (sun oriented collector) introduced on the rooftop; a tank to store high
temp water; supplements, for example, a flowing siphon to convey the sun-powered vitality
from the collector to the tank, and a warm controller. Be that as it may, a back-up heating
framework is required for times when there is deficient glow. SWH is a gadget that utilizes
daylight (instead of the warmth of the sun) to warm water. It empowers considerable vitality
investment funds, as the sun sparkling on 1m² of rooftop replaces 100 l of warming oil or 100
m³ of flammable gas (around 1 000 kWh) a year. As a rule, it is conceivable to warm 50 to 70
% of the water utilized in the kitchen and the restroom along these lines. The SWH
assimilates light by methods for a gatherer put on the rooftop and changes over it into
warmth. It passes this warmth to a water tank by methods for a circling siphon. This trade is
activated by the warm controller, yet just when the gatherer is more sweltering than the water
in the tank. This keeps the circling siphons utilizing power unnecessarily. Alternately, it
additionally anticipates overheating.
31
2.11.2 WATER PURIFIER

By most definitions, water cleaning implies that water is free from bacterial contaminants and
infections. Be that as it may, this definition does exclude compound contaminants, for
example, the ones water channels expel (as referenced previously). This is the reason water
filtration and water refinement frameworks are regularly utilized related to each other – water
channels are successful at expelling undesirable compound segments like chlorine and
fluoride while as water channels are compelling at evacuating microscopic organisms and
infections. The water purifier is demonstrated innovation that skilled to execute waterborne
malady causing microorganisms, pathogens, for example, microscopic organisms, infections,
and growths. This ecologically agreeable innovation didn't utilize any compound amid the
sanitization procedure. Water purifier comprises of an UV light cylinder through which water
needs to go for sanitization. When running water presented to UV light, whatever germs like
microorganisms and infections are harmed, idle. Germs dead bodies stay in the water, yet
these are not hurting anymore.
2.11.3 CHIMNEYS
A stack i.e. chimney is a structure that gives ventilation to hot pipe gases or smoke from an
evaporator, stove, or heater to the outside air. Smokestacks are regularly vertical, or as close
as conceivable to vertical, to guarantee that the gases stream easily, drawing air into the
ignition in what is known as the stack, or fireplace impact. The space inside a stack is known
as a pipe. Stacks might be found in structures, steam trains, and ships. Indian cooking
includes a great deal of searing, flame broiling utilizing a ton of oil and masalas. The sound
of spluttering tadka, however, gives a dazzling fragrance and taste yet it likewise leaves its
impact on your kitchen tiles and roof. Over some undefined time frame grime gathers on the
cupboards and over-the-counter apparatuses. More than cooking, it's cleaning the kitchen that
is bulky and demoralizes numerous from preparing that rich feast. A fireplace or a kitchen
hood is a shelter to numerous who love to cook yet pull back themselves with the prospect of
watery eyes, scent, and a messy kitchen. Presently you can cook to your heart's pleasure by
grasping this superb apparatus. An electric stack sucks the air inside the kitchen. The air at
that point goes through the channels which retain the warmth and traps the oil particles in this
manner expelling exhaust and smell and ventilates your kitchen keeping it crisp and scent
free.
32
2.11.4 HOBS AND STOVES

In a kitchen, the hob is a projection, rack, mesh or seat for holding food items or utensils at
the back or side of a hearth (chimney) to keep them warm or an inner smokestack corner.
Basically, both a gas hob and a gas stove are intended for a similar reason. Where a gas hob
is put into a hole with the end goal that just the burners jut out of the outside of the kitchen
section, a gas stove sits over the kitchen chunk rather than inside it. hobs are accessible in 2
variations – treated steel gas hob and glass gas hob. We have burners which run from 3 to 5
burners along these lines addressing each family's needs.
2.12 THERMICA PRODUCT FEATURES:

