G3520C Generator Set GZN00001-UP(SEBP3868 - 17) - Document Structure Page 1 of 17

Shutdown SIS

Previous Screen

Product: GENERATOR SET

Model: G3520C GENERATOR SET GZN
Configuration: G3520C Generator Set GZN00001-UP

Troubleshooting
G3520C and G3520E Generator Set Engines
Media Number -RENR5979-10 Publication Date -01/06/2008 Date Updated -02/06/2008

i03037900

Diagnostic Trouble Codes

SMCS - 1900

Table 1 lists the diagnostic trouble codes that apply to the engines that are covered in this manual. Use the
Caterpillar Electronic Technician (ET) in order to determine the diagnostic trouble codes that are active or
logged. Then refer to the appropriate troubleshooting procedure for more information.

Table 1

List of Diagnostic Trouble Codes

Code
Description Troubleshooting Procedure

Slave Electronic Control Module (ECM)

8 Volt DC Supply : Voltage Above
41-3 Troubleshooting, "Sensor Supply - Test"
Normal
8 Volt DC Supply : Voltage Below
41-4 Troubleshooting, "Sensor Supply - Test"
Normal
168-2 Electrical System Voltage : Erratic, Troubleshooting, "Electrical Power Supply - Test"
Intermittent, or Incorrect
301-5 Ignition Transformer Primary #1 : Current
Troubleshooting, "Ignition Primary - Test"
Below Normal
301-6 Ignition Transformer Primary #1 : Current
Troubleshooting, "Ignition Primary - Test"
Above Normal
303-5 Ignition Transformer Primary #3 : Current
Troubleshooting, "Ignition Primary - Test"
Below Normal
303-6 Ignition Transformer Primary #3 : Current
Troubleshooting, "Ignition Primary - Test"
Above Normal

305-5 Ignition Transformer Primary #5 : Current Troubleshooting, "Ignition Primary - Test"

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Below Normal
305-6 Ignition Transformer Primary #5 : Current
Troubleshooting, "Ignition Primary - Test"
Above Normal
307-5 Ignition Transformer Primary #7 : Current
Troubleshooting, "Ignition Primary - Test"
Below Normal
307-6 Ignition Transformer Primary #7 : Current
Troubleshooting, "Ignition Primary - Test"
Above Normal
309-5 Ignition Transformer Primary #9 : Current
Troubleshooting, "Ignition Primary - Test"
Below Normal
309-6 Ignition Transformer Primary #9 : Current
Troubleshooting, "Ignition Primary - Test"
Above Normal
311-5 Ignition Transformer Primary #11 :
Troubleshooting, "Ignition Primary - Test"
Current Below Normal
311-6 Ignition Transformer Primary #11 :
Troubleshooting, "Ignition Primary - Test"
Current Above Normal
313-5 Ignition Transformer Primary #13 :
Troubleshooting, "Ignition Primary - Test"
Current Below Normal
313-6 Ignition Transformer Primary #13 :
Troubleshooting, "Ignition Primary - Test"
Current Above Normal
315-5 Ignition Transformer Primary #15 :
Troubleshooting, "Ignition Primary - Test"
Current Below Normal
315-6 Ignition Transformer Primary #15 :
Troubleshooting, "Ignition Primary - Test"
Current Above Normal
320-3
Speed/Timing Sensor short to +batt Troubleshooting, "Speed/Timing - Test"

320-8
Engine Speed/Timing signal abnormal Troubleshooting, "Speed/Timing - Test"

401-5 Ignition Transformer Secondary #1 :

Troubleshooting, "Ignition Secondary - Test"
Current Below Normal
401-6 Ignition Transformer Secondary #1 :
Troubleshooting, "Ignition Secondary - Test"
Current Above Normal
401-12 Ignition Transformer Secondary #1 :
Troubleshooting, "Ignition Secondary - Test"
Failure
403-5 Ignition Transformer Secondary #3 :
Troubleshooting, "Ignition Secondary - Test"
Current Below Normal
403-6 Ignition Transformer Secondary #3 :
Troubleshooting, "Ignition Secondary - Test"
Current Above Normal

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403-12 Ignition Transformer Secondary #3 :

