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QTCCU Ly Thuyet Eng
QTCCU Ly Thuyet Eng
+ Lean manufacturing
+ Outsourcing
+ Offshoring
4. What are conflict in supply chain
Objective conflict: manufactures need the fast delivery but the supplier has many
customers or manufactures other them, so the suppliers cannot provide at the same
time for all manufactures.
Difference between the development chain and the supply chain (s.15)
Development
chain: is the set of
activities and
processes
associated with
new product
introduction. It
includes: product
plan/ design
sourcing decisions
production plans.
Supply chain:
is a network of
organizations –
their facilities,
functions, and
activities - that
are involved,
through upstream
and downstream
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linkages in the
different
processes and
activities, in
producing and
deliver a product
or service print
the hand of the
ultimate consumer. It
includes: supply produce
__
Picture: The development and supply chains interact at the production point
• Produces chips in six different locations: four in the US, one in Britain and one in
Israel
• Chips are shipped to seven assembly locations in Southeast Asia.
- Distribution
• The final product is shipped to hundreds of facilities all over the world
• 20,000 different routes
• 12 different airlines are involved
• 95% of the products are delivered within 45 days
• 5% are delivered within 90 days.
- Competitors:
• Motorola Inc.
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• Intel Corp
7. What are conflicting supply chain objectives?
- Purchasing (supplier) -
Strategies
Strategic Partnering Development
Outsourcing and Development
Offshoring
Product Design Development
Information Supply
Technology
Customer Value Both
Smart Pricing Supply
Chapter 2 - Inventory Management
1. Why does a centralized system have a lower average inventory than a
decentralized system?
In a CS, demand volatility will be lower standard deviation lower average inventory
is lower than a DS
2. Centralized system VS Decentralized system
What is a centralized supply chain?
A centralized supply chain is the traditional supply chain model, featuring a central
headquarters and warehouse based in a single location. From a supply chain
management standpoint, a centralized supply chain operation is typically managed at
the headquarters – which handles all up and downstream decisions.
How can collaborative forecasts have you to reduce the bullwhip effects?
In the collaborative forecast that means the forecast with the participant of many supply chain actors
including the retailers. So the retailers help you to have the correct customer demand for your forecasting.
Quantifying the Bullwhip (s.23)
Consider a two-stage supply chain:
Retailer who observes customer demand
Retailers place an order to a manufacturer.
- Retailer faces a fixed lead time
Order placed at the end of period t
Order received at the start of period t+L.
- Retailer follows a simple periodic review policy
Retailer reviews inventory every period
Place an order to bring its inventory level up to a target level.
The review period is one
- Ways to Cope with the Bullwhip Effect (s.33)
- Reducing uncertainty
• Centralizing demand information
• Bullwhip inherent in use of various forecasting techniques
- Reducing variability: Use of EDLP (Everyday Low Pricing) strategy (Payless)
- Lead time reduction
• Order lead time (time to produce and ship)
• Information lead time (time to process order)
• Efficient network distribution design
- Strategic partnership
• Vendor managed inventory (VMI);
• Sharing of customer information;
• Collaborative forecasting
Charter 4 - It and Business Process
1. Level I: Disconnected Processes (s.9)
Level I Level II
- Batchprocesses, independent systems and - Shared data across the supply chain.
redundant data across the organization.
- Decisions made using planning tools
- Focus on spreadsheet and manual
manipulation of data for decision making.
Level III Level IV
- Complete visibility of internal data - Data and processes are shared
internally and externally.
- Key suppliers and customers have access
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Outsourcing is "the process of contracting with the most suitable expert third party service provider". It is the
operational transfer of one or more business processes from an origin company to an external provider who
then becomes accountable for the outcome of the agreed tasks.
Example: Some industries have been outsourcing for an extended time, such as fashion industry (Nike – all
manufacturing outsourced) and electronics industry (Cisco, Apple)
Taiwanese companies now design and manufacture most laptops sold around the world.
Brands such as Hewlett-Packard and PalmOne Collaborate with Asian suppliers on the design of the PDAs.