 CAPACITY:
Thermica’s module fabricating lines have an in-house generation limit of 400 MW for
modules and the cell producing lines with a limit of 300MW can process both mono
and multi-crystalline wafers of 125mm and 156mm sizes.
 FUELS SAVING:
A 100 liters limit SWH can swap an electric spring for private use and spares 1500
units of power every year.
 AVOIDED UTILITY COST ON GENERATION:
The utilization of 1000 SWHs of 100 litres limit each can add to a pinnacle load
shaving of 1 MW.
 ECOLOGICAL ADVANTAGES:
An SWH of 100 litres limit can keep the outflow of 1.5 huge amounts of carbon
dioxide every year.
 APPROXIMATE COST:
Rs.15000-20,000 for a 100 litres limits framework and Rs.110-150 per introduced
litre for higher limit frameworks.
 RESTITUTION PERIOD:
a) 3-4 years when power is supplanted
b) 4-5 years when heating oil is supplanted
c) 5-6 years when coal is supplanted
Despite the fact that the underlying venture for a solar water heater is high contrasted with
accessible traditional choices, the arrival on speculation has progressed toward becoming
33
progressively appealing with the expansion in costs of regular vitality. The recompense time
frame relies upon the site of the establishment, use an example and fuel supplanted.
Unlike customary power sources, the sun delivers enough power each second to support the
capacity requirements for a long time! The persistent outflow of power isn't the main positive
part of joining sun oriented power for people's prerequisites. The decision of framework
relies upon warmth prerequisite, climate conditions, heat exchange liquid quality, space
accessibility, yearly sun-powered radiation, and so on.
Sustainable
- in contrast
Clean - Quiet -less
to coal and
creates no sound
other
flumes pollutio
petroleum
products.
The Solar Water Heating Systems are prudent, contamination free and simple for activity in
warm nations like our own.
In light of the gatherer framework, solar water heaters can be of two kinds:
 Flat Plate Collectors (FPC) based Solar Water Heaters:
The solar-based radiation is consumed by Flat Plate Collectors which comprise of an
protected external metallic box secured on the crest with the glass sheet. Inside there
are darkened metallic safeguard (specifically covered) sheets with inherent channels
or riser cylinders to convey water. The safeguard assimilates the solar radiation and
exchanges the warmth to the streaming water.
34
 Evacuated Tube Collectors (ETC) based Solar Water Heaters:

It is made of twofold layer borosilicate glass tubes cleared for giving protection. The
external mass of the internal cylinder is covered with particular engrossing material.
This helps assimilation of sunlight radiation and exchanges the warmth to the water
which moves through the internal cylinder.
Sunlight based water warming is currently a developed innovation. The predominant use of
solar water heaters can decrease a huge part of the customary energy being utilized for
heating water in houses, production lines and other business and institutional foundations.
Universally the market for solar water radiators has extended essentially amid a decade ago.
2.13 NUMBER OF EMPLOYEES IN THERMICA

Total number of employees in THERMICA is 210
Front Office Staff : 15
Back Office Staff : 45
Workers, Supervisors, Godown Staff Etc. :

150
35
TURNOVER:
Thermica has made a profit of Rs. 50 Crores in the year 2017 and nearly Rs. 70 Crores in the
year 2018.
2.14 COMPETITORS TO THE COMPANY

 Inter Solar System:
Bury Solar System is a standout amongst the most renowned names in the Solar
business for its quality items and administrations. They have the ability to assembling
the best sun-powered water radiators in India. This organization is serving quality
products since 1997 all over India. This organization makes solar based water
warming systems at low-value rates.
 Racold Solar Water Heating System:
It is likewise a standout amongst the best assembling organization who gives water
warming frameworks to Homes and for business reason. The expense of Racold sun
oriented water radiators changes as per power. For instance, in the event that you need
Racold sun oriented water warming framework or 10Kw or 50Kw, at that point the
cost of Racold sun powered water radiators in India shifts in like manner.
 Tata Power Solar Systems Ltd:
TATA is one of the prestigious names in the solar business. Additionally, this is one
of the main Indian solar oriented organizations. The fundamental objective of this
organization is to give sunlight based items wherever in the nation. They make the
best sunlight based power warming frameworks for home.
 EMMVEE:
EMMVEE is famous amongst the best sun-powered water warmers fabricating
organizations that produce high - quality and high - performance solar panels. This is
a Bengaluru based organization that is likewise engaged with making other sunlight
based items. They make the best sun oriented water warmers in India that is
accessible at a moderate value which is the significant motivation to pick this
organization.
 Icomm Tele Ltd:
Icomm Tele Ltd is a standout amongst the best and most presumed sunlight based
organizations in India. It was built up in the year 1989. It has branches in different
parts of the world like Nepal, Africa, Middle East, Bangladesh, and Srilanka. They
36
make solar based items for different segments like occupants, businesses, institutions
and so on. Solar oriented water warming framework cost is likewise less when
contrasted with what another producer.
 IndoSolar Ltd:
This solar powered water warmer producing organization is serving since 2008. The
organization utilizes the best and world-class fabricating methods to manufacture the
best solar based items. They offer solar based items to both neighborhood and
universal market. Solar oriented water warmers cost is unquestionably moderate when
contrasted with different items.
 Kotak Urja Pvt. Ltd.:
The principal reason for Kotak Urja Pvt. Ltd. is to make quality items that can be
utilized in everyday life. This organization offers a wide range of facilities as it is a
piece of the Kotak Group which was set up in the year 1927.
2.15 THE COMPETITIVE STRENGTHS OF THERMICA
Adaptability in The
Lower Turnaround
Assembling of Solar Quality Assurance
Time
Based Items
Experience of Their
Financial Matters Of Sampling/ Testing
Advertisers (Good
The Offer Capacities
Reputation)
Designing &
High Efficiency Low Labour Cost
Planning Capacities
37
2.16 CUSTOMERS OF THERMICA