Troubleshooting, "Ignition Secondary - Test"
Failure
405-5 Ignition Transformer Secondary #5 :
Troubleshooting, "Ignition Secondary - Test"
Current Below Normal
405-6 Ignition Transformer Secondary #5 :
Troubleshooting, "Ignition Secondary - Test"
Current Above Normal
405-12 Ignition Transformer Secondary #5 :
Troubleshooting, "Ignition Secondary - Test"
Failure
407-5 Ignition Transformer Secondary #7 :
Troubleshooting, "Ignition Secondary - Test"
Current Below Normal
407-6 Ignition Transformer Secondary #7 :
Troubleshooting, "Ignition Secondary - Test"
Current Above Normal
407-12 Ignition Transformer Secondary #7 :
Troubleshooting, "Ignition Secondary - Test"
Failure
409-5 Ignition Transformer Secondary #9 :
Troubleshooting, "Ignition Secondary - Test"
Current Below Normal
409-6 Ignition Transformer Secondary #9 :
Troubleshooting, "Ignition Secondary - Test"
Current Above Normal
409-12 Ignition Transformer Secondary #9 :
Troubleshooting, "Ignition Secondary - Test"
Failure
411-5 Ignition Transformer Secondary #11 :
Troubleshooting, "Ignition Secondary - Test"
Current Below Normal
411-6 Ignition Transformer Secondary #11 :
Troubleshooting, "Ignition Secondary - Test"
Current Above Normal
411-12 Ignition Transformer Secondary #11 :
Troubleshooting, "Ignition Secondary - Test"
Failure
413-5 Ignition Transformer Secondary #13 :
Troubleshooting, "Ignition Secondary - Test"
Current Below Normal
413-6 Ignition Transformer Secondary #13 :
Troubleshooting, "Ignition Secondary - Test"
Current Above Normal
413-12 Ignition Transformer Secondary #13 :
Troubleshooting, "Ignition Secondary - Test"
Failure
415-5 Ignition Transformer Secondary #15 :
Troubleshooting, "Ignition Secondary - Test"
Current Below Normal
415-6 Ignition Transformer Secondary #15 :
Troubleshooting, "Ignition Secondary - Test"
Current Above Normal
415-12 Ignition Transformer Secondary #15 :
Troubleshooting, "Ignition Secondary - Test"
Failure

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590-9 Engine Control Module : Abnormal

Troubleshooting, "Cat Data Link - Test"
Update Rate
1501-3 Cylinder #1 Detonation Sensor : Voltage
Troubleshooting, "Detonation - Test"
Above Normal
1501-4 Cylinder #1 Detonation Sensor : Voltage
Troubleshooting, "Detonation - Test"
Below Normal
1505-3 Cylinder #5 Detonation Sensor : Voltage
Troubleshooting, "Detonation - Test"
Above Normal
1505-4 Cylinder #5 Detonation Sensor : Voltage
Troubleshooting, "Detonation - Test"
Below Normal
1509-3 Cylinder #9 Detonation Sensor : Voltage
Troubleshooting, "Detonation - Test"
Above Normal
1509-4 Cylinder #9 Detonation Sensor : Voltage
Troubleshooting, "Detonation - Test"
Below Normal
1513-3 Cylinder #13 Detonation Sensor : Voltage
Troubleshooting, "Detonation - Test"
Above Normal
1513-4 Cylinder #13 Detonation Sensor : Voltage
Troubleshooting, "Detonation - Test"
Below Normal
1517-3 Cylinder #17 Detonation Sensor : Voltage
Troubleshooting, "Detonation - Test"
Above Normal
1517-4 Cylinder #17 Detonation Sensor : Voltage
Troubleshooting, "Detonation - Test"
Below Normal
1748-5 Ignition Transformer Secondary #17 :
Troubleshooting, "Ignition Secondary - Test"
Current Below Normal
1748-6 Ignition Transformer Secondary #17 :
Troubleshooting, "Ignition Secondary - Test"
Current Above Normal
1748- Ignition Transformer Secondary #17 :
Troubleshooting, "Ignition Secondary - Test"
12 Failure
1750-5 Ignition Transformer Secondary #19 :
Troubleshooting, "Ignition Secondary - Test"
Current Below Normal
1750-6 Ignition Transformer Secondary #19 :
Troubleshooting, "Ignition Secondary - Test"
Current Above Normal
1750- Ignition Transformer Secondary #19 :
Troubleshooting, "Ignition Secondary - Test"
12 Failure
1752-5 Ignition Transformer Primary #17 :
Troubleshooting, "Ignition Primary - Test"
Current Below Normal
1752-6 Ignition Transformer Primary #17 :
Troubleshooting, "Ignition Primary - Test"
Current Above Normal

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1754-5 Ignition Transformer Primary #19 :

Troubleshooting, "Ignition Primary - Test"
Current Below Normal
1754-6 Ignition Transformer Primary #19 :
Troubleshooting, "Ignition Primary - Test"
Current Above Normal
Master ECM
Fuel Shutoff Valve : Current Below
17-5 Troubleshooting, "Fuel Control - Test"
Normal
Fuel Shutoff Valve : Current Above
17-6 Troubleshooting, "Fuel Control - Test"
Normal
17-12
Fuel Shutoff Valve : Failure Troubleshooting, "Fuel Control - Test"