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** Benefits:
Economies of scale: Aggregation of multiple orders reduces costs, both in purchasing and in
manufacturing
Risk pooling: Demand uncertainty transferred to the uncertainty suppliers and Suppliers reduce through
the risk-pooling effect
Reduce capital investment: Capital investment transferred to suppliers AND Suppliers' higher shared
between customers.
Focus on core competency: Buyer can focus on its core strength and Allows buyer to differentiate from
its competitors
Increased flexibility: The ability to better react to changes in customer demand and The ability to use
the supplier's technical knowledge to accelerate product development cycle time and the ability to gain
access to new technologies and innovation.
** Risks:
Loss of competitive knowledge: Outsourcing critical components to suppliers may open up
opportunities for competitors. Besides, it implies that companies lose their ability to introduce new
products based on their own agenda rather than the supplier's agenda. Outsourcing the manufacturing of
various components big different suppliers may prevent the development of new insights, innovations,
and solutions.
Conflicting objectives:
o Demand issues: Print a good economy, the demand is high and the conflict can beige addressed by
buyers who are willing big make long-term commitments to purchase minimum quantities specified
by a contract. On the contrary, in a slow economy, decline in demand and long-term commitments
entails financial risks for the buyers.
o Product Thiết kế issues: The buyers insist on flexibility, they would like big solve Thiết kế
problems as fast as possible. While the suppliers focus on cost reduction and imply responsiveness
to design changes.
1. Kraljic's Supply Matrix (s.26 to s.31)
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** Definition (s.23)
RSP is a cooperative relationship between suppliers and retailers to use one another's knowledge. In which,
the suppliers have better knowledge of lead times and production capacities and the retailers have better
knowledge of demands.
** Types of RSP: 3 types (s.24,25,26)
(1) Quick Response Strategy: Suppliers receive POS data from retailers. They use this information for
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forecasting and scheduling and to reduce lead time as well as synchronize their production and
inventory activities with actual sales. Retailers still prepare individual orders.
(2) Continuous Replenishment Strategy (also called rapid replenishment): Suppliers receive POS data
and use this data to prepare shipments at previously agreed-upon intervals big maintain specific levels
of inventory. Besides, the suppliers may fight decreased inventory levels at the retail store or
distribution center as long as service levels are met.
(3) Vendor Managed Inventory (VMI) system: Supplier decides on the appropriate inventory levels and
the appropriate inventory policies to maintain these levels and their suggestions initially approved by
retailers. The goal of many VMI programs is to eliminate retailer oversight on specific orders. For
example, Wal-Mart and Procter & Gamble VMI Partnership began in 1985, and has improved P&G's
on-time deliveries to Wal-Mart while increasing inventory turns.
=> Similar: the supplier will receive Point of Sale data from the retailer.
=> Different:
● A retailer is the person who makes decisions about inventory management, ordering.
● retailer and supplier will sign the decision cùng
● supplier is the final decision maker on ordering and inventory management.
Criteria → Decision maker Inventory New skills employed
Ownership by vendors
Type
Quick response Retailer Retailer Forecasting skills
Continuous Contractually Either party Forecasting and
replenishment agreed-to levels inventory control
Advanced Contractually Either party Forecasting and
continuous agreed-to and inventory control
replenishment continuously
improved levels
VMI Vendor Either party Retail management
** Advantages (s.34)
Better knowledge the supplier has about order quantities: an ability to control the bullwhip effect
A variety of side benefits: provides a good opportunity for the reengineering of the retailer–supplier
relationship, such as eliminate redundant order entries, automate manual tasks that can beige
automated, reassign tasks for better efficiency and eliminate unnecessary control steps.
** Disadvantages (s.35,36)
● Needary to employ advanced technology, which is often expensive.
● Essential to develop trust in what once may have been an adversarial supplier– retailer relationship.
● Supplier often has much more responsibility charcoal formerly: may force the supplier big add personnel to
meet this responsibility.
● Expenses at the supplier often increase as managerial responsibilities increase.
● Consignment arrangement may increase inventory costs for the supplier.
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● Float: Retailers practiced waiting 30 to 90 days to pay for goods may now have to pay upon delivery.