 Supreme Solar Ltd.
 Solar Hot Haadi Enterprises
 Anu Solar Pvt. Ltd.
 V-Guard Solar
 Technomax Solar Devices Pvt. Ltd.
 Sun Drop Solar Systems
 Neutech Solar Systems Pvt. Ltd.
 Sunrise Solar Pvt. Ltd.
2.17 SAFETY MEASURES BY THERMICA

 By planning the work environment so that it has legitimate ventilation and natural
lighting.
 By giving laborers masks, gloves, safety jackets, and other safe embellishments
alongside headgears which have lights on it.
 By giving the laborers gloves, gumboots and radiation or sparkle safe glasses to
secure their eyes.
 By giving them sanitizers to wash down their skin amid break time.
 The laborers are not permitted to carry their mobiles/phones or consumable things
inside the assembling area.
 The laborers are given earplugs as the cutting device delivers a great deal of clamor
(noise) which isn't tolerable for the human ears.
 They are given ordinary medicinal checkups as they remain in high temperatures for
the duration of the day to shape hardware.
 People are not permitted to talk inside the production unit, they need to converse by
using hand gestures.
 Fire extinguishers are placed in every nook and cranny of the manufacturing unit.
38
CHAPTER – 3
PRODUCTION
DEPARTMENT
39
3.1 INTRODUCTION
The production department resembles a base to any manufacturing industry as it is in charge
of the change of crude materials into completed merchandise. Production is the practical zone
in charge of transforming raw materials to completed items through a progression of
production forms. The Production Manager is in charge of ensuring that crude materials are
given and made into completed merchandise viably. The person must ensure that work is
done easily, and must administer strategies for making work increasingly proficient and
progressively pleasant. This department concentrates around decreasing the expenses of
production. The decrease in expenses should be possible by keeping up the equipment and
machinery required for creation, by doing this the firm won't incur repair costs. It proposes
the business to adapt present day innovations.
3.2 FIVE Ps OF PRODUCTION DEPARTMENT IN THERMICA

The division of production department operates into 5 P's (product, plant, program, processes,
and people) will give a valuable theoretical structure to the different exercises performed by
production or operations administrator.
Product
People Plant
Program Process
40
3.2.1 PRODUCT
The product is the connection between generation and showcasing. It isn't sufficient that a
client requires an item yet the association must be fit for creating the item. According to the
item approach of the association, an agreement or policy is executed in between the different
capacities on the accompanying parts of the item.
 Execution
 Quality and dependability
 Style and design
 Amount and selling cost
 Conveyance plan
To reach the above mentioned, the external and the internal variables which influence the
different angles, for example, market requirements, existing society, and lawful imperatives
and the ecological needs ought to be given due thought. Hence the significant approach
choices in regards to an assortment of the product mix are going to influence the delivering
framework.
3.2.2 PLANT
The plant represents a significant venture (fixed resources). The plant should coordinate the
requirements of the item; the labourer and the association. The plant mainly concentrates on:
 Plan and design of building and workplaces