8 Volt DC Supply : Voltage Above

41-3 Troubleshooting, "Sensor Supply - Test"
Normal
8 Volt DC Supply : Voltage Below
41-4 Troubleshooting, "Sensor Supply - Test"
Normal
100-3 Engine Oil Pressure Sensor : Voltage Troubleshooting, "Sensor Signal (Analog, Active)
Above Normal - Test"
100-4 Engine Oil Pressure Sensor : Voltage Troubleshooting, "Sensor Signal (Analog, Active)
Below Normal - Test"
102-3 Boost Pressure Sensor : Voltage Above
Troubleshooting, "Sensor Signal (PWM) - Test"
Normal
102-8 Boost Pressure Sensor : Abnormal
Troubleshooting, "Sensor Signal (PWM) - Test"
Frequency, Pulse Width, or Period
106-3 Air Inlet Pressure Sensor : Voltage Above Troubleshooting, "Sensor Signal (Analog, Active)
Normal - Test"
106-4 Air Inlet Pressure Sensor : Voltage Below Troubleshooting, "Sensor Signal (Analog, Active)
Normal - Test"
109-3 Engine Coolant Outlet Pressure Sensor :
Troubleshooting, "Sensor Signal (PWM) - Test"
Voltage Above Normal
Engine Coolant Outlet Pressure Sensor :
109-8
Abnormal Frequency, Pulse Width, or Troubleshooting, "Sensor Signal (PWM) - Test"
Period
110-3 Engine Coolant Temperature Sensor : Troubleshooting, "Sensor Signal (Analog, Passive)
Voltage Above Normal - Test"
110-4 Engine Coolant Temperature Sensor : Troubleshooting, "Sensor Signal (Analog, Passive)
Voltage Below Normal - Test"
145-3 12 Volt DC Power Supply : Voltage
Troubleshooting, "Sensor Supply - Test"
Above Normal

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145-4 12 Volt DC Power Supply : Voltage

Troubleshooting, "Sensor Supply - Test"
Below Normal
168-2 Electrical System Voltage : Erratic, Troubleshooting, "Electrical Power Supply - Test"
Intermittent, or Incorrect
172-3 Intake Manifold Air Temperature Sensor : Troubleshooting, "Sensor Signal (Analog, Active)
Voltage Above Normal - Test"
172-4 Intake Manifold Air Temperature Sensor : Troubleshooting, "Sensor Signal (Analog, Active)
Voltage Below Normal - Test"
175-3 Engine Oil Temperature Sensor : Voltage Troubleshooting, "Sensor Signal (Analog, Active)
Above Normal - Test"
175-4 Engine Oil Temperature Sensor : Voltage Troubleshooting, "Sensor Signal (Analog, Active)
Below Normal - Test"
253-2 Personality Module : Erratic, Intermittent,
Troubleshooting, "ECM - Replace"
or Incorrect
253-11 Personality Module : Other Failure Mode
Troubleshooting, "ECM - Replace"

Troubleshooting, "Cat Data Link - Test"

254-9 Electronic Control Module : Abnormal
Replace the Auxiliary Sensing Module (ASM) if
Update Rate
the Cat Data Link is okay.
261-13 Engine Timing Calibration : Calibration
Troubleshooting, "Timing - Calibrate"
Required
262-3 5 Volt Sensor DC Power Supply : Voltage
Troubleshooting, "Sensor Supply - Test"
Above Normal
262-4 5 Volt Sensor DC Power Supply : Voltage
Troubleshooting, "Sensor Supply - Test"
Below Normal
302-5 Ignition Transformer Primary #2 : Current
Troubleshooting, "Ignition Primary - Test"
Below Normal
302-6 Ignition Transformer Primary #2 : Current
Troubleshooting, "Ignition Primary - Test"
Above Normal
304-5 Ignition Transformer Primary #4 : Current
Troubleshooting, "Ignition Primary - Test"
Below Normal
304-6 Ignition Transformer Primary #4 : Current
Troubleshooting, "Ignition Primary - Test"
Above Normal
306-5 Ignition Transformer Primary #6 : Current
Troubleshooting, "Ignition Primary - Test"
Below Normal
306-6 Ignition Transformer Primary #6 : Current
Troubleshooting, "Ignition Primary - Test"
Above Normal

308-5 Ignition Transformer Primary #8 : Current

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Below Normal Troubleshooting, "Ignition Primary - Test"

308-6 Ignition Transformer Primary #8 : Current
Troubleshooting, "Ignition Primary - Test"
Above Normal
310-5 Ignition Transformer Primary #10 :
Troubleshooting, "Ignition Primary - Test"
Current Below Normal
310-6 Ignition Transformer Primary #10 :
Troubleshooting, "Ignition Primary - Test"
Current Above Normal
312-5 Ignition Transformer Primary #12 :
Troubleshooting, "Ignition Primary - Test"
Current Below Normal
312-6 Ignition Transformer Primary #12 :
Troubleshooting, "Ignition Primary - Test"
Current Above Normal
314-5 Ignition Transformer Primary #14 :
Troubleshooting, "Ignition Primary - Test"
Current Below Normal
314-6 Ignition Transformer Primary #14 :
Troubleshooting, "Ignition Primary - Test"
Current Above Normal
316-5 Ignition Transformer Primary #16 :
Troubleshooting, "Ignition Primary - Test"
Current Below Normal
316-6 Ignition Transformer Primary #16 :
Troubleshooting, "Ignition Primary - Test"
Current Above Normal
320-3
Speed/Timing Sensor short to +batt Troubleshooting, "Speed/Timing - Test"

320-7
Speed/Timing Sensor improper response Troubleshooting, "Speed/Timing - Test"

