PRODUCTIVITY ESTIMATION OF BULLDOZER D85ESS-2

MACHINE MODEL : BULLDOZER D85ESS-2

ATTACHMENT : ANGLE BLADE
WORKING TYPE : DOZING & SPREADING
FORMULA
KB x bf x 60 x E
KPD = --------------------- * (average corection factor)
J/F + J/R + Z
KB = Width of Blade*High of Blade^2

DESCRIPTION SYMBOL UNIT VALUE

ESTIMATION DOZING PRODUCTION bcm/hr 400.8

KPD lcm/hr 505.1
ton/hr 808.1
BLADE CAPACITY KB m3 3.4
Width of Blade m 3.4
High of Blade m 1
DOZING DISTANCE J m 15
FORWARD SPEED F m/min 90.67
REVERSE SPEED R m/min 189.83
FIXED TIME Z min 0.05

CYCLE TIME DOZING CT min 0.29

JOB EFFICIENCY E - 0.73

CORRECTION FACTOR
BLADE FACTOR (bf) : 1
JOB EFFICIENCY : 0.73
MACHINE AVAILABILITY FACTOR : 0.9
TIME EFFICIENCY FACTOR : 0.9
OPERATOR SKILL FACTOR : 0.9
FORWARD SPEED FACTOR : 0.8
REVERSE SPEED FACTOR : 0.85

MATERIAL CHARACTERISTIC
MATERIAL DENSITY (Ton/LCM) : 1.6
SWELLING FACTOR (BCM - LCM) : 1.26
Model Kapasitas Blade (m3) FLYWHEEL HP
D65 5.6 190

D85 8.5 190

D155 12.8 302

D275 15.3 405

D375 22 525

D475 34.4 860

D575 45 1150
 PRODUCTIVITY ESTIMATION UNIT LOADING

MACHINE MODEL : PC 1250

ATTACHMENT : STANDARD BUCKET
WORKING TYPE : OVERBURDEN LOADING TO TRUCK
FORMULA
KB x bf x 3600 x E
KP = ------------------------
CT

DESCRIPTION SYMBOL UNIT VALUE Max Prod

bcm/hr 434.16 536
ESTIMATION LOADING PRODUCTION KP lcm/hr 625.19 771.84
ton/hr 564.41 696.8
lcm/siklus 5.36
PRODUCTION PER SIKLUS bcm/siklus 3.72
ton/siklus 4.84
BUCKET CAPACITY KB m3 6.7
CYCLE TIME CT sec 25

METERIAL : Coal
MATERIAL DENSITY (ton/bcm) : 1.3
SWELLING FACTOR (bcm - lcm) : 1.44
BUCKET FACTOR bf 0.8
CORRECTION FACTOR
JOB EFFICIENCY E 0.81
MACHINE FACTOR : 1
TIME EFFICIENCY FACTOR : 0.9
OPERATOR SKILL FACTOR : 0.9

:
 Type Unit Bucket Capacity (cu.M)
PC 200 0.93
CAT 320 BL 1.40
PC 300 2.10
PC 400 3.20
SK 450 2.80
SL 500 3.20
PC 800 4.00
CAT 375 4.40

PC 1250 6.70
PC 1400 9.50
PC 1800 12.00
PC 3000 20.00
PC 4000 28.00
PC 5500 36.00
PC 8000 48.00
26.8 Hitachi EX 870 6.80
Volvo EC700 4.00
siklus time MATERIAL INSITU DENSITY LOSS DENSITY SWELL FACTOR
Top Soil 2.02 1.65 22%
Sand 1.9 1.69 12%
Clay Stone (Lempung) 1.7 43%
Coal 1.3 0.9 44%
Load Factor siklus time load
1 21 LAND CLEARING BOIL STRIPPING
BULDOZER BULDOZER
0.9 25
0.8 28
EXCAVATOR
0.8 25 BULDOZER