 Dependability, immaculate, support of hardware's
 Wellbeing & smooth operation of tasks
 The monetary imperative
Plant format manages the physical course of action of plants and kinds of hardware inside the
chosen site. The format ought to be to such an extent that it must take into consideration the
smooth development of the organization's workers and materials with least backtracking. The
kind of format is reliant on item type, the volume of interest, and so forth.
41
3.2.3 PROCESS
There are various elective strategies for making an item. Be that as it may, it is required to
choose the one best strategy, which accomplishes the goals. In choosing the procedure it is
important to look at the accompanying elements:
 Accessible limit
 Labor aptitudes/skills
 Kind of creation
 Design of plant
 Security
 Support required
 Assembling costs
3.2.4 PROGRAM
The program here alludes to the timetable of creation. Hence, the program plans for:
 Buying
 Converting
 Upkeep/Management
 Finance
 Capacity and transport
3.2.5 PEOPLE
The production relies on individuals. The general population differs in their demeanors,
aptitude, and desires from the work. In this way, to make the best utilization of accessible
human asset, it is required to have a decent match among individuals and occupations which
may prompt employment fulfillment.
The production manager in Thermica is mainly associated with issues like:
 Wages/compensation organization
 Status of work/wellbeing
 Inspiration
 Educating the workers
In this manner, the production board includes these 5 Ps.
42
3.3 FIVE PRODUCTION SUB-CAPACITIES

In an assembling organization the production capacity might be categorized into five sub-
capacities:
 The production and arranging department will set norms and focuses on each segment
of the production procedure. The amount and nature of items falling off a production
line will be intently checked. In organizations concentrating on lean creation, quality
will be checked by all workers at each phase of generation, as opposed to the case for
organizations utilizing a quality control approach.
 The purchasing division will be in charge of giving the materials, segments, and gear
required to keep the production procedure running easily. An essential part of this job
is guaranteeing stocks reaching on time and to the right quality.
 The stores' specialization will be in charge of stocking all the essential instruments,
extras, crude materials and gear required to support the assembling procedure. Where
sourcing is temperamental, buffer stocks should be kept and the utilization of
mechanized stock control frameworks will help keep stocks at an insignificant level.
 The plan and specialized help office will be in charge of looking into new items or
changes to existing ones, evaluating costs for creating in various amounts and by
utilizing diverse techniques. It will likewise be in charge of the structure and testing
of new production procedures and types of items, together with the advancement of
models throughout the last item. The specialized help division may likewise be in
charge of work study and recommendations regarding how functioning practices can
be improved.
 The works office will concentrate on the assembling of items. This will involve the
management of the production line and other vital fixes. The works division may
likewise have an obligation regarding quality control and investigation.
43
3.4 PRODUCTION PLAN OF THERMICA

It is a structure to create or plan production or assembling modules at Thermica. It utilizes
the assets distributed, activities of workers, crude materials utilized and effectiveness of
generation to serve the needs or wants of the clients. Production planning incorporates
different creation strategies, for example, single product creation, mass production, large
scale manufacturing, nonstop creation and so on.
Steps associated with production planning are:
Assessment Of
Production System
Authorisation of
Production
Finished Goods
Production Planning
Investigation & Dispatch To

Quality Control Customers
 Authorisation of Production: The production operations are approved and are

dispensed to various individuals to get the most extreme result.
 Investigation & Quality Control: Every single item at Thermica is reviewed in order
to keep it away from the blunders of generation. In this manner, item quality can be
managed and improved.
 Assessment of Production System: The merchandise delivered is surveyed at each
phase of generation to guarantee the most extreme result and have a smooth working
of the production framework.
 Finished Goods: Finished merchandise is sent to the distribution center after
production at Soladevanahalli.
 Dispatch to Customers: Once the merchandise reaches the distribution center i.e. the
warehouse, they are packed and sent to the clients or customers.
44
3.5 PRODUCTION PROCESS AT THERMICA

 SOLAR CELL
Photovoltaic sun-powered cells are meager silicon circles that convert daylight into
power. These disks go about as vitality hotspots for a wide assortment of purposes,
including number crunchers and other little gadgets; media communications; housetop
boards on individual houses; and for lighting, siphoning, and therapeutic refrigeration for
towns in developing nations. Sun-powered cells as vast exhibits are utilized to control
satellites and, in uncommon cases, to give the power to control plants.
Making Silicon The Anti-reflective

Raw Materials
Wafers Coating
Encapsulating The
Purifying The Silicon Doping
Cell
Making Single Crystal Placing Electrical

Silicon Contacts
 Raw materials: The first step of production process is to acquire raw materials and
then efficiently allocating them into different processes and making the best use of it.
The fundamental part of a solar cell is unadulterated silicon, which isn't unadulterated
in its common state. Unadulterated silicon is obtained from such silicon dioxides as
quartzite rock (the most flawless silica) or smashed quartz. The subsequent
unadulterated silicon is then doped (treated with) with phosphorous and boron to
create an abundance of electrons and a lack of electrons separately to make a
semiconductor fit for directing power. The silicon plates are glossy.