320-8
Engine Speed/Timing signal abnormal Troubleshooting, "Speed/Timing - Test"

323-3 Engine Shutdown Lamp : Voltage Above

Troubleshooting, "Indicator Lamp - Test"
Normal
324-3 Warning Lamp (Action) : Voltage Above
Troubleshooting, "Indicator Lamp - Test"
Normal
336-2 Engine Control Switch : Erratic, Troubleshooting, "Electrical Power Supply - Test"
Intermittent, or Incorrect
342-2 Secondary Engine Speed Sensor : Erratic,
Troubleshooting, "Engine Speed - Test"
Intermittent, or Incorrect
342-5 Secondary Engine Speed Sensor : Current
Troubleshooting, "Engine Speed - Test"
Below Normal
342-7 Secondary Engine Speed Sensor : Not
Troubleshooting, "Engine Speed - Test"
Responding Properly

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Secondary Engine Speed Sensor :

342-8
Abnormal Frequency, Pulse Width, or Troubleshooting, "Engine Speed - Test"
Period
402-5 Ignition Transformer Secondary #2 :
Troubleshooting, "Ignition Secondary - Test"
Current Below Normal
402-6 Ignition Transformer Secondary #2 :
Troubleshooting, "Ignition Secondary - Test"
Current Above Normal
402-12 Ignition Transformer Secondary #2 :
Troubleshooting, "Ignition Secondary - Test"
Failure
404-5 Ignition Transformer Secondary #4 :
Troubleshooting, "Ignition Secondary - Test"
Current Below Normal
404-6 Ignition Transformer Secondary #4 :
Troubleshooting, "Ignition Secondary - Test"
Current Above Normal
404-12 Ignition Transformer Secondary #4 :
Troubleshooting, "Ignition Secondary - Test"
Failure
406-5 Ignition Transformer Secondary #6 :
Troubleshooting, "Ignition Secondary - Test"
Current Below Normal
406-6 Ignition Transformer Secondary #6 :
Troubleshooting, "Ignition Secondary - Test"
Current Above Normal
406-12 Ignition Transformer Secondary #6 :
Troubleshooting, "Ignition Secondary - Test"
Failure
408-5 Ignition Transformer Secondary #8 :
Troubleshooting, "Ignition Secondary - Test"
Current Below Normal
408-6 Ignition Transformer Secondary #8 :
Troubleshooting, "Ignition Secondary - Test"
Current Above Normal
408-12 Ignition Transformer Secondary #8 :
Troubleshooting, "Ignition Secondary - Test"
Failure
410-5 Ignition Transformer Secondary #10 :
Troubleshooting, "Ignition Secondary - Test"
Current Below Normal
410-6 Ignition Transformer Secondary #10 :
Troubleshooting, "Ignition Secondary - Test"
Current Above Normal
410-12 Ignition Transformer Secondary #10 :
Troubleshooting, "Ignition Secondary - Test"
Failure
412-5 Ignition Transformer Secondary #12 :
Troubleshooting, "Ignition Secondary - Test"
Current Below Normal
412-6 Ignition Transformer Secondary #12 :
Troubleshooting, "Ignition Secondary - Test"
Current Above Normal

412-12 Ignition Transformer Secondary #12 :

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Failure Troubleshooting, "Ignition Secondary - Test"

414-5 Ignition Transformer Secondary #14 :
Troubleshooting, "Ignition Secondary - Test"
Current Below Normal
414-6 Ignition Transformer Secondary #14 :
Troubleshooting, "Ignition Secondary - Test"
Current Above Normal
414-12 Ignition Transformer Secondary #14 :
Troubleshooting, "Ignition Secondary - Test"
Failure
416-5 Ignition Transformer Secondary #16 :
Troubleshooting, "Ignition Secondary - Test"
Current Below Normal
416-6 Ignition Transformer Secondary #16 :
Troubleshooting, "Ignition Secondary - Test"
Current Above Normal
416-12 Ignition Transformer Secondary #16 :
Troubleshooting, "Ignition Secondary - Test"
Failure
443-3 Crank Terminate Relay : Voltage Above
Troubleshooting, "Indicator Lamp - Test"
Normal
444-5 Starter Motor Relay : Current Below
Troubleshooting, "Starting - Test"
Normal
444-6 Starter Motor Relay : Current Above
Troubleshooting, "Starting - Test"
Normal
445-3
Run Relay : Voltage Above Normal Troubleshooting, "Indicator Lamp - Test"

524-3 Desired Engine Speed Sensor : Voltage

Troubleshooting, "Speed Control - Test"
Above Normal
524-4 Desired Engine Speed Sensor : Voltage
Troubleshooting, "Speed Control - Test"
Below Normal
542-3 Engine Oil Pressure Sensor - Before Oil Analog Sensor SignalTroubleshooting, "Sensor
Filter : Voltage Above Normal Signal (Analog, Active) - Test"
542-4 Engine Oil Pressure Sensor - Before Oil Analog Sensor SignalTroubleshooting, "Sensor
Filter : Voltage Below Normal Signal (Analog, Active) - Test"
1042-9
ITSM : Abnormal Update Rate Troubleshooting, "Cat Data Link - Test"