CUTTING RIPPING BLASTIN

(NORMAL) BULDOZER & RIPPER

STOCK PILLINED
BULDOZER

LOADING
LOADER

HAULING ROAD MAINT

DUMP TRUCK, LOADER GRAD
BULDOZER, CONVEYOR

DUMPING
(TIGA SISTEM)

SPREADING STONE CRUSHING DISPOSA

HAULING
GRADING BELT CONVEYOR

COMPACTING HANDLING PRODUCT

DAM/ROAD CONSTRUCTION MINNING

, COAL,
 BLASTING
ER

ROAD MAINTENANCE
DER GRADER
YOR

G DISPOSAL

UCT

MINNING
, COAL,
METERIAL Coal
MATERIAL DENSITY (ton/bcm) 1.3
SWELLING FACTOR % 1.30
HAULING DISTANCE KM 1.2
ESTIMASI PRODUKSI

MACHINE MODEL PC 200

ATTACHMENT STANDARD BUCKET
WORKING TYPE OVERBURDEN LOADING TO TRUCK
HAULER 0

DESCRIPTION UNIT
bcm/hr
PRODUCTIVITY lcm/hr
ton/hr
lcm/siklus
PRODUCTION PER SIKLUS bcm/siklus
ton/siklus
BUCKET CAPACITY m3
BUCKET FACTOR %

MUAT
SWING ISI
TUMPAH
SWING KOSONG
TOTAL CYCLE TIME Sec

MACHINE AVAILABILITY FACTOR %

TIME EFFICIENCY FACTOR %
OPERATOR SKILL FACTOR %
JOB EFFICIENCY %
 ESTIMASI PRODUKSI

MACHINE MODEL
ATTACHMENT
WORKING TYPE
LOADER

VALUE DESCRIPTION
60.08
78.10 PRODUCTIVITY
78.10
0.74
0.57 PRODUCTION PER SIKLUS
0.74
0.93
80%

TOTAL TRIP LOADING

MUNDUR MUAT
MUAT
ANGKUT
25 MUNDUR DUMPING
DUMPING
KEMBALI
DELAYS
TOTAL SIKLUS TIME HAULER

90% MACHINE AVAILABILITY FACTOR

90% TIME EFFISIENCY FACTOR
90% OPERATOR SKILL FACTOR
73% JOB EFFICIENCY

KECEPATAN ISI
KECEPATAN KOSONG
OB BODY
OVERBURDEN HAULING TO DISPOSAL AREA
PC 200

UNIT VALUE
bcm/hr 11.64
lcm/hr 15.14
ton/hr 19.68 banyaknya pengisian
bcm 2.29 4
lcm 2.976
ton 3.8688

- 4
Min 0.7
Min 1.7
Min 2.4
Min 0.7
Min 0.5
Min 1.8
Min 0.8
Min 8.6

90%
90%
90%
73%

KM/JAM 30
KM/JAM 40
jumlah alat angkut ct alat gali jumlah alat gali ct alat angkut mf kualifikasi
5.2 0.416666667 1 8.60 1.000 match
Type Unit Bucket Capacity (cu.M) siklus time
PC 200 0.93
CAT 320 BL 1.40
PC 300 2.10
PC 400 3.20
SK 450 2.80
SL 500 3.20
PC 800 4.30
CAT 375 4.40
PC 1250 6.70
PC 1400 9.50
PC 1800 12.00
PC 3000 20.00
PC 4000 28.00
PC 5500 36.00
PC 8000 48.00
Hitachi EX 870 6.80
Volvo EC700 4.00
MATERIAL INSITU DENSITY LOSS DENSITY SWELL FACTOR Load Factor siklus time load
Top Soil 2.02 1.65 22% 1 21
Sand 1.9 1.69 12% 0.9 25
Clay Stone (Lempung) 1.7 43% 0.8 28
Coal 1.3 0.9 44% 0.8 25