45
- Solar Cell at THERMICA
 Purifying the Silicon: The silicon dioxide of either quartzite rock or pulverized quartz
is put into an electric curve heater. A carbon bend is then connected to discharge the
oxygen. The items are carbon dioxide and liquid silicon. This basic procedure yields
silicon with one percent polluting influence, valuable in numerous enterprises yet not
the solar-oriented cell industry.
The 99% of unadulterated silicon is decontaminated significantly further utilizing the
drifting zone strategy. A pole of sullied silicon is put through a hot zone a few times,
similar way. This strategy "hauls" the contaminations toward one end with each pass.
At a particular point, the silicon is unadulterated, and the tainted end is expelled.
 Making Single Crystal Silicon: Solar cells are produced using silicon boules,
polycrystalline structures that have the nuclear structure of a solitary Crystal. The
most generally utilized procedure for making the boule is known as the Czochralski
strategy. In this procedure, a seed gem of silicon is dunked into softened
polycrystalline silicon. As the seed- precious stone is pulled back and turned, a round
and hollow ingot or "boule" of silicon is shaped. The ingot pulled back is bizarrely
unadulterated, since those pollutions will stay in the fluid.
46
 Making Silicon Wafers: From the boule, silicon wafers are cut, each one in turn
utilizing a roundabout saw whose inward measurement cuts into the pole or numerous
without a moment's delay with a multi-wire saw. (A precious stone saw produces cuts
that are as wide as the wafer—. 5 millimeter thick.) Only around one-portion of the
silicon is lost from the boule to the completed roundabout wafer—more on the off
chance that the wafer is, at that point slice it to be rectangular or hexagonal. The
wafers are then cleaned to evacuate saw imprint.
 Doping: The customary method for doping (adding polluting influences too) silicon
wafers with boron and phosphorous is to present a little measure of boron amid the
Czochralski procedure above. The wafers are then fixed consecutive and put in a
heater to be warmed to marginally underneath the softening purpose of silicon (2,570
degrees Fahrenheit or 1,410 degrees Celsius) within the sight of phosphorous gas. The
temperature and time given to the procedure are cautiously controlled to guarantee a
uniform intersection of legitimate profundity.
47
 Placing Electrical Contacts: Electrical contacts interface each solar based cell to
another and to the recipient of created flow. The contacts must be slender so as not to
create a hindrance for sunlight to the cell. Metals, for example, palladium/silver,
nickel, or copper are vacuum-dissipated through a photoresist, silkscreened, or simply
kept on the uncovered segment of cells that have been somewhat secured with wax.
Every one of the three techniques includes a framework in which the piece of the cell
on which a contact isn't required is secured, while whatever remains of the cell is
presented to the metal. After the contacts are set up, slight strips ("fingers") are put
between the cells. The most generally utilized strips are tin-covered copper.
48
 The Anti-reflecting Coating: Since unadulterated silicon is gleaming, it can reflect up

to 35 percent of the daylight. To diminish the measure of daylight lost, an anti-
reflective covering is put on the silicon wafer. The most normally utilized coatings are
titanium dioxide and silicon oxide. The material utilized for covering is either hot
until its particles bubble off and travel to the silicon and gather, or the material
experiences sputtering. In this procedure, a high voltage thumps particles off the
material and stores them onto the silicon at the contrary cathode.
 Encapsulating the cells: The completed solar based cells are then exemplified; that is,
fixed into silicon elastic or ethylene vinyl acetic acid derivation. The exemplified sun
oriented cells are then put into an aluminum outline that has a mylar or Tedlar back
sheet and a glass or plastic spread.
49
 SOLAR HEATING SYSTEMS
Collectors
Air Handling And Control