1440-9 Throttle Actuator : Abnormal Update Rate

Troubleshooting, "Throttle Actuator - Test"

1440-
Throttle Actuator invalid Troubleshooting, "Throttle Actuator - Test"
11
1440-
Throttle Actuator : Failure Troubleshooting, "Throttle Actuator - Test"
12

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1446-5 Fuel Metering Module : Current Below

Troubleshooting, "Fuel Metering Valve - Test"
Normal
1446-9 Fuel Metering Module : Abnormal Update
Troubleshooting, "Fuel Metering Valve - Test"
Rate
1446-
Fuel Metering Module : Failure Troubleshooting, "Fuel Metering Valve - Test"
12
1446- Fuel Metering Module : Calibration
Troubleshooting, "Fuel Metering Valve - Test"
13 Required
1447-
Fuel Metering Sensor Module : Failure Troubleshooting, "Fuel Metering Valve - Test"
12
1502-3 Cylinder #2 Detonation Sensor : Voltage
Troubleshooting, "Detonation - Test"
Above Normal
1502-4 Cylinder #2 Detonation Sensor : Voltage
Troubleshooting, "Detonation - Test"
Below Normal
1506-3 Cylinder #6 Detonation Sensor : Voltage
Troubleshooting, "Detonation - Test"
Above Normal
1506-4 Cylinder #6 Detonation Sensor : Voltage
Troubleshooting, "Detonation - Test"
Below Normal
1510-3 Cylinder #10 Detonation Sensor : Voltage
Troubleshooting, "Detonation - Test"
Above Normal
1510-4 Cylinder #10 Detonation Sensor : Voltage
Troubleshooting, "Detonation - Test"
Below Normal
1514-3 Cylinder #14 Detonation Sensor : Voltage
Troubleshooting, "Detonation - Test"
Above Normal
1514-4 Cylinder #14 Detonation Sensor : Voltage
Troubleshooting, "Detonation - Test"
Below Normal
1518-3 Cylinder #18 Detonation Sensor : Voltage
Troubleshooting, "Detonation - Test"
Above Normal
1518-4 Cylinder #18 Detonation Sensor : Voltage
Troubleshooting, "Detonation - Test"
Below Normal
1636-9 (Slave) Engine #2 Electronic Control
Troubleshooting, "Cat Data Link - Test"
Module : Abnormal Update Rate
1719-3 Generator Output Power Sensor : Voltage Troubleshooting, "Generator Output Power - Test"
Above Normal
1719-9 Generator Output Power Sensor : Troubleshooting, "Generator Output Power - Test"
Abnormal Update Rate
1719- Generator Output Power Sensor : Failure Troubleshooting, "Generator Output Power - Test"
12

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1720-9 Turbocharger Compressor Bypass Valve Troubleshooting, "Turbocharger Compressor

Actuator : Abnormal Update Rate Bypass - Test"
1720- Turbocharger Compressor Bypass Valve Troubleshooting, "Turbocharger Compressor
11 Actuator invalid Bypass - Test"
1720- Turbocharger Compressor Bypass Valve Troubleshooting, "Turbocharger Compressor
12 Actuator : Failure Bypass - Test"
1749-5 Ignition Transformer Secondary #18 :
Troubleshooting, "Ignition Secondary - Test"
Current Below Normal
1749-6 Ignition Transformer Secondary #18 :
Troubleshooting, "Ignition Secondary - Test"
Current Above Normal
1749- Ignition Transformer Secondary #18 :
Troubleshooting, "Ignition Secondary - Test"
12 Failure
1751-5 Ignition Transformer Secondary #20 :
Troubleshooting, "Ignition Secondary - Test"
Current Below Normal
1751-6 Ignition Transformer Secondary #20 :
Troubleshooting, "Ignition Secondary - Test"
Current Above Normal
1751- Ignition Transformer Secondary #20 :
Troubleshooting, "Ignition Secondary - Test"
12 Failure
1753-5 Ignition Transformer Primary #18 :
Troubleshooting, "Ignition Primary - Test"
Current Below Normal
1753-6 Ignition Transformer Primary #18 :
Troubleshooting, "Ignition Primary - Test"
Current Above Normal
1755-5 Ignition Transformer Primary #20 :
Troubleshooting, "Ignition Primary - Test"
Current Below Normal
1755-6 Ignition Transformer Primary #20 :
Troubleshooting, "Ignition Primary - Test"
Current Above Normal
2449-5 Fuel Quality Sensor : Current Below Troubleshooting, "Sensor Signal (Analog, Active)
Normal - Test"
2449-6 Fuel Quality Sensor : Current Above Troubleshooting, "Sensor Signal (Analog, Active)
Normal - Test"
Integrated Temperature Sensing Module (ITSM)
591-12 EEPROM checksum fault or ECM not Replace the ITSM. Refer to Troubleshooting,
programmed "Control Module - Replace"
1489-3 Left Turbo Turbine Outlet Temperature Troubleshooting, "Integrated Temperature Sensing
Sensor : Voltage Above Normal Module - Test"
1489-4 Left Turbo Turbine Outlet Temperature Troubleshooting, "Integrated Temperature Sensing
Sensor : Voltage Below Normal Module - Test"