1. Distributor Integration (DI)
** Definition (s.41)
Distributors are important partners in the supply chain, they have a wealth of information about customer
needs and wants. Successful manufacturers use this information when developing new products and product
lines. Distributors typically rely on manufacturers to supply the necessary parts, expertise and inventory
located at one distributor is available to the others.
Distributor Integration creates risk-pooling opportunities across the various distributors and enable different
distributors to develop different areas of expertise.
** DI relationship requirements (s.47)
a large commitment of resources and effort for the manufacturer
a long-term alliance.
trust among the participants.
pledges and guarantees from the manufacturer to ensure distributor commitment.
** Types of DI (s.44,45)
Addresses both inventory-related and service-related issues
– Inventory pooling across the entire distributor network
– Each distributor checks inventories of other distributors to locate a needed product or part.
– Dealers are contractually bound to exchange the part under certain conditions and for agreed-upon
remuneration: lowers total inventory costs and increased service levels.
Can meet a customer's specialized technical service requests
– Steer special requests to the distributors best suited to address them
– Centers of Excellence
** Definition: In a pull-based supply chain, procurement, production, and distribution are demand-driven
rather than based on predictions. Production and distribution demand driven, coordinated with true customer
demand rather than forecast demand. Goods are produced in the amount and time needed. The firm does not
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** Definition (s.14)
The Push-Pull strategy is likely to employ a postponement approach where a part of the product is made to
stock – a generic product.
It's usually suggested for products with high demand uncertainty and high importance of economies of scale.
Some stages of the supply chain operated in a push-based manner:
- Typically the initial stages
- Remaining stages employ a pull-based strategy.
- Interface between the push-based stages and the pull-based stages is the push–pull boundary. For
example:
Dell pre-orders and stocks up on raw materials and components. However, from this point on, they do not
produce their computers until an order is actually placed. They initially “push”, but then switch to “pull” in
the production and assembly process.
Amazon is one of the biggest online retailers in the world. Push and Pull logistics are a big part of their
inventory management. Use a push strategy for the products stored in warehouses because it is based on the
downstream demand forecast. Use a pull strategy when it sells the products from third-party sellers to
minimize risk for unsold inventory.
Box I: with high customization, high demand uncertain and can be said that economies of scale in production
and distribution are not important, such as the computer industry. Therefore, the framework suggestion is a
pull-based strategy.
Box II: with high demand uncertainty, high economies of scale and high delivery costs. Furniture retailers
have quite similar products and are just distinguished by shapes or colors. In addition, for bulky furniture
products, the delivery costs are very high, while the demand uncertainty is also high. Thus, the pull–push
strategy is applied here. In this case, the production strategy has to follow a pull – based strategy because we
cannot forecast this product's demand for the long – term; the distribution strategy is suitable for push – based
strategy because firms need to take advantage of economies of scale in order to reduce delivery cost.
Box III: represent products in the grocery industry that have low demand uncertainty and high economies of
scale. Demand for these products is quite stable while reducing transportation costs by shipping full
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truckloads is critical for controlling supply chain costs. In this case, a push-based strategy is recommended
because managing inventory based on long–term forecasts does not increase inventory holding costs while
delivery costs are reduced by leveraging economies of scale.
Box IV: represent products that both uncertainty and economies of scale are low. Lower demand uncertainty
should be used as a push-based strategy, and pull-based strategy will be applied in case economies of scale
are low. However, in this case, a more careful analysis is required because traditional retail push strategies
may be also appropriate, depending on the specific costs and uncertainties.
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Box A: Items with short supply lead time & high demand uncertainty: a Pull strategy should be applied as
much as possible.
Box B: Items with long supply lead time & low demand uncertainty: Push strategy is most appropriate.
Box C: Items with short supply lead time & highly predictable demand: a demand driven (Continuous)
replenishment strategy is preferred. Suppliers receive POS data and use this data to prepare shipments at
previously agreed-upon intervals. A pull strategy is employed at the production and distribution stages and
push strategy at the retail outlets.
Box D: Items with long supply lead time & unpredictable Demand: inventory is critical in this type of
environment. Inventory should be strategically positioned in the supply chain.