System
Storage
 Collectors: Level plate collectors are put on either a pitched rooftop or vertical
dividers by putting a shallow, sheet metal complex container, which takes after
expansive preparing skillet, at each finish of the gatherers and securing the dish to
the rafters of the rooftop or divider. Caulking is then connected generously around
the upper edge of the complex skillet. Sheathing is next joined to the rooftop or
divider, and all creases are caulked. Complex spaces are cut in the sheathing, and
blocking is affixed around the border of the sheathing. The safeguard plate is put
over the sheathing, reaching out to the external complex blocking. The finishes are
fixed with end conclusion strips, commonly made of elastic and caulking. The
best and base edges are likewise caulked. Battens are affixed to the safeguard O
plate, and a coating framework comprising of a solitary layer of glass on a rooftop
or a twofold layer of glass on a divider is connected. Aluminum coating bars are
put around the edge of the collector.
 Air Handling and Control System: In a detached framework, the air taking care of
framework comprises exclusively of ventilation work put between the collector
and the living space, just as a fan and manual control to enact the fan. A
50
segregated increase framework would likewise incorporate a different stockpiling

chamber and ventilation work prompting and from the chamber. In a functioning
framework, a capacity container holding rocks or water is required to store
overabundance heat. Ventilation work with on-off dampers is introduced running
from the authority to the house, the gatherer to the capacity container, and the
capacity receptacle to the house. Two fans are put.
 Storage: A stone stockpiling framework is built of a protected container loaded up
with little rocks 1-5 in (2.5-12.7 cm) in width. Adequate space is permitted
between the rocks to encourage the blowing of air through the channels at either
end of the canister.
3.6 DEPARTMENT STRUCTURE
Production
Manager
Supervisors
Assistant Employees
Production And
Manager Labourers
FUNCTIONS OF PRODUCTION DEPARTMENT AT THERMICA

 Identifying Inputs: The board at Thermica gauges the quantity of merchandise that is
to be delivered within a specific timeframe. This activity of production will be
allocated to the generation office. To meet the objective set for creation, the office
decides the number of crude materials and sorts of hardware or gear to be acquired to
51
achieve the objective set. It works together with the purchasing department to source
the information sources.
 Scheduling Production: When the sources of input are kept prepared the production
division at Thermica plans generation process. It designs the whole generation process
by relegating work to various creation laborers.
 Minimising Production Costs: Production division at Thermica is assigned with the
most troublesome assignment of diminishing expenses and one straightforward
approach to decrease cost is by keeping up the required hardware and gear in working
conditions.
 Ensuring Product Quality: Another imperative activity of creation office at Thermica
is to ensure that the completed merchandise fulfill the required quality guidelines
separated from checking for beguiling items through the generation procedure the
division should likewise lead an ordinary test on models for new items with the goal
that they satisfy the quality guidelines before it experiences large scale manufacturing
another critical work is to give data to R&D office so they can improve the current
items.
52
3.6 SOLAR PANELS PACKAGING

Solar panels that are received by the clients in broken, split, disfigured or scratched
conditions is irritating as well as exorbitant. With panels having left the manufacturing plant
in great quality conditions yet being harmed in transit, claims and question may come up
rapidly. Solar panels experience a long multi-step, time-and crude material-expending
process until they are prepared to be sold. Solar panels are either horizontally or vertically
stacked in a container. Generally, separators are put between every module and additional
protective guards are added to the four corners of every module stack. Now and again,
modules are likewise picked and packed in individual containers to be stuffed into an
extensive ace container box. The container on the bed is then fixed and covered and lashed
pursued by being enclosed by a plastic film.
53
After the Solar panels have been delivered, being an overwhelmingly trade substantial item,
they should be picked and packed securely, as the vehicle out and about can be harsh.
Regular solar panels are packed with material that is creased cardboard boxes. Cardboard
boxes are regular with 2 boards in a single box, or extensive cardboard boxes, as shown on
the picture underneath. This packing technique is reasonable for confined solar panels.
The embedding is done to solar panels into transparent, clear bundles, so the conveyance
specialists can watch the panels while transporting journey. Packing the panels vertically-to
limit weight puts the load to modules. Banding the beds and verifying them with securities
and separators between each board. Crating the boards, be that as it may, it accompanies extra
expenses. The manufacturer chooses to include an extra guarantee covering the vehicle. For
example, TUV Rheinland (PV affirmation pioneer) in collaboration with DB Schenker
(coordination organization) characterized a technique of control and observing of
photovoltaic boards while they travel. Toward the starting, the bundling is confirmed, at that
point, and then the rest of the parameters are checked. The last stage comprises module
observing while at the same time being transported. The full straightforwardness from
production till the emptying stage is conveyed.
54
3.7 STORES ACCOUNT

Finance and account wing are in charge of the support of a sufficient arrangement of store
accounts. It would help the administration of THERMICA in deciding the base, most extreme
and requesting dimensions of different things and furthermore be in charge of the
presentation and for the task of the technique for control with the end goal of lessening the
stock holding to the ideal dimension.
It would likewise be dependable to guarantee that the check of supplies of different things of
the store is done by guaranteeing that the physical load of a chosen thing is confirmed each
day:
 That each item of stock is verified at least once in a year.

