Maksim Chuk 2012

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Cite this: DOI: 10.1039/c2cc31877f

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Cyclohexane selective oxidation over metal–organic frameworks of
MIL-101 family: superior catalytic activity and selectivityw
Nataliya V. Maksimchuk,a Konstantin A. Kovalenko,bc Vladimir P. Fedinbc and
Oxana A. Kholdeeva*a
Published on 16 May 2012 on http://pubs.rsc.org | doi:10.1039/C2CC31877F

Received 14th March 2012, Accepted 15th May 2012


DOI: 10.1039/c2cc31877f

Mesoporous metal–organic frameworks Cr- and Fe-MIL-101 Au nanoparticles allowed CH oxidation using molecular oxygen
are highly efficient, true heterogeneous and recyclable catalysts (10–15 atm, 150 1C) with 83–93% KA selectivity at 9–18%
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for solvent-free selective oxidation of cyclohexane with molecular conversion.6 In very few cases, solid catalysts did not suffer
oxygen and/or tert-butyl hydroperoxide under mild conditions. from leaching of the active metal under liquid-phase condi-
tions of CH oxidation.
The selective oxidation of cyclohexane (CH) is the main Metal–organic frameworks (MOFs) are currently of great
industrial route to cyclohexanone (K) and cyclohexanol (A), interest due to their potential applications in catalysis, gas
the key intermediates in the production of Nylon-6 and Nylon-6,6.1 storage and molecular recognition.7 Oxidation of CH with
The conventional industrial process for CH oxidation to a H2O2 in acidic biphasic (MeCN/H2O/HCl) medium over a
mixture of K and A, the so-called KA-oil (6  106 t/y), heterometallic CuII/FeII coordination polymer was reported to
employs soluble cobalt or manganese salts as homogeneous produce A and K with 20 and 2% yield, respectively; however,
catalysts under severe conditions (140–180 1C and 10–20 atm the catalyst partially dissolved in the reaction mixture under
of air) and produces KA-oil with 75–80% selectivity, limiting the conditions employed.8 Indium-based rho-ZMOF modified
the conversion to 5–7% in order to prevent overoxidation of with manganese porphyrin catalysed solvent-free CH oxida-
the target products.1 In the presence of anhydrous metaboric tion with TBHP with high (91.5%) selectivity to KA-oil at low
acid, up to 87–90% selectivity to KA-oil can be achieved at conversion; no evident leaching of the encapsulated metallo-
10–15% CH conversion.1 porphyrin complex was observed.9
A great piece of research work has been devoted to the The mesoporous chromium(III) and iron(III) terephthalates,
development of easily recyclable, heterogeneous catalysts for Cr- and Fe-MIL-101, discovered by Férey and co-workers
the selective CH oxidation in order to substitute conventional have a rigid zeotype crystal structure, consisting of quasi-
homogeneous catalysts.2–6 It was reported that Co-, Cr-, spherical cages of two modes (2.9 and 3.4 nm) accessible
Fe- and Mn-framework-substituted aluminophosphate mole- through windows of ca. 1.2 and 1.6 nm.10 Both materials
cular sieves catalyse solvent-free CH oxidation with air or O2 possess high surface areas (BET, 3200–3900 m2 g 1) and pore
to produce KA-oil with selectivity as high as 77–88% at volumes (1.4–2.1 cm3 g 1) and reveal fairly good resistance to
5–12% conversion (130 1C, 5–20 atm).2 Co-containing silica common solvents and high temperature (Fe-MIL-101 is stable
materials Co-TUD-13a and Co/SiO23b gave 87–90% selectivity up to 180 1C, while Cr-MIL-101 sustains even 300 1C). The
to KA-oil at 4–6% conversion and appeared to be stable to Co MIL-101 framework consists of CrIII (or FeIII) carboxylate
leaching into solution. Silica-immobilized Cr colloids cata- trimeric clusters with terminal water molecules that can be
lysed CH autoxidation with 84% selectivity to KA-oil at 3% easily removed by heating in a vacuum, providing catalytically
conversion.4 In turn, CH oxidation with tert-butyl hydro- active coordinatively unsaturated sites.11 Activated Cr-MIL-101
peroxide (TBHP) over Co-, Cu- or Cr-containing meso- was found to catalyse cyanosilylation of benzaldehyde,12
porous silicates produced KA-oil with 76–92% selectivity at sulfoxidation of thioethers with H2O2,11 benzylic oxidation
10–14% conversion.5 Silica-, alumina- or graphite-supported of tetralin13 and allylic oxidation of alkenes with TBHP.14 To
the best of our knowledge, the catalytic properties of Fe-MIL-101
have not been explored yet. Here, we demonstrate an outstanding
a
Boreskov Institute of Catalysis, pr. Lavrentieva 5, Novosibirsk, catalytic behaviour of Cr- and Fe-MIL-101 materials in the
630090, Russia. E-mail: khold@catalysis.ru oxidation of CH using TBHP, O2 or their combination as
b
Nikolaev Institute of Inorganic Chemistry, pr. Lavrentieva 3,
Novosibirsk, 630090, Russia oxidants under mild solvent-free conditions.
c
Novosibirsk State University, Pirogova str. 2, Novosibirsk, 630090, Both Fe- and Cr-MIL-101 catalyse oxidation of CH with
Russia TBHP (4.7 M in decane), but the product distribution strongly
w Electronic supplementary information (ESI) available: Detailed depends on the nature of the active metal. The main results are
procedures of catalysts’ synthesis and activation, CH oxidation and
product analysis, as well as XRD patterns and FT-IR spectra of presented in Table 1. Over Cr-MIL-101, cyclohexanone pre-
Fe- and Cr-MIL-101. See DOI: 10.1039/c2cc31877f dominated among the oxidation products and high selectivity