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1489-5 Left Turbo Turbine Outlet Temperature
Sensor : Current Below Normal
1490-3 Right Turbo Turbine Outlet Temperature
Sensor : Voltage Above Normal
1490-4 Right Turbo Turbine Outlet Temperature
Sensor : Voltage Below Normal
1490-5 Right Turbo Turbine Outlet Temperature
Sensor : Current Below Normal
1491-3 Right Turbo Turbine Inlet Temperature
Sensor : Voltage Above Normal
1491-4 Right Turbo Turbine Inlet Temperature
Sensor : Voltage Below Normal
1491-5 Right Turbo Turbine Inlet Temperature
Sensor : Current Below Normal
1492-3 Left Turbo Turbine Inlet Temperature
Sensor : Voltage Above Normal
1492-4 Left Turbo Turbine Inlet Temperature
Sensor : Voltage Below Normal
1492-5 Left Turbo Turbine Inlet Temperature
Sensor : Current Below Normal
Engine Cylinder #1 Exhaust Port
1531-3
Temperature Sensor : Voltage Above
Normal
Engine Cylinder #1 Exhaust Port
1531-4
Temperature Sensor : Voltage Below
Normal
Engine Cylinder #1 Exhaust Port
1531-5
Temperature Sensor : Current Below
Normal
Engine Cylinder #2 Exhaust Port
1532-3
Temperature Sensor : Voltage Above
Normal
Engine Cylinder #2 Exhaust Port
1532-4
Temperature Sensor : Voltage Below
Normal
Engine Cylinder #2 Exhaust Port
1532-5
Temperature Sensor : Current Below
Normal
1533-3 Engine Cylinder #3 Exhaust Port
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Page 12 of 17
Troubleshooting, "Integrated Temperature Sensing
Module - Test"
Troubleshooting, "Integrated Temperature Sensing
Module - Test"
Troubleshooting, "Integrated Temperature Sensing
Module - Test"
Troubleshooting, "Integrated Temperature Sensing
Module - Test"
Troubleshooting, "Integrated Temperature Sensing
Module - Test"
Troubleshooting, "Integrated Temperature Sensing
Module - Test"
Troubleshooting, "Integrated Temperature Sensing
Module - Test"
Troubleshooting, "Integrated Temperature Sensing
Module - Test"
Troubleshooting, "Integrated Temperature Sensing
Module - Test"
Troubleshooting, "Integrated Temperature Sensing
Module - Test"
Troubleshooting, "Integrated Temperature Sensing
Module - Test"
Troubleshooting, "Integrated Temperature Sensing
Module - Test"
Troubleshooting, "Integrated Temperature Sensing
Module - Test"
Troubleshooting, "Integrated Temperature Sensing
Module - Test"
Troubleshooting, "Integrated Temperature Sensing
Module - Test"
Troubleshooting, "Integrated Temperature Sensing
Module - Test"
Troubleshooting, "Integrated Temperature Sensing
G3520C Generator Set GZN00001-UP(SEBP3868 - 17) - Document Structure Page 13 of 17

Temperature Sensor : Voltage Above Module - Test"

Normal
Engine Cylinder #3 Exhaust Port
1533-4 Troubleshooting, "Integrated Temperature Sensing
Temperature Sensor : Voltage Below
Module - Test"
Normal
Engine Cylinder #3 Exhaust Port
1533-5 Troubleshooting, "Integrated Temperature Sensing
Temperature Sensor : Current Below
Module - Test"
Normal
Engine Cylinder #4 Exhaust Port
1534-3 Troubleshooting, "Integrated Temperature Sensing
Temperature Sensor : Voltage Above
Module - Test"
Normal
Engine Cylinder #4 Exhaust Port
1534-4 Troubleshooting, "Integrated Temperature Sensing
Temperature Sensor : Voltage Below
Module - Test"
Normal
Engine Cylinder #4 Exhaust Port
1534-5 Troubleshooting, "Integrated Temperature Sensing
Temperature Sensor : Current Below
Module - Test"
Normal
Engine Cylinder #5 Exhaust Port
1535-3 Troubleshooting, "Integrated Temperature Sensing
Temperature Sensor : Voltage Above
Module - Test"
Normal
Engine Cylinder #5 Exhaust Port
1535-4 Troubleshooting, "Integrated Temperature Sensing
Temperature Sensor : Voltage Below
Module - Test"
Normal
Engine Cylinder #5 Exhaust Port
1535-5 Troubleshooting, "Integrated Temperature Sensing
Temperature Sensor : Current Below
Module - Test"
Normal
Engine Cylinder #6 Exhaust Port
1536-3 Troubleshooting, "Integrated Temperature Sensing
Temperature Sensor : Voltage Above
Module - Test"
Normal
Engine Cylinder #6 Exhaust Port
1536-4 Troubleshooting, "Integrated Temperature Sensing
Temperature Sensor : Voltage Below
Module - Test"
Normal
Engine Cylinder #6 Exhaust Port
1536-5 Troubleshooting, "Integrated Temperature Sensing
Temperature Sensor : Current Below
Module - Test"
Normal
Engine Cylinder #7 Exhaust Port
1537-3 Troubleshooting, "Integrated Temperature Sensing
Temperature Sensor : Voltage Above
Module - Test"
Normal
Engine Cylinder #7 Exhaust Port
1537-4 Troubleshooting, "Integrated Temperature Sensing
Temperature Sensor : Voltage Below
Module - Test"
Normal