 That the unexpected components with respect to stock confirmation are kept
up
a) Internal audit: It will arrange powerful inner review division and will
process the reports put together by the inside review and place the
same before the chief executive.
b) Annual accounts and audit: It will guarantee that the yearly records are
set up in time as per the arrangement of law. It will take care of the
considerable number of issues relating to the statutory review by the
controller and audit general.
c) Tax matters: It will be responsible for taking care of all excise duty
matters identifying with the organization.
3.8 THE FOLLOWING REPORTS ARE SUBMITTED TO THE

MANAGEMENT OF THERMICA
3.8.1 Resources employed
3.8.2 Summary of the cash flow for the quarter
3.8.3 Forecast of cash flow for the next quarter
3.8.4 Capital expenditure incurred during the quarter compared with sanctioned amount,
budget, estimates etc.
3.8.5 Any other report prescribed by the undertakings relating financial matters
55
3.9 PURCHASE SECTION

Purchasing is the main period of materials for executives. Purchasing implies getting of
products and facilities from some external suppliers. The object of the procurement division
is to mastermind the supply of materials, save parts and facilities or semi-completed
merchandise required by the association to create the required items from a provider or
source outside the enterprise. Purchasing section in an enterprise has now turned into a
particular operation. It was encountered that by giving the acquiring duty to a uniquely
delegated applicant by THERMICA can consult in obtaining the materials by taking citations
from at least two suppliers on the base that half of the capital of the organisation will be
planned to buying materials.
3.10 OBJECTIVES OF PURCHASING SECTION AT THERMICA

 To obtain the materials at the best cost by consulting with at least two suppliers
 To keep inventories as low as conceivable with looking after production
 Maintaining a sound relationship with the supplier
 Procuring quality items and timely conveyance of products at worthy quality
 Finding new sorts of materials as required
 To build up a decent system, together with sufficient controls and obtaining
arrangements
 To refresh the executives about the material advancement that will influence
management to benefit in the production area.
56
3.11 LOGISTICS SECTION OF THERMICA
LOGISTICS
ORDER INVENTORY
WAREHOUSING
PROCESSING CONTROL
MATERIAL
TRANSPORTATION LOGISTICAL
HANDLING AND
PACKAGING
STORAGE
INFORMATION
Logistics is a procedure of transferring of products over the inventory network of an

organization. Nonetheless, this procedure comprises of different capacities that must be
appropriately figured out how to convey adequacy and proficiency to the store network of the
association.
 Order Processing: It is an essential work in the operations of logistics section of

Thermica. The buying request set by a purchaser to a provider is an imperative
authoritative record of the exchanges between the two groups. it is imperative as it
has an immediate association with the request or the execution process duration,
which shows when the request is received and when the materials are received by
the client. The ordering handling movement comprises of the processes mentioned
below:
a) Request checking for any deviations in arranged terms
b) Costs, installment, and conveyance terms.
c) Checking the accessibility of materials in stock.
57
d) Production and material planning for deficiencies.

 Inventory Management: Also known as stock administration is to keep enough
inventories to meet client prerequisites, and all the while its conveying cost ought to
be most reduced. The normal expense of conveying stock differs from 10% to 25%
of the absolute stock every year relying upon the items. It is fundamentally an
activity of striking a harmony between the client administration for not losing the
market opportunity and the expense to meet the equivalent.
 Warehousing: It is the process of putting away completed merchandise or items
until they are sold. It has an indispensable job in the coordination activities of a
firm. The adequacy of the firm's marketing relies upon the proper choice of
warehousing. The significant choices in warehousing are:
 Area of warehousing offices
 Number of stockrooms
 Size of the stockroom
 Stockroom layout
 Plan of the building
 Responsibility for stockroom
 Transportation: For the transferring of products from the provider to the purchaser,
transportation is the most basic and essential segment of logistics. At the point when a
request is set, the exchange/trade isn't finished until the merchandise are physically
moved to the client's place. The physical transmission of merchandise is through
different transportation modes. In logistics costs, the offers fluctuate from 65% to
70% on account of mass-consumption, low unit-evaluated items.
 Material handling and storage system: The speed of the stock development over the
inventory network relies upon the material management techniques. An ill-advised
strategy for material dealing will add to the item with excess harm and postponements
in conveyances and accidental overheads. The material dealing framework should
bolster the capacity framework for quick development (stockpiling and recovery) of
products all through the distribution center.
58
CHAPTER – 4
HR DEPARTMENT
59
CHAPTER – 5
FINANCE
DEPARTMENT
60
CHAPTER – 6
MARKETING
DEPARTMENT
61
CHAPTER – 7
SWOT ANALYSIS
62
CHAPTER – 8
FINDINGS,
SUGGESTIONS &
CONCLUSIONS
63

