Commercial vehicle wash TB

Plant Configuration / Order Form

Customer (No. / Name):

Purchase order no:
Person of contact:
Required delivery date ex Illingen:
Delivery address:

Project number:

A) Basic machine TB quantity

Basic machine
x TB (Truck Brush)
> gantry travel speed up to 24 m/min via frequency converter
> wash width max. 2.90 m
> plant width upper part max. 4,850 mm
> brush diameter PE Ø 965 mm standard (max. 1165 mm roof /side possible)
> lower wash height side brushes 250 mm
> power supply 3~/400V/50Hz
> compressed air on site (6 bar, 100 l/min, for option foam, intensive or frost protection 500 l/min)
> fresh water supply (4-6 bar, 100 l/min)
x TB as three brushes version (standard)
> prepared for two side brushes and one roof brush
> roof brush adjustable in height (- 300 mm in steps of 100 mm)
> roof brush wash width 2800 mm
or x 1.534-052.0 TB 46 *EU 1
> 3 brushes wash height 4600 mm / plant height 5539 mm (with roof splash guard + 58 mm)

All TB versions contain:

> control cabinet mounted on the plant in driving direction left (RAL 7012)
> water/cleaning agents cabinet mounted on the plant in driving direction right (RAL 7012)
> plant feet prepared for raised travel rails incl. Installation material (FA/FE + downfall protection)
> hot galvanised frame
> two side brush devices incl. distance counter
> roof brush unit, maintenance-free lifting system with belt drive via frequency converter incl. distance counter
> standard wash programs adjustable to the selected accessories
> display in the control cabinet for wash program counter, error code display
> simple parameterisation of the wash programs directly at the plant
> signals "alarm" and "ready to wash" or "wash in use"
> two pairs of light barriers for vehicle detection (third light barrier for special vehicles optionally, cp. add on kit)
> distance counter for gantry
> packaging IPPC / standard truck and 20ft container

Wash programs:
> truck
> truck with trailer
> articulated truck
> trailer
> bus
> transporter
> transporter with trailer
> transporter as articulated truck (only possible with third light barrier (2.642-918.7))
> small vehicle

Additional programs / - options

> foam precleaning
> intensive precleaning
> high-pressure prewash (20 bar or 60 bar) (HD 60 bar roof/side only possible with third light barrier (2.642-918.7))
> single wash
> tailgate program
> mirror program bus

TB 50 Hz Version: PEV_October 18, 2016_ALG 1/3

 > mirror program truck
> centre overlapping
> two brush operation
> cabin program Euro
> cabin program USA
Manual function
> lifting / lowering of side brush / roof beam
> side brushes run-in / move out
> gantry forwards / backwards (only in combination with operation panel advanced)
> start / stop button

Special programs for buses (positioning lights necessary)

> drive through wash (one positioning light necessary)
> short wash (two positioning lights necessary)
> counter wash (one external positioning light and external positioning light barriers necessary)

B) Options / accessories Menge

Control - necessary for operating

x 2.642-931.7 Control installed in main cabinet directly on the plant 1
x 2.642-246.0 Main switch 1
required for plants without main distribution cabinet

Front door control cabinet and front door water / cleaning agent cabinet - necessary for operating
x Front door without positioning light
x 4.601-010.0 Front door right, without traffic light 1
x Front door with positioning light
> only for vehicle positioning
> only one positioning light (left or right) on plant possible
> an external traffic light needs to be used for counter wash
> an additional external traffic light needs to be used for short wash
x 4.601-007.0 Front door left, with traffic light 1

Positioning light barriers

x Positioning light barriers installed on plant
or x 2.642-437.0 Light barriers on plant if no safety switch installed 1

Monitoring light barrier for special vehicles

x 2.642-918.7 Third light barrier 1
necessary for
> HP 60 bar roof/side
> tank lorries
> mini articulated lorry
> vehicles with low / non-existent trailers (steel transporter or similar)
> skip trucks (e.g. low gravel lorries)
> dump trucks
> vehicles with open loading space
Bracket for positioning and monitoring light barriers on the plant necessary

