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MD2 05 Block Brakes
MD2 05 Block Brakes
MD2 05 Block Brakes
are applied as shown and the shoes pivot at points O; and Op. The width of the brake lining is 35 mm, with a coefficient of friction of 0.4. The maximum intensity of lining pressure 0.4 MPa, (a) Determine the friction torque 7 and the magnitude of the forces Fy and Fz for maximum operating condition, wherein the actuating forces may not be equal (b) If F)-Fa, determine the maximum friction torque without exceeding the limiting pressure of 0.4 MPa. (©) If the shoes are to be arranged to make them self energizing at the given rotation, determine the torque capacity of this brake, both in in CCW and CW directions. Dimensions in ram Solution: (a) T,Fiand F: (Max. operating conditions) sl°K Machine Desisn21*Sem 2003-2004 _Basamney ® IfR-B.T (©) Tand F if both shoes are self-energizing, or self deenergizing. 2C. BAND AND BLOCK BRAKE 1 blocks Aeaualy sped along the band) band he F; + Fycos0 F, —F,)cos®: friction force F,sin0 + Fjsind = N N= (F; +F))sin®: normal force 4X Machine sign 2_1"Sem2073-2074 BASAEN. RV $% wpe Fe _ P= Fideos0 “P= > GSR psind Or, F, — F, = (ftan6)(F; + F)) F,(1 ~ ftan®) = F,(1 + Ftan®) Fy _ 1+ ftano FT ftand For the adjacent block: Fy _ 1+ ftané RY 1=ftand ‘Thus, considering all the blocks: p + ftandy" F, (t= feand Where F, = tight side tension of band Fz © slack side tension of band n= no, of blocks Example §: ‘Compare the band tension ratio between the following brakes: a) Band brake with a contact angle of 180° and P03 b)_ Band and block brake with f=0.3 and using 1 blocks whose contact angle is 15° for each block Solution: 3D. DISK BRAKE Friction Toque in a Brake: T =2F(r.) radius of the dise Friction force developed (F= Pf) 2 friction surfaces (one at each side ofthe disc) Friction torque Where For New Friction Surfaces, based on the Uniform Pressure Method (UPM) 1[D?- a = a 3|D For Old or Worn Friction Surfaces, based on the Uniform Wear Method (UPM) 1 r= 4O+d D_ = Large diameter ofthe friction surface of the dise d= small diameter ofthe friction surface of the dise Note If the problem specifies the equivalent radius at which the friction pads are concentrated, take this to be the friction radius 7, Machine Design 21" Som 2073-2024 BASAEN. RV 4 Example 9: ‘A disk brake uses a double-aliper as shown below, Four 70 rmm-diameter round pads are installed, wo on each side of the disk. These pads are located ata diameter of 260mm, The outside ameter ofthe disk is about 340 mm. The pads are made of a friction material having a coeflcient of friction of 03 and a limiting average pressure of about 0.52 MPa. Determine the Following (2) Clamping force on each side of the disk that must be provided to develop the limiting pad pressure. (b) Maximum brake torque that can be obtained (6) Solve (b) if the fiction radius is to be based on the ‘uniform wear method. 4 brake ps: Solution: (a) P=? Clamping force at each side of the disk ) T=? (©) T=? (Using a slightly greater friction radius from uPM) 4ENERGY ABSORBED BY A BRAKE a. Translational kinetic energy AKE = intod -vi) (linear kinetic energy) b. Rotational kinetic energy AKE,ocationat = Fln(@5 — 04) (rotational kinetic energy) ‘mass moment of inertia Ty = ke m_~ mass of rotating body k= radius of gyration of the mass initial, final angular In velocities Potential energy APE =mg(Az): — canbe+or - (potential energy) ‘Az = change of altitude of the body of mass m Note: The energy to be absorbed by a brake is the algebraic sum of all the applicable enerzy quantities above. ‘This energy is converted to frictional energy (Cheat) and is then dissipated to the surrounding Uy = [AKE + ARE carious + APE Also, UY, = m,C,(A0) —_— of the brake ¢p of brake material = 195 for aluminum Absorption Rate of Brakes: (Mp/in’) Frictional hp per in? of Surface Area of Brake Ur Sh? = ine of braking Recommended Values The following values are based on the recommendation from DME, by Spotts, They may serve as a guide in designing brakes. 9 Machine Design 2 _1*Sem 2003-2004 _BASAEN.RV_% For Industrial Services, fhptin? < 1 For Automotive Services, thplin® = 1,5 102.5 Note: The surface area (SA) is the rubbing surface arca of the brake drum or disk Example 10; ‘A brake is to absorb energy from a 3000 Ib car moving at 60 mph (88 fs), decelerating the car by 20 fs? until stop. Installed brakes are 4 disks with the given dimensions below, indicating the friction surface Each steel disk weighs 11.15 Ib Determine the following: (@)_ Energy to be absorbed by the brake ifthe car is, travelling in a level road (from 60 mph to stop) (6) ‘The same as (a), except that the car travels downhill at Az~ 30 ft (©) Final temperature of the disks if ther initial temperature drum if t; = 100°F 1) Absorption rate in p/n? (average) eak absorption rate in fhpvin® during the first second of braking, Note: Items (c),(d),(e) based on energy absorbed in (b), ie. based on a car travelling downhill. Solution: G@ Uy, energy to be absorbed by the brake: (®) Up, energy to be absorbed by the brake (downhill ariving) 35(©) Final temperature, tp =2: (based on the energy (a) Frictional hp per in? (average rate only) (©) Frictional hp per in? (peak rate; during the 1" second 56