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THERMICA INDIA PRIVATE LIMITED

INTERNSHIP REPORT ON MANUFACTURING INDUSTRY AT

THERMICA INDIA PRIVATE LIMITED, CHIKKABANAVARA

SUBMITTED IN PARTIAL FULFILLMENT OF THE REQUIREMENT

Reg. No. M18CO05

UNDER THE GUIDANCE OF

Ms. DIVYA PURNAIYA

POST GRADUATE DEPARTMENT OF COMMERCE &

FACULTY OF COMMERCE AND MANAGEMENT

MOUNT CARMEL COLLEGE, AUTONOMOUS

DECLARATION BY THE STUDENT

SIGNATURE OF THE STUDENT

REGISTER NUMBER: M18CO05

NAME: ANKITA GHARAI

CHAPTER NO. NAME OF THE CHAPTER PAGE NO.

CHAPTER - 2 PROFILE OF THE COMPANY

CHAPTER - 3 PRODUCTION DEPARTMENT

CHAPTER - 5 FINANCE DEPARTMENT

CHAPTER - 6 MARKETING DEPARTMENT

CHAPTER - 7 SWOT ANALYSIS

CHAPTER - 8 FINDINGS, RECOMMENDATIONS &

BIBLIOGRAPHY & ANNEXURE

1.1 INTRODUCTION TO MANUFACTURING

1.2 MEANING OF MANUFACTURING

1.3 INTRODUCTION TO MANUFACTURING INDUSTRY

An industry is a gathering of associations engaged with creating/manufacturing or managing

Industry signifies to financial exercises apprehensive about the generation of products,

Henceforth we can say that Industries are apprehensive about:

The part of manufacturing and exchange dependent on the manufacture, handling, or

1.3 MEANING OF MANUFACTURING INDUSTRY

1.4 HISTORY OF MANUFACTURING INDUSTRY

Improve Quality Reduce Costs Increase Flexibility

Improve Supply Chain

1.6 IMPORTANCE OF MANUFACTURING INDUSTRY

1.7 FACTORS INFLUENCING MANUFACTURING INDUSTRY:

People Supplies Equipment

i) The Wellbeing of Workers:

1.8 TYPES OF MANUFACTURING INDUSTRY

1.9 CHALLENGES FACED BY MANUFACTURING INDUSTRY

1.10 CONTRIBUTION OF MANUFACTURING INDUSTRY IN GDP

improved foundations and prompted an extension in the generation of quick moving

1.11 MANUFACTURING INDUSTRY IN INDIA

1.12 THE JOB OF INDIAN MANUFACTURING IN ECONOMIC

1.13 COMPETITIVENESS OF THE INDIAN MANUFACTURING

1.14 SOLAR WATER HEATING SYSTEMS INDUSTRY

1.15 SOLAR WATER HEATING SYSTEM IN INDIA

1.16 SoPro PROJECT

It is in SWHS producers’ enthusiasm to ad-lib nature of frameworks and remain aggressive

 Bring issues to light among potential clients by displaying information on a few

1.17 TOP TEN SOLAR WATER HEATERS MANUFACTURERS IN

2.2 THERMICA INDIA PRIVATE LIMITED

2.3 HISTORY OF THERMICA

2.4 VISION STATEMENT OF THERMICA

2.5 MISSION STATEMENT OF THERMICA

 Rehearsing "administration with consideration" by seeking after accepted procedures

2.7 OBJECTIVES OF THERMICA

2.8 COMPANY FACT SHEET

Address Corporate Office: No. 25/1, Hesaraghatta Main Road,