50.00
32.00
22.00
32.00
70.00
32.00
48.00
60
PRODUCTIVITY ESTIMATION OF MOTOR GRADER GD825
MACHINE MODEL : GD825
ATTACHMENT : STANDARD BLADE
WORKING TYPE : ROAD MAINTENANCE LEVELING & GRADING

formula

V x Ew x 1000 x E
KP = ----------------------
n

DESCRIPTION SYMBOL UNIT VALUE

ESTIMATION PRODUCTION KP m2/hr 4380
WORKING SPEED V km/hr 6
BLADE LENGTH L m 4.9
EFFECTIVE BLADE LENGTH (45 deg) Le m 3.46 3.464823
WIDTH OF OVERLAP Lo m 0.2
EFFECTIVE WIDTH ROAD W m 10
PASSES n - 2
NUMBER OF TRIP N - 5
EFFECTIVE WIDTH PER TRIP Ew m 2
JOB EFFICIENCY E - 0.73

JOB EFFICIENCY : 0.73

MACHINE AVAILABILITY FACTOR: : 0.9
TIME EFFICIENCY FACTOR : 0.9
OPERATOR SKILL FACTOR : 0.9

:
& GRADING
TAKSIRAN KAPASITAS PRODUKSI BULLDOZER D375A-5
MACHINE MODEL : D9R
ATTACHMENT : SEMI-U BLADE/GIANT RIPPE
WORKING TYPE : RIPPING & DOZING

DESCRIPTION SYMBOL UNIT MATERIAL

OVERBURDEN
bcm/hr 225.39
ESTIMATION RIPPING & DOZING PRODUCTION TP lcm/hr 322.31
ton/hr 515.70
bcm/hr 426.90
ESTIMATION DOZING PRODUCTION KPD lcm/hr 610.47
ton/hr 976.75
bcm/hr 477.49
ESTIMATION RIPPING PRODUCTION KPR lcm/hr 682.8
ton/hr 1092.5

BLADE CAPACITY KB m3 18.5

RIPPING/DOZING DISTANCE J m 30
PENETRATION DEPTH P m 1.2

FORWARD SPEED F m/min 52.42

REVERSE SPEED R m/min 60
FIXED TIME Z min 0.05

CYCLE TIME RIPPING/DOZING CT min 1.12

JOB EFFICIENCY E - 0.73

CORRECTION FACTOR :
BLADE FACTOR (bf) 0.9
PENETRATION DEPTH FACTOR (pf) 0.9
JOB EFFICIENCY 0.73
MACHINE AVAILABILITY FACTOR 0.9
TIME EFFICIENCY FACTOR 0.9
OPERATOR SKILL FACTOR 0.9

FORWARD SPEED FACTOR 0.85

REVERSE SPEED FACTOR 0.8

MATERIAL CHARACTERISTIC
MATERIAL DENSITY (Ton/LCM) 1.6
SWELLING FACTOR (LCM-BCM) 1.43
 PENETRATION DEPTH RIPPER BLADE CAPACITY
D 155 0.75
D375A 1.44
D9R 1.2
formula
KB x bf x 60 x E
KPD = --------------------
J/F + J/R + Z

0.5 * (P x pf)2 x J x 60 x E
KPR = -----------------------------
J/F + J/R + Z

KPD x KPR
TP = ------------------
KPD + KPR

0.572301
0.5
ormula

x 60 x E
------
PRODUCTIVITY ESTIMATION OF COMPACTOR BW211D-3
MACHINE MODEL : COMPACTOR BW211D-3
ATTACHMENT : VIBRATORY ROLLERS
WORKING TYPE : COAL ROAD MAINTENANCE
LEVELING & GRADING
V x Ew x 1000 x E
KP = -----------------------
n

DESCRIPTION SYMBOL UNIT VALUE

ESTIMATION PRODUCTION KP m2/hr 7290
km/hr 0.7
WORKING SPEED V km/hr 5
DRUM WIDTH w m 2.13
PASSES n - 1
WIDTH OF ROAD W m 10
NUMBER OF TRIP N - 5
EFFECTIVE COMPACTING WIDTH Ew m 2
PER TRIP
WIDTH OF OVERLAP Lo m 0.1
JOB EFFICIENCY E - 0.73

