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THE PROPOSED SEWER NETWORK RECTIFICATION AT INDAH WATER

KONSORTIUM SDN BHD’S SEWAGE TREATMENT PLANT (ASSET NO.
SAM005) LOCATED AT TASIK REKREASI, SEKSYEN 28, SHAH ALAM,
SELANGOR DARUL EHSAN
CONTRACT NO.: IWK/CW1/018-17/BSAM/C.SM.15.0009

Pipe Jacking by Auger System

REVISION RECORD

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4.1 PIPE JACKING WORKS

This method statement for Pipe Jacking is prepared specifically for jacking pipe using guided pilot rod
horizontal thrust boring machine for the Proposed Sewer Network Rectification Works involved.

4.1.1 Prior to carrying out the works, all workers shall be equipped with suitable PPE, Tools and
Equipments such as safety helmets, safety boots, safety vest, and hand gloves according to the
nature of works requirements.

4.1.2 All construction activities will be carried out in accordance with safety and Health Acts’ requirements
specified but not limited to ‘Akta Keselamatan Pekerja 1994 Dan Akta Jentera 1967’.

4.1.3 Prior to working inside of both jacking and receiving pit, the atmosphere inside these confined
spaces will be tested at least twice daily by using gas detector by the Authorized Gas Tester or
foreman in-charge. Additional test will also be carried out if anyone within these confined spaces
feels uncomfortable at any time in the course of working.

4.1.4 For toxic atmosphere, e.g. those with remnants of liquids, vapors, gaseous etc., proper ventilation
fan must be put in place to disperse the gases. Ventilation fans must be maintained to ensure air in
working area is kept to a comfortable & safe level for workers.

4.1.5 The proposed invert levels of sewer line on all relevant drawings will be studied to ensure no
discrepancy before commencement of excavation

4.1.6 Location of existing underground utilities will be studied by mean of on-site detection technique. All
existing underground utilities within 3 m area along the side of proposed alignment of pipeline will
be identified and marked on ground. Data on the location, depth and type of underground utilities
will then be transferred to the drawings. With this information, the final position of jacking and
receiving pits will be determined based on the criteria of minimum disturbance/disruption to existing
underground utilities.

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4.1.7 Temporary traffic diversions routes will be provided where work in roads obstructs existing vehicular
access. Set up of temporary traffic arrangements and control of work in public roads will comply with
the requirements of the relevant authorities.

4.1.8 Traffic signage, safety barriers and blinker lights will be placed at positions as instructed.

4.1.9 Work site shall be kept cleaned of all debris at the end each of workday. All tools and Equipments
shall be kept safe and stored and locked or shall be taken out to contractor’s own store.

4.1.10 The horizontal thrust boring machine manufactured by BOHRTEC GmbH will be used for this project.
This machine is designed primarily for driving small diameter pipes in displaceable soil condition.

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4.1.11 This machine consists of 6 main parts, these being:

a. Hydraulic Power Unit
b. Jacking Rig
c. Guidance System by using Optic Electronic Navigation System (OEN)
d. Pilot Rod
e. Reamer Head
f. Casings and earth removal system

4.1.12 During the operation, the alignment and invert level of the sewer mains will be carried out and
marked on top of the concrete shaft for reference.

4.1.13 RFI will be submitted to the Resident Engineer for a joint survey of the setting out for the proposed
alignment and invert level of pipe before commencing any jacking work.

4.1.14 The main jacking rig will be set up in the shaft to the correct alignment and level. The alignment can
be transferred using plumb bobs that are attached to a string stretched taut across the jacking pit in
line with the alignment of the pipe.

4.1.15 The OEN will be set to the correct alignment and grade on the back wall. It will be hooked onto the
monitor. The monitor will be placed within the drive shaft for easy monitoring.

4.1.16 Where the soil is unstable, sandy or in the ground with high water table, entrance ring with rubber
gasket will be installed at the entry and/or exit points to minimize ingress of soil, sand or ground
water into the jacking pit.

4.1.17 The first section of the pilot rod, carrying the steering tip with target, will then be lowered down and
fitted on the rotating motor and jacked forward. Additional pilot rods will be added when necessary
and again jacked forward. The alignment and level of the target will be closely monitored and the
necessary steering adjustments effected, until the receiving shaft is reached. At this time the OEN is
removed from the drive shaft.

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4.1.18 Upon pilot rod reaching the receiving shaft, the reaming head will be fitted onto the pilot rod in the
drive shaft and then jacked forward.

4.1.19 In the receiving shaft, any protruding pilot rod will be progressively dismantled and removed from
the shaft.

4.1.20 When the pipe adapter, on the back of the reaming head, reaches the drive shaft wall, the casing and
earth removal system using auger will be fitted and again progressively jacked toward the receiving
shaft.

4.1.21 In the receiving shaft, pilot rod will be dismantled as the casing and earth removal system using
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auger are added on in the drive shaft.

4.1.22 When the reaming head has arrived at the receiving shaft, product pipe will be added on to the
casing in the drive shaft and jacked forward thus pushing the casing and earth removal system
towards the receiving shaft.

4.1.23 The casing and earth removing auger will be dismantled and removed progressively once the full 1m
length has reached the receiving shaft.

4.1.24 After product pipe has reached the receiving shaft, jacking rig will be removed from the drive shaft.

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Attachment A

Equipment Brochure
 Jacking Machine BM400LSC
 Technical Specification

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