Light barrier amplifier (necessary for light barrier positioning on the plant and/or third light barrier)
x 2.642-923.7 Light barrier amplifier 1
necessary for light barrier positioning on the plant and/or third light barrier

Water distributor (pneumatic dosing pumps, installation in factory) - necessary for operating
x 2.851-106.7 Water distributor "100" 1
> fresh water
> dosing pump shampoo
> not possible for option intensive prespraying or cleaning agent fill level monitoring
x 2.642-278.7 Dosing pump drying agent 1
x 2.642-236.7 Gantry switch off when dry running during brush wash 1

Travel rails - necessary for operating

x Hot galvanised travel rails, raised for screwing
or x 2.642-275.0 2x 24 m travel rail set (extension 1 m for HP HD 60 bar necessary) 1

Energy supply - necessary for operating

x Festooned cable

TB 50 Hz Version: PEV_October 18, 2016_ALG 2/3

 max. 1 HP-hose 3/4", max. 2 water hoses (FW/BW) 1" and max. 1 prespraying hose possible
or x 2.642-173.0 up to 25 m travel rail length, wall mounted 1
x Carrier
x 4.051-153.0 Carrier support column (standard, station entrance side) 1

Cables, hoses for energy supply - necessary for operating

x Cables, hoses for energy supply
Recommended lengths depending on configuration
> festooned cable 19 m
- 40 m for fresh/reclaimed water hose, air hose and intensive prespraying
- 60 m for HP-hose
- 60 m for supply cable and Can combi line
> festooned cable 25 m
- 55 m for fresh/reclaimed water hose
- 60 m for HP-hose, air hose and intensive prespraying
- 60 m for supply cable and Can combi line
> festooned cable 32 m
- 55 m for fresh/reclaimed water hose
- 60 m for HP-hose, air hose and intensive prespraying
- 75 m for supply cable and Can combi line
> energy chains 19 m and 25 m
- 30 m for fresh/reclaimed water hose
- 30 m for HP-hose
- 40 m for air hose and intensive prespraying
- 45 m for supply cable and Can combi line
> energy chain 32 m
- 55 m for fresh/reclaimed water hose, air hose and intensive prespraying
- 60 m for HP-hose
- 60 m for supply cable and Can combi line
x Fresh- / reclaimed water hose (1", 10 bar)
x 4.392-036.0 55 m fresh-/ reclaimed water hose (price per hose) 1
x Air hose
x Air hose not UV-resistant
x 6.392-241.0 60 m air hose not UV-resistant 1
x Supply cable
x Supply cable limited UV-resistant (5x2.5, PVC/PUR EU-countries)
x 6.643-039.0 60 m supply cable limited UV-resistant (5x2.5, PVC/PUR EU-countries) 1

Brushes with round shaft - necessary for operating

x Standard colours (side brushes lower part black, upper part grey; roof brush outer parts black, inner parts grey)
x PE brushes
x Side brushes
oder x 2.642-233.0 TB 46, side brushes with PE-brushes, standard 1
x 6.906-716.0 Roof brush with PE-brushes (standard brushes black (60 cm) / grey / black (60 cm)) 1

Operation panel - necessary for operating

x 4.812-033.0 basic 1
max. 7. wash programs, multi allocation of push buttons, flash code on the start button shows
the started wash program number
Basic operation panel can be mounted on the gantry - in this case no main distribution cabinet
necessary - in all others cases it will be connected to the main distribution cabinet
x 4.822-978.7 5 m cable for operation panel 1

Frost protection
x 2.850-722.0 Manual frost protection 1

Splash guard
x Splash guard side brush (adjustable by +/-100mm per side)
or x 2.643-022.0 TB 46, splash guard side brush 1
x 2.643-024.0 Splash guard roof brush (adjustable with roof brush up to -300 mm in steps of 100 mm) 1

Total price (Euro): 50,888.36

TB 50 Hz Version: PEV_October 18, 2016_ALG 3/3