MACHINE AVAILABILITY FACTOR 0.9

TIME EFFICIENCY FACTOR 0.9
OPERATOR SKILL FACTOR 0.9
 banyaknya pengisian * Jumlah alat angkut * ct A
Mf
jumlah alat gali * ct alat angkut

contoh
Alat muat Alat Angkut banyaknya pengisian jumlah alat angkut ct alat gali jumlah alat gali
Exc Kobelco sk480 Nissan Cyz 7 4 28 1
Exc Hitachi 870 Nissan Cyz 3 6 28 1
Exc Kobelco sk480 Nissan Cyz 14 3 28 1

mf < 1 alat muat menunggu

mf > 1 alat angkut menunggu
mf = 1 serasi alat muat sama alat angkut

siklus time alat ang

manuver muat muat angkut manuver tumpah
18 116 257 18

784
720

Cycle time alat m

MF = -----------------------
Jumlah alat mua
umlah alat angkut * ct Alat gali
gali * ct alat angkut

ct alat angkut mf kualifikasi

720.00 1.089 alat angkut sering menunggu ob
514.29 0.980 alat muat menunggu
1380 0.852 alat muat menunggu bb

siklus time alat angkut

tumpah back to loding poin total siklus time jarak angkut
20 228 657 800 m - 1000 m

1.0888888889

cle time alat muat x jumlah alat angkut

------------------------------------------------------
mlah alat muat x cycle time alat angkut
Kurs = 8,500 (Rp)
Local fuel cost = 9,600 Rp/ltr
Local oil cost = 26,000 Rp/ltr
Local grease cost = 27,500 Rp/kg

MACHINE MODEL OPERATING CONDITION PRICE (EXCLUDED PPN)

No.
JENIS ALAT KONDISI KERJA HARGA ALAT+PAJAK
1 Wheel Loader WA 500 M 296,000
2 Hydraulic Excavator PC200LCSE-7 M 99,000
 ESTIMATE OWNING COST
TRADE IN VALUE (30%) NET DEPRECIATION VALUE Dep. Period Hours Depreciation (hour)
NILAI SISA TOTAL PENYUSUTAN ALAT MASA DEPRESIASI PENYUSUTAN PERJAM
88,800 207,200 19,260 10.76
29,700 69,300 19,260 3.60
E OWNING COST
Insurance interest economic life time (years) Annual use in hours
ANSURANSI PAJAK UMUR EKONOMIS ALAT JUMLAH JAM SETAHUN
1% 12% 3.00 6,420
1% 12% 3.00 6,420
 Int. & Ins Total Owning cost Total Owning cost
PENYUSUTAN DAN PAJAK TOTAL BIAYA KEPEMILIKAN (USD) TOTAL BIAYA KEPEMILIKAN (IDR)
4.60 15.35 130,503
1.54 5.14 43,648
 Fuel Engine oil Transmission oil Final drive oil Hydraulic oil Grease Filter
36 40.66 0.080 0.24 0.027 0.08 0.013 0.04 0.050 0.15 0.120 0.39 0.500 0.26
17 19.20 0.080 0.24 0.027 0.08 0.013 0.04 0.050 0.15 0.120 0.39 0.500 0.26
 OPERATION COST
Sub total costs for fuel, lubricant,
Basic repair cost extended life multiplier Repair and Maintenance Costs
grease and filters
41.83 10.8 1 10.8
20.37 1.3 1 1.3
Operator's wage Total Operating Costs (USD) Total Operating Costs (IDR)
2.765 55.38 470759.17
2.765 24.47 207957.88
TOTAL OWNING AND OPERATION COST (USD) TOTAL OWNING AND OPERATION COST (IDR)