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G3520C Generator Set GZN00001-UP(SEBP3868 - 17) - Document Structure Page 14 of 17

Engine Cylinder #7 Exhaust Port

1537-5 Troubleshooting, "Integrated Temperature Sensing
Temperature Sensor : Current Below
Module - Test"
Normal
Engine Cylinder #8 Exhaust Port
1538-3 Troubleshooting, "Integrated Temperature Sensing
Temperature Sensor : Voltage Above
Module - Test"
Normal
Engine Cylinder #8 Exhaust Port
1538-4 Troubleshooting, "Integrated Temperature Sensing
Temperature Sensor : Voltage Below
Module - Test"
Normal
Engine Cylinder #8 Exhaust Port
1538-5 Troubleshooting, "Integrated Temperature Sensing
Temperature Sensor : Current Below
Module - Test"
Normal
Engine Cylinder #9 Exhaust Port
1539-3 Troubleshooting, "Integrated Temperature Sensing
Temperature Sensor : Voltage Above
Module - Test"
Normal
Engine Cylinder #9 Exhaust Port
1539-4 Troubleshooting, "Integrated Temperature Sensing
Temperature Sensor : Voltage Below
Module - Test"
Normal
Engine Cylinder #9 Exhaust Port
1539-5 Troubleshooting, "Integrated Temperature Sensing
Temperature Sensor : Current Below
Module - Test"
Normal
Engine Cylinder #10 Exhaust Port
1540-3 Troubleshooting, "Integrated Temperature Sensing
Temperature Sensor : Voltage Above
Module - Test"
Normal
Engine Cylinder #10 Exhaust Port
1540-4 Troubleshooting, "Integrated Temperature Sensing
Temperature Sensor : Voltage Below
Module - Test"
Normal
Engine Cylinder #10 Exhaust Port
1540-5 Troubleshooting, "Integrated Temperature Sensing
Temperature Sensor : Current Below
Module - Test"
Normal
Engine Cylinder #11 Exhaust Port
1541-3 Troubleshooting, "Integrated Temperature Sensing
Temperature Sensor : Voltage Above
Module - Test"
Normal
Engine Cylinder #11 Exhaust Port
1541-4 Troubleshooting, "Integrated Temperature Sensing
Temperature Sensor : Voltage Below
Module - Test"
Normal
Engine Cylinder #11 Exhaust Port
1541-5 Troubleshooting, "Integrated Temperature Sensing
Temperature Sensor : Current Below
Module - Test"
Normal
Engine Cylinder #12 Exhaust Port
1542-3 Troubleshooting, "Integrated Temperature Sensing
Temperature Sensor : Voltage Above
Module - Test"
Normal

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G3520C Generator Set GZN00001-UP(SEBP3868 - 17) - Document Structure Page 15 of 17

Engine Cylinder #12 Exhaust Port

1542-4 Troubleshooting, "Integrated Temperature Sensing
Temperature Sensor : Voltage Below
Module - Test"
Normal
Engine Cylinder #12 Exhaust Port
1542-5 Troubleshooting, "Integrated Temperature Sensing
Temperature Sensor : Current Below
Module - Test"
Normal
Engine Cylinder #13 Exhaust Port
1543-3 Troubleshooting, "Integrated Temperature Sensing
Temperature Sensor : Voltage Above
Module - Test"
Normal
Engine Cylinder #13 Exhaust Port
1543-4 Troubleshooting, "Integrated Temperature Sensing
Temperature Sensor : Voltage Below
Module - Test"
Normal
Engine Cylinder #13 Exhaust Port
1543-5 Troubleshooting, "Integrated Temperature Sensing
Temperature Sensor : Current Below
Module - Test"
Normal
Engine Cylinder #14 Exhaust Port
1544-3 Troubleshooting, "Integrated Temperature Sensing
Temperature Sensor : Voltage Above
Module - Test"
Normal
Engine Cylinder #14 Exhaust Port
1544-4 Troubleshooting, "Integrated Temperature Sensing
Temperature Sensor : Voltage Below
Module - Test"
Normal
Engine Cylinder #14 Exhaust Port
1544-5 Troubleshooting, "Integrated Temperature Sensing
Temperature Sensor : Current Below
Module - Test"
Normal
Engine Cylinder #15 Exhaust Port
1545-3 Troubleshooting, "Integrated Temperature Sensing
Temperature Sensor : Voltage Above
Module - Test"
Normal
Engine Cylinder #15 Exhaust Port
1545-4 Troubleshooting, "Integrated Temperature Sensing
Temperature Sensor : Voltage Below
Module - Test"
Normal
Engine Cylinder #15 Exhaust Port
1545-5 Troubleshooting, "Integrated Temperature Sensing
Temperature Sensor : Current Below
Module - Test"
Normal
Engine Cylinder #16 Exhaust Port
1546-3 Troubleshooting, "Integrated Temperature Sensing
Temperature Sensor : Voltage Above
Module - Test"
Normal
Engine Cylinder #16 Exhaust Port
1546-4 Troubleshooting, "Integrated Temperature Sensing
Temperature Sensor : Voltage Below
Module - Test"
Normal
Engine Cylinder #16 Exhaust Port
1546-5 Troubleshooting, "Integrated Temperature Sensing
Temperature Sensor : Current Below
Module - Test"
Normal