This journal is c The Royal Society of Chemistry 2012 Chem. Commun.


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Table 1 Cyclohexane oxidation with TBHP over MIL-101 catalystsa

Selectivityb (%)
Entry Catalyst Oxidant CH conversion (%) CHHP A K othersc
1 —d 4 mmol TBHP 7 85 7 7 traces
2 Cr-MIL-101 4 mmol TBHP 36 — 8 75 17
3 Cr-MIL-101 4 mmol TBHPe 36 — 8 81 11
4 Cr-MIL-101 1 atm O2 + 0.01 mmol TBHP 9 50 22 22 6
5 Fe-MIL-101 4 mmol TBHP 27 56 22 22 traces
6 Fe-MIL-101 2 mmol TBHP 24 56 27 16 traces
7 Fe-MIL-101 4 mmol TBHPe 11 45 traces 54 traces
8 Fe-MIL-101 1 atm O2 + 0.01 mmol TBHP 11 64 18 18 traces
9 Fe-MIL-101f 4 mmol TBHP 38 51 25 24 traces
10 Fe-MIL-101g 2 mmol TBHP 35 60 15 25 traces
a
Reaction conditions: CH (4.6 mmol), catalyst (5 mg, 0.02 mmol Cr or Fe), air (1 atm), 70 1C, 8 h. b GC yield based on CH consumed. c Mainly
Published on 16 May 2012 on http://pubs.rsc.org | doi:10.1039/C2CC31877F

caprolactone and adipic acid. d No catalyst was present. e Reaction under argon. f 20 mg (0.08 mmol Fe). g CH (2.3 mmol), catalyst (2.5 mg,
0.01 mmol Fe), 0.5 mL MeCN.