CHAPTER8: DISTRIBUTION
STRATEGIES
1. Definition of Cross – docking (s.14,15)
Cross – docking is a logistics procedure where products from a supplier or manufacturing plant are distributed
directly to a customer or retail chain with marginal to no handling or storage time. Warehouses function as
inventory coordination points rather than as inventory storage points. Goods have very little time in storage at the
warehouse, often less than 12 hours and limits inventory costs and tell lead times.
An example of cross-docking is when freight from incoming trucks is wheeled across the shipping dock and loaded
directly on outbound trucks without entering a warehouse. In reality, cross-docking as a supply chain strategy is
generally more complicated; for instance, outbound trucks can be delayed. As a result, there is usually at least some
allowance for short-term storage in a supply chain model that relies on cross-docking.
** Issues with Cross – docking
– Require a significant start-up investment and are very difficult to manage
– Supply chain partners must be linked with advanced information systems for coordination
– A fast and responsive transportation system is necessary
– Forecasts are critical, necessitating the sharing of information.
– Effective only for large distribution systems
2. Inventory Pooling = Risk Pooling in Chapter 2
3. Definition of Transshipment (s.28)
Shipment of items between different facilities at the same level in the supply chain to meet some immediate
need , occurs mostly at the retail level. Can be achieved: with advanced information systems, shipping costs are
reasonable and the retailers have the same owner
4. Summary of the Distribution Strategies
2. Source of risks
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Known - unknowns are risks that can be reasonably identified and planned for. Only the probability of an
occurrence for an event or its likely consequences is known.
An example is the risk of an ocean shipment being delayed due to inbound customs intervention. The
probability of this occurrence by country and port can be identified from records of previous shipments and
custom broker knowledge. However, the consequences (delays, additional payments, rejection) are unknown,
requiring actions to reduce the effect.
** Unknown – Unknown uncontrollable
Unknown - unknowns are risks to the project that fall outside the scope of normal possibility. The probability
of occurrence and possible
consequences of an event cannot be foreseen. It is not only difficult to predict, but also difficult to control.
Examples of unknown unknowns include natural disasters, political risk, etc.
Factors impacting exposure to risks (s.15)
– Customer reactions
– Competitor reactions
– Supplier reactions
– Government reactions
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Value chain?
CHAPTER 1:
1/ Definition
Supply chain management is a set of practices that effectively and efficiently use suppliers,
manufacturers, warehouses and stores to deliver manufactured goods to the right locations. with
the right quality requirements, with the aim of minimizing system-wide costs while satisfying
service level requirements. SCM=SC+M
M: HR/Capital/Infrastructure/IT....
Upstream flows (return flows): customer to supplier → recycling, waste, repair, empty packing.
Seven right:
1. Product
2. Store
4. Quantity
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5. Customer
6. Time
• Planning: the processes required to strategically operate a SC. How to predict demand response
with available resources? Determine demand → ptich → forecast=> balance supply= demand.
• Sourcing: the selection and construction of a mqh with suppliers that will provide the goods and
services needed to create the company's product.
Design the production process -> Calculate the production capacity -> Production plan -> Operating
Procedure Control → standard, quantity, quality management.
• Returning: the process of getting old, damaged and redundant products back from customers and
providing support for customers who have problems with the delivered product.
Purpose:
Value chain?
• Inbound logistics. These activities involve receiving, storage and moving inputs into products,
such as raw materials management, warehousing, inventory control, vehicle scheduling, and product return
to suppliers.
• Outbound logistics: These are activities associated with the collection, storage, and physical
distribution of goods and products to buyers, such as warehouse management for finished products,
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management of finished products, and inventory management. materials management, vehicle management,
order processing, and scheduling
• Marketing and Sales: These activities involve advertising, promotion, channel selection, channel
member relationship management, and pricing.
• Customer service: Activities related to the provision of services to increase or maintain the value
of the product, such as installation, repair and maintenance, training, provision of replacement equipment.
and product adjustment.