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G3520C Generator Set GZN00001-UP(SEBP3868 - 17) - Document Structure Page 16 of 17

Engine Cylinder #17 Exhaust Port

1547-3 Troubleshooting, "Integrated Temperature Sensing
Temperature Sensor : Voltage Above
Module - Test"
Normal
Engine Cylinder #17 Exhaust Port
1547-4 Troubleshooting, "Integrated Temperature Sensing
Temperature Sensor : Voltage Below
Module - Test"
Normal
Engine Cylinder #17 Exhaust Port
1547-5 Troubleshooting, "Integrated Temperature Sensing
Temperature Sensor : Current Below
Module - Test"
Normal
Engine Cylinder #18 Exhaust Port
1548-3 Troubleshooting, "Integrated Temperature Sensing
Temperature Sensor : Voltage Above
Module - Test"
Normal
Engine Cylinder #18 Exhaust Port
1548-4 Troubleshooting, "Integrated Temperature Sensing
Temperature Sensor : Voltage Below
Module - Test"
Normal
Engine Cylinder #18 Exhaust Port
1548-5 Troubleshooting, "Integrated Temperature Sensing
Temperature Sensor : Current Below
Module - Test"
Normal
Engine Cylinder #19 Exhaust Port
1549-3 Troubleshooting, "Integrated Temperature Sensing
Temperature Sensor : Voltage Above
Module - Test"
Normal
Engine Cylinder #19 Exhaust Port
1549-4 Troubleshooting, "Integrated Temperature Sensing
Temperature Sensor : Voltage Below
Module - Test"
Normal
Engine Cylinder #19 Exhaust Port
1549-5 Troubleshooting, "Integrated Temperature Sensing
Temperature Sensor : Current Below
Module - Test"
Normal
Engine Cylinder #20 Exhaust Port
1550-3 Troubleshooting, "Integrated Temperature Sensing
Temperature Sensor : Voltage Above
Module - Test"
Normal
Engine Cylinder #20 Exhaust Port
1550-4 Troubleshooting, "Integrated Temperature Sensing
Temperature Sensor : Voltage Below
Module - Test"
Normal
Engine Cylinder #20 Exhaust Port
1550-5 Troubleshooting, "Integrated Temperature Sensing
Temperature Sensor : Current Below
Module - Test"
Normal
Auxiliary Sensing Module
106-3 Air Inlet Pressure Sensor : Voltage Above Troubleshooting, "Sensor Signal (Analog, Active)
Normal - Test"
106-4 Air Inlet Pressure Sensor : Voltage Below Troubleshooting, "Sensor Signal (Analog, Active)
Normal - Test"

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G3520C Generator Set GZN00001-UP(SEBP3868 - 17) - Document Structure Page 17 of 17

145-3 12 Volt DC Power Supply : Voltage

Troubleshooting, "Sensor Supply - Test"
Above Normal
145-4 12 Volt DC Power Supply : Voltage
Troubleshooting, "Sensor Supply - Test"
Below Normal
168-2 Electrical System Voltage : Erratic, Troubleshooting, "Electrical Power Supply - Test"
Intermittent, or Incorrect
253-11 Personality Module : Other Failure Mode Replace the Auxiliary Sensing Module (ASM)
Refer to Troubleshooting, "ECM - Replace"
262-3 5 Volt Sensor DC Power Supply : Voltage
Troubleshooting, "Sensor Supply - Test"
Above Normal
262-4 5 Volt Sensor DC Power Supply : Voltage
Troubleshooting, "Sensor Supply - Test"
Below Normal
1719-3 Generator Output Power Sensor : Voltage Troubleshooting, "Generator Output Power - Test"
Above Normal
2852-3 Compressor Discharge Pressure Sensor : Troubleshooting, "Sensor Signal (Analog, Active)
Voltage Above Normal - Test"
2852-4 Compressor Discharge Pressure Sensor : Troubleshooting, "Sensor Signal (Analog, Active)
Voltage Below Normal - Test"

Copyright 1993 - 2009 Caterpillar Inc. Tue May 5 12:59:20 UTC+0600 2009
All Rights Reserved.
Private Network For SIS Licensees.

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