(75% to K and 83% to KA-oil) was achieved at substrate of air (oxygen) is essential. Under argon atmosphere (Table 1,
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conversion as high as 36% (Table 1, entry 2); the main entry 7), the substrate conversion reached only 11% after 8 h
by-products were caprolactone and adipic acid. Cr-containing (versus 27% in air) and K and CHHP became the main
catalysts are known to produce a high yield of ketone in CH oxidation products formed with 54 and 45% selectivity,
oxidation due to their ability to favour dehydration of cyclo- respectively. These features are consistent with the conven-
hexyl hydroperoxide (CHHP)15 and oxidation of A to K.4b,16 tional radical chain mechanism of CH autoxidation that
Indeed, in a separate experiment we confirmed the ability of involves homolytic decomposition of CHHP to afford A and K.
Cr-MIL-101 to catalyse transformation of A to K using TBHP CH oxidation over both Cr- and Fe-MIL-101 can be
as oxidant. Under the conditions in entry 2, 48% of A realized using O2 and small additives of TBHP as initiator.
(4.8 mmol) were converted after 6 h to produce K with 92% With both catalysts, CHHP was the main product, while A
selectivity. and K formed in similar amounts. The total selectivity to the
Under argon, the reaction rate and CH conversion were primary oxidation products attained 94–99% at CH conver-
similar but the selectivity to K improved and reached 81% sion of 9–11% after 8 h (Table 1, entries 4 and 8).
(Table 1, entry 3). The selectivity to KA-oil can be increased The MIL-101 materials allow obtaining CH primary oxida-
up to 92–93% by increasing the CH to TBHP molar ratio and tion products with good to excellent selectivities at higher
thus decreasing the substrate conversion down to 20–25% substrate conversions compared to Co-, Fe- and Cr-containing
(Fig. 1). Importantly, the efficiency of TBHP utilization silicates,3–5 aluminophosphates2 or other MOFs8,9 (Table S1
(the total products yield based on the oxidant consumed) in ESIw). This can be due to the organic–inorganic zeotype
was close to 100%. network of the MIL-101 matrix, which favours adsorption of
In the presence of Fe-MIL-101, the main oxidation product hydrocarbons and may suppress overoxidation processes.
was CHHP. The A and K products formed in comparable Both Fe- and Cr-MIL-101 are more active (TOF 54 and
yields; only traces of overoxidation products were detected. 45 h 1, respectively) than Fe- (6.5 h 1)2c or Cr-APO-5
Similar results were obtained with both 4 and 2 mmol of (12 h 1).2a Moreover, productivities achieved using the
TBHP (Table 1, entries 5 and 6), pointing out the role of MIL-101 catalysts are superior to those reported for Fe- and
molecular oxygen in the oxidation process. Unlike Cr-MIL-101, Cr-containing silicates and aluminophosphates (see Table S1
for CH oxidation with TBHP over Fe-MIL-101, the presence in ESIw), which is obviously due to the higher content
(ca. 23 wt% after activation) of isolated and easily accessible
active metal ions (Cr or Fe) in the MIL-101 framework.
Hot filtration tests confirmed that the observed catalysis in
the presence of Cr-MIL-101 is truly heterogeneous (Fig. S3w)
and only a trace amount of chromium (0.3 ppm) was determined
in the filtrate. Note that Cr leaching for other Cr-containing
catalysts such as Cr-PMO or Cr-TUD-1 was much higher
(9 34 ppm).5a,c Under the conditions of entry 5, ICP analysis
of the filtrate showed 2.6 ppm of iron leached. However, this
amount could be reduced to 0.5 ppm by increasing the
CH:TBHP or Fe:TBHP molar ratios (Table 1, entries 6 and 9)
or using a solvent (Table 1, entry 10). Under these conditions,
Fe-MIL-101 also behaves as true heterogeneous catalyst (Fig. 2).
Both Fe- and Cr-MIL-101 could be recycled at least 5 times
Fig. 1 The effect of CH:TBHP molar ratio on CH conversion, (110–415 TON, depending on the reaction conditions) without
product selectivity and TBHP efficiency in the presence of Cr-MIL-101. loss of the catalytic properties (Fig. 3 and S4w, respectively).

Chem. Commun. This journal is c The Royal Society of Chemistry 2012


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Published on 16 May 2012 on http://pubs.rsc.org | doi:10.1039/C2CC31877F

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This journal is c The Royal Society of Chemistry 2012 Chem. Commun.

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