• Procurement: related to the function of purchasing input materials used in the company's value
chain. This includes raw materials, suppliers and other equipment as well as assets such as machinery,
laboratory equipment, office and factory. These examples illustrate that purchased inputs can be related to
primary as well as complementary activities. This is why Porter classifies procurement as a complementary
activity rather than a primary activity
• Technological development: “Technology” has a very broad meaning in this context, because in
Porter's view, all activities are associated with technology, be it know-how, procedures or technology.
technology used in the process or product design. Most value activities use one technology that combines a
large number of different sub-technologies related to different scientific fields.
• Human resource management: is the activities related to the recruitment, recruiting, training,
developing and managing remuneration for all employees in the organization, valid for both main and
support activities.
• Infrastructure: The company generally considers the customers of these activities. They do not
support just one or more key activities, but instead support the entire organization. Examples of these
activities are administration, planning, finance, accounting, regulatory compliance, quality management, and
facilities management. In large enterprises, which often include many operating units, we may find that
these activities are split between the headquarters and the operating companies. Infrastructure is the most
talked about topic of why it changes so often.
1. Satisfy customer needs; Shorten Lead time -> short product life -> no need to store goods -> no
holding cost; increase profits.
• Create conditions to raise the technical level of production, stimulate creative activities, apply new
techniques, create new production capacities
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• Create conditions to improve the efficiency of production and business activities of the unit.
Are all activities related to activities that add value at each step in the process including: design,
production, marketing and distribution
- Make it easy for businesses to determine where good value lies with customers to extend value, save costs
and improve production.
- Cost advantage: is the cost that is determined after the business identifies the main activities and auxiliary
activities. If an activity requires a lot of labor resources to participate, there can be many types of costs such
as salary costs, other costs for work, etc. Businesses should also determine the relationship between
activities to cut unnecessary costs.
- Differentiation advantage: businesses need to determine which activities bring the most value to customers
and then evaluate strategies to improve value. Focus on customer service, upgrade product features to
improve value. Enterprises should determine the difference to maintain and add more value.
Purpose:
bring new value -> bring services to customers / At the same time do not increase costs too high.
CHAPTER 3:
1. Forecasting in supply chain management, the role of forecasting in the supply chain?
What are the advantages and disadvantages of forecasting?
Forecasting in supply chain management is the process of estimating and predicting the future about
important factors such as customer demand, market trends, supply fluctuations and other factors in the
supply chain. response. The goal of forecasting is to provide accurate and reliable predictive information
to support decisions about inventory management, manufacturing, shipping, planning, and supplier
selection.
- Satisfying customer needs: Forecasting helps determine the level of customer demand in the future so
that the supply chain can prepare and respond in time, with the right quantity and quality of customer
requirements.
- Optimize inventory management: Accurate forecasting helps to adjust inventory levels so that they are
enough to meet customer needs, avoid shortages or excess inventory, thereby reducing inventory costs
and investment optimization.
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- Production and shipping planning: Demand forecasting helps determine production levels and plan
shipping efficiently, avoiding shortages or overlaps during production and shipping.
- Strategic direction and business decisions: Forecasts provide the information needed to shape business
strategy, make decisions about expanding, restructuring or repositioning supply chains to take advantage
of opportunities. and minimize risks in the business environment.
- Forecast error: Forecast cannot achieve absolute accuracy, so forecast error may occur. This error can
lead to inaccurate planning and decisions, causing shortages or excesses in the supply chain.
- Difficulty in data collection. Forecasting requires the collection and analysis of data from a variety of
sources, including information from customers, suppliers, market indicators, and other external factors.
This data collection and processing can be difficult and time consuming and labor intensive
- The impact of the element of surprise. Some unexpected factors such as market fluctuations, policy
changes, natural disasters can affect forecasts and cause large deviations between forecast and reality.
This requires flexibility in planning and decision making in the supply chain management process
- Supply chain complexity. A supply chain can include many stakeholders from suppliers to
manufacturers, distributors and end customers. Factors such as shipping delays, complex manufacturing
processes, and product quality issues can increase forecasting and supply chain management complexity.
- Cost and resources: Performing the forecasting process requires investment in technology, software and
human resources. In addition, the analysis and interpretation of forecast data also requires a high level of
training and expertise, which creates a financial and human burden on the organization.