70.74 601262.0
29.60 251605.8
Unit Bucket Capacity
Type Unit Production per trip MATERIAL
status (cu.M)
Loading PC 200 0.93 0.52 Top Soil
Loading CAT 320 BL 1.40 0.78 Sand
Loading PC 300 2.10 1.17 Clay Stone (Batu Lanau)
Loading PC 400 3.20 1.79 Coal 184.135864135864
Loading SK 450 2.80 1.57
Loading SL 500 3.20 1.79
Loading PC 800 4.00 2.24 230.16983016983
Loading CAT 375 4.40 2.46
Loading PC 1250 6.70 3.75 6.1361940299 385.534465534466
Loading PC 1400 9.50 5.31
Loading PC 1800 12.00 6.71
Loading PC 3000 20.00 11.19
Loading PC 4000 28.00 15.66
Loading PC 5500 36.00 20.14
Loading PC 8000 48.00 26.85
VESSEL CAPACITY (ton)
hauling HD 465 50.00
hauling Scania 8x4 32.00
hauling Nissan CWB 22.00
hauling HOWO 32.00
hauling Scania 8x4 (Trailer) 70.00 45 4.0919080919
hauling Scania 8x4 32.00 5.1148851149
hauling Trailer 48.00
hauling HD 785 60

DEPTH RIPPER blade Dimention

Support D 155 0.75
Support D375A 1.44
Support D9R 1.2

Equepment For Earthwork Removal

Fuel
Fuel Consumption Total Fuel Konsumption
No Equipment Consumption Jumlah unit
Actual Perhours
Hand Book

1 PC 300 24
2 PC 200 15
3 PC345 45 1 45
4 PC400 45 3 135
 5 D85 ESS 26 20 1 20
6 D9R 63 64 1 64
7 D155A 45 41 1 41
8 GD01 17 1 17
9 HINO FM 320 12.5
10 NISSAN CWB 12.5 12 150

Grand Total 20 472

INSITU LOSS
SWELL FACTOR Load Factor siklus time load
DENSITY DENSITY
2.02 1.65 22% 1 21
1.9 1.69 12% 0.9 25
1.7 43% 0.8 28
1.3 0.9 44% 0.8 25

4.021875

10.74125874

Model Kapasitas Bucket (m3) Model Kapasitas Bucket (m

PC200 0.47 – 1.15 WA320 2.7 – 3.2
PC400 1.30 – 2.20 WA380 3.2 – 4.0
PC750 3.60 – 5.00 WA450 4.2 – 5.2
PC1100 5.50 - 6.50 WA500 4.5 – 5.5
PC3000 12.0 - 16.0 WA600 6.2 – 8.0
PC4000 19.0 - 24.0 WA700 8.7 – 11.4
PC5000 26.0 - 30.0 WA800 11 – 16
WA900 13 - 17

Target
Fuel Ratio
Produksi per
Target
Hours

Model Max. Load (ton) Haeaped Capacity (m3)

HD325 36 24
HD465 55 34.2
HD785 91 60
0.7 674
 0.7 674 HD1500 150 78
630E 172 103
730 186 111
830E 220 147
930E 290 211

Model Panjang Blade (Flywheel HP

GD510 3.71 125

GD623 3.71 155
GD750 4.32 225
GD825 4.88 280

315 260.3305785124
397
126.0% 100% -26.03% -82 315
Kapasitas Bucket (m3)

8.7 – 11.4
 formasi alat
total fuel
fuel konsumption
unit status Unit jumlah unit konsumption litter produksi unit/jam
litter/unit/jam
/ jam

unit loading pc 400 3 45 135 200

unit hauling nissan cwb 15 13 195 42
unit support Motor Grader 1 17 17
dozing Bulldozer 2 26 52 400
unit support pc 200 1 15 15
unit support Fuel Truck 1
unit support Water Truck 1
unit support Sarana Operational
unit support Lighting Tower 3
Total 414
Ripping D9R 1 63 63 377.28

Pumping 1 43
 total
fuel Ratio
produksi/jam

600 0.3333333
630 0.0666667

600 0.69
377.28 0.17